Published by : International Journal of Engineering Research & Technology (IJERT)

http://www.ijert.org ISSN: 2278-0181

Vol. 6 Issue 10, October - 2017

Design Theory and Performance Analysis of

Electric Tractor Drive System
Xiaofei Zhang
Tianjin University of Technology and Education
Tianjin 300222
China

Abstract: Based on the electric drive characteristic of electric The driving system of electric tractor is the key to the
tractor, the design theory and calculation method of electric performance of the vehicle, and it is the foundation of the
system and mechanical system of electrical tractor were studied whole vehicle layout and design. This paper presents the
deeply. Established a design scheme of electric tractor drive design theory and method of a small wheeled electric tractor
system; The design theory and calculation formula of electric drive system, analyzes the basic structure of electric tractor
tractor drive system were put forward, and the parameters of the drive system, designs and presents a new type of electric
main components such as drive motor, transmission and power tractor drive system for 25 HP Electric tractor chassis layout
battery were obtained. Taking 25 horsepower electric tractor as and vehicle design. The parameter design of driving motor,
the research object, the parameters of the main components of transmission, power battery and other main components in
the driving system were designed, and the curve of the external drive system provides the theoretical basis for further research
characteristic of the driving motor, the velocity characteristic and development of electric tractor drive system.
curve and the time and speed of the one charge continuous
operation were plotted. The analysis showed that the dynamic II. ANALYSIS OF DESIGN SCHEME OF DRIVING
performance and endurance of the vehicle could meet the SYSTEM
requirement of operation. The driving force fully satisfied the At present, electric vehicle drive system mainly has motor is
demands of the electric tractor plough operation, and the drive axle assembly type, motor is drive axle integral type and
continuous operating time of the power pack battery could meet wheel motor drive type three kinds of arrangement form [3]。
the performance requirement of the continuous working 6h. And the Electric tractor drive system is similar to the
automobile drive system, it is reasonable and reliable to use
Keywords: Driving system; Parameter design; Design theory ; the mature technology of the automobile driving system.
Performance analysis Figure 1 shows the design of the Electric Tractor Drive system
program, mainly by the power battery, battery management
I. INTRODUCTION system, drive motor, motor control system, drive system, such
Fossil energy tends to dry up, energy crisis and environmental as driving wheel components. When electric tractors work, by
pollution are becoming more and more obvious, and manipulating the accelerator pedal and brake pedal, the driver
traditional fuel vehicles turning into new energy vehicles are sends the signal instruction to the whole vehicle management
inevitable. In recent years, both at home and abroad are system, the whole vehicle management system adopts the
advocating energy is saving emission reduction, green control strategy, transmits the signal instruction to the battery
development, accelerate the transformation of agricultural management system and the motor control system, the drive
machinery, National agricultural mechanization Science and motor transmits the power to the driving wheel by the
technology development "Twelve is Five" plan pointed out that mechanical connection, realizes the electric tractor
speeding up the transformation of agricultural development coordinated control.
mode, will increase production and efficiency, resource is
saving, environment is friendly agricultural mechanization
technology as the development direction of agricultural
machinery technology[1]. Other than that, "National
agricultural mechanization Science and technology
development" Thirteen is Five "plan" put forward, firmly
establish long letter, coordination, green, open, shared
development concept, take the environment is friendly
agricultural modernization road [2]. The research and
development of electric tractor can effectively alleviate the
energy crisis, which is significant for the long is term
Figure 1 Driving system scheme of electric tractor
development of agricultural machinery.

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 Published by : International Journal of Engineering Research & Technology (IJERT)
http://www.ijert.org ISSN: 2278-0181
Vol. 6 Issue 10, October - 2017

