FB900 Digital Controller - Manual
FB900 Digital Controller - Manual
FB900 Digital Controller - Manual
FB400/FB900
Instruction Manual
NOTICE
z This manual assumes that the reader has a fundamental knowledge of the principles of electricity,
process control, computer technology and communications.
z The figures, diagrams and numeric values used in this manual are only for purpose of illustration.
z RKC is not responsible for any damage or injury that is caused as a result of using this instrument,
instrument failure or indirect damage.
z RKC is not responsible for any damage and/or injury resulting from the use of instruments made by
imitating this instrument.
z Periodic maintenance is required for safe and proper operation of this instrument. Some
components have a limited service life, or characteristics that change over time.
z Every effort has been made to ensure accuracy of all information contained herein. RKC makes no
warranty expressed or implied, with respect to the accuracy of the information. The information in
this manual is subject to change without prior notice.
z No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,
processed or retrieved through any mechanical, electronic, optical or other means without prior
written approval from RKC.
! WARNING
z An external protection device must be installed if failure of this instrument
could result in damage to the instrument, equipment or injury to personnel.
z All wiring must be completed before power is turned on to prevent electric
shock, fire or damage to instrument and equipment.
z This instrument must be used in accordance with the specifications to
prevent fire or damage to instrument and equipment.
z This instrument is not intended for use in locations subject to flammable or
explosive gases.
z Do not touch high-voltage connections such as power supply terminals, etc.
to avoid electric shock.
z RKC is not responsible if this instrument is repaired, modified or
disassembled by other than factory-approved personnel. Malfunction can
occur and warranty is void under these conditions.
IMR01W03-E4 i-1
CAUTION
z This product is intended for use with industrial machines, test and measuring equipment.
(It is not designed for use with medical equipment and nuclear energy.)
z This is a Class A instrument. In a domestic environment, this instrument may cause radio
interference, in which case the user may be required to take additional measures.
z This instrument is protected from electric shock by reinforced insulation. Provide
reinforced insulation between the wire for the input signal and the wires for instrument
power supply, source of power and loads.
z Be sure to provide an appropriate surge control circuit respectively for the following:
- If input/output or signal lines within the building are longer than 30 meters.
- If input/output or signal lines leave the building, regardless the length.
z This instrument is designed for installation in an enclosed instrumentation panel. All
high-voltage connections such as power supply terminals must be enclosed in the
instrumentation panel to avoid electric shock by operating personnel.
z All precautions described in this manual should be taken to avoid damage to the
instrument or equipment.
z All wiring must be in accordance with local codes and regulations.
z All wiring must be completed before power is turned on to prevent electric shock,
instrument failure, or incorrect action.
The power must be turned off before repairing work for input break and output failure
including replacement of sensor, contactor or SSR, and all wiring must be completed
before power is turned on again.
z To prevent instrument damage or failure, protect the power line and the input/output lines
from high currents with a protection device such as fuse, circuit breaker, etc.
z Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid
electric shock, fire or malfunction.
z Tighten each terminal screw to the specified torque found in the manual to avoid electric
shock, fire or malfunction.
z For proper operation of this instrument, provide adequate ventilation for heat dispensation.
z Do not connect wires to unused terminals as this will interfere with proper operation of the
instrument.
z Turn off the power supply before cleaning the instrument.
z Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or
discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.
z To avoid damage to instrument display, do not rub with an abrasive material or push front
panel with a hard object.
z Do not connect modular connectors to telephone line.
z When high alarm with hold action/re-hold action is used for Event function, alarm does not
turn on while hold action is in operation. Take measures to prevent overheating which
may occur if the control device fails.
i-2 IMR01W03-E4
SYMBOLS
Safety Symbols:
WARNING : This mark indicates precautions that must be taken if there is danger of electric
shock, fire, etc., which could result in loss of life or injury.
CAUTION : This mark indicates that if these precautions and operating procedures are not
taken, damage to the instrument may result.
! : This mark indicates that all precautions should be taken for safe usage.
Character Symbols:
0 1 2 3 4 5 6 7 8 9 Minus Period
A B (b) C c D (d) E F G H I J K
V W X Y Z Degree / Dash
Dim lighting
Bright lighting
Flashing
IMR01W03-E4 i-3
DOCUMENT CONFIGURATION
As for the document related to this product, there are six manuals including this manual. According to
application of a customer, please read a manual related together. When you do not have a necessary
manual, please contact RKC sales office or the agent.
The following manuals can be download from our website:
URL: http://www.rkcinst.com/english/manual_load.htm
* Sold separately
Read this manual carefully before operating the instrument. Please place this manual in a
convenient location for easy reference.
i-4 IMR01W03-E4
CONTENTS
Page
1. OUTLINE ...........................................................................1-1
1.1 Features .......................................................................................................1-2
1.2 Checking the Product ...................................................................................1-3
1.3 Model Code ..................................................................................................1-4
Suffix code..............................................................................................................1-4
Quick start code 2 (Initial setting code) ..................................................................1-6
1.4 Parts Description ..........................................................................................1-7
1.5 Input/Output Functions ...............................................................................1-11
3. MOUNTING ........................................................................3-1
3.1 Mounting Cautions........................................................................................3-2
3.2 Dimensions...................................................................................................3-3
FB400 .....................................................................................................................3-3
FB900 .....................................................................................................................3-3
3.3 Procedures of Mounting and Removing .......................................................3-4
Mounting procedures..............................................................................................3-4
Removing procedures ............................................................................................3-4
4. WIRING ..............................................................................4-1
4.1 Wiring Cautions ............................................................................................4-2
4.2 Terminal Layout............................................................................................4-5
FB400 .....................................................................................................................4-5
FB900 .....................................................................................................................4-5
Isolations of input and output (common to FB400/900)..........................................4-6
4.3 Wiring of Each Terminal ...............................................................................4-7
Power supply ..........................................................................................................4-7
Output 1 (OUT1)/Output 2 (OUT2) .........................................................................4-8
Digital output 1 to 4 (DO1 to DO4) [optional]..........................................................4-9
Transmission output (AO) [optional] .....................................................................4-10
Measured input (Thermocouple/RTD/Voltage/Current) [universal input]..............4-10
Remote setting (RS) input [universal input] ..........................................................4-11
Digital input (DI1 to DI4 [optional], DI5 to DI7 [standard]) ....................................4-11
Current transformer (CT) input/Power feed forward (PFF) input/
Feedback resistance (FBR) input [optional].........................................................4-12
Communication 1/Communication 2 [optional] .....................................................4-12
IMR01W03-E4 i-5
Page
4.4 Handling of the Terminal Cover [optional] ..................................................4-15
Mounting procedures............................................................................................4-15
Removing procedures ..........................................................................................4-16
6. OPERATION ......................................................................6-1
6.1 Operating Precautions ..................................................................................6-2
6.2 Monitoring Display in Operation....................................................................6-3
Direct key type 1 ..................................................................................................... 6-3
Direct key type 2 ..................................................................................................... 6-4
6.3 Operating Setting..........................................................................................6-5
6.3.1 Set the Set value (SV).......................................................................................6-5
6.3.2 Set the Event set value (alarm set value) .........................................................6-6
6.3.3 Autotuning (AT) start .........................................................................................6-8
To manually set PID values ................................................................................6-9
6.4 RUN/STOP Transfer...................................................................................6-11
RUN/STOP transfer by Front key operation .........................................................6-11
RUN/STOP transfer by Direct key (R/S) operation...............................................6-12
RUN/STOP transfer by Digital input (DI) ..............................................................6-13
6.5 Autotuning (AT) ..........................................................................................6-15
Caution for using the Autotuning (AT) ..................................................................6-15
Requirements for Autotuning (AT) start................................................................6-15
Requirements for Autotuning (AT) cancellation....................................................6-15
Autotuning (AT) start/stop operation.....................................................................6-16
6.6 Startup Tuning (ST) ....................................................................................6-18
Caution for using the Startup tuning (ST) .............................................................6-18
Requirements for Startup tuning (ST) start...........................................................6-19
i-6 IMR01W03-E4
Page
Requirements for Startup tuning (ST) cancellation...............................................6-19
Startup tuning (ST) setting....................................................................................6-20
6.7 Auto/Manual Transfer .................................................................................6-23
Auto/Manual transfer by Front key operation .......................................................6-24
Auto/Manual transfer by Ddirect key (A/M) operation...........................................6-25
Auto/Manual transfer by Digital input (DI).............................................................6-26
Procedure for setting the Manipulated output value (MV) in Manual mode..........6-27
6.8 Remote/Local Transfer ...............................................................................6-28
Remote/Local transfer by Front key operation .....................................................6-28
Remote/Local transfer by Direct key (R/L) operation ...........................................6-29
Remote/Local transfer by Digital input (DI)...........................................................6-30
6.9 Control Area Transfer .................................................................................6-32
Control area transfer by Front key operation........................................................6-33
Control area transfer by Direct key (AREA) operation..........................................6-34
Control area transfer by Digital input (DI) [optional] .............................................6-35
Control area transfer by Area soak time (Ramp/Soak Control) ............................6-35
6.10 Interlock Release......................................................................................6-36
Interlock release method by Front key operation .................................................6-37
Interlock release method by Digital input (DI).......................................................6-38
6.11 Start Operation when Power Failure Recovers.........................................6-39
Hot/Cold start selection ........................................................................................6-39
Start determination point ......................................................................................6-39
6.12 Position Proportioning PID Control ...........................................................6-40
Setting flowchart ...................................................................................................6-42
Setting procedures ...............................................................................................6-44
6.13 Ramp/Soak Control ..................................................................................6-50
Operation flowchart ..............................................................................................6-51
Settings before operation .....................................................................................6-52
Operation procedures...........................................................................................6-55
6.14 Group Operation by the Intercontroller Communication ...........................6-60
6.14.1 Wiring method of the Intercontroller communication.....................................6-60
6.14.2 Common setting of the Intercontroller communication..................................6-61
6.14.3 Group RUN/STOP function ...........................................................................6-63
Operation flowchart...........................................................................................6-63
Requirements for Group RUN/STOP................................................................6-64
Group RUN/STOP operation and states...........................................................6-64
Settings before operation..................................................................................6-65
Usage example.................................................................................................6-69
6.14.4 Automatic temperature rise function (with learning function) ........................6-72
Requirements for automatic temperature rise learning start.............................6-73
Requirements for automatic temperature rise learning cancellation.................6-73
IMR01W03-E4 i-7
Page
Requirements for automatic temperature rise start ..........................................6-74
Requirements for automatic temperature rise cancellation ..............................6-74
Operation flowchart...........................................................................................6-75
Settings before operation..................................................................................6-76
Operation procedures .......................................................................................6-80
6.14.5 Cascade control function...............................................................................6-82
Operation flowchart...........................................................................................6-83
Settings before operation..................................................................................6-84
Adjustment after control starting .......................................................................6-87
Operation procedures .......................................................................................6-90
6.14.6 Ratio setting function.....................................................................................6-91
Operation flowchart...........................................................................................6-92
Settings before operation..................................................................................6-93
Adjustment after control starting .......................................................................6-96
Operation procedures .......................................................................................6-99
Usage example...............................................................................................6-100
i-8 IMR01W03-E4
Page
Function block 30 (F30.) [Output]....................................................................7-79
Function block 33 (F33.) [Transmission output] ..............................................7-83
Function block 41 (F41.) [Event 1] ..................................................................7-85
Function block 42 (F42.) [Event 2] ..................................................................7-95
Function block 43 (F43.) [Event 3] ................................................................7-102
Function block 44 (F44.) [Event 4] ................................................................7-109
Function block 45 (F45.) [Heater break alarm 1]...........................................7-116
Function block 46 (F46.) [Heater break alarm 2]...........................................7-120
Function block 50 (F50.) [Hot/Cold start etc.]................................................7-123
Function block 51 (F51.) [Control 1] ..............................................................7-129
Function block 52 (F52.) [Control 2] ..............................................................7-146
Function block 53 (F53.) [Position proportioning PID control] .......................7-158
Function block 54 (F54.) [Startup tuning] ......................................................7-163
Function block 55 (F55.) [Group/Automatic temperature rise] ......................7-165
Function block 60 (F60.) [Communication protocol]......................................7-168
Function block 70 (F70.) [Time unit]..............................................................7-169
Function block 71 (F71.) [Setting limiter].......................................................7-170
Function block 91 (F91.) [Others]..................................................................7-171
8. TROUBLESHOOTING .......................................................8-1
8.1 Error Displays ...............................................................................................8-2
Display when input error occurs .............................................................................8-2
Self-diagnostic error ...............................................................................................8-3
8.2 Solutions for Problems .................................................................................8-4
Display....................................................................................................................8-5
Control ....................................................................................................................8-6
Operation................................................................................................................8-8
Event function.........................................................................................................8-9
Heater break alarm (HBA) ....................................................................................8-10
9. SPECIFICATIONS .............................................................9-1
Measured input ...................................................................................................9-2
Remote setting (RS) input .................................................................................9-3
Current transformer (CT) input [optional]............................................................9-4
Feedback resistance (FBR) input [optional]........................................................9-4
Power feed forward (PFF) input [optional] ..........................................................9-4
Digital input (DI) ..................................................................................................9-4
Output (OUT1, OUT2) ........................................................................................9-5
Digital output (DO1 to DO4) [optional] ................................................................9-6
Transmission output (AO) [optional] ...................................................................9-6
IMR01W03-E4 i-9
Page
Performance (at the ambient temperature 23 ±2 °C)..........................................9-7
Control ................................................................................................................9-8
Brilliant II PID control ..........................................................................................9-8
Brilliant II Heat/Cool PID control .........................................................................9-9
Position proportioning PID control without FBR................................................9-10
Event function [optional] ...................................................................................9-11
Control loop break alarm (LBA) [optional].........................................................9-11
Power feed forward (PFF) function [optional] ...................................................9-11
Heater break alarm (HBA) [time-proportional control output (optional)] ...........9-12
Heater break alarm (HBA) [continuous control output (optional)] .....................9-12
Multi-memory area function [optional]...............................................................9-12
Loader communication .....................................................................................9-13
Communication [optional] .................................................................................9-13
Intercontroller communication function [optional] .............................................9-14
Self-diagnostic function.....................................................................................9-14
Power................................................................................................................9-15
General specifications ......................................................................................9-15
Standard ...........................................................................................................9-16
INDEX.................................................................................... B-1
Alphabetical Order............................................................................................. B-1
Character Order................................................................................................. B-4
Revisions
i-10 IMR01W03-E4
OUTLINE
IMR01W03-E4 1-1
1. OUTLINE
1.1 Features
This chapter describes features, package contents and model code, etc. The digital controller of this
high performance type has the following features:
Easy maintenance
The internal assembly of the FB Series can be removed from the front.
NEMA4X and IP66 waterproof and dustproof protection for severe environments.
(standard)
1-2 IMR01W03-E4
1. OUTLINE
Instrument 1 ⎯⎯⎯⎯
IMR01W03-E4 1-3
1. OUTLINE
Suffix code
FB400
-□ □-□*□ □ □ □ / □ □-□ □□□ /Y
FB900 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Specifications Suffix code
Hardware coding only Quick start code1
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Relay contact output M
Voltage pulse output V
Output 1 (OUT1) Voltage output, Current output (Refer to Output Code Table)
Triac output T
Open collector output D
None N
Relay contact output M
Output 2 (OUT2) Voltage pulse output V
Voltage output, Current output (Refer to Output Code Table)
Triac output T
Open collector output D
Power supply voltage 24 V AC/DC 3
100 to 240 V AC 4
Digital output (DO1 to DO4) None N
[Relay contact output] DO1 + DO2 + DO3 + DO4 4
CT input None N
Power feed forward (PFF) CT input (2 points) T
input PFF input (one 100-120 V AC transformer included) 1
Feedback resistance input PFF input (one 200-240 V AC transformer included) 2
CT input (1point) + PFF input (one 100-120 V AC transformer included) 3
CT input (1point) + PFF input (one 200-240 V AC transformer included) 4
Feedback resistance input F
Transmission output (AO) 1 None N
Voltage output, Current output (Refer to Output Code Table)
Communication function 2 None N
Digital input (DI1 to DI4) Communication 1 (RS-232C) + No communication 2 1
Communication 1 (RS-422A) + No communication 2 4
Communication 1 (RS-485) + No communication 2 5
Communication 1 (RS-232C) + Communication 2 (RS-485) 3 W
Communication 1 (RS-485) + Communication 2 (RS-485) 3 X
No communication 1 + Communication 2 (RS-485) 3 Y
Digital input (DI1 to DI4) [for Memory area transformer] D
Case color White case N
Black case A
No quick start code (Configured at factory set value) N
Quick start code Specify quick start code 1 1
Specify quick start code 1 and 2 (Refer to page 1-6) 2
1-4 IMR01W03-E4
1.3 Model Code
IMR01W03-E4 1-5
1.3 Model Code
□ □-□ □ □ □-□ □
(1) (2) (3) (4) (5) (6) (7) (8)
Specifications Quick start code 2 (Initial setting code)
(1) (2) (3) (4) (5) (6) (7) (8)
Output assignment OUT1, OUT2, DO1 to DO4 (Refer to Output Assignment Code Table)
Voltage input (0 to 10 mV DC) 1
Voltage input (0 to 100 mV DC) 2
Voltage input (0 to 1 V DC) 3
Remote setting input * Voltage input (0 to 5 V DC) 4
Voltage input (0 to 10 V DC) 5
Voltage input (1 to 5 V DC) 6
Current input (0 to 20 mA DC) 7
Current input (4 to 20 mA DC) 8
Event function 1 (EV1) None N
Refer to Event Type Code Table
Event function 2 (EV2) None N
Refer to Event Type Code Table
Event function 3 (EV3) None N
Refer to Event Type Code Table
Event function 4 (EV4) None N
Refer to Event Type Code Table
Control loop break alarm (LBA) 5
CT1 (none), CT2 (none) N
CT1 (CTL-6-P-N), CT2 (none) P
CT type CT1 (CTL-12-S56-10L-N), CT2 (none) S
CT1 (CTL-6-P-N), CT2 (CTL-6-P-N) T
CT1 (CTL-12-S56-10L-N), CT2 (CTL-12-S56-10L-N) U
None N
Communication 1 protocol RKC communication (ANSI X3.28-1976) 1
Modbus 2
* Specify "8" when the remote setting input signal is not used.
y Energized/De-energized is configurable except for the FAIL output. (Factory shipment: Energized)
y An output logic becomes OR output when two or more output functions are assigned to one output.
y Invalid for a non-existing output/event function.
y When used as Heat/Cool PID control or Position proportioning PID control, select any code of 1 to 4.
1-6 IMR01W03-E4
1. OUTLINE
FB900
Manual (MAN) mode lamp [Green] Remote (REM) mode lamp [Green]
IMR01W03-E4 1-7
1.4 Parts Description
z Display units
Measured value (PV) display [Green] Displays Measured value (PV) or various parameters’ symbols.
Set value (SV) display [Orange] Displays Set value (SV), Manipulated output value (MV) or various parameters’
set values.
Memory area display [Orange] Displays memory area number (1 to 8).
z Indication lamps
Manual (MAN) mode lamp [Green] Lights when operated in Manual mode.
Remote (REM) mode lamp [Green] Lights when operated in Remote mode.
Flashing
Measured value (PV) Displays the Measured value (PV). Scaling is available within the input range (Input scale low to
Input scale high).
[Example] 0 50 100
Set value (SV) monitor Displays the Set value (SV). Scaling is available within the input range (Input scale low to Input
scale high). Remote mode: Displays the remote setting value.
[Example] 0 50 100
1-8 IMR01W03-E4
1.4 Parts Description
Current transformer 1 (CT1) Displays the input value (current value) of CT1 or CT2. (Unit: A)
input value A display resolution per dot is settable. (Bar graph resolution: Refer to P. 7-65)
Current transformer 2 (CT2) [Example] 0.1 0.5 1.0
input value
* The number of dots: 10 dots (FB400) 20 dots (FB900)
The factory set value of the bar graph is “Manipulated output value.” Bar graph display type can be changed by the
bar graph in the Engineering mode. (Refer to P. 7-63)
z Direct keys
A/M Auto/Manual transfer Switching the Auto/Manual control mode between Auto mode
key [Type1, Type2]
MONI Monitor key Use to switch the monitor screen. Pressing the MONI key while any screen other than the
SV setting & monitor mode screen is being displayed returns to the Measured value
(PV)/Set value (SV) monitor screen.
[Type 1]
AREA Area key Pressing the AREA key changes to Memory area transfer screen.
[Type 1]
R/L Remote/Local Switching the Remote/Local control mode between Remote mode and Local mode.
transfer key [Type 2]
R/S RUN/STOP transfer Switching the RUN/STOP mode between RUN and STOP status.
key [Type 2]
To avoid damage to the instrument, never use a sharp object to press keys.
There are direct key type of Type 1 and Type 2. [Factory set value: Type 1] (Refer to P. 7-68)
To prevent operator error, a Direct key cannot be operated in positioning adjustment (automatic adjustment).
z Operation keys
Set (SET) key Used for parameter calling up and set value registration.
Shift key Shift digits when settings are changed. Used to selection operation between modes.
Down key Decrease numerals.
Keeping pressing the DOWN key makes numeric value change faster. (Manual mode)
Up key Increase numerals.
Keeping pressing the UP key makes numeric value change faster. (Manual mode)
To avoid damage to the instrument, never use a sharp object to press keys.
IMR01W03-E4 1-9
1.4 Parts Description
Bottom View
FB400 FB900
Use our communication converter COM-K (sold separately) to connect FB400/900 Series
and personal computer. Then, the cable (cable length: 1.5 meters) for connection between
FB400/900 series and our communication converter COM-K is optional.
Current input,
Voltage (high) input
Voltage (low) input
To change the input type, refer to Input type (P. 7-69), Remote setting input type (P. 7-77)
in the Engineering mode.
1-10 IMR01W03-E4
1. OUTLINE
Input In addition to measured input and Remote setting (RS) input, 4 optional
input functions are available.
y When the input type is changed, be sure to check the details of setting of the input
group transfer and the input type selection by the input select switch. (P. 7-69)
IMR01W03-E4 1-11
1.5 Input/Output Functions
y For function assignment to the digital input (DI5 to DI7), set the Digital input (DI)
assignment (P. 7-78) in the Engineering mode.
y Only one CT input is available when power feed forward input is selected.
y Measured input is not isolated from CT input.
y If there is CT input, power frequency is automatically set by the power frequency
detection function. However, no frequency may be able to be detected if at a CT
value of less than 0.5 A.
y The setting of a CT ratio (refer to P. 7-116 and P. 7-120) and the CT assignment
(refer to P. 7-117 and P. 7-121) of the Engineering mode are necessary to use a
current transformer (CT) input.
y Power feed forward (PFF) input cannot be used simultaneously with Feedback
resistance (FBR) input.
y If there is Power feed forward (PFF) input, power frequency is automatically set by
the power frequency detection function.
1-12 IMR01W03-E4
1.5 Input/Output Functions
Output Up to seven outputs are available. They may be used as control output
(OUT), digital output (DO) or transmission output (AO) by specifying
the output type or by activating the output assignment function.
IMR01W03-E4 1-13
1.5 Input/Output Functions
Communication
Communication 1 (optional)
y Communication 1 (COM1) is used for the Host communication.
y Communication protocol is used for RKC communication (ANSI X3.28-1976) or
Modbus. (Specify when ordering)
y Communication interface:
RS-422A *, RS-485, or RS-232C (Specify when ordering)
* When Communication 1 is used for RS-422A, no Communication 2 can be used.
For details of the Host communication, refer to Communication instruction
manual (IMR01W04-E).
Communication 2 (optional)
y Communication 2 (COM2) is used for the Intercontroller communication. Data can
be exchanged between two or more FB100s/400s/900s without using
communication with analog signals such as remote setting input and analog output
as well as with the host computer. (Refer to P. 6-60.)
y Interface: RS-485 only
y The following four functions become usable when the Intercontroller
communication is used.
Automatic temperature rise function (with learning function)
Cascade control function
Ratio setting function
Group RUN/STOP function
Loader communication
y It is possible to manage data on the personal computer side by converting all of the
data in the FB400/900 into one file. 1
y When starting the Loader communication, first your PC (Windows 98SE/2000/XP)
being used is necessary to be installed with the communication software 2.
1
Use our communication converter COM-K (sold separately) to connect FB400/900 and your PC.
2 “
WinUCI” software is free. Simply download “WinUCI” from the RKC Instrument website.
(www.rkcinst.com).
1-14 IMR01W03-E4
1.5 Input/Output Functions
[Connection example]
Connected to loader
communication
connector of the
USB cable
FB400
(COM-K accessory)
Loader communication
Connected to USB cable (W-BV-01)
port of a personal Connected to
[Optional] Loader
computer USB connecter
communication
USB
communication connector FB400 bottom view
converter
COM-K
Connected to Loader
communication
connecter
z Communication tool WinUCI The device address for Loader
Software operation environment: Windows 98SE/2000/XP communication is fixed at “0.”
XGA (1024 × 768) display or greater, The setting of the device
Font size corresponds to “small font (Windows 98SE/2000 only)” address is disregarded.
z Communication port of host computer
USB port: Based on USB Ver. 2.0
z Communication settings on the computer
(Values other than the communication port are fixed.)
Communication speed: 38400 bps
Start bit: 1
Data bit: 8
Parity bit: Without
Stop bit: 1
Communication port: 0 to 255
IMR01W03-E4 1-15
MEMO
1-16 IMR01W03-E4
HANDLING
PROCEDURE TO
OPERATION
IMR01W03-E4 2-1
2. HANDLING PROCEDURE TO OPERATION
This chapter describes procedures to set operating conditions of a customer and parameter of various
setting modes.
Power ON
Change from RUN mode to STOP mode with the RUN/STOP transfer. (P. 6-11)
Change from RUN to STOP
Factory set value: RUN (control start)
The parameters in Engineering mode which should be set according to the application
are settable only when the controller is in STOP mode.
The parameters for controller’s basic functions in Engineering mode should be changed
according to the application before setting the parameters related to operation.
Be sure to check the parameters for the following settings and change them according to the
application if necessary. Other parameters should be also changed according to the application.
• Power frequency [Factory set value 50Hz] (P. 7-76) • Remote setting input type (P. 7-77) 2
• Input type (P. 7-69) 1, 2 • Event type (P. 7-85, 7-95, 7-102, 7-109) 2, 3
• Input scale high/low (P. 7-72) 1, 2 • Transmission output type (P. 7-83) 3
• Control action (P. 7-129) 1, 2 • Communication protocol (P. 7-168) 3
• Output assignment (P. 7-79) 1, 2
1
This setting is not necessary when the quick start code “1” is specified.
2
This setting is not necessary when the quick start code “2” is specified.
3
This setting is not necessary when the quick start code “N” is specified.
2-2 IMR01W03-E4
2. HANDLING PROCEDURE TO OPERATION
Set the control set value (SV) which is target value of the control (refer to page 6-5).
The Set value (SV) can be stored up to 8 areas in Multi-memory area function as well as
parameters in Parameter setting mode.
IMR01W03-E4 2-3
2. HANDLING PROCEDURE TO OPERATION
No
Is Multi-memory Area *
function used?
* Factory set value: Memory area 1
Yes
ST type setting
Autotuning (AT) (Operation mode: STU) (P. 6-18)
AT end ST end
Operation *
* Adjust the PID constants manually when the optimum PID constants cannot be computed by Autotuning for characteristic
variations of the controlled system (refer to page 6-9).
2-4 IMR01W03-E4
MOUNTING
IMR01W03-E4 3-1
3. MOUNTING
! WARNING
To prevent electric shock or instrument failure, always turn off the power before
mounting or removing the instrument.
(1) This instrument is intended to be used under the following environmental conditions. (IEC61010-1)
[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]
3-2 IMR01W03-E4
3. MOUNTING
3.2 Dimensions
FB400 Individual mounting *3
(Unit: mm) +0.6
44.8
49.2
25 45 +0
+0.8
92 +0
*2
48
30
106.1
Close mounting *4, *5
96
91.8
+0.6
L +0
+0.8
92 +0
*1
1
10.1 60
70.1 L = 48×n-3
n: Number of controllers (2 to 6)
Panel thickness: 1 to 10 mm
(When mounting multiple FB400s close together, the panel strength should be checked to ensure proper support.)
FB900
Individual mounting *3
(Unit: mm) +0.8
25 92 +0
91.8
+0.8
92 +0
30
96 *2
+0.8
92 +0
L = 96×n-4
*1 n: Number of controllers (2 to 6)
1
10.1 60 Panel thickness: 1 to 10 mm
(When mounting multiple FB900s close together, the panel
70.1 strength should be checked to ensure proper support.)
IMR01W03-E4 3-3
3. MOUNTING
Removing procedures
1. Turn the power OFF. Fig. 3.4
2. Remove the wiring.
3. Loosen the screw of the mounting bracket. (Fig. 3.4) c
4. Lift the latch of the mounting bracket (c), then pull
the mounting bracket (d) to remove it from the case.
(Fig. 3.4) Loosen the screw d
5. The other mounting bracket should be removed in
the same way as described in 3. and 4.
6. Pull out the instrument from the mounting cutout Panel
Fig. 3.5
while holding the front panel frame of this
instrument. (Fig. 3.5)
Use long-nose pliers to remove Pull out
mounting brackets from the
instrument
that is installed in a narrow
place or installed tightly in a Front panel frame
vertical position.
3-4 IMR01W03-E4
WIRING
IMR01W03-E4 4-1
4. WIRING
! WARNING
To prevent electric shock or instrument failure, do not turn on the power until all
wiring is completed. Make sure that the wiring is correct before applying power
to the instrument.
4-2 IMR01W03-E4
4.1 Wiring Cautions
• When making the connections, route from the left side toward the rear terminals as shown in Fig. 4.2.
The central and right columns of terminals are slanted to facilitate connection from the left.
If a terminal cover is used, connection from the right side is not possible.
In a side-by-side installation, connecting from both the right and left sides may interfere with and
prevent connections to the neighboring instrument.
Fig. 4.2 Wiring direction
Example: FB400
Connection from
the right side is
not possible
Connect from
the left side
Example: FB400
Panel
Top view (Example: Image of how to mount each FB900 side by side)
If solderless terminal lugs other than those in not specified dimensions are used, terminal
screws may not be tightened. In such a case, bend each solderless terminal lug in advance
and then conduct wiring. If the terminal screw is forcibly tightened, it may be damaged.
IMR01W03-E4 4-3
4.1 Wiring Cautions
Fig. 4.4: Image of how to close the terminal board with the terminal cover and to remove these projections.
Terminal cover (optional) [sold separately] Terminal cover with the projection removed.
Top view
(Example: Image of how to close the terminal board with the terminal cover
when each FB900 is mounted side by side.)
This section illustrates the projections to be manually removed from the terminal
cover when each terminal lug touches the cover.
For the mounting and removing of the terminal cover, refer to 4.4 Handling of the Terminal
Cover [optional] (P. 4-15).
4-4 IMR01W03-E4
4. WIRING
FB400
Communication 1/ Digital input (DI1 to DI4) [optional]
Communication 2 [optional]
For Memory area transfer
Communication 1 (RS-422A, RS-232C, RS-485)
Communication 2 (RS-485)
Power supply voltage
100 to 240 V AC, 24 V AC, 24 V DC
Digital input (DI5 to DI7) [standard]
For Mode transfer
Digital output 4 (DO4),
Digital output 3 (DO3) [optional]
Relay contact
Optional function
Current transformer (CT) input
Digital output 2 (DO2), Power feed forward (PFF) input
Digital output 1 (DO1) [optional] Feedback resistance (FBR) input
Relay contact
Remote setting (RS) input
[universal input]
Output 2 (OUT2) Voltage/Current
Relay contact/Voltage pulse/Voltage/Current/
Triac/Open collector
Measured input [universal input]
Output 1 (OUT1) Thermocouple/RTD/Voltage/Current
Relay contact/Voltage pulse/Voltage/Current/
Triac/Open collector
FB900
Communication 1/
Communication 2 [optional] Digital input (DI1 to DI4)
Communication 1 (RS-422A, RS-232C, RS-485)
[optional]
Communication 2 (RS-485) For Memory area transfer
IMR01W03-E4 4-5
4.2 Terminal Layout
* When OUT1 and OUT2 can be used for relay contact output (250 V AC 3 A, 30 V DC 1 A) or triac output, there is isolation
between each output (OUT1, OUT2, AO).
4-6 IMR01W03-E4
4. WIRING
Power supply
• Connect the power to terminal numbers 1 and 2.
L L +
1 1 1
AC AC DC
100-240 V 24 V 24 V
2 2 2
N N −
• The power supply types must be specified when ordering. Power supply voltage for the controller
must be within the range shown below for the controller to satisfy the control accuracy in the
specifications.
