GE Fanuc Automation: Panel I Connection and Maintenance Manual
GE Fanuc Automation: Panel I Connection and Maintenance Manual
GE Fanuc Automation: Panel I Connection and Maintenance Manual
Panel i
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
s-1
B-64223EN/01 PREFACE
PREFACE
This manual explains information (electrical and structural
specifications) required for connecting the FANUC PANEL i
equipped with a 733-MHz Celeron, 866-MHz Pentium III, or
1.26-GHz Pentium III processor (called the PANEL i below) and the
PANEL i for AUTOMOTIVE to a CNC control unit or machine tool
and for maintaining the PANEL i and the PANEL i for
AUTOMOTIVE.
Attention
• The copyright of Windows 2000, Windows XP and other
software provided with PANEL i is owned by Microsoft
Corporation (USA), Intel Corporation, Phoenix Technologies
Ltd., and FANUC LTD.
• No part of the software described above, or its manuals, may be
used or reproduced without permission.
• No part of the software described above, or its manuals, may be
sold independently of the PANEL i.
• The software described above, and its manual, must be used
under the conditions described in the attached license agreement.
• The use of the CNC incorporating the PANEL i shall imply that
the user agrees to the conditions of the license agreement
described above.
CAUTION
1 If an operation error or mishap occurs, the data on
the hard disk may be lost, even if all the installation
conditions are satisfied. Therefore, always maintain
a backup copy of the data on the hard disk in case
the stored data is lost or damaged.
Especially, the power-off on accessing the hard
disk must not be done because that possibility is
very high. Please concern for the end-users.
2 Be sure to finish the OS and the applications
through the proper operation of shutdown before
turning the power off. Without the above-mentioned
operation, there is no assurance of the following
action. At worst, the hard disk drive may be
damaged and may not be able to be recognized by
the BIOS and OS.
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B-64223EN/01 TABLE OF CONTENTS
TABLE OF CONTENTS
I. CONNECTION
1 TOTAL CONNECTION DIAGRAMS ....................................................... 3
1.1 PANEL i......................................................................................................... 4
1.2 PANEL i for AUTOMOTIVE ........................................................................... 5
2 SPECIFICATIONS................................................................................... 7
2.1 HARDWARE SPECIFICATIONS ................................................................... 8
2.1.1 PANEL i ...................................................................................................................8
2.1.2 PANEL i for AUTOMOTIVE..................................................................................9
2.2 ENVIRONMENT .......................................................................................... 11
2.2.1 Ambient Temperature during Operation ................................................................11
2.2.2 Vibration.................................................................................................................12
2.2.3 Maximum Wet Bulb Temperature..........................................................................12
2.3 POWER SPECIFICATION........................................................................... 13
2.3.1 Power Supply Requirement....................................................................................13
2.3.1.1 Specification ...................................................................................................... 13
2.3.1.2 Timing ............................................................................................................... 13
2.3.1.3 Power-on/off of the PANEL i for AUTOMOTIVE with I/O Link.................... 13
2.3.2 Power Supply .........................................................................................................15
2.3.3 Power Consumption ...............................................................................................16
2.4 SHUTDOWN OPERATION.......................................................................... 17
2.5 CNC SCREEN DISPLAY FUNCTION
(ONLY FOR THE PANEL i FOR AUTOMOTIVE) ........................................ 17
3 MOUNTING ........................................................................................... 18
3.1 MOUNTING SPACE .................................................................................... 19
3.1.1 Installation Space of the 10.4" LCD Type Basic Unit............................................19
3.1.2 Installation Space of the 12.1" LCD Type Basic Unit............................................20
3.1.3 Installation Space of the 15.0" LCD Type Basic Unit............................................21
3.1.4 Installation Space of the PANEL i for AUTOMOTIVE ........................................22
3.2 HDD UNIT ................................................................................................... 23
3.2.1 FA Full Keyboard and an MDI Unit Other than QWERTY MDI..........................23
3.2.2 When the QWERTY MDI and 10.4" LCD Type Basic Unit Are Used .................24
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TABLE OF CONTENTS B-64223EN/01
3.2.3 QWERTY MDI Used in Cases Other than Combination Subsection 3.2.2 ...........24
3.3 FRAME GROUNDING OF THE UNITS ....................................................... 25
3.3.1 PANEL i .................................................................................................................25
3.3.2 PANEL i for AUTOMOTIVE................................................................................25
3.4 CABLE CLAMP AND SHIELD PROCESSING ............................................ 26
3.5 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES ...... 29
4 CONNECTION TO PERIPHERAL......................................................... 30
4.1 CONNECTOR LOCATION .......................................................................... 31
4.1.1 PANEL i .................................................................................................................31
4.1.2 PANEL i for AUTOMOTIVE................................................................................33
4.2 MAIN POWER SUPPLY INPUT .................................................................. 35
4.3 SERIAL PORT 1 .......................................................................................... 36
4.4 SERIAL PORT 2 .......................................................................................... 39
4.5 PARALLEL PORT........................................................................................ 45
4.6 HIGH SPEED SERIAL BUS (HSSB) ........................................................... 48
4.7 KEYBOARD AND MOUSE .......................................................................... 50
4.8 HARD DISK UNIT........................................................................................ 52
4.9 FLOPPY DISK DRIVE ................................................................................. 53
4.10 USB ............................................................................................................. 54
4.11 ETHERNET ................................................................................................. 56
4.11.1 Connecting to Ethernet...........................................................................................56
4.11.2 Twisted-Pair Cable Specification ...........................................................................58
4.11.3 Electrical Noise Countermeasures..........................................................................61
4.11.4 Grounding the Network..........................................................................................62
4.12 VIDEO PORT............................................................................................... 63
4.13 MDI (FOR 300i) ........................................................................................... 65
4.14 CONVERSION OF VERTICAL SOFT KEYS AND I/O LINK ........................ 68
4.15 PCMCIA CARD............................................................................................ 72
5 METHOD OF MOUNTING PCI EXTENSION BOARD .......................... 73
5.1 USABLE BOARD......................................................................................... 74
5.2 METHOD OF MOUNTING PCI EXTENSION BOARD ................................ 75
5.3 CONDITIONS FOR THE INSTALLATION ENVIRONMENT OF A PCI
EXTENSION BOARD .................................................................................. 75
6 OUTLINE DRAWINGS .......................................................................... 76
6.1 BASIC UNIT 10.4” LCD TYPE FOR 150i/160i/180i/210i............................. 77
6.2 BASIC UNIT 12.1” LCD TYPE FOR 150i/160i/180i/210i............................. 78
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B-64223EN/01 TABLE OF CONTENTS
II. MAINTENANCE
1 SYSTEM BLOCK DIAGRAM ................................................................ 93
2 LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND
TOOLS .................................................................................................. 95
2.1 LIST OF PCBS ............................................................................................ 96
2.1.1 Main PCB ...............................................................................................................96
2.1.2 Backplane PCB.......................................................................................................96
2.1.3 Inverter PCB...........................................................................................................96
2.1.4 Touchpanel PCB.....................................................................................................97
2.1.5 Other PCB ..............................................................................................................97
2.2 LIST OF MAINTENANCE UNITS ................................................................ 98
2.2.1 Drive Unit...............................................................................................................98
2.2.2 Base Unit ................................................................................................................99
2.3 LIST OF CPU AND MEMORY ................................................................... 100
2.4 LIST OF MAINTENANCE PARTS ............................................................. 100
2.5 LIST OF MAINTENANCE TOOLS ............................................................. 100
3 CONFIGURATION AND SETTING OF THE PCB............................... 101
3.1 PARTS LAYOUT ....................................................................................... 102
3.2 ADJUSTMENT........................................................................................... 104
3.2.1 Setting of Short Plug ............................................................................................104
3.2.2 Setting of Variable Register .................................................................................104
3.3 LED DISPLAY............................................................................................ 105
3.3.1 LED on Main Board .............................................................................................105
3.3.2 LED on Backplane PCB.......................................................................................105
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TABLE OF CONTENTS B-64223EN/01
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B-64223EN/01 TABLE OF CONTENTS
APPENDIX
A PUNCH PANEL FOR PANEL i ........................................................... 155
A.1 OVERVIEW ............................................................................................... 156
A.2 SPECIFICATION ....................................................................................... 156
A.3 CONSTRUCTION...................................................................................... 157
A.4 ENVIRONMENTAL REQUIREMENT ........................................................ 157
A.5 CONNECTION TO PANEL i ...................................................................... 158
A.5.1 Connector Location ..............................................................................................158
A.5.2 Serial Port 2 + USB ..............................................................................................159
A.5.3 Parallel Port ..........................................................................................................161
A.5.4 Keyboard / Mouse (For Stand-alone Type Punch Panel).....................................163
A.6 CONNECTION TO PERIPHERAL ............................................................. 164
A.6.1 Connector Location ..............................................................................................164
A.6.2 USB Port ..............................................................................................................164
A.6.3 Serial Port 2 ..........................................................................................................165
A.6.4 Parallel Port ..........................................................................................................165
A.6.5 Keyboard / Mouse (for Stand-alone Type Punch Panel for PANEL i) ................166
A.7 OUTLINE DIMENSIONS ........................................................................... 167
A.7.1 Punch Panel (Stand-alone Type) ..........................................................................167
A.7.2 FA Full keyboard with Punch Panel (15”LCD Type) ..........................................168
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I. CONNECTION
B-64223EN/01 CONNECTION 1.TOTAL CONNECTION DIAGRAMS
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1.TOTAL CONNECTION DIAGRAMS CONNECTION B-64223EN/01
1.1 PANEL i
PCMCIA (CA78A)
card PCI extension slot 2 PCI extension board
(CA78B)
Peripheral (Note 1)
device
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B-64223EN/01 CONNECTION 1.TOTAL CONNECTION DIAGRAMS
(slave side)
HSSB(COP7)
JD1A
JD1B
HSSB
(COP21 or COP7)
JD1B(I/OLink)
(Note 5)
JD1A(I/OLink)
Ethernet
Keyboard
ETHERNET (CD38U)
RS232-1 (JD33)
I/O device Power supply
(Note 2)
RS232-2 (JD46)
I/O device Power supply
Printer Power supply
USB2 CENTRO (JD9)
Peripheral
device USB device Power supply
USB1 (CD41L)
(Note 1) (Note 4)
USB2 (CD41M)
PCMCIA card slot
(Note 3)
PCMCIA KEY BOARD (CD32L)
card
MOUSE (CD32U) Mouse
Peripheral (Note 1)
device
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1.TOTAL CONNECTION DIAGRAMS CONNECTION B-64223EN/01
NOTE
1 Some peripheral devices are not suitable for being
connected to the PANEL i for environmental
durability reasons, and others are not suitable for
use during machine operation. So, carefully read
the operator's manuals of the peripheral devices to
be used.
