Fuel Air Cyclces
Fuel Air Cyclces
Fuel Air Cyclces
The detail analysis of air-standard cycles is given in the previous chapter. The analysis
was based on highly simplified assumptions. Therefore, that analysis gives high engine
performance which is much greater than actual performance. For example, the actual
indicated thermal efficiency for a petrol engine with a compression ratio 8 gives 30%
where as air standard efficiency is of the order of 56.5%. This large divergence is partly
due to valve operations, incomplete combustion and variation of properties of gases with
temperature. The effect of valve operations on p-v diagram of different I.C. engine is
discussed in previous chapter.
In air-standard analysis, the working fluid is considered as air and its properties are taken
constant during cyclic operations. But in actual engines, the working fluid is a mixture of
air and fuel and the mixture properties vary significantly with temperature. Finally, the
products of combustion are subjected to certain dissociation at higher temperatures and
affects the engine performance.
If the actual physical properties of the gases before and after combustion are taken into
analysis, a reasonably close values to the actual pressure and temperatures in the cylinder
during cyclic process can be achieved. Then the MEP and efficiencies calculated by this
analysis can be higher only by a few percent from the actual values obtained from the
experimental tests. The analysis based en actual properties of the gases is known as fuel-
air cycle analysis. A few assumptions are made for fuel air cycle analysis. But they are
most justifiable and close to the actual conditions than those assumed in the analysis of
air-standard cycles.
The actual efficiency of a good engine is 85% of the efficiency calculated for fuel-air
cycle. Thus a very good estimate of power to be developed by an actual engine can be
made from fuel-air cycle analysis. In addition to this, the peak pressures and temperatures
can be closely approximated which affects the engine design and material selection.
The following assumptions axe made for the analysis of fuel-air cycles.
1. There is no chemical change in either fuel or air prior to combustion.
2. Subsequent to combustion, the charge is always in equilibrium.
3. There is no heat exchange between the gases and cylinder walls.
4. The compression and expansion are frictionless.
5. The velocities of the gases during the cyclic processes inside the engine cylinder arc neglected.
6. The fuel is completely vaporised and perfectly mixed with the air.
7. Burning takes place instantaneously in petrol engine and constant pressure in diesel engine.
The analysis of fuel-air cycle takes into account the following parameters.
1. The actual composition of the gases in the cylinder (CO + C02 + H2O + N2 + O2).
The fuel-air ratio changes along the cyclic process, the percentage of C02 and H20
also change and there is variation of the physical properties of the gases.
2. The variation of the specific heats of the gases with respect to temperature of the
gases in the cylinder during the cycle.
3. The effects of dissociation at high temperature and incomplete combustion of the
fuel.
4. The variation in the number of moles present in the cylinder gases with the
change in pressure and temperature.
η (fuel -air )
Efficiencyratio =
η air (air − standard )
It is obvious from the figure that as the o ratio - (mixture becomes lean), the efficiency
tends to air standard efficiency This trend is common at all compression ratios.
As the mixture becomes leaner, the mixture behaves like a perfect gas, and efficiency
reaches to air-standard efficiency of the cycle. This effect is true in Otto-cycles as well as
Diesel cycles.
The simple analysis of air-standard cycle cannot predict the effect of mixture strength on
thermal efficiency of the cycle, Fuel-air analysis suggests that the thermal efficiency of
the engine goes down as the mixture becomes richer and richer. This is because of
dissociation and increase in specific heat of gases. Enriching the mixture leads to
incomplete combustion and loss in thermal efficiency. The efficiency also goes down at
too leaner mixture as combustion becomes erratic. Thus the maximum efficiency occurs
near the stoichiometric ratio towards the lean side.
This gives rise to a combustion loop as shown in Fig. 2 which can be plotted at different
mixture strengths supplied to the engine running at constant RPM and constant throttling
setting.
This loop gives an idea about the effect of mixture strength on the specific fuel
consumption :
Introduction
Actual cycles for I.C. Engines differ from thermodynamic cycles in many respects as
listed below:
1. The working substance is not air but a mixture of fuel and air during suction and
compression and many gases during expansion and exhaust.
2. Combustion of fuel not only adds the heat but changes the chemical composition
also.
3. The specific heat of gases changes with respect to temperature.
4. The residual gases change the composition, temperature and amount of fresh
charge.
5. The constant volume combustion is not possible.
6. Compression and expansion are not isentropic.
7. There is always some heat loss-due to heat transfer from the hot gases to cylinder
walls.
