"THE CHEMICAL CHARACTERISTICS OF V I C T O R I A N BROMN COAL"

G . .I.
P e r r y , 0. J. A l l a r d i c e and L. T. K i s s *
V i c t o r i a n Brown Coal C o u n c i l , 151 F l i n d e r s S t r e e t , Melbourne, 3000 A u s t r a l i a ,
'State E l e c t r i c i t y Commission o f V i c t o r i a , Herman Research L a b o r a t o r y , Howard
S t r e e t , Richmond, 3121 A u s t r a l i a .

1. INTRODUCTION

E x t e n s i v e d e p o s i t s o f s o f t brown c o a l e x i s t i n T e r t i a r y age sediments i n a number

o f a r e a s i n V i c t o r i a and t h e l a r g e s t s i n g l e d e p o s i t o c c u r s i n t h e L a t r o b e Valley,
about i50 k i l o m e t e r s e a s t o f i k i b o u r n e . i n t h i s r e g i o n t h e c o a l seams o f t e n
exceed 150 metres i n t h i c k n e s s , w i t h an overburden t o c o a l r a t i o u s u a l l y b e t t e r
than 1:2 making t h e c o a l i d e a l l y s u i t e d f o r l a r g e - s c a l e open-cut m i n i n g .

A r e c e n t s t u d y (1) has e s t i m a t e d t h e S t a t e ' s brown c o a l resources t o be almost

200,000 m i l l i o n tonnes w i t h a p p r o x i m a t e l y 52,000 m i l l i o n tonnes d e f i n e d as usable
reserves. About 85% o f t h i s c o a l i s l o c a t e d i n t h e L a t r o b e V a l l e y .

Since 1920 L a t r o b e V a l l e y brown c o a l has been developed f o r power g e n e r a t i o n . The

S t a t e E l e c t r i c i t y Commission o f V i c t o r i a (SECV) w i n s c o a l from two major open c u t s
a t Y a l l o u r n and M o r w e l l and o p e r a t e s c o a l f i r e d power s t a t i o n s which p r e s e n t l y
consume a p p r o x i m a t e l y 35 m i l l i o n tonnes p e r annum. I n a d d i t i o n t o power
generation, s m a l l q u a n t i t i e s o f brown c o a l a r e used f o r b r i q u e t t e manufacture and
char production.

Brown c o a l accounts f o r about 95% o f V i c t o r i a ' s non-renewable energy r e s e r v e s and

i t i s now r e c o g n i z e d t h a t w i t h s u i t a b l e up-grading, p r i m a r i l y d r y i n g , i t has the
p o t e n t i a l t o become t h e b a s i s o f t h e s u p p l y o f energy i n a v a r i e t y o f forms.
C u r r e n t l y v a r i o u s s t u d i e s f o r m a j o r c o n v e r s i o n p r o j e c t s proposed b y A u s t r a l i a n ,
Japanese and German i n t e r e s t s a r e b e i n g undertaken w i t h t h e c o - o p e r a t i o n o f t h e
V i c t o r i a n Brown Coal C o u n c i l , t h e most advanced p r o j e c t b e i n g a 50 tonne p e r day
hydrogenation p i l o t p l a n t c u r r e n t l y under c o n s t r u c t i o n a t Morwell funded by New
Energy Development O r g a n i z a t i o n (NEOO) o f Japan.

The chemical c h a r a c t e r i s t i c s o f L a t r o b e V a l l e y brown c o a l s have been e x t e n s i v e l y

s t u d i e d over t h e l a s t t w e n t y - f i v e years, p r i m a r i l y i n r e l a t i o n t o t h e e f f e c t o f
c o a l q u a l i t y on combustion f o r power g e n e r a t i o n . More r e c e n t l y a r e s e a r c h p r o j e c t
was i n i t i a t e d w i t h t h e o b j e c t i v e o f d e t e r m i n i n g t h e c h a r a c t e r i s t i c s and s u i t a b i l i t y
o f t h e S t a t e ' s brown c o a l r e s o u r c e s f o r uses o t h e r t h a n power g e n e r a t i o n , p r i m a r i l y
conversion t o l i q u i d fuels.

T h i s paper o u t l i n e s t h e c h e m i c a l c h a r a c t e r i s t i c s o f V i c t o r i a n brown c o a l and

d i s c u s s e s t h e v a r i a b i l i t y o f t h e c o a l b o t h between f i e l d s and w i t h i n a seam. The
importance o f chemical p r o p e r t i e s i n r e l a t i o n t o c o a l q u a l i t y and t h e i m p l i c a t i o n s
f o r u t i l i z a t i o n a r e a l s o b r i e f l y addressed.

2. PROPERTIES OF VICTORIAN BROWN COAL

The development and a d a p t a t i o n o f modern a n a l y t i c a l techniques f o r a n a l y s i s o f

V i c t o r i a n brown c o a l was p i o n e e r e d j o i n t l y i n t h e 1960's by t h e Commonwealth
Scientific and I n d u s t r i a l Research O r g a n i z a t i o n and t h e S t a t e E l e c t r i c i t y
Commission o f V i c t o r i a . As a r e s u l t t h e t o t a l c o a l a n a l y s i s t i m e was h a l v e d and
t h e d e t e r m i n a t i o n o f t h e ash f o r m i n g c o n s t i t u e n t s d i r e c t l y on t h e c o a l t o o k one
s i x t h o f t h e t i m e o f c o n v e n t i o n a l ash a n a l y s i s . More i m p o r t a n t l y brown c o a l
a n a l y s i s was p u t o n t o a r a t i o n a l b a s i s t a k i n g i t s unique p r o p e r t i e s i n t o account;
and p r o v i d i n g more p e r t i n e n t i n f o r m a t i o n c o n c e r n i n g t h e genesis, occurrence and use
o f V i c t o r i a n brown c o a l .

2
1iJ Moisture

One O f t h e most i m p o r t a n t c h e m i c a l measurements made o n brown c o a l i s t h e

m o i s t u r e c o n t e n t which i s a l s o a good measure o f p h y s i c a l rank; t h e g r e a t e r the
degree o f compaction o f t h e c o a l and i t s degree o f c o a l i f i c a t i o n , t h e l o w e r i s the
moisture content. To o b t a i n m e a n i n g f u l r e s u l t s t h e sampling and sample prepara-
t i o n have t o be c a r r i e d o u t q u i c k l y t o a v o i d m o i s t u r e loss. The c h o i c e o f the
method o f d e t e r m i n a t i o n is i m p o r t a n t as t h e r m a l decomposition o f f u n c t i o n a l groups
can r e s u l t i n l o s s o f C02 as w e l l as H20. The p r e f e r r e d methods t h e r e f o r e i n v o l v e

i d i r e c t measurement o f t h e water r e l e a s e d e i t h e r by a z e o t r o p i c d i s t i l l a t i o n or
a d s o r p t i o n from an i n t e r t c a r r i e r gas r a t h e r t h a n b y w e i g h t l o s s o f t h e c o a l .
'{
I t i s i m p o r t a n t t o r e a l i z e t h a t t h e bed m o i s t u r e c o n t e n t o f s o f t brown c o a l s 1s
s i g n i f i c a n t l y h i g h e r t h a n t h e e q u i l i b r i u m m o i s t u r e h o l d i n g c a p a c i t y , a parameter
which i s used t o c h a r a c t e r i z e h i g h e r r a n k s c o a l s . This i s i l l u s t r a t e d i n Table 1
f o r a range o f V i c t o r i a n brown c o a l s .

I n terms o f m o i s t u r e t h e economic v a l u e o f h i g h r a n k c o a l s i s b e s t i n d i c a t e d by the

m o i s t u r e h o l d i n g c a p a c i t y because i t r e f l e c t s t h e c o n d i t i o n o f t h e c o a l f o r
utilization. I n t h e case o f V i c t o r i a n brown c o a l t h e bed m o i s t u r e c o n t e n t i s the
c r i t i c a l value, s i n c e t h e c o a l i s used d i r e c t l y from t h e open c u t .

M i n e r a l and I n o r q a n i c Content

Ash content has been t r a d i t i o n a l l y used t o assess t h e magnitude o f combustion

r e s i d u e and t o d e r i v e t h e so c a l l e d " c o a l substance" b y d i f f e r e n c e which a l l o w s
meaningful comparisons o f d i f f e r e n t c o a l s . I n t h i s c o n t e x t t h e ash i s used as an
approximation o f t h e m i n e r a l m a t t e r c o n t e n t . The t a c i t assumption made, of
course, i s t h a t t h e ash i s d e r i v e d s o l e l y from c o a l m i n e r a l s , and t h i s i s c e r t a i n l y
n o t t h e case f o r V i c t o r i a n brown c o a l where t h e b u l k o f t h e ash f o r m i n g m a t e r i a l
o c c u r s as i n h e r e n t i n o r g a n i c m a t t e r i n t h e form o f exchangeable c a t i o n s , a s s o c i a t e d
w i t h oxygen c o n t a i n i n g f u n c t i o n a l groups. This i s a l s o t h e case w i t h many o t h e r
low rank c o a l s .

Using a combination o f X-Ray f l u o r e s c e n c e (XRF) on c o a l p e l l e t s and Atomic

a b s o r p t i o n ( A A ) t e c h n i q u e s on a c i d e x t r a c t s , d i r e c t chemical a n a l y s e s o f t h e ash
f o r m i n g elements i n V i c t o r i a n brown c o a l has been performed. A r i s i n g from t h i s , a
method o f e x p r e s s i o n o f r e s u l t s has been developed ( 2 ) which i s based on
c l a s s i f y i n g t h e m i n e r a l m a t t e r i n brown c o a l i n t o m i n e r a l and i n o r g a n i c m a t t e r
f r a c t i o n s and e x p r e s s i n g each i n a way which r e f l e c t s t h e i r occurrence i n t h e
coal.

The I n o r g a n i c s a r e a group of exchangeable c a t i o n s and w a t e r s o l u b l e s a l t s ,

analysed b y AA on d i l u t e a c i d e x t r a c t s from t h e c o a l and expressed i n terms o f
chemical a n a l y s i s on a c o a l b a s i s as -

I n o r g a n i c s = Na + Ca + Mg + Fe + ( A l ) + (Si) + NaCl

where Fe r e f e r s t o t h e n o n - p y r i t i c i r o n and ( A I ) and ( S i ) t o t h e a c i d s o l u b l e

aluminium and s i l i c o n r e s p e c t i v e l y . T h i s e x p r e s s i o n i s c o m p l i c a t e d by t h e f a c t
t h a t some i r o n and aluminium can be p r e s e n t as a c i d s o l u b l e hydroxides, b u t these
are not usually s i g n i f i c a n t .

The group named M i n e r a l s , which o c c u r s as d i s c r e t e p a r t i c l e s p r i n c i p a l l y o f q u a r t z ,

k a o l i n i t e and p y r i t e / m a r c a s i t e i s expressed i n terms o f chemical a n a l y s i s as -

Minerals = Si02 + A1?OJ + TiO, + K20 + FeS,

This e x p r e s s i o n i g n o r e s t h e water o f c o n s t i t u t i o n o f c l a y s which i s u s u a l l y o f

n e g l i g i b l e magnitude f o r V i c t o r i a n brown c o a l s .
3
The t o t a l weight o f M i n e r a l s and I n o r g a n i c s expressed on a d r y c o a l b a s i s g i v e s t h e
b e s t e s t i m a t e c o r r e s p o n d i n g t o " m i n e r a l m a t t e r " i n h i g h r a n k c o a l technology. In
t h e case o f L a t r o b e V a l l e y c o a l s t h e I n o r g a n i c s a r e f a r more i m p o r t a n t t h a n
M i n e r a l s b a t h i n q u a n t i t y and from a u t i l i z a t i o n p o i n t o f view.

From a knowledge o f t h e c h e m i c a l c o n s t i t u t i o n o f t h e m i n e r a l m a t t e r i t i s p o s s i b l e
t o c a l c u l a t e and p r e d i c t t h e c o m p o s i t i o n o f t h e ash o r i n o r g a n i c r e s i d u e r e m a i n i n g
a f t e r most t e c h n o l o g i c a l processes. Table 2 i l l u s t r a t e s t h e comparison between
m i n e r a l m a t t e r c o n t e n t and a s h c o n t e n t and t h e s u c c e s s f u l c a l c u l a t i o n o f ash con-
t e n t from m i n e r a l m a t t e r d a t a f o r a number o f t y p i c a l V i c t o r i a n brown c o a l s . Table
3 i l l u s t r a t e s t h e f u t i l i t y o f p r e d i c t i n g t h e q u a n t i t i e s o f ash produced i n modern,
p u l v e r i z e d f u e l f i r e d power s t a t i o n s from t h e e m p i r i c a l ash t e s t r e s u l t s . It
i l l u s t r a t e s f o r M o r w e l l and Y a l l o u r n c o a l s t h e q u a n t i t i e s o f a s h produced i n a
b o i l e r as opposed t o t h e ash t e s t ; and i t compares t h e l a b o r a t o r y ash c o m p o s i t i o n
w i t h t h e p r e c i p i t a t o r ash a c t u a l l y produced. The m i n e r a l m a t t e r c o m p o s i t i o n i s
also given as a guide. B o t h t h e l a b o r a t o r y and p r e c i p i t a t o r ash c o m p o s i t i o n s can
be c a l c u l a t e d from t h e c o m p o s i t i o n o f t h e m i n e r a l m a t t e r b y a l l o w i n g f o r t h e d i f -
f e r e n c e i n t h e degree o f s u l p h a t i o n o f t h e I n o r g a n i c s . By e x t e n d i n g t h i s approach
i t s h o u l d a l s o be p o s s i b l e t o c a l c u l a t e t h e c o m p o s i t i o n o f t h e i n o r g a n i c r e s i d u e
o b t a i n e d i n h y d r o g e n a t i o n processes.

I t s h o u l d a l s o be n o t e d t h a t oxygen can o n l y be e s t i m a t e d by d i f f e r e n c e i f t h e
m i n e r a l m a t t e r i s known; u s i n g t h e a s h v a l u e w i l l y i e l d m i s l e a d i n g r e s u l t s .

Oxyqen f u n c t i o n a l Groups

Oxygen i s one o f t h e major elements p r e s e n t i n t h e o r g a n i c substance o f V i c t o r i a n

brown c o a l . For L a t r o b e V a l l e y brown c o a l s oxygen g e n e r a l l y comprises o v e r 25% on
a d r y m i n e r a l and i n o r g a n i c f r e e ( d m i f ) b a s i s and about h a l f o f t h i s oxygen can be
accounted f o r i n t h e a c i d i c f u n c t i o n a l groups - p h e n o l i c h y d r o x y l , f r e e c a r b o x y l i c
a c i d and c a r b o x y l a t e . The 40-50% o f t h e oxygen n o t accounted f o r as a c i d i c oxygen
i s p r i m a r i l y c o n t a i n e d i n c a r b o n y l groups, e t h e r l i n k a g e s and h e t e r o c y c l i c r i n g
structures.

3. VARIATION OF CHEMICAL PROPERTIES WITHIN A SEAM

The v a r i a t i o n o f chemical p r o p e r t i e s i n a brown c o a l seam i s a t t r i b u t a b l e t o t h e

i n f l u e n c e o f t w o independent v a r i a b l e s , namely c o a l r a n k and c o a l t y p e . Rank
v a r i a t i o n s a r e due t o t h e b u r i a l h i s t o r y o f t h e c o a l , t h a t i s t h e t i m e , temperature
and p r e s s u r e i t has undergone s i n c e i t s d e p o s i t i o n . However, t y p e ( o r l i t h o t y p e )
v a r i a t i o n s a l s o s i g n i f i c a n t l y i n f l u e n c e brown c o a l p r o p e r t i e s . Lithotypes arise
from v a r i a t i o n s i n t h e p r e v a i l i n g b o t a n i c a l communities, i n t h e d e p t h and n a t u r e o f
t h e swamp w a t e r and i n t h e c o n d i t i o n s o f decay and decomposition o f p l a n t m a t e r i a l .
I n V i c t o r i a n brown c o a l t h e s e l i t h o t y p e s a r e m a c r o s c o p i c a l l y r e c o g n i z a b l e bands o r
l a y e r s w i t h i n a c o a l seam w h i c h become r e a d i l y apparent on p a r t i a l l y d r i e d and
weathered faces o f open c u t s . The b a s i c f a c t o r s on which l i t h o t y p e s a r e c l a s s i -
f i e d a r e c o l o u r and t e x t u r e i n a i r d r i e d c o a l , w i t h degree o f g e l i f i c a t i o n ,
weathering p a t t e r n and p h y s i c a l p r o p e r t i e s used as supplementary c h a r a c t e r i s t i c s
which v a r i e s from p a l e t o d a r k brown. I n t h e case o f L a t r o b e V a l l e y c o a l s , t h e
c o l o u r o f t h e a i r d r i e d c o a l as measured b y i t s d i f f u s e r e f l e c t a n c e and expressed
as a Colour Index g i v e s a n u m e r i c a l v a l u e r e l a t e d t o l i t h o t y p e .

The v a r i a t i o n i n r a n k w i t h d e p t h i n t h e Morwell Open Cut i s i l l u s t r a t e d by t h e

y e a r l y weighted averages f o r each o p e r a t i n g l e v e l . The g r a d a t i o n i n rank i s
c l e a r l y i l l u s t r a t e d i n f i g u r e 1 b y t h e i n c r e a s e i n carbon c o n t e n t , and t h e associ-
a t e d i n c r e a s e i n g r o s s d r y s p e c i f i c energy; t h e v o l a t i l e m a t t e r a l s o decreases
s l i g h t l y with depth. These samples were n o t s e l e c t e d on a l i t h o t y p e b a s i s and t h e
g r a d u a l changes i n these c o a l p r o p e r t i e s a r e presumed t o a r i s e p r i m a r i l y from t h e
i n c r e a s e i n rank w i t h depth.

4
 The v a r i a t i o n o f c o a l p r o p e r t i e s w i t h l i t h o t y p e has been examined w i t h i n continuous
sequences of samples t a k e n from f i v e L a t r o b e V a l l e y c o a l f i e l d s ( 3 ) . The r e s u l t s

i
i n d i c a t e t h a t t h e c o a l p r o p e r t i e s r e l a t e d t o t h e o r g a n i c c o a l substance, eg: vola-
t i l e m a t t e r , hydrogen, carbon, oxygen and s p e c i f i c energy vary w i t h l i t h o t y p e
l a y e r s i n t h e c o a l seam. The dependence o f carbon and hydrogen on l i t h o t y p e (as
measured by c o l o u r i n d e x ) i s i l l u s t r a t e d i n F i g u r e 2 for a t y p i c a l bore. A l l the
major c o n s t i t u e n t s o f t h e o r g a n i c c o a l substance a r e l i t h o t y p e dependent and t h e i r
v a r i a t i o n w i t h i n a seam i s a d i r e c t consequence o f t h e changes i n d e p o s i t i o n a l
environment which o c c u r r e d d u r i n g f o r m a t i o n o f t h e seam.

The occurrence o f o r g a n i c s u l p h u r and o r g a n i c n i t r o g e n i s independent o f l i t h o t y p e

a l t h o u g h t h e c o n c e n t r a t i o n o f n i t r o g e n i s i n f l u e n c e d by t h e presence o f wood i n t h e
coal.

