Additive Manufacturing Course Guide

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ADDITIVE MANUFACTURING FOR

INNOVATIVE DESIGN AND PRODUCTION


A D D I T I V E M A N U FAC T U R I N G
F O R I N N OVAT I V E D E S I G N A N D P R O D U C T I O N

INTRODUCTION

The implications of additive manufacturing (AM), also known as 3D


printing, span the entire product lifecycle and compel us to reimagine
how products are designed, produced, and delivered to customers
around the globe. Emerging industrial AM processes can be used with
polymers, metals, composites, and other advanced materials; combined
with advanced digital design tools, we are now poised to rapidly deploy
AM in a true industrial context. More than half of all parts made by 3D
printing are already for end-use applications.

It is imperative that engineers, designers, and executives take the


steps now to understand how and when to leverage AM in their roles
and organizations. In this online course, you will study the technical
fundamentals, industrial applications, and business implications of AM,
and aquire the knowledge and confidence to create innovative solutions
using AM in both design and production.

M A S S AC H U S E T T S I N S T I T U T E O F T E C H N O LO G Y

ALL MATERIALS ©2018 MASSACHUSETTS INSTITUTE OF TECHNOLOGY


A D D I T I V E M A N U FAC T U R I N G
F O R I N N OVAT I V E D E S I G N A N D P R O D U C T I O N

IN THIS COURSE

In the MIT xPRO course, Additive Manufacturing for Innovative Design


and Production, learners will join leading MIT and industry experts in
a 9-week exploration of the fundamentals, applications, and implications
AM, and will walk away with the confidence to deploy AM to create value
in their roles and organizations.

The course incorporates advanced digital design, modeling, and


visualization tools, and concludes with an in-depth case study, where
learners solve a real-world design or strategy problem using their
knowledge of AM.

What You’ll Acquire

• The vocabulary necessary to navigate the complex, multivariate land-


scape of additive manufacturing processes, materials, and applications.

• For each mainstream AM process, an understanding of its materials


compatibility, fundamental mechanism of operation, performance
metrics, and design limitations.

• The ability to identify how, when, and where additive manufacturing


can create value across the entire product lifecycle, from design
conception to end-of-life.

• The skills necessary to design parts for AM that combine engineering


intuition with computationally-driven design and process-specific
constraints.

• The ability to quantitatively assess the value of an additively


manufactured part based on its production cost and performance.

• A cutting-edge perspective on digital transformation and the factory


of the future.

ALL MATERIALS ©2018 MASSACHUSETTS INSTITUTE OF TECHNOLOGY


A D D I T I V E M A N U FAC T U R I N G
F O R I N N OVAT I V E D E S I G N A N D P R O D U C T I O N

IN THIS COURSE

Who You’ll Meet


• Seminal experts in additive and digital manufacturing from MIT and
the industrial community.

• Thought-leaders from major industrial users of AM in aerospace,


automotive, and other industries.

• Product designers and experts in the nuts-and-bolts of producing


parts additively.

What You’ll See


• Compelling demonstrations of value created by additive processes
across applications including product development, tooling, spare parts,
customization and large-scale production.

• Advanced computer modeling and simulation software.

• A comprehensive assessment of the performance of AM processes,


and the resultant properties of AM materials and components.

• In-depth set of video lectures, including high-detail examinations of


industrial parts produced using each mainstream AM process.

What You’ll Use


• The interactive, browser-based edX platform that includes multimedia
content presentations, three-dimensional part data, and interactive
quantitative tools.

• Cloud-based CAD and generative design software for real world case
studies.

• A curated online discussion platform for communicating with course


peers and exchanging insights.

• A 3D Modular Design Kit that includes metal and polymer parts made by
a series of advanced AM processes. Each piece is engineered to
illustrate both the unique advantages and limitations inherent to each
process.

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A D D I T I V E M A N U FAC T U R I N G
F O R I N N OVAT I V E D E S I G N A N D P R O D U C T I O N

WEEKLY COURSE STRUCTURE

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A D D I T I V E M A N U FAC T U R I N G
F O R I N N OVAT I V E D E S I G N A N D P R O D U C T I O N

UNIQUE COURSE FEATURES

Advanced Digital Tools

FPO Cloud-based tools for 3D modeling and visualization,


generative design, process planning, and cost analysis.