2 With a unit with a touch panel, the RS232-1
connector (JD33, serial port channel 1) cannot be
used.
3 The keyboard port cannot be used because it is
used by this unit.
4 If a USB device requires a current larger than the
specification of the PANEL i, another power supply
is required.
5 The I/O Link interface is optional.
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B-64223EN/01 CONNECTION 2.SPECIFICATIONS
2 SPECIFICATIONS
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2.SPECIFICATIONS CONNECTION B-64223EN/01
2.1.1 PANEL i
Item Specification
PC Unit (Basic Unit)
Pentium III 1.26GHz or
CPU Pentium III 866MHz or
Celeron 733MHz
Memory 512MB, 256M or 128MB
15.0” color TFT LCD (1024x768dots, 16M colors ) or Note) Windows XP
for 150i/160i
LCD 12.1” color TFT LCD (800x600dots, 260K colors) or cannot be used on
/180i/210i/300i
10.4” color TFT LCD (640x480dots, 260K colors) 10.4” VGA type
Option (1024x1024 dots)
Display
Touch-Panel It is not possible to push 2 points as same time
Unit
Serial port 1 is used by this touch panel. It is possible to
for 150i/160i order both options
Horizontal 12 keys (Option)
Soft key /180i/210i
for 300i Vertical 9 keys and Horizontal 12 keys (Basic)
Serial Port 2 ports (Serial port 1 is not available in case of the unit with touch panel)
Rear 2 ports (for 150i/160i/180i/210i) / Front 1 port, Rear 2 ports (for 300i)
USB (based on Universal Serial Bus Revision 1.1, connector compatible)
(Note) This port can't be used with Windows NTⓇ 4.0.
Parallel port 1 port (Data transfer mode is by-directional mode)
Full Keyboard 1 port (PS/2 compatible)
Mouse 1 port (PS/2 compatible)
I/O port IDE 2 port/4 devices (Signal connector : IBM PC compatible)
Floppy disk 1 port (Signal connector : IBM PC compatible)
Ethernet 1 port (10BASE-T/100BASE-TX)
Video port 1 port (Analog RGB output)
HSSB
1 port (An optical connector for the connection with CNC controller)
(High Speed Serial Bus)
1 port (Type I/ II, based on PCMCIA 2.1)
PCMCIA Card slot
(Note) This port can't be used with Windows NTⓇ 4.0.
2 slots of the short card based on PCI specification 2.2
PCI Extension
5V/32bit, 33MHz, Maximum dimension of card : 176.41mm x 106.68mm
Real time clock Monthly error is within 3 minutes.
10.4” LCD type Height: 290mm, Width: 220mm, Depth: 125mm, Weight: 3.5kg
Height: 340mm, Width: 280mm, Depth: 125mm,
Dimension 12.1” LCD type
Weight: 4.9kg (for 150i/160i/180i/210i), Weight: 4.3kg (for 300i)
Weight
Height: 400mm, Width: 320mm, Depth: 125mm,
15.0” LCD type
Weight: 5.7kg (for 150i/160i/180i/210i), Weight: 5.1kg (for 300i)
Depth of current unit is 110mm, but one of next unit may be 125mm
Hard Disk Drive Unit
Hard Disk Drive 3.5” Hard Disk Drive, 40GB or more over, Ultra ATA/100
Weight 1.2kg (A08B-0084-H131), 1.1kg (A08B-0084-H100, A08B-0084-H130)
CD-ROM Drive 5-inch bay type, Weight 1.0kg
3.5-inch type,
Weight 0.4kg (A08B-0084-K001), Weight 0.8kg (A02B-0207-C009)
Floppy Disk Drive
Note) It is necessary to change setting of plug on the master P.C.B. in
PANEL i when current FDD is used with this PANEL i.
OS WindowsⓇ XP, WindowsⓇ 2000
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B-64223EN/01 CONNECTION 2.SPECIFICATIONS
Item Specification
PANEL i (Basic Unit)
Pentium III 1.26GHz or
CPU Pentium III 866MHz or
Celeron 733MHz
Memory 128MB,256M or 512MB
LCD 15.0” color LCD (1024x768 dots, 16,000,000 colors)
Display
Option (1024x1024 dots. It is not possible to push 2 points as same time.
Unit Touch-Panel
Serial port 1 is used by this touch panel.)
Control-Key
33 (Note 1)
Function-Key / Alphabet
keyboard 26 (Note 1)
Key
16 (Note 2)
Vert. Soft-Key
Serial Port 1 1 port (Not available if touch panel option exists.)
Serial port 2 1 port
2 ports (front)
1 port (rear)
USB
(based on Universal Serial Bus Revision 1.1, connector compatible)
(Note) This port can't be used with Windows NTⓇ4.0.
Parallel port 1 port (Data transfer mode is by-directional mode)
Full Keyboard Keyboard port isn't available because this port is used internally.
Mouse 1 port (PS/2 compatible)
I/O port 2 port/4 devices (Signal connector : IBM PC compatible)
IDE 1 port for HDD unit (basic)
1 port for CD-ROM drive (option)
Floppy disk 1 port (Signal connector : IBM PC compatible)
Ethernet 1 port (10BASE-T/100BASE-TX)
HSSB
1 port (An optical connector for the connection with CNC controller)
(High Speed Serial Bus)
1 port (Type I/ II, based on PCMCIA 2.1)
PCMCIA Card slot
(Note) This port can't be used with Windows NTⓇ4.0.
I/O Link Option, 1 port to master device, 1 port to slave device
3.5” Hard Disk Drive, 40GB
Hard Disk Drive
Ultra ATA/100
2 slots of the short card based on PCI specification 2.2
PCI Extension 5V/32-bit, 33MHz
Maximum dimension of card : 176.41mm x 106.68mm
Real time clock Monthly error is within 3 minutes.
Height: 354.8mm, Width: 482.6mm, Depth: 145mm (without FDD,CD Drive)
Dimension
/ Depth: 180mm (with FDD,CD Drive)
Weight 10.0kg (without FDD&CD-ROM drive unit)
Floppy Disk Drive and
(Option)
CD-ROM Drive Unit
3.5-inch type
Floppy Disk Drive
2 mode
CD-ROM Drive 5-inch bay type
Weight 1.4kg
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2.SPECIFICATIONS CONNECTION B-64223EN/01
NOTE
1 Key arrangement is different from MDI.
2 In case of A08B-0084-B400, B401, B402, B403,
B422, B423, A13B-0196-B400, B401, B402, B403,
B422, B423, vertical soft keys signals go to only
PC. In case of A08B-0084-B410, B411,
A13B-0196-B410 and B411, vertical soft keys
signals go to only I/O Link. In case of
A08B-0084-B412, B413, B432, B433,
A13B-0196-B412, B413, B432, B433, vertical soft
keys signals go to both PC and I/O Link. (Refer to
Appendix C “KEY CODE OF SOFT KEYS AND
FUNCTION KEYS OF PANEL i FOR
AUTOMOTIVE” about key code to PC.)
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B-64223EN/01 CONNECTION 2.SPECIFICATIONS
2.2 ENVIRONMENT
Operating : +5 to +45°C
Ambient temperature
Non-operating : - 20 to +60°C
Change in temperature Up to 20 degrees/hour
Standard : 10 to 75% (non-condensing)
Short-term (within one month)
Ambient relative humidity : 10 to 90% (non-condensing)
Maximum Wet Bulb Temperature
: 29°C (Recommended)
Operating : up to 0.5G
Vibration
Non-operating : up to 1.0G
Environment Installed in a hermetically sealed cabinet
Operating : - 60m to 1000m
Altitude
Non-operating : - 60m to 12000m
- 11 -
2.SPECIFICATIONS CONNECTION B-64223EN/01
2.2.2 Vibration
The PANEL i and built-in hard disk drive may suffer resonance at
certain frequencies. Careful checking is required on the PANEL i has
been mounted on a machine.
When a PCI extension board is used, the permissible vibration level
may be lower than that mentioned above, depending on the
specifications of the board.
CAUTION
If an operation error or mishap occurs, the data on
the hard disk may be lost, even if all the installation
conditions are satisfied. Therefore, always maintain
a backup copy of the data on the hard disk in case
the stored data is lost or damaged.
Especially, the power-off on accessing the hard
disk must not be done because that possibility is
very high. Please concern for the end-users.
- 12 -
B-64223EN/01 CONNECTION 2.SPECIFICATIONS
2.3.1.1 Specification
When the PANEL i is used, following power supply is required.
2.3.1.2 Timing
Input power can be turned on/off without relation to CNC power
on/off.
In case that CNC and the PANEL i are connected with HSSB, the
rotary switch on the CNC side HSSB interface board decides if CNC
and the PANEL i start independently or synchronously.
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2.SPECIFICATIONS CONNECTION B-64223EN/01
Example 1
CNC control unit
Power
supply DC24IN
unit 1
I/O LINK
DC24IN
I/O LINK
I/O Link
PANEL i for
Power-on/off switch AUTOMOTIVE
UPS Power
AC input supply DC24IN
unit 2
I/O LINK
RS232C
Serial
communication
ON
Power to the PANEL i
OFF
• Power-off timing
ON
Power to the CNC and
I/O device OFF
Up to 500ms
ON
Power to the PANEL i
OFF
- 14 -
B-64223EN/01 CONNECTION 2.SPECIFICATIONS
Example 2
CNC control unit
DC24IN
I/O I/O LINK
Link
DC24IN
I/O LINK
PANEL i
Power-on/off switch for AUTOMOTIVE
UPS Power
AC input supply DC24IN
unit
I/O LINK
RS232C
Serial
communication
PANEL i
Voltage Equipment Max. Current
+5V Key board, Mouse 4000mA in total
PCI extension board
IDE/ATAPI Max. 2000mA
USB device Max. 500mA/port
PCMCIA card Max. 500mA
+3.3V PCI extension board 3000mA in total
PCMCIA card Max. 1000mA
+12V PCI extension board 2500mA in total
IDE/ATAPI
-12V PCI extension board 150mA in total
- 15 -
2.SPECIFICATIONS CONNECTION B-64223EN/01
NOTE
Above power consumption is reference. If
peripherals are connected or PCI extended boards
are mounted, the power consumption will increase.
Also, please consider the cabinet design and the
cooling method which is most suitable to the total
power consumption.
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B-64223EN/01 CONNECTION 2.SPECIFICATIONS
CAUTION
Be sure to finish the OS and the applications
through the proper operation of shutdown before
turning the power off. Without the above-mentioned
operation, there is no assurance of the following
action. At worst, the hard disk drive may be
damaged and may not be able to be recognized by
the BIOS and OS.
