CODE : AISC-2010/MBMA-2012 STAAD PRO V8I SS6 - B/U DESIGN LOCATION: HYDERABAD

FYI : 345MPA

RF - OPTION DATE : 10-Sep-2017

DESIGN ESTIMATION SHEET

AREA STEEL ACCESSORIES (Transport wt.) INSULATION (Transport wt.) BUYOUTS (Transport wt.)
BLDG QTY.
m2 Rs. MT Rs. MT Rs. MT Rs. MT

A 1 1563 0 107.61 0 0.21 0 0.00 0 0

Total 1 1563 0 107.61 0 0.21 0 0.00 0 0

Norms : 0 Rs/MT

68.8 Kg/m2

0 Rs/m2

NOTES :

4 Wind Load application as per MBMA-2012, Design According to AISC -2010 for Built-up Members & Load combinations and Serviceability according to MBMA -2012

4 Rod Bracings have been considered for Roof and Side & END Walls.
4 Main Frame external Columns bases considered as PINNED Support.

4 Standard Accessories details are as per DFQ which is shown below.

Bldg-A
Standard Accessories Unit Unit Price
Kg Rs nos

( 3% of Roof Area) 2
Sky light (1m x 3m) mm THK PC 10.4 0 20
Wall light (1m x 3m) 10.4 0
Turbo vents (0.6m DIA ) 5 ACPH 130.91 0

4 Roof plan and Wall areas of building as mentioned below.

UNIT : m2 Bldg-A
~ROOF AREA 1563.45

~WALL AREA 965.67

4 INSULATION: 50mm thk Fibreglass Insulation -24 kg/m3 density with one side vinyl facing
Area factor 1.1

INSULATION Bldg Unit (Kg/m2) Unit Price (Rs/m2) Area (m2) Tonnage (MT) Price (Rs)

Roof A 7.3 0.0 1720 12.50 0

Wall B
7.3 0.0 1062 0.00 0

Total 0.00 0
4 BUY - OUTS :-

a) SHOT BLAST FOR PRIMARY MEMBERS: CA 2.5

Bldg-A
MT 71.34
Unit Price (Rs /
0
MT)
Price (Rs) 0
SHOT BLAST FOR SECONDARY MEMBERS: 2 mm THICK
Bldg-A
MT 0.00
Unit Price (Rs /
0
MT)
Price (Rs) 0

b) PAINTING:
i) PAINTING : 2-Coats of Synthetic Enamel Paint

PRIMARY:
Bldg Tonnage(MT) Area(m2) Unit Price (Rs/m2) Price (Rs)
A 71.34 3210 0 0
SECONDARY:
A 19.28 2410 0 0

ii) ADDITONAL PRICE FOR PRIMERS : (FOR 1 COAT) Zn Chromate Red Oxide

PRIMARY:

Bldg Tonnage(MT) Area(m2) Unit Price (Rs/m2) Price (Rs)

A 71.34 3210 0 0
SECONDARY:
A 19.28 2410 0 0

G.I.Weldmesh 50x50x1.6 Area Factor 1.1

c) WELD MESH:
Tonnage
WELD MESH Bldg Area (m2) Unit (Kg/m2) Unit Price (Rs/m2) Price (Rs)
(Mton)
Roof A 1720 1.03 0.0 1.77 0
Wall
A 1062 1.03 0.0 1.09 0
Sky Lights
A 66 1.03 0.0 0.07 0

Total 0.00 0

d) PVC PIPES:
TYPE/DIA OF Tonnage
Bldg Length of DS (m) Unit (Kg/m) Unit Price (Rs/m) Price (Rs)
PIPE (Mton)
PVC pipe 110mm
dia
A 70 2.7 0.0 0.19 0
PVC pipe 200mm
dia A 0 15.0 0.0 0.00 0

Total 0.00 0

e) SLIDING DOORS:

