26 SINCE 1988

Jagera

Delhi

Lehra Fuel Tech Pvt. Ltd.

V.P.O. Jagera-141117
(Punjab) INDIA www.lehrafulel.com

Near International Airport Delhi/Amritsar Ludhiana - Malerkotla Road, Oppsite BP Petrol Pump, V.P.O. Jagera, 141117 (Punjab) India.
Near Domestic Airport Chandigarh Cell: +91 98152 00337, 99152 00437, 99152 00537, 98140 22437
Clean environment is the need of humanity
Copyright© Lehra Fuel Tech Pvt. Ltd.
Approved Supplier by: IREDA
BIOMASS BRIQUETTING
Tel Fax : +91 1675-242981, 243462, 244440
Near Railway Station Ludhiana/Khanna
Email: [email protected] | Web: www.lehrafuel.com
All Rights Reserved. (Indian Renewable Energy Development Agent Govt. of India Enterprises)
PLANTS & ACCESSORIES
COMPANY PROFILE | 2014
 Briquetting Press Rotary Screen Hammer Mill GrinderRotary Drum Dryer
Screw Conveyor
Viberating Screen Material Handling
I.D. Blowers Holding Bin/Silo Single Pass Dryer
Rotary Valve Double Cyclone Dryer Mixture Commercial
Briquette Cutter
Chipper cum Grinder

A new combo design Expansion was made in old plant with 12000sq/feet
Chipper cum grinder new manufacturing facility
After modi cations in old design, Fully
automatic plant with 2 new modi ed was designed to get launched 100mm briquetting press and become
60MM machines , Flash Dryer, required size in single the pioneer in min. to max. range in Briquetting
Hammer Mil Grinder, Viberting screen, action machinery
Silo and material handling system was Expansion of new manufacturing area of
Latest R&D unit was Rotary Drum dryer was launched to reduce 43000sq/feet was started. In two years ,New Unit
designed based on regular 24 hour Registered company
Started production with
our owm made60mm
briquetting machine
operation with IREDA New
Delhi (A Govt. of
developed to modify
the machinery and
testing of various raw
moisture upto 50% intake wet material
First export was made to Indonesia
was completed and the production started. Became
the rst manufacturer to complete the B. machine in
Its not end
under supervision of S.
Harbans Singh (MD of
INDIA Enterprises) materials
just 23 working hours.
lots of ahead
Lehra Fule Tech Pvt Ltd)

Journey 1988 1991 1998 2001 2007 2010

Starts 1989 1995 1999 2005 2008 2014

Company was 12 machines delivered Launched 4 models First CNC machine A new series of
registered under name to a single client for 30mm, 40mm, purchased to meet the Briquetting machines is
Second 60MM & style of LEHRA FUEL use of briquetts in 70mm and 90mm international norms launched having
Briquetting machine TECH PVT LTD with power generation
briquetting press Cam/Cad based Plasma 1.4times production than
made with new design application Trade Mark
brand LEHRA for and Oxy cutting last one.
commercial production machine installed
having a capacity of
180mm thickness
cutting

COMPANY PROFILE | 2014 03 | Biomass Briquetting Plant & Accessories

 About us

LEHRA FUEL TECH PVT LTD is well known name in Briquetting Plant (Renewable Energy devices) Manufacturing Industry since 88's (Located at VPO
JAGERA). It is a name synonymous with International Quality of Briquetting Plants. LEHRA FUEL TECH is approved supplier by IREDA ( a Govt. of
INDIA Enterprises). Company is Manufacturer and Exporter of complete plants based on AGRO/FOREST waste.
Our Company "LEHRA" is spread over 9 acres area. For Customer Satisfaction our company has arrangements of any raw material testing for
Briquetting in our own R & D unit in our factory area.
Company is supplier in Private, Govt. and Export sector for complete Briquetting plants for better quality with reasonable prices.Our Company
manufactures all the equipments under one roof with latest machinery & testing equipments. Our products are like as Briquetting Press, Rotary
Drum Dryer, Flash Dryer, Mixture, Silo/Holding Bin, Vibrating screen, Screw Feeder, Rotary Valve, Hammer Mill Grinder, Chipper Cum Grinder, Belt
Conveyor, Briquette Cutter, Hot air Generator etc, which have well reputed market in India & Abroad.
We have our own R&D unit in our premises to modify the machinery and testing of raw material.