G e n e r a l l y speaking, t h e c o n c e n t r a t i o n o f m i n e r a l s i n t h e c o a l i s h i g h e s t near the

overburden and t h e i n t e r s e a m sediment l a y e r s . Because o f t h e d i s c r e t e n a t u r e of
t h e m i n e r a l s t h e i r s p o r a d i c d i s t r i b u t i o n i n a seam cannot be a c c u r a t e l y assessed
from a s i n g l e t r a v e r s e o f sampling through t h e seam.

The c o n c e n t r a t i o n o f i n o r g a n i c s , p a r t i c u l a r l y sodium, magnesjum, c a l c i u m and non-

p y r i t i c i r o n show no r e l a t i o n s h i p t o l i t h o t y p e ( F i g u r e 2 ) a l t h o u g h some depth
r e l a t e d c o n c e n t r a t i o n g r a d i e n t s a r e apparent. Sodium and magnesium o f t e n show a
c o n c e n t r a t i o n i n c r e a s e near t h e t o p o f a b o r e w h i l s t t h e aluminium c o n c e n t r a t i o n
tends t o i n c r e a s e near t h e bottom. T h i s i s b e l i e v e d t o be due t o d i f f u s i o n of
aluminium i n t o t h e c o a l from t h e c l a y c o n t a i n i n g sediments below t h e c o a l seam. On
t h e o t h e r hand c a l c i u m i n t h e Morwell open c u t has t h e h i g h e s t c o n c e n t r a t i o n near
the middle o f t h e p r o f i l e .

The l a c k o f c o r r e l a t i o n between these i n o r g a n i c s p e c i e s and l i t h o t y p e i n d i c a t e s

t h a t the inorganics a r e probably post-depositional i n o r i g i n . This i s c o n s i s t e n t
w i t h t h e i r d i f f u s i o n t h r o u g h t h e water o f t h e c o a l g i v i n g r i s e t o c o n c e n t r a t i o n
gradients.

4. V A R I A T I O N I N CHEMICAL PROPERTIES BETWEEN COALFIELDS

In a d d i t i o n t o t h e v a r i a t i o n o f chemical p r o p e r t i e s w i t h i n c o a l seams, s i g n i f i c a n t
v a r i a t i o n a l s o o c c u r s between d i f f e r e n t c o a l f i e l d s i n V i c t o r i a . A n e x t e n s i v e re-
search programme i n which t h i s v a r i a t i o n was i n v e s t i g a t e d has been conducted b y t h e
S t a t e E l e c t r i c i t y Commission o f V i c t o r i a on b e h a l f o f t h e V i c t o r i a n Brown Coal
Council.

I n t h i s Brown Coal E v a l u a t i o n Programme a sampling p h i l o s o p h y was adopted t h a t

would h i g h l i g h t t h e n a t u r a l v a r i a b i l i t y o f t h e c o a l and i n d i c a t e t h e range o f c o a l
q u a l i t i e s which may be encountered d u r i n g m i n i n g and u t i l i z a t i o n o f t h e d e p o s i t s .

;he programme commenced i n t h e L a t r o b e V a l l e y c o a l f i e l d s by sampling open-cut faces

and 220 mm diameter b o r e c o r e s and was l a t e r extended t o i n c l u d e major c o a l depo-
s i t s i n Victoria. L i t h o t y p e l o g s were p r e p a r e d u s i n g q u a r t e r c o r e s e c t i o n s l a i d
o u t t o d r y , and s e l e c t e d l i t h o t y p e samples from each c o r e were analysed f o r a
v a r i e t y o f chemical, p h y s i c a l and p e t r o g r a p h i c c h a r a c t e r i s t i c s and u t i l i z a t i o n
parameters; 144 parameters i n a l l . To date, a t o t a l o f 219 c o a l samples have
been analysed from t h r e e open c u t faces and t w e n t y 220 mm diameter b o r e cores,
r e p r e s e n t i n g 11 c o a l f i e l d s t h r o u g h o u t V i c t o r i a . Coal samples from a f u r t h e r s i x
bores a r e presently being characterized.

The d a t a generated from these analyses and t e s t s was e v a l u a t e d by s t a t i s t i c a l

methods and c o r r e l a t i o n c o e f f i c i e n t s have been determined between a l l p a i r s o f
variables. A n a l y s i s o f t h i s d a t a has r e v e a l e d s i g n i f i c a n t d i f f e r e n c e s i n t h e che-
m i c a l p r o p e r t i e s o f t h e c o a l from d i f f e r e n t f i e l d s and enables t h e s e l e c t i o n o f
coal w i t h specific properties f o r particular applications. Table 4 i l l u s t r a t e s

5
some o f these d i f f e r e n c e s by showing t h e range o f v a l u e s determined f o r s e l e c t e d
c o a l p r o p e r t i e s f r o m 219 samples (11 c o a l f i e l d s ) . T y p i c a l v a l u e s from t h e two open
c u t mines c u r r e n t l y o p e r a t i n g i n t h e L a t r o b e V a l l e y a r e shown f o r comparison.
These d i f f e r e n c e s i n chemical p r o p e r t i e s between t h e d i f f e r e n t c o a l f i e l d s are
g e n e r a l l y more s i g n i f i c a n t t h a n l a t e r a l v a r i a t i o n s w i t h i n a p a r t i c u l a r f i e l d ( i e :
between d i f f e r e n t b o r e s w i t h i n a f i e l d ) and t h e y a r e p r i m a r i l y r e l a t e d t o rank.

5. EFFECT OF CHEMICAL PROPERTIES ON UTILIZATION

As a r e s u l t o f t h e Brown Coal E v a l u a t i o n Programme, t h e u n d e r s t a n d i n g o f t h e
v a r i a b i l i t y o f V i c t o r i a n brown c o a l s and i t s i m p l i c a t i o n s f o r u t i l i z a t i o n have
improved s u b s t a n t i a l l y . I t has become apparent t h a t c e r t a i n chemical p r o p e r t i e s
can have i m p o r t a n t consequences f o r u t i l i z a t i o n o f t h e c o a l f o r power g e n e r a t i o n ,
l i q u e f a c t i o n and o t h e r a p p l i c a t i o n s .

A number o f examples w i l l be b r i e f l y d e s c r i b e d -
Carbonate F o r m a t i o n D u r i n g Hydrogenation

The f o r m a t i o n o f carbonate m i n e r a l s d u r i n g h y d r o g e n a t i o n o f low rank c o a l s can

cause s e r i o u s o p e r a t i o n a l d i f f i c u l t i e s i n t h e r e a c t o r systems. A good c o r r e l a t i o n
has been found between t h e c a l c i u m c o n t e n t o f a number o f V i c t o r i a n brown c o a l s and
t h e carbonate formed d u r i n g h y d r o g e n a t i o n . However, t h e r e s u l t s i n d i c a t e d t h a t
c a t i o n s o t h e r t h a n c a l c i u m were i n v o l v e d i n t h e f o r m a t i o n o f carbonate.

XRD a n a l y s i s has r e v e a l e d t h e presence o f s e v e r a l d i f f e r e n t types o f carbonate

m i n e r a l s i n r e s i d u e s from a number o f c o a l s . Minerals i d e n t i f i e d included v a t e r i t e
and c a l c i t e (two polymorphs o f CaCO,) d o l o m i t e (CaMg[CO,],) and i n t h e r e s i d u e f r o m
a h i g h s u l p h u r ( 2 . 2 6 % db) c o a l a n h y d r i t e , (CaS04) was i d e n t i f i e d . The t y p e s o f
m i n e r a l d e p o s i t s formed depend n o t o n l y on t h e c o a l b u t a l s o on t h e r e a c t i o n
conditions. Our data i n d i c a t e s t h a t w h i l s t v a t e r i t e forms a t l o w temperatures
(380OC) as t h e temperature i n c r e a s e s t h e v a t e r i t e becomes p r o g r e s s i v e l y c o n v e r t e d
t o calcite, t h e more s t a b l e form. After further i n c r e a s e s i n temperature,
p a r t i c u l a r l y a t l o n g r e a c t i o n t i m e s , d o l o m i t e b e g i n s t o form.

The r e a c t i o n t o form a n h y d r i t e , i n t h e case o f t h e h i g h s u l p h u r c o a l , must compete

f o r c a l c i u m with t h e f o r m a t i o n o f c a l c i u m carbonate, and t h i s may have a b e n e f i c i a l
effect.

C l e a r l y t h e t y p e s o f i n o r g a n i c p r e c i p i t a t e s which form d u r i n g h y d r o g e n a t i o n o f
V i c t o r i a n brown c o a l a r e dependent on t h e n a t u r e o f t h e exchangeable c a t i o n s and t o
some e x t e n t t h e a v a i l a b l e c o a l s u l p h u r .

Sodium and B o i l e r F o u l i n q

The c o n c e n t r a t i o n o f sodium i n c o a l i s regarded as t h e most s i g n i f i c a n t f a c t o r i n

t h e f o r m a t i o n o f troublesome ash d e p o s i t s d u r i n g combustion. Although V i c t o r i a n
brown c o a l s a r e g e n e r a l l y low i n ash forming c o n s t i t u e n t s , c o a l s w i t h a h i g h pro-
p o r t i o n of sodium can form ashes w h i c h c o n t a i n o f l a r g e amounts o f low m e l t i n g
p o i n t , sodium s u l p h a t e compounds. These a r e formed d u r i n g combustion from t h e
i n o r g a n i c sodium and o r g a n i c s u l p h u r i n t h e c o a l .

The sodium s u l p h a t e condenses on t h e s u r f a c e o f b o i l e r tubes and t o g e t h e r w i t h f l y -

ash p a r t i c l e s forms s t i c k y d e p o s i t s , which can c o n s o l i d a t e on h e a t i n g and l e a d t o
e x t r e m e l y dense hard-to-remove d e p o s i t s . The presence o f h i g h sodium s u l p h a t e
c o n t e n t ash t h u s r e q u i r e s s p e c i a l c o n s i d e r a t i o n d u r i n g t h e d e s i g n and o p e r a t i o n o f
boilers.

6
 I n Some V i c t o r i a n brown c o a l s s i g n i f i c a n t q u a n t i t i e s o f a c i d s o l u b l e aluminium a r e
found. This i s b e l i e v e d t o be p r e s e n t as aluminium h y d r o x i d e which i s d i s p e r s e d
throughout t h e water phase o f t h e c o a l . D u r i n g combustion o f t h i s c o a l t h e re-
f r a c t o r y aluminium o x i d e formed t a k e s t h e shape o f t h e r e l i c s o f t h e p l a n t m a t e r i a l
Present i n t h e c o a l , t h u s f o r m i n g an e x t r e m e l y low d e n s i t y ash ( a p p r o x i m a t e l y 100
kg/m'). Whilst t h e c o l l e c t i o n o f these p a r t i c l e s by l e c t r o s t a t i c p r e c i p i t a t i o n i s
p o s s i b l e , t h e problem o f r e e n t r a i n m e n t on r a p p i n g has n e c e s s i t a t e d t h e use of
l a r g e r s i z e d units t h a n would o t h e r w i s e be r e q u i r e d . I t i s therefore important t o
determine t h e a c i d s o l u b l e aluminium f r a c t i o n i n t h e c o a l t o determine if
P r e c i p i t a t i o n o f f l y a s h i s l i k e l y t o be a problem.

6. ACKNOWLEDGEMENTS
I The a u t h o r s wish t o acknowledge t h e s u p p o r t o f t h e S t a t e E l e c t r i c i t y Commission of
V i c t o r i a (SECV), t h e V i c t o r i a n Brown Coal C o u n c i l (VBCC), and t h e companies i n t h e
VBCC I n d u s t r i a l P a r t i c i p a n t s Group. The a s s o c i a t e d d r i l l i n g , l o g g i n g and sampling
a c t i v i t i e s were managed by t h e SECV's G e o l o g i c a l and E x p l o r a t i o n D i v i s i o n , and t h e
a n a l y t i c a l work was performed by t h e s t a f f a t t h e Herman Research L a b o r a t o r y .

7. REFERENCES

1. V i c t o r i a n Brown Coal Resource Development Study, Kinhill Pty Ltd. 9

Volumes. December 1982.

2. K i s s L T and K i n g TN. Fuel 56, 340 (1977).

,
3. K i n g TN, George AM, H i b b e r t WD and K i s s LT. V a r i a t i o n o f Coal P r o p e r t i e s
w i t h L i t h o t y p e P t 2. SECV Report No. 50/83/55 (1983).

TABLE 1. BED WOISTURE AND MOISTURE HOLDING CAPACITY FOR

SELECTED V I C T O R I A N COALS

Coal F i e l d Bed M o i s t u r e (As Received) Moisture Holding Capacity

( S e l e c t e d Values) X (Equilibrium Moisture)"
Kg/Kg Dry Weiaht
Coal Percent

Yallourn-Maryvale 1.82 64.2 38.4

Morwell-Narracan 1.54 60.5 38.2
Loy Yang 1.63 61.9 42.1
Flynn 1.76 63.5 41.2
Yallourn North Ext .98 49.5 41.2
Coolungoolun 1.19 54.4 35.0
Gormandale 1.27 56.0 39.0
Gelliondale 1.83 64.6 35.3
Stradbroke 1.41 58.4 37.1
Anglesea .87 46.6 32.9
Bacchus Marsh 1.53 60.4 31.2

* Determined a t 97% h u m i d i t y and O°C

7
TABLE 2. CoflPARISON O F ASH CONTENT AN0 MINERAL HATTER F o g
SELECTED V I C T O R I A N BROYN COALS
Coal F i e l d % Ash, Coal Dry B a s i s E Mineral Matter,
( S e l e c t e d Values) Determined C a l c u l a t e d Coal Dry Basis

Yallourn-Mar yvale 2.3 2.4 1.7

Morwell-Narracan 2.4 2.6 1.5
Loy Yang 1.0 1.1 0.8
Flynn 1.4 1.5 0.1
Yallourn North E x t 4.3 4.5 3.0
Coolungoolun 2.3 2.4 2.2
Gormandale 1.6 1.6 1.3
Gelliondale 5.0 5.8 3.4
Stradbroke 3.9 3.6 2.0
Anglesea 3.9 3.4 2.2
Bacchus Marsh 7.4 7.4 3.5

TABLE 3. COAL-ASH CHEPIISTRY : MORWELL OPEN CUT

Coal 5 D r y B a s i s Ash%
Laboratory - Boiler Precipitator
Minerals
FeS, 0.13 -
SiO, 0.19 Si02 6.2 8.0
A1203 0.04 A1203 1.3 1.7
Inorganics
Fe 0.32 Fe203 17.6 22.7
Ca 0.70 CaO 32.0 41.2
M9 0.24 MgO 13.1 16.8
Na 0.08 Na,O 3.6 4.6
c1 0.04
Organic S 0.25 5.0
T o t a l Ash 2.6

TABLE 4. V A R I A T I O N I N SELECTED CHEMICAL PROPERTIES BETYEEN

V I C T O R I A N BROWN COALFIELDS
Yallourn Morwell Range o f Values
Property Open Cut Open Cut (219 Samples)
M o i s t u r e (wt % ) 66.4 60.2 43.7 - 71.0
Net wet s p e c i f i c l
energy ( M J Kg- ) 6.87 8.95 5.24 - 13.87
Ash ( w t % ) 1.3 3.5 0.5 - 12.8
M i n e r a l s and I n o r g a n i c s
( w t I,db) 1.3 2.7 0.3 - 12.8
V o l a t i l e Matter ( w t X , dmif) 52.1 49.2 43.3 - 67.8
H/C Atomic R a t i o 0.86 0.86 0.77 - 1.16
Oxygen ( w t X , drnif) 26.2 24.2 17.4 - 30.0
N i t r o g e n (wtX, d m i f ) 0.52 0.62 0.36 - 0.85
Sulphur ( w t % , d m i f ) 0.27 0.34 0.14 - 5.36
SiO, ( w t % db) 0.38 0.14 0.01 - 7.6
Calcium ( w t X db) 0.04 0.74 0.01 - 2.07
Magnesium ( w t % db) 0.18 0.23 0.02 - 0.85
Sodium ( w t A db) 0.06 0.13 0.02 - 0.47
I r o n - t o t a l (wtX db) 0.18 0.19 0.01 - 1.80
P h e n o l i c - OH (rneq/g) 3.72 3.70 1.91 - 4.46
-COOH (rneq/g) 2.21 1.90 0.90 - 2.94
-COO- (meq/g) 0.49 0.59 0.03 - 1.66
drnif - dry, m i n e r a l and i n o r g a n i c - f r e e b a s i s db dry basis

8
 L:orbon
%db)
41 Specific
Gross Energy
Dry
IMJ/kg)
4 Volotile Molter
I % d b.1

F i g . 1. V a r i a t i o n i n s e l e c t e d coal p r o p e r t i e s w i t h
depth i n the Morwell Open Cut.

I
 . I I I

4.1 4-5 5.0 5.5

HYDROGEN ./o (d.m.i.f.1 - 6.0 6.3

6 1 I I
64 66 68 70 72
CARBON 74 (drni.fJ
* 1 1 I
0 0.1 0.2 0-3 04 0.5
Yo d b
SODIUM -----
Fig. 2. V a r i a t i o n of Hydrogen, CALCIUM -----
Carbon & Inorganic
Constituents w i t h
MAGNESIUM --- ----
Depth & Colour Index IRON (NON PYRITIC) -e--

10
 Correlations between petrographical properties,
chemical structure and technological behaviour
of Rhenish brown coal

E. A. Wolfrum

Rheinische Braunkohlenwerke AG
Stuttgenweg 2
5000 Koln 41

Federal i3euiibli.c o f Oerrnany

1. Introduction

The Brown coal reserves in the Federal Republic of

Germany amount to approx. 56 billion metric tons, 55
billion metric tons of which are in the Rhenish brown
coal district located west of Cologne (Fig. 1). About 35
billion metric tons of that reserve are considered to be
technologically and economically mineable today what, in
terms of energetics, equals the overall oil reserves of
Iran (1).

Rhenish brown coal is mined in five opencast mines

(Fig. 2) with an average depth of about 280 m. Modern
mining equipment having a daily capacity of some
240,000 m3 of brown coal and high-speed belt conveyor
systems are used. About 119 million metric tons of brown
coal were mined in 1981.

84.5 6 of that output was used for power generation,

7.9 6 for briquette production in 4 briquetting plants of
the Rheinische Braunkohlenwerke and b.2 6 for powdered
brown coal production in two grinding m i l l s . A low
portion, viz. 0.3 % was used in a Salem-Lurgi rotary
hearth furnace to produce about 9 6 , 0 0 0 metric tons of
fine coke in 1981. 2.7 % of the brown coal o u t p u t was
u s e d for other purposes, inter alia in test plants for
processes, like gasification and hydrogenation (Fig. 3 ) .

Longt-term mining plans ensure that this source of energy

will be available in sufficient quantities well beyond
the turn of the millennium. 11
 T h i s c a l l s f o r o p e n i n g up t h e d e e p - s e a t e d seam h o r i z o n s
a s i t i s b e i n g done f o r t h e f i r s t t i m e w i t h d e p t h s of 240
t o 450 m a t t h e Hambach mine which i s now d e v e l o p e d .
T o d a y ' s t e c h n o l o g y a l l o w s o p e n c a s t mines w i t h a maximum
d e p t h of 600 m t o be o p e r a t e d .

Mining i n g r e a t e r d e p t h s l e a d s t o a change of t h e
g e o t e c t o n i c c o n d i t i o n s and h e n c e a n a t u r a l change i n t h e
brown c o a l q u a l i t y c h a r a c t e r i s t i c s .