3D Modular Design Kit

The course also includes an AM design kit, with metal and


polymer parts made by a series of advanced AM processes.
The parts interlock to form a model of MIT's iconic dome
FPO building. Each piece is engineered to illustrate both the unique
advantages and the limitations inherent to each process,
and is discussed during the in-depth process lectures and
design for AM modules of the course.

High-Quality Video

FPO Exceptional production value on all lectures and


demonstrations including special attention to detail on all
machinery and parts.

ALL MATERIALS ©2018 MASSACHUSETTS INSTITUTE OF TECHNOLOGY


A D D I T I V E M A N U FAC T U R I N G
F O R I N N OVAT I V E D E S I G N A N D P R O D U C T I O N

COURSE INSTRUCTORS

John Hart
John Hart is Associate Professor of Mechanical Engineering, Director of the Laboratory for Manufacturing and
Productivity, and Director of the Center for Additive and Digital Production Technologies (http://adapt.mit.edu) at MIT.
John's research group (http://mechanosynthesis.mit.edu) focuses on additive manufacturing, nanostructured
materials, and the integration of computation and automation in process discovery. He is co-inventor on >50 patents,
many of which are licensed commercially, and is co-founder of three advanced manufacturing startup companies
including Desktop Metal. John also authored the world’s first massive open online course on manufacturing
processes, MIT 2.008x on edX. He received the MIT Ruth and Joel Spira Award for Distinguished Teaching in 2017.

Cem Tasan
Cem Tasan is the Thomas B. King Career Development Professor of Metallurgy in the Department of Materials
Science and Engineering at MIT. His research group (http://tasan.mit.edu) seeks to understand the deformation,
transformation, and damage mechanisms in metals, and to enable the design of game-changing new alloys for
industrial use including via additive manufacturing. Prior to joining MIT in 2016 he was Group leader in Adaptive
Structural Materials at the Max-Planck-Institut für Eisenforschung.

Ely Sachs
Emanuel “Ely” Sachs is a Professor of Mechanical Engineering at MIT. He began working on 3D printing in the late
1980’s and co-invented the binder jetting process which has widespread commercial uses. Ely’s career spans
academia and industry; he has cofounded or otherwise been involved in seven start-up companies based on his
inventions, including three that went public, one that was acquired by a public company, and three that are still private.
In 2016 he was elected to the National Academy of Engineering for his contributions to 3D printing and photovoltaics.

Stefanie Mueller
Stefanie Mueller is an Assistant Professor of Electrical Engineering and Computer Science at MIT, where she leads
the HCI Engineering Group (http://hcie.csail.mit.edu/). Her research focuses on novel hardware and software
systems that enable rapid, interactive design and fabrication, including fast 3D printing, real-time material shaping,
and modularization using standard and custom components. She is also the co-founder of the ACM Symposium
on Computational Fabrication.

Steve Graves
Stephen Graves is the Abraham J. Siegel Professor of Management and a Professor of Operations Management at
MIT. He teaches courses in supply chain planning and design, and in mathematical modeling and analysis, as
applied to manufacturing, supply chains, and distribution systems. Steve’s research addresses operational issues
arising in supply chain optimization, online retailing, and strategic inventory positioning, as well as production and
capacity planning for various contexts. He holds a joint appointment in Mechanical Engineering and previously
served as the Chair of the MIT Faculty and co-director of the MIT Leaders for Manufacturing Program.

ALL MATERIALS ©2018 MASSACHUSETTS INSTITUTE OF TECHNOLOGY


A D D I T I V E M A N U FAC T U R I N G
F O R I N N OVAT I V E D E S I G N A N D P R O D U C T I O N

READY TO LEARN?

Explore the fundamentals, applications, and implications of


AM with MIT’s online course:

Additive Manufacturing for Innovative Design


and Production

The course starts April 30, 2018. You will receive an email when
enrollment is open.

ALL MATERIALS ©2018 MASSACHUSETTS INSTITUTE OF TECHNOLOGY

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