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3.MOUNTING CONNECTION B-64223EN/01
3 MOUNTING
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B-64223EN/01 CONNECTION 3.MOUNTING
The following three spaces are required around the PANEL i and
PANEL i for AUTOMOTIVE.
CAUTION
1 Cable connecting area is necessary under this unit.
2 When the vertical MDI or the FA full keyboard is
assembled under the above display unit, the HDD
unit cannot is assembled behind them. Please put
the HDD unit on another place.
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3.MOUNTING CONNECTION B-64223EN/01
NOTE
Cable connecting area is necessary under this unit.
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B-64223EN/01 CONNECTION 3.MOUNTING
NOTE
Cable connecting area is necessary under this unit.
- 21 -
3.MOUNTING CONNECTION B-64223EN/01
NOTE
Cable connecting area is necessary under this unit.
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B-64223EN/01 CONNECTION 3.MOUNTING
Obtain space for air circulation as shown in the figure below, and then
obtain space for the cables used to connect the signals, power supply,
and fan. Provide for heat dissipation from the HDD unit as well as
the basic unit, because the HDD unit also generates heat.
3.2.1 FA Full Keyboard and an MDI Unit Other than QWERTY MDI
- 23 -
3.MOUNTING CONNECTION B-64223EN/01
3.2.2 When the QWERTY MDI and 10.4" LCD Type Basic Unit Are
Used
- 24 -
B-64223EN/01 CONNECTION 3.MOUNTING
3.3.1 PANEL i
Grounding cable
2mm2 or bigger M4 stud
- 25 -
3.MOUNTING CONNECTION B-64223EN/01
ƒP [ƒuƒ‹
Cable
NOTE
1 Select a cable with a proper length.
If the cable is too long, the noise immunity may be
reduced or noise may be caused on other cables.
In addition, when the excess length is coiled, the
inductance is increased and a high voltage is
induced during turning on or off of signals. This
may cause malfunction due to a failure or noise.
2 Bring together the cables connected to a CNC or
amplifier near the unit and shield them.
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B-64223EN/01 CONNECTION 3.MOUNTING
Ground terminal
(grounded)
Ground plate
8
12
20
- 27 -
3.MOUNTING CONNECTION B-64223EN/01
Max. 55mm
28mm
6mm
17mm
- 28 -
B-64223EN/01 CONNECTION 3.MOUNTING
The cabinet and pendant box that house a display and a operator's
panel that are to be designed and manufactured by the machine tool
builder are susceptible to dust, cutting debris, oil mist, etc. Note the
following and make sure that they are structured to prevent their entry.
(1) The cabinet and pendant box must be of a hermetically sealed
structure.
(2) Apply packing to the panel mounting surface to which a display
and operator's panel are to be mounted.
(3) Make sure that the door packing of the cabinet and pendant box
is sealed firmly.
(4) For a cabinet or pendant box with a rear cover, apply packing to
the mounting surface.
(5) Make sure that the cable entrance is sealed with packing,
connectors for conduits, etc.
(6) Make sure that all other openings are blocked, if any.
(7) Make sure that the display and operator's panel do not receive
cutting debris and coolant directly.
(8) Oil can easily stay on the top of the cabinet and pendant box,
possibly dripping down the display and operator's panel. Make
sure that the cabinet and pendant box is of such a structure that
oil do not collect or that oil do not drip down the display or
panel.
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4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
4 CONNECTION TO PERIPHERAL
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B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
4.1.1 PANEL i
CA78B
View from the back
side CA78A Power supply
PCB
CD46L
COP7 (150i/160i/180i/210i)
COP21 (300i) CPD14
CPD11A
CPD11B
CD34 CPD11C
CA81A CPE11C
CA81B CD41L
CD41M
JD33 JD9 CD32L
CD38U JD46 JA61 JA63 CD32U
Master PCB
Connector Connector Function Reference
Number Name
CA81A, B HDD1, HDD2 HDD signal (Primary, Secondary) Section 4.8
CD34 FDD FDD signal Section 4.9
CD38U ETHERNET Ethernet Section 4.11
JD33 232-1 Serial Port1 Section 4.3
JD46 232-2 Serial Port 2 Section 4.4
JD9 CENTRO Parallel Port Section 4.5
JA61 MDI MDI (300i) Section 4.13
JA63 CRT Video port Section 4.12
CD32L KEY BOARD Keyboard Section 4.7
CD32U MOUSE Mouse Section 4.7
CD41L,M USB1,USB2 USB port (channel 1, 2, 3) Section 4.10
CD46L USB3 (USB3 provided only for the 300i)
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4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
- 32 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
CD46L
CD41L
CD41M
JD33 JD9 CD32L
CA81B
CD38U JD46 CD32U
JD1B
I/O Link adapter PCB(Option)
JD1A
Master PCB
Connector Connector Function Reference
Number Name
CA81A HDD1 HDD signal -
CA81B HDD2 CD-ROM Drive signal -
CD34 FDD FDD signal -
CD38U ETHERNET Ethernet Section 4.11
JD33 232-1 Serial Port1 Section 4.3
JD46 232-2 Serial Port 2 Section 4.4
JD9 CENTRO Parallel Port Section 4.5
CD32L KEY BOARD Keyboard
(This connector can not be used, because this connector is used on this unit
CD32U MOUSE Mouse Section 4.7
CD41L,M USB1,USB2 USB port (channel1,2,3) Section 4.10
CD46L USB3 (USB2 and USB3 are located in front.)
- 33 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
- 34 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
CPD14
A1 +24V B1 +24V
A2 0V B2 0V
A3 B3
Cable connection
A1
+24V ● +24V
A2
0V ● 0V
B1
+24V
B2
0V
Cable conductor
Use wire of AWG#16 (1.3mm2)or thicker.
NOTE
Please wire this cable separately from the other
cables connected to the PANEL i.
- 35 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
JD33
(PCR-EV20MDT) (DSUB-25)
1 RD 11 SD 1 FG
14
2 0V 12 0V 2 SD
15
3 DR 13 ER 3 RD
16
4 0V 14 0V 4 RS
17
5 CS 15 RS 5 CS
18
6 (Reserve) 16 (Reserve) 6 DR
19
7 CD 17 (Reserve) 7 SG
20 ER
8 (Reserve) 18 (Reserve) 8 CD
21
9 RI 19 (+24V) 9
22 RI
10 (+24V) 20 (Reserve) 10
23
( ): Used with FANUC I/O 11
device. 24
12
25
13
*(Reserve) Do not connect the pins.
NOTE
1 The figure shows a sample relay connector
interface. Design the cable to suit the interface of
the actual device to be connected.
2 The +24V pins of the interface for the PANEL i
shown above can be used only with the FANUC I/O
unit (such as FANUC CASSETTE and FANUC
Handy File). Do not use these pins for other
purposes. Also, do not attempt to simultaneously
connect two or more FANUC I/O units to one the
PANEL i.
If two or more I/O units are connected
simultaneously, the power supply capacity of the
+24 V pins may be exceeded.
- 36 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
Cable connection
11 2
SD SD
12
0V
13 20
ER ER
14 7
0V SG
15 4
RS RS
16
17
18
10 25
+24V +24V
19 1
+24V FG
20
GND
Shield
- 37 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
CAUTION
CNC punch panels (A02B-0120-C191 to
A02B-0120-C193, etc.) other than the panels
indicated above cannot be used with this interface.
Use of such an incorrect punch panel can lead to a
serious problem, e.g., incapability of starting the
system.
- 38 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
JD46
(DSUB-9)
(PCR-EV20MDT)
1 RD 11 SD 1 CD
6 DR
2 0V 12 USB1_0V 2 RD
7 RS
3 DR 13 ER 3 SD
8 CS
4 0V 14 USB2_0V 4 ER
9 RI
5 CS 15 RS 5 SG
6 USB1+ 16 USB2+
7 CD 17 USB2-
8 USB1- 18 USB2_5V
9 RI 19 (+24V)
10 (+24V) 20 USB1_5V
( ): Used with FANUC I/O device.
USB port 1
1 USB1_5V 4
2 USB1- 3
2
3 USB1+ 1
4 USB1_0V
USB port 2
1 USB2_5V 4
3
2 USB2- 2
3 USB2+ 1
4 USB2_0V
- 39 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
NOTE
1 The figure shows a sample relay connector
interface and USB. Design the cable to suit the
interface of the actual device to be connected.
2 The +24V pins of the interface for PANEL i shown
above can be used only with the FANUC I/O unit
(such as FANUC CASSETTE and FANUC Handy
File). Do not use these pins for other purposes.
Also, do not attempt to simultaneously connect two
or more FANUC I/O units to one PANEL i.
If two or more I/O units are connected
simultaneously, the power supply capacity of the
+24 V pins may be exceeded.
3 Commercial USB devices cannot be guaranteed its
proper work with PANEL i. Careful checking by the
customer will be required. And please be aware
that those devices in the market are not almost
considered about waterproof and dustproof.
4 Signals for USB 1 and 2 are short-circuited with
signals for USB 1 and 2 in Section 4.10. When one
of these connector is used, the other connector
cannot be used.
- 40 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
Cable connection
- When an RS-232C connector is used
7 1
CD CD
9 9
RI RI
10
+24V
11 3
SD SD
13 4
ER ER
15 7
RS RS
19
+24V
Shield
- 41 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
20 1
USB1_5V USB1_5V
8 2
USB1- USB1-
6 3
USB1+ USB1+
12 4
USB1_0V USB1_0V
Shield
18 1
USB2_5V USB2_5V
17 2
USB2- USB2-
16 3
USB2+ USB2+
14 4
USB2_0V USB2_0V
Shield
- 42 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
5 5 CS
CS
7 7 CD
CD
9 9 RI
RI
4 4 0V
0V
11 11 SD
SD
13 13 ER
ER
15 15 RS
RS
20 20 USB1_5V
USB1_5V
8 8 USB1-
USB1-
6 6 USB1+
USB1+
12 12 USB1_0V
USB1_0V
18 18 USB2_5V
USB2_5V
17 17 USB2-
USB2-
16 16
USB2+ USB2+
14 14
USB2_0V USB2_0V
Shield
- 43 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
CAUTION
CNC punch panels (A02B-0120-C191 to
A02B-0120-C193, etc.) other than the panels
indicated above cannot be used with this interface.
Use of such an incorrect punch panel can lead to a
serious problem, e.g., incapability of starting the
system.
- 44 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
JD9
(PCR-EV20MDT)
NOTE
1 The figure shows a sample printer interface.
Design the cable to suit the interface of the actual
device to be connected.
2 Some kinds of Printers and other devices may not
work properly with the PANEL i, so careful
checking by the customer will be required. And
please be aware that I/O devices in the market are
not almost considered about waterproof and
dust-proof.