COMPANY PROFILE | 2014 05 | Biomass Briquetting Plant & Accessories

 Material with Bulk Density 200 Kg/m
3
Briquetting
Briquetting Power Mixture Power
100MM 2500 kg/h 90/114 hp 1000 kg/h 10 hp
90MM 2000 kg/h 86.5 hp 2000 kg/h 15 hp
80MM 1500 kg/h 71.5 hp 4000 kg/h 20 hp
70MM 1200 kg/h 59 hp 10000 kg/h 45 hp
60MM 900 kg/h 47 hp
60MM 600 kg/h 35 hp Hammer Mill Grinder (with Cyclone)
40MM 250 kg/h 18 hp 1200 kg/h 34 hp
30MM 125 kg/h 13 hp 1800 kg/h 41 hp
2500 kg/h 51.5 hp
Flash Dryer 5000 kg/h 105 hp
300 kg/h 3 hp
1000 kg/h 10.5 hp Material Handling
1500 kg/h 13 hp 1200 kg/h 6 hp
2500 kg/h (D.Cyclone) 22 hp 2000 kg/h 8.5 hp
2500 kg/h 12 hp
Rotary Drum Dryer
1000 kg/h 19 hp Holding Bin/Silo
1500 kg/h 25 hp 600 kg 1 hp
2000 kg/h 40 hp 900 kg 2 hp
5000 kg/h 63 hp
S. Conveyor / Conveyor Belts
Chipper cum Grinder 10' Length 2 hp
300 kg/h 10 hp 15' Length 3 hp
1000 kg/h 42 hp 20' Length 3 hp
2000 kg/h 62 hp Mechanical Briquetting
3000 kg/h 80 hp Vibrating Screen
5000 kg/h 107.5 hp 1000 kg/h 1 hp
10000 kg/h 160 hp 2000 kg/h 2 hp Hydraulic Briquetting
5000 kg/h 5 hp (Rotary)
Metal Briquetting
Briquette Cutter
250-400 mm 8 hp
6 Sec. Palletting

COMPANY PROFILE | 2014 07 | Biomass Briquetting Plant & Accessories

 Why us

Pioneer in this industry in India having a wide range of machines for selection starting from Home use to Commercial production. 
We commit 1.5 times production in same model with same power rather than others. 
Having a full after sale service team to support our clients and a strength of about 100 persons in our team. 

We commit full overhaul of machine within 10-12 working hours, the minimum and fastest all over India to backup the production of client. 

We allow warrantee for one year, crank case 10 years warrantee under manufacturing fault( rst in India). 

Machine ready to production immediately and comes with Lubrication oil lled. 

Complete In-house production (under one roof). 

COMPANY PROFILE | 2014 09 | Biomass Briquetting Plant & Accessories

 The Concept
The process of "BRIQUETTING" is the physical transformation of the loose raw material briquettes through a compactly compressed
unit. The form change results in a much higher material which increases its Burning time as compare loose material. Biomass
briquettes into high density fuel speci c density of the from Agricultural and Forest Wastes is fairly a good substitute for coal, lignite,
Application of Briquettes/Bio-Coal
rewood, crude oil. This recycled fuel is bene cial for the environment as it conserves natural resources. Recycling also prevents
global warming which has a direct adverse impact on global climate.

«
Rubber Industries Thermal Application «

1
Raw Material
Every year millions of tons of agricultural wastes are generated which are either destroyed or burnt ine ciently in loose from
Ceramic Industries « Gasi er System applications «
causing air pollution.These wastes can be recycled & can provide a renewable source of energy by converting biomass waste in to
high density- fuel briquettes. Solvent Extraction Plant « Refractory Industries «
AGRO WASTE:-Mustard waste, Rice husk, Arhar stalks, Groundnut Shell, Pine needles Sarkanda, Bagasse. Co ee husk, Cotton stalks,
Sun ower & waste, Sugarcane bagasse, leaves & trash , maize stalks, bajra cobs.Coir dust etc.
FOREST WASTE:-Wood chips and shavings, Tree bark and twings, Saw dust bamboo leaves, Wild grasses, Shurbs etc. Above raw Dyeing Units « Chemical Industries «
material can be briquettes without using any binder. After making Briquettes from above material it contains calori c value of 3500-
Food processing Industries « Milk Plant «
4800 k. cal/kg.

