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    Taguchi Design (Response Is Ra)

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    Osama Mohammed
    The document describes a Taguchi design of experiments using an L25 orthogonal array with 4 factors (A, B, C, D) and 25 runs. Response is surface roughness (Ra). Main effects and interaction plots are shown. Regression analysis finds factors A, C, and interaction of A*B significantly affect surface roughness. Factor combinations are analyzed to minimize roughness.

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    Taguchi Design (Response Is Ra)

    Uploaded by

    Osama Mohammed
    58 views10 pages
    The document describes a Taguchi design of experiments using an L25 orthogonal array with 4 factors (A, B, C, D) and 25 runs. Response is surface roughness (Ra). Main effects and interaction plots are shown. Regression analysis finds factors A, C, and interaction of A*B significantly affect surface roughness. Factor combinations are analyzed to minimize roughness.

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    The document describes a Taguchi design of experiments using an L25 orthogonal array with 4 factors (A, B, C, D) and 25 runs. Response is surface roughness (Ra). Main effects and interaction plots are shown. Regression analysis finds factors A, C, and interaction of A*B significantly affect surface roughness. Factor combinations are analyzed to minimize roughness.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    58 views10 pages

    Taguchi Design (Response Is Ra)

    Uploaded by

    Osama Mohammed
    The document describes a Taguchi design of experiments using an L25 orthogonal array with 4 factors (A, B, C, D) and 25 runs. Response is surface roughness (Ra). Main effects and interaction plots are shown. Regression analysis finds factors A, C, and interaction of A*B significantly affect surface roughness. Factor combinations are analyzed to minimize roughness.

    Copyright:

    © All Rights Reserved
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    Download as docx, pdf, or txt
    of 10

    Taguchi Design (response is Ra)

    Taguchi Orthogonal Array Design

    L25(5**4)

    Factors: 4
    Runs: 25

    Columns of L25(5**6) Array

    1 2 3 4

    Taguchi Analysis: surface roughness versus A, B, C, D

    Response Table for Signal to Noise Ratios


    Smaller is better

    Level A B C D
    1 -12.436 -9.795 -6.007 -13.857
    2 -12.873 -12.410 -9.104 -13.412
    3 -14.553 -13.834 -13.343 -13.555
    4 -13.460 -14.889 -16.967 -12.749
    5 -12.456 -14.850 -20.357 -12.204
    Delta 2.117 5.094 14.351 1.653
    Rank 3 2 1 4

    Response Table for Means

    Level A B C D
    1 5.496 3.508 2.078 6.334
    2 5.524 5.492 2.932 5.848
    3 6.416 5.982 4.766 5.742
    4 5.500 6.474 7.168 4.706
    5 4.888 6.368 10.880 5.194
    Delta 1.528 2.966 8.802 1.628
    Rank 4 2 1 3
    Results:

    1- Main effects plot for means


    2- Main Effects Plot for SN ratios

    3- Interaction Plot for surface roughness


    Response Surface Regression: surface roughness versus
    A, B, C, D

    The following terms cannot be estimated, and


    were removed.

    B*C
    C*D

    The analysis was done using coded units.

    Estimated Regression Coefficients for surface


    roughness

    Term Coef SE Coef T P


    Constant -0.09556 1.75775 -0.054 0.958
    A 1.39996 0.68786 2.035 0.065
    B -0.29801 0.85822 -0.347 0.734
    C -0.07363 0.88726 -0.083 0.935
    D 0.11382 0.73659 0.155 0.880
    A*A -0.23168 0.08948 -2.589 0.024
    B*B -0.08648 0.10934 -0.791 0.444
    C*C 0.62177 0.12693 4.898 0.000
    D*D -0.11348 0.10934 -1.038 0.320
    A*B 0.37532 0.11161 3.363 0.006
    A*C -0.42600 0.13477 -3.161 0.008
    A*D 0.01468 0.11161 0.132 0.898
    B*D 0.05182 0.08335 0.622 0.546

    S = 0.733599 PRESS = 36.0758


    R-Sq = 97.90% R-Sq(pred) = 88.27% R Sq(adj)
    = 95.80%
    Analysis of Variance for surface roughness