- 45 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Cable connection
1 2
STD0 STD0
12 16
0V 0V
2 3
STD1 STD1
19
0V
3 4
STD2 STD2
20
0V
4 5
STD3 STD3
21
0V
5 6
STD4 STD4
22
0V
6 7
STD5 STD5
23
0V
7 8
STD6 STD6
14 24
0V 0V
8 9
STD7 STD7
25
0V
9 12
PE PE
26
0V
10 13
SLCT SLCT
27
0V
11 1
*STB *STB
28
0V
13 14
*AFD *AFD
29
0V
15 31
*INIT *INIT
16 30
0V 0V
17 36
*SLIN *SLIN
33
0V
18 10
*ACK *ACK
19 32
*ERROR *ERROR
20 11
BUSY BUSY
17
Shield FG
GND
- 46 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
- 47 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Use the following cable and a relay connector when an optical cable is
relayed with the relay adapter and it wants to use it.
NOTE
Total cable length is less than 35m incase of 300i
- 48 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
CAUTION
1 Optical fiber cable used for FANUC I/O Link, for
FSSB inside wiring and for Serial Spindle can not
be used.
2 Optical fiber cable can not be cut or joined by
customer. Use one of above cables.
- 49 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
CD32L
(mini DIN6)
6 5 KEYCLK
4 +5V 3 0V KB
2 1 KEYDATA
Alternatively, FA full keyboard
6 5 MSCLK MS
4 +5V 3 0V
2 1 MSDATA
Mouse (commercial model)
NOTE
1 Commercial full keyboards are prone to
compatibility problems with personal computers to
some degree. It is not guaranteed that a personal
computer can operate with every commercial full
keyboard. Machine tool builders are requested to
check the operability of the full keyboards they
select. Keep in mind that general commercial full
keyboards are neither dust-proof nor
moisture-resistant.
2 The keyboard port cannot be used for the PANEL i
for AUTOMOTIVE.
- 50 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
Recommended mouse
A86L-0001-0212 : Standard PS/2 mouse (commercial model) for
development and maintenance use only
- 51 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Cable Connection
Connect HDD signal cable to CA81A.
Connect HDD power cable to CPD11B.
Connect FAN cable to CPE11C.
Connect the above cables.
These cables are factory-connected to the hard disk unit.
Cable Length
HDD power cable : 40cm
HDD signal cable : 30cm
HDD FAN cable : 65cm
PANEL i
master printed circuit board
CPE11C
CPD11B
CA81A
CPD11B
CAUTION
1 Connect the HDD signal cable with extra slack.
2 Use a dedicated HDD unit and cables.
HDD units and cables for other devices cannot be
used.
- 52 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
CA81A (HDD)
CA81B (HDD2)
Recommended cable
A02B-0207-K801 (FDD power and signal lines: 1m)
Cable connection
Connect FDD signal cable to CD34.
Connect FDD power cable to CPD11A.
Connect these cables.
PANEL i
master printed circuit board
TM1
CD34
CPD11A
FDD power
CPD11A supply
FDD unit
Show from behind
- 53 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
4.10 USB
JD41L
1 USB1_5V
2 USB1-
3 USB1+ 12 34
4 USB1_0V
USB port 2
JD41M
1 USB2_5V
2 USB2-
3 USB2+ 12 34
USB port 3
4 USB2_0V
USB port 3
CD46L
1 USB2_5V
2 USB2-
3 USB2+ 12 34
4 USB2_0V
- 54 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
NOTE
1 Commercially available USB devices are prone to
compatibility problems with personal computers to
some degree. It is not guaranteed that every
commercially available USB device can operate
properly with personal computers. Machine tool
builders are requested to check the operability of
the USB devices they select. Keep in mind that
commercially available USB devices are generally
neither dust-proof nor moisture-resistant.
2 The maximum supply current from each USB port
is 500 mA/port.
The maximum supply current to peripheral devices
is 1400 mA in total. The peripheral devices include
the PCI extension board, PCMCIA card, and
mouse.
3 The signals of USB port 1 and 2 are connected to
the connector explained in Section 4.4. When one
of the ports is used, the other port cannot be used.
- 55 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
4.11 ETHERNET
CAUTION
Before attaching or detaching cables, turn off the power
to the PANEL i, and ensure that the power is off.
Please inquire of each manufacturer about the
construction of network or the condition of using the
equipment except the CNC unit (media converter, hub,
transceiver, cable etc.). When configuring your network,
you must take other sources of electrical noise into
consideration to prevent your network from being
influenced by electrical noise. Make sure that network
wiring is sufficiently separated from power lines and
other sources of electrical noise such as motors, and
ground each of the devices as necessary. Also, a high
and insufficient ground impedance may cause
interference during communications. After installing the
machine, conduct a communications test before you
actually start operating the machine.
We cannot ensure operation that is influenced by
network trouble caused by a device other than the CNC
unit.
Max. 100m
Shield
HUB
Some devices (hub, transceiver, etc.) that are needed for building a
network do not come in a dust-proof construction. Using such devices
in an atmosphere where they are subjected to dust or oil mist will
interfere with communications or damage these devices. Be sure to
install such devices in a dust-proof cabinet.
- 56 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
PANEL i
Ethernet cable
Clamp
Ground plate
CD38U
Pin No. Signal name Description
1 TX+ Send +
2 TX- Send -
3 RX+ Receive +
4 Not used
5 Not used
6 RX- Receive -
7 Not used
8 Not used
- 57 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Cable Connection
The cable used for connection between the 10BASE-T/100BASE-TX
interface CD38U and the hub is connected as follows:
CD38U HUB
1 TX+ 1 TX+
RJ-45
2 TX- 2 TX-
modular connector
3 RX+ 3 RX+
4 4
5 5
6 RX- 6 RX-
7 7
8 8
Max. 100m
CD38U
1 1
TX+ TX+
2 2
TX- TX-
3 3
RX+ RX+
6 6
RX- RX-
Shield
NOTE
1 The cable can be up to 100 m long (for the
FANUC- recommended cable for movable
sections, up to 50 m). Do not make the cable
longer than necessary.
2 There are two types of commercially available
cables: straight-connection and cross-connection
types. Select an appropriate cable according to
the purpose.
Cable Materials
Many cables without a shield (UTP cables) are commercially available
as twisted pair cables conforming to 10BASE-T or 100BASE-TX.
To improve noise immunity in factory automation environments,
however, be sure to use twisted pair cables (STP cables) with a
common shield in category 5.
- 58 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
Inquiries
Manufacturer Contact address
Furukawa Electric Co., Ltd.2-6-1 Marunouchi, Chiyoda-ku. Tokyo 100-8322
Sales Headquarters TEL: 03-3286-3126 FAX: 03-3286-3979
Nissei Electric Co., Ltd. 3F MU Bldg., 1-9-1 Minami-narise, Machida City,
Machida Branch Tokyo 194-0045
TEL: 0427-29-2531
Overseas Sales Office IWATANI International Corporation
Tokyo Head Office
21-8 Nishi-shinbashi 3-chome, Minato-ku,
TOKYO, 105-8458, JAPAN
TEL: 03-5405-5810
Telex: 2524256 IWATYO J
NOTE
These recommended cables for fixed parts must
not be used for movable sections. Be sure to use
the following recommended cables for movable
sections.
Specification
• Electrical characteristic:
Complying with EIA/TIA 568A categories 3
and 5
The length of the cable to the hub must be kept
within 50 m because of its attenuation
performance.
• Structure : Common-shield braided cable with drain wire
The conductors of the cable are AWG26
annealed-copper strand wire, with a sheath 0.8
mm thick and an outer diameter of 6.7±0.3 mm
• Fire resistance : UL1581 VW-1
• Oil resistance : As per FANUC's internal standard (Equivalent
to conventional oil-resistant electrical cable)
• Flex resistance : Million or more bending cycles with a bending
radius of 50 mm (U-shaped bend test)
• UL style No. : AWM20276 (80°C/30V/VW-1)
NOTE
Use the TM21CP-88P(03) connector made by
Hirose Electric Co., Ltd. to this cable.
- 59 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Connector specification
An 8-pin modular connector called the RJ-45 is used with a
twisted-pair cable for Ethernet interfaces. Use the connector listed
below or equivalent.
Specification Manufacturer Remark
Connector used with cable AWG26 4P TPMC-C5-F(SB) TM21CP-88P(03) Hirose Electric Co., Ltd. (*)
NOTE
About TM21CP-88P(03)
Connector (manufacturer's standard product)
Drawing number: A63L-0001-0823#P
Manufacturer: Hirose Electric Co., Ltd.
Manufacturer's model number: TM21CP-88P(03)
Complying with EIA/TIA 568A categories 3 and 5
Ask Hirose Electric Co., Ltd. for explanations about
how to attach the connector to a cable.
- 60 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
NOTE
1 The groups must be 10 cm or more apart from one
another when binding the cables in each group.
2 The electromagnetic shield refers to shielding
between groups with grounded steel plates.
3 The shield is not required when the cable between
the CNC and MDI is shorter than 30 cm.
- 61 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Personal computer
Machine system
Machine Machine Machine
[Small-scale network]
Personal computer
Electrically separated by
10BASE-T/100BASE-TX cable STP cable
connection
Machine system
Machine
Note 1
NOTE
1 Ground the PC and backbone cable separately from the machine system.
If this is impossible because there is only one grounding point, use separate
grounding wires for the PC/backbone cable and the machine system up to the
grounding point.
The grounding resistance must not be higher than 100 Ω (class 3 grounding).
The grounding wire must not be thinner than the AC power line conductor, and its
cross-sectional area must not smaller than 5.5 mm2.
2 There is possibility that noise makes the obstacle of communication even if the
ground is separated using the 10BASE-T/100BASE-TX. In the case of using the
FAST Ethernet board under the worst environment, please separate between the
PC/Trunk line side and machine system side completely using the optical fiber media.
- 62 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
JA63
(PCR-EV20MDT) (Dsub-15)
1 RED 11 (PU_1) 6 0V
1 RED 11 (SENCE)
2 0V 12 VS 7 0V
2 GREEN 12 (DDA)
3 GREEN 13 0V 8 0V
3 BLUE 13 HS
4 0V 14 0V 9 (+5V)
4 (PU_1) 14 VS
5 BLUE 15 (+5V) 10 0V
5 0V 15 (DCK)
6 0V 16 0V
7 0V 17 (+5V)
8 (DDA) 18 HS
9 0V 19 (SENCE)
10 (DCK) 20 0V
Cable connection
JA63 (Example) Monitor
1 1
RED RED
2 5
0V 0V
3 2
GREEN GREEN
4 6
0V 0V
5 3
BLUE BLUE
6 7
0V 0V
18 13
HS HS
16 8
0V 0V
12 14
VS VS
14 10
0V 0V
Shield
- 63 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Notes
(1) Use of this port does not require any special setting on the
PANEL i.