Bldg Size No MT Rs

A 9mX6m #3MOTORISED S D ****Please get from CSD

#3 MOTORISED
6mX6m ROLLER SHUTTERS ****Please get from CSD
#4 MOTORSIED
6mX6m ROLLER SHUTTER ****Please get from CSD

f) FRP LINER:
Please collect the price for FRP LINER (1.5mm thk) TO MS Gutter from CSD
Area of FRP Liner:( optional) 67.2 Sqm

g) GRATING: PAINTED / GALVANIZED TYPE : ELECTROFORGED / NORMAL BAR

Grating for walk way -

Unit Price
Bldg Area (m2) Unit Wt (Kg/m2) Tonnage (Mton) Price (Rs)
(Rs/MTon)

A 500 40 0 0

4 Optional Price & Tonnage For PUF (Sandwitch) panel for Roof and Wall
UNIT : m2 Bldg-A
~ROOF AREA 1563.45
~WALL AREA 965.67

4 Design and Deflection as per (IS:800-1984)

Important NOTES:
1. Main Frame Design & deflection as per IS:800-1984 with DSW for primary members.
2. Minimum Thickness Criteria : Primary 5.0 mm, Secondary 1.5 mm.
3. Intermediate web stiffeners considered for main frames.
4. Angle bracing considered for Roof, Side Walls at Braced Bays

Serviceability Criteria (Deflection check) as per IS-800-1984

Crane Beam Crane Beam

Purlins & Girts
Main Frame <50MT >50MT Main Frame
Lateral
Vertical Deflection L/325 L/180 L/750 L/1000 H/325
Deflection

4 Design as per IS: 800-1984 and Deflection as per IS: 800-2007

Important NOTES:
1. Main Frame Design as per IS:800-1984 with DSW for primary members and deflection as per IS:800-2007.
2. Minimum Thickness Criteria : Primary 5 mm, Secondary 1.5 mm.
3. Intermediate web stiffeners not considered for all primary members
4. Rod bracing considered for Roof, Side Walls at Braced Bays

Serviceability Criteria (deflection check) as per IS-800-2007

Crane Beam Crane Beam

Purlins & Girts
Main Frame <50MT >50MT Main Frame With out Crane With Crane
Lateral
Vertical Deflection L/180 L/150 L/750 L/1000 H/150 H/200
Deflection

Design and deflection as per IS:800-2007

4

Important NOTES:

1. Main Frame Design & deflection as per IS:800-2007(LSD)

2. Minimum Thickness Criteria : Primary 6.0 mm Secondary 2.5 mm

3. Angle bracing considered for Roof, Side Walls at Braced Bays

Serviceability criteria (deflection check) as per IS-800-2007

Crane Beam Crane Beam

Purlins & Girts
Main Frame <50MT >50MT Main Frame With out Crane With Crane

Lateral
Vertical Deflection L/180 L/150 L/750 L/1000 H/150 H/200
Deflection

4 Serviceability criteria (deflection check) as per MBMB-2012

Purlins Girts
Main Frame Main Frame With out Crane With Crane
Lateral
Vertical Deflection L/150 L/150 L/90 H/60 H1/00
Deflection

4 IMPORTANT ESSENTIAL NOTES to be confirmed by Customer/Consultant:

SUBJECT 0 DATE : 10-Sep-2017
CLIENT 0 0
Design Code : AISC-2010/MBMA-2012
BUILDING DESCRIPTION
BUILDING :A
QUANTITY :1
TYPE : RF 8.25
QTY. OF MEF : LEF
WIDTH : 20.000 meter O/O
LENGTH : 75.000 meter O/O
EAVE HEIGHT : 6.700 meter EAVE HEIGHT
ROOF SLOPE : 1:10
BAY SPACING : [email protected]
INT COL SPACING : NA

END WALL COL SPACING : [email protected]

ROOF COVER : PRP 0.475mm thk TCT Bare Galvalume
WALL COVER : PRP 0.475mm thk TCT Colour Galvalume
3.0 M Brick wall & above sheeted alround the building
LOADING : DL : KN /m2 LL : KN /m2 WS : m/sec AUX : KN /m2 SEISMIC ZONE
0.10 0.57 44.00 0.00
*

DESIGN ACCORDING TO : : AISC-2010/MBMA-2012

BUILDING ADDITIONS

DESCRIPTION AREA(m2) DL(Kn/m2) LL(Kn/m2) CL(Kn/m 2) Height from FFL (m) Sheeting Profile