8. There is exhaust blow down loss due to early opening of exhaust valve.
9. There are losses due to leakages and friction also.
The items 1, 2, 3 and 4 are already discussed in chapters No. 4 and 5. The remaining
factors are responsible for fuel-air cycle and actual cycle.
All the factors listed above tend to decrease the work developed and thermal efficiency of
the cycle.
In this chapter, factors which further reduce the area of p-v diagram compared with fuel-
air cycle for S.I. and C.I. engine will be discussed.
Difference between Real and Fuel-air cycle for 4-stroke Petrol Engine
The effect of time losses, heat loss and exhaust blow-down loss will be considered and
their effects on the work done during the cyclic operation compared with fuel-air cycle
will be discussed. The Fig. 6.1 shows the losses between actual cycle and its equivalent
fuel-air-cycle.
During combustion, there is always increase in volume. The time internal between the
spark and complete burning of the charge is approximately 40° crank rotation.
The effect of time required for combustion; the maximum pressure is not produced when
volume is minimum (vc) as expected. And that is produced some time after TDC.
Therefore, the pressure rises from b to c as shown in Fig. 3. The point 3 represents the
maximum pressure if the combustion should have taken place instantly. The difference in
area of actual cycle and fuel-air cycle shows the loss of power as shown in Fig. 3. This
loss of work is called burning time loss. This time loss is defined as the loss of power due
to time required for mixing the fuel with air and for complete combustion.
2. Spark Timing Loss. A definite time is required to start the burning of fuel after
generating the spark in the cylinder. The effect of this, the maximum pressure is not
reached at TDC and it reaches late during the expansion stroke. The time at which the
burning starts is varied by varying the angle of advance Ispark advance).
The effect of spark advances on the power generation are shown in Fig. 4 (a), (b) and (c).
From the above table, it is obvious that 17° angle of advance gives the best performance
compared with 0o and 35o angle of advance as MEP and η both are highest.
The Fig. 5 shows the comparison of power developed in actual cycle at 3-different
advance angles with fuel-air ratio.
The heat loss is maximum during combustion as the gas temperature is highest; whereas
the heat loss at the end of expansion is very small because the chance of doing work is
also small. The heat loss during combustion does not represent complete loss as very
small part of this is converted into work (as heat addition takes place at constant volume).
The total heat loss counts between 15 to 20% during combustion and expansion. But
much is lost at the end of the cycle only so the effect of using this heat to convert into
work is very less because rate of work development at the end of the stroke decreases
rapidly.
The effect of heat loss on p-v diagram compared with fuel-air cycle is shown in Fig. 7.
Fig. 7. Effect of heat loss oop-v diagram Fig. 8. Effect of blow down.
compared with fuel-sir cycle.
(C.) Exhaust Blow-down Loss
Generally, the expansion is never earned out upto atmospheric pressure as the rate of
work done (dW/dθ) decreases rapidly and even may not be sufficient to overcome the
friction loss. The fall in pressure suddenly is also not possible therefore, the exhaust valve
is to be opened before BDC in such a way that the loss of power due to this should be
minimum.
The cylinder pressure at the end of stroke is generally 7 bar. If the exhaust is opened at
BDC, then the piston has to do the work against high pressure gases to exhaust and
sufficient power is lost. If the exhaust is opened too early during expansion, then
expansion work is lost. Therefore, the opening of the exhaust valve is timed between 40
to 70° crank rotation before BDC as per the compression ratio. This reduces the cylinder
pressure to halfway to atmospheric before the exhaust stroke begins. This is shown in
Fig. (6.6) by roundness of the p-v diagram at the end of expansion stroke.
The pumping losses increases at part throttling as throttling reduces the suction pressure.
This also increases with increasing speed. This pumping also affects the volumetric
efficiency of the engine. The performance of the engine depends upon volumetric
efficiency to a great extent. Therefore the factors affecting the volumetric efficiency are
discussed in detail.
Volumetric Efficiency
This is defined as
1. Density of charge. As the fresh charge enters into the cylinder, it is heated by hot
cylinder walls and mixing with hot residual gases increasing its temperature and
reduces the mass entered. Therefore, the volumetric efficiency decreases. The
volumetric efficiency can be increased by increasing the supply pressure and
more mass can be inducted.
2. The Exhaust Gas in Clearance Volume. The pressure of the exhaust gases left
in the cylinder at the end of the exhaust stroke is always higher than atmospheric.
When the piston moves during suction stroke, the charge cannot enter inside until
the pressure of the residual gases will not fall little below atmospheric pressure.
Therefore, the net mass taken in will be less than expected so the volumetric η
decreases.