Specification
code Power supply type Power consumption
4 90 to 264 V AC (Power supply voltage range), FB400: 7.8 VA max. (at 100 V AC),
[Rating 100 to 240 V AC] 11.9 VA max. (at 240 V AC)
Power supply frequency: 50/60 Hz FB900: 8.7 VA max. (at 100 V AC),
13.0 VA max. (at 240 V AC)
3 21.6 to 26.4 V AC (Power supply voltage range), FB400: 8.2 VA max. (at 24 V AC)
[Rating 24 V AC] FB900: 9.3 VA max. (at 24 V AC)
Power supply frequency: 50/60 Hz
3 21.6 to 26.4 V DC (Power supply voltage range), FB400: 250 mA max. (at 24 V DC)
[Rating 24 V DC] FB900: 300 mA max. (at 24 V DC)
• If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise
filter.
• Power supply wiring must be twisted and have a low voltage drop.
• This instrument is not furnished with a power supply switch or fuse. Therefore, if a fuse or power
supply switch is required, install close to the instrument.
Recommended fuse rating: Rated voltage 250 V, Rated current 1 A
Fuse type: Time-lag fuse
• For an instrument with 24 V power supply, supply power from a SELV circuit.
• A suitable power supply should be considered in the end-use equipment. The power supply must be
in compliance with a limited-energy circuits (maximum available current of 8 A).
IMR01W03-E4 4-7
4.3 Wiring of Each Terminal
Relay contact
OUT1 OUT1 OUT2 OUT1
output 11 11 9 11 ~
NO NO NO NO Load
12 12 10 12
Voltage pulse
output +
OUT1
11 + OUT1 11 + OUT2 9 OUT1 +
+ 11 ~
Voltage output/
Current output + OUT1 11 + OUT1 11 + OUT2 9 OUT1 +
+ 11 ~
0 to 20 mA DC Actuator Load
− 12 − 12 − 10
− 12
−
Heat-side (Open-side) Cool-side (Close-side)
Triac output
OUT1 OUT1 OUT2 OUT1
11 11 9 11 ~
12 12 10 12
Open collector
OUT1 OUT1 OUT2 OUT1
output 11 11 9 11 Load
+
−
12 12 10 12
4-8 IMR01W03-E4
4.3 Wiring of Each Terminal
• DO1 through DO4 can be used for output of the Event function, Heater break alarm output, or FAIL
(De-energized fixed: Contact opens under FAIL). Refer to page 7-79.
IMR01W03-E4 4-9
4.3 Wiring of Each Terminal
AO
+ 35
23 + 22 A 23
IN
+ 23
IN
+
TC RTD
24 − 23 B 24 − 24 −
24 B
4-10 IMR01W03-E4
4.3 Wiring of Each Terminal
< Initial setting code (Quick start code 2)> Any one of the following input types can be selected.
Specification Specification
code Input type code Input type
IN
20 + 1 Voltage input (0 to 10 mV DC) 5 Voltage input (0 to 10 V DC)
2 Voltage input (0 to 100 mV DC) 6 Voltage input (1 to 5 V DC)
21 −
3 Voltage input (0 to 1 V DC) 7 Voltage input (0 to 20 mA DC)
4 Voltage input (0 to 5 V DC) 8 Voltage input (4 to 20 mA DC)
• Remote setting (RS) input is not isolated from the measured input.
DI1 DI5
31 14
DI4
34 Area set
• Digital input from external devices or equipment should be dry contact input. If it is not dry contact
input, the input should have meet the specifications below.
Contact specifications: At OFF (contact open): 500 kΩ or more At ON (contact closed) 10 Ω or less
To assign functions to Digital inputs, refer to 7.5 Engineering Mode “Digital input
assignment” (P. 7-78).
IMR01W03-E4 4-11
4.3 Wiring of Each Terminal
CT input (1 point) CT input (2 point) PFF input CT input + PFF input FBR input
• Current transformer (CT) input, Power feed forward (PFF) input, and Feedback resistance (FBR)
input are not isolated between Measured input.
SG 25 SG 25 SG 25 SG 25
RS-232C
SD 26 T (A) 26 T/R (A) 26 [Communication 1] SD 26
4-12 IMR01W03-E4
4.3 Wiring of Each Terminal
SG 25 SG 25
RS-485
T/R (A) 26 26
[Communication 1]
T/R (B) 27 27
An example for the connection between Communication 1 and Host computer is shown in
the following.
Shielded twisted
y pair wire
y
y
SG 25
(−) *R: Termination resistors (Example: 120Ω 1/2 W)
T/R (A) 26
SG (GND) 25 SG (GND)
SD (TXD) 26 SD (TXD)
RD (RXD) 27 RD (RXD)
* RS (RTS)
Shielded wire
CS (CTS)
Number of connection: 1 controller
* Short RS and CS within connector
IMR01W03-E4 4-13
4.3 Wiring of Each Terminal
(−) SG 25 SG (−)
T (A) 26 T (A)
(+) (−) T (B) 27 T (B)
(−) (+)
R (A) 28 R (A)
(+) R (B) 29 R (B) (+)
y
y
y Shielded twisted
pair wire
(−) SG 25
T (A) 26
(+) (−) T (B) 27
R (A) 28
(+) R (B) 29
Maximum connections: Up to 31 controllers
4-14 IMR01W03-E4
4. WIRING
! WARNING
To prevent electric shock or instrument failure, always turn off the power before
mounting or removing the terminal cover.
When mounting and removing the terminal cover, apply pressure very carefully for
avoid damage to the terminal cover.
Mounting procedures
1. Check the mounting direction of the terminal cover.
2. Push the protrusions of terminal cover into the insertion slots for mounting the terminal cover.
Insertion slots
Terminal cover
Parts code KFB400-58<1>
Ordering code 00420860
Protrusions
IMR01W03-E4 4-15
4.4 Handling of the Terminal Cover [optional]
Removing procedures
Release the protrusions of terminal cover from the insertion slots (c) shown in the following figure,
and then pull the terminal cover (d) to remove it from the case.
4-16 IMR01W03-E4
OPERTION MENU
AND
BASIC OPERTION
IMR01W03-E4 5-1
5. OPERATION MENU AND BASIC OPERATION
Power ON
Display returns to the SV setting and monitor mode from the Operation mode or the
Parameter setting mode by pressing the shift key while pressing the SET key.
Display returns to the Measured value (PV)/Set value (SV) monitor screen if no key
operation is performed within 1 minute (except during the Feedback adjustment or the Power
feed forward input value monitor display).
Parameters not being specified are not displayed except in the Engineering mode.
5-2 IMR01W03-E4
5.1 Operation Menu
Power ON
Symbol
IMR01W03-E4 5-3
5. OPERATION MENU AND BASIC OPERATION
MONI
Measured value (PV)/ key
Set value (SV) monitor
(P.7-10)
(P.7-5)
SET key
Manipulated output value
SET AREA Set value (SV) at MV transfer Interlock release
key key
SET SET SET
key key key
(P.7-11)
5-4 IMR01W03-E4
5.2 Basic Operation
SET SET
key key
(P.7-13) (P.7-8)
(P.7-33) (P.7-24)
(P.7-47) (P.7-38)
IMR01W03-E4 5-5
5.2 Basic Operation
Operation mode
• Pressing the shift or SET key enables screen selection.
• To go back to the first parameter, keep pressing shift keys until it is displayed again.
• Pressing the UP or DOWN key enables operation mode selection.
• If the type of Direct key is of Type 1, pressing the MONI key is changed to the Measured value
(PV)/Set value (SV) monitor screen.
(P.7-16)
RUN/STOP transfer Remote/Local transfer
(r-S) (r-L)
Shift Shift
key key
DOWN UP DOWN UP
key key key key
(P.7-18) (P.7-18)
Transferring the Operation mode immediately performs control in the mode transferred.
5-6 IMR01W03-E4
5.2 Basic Operation
Engineering mode
• Pressing the UP or DOWN key enables function block selection.
• Pressing the SET key enables parameter selection.
• To go back to the first parameter, keep pressing UP or DOWN keys until it is displayed again.
• If the type of Direct key is of Type 1, pressing the MONI key is changed to the Measured value
(PV)/Set value (SV) monitor screen.
(P.7-5)
Function block 10 STOP display Bar graph display Bar graph display PV flashing display
(F10.) (SPCH) (dE) resolution (dEUT) at input error (dSoP)
DOWN UP
key key
DOWN UP
key key
IMR01W03-E4 5-7
5.2 Basic Operation
High-lighted digit
• To store a new value for the parameter, always press the SET key. The display changes to the
next parameter and the new value will be stored.
A new value will not be stored without pressing SET key after the new value is displayed on
the display.
After a new value has been displayed by using the UP and DOWN keys, the SET key must
be pressed within one minute, or the new value is not stored and the display will return to the
Measured value (PV)/Set value (SV) monitor screen.
5-8 IMR01W03-E4
5.2 Basic Operation
IMR01W03-E4 5-9
5.2 Basic Operation
All parameters except for Set value (SV) and Event set value 0110
(EV1) to Event set value (EV4)
No parameter (All Locked) 0111
Data Lock Level can be changed in both RUN and STOP mode.
Parameters protected by Data lock function are still displayed for monitoring.
5-10 IMR01W03-E4
OPERATION
IMR01W03-E4 6-1
6. OPERATION
Power ON
There is no power switch on this instrument, and the instrument starts operation immediately
following initial power ON (Factory set value: RUN).
6-2 IMR01W03-E4
6. OPERATION
The factory set value of the Direct key type is Type 1 (A/M, MONI, AREA).
For the Direct key operation, refer to 5.2.3 Direct key operation (P. 5-9).
MONI key
For the content of each screen, refer to 7.1 SV setting & Monitor Mode (P. 7-2).
Parameters which are not related to existing functions on the controller or not specified
functions are not displayed as shown in the following.
• Current transformer 1 (CT1) input value monitor and Current transformer 2 (CT2) input
value monitor screens are not displayed if the CT inputs are not specified.
• Manipulated output value (MV1) monitor [heat-side] screen is not displayed if the
Feedback resistance (FBR) input is not used for Position proportioning PID control.
• The valve position from the control motor is displayed on Manipulated output value (MV1)
monitor [heat-side] screen if the Feedback resistance (FBR) input is used for Position
proportioning PID control.
• Manipulated output value (MV2) monitor [cool-side] screen is displayed if the Heat/Cool
PID control is selected as control action.
IMR01W03-E4 6-3
6.2 Monitoring Display in Operation
SET key
For the content of each screen, refer to 7.1 SV setting & Monitor Mode (P. 7-2).
Parameters which are not related to existing functions on the controller or not specified
functions are not displayed as shown in the following.
• Current transformer 1 (CT1) input value monitor and Current transformer 2 (CT2) input
value monitor screens are not displayed if the CT inputs are not specified.
• Manipulated output value (MV1) monitor [heat-side] screen is not displayed if the
Feedback resistance (FBR) input is not used for Position proportioning PID control.
• The valve position from the control motor is displayed on Manipulated output value (MV1)
monitor [heat-side] screen if the Feedback resistance (FBR) input is used for Position
proportioning PID control. If the Feedback resistance (FBR) input is disconnected, the
input value goes to over-scale (“oooo” display).
• Manipulated output value (MV2) monitor [cool-side] screen is displayed if the Heat/Cool
PID control is selected as control action.
• Manipulated output value at MV transfer screen is not displayed if the MV transfer function
is set to “0.”
• Interlock release screen is not displayed if the Event interlock is set to “Unused.”
6-4 IMR01W03-E4
6. OPERATION
Operation procedures
Set the Refer to 6.3.1 Set the Set value (SV) (P. 6-5)
target value of control
Set the Refer to 6.3.2 Set the Event set value (alarm set value) (P. 6-6)
Event set value
Autotuning (AT) start Refer to 6.3.3 Autotuning (AT) start/stop (P. 6-8)
High-lighted
digit
Hundreds
digit
c d
IMR01W03-E4 6-5
6.3 Operating Setting
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Set value (SV) will not be changed.
The changed
Set value (SV)
Event set value screen is not displayed when the event function is not available.
6-6 IMR01W03-E4
6.3 Operating Setting
c d
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Event 1 set value (EV1) will not be changed.
For details of the event function, refer to 7.5 Engineering Mode (P. 7-85 to P. 7-115).
IMR01W03-E4 6-7
6.3 Operating Setting
Check that all of the requirements for AT start are satisfied before starting operation (refer to
P. 6-15). To start Autotuning (AT), go to PID/AT transfer in Operation mode.
When canceling the Autotuning function (AT), press the DOWN key to be set to “oFF.”
To return the PV/SV monitor, press the MONI key (for Direct key Type 1), or press and hold
the Shift key for 2 seconds.
If Autotuning (AT) ends normally, the LBA time is automatically set twice as large as the
Integral time.
6-8 IMR01W03-E4
6.3 Operating Setting
z Setting procedure
1. Select the Parameter setting mode
Press and hold the SET key for 2 seconds at PV/SV monitor screen until Parameter setting mode
is displayed. Event 1 set value (EV1) is displayed first.
Event 1 set value (EV1)
PV/SV monitor (Parameter setting mode )
Event set value screen is not displayed when the event function is not available.
c d
IMR01W03-E4 6-9
6.3 Operating Setting
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Proportional band [heat-side] set value will not be
changed.
For the setting range of PID values, refer to 7.3 Parameter Setting Mode (P. 7-24 to P. 7-25).
6-10 IMR01W03-E4
6. OPERATION
IMR01W03-E4 6-11
6.4 RUN/STOP Transfer
2. Press the Shift key several times until RUN/STOP transfer screen is displayed.
PID/AT transfer (Operation mode) RUN/STOP transfer
RUN
mode
Symbol of
STOP mode showing
STOP
Press and hold the Shift
key for 2 seconds
• To change from STOP mode to RUN mode, press the DOWN key.
RUN/STOP transfer
RUN mode
Display
changes
automatically
Symbol of
showing
STOP
Press the
<R/S key
6-12 IMR01W03-E4
6.4 RUN/STOP Transfer
Display
changes
automatically
RUN mode
z Terminal Configuration
Digital input (DI 5 to DI 7)
COM
13
DI 5
14 DI 5: RUN/STOP transfer input
Contact closed: RUN
DI 6 Contact open: STOP
15
Contact input from external devices or equipment should be dry contact input.
DI 7
16 If it is not dry contact input, the input should have meet the specifications below.
Contact specifications: At OFF (contact open) 500 kΩ or more
At ON (contact closed) 10 Ω or less
Contact closed
Contact open
RUN
STOP
After the contact is transferred, it takes “200 ms + one sampling cycle* ” until the
action of this instrument is actually selected.
* Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)
IMR01W03-E4 6-13
6.4 RUN/STOP Transfer
The display unit to display the STOP character can be changed from the SV display
section to the PV display section by referring to “STOP display” in the Engineering
mode.
6-14 IMR01W03-E4
6. OPERATION
IMR01W03-E4 6-15
6.5 Autotuning (AT)
1. Press and hold the Shift key for 2 seconds at PV/SV monitor screen until Operation mode is
displayed. PID/AT transfer screen is displayed first.
PID/AT transfer
PV/SV monitor (Operation mode)
2. If set to “on” by pressing the UP key, the Autotuning (AT) function starts. At this time, the AT
lamp flashes.
PID/AT transfer
(Operation mode) AT lamp flashes
3. When the Autotuning (AT) is finished, the control will automatically returns to PID control.
At this time, the AT lamp turns off.
• When canceling the Autotuning (AT) function, press the DOWN key to be set to “oFF.”
PID/AT transfer
(Operation mode) AT lamp turns off
6-16 IMR01W03-E4
6.5 Autotuning (AT)
Example 1: When you want to find each constant suited for P control, PI control, or PD control by
Autotuning.
For P control:
Set “0” to Integral time limiter (high) [heat-side] and Derivative time limiter (high)
[heat-side].
For PI control:
Set “0” to Derivative time limiter (high) [heat-side].
For PD control:
Set “0” to Integral time limiter (high) [heat-side].
When Autotuning (AT) is executed by making the settings above, the control constants
suited for P, PI, or PD control are found.
Also corresponds to Heat/Cool PID control cool-side and Position proportioning PID
control.
Example 2: When you want to limit on/off output only at Autotuning (AT)
Autotuning (AT) that limits the ON/OFF output values only at Autotuning (AT) can be
executed by setting the output value with AT turned on and the output value with AT
turned off.
Only when the Feedback resistance (FBR) input is connected in the Position proportioning
PID control, the “Output value with AT turned on” and “Output value with AT turned off”
setting becomes valid.
As the other parameters for Autotuning (AT) function, there are AT bias, AT cycle, or AT
differential gap time. For the each parameter, refer to 7.5 Engineering Mode (P. 7-146 to
P. 7-148).
IMR01W03-E4 6-17
6. OPERATION
Time
Calculating and setting PID values Calculating and setting PID values
• The setting items related to Startup tuning (ST) are shown below. Set them according to the application used.
Setting item Details Setting mode
When the power is turned on, operation is
Start
0 (Factory set value) changed from STOP to RUN, or the Set value Engineering mode
condition
(SV) is changed.
When the power is turned on or operation is
1
changed from STOP to RUN.
2 When the Set value (SV) is changed.
Execution on1 Execute once Operation mode
method on2 Execute always
oFF (Factory set value) ST unused
Startup tuning (ST) function does not correspond to the Heat/Cool PID control (only in the
temperature fall direction) and the Position proportioning PID control.
If the Startup tuning (ST) function is executed just when the power is turned on or selection is
made from STOP to RUN as one of the ST startup conditions, control starts at Hot start 2 even if
set to Hot start 1 (factory set value).
Refer to Hot/Cold start selection (P. 6-39).
Caution for using the Startup tuning (ST)
• For Startup tuning (ST) at power ON or transfer from STOP to RUN, always set the heater power to ON
simultaneously with the start of tuning or before the start of tuning.
• Start Startup tuning (ST) in the state in which the temperature differential of the Measured value (PV)
and Set value (SV) at the start of Startup tuning (ST) is twice the proportional band, or greater.
• If in Heat/Cool PID control, start activating the Startup tuning (ST) function under the condition of
“Set value (SV) > Measured value (PV).” Only the PID values on the heat-side are automatically computed
but no PID values on the cool-side are changed. Execute the Autotuning (AT) function to the PID valued on
the cool-side.
• When the manipulated output may be limited by the Output limiter setting, the optimum PID values may
not be computed by Startup tuning (ST).
• When setting the Output change rate limiter, the optimum PID values may not be computed by Startup
tuning (ST).
• When setting the Setting change rate limiter, the optimum PID values are not obtained even when Startup
tuning (ST) is executed at Set value (SV) change.
6-18 IMR01W03-E4
6.6 Startup Tuning (ST)
IMR01W03-E4 6-19
6.6 Startup Tuning (ST)
2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until
Engineering mode is displayed. Function block 10 screen is displayed first.
Function block 10
PV/SV monitor (Engineering mode)
3. Press the DOWN key six times until Function block 54 screen is displayed.
Function block 10 Function block 54
(Engineering mode) (Engineering mode)
4. Press the SET key until ST start condition screen will be displayed.
Function block 54 ST start condition
(Engineering mode) (Engineering mode)
6-20 IMR01W03-E4
6.6 Startup Tuning (ST)
6. Press the SET key to store the new value. The screen goes to the ST proportional band adjusting
factor screen.
ST proportional band
ST start condition adjusting factor
(Engineering mode) (Engineering mode)
7. To return the PV/SV monitor, press the MONI key (for direct key type 1), or press the Shift key
while pressing the SET key.
2. Press the Shift key twice at RUN/STOP transfer screen until Startup tuning (ST) screen is
displayed.
RUN/STOP transfer Startup tuning (ST)
(Operation mode) (Operation mode)
IMR01W03-E4 6-21
6.6 Startup Tuning (ST)
When Startup tuning (ST) was interrupted, the setting does not change to “oFF.”
Startup tuning (ST) starts when the restart conditions are satisfied.
As the parameters for Startup tuning (ST) function, there are ST proportional band adjusting
factor, ST integral time adjusting factor, and ST derivative time adjusting factor in Engineering
mode.
However, use the same setting as the factory set values (1.00 times).
Example: When set the proportional band adjusting factor
Proportional band (P) =
Computed proportional band × Proportional band adjusting factor (0.01 to 10.00 times)
6-22 IMR01W03-E4
6. OPERATION
z Balanceless-bumpless function
This function is used to prevent overload caused by the Manipulated output value (MV)
suddenly changing when Auto mode is transferred to Manual mode and vice versa.
Manipulated output value (MV)
Time
IMR01W03-E4 6-23
6.7 Auto/Manual Transfer
2. Press the Shift key several times until Auto/Manual transfer screen is displayed.
PID/AT transfer Auto/Manual transfer
Symbol of showing
Auto mode
3. Press the UP key to change to the Manual mode from the Auto mode. The Manual (MAN) mode
lamp lights.
Auto/Manual transfer
The Manual (MAN)
mode lamp lights.
Symbol of showing
Manual mode
• To change from the Manual mode to the Auto mode, press the DOWN key.
Auto/Manual transfer
6-24 IMR01W03-E4
6.7 Auto/Manual Transfer
4. Press and hold the Shift key for 2 seconds to change to the PV/SV monitor from the Operation
mode.
Auto/Manual transfer PV/SV monitor
(Manual mode) (Manual mode)
The Manual (MAN)
mode lamp lights.
The Manipulated
output (MV) lamp
lights.
Displays the
Manipulated output
value (MV1)
Display changes
automatically
IMR01W03-E4 6-25
6.7 Auto/Manual Transfer
z Terminal configuration
Digital input (DI 5 to DI 7)
COM
13
DI 5
14
DI 5, DI 6, or DI 7: Auto/Manual transfer input
DI 6 Contact closed: Auto mode
15
Contact open: Manual mode
DI 7
16
Contact input from external devices or equipment should be dry contact input.
If it is not dry contact input, the input should have meet the specifications below.
Contact specifications: At OFF (contact open) 500 kΩ or more
At ON (contact closed) 10 Ω or less
Contact closed
Contact open
Auto mode
Manual mode
After the contact is transferred, it takes “200 ms + one sampling cycle* ” until the action
of this instrument is actually selected.
* Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)
6-26 IMR01W03-E4
6.7 Auto/Manual Transfer
Procedure for setting the Manipulated output value (MV) in Manual mode
When the controller is in Manual mode, the Manipulated output value (MV) can be manually set.
Setting procedures:
1. Make sure the Manual (MAN) mode lamp and the Manipulated output (MV) are lit.
PV/SV monitor
(Manual mode)
The Manual (MAN)
mode lamp lights.
The Manipulated
output (MV) lamp
lights.
or
or
MV is hidden.
or
IMR01W03-E4 6-27
6. OPERATION
2. Press the Shift key several times until Remote/Local transfer screen is displayed.
PID/AT transfer Remote/Local transfer
Symbol of showing
Local mode
3. Press the UP key to change to the Remote mode from the Local mode. The Remote (REM) mode
lamp lights.
Remote/Local transfer
The Remote (REM)
mode lamp lights.
Symbol of showing
Remote mode
6-28 IMR01W03-E4
6.8 Remote/Local Transfer
4. Press and hold the Shift key for 2 seconds to change to the PV/SV monitor from the Operation
mode.
Remote/Local transfer PV/SV monitor
For the Direct key type selection, refer to 7.5 Engineering Mode (P. 7-68).
Display changes
automatically
IMR01W03-E4 6-29
6.8 Remote/Local Transfer
Display changes
automatically
z Terminal configuration
Digital input (DI 5 to DI 7)
COM
13
DI 5
14
DI 5 or DI 6: Remote/Local transfer input
DI 6 Contact closed: Remote mode
15 Contact open: Local mode
DI 7 Contact input from external devices or equipment should be dry contact input.
16
If it is not dry contact input, the input should have meet the specifications below.
Contact specifications: At OFF (contact open) 500 kΩ or more
At ON (contact closed) 10 Ω or less
Contact closed
Contact open
Remote mode
Local mode
After the contact is transferred, it takes “200 ms + one sampling cycle* ” until the action
of this instrument is actually selected.
* Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)
6-30 IMR01W03-E4
6.8 Remote/Local Transfer
IMR01W03-E4 6-31
6. OPERATION
Control area
Memory area Setting items
Set value (SV)
8 Event 1 set value
Event 2 set value
7 Event 3 set value
Event 4 set value
2 Control loop break alarm (LBA) time
LBA deadband
1
Proportional band [heat-side]
Integral time [heat-side]
Derivative time [heat-side]
Control response parameter
Proportional band [cool-side]
Integral time [cool-side]
Derivative time [cool-side]
Overlap/Deadband
Manual reset
Setting change rate limiter (up)
Setting change rate limiter (down)
Area soak time
Link area number
The memory area number (Control area) can be changed at either RUN or STOP.
Ramp/soak control is possible by using Area soak time, Link area number and Setting
change rate limiter (up/down) in Parameter setting mode.
For details, refer to 6.13 Ramp/Soak Control (P. 6-50).
6-32 IMR01W03-E4
6.9 Control Area Transfer
1. Press the SET key several times at PV/SV monitor screen until Memory area transfer screen is
displayed.
PV/SV monitor Memory area transfer
2. Select the memory area number which needs to be changed by pressing the UP or DOWN key.
Memory area transfer
3. Press the SET key to store the new memory area number. The screen goes to the next parameter.
Memory area transfer Manipulated output value at MV transfer
4. Press the SET key several times to return to the PV/SV monitor.
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns to
the PV/SV monitor screen and the memory area number will not be changed.
IMR01W03-E4 6-33
6.9 Control Area Transfer
1. Press the AREA key at PV/SV monitor screen until Memory area transfer screen is displayed.
PV/SV monitor Memory area transfer
2. Select the memory area number which needs to be changed by pressing the UP or DOWN key.
Memory area transfer Memory area transfer
3. Press the SET key to store the new memory area number. The screen return to the PV/SV
monitor screen.
Memory area transfer PV/SV monitor
6-34 IMR01W03-E4
6.9 Control Area Transfer
z Terminal configuration
Digital input (DI 1 to DI 4) Only when ZK-1165 specification was specified, memory
area transfer is possible without area set input. For memory
COM
30 area transfer by ZK-1165 specification, refer to ZK-1165
Specification (IMR01W08-E).
DI 1
31
DI 2
32 DI 1 to DI 3: Area transfer input
DI 4: Area set input
DI 3 Contact input from external devices or equipment should be dry contact input.
33
If it is not dry contact input, the input should have meet the specifications below.
DI 4
34 Contact specifications: At OFF (contact open) 500 kΩ or more
At ON (contact closed) 10 Ω or less
The table below shows the Digital input (DI) status and selected memory numbers for Control area
transfer.
Memory area number
Digital input
1 2 3 4 5 6 7 8 ×: Contact open
DI 1 × − × − × − × − −: Contact closed
DI 2 × × − − × × − −
DI 3 × × × × − − − −
After the contact is closed, it takes “200 ms + one sampling cycle 2” until the action of
this instrument is actually selected.
2
Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)
IMR01W03-E4 6-35
6. OPERATION
* Set an alarm lamp lighting conditions to EV1 to EV4 in the Engineering mode. The alarm (ALM) lamp is
lit through the OR operation of EV1 to EV4 each of which is set to "1: ALM lamp is lit".
(Factory set value: ALM lamp is lit)
6-36 IMR01W03-E4
6.10 Interlock Release
1. Press the SET key several times at PV/SV monitor screen until Interlock release screen is displayed.
PV/SV monitor Interlock release
Interlock state
("on" is lit when the event occurs)
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns to
the PV/SV monitor screen and the interlock will not be released.
IMR01W03-E4 6-37
6.10 Interlock Release
z Terminal configuration
Digital input (DI 5 to DI 7)
COM
13
DI 5
14
DI 6
15
DI 7
16 DI 7: Interlock release input
Contact closed: Interlock release
Contact input from external devices or equipment should be dry
contact input. If it is not dry contact input, the input should have
meet the specifications below.
Contact specifications: At OFF (contact open) 500 kΩ or more
At ON (contact closed) 10 Ω or less
After the contact is closed, it takes “200 ms + one sampling cycle 2” until the action of
this instrument is actually selected.
2
Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)
6-38 IMR01W03-E4
6. OPERATION
Action when Operation mode when power Output value when power
power failure failure recovers failure recovers
recovers
Near the output value before power failure
Hot start 1 Same as that before power failure
occurs
Value as a result of control
Auto mode
Hot start 2 Same as that before power failure computation 2
Manual mode Output limiter low 3
Cold start Manual mode Output limiter low 3
Started in the control stop (STOP)
STOP start state regardless of the RUN mode Manipulated output value at STOP mode 3
before power failure. 1
Factory set value: Hot start 1
1
If changed to RUN from STOP by RUN/STOP selection after start, set to the operation mode before power failure
occurs.
2
The result of control computation varies with the control response parameter.
3
If there is no Feedback resistance (FBR) input in Position proportioning PID control, the following results.
• Hot start 2 (Manual mode): No output (no control motor is driven)
• Cold start: No output (no control motor is driven)
• STOP start: In accordance with the setting of valve action at STOP.
If the Startup tuning (ST) function is executed or an automatic temperature rise is made just
when the power is turned on or selection is made from STOP to RUN as one of the startup
conditions, control starts at Hot start 2 even if set to Hot start 1 (factory set value).
Control start mode when the controller recovers from power failure can be selected in
Engineering mode. For details, refer to 7.5 Engineering Mode (P. 7-123).
Hot start 1, hot start 2, cold start, Hot start 1, hot start 2, cold start,
or STOP start Hot start 1 or STOP start
Low High
Set value (SV) Start determination point setting
IMR01W03-E4 6-39
6. OPERATION
23
24
− +
CLOSE TC
WIPER
OPEN
M
Control motor
Liquids
Controlled object
The details of setting differ depending on the presence or absence of Feedback resistance (FBR) input.
When there is a Feedback resistance (FBR) input:
• High/Low limit of valve position (limit value of FBR input) can be set.
[Output limiter high, Output limiter low]
• Valve position can be manually set.
[Manipulated output value (MV) setting in Manual mode]
• Feedback adjustment is necessary. [Feedback adjustment]
• Action at Feedback resistance (FBR) input error can be selected.
[Action at Feedback resistance (FBR) input error]
• Output value (FBR input) with the output turned on or off when the Autotuning (AT) function is
executed can be restricted. [Output value with AT turned on, Output value with AT turned off]
• The close-side (or open-side) output remains ON when the valve position is fully closed (or opened).
[Action at saturated output]
6-40 IMR01W03-E4
6.12 Position Proportioning PID Control
* These parameters are necessary to set regardless of the presence or absence of Feedback resistance (FBR) input.
Position proportioning PID control can be performed if two output points are selected when
ordering.
Startup tuning (ST) cannot be executed by Position proportioning PID control. In addition,
the Output change rate limiter also becomes invalid.
IMR01W03-E4 6-41
6.12 Position Proportioning PID Control
Setting flowchart
This section describes the Position proportioning PID control dedicated setting items and the setting
items which are effective when there is or is not a Feedback resistance (FBR) input. The following
setting items are all set in the Engineering mode.
Position proportioning PID Effective when there is a Effective when there is not a
control common setting Feedback resistance (FBR) Feedback resistance (FBR)
input input
Select the Select the Position proportioning PID control (direct/reverse action).
Control action [Position proportioning PID control common setting]
Set the Manipulated output Set the valve position at control STOP.
value (MV) at STOP mode [Effective when there is a Feedback resistance (FBR) input]
Set the upper limit and lower limit values of the valve position which is
Set the output value with opened and closed by output ON/OFF at Autotuning (AT) execution.
AT turned on/off [Effective when there is a Feedback resistance (FBR) input]
Set when you want to limit the position of the valve which
is opened and closed by output ON/OFF at Autotuning
(AT) execution.
Set the Open/Close Set the output OFF zone between open-side and close-side outputs.
output neutral zone [Position proportioning PID control common setting]
Set the Open/Close output Set the differential gap of open-side and close-side outputs.
differential gap [Position proportioning PID control common setting]
Set the action at Feedback Set the action at Feedback resistance (FBR) input error.
resistance (FBR) input error [Effective when there is a Feedback resistance (FBR) input]
6-42 IMR01W03-E4
6.12 Position Proportioning PID Control
Set the Set the Control motor time required for rotation from the fully
Control motor time closed position to the fully opened position.
[Position proportioning PID control common setting]
Set the Integrated output limiter which integrates the output and
Set the
sets the output to OFF when the result reached the set value when
Integrated output limiter
an open-side (or close-side) output is outputted continuously.
[Effective when there is not a Feedback resistance (FBR) input]
Set the Set the action of open-side and close-side outputs at control STOP.
Valve action at STOP [Position proportioning PID control common setting]
IMR01W03-E4 6-43
6.12 Position Proportioning PID Control
Setting procedures
z When there is a Feedback resistance (FBR) input
1. When set the parameter in Engineering mode, change the operation mode from RUN mode to
STOP mode.