    Source DF Seq SS Adj SS Adj MS


    F P
    Regression 12 301.180 301.180 25.0983
    46.64 0.000
    Linear 4 267.575 2.343 0.5857
    1.09 0.405
    A 1 0.769 2.229 2.2292
    4.14 0.065
    B 1 22.458 0.065 0.0649
    0.12 0.734
    C 1 238.493 0.004 0.0037
    0.01 0.935
    D 1 5.855 0.013 0.0128
    0.02 0.880
    Square 4 24.113 19.389 4.8471
    9.01 0.001
    A*A 1 3.406 3.607 3.6075
    6.70 0.024
    B*B 1 6.234 0.337 0.3366
    0.63 0.444
    C*C 1 14.103 12.913 12.9128
    23.99 0.000
    D*D 1 0.370 0.580 0.5796
    1.08 0.320
    Interaction 4 9.492 9.492 2.3729
    4.41 0.020
    A*B 1 3.303 6.086 6.0856
    11.31 0.006
    A*C 1 5.981 5.377 5.3771
    9.99 0.008
    A*D 1 0.000 0.009 0.0093
    0.02 0.898
    B*D 1 0.208 0.208 0.2080
    0.39 0.546
    Residual Error 12 6.458 6.458 0.5382
    Total 24 307.638
    surface
    Obs StdOrder roughness Fit SE Fit
    Residual St Resid
    1 1 1.410 1.253 0.668
    0.157 0.52
    2 2 2.270 2.380 0.422 -
    0.110 -0.18
    3 3 4.490 4.454 0.477
    0.036 0.06
    4 4 7.710 7.476 0.422
    0.234 0.39
    5 5 11.600 11.445 0.668
    0.155 0.51
    6 6 2.090 2.343 0.513
    0.253 -0.48
    7 7 4.040 4.328 0.351 -0.288 -0.45
    8 8 6.500 7.259 0.513 -0.759 -1.45
    9 9 12.600 13.358 0.594 -0.758 -1.76
    10 10 2.390 1.926 0.594 0.464 1.08
    11 11 3.340 2.513 0.557 0.827 1.73
    12 12 8.500 8.019 0.489 0.481 0.88
    13 13 13.400 12.684 0.446 0.716 1.23
    14 14 2.900 3.292 0.446 -0.392 -0.67
    15 15 3.940 3.633 0.489 0.307 0.56
    16 16 5.100 5.747 0.553 -0.647 -1.34
    17 17 11.200 10.322 0.436 0.878 1.49
    18 18 2.240 2.970 0.436 -0.730 -1.24
    19 19 3.080 3.221 0.553 -0.141 -0.29
    20 20 5.880 6.233 0.534 -0.353 -0.70
    21 21 5.600 6.271 0.633 -0.671 -1.81
    22 22 1.450 0.959 0.633 0.491 1.32
    23 23 3.280 3.379 0.605 -0.099 -0.24
    24 24 6.080 5.363 0.411 0.717 1.18
    25 25 8.030 8.295 0.605 -0.265 -0.64

    Estimated Regression Coefficients for surface roughness using data in


    uncoded
    units

    Term Coef
    Constant -1.34536
    A 1.07450
    B -0.339641
    C -0.649974
    D 0.177248
    A*A -0.0579189
    B*B -0.0216193
    C*C 0.155443
    D*D -0.0283693
    A*B 0.0938294
    A*C -0.106500
    A*D 0.00367057
    B*D 0.0129550
    Three dimensional curves using RSM

    T
    a
    g
    u
    Taguchi Design

    Taguchi Orthogonal Array Design

    L25(5**4)

    Factors: 4
    Runs: 25

    Columns of L25(5**6) Array

    1 2 3 4

    Taguchi Analysis: RS versus A, B, C, D

    Response Table for Signal to Noise Ratios


    Smaller is better

    Level A B C D
    1 -42.94 -43.52 -42.87 -39.65
    2 -41.65 -43.58 -43.40 -42.71
    3 -41.57 -42.86 -42.91 -43.31
    4 -42.54 -41.28 -42.33 -43.61
    5 -43.94 -41.41 -41.15 -43.37
    Delta 2.37 2.30 2.25 3.96
    Rank 2 3 4 1

    Response Table for Means

    Level A B C D
    1 142.0 152.0 140.0 102.0
    2 131.0 154.0 149.0 138.0
    3 121.0 140.0 143.0 147.0
    4 137.0 125.0 132.0 154.0
    5 159.0 119.0 126.0 149.0
    Delta 38.0 35.0 23.0 52.0
    Rank 2 3 4 1
    1- Main Effects Plot for Means

    2- Main Effects Plot for SN ratios


    3- Interaction Plot for RS

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