Mezzanine (1st flr) 0.00 4.75 10.00 0.00 3.00 Bott of Mezz Beam (Clr Ht) 5mm thk Chquered plt

Mezzanine (2nd flr) 0.00 0.00 0.00 0.00 0.00 Top of Concrete Deck sheet 0.6mm thk
Gallery 0.00 0.00 0.00 0.00 0.00 Top of Concrete Deck sheet 0.6mm thk
FASCIA NA
ROOF LINERS. NA CRANE NO
CANOPY NA CRANE CAPACITY(MT) 25
WALL LINERS NA NO OF CRANES 1
ROOF EXTN. NA Cranes in Each module 1
Top of CRANE BEAM(m) 6.5
SPECIAL PAINTING NA Crane run(m) FULL
PARTITIONS NA
PRICE WEIGHT FRAMED OPENINGS
BREAK DOWN
(RS.) (MT) NO.S Length (m) Height (m) Area(m2)
Primary 50 Ksi 0 70.50 0 4.00 4.00 0.00

Flange Bracing 50x50x2.5 0.84

Sag Angles 25x25x2 0.90

Secondary - 180GSM 0 19.28

Sub Purlins-50x1.8 0 0
TOTAL AREA 0.00
Roof sheeting PRP 0.475mm thk TCT 0 7.80
CANOPIES
Wall sheeting PRP 0.475mm thk TCT 0 6.28 NO.S Location Length (m) Width (m)
0 SW 40.00 3.00
Anchor Bolts 0 0.28

Canopy without soffit #REF! 0.00 (Note: For exact location of canopy refer proposal sketches)
PRIMARY 0.00
SECONDARY 0.00
SHEETING 0.00
Life line supporting structure 0.00
Fascia #REF! 0

Roof Monitor SIZE : #REF! 0.00

Industrial Louvers 1.0m x1.0m #REF! 0

Mezzanine structure #REF! 0.0

Mezzanine deck sheet 0.6mm thk #REF! 0.0
Staircase - tread : concrete/chqd pl/grating #REF! 0
Staircase Framed Opening #REF! 0

Crane Beams 50 Ksi DSW #REF! 0.00

Chequered Plate - 6THK #REF! 0.0
Hand rail PCTstd #REF! 0.00
Cage Ladders #REF! 0.00

Roof Liner-26 GA Bare Gal #REF! 0

Wall Liner-26 GA Col Gal #REF! 0

Portal Bracings #REF! 0.00

Expansion Joint #REF! 0.00

Trims and flashings - 345Mpa 0.00

Framed openings - Secondary #REF! 0.00

Sky light supporting structure #REF! 0.00

M.S . Gutter #REF! 0

HSBOLTS 0 1.72

TOTAL 0 107.61
 BLDG: A Width (m) o/o Length(m) o/o Area(Sqm)

MAIN BLDG AREA 20.65 75.71 1563.45

L -TO -01 0.00 0.00 0.00
L -TO -02 0.00 0.00 0.00
Nos Width (m) Length(m) Area(Sqm)

Can(EW1) 0 3.00 20.65 0.00

Can(EW2)
Can(SW2)
Can(SW1) 0 2.00 6.25 0
MEZZANINE AREA (First flr) 0 19.00 76.00 0.00
MEZZANINE AREA (2nd flr) 0
Gallery 0
TOTAL BLDG AREA(Sqm) 1563.45

SLNO DESCRIPTION NOS Wt(Kg) F1 F2 LENGTH TOTAL QTY

1 Built up

GL1 TO 4 11 5079.6 1 1.12 1 62580.67

GL 5 TO 12 0 2400 1 1.15 1 0.00
GL -13 0 5378 1 1.15 1 0.00
GL 14 & 15 0 3287 2 1.15 1 0.00
Wind Col-2 4 710 2 1.12 1 6361.60
STITCH COLS 0 3287 2 1.12 1 0.00

Flange Braces 50x50x2 NO of frames Wt(Kg) sides No of sec LENGTH TOTAL QTY
Main frame Rafter 11 1.54 2 15 1.01 514.69
Main frame Col 11 1.54 4 3 1.05 213.08
WC 8 1.54 4 3 0.79 116.63 0.8