3. The Design of Intake and Exhaust Manifold. The design of intake and exhaust
manifolds should be done in such a way, the pressure losses should be as
minimum as possible. This will increase the mass of the charge taken in and
reduces the pumping power also.
4. The Timings of Inlet and Exhaust Valves. This point is discussed in chapter 3
in detail. Closing the inlet valve late (after TDC) increases the fresh mass taken in
and closing the exhaust valve after TDC reduces the mass of exhaust gases. For
further details, the students are advised to read the chapter 3 more carefully.
(E) Loss due to Friction
These losses take into account the friction between cylinder and piston and friction in the
bearings. In addition to this, part power of the engine is lost for running the cooling water
pump and ignition system. The piston ring friction increases rapidly with engine speed
and increases with increasing MEP to a small extent. The bearing friction also increases
with increasing speed.
Fig. 10.
The efficiency of an engine is higher at full load compared with part load. This is
because, the friction losses do not increase with the rate as the increase in power.
The losses in Petrol engine for Rc = 10 using chemically correct A : F ratio at two
different loads are listed in the following table
Losses in 4-stroke Petrol Engine when Rc = 10.
Different Item Load
100% 50%
(a) An- standard na 60 60
1. Loss due to variation in Cv and Cp and 13.3 13.3
chemical equilibrium
2. Burning time loss 4 4
3. Incomplete combustion 2.5 2.5
4. Heat loss 3.5 5.0
5 Blowdown loss 0.5 0.5
6. Pumping loss 0.4 2.0
7. Friction loss 3.2 6.4
b Fuel - air cycle ηfa = ηa – (1) 46.7 46.7
c Gross ηit = ηfa – (2+3+4+5+6) 35.8 32.7
d Actual ηbt = ηit – (6+7) 32.6 26.3
Note : All values are in percentages.
Fig. 11. Actual and Fuel-air cycle on p-v diagram for two Stroke diesel engine.
The fuel-air cycle and actual cycle arc shown in Fig. 11. In fuel-air cycle, it is supposed t
the combustion is completed at the end of constant pressure burning whereas in actual
after-burning takes place during the expansion stroke, even upto 50% of the stroke.
Air-Standard Cycles
In most of the power developing systems, such as petrol engine, diesel engine and gas
turbine, the common working fluid used is air. These devices take in either a mixture of
fuel and air as in petrol engine or air and fuel separately and mix them in the combustion
chamber as in diesel engine.
The mass of fuel used compared with the mass of air is rather small. Therefore the
properties of mixture can be approximated to the properties of air.
Exact conditions existing within the actual engine cylinder are very difficult to determine,
but by making certain simplifying assumptions, it is possible to approximate these
conditions more or less closely. The approximate engine cycles thus analysed are known
as theoretical cycles.
The simplest theoretical cycle is called the air-cycle approximation. The air-cycle
approximation used for calculating conditions in internal combustion engines is called the
air-standard cycle.
The analysis of all air-standard cycles is based upon the following assumptions :
1. The gas in the engine cylinder is a perfect gas, i.e., it obeys the gas laws and has
constant specific heats.
2. The physical constants of the gas in the cylinder are the same as those of air at
moderate temperatures i.e., the molecular weight of cylinder gas is 29 and
Cp = 1.005 kJ/kg-K and Cv = 0.718 kJ/kg-K.
3. The compression and expansion processes are adiabatic and they take place without
internal friction, i.e., these processes are isentropic.
4. No chemical reaction takes place in the cylinder. Heat is supplied or rejected by
bringing a hot body or a cold body in contact with cylinder at appropriate points
during the process.
5. The cycle is considered closed, with the some 'air' always remaining in the cylinder
to repeat the cycle.
Because of many simplifying assumptions, it is clear that the air-cycle approximation
does not closely represent the conditions within the actual cylinder. Although the
quantities calculated from this approximation are considerably in error, the trends shown
are usually correct, so that the general effect on the efficiency of such variable as inlet
pressure or compression ratio may be calculated. Because of the simplicity of the air-
cycle calculation, it is often used to obtain approximate answers to complex engine
problems.
Carnot Cycle
This cycle consists of two reversible isothermal processes and two reversible adiabatic
processes and the cycle is represented on P-v and T-s diagrams as shown in Fig. 12.
The process 1-2 is reversible adiabatic compression, the process 2-3 is heat addition at
constant volume, the process 3-4 is reversible adiabatic expansion and the process 4-1 is
heat rejection at constant volume.
The cylinder is assumed to contain air as the working substance and heat is supplied at
the end of compression by means of a source which is brought into contact cylinder head
and heat is rejected at the end of expansion to the sink and the cycle is repeated.