T h i s h a s v a r y i n g and g r a d u a t e d e f f e c t s on t h e i n d i v i d u a l
r e f i n i n g processes ( 2 ) .

The p e t r o g r a p h i c a l and c h e m i c a l i n v e s t i g a t i o n s p r e s e n t e d
i n t h e f o l l o w i n g were c a r r i e d o u t i n o r d e r t o d e s c r i b e
t h e b e h a v i o u r of t h e c o a l t y p e s c h a r a c t e r i s t i c s of t h e
Rhenish brown c o a l a r e a d u r i n g r e f i n i n g p r o c e s s e s .

As a n i n t r o d u c t i o n , a s h o r t s u r v e y of t h e g e o l o g i c a l
c o n d i t i o n s of t h e R h e n i s h brown c o a l d e p o s i t i s g i v e n .

2. G e o l o g i c a l c o n d i t i o n s i n t h e Rhenish brown c o a l d i s t r i c t

I n g e o l o g i c a l t e r m s , t h e d e p o s i t i s p a r t of t h e Lower
Rhine B a s i n e x t e n d i n g o v e r a b o u t 2 , 5 0 0 k m 2 which was
formed by a s u b s i d e n c e i n t h e E a r l y T e r t i a r y . Brown c o a l
i t s e l f was formed a b o u t 15 t o 20 m i l l i o n y e a r s a g o i n t h e
Miocene; d u r i n g m i l l i o n s of y e a r s i t was r e p e a t e d l y
f l o o d e d w i t h sea o r r i v e r w a t e r and c o v e r e d w i t h s a n d s ,
c l a y s and g r a v e l s .

The g e o l o g i c a l p r o f i l e from NE t o SW a c r o s s t h e s o u t h e r n
p a r t of t h e Lower Rhine B a s i n (Fig. 4 ) shows t h a t t h e
brown c o a l seams sank down t o e v e r growing d e p t h s towards
t h e s o u t h w e s t and t h e n r o s e a g a i n from t h e i r d e e p e s t
p o i n t below t h e E r f t r i v e r towards t h e west. T e c t o n i c
e v e n t s c a u s e d f a u l t s and f r a c t u r e s of s e v e r a l hundred
meters.

12
 Accounttng t h e s e g e o l o g i c a l c o n d t t i o n s , t h e o p e n c a s t
mines - f o l l o w i n g t h e seam - have t o o p e r a t e i n e v e r
growing d e p t h s .

T h e r e f o r e s e l e c t i v e mining f o r r e f i n i n g p u r p o s e s is
g e t t i n g more and more e x p e n s i v e .

3. S t r u c t u r e and c o m p o s i t i o n of Rhenish brown c o a l

Rhenish brown c o a l c o n s i s t s of a v a r i e t y of l i t h o t y p e s
which a r e d i s c e r n i b l e i n t h e c o a l seam a l r e a d y b y
brightness varations (Fig. 5).
Recent p o l l e n a n a l y t i c a l i n v e s t i g a t i o n s proved t h a t t h e
b r i g h t and d a r k l a y e r s r e s u l t mainly from c h a n g i n g
c o n v e r s i o n and d e c o m p o s i t i o n c o n d i t i o n s . The bog f a c i e s
has only a l i m i t e d influence.

The g r a d a t i o n from d a r k t o b r i g h t l a y e r s r e f l e c t s t h e
d e g r e e of brown c o a l d e s t r u c t i o n ( 3 . 4 ) .

F i g u r e s 6 t o 8 show t h r e e d i f f e r e n t t y p e s of c o a l , v i z . a
b r i g h t u n s t r a t i f i e d c o a l , a medium-dark s t r a t i f i e d c o a l
and a d a r k h e a v i l y s t r a t i f i e d c o a l . The h i g h d e g r e e of
d e c o m p o s i t i o n of t h e l i t h o t y p e r e p r e s e n t e d i n F i g u r e 6
i n d i c a t e s an aerobic formation while t h e high-texture
f i b r o u s c o a l ( F i g . 8) i s an I n d i c a t o r of a n a n a e r o b i c
formatlon.
The d i s c o v e r e d t e x t u r e s a r e above a l l gymnosperms
r e p r e s e n t e d by h i g h l y r e s i s t e n t c o n i f e r o u s woods which
account f o r a q u a n t i t y o v e r p r o p o r t i o n a t e t o t h e i r s h a r e
of t h e m a i n l y anigospermous v e g e t a t i o n which formed brown
coal.

Only a model can e s t a b l i s h t h e complex, h e t e r o g e n e o u s

s t r u c t u r e of brown c o a l .

F i g u r e 9 shows a model t h a t i n t e r c o n n e c t s t h e v a r i o u s
s t r u c t u r a l components, namely l i g n i n , humic a c i d and

13
 aromatlc structural elements. High content of functional
groups causes high reactivity. Figure 10 shows how
oxygen-containing functional groups are distributed in
the Rhenish brown coal.

3.1- Macropetrographical characterization

Based on macropetrographical criterias 15 brown coal

lithotypes were selected f o r the investigations described
in the following; they represent more than 90 % o f the
main seam.

Figure 11 shows these 15 brown coal lithotypes arranged

according to stratification an t e x t u r e .

The coal can be subdiveded into 3 groups depending on the

mode of stratification: unstratified, slightly stratified
and heavily stratified.

The brightness tends to abate from unstratified to

heavily stratifled coals.

3.2 Micropetrographical characterization

Micropetrography evaluates the coal components ascer-

tainable by microscopy. Figure 12 shows an extract of the
results obtained from the combination analysis of the 15
brown coal lithotypes.*

Obviously the investigated brown coal lithotypes differ

in micropetrographic respect.

*We thank H.W. Hagemann, P h D . , member of the faculty

of geology, geochemistry and oil and coal deposits of
the Aachen technical university f o r having carried out
the Investigations.

14
 Based on the qualitative assignment of the individual
coal components, rhenish brown coal can be divided into
four groups having similar petrographical properties
which, correspond with the macropetrographical
features (principle of classification: stratification and
texture). This classification into 4 groups differs only
negligibly from the macropetrographical division into
three main groups.

The classificatlon into four main groups results In the

correlations shown in the following Figures. Figure 13
shows the liptinite content as a function o f the group
classifications 1 to 4. With rising group number,
corresponding to stronger stratification and texture, the
liptinite content declines. Figure 14 which shows the
huminite as a function of the group numbers indicates
that the huminite content rises with increasing strati-
fication and texture.

These two correlations stand for a variety of functions

of technological relevance between brown coal maceral
I(
groups.

3.3 Chemical and physical composition

Subsequent to the petrographical coal analysis, both a

chemical and a cherno-physical investigation were carried
out. Figure 15 shows the chemical and physical properties
of the investigated brown coal lithotypes.

Rhenish brown coal has an average ash content of about

4 % (wf), a volatile matter of about 5 2 % (Waf) and a
lower heating value of 11.000 Btu/lb of coal (Waf). The
final analysis of the coal under Waf conditions shows the
following average composition:

15

i
 69 % c a r b o n , 5 % h y d r o g e n , 1 % n J t r o g e n and a p p r o x . 25 %
oxygen; t h e s u l p h u r c o n t e n t amounts t o a b o u t 0.35 % (Waf)
a b o u t 50 t o 70 % of which i s bound t o t h e a s h d u r i n g t h e 'I ~

combustion p r o c e s s s i n c e a p p r o x . h a l f of t h e m i n e r a l
components of R h e n i s h brown c o a l c o n s i s t of b a s i c a l k a l i
and a l k a l i n e e a r t h compounds - p r i m a r i l y t h o s e o f
calcium.

The f o l l o w i n g i n v e s t i g a t i o n s were aimed a t r e v e a l i n g

c o r r e l a t i o n s between t h e c h e m i c a l and chemo-physical c o a l
d a t a and t h e p e t r o g r a p h i c a l a n a l y s i s t h a t may h e l p assess
t h e c o a l q u a l i t y p r i o r t o i t s u s e as a f e e d s t o c k i n
various refining processes.

4. C o r r e l a t i o n s between p e t r o a r a p h i c a l s t r u c t u r e , c h e m i c a l
c o m p o s i t i o n and r e f i n i n g b e h a v i o u r of Rhenish brown c o a l

The c o r r e l a t i o n s between t h e c h e m i c a l brown c o a l d a t a ,

p e t r o g r a p h i c a l p a r a m e t e r s and t h e r e f i n i n g b e h a v i o u r a r e
d e s c r i b e d i n t h e f o l l o w i n g complex r e g r e s s i o n c a l c u -
l a t i o n s t h e r e f o r e were c a r r i e d o u t . S t a t i s t i c c a l c u l a t i o n
methods were a p p l i e d a s an o b j e c t i v e c r i t e r i o n t o prove
such c o r r e l a t i o n s .

To n e a r l y a l l brown c o a l r e f i n i n g p r o c e s s e s i s a p p l i c a b l e
that

- t h e q u a l i t y of t h e d e s i r e d refinement products
- the refining cost
- t h e q u a l i t y of t h e raw m a t e r i a l

have a d i r e c t c o r r e l a t i o n . Hence, i t is i n d i s p e n s i b l e f o r
any r e f i n i n g o p e r a t i o n t o know and assess t h e c o m p o s i t i o n
of t h e raw m a t e r i a l and i t s b e h a v i o u r d u r i n g t h e r e f i n i n g
process.

The u s a b i l i t y of t h e r e s u l t s o b t a i n e d from t h e raw

m a t e r i a l c h a r a c t e r i z a t i o n i n e v e r y d a y p r a c t i c e depends on

16
 - the spacing of drillings usuable for quality assessment
- the level of geological knowledge of the coal forming
conditions
- a representative sampling in the opencast mine, taking
into account the cutting geometry of the excavator
(position of the excavator cuts to the deposit), the
fast mining advance and the high mass flow involved.

4.1 Correlations between chemical and petrographical para-

meters

4.1.1 Heating value

Figure 16 shows that the heating value declines with

increasing coal stratification. A comparison of the
heating value of coal and its hydrogen content in Figure
17 indicates that according to expectation the heating
value of the coal rises parallel to an increase in its
hydrogen content. This again is due to the portion of
hydrogen-rich minerals, such as liptinite, declining in
the said order - a correlation clearly evident in Figure
18. The heating value of the coal obviously rises in
proportion to its liptinite share. The oxygen-rich
lignitic Coal components, such as huminite, have the
opposite effect on the heating value: Figure 19 shows
that the heating value of the coal is down sharply with
an increase in the portion of this maceral group.

4.1.2 Volatile content

The individual coal constituents contribute different

shares to the volatile matter of the coals ( 5 ) . With
increased stratification, the volatile matter decreases,
caused by the respective distribution of the various
maceral groups. Figure 20 gives an example how the
content of volatile matters and that of the hydrogen-rich
liptinite maceral correlate. It i s obvious that this
constituent contributes a lot to the volatile matters.

17
4.1.3 Hydrogen content

Figure 21 shows that also the hydrogen content is closely

corresponding to the petrographical brown coal proper-
ties. Figure 22 shows the correlation between the
hydrogen content and the Lipto-Humodetrite and/or the
Humo-Telinite content of the investigated lithotypes. A
higher amound of Lipto-Humodetrite leads to an increased
hydrogen content. The content of the Humo-Telinite
maceral, however, has a totally different effect: This
component has a high portion of oxygen-rich molecular
groups what causes the hydrogen content of the brown coal
to drop.

4.2 Correlations between coal quality and refininp, behaviour

4.2.1 BriquettinR and coking,

There are many investigations and publications available

on the briquetting behaviour of brown coals, both from
the GDR and the Rhenish area ( 6 to 9).

In order to establish statistically usable data on the

briquetting behaviour of Rhenish brown coals, the 15
brown coal lithotypes were briquetted under identical
conditions with a laboratory press (water content,
grain size distribution and mould pressure).

For assessing the briquettability of these coals, a

number of briquetting parameters were correlated with the
petrographical properties of the brown coal types. A
statistic evaluation of these briquetting parameters and
the micropetrographical composition of the coals reveal
only a minimal degree of interdepence. Figure 23 clearly
shows that the Humo-Telinite content stands f o r the
height and volume expansion of the briquettes.

18
The briquetting expenditure is related to the Telo-
Humocollite content. The definition factor (r2) varies
between 0.58 and 0.67; and is comparatively low. A l l the
other correlations between the briquetting parameters
(e.g. diametrical expansion) and the petrographical coal
composition turned out to be rather insignificant so that
they need not to be taken into consideration.

These investigations on correlations established between

the raw material properties and briquettability of
Rhenish brown coal fed to the following results:

1. A macro- and micropetrographical analysis with a view

to technological problems involved in the briquetting
process allows at the most to Judge the briquettabi-
lity of Rhenish brown coal on the basis of trend
data.

2. A correlation analysis of the chemo-physical para-

meters of Rhenish brown coal and its briquettability
gives only trend data as well.

Therefore generaly an anticipated quality assessment of

the briquettes is restricted to the following points:

1. Macropetrographical assessment of the coal seam and

evaluation of the briquettability on the basis of
values gained by experience.

2 . Laboratory production of briquettes and determination

of their pressure resistance.

3. Determination of the ash content as an essential

factor f o r the assessment of brown coal briquettabi-
lity. Ash contents exceeding 3 to 4 I result both in a
reduction of the resistance to pressure and a high
wear of the molds of the briquetting presses, and are
not suited to be processed into briquettes.
Gelled coals, unsuitable for briquetting purpose as
well, are used as steam coal.

19
 Coking

Numerous publications (10 to 1 2 ) have been made above all

in the GDR on the required quality properties of brown
coal and their influence on the quality characteristics
of formed coke. Since the Rheinische Braunkohlenwerke AG
does not consider formed coke production at present, raw
material quality and coking behaviour are of interest
Only f o r the production of fine coke using the rotary
hearth furnace principle (13, 1 4 ) (Fig. 2 4 ) .

This technology is dependent only to a l o w extent on the

specific raw material composition. The petrographical
factors of the feedstock have an impact above all on
grain size and grain size distribution. It i s not the
final coke strength that i s crucial f o r this process but
the grain spectrum caused by grain decomposition.

Correlations so far unkown may lie in the petrographical

composition of brown coal (in connection wlth the mineral
composition) and the reactivity of fine coke to oxygen.
Therefore, an anticipated quality assessment of feed
coals corresponds to that used for briquetting coal.

4.2.2 Gasification

Two gasification processes under development, namely

gasification using oxygen (HTW) and hydrogasification,
( H K V ) , helped to study the gasification behaviour of
various brown coal lithotypes ( 1 5 ) .

The reactivity of the residual char i s the speed-con-

trolling factor f o r brown coal hydrogasification (16).
Laboratory-scale investigations on the gasification
behaviour of various types of brown coal coke showed that
the mode of pretreatment has a greater influence on the
gasification process than the raw material properties. To
give an example, helium flushing of the coke under
gasification temmperature has a very favourable effect on
gasification.

\
I
 With one exception only, gasification rates close to
100 % were achieved.

Differences in gasifaction speeds are due to the hetero-

geneous pore structure and the inhomogeneous iron
distribution in the coal matrix.

Irregularly localized iron groupings contained in cokes

of the lithotypes 1 and 8 show a varying reactivity
behaviour.
I_ Cokes of the lithotypes 4 , 5, 9, 11, 13 and 15 with
similar gasification behaviours have a comparatively
homogeneous distribution of all ash components (Fig. 25).
No correlation was established between the maceral
composition and the reactivity behaviour of the cokes
(17).

As it was the case with the mentioned hydrogasification

process, the results obtained with HTW gasification did
not show any statistically significant correlations
between the petrographical composition of the lithotypes
and their gasification behaviour.

4.2.3 Liquefaction

To determine potential raw material impacts on brown coal

hydroliquefaction, the 15 lithotypes were converted into
liquid products using various techniques (18).

1. moderate indirect hydrogenation with tetralin as a

hydrogen-transferring solvent

2. direct hydrogenation with hydrogen and different

catalysts similar to operational conditions.

21
- Indirect hydrogenation with tetralin

Indirect hydrogenation using tetralin at a reaction

temperature of 410 O C , a pressure of 400 bar and an
overall reaction time of 2 h produced carbon conversion
rates from 50 to 79 (%wt) and liquid product yields from
43 to 69 (%wt). Of the multitude of correlations estab-
lished between the results of the hydrogenation tests and
the micropetrographical composition of the coal types
only a few examples are given.

Figure 26 shows the product yields of indirect brown coal

hydrogenation with tetralin as a function of stratifi-
cation and texture (lithotype number). It is obvious
that with increasing stratification and texture, 1.e.
with rising lithotype number, the liquid product yield
drops and the portion of hydrogenation residue increases.
Regarding the fine structure of the coal the following
correlations turn out :

Figure 27 represents the carbon conversion rate as a

function of the liptinite and huminite maceral portions.
It can be seen that an increase in the hydrogen-rich
llptinite constituent improves carbon conversion while
the oxygen-rich huminite reduces the carbon conversion
rate. These trends also apply to the yield of liquid
products. It should be pointed out again that it is only
possible to give trend data. Quantitative assignments
are impossible since the statistical certainty is
insufficient.

- Direct hydrogenation with molecular hydrogen and

catalyst

The. influence of the raw material was expected to weaken

using hydrogen and a catalyst under the conditions
similar to those in the real hydroliquefaction process.
An increase in the carbon conversion rate up to a maximum
of 96 (%wt) shows that both brown coals with high or low
carbon-to-hydrogen ratios achieve high product yields.
Plain impacts of the raw material of the liquefaction
results are no longer observed.

22
 Resuming it can be said that the hydrogenation degree
from indirect to direct hydrogenation rises parallel to
an increase in carbon conversion. The result is that
nearly all brown coal types mineable in the Rhenish area
can be converted into liquid products with high yields.
Hydrogenation process engineering, 1.e. the optimization
of the reaction conditions (temperature, pressure,
residence time, catalyst type), is considered with
priority over the raw material propertles.

The investigations showed that in general practice no

importance is attributed to a micropetrographical
assessment of the coal types as a criterion for selecting
specific brown coals from the Rhenish area. Tar content
and/or low-temperature carbonization product yield and
paraffin content suffice as parameters to assess the
hydrogenatability of Rhenish brown coals. For exploratory
drilling programmes, these parameters are determined
separately. In general, brown coals from various areas
that meet the quality parameters given in Figure 28 have
satisfactory hydrogenation properties.

5. Summary

For the purpose of an assessement with a view to refi-

ning, the petrographical, chemical and physical pro-
perties of lithotypes of Rhenish brown coal were esta-
blished and compared with one another.

The investigated coal typs cover more than 90 % of the

coal types proved in the Rhenish deposit. A correlation
of the results shows a describable, sometimes
multidimension a1 dependancy.

A comparison of raw material properties and the results

of the technical experiments quickly reveals the limits
set to such an approach.

23
Out of all the refining processes subjected to investi-
gation briquetting places the highest requirements on the
raw material properties. The major part of the esta-
blished parameters leads only to qualitative indications
of the briquetting properties of the coals. Parameters of
greater significance can hardly be utilized in pratice.
What remains in the experience gained by coal techno-
logists, is the determination of the classical coal pro-
perties and indications from laboratory briquetting.

For the gasification process no usuable quantitative

relations were established between the petrographical
coal properties and the gasification behaviour. It is
possible without any material problems to convert nearly
all the rhenish coal types into gaseous hydrocarbons or
synthesis gas.