III. PARAMETER DESIGN OF MAIN PARTS OF is the slip efficiency; ηf is the rolling efficiency.
DRIVING SYSTEM Calculation of maximum torque of driving motor
Drive performance Calculation Torque satisfying formula of driving motor：
In the working condition of the electric tractor, the 60000 Pq max
Tmax  (7)
driving force of the plough is maximum and the operating 2 ne
speed is about 4~6km/h. Due to the low speed of the electric
In the formula, Pqmax is maximum driving power; ne is
tractor, the influence of air resistance can be neglected [4], the
driving equilibrium equation of the electric tractor is defined Drive motor rated speed.
as： 2.4 Design of fixed speed ratio reducer
The driving motor has "low is speed constant torque,
Fq  FT  Ff (1)
high speed constant power" mechanical characteristics, the
work of the motor college scope is larger, and the tractor
In the formula, FT is traction implements Resistance, N;
working speed range is narrow, the tractor work without
Ff is rolling resistance, N. changing gears [5]. In this paper, a fixed speed ratio reducer is
The formula of FT is: adopted and a transmission ratio is designed according to the
FT  Zbl hk k (2) tractor plow working condition:
nR
In the formula, Z is the number of plowshare; bl is ig  0.377 e (8)
single plough width, cm; hk is plough depth, cm; k is soil iVL
resistance, N/cm2. The farm tool parameters are shown in In the formula, ig is the ratio of the fixed speed ratio
table 1 reducer; R is Drive wheel rolling radius, m; ne is Drive motor
As the tractor plough is more complex and the driving rated speed, rpm; i is main reducer transmission ratio.
force is larger, it is usually defined that the rated driving force Design of Power battery pack
of the electric tractor is FTN:
1) Energy calculation of power battery pack
FTN  1.1 ~ 1.2  FT (3) According to the rated working time of the electric
tractor, we can determine the total energy of the power pack
The calculation formula of Ff is: which is theoretically consumed.：
Wess  Pe  T (9)
Ff  mgf (4)
In the formula, Pe is rated power; T is rated working time;
In the formula, m is whole vehicle use quality, g is Wess is theoretical total energy, kW·h.
acceleration, take the value 9.8m/s2; f is rolling resistance 2) Calculation of power Battery capacity
The total capacity of the battery pack is determined
coefficient.
according to the theoretical total energy consumed by the
Table 1 Parameters of Plowshare power pack：
Number of Plough Single Plough Soil 1000Wess
Cess  (10)
plowshare depth /cm width /cm resistance UE
/(N/cm2) In the formula, UE is the rated operating voltage of the
3 18 20 5 power Battery, V; Cess is The total capacity of the theory, A·h.
Power calculation of driving motor In fact, the power battery does not normally output all the
The driving power of electric tractor determines the size power, you can use ξSOC (the effective discharge coefficient of
of the back is up power of the whole machine, which affects the battery pack) to measure the actual output energy of the
the performance of the whole machine. The power of electric power pack. The actual total energy value of the battery WR
tractor in plough work should meet: and the total capacity value CR are calculated as:
F V
Pq  TN L (5) WR  Wess /  SOC
3600q  (11)
CR  Cess / SOC
In the formula, VL is the maximum speed of plough; ηq is
the traction efficiency of drive system. 3) Quality design of electric tractor
The calculation formula of traction efficiency ηq: The actual output driving force of the drive motor is
related to the maximum use quality of the tractor, and the
q  mcm f (6)
maximum use quality of the electric tractor should make the
In the formula, ηmc is the efficiency of drive motor and designed tractor play the rated driving force under the
control system; ηm is the efficiency of transmission system; ηm condition that the slip rate does not exceed the specified value
[6]
.

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Vol. 6 Issue 10, October - 2017

FTN
Gs max  (12)
   f
In the formula, λ is the load distribution coefficient; φδ is
the adhesion coefficient of allowable slip is rate δ; Gsmax is
The maximum use weight of electric tractor.

IV. RESEARCH OBJECT DESIGN AND ANALYSIS

The main components of the Electric tractor drive system
are designed and analyzed with the above formula by using
the 25 HP Electric tractor which is being developed.
A. Parameter design of main parts
Based on the above design theory formula, the design
parameters of the main components of electric tractor drive
system are calculated, and the performance index of the
Figure 2 External characteristic curve of driving motor
electric tractor is given, as shown in table 2.
Table 2 Design parameters and performance indicators of
electric tractor
Main parts Project Parameter
value

Maximum use quality /kg 2000

Main deceleration ratio 8.6

Vehicle Rated operating time /h 6

Rated traction /N

Maximum speed of plowing / 7.5

（km/h）

Maximum driving speed /（km/h） 30

Figure 3 The relation curve between driving force and traveling speed
Rated speed (maximum speed) / 3500（7500）
Drive motor （r·min is 1）

Rated power (maximum power) 20945)

/kW

Rated torque (maximum torque) / 54.6（190）

（N·m）

Transmission Ratio 17

Rated voltage /V 320

Power Packs Total energy of the battery pack / 100
（kW·h）

Total capacity of battery pack / 485

（A·h） Figure 4 The relation curve between the time and the traveling speed of one
charge continuous operation

B. Main performance analysis As shown in Fig. 3, the relationship between the driving
The graph of main performance of electric tractor is force and the traveling speed when the driving force is 6500N
drawn by MATLAB programming calculation. Fig. 2 shows (plough working condition), the traveling speed is 4.5km/h;
the external characteristic curve of the driving motor. When the driving force is 4500N (transport load is carrying
condition), the driving speed is 10km/h; When the driving
force is 1500N (tractor no is load condition), the driving speed
is 30km/h.

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 Published by : International Journal of Engineering Research & Technology (IJERT)
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Vol. 6 Issue 10, October - 2017

As shown in Fig. 4, the relationship between the time of

the charge and the speed of the operation, the working time of
the electric tractor varies with the working condition and
speed, and the driving speed is increased and the continuous
operation time is shortened under the same working
conditions. Under the same driving speed, the continuous
working time varies with the working condition. When the
driving speed is 5km/h, the continuous operation time of
plough is up to 6.7h, the continuous operation time can be up
to 13. 4h, all meet the design requirements.

V. CONCLUSION
Aiming at the wheeled small horsepower electric tractor,
this paper presents a new design scheme of the Electric tractor
drive system, simplifies the power transmission mode, makes
the chassis layout more flexible and simple, puts forward the
design theory and method of the driving system, and
combines the case to design and calculate, completes the drive
motor, the transmission, Parameter design and main
performance analysis of main components such as Power pack.
The analysis shows that the 5km/h of the Power battery is
6.7h to meet the preset 6h requirements.

REFERENCES
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Committee of the CPC on the formulation of the 13th Five-year
plan for national Economic and social development [J].New Long
March, 2015, (12): 19-23.
[3] Xia Xianwen. Design and analysis of pure electric tractor drive
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[4] Zhou Zhili, Xia Xianwen, Xu Liyou. Design of electric tractor
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[J].Chinese Journal of Agricultural Mechanization, 2017, 38 (01):
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[6] Luoyang Tractor Research Institute, Machinery and Electronics
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