The work done during the cycle per kg of air and efficiency of the cycle can be calculated
as follows :
W Cυ (T3 − T2 ) − Cυ (T4 − T1 ) T − T1
ηa = = =1 4 2.32
Qs Cυ (T3 − T2 ) T3 − T2
γ −1 γ −1
υ υ
T4 = T3 3 = T3 2 asυ 3 − υ 2 and υ 4 = υ1
υ4 υ1
γ −1
υ
And T1 = T2 2
υ1
Substituting these values in equation (2.32), we get
γ −1 γ −1
υ υ
T3 2 − T2 2 γ −1
υ υ1 υ
ηa = 1 − 1 = 1 − 2
T3 − T2 υ1
υ 2 υ s + υ c Volume of air before compression
= =
υ1 υc Volume of air after compression
and it is known as compression ratio and is denoted by Rc
1
ηa = 1 − 2.33
(R c )γ −1
It is obvious from the above equation that the air standard efficiency of the Otto cycle
depends upon the compression ratio only and it increases with an increase in compression
ratio. The compression ratio used in actual engines working on this cycle lies between 5
and 10 and depends upon the type of the fuel used. As y is taken as constant for air, the
dependency of the efficiency on this parameter is not discussed.
The effect of compression ratio on the air-standard efficiency is shown in Fig. 14.
Fig. 14. Effect of compression ratio on the air-standard and efficiency
of Otto-cycle when γ = 1.4.
Mean Effective Pressure for Otto Cycle. Mean effective pressure is defined as the
constant net pressure acting on the piston that will produce the same amount of work as
that produced by the actual varying pressure produces during the cycle.
Workdoneduringa cycle(inN− m)
mep.(pm ) =
Strokevolumein m3
It can be obtained from the indicator diagram as explained in the chapter on engine
testing. It is a convenient mean to estimate testing the theoretical work developed by an
engine working on a particular cycle.
Consider that a piston in an engine is pushed at a constant pressure throughout the stroke
volume and develops the same work as in otto cycle as shown in.fig.14
Work done per kg of air per cycle in an otto cycle is given by the area Aas shown in
fig.2.7.
p3 v3 − p 4 v 4 p 2 v 2 − p1 v1
∴w = − 2.34
γ −1 γ −1
p1
=
( Rc − 1)(γ − 1)
[
Rcα ( Rc γ −1 − 1) − Rc ( Rc γ −1 − 1) ]
(α −1) Rc −1
γ −1 γ −1
Rc (Rc −1)
= . p1 (α − .1) = p1.Rc 2.37
(Rc −1)(γ −1) .(γ −1) (Rc −1)
This equation is only valid for reversible adiabatic expansion and reversible adiabatic
compression and it is not applicable for any other process (as polytropic) because some
heat transfer occurs during compression and expansion.
If the processes are polytropic then the actual area should be calculated and then divided
by/ the stroke volume to obtain the actual effective pressure of the cycle or y should be
replaced n.
The cycle is called a constant pressure cycle because heat is supplied to the working fluid
at constant pressure.
The work done by the cycle per kg of air and air-standard efficiency of the cycle can be
calculated as follows :
Qs = Cp(T3-T2)
1 1 T2 ργ − T2 1 1 ρ γ − 1
η a = 1 − . γ −1 = 1 − γ −1 2.45
γ Rc ρT2 − T2 Rc γ ρ − 1
Mean Effective Pressure For Diesel Cycle. The mean effective pressure of a cycle is
defined as the work done per cycle (area on p-v diagram) divided by stroke volume.
1 p υ − p 4υ 4 p 2υ 2 − p1υ1
pm = p 2(υ 3 − υ 2 ) + 3 3 − 2.46
υs γ −1 γ − 1
The above equation is generally expressed in terms of p1, ρ and Rc as all the three
parameters are generally known
γ
υ
p 2 = p1 1 = p1 (R c )γ 2.47
υ2
p 3 = p 2 = p1 (R c )
γ
2.48
γ γ γ γ
υ 1 ρ ρ
p 4 = p 3 3 = p 3 = p 3 = p1 (R c )γ . = p1ρ γ 2.49
υ4 Re Rc Rc
υs Rc
υ1 = υ s + υ c = υ s + = υ s 2.50
R c −1 R
c − 1
υs
υ2 = υc = 2.51
R c −1
υ s .ρ
υ 3 = υ 2 .ρ = 2.52
R c −1
Rc
υ 4 = υ1 = υ s 2.53
R c −1
Substituting the values of equations 2.47, 2.48, 2.49, 2.50, 2.51, 2.52 and 2.53 into
equation2.46, we get
p1
=
(R c − 1)(γ − 1)
[
R cγ .(ρ − 1)(γ − 1) + R c γ ρ − R c ρ γ − R cγ + R c ]
p1
=
(R c − 1)(γ − 1)
[
R cγ γ .(ρ − 1) - R c ρ γ − 1 ( )] 2.54
This cycle is represented on P-v and T-s diagrams as shown in Fig. 16 (a) and (b).