This statement applies without any restriction to coal

liquefaction as well. Apart from a few comparatively rare
coal types, all brown coals from the Rhenish area can be
converted into liquid hydrocarbons with high product
yields. Hence, hydrogenation process engineering, i.e.
the optimization of the reaction conditions, has priority
over the raw material properties.

Under the given conditions of the Rhenish brown coal

deposit, an opencast mining operation, a high output and
the large feed quantities required for future refining
plants brown coal petrography is one out of many
tesseraes f o r quality assessement.

The development of appropriate modes of determining the

quality characteristics of raw brown coal is a task
indispensable for the future.

24
 6) References

1 ) P. Speich:
"Technische und wirtschaftliche Gesichtspunkte der Braun-
kohlenveredlungql
Brennstoff-Warme-Kraft 2 ( 1 9 8 0 ) Nr. 8, 307-312

2) E. Wolfrum, J. Wawrzinek:
"Beziehungen zwischen petrographischen und chemischen
Eigenschaften Rheinischer Braunkohle"
I'
I'
Braunkohle Heft 1 1 / 8 1 , 381-386

3) G. von der Brelie, M. Wolf:

"Zur Petrographie und Palynologie heller und dunkler
Schichten im rheinischen Hauptbraunkohlenfloz"
I' - Fortschr. Geol. Rheinld. u. Westf. ( 1 9 8 1 ) 9 ; 95-163

4 ) H. W. Hagemann, A . Hollerbach
I "Relationship between the macropetrographic and organic
geochemical composition of lignites"
- Advances in organic Geochemistry 1979,
A . G. Douglas, J. R. Maxwell (Editors)
Pergamon Press Oxford, New York, Frankfurt

5) R. Kurtz, E. Wolfrum, W. Assmann:

"Die Verkokungseigenschaften chemischer Stoffgruppen in
einigen Braunkohlentypen des rheinischen Reviers"
Comm. Eur. Communities, Rep EUR 1977
EUR 6075, Round Table Meet. Chem. Phys. Valorication Coal,
125-150

6 ) E. Sontag, M. Siiss:
IIBeispiel petrologischer Untersuchungen zur Klarung roh-
stoffabhangiger verfahrenstechnischer Probleme der Braun-
kohlenveredlung"
Bergbautechnik 19 ( 1 9 6 9 ) 5. 255-260:7. 376-381

25
7 ) R. Kurtz:
"Zusammenhang zwischen mikropetrographischem Aufbau der
Weichbraunkohlen und ihrer Brikettierbarkeit"
Dissertation, RWTH Aachen, Fakultlt fiir Bergbau und Hiit-
tenwesen ( 1 9 7 0 )

8 ) E. Rammler:
"Zur Kenntnis der Brikettierbarkeit von Braunkohle"
Freiberger Forschungshefte A99 (19581, 8 1 - i o 4

9 ) H. Jakob:
"Neuere Ergebnisse der angewandten Braunkohlenpetrologie"
Berg- und Hiittenmlnnische Monatshefte 105, Heft 2 ( 1 9 6 0 ) ,
21 -29.

1 0 ) E. Rammler, G. Bilkenroth:
"Zur technischen Entwicklung der Braunkohlenkokerei"+
-
Freiberger Forschungshefte A 184 ( 1 9 6 1 ) 8 5 113

1 1 ) E. Rammler, W. Fischer, G. Hlnseroth:

lISchrumpfverhalten von Braunkohlen Feinstkornbriketts bei
der Verkokung bis 1000 oc"
Freiberger Forschungshefte A 4 5 3 ( 1 9 6 8 1 , 121-145

1 2 ) W. Mlrz:
"Untersuchungen zum Verlauf der Verkokung von Braunkoh-
lenbriketts, insbesondere bei der Spulgasverkokung"
Freiberger Forschungshefte A375 ( 1 9 6 6 1 , 79-99

13) R. Kurtz:
"Koksherstellung aus Braunkohle"
Braunkohle Heft 11, Nov. 1975, 352-356.

14) E. Scherrer:
"Herstellung von Braunkohlenkoks im Salem-Lurgi-Herdofen"
Braunkohle Heft 7, Juli 1981, 242-246.

26
15) H. Teggers, K.A. Theis, L. Schrader:
"Synthesegase und synthetisches Erdgas aus Braunkohlel'
Erdol und Kohle-Erdgas ver. mit Brennstoff-Chemie Bd.35,
Heft 4, April 1982, 178-184

16) L. Schrader, H. Teggers, K.A. Theis:

"Hydrierende Vergasung von Kohlett
Chem.-1ng.-Tech. 52 (1980) Nr. 10, 794-802

17) M. Ghodsi, J.P. Lempereur, E. Wolfrum:

"Etude cinetique de l'hydrog6nation directe des cokes de
differents lithotypes de lignite"
Vortrag gehalten auf der Internationalen Kohlenwissen-
schaftlichen Tagung, Dilsseldorf 07.- 09.09.81

18) E. Wolfrum, J. Wawrzinek, W. Dolkemeyer:

"EinfluB der Rohstoffeigenschaften auf die Verfliissigung
Rheinischer Braunkohlen"
Vortrag gehalten auf der Internationalen Kohlenwissen-
schaftlichen Tagung, Diisseldorf 07.-09.09.81

27
!.le. I Rhenish Brown Coal D i s t r i c t

Rhenish brown c o a l d i s t r i c t

28
Fig.2 E x c a v a t o r

29
 In
aJ
*I
C !!
aJ
aJ
3 a, 5
.-
L
CT s
0
0

n U

4 6
In
3
13
C
0
c
3
Q
c
3
0
d

0
0
V
C
3
e
n
3
2

30
 Rur - Scholle Erft - Scholle Kolner Scholle
sw NO
zuk~mfl lriden n.~mmCh Fwlund
" l , * h , I.
I L ,

--* -4

Schnitt durch die sudliche

Miederrheinische Bucht

Fig.4 Geological profile

31
Flg.5 Brown c o a l seam

32
Fig. 6 Lithotype I

33
 i

I-

Fig. 7 Lithotype 9

34
\

Fig. 8 Lithotyp 15

35
lignin humic acids structural aromatic elements

Schematic cornDosition o f the brown coal s t r u c t u r e elementary analysns

36
 Fig. 10
oxygen(% WI)
reference: rnaf coal
range ot
30- variations
7.8
15.4
13.4

20-

10.

0.
total methoxyl hydroxyl
oxygen groups groups

Distribution of the oxygen-containing functional groups in

Rhenish brown coal RHEINBWN

37
 pig. 11

percentage I sample I stmctum I brightness gelifloation rate

'
,
of a seam
saotion no. matrix / t e x t u r n 1 and coluor aacsssow i n t e r o a l a t i o n a

4.2 % 1 umtratifisd coal bright q l l t e - a n d m i m r a l - f m e , uetril

3.9 % 2 umtratifisd foal dark granular g s l i f i c a t l o n m s t a , qlits
5.5 % 3 umtmtlfisd coal malm-bright qlite-containing
15.0 % 4 Ullstmtified oca1 medium-bright s l i g h t l y t e x t u m d and q l i t s
I
12.8 % 5 umtratiried 00.1 mdium-dark s l i g h t l y t e x t u m d , x y l i b , s u r r a o . gal
7.8 % 6 umtntifisd coal madim-bright slightly textumd,qlib-fne
5.8 % I umtmtifiad 00.1 dark alightly t s x t u m d , q l i t e , ~ l , f u s i t e

18,5 % 8 slightly atratified coal medim-bright t e x t u m d , x y l i t s and m s i n o u a subatanoe

9.2 % 9 slightly stratified coal medium-dark t e x t u m d , q l i t s and b r i g h t t e x t u r e
3.0 % 10 slightly strntifiad coal dark q l i t e and gellsd,tsxtUmd
5.7 % 11 slightly stratified ooal dark t e x t u m d , x y l i t e and f u s i t e n e a t s
sub.
1.9 0 12 heavily a t m t i i l s d coal msdlm-bright heavily textuma,bright textum,msinous
2,5 % 13 heavily s t r a t i f i e d coal dark hOaVilY t % x t u m d , q l l t e and fUSit0 M S t a
2.2 % 14 heavily s t r a t i f i e d ooal dark heavily textumd,qlit~,gelled
2.0 0 15 fibrous coal dark (blaok) heavily teXtund,fuDite t e x t u n

UacropetrOpraphifal classification of 1 5 b m c o a l 1ithotp.pss

RHplvBRAulv
rmm the Rhenish a n a

38
I
 Pig. 12

macsm1, macen1
subgroup,
11t h o t m

Liptinite
Kuno-Detrlnltn
limo-Tellnim
limo-Colllnlte
Humlnite
Inertlnite z VOl.
Lipto-Humodetrita
Tslo-Humodetrite z VOl.
Telo-Humoeollitd % vo1.
Detro-Kumooollit. % V01.
aeio-Humotmire z VOl.
I I

Niempetmgraphicsl c l a s s i f i c a t i o n of 15
l i t h o t m s into 4 gnupa
RHElNtUUWN

/
39
 Fig.13

OUP
assif icat ion

~ ~ 1 . 5 0,1161
5-

I I I I I I I
,I I
5 10 15 20 25 30 35 40 -55 ! I

Liptinite content a s a function of

micropetrographical classification I RHEINBMUN

40
 Fig. 14

OUP
sssification

y s -6.21 .O.llZx
r& 0.65

0 ,nu 1 I

Huminite content as a function of

micropetrographical classilicat ion
I RHEINBMUN

,
41
42
 Fig. 16

heating value (mat)

(t.

28

27:

27

26!

26

25:

25

a I
1 2 3 4 5 6 7 8 9 1011 1 2 1 3 1 4 1 5
lithotype noh

Heating value of the brown coal lithotypes

as a function of macropetrographical WlclrNsRLUllv
c lassif ical ion

43
 Fig. 17

heating value ( MJlkg)

reference: maf coal
y = 2 2 . 7 8 4 . 0,02236. a3

Correlation between the heating values and

hydrogen contents of the 15 lithotypes investi- RHHNBWhW
gated

44
 Fig. 18

heating value
reference: maf coal

y =2L.777+0.0697.x
r 2 = 0.62 X

Heating value as a function of the liptinite

content Of the 15 lithotypes investigated RHEIN-

45
 Fig. 19

heating value (MJlkg)

reference: mat coal
29

25
y i 50.888 - 5,715 ' In x
X X

r 2 = 0.57

T
4-a
o
I
m
I
m
I
80
- I
90
huminite(%vol)

Correlation between heating values and

huminile contents of the 15 lithotypes RHHNWN
investigated

46
 Fig. 20

volatiles(rnaf)
Y E 50,455+2,832.lO4. x3

&?= 0.59 X

581

"W
50 X X xx A

xx

~~
O
0

~
5 10
'
15

Volatile portion as a function of

- 20 25
X
30
IiptinitePl. vol)

the liptinite content

I

47
 volatiles (maf 1
hydrogen(maf 1
?/owl)
60-
-volatiles -6.0
- -hydrogen
5 8-

5 6- -53

54-

-5.0
x x
5 2-

5 0- -4.5

0
0
4 0-
Y
-4,0
0
0 1 2 3 4 5 6 7 8 9 1011 1 2 1 3 1 4 1 5

Correlation between volatile matters, hydrogen

contents of the lithotypes and the macro- RnElNBRlWv
petrographicat classification

48
 Fig . 2 2

,
hydrogen content Piewt
reference: maf coal

y = 1.803.0.01026~a y = 6.259-0.386 Inx

d
r 2 = 0.79 r = 0.72

Correlation between hydrogen and Hurno-Telinite

-
and Lipto Hu modet ri te portions RuEJlvBlWlly

49
 Fip 25

expended

50
F i g . 24 r o t a r y h e a r t h furnace

51
 Fig. 2 5 40atm H2 bei 900T
Vorbehandlung: 112 h im Heliumstrom von 1 atm bei 9000C

t irne (min:
72
80
120
burn-out 82.1 30
A 1.07 82.4 46
9 11 87 240
34.1 34
11 100 390

0
0 10 20
- 30
time(min1

Conversion as a function of time with hydrogasification

1
40

01 brown coal cokes

52
 Fig. 26
heavy
texture
no sliqht ,
strati cation
4 hqavy ,&;tb
stratificati
i

Produkt yields achieved through indirect hydrogenation with

tetralin as a function of stratification and texture (lith. no.) MEINBMN

53
 I

Fig. 2 7

C-conversion(% w t ) -
C conversion ( % w l )

1'":
\
70

60-
x x

X '
X
501 x x x
X

0 10
-
20 30
liptinite(% vol)
80
- 90
hurninile(%vol)

Carbon conversion achieved through indirect hydrogenation

w i t h letralin as a function of the liptinite a n d hurninite RHEINBRwN
contents

54
1. P e t m g m p h l c a l p m p s r t l e a

L i p t i n l t e oontsnt >x) z VOl

Llpto - Mlmodetrlta content 750 $ V O l

Mlmo - DBtrinite content ?50 z so1

I n e r t i n i t s content <3z vo1
Oslo - Humotsllte content <6I vol
R e n s e t a n c e value ?7 z vo1

Tar content ,11 Zwt (mf)

P a r a f f i n content > 7 z wt (iMr)
Kydrogen oontant > 5,B w t (mr)
C/H n t l o 4 1,l
Volatiles >53 z wt (mar)
Carlmnixntlon water 4 8.7Z w t (mr)

Under tha o o n d l t l o m a t a w d above. t h e 5 t h and 6 t h

aeam of tha Port- - Oarsdorf mlne oontaln approx.
78 Zit of good h x a r o p r u t l o n ~011s

Petrographical and chemical P M p s r t l e a

Of BOOd hydWg4MtlOn O D a l S
wswlkllly

55
SOME ASPECTS OF THE STRUCTURE AND REACTIONS OF NORTHERN GREAT PLAINS LIGNITES

W.R. Kube', H.H. S c h o b e r t 2 , S.A. Bensonz, and F.R. Karner2

'Department of Chemical E n g i n e e r i n g ,
U n i v e r s i t y of North Dakota, Grand Forks, North Dakota

*Grand Forks Energy Technology Center, USDOE, Grand Forks, North Dakota

The l i g n i t e s of t h e Northern Great P l a i n s a r e i n t h e F o r t Union Region, which

contains t h e l a r g e s t r e s e r v e s of l i g n i t e of any c o a l b a s i n i n t h e world. The Fort
Union Region encompasses a r e a s of North Dakota, South Dakota, Montana, and Sas-
katchewan. The i d e n t i f i e d r e s n u r c e s of l i g n i t c i n t h i s r e g i o n amount t o 422 G t
(465 b i l l i o n s h o r t t o n s ) , of which 24 G t ( 2 6 b i l l i o n s h o r t t o n s ) c o n s t i t u t e the
demonstrated r e s e r v e b a s e (1).

U n t i l about 1970, t h e u t i l i z a t i o n o f l i g n i t e was l i m i t e d , a c c o u n t i n g f o r no more

t h a n 1-2% of t h e t o t a l annual U.S. c o a l p r o d u c t i o n . I n r e c e n t y e a r s t h e production
of low-rank c o a l s has i n c r e a s e d d r a m a t i c a l l y , s o t h a t by 1980 p r o d u c t i o n repre-
s e n t e d about 24% of t h e t o t a l n a t i o n a l c o a l p r o d u c t i o n . I t has been e s t i m a t e d t h a t
i n a n o t h e r t e n y e a r s , low-rank c o a l s could amount t o h a l f t h e t o t a l c o a l production
(1).

I t has long been recognized t h a t l i g n i t e s p o s s e s s unusual p r o p e r t i e s which can have

profound e f f e c t s on u t i l i z a t i o n . Such p r o p e r t i e s i n c l u d e h i g h m o i s t u r e content,
h i g h q u a n t i t i e s of oxygen f u n c t i o n a l groups i n t h e carbon s t r u c t u r e , a n a l k a l i n e
a s h , and i n o r g a n i c c a t i o n s a t t a c h e d t o c a r b o x y l i c a c i d groups. The r a p i d expan-
s i o n of l i g n i t e u t i l i z a t i o n i n r e c e n t y e a r s h a s brought w i t h it an i n c r e a s i n g
r e a l i z a t i o n of t h e importance of d e v e l o p i n g a b e t t e r u n d e r s t a n d i n g of t h e organic
and i n o r g a n i c s t r u c t u r e s i n l i g n i t e and of how t h o s e s t r u c t u r a l f e a t u r e s influence
l i g n i t e r e a c t i v i t y or processing behavior. Here we p r e s e n t r e s u l t s from some
c u r r e n t s t u d i e s i n p r o g r e s s i n o u r l a b o r a t o r i e s on l i g n i t e s t r u c t u r e and r e a c t i v -
ity.

Comparison of Northern G r e a t P l a i n s L i g n i t e s w i t h Bituminous Coals

The predominant p o s i t i o n of bituminous c o a l i n t h e t o t a l U.S. c o a l p r o d u c t i o n has

r e s u l t e d , n o t unreasonably, i n t h e p r o p e r t i e s of bituminous c o a l s b e i n g more exten-
s i v e l y s t u d i e d and t h u s b e t t e r known t o t h e g e n e r a l c o a l r e s e a r c h community t h a n
t h o s e of l i g n i t e s .

The average proximate and u l t i m a t e a n a l y s e s of F o r t Union l i g n i t e s a r e summarized

i n T a b l e 1, t o g e t h e r with a v e r a g e v a l u e s f o r a P i t t s b u r g h seam bituminous c o a l . The
d a t a i n Table 1 were t a k e n from r e f e r e n c e s ( 2 ) and (3) f o r l i g n i t e and bituminous
coal, respectively. The i m p o r t a n t p o i n t s t o n o t e a r e t h e much h i g h e r moisture
c o n t e n t , h i g h e r oxygen, and lower h e a t i n g v a l u e of t h e l i g n i t e .

U s u a l l y , l i g n i t i c a s h c o n t a i n s a much h i g h e r p r o p o r t i o n of a l k a l i and a l k a l i n e
e a r t h elements, and c o n s e q u e n t l y lower p r o p o r t i o n s of a c i d i c o x i d e s such as s i l i c a
and alumina, than does ash from bituminous c o a l s . These d i f f e r e n c e s a r e i l l u s t r a t e d
by t h e data i n Table 2 , a s t a k e n from r e f e r e n c e (1). The d a t a on s p r u c e bark a s h
a r e t a k e n from r e f e r e n c e ( 4 ) and show t h e s i m i l a r i t y of l i g n i t i c and woody ashes.
Of i n t e r e s t a r e t h e c o n t r a s t s between t h e l i g n i t e and bituminous a v e r a g e s f i r s t
w i t h regard t o s i l i c a and alumina and, second, t o lime, magnesia, and sodium oxide.