To change from STOP mode to RUN mode, refer to 6.4 RUN/STOP Transfer (P. 6-11).
2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until
Engineering mode is displayed. Function block 10 screen is displayed first.
Function block 10
PV/SV monitor (Engineering mode)
4. Press the SET key to change the control action setting screen.
Function block 51
(Engineering mode) Control action
6-44 IMR01W03-E4
6.12 Position Proportioning PID Control
5. Press the UP key to change the control action from “1: PID control (reverse action)” to “5: Position
proportioning PID control (reverse action).” Then, press the SET key to store the new value.
Control action
6. Set the following parameters Manipulated output value (MV1) at STOP mode, Output limiter
high (MV1), and Output limiter low (MV1) in the same way as described above.
• Manipulated output value (MV1) at STOP mode
IMR01W03-E4 6-45
6.12 Position Proportioning PID Control
7. Set the parameters Output value with AT turned on and Output value with AT turned off after
changing to the Function block 52 screen by key operation.
Set when you want to limit the position of the valve which is opened and closed by output
ON/OFF at Autotuning (AT) execution.
Set the upper limit values of the valve position (Feedback resistance input)
which is opened and closed by output ON/OFF at Autotuning (AT)
execution.
Setting range: Output value with AT turned off to 105.0 %
(Factory set value: 105.0)
However, within output limiter
Set the lower limit values of the valve position (Feedback resistance input)
which is opened and closed by output ON/OFF at Autotuning (AT)
execution.
Setting range: −105.0 to Output value with AT turned on
(Factory set value: −105.0)
However, within output limiter
8. Set the following parameters after changing to the Function block 53 screen.
Also, execute the feedback adjustment of the Feedback resistance (FBR) input.
• Open/Close output neutral zone
• Open/Close output differential gap
• Action at Feedback resistance (FBR) input error
• Control motor time
• Valve action at STOP
• Action at saturated output
The parameter display order is shown below.
Open/Close output neutral zone → Open/Close output differential gap → Action at
Feedback resistance (FBR) input error → Feedback adjustment → Control motor time →
Valve action at STOP → Action at saturated output
Set the output OFF zone between open-side and close-side outputs.
Setting range: 0.1 to 10.0 % of output
(Factory set value: 2.0)
6-46 IMR01W03-E4
6.12 Position Proportioning PID Control
IMR01W03-E4 6-47
6.12 Position Proportioning PID Control
At the adjustment preparation screen, press and hold the Shift key for 5 seconds to start the
adjustment. The display automatically return to the adjustment preparation screen after the
adjustment is completed.
Automatically
Automatically
(Adjustment end)
Display returns to the PV/SV monitor screen if no key operation is performed within
1 minute (except during the Feedback adjustment).
9. At the end of setting of each parameter and Feedback adjustment of the Feedback resistance
(FBR) input, return to the PV/SV monitor screen and then refer to 6.4 RUN/STOP Transfer
(P.6-11) and set to the control RUN state.
6-48 IMR01W03-E4
6.12 Position Proportioning PID Control
2. Refer to step 8 (P. 6-46) of When there is a Feedback resistance (FBR) input and set the
Open/Close output neutral zone, Open/Close output differential gap, Control motor time, and
Valve action at STOP. In addition, also set Integrated output limiter.
The parameter display order is shown below.
Open/Close output neutral zone → Open/Close output differential gap → Control motor
time → Integrated output limiter → Valve action at STOP
Set the Integrated output limiter which integrates the output and sets the
output to OFF when the result reached the set value when an open-side
(or close-side) output is outputted continuously.
Setting range: 0.0 to 200.0 % of control motor time
0.0: Integrated output limiter function OFF
(Factory set value: 150.0)
Since the output is integrated when the open-side (or close-side) output is outputted
continuously, once the inverted output is outputted, the integrated value is reset.
[Example] If control is started at the fully closed state when the Control motor operation
time is set at 10 seconds and the Integrated output limiter value is set at 100 %,
the following results.
3. At the end of setting of each parameter, return to the PV/SV monitor screen and then refer to
6.4 RUN/STOP Transfer (P. 6-11) and set to the control RUN state.
IMR01W03-E4 6-49
6. OPERATION
Besides the above, the Setting change rate limiter unit time and Area soak time unit are set in
the Engineering mode.
Soak time
of Area 2
SV of area 2 Setting change rate limiter
Soak time (down) setting of Area 3
of Area 1
SV of area 1
Setting change rate limiter
(up) setting of Area 2 Soak time *
of Area 3
SV of area 3
Time
Memory area Area 1 Area 2 Area 3
(Link area number) (2) (3) (OFF)
* As the area soak time for memory area linked last becomes invalid,
the state of SV3 reached continues.
6-50 IMR01W03-E4
6.13 Ramp/Soak Control
Operation flowchart
Study of Ramp/Soak The Ramp/Soak control contents are studied, and the operation
content status is graphed, and the set values are summarized in a table in
advance.
Set the Setting change Refer to Settings before operation (P. 6-52),
rate limiter unit time Operation procedures (P. 6-55).
IMR01W03-E4 6-51
6.13 Ramp/Soak Control
2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until
Engineering mode is displayed. Function block 10 screen is displayed first.
Function block 10
PV/SV monitor (Engineering mode)
4. Press the SET key to change the screen to the Setting change rate limiter unit time setting screen.
Function block 70 Setting change rate
(Engineering mode) limiter unit time
6-52 IMR01W03-E4
6.13 Ramp/Soak Control
5. Set the Setting change rate limiter [amount of change of the Set value (SV) per unit time when
the Set value (SV) is changed] by pressing the Shift key and the UP key or DOWN key.
If unnecessary to be changed, use their factory set values.
Setting range: 1 to 3600 seconds (Factory set value: 60)
Setting change rate limiter unit time
Setting example:
SV (°C)/sec. → Set 1 second
SV (°C)/min. → 60 seconds (factory set value)
SV (°C)/30 min. → Set 1800 seconds
SV (°C)/hour. → Set 3600 seconds
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Setting change rate limiter unit time will not be
changed.
6. Press the SET key to store the new Setting change rate limiter unit time.
The screen goes to the Soak time unit.
Setting change rate limiter unit time Soak time unit
7. Select the Area soak time unit which needs to be changed by pressing the UP or DOWN key.
If unnecessary to be changed, use their factory set values.
Setting range: 0: 0 time 00 minute to 99 times 59 minutes
1: 0 minute 00 second to 199 minutes 59 seconds
(Factory set value: 1)
Soak time unit
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the time unit of the Area soak time will not be changed.
IMR01W03-E4 6-53
6.13 Ramp/Soak Control
8. Press the SET key to store the new time unit of the Area soak time.
The screen returns to the first parameter (Function block 70).
Soak time unit Function block 70
9. To return the PV/SV monitor, press the MONI key (for direct key type 1), or press the Shift key
while pressing the SET key.
6-54 IMR01W03-E4
6.13 Ramp/Soak Control
Operation procedures
This section uses the following sample of Ramp/Soak control to describe the operation procedures.
Step 1:
Study the Ramp/Soak control content.
The Ramp/Soak control contents are studied and Ramp/Soak status is graphed and the set values of
each memory area are summarized in a table as shown above.
Step 2:
Set the Setting change rate limiter unit time and Soak time unit of function block 70.
Refer to Settings before operation (P. 6-52) and set the Setting change rate limiter unit time and
Area soak time (In this example, the factory set values are used for both). Since control stops (STOP)
at this time, go directly to the next step.
・Setting change rate limiter unit time (SVrT): 60 seconds [factory set value]
・Soak time unit (STdP): 1 (0 minutes 00 seconds to 199 minutes 59 seconds)
[factory set value]
IMR01W03-E4 6-55
6.13 Ramp/Soak Control
6-56 IMR01W03-E4
6.13 Ramp/Soak Control
10. Set the Memory area 2. 15. Set the Memory area 3.
Press the SET key several times until Setting Press the SET key several times until Setting
change rate limiter (up) setting screen is displayed. change rate limiter (up) setting screen of the
The screen set at step 2 (P. 6-56) is displayed. Memory area 2 is displayed.
Flashing
11. Press the Shift key until Memory area display unit 16. Press the shift key to high-light (flashing) the
is high-lighted. Memory area display unit.
High-light
High-light (Flashing)
12. Press the UP key to change to 2. Area number 17. Press the UP key to change to 3. Area number
display flashes. * display flashes.
* The area number display flashes to indicate that the area
number now displayed differs from the control area.
Flashing
Flashing High-light
IMR01W03-E4 6-57
6.13 Ramp/Soak Control
Example:
Manipulated
1. Press and hold the SET key for 2 seconds to output value at
change the mode from Parameter setting mode to MV transfer
SV setting & monitor mode. PV/SV monitor screen
screen is displayed.
Flashing
Flashing
6-58 IMR01W03-E4
6.13 Ramp/Soak Control
Step 5:
Check the control area number.
Step 6:
Change from STOP mode to RUN mode
When 6.4 RUN/STOP Transfer (P. 6-11) is referenced and the control RUN state is selected,
Ramp/Soak control starts.
IMR01W03-E4 6-59
6. OPERATION
CAUTION
z Since Intercontroller communication communicates by connecting multiple controllers
(FB400/900), a time lag (maximum 70 ms × number of controllers connected) is always
generated. Therefore, it may be impossible to cope with rapid response control systems.
When performing Intercontroller communication, consider the operation delay caused by the
time lag.
z Since Intercontroller communication recognizes the connected controllers when the power is
turned OFF → ON, be sure that power to all the controllers engaged in Intercontroller
communication is turned ON at the same time.
Maximum connections:
32 instruments
z Communication terminal number and signal details
Terminal No. Signal name Symbol
25 Signal ground SG
28 Send data/Receive data T/R (A)
29 Send data/Receive data T/R (B)
z Wiring method
RS-485 Paired wire RS-485 Paired wire
*R *R
25 28 29
Shielded twisted 25 28 29 Shielded twisted 25 28 29
pair wire pair wire
SG T/R T/R SG T/R T/R SG T/R T/R
(A) (B) (A) (B) (A) (B)
Maximum connections:
32 instruments
FB400/900 FB400/900 *R: Termination resistors
FB400/900
Communication terminals Communication terminals (Example: 120 Ω, 1/2 W)
Communication terminals
(COM2 side) (COM2 side) (COM2 side)
6-60 IMR01W03-E4
6.14 Group Operation by the Intercontroller Communication
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the address will not be changed.
IMR01W03-E4 6-61
6.14 Group Operation by the Intercontroller Communication
4. Press the SET key to store the new address. The screen goes to the next parameter.
Device address 2 Set lock level
5. To return the PV/SV monitor, press the MONI key (for Direct key Type 1), or press the Shift key
while pressing the SET key.
6. Set the address of the other controllers by the same procedures as described in steps 1 to 5 above.
6-62 IMR01W03-E4
6.14 Group Operation by the Intercontroller Communication
Operation flowchart
Set the
Refer to 6.14.2 Common setting of the Intercontroller
Device address 2
communication (P. 6-61).
Set the
Refer to Settings before operation (P. 6-65).
RUN/STOP group
If even one of the controllers in the STOP state is set to RUN, all
Group control start the controllers set at the same group enter the RUN state.
However, when there is also a controller whose Digital input (DI)
becomes STOP, the group does not enter the RUN state.
For each status by RUN/STOP operation, refer to Group RUN/STOP operation and
states (P. 6-64) and Usage example (P. 6-69).
IMR01W03-E4 6-63
6.14 Group Operation by the Intercontroller Communication
When RUN/STOP selection by Digital input (DI) and RUN/STOP selection by key
operation or communication are different, the STOP state is entered. (STOP priority)
Other than those above, the actual RUN/STOP state and STOP display may be different,
depending on the RUN/STOP state by Digital input (DI) of the other controllers in the same
group.
RUN/STOP selection State of
RUN/STOP mode Actual STOP
RUN/STOP mode by digital input (DI) of
from key operation RUN/STOP character
by Digital input (DI) other controllers
or communication mode state display
in the same group.
Contact close (RUN)
RUN or STOP STOP GSTP
Without DI (GSTP)
6-64 IMR01W03-E4
6.14 Group Operation by the Intercontroller Communication
2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until
Engineering mode is displayed. The Function block 10 screen is displayed first.
Function block 10
PV/SV monitor (Engineering mode)
IMR01W03-E4 6-65
6.14 Group Operation by the Intercontroller Communication
4. Press the SET key to change the Digital input (DI) assignment screen.
Function block 23
(Engineering mode) Digital input (DI) assignment
5. Set the Digital input (DI) assignment by pressing the UP or DOWN keys.
When performing RUN/STOP transfer by Digital input (DI), set “6.”
Set “2,” “3,” or “4” only when using with functions other than RUN/STOP transfer.
Setting range: 1 to 8 (Factory set value: 1)
Digital input (DI) assignment
Set value DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7
1 Unused
2 RUN/STOP REM/LOC AUTO/MAN
3 RUN/STOP REM/LOC
4 Memory area number selection Memory RUN/STOP AUTO/MAN
5 (1 to 8) area set REM/LOC AUTO/MAN Interlock
6 RUN/STOP release
7 REM/LOC Unused
8 AUTO/MAN
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6.14 Group Operation by the Intercontroller Communication
6. Press the SET key to store the new Digital input (DI) assignment. The screen goes to the
Function block 23 screen.
Digital input (DI) assignment Function block 23
8. Press the SET key until RUN/STOP group setting screen is displayed.
Function block 55
(Engineering mode) RUN/STOP group
IMR01W03-E4 6-67
6.14 Group Operation by the Intercontroller Communication
When the group number is set to “0,” the group RUN/STOP state of that controller
becomes OFF.
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the RUN/STOP group number will not be changed.
10. Press the SET key to store the new RUN/STOP group number. The screen goes to the next
parameter.
RUN/STOP group Automatic temperature rise dead time
11. To return the PV/SV monitor, press the MONI key (for direct key type 1), or press the Shift key
while pressing the SET key.
12. Set Digital input (DI) assignment and RUN/STOP group number of other controllers by the same
procedure as that described in steps 1 to 11 above.
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6.14 Group Operation by the Intercontroller Communication
Usage example
When performing RUN/STOP by making 3 controllers one group.
The parts which become “DI” in the following description specify “RUN/STOP transfer by
digital input (DI).”
2. If any one of controller No. 1 to 3 is placed into the RUN state by key operation, all the
controllers in that group enter the RUN state.
2. If any one of controller No. 1 to 3 is placed into the RUN state by key operation, all the
controllers in that group enter the RUN state.
IMR01W03-E4 6-69
6.14 Group Operation by the Intercontroller Communication
2. If any one of controller No. 1 to 3 is placed into the RUN state by key operation, all the
controllers in that group enter the RUN state.
z Example 2: RUN/STOP by DI
[When controller No. 1 has DI]
(Controller No. 2, 3: May have or not have DI)
1. When controller No. 1 to 3 are in the RUN state, if the Digital input (DI) of controller No. 1 is
transferred to the STOP state (contact closed → open), all the controllers in that group enter the
STOP state.
When stopped by DI, that group does not enter the RUN state as long as the operated DI
is not set to RUN. Therefore, the STOP display is changed so that the controller that
operated DI is known.
2. When the Digital input (DI) of controller No. 1 is transferred to the RUN state (contact open →
closed), all the controllers of the same group enter the RUN state.
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6.14 Group Operation by the Intercontroller Communication
• To transfer from this state to the RUN state, the following operations are necessary.
− The Digital input (DI) of controller No. 1 is transferred to the RUN state.
(Contact open → closed)
− Any one of controller No.1 to 3 is set to the RUN state by key operation.
IMR01W03-E4 6-71
6.14 Group Operation by the Intercontroller Communication
No. 4 PV
SV4 SV4
No. 3 PV
No. 4 PV
Time Time
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6.14 Group Operation by the Intercontroller Communication
IMR01W03-E4 6-73
6.14 Group Operation by the Intercontroller Communication
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6.14 Group Operation by the Intercontroller Communication
Operation flowchart
Set the
Refer to 6.14.2 Common setting of the Intercontroller
Device address 2
communication (P. 6-61).
Automatic temperature Refer to z Automatic temperature rise learning setting (P. 6-78).
rise learning function ON Factory set value:
Automatic temperature rise learning function ON
Control start Check that the heater is cold and then start control.
Automatic temperature
When control starts, Automatic temperature rise starts
rise learning start
simultaneously.
Automatic temperature When the Automatic temperature rise dead time and Automatic
rise learning ends temperature rise gradient data are calculated, Automatic temperature
rise learning ends. When the Automatic temperature rise learning is
finished, the Automatic temperature rise learning screen in Operation
mode will automatically returns to “oFF.”
Automatic temperature rise Automatic temperature rise can be executed from the next startup by
effective from next startup using the calculated Automatic temperature rise dead time and
Automatic temperature rise gradient data.
When in Heat/Cool PID control, Automatic temperature rise learning and Automatic
temperature rise are only in the temperature rise direction.
IMR01W03-E4 6-75
6.14 Group Operation by the Intercontroller Communication
2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until
Engineering mode is displayed. Function block 10 screen is displayed first.
Function block 10
PV/SV monitor (Engineering mode)
3. Press the UP key or DOWN key until Function block 55 screen is displayed.
Function block 10 Function block 55
(Engineering mode) (Engineering mode)
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6.14 Group Operation by the Intercontroller Communication
4. Press the SET key until Automatic temperature rise group screen is displayed.
Function block 55 Automatic temperature
(Engineering mode) rise group
5. Select the Automatic temperature rise group number which needs to be changed by pressing the
UP or DOWN key.
Setting range: 0 to 16 (Factory set value: 0)
Automatic temperature
rise group
When the group number is set to “0,” that controller does not perform Automatic
temperature rise.
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Automatic temperature rise group number will not
be changed.
6. Press the SET key to store the new Automatic temperature rise group number. The screen goes to
the next parameter.
Automatic temperature
rise group RUN/STOP group
7. To return the PV/SV monitor, press the MONI key (for Direct key Type 1), or press the Shift key
while pressing the SET key.
8. Set the Automatic temperature rise group number of the other controllers by the same procedures
as described in steps 1 to 7 above.
IMR01W03-E4 6-77
6.14 Group Operation by the Intercontroller Communication
2. Press the Shift key until Automatic temperature rise learning screen is displayed.
PID/AT transfer Automatic temperature
(Operation mode) rise learning
Í ON state
3. When the UP key is pressed, it switches from “oFF” to “on.” In addition, since the shipping value
is “on,” when executing Automatic temperature rise leaning, it can be used as is.
Automatic temperature
rise learning
Í ON state
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6.14 Group Operation by the Intercontroller Communication
4. Press the Shift key or the SET key to store the new Automatic temperature rise learning ON/OFF
data. The screen goes to the next parameter.
Automatic temperature
rise learning Auto/Manual transfer
or
5. To return the PV/SV monitor, press the MONI key (for Direct key Type 1), or press the Shift key
while pressing the SET key.
6. Set the Automatic temperature rise learning of the other controllers by the same procedures as
described in steps 1 to 5 above.
IMR01W03-E4 6-79
6.14 Group Operation by the Intercontroller Communication
Operation procedures
z When using the learning function
When using the learning function, the data (Automatic temperature rise dead time, Automatic
temperature rise gradient data, etc.) necessary at Automatic temperature rise is automatically
computed. Learning is implemented at controller startup.
1. Set the Device address 2 for each controller.
For the Device address 2 setting, refer to 6.14.2 Common setting of the Intercontroller
communication (P. 6-61).
2. Set the Automatic temperature rise group number for each controller and set the Automatic
temperature rise function to ON in advance. In addition, set the RUN/STOP group for performing
the group RUN/STOP function. Set the controllers in the same group in the Automatic
temperature rise group to the same group even if it is a RUN/STOP group.
For the Automatic temperature rise group number and Automatic temperature rise
learning function setting, refer to Settings before operation (P. 6-76).
For the RUN/STOP group setting, refer to 6.14.3 Group RUN/STOP function (P. 6-63).
3. Set control to the STOP state, and wait until the heater cools.
Since the Automatic temperature rise learning function computes the Automatic temperature rise
dead time and Automatic temperature rise gradient data from the state of the Measured value
(PV) at startup, the heater must be placed in the cold state once.
RUN/STOP transfer
Í STOP state
For the RUN/STOP transfer, refer to 6.4 RUN/STOP Transfer (P. 6-11).
For the group RUN/STOP, refer to 6.14.3 Group RUN/STOP function (P. 6-63).
4. When control is set to the RUN state after it is confirmed that the heater is cold, Automatic
temperature rise learning is started.
RUN/STOP transfer
Í RUN state
For the RUN/STOP transfer, refer to 6.4 RUN/STOP Transfer (P. 6-11).
For the group RUN/STOP, refer to 6.14.3 Group RUN/STOP function (P. 6-63).
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6.14 Group Operation by the Intercontroller Communication
5. When the Automatic temperature rise dead time and Automatic temperature rise gradient data are
computed, Automatic temperature rise learning ends.
When the Automatic temperature rise learning is finished, the Automatic temperature rise
learning screen in Operation mode will automatically returns to “oFF.”
Automatic temperature
rise learning
Automatic
temperature rise
learning finish
Í OFF state
At this point, the data necessary at Automatic temperature rise is only collected.
Automatic temperature rise is not yet executed. Automatic temperature rise can be
executed from the next startup.
When the Automatic temperature rise group and other set values were changed, execute
Automatic temperature rise learning again.
Automatic temperature rise learning can be performed for each controller. It can also be
performed by group batch by using the group RUN/STOP function.
When Automatic temperature rise learning is not established, the operation mode Automatic
temperature rise learning screen remains “on.”
z When performing Automatic temperature rise (when ending the learning function)
1. When the controllers of the Automatic temperature rise group are set to RUN simultaneously,
Automatic temperature rise starts. Automatic temperature rise is executed by controllers other
than Automatic temperature rise group number “0.”
To RUN the controllers of the Automatic temperature rise group simultaneously, use the
group RUN/STOP function. For the group RUN/STOP, refer to 6.14.3 Group
RUN/STOP function (P. 6-63).
2. The other controllers perform temperature rise in synchronization with the temperature rise of the
controller which takes the longest for the Measured value (PV) to reach the Set value (SV) in the
same group. The controllers in the same group complete temperature rise simultaneously.
When you do not want to execute Automatic temperature rise, set the Automatic temperature
rise group number of the relevant controller to “0.”
IMR01W03-E4 6-81
6.14 Group Operation by the Intercontroller Communication
Cylinder
Nozzle
Extruder
Block diagram of Cascade control by Intercontroller communication
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6.14 Group Operation by the Intercontroller Communication
Operation flowchart
Set the
Refer to 6.14.2 Common setting of the Intercontroller
Device address 2
communication (P. 6-61).
Set the
External input type
Set the
Master channel
Set the
Cascade bias
Set the
Refer to Adjustment after control
Cascade digital filter
starting (P. 6-87).
Set the
Cascade ratio
IMR01W03-E4 6-83
6.14 Group Operation by the Intercontroller Communication
2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until
Engineering mode is displayed. Function block 10 screen is displayed first.
Function block 10
PV/SV monitor (Engineering mode)
3. Press the UP key or DOWN key until Function block 50 screen is displayed.
Function block 10 Function block 50
(Engineering mode) (Engineering mode)
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6.14 Group Operation by the Intercontroller Communication
4. Press the SET key until External input type setting screen is displayed.
Function block 50
(Engineering mode) External input type
5. Select the External input type which needs to be changed by pressing the UP or DOWN key.
Set “0” to the master controller and “1” to the slave controller.
Setting range: 0: Remote setting (RS) input
1: Intercontroller communication cascade control
2: Intercontroller communication ratio setting
(Factory set value: 0)
External input type
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the External input type will not be changed.
6. Press the SET key to store the new External input type. The screen goes to the Master channel
selection screen.
External input type Master channel selection
IMR01W03-E4 6-85
6.14 Group Operation by the Intercontroller Communication
7. Press the UP key or DOWN key and set the address (value set by the Device address 2 screen) of
the controller specified the cascade control master. Set the Master channel to only the slave
controller. No setting of the master controller is required.
Setting range: 0 to 31 (Factory set value: 0)
Master channel selection
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Master channel will not be changed.
8. Press the SET key to store the new Master channel. The screen goes to the next parameter.
Master channel selection SV tracking
9. To return the PV/SV monitor, press the MONI key (for Direct key Type 1), or press the Shift key
while pressing the SET key.
10. Set the External input type and Master channel selection of the other controllers by the same
procedures as described in steps 1 to 9 above.
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6.14 Group Operation by the Intercontroller Communication
400 °C Î
250 °C Î
200 °C Î Cascade ratio = 0.500
Cascade bias = 100 °C
100 °C Î
50 °C Î
0 °C Î Master MV
1. Press the Shift key while pressing the SET key at PV/SV monitor screen until Setup setting mode
is displayed. The screen displayed first differs depending on the specification.
Heater break alarm 1 (HBA1) set value
PV/SV monitor (Setup setting mode)
IMR01W03-E4 6-87
6.14 Group Operation by the Intercontroller Communication
If the External input type is Remote setting input, the Cascade bias screen becomes the
RS bias screen and if Intercontroller communication ratio setting, it becomes the Ratio
setting bias screen. In other places, this is indicated as “RS bias.”
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Cascade bias will not be changed.
3. Press the SET key to store the new Cascade bias. The screen goes to the Cascade digital filter
screen. Press the Shift key, UP key, or DOWN key and set the digital filter for the setting input
(master MV) from the master.
Setting range: 0.1 to 100.0 seconds
oFF: Unused (Factory set value: oFF)
Cascade digital filter
If the External input type is Remote setting input, the Cascade digital filter screen
becomes the RS digital filter screen and if Intercontroller communication ratio setting, it
becomes the Ratio setting digital filter screen. In other places, this is indicated as “RS
digital filter.”
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Cascade digital filter will not be changed.
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6.14 Group Operation by the Intercontroller Communication
4. Press the SET key to store the new Cascade digital filter. The screen goes to the Cascade ratio
screen. Press the Shift key, UP key, or DOWN key and set the ratio for the setting input (master
MV) from the master.
Setting range: 0.001 to 9.999 (Factory set value: 1.000)
Cascade ratio
If the External input type is Remote setting input, the Cascade ratio screen becomes the
RS ratio screen and if Intercontroller communication ratio setting, it becomes the Ratio
setting ratio screen. In other places, this is indicated as “RS ratio.”
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Cascade ratio will not be changed.
5. Press the SET key to store the new Cascade ratio. The screen goes to the next parameter.
Proportional cycle time
Cascade ratio [heat-side]
6. To return the PV/SV monitor, press the MONI key (for direct key type 1), or press the Shift key
while pressing the SET key.
7. Set the Cascade bias, Cascade digital filter and Cascade ratio of the other slaves by the same
procedures as described in steps 1 to 6 above.
For the setting procedure, refer to 5.2.2 Changing and registering of the setting item
(P. 5-8) or 6.3 Operating Setting (P. 6-5).
IMR01W03-E4 6-89
6.14 Group Operation by the Intercontroller Communication
Operation procedures
1. Set the Device address 2 for each controller.
For the Device address 2 setting, refer to 6.14.2 Common setting of the Intercontroller
communication (P. 6-61).
4. Change the slave controller to Remote mode. Cascade control by Intercontroller communication
can be executed if the slave controllers are in the Remote mode.
Remote/Local transfer
The remote (REM)
mode lamp lights.
Symbol of showing
Remote mode
To change from the Local mode to the Remote mode, refer to 6.8 Remote/Local
Transfer (P. 6-28).
6. Perform Cascade bias, Cascade digital filter, and Cascade ratio adjustment which actually
operating.
For the Cascade bias, Cascade digital filter, and Cascade ratio, refers to Adjustment
after control starting (P. 6-87).
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6.14 Group Operation by the Intercontroller Communication
Communication Communication
Communication
Digital Ratio Digital Ratio
Master SV Master SV
filter filter
Remote SV
Bias Bias
PID
Local SV Remote SV Remote SV
PID PID
MV Local SV MV Local SV MV
PV PV PV
Controller No. 1 Controller No. 2 Controller No. 3
(Master) (Slave) (Slave)
IMR01W03-E4 6-91
6.14 Group Operation by the Intercontroller Communication
Operation flowchart
Set the
Refer to 6.14.2 Common setting of the Intercontroller
Device address 2
communication (P. 6-61).
Set the
External input type
Set the
Master channel
Set the
Ratio setting bias
Set the
Refer to Adjustment after control
Ratio setting digital filter
starting (P. 6-96).
Set the
Ratio setting ratio
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6.14 Group Operation by the Intercontroller Communication
2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until
Engineering mode is displayed. Function block 10 screen is displayed first.
Function block 10
PV/SV monitor (Engineering mode)
3. Press the UP key or DOWN key until Function block 50 screen is displayed.
Function block 10 Function block 50
(Engineering mode) (Engineering mode)
IMR01W03-E4 6-93
6.14 Group Operation by the Intercontroller Communication
4. Press the SET key until External input type setting screen is displayed.
Function block 50
(Engineering mode) External input type
5. Select the External input type which needs to be changed by pressing the UP or DOWN key.
Set “0” to the master controller and “2” to the slave controller.
Setting range: 0: Remote setting (RS) input
1: Intercontroller communication cascade control
2: Intercontroller communication ratio setting
(Factory set value: 0)
External input type
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the External input type will not be changed.
6. Press the SET key to store the new External input type. The screen goes to Master channel
selection screen.
External input type Master channel selection
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6.14 Group Operation by the Intercontroller Communication
7. Press the UP key or DOWN key and set the address (value set by the Device address 2 screen) of
the controller specified the ratio setting master. Set the Master channel to only the slave
controller. No setting of the master controller is required.
Setting range: 0 to 31 (Factory set value: 0)
Master channel selection
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Master channel will not be changed.
8. Press the SET key to store the new Master channel. The screen goes to the next parameter.
Master channel selection SV tracking
9. To return the PV/SV monitor, press the MONI key (for Direct key Type 1), or press the Shift key
while pressing the SET key.
10. Set the External input type and Master channel selection of the other controllers by the same
procedures as described in steps 1 to 9 above.
IMR01W03-E4 6-95
6.14 Group Operation by the Intercontroller Communication
1. Press the Shift key while pressing the SET key at PV/SV monitor screen until Setup setting mode
is displayed. The screen displayed first differs depending on the specification.
Heater break alarm 1 (HBA1) set value
PV/SV monitor (Setup setting mode)
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6.14 Group Operation by the Intercontroller Communication
2. Press the SET key until Ratio setting bias screen is displayed.
Press the Shift key, UP key, or DOWN key and set the bias for the setting input (master SV) from
the master.
Setting range: −Input span to +Input span (Factory set value: 0)
Ratio setting bias
If the External input type is Remote setting input, the Ratio setting bias screen becomes
the RS bias screen and if Intercontroller communication cascade control, it becomes the
Cascade bias screen. In other places, this is indicated as “RS bias.”
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Ratio setting bias will not be changed.
3. Press the SET key to store the new Ratio setting bias. The screen goes to Ratio setting digital
filter screen.
Press the Shift key, UP key, or DOWN key and set the digital filter for the setting input (master
SV) from the master.
Setting range: 0.1 to 100.0 seconds
oFF: Unused (Factory set value: oFF)
Ratio setting digital filter
If the External input type is Remote setting input, the Ratio setting digital filter screen
becomes the RS digital filter screen and if Intercontroller communication cascade control,
it becomes the Cascade digital filter screen. In other places, this is indicated as “RS
digital filter.”
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Ratio setting digital filter will not be changed.
IMR01W03-E4 6-97
6.14 Group Operation by the Intercontroller Communication
4. Press the SET key to store the new Ratio setting digital filter. The screen goes to Ratio setting
ratio screen.
Press the Shift key, UP key, or DOWN key and set the ratio for the setting input (master SV)
from the master.
Setting range: 0.001 to 9.999 (Factory set value: 1.000)
Ratio setting ratio
If the External input type is Remote setting input, the Ratio setting ratio screen becomes
the RS ratio screen and if Intercontroller communication cascade control, it becomes the
Cascade ratio screen. In other places, this is indicated as “RS ratio.”
After a new value is displayed on the display by using UP and DOWN keys, if no key
operation is performed within 1 minute without pressing SET key, this instrument returns
to the PV/SV monitor screen and the Ratio setting ratio will not be changed.
5. Press the SET key to store the new Ratio setting ratio. The screen goes to the next parameter.
Proportional cycle time
Ratio setting ratio [heat-side]
6. To return the PV/SV monitor, press the MONI key (for Direct key Type 1), or press the Shift key
while pressing the SET key.
7. Set the Ratio setting bias, Ratio setting digital filter and Ratio setting ratio of the other slaves by
the same procedures as described in steps 1 to 6 above.
For the setting procedure, refer to 5.2.2 Changing set value (SV) (P. 5-8) or 6.3 Operating
setting (P. 6-5).