2
Manufacture Process Textile Unit « Vegetable plants «
# Raw material like saw dust is screened and stalk ( Forest & Agro Waste ) are grinded by chipper cum Grinder (Single Action) #For
using material of two or more types, it should be mixed in suitable form by mixture / manualy. #If raw material has high moisture it
should be reduced by sun drying or using ash dryer if moisture is so high, it can be reduce by Rotary drum dryer. # Hammer mill Lamination Industries « Spinning Mill «
grinder is used to grind the material to get desired grains size for small models. # Raw material (desired grain size ) is transported by
pneumatic system to holding bins xed over Briquetting press. Dust is collected by cyclone or direct by screw conveyor to B.Press. #
By screw conveyor, material is discharged from bin to the press. # Material is compressed by ram through taper bored die.By
Room Heating / Camp Fire / Barbeque « Leather Industries «
compression temperature is raised & lignin come to the surface and binds the material by its natural binder. # Briquettes are formed
in shape of log and it is automatically pushed through cooling line to the storage points.

Finish Products Briquettes Briquettes are widely used for any type of thermal application like steam generation in boilers, heating purpose, drying process & gasi cation plant to

3
replace existing conventional fuel like coal, wood & costly liquid fuel like FO, Diesel, LDO, Kerosene etc. Use of Briquettes as a fuel for green energy has
Finished Products Briquettes have high speci c density (1100-1200 kg/m3) and bulk density. These can withstand the stocks of long
shown very promising results. Brick making units Any industrial thermal application Bio coal is farth coming fuel of the world.It's a high quality asset
distance transport, Loading / Unloading and transportation costs are much less, storage requirement is drastically reduced.
Compared to red wood or loose biomass, briquettes give much higher boiler e ciency because of low moisture and higher towards economical, ecological & advanced environment company Policy.
density.
A Briquettes is an Ideal Due to....
Eco friendly & Renewable Energy Fuel. Economical and cheaper than other solid fuels i.e coal & wood. Higher calori c value around
4000 K Cal/Kg & above. Pollution free because there is no sulfur or any y ash when burn. Consistent high burning e ciency due to
the low moisture. Easy for Transportation, feeding due to unique shape. Combustion is more uniform compared to other coal.
Demand able market due to high rise in fossil fuels price.

COMPANY PROFILE | 2014 11 | Biomass Briquetting Plant & Accessories

 Briquetting Press

Briquetting Press Models

Power
100MM 2500 kg/h 90/114 hp
90MM 2000 kg/h 86.5 hp
80MM 1500 kg/h 71.5 hp
70MM 1200 kg/h 59 hp
60MM 900 kg/h 47 hp
60MM 600 kg/h 35 hp
40MM 250 kg/h 18 hp
30MM 125 kg/h 13 hp

Briquetting Press Features :

Briquetting Press is die and punch type mechanical press with two y wheels. One y wheel is driven by belts with Motor. Filtered & cooled
lubrication oil is supplied by pump through p.pipes. Material is continuously fed through a hopper by means of a vertical feeder with its own gear
box and a motor. Regulated feed to the press is provided by independently driven screw through exible pulley/drive on motor. From feeding
chamber material is compressed by ram through taper bore die. Briquettes comes out from cooling line. Total process is Continuous & Controled by
panel. Briquetting Press is used for binder less production of high density fuel briquettes i.e. "biocoal" from all types of degradeable biomass.
Residues & wastes such as groundnut shell, wood waste, baggasse (sugar cane stalk), cotton shell/stalk, mustard husk/straw, co ee husk, pine
needle, saw dust etc. Acceptable moisture in raw material of briquetting is 8-12%.

COMPANY PROFILE | 2014 13 | Biomass Briquetting Plant & Accessories

 Flash Dryer

Flash Dryer

Power
300 kg/h 3 hp
1000 kg/h 10.5 hp
1500 kg/h 13 hp
2500 kg/h (D.Cyclone) 22 hp

Flash Dryer Features :

Dryer is designed to reduce moisture from 25% to 10% which is suitable for briquetting. With the help of furnace, heat is generated for drying the
material. By screw conveyor, raw material is transported in to pneumatic conveyline in the presence of hot air. Dried material is collected by cyclone.
Flash dryer is used for suspension drying of powdery, ground or granulated material such as saw dust, coir pith and bagasse pith which are usually
materials with moisture content of 25% of less.
Our basic turbo dryer system consists of Screw Conveying line including insulated drying column and conveyor through which wet material is
transported in the presence of hot air to the cyclone. A powerful low pressure centrifugal fan assures su cient resilience time for complete removal
of excess moisture.