56
 TABLE 1

AVERAGE ANALYSES OF NORTHERN GREAT PLAINS LIGNITE

AND BITUMINOUS COAL SAMPLES, AS-RECEIVED BASIS

Northern Great Pittsburgh Seam

Plains Lignite Bituminous

Proximate, %

Moisture 37.2 2.3

Volatile Matter 26.3 36.5
Fixed Carbon 30.3 56.0
Ash 6.2 5.2

Ultimate, %

Hydrogen 4.9 5.5

i Carbon 11.9 18.4
Nitrogen 1.1 1.6
Oxygen 21.0 8.5
i’ Sulfur 1.1 0.8

Heating Value, MJ/kg 15.9 32.6

TABLE 2

AVERAGE ASH COMPOSITIONS OF NORTHERN GREAT PLAINS LIGNITES

-
AND BITUMINOUS COALS, SO3 FREE BASIS

Spruce Bank Lignite Bituminous

Acidic Components:

Si02 32.0 24.9 48.1

A1203 11.0 14.0 24.9
!e203 6.4 11.5 14.9
Ti02 0.8 0.5 1.1
p205 0.4 0.0

Basic Components:

CaO 25.3 31.1 6.6

MgO 4.1 8.7 1.7
Na2O 8.0 8.2 1.2
K20 2.4 0.5 1.5

57
Organic s t r u c t u r a l R e l a t i o n s h i p s

L i g n i t e i s an e a r l y s t a g e i n t h e c o a l i f i c a t i o n p r o c e s s and t h u s could be expected

t o r e t a i n some c h a r a c t e r i s t i c s o f wood. T h i s r e l a t i o n s h i p i s i l l u s t r a t e d by the
e l e c t r o n micrographs shown a s F i g u r e s 1 and 2 . Pieces of p l a n t d e b r i s , presumably
twigs o r r o o t l e t s , can be s e e n i n F i g u r e 1. Remains of t h e c e l l u l a r s t r u c t u r e a r e
v i s i b l e i n F i g u r e 2; t h e c l o s e s i m i l a r i t y t o t h e s t r u c t u r e of softwood may be seen
by comparing r e f e r e n c e (5) f o r example.

On t h e molecular l e v e l , t h e d i s t i n g u i s h i n g f e a t u r e s of t h e o r g a n i c s t r u c t u r e of
l i g n i t e are t h e lower a r o m a t i c i t y ( o r f r a c t i o n of t o t a l carbon i n a r o m a t i c s t r u c -
t u r e s ] , compared t o bituminous c o a l s ; a r o m a t i c c l u s t e r s c o n t a i n i n g o n l y one o r two
r i n g s ; and t h e p r e v a l e n c e of oxygen-containing f u n c t i o n a l groups. A proposed
s t r u c t u r a l r e p r e s e n t a t i o n , modified s l i g h t l y from t h e o r i g i n a l v e r s i o n ( 6 ) , i s
g i v e n i n F i g u r e 3 . We do n o t c l a i m t h a t t h i s r e p r e s e n t s the s t r u c t u r e of Northern
Great P l a i n s l i g n i t e , b u t r a t h e r use it as an i l l u s t r a t i o n o f major s t r u c t u r a l
features.

The a r o m a t i c i t y h a s been s t u d i e d by p r e s s u r e d i f f e r e n t i a l scanning c a l o r i m e t r y

(PDSC). The d e t a i l s of t h e e x p e r i m e n t a l t e c h n i q u e and of t h e methods f o r c a l c u l a -
t i n g a r o m a t i c i t y from a PDSC thermogram have been p u b l i s h e d elsewhere ( 7 ) . B r i e f l y ,
t h e PDSC experiment p r o v i d e s f o r c o n t r o l l e d combustion of a 1-1.5 mg sample of -100
mesh c o a l i n a 3.5 MPa atmosphere of oxygen. The sample i s h e a t e d a t 20°C/min i n
t h e range 150° t o 600OC. The i n s t r u m e n t response i s a thermogram p l o t t i n g heat
f l u x , A q , v e r s u s t e m p e r a t u r e , t h e i n t e g r a t e d v a l u e t h u s b e i n g t h e h e a t of com-
b u s t i o n . F o r most c o a l s , and many o r g a n i c compounds and polymers, t h e thermogram
i n t h i s region c o n s i s t s of two p e a k s , which, from comparison t o t h e b e h a v i o r of
model compounds, a r i s e p r i m a r i l y from combustion of t h e a l i p h a t i c and a r o m a t i c
p o r t i o n s of t h e sample. The a r o m a t i c i t y may be deduced from a comparison of peak
heights.

The a r o m a t i c i t y f o r s e v e r a l samples o f Northern G r e a t P l a i n s l i g n i t e s , a s measured

on run-of-mine m a t e r i a l , l i e s i n t h e range of 0.61 t o 0.66. For comparison, a
sample of A u s t r a l i a n brown c o a l a v a i l a b l e t o us was found t o have a r o m a t i c i t y of
0.56; a sample of Minnesota p e a t had a n a r o m a t i c i t y of 0.50. Samples of v i t r i n i t e
c o n c e n t r a t e s from t h e Northern G r e a t P l a i n s l i g n i t e s were more a r o m a t i c , w i t h
v a l u e s i n t h e range of 0.72 t o 0.74.

The temperature a t which t h e maximum of t h e a r o m a t i c peak o c c u r s has been shown t o

be a f u n c t i o n of t h e e x t e n t of r i n g condensation ( 7 ) , t h e maximum s h i f t i n g t o
h i g h e r temperatures w i t h i n c r e a s i n g c o n d e n s a t i o n . I n s u p p o r t of t h e s t u d i e s on
c o a l s t r u c t u r e , we have measured t h e PDSC b e h a v i o r of o v e r 30 o r g a n i c compounds
(most of which have been s u g g e s t e d a s c o a l models o r have been i d e n t i f i e d i n t h e
p r o d u c t s of coal p r o c e s s i n g ) and a b o u t 50 polymers. The maxima of t h e a r o m a t i c
peaks i n t h e thermograms of Northern G r e a t P l a i n s l i g n i t e s g e n e r a l l y f a l l i n t o t h e
same temperature range (375°-4000C) a s t h o s e f o r compounds o r polymers baving
benzene or n a p h t h a l e n e r i n g s . One example i s given i n F i g u r e 4 , i n which t b e PDSC
thermograms of Gascoyne (N.D.) l i g n i t e and poly(4-methoxystyrene) a r e compared. We
conclude t h a t t h e a r o m a t i c r i n g systems t h e r e f o r e a r e mostly one- o r two-ring
systems.

Much less i s known about t h e hydroaromatic s t r u c t u r e s o r a l i p h a t i c b r i d g e s between

r i n g systems. A methylene b r i d g e i s o f t e n suggested a s a t y p i c a l a l i p h a t i c b r i d g -
i n g group, and was o r i g i n a l l y shown i n t h e proposed s t r u c t u r a l r e p r e s e n t a t i o n ( 6 ) .
However, c o n s i d e r a t i o n s based on thermochemical k i n e t i c s p r e d i c t a h a l f - l i f e of l o 6
y e a r s f o r bond c l e a v a g e of diphenylmethane i n , t e t r a l i n a t 4OOOC (8). Exhaustive
a n a l y s e s Of t h e p r o d u c t s from l i q u e f a c t i o n of Northern Great P l a i n s l i g n i t e a t
400°C and h i g h e r i n t h e p r e s e n c e of t e t r a l i n , ( s e e (9) f o r example) have never
i d e n t i f i e d diphenylmethane o r r e l a t e d compounds. Absense o f diphenylmethane c o n s t i -
t u t e s s t r o n g c i r c u m s t a n t i a l e v i d e n c e f o r t h e r e l a t i v e unimportance of methylene
l i n k a g e s between a r o m a t i c c l u s t e r s .
58
 Oxygen is distributed among carboxylate, phenol, and ether functional groups. The
carboxylate concentration has been measured by reaction o f demineralized coal with
calcium acetate following the precedure of van Krevelen and co-workers (10). A
study of the carboxylate concentrations is still in progress; preliminary data for
the Northern Great Plains lignites indicate carboxylate concentrations ranging from
1.75 to 1.93 meq/g on a dry basis. Concentrations of phenolic or ether functional
groups have not yet been measured. Electron spectroscopy for chemical analysis
(ESCA) provides a means for discriminating between carbon atoms incorporated in C=O
and c-0 structures by a Gaussian-Lorentzian decomposition of the carbon 1s spectrum
(11). Figure 5 provides a comparison of the decomposed carbon 1s spectra of Beulah
(N.D.1 lignite and polyethylene terephthalate. At present, the ESCA data cannot be
resolved into phenolic and etheric carbons. However, it can be shown that the ratio
of carbon in carboxylate groups to that in (phenol plus ether) groups is about 0.62
(11). The presence of methoxy groups has been qualitatively confirmed; as-yet
unpublished work by E.S. Olson and J.W. Diehl demonstrates the production of meth-
anol from sodium periodate oxidation of Beulah lignite.

Little consideration has yet been given to the three-dimensional structure. A

Preliminary examination of lithotypes of Beulah lignite has been conducted by laser
Raman spectroscopy (11). The lithotype having a higher concentration of carboxylic
acid groups has a weaker band at 1600 cm l . If this band is assigned as a graphite
mode (121, results suggest that the relatively bulky carboxylate groups, with their
associated counterions, may disrupt, or preclude, three-dimensional ordering.

Distribution of Inorganic Constituents

I n lignites the inorganic constituents are incorporated not only as discrete min-
eral phases, but also as relatively mobile ions, presumably associated with the
carboxylic acid functional groups. The distribution of inorganic constituents has
I' been studied principally by the chemical fractionation procedure developed by
Miller and Given (13).

Extraction of the coal with 1M ammonium acetate removes those elements present on
ion exchange sites, which are presumed to be carboxylic acid functional groups.
J
Sodium and magnesium are incorporated almost exclusively as ion-exchangeable ca-
tions. For a suite of Northern Great Plains lignites tested, 84 to 100% of the
sodium originally in the coal and 88 to 90% of the magnesium are removed by ammonium
acetate extraction. Figure 6 is an electron micrograph showing an electron back-
scatter image due to the presence of sodium intimately associated with the organic
material. Calcium is largely present in cationic form, 48 to 76% being extracted.
Some potassium is also extracted in this step, in amounts ranging from 20 to 57%.

Further treatment with 1M hydrochloric acid then removes elements present as acid-
soluble minerals or possibly as acid-decomposable coordination compounds. This
acid extraction removes essentially all of the calcium and magnesium not removed by
ammonium acetate. This finding is suggestive of the presence of calcite or dol-
omite minerals, which are known to be present in Northern Great Plains lignites
(14). The hydrochloric acid extraction behavior of other major metallic elements
is quite variable, which suggests significant differences in the mineralogy of the
samples. Of those elements not extracted at all by ammonium acetate, some iron,
aluminum, and titanium are removed by hydrochloric acid.

The portions of elements which are not removed by either reagent are considered to
be incorporated in acid-insoluble minerals, particularly clays, pyrite, and quartz.
This group includes all of the silicon, the remaining sodium and potassium, and the
residual iron, aluminum and titanium. The acid-insoluble minerals are present as
discrete phases. Frequently the mineral particles are quite small (see Figure 7,
for example) and very highly dispersed through the carbonaceous material, to such

59
a n e x t e n t t h a t o n l y about 15-30% of t h e d i s c r e t e m i n e r a l m a t t e r i s s e p a r a b l e i n a
t r a d i t i o n a l f l o a t / s i n k experiment.

E f f e c t s of S t r u c t u r e on R e a c t i v i t y

The small aromatic c l u s t e r s , t h e high c o n c e n t r a t i o n of o r g a n i c oxygen f u n c t i o n a l

groups, and t h e presence of i n o r g a n i c s p e c i e s a s ion-exchangeable c a t i o n s a r e
unique f e a t u r e s of low-rank c o a l s . Each of t h e s e f e a t u r e s should i n f l u e n c e t h e
r e a c t i v i t y of low-rank c o a l s , t h e r e b y g i v i n g low-rank c o a l s d i s t i n c t l y d i f f e r e n t
r e a c t i o n s when compared t o bituminous c o a l s . The r e a c t i v i t y indeed has unique
f e a t u r e s . As y e t , however, l i t t l e has been done i n a d e l i b e r a t e way t o develop an
understanding of t h e connections between s t r u c t u r e and r e a c t i v i t y .

The carboxylic f u n c t i o n a l group i s t h e r m a l l y l a b i l c acd i s d r i v e n o f f by h e a t i n g t o

45OOC (15). Although t h e v o l a t i l e m a t t e r c o n t e n t of l i g n i t e i s h i g h e r than t h a t of
bituminous c o a l s , much of t h e m a t e r i a l r e l e a s e d from l i g n i t e i s carbon d i o x i d e
r a t h e r than hydrocarbon g a s e s o r t a r s . Thus o n l y about 17% of t h e c a l o r i f i c y i e l d
occurs i n v o l a t i l e p r o d u c t s from Northern Great P l a i n s l i g n i t e s a t 5OO0C, compared
w i t h 30% f o r some bituminous c o a l s ( 1 6 ) . Since t h i s thermal decomposition removes
much of t h e oxygen from t h e c o a l , i n a l i q u e f a c t i o n r e a c t i o n t h e removal of oxygen
would r e q u i r e no n e t consumption of e x t e r n a l hydrogen.

Oxygen f u n c t i o n a l groups can promote p-bond s c i s s i o n (8), which may be an important

p r o c e s s i n t h e d e g r a d a t i o n of t h e c o a l s t r u c t u r e . The r o l e of e t h e r , carboxyl, and
o t h e r groups i n wood p y r o l y s i s and combustion has been d i s c u s s e d (17); i t seems
reasonable t o assume t h a t analogous r e a c t i o n s would o c c u r i n low-rank c o a l s . Other
p o s s i b l e r o l e s f o r oxygen f u n c t i o n a l groups i n c l u d e e t h e r cleavage, cleavage of
a l i p h a t i c b r i d g e s l i n k e d t o a r o m a t i c r i n g s b e a r i n g a p h e n o l i c group, and t h e en-
chancement of t h e a b i l i t y of f r e e r a d i c a l s t o form adducts w i t h p o t e n t i a l s o l v e n t
o r r e a c t a n t molecules. The r e l a t i o n s h i p of o r g a n i c s t r u c t u r e t o r e a c t i v i t y should
be a f e r t i l e f i e l d f o r r e s e a r c h .

Sodium i s t h e b e s t - s t u d i e d of t h e i n o r g a n i c c o n s t i t u e n t s of Northern Great P l a i n s

l i g n i t e . The combustion of t h e sodium c a r b o x y l a t e s g e n e r a t e s sodium-containing
vapor s p e c i e s which can t h e n b e d e p o s i t e d on b o i l e r t u b e s . The r e l a t i o n s h i p of t h e
sodium content of t h e c o a l t o t h e formation of ash d e p o s i t s on b o i l e r t u b e s i s w e l l
known. While t h e a s h d e p o s i t i o n problem can be s e v e r e and expensive f o r commercial
i n s t a l l a t i o n s (18), t h e m o b i l i t y of c a t i o n i c sodium holds o u t t h e promise f o r
sodium removal o r r e d u c t i o n by ion-exchange p r o c e s s e s (19). The p o s s i b l e r o l e of
t h e ion-exchangeable sodium i n t h e c a t a l y s i s of l i q u e f a c t i o n r e a c t i o n s has been
s t u d i e d by Given ( 2 0 ) .

Acknowledgements

We thank Edwin Olson and John D i e h l f o r t h e d a t a on p e r i o d a t e o x i d a t i o n s , and

George Montgomery f o r t h e ESCA spectrum. Thanks a r e due t o s e v e r a l p a r t i c i p a n t s i n
Associated Western U n i v e r s i t i e s ' r e s e a r c h p a r t i c i p a t i o n programs, p a r t i c u l a r l y
David K l e e s a t t e l f o r s e p a r a t i o n of t h e l i t h o t y p e s of Beulah l i g n i t e and f o r pro-
v i d i n g Figure 2 , Kathleeii Groon f o r t h e PDSC thermograms, and Paul Holm f o r che-
m i c a l f r a c t i o n a t i o n and c a r b o x y l a t e f u n c t i o n a l group d a t a .

60
 i

L i t e r a t u r e Cited

1. Low-Rank Coal Study Volume 1 Executive Summary. U.S. Department of Energy

Report DOE/FC/10066-T1 (Vol. I), 1980.

2. LOW-Rank Coal Stud Volume 2 Resource C h a r a c t e r i z a t i o n . U.S. Department of

Energy Report DOE/h/10066-T1 (Vol. 2 ) , 1980, p.40.

3. Banmeister, T . Standard Handbook f o r Mechanical E n g i n e e r s , McGraw-Hill Book

C O . InC., New York, 1967, p . 7-4.

i 4.

5.

6.
Tillman, D . A . , R o s s i , A . J . ,
New York, 1981, p . 4 2 .

Went, F.W.

Sondreal, E . A . ,
and K i t t o , W.D. Wood Combustion, Academic P r e s s ,

The P l a n t s , Time-Life Books, New York, 1963, p. 51.

Willson, W . G . , Stenberg, V . I . Fuel, 1982, 61 925-38.

7. Benson, S.A., S c h o b e r t , H.H. I n Technology and Use of L i g n i t e , U.S. Depart-
ment of Energy Report GFETC/lC-82/1, 1982, pp. 442-70.
t
I 8. S t e i n , S.E. In New Approaches i n Coal Chemistry, American Chemical S o c i e t y ,
Washington, 1981, p . 104.

9. Farnum, S.A., Farnum, B.W. A n a l y t i c a l Chemistry, 1982, 54 979-85.

10. Blom, L . , Edelhausen, L., van Krevelen, D.W. F u e l , 1957, 3 135-53.

11. Schobert, H . H . , Montgomery, G.G., M i t c h e l l , M . J . , Benson, S.A. PKOC.9 t h I n t .

Conf. Coal S c i . ( I n p r e s s , 1983).

12. Zerda, T.W., John, A . , Chmura, K . Fuel, 1981, 60 375-8.

13. Miller, R . N . , Given, P.H. I n Ash D e p o s i t s and C o r r o s i o n Due t o I m p u r i t i e s i n
Combustion Gases, Hemisphere P u b l i s h i n g Corp., Washington, 1977, pp. 39-50.

14. Schobert, H . H . , Benson, S.A., J o n e s , M.L., Karner, F.R. PKOC.8 t h I n t . Conf.

Coal S c i . , 1981, pp. 10-15.

15. Suuberg, E.M., P e t e r , W . A . , Howard, J . B . I n d . Eng. Chem. Process Des. Devel.

1978, 37-46.

16. Goodman, J . B . , Gomez, M . , P a r r y , V.F., Landers, W.S. U.S. Bureau of Mines

B u l l e t i n 530, 1954.

17. Tillman, D . A . , R o s s i , A . J . , K i t t o , W.D. Wood Combustion, Academic P r e s s , New

York, 1981, Chapter 4 .

18. Honea, F . I . , Montgomery, G . G . , J o n e s , M.L. I n Technology and Use Of L i g n i t e ,

U.S. Department of Energy Report GFETC/lC-82/1, 1982, pp. 504-45.
I
19. Paulson, L . E . , B a r i a , D . N . , Kube, W.R. I n Technology and Use of L i g n i t e , U.S.
Department of Energy Report GFETC/lC-82/1, 1982, pp. 756-74.

20. Given, P.H., Cronauer, D . C . , Spackman, W . , Levell, H.L., Davis, A. and Biswas,
B. &
F 1975, 54 34-9.

61
FIGURE 1. Electron micrograph o f ion-etched Beulah l i g n i t e , showing r o o t l e t s or other
p l a n t d e b r i s . 7800x.

FIGURE 2. Electron micrograph o f woody l i t h o t y p e o f Beulah l i g n i t e showing c e l l u l a r

s t r u c t u r e . 390x. Compare softwood s t r u c t u r e i n r e f e r e n c e ( 5 ) .

62
FIGURE 3. Proposed representation of structural features of lignite. Adapted with
minor modification from reference (6).

FIGURE 4. PDSC thermograms of Gascoyne lignite (solid line) and poly(4-methoxystyrene)

(dashed line). Plot is of heat flux in arbitrary units versus temperature,
OC .