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6.14 Group Operation by the Intercontroller Communication
Operation procedures
1. Set the Device address 2 for each controller.
For the Device address 2 setting, refer to 6.14.2 Common setting of the Intercontroller
communication (P. 6-61).
4. Change the slave controller to Remote mode. Ratio setting by Intercontroller communication can
be executed if the slave controllers are in the Remote mode.
Remote/Local transfer
The remote (REM)
mode lamp lights.
Symbol of showing
Remote mode
To change from the Local mode to the Remote mode, refer to 6.8 Remote/Local
Transfer (P. 6-28).
6. Perform Ratio setting bias, Ratio setting digital filter, and Ratio setting ratio adjustment which
actually operating.
For the Ratio setting bias, Ratio setting digital filter, and Ratio setting ratio, refer to
Adjustment after control starting (P. 6-96).
IMR01W03-E4 6-99
6.14 Group Operation by the Intercontroller Communication
Usage example
z Example 1
Depending on the master channel setting, the following Master/Slave relationship can be established.
Set the
Controller No. Device address 2 Master/Slave
Master channel
1 0 ⎯ Master
2 1 0 Slave
3 2 0 Slave/Master *
4 3 0 Slave
5 4 2 Slave
6 5 2 Slave
* Controller No. 3 becomes a controller number 1 slave and the master of controller No. 5 and No. 6.
Master/Slave relationship 1
Controller
No. 1
Address: 0
Master
Controller Controller
No. 5 No. 6
Address: 4 Address: 5
Master setting: 2 Master setting: 2
Slave Slave
Mater/Slave relationship 2
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6.14 Group Operation by the Intercontroller Communication
z Example 2
When ratio setting by Intercontroller communication by a connection like that shown below was
performed, a difference in the master SV change and slave SV change is generated.
Input the program controller Set value (SV) to the ratio setting master by Intercontroller
communication as Remote setting input.
Program
Controller SV
Intercontroller communication
Remote setting input
The master SV values continuously change gradually, the same as the program controller Set value
(SV), but since there is a time lag due to Intercontroller communication, the slave SV changes in a
stepped state.
Temperature
Master SV
Slave SV
Time lag
(Maximum 70 ms × number of controllers connected)
Time
Master SV change and slave SV change
IMR01W03-E4 6-101
MEMO
6-102 IMR01W03-E4
PARAMETER
DESCRIPTION
IMR01W03-E4 7-1
7. PARAMETER DESCRIPTION
SET AREA
key key (P.7-7) (P.7-11) (P.7-13)
(P.7-11)
Some parameters may not be displayed when the relevant function is not set so as to be
activated or no relevant specification is selected when ordering.
7-2 IMR01W03-E4
7.1 SV Setting & Monitor Mode
Some parameters may not be displayed when the relevant function is not set so as to be
activated or no relevant specification is selected when ordering.
IMR01W03-E4 7-3
7.1 SV Setting & Monitor Mode
MEMORY
Memory area Parameters which can be stored in the memory area
AREA
function
DATA Data lock Parameters which can be locked so that no data can be
LOCK
function changed.
CT
input
Current
OPTION transformer (CT)
input
FBR
input
Feedback
OPTION resistance (FBR)
input
Commu-
nication
Communication
OPTION function
Parameters relating to any relevant optional for
(Communication1 or
Communication 2)
the FB400/900 having those optional.
PFF
input
Power feed
OPTION forward (PFF)
input
AO Transmission
OPTION output
Digital
output
Digital output
OPTION (DO)
7-4 IMR01W03-E4
7.1 SV Setting & Monitor Mode
FBR
input
Factory
Display or data range
set value
Measured value (PV): Input scale low to Input scale high ⎯
Set value (SV) or Remote setting (RS) input value: ⎯
Setting limiter low to Setting limiter high
Manipulated output value (MV1 or MV2): ⎯
PID control:
Output limiter low (MV1) to Output limiter high (MV1)
(−5.0 to +105.0 %)
Heat/cool PID control:
−Output limiter high (MV2) to +Output limiter high (MV1)
(−105.0 to +105.0 %)
IMR01W03-E4 7-5
7.1 SV Setting & Monitor Mode
Remote setting
(RS) input
RS digital
filter
Memory area
Set value (SV) RS ratio
RS bias
Remote/Local transfer
PV low input
cut-off
Automatic temperature
rise dead time
Automatic temperature
rise gradient data
Memory area
Setting change rate Setting change
limiter rate limiter
7-6 IMR01W03-E4
7.1 SV Setting & Monitor Mode
MEMORY
The target value (Local set value) for control can be set.
Data range Factory set value
Setting limiter low to Setting limiter high 0
Related parameter
Engineering mode:
• Setting limiter high, Setting limiter low (P. 7-170)
The current value captured by the Current transformer (CT) is displayed on the
SV display.
Display range Factory set value
When CT type is CTL-6-P-N: ⎯
0.0 to 30.0 A
When CT type is CTL-12-S56-10L-N: ⎯
0.0 to 100.0 A
In remote mode, the Remote setting (RS) input value which becomes the target
of control is displayed on the SV display.
Display range Factory set value
Setting limiter low to Setting limiter high ⎯
Related parameters
Operation mode:
• Remote/Local transfer (P. 7-18)
Setup setting mode:
• RS bias (P. 7-42)
• RS digital filter (P. 7-42)
• RS ratio (P. 7-42)
Engineering mode:
• Setting limiter high, Setting limiter low (P. 7-170)
IMR01W03-E4 7-7
7.1 SV Setting & Monitor Mode
Event monitor 1
In case of event occurrence, ‘o’ is lit in the digit of the SV display. It is possible
to check the type of created event depending on which digit was lit.
Event 1 (EV1)
Event 2 (EV2)
Event 3 (EV3)
Event 4 (EV4)
This screen is displayed when event action is selected for any from Event
1 type to Event 4 type.
Related parameters
Engineering mode:
• Event 1 type (P. 7-85) • Event 3 type (P. 7-102)
• Event 2 type (P. 7-95) • Event 4 type (P. 7-109)
CT
input
In case of Heater break alarm (HBA) occurrence, ‘o’ is lit in the digit of the SV
display. It is possible to check the type of Heater break alarm (HBA) which
occurred depending on which digit was lit.
This screen is not displayed when set the CT assignment to “0: None.”
Related parameters
Engineering mode:
• CT1 assignment (P. 7-117)
• CT2 assignment (P. 7-121)
7-8 IMR01W03-E4
7.1 SV Setting & Monitor Mode
[heat-side] OPTION
IMR01W03-E4 7-9
7.1 SV Setting & Monitor Mode
Related parameter
Engineering mode:
• Control action (P. 7-129)
Monitors the time elapsed for memory area operation (soak time) when
Ramp/Soak control by using Multi-memory area is performed.
Display example:
Measured
Link area number
value (PV)
Memory area
Time soak time is
Memory Memory Memory Memory Memory displayed.
area 1 area 2 area 3 area 4 area 5
Related parameters
Parameter setting mode:
• Area soak time (P. 7-32)
• Link area number (P. 7-33)
Engineering mode:
• Soak time unit (P. 7-169)
7-10 IMR01W03-E4
7.1 SV Setting & Monitor Mode
When the Direct key type is Type 1, pressing the AREA key can be
changed to the memory area transfer screen.
Memory area transfer screen is displayed in SV setting & monitor mode
when the Direct key type is Type 2.
Related parameter
Engineering mode:
• Direct key type (P. 7-68)
This is the final Manipulated output value used under Manual control when the
control mode is transferred to Auto control from Manual control.
Data range Factory set value
PID control: 0.0
Output limiter low (MV1) to
Output limiter high (MV1)
(−5.0 to +105.0 %)
Heat/Cool PID control: 0.0
−Output limiter high (MV2) to
+Output limiter high (MV1)
(−105.0 to +105.0 %)
This screen is not displayed when set the MV transfer function to “0.”
Related parameter
Engineering mode:
• MV transfer function (P. 7-128)
IMR01W03-E4 7-11
7.1 SV Setting & Monitor Mode
Description of function
This is the final Manipulated output value used under Manual control when the control mode is
transferred to Auto mode from Manual mode. This final Manipulated output value is stored and that
displays on the Manipulated output value at MV transfer screen.
This final Manipulated output value is used as a Manipulated output value in Manual control when
control mode is transferred to Manual mode next time. (MV transfer function)
Example 1:
Control mode is transferred to Control mode is transferred to
Manual Auto mode from Manual mode. Manual mode from Auto mode. Manual
Auto mode
mode mode
In addition, on this screen it is possible to manually change Manipulated output values (MV1 and
MV2) in Auto mode. However, it they are changed in Auto mode, these manipulated output values
thus changed are transferred when selected to the Manual mode next time.
Example 2:
Control mode is transferred to Control mode is transferred to
Manual Auto mode from Manual mode. Manual mode from Auto mode. Manual
Auto mode
mode mode
Manipulated output value can be changed by the UP, DOWN or shift keys.
7-12 IMR01W03-E4
7.1 SV Setting & Monitor Mode
Interlock release
Related parameters
Engineering mode:
• Event 1 interlock (P. 7-89)
• Event 2 interlock (P. 7-98)
• Event 3 interlock (P. 7-105)
• Event 4 interlock (P. 7-112)
IMR01W03-E4 7-13
7. PARAMETER DESCRIPTION
(P.7-16)
DOWN DOWN
UP key UP key
key key
(P.7-18) (P.7-18)
The SET key as well as the shift key enables the transfer of operation items.
Some parameters may not be displayed when the relevant function is not set so as to be
activated or no relevant specification is selected when ordering.
Display returns to the SV setting & monitor mode if no key operation is performed within
1 minute.
7-14 IMR01W03-E4
7.2 Operation Mode
PID/AT transfer
For the activating method and condition of the Autotuning (AT) function,
refer to 6.5 Autotuning (AT) (P. 6-15).
Related parameters
Engineering mode:
• AT bias (P. 7-146)
• AT cycles (P. 7-147)
• AT differential gap time (P. 7-148)
• Output value with AT turned on, Output value with AT turned off (P. 7-149)
• Proportional band limiter (high) [heat-side],
Proportional band limiter (low) [heat-side] (P. 7-150)
• Integral time limiter (high) [heat-side],
Integral time limiter (low) [heat-side] (P. 7-151)
• Derivative time limiter (high) [heat-side],
Derivative time limiter (low) [heat-side] (P. 7-152)
• Proportional band limiter (high) [cool-side],
Proportional band limiter (low) [cool-side] (P. 7-153)
• Integral time limiter (high) [cool-side],
Integral time limiter (low) [cool-side] (P. 7-154)
• Derivative time limiter (high) [cool-side],
Derivative time limiter (low) [cool-side] (P. 7-155)
• Proportional band adjusting factor [heat-side],
Proportional band adjusting factor [cool-side] (P. 7-156)
• Integral time adjusting factor [heat-side],
Integral time adjusting factor [cool-side] (P. 7-156)
• Derivative time adjusting factor [heat-side],
Derivative time adjusting factor [cool-side] (P. 7-157)
IMR01W03-E4 7-15
7.2 Operation Mode
Description of function
The Startup tuning (ST) function is used to automatically compute PID constants from the temperature
rise characteristic (gradient: arrival time to SV) when power is turned on or the Set value (SV) is
changed. If the Startup tuning (ST) function is used for any equipment which requires a long period of
time for executing the Autotuning (AT) function, no time of executing the Autotuning (AT) function
becomes necessary.
Timing of activating the Startup tuning (ST) can be selected from among the following three types.
- Activate the Startup tuning (ST) function when the power is turned on; when transferred from STOP to RUN; or
when the Set value (SV) is changed.
- Activate the Startup tuning (ST) function when the power is turned on; or when transferred from STOP to RUN.
- Activate the Startup tuning (ST) function when the Set value (SV) is changed.
Activate the Startup tuning (ST) function when the Activate the Startup tuning (ST) function when the Activate the Startup tuning (ST) function when the
power is turned on; or when transferred from STOP Set value (SV) is changed. power is turned on; when transferred from STOP to
to RUN. RUN; or when the Set value (SV) is changed.
Power is turned on or control is changed Set value (SV) is changed. Power is turned on or Set value (SV)
to RUN from STOP. control is changed to is changed.
RUN from STOP.
7-16 IMR01W03-E4
7.2 Operation Mode
This screen is not displayed when set the Automatic temperature rise
group to “0.”
When in Heat/Cool PID control, an Automatic temperature rise only in
the temperature rise direction is enabled.
For details of the Automatic temperature rise learning function, refer to
6.14.4 Automatic temperature rise function (with learning function)
(P. 6-72).
Related parameters
Engineering mode:
• Automatic temperature rise group (P. 7-165)
• Automatic temperature rise dead time (P. 7-167)
• Automatic temperature rise gradient data (P. 7-167)
Description of function
This is the function to find Automatic temperature rise dead time and Automatic temperature rise
gradient data necessary for an Automatic temperature rise. Learning starts if set to “on: Learning” and
changed to control RUN to STOP. After Automatic temperature rise dead time and Automatic
temperature rise gradient data are found, the learning function is deactivated.
Auto/Manual transfer
Use to transfer the Auto mode or Manual mode.
Auto mode: Automatic control is performed.
Manual mode: The Manipulated output value (MV1 or MV2) can be
manually changed. The Manipulated output value can be
changed on the Measured value (PV)/Set value (SV) monitor.
Data range Factory set value
AUTo (AUTo): Auto mode AUTo (AUTo)
MAn (MAn): Manual mode
IMR01W03-E4 7-17
7.2 Operation Mode
Remote/Local transfer
Related parameters
Engineering mode:
• External input type (P. 7-125)
• SV tracking (P. 7-127)
RUN/STOP transfer
7-18 IMR01W03-E4
7. PARAMETER DESCRIPTION
In addition, it is possible to perform Ramp/Soak control by linking each memory area. It is possible to
perform Ramp/Soak control of up to 16 segments (8 steps).
1 segment
IMR01W03-E4 7-19
7.3 Parameter Setting Mode
Control loop break alarm LBA deadband Proportional band Integral time
(LBA) time (LbA) (Lbd) [heat-side] (P) [heat-side] ( I )
Some parameters may not be displayed when the relevant function is not set so as to be
activated or no relevant specification is selected when ordering.
Display returns to the SV setting & monitor mode if no key operation is performed within
1 minute.
7-20 IMR01W03-E4
7.3 Parameter Setting Mode
These screens are not displayed when the type of the Event 1, 2, 3 and 4
is set to “0: None.”
The Event 4 set value (EV4) screen is not displayed when the Event 4 is
used as a “9: Control loop break alarm (LBA).”
For the setting method of Event set value, refer to 6.3.2 Set the event set
value (alarm set value) (P. 6-6).
Related parameters
Engineering mode:
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Event 1 type (P. 7-85) • Event 1 delay timer (P. 7-91)
• Event 2 type (P. 7-95) • Event 2 delay timer (P. 7-100)
• Event 3 type (P. 7-102) • Event 3 delay timer (P. 7-107)
• Event 4 type (P. 7-109) • Event 4 delay timer (P. 7-114)
• Event 1 hold action (P. 7-87) • Force ON of Event 1 action (P. 7-93)
• Event 2 hold action (P. 7-97) • Force ON of Event 2 action (P. 7-101)
• Event 3 hold action (P. 7-104) • Force ON of Event 3 action (P. 7-108)
• Event 4 hold action (P. 7-111) • Force ON of Event 4 action (P. 7-115)
• Event 1 interlock (P. 7-89)
• Event 2 interlock (P. 7-98)
• Event 3 interlock (P. 7-105)
• Event 4 interlock (P. 7-112)
• Event 1 differential gap (P. 7-90)
• Event 2 differential gap (P. 7-99)
• Event 3 differential gap (P. 7-106)
• Event 4 differential gap (P. 7-113)
IMR01W03-E4 7-21
7.3 Parameter Setting Mode
Digital
output MEMORY
DATA
LOCK
Control loop break alarm (LBA) time OPTION
AREA
The LBA time sets the time required for the LBA function to determine there is
a loop failure. When the LBA is output (under alarm status), the LBA function
still monitors the Measured value (PV) variation at an interval of the LBA time.
Data range Factory set value
1 to 7200 seconds 480
oFF (oFF): Unused
The Event 4 set value (EV4) screen is displayed when the Event 4 is used
as a “9: Control loop break alarm (LBA).”
Related parameters
Parameter setting mode:
• LBA deadband (P. 7-23)
Engineering mode:
• Event 4 type (P. 7-109) • Event 4 delay timer (P. 7-114)
• Event 4 interlock (P. 7-112) • Force ON of Event 4 action (P. 7-115)
• Event 4 differential gap (P. 7-113)
Description of function
The Control loop break alarm (LBA) function is used to detect a load (heater) break or a failure in the
external actuator (power controller, magnet relay, etc.), or a failure in the control loop caused by an
input (sensor) break. The LBA function is activated when control output reaches 0 % (low limit with
output limit function) or 100 % (high limit with output limit function). LBA monitors variation of the
Measured value (PV) for the length of LBA time. When the LBA time has elapsed and the PV is still
within the alarm determination range, the LBA will be ON.
[Alarm action]
LBA determination range: Temperature input: 2 °C [2 °F] fixed
Voltage/current input: 0.2 % of span fixed
• When the output reaches 0 % (low limit with output limit function)
For direct action: When the LBA time has passed and the PV has not risen beyond the alarm
determination range, the alarm will be turned on.
For reverse action: When the LBA time has passed and the PV has not fallen below the alarm
determination range, the alarm will be turned on.
• When the output exceeds 100 % (high limit with output limit function)
For direct action: When the LBA time has passed and the PV has not fallen below the alarm
determination range, the alarm will be turned on.
For reverse action: When the LBA time has passed and the PV has not risen beyond the alarm
determination range, the alarm will be turned on.
If the Autotuning function is used, the LBA time is automatically set twice as large as the
Integral time. The LBA setting time will not be changed even if the Integral time is changed.
7-22 IMR01W03-E4
7.3 Parameter Setting Mode
Digital
output MEMORY
DATA
LOCK
LBA deadband OPTION
AREA
The LBA deadband gives a neutral zone to prevent the Control loop break alarm
(LBA) from malfunctioning caused by disturbance.
Data range Factory set value
0 to Input span 0
The Event 4 set value (EV4) screen is displayed when the Event 4 is used
as a “9: Control loop break alarm (LBA).”
Related parameters
Parameter setting mode:
• Control loop break alarm (LBA) time (P. 7-22)
Engineering mode:
• Event 4 type (P. 7-109)
• Event 4 interlock (P. 7-112)
• Event 4 differential gap (P. 7-113)
• Event 4 delay timer (P. 7-114)
• Force ON of Event 4 action (P. 7-115)
Description of function
The LBA may malfunction due to external disturbances. To prevent malfunctioning due to external
disturbance, LBA deadband (LBD) sets a neutral zone in which LBA is not activated. When the
Measured value (PV) is within the LBD area, LBA will not be activated. If the LBD setting is not
correct, the LBA will not work correctly.
Low High
Set value (SV) LBD set value
* TC/RTD input: 0.8 °C [°F] (fixed) Voltage/current input: 0.8 % of span (fixed)
A: During temperature rise: Alarm area During temperature fall: Non-alarm area
B: During temperature rise: Non-alarm area During temperature fall: Alarm area
If the LBA function detects an error occurring in the control loop, but cannot specify the
location, a check of the control loop in order. The LBA function does not detect a location
which causes alarm status. If LBA alarm is ON, check each device or wiring of the control
loop.
Continued on the next page.
IMR01W03-E4 7-23
7.3 Parameter Setting Mode
When AT function is activated or the controller is in STOP mode, the LBA function is not
activated.
If the LBA setting time does not match the controlled object requirements, the LBA setting
time should be lengthened. If setting time is not correct, the LBA will malfunction by turning
on or off at inappropriate times or not turning on at all.
While the LBA is ON (under alarm status), the following conditions cancel the alarm status
and LBA will be OFF.
• The Measured value (PV) rises beyond (or falls below) the LBA determination range
within the LBA time.
• The Measured value (PV) enter within the LBA deadband.
MEMORY
DATA
LOCK
Proportional band [heat-side] AREA
Related parameters
Parameter setting mode:
• Overlap/Deadband (P. 7-29)
Engineering mode:
• Decimal point position (P. 7-71)
• ON/OFF action differential gap (upper),
ON/OFF action differential gap (lower) (P. 7-134)
• Overlap/Deadband reference point (P. 7-144)
7-24 IMR01W03-E4
7.3 Parameter Setting Mode
MEMORY
DATA
LOCK
Integral time [heat-side] AREA
Related parameter
Engineering mode:
• Integral/Derivative time decimal point position (P. 7-133)
MEMORY
DATA
LOCK
Derivative time [heat-side] AREA
Related parameters
Engineering mode:
• Integral/Derivative time decimal point position (P. 7-133)
• Derivative gain (P. 7-133)
IMR01W03-E4 7-25
7.3 Parameter Setting Mode
MEMORY
DATA
LOCK
Control response parameter AREA
The control response for the Set value (SV) change can be selected among Slow,
Medium, and Fast.
Data range Factory set value
0: Slow PID control, Position
1: Medium proportioning PID control: 0
2: Fast Heat/Cool PID control: 2
Description of function
The control response for the Set value (SV) change can be selected among Slow, Medium, and Fast. If
a fast response is required, Fast is chosen. Fast may cause overshoot. If overshoot is critical, Slow is
chosen.
Fast Selected when rise time needs to be shortened (operation needs to started fast).
However in this case, slight overshooting may not be avoided.
Medium Middle between “Fast” and “Slow.”
Overshooting when set to “Medium” becomes less than that when set to “Fast.”
Slow Selected when no overshooting is allowed.
Used when material may be deteriorated if the temperature becomes higher that the set value.
Change
Slow
Time
Set value (SV) change point
7-26 IMR01W03-E4
7.3 Parameter Setting Mode
MEMORY
DATA
LOCK
Proportional band [cool-side] AREA
This is a Proportional band for the cool side in Heat/Cool P, PI, PD or PID
control.
Data range Factory set value
TC/RTD input: 30 (30.0, 30.00)
1 (0.1, 0.01) to Input span (Unit: °C or °F)
Data range varies depending on the Decimal point
position of input (P. 7-71).
Voltage (V)/Current (I) input: 30.0
0.1 to 1000.0 % of input span
MEMORY
DATA
LOCK
Integral time [cool-side] AREA
Related parameters
Engineering mode:
• Control action (P. 7-129)
• Integral/Derivative time decimal point position (P. 7-133)
IMR01W03-E4 7-27
7.3 Parameter Setting Mode
MEMORY
DATA
LOCK
Derivative time [cool-side] AREA
Related parameters
Engineering mode:
• Control action (P. 7-129)
• Integral/Derivative time decimal point position (P. 7-133)
• Derivative gain (P. 7-133)
7-28 IMR01W03-E4
7.3 Parameter Setting Mode
MEMORY
DATA
LOCK
Overlap/Deadband AREA
This is the overlapped range of Proportional bands (on the heat and cool sides)
or the deadband range when Heat/Cool PID control is performed.
Data range Factory set value
TC/RTD input: 0
−Input span to +Input span (Unit: °C or °F)
Voltage (V)/Current (I) input: 0.0
−100.0 to +100.0 % of Input span
Related parameters
Parameter setting mode:
• Proportional band [heat-side] (P. 7-24)
• Proportional band [cool-side] (P. 7-27)
Engineering mode:
• Control action (P. 7-129)
• Overlap/Deadband reference point (P. 7-144)
Description of function
Overlap (OL): Range in which the Proportional band [heat-side] and the Proportional band
[cool-side] are overlapped. If a Measured value (PV) is within the overlapped range,
Manipulated output values (MV1 and MV2) may be simultaneously output.
Deadband (DB): This is a control dead zone existing between the Proportional band [heat-side] and
the Proportional band [cool-side]. If a Measured value (PV) is within the deadband
range, neither the Manipulated output value (MV1) nor the Manipulated output value
(MV2) is output.
If set to minus (-), the proportional band (on the cool side) overlaps with
the proportional band (on the heat side).
Manipulated output
value (MV) Proportional band Proportional band The diagram is an example
[heat-side] [cool-side] when setting 0.0 to the
100 %
Overlap/Deadband
reference point.
For Overlap/Deadband
reference point, refer to
Heat-side Cool-side
P. 7-144.
output value output value
Temperature
0%
Set value
(SV)
OL: Overlap OL DB DB: Deadband
IMR01W03-E4 7-29
7.3 Parameter Setting Mode
Dummy DATA
MEMORY
LOCK
Manual reset AREA
Related parameters
Parameter setting mode:
• Integral time [heat-side] (P. 7-25)
• Integral time [cool-side] (P. 7-27)
Description of function
This is the function used to manually correct the offset when in Proportional (P) control or PD control.
Offset means the deviation of the actual when the Manipulated output value becomes stabilized (stable
state). If the Manual reset value varies, the Manipulated output value also changes.
Temperature
Measured
value (PV)
Measured
value (PV)
Offset
Set value
(SV)
Offset
Manual reset is set.
Time
7-30 IMR01W03-E4
7.3 Parameter Setting Mode
The unit time of the Setting change rate limiter can be change in the
range of 1 to 3600 seconds. The unit time is set on the Setting change rate
limiter unit time (P. 7-169).
Related parameter
Engineering mode:
• Setting change rate limiter unit time (P. 7-169)
Description of function
This function is to allow the Set value (SV) to be automatically changed at specific rates when a new
Set value (SV). SVrU is used when the SV is changed to a higher SV. SVrd is used when the SV is
changed to a lower SV.
SV SV
[Before changing] Decrease gradually
[After changing]
at specific rate
SV Increase gradually SV
[Before changing] at specific rate [After changing]
Time Time
Changing the set value Changing the set value
When the Setting change rate limiter is used, the SV will also ramp up or ramp down by the
function at power-on and operation mode change from STOP to RUN.
If the Autotuning (AT) function is activated while the SV is ramping up or ramping down by
the Setting change rate limiter, AT will starts after the SV finishes ramp-up or ramp-down by
the limiter, and the controller is in PID control mode until AT starts.
When the value of Setting change rate limiter is changed during normal operation, the
ramp-up or ramp-down rate will be changed unless the SV already has finished ramp-up or
ramp-down by the function.
If the rate of Setting change limiter is set to any value other than “OFF (Unused),” the event
re-hold action to be taken by a Set value (SV) change becomes invalid.
IMR01W03-E4 7-31
7.3 Parameter Setting Mode
MEMORY
DATA
LOCK
Area soak time AREA
This is the time required until transferred to the Link area number when
performing Ramp/Soak control.
Data range Factory set value
0 minutes 00 seconds to 199 minutes 59 seconds 0:00
0 hours 00 minutes to 99 hours 59 minutes
Description of function
Area soak time is used for Ramp/Soak control function in conjunction with Link area number and
Setting change rate limiter (up/down).
[Application examples of Area soak time]
Measured value (PV)
Area soak time of
memory area 2
Set value (SV) of
memory area 2 The Area soak time for the
memory area linked last
Area soak time of becomes invalid to continue
Setting change rate limiter
memory area 1 the state of the Set value
(up) of memory area 2
(SV) reached.
Set value (SV) of
memory area 1
Time
Memory area 1 Memory area 2
Time required while the Setting change rate limiter is being operated is not included in the
Area soak time.
The Area soak time can be changed during normal operation with Ramp/Soak control
function, but read the following example carefully how the time change affects Ramp/Soak
control time. For example, the memory area which has 5-minute soak time is executed.
When 3 minutes passed, the Area soak time is changed from 5 minutes to 10 minutes.
The remaining time of the currently executed memory area is computed as follows.
(The new soak time 10 minutes) – (lapsed time 3 minutes) = (remaining time 7 minutes)
The old soak time does not have any effect on remaining time.
Measured value (PV)
Area soak time: Changing
5 minutes
Set value (SV) of
memory area 1
7-32 IMR01W03-E4
7.3 Parameter Setting Mode
MEMORY
DATA
LOCK
Link area number AREA
Memory area numbers for linking the corresponding memory areas are set when
Ramp/Soak control is performed.
Data range Factory set value
1 to 8 oFF (oFF)
oFF (oFF): No link
Related parameter
Parameter setting mode:
• Area soak time (P. 7-32)
Engineering mode:
• Soak time unit (P. 7-169)
Description of function
Link area number is used for Ramp/Soak control function in conjunction with Area soak time and
Setting change rate limiter (up/down).
The Area soak time for the memory area linked last becomes invalid to continue the state of
the Set value (SV) reached.
IMR01W03-E4 7-33
7. PARAMETER DESCRIPTION
Communication speed 2 Data bit configuration 2 Interval time 2 Set lock level
(bPS2) (bIT2) (InT2) (LCK)
SET SET SET SET
key key key key
Some parameters may not be displayed when the relevant function is not set so as to be
activated or no relevant specification is selected when ordering.
Display returns to the SV setting & monitor mode if no key operation is performed within
1 minute.
7-34 IMR01W03-E4
7.4 Setup Setting Mode
HBA1 and HBA2 are to set the set values for the Heater break alarm (HBA)
function.
Data range Factory set value
When the CT type is CTL-6-P-N: oFF (oFF)
0.1 to 30.0 A
oFF (oFF): Not used
However, the numeric value can be changed up to
100.0.
When the CT type is CTL-12-S56-10L-N: oFF (oFF)
0.1 to 100.0 A
oFF (oFF): Not used
These screens are not displayed when the CT assignment is set to “0: None.”
Related parameters
Setup setting mode:
• Heater break determination point 1, Heater break determination point 2 (P. 7-38)
• Heater melting determination point 1, Heater melting determination point 2
(P. 7-39)
Engineering mode:
• Alarm (ALM) lamp lighting condition 2 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• CT1 ratio (P. 7-116)
• CT2 ratio (P. 7-120)
• CT1 assignment (P. 7-117)
• CT2 assignment (P. 7-121)
• Heater break alarm 1 (HBA1) type (P. 7-117)
• Heater break alarm 2 (HBA2) type (P. 7-122)
• Number of heater break alarm 1 (HBA1) delay times (P.7-119)
• Number of heater break alarm 2 (HBA2) delay times (P. 7-122)
IMR01W03-E4 7-35
7.4 Setup Setting Mode
Two types of Heater break alarms, type A and type B, are available. An appropriate type should be
selected depending on the application. (Please refer to “Heater break alarm function” below.)
These parameters, HBA set values (HbA1 and HbA2) are used for both types. However, each type has
different function and care must be used to set an appropriate set value.
Description of function
< Heater break alarm (HBA) type A >
Heater break alarm (HBA) type A can be used with time-proportional control output (Relay contact,
Voltage pulse, Triac or Open collector output). The HBA function monitors the current flowing
through the load by a dedicated Current transformer (CT), compares the measured value with the HBA
set values, and detects a fault in the heating circuit.
Low or No current flow (Heater break, malfunction of the control device, etc.):
When the control output is ON and the CT input value is equal to or less than the Heater break
determination point for the preset number of consecutive sampling cycles, an alarm is activated.
7-36 IMR01W03-E4
7.4 Setup Setting Mode
Low or No current flow (Heater break, malfunction of the control device, etc.)
The alarm determination point (Low) is computed as follows:
[Non-alarm range (Low) width] = (HbL1 or HbL2) × (HbA1 or HbA2)
[Alarm determination point (Low)] = [(HbA1 or HbA2) × (MV1 or MV2)] – [Non-alarm range (Low) width]
When the CT input value is equal to or less than the Heater break determination point for the preset
number of consecutive sampling cycles, an alarm status is produced.
Heater melting
determination point Heater break
(0.0 to 100.0 % of maximum current) determination point
(0.0 to 100.0 % of maximum current)
Alarm range of
Non-alarm range (High) for Low current/
heater melting determination No current Manipulated output value
0 [A]Î of controller
Ï Ï
0 [%] 100 [%]
The current factory set values of HbLs and HbHs are set to 30.0 %. If any of the
following conditions exists, set them to a slightly larger value to prevent a false alarm.
• Heater current values is not proportional to the control output in Phase control.
• There is difference on control output accuracy between the controller and the
operating unit (SCR Power Controller).
• There is a delay on control output between the controller and the operating unit
(SCR Power Controller).
Factory set value of Heater break alarm (HBA) varies with the control output type of CT
assignment.
• Factory set value (CT assignment: OUT1) of Heater break alarm 1 (HBA1) type:
OUT1 output type: Time-proportional control output *: Type A
Continuous control output *: Type B
• Factory set value (CT assignment: None) of Heater break alarm 2 (HBA2) type: Type A
* Time-proportional control output: Relay contact, Voltage pulse, Triac or Open collector output
Continuous control output: Voltage/Current continuous output
IMR01W03-E4 7-37
7.4 Setup Setting Mode
Set the Heater break determination point for the Heater break alarm (HBA)
type B.