The work done by the cycle per kg of air and air-standard efficiency of the cycle can be
calculated as follows.
γ −1
υ
T2 = T1 1 = T1 (R c )
γ −1
2.59
υ2
Applying the gas law to the points 2 and 3 and noting υ 3 = υ 2
p3 p2 p
= ∴ T3 = T2 3 = T1 R cγ −1 .α 2.60
T3 T2 p2
Applying the gas law to the points 3 and 4 noting p 4 = p 3
υ4 υ3 υ4
= ∴ T4 = T3 = T1 R cγ −1 .α . ρ 2.61
T4 T3 υ3
Applying the isentropic law to the points 4 and 5
γ −1 γ −1 γ −1
υ 1 ρ
T5 = T4 4 αρ = T1 (R C ) αρ
γ −1 γ −1
= T1 R C = T1αρ γ 2.62
υ5 RE RC
Substituting the values of T2, T3, T4 and T5 from equations 2.59, 2.60, 2.61, 2.62 into
equation 2.58
T1αρ γ − T1
ηa = 1 −
[T .(R
1 C )γ −1 .α − T1 (R C )γ −1 ] + γ[T1 (R C )γ−1 αρ − T1 (R C )γ−1 α ]
1 αρ γ − 1
= 1− ( 2.63
(R C )γ −1 α − 1) + γα(ρ − 1)
This is the required expression for air-standard efficiency of Dual-cycle in terms of compression
ratio, explosion ratio and cut-off ratio.
It is obvious from Eq. 2.63 that the efficiency of the Dual-cycle can be increased by increasing
the value of a (more heat is added during constant volume process) and decreasing the value of p
(less heat is added during constant pressure process) keeping total heat added constant.
The Otto and Diesel cycles are special cases of Dual cycle. If p = 1 then V3 = V4 and the cycle
becomes Otto cycle with all the heat being added during constant volume process only.
Substituting α= 1 in the Eq. 2.63, the expression for air-standard efficiency reduces to the Otto
cycle efficiency.
1
ηa = 1 −
R cγ −1
If α = 1 then p3 = p2 and then cycle becomes Diesel cycle with all the heat being added only
during constant pressure process.
1 ργ −1
ηa = 1 − same as for diesel cycle.
R cγ −1 γ(ρ − 1)
p 4 = p 3 = α p 1 ( Rc ) γ
1 γ ρ
p 4 v 4γ = p 5 v5γ ∴ p 5 = p 4 ( ) = p 4 ( ) γ = α p1 ρ γ
Rc Rc
v1 = vc Rc , v 2 = v3 = v c
v 4 = ρ vc and v5 = v1 = v c R c
Now substituting all the values in the equation 2.64
γ α p1 ( Rc ) γ . pvc − α p1 ρ γ .vc Rc
W = α p1 ( Rc ) ( pvc − vc ) + Fig 17
γ −1
p1 ( Rc ) γ .vc − p1 .vc Rc
− 2.65
γ −1
But the work done is given by
W = p m v s = p m ( Rc − 1)vc 2.66
Now equating equations 2.65 and 2.66
α p1 (R c ) γ ( ρ − 1) α p1 R γ c ρ − α p1 ρ γ R c p1 Rcλ − p1 Rc
pm = + −
Rc − 1 (R c − 1)(γ − 1) Rc − 1(γ − 1)
1 1
= α ( ρ − 1)p1 (R c ) γ + {αρ p1 R γ c − α ρ γ p1 R c − p1 Rcλ − p1 Rc }
Rc − 1 γ −1
1 1
= α ( ρ − 1)p1 (R c ) γ + {αρ p1 R γ c − α ρ γ p1 R c − p1 Rcλ − p1 Rc }
Rc − 1 γ −1
=
p1
Rc − 1(γ − 1)
γ
[
Rc {ρα − 1) + αργ − αγ − γρ + α } − Rc (αρ γ − 1) ]
=
p1
Rc − 1(γ − 1)
γ
[
Rc {α γ ( ρ − 1) + (α − 1) − Rc (αρ γ − 1) ]