63
 jc-c
11
I1
,

-298
, .
-296 -294 -292 -290 -288 -286 -284 -282 -280
B I N D I N G ENERGY, t V

FIGURE 5 . Decomposed ESCA carbon I s s p e c t r a of Beulah l i g n i t e ( s o l i d l i n e ) and poly-

e t h y l e n e t e r e p h t h a l a t e (dashed l i n e ) . P l o t i s of number of e l e c t r o n s p e r
energy i n a r b i t r a r y u n i t s v e r s u s b i n d i n g energy i n e l e c t r o n v o l t s . The
l i g n i t e spectrum h a s been c o r r e c t e d f o r sample c h a r g i n g (11).

FIGURE 6. E l e c t r o n micrograph of Beulah l i g n i t e showing o r g a n i c r e g i o n e n r i c h e d i n

sodium ( c i r c u l a r s t r u c t u r e i n lower c e n t e r of view).

64
 i
I_.- \

FIGURE 7 Electron micrograph of p y r i t e p a r t i c l e s intergrown i n carbonaceous struc-

ture o f Beulah l i g n i t e , suggesting d i f f i c u l t y of removal by f l o a t / s i n k .
2oox.

65
 STRUCTURE AND REACTIVITY OF TEXAS LIGNITE

C. V. P h i l i p , R. G. Anthony and Zhi-Dong Cui

K i n e t i c , C a t a l y s i s and R e a c t i o n E n g i n e e r i n g Laboratory
Texas A&M U n i v e r s i t y
C o l l e g e S t a t i o n , Texas 77843

INTRODUCTION

The c o n v e r s i o n of low r a n k c o a l s such a s l i g n i t e s i n t o gaseous and l i q u i d

f u e l s a d chemical feed stocks received considerable a t t e n t i o n i n t h e l a s t
Daif3tq% l i q u e f a c t i o n a n d g a s i f i c a t i o n of v a r i o u s l i g n i t e s have
been reported. A l t h o u g h e x t e n s i v e a n a l y t i c a l d a t a a r e a v a i l a b l e on
l i g n i t e conversioc product, t h e i r use t o monitor chemicai r e a c t i o n s involved i n
any l i q u e f a c a t i o n or g a s i f i c a t i o n p r o c e s s i s l i m i t e d due t o t h e enormous amount
of t i m e and e f f o r l i 7 r 5 j u i r e d f o r t h e c o m p l e t e c h a r a c t e r i z a t i o n of L i g n i t e con-
v e r s i o n products. - I n t h e c a s e o f m o s t o f t h e r e p o r t s on l i q u e f a c t i o n
e x p e r i m e n t s , t h e d a t a a r e u s u a l l y l i m i t e d t o t o t a l conversion, amount of c e r -
t a i n f r a c t i o n s a s o i l s , asphaltenes,lqreasphaltenes, t e t r a h y d r o f u r a n s o l u b l e s ,
and c e r t a i n p h y s i c a l c h a r a c t e r i s t i c s . T h i s s t u d y i n v o l v e s one l i g n i t e sample
f r o m a Texas mine and i t s c o n v e r s i o n p r o d u c t s f r o m m i n i r e a c t o r e x p e r i m e n t s
using varying l i q u e f a f t i o n conditions. The gaseous p r o d u c t s a r e a n a l y z e d by
g a s chromatography (GC) t h e THF s o l u b l e s a r e c h a r a c t e r i z e d by g e l permea-
t i o n chromatography (GPC)"" and h i g h r e s o l u t i o n g a s chromatography (HRGC).

EXPERIMENTAL

L i g n i t e samples were c o l l e c t e d f r e s h from t h e mine n e a r C a r l o s , Texas and

s t o r e d under d i s t i l l e d w a t e r p r i o r t o use. The L i g n i t e was ground t o less t h a n
20 mesh s i z e a n d s t o r e d i n a c l o s e d j a r w h i c h w a s k e p t in t h e r e f r i g e r a t o r .
The l i g n i t e l i q u e f a c t i o n e x p e r i m e n t s were conducted i n f o u r 6.3 m l m i n i r e a c -
t o r s which were h e a t e d i n a f l u i d i z e d sand bath. The r e a c t o r s were f a b r i c a t e d
u s i n g 'Autoclave' f i t t i n g s . Each r e a c t o r was t h e same, b u t o n l y o n e r e a c t o r
was f i t t e d w i t h a p r e s s u r e t r a n s d u c e r . The absence of p r e s s u r e gauges on t h e
o t h e r t h r e e r e a c t o r s a l l o w e d t h e m i n i m i z a t i o n of t h e dead volume o u t s i d e t h e
sand bath. I n most c a s e s 1.5 gm l i g n i t e , l m l s o l v e n t ( d e c a l i n or t e t r a l i n ) and
a g a s ( n i t r o g e n or h y d r o g e n o r 1:l C O / H 2 m i x t u r e a t 1 0 0 0 p s i ) w e r e c h a r g e s t o
the reactor. The r e a c t i o n s w e r e q u e n c h e d by d i p p i n g t h e r e a c t o r s i n c o l d
w a t e r . The g a s e s f r o m t h e r e a c t o r s w e r e a n a l y z e d u s i n g a n a u t o m a t e d m u l t i -
column 4 6 s chromatograph equipped w i t h sample i n j e c t i o n and column s w i t c h i n g
valves. The c o n t e n t s o f t h e r e a c t o r s w e r e e x t r a c t e d w i t h t e t r a h y d r o f u r a n
(THF) by u s i n g a n u l t r a s o n i c b a t h . The THF e x t r a c t ( a b o u t 1 5 m l ) w a s f i l t e r e d
through a 1 m i c r o n micro-pore f i l t e r ( M i l l i p o f f ) and s e p a r a t e d i n t o f r a c t i o n s
by u s i n g a g e l p e r m e a t i o n chromatograph (GPC).

The GPC f r a c t i o n s were o b t a i n e d w i t h a Waters A s s o c i a t e Model ALC/GPC 202

l i q u i d c h r o m a t o g r a p h e q u i p p e d w i t h a r e f r a c t o m e t e r ( M o d e l R401). A V a l v c o
v a l u e i n j e c t o r w a s u s e d t o l o a d a b o u t 1 0 0 ~ 11 s a m p l e s i n t o t h e c o l u m n . A 5
m i c r o n s i z e 1 0 0 R PL g e l c o l u m n (7.5 m m I D , 600 mm long) w s s u s e d . R e a g e n t
g r a d e THF, w h i c h was r e f l u x e d a n d d i s t i l l e d w i t h s o d i u m w i r e i n a n i t r o g e n
a t m o s p h e r e , was u s e d a s t h e GPC c a r r i e r s o l v e n t . A f l o w r a t e o f 1 m l p e r

66
minute was used. THF was s t o r e d under d r y n i t r o g e n , and a l l s e p a r a t i o n s were
conducted i n a n i t r o g e n atmosphere t o p r e v e n t t h e f o r m a t i o n of peroxides.

S t r a i g h t c h a i n a l k a n e s from Applied S c i e n c e , a r o m a t i c s from F i s h e r Scien-

t i f i c Company and p o l y s t y r e n e s t a n d a r d s from Waters A s s o c i a t e were used w i t h o u t
p u r i f i c a t i o n f o r t h e l i n e a r m o l e c u l a r s i z e c a l i b r a t i o n of t h e GPC. S i n c e t h e
s o l u b i l i t y of t h e l a r g e r a l k a n e s i n THF i s v e r y low, a p p r o x i m a t e l y 0.2-1 mg of
e a c h s t a n d a r d w a s d i s s o l v e d i n 1 0 0 p 1 of THF f o r t h e m o l e c u l a r s i z e c a l i b r a -
t i o n s . The f r a c t i o n s of t h e l i g n i t e d e r i v e d l i q u i d s e p a r a t e d by GPC were ana-
lyzed by a g a s chromatographic s y s t e m (VISTA 44, V a r i a n A s s o c i a t e s ) equipped
w i t h a 1 5 M l o n g a n d 3 2 m m I D bonded p h a s e f u s e d s i l i c a c a p i l l a r y c o l u m n a n d
flame ionization detector.

RESULTS AND DISCUSSIONS

The l i g n i t e s a m p l e s from C a r l o s , Texas have h e a t i n g v a l v e s o f 4000 t o 6000

BTU/lb on a n a s r e c e i v e d b a s i s or about 12000 BTU/lb on d r y m i n e r a l m a t t e r f r e e
(dmmf) b a s i s . The samples may c o n t a i n a s much as 40% m o i s t u r e which e s c a p e s
f r o m l i g n i t e e v e n w h i l e s t o r e d i n t h e r e f r i g e r a t o r ( w a t e r c o n d e n s e s on t h e
w a l l s of t h e c o n t a i n e r ) . The oxygen c o n t e n t v a r i e d f r o m 20 t o 30 % a n d h a s
a b o u t 1 t o 1.5 X s u l f u r o n a dmmf b a s i s . A s much a s 5 0 % o f t h e o x y g e n may
e x i s t a s c a r o x y l i c groups which may produce c a r b o n d i o x i d e a t t h e l i q u e f a c t i o n
conditions.’ The s u b s t a n t i a l amount o f h y d r o g e n s u l f i d e t h a t was u s u a l l y
l i b e r a t e d , d e c r e a s e d r a p i d l y a s a f u n c t i o n of sample a g e i n g and s t o r a g e condi-
t i o n s . The l i g n i t e seams a r e soaked w i t h water under h y d r o s t a t i c p r e s s u r e i n a
v i r t u a l y anaerobic condition. Immediately a f t e r mining, t h e l i g n i t e samples
c o n t i n u o u s l y l o o s e m o i s t u r e and a r e o x i d i z e d by a i r . There i s no i d e a l way t h e
l i g n i t e samples can be s t o r e d t o p r e s e r v e i t s on seam c h a r a c t e r i s t i c s .

The l i g n i t e l i q u e f a c t i o n c o n d i t i o n s a r e l i s t e d i n T a b l e 1. The c o m p o s i t i o n
of gaseous p r o d u c t s a r e l i s t e d in Table 2. The d a t a i n T a b l e 2 i l l u s t r a t e t h a t
t h e c o m p o s i t i o n of gaseous p r o d u c t s a r e u n a f f e c t e d by r e a c t i o n c o n d i t i o n s such
a s r e a c t o r p r e s s u r e , f e e d g a s or t h e s o l v e n t system ( w h e t h e r hydrogen d o n a t i n g
or not). Higher t e m p e r a t u r e s f a v o r t h e p r o d u c t i o n of hydrocarbons. Apparently
t h e f r a g i l e s p e c i e s p r o d u c e d by t h e p y r o l y t i c c l e a v a g e s o f b o n d s i n t h e c o a l
s t r u c t u r e a r e c o n v e r t e d t o s t a b l e r s p e c i e s which form t h e components of l i g n i t e
d e r i v e s g a s e s w i t h o u t c o n s u m i n g h y d r o g e n f r o m t h e g a s e o u s p h a s e or f r o m t h e
hydrogen donor s o l v e n t s . The s p e c i e s which r e q u i r e hydrogen f o r s t a b i l i z a t i o n
a r e a b s t r a c t i n g hydrogen from carbon atoms i n t h e v i c i n i t y . It i s q u i t e p o s s i -
b l e t h a t t h e bond b r e a k i n g and hydrogen a b s t r a c t i o n are s i m u l t a n e o u s and hydro-
gen from t h e donor s o l v e n t or t h e gaseous phase may not r e a c h t h e r e a c t i o n s i t e
i n t i m e t o hydrogenate t h e f r a g i l e s p e c i e s .

To i l l u s t r a t e t h e gaseous hydrocarbon p r o d u c t i o n from l i g n i t e , e x p e r i m e n t s

were conducted u s i n g b u t y l a t e d h y d r o x y t o l u e n e (BHT), a w i d e l y used a n t i o x i d e n t
a n d f o o d p r e s e r v a t i v e , a 8 a m o d e l compound ( s e e T a b l e 1 6 2). BHT decomposed
t o p r o d u c t s i n c l u d i n g i s o b u t y l e n e a n d i s o b u t a n e i n a n a p p r o x i m a t e 1:l m o l a r
r a t i o i n t h e absence of hydrogen from hydrogen donor s o l v e n t or gaseous phase.
A d d i t i o n of t e t r a l i n f a v o r e d t h e p r o d u c t i o n of i s o b u t a n e o v e r i s o b u t y l e n e . It
a p p e a r s t h a t c o a l l i g n i t e can g i v e some hydrogen t o t h e i s o b u t a n e f o r m a t i o n b u t
t e t r a l i n can r e a d i l y r e a c h t h e r e a c t i o n v i c i n i t y i n t i m e f o r t h e hydrogen
t r a n s f er r e a c t ion.

67
 The e l u t i o n p a t t e r n o f t h e GPC u s i n g 5 m i c r o n 100 PL g e l column i s i l l u s -
t r a t e d i n Figure 1 where t h e GPC s e p a r a t i o n of a s t a n d a r d m i x t u r e c o n t a i n i n g
s t r a i g h t c h a i n a l k a n e s and a r o m a t i c s i s shown. The p o l y s t y r e n e s t a n d a r d (mol.
W t . 2 3 5 0 and c h a i n l e n g t h 57 8 ) g a v e s b r o a d p e a k a t 11 m l r e t e n t i o n v o l u m e .
The peak p o s i t i o n i s marked i n t h e f i g u r e r a t h e r t h a n u s i n g p o l y s t y r e n e s t a n d -
a r d i n t h e m i x t u r e i n o r d e r t o s a v e t h e nC44H8p peak f r o m t h e e n v e l o p i n g e f f e c t
o f t h e b r o a d p o l y s t y r e n e peak. The r e t e n t i o n v o l u m e o f s e v e r a l a l i p h a t i c
p h e n o l i c , h e t r o c y c l i c , a i n e a n d a r o m a t i c compounds i n THF a n d t o l u e n e h a v e
been reported elsewhere? I t i s c l e a r t h a t a r o m a t i c compounds, a s e x p e c t e d
from t h e i r v a l e n c e bond s t r u c t u r e s , have s m a l l f f l i n e a r m o l e c u l a r s i z e s com-
p a r e d t o n-alkanes of s i m i l a r m o l e c u l a r weight. I t is expected t h a t most of
t h e condensed r i n g a r o m a t i c s such a 8 n a p h t h l e n e , a n t h r a c e n e and even b i g ones
l i k e coronene (seven fuzed r i n g s w i t h m o l e c u l a r w e i g h t o f 300.4) are s m a l l e r
t h a n n - h e x a n e s n d h e n c e h a v e r e t e n t i o n v o l u m e s l a r g e r t h a n t h a t o f n-hexane.
T h e p o l y s t y r e n e s t a n d a r d w i t h a 57 8 a p p e a r s t o b e l a r g e r t h a n e x p e c t e d f r o m
t h e a l k a n e s t a n d a r d . The l a r g e number o f phenyl g r o u p s on t h e main polyethey-
l e n e c h a i n ( 5 7 8) make t h e m o l e c u l e i n t o a l a r g e c y l i n d r i c a l s t r u c t u r e w i t h
l a r g e s t e r i c h i n d e r a n c e f o r p e n e t r a t i n g t h e p o r e s of t h e g e l . The two t e r m i n a l
phenyl groups a l s o c o n t r i b u t e t o a n i n c r e a s e d c h a i n length. The p o l y s t r y r e n e
p e a k (57 8) i s v e r y c l o s e t o t h e t o t a l e x c l u s i o n l i m i t of t h e 100 8 PL g e l
column .
The THF s o l u b l e s of l i g n i t e l i q u e f a c t i o n p r o d u c t s w e r f 5 s e p a r a t e d by GPC on
t h e b a s i s of e f f e c t i v e l i n e a r m o l e c u l e s i z e s i n s o l u t i o n . Although GPC can
be u s e d f o r m o l e c u l a r w e i g h t o r m o l e c u l a r volume s e p a r a t i o n o f homologous
s e r i e s such a s polymers. such s e p a r a t i o n s of complex m i x t u r e s l i k e c o a l l i q u i d
i s not feasible. The only m o l e c u l a r p a r a m e t e r which h a s t h e l e a s t v a r i a t i o n
from a c a l c u l a t e d v a l u e i s e f f e c t i v e l i n e a r m o l e c u l a r s i z e i n s o l u t i o n . Lig-
n i t e d e r i v e d l i q u i d s are s e p a r a t e d on t h e b a s i s o f e f f e c t i v e m o l e c u l a r l e n g t h
which i s e x p r e s s e d i n c a r b o n numbers o f s t r a i g h t c h a i n alkanes. The GPC f r a c -
t i o n w i t h s p e c i e s l a r g e r t h a n nC44H80 i s i n f r a c t i o n 1 w h i c h i s composed o f
n o n v o l a t i l e s p e c i e s . F r a c t i o n 2 h a s m o l e c u l a r s i z e s i n t h e r a n g e o f nC14 t o
nC44 and composed of v o l a t i l e s p e c i e s m o s t l y a l k a n e s and n o n v o l a t i l e s p e c i e s
g e n e r a l l y known a s a s p h a l t e n e s . F r a c t i o n 3 i s composed of a l k y l a t e d phenols
s u c h a s c r e s o l s , a l k y l i n d a n o l s a n d a l k y l n a p h t h o l s a s w e l l as, some s m a l l
amount of n o n v o l a t i l e s namely low m o l e c u l a r w e i g h t a s p h a l t e n e s . Fraction 4 is
composed of s p e c i e s w i t h m o l e c u l a r s i z e l e s s t h a n t h a t of n-C7H16. This frac-
t i o n may not c o n t a i n any s t r a i g h t c h a i n a l k a n e s a s t h e y a r e v e r y v o l a t i l e . It
i s composed of a r o m a t i c s p e c i e s s u c h a s a l k y l a t e d benzenes, a l k y l a t e d indans
and n a p h t h a l e n e and even l a r g e s p e c i e s s u c h a s p y r e n e s and coronenes. The
s o l v e n t system used f o r l i q u e f a c t i o n ( t e t r a l i n and d e c a l i n ) s e p a r a t e from t h e
b u l k o f t h e l i g n i t e d e r i v e d p r o d u c t s a s t h e l a s t p e a k ( p e a k a t 20.5 ml).
A l t h o u g h t h e column i s o v e r l o a d e d w i t h r e s p e c t t o t h e s o l v e n t s y s t e m , t h e
e f f i c i e n c y of s e p a r a t i o n of t h e l i g n i t e d e r i v e d p r o d u c t s a r u n a f f e c t e d . The
v o l a t i l e s p e c i e s of all f r a c t i o y2,(iytlve
s i d e n t i f i e d by GC-MS' and n o n v o l a t i l e s
by t h e I R and NHR spectroscopy.