Data range Factory set value
Heater break determination point 1: 30.0
0.1 to 100.0 % of Heater break alarm 1 (HBA1) set
value
oFF (oFF): Heater break determination is invalid
Heater break determination point 2: 30.0
0.1 to 100.0 % of Heater break alarm 2 (HBA2) set
value
oFF (oFF): Heater break determination is invalid
Related parameters
Setup setting mode:
• Heater break alarm 1 (HBA1) set value,
Heater break alarm 2 (HBA2) set value (P. 7-35)
• Heater melting determination point 1,
Heater melting determination point 2 (P. 7-39)
Engineering mode:
• CT1 assignment (P. 7-117)
• CT2 assignment (P. 7-121)
• Heater break alarm 1 (HBA1) type (P. 7-117)
• Heater break alarm 2 (HBA2) type (P. 7-122)
• Number of heater break alarm 1 (HBA1) delay times (P. 7-119)
• Number of heater break alarm 2 (HBA2) delay times (P. 7-122)
For the function description, refer to the Heater break alarm 1 (HBA1) set value/Heater
break alarm 2 (HBA2) set value (P.7-35).
7-38 IMR01W03-E4
7.4 Setup Setting Mode
Set the Heater melting determination point for the Heater break alarm (HBA)
type B.
Data range Factory set value
Heater melting determination point 1: 30.0
0.1 to 100.0 % of Heater break alarm 1 (HBA1) set
value
oFF (oFF): Heater melting determination is invalid
Heater melting determination point 2: 30.0
0.1 to 100.0 % of Heater break alarm 2 (HBA2) set
value
oFF (oFF): Heater melting determination is invalid
Related parameters
Setup setting mode:
• Heater break alarm 1 (HBA1) set value,
Heater break alarm 2 (HBA2) set value (P. 7-35)
• Heater break determination point 1,
Heater break determination point 2 (P. 7-38)
Engineering mode:
• CT1 assignment (P. 7-117)
• CT2 assignment (P. 7-121)
• Heater break alarm 1 (HBA1) type (P. 7-117)
• Heater break alarm 2 (HBA2) type (P. 7-122)
• Number of heater break alarm 1 (HBA1) delay times (P. 7-119)
• Number of heater break alarm 2 (HBA2) delay times (P. 7-122)
For the function description, refer to the Heater break alarm 1 (HBA1) set value/Heater
break alarm 2 (HBA2) set value (P.7-35).
IMR01W03-E4 7-39
7.4 Setup Setting Mode
DATA
LOCK
PV bias
PV bias adds bias to the Measured value (PV). The PV bias is used to
compensate the individual variations of the sensors or correct the difference
between the Measured value (PV) of other instruments.
Data range Factory set value
−Input span to +Input span 0
DATA
LOCK
PV digital filter
This item is the time of the first-order lag filter to eliminate noise against the
measured input.
Data range Factory set value
0.1 to 100.0 seconds oFF (oFF)
oFF (oFF): Unused
DATA
LOCK
PV ratio
7-40 IMR01W03-E4
7.4 Setup Setting Mode
DATA
LOCK
PV low input cut-off
PV low input cut-off is used with Square root extraction function. The
Measured value less than the PV low input cut-off is ignored to prevent control
disturbance caused by input variation at Low measured value range.
Data range Factory set value
0.00 to 25.00 % of input span 0.00
Related parameter
Engineering mode:
• Square root extraction (P. 7-75)
Description of function
When input signal square root extraction is used for in flow control, etc., the Square root extraction
result varies widely at the Low measured value range. The Measured value less than the PV low input
cut-off is ignored to compute control output in order to prevent control disturbance caused by input
variation at Low measured value range.
Output
100 %
70.7 %
50 %
Input
0% 25 % 50 % 100 %
IMR01W03-E4 7-41
7.4 Setup Setting Mode
DATA
LOCK
RS bias
DATA
LOCK
RS digital filter
This item is the time of the first-order lag filter to eliminate noise against the
remote setting input.
Data range Factory set value
0.1 to 100.0 seconds oFF (oFF)
oFF (oFF): Unused
DATA
LOCK
RS ratio
7-42 IMR01W03-E4
7.4 Setup Setting Mode
DATA
LOCK
Proportional cycle time [heat-side]
Proportional cycle time is to set control cycle time for time based control output
such as voltage pulse for SSR, triac, relay and open-collector output.
When in Heat/Cool PID control, it becomes the Proportional cycle time on the
heat-side.
Data range Factory set value
0.1 to 100.0 seconds Relay contact output (M):
20.0
Voltage pulse output (V),
Triac output (T) and
Open-collector output (D):
2.0
DATA
LOCK
Proportional cycle time [cool-side]
IMR01W03-E4 7-43
7.4 Setup Setting Mode
Device address 1: Device address 1 is used to set the slave address of the
controller for Communication 1 function.
Device address 2: Device address 2 is used to set the slave address of the
controller for Communication 2 function.
Device address 2 is also used for the address setting when
the Intercontroller communication function is used.
Data range Factory set value
0 to 99 0
Do not use the same device address for more than one controller in
multi-drop connection. Each controller must have a unique address
in multi-drop connection.
When using the Intercontroller communication function, set Device
address 2 to any number in the range of 0 to 31.
In addition, always set the address of each controller to the number
in succession starting from 0.
In Modbus communication, two-way communication is not possible
when the address is 0.
For details of the Intercontroller communication function, refer to 6.14
Group Operation by the Intercontroller Communication (P. 6-60).
For details of the communication function, refer to separate
Communication Instruction Manual (IMR01W04-E).
7-44 IMR01W03-E4
7.4 Setup Setting Mode
8n1 8 1 Without
8n2 8 2 Without
8E1 8 1 Even
Selectable
8E2 8 2 Even
8o1 8 1 Odd
8o2 8 2 Odd
Selectable
7n1 7 1 Without
7n2 7 2 Without
7E1 7 1 Even
Invalid
7E2 7 2 Even
7o1 7 1 Odd
7o2 7 2 Odd
IMR01W03-E4 7-45
7.4 Setup Setting Mode
7-46 IMR01W03-E4
7.4 Setup Setting Mode
Dummy title
Set lock level
The Set lock level restricts parameter setting changes by key operation (Set data
lock function).
This function prevents the operation from making errors during operation.
Setting data
Parameters other than Set value (SV) and Event set
value (EV1 to EV4):
0: Unlock
1: Lock
In the Set lock level, data lock is not possible for following parameters.
• Memory area selection (SV setting & monitor mode),
• Parameter of Function block number F10 to F91 (Engineering mode)
Set lock level can be changed in both RUN and STOP mode.
IMR01W03-E4 7-47
7. PARAMETER DESCRIPTION
! WARNING
Parameters in the Engineering mode should be set according to the application
before setting any parameter related to operation. Once the parameters in the
Engineering mode are set correctly, no further changes need to be made to
parameters for the same application under normal conditions. If they are
changed unnecessarily, it may result in malfunction or failure of the instrument.
RKC will not bear any responsibility for malfunction or failure as a result of
improper changes in the Engineering mode.
Parameters in Engineering mode are settable only when the controller is in STOP mode.
However, only checking can be made even in the RUN state.
All parameters of the Engineering mode are displayed regardless of the instrument specification.
Function block 10 STOP display Bar graph display Bar graph display PV flashing display
(F10.) (SPCH) (dE) resolution (dEUT) at input error (dSoP)
Function block 11 Direct key 1 Direct key 2 Direct key 3 Direct key type
(F11.) (Fn1) (Fn2) (Fn3) (Fn)
Function block 21
(F21.)
7-48 IMR01W03-E4
7.5 Engineering Mode
DOWN UP
key key
Function block 21 Input type Display unit Decimal point Input scale high
(F21.) (InP) (UnIT) position (PGdP) (PGSH)
(P. 7-69)
(P.7-69) (P.7-71) (P.7-71) (P.7-72)
Input scale low Input error determination Input error determination Burnout direction
(PGSL) point (high) (PoV) point (low) (PUn) (boS)
DOWN UP
key key (P.7-72) (P.7-74) (P.7-74) (P.7-75)
SET SET
key key Return to F22.
screen.
(P. 7-77)
DOWN UP (P.7-77)
key key
Function block 23 Digital input (DI)
(F23.) assignment (dISL)
SET SET
key key Return to F23.
screen.
(P. 7-78)
DOWN UP (P.7-78)
key key
Function block 30 Output assignment Timer 1 Timer 2 Timer 3
(F30.) (LoGC) (oTT1) (oTT2) (oTT3)
(P. 7-79)
(P.7-79) (P.7-80) (P.7-80) (P.7-80)
DOWN UP
key key
(P.7-80) (P.7-80) (P.7-81) (P.7-81)
Output status at
STOP mode (SS)
SET
key Return to F30.
screen.
IMR01W03-E4 7-49
7.5 Engineering Mode
DOWN UP
key key
(P. 7-85)
(P.7-85) (P.7-87) (P.7-89) (P.7-90)
(P.7-91) (P.7-93)
Function block 42 Event 2 type Event 2 hold action Event 2 interlock Event 2
(F42.) (ES2) (EHo2) (EIL2) differential gap (EH2)
(P. 7-95)
(P.7-95) (P.7-97) (P.7-98) (P.7-99)
(P.7-100) (P.7-101)
Function block 43 Event 3 type Event 3 hold action Event 3 interlock Event 3
(F43.) (ES3) (EHo3) (EIL3) differential gap (EH3)
(P. 7-102)
(P.7-102) (P.7-104) (P.7-105) (P.7-106)
(P.7-107) (P.7-108)
Function block 44
(F44.)
7-50 IMR01W03-E4
7.5 Engineering Mode
Down Up
key key
Function block 44 Event 4 type Event 4 hold action Event 4 interlock Event 4 differential gap
(F44.) (ES4) (EHo4) (EIL4) (EH4)
(P.7-109)
(P.7-109) (P.7-111) (P.7-112) (P.7-113)
(P.7-114) (P.7-115)
Number of heater
Function block 45 CT1 ratio CT1 assignment Heater break alarm 1 break alarm 1 (HBA1)
(F45.) (CTr1) (CTA1) (HBA1) type (HbS1) delay times (HbC1)
Function block 50 Hot/Cold start Start determination External input type Master channel
(F50.) (Pd) point (PdA) (CAM) selection (MCH)
(P.7-123)
Function block 51
(F51.)
IMR01W03-E4 7-51
7.5 Engineering Mode
Down Up
key key
Integral/derivative time ON/OFF action
Function block 51 Control action decimal point position Derivative gain differential gap
(F51.) (oS) (IddP) (dGA) (upper) (oHH)
(P.7-129)
(P.7-129) (P.7-133) (P.7-133) (P.7-134)
Manipulated output Manipulated output Output change rate Output change rate
value (MV1) at value (MV2) at limiter (up) [MV1] limiter (down) [MV1]
STOP mode (rMV1) STOP mode (rMV2) (orU) (ord)
Down UP
key key
(P.7-136) (P.7-136) (P.7-137) (P.7-137)
Output limiter high Output limiter low Power feed forward Power feed forward
[MV2] (oLH2) [MV2] (oLL2) selection (PFF) gain (PFFS)
Undershoot
Derivative action suppression factor Overlap/Deadband
(dTP) (US) reference point (dbPA)
Function block 52
(F52.)
7-52 IMR01W03-E4
7.5 Engineering Mode
DOWN UP
key key
Output value with
Function block 52 AT bias AT cycles AT differential gap AT turned on
(F52.) (ATb) (ATC) time (ATH) (ATon)
(P.7-146)
Output value with Proportional band Proportional band Integral time limiter
AT turned off limiter (high) limiter (low) (high) [heat-side]
(AToF) [heat-side] (PLH) [heat-side] (PLL) (ILH)
DOWN UP
key key
(P.7-151) (P.7-152) (P.7-152) (P.7-153)
Proportional band Integral time limiter Integral time limiter Derivative time limiter
limiter (low) (high) [cool-side] (low) [cool-side] (high) [cool-side]
[cool-side] (PcLL) (IcLH) (IcLL) (dcLH)
(P.7-158)
Function block 54
(F54.) (P.7-161) (P.7-161) (P.7-162) (P.7-162)
IMR01W03-E4 7-53
7.5 Engineering Mode
DOWN UP
key key
ST proportional ST integral time ST derivative time
Function block 54 ST start condition band adjusting adjusting factor adjusting factor
(F54.) (STS) factor (STPK) (STIK) (STdK)
Display returns to the SV setting & monitor mode if no key operation is performed within
1 minute (except during the Feedback adjustment or the Power feed forward input value
monitor display).
To return to the SV setting & monitor mode, press the shift key while pressing the SET key.
7-54 IMR01W03-E4
7.5 Engineering Mode
IMR01W03-E4 7-55
7.5 Engineering Mode
7-56 IMR01W03-E4
7.5 Engineering Mode
IMR01W03-E4 7-57
7.5 Engineering Mode
7-58 IMR01W03-E4
7.5 Engineering Mode
IMR01W03-E4 7-59
7.5 Engineering Mode
• If the position of the decimal point is set to any digit exceeding the input range, limited the
maximum or minimum value of each input type.
Example: When RTD input is selected for Input type (InP), and Input scale low (PGSL) is
−200 °C, the Decimal point position is changed from 1 to 2:
(PGSL) (PGSL)
Input scale low becomes Maximum value
Input type Range
the minimum value of the or minimum value
selected input range, −100.00 to +100.00 °C of the selected
because -200.00 is out of Pt100
−200.0 to +850.0 °C input range
the display range.
• When a number of decimal places for the set value is reduced due to the decimal point change, the
set value is rounded off to the first decimal place and will be displayed without any decimal place.
Example: When the Decimal point position is changed from 1 (one decimal places) to 0 (no
decimal place) and Input scale high (PGSH) is 849.9:
(PGSH) (PGSH)
7-60 IMR01W03-E4
7.5 Engineering Mode
Mode Description
Engineering mode Integral time limiter (high) [heat-side]
Integral time limiter (low) [heat-side]
Derivative time limiter (high) [heat-side]
Derivative time limiter (low) [heat-side]
Integral time limiter (high) [cool-side]
Integral time limiter (low) [cool-side]
Derivative time limiter (high) [cool-side]
Derivative time limiter (low) [cool-side]
Parameter setting mode Integral time [heat-side]
Derivative time [heat-side]
Integral time [cool-side]
Derivative time [cool-side]
IMR01W03-E4 7-61
7.5 Engineering Mode
F10.
STOP display
STOP message for control STOP mode can be displayed either on the upper
display or the lower display.
SPCH is to select the display to show the STOP message.
Data range Factory set value
0: Displays on the Measured value (PV) unit 1
1: Displays on the Set value (SV) unit
Description of function
There are four different Characters for STOP mode depending on how to be transferred from RUN to
STOP.
For the differences in the STOP (control stop) state, refer to 6.14.3 Group RUN/STOP
function (P. 6-63).
7-62 IMR01W03-E4
7.5 Engineering Mode
F10. CT
input
Related parameter
Engineering mode:
• Bar graph display resolution (P. 7-65)
Description of function
Bar graph display explanation:
IMR01W03-E4 7-63
7.5 Engineering Mode
(5) Current transformer 1 (CT1) input value or Current transformer 2 (CT2) input value
Displays the input value (current value) of CT1 or CT2.
A display resolution per dot is settable from 1 to 100.
The display resolution can be set in the Bar graph display resolution (dEUT). (Refer to P. 7-65)
0.0 A 15.0 A 30.0 A
[Display example]]
7-64 IMR01W03-E4
7.5 Engineering Mode
F10. CT
input
Use to set the bar graph display resolution for the deviation, Current transformer
1 (CT1) or Current transformer 2 (CT2) display. Set several digits per 1 dot of
the bar graph.
Data range Factory set value
1 to 100 digit/dot 100
Related parameter
Engineering mode:
• Bar graph display (P. 7-63)
IMR01W03-E4 7-65
7.5 Engineering Mode
F10.
PV flashing display at input error
It can be so set that the PV display does not flash if not required. The Measured
value (PV) of this instrument flashes in the range of an “input span of 5 %”
if exceeding the input range.
Data range Factory set value
0: Flashing display 0
1: Non-flashing display
Underscale Over-scale
flashing display flashing display
However, if the Input error determination point (low) or the Input error determination point
(high) is set within the input range, up to ±5 % of input span from the Input error
determination point (low) or (high) becomes the PV flashing display range.
7-66 IMR01W03-E4
7.5 Engineering Mode
F11.
Direct key 1
Related parameter
Engineering mode:
• Direct key type (P. 7-68)
F11.
Direct key 2
Related parameter
Engineering mode:
• Direct key type (P. 7-68)
IMR01W03-E4 7-67
7.5 Engineering Mode
F11.
Direct key 3
Related parameter
Engineering mode:
• Direct key type (P. 7-68)
F11.
Direct key type
Content of Type 1 or 2
Direct key type Direct key1 Direct key2 Direct key3
Type 1 A/M transfer key MONI key AREA key
Type 2 A/M transfer key R/L transfer key R/S transfer key
A/M: Auto/Manual R/L: Remote/Local R/S: RUN/STOP
Related parameters
Engineering mode:
• Direct key 1 (P. 7-67)
• Direct key 2 (P. 7-67)
• Direct key 3 (P. 7-68)
7-68 IMR01W03-E4
7.5 Engineering Mode
F21.
Input type
IMR01W03-E4 7-69
7.5 Engineering Mode
As the Decimal point position, Input scale high and Input scale low are
initialized if the input type is changed, it is necessary to conduct the
re-setting.
A value of “3 % of input span” is automatically set at the Start determination
point.
For the parameters which will be initialized if the input type is changed,
refer to 7.5.2 Precaution against parameter change (P. 7-55).
Related parameters
Engineering mode:
• Display unit (P. 7-71)
• Decimal point position (P. 7-71)
• Input scale high, Input scale low (P. 7-72)
Hardware selection
The Voltage (low) or (high) input group is selected by the input select switch (for Measured input) at
the side of the instrument. Turn the Measured input switch by a small screwdriver.
7-70 IMR01W03-E4
7.5 Engineering Mode
F21.
Display unit
Use to select the temperature unit for Thermocouple (TC) and RTD inputs.
Data range Factory set value
0: °C 0
1: °F
F21.
Decimal point position
Related parameters
Engineering mode:
• Input type (P. 7-69)
• Input scale high, Input scale low (P. 7-72)
IMR01W03-E4 7-71
7.5 Engineering Mode
F21.
Input scale high
Input scale low
Use to set the high limit and low limit of the input scale range.
Data range Factory set value
Input scale high Maximum value of the
TC/RTD inputs: selected input range
Input scale low to Maximum value of the selected
input range
Voltage (V)/Current (I) inputs: 100.0
−19999 to +19999 (Varies with the setting of the
decimal point position)
Input scale low Minimum value of the
TC/RTD inputs: selected input range
Minimum value of the selected input range to
Input scale high
Voltage (V)/Current (I) inputs: 0.0
−19999 to +19999 (Varies with the setting of the
decimal point position)
When a Voltage/Current input type is selected, the input scale high limit
can be set lower than the input scale low limit.
(Input scale high limit < Input scale low limit)
Related parameters
Engineering mode:
• Input type (P. 7-69) • Decimal point position (P. 7-71)
Description of function
The input range can be changed for temperature input.
For Voltage/Current input, display scaling can be made in the range of −19999 to +19999.
Example (temperature input): When the range of −200.0 to +800.0 °C for Thermocouple
Type K is changed to 0.0 to 400.0 °C
Minimum value of the Maximum value of the
selected input range selected input range
−200.0 °C +800.0 °C
Input range
Input span
1000.0 °C
Input span
400.0 °C
7-72 IMR01W03-E4
7.5 Engineering Mode
Scale change
Input scale low Input scale high Input scale low Input scale high
0.0 100.0 0.0 50.0
When the voltage input is 1 V: Displays the “0.0” to the SV display. When the voltage input is 1 V: Displays the “0.0” to the SV display.
When the voltage input is 5 V: Displays the “100.0” to the SV display. When the voltage input is 5 V: Displays the “50.0” to the SV display.
IMR01W03-E4 7-73
7.5 Engineering Mode
F21.
Input error determination point (high)
Input error determination point (low)
If the Measured value (PV) is above the Input error determination point (high)
or below the Input error determination point (low), Action (high) at input error
or Action (low) at input error will be taken.
Data range Factory set value
Input error determination point (high) TC/RTD inputs:
Input scale low − (5 % of input span) to Input scale high + (5 % of
Input scale high + (5 % of input span) input span)
Voltage (V)/Current (I)
inputs: 105.0
Input error determination point (low) TC/RTD inputs:
Input scale low − (5 % of input span) to Input scale low − (5 % of
Input scale high + (5 % of input span) input span)
Voltage (V)/Current (I)
inputs: −5.0
Related parameters
Engineering mode:
• Action (high) at input error, Action (low) at input error (P. 7-135)
• Manipulated output value at input error (P. 7-136)
7-74 IMR01W03-E4
7.5 Engineering Mode
F21.
Burnout direction
Use to select Burnout direction in input break. When input break is detected by
the controller, the measured value go either Upscale or Downscale according to
the Burnout direction setting.
Data range Factory set value
0: Upscale 0
1: Downscale
The Burnout direction setting are effective only for Thermocouple input
and Voltage (low) input.
For the following types of input, the action when an input break occurs is
fixed, regardless of the Burnout direction setting.
RTD input: Upscale
Voltage (high) input: Downscale (display of about 0 V)
Current input: Downscale (display of about 0 mA)
F21.
Square root extraction
Use to select Use/Unuse of the Square root extraction for the measured value.
Data range Factory set value
0: Unused 0
1: Used
Related parameter
Setup setting mode:
• PV low input cut-off (P. 7-41)
Description of function
The controller can receive the input signal directly from a differential pressure type flow transmitter
by using Square root extraction function without using a square root extractor.
IMR01W03-E4 7-75
7.5 Engineering Mode
F21.
Power supply frequency
Use to select the Power supply frequency of the controller suited to the
application. If the display on the screen flickers, set the value to the same value
as the power frequency used.
Data range Factory set value
0: 50 Hz 0
1: 60 Hz
F21.
Sampling cycle
7-76 IMR01W03-E4
7.5 Engineering Mode
F22.
Remote setting input type
Hardware selection
The Voltage (low) or (high) input group is selected by the input select switch (for Remote setting (RS)
input) at the side of the instrument. Turn the Remote setting (RS) input switch by a small screwdriver.
IMR01W03-E4 7-77
7.5 Engineering Mode
F23.
Digital input (DI) assignment
Use to assign the function (Memory area, Operation mode) for the Digital
inputs (DI 1 to DI 7).
Data range Factory set value
1 to 8 1
(For details, refer to the following table.)
* Only when ZK-1165 specification was specified, memory area transfer is possible without area set input.
For memory area transfer by ZK-1165 specification, refer to ZK-1165 Specification (IMR01W08-E).
7-78 IMR01W03-E4
7.5 Engineering Mode
F30. Digital
output
This is used to assign the Output function (Control output, Event output, etc.)
for the Output (OUT1 and OUT2) and the Digital output (DO1 to DO4).
Data range Factory set value
1 to 7 2
(For details, refer to table 1.) If an output assignment is
specified when the order is
placed, the factory set value will
be the specified value.
Related parameters
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Alarm (ALM) lamp lighting condition 2 (P. 7-81)
• Event 1 type (P. 7-85) • Event 3 type (P. 7-102)
• Event 2 type (P. 7-95) • Event 4 type (P. 7-109)
• CT1 assignment (P. 7-117)
• CT2 assignment (P. 7-121)
Table 1: Output assignment
Set value OUT1 OUT2 DO1 DO2 DO3 DO4
1 MV1 MV2 EV1 EV2 EV3 EV4
2 MV1 MV2 EV1 EV2 EV3 HBA1, HBA2
3 MV1 MV2 EV1 EV2 HBA1, HBA2 FAIL
4 MV1 MV2 EV1 HBA1, HBA2 EV3 EV4
5 MV1 HBA1, HBA2 EV1 EV2 EV3 EV4
6 MV1 HBA1, HBA2 EV1 EV2 EV3 FAIL
7 MV1 FAIL EV1 EV2 EV3 EV4
MV1: Manipulated output (control output) [heat-side] EV1: Event 1 EV3: Event 3 HBA1: Heater break alarm 1 FAIL: FAIL output
MV2: Manipulated output (control output) [cool-side] EV2: Event 2 EV4: Event 4 HBA2: Heater break alarm 2
IMR01W03-E4 7-79
7.5 Engineering Mode
F30.
Timer 1 Timer 3
Timer 2 Timer 4
F30. Digital
output
Energized/De-energized OPTION
Use to select the Energized or De-energized for the Digital output 1 to 4 (DO1 to DO4).
However, the FAIL alarm is fixed to De-energized.
(When at FAIL alarm occurrence: Contact opened)
Related parameters
Engineering mode:
• Output assignment (P. 7-79) • Event 3 type (P. 7-102)
• Event 1 type (P. 7-85) • Event 4 type (P. 7-109)
• Event 2 type (P. 7-95)
Description of function
Energized: Relay contact is closed under the event or alarm status.
De-energized: Relay contact opens under the event or alarm status.
Diagram for explaining operation (At power-ON)
Non-event status Event status Non-event status Event status
De-
Energized energized
7-80 IMR01W03-E4
7.5 Engineering Mode
F30.
Alarm (ALM) lamp lighting condition 1 CT
input
Related parameters
Engineering mode:
• Output assignment (P. 7-79)
• Event 1 type (P. 7-85)
• Event 2 type (P. 7-95)
• Event 3 type (P. 7-102)
• Event 4 type (P. 7-109)
• CT1 assignment (P. 7-117)
• CT2 assignment (P. 7-121)
IMR01W03-E4 7-81
7.5 Engineering Mode
F30.
Output status at STOP mode
Related parameters
Engineering mode:
• Output assignment (P. 7-79)
• Transmission output type (P. 7-83)
• Event 1 type (P. 7-85)
• Event 2 type (P. 7-95)
• Event 3 type (P. 7-102)
• Event 4 type (P. 7-109)
• CT1 assignment (P. 7-117)
• CT2 assignment (P. 7-121)
7-82 IMR01W03-E4
7.5 Engineering Mode
F33. AO
Related parameters
Engineering mode:
• Output status at STOP mode (P. 7-82)
• Transmission output scale high (P. 7-84)
• Transmission output scale low (P. 7-84)
Description of function
The Transmission output (analog output) is the function of outputting the state of Measured value
(PV), Set value (SV), Deviation value, Manipulated output value or Remote setting (RS) input value
as a Voltage or Current signal. It is possible to record the state of Measured value (PV) or Set value
(SV) when connected to a recorder.
IMR01W03-E4 7-83
7.5 Engineering Mode
F33.
Transmission output scale high AO
Use to set a scale high limit value or low limit value of the Transmission output.
Data range Factory set value
When the transmission type is the Measured value Transmission output scale
(PV), Set value (SV) monitor, Set value (SV) or high: Input scale high
Remote setting (RS) input value:
Input scale low to Input scale high
When the transmission type is the deviation value: Transmission output scale
−Input span to +Input span low: Input scale low
When the transmission type is the Manipulated output
value (MV1) or Manipulated output value (MV2).
−5.0 to +105.0 %
The Decimal point position is the same as Decimal point position (PGdP)
of the input.
Related parameters
Engineering mode:
• Output status at STOP mode (P. 7-82)
• Transmission output type (P. 7-83)
Description of function
This is the function of scaling the output range for the content of transmission selected by the
Transmission output type (Ao).
+1372 °C
−200 °C
Current output
4 mA 20 mA
7-84 IMR01W03-E4
7.5 Engineering Mode
F41.
Event 1 type
Related parameters
Parameter setting mode:
• Event 1 set value (P. 7-21)
IMR01W03-E4 7-85
7.5 Engineering Mode
Description of function
Diagrams of the event action type are shown in the following.
ON: Event action turned on
OFF: Event action turned off
( : Set value (SV) : Event set value ☆: Event differential gap)
Deviation action:
If the Deviation (PV – SV) reaches the Event set value, Event ON occurs.
1: Deviation high (using SV monitor value)
(Event set value is greater than 0.) (Event set value is less than 0.)
OFF ☆ ON OFF ☆ ON
PV PV
Low High Low High
OFF ☆ ON ON ☆ OFF
MV MV
Low High Low High
7-86 IMR01W03-E4
7.5 Engineering Mode
F41.
Event 1 hold action
Related parameters
Parameter setting mode:
• Event 1 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 1 type (P. 7-85)
• Event 1 interlock (P. 7-89)
• Event 1 differential gap (P. 7-90)
• Event 1 delay timer (P. 7-91)
• Force ON of Event 1 action (P. 7-93)
Description of function
(1) Hold action
When Hold action is ON, the event action is suppressed at start-up or STOP to RUN until the
Measured value has entered the non-event range.
IMR01W03-E4 7-87
7.5 Engineering Mode
Time Time
The Re-hold action is invalid for any of the following. However, the Hold action is
valid.
• When Setting change rate limiter other than “OFF (Unused)” are set
• When Remote/Local transfer is the remote mode
7-88 IMR01W03-E4
7.5 Engineering Mode
F41.
Event 1 interlock
Related parameters
Parameter setting mode:
• Event 1 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 1 type (P. 7-85)
• Event 1 hold action (P. 7-87)
• Event 1 differential gap (P. 7-90)
• Event 1 delay timer (P. 7-91)
• Force ON of Event 1 action (P. 7-93)
Description of function
The Event interlock function is used to hold the event state even if the Measured value (PV) is out of
the event area after its entry into the area once.
[Example] When the Event interlock function is used for deviation high
Time
IMR01W03-E4 7-89
7.5 Engineering Mode
F41. Digital
output
Related parameters
Parameter setting mode:
• Event 1 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 1 type (P. 7-85)
• Event 1 hold action (P. 7-87)
• Event 1 interlock (P. 7-89)
• Event 1 delay timer (P. 7-91)
• Force ON of Event 1 action (P. 7-93)
Description of function
It prevents chattering of event output due to the measured value fluctuation around the Event set value.
Time Time
Event status OFF ON OFF Event status OFF ON OFF
7-90 IMR01W03-E4
7.5 Engineering Mode
F41. Digital
output
Event 1 delay timer is to set an output delay time for event outputs.
Data range Factory set value
0.0 to 600.0 seconds 0.0
Related parameters
Parameter setting mode:
• Event 1 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 1 type (P. 7-85)
• Event 1 hold action (P. 7-87)
• Event 1 interlock (P. 7-89)
• Event 1 differential gap (P. 7-90)
• Force ON of Event 1 action (P. 7-93)
Description of function
When an event condition becomes ON status, the output is suppressed until the Delay timer set time
elapses. After the time is up, if the event output is still ON status, the output will be produced.
Example: When the setting of Event 1 delay timer is 50.0 seconds
Measured value (PV)
Event state Î
Non-event state Î
Event 1 Event 1
delay timer delay timer
(50.0 seconds) (50.0 seconds)
Event output ON Î
IMR01W03-E4 7-91
7.5 Engineering Mode
The Event delay timer is also activated for the following cases.
• When set to the event state simultaneously with power turned on
• When set to the event state simultaneously with control changed to RUN (control start)
from STOP (control stop).
In the event wait state, no event output is turned on even after the Event delay timer preset
time has elapsed.
The Event delay timer is reset for the following cases.
• When power failure occurs while the Event delay timer is being activated
• When control is changed to STOP (control stop) from RUN (control start) while the Event
delay timer is being activated
7-92 IMR01W03-E4
7.5 Engineering Mode
F41. Digital
output
Select the operation state that is output (force ON) as the event action.
Related parameters
Engineering mode:
• Input error determination point (high),
Input error determination point (low) (P. 7-74)
IMR01W03-E4 7-93
7.5 Engineering Mode
Description of function
Event action at input error:
Example: Input range: 0 to 400 °C
Input error determination point (high): 300 °C
Input error determination point (low): 50 °C
Differential gap
(0.1 % of span)
0 °C 50 °C 300 °C 400 °C
“0: Invalid”: The event output is produced depending on the selected event action status.
“1: Valid”: The event output is forcibly turned on regardless of the event action status.
7-94 IMR01W03-E4
7.5 Engineering Mode
F42.
Event 2 type
Related parameters
Parameter setting mode:
• Event 2 set value (P. 7-21)
IMR01W03-E4 7-95
7.5 Engineering Mode
Engineering mode
• Output assignment (P. 7-79)
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 2 hold action (P. 7-97)
• Event 2 interlock (P. 7-98)
• Event 2 differential gap (P. 7-99)
• Event 2 delay timer (P. 7-100)
• Force ON of Event 2 action (P. 7-101)
Description of function
For function description, refer to Event 1 type (P. 7-85).
7-96 IMR01W03-E4
7.5 Engineering Mode
F42.
