Chapter 3 (Compatibility Mode)

Madawalabu
University
Construction Equipment and Plant Management
COTM 4202
 Estimating and planning involves
the judicious selection of
General
equipment, the careful scheduling
of time and resources, and the
accurate determination of
expected system output and cost.
 It is the number of units and the

size of equipment that would
Definition
permit the constructor to

accomplish the activity with a
duration resulting in the lowest
cost.
 Haul unit horsepower
 Haul road rolling resistance
 Haul road grades
 Haul unit loaded and empty weight
 Haul unit transmission characteristics
 Haul unit loading time
 Haul unit travel time
 Haul unit delay time
 Altitude of the project site
 Total power that an engine is capable of
generating is expressed as its horsepower.
 Available horsepower is power that is
available to perform work after taking into
account losses and consumption in other
machine functions.
 Rimpull is defined as the tractive force
between the driving wheels and the surface
on which they travel.( V is velocity in mph)
Power generated by engine
Rimpull Drawbar Pull
Rolling Resistance
 Rolling resistance is resistance offered to movement of
materials on a plain surface; often expressed in pounds
per ton of materials.
 Rolling Resistance depends upon:
 The force-opposing movement of a machine up a
frictionless slope is grade resistance.
 The effect of gravitational force in aiding movement of a
vehicle down a slope is grade assistance.
F= 20 lbs/ G% per Ton

 The cycle capacity C of a piece of equipment
is defined as the number of output units per
cycle of operation under standard work
conditions.
 The standard production rate R of a piece of
construction equipment is defined as the
number of output units per unit time.
 The cycle time T refers to units of time per
cycle of operation.
 Time to load a mover for load shifting will
determine loads that can be transferred.
Longer loading time lesser will be
productivity.
 To is loading time
 Te is cycle time for loader/excavator
 Ch is capacity of a hauler (dump truck)
 Ce loading rate/capacity of loader
 It is time for moving load from production site to
disposal site. Longer time will reduce productivity.
 To determine the productivity of a hauler,
› Let: D be the distance from source to a dump site, S
be the average speed of the hauler, Tt be the travel
time for the round trip to the dump site, To be the
loading time, Td be the dumping time plus other
delays.
 Then the travel time for the round trip is given by:
 Human and machine system suffer from
inherent delays due to reaction time and
capacity, say Td.
 For a given dumping time Td, the total cycle
time Th of the hauler is the sum of loading
time, travel time and damping time given
by:
 Optimum number of haul units (N) is
determined by:
 NB: Rounding down will maximize haul unit

productivity.
 An 16 cubic meter dump truck has a
loading time of 3 min, a travel time of 7 min,
and the dumping and delay times of 5 min.
Calculate the cycle time of the hauler and
optimum number of hauling units.
 The daily standard production rate Pe of an
excavator is is given by:
 He is the operating hours per day

 Ce is the cycle capacity (in units of volume) of the
excavator
 Te is the cycle time (in hours) of the excavator
 The daily standard production rate Ph of a
hauler is given by:
 Rh is standard production rate

 Hh is the number of operating hours per day
 A 1.5 cubic meter front-end loader is going to
load dump trucks with a capacity of 9.0 cubic
meter. The loader takes 0.4 min to fill and load
one bucket. The travel time in the haul is 4.0 min.
Dump and delay times are 2.5 min combined.
Calculate:
 The loading time,
 The cycle time of hauler,
 Number of trucks,
 The hourly production rate of haul units, and
 The hourly production of loader
 A power shovel with a dipper of one cubic
meter capacity has a standard operating
cycle time of 30 seconds. Find the daily
standard production rate of the shovel.
Ce = 1 cu. mtr., Te = 30 sec. and He = 8
hours.
 A dump truck with a capacity of 6 cubic meter
is used to dispose of excavated materials at a
dump site 4 km away. The average speed of
the dump truck is 30 mph and the dumping
time is 30 seconds. Find the daily standard
production rate of the truck. If a fleet of dump
trucks of 9 cubic meter capacity is used to
dispose of the excavated materials for 8 hours
per day, determine the number of trucks
needed daily.
 Material properties have a direct effect on the ease or
difficulty of handling the material, on the selection of
equipment, and on equipment production rates.
 Quantities are often measured in volume units.
 Volume of material under different conditions varies
appreciably.
 Bank: Material in its natural state. Also called
in-place or in-situ. Measurement: BCM (Bank
Cubic Meter)
 Lose: material that has been excavated or
loaded. Measurement: LCM (Lose Cubic
Meter)
 Compacted: Material after compaction:
Measurement: CCM (Compacted Cubic
Meter)
 The swell factor is the ratio of the loose dry
weight per unit volume to the bank dry weight
Swell Factor
per unit volume.
Loose dry unit weight
Swell Factor (w) = _____________________
Bank dry unit weight
Swell% = ( 1/w – 1 )x100
The shrinkage factor is the ratio of the compacted dry

Shrinkage Factor

weight per unit volume to the bank dry weight per unit
volume:
Compacted dry unit weight
Shrinkage Factor = _________________________
Bank dry unit weight
Shrinkage % = ( SrF – 1 )x100
 Let w denote the swell factor of the soil
 wPe denote the daily volume of loose
excavated materials.
 Then the approximate number of haulers
required to dispose of the excavated
materials is given by:
 Equipment productivities at job sites are
influenced by actual work conditions and a
variety of inefficiencies and work stoppages.
 Let F1, F2, ..., Fn, denote factors that lower
productivity, each of which is smaller than 1,
 Then the actual equipment productivity R' at the
job site can be related to the standard
production rate R as follows:
 The actual cycle time T' at the job site is
related to the standard cycle time T as:
 A power shovel with a dipper of 1.2 cubic meter
capacity has a standard production rate of 960
cubic meter for an 8-hour day. 4min is consumed
to fill and load. Determine the job site
productivity and the actual cycle time of this
shovel under the work conditions at the site that
affects its productivity as shown below:
 Work Conditions at the Site Factors
Bulk composition 0.954
Soil properties and water content 0.983
Equipment idle time for worker breaks 0.8
Management efficiency 0.7
 A dump truck with a capacity of 6 cubic meter is used
to dispose of excavated materials. The distance from
the dump site is 4km and the average speed of the
dump truck is 30 kph. The job site productivity of the
power shovel per day is 504 cubic meter, which will
be modified by a swell factor of 1.1. The only factors
affecting the job site productivity of the dump truck in
addition to those affecting the power shovel are 0.80
for equipment idle time and 0.70 for management
efficiency. Determine the job site productivity of the
dump truck. If a fleet of such trucks is used to haul the
excavated material, find the number of trucks needed
daily.
 A front-end loader loads a fleet of dump trucks
(capacity 18 loose cubic meter each), which haul the
earth to a fill where it is compacted with a shrinkage
factor of 10%. The earth has a percent swell of 20%.
The job requires a volume of 18,000 compacted cubic
meter. Distance between quarry and project site is
5miles connected with dirt track.
 How many hours will be required to excavate and haul
the material to the fill.
THANK YOU!

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Madawalabu

 It is the number of units and the

permit the constructor to

Rimpull Drawbar Pull

F= 20 lbs/ G% per Ton

 NB: Rounding down will maximize haul unit

 He is the operating hours per day

 Rh is standard production rate

The shrinkage factor is the ratio of the compacted dry

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