(2) When an external monitor is connected to this port directly, the
maximum cable length is 2 m if the above recommended cable is
used.
To extend the cable beyond the maximum cable length, use a
commercially available video extender. (Example: CAT5 KVM
Extender manufactured by BLACK BOX)
In this case, the cable between the PANEL i and video extender
should be as short as possible.
(3) The specifications for selecting a video extender are as follows:
Interface: Analog RGB
Resolution: XGA (1024 × 768 dots)
Vertical refresh rate: 60Hz
(4) When an external monitor is connected, the video quality varies
significantly depending on the performance and power supply
status of the external monitor, cable quality, noise environment,
and so on. Sufficient checking should be made in the
environment in which the monitor is actually used.
(5) The power to the external monitor and video extender must be
supplied from other than the PANEL i.
(6) The above figure shows a sample interface on the monitor side.
Design the cable according to the interfaces of the external
monitor and video extender actually connected.
(7) The display on the monitor has the same resolution as that of the
display on the LCD. For the 10.4" LCD type, the resolution is
640 by 480 dots; for the 12.1" LCD type, the resolution is 800 by
600 dots; for the 15.0" LCD type, the resolution is 1024 by 768
dots.
- 64 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
PANEL i MDI
JA61 CK1
(PCR-EV20MDT) (PCR-E20MDK-SL-A)
- 65 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Cable connection
1 1
*KEY00 *KEY00
2 2
*KEY02 *KEY02
3 3
*KEY04 *KEY04
4 4
*KEY06 *KEY06
5 5
*COM00 *COM00
6 6
*COM02 *COM02
7 7
*COM04 *COM04
8 8
*COM06 *COM06
9 9
*COM08 *COM08
10 10
*COM10 *COM10
11 11
*KEY01 *KEY01
12 12
*KEY03 *KEY03
13 13
*KEY05 *KEY05
14 14
*KEY07 *KEY07
15 15
*COM01 *COM01
16 16
*COM03 *COM03
17 17
*COM05 *COM05
18 18
*COM07 *COM07
19 19
*COM09 *COM09
20 20 *COM11
*COM11
Shield
- 66 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
MDI cable
MDI MDI
- 67 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Vertical soft keys can be read from CNC directly via I/O Link if the
PANEL i for AUTOMOTIVE have I/O Link conversion function.
It depends on the specification of the unit the way of connection to
vertical soft keys.
CNC
- 68 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
CNC
JD1A
- 69 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
JD1A JD1B
(PCR-E20MDA) (PCR-E20MDA)
1 SIN 11 0V 1 SIN 11 0V
2 *SIN 12 0V 2 *SIN 12 0V
3 SOUT 13 0V 3 SOUT 13 0V
4 *SOUT 14 0V 4 *SOUT 14 0V
5 (Reserve) 15 (Reserve) 5 (Reserve) 15 (Reserve)
6 (Reserve) 16 (Reserve) 6 (Reserve) 16 (Reserve)
7 (Reserve) 17 (Reserve) 7 (Reserve) 17 (Reserve)
8 (Reserve) 18 (Reserve) 8 (Reserve) 18 (Reserve)
9 (Reserve) 19 (Reserve) 9 (Reserve) 19 (Reserve)
10 (Reserve) 20 (Reserve) 10 (Reserve) 20 (Reserve)
Cable connection
JD1A JD1B
1 3
SIN SOUT
2 4
*SIN *SOUT
3 1
SOUT SIN
4 2
*SOUT *SIN
11 11
0V 0V
12 12
0V 0V
13 13
0V 0V
14 14
0V 0V
Shield
NOTE
1 Do not connect the (Reserve) pins.
2 Make sure to use twisted pair wires for signal SIN
and *SIN, and signals SOUT and *SOUT.
3 Shielding wires should be connected to ground at
the JD1A side.
4 Maximum cable length = 10m.
- 70 -
B-64223EN/01 CONNECTION 4.CONNECTION TO PERIPHERAL
bit 7 6 5 4 3 2 1 0
address
Xm+0 L8 L7 L6 L5 L4 L3 L2 L1
Xm+1 R8 R7 R6 R5 R4 R3 R2 R1
L1 R1
L2 R2
L3 R3
L4 R4
L5 R5
L6 R6
L7 R7
L8 R8
- 71 -
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/01
Front of PANEL i
Door
PCMCIA
card slot
Back side
PCMCIA card
(Type I, Type II)
NOTE
1 Only Type I or Type II PCMCIA card is usable. The
following card cannot be used.
- Card-bus card
- Dual mode card (Card-bus mode/PCMCIA
mode) with Card-bus mode
- Type III card
2 Care about the direction of the card, and insert
certainly.
CAUTION
If the door is opened, dust or coolant would enter
and might cause any troubles. Please pay
attention.
- 72 -
B-64223EN/01 CONNECTION 5.METHOD OF MOUNTING PCI EXTENSION BOARD
- 73 -
5.METHOD OF MOUNTING PCI EXTENSION BOARD CONNECTION B-64223EN/01
Up to 106.68mm
Unit : mm
Up to 176.41mm
- 74 -
B-64223EN/01 CONNECTION 5.METHOD OF MOUNTING PCI EXTENSION BOARD
Fittings 1, 2
(B)
NOTE
FANUC cannot take any responsibility for a
guarantee of operation, troubles during use, and
maintenance when PCI extension boards are used.
- 75 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
6 OUTLINE DRAWINGS
- 76 -
B-64223EN/01 CONNECTION 6.OUTLINE DRAWINGS
- 77 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
- 78 -
B-64223EN/01 CONNECTION 6.OUTLINE DRAWINGS
- 79 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
Upper view
Front view
Side view
Frame ground
(Screw the unit from the outside of the cabinet then attach Weight: 3.5 kg
Area for packing attachment (Unit: mm)
a cap to the screw holes.)
- 80 -
B-64223EN/01 CONNECTION 6.OUTLINE DRAWINGS
6-M4 stud
- 81 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
Side view
Front view
Cable connection area PCI card cable
connection area
Frame
ground
Weight: 5.1 kg
Panel cut drawing (Unit: mm)
Area for packing attachment
(Mount the unit onto the outside of the cabinet then secure
the unit with nuts from the inside.)
- 82 -
B-64223EN/01 CONNECTION 6.OUTLINE DRAWINGS
125
12.65
Upper View
(Without FDD&CD-ROM Drive Unit)
This size is 20mm at the
screw of the doors of
PCMCIA slot and USB
interface.
160
Upper View
(With FDD&CD-ROM Drive Unit)
482.6
- 83 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
6.8
29.6
101.6
76.2
101.6
29.6
6.8
14-M4
Rear view
473
97.9 134.6 134.6 97.9
29.6
101.6
325
450
76.2
346.6
101.6
6.8
29.6
7.5
14-Φ5
Panel cutting
Area for packing attachment
(Mount the unit from the outside of the cabinet and secure it
from the inside with nuts.)
38
Frame ground 85
M4 x 10mm
Drawing of the lower-right
corner on the rear
- 84 -
B-64223EN/01 CONNECTION 6.OUTLINE DRAWINGS
- 85 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
A08B-0084-H100
44.6
4-φ6
37.6
6
66
136
42
40
6
28 25 83 39
Weight: 1.1 kg
(Unit: mm)
- 86 -
B-64223EN/01 CONNECTION 6.OUTLINE DRAWINGS
A08B-0084-H130
39.2 6
180 6
8.3
35.35
121.3 40 119.7
35.35
8.3 6
4-φ6
Weight: 1.1 kg
(Unit: mm)
A08B-0084-H131
4-φ6
67
35.3
121.3
40
35.4
Weight: 1.2 kg
(Unit: mm)
- 87 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
A08B-0084-K001
Weight: 0.4Kg
Fig. 6.9(b) Installation Orientations Unit: mm
- 88 -
B-64223EN/01 CONNECTION 6.OUTLINE DRAWINGS
A02B-0207-C009
4-φ3.6
5
J2
FDD
150
140
104
ACRYLIC J1
WINDOW
145
70 5
5
80
Front View
Side view
4-M3
Weight: 0.8Kg
Unit: mm
134
140
64
(HOLE)
70
Panel Cutting
- 89 -
6.OUTLINE DRAWINGS CONNECTION B-64223EN/01
A08B-0084-K010
148
42.3
52.4
79.2 202
11.8 10 139.7
41.3 146
Weight: 1.0kg
12-M3 Depth: 5 max. Unit: mm
- 90 -
II. MAINTENANCE
B-64223EN/01 MAINTENANCE 1.SYSTEM BLOCK DIAGRAM
1 USB
SYSTEM BLOCK DIAGRAM
Keyboard and
Controller CP1 In case of Touch Panel
Touch Panel Controller PCB CN4
CD37
PCMCIA I/F PCMCIA Clock
CA82 Controller Generator JA63 CRT
USB I/F
CD46L CPU FDD SIGNAL
CD34
Memory
DIMM CD32L KEYBOARD
LCD CNA1
Signal Chipset
CA85 (GMCH)
LVDS DV CD32U MOUSE
CA79
LVDS RV Chipset Chipset JD9 CENTRO
In case of (ICH2) (SIO)
10”/12”LCD JD33 RS232-1
Refer to next page JD46 RS232-2/USB
(Note 1) Main
Board
PHY CD38U ETHERNET
CPC11 PCI
Bus
CD41L USB1
Inverter
1.5V,1.8V, MDI
LCD Unit
Power Fan
Soft key (Horizontal)
- 93 -
1.SYSTEM BLOCK DIAGRAM MAINTENANCE B-64223EN/01
NOTE
1 Detail of Inverter
In case of 10.4”
Main Board
(A20B-8100-093X)
10.4”LCD Inverter
Unit CN2 CN1 CPC11
In case of 12.1”LCD
12.1”LCD Inverter
Unit CP1 CP2
CP31
In case of 15.0”LCD
15.0”LCD Inverter
Unit CN02 CN01
CN03
CN04
CN05
- 94 -
B-64223EN/01 MAINTENANCE 2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
- 95 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS MAINTENANCE B-64223EN/01
Specification of
CNC Unit LCD type Applied Basic Unit
Main PCB
A08B-0084-B001~4, -B011~4
10.4”/12.1” A20B-8100-0930
A13B-0196-B001~4, -B011~4
160i PANEL i
A08B-0084-B021, -B023
/180i 15.0” A20B-8100-0931
A13B-0196-B021, -B023
/210i
A08B-0084-B400~3, -B410~3
PANEL i for Automotive 15.0” A20B-8100-0934
A13B-0196-B400~3, -B410~3
A08B-0084-B501~4, -B511~4
10.4”/12.1” A20B-8100-0935 A13B-0196-B502, -B504
PANEL i A13B-0196-B512, -B514
300i A08B-0084-B521~4
15.0”
A13B-0196-B522, -B524
A20B-8100-0936
A08B-0084-B422~3, -B432~3
PANEL i for Automotive 15.0”
A13B-0196-B422~3, -B432~3
Specification of
CNC Applied Basic Unit
Backplane PCB
A08B-0084-B001~4 A13B-0196-B001~4
160i
A08B-0084-B011~4 A13B-0196-B011~4
/180i A20B-8002-0250
A08B-0084-B021, -B023 A13B-0196-B021, -B023
/210i
A08B-0084-B400~3, -B410~3 A13B-0196-B400~3, -B410~3
A08B-0084-B422~3, -B432~3 A13B-0196-B422~3, -B432~3
300i A20B-8002-0330 A08B-0084-B501~4 A13B-0196-B502, -B504
A08B-0084-B521~4 A13B-0196-B522, -B524
Specification of
LCD type Applied Basic Unit
Inverter PCB
A08B-0084-B001~4 A13B-0196-B001~4
10.4” A14L-0132-0001#A
A08B-0084-B501~4 A13B-0196-B502, -B504
12.1” A14L-0143-0001#A A08B-0084-B011~4 A13B-0196-B011~4
A08B-0084-B021, -B023 A13B-0196-B021, -B023
A08B-0084-B400~3, -B410~3 A13B-0196-B400~3, -B410~3
15.0” A14L-0143-0002
A08B-0084-B422~3, -B432~3 A13B-0196-B422~3, -B432~3
A08B-0084-B521~4 A13B-0196-B522, -B524
- 96 -
B-64223EN/01 MAINTENANCE 2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
Specification of
CNC Unit Applied Basic Unit
Touch panel PCB
A08B-0084-B003~4 A13B-0196-B003~4
160i PANEL i A20B-8001-0620 A08B-0084-B013~4 A13B-0196-B013~4
/180i A08B-0084-B023 A13B-0196-B023
/210i A08B-0084-B401, -B403 A13B-0196-B401, -B403
PANEL i for Automotive A20B-8002-0310
A08B-0084-B411, -B413 A13B-0196-B411, -B413
A08B-0084-B504 A13B-0196-B504
PANEL i
A08B-0084-B524 A13B-0196-B524
300 i A20B-8002-0310
A08B-0084-B422, -B423 A13B-0196-B422, -B423
PANEL i for Automotive
A08B-0084-B432, -B433 A13B-0196-B432, -B433
- 97 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS MAINTENANCE B-64223EN/01
NOTE
*1 Specification of 3.5” HDD Unit may be updated.