Event 2 hold action
Related parameters
Parameter setting mode:
• Event 2 set value (P. 7-21)
Engineering mode
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 2 type (P. 7-95)
• Event 2 interlock (P. 7-98)
• Event 2 differential gap (P. 7-99)
• Event 2 delay timer (P. 7-100)
• Force ON of Event 2 action (P. 7-101)
Description of function
For function description, refer to Event 1 hold action (P. 7-87).
IMR01W03-E4 7-97
7.5 Engineering Mode
F42.
Event 2 interlock
Related parameters
Parameter setting mode:
• Event 2 set value (P. 7-21)
Engineering mode
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 2 type (P. 7-95)
• Event 2 hold action (P. 7-97)
• Event 2 differential gap (P. 7-99)
• Event 2 delay timer (P. 7-100)
• Force ON of Event 2 action (P. 7-101)
Description of function
For function description, refer to Event 1 interlock (P. 7-89).
7-98 IMR01W03-E4
7.5 Engineering Mode
F42. Digital
output
Related parameters
Parameter setting mode:
• Event 2 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 2 type (P. 7-95)
• Event 2 hold action (P. 7-97)
• Event 2 interlock (P. 7-98)
• Event 2 delay timer (P. 7-100)
• Force ON of Event 2 action (P. 7-101)
Description of function
For function description, refer to Event 1 differential gap (P. 7-90).
IMR01W03-E4 7-99
7.5 Engineering Mode
F42. Digital
output
Event 2 delay timer is to set an output delay time for event outputs.
Data range Factory set value
0.0 to 600.0 seconds 0.0
Related parameters
Parameter setting mode:
• Event 2 set value (P. 7-21)
Engineering mode
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 2 type (P. 7-95)
• Event 2 hold action (P. 7-97)
• Event 2 interlock (P. 7-98)
• Event 2 differential gap (P. 7-99)
• Force ON of Event 2 action (P. 7-101)
Description of function
For function description, refer to Event 1 delay timer (P. 7-91).
7-100 IMR01W03-E4
7.5 Engineering Mode
F42. Digital
output
Select the operation state that is output (force ON) as the event action.
Related parameters
Engineering mode:
• Input error determination point (high),
Input error determination point (low) (P. 7-74)
Description of function
For function description, refer to Force ON of Event 1 action (P. 7-93).
IMR01W03-E4 7-101
7.5 Engineering Mode
F43.
Event 3 type
Related parameters
Parameter setting mode:
• Event 3 set value (P. 7-21)
7-102 IMR01W03-E4
7.5 Engineering Mode
Engineering mode:
• Output assignment (P. 7-79)
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 3 hold action (P. 7-104)
• Event 3 interlock (P. 7-105)
• Event 3 differential gap (P. 7-106)
• Event 3 delay timer (P. 7-107)
• Force ON of Event 3 action (P. 7-108)
Description of function
For function description, refer to Event 1 type (P. 7-85).
IMR01W03-E4 7-103
7.5 Engineering Mode
F43.
Event 3 hold action
Related parameters
Parameter setting mode:
• Event 3 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 3 type (P. 7-102)
• Event 3 interlock (P. 7-105)
• Event 3 differential gap (P. 7-106)
• Event 3 delay timer (P. 7-107)
• Force ON of Event 3 action (P. 7-108)
Description of function
For function description, refer to Event 1 hold action (P. 7-87).
7-104 IMR01W03-E4
7.5 Engineering Mode
F43.
Event 3 interlock
Related parameters
Parameter setting mode:
• Event 3 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 3 type (P. 7-102)
• Event 3 hold action (P. 7-104)
• Event 3 differential gap (P. 7-106)
• Event 3 delay timer (P. 7-107)
• Force ON of Event 3 action (P. 7-108)
Description of function
For function description, refer to Event 1 interlock (P. 7-89).
IMR01W03-E4 7-105
7.5 Engineering Mode
F43. Digital
output
Related parameters
Parameter setting mode:
• Event 3 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 3 type (P. 7-102)
• Event 3 hold action (P. 7-104)
• Event 3 interlock (P. 7-105)
• Event 3 delay timer (P. 7-107)
• Force ON of Event 3 action (P. 7-108)
Description of function
For function description, refer to Event 1 differential gap (P. 7-90).
7-106 IMR01W03-E4
7.5 Engineering Mode
F43. Digital
output
Event 3 delay timer is to set an output delay time for event outputs.
Data range Factory set value
0.0 to 600.0 seconds 0.0
Related parameters
Parameter setting mode:
• Event 3 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 3 type (P. 7-102)
• Event 3 hold action (P. 7-104)
• Event 3 interlock (P. 7-105)
• Event 3 differential gap (P. 7-106)
• Force ON of Event 3 action (P. 7-108)
Description of function
For function description, refer to Event 1 delay timer (P. 7-91).
IMR01W03-E4 7-107
7.5 Engineering Mode
F43. Digital
output
Select the operation state that is output (force ON) as the event action.
Related parameters
Engineering mode
• Input error determination point (high),
Input error determination point (low) (P. 7-74)
Description of function
For function description, refer to Force ON of Event 1 action (P. 7-93).
7-108 IMR01W03-E4
7.5 Engineering Mode
F44.
Event 4 type
Related parameters
Parameter setting mode:
• Event 4 set value (P. 7-21)
• Control loop break alarm (LBA) time (P. 7-22)
• LBA deadband (P. 7-23)
IMR01W03-E4 7-109
7.5 Engineering Mode
Description of function
For a description of functions other than the Control loop break alarm (LBA) function, to Event 1 type
(P. 7-85).
If the Autotuning function is used, the LBA time is automatically set twice as large as the
Integral time. The LBA setting time will not be changed even if the Integral time is changed.
In case of the following, the LBA function is not activated.
• AT function is activated
• The controller is in STOP mode
• The control type is Heat/Cool PID control
The LBA function does not detect a location which causes alarm status. If LBA alarm is ON,
check each device or wiring of the control loop.
While the LBA is ON (under alarm status), the following conditions cancel the alarm status and
LBA will be OFF.
• The Measured value (PV) rises beyond (or falls below) the LBA determination range within
the LBA setting time.
• The Measured value (PV) enters within the LBA deadband.
7-110 IMR01W03-E4
7.5 Engineering Mode
F44.
Event 4 hold action
Related parameters
Parameter setting mode:
• Event 4 set value (P. 7-21)
• Control loop break alarm (LBA) time (P. 7-22)
• LBA deadband (P. 7-23)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 4 type (P. 7-109)
• Event 4 interlock (P. 7-112)
• Event 4 differential gap (P. 7-113)
• Event 4 delay timer (P. 7-114)
• Force ON of Event 4 action (P. 7-115)
Description of function
For function description, refer to Event 1 hold action (P. 7-87).
IMR01W03-E4 7-111
7.5 Engineering Mode
F44.
Event 4 interlock
Related parameters
Parameter setting mode:
• Event 4 set value (P. 7-21)
• Control loop break alarm (LBA) time (P. 7-22)
• LBA deadband (P. 7-23)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 4 type (P. 7-109)
• Event 4 hold action (P. 7-111)
• Event 4 differential gap (P. 7-113)
• Event 4 delay timer (P. 7-114)
• Force ON of Event 4 action (P. 7-115)
Description of function
For function description, refer to Event 1 interlock (P. 7-89).
7-112 IMR01W03-E4
7.5 Engineering Mode
F44. Digital
output
For the Control loop break alarm (LBA), invalidated even if a differential
gap is set.
Related parameters
Parameter setting mode
• Event 4 set value (P. 7-21)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 4 type (P. 7-109)
• Event 4 hold action (P. 7-111)
• Event 4 interlock (P. 7-112)
• Event 4 delay timer (P. 7-114)
• Force ON of Event 4 action (P. 7-115)
Description of function
For function description, refer to Event 1 differential gap (P. 7-90).
IMR01W03-E4 7-113
7.5 Engineering Mode
F44. Digital
output
Event 4 delay timer is to set an output delay time for event outputs.
Data range Factory set value
0.0 to 600.0 seconds 0.0
Related parameters
Parameter setting mode:
• Event 4 set value (P. 7-21)
• Control loop break alarm (LBA) time (P. 7-22)
• LBA deadband (P. 7-23)
Engineering mode:
• Energized/De-energized (P. 7-80)
• Alarm (ALM) lamp lighting condition 1 (P. 7-81)
• Output status at STOP mode (P. 7-82)
• Event 4 type (P. 7-109)
• Event 4 hold action (P. 7-111)
• Event 4 interlock (P. 7-112)
• Event 4 differential gap (P. 7-113)
• Force ON of Event 4 action (P. 7-115)
Description of function
For function description, refer to Event 1 delay timer (P. 7-91).
7-114 IMR01W03-E4
7.5 Engineering Mode
F44. Digital
output
Select the operation state that is output (force ON) as the event action.
Related parameters
Engineering mode:
• Input error determination point (high),
Input error determination point (low) (P. 7-74)
Description of function
For function description, refer to Force ON of Event 1 action (P. 7-93).
IMR01W03-E4 7-115
7.5 Engineering Mode
F45. CT Digital
input output
Use to set the number of turns in the Current transformer which is used to
monitor the current flowing through the load. There are two types of dedicated
Current transformers.
Data range Factory set value
0 to 9999 If the Current transformer (CT)
type is not specified when the
Set the appropriate values below for each Current order is placed: 800
transformer type.
CTL-6-P-N: 800 If CTL-6-P-N is specified for
CTL-12-S56-10L-N: 1000 the Current transformer (CT)
type: 800
If CTL-12-S56-10L-N is
specified for the Current
transformer (CT) type: 1000
Related parameters
Setup setting mode:
• Heater break alarm 1 (HBA1) set value (P. 7-35)
• Heater break determination point 1 (P. 7-38)
• Heater melting determination point 1 (P. 7-39)
Engineering mode:
• CT1 assignment (P. 7-117)
• Heater break alarm 1 (HBA1) type (P. 7-118)
7-116 IMR01W03-E4
7.5 Engineering Mode
F45. CT Digital
input output
Use to assign the Current transformer (CT) input to an output from OUT1 or
OUT2.
The CT input 1 is tied to HBA1, and the CT input 2 tied to HBA2, so when CT1
is assigned to OUT1, HBA1 is also automatically assigned to OUT1.
Data range Factory set value
0: None (Heater break alarm function OFF) 1
1: OUT1
2: OUT2
3 to 6: Do not set this one
To use HBA for a three-phase load, both CT inputs can be assigned to the
same output.
Related parameters
Setup setting mode: Engineering mode:
• Heater break alarm 1 (HBA1) • Output assignment (P. 7-79)
set value (P. 7-35) • CT1 ratio (P. 7-116)
• Heater break determination • Heater break alarm 1 (HBA1)
point 1 (P. 7-38) type (P. 7-118)
• Heater melting determination
point 1 (P. 7-39)
F45. CT Digital
input output
Related parameters
Setup setting mode:
• Heater break alarm 1 (HBA1) set value (P. 7-35)
• Heater break determination point 1 (P. 7-38)
• Heater melting determination point 1 (P. 7-39)
IMR01W03-E4 7-117
7.5 Engineering Mode
Engineering mode:
• Output assignment (P. 7-79)
• CT1 ratio (P. 7-116)
• CT1 assignment (P. 7-117)
• Number of heater break alarm 1 (HBA1) delay times (P. 7-119)
Description of function
Heater break alarm (HBA) type A:
Heater break alarm (HBA) type A can be used with time-proportional control output (Relay, Voltage
pulse, Triac or Open-collector output).
The HBA function monitors the current flowing through the load by a dedicated Current transformer
(CT), compares the measured value with the HBA set values, and detects a fault in the heating
circuit.
When changing the value of CT assignment, the type of Heater break alarm (HBA)
automatically changes.
CT assignment HBA Type
1: OUT1 Type A (for time-proportional control output) or
2: OUT2 Type B (for continuous control output)
0: None Type A
7-118 IMR01W03-E4
7.5 Engineering Mode
F45.
Number of heater break alarm 1 (HBA1) CT Digital
input output
To prevent producing a false alarm, the alarm function waits to produce an alarm
status until the measured CT input value is in an alarm range for the preset
number of consecutive sampling cycles (Sampling cycle of CT input × 5).
Data range Factory set value
0 to 255 5
Related parameters
Setup setting mode:
• Heater break alarm 1 (HBA1) set value (P. 7-35)
• Heater break determination point 1 (P. 7-38)
• Heater melting determination point 1 (P. 7-39)
Engineering mode:
• Output assignment (P. 7-79)
• CT1 ratio (P. 7-116)
• CT1 assignment (P. 7-117)
• Heater break alarm 1 (HBA1) type (P. 7-118)
Description of function
Heater break alarm (HBA) delay time = Number of delay times × Sampling time *
* Twice of the measured input sampling cycle
Example:
Sampling time: 200 ms (Twice of the measured input sampling cycle [100ms])
Number of delay times: 5 times (factory set value)
IMR01W03-E4 7-119
7.5 Engineering Mode
F46. CT Digital
input output
Use to set the number of turns in the Current transformer which is used to
monitor the current flowing through the load. There are two types of dedicated
Current transformers.
Data range Factory set value
0 to 9999 If the Current transformer (CT)
type is not specified when the
Set the appropriate values below for each Current order is placed: 800
transformer type.
CTL-6-P-N: 800 If CTL-6-P-N is specified for
CTL-12-S56-10L-N: 1000 the Current transformer (CT)
type: 800
If CTL-12-S56-10L-N is
specified for the Current
transformer (CT) type: 1000
Related parameters
Setup setting mode:
• Heater break alarm 2 (HBA2) set value (P. 7-35)
• Heater break determination point 2 (P. 7-38)
• Heater melting determination point 2 (P. 7-39)
Engineering mode:
• CT2 assignment (P. 7-121)
• Heater break alarm 2 (HBA2) type (P. 7-122)
7-120 IMR01W03-E4
7.5 Engineering Mode
F46. CT Digital
input output
Use to assign the Current transformer (CT) input to an output from OUT1 or
OUT2.
The CT input 1 is tied to HBA1, and the CT input 2 tied to HBA2, so when CT2
is assigned to OUT2, HBA2 is also automatically assigned to OUT2.
Data range Factory set value
0: None (Heater break alarm function OFF) 0
1: OUT1
2: OUT2
3 to 6: Do not set this one
To use HBA for a three-phase load, both CT inputs can be assigned to the
same output.
Related parameters
Setup setting mode:
• Heater break alarm 2 (HBA2) set value (P. 7-35)
• Heater break determination point 2 (P. 7-38)
• Heater melting determination point 2 (P. 7-39)
Engineering mode:
• Output assignment (P. 7-79)
• CT2 ratio (P. 7-120)
• Heater break alarm 2 (HBA2) type (P. 7-122)
IMR01W03-E4 7-121
7.5 Engineering Mode
F46. CT Digital
input output
Related parameters
Setup setting mode:
• Heater break alarm 2 (HBA2) set value (P. 7-35)
• Heater break determination point 2 (P. 7-38)
• Heater melting determination point 2 (P. 7-39)
Engineering mode:
• Output assignment (P. 7-79)
• CT2 ratio (P. 7-120)
• CT2 assignment (P. 7-121)
• Number of heater break alarm 2 (HBA2) delay times (P. 7-122)
Description of function
For function description, refer to Heater break alarm 1 (HBA1) type (P. 7-117).
F46.
Number of heater break alarm 2 (HBA2) CT Digital
input output
Related parameters
Setup setting mode:
• Heater break alarm 2 (HBA2) set value (P. 7-35)
• Heater break determination point 2 (P. 7-38)
• Heater melting determination point 2 (P. 7-39)
Engineering mode:
• Output assignment (P. 7-79) • CT2 assignment (P. 7-121)
• CT2 ratio (P. 7-120) • Heater break alarm 2 (HBA2) type (P. 7-122)
Description of function
For function description, refer to Number of heater break alarm 1 (HBA1) delay times (P. 7-119).
7-122 IMR01W03-E4
7.5 Engineering Mode
F50.
Hot/Cold start
Related parameters
Operation mode:
• Auto/Manual transfer (P. 7-17)
Engineering mode:
• Start determination point (P. 7-124)
• Manipulated output value (MV1) at STOP mode,
Manipulated output value (MV2) at STOP mode (P. 7-136)
• Output limiter low (MV1), Output limiter low (MV2) (P. 7-138)
• Valve action at STOP (P. 7-160)
Description of function
The operation of this instrument is not affected by a power failure of 20 ms or less. The control start
mode at power recovery after more than 20 ms power failure can be selected as follows.
Action when
Operation mode when power Output value when power
power failure
recovers failure recovers failure recovers
Hot start 1 Same as that before power failure Near the output value before power failure occurs.
Auto mode Value as a result of control
Hot start 2 Same as that before power failure computation 2
Manual mode Output limiter low 3
Cold start Manual Output limiter low 3
Started in the control stop (STOP)
STOP start state regardless of the RUN mode Manipulated output value at STOP mode 3
1
before power failure.
Factory set value: Hot start 1
1
If changed to RUN from STOP by RUN/STOP transfer after start, set to the operation mode before power
failure occurs.
2
The result of control computation varies with the control response parameter.
3
If there is no Feedback resistance (FBR) input in Position proportioning PID control, the following results.
• Hot start 2 (Manual mode): No output (no control motor is driven)
• Cold start: No output (no control motor is driven)
• STOP start: In accordance with the setting of valve action at STOP
Continued on the next page.
IMR01W03-E4 7-123
7.5 Engineering Mode
If the Startup tuning (ST) function is executed or an automatic temperature rise is made just
when the power is turned on or selection is made from STOP to RUN as one of the startup
conditions, control starts at Hot start 2 even if set to Hot start 1 (factory set value).
F50.
Start determination point
Determination point always set to Hot start 1 when recovered from power
failure.
Data range Factory set value
0 to Input span (The unit is the same as input value.) 3 % of input span
(0: Operation starts from any start state selected by
Hot/Cold start.)
Related parameter
Engineering mode:
• Hot/Cold start (P. 7-123)
Description of function
• The start state is determined according to the Measured value (PV) level [deviation from set value]
at power recovery.
• When a Measured value (PV) is between the determination points on the + (plus) and − (minus)
sides, always started from Hot start 1 when recovered.
• When a Measured value (PV) is out of the determination points or the Start determination point is
set at “0,” operation starts from any start state selected by Hot/Cold start.
Hot start 1, Hot start 2, Hot start 1 Hot start 1, Hot start 2,
Cold start or STOP start Cold start or STOP start
Low High
Set value (SV) Start determination point setting
7-124 IMR01W03-E4
7.5 Engineering Mode
F50. Commu-
nication
For the Remote setting (RS) input, refer to 6.8 Remote/Local Transfer
(P. 6-28).
For the cascade control, refer to 6.14.5 Cascade control function
(P. 6-82).
For the ratio setting, refer to 6.14.6 Ratio setting function (P. 6-91).
Related parameters
Operation mode:
• Remote/Local transfer (P. 7-18)
Engineering mode:
• Master channel selection (P. 7-126)
• Communication 2 protocol (P. 7-166)
IMR01W03-E4 7-125
7.5 Engineering Mode
F50. Commu-
nication
Set the master controller address set by Device address2 (Add2) to Master
channel selection (MCH) of each slave controller.
This setting is necessary for the slave controller to identify the master controller
when Intercontroller cascade control or Intercontroller ratio setting is performed.
Data range Factory set value
0 to 31 0
Related parameters
Setup setting mode:
• Device address 2 (P. 7-44)
Engineering mode:
• External input type (P. 7-125)
Address 2 Address 3
Set the address by Set the address by
Device address 2 Device address 2
(Add2) screen. (Add2) screen.
7-126 IMR01W03-E4
7.5 Engineering Mode
F50.
SV tracking
Related parameter
Operation mode:
• Remote/Local transfer (P. 7-18)
Description of function
With SV tracking function, when Remote/Local mode is transferred from Remote to Local, the set
value used in Remote mode before the mode transfer will be kept using in Local mode to prevent rapid
set value change.
Operation mode: Local Remote Local
Set value used Local set value Remote set value Local set value
SV tracking used Local set value ≠ Remote set value Local set value ≠ Remote set value Local set value = Remote set value
SV tracking unused Local set value ≠ Remote set value Local set value ≠ Remote set value Local set value ≠ Remote set value
Remote
Remote set value Î
set value Î
Time (t) Time (t)
Ï Ï
Remote/Local transferred point Remote/Local transferred point
(SV tracking used) (SV tracking unused)
IMR01W03-E4 7-127
7.5 Engineering Mode
F50.
MV transfer function
The Manipulated output value used for manual control is selected when the
Operation mode in changed to the Manual mode from the Auto mode.
Data range Factory set value
0: Manipulated output value (MV1 or MV2) in Auto 0
mode is used. (Balanceless/Bumpless
[Balanceless/Bumpless function] function)
1: When selected by Digital input (DI):
Manipulated output value (MV1 or MV2) in
previous Manual mode is used.
[MV transfer function]
When selected by front key:
Manipulated output value (MV1 or MV2) in
Auto mode is used.
[Balanceless/Bumpless function]
2: Manipulated output value (MV1 or MV2) in
previous Manual mode is used.
[MV transfer function]
Related parameters
SV setting & monitor mode:
• Manipulated output value at MV transfer (P. 7-11)
Operation mode:
• Auto/Manual transfer (P. 7-17)
F50.
PV transfer function
It is selected whether or not Measured value (PV) with the operation mode
transferred to Auto mode from Manual mode is used as Set value (SV).
It is possible to prevent a Manipulated output value (MV) from its sudden
change by substituting Measured value (PV) for Set value (SV).
Data range Factory set value
0: Unused 0
1: Used
Related parameter
Operation mode:
• Auto/Manual transfer (P. 7-17)
7-128 IMR01W03-E4
7.5 Engineering Mode
F51.
Control action
Description of function
z PID control (direct action)
The Manipulated output value (MV) increases as the Measured value (PV) increases.
This action is used generally for cool control.
MV MV
PV PV
Direct action Reverse action
IMR01W03-E4 7-129
7.5 Engineering Mode
100 %
0% Temperature
Set value
(SV)
OL: Overlap OL DB DB: Deadband
23
24
− +
CLOSE TC
WIPER
OPEN
M
Control motor
Liquids
Controlled object
7-130 IMR01W03-E4
7.5 Engineering Mode
The details of setting differ depending on the presence or absence of Feedback resistance (FBR) input.
When the Feedback resistance (FRB) is provided:
• High/Low limit of valve position (limit value of FBR input) can be set.
[Output limiter high, Output limiter low]
• The valve position can be manually changed. [Manipulated output value (MV) setting in Manual mode]
• The feedback adjustment is necessary. [Feedback adjustment preparation]
• Action taken when Feedback resistance (FBR) input breaks can be selected.
[Action at Feedback resistance (FBR) input error]
• Output value (FBR input) with the output turned on or off when the Autotuning (AT) function is
executed can be restricted. [Output value with AT turned on, Output value with AT turned off]
• The close-side (or open-side) output remains ON when the valve position is fully closed (or opened).
[Action at saturated output]
Parameter Valid/Invalid depending on the presence or absence of FBR input (×: Valid, −: Invalid)
Parameter When the Feedback resistance When the Feedback resistance
(Engineering mode) (FBR) input is provided (FBR) input is not provided
Manipulated output value (MV1) at STOP mode × −
Output limiter high [MV1] × −
Output limiter low [MV1]
Output value with AT turned on × −
Output value with AT turned on
Open/Close output neutral zone * × ×
Open/Close output differential gap * × ×
Action at Feedback resistance (FBR) input error × −
Feedback adjustment × −
Control motor time * × ×
Integrated output limiter − ×
Valve action at STOP* × ×
Action at saturated output × −
* Always set this item regardless of the presence or absence of opening Feedback resistance (FBR) input.
Position proportioning PID control can be performed if two output points are selected when
ordering.
When the control action is the Position proportioning PID control, the Startup tuning (ST) is
not availed. In addition, the Output change rate limiter is invalid.
For the setting method of Position proportioning PID control, refer to 6.12 Position
Proportioning PID Control (P. 6-40).
IMR01W03-E4 7-131
7.5 Engineering Mode
Fast
Medium
Set value Set value
Slow
Set value
7-132 IMR01W03-E4
7.5 Engineering Mode
F51.
Integral/Derivative time decimal point position
Use to select a Decimal point position of Integral time and Derivative time.
Data range Factory set value
0: 1 second setting (No decimal place) 0
1: 0.1 seconds setting (One decimal place)
Related parameters
(Item whose position of the decimal point is automatically converted if the
position of the decimal point is changed.)
Parameter setting mode:
• Integral time [heat-side] (P. 7-25) • Integral time [cool-side] (P. 7-27)
• Derivative time [heat-side] (P. 7-25) • Derivative time [cool-side] (P. 7-28)
Engineering mode:
• Integral time limiter (high) [heat-side] (P. 7-151)
• Integral time limiter (low) [heat-side] (P. 7-1501
• Derivative time limiter (high) [heat-side] (P. 7-152)
• Derivative time limiter (low) [heat-side] (P. 7-152)
• Integral time limiter (high) [cool-side] (P. 7-154)
• Integral time limiter (low) [cool-side] (P. 7-154)
• Derivative time limiter (high) [cool-side] (P. 7-155)
• Derivative time limiter (low) [cool-side] (P. 7-155)
F51.
Derivative gain
Use to set a gain used for the derivative action in PID control. Derivative gain
should not be changed under ordinary operation.
Data range Factory set value
0.1 to 10.0 6.0
Related parameters
Parameter setting mode:
• Derivative time [heat-side] (P. 7-25) • Derivative time [cool-side] (P. 7-28)
Engineering mode:
• Derivative time limiter (high) [heat-side] (P. 7-152)
• Derivative time limiter (low) [heat-side] (P. 7-152)
• Derivative time limiter (high) [cool-side] (P. 7-155)
• Derivative time limiter (low) [cool-side] (P. 7-155)
IMR01W03-E4 7-133
7.5 Engineering Mode
F51.
ON/OFF action differential gap (upper)
ON/OFF action differential gap (lower)
Related parameter
Parameter setting mode:
• Proportional band [heat-side] (P. 7-24)
Description of function
ON/OFF control is possible when the Proportional band is set to “0” or “0.0.” In ON/OFF control with
Reverse action, when the Measured value (PV) is smaller than the Set value (SV), the Manipulated
output (MV) is 100 % or ON. When the PV is higher than the SV, the MV is 0 % or OFF.
Differential gap setting prevents control output from repeating ON and OFF too frequently.
Differential gap
(Upper)
Set value (SV)
Differential gap
(Lower)
Manipulated output
ON OFF ON OFF ON OFF
value (MV)
Time
7-134 IMR01W03-E4
7.5 Engineering Mode
F51.
Action (high) at input error
Action (low) at input error
Action (high) at input error:
Use to select the action when the measured value reaches the Input error
determination point (high).
Action (low) at input error:
Use to select the action when the measured value reaches the Input error
determination point (low).
Data range Factory set value
0: Normal control 0
1: Manipulated output value at input error
Related parameters
Engineering mode:
• Input error determination point (high),
Input error determination point (low) (P. 7-74)
• Manipulated output value at input error (P. 7-136)
Description of function
Input Error Determination:
Example: Input range: 0 to 400 °C
Input error determination point (high): 300 °C
Input error determination point (low): 50 °C
Differential gap
(0.1 % of span)
0 °C 50 °C 300 °C 400 °C
IMR01W03-E4 7-135
7.5 Engineering Mode
ダミー
ダミー
ダミー
F51.
Manipulated output value at input error
When the measured value reaches Input error determination point and Action at
input error is set to “1: Manipulated output value at input error,” this
manipulated value is output.
Data range Factory set value
−105.0 to +105.0 % 0.0
The actual output value becomes the value restricted by the Output limiter.
When the control action is the Position proportioning PID control:
When there is no Feedback resistance (FBR) input or the same input
breaks, action taken at that time is in accordance with the Valve action
setting at STOP.
Related parameters
Engineering mode:
• Action (high) at input error, Action (low) at input error (P. 7-135)
• Output limiter high (MV1), Output limiter low (MV1) (P. 7-138)
• Valve action at STOP (P. 7-161)
F51.
Manipulated output value (MV1) at STOP mode
Manipulated output value (MV2) at STOP mode
Related parameter
Operation mode:
• RUN/STOP transfer (P. 7-18)
7-136 IMR01W03-E4
7.5 Engineering Mode
F51.
Output change rate limiter (up) [MV1]
Output change rate limiter (down) [MV1]
Output change rate limiter (up) [MV2]
Output change rate limiter (down) [MV2]
Use to set the Output change rate limiter (upward side) to limit of the variation
of output is set. Use to set the Output change rate limiter (down).
Data range Factory set value
0.0 to 100.0 %/second (0.0: OFF) 0.0
Invalid when the control action is the Position proportioning PID control.
Related parameters
Engineering mode:
• Output limiter high (MV1), Output limiter low (MV1),
Output limiter high (MV2), Output limiter low (MV2) (P. 7-138)
Description of function
The Output change rate limiter limits the variation of Manipulated output (MV) per second.
This function is suitable for an application in which a sudden MV change is not acceptable.
The output changes at specific rates set by Output change rate limiter (up) even under the situations
where a sudden output change would occur without Output change rate limiter function. There is also
independent Output change rate limiter (down).
Continued on the next page.
IMR01W03-E4 7-137
7.5 Engineering Mode
If the output change rate is set smaller, it will cause slow control response and affect
Derivative action.
When the Output change rate limiter is used, you may not be able to obtain appropriate PID
constants by Autotuning.
The Output change rate limiter is particularly effective when a sudden MV change may
create uncontrollable situation cause a large current flow. Also, it is very effective current
output or voltage output is used as control output.
F51.
Output limiter high (MV1)
Output limiter low (MV1)
Output limiter high (MV2)
Output limiter low (MV2)
7-138 IMR01W03-E4
7.5 Engineering Mode
Related parameters
SV setting & monitor mode:
• Manipulated output value at MV transfer (P. 7-11)
Engineering mode:
• Manipulated output value at input error (P. 7-136)
• Output change rate limiter (up) [MV1],
Output change rate limiter (down) [MV1],
Output change rate limiter (up) [MV2],
Output change rate limiter (down) [MV2] (P. 7-137)
• Output value with AT turned on,
Output value with AT turned off (P. 7-148)
Description of function
This is the function which restricts the high and low limits of Manipulated output values (MV).
Manipulated output value (MV)
100 %Î
The Manipulated output value
in this range is not output.
Output limiter highÎ
IMR01W03-E4 7-139
7.5 Engineering Mode
F51. PFF
input
Use to select Use/ Unuse of the Power feed forward (PFF) function.
Data range Factory set value
0: Unused 1
1: Used
Related parameter
Engineering mode:
• Power feed forward gain (P. 7-141)
Description of function
The Power feed forward function monitors the electrical load through a dedicated transformer, and
adjusts manipulated output to compensate power supply fluctuation. If the power feed input voltage is
decreased by about 30 % of the rated value, the Power feed forward function is turned off. At this time,
the control mode will return to the normal control (the same control as without the Power feed forward
function).
FB400
FB900
Sensor input
SSR
Load power supply Operating unit Controlled
object
The Power feed forward function is used together with the Output change rate limiter
function, the Manipulated output value may exceed the limit of the Output change rate
limiter.
Relationship between the Power feed forward and Output change rate limiter
When the Power feed forward function is set to “1: Used,” the function is turned off
under the following condition.
• When no power feed input is used (no power feed transformer is connected)
• When power feed input voltage is decreased by about 30 % of the rated value
This parameter applies only to instruments specified with the Power feed forward function
(optional) when ordered.
Always use the dedicated power feed transformer included.
7-140 IMR01W03-E4
7.5 Engineering Mode
F51. PFF
input
Use to set a gain used for the Power feed forward (PFF) function.
Power feed forward gain should not be changed under ordinary operation.
Data range Factory set value
0.01 to 5.00 1.00
Related parameter
Engineering mode:
• Power feed forward selection (P. 7-140)
Description of function
Power supply voltage variations may give disturbances to the controlled temperature as they make an
effect on external devices other than heaters.
If in such a case, control stability can be maintained by adjusting the Power feed forward gain.
Usually, the instrument is used at a gain of 1.00.
This parameter applies only to instruments specified with the Power feed forward function
(optional) when ordered.
IMR01W03-E4 7-141
7.5 Engineering Mode
F51.
Derivative action
Related parameter
Operation mode:
• PID/AT transfer (P. 7-15)
Description of function
Measured value derivative: PID control putting much emphasis on response most adaptive to fixed
set point control (mode)
Measured value derivative (PID control)
Overshoot Disturbance
Set value (SV)
Disturbance
Deviation derivative: PID control putting much emphasis on follow-up most adaptive to ramp
control or cascade control using a ratio of setting change limiter, etc. It is
effective to restrict speed deviation in ramp control and also to restrict the
amount of overshooting when changed to Soak from Ramp.