COMPANY PROFILE | 2014 15 | Biomass Briquetting Plant & Accessories

 Rotary Drum Dryer

Rotary Drum Dryer

Power
1000 kg/h 19 hp
1500 kg/h 25 hp
2000 kg/h 40 hp
5000 kg/h 63 hp

Rotary Drum Dryer Features :

Rotary Drum Dryer is designed to dry the material which contains high moisture up to 50% and more. Heat is generated by hot air generator by
wood/Briquetts. Material is conveyed by screw at feeding point. Material spread by lifters in horizontal shell. Hot air is sucked by fan through shell in
the presence of wet material. At end point material comes out with the help of cyclone & Rotary valve with required moisture .Evaporated moisture
goes in atmosphere by sucking fan. Various models are available as per moisture / production requirement. Material is acceptable in 25 mm length
8-10 mm width & 2-3 mm thickness. Total system is automated & moisture in material is adjustable as per requirement in various sectors.

COMPANY PROFILE | 2014 17 | Biomass Briquetting Plant & Accessories

 Chipper cum Grinder

Chipper cum Grinder

Power
300 kg/h 10hp
1000 kg/h 42 hp
2000 kg/h 62 hp
3000 kg/h 80 hp
5000 kg/h 107.5 hp
10000 kg/h 160 hp

Chipper cum Grinder Features :

Chipper cum grinder which chips & grinds the long material (dry & wet) in to required size for briquetting in single action. This is suitable for any
type forest waste, cottons stalks, tree bark, sun ower waste & stalks, coconut waste, mustard stalks etc. Material is conveyed on a belt driven by
geared motor. Output size is adjustable by changing screen. Chipped material can be fed for ne grinding in hammer mill grinder. Blades can
re-sharp by surface grinder or hand grinder.

COMPANY PROFILE | 2014 19 | Biomass Briquetting Plant & Accessories

 Mixture Hammer Mill Grinder

Mixture Hammer Mill Grinder

Power Power
1000 kg/h 10hp 1200 kg/h 34hp
2000 kg/h 15 hp 1800 kg/h 41 hp
4000 kg/h 20 hp 2500 kg/h 51.5 hp
10000 kg/h 45 hp 5000 kg/h 105 hp

Mixture Features : Hammer Mill Grinder Features :

To mix any di erent type materials as per required percentage for two or three material to make better quality of briquettes. Mixtures can be used to Hammer Mill is used for grinding of biomass waste & residues such as rice husk, groundnut shell, wood chips, cotton shell, mustard husk, sugar cane
mix any type binder/water for other industries. This is horizontal in shape & runs very smoothly. We had supplied 1500ton/day mixing capacity unit trash & bagasse etc.
in India. Hammer Mill Grinder has large diameter dynamically balanced rotor. Its body is made from tested plate, alloy steel shaft . For long life bearings are
width, dust protected and tted away from grinder body guarantees continuous production and performance. Grinder blades are tted with rotor.
At bottom screen is tted for particular size of ground material. Balanced Hammer system ensures silent running.
Material is fed through feeding conveyor into wide in-feed opening of Hammer Mill. Swinging hammer takes the material into grinding chamber to
crush the material on to the stationary liners before driving them through a screen at the bottom. Size of screen and hammers determine the size of
crushed particles. Material at bottom is sucked by pneumatic system and conveyed to cyclone. Material is then ready for densi cation by
briquetting.

COMPANY PROFILE | 2014 21 | Biomass Briquetting Plant & Accessories

 Material Handling Holding Bin / Silo

Material Handling
Hammer Mill Grinder
Power
Power
1200 kg/h 6hp
600 kg 1 hp
2000 kg/h 8.5 hp
900 kg 2 hp
2500 kg/h 12 hp

Material Handling Features : Holding Bin / Silo Features :

With the help of pneumatic conveying system material is transported to holding bins. Raw material and dust is collected by cyclone. Grinded Holding Bin is a xed on B.Press for regular feeding, with holding bin, machine never runs out empty. It saves our electricity, production loss etc.
material is sucked with this system for better production of grinder & chipper. This system consists pipeline, cyclone, Rotary air lock & sucking fan Stored material comes to B.Press by screw conveyor with geared motor tted on bottom of Holding Bin.
tted on base frame stand.

COMPANY PROFILE | 2014 23 | Biomass Briquetting Plant & Accessories

 S. Conveyor

10' Length
Power
2 hp
S. Conveyor
15' Length 3 hp
20' Length 3 hp

S. Conveyor Features :
To Convey material for feeding the material in grinder, briquette press, vibrating screen. Tempered verms are used for long life, drive is by reduction
gear & motor tted on base stand. Variable Pulley/drive is provided for adjustment of material feeding.