*2 HDD unit is included fan unit for HDD, but is not
included signal/power cables.
CAUTION
HDD, FDD or CD-ROM drive without FANUC
designation may not work properly.
- 98 -
B-64223EN/01 MAINTENANCE 2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
NOTE
*1 Base Unit is a Unit that main PCB, backplane PCB,
power supply PCB, inverter PCB, and rear cover
are excluded from Basic Unit. Consequently this
unit consists chiefly of base plate, LCD unit, plastic
front cover, touch panel and softkey.
- 99 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS MAINTENANCE B-64223EN/01
Specification of
Name Quantity
Maintenance Parts
Fuse A08B-0084-K020 1
Battery A02B-0200-K102 1
40mm fan unit for base unit. A08B-0084-K100 1
60mm fan unit for base unit A08B-0084-K101 1
Fan unit for HDD unit A08B-0084-K102 1
10.4” LCD A02B-0236-K116 1
LCD Backlight
12.1” LCD A02B-0236-K117 1
Pen for Touch Panel - A02B-0236-K111 1
10.4” LCD
for 300i or A02B-0236-K110 1
for 160i /180i /210i with Softkey
Protection Sheet
10.4” LCD
for Touch Panel A02B-0236-K130 1
for 160i /180i /210i without Softkey
12.1” LCD A02B-0236-K118 1
15.0” LCD A08B-0082-K020 1
Name Specification
Full Keyboard 101 Type A86L-0001-0210
(PS/2 I/F) 106 Type A86L-0001-0211
Mouse (PS/2 I/F) A86L-0001-0212
- 100 -
B-64223EN/01 MAINTENANCE 3.CONFIGURATION AND SETTING OF THE PCB
- 101 -
3.CONFIGURATION AND SETTING OF THE PCB MAINTENANCE B-64223EN/01
CA85
VR1
CPU
CA79
Socket
Chipset1 PCMCIA
(GMCH) Controller
DIMM Socket (SD-RAM)
CA82
JA64
CK22
CPD12
CK23
BIOS Chipset2 Chipset3
(ICH2) SIO
CD46L
ROM
CD37
CPC11
CD41M
CD41L
JD33
JD46
JA61
JA63
JD9
CD34 CD32U
(Upper)
CA81A CD32L
CK21
CK20
CD38U (Lower)
CA86
CA81B
TM1
GR6
RE2
RE3
RE1
GR3 GR5
GR2 GR4
TM2 (TM18)
TM3 Setting Plugs
TM4 LED
GR1
Mainboard (A20B-8100-093X) Parts Layout
Peripheral HSSB
Controller Controller
- 102 -
B-64223EN/01 MAINTENANCE 3.CONFIGURATION AND SETTING OF THE PCB
LED2A
LED1A
CA78A PCI Slot 1
COP21M
HSSB PCI I/F
Controller
CN3
CPD14
CPE11B
CPE11A
CPD11A
CPD11B
CPD11C
FUSE
CPE11C
CPD12
- 103 -
3.CONFIGURATION AND SETTING OF THE PCB MAINTENANCE B-64223EN/01
3.2 ADJUSTMENT
NOTE
In case of special function settings will be changed.
VR1
- 104 -
B-64223EN/01 MAINTENANCE 3.CONFIGURATION AND SETTING OF THE PCB
RE2
RE3
RE1
GR5
GR4
GR6
CD41M
CD32
GR3
GR2
GR1
Name1 Name2 Color Status
RE1 TRM Red Thermal Alarm. Thermal is not in regulated range.
RE2 BAT Red Battery alarm. The battery on PANEL i is exhausted. Please exchange it.
RE3 FAN Red FANs for basic unit or FAN for HDD is stopped. Please exchange
GR1 5V Green Power on LED.(+5V).
GR2 HDD Green HDD access LED.
GR3 PCM Green PCMCIA access LED.
GR4 LINK Green Ethernet link LED.
GR5 100M Green Ethernet 100MHz link LED.
GR6 ACT Green Ethernet activity LED.
- 105 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) MAINTENANCE B-64223EN/01
- 106 -
B-64223EN/01 MAINTENANCE 4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.1 OVERVIEW
- 107 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) MAINTENANCE B-64223EN/01
System tray
Right-click the icon in the system tray, and the popup menu, shown
below, appears at the lower left corner of the screen.
Double-clicking the icon in the system tray causes Open in the menu
to be automatically selected.
NOTE
Depending on when to tap, the popup menu may
not be displayed normally. If this occurs, repeat
tapping until it is displayed normally.
- 108 -
B-64223EN/01 MAINTENANCE 4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
Placing the rotary switch on the HSSB board in the option slot to the 0
position (for the 160i/180i/210i) or the rotary switch on the CNC main
board to the F position (for the 300i) allows you to perform
maintenance using the BOOT and IPL screens.
During maintenance
(rotary switch 0 (for 160i/180i/210i), rotary switch F (for 300i))
1. Wait until communication with the CNC is established.
2. Display the boot screen.
3. Display the IPL screen.
4. Display the CNC power-on screen.
5. Start FOCAS2.
6. Start a registered application program.
7. Perform monitoring for communication errors and CNC system
alarms.
- 109 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) MAINTENANCE B-64223EN/01
NOTE
To open each screen of Ncboot32.exe, you are
recommended to use either the mouse or touch
panel.
The area where the file is to be placed can be changed by using the
[Setting...] button.
Select the memory card on the CNC or the PANEL i folder. The file
location may be changed at any time.
- 110 -
B-64223EN/01 MAINTENANCE 4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
- 111 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) MAINTENANCE B-64223EN/01
[Backup] stores SRAM data, and [Restore] restores SRAM data. In the
center of the screen, the progress status is displayed. As with the NC,
the backup file name is determined automatically from the SRAM size,
and cannot be renamed.
- 112 -
B-64223EN/01 MAINTENANCE 4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
- 113 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) MAINTENANCE B-64223EN/01
NOTE
The contents of the IPL screen vary depending on
the CNC model. Follow the instructions displayed in
the menu.
- 114 -
B-64223EN/01 MAINTENANCE 4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
This screen appears when a system alarm is issued in the CNC. (The
above screen is an example. The displayed information varies
depending on the system alarm issued in the CNC.)
- 115 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) MAINTENANCE B-64223EN/01
NOTE
The Series 300is/310is/320is does not provide a
status screen.
- 116 -
B-64223EN/01 MAINTENANCE 4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
Clicking the [Settings...] button on the status screen causes the option
setting screen to open. On the option setting screen, an application
must be registered with each node that requires it.
[Node] selects a node. In the list box in the center of the screen, the
programs registered for the selected node are displayed.
[New...] registers a new program. When a blank character is included
in the path, it is enclosed with double quotation marks.
[Remove] deletes a selected line.
[Edit] allows editing of a selected line. This button is used to edit
arguments. The character string %d in the command line is replaced
by a node number. To represent % itself, describe %%.
- 117 -
5.BIOS SETUP MAINTENANCE B-64223EN/01
5 BIOS SETUP
- 118 -
B-64223EN/01 MAINTENANCE 5.BIOS SETUP
The settings made using BIOS Set-up are stored in the internal
memory. A battery is used to preserve the settings stored in the
memory.
CAUTION
1 Use PANEL i with default BIOS settings as far as
possible.
Fanuc has not checked behavior of PANEL i in
case that any BIOS setting is changed from default
settings. So if any setting is changed, make
sufficient confirmations.
2 A keyboard is necessary at BIOS setup. Select one
of following devices.
- A full keyboard connected to PS/2 port.
- A full keyboard connected to USB port.
- Front panel of PANEL i for Automotive.
MDI unit or softkey is not available. Connect other
full keyboard.
- [↓] [↑] keys : Move the cursor to the next or previous item.
- [←] [→] keys : Move the cursor to the next or previous menu.
- [Enter] key : Select the item on which the cursor is placed.
- [ESC] key : Exit.
- [-] [+] keys : Change values.
- [F1] key : Display helps.
- [F9] key : Setup defaults.
- [F10] key : Setup previous values
- 119 -
5.BIOS SETUP MAINTENANCE B-64223EN/01
- 120 -
B-64223EN/01 MAINTENANCE 5.BIOS SETUP
- 121 -
5.BIOS SETUP MAINTENANCE B-64223EN/01
NOTE
BIOS message may be changed by BIOS version.