Follow-up
Follow-up
Set value (SV)
7-142 IMR01W03-E4
7.5 Engineering Mode
F51.
Undershoot suppression factor
Related parameter
Engineering mode:
• Control action (P. 7-129)
Description of function
The Undershoot suppression function suppresses the undershoot that occurs when the Set value (SV)
is lowered due to the special cooling characteristic (cooling nonlinear characteristic) of plastic
molding machines. The undershoot suppression effect increases as a smaller value is set for the
Undershoot suppression factor.
If the Undershoot suppression factor is set too small, the undershoot function acts excessively
and prevents the Measured value (PV) from reaching the Set value (SV). As a result, the PV
stabilizes at an offset or approaches the set value very slowly, preventing normal control.
In this event, change the setting for the Undershoot suppression factor to a slightly higher
value.
IMR01W03-E4 7-143
7.5 Engineering Mode
F51.
Overlap/Deadband reference point
Related parameter
Parameter setting mode: Engineering mode:
• Proportional band [heat-side] (P. 7-24) • Control action (P. 7-129)
• Proportional band [cool-side] (P. 7-27)
• Overlap/Deadband (P. 7-29)
Description of function
Each Set value (SV) for the Heat/Cool PID control becomes the Overlap/Deadband reference point.
• When setting 0.0, Overlap/Deadband reference point is at 0 % of the output at Proportional band
[heat-side].
• When setting 0.5, Overlap/Deadband reference point is at the midpoint of the Overlap/Deadband.
• When setting 1.0, Overlap/Deadband reference point is at 0 % of the output at Proportional band
[cool-side].
MV Proportional band Proportional band
[heat-side] [cool-side]
100 % Deadband
Heat-side 1.0
Cool-side
output value output value
0.5
0% Temp.
Set value Set value Set value
(SV) (SV) (SV)
dbPA dbPA dbPA
dbPA: Overlap/Deadband reference point
0.0 0.5 1.0
100 % 100 %
0% Temp. 0% Temp.
Set value (SV) Set value (SV)
[dbPA] [dbPA]
dbPA: Overlap/Deadband reference point
Deadband Overlap
7-144 IMR01W03-E4
7.5 Engineering Mode
100 % 100 %
0% Temp. 0% Temp.
Set value Set value
(SV) (SV)
[dbPA] dbPA: Overlap/Deadband reference point [dbPA]
Deadband Overlap
100 % 100 %
0% Temp. 0% Temp.
Position of Proportional Set value (SV) Set value (SV)
band when Deadband [dbPA] dbPA: Overlap/Deadband reference point [dbPA]
is 0.
Deadband Overlap
To change Deadband when the Overlap/Deadband reference point is 0.5, the Proportional
band on heat-side and cool-side shift equidistantly to the midpoint of the Overlap/Deadband.
IMR01W03-E4 7-145
7.5 Engineering Mode
F52.
AT bias
Use to set a bias to move the set value only when Autotuning (AT) is activated.
Data range Factory set value
−Input span to +Input span 0
Related parameter
Operation mode:
• PID/AT transfer (P. 7-15)
Description of function
The AT bias is used to prevent overshoot during Autotuning in the application which does not allow
overshoot even during Autotuning. RKC Autotuning method uses ON/OFF control at the set value to
compute the PID values. However, if overshoot is a concern during Autotuning, the desired AT bias
should be set to lower the set point during Autotuning so that overshoot is prevented.
Time
7-146 IMR01W03-E4
7.5 Engineering Mode
F52.
AT cycles
The number of ON/OFF cycles is selected when the Autotuning (AT) function
is executed.
Data range Factory set value
0: 1.5 cycles 1
1: 2.0 cycles
2: 2.5 cycles
3: 3.0 cycles
Related parameter
Operation mode:
• PID/AT transfer (P. 7-15)
Example
When the AT cycle is set to 1.5 cycle and the Autotuning (AT) function is executed just after the
power is turned on.
AT cycle: 1.0
IMR01W03-E4 7-147
7.5 Engineering Mode
ダミー
F52.
AT differential gap time
Use to set an ON/OFF action differential gap time for Autotuning (AT). This
function prevents the AT function from malfunctioning caused by noise.
Data range Factory set value
0.0 to 50.0 seconds 10.0
Related parameter
Operation mode:
• PID/AT transfer (P. 7-15)
Description of function
In order to prevent the output from chattering due to the fluctuation of a Measured value (PV) caused
by noise during Autotuning, the output on or off state is held until AT differential gap time has passed
after the output on/off state is changed to the other.
Set AT differential gap time to “1/100 × Time required for temperature rise.”
[Example]
A: AT cycle time when the AT differential gap time is set to 0.0 second
The output chatters due to the fluctuation of the Measured value (PV) caused by noise, and
Autotuning (AT) function is not able to monitor appropriate cycles to compute suitable PID
values.
B: AT cycle time when the AT differential gap time is set to “Time corresponding to 0.25 cycles.”
The fluctuation of a Measured value (PV) caused by noise is ignored and as a result Autotuning
(AT) function is able to monitor appropriate cycles to compute suitable PID values.
A
Fluctuation of measured value (PV)
caused by noise
Time
Ï
AT start Ï
AT differential gap time
7-148 IMR01W03-E4
7.5 Engineering Mode
F52.
Output value with AT turned on
Output value with AT turned off
Output value with AT turned on:
This parameter is for limiting the Manipulated output value (ON side) while
the Autotuning (AT) function is being executed.
Output value with AT turned off:
This parameter is for limiting the Manipulated output value (OFF side) while
the Autotuning (AT) function is being executed.
Data range Factory set value
Output value with AT turned on: 105.0
Output value with AT turned off to +105.0 %
Output value with AT turned off: −105.0
−105.0 % to Output value with AT turned on
The actual output value becomes the value restricted by the output limiter.
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
Engineering mode:
• Output limiter high (MV1), Output limiter low (MV1),
Output limiter high (MV2), Output limiter low (MV2) (P. 7-138)
IMR01W03-E4 7-149
7.5 Engineering Mode
F52.
Proportional band limiter (high) [heat-side]
Proportional band limiter (low) [heat-side]
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
• Startup tuning (ST) (P. 7-16)
Parameter setting mode:
• Proportional band [heat-side] (P. 7-24)
Engineering mode:
• Decimal point position (P. 7-71)
7-150 IMR01W03-E4
7.5 Engineering Mode
F52.
Integral time limiter (high) [heat-side]
Integral time limiter (low) [heat-side]
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
• Startup tuning (ST) (P. 7-16)
Parameter setting mode:
• Integral time [heat-side] (P. 7-25)
Engineering mode:
• Integral/Derivative time decimal point position (P. 7-133)
IMR01W03-E4 7-151
7.5 Engineering Mode
F52.
Derivative time limiter (high) [heat-side]
Derivative time limiter (low) [heat-side]
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
• Startup tuning (ST) (P. 7-16)
Parameter setting mode:
• Derivative time [heat-side] (P. 7-25)
Engineering mode:
• Integral/Derivative time decimal point position (P. 7-133)
7-152 IMR01W03-E4
7.5 Engineering Mode
F52.
Proportional band limiter (high) [cool-side]
Proportional band limiter (low) [cool-side]
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
Parameter setting mode:
• Proportional band [cool-side] (P. 7-27)
Engineering mode:
• Decimal point position (P. 7-71)
IMR01W03-E4 7-153
7.5 Engineering Mode
F52.
Integral time limiter (high) [cool-side]
Integral time limiter (low) [cool-side]
The Integral time limiter (high) [cool-side] and Integral time limiter (low)
[cool-side] are valid only during Heat/Cool PID control.
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
Parameter setting mode:
• Integral time [cool-side] (P. 7-27)
Engineering mode:
• Integral/Derivative time decimal point position (P. 7-133)
7-154 IMR01W03-E4
7.5 Engineering Mode
F52.
Derivative time limiter (high) [cool-side]
Derivative time limiter (low) [cool-side]
The Derivative time limiter (high) [cool-side] and Derivative time limiter
(low) [cool-side] are valid only during Heat/Cool PID control.
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
Parameter setting mode:
• Derivative time [cool-side] (P. 7-28)
Engineering mode:
• Integral/Derivative time decimal point position (P. 7-133)
IMR01W03-E4 7-155
7.5 Engineering Mode
F52.
Proportional band adjusting factor [heat-side]
Proportional band adjusting factor [cool-side]
Proportional band adjusting factor [heat-side]:
This is a factor which is multiplied by the Proportional band [heat-side]
computed by executing the Autotuning (AT) function.
Proportional band adjusting factor [cool-side]:
This is a factor which is multiplied by the Proportional band [cool-side]
computed by executing the Autotuning (AT) function.
Data range Factory set value
0.01 to 10.00 times 1.00
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
Parameter setting mode:
• Proportional band [heat-side] (P. 7-24)
• Proportional band [cool-side] (P. 7-27)
F52.
Integral time adjusting factor [heat-side]
Integral time adjusting factor [cool-side]
Integral time adjusting factor [heat-side]:
This is a factor which is multiplied by the Integral time [heat-side] computed
by executing the Autotuning (AT) function.
Integral time adjusting factor [cool-side]:
This is a factor which is multiplied by the Integral time [cool-side] computed
by executing the Autotuning (AT) function.
Data range Factory set value
0.01 to 10.00 times 1.00
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
Parameter setting mode:
• Integral time [heat-side] (P. 7-25)
• Integral time [cool-side] (P. 7-27)
7-156 IMR01W03-E4
7.5 Engineering Mode
F52.
Derivative time adjusting factor [heat-side]
Derivative time adjusting factor [cool-side]
Related parameters
Operation mode:
• PID/AT transfer (P. 7-15)
Parameter setting mode:
• Derivative time [heat-side] (P. 7-25)
• Derivative time [cool-side] (P. 7-28)
IMR01W03-E4 7-157
7.5 Engineering Mode
F53.
Open/Close output neutral zone
Related parameters
Engineering mode:
• Open/Close output differential gap (P. 7-159)
• Action at feedback resistance (FBR) input error (P. 7-159)
• Feedback adjustment (P. 7-160)
Description of function
The neutral zone is used to prevent a control motor from repeating ON/OFF too frequently. When the
PID computed output value is within the neutral zone, the controller will not output the MV to a
control motor.
Sampling cycle
Addition of +ΔMV
Open
7-158 IMR01W03-E4
7.5 Engineering Mode
F53.
Open/Close output differential gap
Related parameters
Engineering mode:
• Open/Close output neutral zone (P. 7-158)
• Action at feedback resistance (FBR) input error (P. 7-159)
• Feedback adjustment (P. 7-160)
Description of function
The Open/Close output differential gap prevents output ON/OFF chattering caused by fluctuation of
feedback resistance input.
Neutral zone
ON OFF
Open side
Ï
Close side OFF ON
MV1
F53. FBR
input
Related parameters
Engineering mode:
• Open/Close output neutral zone (P. 7-157)
• Open/Close output differential gap (P. 7-158)
• Feedback adjustment (P. 7-159)
• Valve action at STOP (P. 7-161)
IMR01W03-E4 7-159
7.5 Engineering Mode
F53. FBR
input
Adjustment procedure
At the Adjustment preparation screen, press the shift key for 5 seconds to start the adjustment.
The display automatically returns to the Adjustment Preparation screen after the adjustment is
completed.
Automatically
Automatically
(Adjustment end)
Display returns to the PV/SV monitor screen if no key operation is performed within
1 minute (except during the feedback adjustment).
7-160 IMR01W03-E4
7.5 Engineering Mode
F53. FBR
input
This is the time required until the control motor is fully opened from its fully
closed state.
Data range Factory set value
5 to 1000 seconds 10
Related parameter
Engineering mode:
• Integrated output limiter (P. 7-161)
F53.
Integrated output limiter
This is a restricted value when the output on the open or closed side is
integrated. If the output on the open (or closed) side is output in succession, it is
integrated and if the result reaches the Integrated output limiter value, the output
on the open (or closed) side is turned off. In addition, if the output on the open
(or closed) side is reversed, the integrated value is reset.
Data range Factory set value
0.0 to 200.0 % of control motor time 150.0
(0.0: Integrated output limiter function OFF)
Related parameter
Engineering mode:
• Control motor time (P. 7-161)
Setting example
If control is started at the fully closed state when the control motor time is set at 10 seconds and the
Integrated output limiter value is set at 100 %, the following results.
The output on the open-side The output on the open-side The output on the close-side is
is output for 3 seconds. is output for 5 seconds. output for 2 seconds, and the
STOP STOP integrated output value of open-
Open-side side integrated Open-side side integrated side is reset at once.
value: 30 % value: 80 % Next, the output on the close-side
starts being integrated.
(New close-side integrated value
becomes 20 %.)
IMR01W03-E4 7-161
7.5 Engineering Mode
F53.
Valve action at STOP
Select the valve action when Feedback resistance (FBR) input is disabled or
“0 (Action depending on the value action setting at STOP)” is set for the action
when a Feedback resistance (FBR) input break occurs.
Data range Factory set value
0: Close-side output OFF, Open-side output OFF 0
1: Close-side output ON, Open-side output OFF
2: Close-side output OFF, Open-side output ON
Related parameter
Engineering mode:
• Action at Feedback resistance (FBR) input error (P. 7-159)
F53. FBR
input
Set to maintain ON state for the close-side (or open-side) output when the valve
position is fully closed (or opened).
Data range Factory set value
0: Invalid (The close-side [or open-side] output turns to OFF 0
when the valve position is fully closed [or opened]).
1: Valid (The close-side [or open-side] output remains ON
state when the valve position is fully closed [or opened]).
Related parameter
Engineering mode:
• Action at Feedback resistance (FBR) input error (P. 7-159)
Description of function
[When the Action at saturated output is invalid]
The close-side output turns OFF when the valve position is fully closed (FBR input value ≤ 0 %). *
The open-side output turns OFF when the valve position is fully opened (FBR input value ≥ 100 %). *
[When the Action at saturated output is valid]
The close-side output remains ON when the valve position is fully closed (FBR input value ≤ 0 %). *
The open-side output remains ON when the valve position is fully opened (FBR input value ≥ 100 %). *
* When controlling the valve position by Output limiter, the output limiter value becomes the close-side (or the
open-side) output value.
To validate the Action at saturated output, make sure to use valve with limit switch.
Refer to the Action at Feedback resistance (FBR) input error for the valve action when the
FBR input is broken.
7-162 IMR01W03-E4
7.5 Engineering Mode
F54.
ST start condition
Related parameter
Operation mode:
• Startup tuning (ST) (P. 7-16)
F54.
ST proportional band adjusting factor
Related parameter
Operation mode:
• Startup tuning (ST) (P. 7-16)
IMR01W03-E4 7-163
7.5 Engineering Mode
F54.
ST integral time adjusting factor
Related parameter
Operation mode:
• Startup tuning (ST) (P. 7-16)
F54.
ST derivative time adjusting factor
Related parameter
Operation mode:
• Startup tuning (ST) (P. 7-16)
7-164 IMR01W03-E4
7.5 Engineering Mode
F55. Commu-
nication
Related parameters
Operation mode:
• Automatic temperature rise learning (P. 7-17)
Engineering mode:
• RUN/STOP group (P. 7-166)
• Automatic temperature rise dead time (P. 7-167)
• Automatic temperature rise gradient data (P. 7-167)
• Communication 2 protocol (P. 7-168)
IMR01W03-E4 7-165
7.5 Engineering Mode
F55. Commu-
nication
Related parameters
Operation mode:
• RUN/STOP transfer (P. 7-18)
Engineering mode:
• Automatic temperature rise group (P. 7-165)
• Communication 2 protocol (P. 7-168)
7-166 IMR01W03-E4
7.5 Engineering Mode
F55.
Automatic temperature rise dead time
Control response dead time of a controlled object. It is computed by Automatic
temperature rise learning.
Data range Factory set value
0.1 to 1999.9 seconds 10.0
The Automatic temperature rise dead time is also computed when the
Startup tuning (ST) function [only when power is turned on] is executed.
Related parameters
Operation mode:
• Startup tuning (ST) (P. 7-16)
• Automatic temperature rise learning (P. 7-17)
Engineering mode:
• Automatic temperature rise group (P. 7-165)
• Automatic temperature rise gradient data (P. 7-167)
F55.
Automatic temperature rise gradient data
This parameter is used to set the temperature change per one minute when the
Automatic temperature rise is performed.
It is computed by Automatic temperature rise learning.
Data range Factory set value
0.1 to Input span/minutes 1.0
The Automatic temperature rise gradient data is also computed when the
Startup tuning (ST) function [only when power is turned on] is executed.
Related parameters
Operation mode:
• Startup tuning (ST) (P. 7-16)
• Automatic temperature rise learning (P. 7-17)
Engineering mode:
• Automatic temperature rise group (P. 7-165)
• Automatic temperature rise dead time (P. 7-167)
IMR01W03-E4 7-167
7. パラメータの説明
F60.
Communication 1 protocol Commu-
nication
Communication 1 protocol:
Use to select the protocol for Communication 1 function.
Communication 2 protocol:
Use to select the protocol for Communication 2 function.
Data range Factory set value
Communication 1 protocol: 0
0: RKC communication
1: Modbus If the Communication 1 protocol
is specified by the model and
suffix code when ordering, that
Communication 1 protocol
becomes the factory set value.
Communication 2 protocol: 2
0: RKC communication
1: Modbus
2: Intercontroller communication
Related parameters
Setup setting mode:
• Device address 1, Device address 2 (P. 7-44)
• Communication speed 1, Communication speed 2 (P. 7-44)
• Data bit configuration 1, Data bit configuration 2 (P. 7-45)
• Interval time 1, Interval time 2 (P. 7-46)
Engineering mode:
• External input type (P. 7-125)
• Automatic temperature rise group (P. 7-165)
• RUN/STOP group (P. 7-166)
IMR01W03-J1 168
7.5 Engineering Mode
F70.
Setting change rate limiter unit time
Set the time unit for Setting change rate limiter (up/down).
Data range Factory set value
1 to 3600 seconds 60
Related parameter
Parameter setting mode:
• Setting change rate limiter (up), Setting change rate limiter (down) (P. 7-31)
F70.
Soak time unit
Related parameter
Parameter setting mode:
• Area soak time (P. 7-32)
IMR01W03-E4 7-169
7.5 Engineering Mode
F71.
Setting limiter high
Setting limiter low
Setting limiter high: Use to set a high limit of the set value.
Setting limiter low: Use to set a low limit of the set value.
Data range Factory set value
Setting limiter high: Input scale high
Setting limiter low to Input scale high
Setting limiter low: Input scale low
Input scale low to Setting limiter high
Related parameters
Engineering mode:
• Decimal point position (P. 7-71)
• Input scale high, Input scale low (P. 7-72)
Description of function
Setting limiter is to set the range of the Set value (SV).
[Example] The input range (input scale range) is from 0 to 400 °C, the Setting limiter high is
200 °C, and the Setting limiter low is 20 °C.
Setting range
0 °C 20 °C 200 °C 400 °C
Setting limiter low Setting limiter high
7-170 IMR01W03-E4
7.5 Engineering Mode
F91.
ROM version monitor
F91.
Integrated operating time monitor
IMR01W03-E4 7-171
7.5 Engineering Mode
F91.
Holding peak value ambient temperature monitor
F91. PFF
input
Related parameters
Engineering mode:
• Power feed forward selection (P. 7-140)
• Power feed forward gain (P. 7-141)
Display returns to the PV/SV monitor screen if no key operation is performed within
1 minute (except during the Power feed forward input value monitor display).
7-172 IMR01W03-E4
TROUBLE
SHOOTING
IMR01W03-E4 8-1
8. TROUBLESHOOTING
* "Flashing display" or "Non-flashing display" of PV can be selected for the PV flashing display at input
error of the Engineering Mode (F10).
8-2 IMR01W03-E4
8.1 Error Displays
Self-diagnostic error
In an error is detected by the Self-diagnostic function, the PV display shows “Err,” and the SV display
shows the error code. When two or more errors occur simultaneously, the error code numbers are
totaled and displayed as one number.
Error
Description Action Solution
number
If any of the following error occurs, all action of the FB400/900 is stopped. In this case, the error
number is not displayed.
IMR01W03-E4 8-3
8. TROUBLESHOOTING
! WARNING
z To prevent electric shock or instrument failure, always turn off the system
power before replacing the instrument.
z To prevent electric shock or instrument failure, always turn off the power
before mounting or removing the instrument.
z To prevent electric shock or instrument failure, do not turn on the power until
all the wiring is completed. Make sure that the wiring has been properly made
before applying power to the instrument.
z To prevent electric shock or instrument failure, do not touch the inside of the
instrument.
z All wiring must be performed by authorized personnel with electrical
experience in this type of work.
CAUTION
All wiring must be completed before power is turned on to prevent electric shock, instrument
failure, or incorrect action. The power must be turned off before repairing work for input break
and output failure including replacement of sensor, contactor or SSR, and all wiring must be
completed before power is turned on again.
8-4 IMR01W03-E4
8.2 Solutions for Problems
Display
Problem Probable cause Solution
No display appears The internal assembly is not Insert the internal assembly into the
inserted into the case correctly. case correctly.
Power supply terminal connection Connect the terminals correctly by
not correct referring to 4.3 Wiring of Each
Terminal (P. 4-6).
Power supply terminal contact Retighten the terminals
defect
The proper power supply voltage is Apply the normal power supply by
not being supplied. referring to 9. SPECIFICATIONS
(P. 9-1).
Display is abnormal Noise source is present near the Separate the noise source from the
instrument. instrument.
IMR01W03-E4 8-5
8.2 Solutions for Problems
Control
Problem Probable cause Solution
Control is abnormal The proper power supply voltage is Apply the normal power supply by
not being supplied. referring to 9. SPECIFICATIONS
(P. 9-1).
Break of sensor and input lead Turn off the power or STOP the
wires operation by “RUN/STOP transfer”
and repair the sensor or replace it.
Sensor wiring improperly Conduct sensor wiring correctly by
conducted referring to 4.3 Wiring of Each
Terminal (P. 4-6).
Proper sensor is not used. Use the specified sensor.
Sensor insertion depth is Check whether sensor is inserted
insufficient. loosely. If yes, fully insert the
sensor.
Sensor insertion position is not Insert the sensor at the specified
appropriate. location.
Input signal wires are not separated Separate each wire.
from instrument power and/or load
wires.
Noise source is present near the Separate the noise source from the
wiring. wiring.
Inappropriate PID constants Set the appropriate PID constants.
Startup tuning (ST) function cannot Startup tuning (ST) mode is “oFF.” Refer to 6.6 Startup Tuning (ST)
be activated (Factory set value: oFF) (P. 6-18).
Requirements for performing the Satisfy the requirements for
Startup tuning (ST) function are not performing the Startup tuning
satisfied. (ST) function by referring to
6.6 Startup Tuning (ST)
(P. 6-18).
Autotuning (AT) function not Requirements for performing the Satisfy the requirements for
activated Autotuning (AT) function are not performing the Autotuning (AT)
satisfied. function by referring to
6.5 Autotuning (AT) (P. 6-15).
Autotuning (AT) suspended Requirements for suspending the Identify causes for Autotuning
Autotuning (AT) function are (AT) suspension by referring to
established. 6.5 Autotuning (AT) (P. 6-15)
and then remove them.
Then, execute the Autotuning (AT)
function again.
Continued on the next page.
8-6 IMR01W03-E4
8.2 Solutions for Problems
IMR01W03-E4 8-7
8.2 Solutions for Problems
Operation
Problem Probable cause Solution
No control RUN can be made by RUN/STOP transfer of the Digital Check the contact state of
key operation input (DI) is set to the contact RUN/STOP transfer by referring
opened. to 6.4 RUN/STOP Transfer
(Digital input: Only DI5) (P. 6-11).
No Manual mode can be made by Auto/Manual transfer of the Digital Check the contact state of
key operation. input (DI) is set to the contact Auto/Manual transfer by referring
opened. to 6.7 Auto/Manual Transfer
(Digital input: any of DI5 to DI7)
(P. 6-23).
No Remote mode can be made by Remote/Local transfer of the Check the contact state of
key operation Digital input (DI) is set to the Remote/Local transfer by referring
contact opened. to 6.8 Remote/Local Transfer
(Digital input: either DI5 or DI6)
(P. 6-28).
No control area transfer can be Control area transfer of the Digital Check the contact state of control
made by key operation input (DI) is set to the contact area transfer by referring to
opened. 6.9 Control Area Transfer
Digital input (DI1 to DI3): Area transfer
(P. 6-32).
Digital input (DI4): Area set
No setting change can be made by Set data is locked. Release the Set data lock by
key operation referring to Set lock level
(P. 7-47).
Set value (SV) does not become The Setting limiter is set Change the Setting limiter setting
more than (or less than) a specific by referring to Setting limiter
value high/low (P. 7-170).
However, this is limited only to
when the Setting limiter setting
can be changed.
Set value (SV) does not change The Setting change rate limiter is Set the Setting change rate limiter
immediately when the set value set. to “OFF” by referring to Setting
(SV) is changed change rate limiter (up/down)
(P. 7-31).
However, this is limited only to
when the Setting limiter setting
can be changed.
Remote setting (RS) input value The RS bias is set. Set the RS bias to “OFF” by
display differs from the actual referring to RS bias (P. 7-42).
value However, this is limited only to
when the RS bias setting can be
changed.
The RS ratio is set. Change the RS ratio setting by
referring to RS ratio (P. 7-42).
However, this is limited only to
when the RS ratio setting can be
changed.
8-8 IMR01W03-E4
8.2 Solutions for Problems
Event function
Problem Probable cause Solution
Event function is abnormal Event function is different from the Change the Event action type by
specification. referring to Event 1 type (P. 7-85),
Event 2 type (P. 7-95), Event 3
type (P. 7-102), or Event 4 type
(P. 7-109) after the instrument
specification is confirmed.
Digital output (DO) relay contact Check the setting details by
Energized/De-energized is referring to
reversed. Energized/De-energized (P. 7-80).
IMR01W03-E4 8-9
8.2 Solutions for Problems
8-10 IMR01W03-E4
SPECIFICATIONS
IMR01W03-E4 9-1
9. SPECIFICATIONS
Measured input
Number of input: 1 point
Input type: Temperature, Current and Voltage (low) group *
Thermocouple (TC):
K, J, T, S, R, E, B, N (JIS-C1602-1995)
PL II (NBS), W5Re/W26Re (ASTM-E988-96)
U, L (DIN43710-1985)
RTD: Pt100 (JIS-C1604-1997)
JPt100 (JIS-C1604-1997, JIS-C1604-1981 of Pt100)
3-wire system
Voltage: 0 to 10 mV DC, −10 to +10 mV DC, 0 to 100 mV DC,
−100 to +100 mV DC, 0 to 1 V DC
Current: 4 to 20 mA DC, 0 to 20 mA DC
Voltage (high) group *
Voltage: −1 to +1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC
*
Universal input (Use the input select switch to change input group.)
RTD input
Input type Measured range
−100.00 to +100.00 °C, −200.0 to +850.0 °C,
Pt100 −199.99 to +199.99 °F, −328.0 to +1562.0 °F
−100.00 to +100.00 °C, −200.0 to +640.0 °C,
JPt100 −199.99 to +199.99 °F, −328.0 to +1184.0 °F
Voltage/Current input
Input type Measured range
Voltage (low) 0 to 10 mV DC, −10 to +10 mV DC, Programmable
0 to 100 mV DC, −100 to +100 mV DC range
0 to 1 V DC (−19999 to +19999)
Voltage (high) −1 to +1 V DC, 0 to 5 V DC,
1 to 5 V DC, 0 to 10 V DC
Current 0 to 20 mA DC, 4 to 20 mA DC
9-2 IMR01W03-E4
9. SPECIFICATIONS
IMR01W03-E4 9-3
9. SPECIFICATIONS
9-4 IMR01W03-E4
9. SPECIFICATIONS
IMR01W03-E4 9-5
9. SPECIFICATIONS
9-6 IMR01W03-E4
9. SPECIFICATIONS
IMR01W03-E4 9-7
9. SPECIFICATIONS
Control
Control method: a) Brilliant II PID control (Direct/Reverse action is selectable)
b) Brilliant II Heat/Cool PID control
c) Brilliant II Position proportioning PID control without FBR
(Direct/Reverse action is selectable)
a), b), c) is selectable
Autotuning: For PID control (Direct/Reverse action)
For Heat/Cool PID control (for Extruder [air cooling])
For Heat/Cool PID control (for Extruder [water cooling])
For Heat/Cool PID control
Startup tuning (ST): When in Heat/Cool PID control, it is possible to execute the Startup tuning
(ST) function only in the temperature rise direction.
The PID values on the heat side are automatically computed.
Becomes invalid when in Position proportioning PID control.
9-8 IMR01W03-E4
9. SPECIFICATIONS
IMR01W03-E4 9-9
9. SPECIFICATIONS
9-10 IMR01W03-E4
9. SPECIFICATIONS
IMR01W03-E4 9-11
9. SPECIFICATIONS
9-12 IMR01W03-E4
9. SPECIFICATIONS
Loader communication
Loader communication:For RKC communication protocol only
Synchronous method: Start/Stop synchronous type
Communication speed: 38400 bps
Data format: Start bit: 1
Data bit: 8
Parity bit: Without
Stop bit: 1
Protocol: ANSI X3.28-1976 subcategories 2.5 and A4
Maximum number of connection points:
1 point (Only COM-K)
Address setting: Controller address is fixed at 0.
Connection method: COM-K special cable (W-BV-01-1500)
Interval time: 0 ms
Other: c Power supply from COM-K is possible
However, this is only for operation to change internal set values, and
thus control turns OFF (outputs are off and relays are open) and Host
communication stops. The PV/SV display shows “----.”
d When the instrument power is turned on after power is supplied from
COM-K, the instrument starts by reset and operates normally.
e When power is supplied from the instrument, Loader communication
can be used simultaneously with Host communication.
IMR01W03-E4 9-13
9. SPECIFICATIONS
Communication [optional]
z Communication 1 (for Host communication)
Interface: Based on RS-232C, RS-485, or RS-422A, EIA standard
Multi-drop connection of RS-485 and RS-422A is available.
Protocol: RKC communication (ANSI X3.28-1976 subcategories 2.5 and A4)
Modbus-RTU
9-14 IMR01W03-E4
9. SPECIFICATIONS
Self-diagnostic function
Control stop (Error number is displayed [Operation: Possible]):
Adjustment data error (Err 1),
Back-up error (Err 2),
A/D conversion error (Err 4),
Custom data error (Err 32),
Watchdog timer error (Err 128),
Stack overflow (Err 256),
Program error (busy) (Err 2048)
Action stop (Error number is not displayed [Operation: Impossible]):
Power supply voltage monitoring, RAM check error
Instrument status: When a self-diagnostic error occurs: All output OFF
Display: In an error is detected by the Self-diagnostic function, the PV
display shows “Err,” and the SV display shows the error code.
Output: Same as power OFF
Power
Power supply voltage: 100 to 240 V AC type:
90 to 264 V AC [Including power supply voltage variation], 50/60 Hz,
(Rating 100 to 240 V AC)
Frequency variation: 50 Hz±10 %, 60 Hz±10 %
24 V AC type:
21.6 to 26.4 V AC [Including power supply voltage variation], 50/60 Hz,
(Rating 24 V AC)
Frequency variation: 50 Hz±10 %, 60 Hz±10 %
24 V DC type:
21.6 to 26.4 V DC [Including power supply voltage variation]
(Rating 24 V DC)
Power consumption (at maximum load):
100 to 240 V AC type:
FB400: 7.8 VA max. (at 100 V AC), 11.9 VA max. (at 240 V AC)
FB900: 8.7 VA max. (at 100 V AC), 13.0 VA max. (at 240 V AC)
24 V AC type:
FB400: 8.2 VA max. (at 24 V AC)
FB900: 9.3 VA max. (at 24 V AC)
24 V DC type:
FB400: 250 mA max. (at 24 V DC)
FB900: 300 mA max. (at 24 V DC)
Rush current: 12 A or less
IMR01W03-E4 9-15
9. SPECIFICATIONS
General specifications
Insulation resistance: Between measuring terminal and grounding:
20 MΩ or more at 500 V DC
Between power supply terminal and grounding:
20 MΩ or more at 500 V DC
Between power supply and measuring terminals:
20 MΩ or more at 500 V DC
When grounding is not provided: Between panels
Withstand voltage:
Time: 1 min. c d e f g
c Grounding terminal
d Power terminal 1500 V AC
e Measured input
1500 V AC 2300 V AC
terminal
f Output terminal
1500 V AC 2300 V AC 2300 V AC
(Relay contact, Triac)
g Output terminal
1500 V AC 2300 V AC 1500 V AC
(Voltage, Current)
h Communication,
digital input (DI) 1500 V AC 2300 V AC 510 V AC 2300 V AC 1000 V AC
terminals
Power failure: A power failure of 20 ms or less will not affect the control action.