The e f f e c t of hydrogen donor s o l v e n t and f e e d g a s e s such a s hydrogen and

C O / H z m i x t u r e on l i g n i t e d i s s o l u t i o n a t 700°F i s shown i n F i g u r e 2. D e c a l i n
d i s s o l v e s l e s s c o a l compared t o t e t r a l i n . CO/H2 a s f e e d g a s gave l e s s l i q u i d
p r o d u c t s which c o n t a i n e d more l a r g e r m o l e c u l a r s i z e s p e c i e s . When d e c a l i n w i t h
n i t r o g e n ( n o t shown i n F i g u r e 2 ) w a s u s e d f o r l i q u e f a c t i o n of l i g n i t e t h e

68
 s p e c i e s a p p e a r i n g a t t o t a l s i z e e x c l u s s i o n l i m i t o f 1 0 0 1 g e l c o l u m n were
t o t a l l y absent. F i g u r e 3 shows G C s o f f r a c t i o n 2 s o f two l i g n i t e d e r i v e d
l i q u i d s t o i l l u s t r a t e t h e r o l e o f t h e h y d r o g e n d o n o r s o l v e n t on a l k a n e p r o -
d u c t i o n . If t h e a l k a n e s a r e f o r m e d by b r e a k i n g o f a l k y l c h a i n s f r o m o t h e r
g r o u p s , t h e y a r e e x p e c t e d t o c o n t a i n m o r e o l e f i n i c s p e c i e s i n t h e a b s e n c e of
hydrogen donor s o l v e n t s such as t e t r a l i n . S i n c e t h e s p e c i e s i n f i g u r e 4 a and
b a r e v e r y s i m i l a r , t h e r o l e h y d r o g e n or h y d r o g e n d o n o r s o l v e n t p l a y s i n t h e
p r o d u c t i o n of a l k a n e s are l i m i t e d . Simple p y r o l y s i s c a n l i b e r a t e them from t h e
c o a l matrix. The a l k a n e may be e x i s t i n g a s f r e e w h i l e t r a p p e d i n s i d e t h e p o r e s
or t h e i r p r e c u r s e r s a r e e i t h e r c a r b o x y l i c a c i d s or s p e c i e s w h i c h d e c o m p o s e
d u r i n g h e a t i n g t o produce a l k a n e s e a s i l y .

F i g u r e 4 i l l u s t r a t e s t h e e f f e c t of r e a c t i o n t i m e on l i q u e f a c t i o n . Figures
5 a n d 6 show t h e l i q u e f a c t i o n o f l i g n i t e a t 750°F a n d 8OO0F u s i n g d i f f e r e n t
f e e d g a s e s . Hydrogen t e n d s t o g i v e m o r e p h e n o l s a n d a r o m a t i c s c o m p a r e d t o
nitrogen. CO/HZ t e n d s t o produce h i g h e r m o l e c u l a r s i z e s p e c i e s a t t h e expense
of phenols and a r o m a t i c s . A q u a l i t a t i v e e s t i m a t i o n of t h e s o l v e n t s y s t e m s c a n
be o b t a i n e d e s t i m a t i n g t h e w i d t h of t h e s o l v e n t peak, and t h e a r e a of t h e rest
o f t h e GPC may g i v e t h e d i s s o l v e d p r o d u c t f r o m l i g n i t e . The u s e of CO/Hz d i d
not increase the t o t a l l i q u e f a c t i o n y i e l d while i t has decreased t h e t o t a l
y i e l d o f l i q u i d p r o d u c t s . The e x p e r i m e n t s u s i n g C O / H 2 g a v e l i q u i d p r o d u c t
which a r e d i f f i c u l t t o f i l t e r through m i c r o p o r e f i l t e r s compare t o t h e pro-
d u c t s o b t a i n e d from e x p e r i m e n t s u s i n g e i t h e r n i t r o g e n o r hydrogen a s t h e f e e d
gas. I t could be assumed t h a t CO/H2 w i l l g i v e a p r o d u c t which c o n t a i n e d more
l a r g e s i z e asphaltenes.

Based on o u r d a t a on l i g n i t e l i q u e f a c t i o n p r o d u c t s y d v a r i o u s c o a l l i q u i d s
and t h e i r d i s t i l l a t e s , w e proposed a s t r u c t u r e f o r c o a l a s shown i n f i g u r e 7.
The major s t r u c t u r a l c o n s t i t u e n t s of c o a l a r e d e r i v e d from t h r e e s o u r c e s namely
c e l l u l o s e , l i g n i n and o t h e r p l a n t c o m p o n e n t s d i s p e r s e d i n t h e p l a n t t i s s u e s .
The f i r s t two a r e polymers. The c o a l i f i c a t i o n p r o c e s s which i s m o s t l y a deoxy-
I
g e n a t i o n p r o c e s s , m i g h t n o t c r e a t e a s u f f i c i e n t l y l a r g e n u m b e r of t e r t i a r y
!' bonds n e e d e d f o r b i n d i n g v a r i o u s c o n s t i t u e n t s o f c o a l t o g e t h e r t o a s t r o n g
t h r e e d i m e n t i o n a l s t r u c t u r e . The c o a l s i n c l u d i n g l i g n i t e may have l o o s e s t r u c -
tures. The c e l l u l o s e d e r i v e d s t r u c t u r e s may have l a r g e p o r e s i n which s p e c i e s
s u c h a s l a r g e a l k a n e s c o u l d be t r a p p e d . A l t h o u g h low t e m p e r a t u r e ( l e s s t h a n
3OO0F) e x t r a c i o n s c a n e x t r a c t some s o l u b l e components of c o a l , t h e a l k a n e s a r e
5
n o t l i b e r a t e d e x c e p t a s s m a l l amount of c a r b o x y l i c a c i d s . The low t e m p e r a t u r e
o x i d a t i o n s t u d i e s do n o t d e t e c t l a r g e a l k a n e s . The h i g h e r t e m p e r a t u r e s (above
650°F) can e i t h e r b r e a k t h e p o r e s t r u c t u r e s or t h e a l k a n e s can d i s t i l l o u t of
t h e pores.

ACKNOWLEDGEMENTS

The f i n a n c i a l s u p p o r t o f The T e x a s E n g i n e e r i n g E x p e r i m e n t S t a t i o n , The

T e x a s A&M U n i v e r s i t y C e n t e r f o r E n e r g y a n d M i n e r a l R e s o u r c e s , i s v e r y much
a p p r e c i a t e d . The l i g n i t e was s u p p l i e d by TMPA, C a r l o s , Texas.

I'

69

I'
REFERENCES

1. S o n d r e a l , E. A., W i l s o n , W. G. a n d S t e r n b e r g , V. I. Puel 1 9 8 2 61, 925.

2. Proceedings of Low-Rank Coal Technology Development Workshop, San Antonio,
Texas J u n e 17-18, 1981.
3. P r o c e e d i n g s o f t h e B a s i c C o a l S c i e n c e Workshop H o u s t o n , T e x a s , Dec. 8-9,
1981.
4. Philip, C. V., Bullin, J. A. a n d Anthony, R. G., J- Chromatonr. Sci.,
1979,=, 523.
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?In,
7. P h i l i p , C. V., a n d A n t h o n y , R. G., P r e p r i n t s ACS Org. C o a t C Polvm. Div.,
20 A u g u s t (1980).
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P r o c e s s i n g T e c h n o l o m (1981) 169.
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1 9 7 9 . 2 4 ( 3 ) , 204.
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Chem. P r e p r i n t s 1980, 47.
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Liquids:' (Ed. R. F. S u l l i v a n ) Am. Chem. SOC. Symp. Ser.. 1 9 8 1 , 1 5 6 , 239.
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1 9 7 7 , 2 2 ( 5 ) 31.
13. P h i l i p , C. V. a n d A n t h o n y , R. G., ."Organic C h e m i s t r y of Coal,," Am. Chem.
-
SOC. 1978, p. 258.
14. P h i l i p , C. V. a n d A n t h o n y R. G., F u e l 1 9 8 2 , 61,351.
15. P h i l i p , C. V. a n d A n t h o n y , R. G.. F u e l 1 9 8 2 . 6 1 357.
16. Farnum, S. A., O l s o n , E. S., F a r n u m , B. W., W i l s o n , W. G., Am. Chem. SOC.
---
Div. Fuel Chem. P r e p r i n t s 1980 25 245.
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P r o p e r t i e s of S y n t h o i l P r o d u c t s and Feeds", Report p r e p a r e d for US Enegry
Research and Development A d m i n i s t r a t i o n , FE8007. 1976.
18. B a l t i s b e r g e r , R. J., K l a b u n d e . K. J., S t e r n b e r g , V. I., Woolsey, N. F.,
S a i t o , K. a n d S u k a l s k i , W., Am. Chem. SOC. Div. F u e l Chem. P r e p r i n t s
1977, -2 2 ( 5 ) , 84.
19. W h i t e , C. M., S u l z , J. L. a n d S h a r k e y , Jr. A. C., N a t u r e 1970, 268, 620.
20. P u g m i r e , R. J., G r a n t , D. M., Z i l m , K. W., A n d e r s o n , L. L.. O b l a d , A. G.
a n d Wood, R. E. Fuel 1878, x ( 4 ) .
21. S e s h a d r i , K. S., A l b a n g h , E. W. a n d B a c h a , J. D., Fuel 1 9 8 2 , 61,
336.

70
 Table 1. Lignite Liquefaction Conditions

Run No. Coal g. Solvent Feed Gas Initial Temp Time Comment 8
1 ml Pressure OF min .
(psi)
1 1.5 t et ralin N2 1000 700 30 + BHT 0.2 g
2 1.5 tetralin N2 1000 700 120 t BHT 0.2 g
3 1.5 tetralin N2 1000 700 120
4 1.5 decalin N2 1000 700 120 + BHT 0.2 g
11 1.5 t etralin CO+H2(1:1) 1000 7 00 120
12 1.5 tetralin N2 1000 700 120
I
13 1.5 decalin N2 1000 700 120
14 1.5 (old) tetralin N2 1000 700 120
21 1.5 4tetralin N2 1000 700 120
22 1.5 tetra 1in no 0 700 120 + BHT 1 g
23 1.5 no no 0 700 120
24 1.5 (old) tetralin N2 1000 ' 700 120
31 1.5 t e tralin H2 1000 700 120
32 1.5 te t ralin cotn2(i:i) 1000 700 120
33 1.5 decalin 82 1000 700 120
34 1.5 decalin COtH2 1000 700 120
41 1.5 tetralin N2 1000 700 15
42 1.5 tetralin N2 1000 700 120
43 1.5 tetra1in N2 1000 700 360
51 1.5 tetra 1in N2 1000 850 30
52 1.5 tetralin H2 1000 850 30
53 1.5 tetralin COtH2(1:1) 1000 850 30
61 1.5 tetralin N2 1000 800 30
62 1.5 tetralin H2 1000 800 30
63 1.5 t e tralin CO+H2(1:1) 1000 800 30
71 1.5 tetralin N2 1000 750 30
72 1.5 tetralin H2 1000 7 50 30
73 1.5 tetralin CO+H2 1000 7 50 30
1
,
i
\
1

71
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O

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-

O
I

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N

O O O O O
I?
? ? 1 ? ? ? ? ? ? ? ? 1 ? , ? ? ? ? ? ?
Y O o O
I?

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N

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72
 I'.I
ll

-
10 15 20ml

Figure 1. GPC o f c a t i b m t i o n
mixture
I
10 15
I

Figure 2: GPC of THF solubles of l i g n i t e

from reactions a t 700F i n -decatin
and H (331, --- t e t r a l i n and H 2 (31)
2
20
I
ml

-.- t e t m l i n and CO/H2 (321

I I I:
0 10 20 30 mln 10 15 1;I I 20 ml
Figure 3. GC of alkane fractions Figure 4 . Effect of reaction time
from THF solubles o f l i g n i t e on THF solubles of l i g n i t e i n t e t r a t i n
a. t e t m l i n and H2 ( 2 1 ) b. Decalin and H2 a t 700F. - IS min. (411,
and N 2 (13) ___ 120 min. ( 4 2 / , -.-360 min. (431

73
 I
I
I I

Figure 5. E f f e c t o f feed gas on

II
l i g n i t e liquefaction i n t e t r a l i n
a t 750 F - N e
-.- CO/H2 173)
(71), --- H 2 ( 7 2 )

10
I
I I l l I 1 ( I
k
!i
Figure 6 . Effect of feed gas on
l i g n i t e liquefaction in t e t r a l i n
a t 800 F. -N 2 (611, --- H Z (621,
-.- CO/H2 (63)
ELLULME DERIVED

Figure 7. A structural model of

coa 1

74
 SOME SINALL-ANGLE X-RAY SCATTEKING TECHNIQUES FOR
STUDYING THE SUBMICROSCOPIC STRUCTUKW OF COALS AND COAL-DEKIVED LIQUIDS

Paul W. Schmidt, Chul Y. Kwak, and Mohanan K a l l i a t

P h y s i c s Department, U n i v e r s i t y of H i s s o u r i , Columbia, MO 65211

Small-angle x-ray s c a t t e r i n g i s o f t e n u s e f u l f o r i n v e s t i g a t i n g s u b a t c r o s c o p i c
structures--that 1s. s t r u c t u r e s w i t h dimensions between about 20 and 2000 A ( 1 ) .
This t e c h n i q u e h a s been employed in s e v e r a l s t u d i e s of t h e p o r o s i t y and o t h e r
submicroscopic s t r u c t u r e of c o a l s ( 2 - - 7 ) .

In t h i s review, w e w i l l summarize t h e r e s u l t s we o b t a i n e d i n Reference (71,

and we w i l l d i s c u s s b r i e f l y some of o u r more r e c e n t s c a t t e r i n g s t u d i e s o f c o a l
porosity (8). We a l s o w i l l i l l u s t r a t e how s c a t t e r i n g t e c h n i q u e s c a n p r o v i d e
u s e f u l i n f o r m a t i o n a b o u t t h e p r o p e r t i e s of c o a l - d e r l v e d l i q u i d s aged under oxygen
f o r p e r i o d s up t o 8 weeks ( 9 ) .

F i r s t , however, w e w i l l r e v i e w some of t h e methods and t e c h n i q u e s which w e

employed i n o u r i n t e r p r e t a t i o n of t h e small-angle x-ray s c a t t e r i n g d a t a from
coals. F i g u r e 1 i s a s c h e m a t t c drawing of a small-angle x-ray s c a t t e r i n g
system. X-rays from t h e t u b e T a r e formed i n t o a beam by s l i t s and f a l l on the
sample S. A s m a l l f r a c t t o n of t h e x-rays s t r i k i n g t h e sample a r e re-emitted,
w i t h o u t change of w a v e l e n g t h , i n d i r e c t i o n s d i f f e r e n t from t h a t of t h e incoming
beam. The i n t e n s i t y of t h e s e r e - e m i t t e d x-rays, which a r e c a l l e d t h e s c a t t e r e d
r a y s , and t h e i r dependence on t h e d i r e c t i o n in which they a r e e m i t t e d depend o n
tlie s t r u c t u r e of t h e sample. I n a s c a t t e r i n g e x p e r i m e n t , t h e i n t e n s i t y of t h e x-
r a y s s c a t t e r e d i n d i F f e r e n t d i r e c t i o n s i s measured, and from a n a n a l y s i s of t h e s e
d a t a , a n a t t e m p t is made t o o b t a i n i n f o r m a t i o n a b o u t t h e s t r u c t u r e of t h e sample
producing t h e s c a t t e r i n g . F i g u r e 1 shows a r a y s c a t t e r e d a t a n a n g l e 8 with
r e s p e c t t o t h e incomtng beam. The s c a t t e r e d r a d i a t i o n i s r e c o r d e d by t h e d e t e c t o r
C.

While no u n i v e r s a l p r e s c r i p t i o n c a n be g i v e n f o r a n a l y z i n g t h e s c a t t e r i n g
p a t t e r n from an a r b i t r a r y sample, we w i l l review some g e n e r a l p r i n c i p l e s u s e f u l
f o r i n t e r p r e t a t i o n of s c a t t e r i n g measurements. For a sample which h a s a s t r u c t u r e
c h a r a c t e r t z e d by a dimension a , most i n f o r m a t i o n o b t a i n a b l e from s c a t t e r i n g
measurements w i l l be found a t s c a t t e r i n g a n g l e s 8 i n a n i n t e r v a l f o r which

0.1 < ha < 10, (1)

where h = (4n/A) s i n ( 8 / 2 ) ; and A 1s t h e x-ray wavelength. For a n g l e s no g r e a t e r

t h a n about 7 d e g r e e s , s i n 8 / 2 c a n be approximated by 8/2 , and s o f o r small
s c a t t e r l n g a n g l e s , h can be c o n s i d e r e d p r o p o r t i o n a l t o 8. According t o ( l ) , f o r
a s t r u c t u r e w i t h dimension a , t h e s c a t t e r i n g i s determined by t h e product h a , s o
t h a t t h e r e is a n i n v e r s e r e l a t i o n s h i p hetween t h e s i z e of t h e s t r u c t u r e and t h e h
v a l u e s a t which t h e s c a t t e r e d i n t e n s i t y from t h i s S t r u c t u r e 1s a p p r e c i a b l e . S i n c e
t h e x-ray wavelengths a r e normally of t h e o r d e r of 1 o r 2 A and t h u s a r e of t h e
same magnitude a s t h e i n t e r a t o m i c s p a c i n g i n s o l i d s and l i q u i d s , I n e q u a l i t y (1)
s t a t e s t h a t t h e x-ray s c a t t e r i n g from s t r i i c t u r e s w i t h dimensions between a b o u t 20
and 2000 A w i l l be observed a t s c a t t e r i n g a n g l e s no g r e a t e r t h a n a few d e g r e e s .
Small-angle x-ray s c a t t e r i n g t h u s can be used t o s t u d y t h e s e s u b m i c r o s c o p i c
structures.

X-rays are s c a t t e r e d by e l e c t r o n s , and t h e small-angle s c a t t e r i n g w i l l be

a p p r e c i a b l e when t h e sample c o n t a i n s r e g i o n s i n which f l u c t u a t i o n s o r v a r i a t i o n s
i n e l e c t r o n d e n s i t y e x t e n d o v e r d i s t a n c e s of 20 t o 2000 A. At angles, the
s c a t t e r i n g p r o c e s s i s unable t o r e s o l v e s t r u c t u r e s smaller t h a n about 10 A, and so
i n t h e a n a l y s i s of t h e s c a t t e r i n g d a t a , t h e a t o m i c - s c a l e s t r u c t u r e can be

75
neglected. For many s c a t t e r i n g s t u d i e s , it i s t h e r e f o r e c o n v e n i e n t t o c o n s i d e r
t h e sample t o be composed of two p h a s e s , w i t h c o n s t a n t b u t d i f f e r e n t e l e c t r o n
densities.

I f t h i s two-phase a p p r o x i m a t i o n h o l d s and t h e two p h a s e s always are s e p a r a t e d

by a s h a r p , d i s c o n t i n u o u s b o u n d a r y , when t h e minimum c h a r a c t e r i s t i c dimension a
of t h e s t r u c t u r e s a t i s f f i e s t h e c o n d i t i o n h a > 3.5, t h e s c a t t e r e d i n t e n s i t y I ( h 7
c a n be approximated by ( 7 )

where p i s t h e d i f f e r e n c e of t h e e l e c t r o n d e n s i t i e s of t h e two p h a s e s , I, is t h e
i n t e n s i t y s c a t t e r e d by a s i n g l e e l e c t r o n ; S i s t h e t o t d l s u r f a c e a r e a s e p a r a t i n g
t h e two phases i n t h e sample; M i s t h e mass of t h e sample; and A i s t h e c r o s s -
s e c t i o n a l a r e a of t h e sample p e r p e n d i c u l a r t o t h e i n c i d e n t beam. In t h e o u t e r
p a r t of t h e s m a l l - a n g l e s c a t t e r ng c u r v e - - t h a t i s , when ha > 3.5, t h e s c a t t e r e d
i n t e n s i t y i s p r o p o r t i o n a l t o h-' and t h u s t o t h e i n v e r s e m f o u r t h power of t h e
s c a t t e r i n g angle. H o r e o v e r , when I ( h ) h a s t h i s a n g u l a r dependence, t h e magnitude
o f t h e s c a t t e r e d i n t e n s i t y i s p r o p o r t i o n a l t o t h e s p e c i f i c s u r f a c e S/M, which i s
t h e s u r f a c e a r e a p e r u n i t sample mass s e p a r a t i n g t h e two p h a s e s .