- 122 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
6 MAINTENANCE SUPPLIES
- 123 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
CAUTION
The time from disconnecting the cable of old
battery to connecting the cable of new battery
should be shorter than 5 minutes.
BIOS settings will be not erased when bellow
procedures are done correctly.
But if following message are displayed at
power-on, BIOS settings may be erased.
“251: System CMOS checksum bad – Default
configuration used.” & “Press <F2> to enter
SETUP”
In this case default BIOS settings are loaded, then
BIOS setting will start.
If BIOS settings were changed from default setting
before this message is displayed, change as same
settings.
Usually default settings are used.
(1) Turn on PANEL i for 5 seconds or more, then turn off. Take off
PANEL i from attached panel to work from rear side.
(2) Pull out the connector of the lithium battery, then remove the
battery from the holder.
(3) Connect the new battery connector (BAT1) until five minutes,
put the new battery in the holder.
(4) Mount PANEL i again.
(5) Turn on the power, then confirm that BIOS parameters have not
been erased (confirm that error message is not displayed).
- 124 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
Battery Connector
(BAT1)
Battery
A02B-0200-K102
- 125 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
(1) Removing the LCD cable (for the 15.0” LCD only)
<4>
<3>
<1>
<2>
<1> Remove the screw from the upper right section of the unit.
<2> Cut the cable clamp.
<3> Remove the video connector fastener.
<4> Detach the video connector.
<1> Pull out the two fan cables. The connectors are latched in
a simple manner. Pull them out by holding down the
latch with a flat-blade screwdriver.
<2> Pull out the battery cable.
- 126 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
<2> <1>
b
d
c e
<1> For units other than the 15” LCD, remove the screw (a)
from the upper right section of the unit.
<2> Remove the other screws (b to e) from the case.
NOTE
Screws a to c are locked to prevent them from
falling out of the case.
- 127 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
(5) Checking the shape of the PCI holding plate at the bottom of the
unit
(6) Removing the PCI holding plate 1 (for the old type only)
(7) Removing the PCI holding plate 2 (for the old type only)
<1> <2>
<3>
- 128 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
- 129 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
(1) Position the upper side of the cover in the right place, and lower
it.
Be careful not to have the case cover caught on Make sure that the power supply PCB and
the DIMM latch. backplane PCB get in grooves.
(2) Mount the PCI holder, and fasten the case cover with screws (4
or 5 places).
(3) Mount the PCI card and the PCI card holder.
- 130 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
40-mm-square fan
60-mm-square fan
Battery
(5) Attach the LCD cable, and mount the metal fitting and cable
clamp.
(For the 15.0” LCD unit only)
- 131 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
CAUTION
Investigate the cause that fuse is blown out at first,
then remove it.
Fuse is blown out when power lines are shorted in
PANEL i. If the fuse is blown out, check bellow
points.
- Any conductor is shorted to the main board.
- Failure of PCI extended card or error at inserting
PCI extended card.
- Miss-connection of cables.
When fuse is blown out, any damage may be
existed in the main board. And the damaged parts
must be exchanged.
(1) Take PANEL i off from cabinet after pulling out cables.
(2) Remove case cover (Refer to 6.2).
(3) Remove the old fuse, and put a new fuse to the socket exactly.
(4) Attach case cover (Refer to 6.3). Mount PANEL i again.
(5) Turn on the power, then confirm that PANEL i will start.
Cover removing/attaching
(Refer to 6.2/6.3)
FUSE
A08B-0084-K020
- 132 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
Air Flow
60mmFAN
A08B-0084-K101
Attention to the
direction.
40mmFAN
A08B-0084-K100
Attention to the
direction.
(40mmFAN) CPE11A
(60mmFAN) CPE11B
- 133 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
NOTE
In the case of PANEL i for Automotive, remove
HDD unit at first.
To CPE11C (3pin) of
Power Supply PCB
FAN
A08B-0084-K102
Attention to the
direction.
Air Flow
2 screws
Fig. 6.5.2(b) Exchanging FAN for HDD unit (In case of PANEL i for
Automotive)
- 134 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
Holding Plate
of CPU unit
- 135 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
Detail A
- 136 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
NOTE
It is not possible to exchange a backlight of
15.0”LCD. Exchanging of Base Unit for
maintenance (A08B-0084-Dxxx) is available in
case of 15.0”LCD.
Remove/Attach
case cover.
(Refer to 6.2/6.3)
- 137 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
(5) Remove CPU holding plate and 2 screws. Then remove PCI
holding plate and 2 screws (if PCI holding plate has not
removed).
Remove Softkey cable, PCMCIA cable, USB cable and 3 screws.
Then remove Main Board.
3 screws
PCMCIA cable
USB cable
2 screws 2 screws
Softkey cable
- 138 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
4 screws
- 139 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
(8) Unlock like the below figure, pull out the case with the backlight,
and exchange.
Locked here
CP1
Rear of LCD
Lock
Pull up here
CAUTION
Do not pull the cable when pull out the backlight.
- 140 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
(8) In case of 12.1”LCD type, screw off at 2 points. And slide and
pull out the LCD Backlights as below figure, and exchange them.
Connector 1. Slide
2. Pull out
CP31 EJECT
CN1
The backside of
LCD Panel
Connector
CP1
EJECT
CAUTION
Do not pull the cable when pull out the backlight.
- 141 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
Name Specification
Touch panel for 160i /180i /210i with softkey A02B-0236-K110
protection 10.4”LCD 300i
sheet 160i /180i /210i without softkey A02B-0236-K130
for 12.1”LCD A02B-0236-K118
for 15.0”LCD A08B-0082-K020
Neutral detergent (having good oil removal properties.
Neutral detergents for kitchen are applicable.)
Soft cloth (Towels are applicable.)
CAUTION
Touch panel operations are performed by directly
specifying items on the LCD screen. For these
operations, be sure to use the touch panel pen
(A02B-0236-K111) supplied by FANUC. If you
use a pointed pen to specify an item on the LCD
screen, the surface of the LCD may be scratched
or damaged. If you touch the LCD screen with
your finger, operability may degrade or the screen
may become dirty. Do not touch the LCD screen
with your fingers.
Touch Panel
Protection Sheet
- 142 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
(4) With a soft, damp cloth, wipe off the detergent completely.
If the surface of the touch panel is cloudy, oil is still left.
Remove oil completely.
If oil or detergent is left on the surface of the touch panel, the
protection sheet cannot adhere to the panel completely and will
sometimes peel off easily.
(5) With a soft, dry cloth, wipe off moisture completely.
(6) Bend a tab for exchange to surface side in accordance with the
following left-side picture.(At an angle of about 60°)
(7) Strip the white film on the back of the new Touch Panel
Protection Sheet (this side is to stick on the LCD face) off.
Tab for exchange
LCD side
Protection
Sheet
Surface
(8) Position the sheet, then attach the top and bottom sides of the
sheet first so that the tab for exchange is placed at the upper-right
corner.
At this time, check that each side of the protection sheet does not
touch the escutcheon.
Be careful so as not to allow dirt to enter between the LCD and
protection sheet.
OK NG
(9) Attach the right and left sides of the protection sheet while
pushing out air between the touch panel and protection sheet.
With part of the protection sheet kept stuck to the touch panel, do
not attempt to correct the position of the protection sheet by
pulling the sheet.
(10) Press the adhesive parts of the four sides, and attach the entire
sheet completely.
- 143 -
6.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/01
Guide position
(8) Stick the four sides while pushing out air between the touch
panel and the Touch Panel Protection Sheet.
Do not pull the Touch Panel Protection Sheet to correct its
position with the part of the sheet kept stuck to the touch panel.
- 144 -
B-64223EN/01 MAINTENANCE 6.MAINTENANCE SUPPLIES
(9) Press the adhesive parts of the four sides, and stick the Touch
Panel Protection Sheet completely.
Check that the four corners and four sides of the Touch Panel
Protection Sheet is not floating.
- 145 -
7.METHOD FOR CORRECTING POSITIONS ON THE TOUCH PANEL MAINTENANCE B-64223EN/01
- 146 -
B-64223EN/01 MAINTENANCE 7.METHOD FOR CORRECTING POSITIONS ON THE TOUCH PANEL
(2) Click the [Calibration] tab. Click the [Calibrate Now] button
with performing no other operations.
(3) The correction screen appears (a plus (+) sign appears at the
upper left of the screen). Press and hold the center of the plus
sign with a touch pen for about 1 second. Each time you press
the plus sign, the plus sign moves to the next position.
(4) After pressing the plus sign nine times, press the Enter key.
(5) Press the Enter key again and terminate the touch panel
correction program.
(6) Click the [OK] button on the [Touch panel set-up and
configuration utility] dialog.
- 147 -
8.METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i) AND MDI UNIT MAINTENANCE B-64223EN/01
- 148 -
B-64223EN/01 MAINTENANCE 8.METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i) AND MDI UNIT
Indentation
- 149 -
8.METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i) AND MDI UNIT MAINTENANCE B-64223EN/01
A B
B A
A B
NOTE
If screw caps are lost or damaged, order them with
the following specifications:
A02B-0303-K190: Screw caps A and B, 100 each
A02B-0303-K191: Screw caps A and B, 8 each
- 150 -
B-64223EN/01 MAINTENANCE 9.TROUBLE SHOOTING
9 Status
TROUBLE SHOOTING
Measure
1 Power supply is good, LED all off? → (Yes) Power is not supplied, or fuse may be blown out.
but nothing displayed. ↓ (No)
After new device or cable is installed? → (Yes) Remove it and check again.
↓ (No)
After case cover attached? → (Yes) DIMM latch may be unlocked.
Check DIMM is inserted tightly.
↓ (No)
LCD Backlight has blinked in a moment → (No) LCD backlight, backlight cable or
at power-on? inverter PCB may be fault.
↓ (Yes)
Power off. Then set setting plug TM4 (Refer to Section 3.2) right for a few second. Then
return it. Power on.
TM1 In case of TM2, right is
TM2(18) default setting.
TM3
TM4
↓ (No change.)
Below PCB/unit may be fault.
1. Main Board Possibility High
2. CPU Unit
3. DIMM.
4. Power PCB
5. Backplane PCB Possibility Low
- 151 -
APPENDIX
B-64223EN/01 APPENDIX A.PUNCH PANEL FOR PANEL i
- 155 -
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/01
A.1 OVERVIEW
A.2 SPECIFICATION
Name Specification
Punch panel A08B-0082-C200
(stand alone type)
FA Full keyboard A08B-0082-C151#EC
with punch panel
(For 15”LCD type, English)
Punch panel
FA Full keyboard A08B-0082-C151#JC
for PANEL i
with punch panel
(For 15”LCD type, Japanese)
Cable for serial/USB interface A08B-0082-K810
Cable for parallel interface A08B-0082-K811
Cable for Keyboard/Mouse A08B-0082-K812
- 156 -
B-64223EN/01 APPENDIX A.PUNCH PANEL FOR PANEL i
A.3 CONSTRUCTION
Punch panel (stand alone type) and FA Full keyboard with punch panel is
as bellow figure.