Memory backup: Backed up by non-volatile memory (FRAM)
Number of writing: Approx. One thousand trillion times
(Depending on storage and operating conditions.)
Data storage period: Approx. 10 years
Allowable ambient temperature:
−10 to +50 °C
Allowable ambient humidity:
5 to 95 % RH
(Absolute humidity: MAX.W.C 29.3 g/m3 dry air at 101.3 kPa)
Installation environment conditions:
Indoor use
Altitude up to 2000 m
Transportation and Storage environment conditions:
Vibration:
• Amplitude: < 7.5 mm (2 to 9 Hz)
• Acceleration: < 20 m/s2 (9 to 150 Hz)
Each direction of XYZ axes
Shock: Height 800 mm or less
Temperature:
• At storage: −25 to +55 °C
• At transport: −40 to +70 °C
Humidity: 5 to 100 % RH (Non condensing)
Storage period: Within the warranty period
9-16 IMR01W03-E4
9. SPECIFICATIONS
Standard
Safety standards: UL: UL61010-1
cUL: CAN/CSA-C22.2 No.61010-1
CE marking: LVD: EN61010-1
OVERVOLTAGE CATEGORYII,
POLLUTION DEGREE 2,
Class II (Reinforced insulation)
EMC: EN61326
C-Tick: AS/NZS CISPR 11 (equivalent to EN55011)
Panel sealing: NEMA 4X (NEMA250), IP66 (IEC60529)
[Front panel]
IMR01W03-E4 9-17
MEMO
9-18 IMR01W03-E4
APPENDIX
IMR01W03-E4 A-1
APPENDIX
! WARNING
z To prevent electric shock or instrument failure, only qualified personnel
should be allowed to pull out the internal assembly.
z To prevent electric shock or instrument failure, always turn off the power
before pulling out the internal assembly.
z To prevent injury or instrument failure, do not touch the internal printed wiring
board.
Apply pressure very carefully when removing internal assembly to avoid damage to the
frame.
To conform to IEC61010-1 requirements for protection from electric shock, the internal
assembly of this instrument can only be removed with an appropriate tool.
Procedures
1. Insert the screwdriver in the plug-in lock section as shown in the following figure, and then lightly
push the screwdriver in the horizontal direction to release the plug-in lock released bar.
The plug-in lock section is released.
Plug-in lock section
(Upper: 2 places) *
Panel
A-2 IMR01W03-E4
APPENDIX
2. Insert the screwdriver in the case lock section as shown in the following figure, and then lightly
turn the screwdriver to release the case lock section. The case lock section is released.
Panel
3. The other case lock section should be released the same way described in steps 1 and 2.
4. Remove the internal assembly from the case.
IMR01W03-E4 A-3
APPENDIX
! WARNING
z In order to prevent electric shock and instrument failure, always turn off the
power supply before replacing the rubber packing.
z In order to prevent electric shock and instrument failure, always turn off the
power supply before pulling out the internal chassis.
z In order to prevent injury or instrument failure, do not touch the internal
printed circuit board.
Parts list
FB400 FB900
Parts code KFB400-36 <1> KFB900-36 <1>
Ordering code 00421214 00421248
A-4 IMR01W03-E4
APPENDIX
Part list
FB400 FB900
Parts code KFB400-35 <1> KFB900-35 <1>
Ordering code 00421206 00421230
IMR01W03-E4 A-5
APPENDIX
2-M4
Mounting dimensions
63 *
50 ±1 19.5 *
59 ±0.5 68 *
* Maximum
Terminal configuration
Input terminals
8 4
7 3 2 3
Output terminals
6 2 IN
OUT
10VAC
5 1 100-120VAC
or
6 7 200-240VAC
A-6 IMR01W03-E4
APPENDIX
Approx. 130 25
14.5
21
15
φ 5.8
10
CTL-12-S56-10L-N (For 0 to 100 A)
(Unit: mm)
Approx. 100 40
30
30
40
φ12 M3 Depth 4
7.5
15
IMR01W03-E4 A-7
APPENDIX
Ramp/Soak control 1 2 3 4 5 6 7 8
A2
SV 2
A1 B3
SV 1 B2 A3
SV 3 B1
A 1 to 3: Soak time
B 1 to 3: Setting change rate limiter
A-8 IMR01W03-E4
APPENDIX
F. Parameter List
SV setting & monitor mode
Factory User
Symbol Name Data range Page
set value set value
⎯ Measured value (PV)/ PV display: ⎯ 7-5
Set value (SV) monitor Input scale low to Input scale high
SV display:
• SV
• Remote setting (RS) input value
• Manual manipulated output value
SV Set value (SV) 1 Setting limiter low to Setting limiter high 0 7-7
Event 1 (EV1)
Event 2 (EV2)
Event 3 (EV3)
Event 4 (EV4)
1
Parameters related to multi-memory area function
2
Displayed only when the CT1 input is provided.
3
Displayed only when the CT2 input is provided.
4
Displayed when the Event action is selected for any one of the Event types from 1 to 4.
5
Display when the CT1 or CT2 input is provided. This screen is not displayed when set the CT assignment to “0: None.”
6
MV1 of heat-side is not displayed when the control action is Position proportioning PID control and the input of Feedback
resistance (FBR) is not used.
7
This screen is displayed when the control action is Heat/Cool PID control.
IMR01W03-E4 A-9
APPENDIX
Operation mode
Factory User
Symbol Name Data range Page
set value set value
A-10 IMR01W03-E4
APPENDIX
EV1 Event 1 set value (EV1) 1, 2 Deviation: −Input span to +Input span 50 7-21
Process and set value:
EV2 Event 2 set value (EV2) 1, 2 Input scale low to Input scale high 50 7-21
Manipulated output value (MV1 or MV2):
EV3 Event 3 set value (EV3) 1, 2 −5.0 to +105.0 % 50 7-21
IMR01W03-E4 A-11
APPENDIX
AST Area soak time 1 0 minutes 00 seconds to 199 minutes 59 0:00 7-32
seconds or 0 hours 00 minutes to 99 hours
59 minutes
LnKA Link area number 1 1 to 8 oFF 7-33
oFF: No link
1 Parameters related to Multi-memory area function
2
The screen is displayed when the Integral time [heat-side] or Integral time [cool-side] is set to “oFF.”
A-12 IMR01W03-E4
APPENDIX
PLC PV low input cut-off 0.00 to 25.00 % of input span 0.00 7-41
Communication speed 1 h
bPS1 2.4: 2400 bps
4.8: 4800 bps
19.2 7-44
IMR01W03-E4 A-13
APPENDIX
Device address 2 b
Add2 0 to 99 0 7-44
Communication speed 2 b, c
bPS2 2.4: 2400 bps
4.8: 4800 bps
19.2 7-44
Interval time 2 b, c
InT2 0 to 250 ms 10 7-46
A-14 IMR01W03-E4
APPENDIX
Engineering mode
Parameters in Engineering mode are settable only when the controller is in STOP mode. However, it is possible to check only
the data even in RUN mode.
There are invalid parameters when no optional function is specified.
Factory User
Symbol Name Data range Page
set value set value
F10. Function block 10 This is first parameter symbol of Function block 10.
F21. Function block 21 This is first parameter symbol of Function block 21.
IMR01W03-E4 A-15
APPENDIX
of input
span) a
boS Burnout direction 0: Upscale
1: Downscale
0 7-75
F22. Function block 22 This is first parameter symbol of Function block 22.
a
Factory set value varies depending on the instrument specification.
Continued on the next page.
A-16 IMR01W03-E4
APPENDIX
F23. Function block 23 This is first parameter symbol of Function block 23.
dISL Digital input (DI) assignment 1 to 8 [Refer to Table 1 (P. A-24).] 1 7-78
F30. Function block 30 This is first parameter symbol of Function block 30.
SV display
EV1
EV2
EV3
EV4
SV display
HBA1
HBA2
SV display
Event function
Transmission output
“0” fixed (No setting)
“0” fixed (No setting)
F33. Function block 33 This is first parameter symbol of Function block 33.
IMR01W03-E4 A-17
APPENDIX
F41. Function block 41 This is first parameter symbol of Function block 41.
SV display
Event output turned on at
input error occurrence
Event output turned on in
Manual mode
Event output turned on during
the Autotuning function (AT) is
being executed
Event output turned on during
the Setting change rate limiter
is being operated
F42. Function block 42 This is first parameter symbol of Function block 42.
F43. Function block 43 This is first parameter symbol of Function block 43.
A-18 IMR01W03-E4
APPENDIX
F44. Function block 44 This is first parameter symbol of Function block 44.
ES4 Event 4 type 9: Control loop break alarm (LBA) 7-109
The other data is the same as an Event 1 type.
EHo4 Event 4 hold action Same as Event 1 hold action 7-111
EIL4 Event 4 interlock Same as Event 1 interlock 7-112
EH4 Event 4 differential gap Same as Event 1 differential gap 7-113
The invalidity in case of the LBA.
EVT4 Event 4 delay timer Same as Event 1 delay timer 7-114
EEo4 Force ON of Event 4 action Same as Force ON of Event 1 action 7-115
F45. Function block 45 This is first parameter symbol of Function block 45.
2: OUT2
3 to 6: Do not set this one
HbS1 Heater break alarm 1 (HBA1) 0: Heater break alarm 1 (HBA1) type A 0a 7-117
type 1: Heater break alarm 1 (HBA1) type B
HbC1 Number of heater break
alarm 1 (HBA1) delay times
0 to 255 5 7-119
F46. Function block 46. This is first parameter symbol of Function block 46.
2: OUT2
3 to 6: Do not set this one
HbS2 Heater break alarm 2 (HBA2) 0: Heater break alarm 2 (HBA2) type A
type 1: Heater break alarm 2 (HBA2) type B
0 7-122
F50. Function block 50 This is first parameter symbol of Function block 50.
control
2: Intercontroller communication ratio
setting
a
Factory set value varies depending on the instrument specification.
Continued on the next page.
IMR01W03-E4 A-19
APPENDIX
oHH
a
ON/OFF action differential TC/RTD inputs: 1 7-134
gap (upper) 0.0 to Input span (Unit: °C [°F])
oHL ON/OFF action differential
gap (lower)
Voltage (V)/Current (I) inputs:
0.0 to 100.0 % of input span
1a 7-134
oLH Output limiter high (MV1) Output limiter low (MV1) to 105.0 % 105.0 7-138
oLL Output limiter low (MV1) −5.0 % to Output limiter high (MV1) −5.0 7-138
a
Factory set value varies depending on the instrument specification.
Continued on the next page.
A-20 IMR01W03-E4
APPENDIX
oLH2 Output limiter high (MV2) Output limiter low (MV2) to 105.0 % 105.0 7-138
oLL2 Output limiter low (MV2) −5.0 % to Output limiter high (MV2) −5.0 7-138
F52. Function block 52 This is first parameter symbol of Function block 52.
AToN Output value with AT turned Output value with AT turned off to 105.0 % 105.0 7-149
on
AToF Output value with AT turned −105.0 % to Output value with AT turned −105.0 7-149
off on
PLH Proportional band limiter TC/RTD inputs: Input span a 7-150
(high) [heat-side] 0 (0.0, 0.00) to Input span (Unit: °C [°F])
(Varies with the setting of the Decimal
point position)
PLL Proportional band limiter
Voltage (V)/Current (I) inputs:
0a 7-150
(low) [heat-side]
0.0 to 1000.0 % of input span
IMR01W03-E4 A-21
APPENDIX
F54. Function block 54 This is first parameter symbol of Function block 54.
a
Factory set value varies depending on the instrument specification.
Continued on the next page.
A-22 IMR01W03-E4
APPENDIX
F55. Function block 55 This is first parameter symbol of Function block 55.
F60. Function block 60 This is first parameter symbol of Function block 60.
2: Intercontroller communication
F70. Function block 70 This is first parameter symbol of Function block 70.
1: 0 minutes 00 seconds to
199 minutes 59 seconds
F71. Function block 71 This is first parameter symbol of Function block 71.
SLH Setting limiter high Setting limiter low to Input scale high Input scale
high
7-170
SLL Setting limiter low Input scale low to Setting limiter high Input scale
low
7-170
F91. Function block 91 This is first parameter symbol of Function block 91.
C277 ROM version monitor Display the version of loaded software. ⎯ 7-171
IMR01W03-E4 A-23
APPENDIX
A-24 IMR01W03-E4
APPENDIX
For unit
For FB400 direct key (Type 2) For FB900 direct key (Type 2)
°C Unit seal
IMR01W03-E4 A-25
MEMO
A-26 IMR01W03-E4
INDEX
Alphabetical Order
A Derivative time limiter (low) [cool-side]·················7-53, 7-155
Action (high) at input error ··································· 7-52, 7-135 Derivative time limiter (low) [heat-side] ················7-53, 7-152
Action (low) at input error····································· 7-52, 7-135 Device address 1····················································7-34, 7-44
Action at feedback resistance (FBR) input error Device address 2····················································7-34, 7-44
············································································· 7-53, 7-159
Digital input (DI) assignment ··································7-49, 7-78
Action at saturated output ···································· 7-53, 7-162 Direct key 1·····························································7-48, 7-67
Alarm (ALM) lamp lighting condition 1 ··················· 7-49, 7-81 Direct key 2·····························································7-48, 7-67
Alarm (ALM) lamp lighting condition 2 ··················· 7-49, 7-81 Direct key 3·····························································7-48, 7-68
Area soak time ······················································· 7-20, 7-32 Direct key type························································7-48, 7-68
AT bias ································································· 7-53, 7-146 Display unit ·····························································7-49, 7-71
AT cycles······························································ 7-53, 7-147
AT differential gap time ········································ 7-53, 7-148 E
Auto/Manual transfer·····································6-23, 7-14, 7-17 Energized/De-energized·········································7-49, 7-80
Automatic temperature rise dead time················· 7-54, 7-167 Event 1 delay timer·················································7-50, 7-91
Automatic temperature rise gradient data ··········· 7-54, 7-167 Event 1 differential gap···········································7-50, 7-90
Automatic temperature rise group ······················· 7-54, 7-165 Event 1 hold action·················································7-50, 7-87
Automatic temperature rise learning·············6-72, 7-14, 7-17 Event 1 interlock ·····················································7-50, 7-89
Event 1 set value (EV1)··········································7-20, 7-21
B Event 1 type····························································7-50, 7-85
Bar graph display ··················································· 7-48, 7-63 Event 2 delay timer···············································7-50, 7-100
Bar graph display resolution ·································· 7-48, 7-65 Event 2 differential gap···········································7-50, 7-99
Burnout direction···················································· 7-49, 7-75 Event 2 hold action·················································7-50, 7-97
Event 2 interlock ·····················································7-50, 7-98
C Event 2 set value (EV2)··········································7-20, 7-21
Cascade control function ······································· 6-60, 6-82 Event 2 type····························································7-50, 7-95
Communication 1 protocol ··································· 7-54, 7-168 Event 3 delay timer···············································7-50, 7-107
Communication 2 protocol ··································· 7-54, 7-168 Event 3 differential gap·········································7-50, 7-106
Communication speed 1 ········································ 7-34, 7-44 Event 3 hold action···············································7-50, 7-104
Communication speed 2 ········································ 7-34, 7-44 Event 3 interlock ···················································7-50, 7-105
Control action························································ 7-52,7-129 Event 3 set value (EV3)··········································7-20, 7-21
Control loop break alarm (LBA) time ····················· 7-20, 7-22 Event 3 type··························································7-50, 7-102
Control motor time ··············································· 7-53, 7-159 Event 4 delay timer···············································7-51, 7-114
Control response parameter ·································· 7-20, 7-26 Event 4 differential gap·········································7-51, 7-113
CT1 assignment··················································· 7-51, 7-117 Event 4 hold action···············································7-51, 7-111
CT1 ratio ······························································ 7-51, 7-116 Event 4 interlock ···················································7-51, 7-112
CT2 assignment··················································· 7-51, 7-121 Event 4 set value (EV4)··········································7-20, 7-21
CT2 ratio ······························································ 7-51, 7-120 Event 4 type··························································7-51, 7-109
Current transformer 1 (CT1) input value monitor
Event monitor 1 ·················································· 7-2, 7-3, 7-8
············································································ 7-2, 7-3, 7-7
Event monitor 2 ·················································· 7-2, 7-3, 7-8
Current transformer 2 (CT2) input value monitor
············································································ 7-2, 7-3, 7-7 External input type················································7-51, 7-125
D F
Data bit configuration 1 ·········································· 7-34, 7-45 Feedback adjustment ·········································7-53, 7-160
Data bit configuration 2 ·········································· 7-34, 7-45 Force ON of Event 1 action ··································7-50, 7-93
Decimal point position············································ 7-49, 7-71 Force ON of Event 2 action ································7-50, 7-101
Derivative action ·················································· 7-52, 7-142 Force ON of Event 3 action ································7-50, 7-108
Derivative gain ····················································· 7-52, 7-133 Force ON of Event 4 action ································7-51, 7-115
Derivative time [cool-side]······································ 7-20, 7-28
Derivative time [heat-side] ····································· 7-20, 7-25 G
Derivative time adjusting factor [cool-side] ·········· 7-53, 7-157 Group RUN/STOP function ·························· 2-20, 6-60, 6-63
Derivative time adjusting factor [heat-side]·········· 7-53, 7-157
Derivative time limiter (high) [cool-side]··············· 7-53, 7-155 H
Derivative time limiter (high) [heat-side] ·············· 7-53, 7-152 Heat/Cool PID control································· 6-15, 6-18, 7-130
IMR01W03-E4 B-1
INDEX
B-2 IMR01W03-E4
INDEX
S
Sampling cycle······················································· 7-49, 7-76
Set lock level·························································· 7-34, 7-47
Set value (SV)·····················································7-2, 7-3, 7-7
Setting change rate limiter (down) ························· 7-20, 7-31
Setting change rate limiter (up)······························ 7-20, 7-31
Setting change rate limiter unit time ···················· 7-54, 7-169
Setting limiter high ··············································· 7-54, 7-170
Setting limiter low················································· 7-54, 7-170
Soak time unit ······················································ 7-54, 7-169
Square root extraction············································ 7-49, 7-75
ST derivative time adjusting factor······················· 7-54, 7-164
ST integral time adjusting factor ·························· 7-54, 7-164
ST proportional band adjusting factor·················· 7-54, 7-163
ST start condition ················································· 7-54, 7-163
Start determination point······································ 7-51, 7-124
Startup tuning (ST)········································6-18, 7-14, 7-16
STOP display ························································· 7-48, 7-62
SV tracking··························································· 7-51, 7-127
T
Timer 1 ··································································· 7-49, 7-80
Timer 2 ··································································· 7-49, 7-80
Timer 3 ··································································· 7-49, 7-80
Timer 4 ··································································· 7-49, 7-80
Transmission output scale high ····························· 7-50, 7-84
Transmission output scale low······························· 7-50, 7-84
Transmission output type······································· 7-50, 7-83
U
Undershoot suppression factor···························· 7-52, 7-143
V
Valve action at STOP··········································· 7-53, 7-162
IMR01W03-E4 B-3
INDEX
Character Order
* Mode
MONI: SV setting & Monitor mode SETUP: Setup Setting mode OPE: Operation mode
ENG: Engineering mode PARA: Parameter Setting mode
Symbol Name Mode * Page Symbol Name Mode * Page
AHS AHS Transmission output scale high ENG (F33) 7-50, 7-84 db db Overlap/Deadband PARA 7-20, 7-29
ALC1 ALC1 Alarm (ALM) lamp lighting condition 1 ENG (F30) 7-49, 7-81 dbPA dbPA Overlap/Deadband reference point ENG (F51) 7-52, 7-144
ALC2 ALC2 Alarm (ALM) lamp lighting condition 2 ENG (F30) 7-49, 7-81 dc dc Derivative time [cool-side] PARA 7-20, 7-28
Derivative time adjusting factor
ALS ALS Transmission output scale low ENG (F33) 7-50, 7-84 dcAJ dcAJ
[cool-side]
ENG (F52) 7-53, 7-155
6-23, 7-14, Derivative time limiter (high)
A-M A-M Auto/Manual transfer OPE
7-17 dcLH dcLH
[cool-side]
ENG (F52) 7-53, 7-153
Derivative time limiter (low)
Ao Ao Transmission output type ENG (F33) 7-50, 7-83 dcLL dcLL
[cool-side]
ENG (F52) 7-53, 7-153
AoVE AoVE Action (high) at input error ENG (F51) 7-52, 7-135 dE dE Bar graph display ENG (F10) 7-48, 7-63
7-2, 7-3,
APT APT Memory area soak time monitor MONI
7-10 dEUT dEUT Bar graph display resolution ENG (F10) 7-48, 7-65
7-2, 7-3,
ArE ArE Memory area transfer MONI
7-11 dF dF PV digital filter SETUP 7-34, 7-40
AST AST Area soak time PARA 7-20, 7-32 dF2 dF2 RS digital filter SETUP 7-34, 7-42
ATb ATb AT bias ENG (F52) 7-53, 7-146 dGA dGA Derivative gain ENG (F51) 7-52, 7-133
ATC ATC AT cycles ENG (F52) 7-53, 7-147 dISL dISL Digital input (DI) assignment ENG (F23) 7-49, 7-78
Derivative time limiter (high)
ATH ATH AT differential gap time ENG (F52) 7-53, 7-148 dLH dLH
[heat-side]
ENG (F52) 7-53, 7-152
Derivative time limiter (low)
AToF AToF Output value with AT turned off ENG (F52) 7-53, 7-149 dLL dLL
[heat-side]
ENG (F52) 7-53, 7-152
ATon ATon Output value with AT turned on ENG (F52) 7-53, 7-149 dSoP dSoP PV flashing display at input error ENG (F10) 7-48, 7-66
6-15, 7-14,
ATU ATU PID/AT transfer OPE
7-15 dTP dTP Derivative term operating factor ENG (F51) 7-52, 7-142
AUnE AUnE Action (low) at input error ENG (F51) 7-52, 7-135 E (E)
B (b) (b) EEo1 EEo1 Force ON of Event 1 action ENG (F41) 7-50, 7-93
bIT1 bIT1 Data bit configuration 1 SETUP 7-34, 7-45 EEo2 EEo2 Force ON of Event 2 action ENG (F42) 7-50, 7-101
bIT2 bIT2 Data bit configuration 2 SETUP 7-34, 7-45 EEo3 EEo3 Force ON of Event 3 action ENG (F43) 7-50, 7-108
boS boS Burnout direction ENG (F21) 7-49, 7-75 EEo4 EEo4 Force ON of Event 4 action ENG (F44) 7-51, 7-115
bPS1 bPS1 Communication speed 1 SETUP 7-34, 7-44 EH1 EH1 Event 1 differential gap ENG (F41) 7-50, 7-90
bPS2 bPS2 Communication speed 2 SETUP 7-34, 7-44 EH2 EH2 Event 2 differential gap ENG (F42) 7-50, 7-99
C (C) EH3 EH3 Event 3 differential gap ENG (F43) 7-50, 7-106
CAM CAM External input type ENG (F50) 7-51, 7-125 EH4 EH4 Event 4 differential gap ENG (F44) 7-51, 7-113
CHrd CHrd
Automatic temperature rise dead
time
ENG (F55) 7-54, 7-167 EHo2 EHo2 Event 2 hold action ENG (F42) 7-50, 7-97
CHrG CHrG Automatic temperature rise group ENG (F55) 7-54, 7-165 EHo3 EHo3 Event 3 hold action ENG (F43) 7-50, 7-104
CHrT CHrT
Automatic temperature rise gradient
data
ENG (F55) 7-54, 7-167 EHo4 EHo4 Event 4 hold action ENG (F44) 7-51, 7-111
CMP1 CMP1 Communication 1 protocol ENG (F60) 7-54, 7-168 EIL1 EIL1 Event 1 interlock ENG (F41) 7-50, 7-89
CMP2 CMP2 Communication 2 protocol ENG (F60) 7-54, 7-168 EIL2 EIL2 Event 2 interlock ENG (F42) 7-50, 7-98
CT1 CT1
Current transformer 1 (CT1) input
value monitor
MONI
7-2, 7-3,
7-7 EIL3 EIL3 Event 3 interlock ENG (F43) 7-50, 7-105
CT2 CT2
Current transformer 2 (CT2) input
value monitor
MONI
7-2, 7-3,
7-7 EIL4 EIL4 Event 4 interlock ENG (F44) 7-51, 7-112
CTA1 CTA1 CT1 assignment ENG (F45) 7-51, 7-117 ES1 ES1 Event 1 type ENG (F41) 7-50, 7-85
CTA2 CTA2 CT2 assignment ENG (F46) 7-51, 7-121 ES2 ES2 Event 2 type ENG (F42) 7-50, 7-95
CTr1 CTr1 CT1 ratio ENG (F45) 7-51, 7-116 ES3 ES3 Event 3 type ENG (F43) 7-50, 7-102
CTr2 CTr2 CT2 ratio ENG (F46) 7-51, 7-120 ES4 ES4 Event 4 type ENG (F44) 7-51, 7-109
B-4 IMR01W03-E4
INDEX
EV1 EV1 Event 1 set value (EV1) PARA 7-20, 7-21 L (L)
EV2 EV2 Event 2 set value (EV2) PARA 7-20, 7-21 LbA LbA Control loop break alarm (LBA) time PARA 7-20, 7-22
EV3 EV3 Event 3 set value (EV3) PARA 7-20, 7-21 Lbd Lbd LBA deadband PARA 7-20, 7-23
EV4 EV4 Event 4 set value (EV4) PARA 7-20, 7-21 LCK LCK Set lock level SETUP 7-34, 7-47
7-2, 7-3,
EVM1 EVM1 Event monitor 1 MONI
7-8 LnKA LnKA Link area number PARA 7-20, 7-33
7-2, 7-3,
EVM2 EVM2 Event monitor 2 MONI
7-8 LoGC LoGC Output assignment ENG (F30) 7-49, 7-79
Fn Fn Direct key type ENG (F11) 7-48, 7-68 MVTS MVTS MV transfer function ENG (F50) 7-51, 7-128
Fn1 Fn1 Direct key 1 ENG (F11) 7-48, 7-67 O (o) (o)
Fn2 Fn2 Direct key 2 ENG (F11) 7-48, 7-67 oHH oHH
ON/OFF action differential gap
(upper)
ENG (F51) 7-52, 7-134
Fn3 Fn3 Direct key 3 ENG (F11) 7-48, 7-68 oHL oHL
ON/OFF action differential gap
(lower)
ENG (F51) 7-52, 7-134
H (H) oLA oLA Integrated output limiter ENG (F53) 7-53, 7-161
Heater break alarm 1 (HBA1) set
HbA1 HbA1
value
SETUP 7-34, 7-35 oLH oLH Output limiter high (MV1) ENG (F51) 7-52, 7-138
Heater break alarm 2 (HBA2) set
HbA2 HbA2
value
SETUP 7-34, 7-35 oLH2 oLH2 Output limiter high (MV2) ENG (F51) 7-52, 7-138
Number of heater break alarm 1
HbC1 HbC1
(HBA1) delay times
ENG (F45) 7-51, 7-119 oLL oLL Output limiter low (MV1) ENG (F51) 7-52, 7-138
Number of heater break alarm 2
HbC2 HbC2
(HBA2) delay times
ENG (F46) 7-51, 7-122 oLL2 oLL2 Output limiter low (MV2) ENG (F51) 7-52, 7-138
Output change rate limiter (down)
HbH1 HbH1 Heater melting determination point 1 SETUP 7-34, 7-39 ord ord
[MV1]
ENG (F51) 7-52, 7-137
Output change rate limiter (down)
HbH2 HbH2 Heater melting determination point 2 SETUP 7-34, 7-39 ord2 ord2
[MV2]
ENG (F51) 7-52, 7-137
Output change rate limiter (up)
HbL1 HbL1 Heater break determination point 1 SETUP 7-34, 7-38 orU orU
[MV1]
ENG (F51) 7-52, 7-137
Output change rate limiter (up)
HbL2 HbL2 Heater break determination point 2 SETUP 7-34, 7-38 orU2 orU2
[MV2]
ENG (F51) 7-52, 7-137
HbS1 HbS1 Heater break alarm 1 (HBA1) type ENG (F45) 7-51, 7-117 oS oS Control action ENG (F51) 7-52, 7-129
HbS2 HbS2 Heater break alarm 2 (HBA2) type ENG (F46) 7-51, 7-122 oTT1 oTT1 Timer 1 ENG (F30) 7-49, 7-80
Power feed forward input value
HEAT HEAT
monitor
ENG (F91) 7-54, 7-172 oTT2 oTT2 Timer 2 ENG (F30) 7-49, 7-80
I I Integral time [heat-side] PARA 7-20, 7-25 oTT4 oTT4 Timer 4 ENG (F30) 7-49, 7-80
IcLH IcLH Integral time limiter (high) [cool-side] ENG (F52) 7-53, 7-154 Pb Pb PV bias SETUP 7-34, 7-40
IcLL IcLL Integral time limiter (low) [cool-side] ENG (F52) 7-53, 7-154 Pc Pc Proportional band [cool-side] PARA 7-20, 7-27
Integral/derivative time decimal Proportional band adjusting factor
IddP IddP
point position
ENG (F51) 7-52, 7-133 PcAJ PcAJ
[cool-side]
ENG (F52) 7-53, 7-156
Integral time limiter (high) Proportional band limiter (high)
ILH ILH
[heat-side]
ENG (F52) 7-53, 7-151 PcLH PcLH
[cool-side]
ENG (F52) 7-53, 7-153
Proportional band limiter (low)
ILL ILL Integral time limiter (low) [heat-side] ENG (F52) 7-53, 7-151 PcLL PcLL
[cool-side]
ENG (F52) 7-53, 7-153
7-2, 7-3,
ILr ILr Interlock release MONI
7-13 Pd Pd Hot/Cold start ENG (F50) 7-51, 7-123
InP InP Input type ENG (F21) 7-49, 7-69 PdA PdA Start determination point ENG (F50) 7-51, 7-124
InT1 InT1 Interval time 1 SETUP 7-34, 7-46 PFF PFF Power feed forward selection ENG (F51) 7-52, 7-140
InT2 InT2 Interval time 2 SETUP 7-34, 7-46 PFFS PFFS Power feed forward gain ENG (F51) 7-52, 7-141
IMR01W03-E4 B-5
INDEX
PFrq PFrq Power supply frequency ENG (F21) 7-49, 7-76 T (t) (T, t)
PGdP PGdP Decimal point position ENG (F21) 7-49, 7-71 t t Proportional cycle time [cool-side] SETUP 7-34, 7-43
PGSH PGSH Input scale high ENG (F21) 7-49, 7-72 T T Proportional cycle time [heat-side] SETUP 7-34, 7-43
Holding peak value ambient
PGSL PGSL Input scale low ENG (F21) 7-49, 7-72 TCJ TCJ
temperature monitor
ENG (F91) 7-54, 7-172
PLC PLC PV low input cut-off SETUP 7-34, 7-41 TrK Trk SV tracking ENG (F50) 7-51, 7-127
Proportional band limiter (high)
PLH PLH
[heat-side]
ENG (F52) 7-53, 7-150
U (U)
Proportional band limiter (low)
PLL PLL
[heat-side]
ENG (F52) 7-53, 7-150
UnIT UnIT Display unit ENG (F21) 7-49, 7-71
Pun PUn Input error determination point (low) ENG (F21) 7-49, 7-74
Y (Y)
PVTS PVTS PV transfer function ENG (F50) 7-51, 7-128
YASo YASo Action at saturated output ENG (F53) 7-53, 7-162
rInP rInP Remote setting input type ENG (F22) 7-49, 7-77
YHS YHS Open/Close output differential gap ENG (F53) 7-53, 7-159
6-28, 7-14,
r-L r-L Remote/Local transfer OPE
7-18
Manipulated output value (MV1) at
rMV1 rMV1
STOP mode
ENG (F51) 7-52, 7-136
Manipulated output value (MV2) at
rMV2 rMV2
STOP mode
ENG (F51) 7-52, 7-136
S (S)
SLH SLH Setting limiter high ENG (F71) 7-54, 7-170
STdK STdK ST derivative time adjusting factor ENG (F54) 7-54, 7-164
STIK STIK ST integral time adjusting factor ENG (F54) 7-54, 7-164
ST proportional band adjusting
STPK STPK
factor
ENG (F54) 7-54, 7-163
SVrd SVrd Setting change rate limiter (down) PARA 7-20, 7-31
SVrT SVrT Setting change rate limiter unit time ENG (F70) 7-54, 7-169
SVrU SVrU Setting change rate limiter (up) PARA 7-20, 7-31
B-6 IMR01W03-E4
Revisions
IMR01W03-E4 1
MEMO
2 IMR01W03-E4
The first edition: APR. 2005 [IMQ00]
The forth edition: JUL. 2009 [IMQ00]
R