Vibrating Briquette
Vibrating Screen
Screen Cutter
Power
1000 kg/h 1 hp Briquette Cutter
2000 kg/h 2 hp Power
5000 kg/h 5 hp (Rotary) 250-400 mm 6 sec. 8 hp

Vibrating Screen Features : Briquette Cutter Features :

Vibrating / Rotary Machine is used to screen the material as per Briquette Cutter is necessary for box / plastic paper
requirement of in-feed size of Briquette press. Screened material is packing to sell in malls for room heating.
collected at one point for feeding in screw conveyor & scrap / waste
material goes to other side for re-grinding. Motor is tted on base frame.

COMPANY PROFILE | 2014 25 | Biomass Briquetting Plant & Accessories

 Layout Plans

COMPANY PROFILE | 2014 27 | Biomass Briquetting Plant & Accessories

 Clientle

Building a long lasting relationship

COMPANY PROFILE | 2014 29 | Biomass Briquetting Plant & Accessories
 Export Destinations

Head O ce
Export Destinations

COMPANY PROFILE | 2014 31 | Biomass Briquetting Plant & Accessories

 Award and Certi cates

COMPANY PROFILE | 2014 33 | Biomass Briquetting Plant & Accessories

 Do best to your

knowledge,
Keep focus on your

product and market.

Keep trying and trying until you

achieve target
S. Harbans Singh
Managing Director

COMPANY PROFILE | 2014 35 | Biomass Briquetting Plant & Accessories

 Quality Policy
Incentives
Incentives by the Government The government of india has announced series of incentives for promoting this project for
installing such plants to the entire printers engaged in developing alternative energy source.
The major incentives are: * Income tax Exemption for rst ve years. under section 80(JJA).
* 100% Depreciation: The total value of plant and machinery is allowed to be depreciated in the rst year. * Excise Exemption: The solid
fuel briquettes are completely exempted from Excise duty. The Government is also considering exemption in the case of plant and
machinery. * Licences: The whole industry of non conventional energy sources has been exempted for obtaining licences in many states.
*The Central and State Government provide subsidies. * Low rate of interest from govt. nancial institutions.
Viability: The viability of manufacturing briquettes is tremendous as the demand of energy is increasing day by day and vise versa the
supply of natural fossil fuel is limited. Moreover government of india has also announced series of incentives for promoting this project for
installing Briquetting plants as the entire world is engaged in developing alternative energy source. It is promoted to the industries as a
prime renewable energy project throughout the world. The project gives excellent viability. The total payback period of the project is apx. 2
year. It is pollution free and no hazard in this project. It is eco friendly renewable green energy project.

Economical than other fuels

It is more economical than other fuels because it contains low moisture, low ash, high density. It is very easy for handling, transporting
storage. It is cheaper than heavy furnace oil, steam coal , re wood etc.

After Sale Service

We allow warranty for one year against any manufacturing fault. Our technical persons are always in market for providing service to our
customers all over india. All spares are ready to despatch in our stock.
We are committed to o er the premium quality briquetting machines, which con rm to the international quality norms, Therefore, we apply stringent
quality checking systems and testing procedures .Our Quality Control & Assurance (QC & A)deparment keep a strict vigil on the entire manufacturing
processes right from purchase of raw materials to the shipment of nished goods.
Technical Training
In order to ensure that all the products o er awless performance, they are tested on well de ned quality and performance parameters in our own
We o er free training for ten days to our customer before installing the plant at our site and ve days after installing plant at customer's site
quality checking laboratory
in India. Our operator will handover the plant after ve days to client's operators. If needed our operator will stay for customer satisfaction.

COMPANY PROFILE | 2014 37 | Biomass Briquetting Plant & Accessories

 Infrastructure

Capacity :
 Total Area 9 Acres  CNC Oxy / Plasma Cutting Machine -  Well Equipped Fabrication Shop
covered space 80000 sq/ft 3m x 10m x 180mm Thickness
 Internal / External Gauges -
 Mobile Pick and Carry Cranes  NC Tapping Machine 50 to 2000 mm
 Power Backup  NC Hydraulic Shearing  Gear Teeth Cutting Machine -
15ft Dia Capacity
 Testing Facility  VTL - 2
 Complete Briquette Manufacturing
 In-house Production  Boring Machine - 3
Single Line Maximum weight
 CNC Turning - 5  Milling - 4 manufactured - 100 tons.
 VMC - 4  Turning Lethes - 12  Sta - 100 person

COMPANY PROFILE | 2014 39 | Biomass Briquetting Plant & Accessories