2 SAG ANGLES (25x25x2) No of bays Wt(Kg/m) F1 No of Angles Length Total QTY

Roof End 2 0.8 1.2 3 20.65 118.94
Roof Int 8 0.8 1.2 3 20.65 475.78

SAG RODS Both Side wall End 2 0.89 1.1 3 4.90 28.78
Both Side wall Int 8 0.89 1.1 3 4.90 115.13
Both End Wall End 2 0.89 1.1 3 4.90 28.78
Both End Wall Int 1 0.89 1.1 3 4.90 14.39
Gable 3 0.89 1.1 4 1.03 12.13
Diagonal sag rod for SW 22 0.89 1.1 2 2.5 107.69
0.9

Number of braced bays 3 Nos B.Force 23.81 kN

3 BRACING No of Bays Wt(Kg/m) Nos Length F1 Total QTY

Roof 20 dia Rod bracing 2 2.5 2 18.00 1.1 594.00
NB 100 2 12.1 1 7.50 1.14 620.73
Wall 20 dia Rod bracing 2 2.5 2 10.25 1.1 338.25
TOTAL PRIMARY (MT) 72241.28 72.2

4 Secondaries Nos Wt(Kg/m) Sides Bays/Fact Length Total QTY

1.8 m ROOF AREA(end) - 200 z 2 11 5.28 2 1.22 15.60 2210.98
ROOF AREA(int) - 200 z 2 11 5.28 2 1.26 60.11 8777.88
EAVE PURLIN - 200 z 2.5 1 6.59 2 1.26 75.71 1256.35
EAVE FLANGE 1 3.30 2 1.26 75.71 628.17
STRUT PURLINS at braced bays along
wind columns line

2.0 m BOTH SIDE WALL(end) - 200 z 2 5.0 5.28 2 1.18 15.60 975.00
BOTH SIDE WALL(int) - 200 z 2 5.0 5.28 2 1.18 60.11 3742.45
2.0 m BOTH END WALLS(end) - 200 z 2 6.5 5.28 2 1.19 20.65 1690.41
BOTH END WALL(int) - 200 z 2 6.5 5.28 2 1.18 0.00 0.00
TOTAL Secondary (MT) 19281.25 19.3
 5 SHEETING
A) Wall Sheeting Nos Wt(Kg/m2) Fact Width Height Total QTY
thickness : 26GA(0.457mm), 0.475mm, 0.5mm,
SW1 PWP 0.475mm thk TCT 1 4.54 1.20 75.71 4.90 2020.21
SW2 PWP 0.475mm thk TCT 1 4.54 1.20 75.71 4.90 2020.21
EW PWP 0.475mm thk TCT 2 4.54 1.20 20.65 4.90 1102.00
Gable PWP 0.475mm thk TCT 1 4.54 1.20 20.65 1.03 116.10

Eave Gutter COLOR 1 2.55 1.10 2 75.71 424.74

Down Spout COLOR 11 2.5 1.10 2 9.90 598.95

Total Wall Sheeting(MT) 6282.21 6.3

B) Roof Sheeting Nos Wt(Kg/m2) Fact Width Length Total QTY

PRP : 26GA(0.457), 0.475mm, 0.5mm, 24GA(0.6), : SSR- 0.55mm, 0.58mm, 0.6mm
PRP 0.475mm thk TCT 1 4.54 1.1 20.65 75.71 7804.25

Total Roof Sheeting(MT) 7804.25 7.8

6 Anchor Bolts No of Fra Cols Wt(Kg) nos DIA Total QTY

Main Frames 11 2 2 6 20 264.00
0 0 1 4 16 0.00
Wind Cols 2 1 2 4 20 16.00

Total Anchor bolts(MT) 280.00 0.3

7 CRANE BEAMS Nos Wt(Kg/m) Fact Fact Length Total QTY

1-100MT 1100X8+350X14& WB-300X5+150X6 0 125 1 1.11 75.71 0.00
1-50MT 890X8+250X10& WB-300X5+150X6 0 125 1 1.11 75.71 0.00
Total crane beam(MT) 0.00 0.0