Punch panel
(stand alone type)
USB x2 FA Full keyboard with
Serial port punch panel (15”LCD type)
Parallel port USB x2
Keyboard/Mouse Serial port
Paralle port
- 157 -
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/01
JD46
CD32A CD32B
serial port 2
Keyboard Mouse
/USB
JD9
parallel port
Punch panel
JD46
CD43B
CD44
NOTE
In case of FA Full keyboard with punch
panel(A08B-0082-C151#EC,
A08B-0082-C151#JC) , there is not the connector
“CD44”.
- 158 -
B-64223EN/01 APPENDIX A.PUNCH PANEL FOR PANEL i
Signal connections
Recommended cable
A08B-0082-K810 (Cable length : 80cm)
- 159 -
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/01
Cable connecting
USB1- 8 8 USB1-
USB1+ 6 6 USB1+
USB1_0V 12 12 USB1_0V
USB2_5V 18 18 USB2_5V
USB2-- 17 17 USB2-
USB2+ 16 16 USB2+
USB2_0V 14 14 USB2_0V
Shield
Recommended Wire
A66L-0001-0285#25P : AWG28 25 pairs
- 160 -
B-64223EN/01 APPENDIX A.PUNCH PANEL FOR PANEL i
Signal connections
PANEL i side Punch panel side
Recommended cable
A08B-0082-K812 (Cable length : 80cm)
- 161 -
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/01
Cable Connecting
Shield
Recommended Wire
A66L-0001-0285#25P: AWG28 25 pairs
- 162 -
B-64223EN/01 APPENDIX A.PUNCH PANEL FOR PANEL i
Signal connections
PANEL i side
6 5 KBCLK
4 +5V 3 0V CD44 (LY20_08P)
A1 MSDATA B1 KBDATA
2 1 KBDATA
A2 +5V B2 0V
A3 MSCLK B3 KBCLK
CD32B (Mini DIN6pin)
(Mouse) A4 B4
6 5 MSCLK
4 +5V 3 0V
JAE
2 1 MSDATA Connector: LY20-8P
Mini DIN 6pin
Recommended cable
A08B-0082-K812 (Cable length : 80cm)
Cable connecting
MSDATA 1
PANEL i 0V 3
CD32B A1 MSDATA
+5V 4 Punch
A2 +5V
MSCLK 5 panel
A3 MSCLK
CD44
B1 KBDATA
KBDATA 1
PANEL i B2 0V
0V 3
CD32A B3 KBCLK
+5V 4
KBCLK 5
- 163 -
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/01
USB x 2
Serial port 2
Parallel port
Mouse
Keyboard
USB x 2
Serial port 2
Parallel port
- 164 -
B-64223EN/01 APPENDIX A.PUNCH PANEL FOR PANEL i
- 165 -
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/01
Recommended Keyboard
A86L-0001-0210 - 101 type(in the market):
Only for application development or maintenance.
A86L-0001-0211 - 106 type(in the market):
Only for application development or maintenance.
Recommended Mouse
A86L-0001-0212 - Standard PS/2 Mouse
Only for application development or maintenance.
NOTE
Commercial devices cannot be guaranteed its
proper work. Careful checking by the customer will
be required. And please be aware that those
devices in the market are not almost considered
about waterproof and dustproof.
- 166 -
B-64223EN/01 APPENDIX A.PUNCH PANEL FOR PANEL i
Upper View
5
220
210
200
210
204
64
(HOLE)
for cable
connector
5
5 70
70 2 70 70
4-φ4 5 4-M3
80
Panel Cutting
Front View Side View
Weight: 0.6Kg
Unit : mm
- 167 -
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/01
20 38
Upper View
5
220
210
200
6-φ4
for cable
5
connector
5 390 5 70 70
400 2
Front View
Side View
Weight: 3.2Kg
Unit : mm
210
204
(HOLE)
384
6-M3
195 195
390
Panel Cutting
- 168 -
B-64223EN/01 APPENDIX B.KEY CODES OF THE SOFT-KEYS
VF8
VF7
VF6
VF4
VF3
VF2
VF1
FL F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 FR
- 169 -
C.KEY CODE OF SOFT KEYS AND FUNCTION KEYS OF PANEL i FOR AUTOMOTIVE APPENDIX B-64223EN/01
L1 R1
L2 R2
L3 R3
L4 R4
L5 R5
L6 R6
L7 R7
L8 R8
F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26
Key code of the function keys at the bottom of screen are as follow
Key Code Key Code Key Code
F1 F1 F11 F11 F21 Ctrl+Alt+F11
F2 F2 F12 F12 F22 Ctrl+Alt+F12
F3 F3 F13 Ctrl+Alt+F3 F23 Shift+F11
F4 F4 F14 Ctrl+Alt+F4 F24 Shift+F12
F5 F5 F15 Ctrl+Alt+F5 F25 Ctrl+F11
F6 F6 F16 Ctrl+Alt+F6 F26 Ctrl+F12
F7 F7 F17 Ctrl+Alt+F7
F8 F8 F18 Ctrl+Alt+F8
F9 F9 F19 Ctrl+Alt+F9
F10 F10 F20 Ctrl+Alt+F10
- 170 -
B-64223EN/01 INDEX
INDEX
<A> <D>
ADJUSTMENT............................................................. 104 DEFINITION OF WARNING, CAUTION, AND
Ambient Temperature during Operation ......................... 11 NOTE ............................................................................. s-1
Drive Unit .......................................................................98
<B>
DUSTPROOF MEASURES FOR CABINETS AND
Backplane PCB ............................................................... 96
PENDANT BOXES ........................................................29
Base Unit......................................................................... 99
BASIC UNIT (PANEL i for AUTOMOTIVE) ............... 83 <E>
BASIC UNIT 10.4” LCD TYPE FOR Electrical Noise Countermeasures...................................61
150i/160i/180i/210i ......................................................... 77 ENVIRONMENT............................................................11
BASIC UNIT 10.4” LCD TYPE FOR 300i .................... 80 ENVIRONMENTAL REQUIREMENT .......................157
BASIC UNIT 12.1” LCD TYPE FOR ETHERNET ....................................................................56
150i/160i/180i/210i ......................................................... 78 Exchanging 10.4”LCD Backlight..................................137
BASIC UNIT 12.1” LCD TYPE FOR 300i .................... 81 Exchanging 12.1”LCD Backlight..................................141
BASIC UNIT 15.0” LCD TYPE FOR EXPLANATION OF SCREENS ..................................110
150i/160i/180i/210i ......................................................... 79
<F>
BASIC UNIT 15.0” LCD TYPE FOR 300i .................... 82
FA Full Keyboard and an MDI Unit Other than
BIOS DIAGNOSIS MESSAGE.................................... 122
QWERTY MDI ...............................................................23
BIOS SETUP ................................................................ 118
FA Full keyboard with Punch Panel (15”LCD Type) ...168
BOOT Screen ................................................................ 110
File operation ................................................................113
<C> FLOPPY DISK DRIVE.............................................53, 88
CABLE CLAMP AND SHIELD PROCESSING ........... 26 FRAME GROUNDING OF THE UNITS.......................25
CD-ROM DRIVE............................................................ 90
<G>
CHANGING START SEQUENCES ............................ 109
Grounding the Network...................................................62
Checks after Exchange .................................................. 145
CNC Alarm Screen ....................................................... 115 <H>
CNC SCREEN DISPLAY FUNCTION HARD DISK DRIVE UNIT A
(ONLY FOR THE PANEL i FOR AUTOMOTIVE)...... 17 (FOR 150i/160i/180i/210i AND 300i) ............................86
CONDITIONS FOR THE INSTALLATION HARD DISK DRIVE UNIT B, C (FOR 300i) ................87
ENVIRONMENT OF A PCI EXTENSION BOARD..... 75 HARD DISK UNIT.........................................................52
CONFIGURATION AND SETTING OF THE PCB.... 101 HARDWARE SPECIFICATIONS ...................................8
Connecting to Ethernet.................................................... 56 HDD UNIT......................................................................23
CONNECTION TO PANEL i....................................... 158 HIGH SPEED SERIAL BUS (HSSB).............................48
CONNECTION TO PERIPHERAL........................ 30, 164 HOW TO BEGIN THE ‘BIOS SET-UP’ ......................120
CONNECTOR LOCATION ........................................... 31 HOW TO END THE ‘BIOS SET-UP’ ..........................121
Connector Location............................................... 158, 164
<I>
CONSTRUCTION ........................................................ 157
Installation Space of the 10.4" LCD Type Basic Unit.....19
CONVERSION OF VERTICAL SOFT KEYS AND
Installation Space of the 12.1" LCD Type Basic Unit.....20
I/O LINK......................................................................... 68
Installation Space of the 15.0" LCD Type Basic Unit.....21
Installation Space of the PANEL i for AUTOMOTIVE .22
Inverter PCB....................................................................96
i-1
INDEX B-64223EN/01
i-2
B-64223EN/01 INDEX
<S>
SERIAL PORT 1............................................................. 36
SERIAL PORT 2............................................................. 39
Serial Port 2................................................................... 165
Serial Port 2 + USB....................................................... 159
Setting of Short Plug ..................................................... 104
Setting of Variable Register .......................................... 104
SHUTDOWN OPERATION........................................... 17
Specification.................................................................... 13
SPECIFICATION ......................................................... 156
SPECIFICATIONS ...........................................................7
SRAM operation ........................................................... 112
Status Screen ................................................................. 116
SYSTEM BLOCK DIAGRAM....................................... 93
System data manipulation ............................................. 111
<T>
Timing............................................................................. 13
TOTAL CONNECTION DIAGRAMS.............................3
Touchpanel PCB ............................................................. 97
TROUBLE SHOOTING ............................................... 151
Twisted-Pair Cable Specification.................................... 58
<U>
USABLE BOARD .......................................................... 74
USB................................................................................. 54
USB Port ....................................................................... 164
<V>
Vibration ......................................................................... 12
VIDEO PORT ................................................................. 63
<W>
WHAT IS ‘BIOS SET-UP’ ........................................... 119
When the QWERTY MDI and 10.4" LCD Type Basic
Unit Are Used ................................................................. 24
i-3
Revision Record
FANUC PANEL i CONNECTION AND MAINTENANCE MANUAL (B-64223EN)
01 Sep., 2004