8 Canopy Area NOS location WIDTH(M) LENGTH(M) A(SQM)

0 SW 3 20.65 0.00

Total 0.00
Canopy NOS Wt(Kg) F1 F2 LENGTH Total QTY

Frame 0 70.0 1 1.03 1 0.00

WITHOUT
SOFFIT EP 0 19.2 2 1.03 1 0.00
0.00
Sag Angles 8 0.8 1 1.2 20.65 0.00
Purlins 3 5.28 1 1.15 20.65 0.00
Sheeting supporting chanel-periphery 1 3.96 1 1.1 26.65 0.00
24 dia rod bracing 0 3.6 2 1.1 7.86 0.00
0.00
Top Roof SHEETING 1 4.54 1.10 3.00 20.65 0.00
Front side sheeting 1 4.54 1.20 0.41 20.65 0.00
Both gable sheeting 2 4.54 1.20 0.51 3.00 0.00
0.00

Total Canopy(MT) 0.00 0.0

9 FACIA NO'S WIDTH(M) LENGTH(M) A(SQM)

Facia Area EW 0 1.25 20.65 0.00
Facia Area SW 0 2.00 75.71 0.00
TOTAL AREA 0.00
Facia NOS Wt(Kg) F1 F2 LENGTH Total QTY

Frame 0 20.0 1 1.03 1 0.00

EP 0 20.7 2 1.03 1 0.00
 Sag Angles EW 0 1.2 2 1.1 1.25 0.00
Sag Angles SW 0 1.2 2 1.1 2.00 0.00
Girts EW 0 5.30 1 1.1 20.65 0.00
Girts SW 0 5.30 1 1.1 75.71 0.00
SHEETING EW 0 4.78 1.20 1.25 20.65 0.00
SHEETING SW 0 4.78 1.20 2.00 75.71 0.00

Total Canopy(MT) 0.00 0.0

10 Mezzanine Area NO'S A(Sqm)

0 W(m) 19.00 L(m) 76.00 0.00
0 0.00 0.00 0.00
0 0.00 0.00 0.00

Total Mezzanine Area A(Sqm) 0.00

Mezzanine NOS Wt(Kg) F1 F2 LENGTH Total QTY

JOIST 5 100 1 2.00 1 1000.00

JOIST CLIPS 10 4 1 1 1 40.00
MAIN BEAMS 2 120.0 1 1.00 1 240.00
MAIN BEAM SPLICES 2 23.0 4 1.03 1 189.20
SIMPLE BEAMS AT END WALLS 0 160.0 1 1.10 1 0.00
EDGE ANGLE 2 10 1 1 95.00 1900.00
Base Plt for Mezz cols 3 12.6 1 1 1 37.68
Anchor Bolts for Mezz cols 3 4.5 6 1 1 81.00

Total Mezzanine(MT) 0 0.00 0.0

11 Mezzanine -Deck sheet 54 mm deep NOS Wt(Kg/m2) F1 F2 AREA Total QTY

Deck sheet 0.6mm thk 0 6.10 1 1.12 0.00 0.00

0.00 0.0

12 Mezzanine -Chequer plate NOS Wt(Kg/m2) F1 F2 AREA Total QTY

6 thk chequere plate 1 52.30 1 1.1 0.00 0.00

0.00 0.0

13 HSB Area
Main bldg. 1 1563 1.10 1 1 1719.80
Canopy 1 0 1.00 1 1 0.00
Facia 0 0 1.00 1 1 0.00
Mezzanine 0 0 1.4 1 1 0.00
1719.80 1.7
 DATE : 10-Sep-2017

CLIENT HETRO SAMSHA BAD 0

Design Code : AISC-2010/MBMA-2012

BREAK UP A Total % age

(MT) (MT)

Primary 50 Ksi 70.78 70.78 65.77

Flange Bracing 50x50x2.5 0.84 0.84 0.78

Sag Angles 25x25x2 0.90 0.90 0.84

Secondary - 180GSM 19.28 19.28 17.92

Roof sheeting PRP 0.475mm thk TCT 7.80 7.80 7.25

Wall sheeting PRP 0.475mm thk TCT 6.28 6.28 5.84

HSBolts 1.72 1.72 1.60

Total 107.61 107.61 100.00