A s we e x p l a i n in R e f e r e n c e ( 7 ) , t h e q u a n t i t i e s I e A and M/A c a n be e v a l u a t e d
from t h e x-ray d a t a , and s o E q u a t i o n ( 2 ) can be employed t o c a l c u l a t e t h e s p e c i f i c
s u r f a c e S/M from t h e s c a t t e r i n g d a t a For samples w i t h s u b m i c r o s c o p i c p o r o s l t y .

W e have made use of t h i s t e c h n i q u e t o d e t e r m i n e t h e s p e c i f i c s u r f a c e s of a

number of PSOC c o a l s . As o u r x-ray s t u d i e s showed ( 7 ) t h a t t h e a l m o s t a l l of t h e
s m a l l - a n g l e x-ray s c a t t e r i n g was due t o p o r e s and t h a t t h e s c a t t e r i n g from t h e
m i n e r a l m a t t e r i n t h e c o a l w a s a l m o s t n e g l l g i b l e , we have i n t e r p r e t e d t h e small-
a n g l e x-ray s c a t t e r i n g from c o a l s a s b e i n g due t o s u b m i c r o s c o p i c p o r e s , which a r e
f i l l e d w i t h a i r and f o r s c a t t e r i n g p u r p o s e s t h u s a r e e s s e n t i a l l y empty.

Our s c a t t e r i n g s t u d i e s show ( 7 ) t h a t t h e r a n k of t h e c o a l is t h e main f a c t o r

which d e t e r m i n e s t h e form of t h e a n g u l a r dependence of t h e s c a t t e r e d i n t e n s i t y .
The s c a t t e r i n g c u r v e s f o r t h e c o a l s which we s t u d i e d c a n be grouped i n f o u r
c l a s s e s , as F i g u r e 2 i l l u s t r a t e s . S i n c e b o t h a x e s of F i g u r e 2 a r e l o g a r i t h m i c ,
t h e c u r v e s i n F i g u r e 2 a r e 5 t r a l g h t l i n e s w i t h s l o p e s -4 when E q u a t i o n ( 2 )
describes the scattering. An a n g u l a r dependence of t h i s form i s o b t a i n e d f o r a l l
t y p e s of c o a l s a t t h e s m a l l e s t a n g l e s a t which d a t a c o u l d be recorded--that is,
f o r s c a t t e r i n g a n g l e s s m a l l e r t h a n a b o u t 0.005 r a d i a n . For P e n n s y l v a n i a Buck
Mountain a n t h r a c i t e c o a l (PSOC 81, t r i a n g l e s ) , t h i s i n v e r s e - f o u r t h power c o n t i n u e s
t o s c a t t e r i n g a n g l e s as l a r g e as a b o u t 0.015 r a d i a n , and t h e n t h e i n t e n s i t y
d e c r e a s e s less r a p i d l y w i t h i n c r e a s i n g s c a t t e r i n g a n g l e . Of a l l c o a l s shown i n
Fig. 2 , t h e s c a t t e r i n g i n t h e o u t e r p a r t of t h e p l o t i s most i n t e n s e f o r t h e
anthracites. W e i n t e r p r e t ( 8 ) t h i s r e s u l t a s b e i n g due t o t h e p r e s e n c e of a
r e l a t t v e l y l a r g e number of m i c r o p o r e s , w i t h a v e r a g e dimensions s m a l l e r t h a n a b o u t
30 A. As we have o b t a i n e d s i m i l a r c u r v e s f o r o t h e r a n t h r a c i t e s , we have concluded
t h a t i n t h e s e h i g h - r a n k c o a l s , t h e r e i s a l a r g e f r a c t i o n of m i c r o p o r e s and a n
a p p r e c l a b l e number of macropores. which have d i m e n s i o n s of 1000 A o r more. In a
low-rank coal l i k e Washington Queen t 4 (PSOC 95, c i r c l e s ) , t h e r e a l s o a r e
macropores, b u t s i n c e in t h e o u t e r p a r t of F i g 1 t h e i n t e n s i t y is lower t h a n f o r
t h e a n t h r a c i t e , we c o n c l u d e t h a t t h e a n t h r a c l t e s have a l a r g e r f r a c t i o n of
micropores. L i g n i t e s gave s c a t t e r i n g c u r v e s s i m i l a r t o t h e c u r v e f o r PSOC 95. In
t h e s c a t t e r i n g c u r v e s f o r low v o l a t i l e b i t u m i n o u s c o a l s l i k e P e n n s y l v a n i a E.
K i t t a n i n g c o a l (PSOC 1 2 7 , p l u s signs), t h e r e i s a maximum n e a r 0.080 r a d i a n s .
T h i s maximum h a s been a s c r i b e d ( 1 0 ) t o i n t e r a c t i o n s between t h e fundamental
s c a t t e r i n g u n i t s i n t h e s e c o a l s , which a r e p l a n a r a g g r e g a t e s of a r o m a t i c r i n g s .
I n t h e f o u r t h t y p e of c u r v e in Fig. 2 , which w e o b t a i n e d f o r I l l i n o i s No. 6 c o a l
(PSOC 2 2 , s q u a r e s ) and f o r many o t h e r b u t not a l l low and medium-rank b i t u m i n o u s

76
C o a l s , t h e r e is a s h o u l d e r on t h e s c a t t e r i n g c u r v e a t h t e r m e d i a t e s c a t t e r i n g
angles. On b o t h s i d e s of t h e shoulder or i n f l e c t i o n , t h e l n t e n s i t y is
p r o p o r t i o n a l t o t h e i n v e r s e f o u r t h power of 8. (The s h o u l d e r on t h e curve i n
Fig. 3 o c c u r s a t s u c h small a n g l e s t h a t i n t h i s c u r v e t h e i n n e r r e g i o n where t h e
i n t e n s i t y i s p r o p o r t i o n a l t o t h e i n v e r s e f o u r t h power of 8 i s b a r e l y v i s i b l e . ) As
we e x p l a i n in R e f e r e n c e 7 , we c o n s i d e r t h . l s s h o u l d e r t o be t h e r e s u l t of t h e fact
t h a t i n t h e s e c o a l s , t h e r e is a r e l a t i v e l y h i g h E r a c t l o n of t r a n s i t i o n a l p o r e s ,
With a v e r a g e dimensions of t h e o r d e r of 50 t o 200 A. W e calculated a specific
S u r f a c e from each p a r t of t h e s c a t t e r i n g c u r v e which was p r o p o r t i o n a l t o t h e
i n v e r s e f o u r t h power of 8. These two s u r f a c e s a r e t h e s p e c i f i c s u r f a c e s of t h e
macropores and t h e t r a n s i t i o n a l pores. W e have found t h a t t h e p r e s e n c e of a n
i n f l e c t i o n i n t h e s c a t t e r i n g c u r v e is an i n d i c a t i o n t h a t t h e c o a l h a s a r e l a t i v e l y
l a r g e number of t r a n s i t i o n a l p o r e s .

A t t h e t i m e w e w r o t e t h e m a n u s c r i p t f o r R e f e r e n c e ( 7 ) , we were u n a b l e t o
r e l a t e t h i s h i g h f r a c t i o n of t r a n s i t i o n a l p o r e s t o any o t h e r p r o p e r t y of t h e
coals. W e have now found ( 8 ) t h a t t h e r e a r e i n f l e c t i o n s o n l y i n c o a l s w i t h f i x e d
carbon c o n t e n t s -In t h e i n t e r v a l from a b o u t 7 2 % t h r o u g h 83% p e r c e n t ( d r y , mineral-
matter free). These r e s u l t s a r e summarized i n F i g u r e 3, whlch is a p r e l i m i n a r y
p l o t of t h e sum of t h e s p e c i f l c s u r f a c e s of t h e maccopores and t r a n s i t i o n a l pores
a s a f u n c t i o n of carbon c o n t e n t .

The a b i l i t y t o d i s t l n g u i s h between t h e s p e c i f i c s u r f a c e s a s s o c i a t e d w i t h the

maccopores and t h e t r a n s i t i o n a l p o r e s i s , we f e e l , a unique p r o p e r t y of small-
a n g l e x-ray s c a t t e r i n g .

By making some r e a s o n a b l e a s s u m p t i o n s , we have a l s o been a b l e t o e s t i m a t e t h e

s p e c i f i c s u r f a c e s and dimensions o f t h e m i c r o p o r e s i n many c o a l s ( 8 ) .

The v a l u e of t h e s p e c i f i c s u r f a c e o b t a i n e d i n s t u d i e s of porous m a t e r i a l s
o f t e n depends on t h e t e c h n i q u e s used f o r t h e measurement. For example, Gan,
Nandi, and Walker ( l l ) , in t h e i r a d s o r p t i o n s t u d i e s of a number of PSOC c o a l s ,
o b t a i n e d much l a r g e r s p e c i f i c s u r f a c e s by carbon d i o x i d e a d s o p r t i o n a t room
t e m p e r a t u r e t h a n by low-temperature a d s o r p t i o n of n i t r o g e n . A s w e mentioned in
Reference (7), t h e d i E f e r e n c e may be t h e r e s u l t of t h e f a c t t h a t carbon d i o x i d e a t
room t e m p e r a t u r e c a n p e n e t r a t e s m a l l e r p o r e s t h a n c a n be e n t e r e d by n i t r o g e n
molecules a t low t e m p e r a t u r e ( 1 2 ) . A s c a n be s e e n by comparison of t h e magnitudes
of the s p e c i f i c s u r f a c e s I n Figure 3 with the nitrogen s p e c i f i c s u r f a c e s i n Figure
1 of Reference ( I I ) , t h e x-ray s p e c i f i c s u r f a c e s a r e much n e a r e r t o t h o s e measured
by low t e m p e r a t u r e n i t r o g e n a d s o r p t i o n t h a n by room t e m p e r a t u r e c a r b o n d i o x i d e
adsorption. As t h e m i c r o p o r e s a r e t o o small t o s a t i s f y t h e c o n d i t i o n s n e c e s s a r y
t o g i v e a s c a t t e r e d L n t e n s i t y p r o p o r t i o n a l t o t h e i n v e r s e f o u r t h power of t h e
s c a t t e r i n g a n g l e , t h e "x-ray s p e c i f i c s u r f a c e " i n c l u d e s o n l y c o n t r i b u t i o n s from
t h e macropores and t r a n s i t i o n a l p o r e s and does n o t t a k e a c c o u n t OE t h e s p e c i f i c
s u r f a c e of t h e m i c r o p o r e s .

With r e a s o n a b l e a s s u m t i o n s , t h e dimensions and t h e s p e c i f i c s u r f a c e of t h e

m i c r o p o r e s i n a n t h r a c f t e s and, a t times, o t h e r c o a l s c a n be e s t i m a t e d from t h e
small-angle s c a t t e r i n g data.

We have r e c e n t l y completed a small-angle x-ray s c a t t e r i n g s t u d y of some c o a l -

d e r i v e d l i q u i d s p r e p a r e d from West V i r g i n i a I r e l a n d Mine c o a l in t h e U. S.
Department o f Energy P i t t s b u r g h Energy Technology C e n t e r 400 l b / d a y Bruceton
L i q u e f a c t i o n Unit and aged under oxygen f o r d i f f e r e n t l e n g t h s of time (9). To
a n a l y z e t h e s c a t t e r i n g d a t a , we used t h e r a d i u s of g y r a t i o n a p p r o x i m a t i o n ,
a c c o r d i n g t o which, f o r i n d e p e n d e n t l y - s c a t t e r i n g , randomly-oriented particles
(Ref. 1, pp. 24-28),
2 2
I ( h ) = I(0) e-(h '3), (3)

77
where T(0) is t h e z e r o - a n g l e s c a t t e r e d i n t e n s i t y , and R, t h e r a d i u s oE g y r a t i o n ,
i s a c h a r a c t e r i s t i c dimension of t h e p a r t i c l e . According t o E q u a t i o n ( 3 ) , which
a p p r o x i m a t e s the s c a t t e r i n g when hR i s n o t l a r g e w i t h r e s p e c t t o 1, a p l o t of t h e
l o g a r i t h m of t h e s c a t t e r e d i n t e n s i t y a s a f u n c t i o n of t h e s q u a r e of t h e s c a t t e r i n g
a n g l e should be a s t r a i g h t l l n e , from t h e s l o p e of which t h e radLus of gyratLon
c a n be c a l c u l a t e d . I n F i g . 4 , t h e r a d i u s of g y r a t i o n p l o t s , which a r e a t l e a s t
a p p r o x i m a t e l y l i n e a r , show t h a t t h e r a d i i of g y r a t i o n o f t h e coal-derived l i q u i d s ,
and t h u s t h e a v e r a g e s i z e of t h e p a r t i c l e s , a t f i r s t grows s l o w l y , b u t a f t e r t h e
sample i s aged f o r more t h e 4 weeks, t h e r e is a s h a r p r i s e i n t h e r a d i u s of
gyration. This Lncrease i n t h e r a d i u s of g y r a t i o n i s accompanied by d l a r g e
:=crease i n t h e v i s c o s i t y . The s c a t t e r i n g d a t a t h u s r e l a t e t h e r i s e of t h e
v i s c o s i t y t o t h e p r e s e n c e of r e l a t i v e l y l a r g e , agglomerated c o l l o i d a l p a r t i c l e s i n
t h e coal-derived l i q u i d s .

By use of helium d e n s i t y and c h e m i c a l c o m p o s i t i o n measurements of t h e c o a l -

d e r i v e d l i q u i d s , w e were a b l e t o show t h a t i n t h e e a r l y s t a g e s of aging--that is,
b e f o r e d p p r e L l a b k a g g l o m e r a t i o n took p l a c e , t h e number of c o l l o i d a l p a r t i c l e s
remained e s s e n t i a l l y c o n s t a n t , and t h a t t h e main e l f e c t of a g i n g was t o c a u s e t h e
c o l l o i d a l p a r t i c l e s a l r e a d y p r e s e n t t o grow l a r g e r , r a t h e r t h a n t o produce new
particles. We a l s o have been a b l e t o make a rough e s t i m a t e of t h e f r a c t i o n s of
t h e volume occupied by t h e s m a l l and l a r g e c o l l o i d a l p a r t i L l e s .

Acknowledgements

We w i s h t o e x p r e s s o u r s i n c e r e g r a t i t u d u e t o S . R. Koirtyohann f o r a s s i s t a n c e
w i t h t h e p r e p a r a t i o n of t h e a s h samples used in o u r tests of t h e c o n t r i b u t i o n of
t h e m i n e r a l matter t o t h e s c a t t e r i n g from t h e PSOC c o a l s , t o Robert G. J e n k i n s f o r
measuring t h e s p e c i f i c s u r f a c e of PSOC Coal 1 0 5 , t o Dennis H. F i n s e t h f o r
p r e p a r i n g t h e samples of t h e c o a l - d e r i v e d l i q u i d s , t o L. B. Thomas, C. Leon
Krueger, and C l i f f o r d R. Holmes f o r t h e i r h e l p in t h e d e s i g n and c o n s t r u c t i o n of
t h e sample c e l l , t o C h a r l e s D. Crowder and Chul Y. Kwak f o r a s s i s t a n c e d u r i n g t h e
measurements of t h e s c a t t e r i n g from t h e c o a l - d e r i v e d l i q u i d s , t o Richard G. L e t t
f o r o h t a i n i n g t h e h e l i u m d e n s i t y and c h e m i c a l c o m p o s i t i o n of t h e c o a l - d e r i v e d
l i q u i d s , and t o S . S . P o l l a c k . D. W. Houseknecht, B. E. C u t t e r , R. G. J e n k i n s , D.
E. B r i g g s , and P. L. Walker, Jr. f o r a d v i c e and a s s i s t a n c e . This work was
s u p p o r t e d by c o n t r a c t s f r o m t h e U. S. Department of Energy.

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7. Kalliat, M.; Kwak, C. Y.; Schmidt, P. W., i n "New Approaches To Coal
Chemistry"; 6. D. R l a u s t e i n , B. C. Bockrath, and S. Friedman, e d s . , ACS
Symposium S e r i e s No. 169, pub. 1981, Amer. Chem. SOC., Washington, 1981; pp.
3-22.
8. Kwak, C. Y.; Kalliat, M.; Schmidt, P. W. Research t o be p u b l i s h e d . 1984.
9. M. K a l l i a t . Schmidt, P. W.; F i n s e t h , D. H. Research t o be p u b l i s h e d . 1984.
10. Hirsch, P. 6. Proc. Roy. SOC. (London) 1954, 2268, 143-169.
11. Can H.; Nandi, S. e . ; Walker, P. L., Jr. s m 2 , & 272-277.
12. Gregg, S. J.; S i n g , K. S. W. "Adsorption, S u r f a c e Area, and P o r o s i t y " ;
Academic P r e s s : London and New York, 1967, pp. 211-217.

78
 Fig. 1 . (above) Sche-
m a t i c d i a g r a m of a s m a l l - a n g l e
x-ray scattering system.
(Reproduced from R e f e r e n c e 7

E
In
IO'
by permissLon of t h e American
Chemical S o c i e t y . )
z
W
I-
z
I

0 IO" j Figure 2. (left) Typical

z
a
s c a t t e r i n g curves f o r the coal
s a m p l e s . Curves 1--4 show t h e
W
I- d a t a f o r PSOC c o a l s 95 ( c i r -
I- c l e s ) , 1 2 7 ( p l u s s i g n s ) , 81
a ( t r i a n g l e s ) and 2 2 ( s q u a r e s ) .
V
( T h i s p l o t is reproduced from
lo5
R e f e r e n c e 7 by p e r m i s s i o n of
~

W t h e American Chemical Soci-

-> ety. 1
I-
a
J
W
IO' j

I o3 I . . . . . . . ., . . . . ..
IO-^ lo-' IO0
SCATTERING ANGLE (RADIANS)

79
Figure 3. The combined x-ray s p e c f i c s u r f a c e s of t h e macropores and t r a n s i t o n a l
p o r e s f o r c o a l s of d i f f e r e n t carbon c o n t e n t ( d r y , ash-Lree).

8 --
0 Aged 8 weeks-48; and 17;
6 -
- Aged 4 weeks- 17A

'R
2

I X106
O A g e d 2 weeks- 16A
0 Aged I weeks -145
AUnaged -11 A

8
6

IX I O ~
0 -200 400 600 800 1000 1200 1400
.'8 milliradion'

Figure 4 . Radius of g y r a t i o n p l o t s f o r t h e c o a l - d e r i v e d l i q u i d s .

80
 DETERMINATION OF THE MICROSTRUCTURE OF WET AND DRY BROWN COAL
BY MEANS OF X-RAY SMALL ANGLE SCATTERING

M. SCTEK, I.K. SNOOK AND H.K. WAGENFELD

DEPARTMENT OF APPLIED PHYSICS

ROYAL MELBOURNE INSTITUTE OF TECHNOLOGY
124 LATROBE STREET, MELBOURNE, VICTORIA
AUSTRALIA 3000.

That brown coal is a highly porous substance aAd that a knowledge of this pore
structure is vital to the efficient and diverse use of brown coal is obvious.

However, what is not so obvious is how to characterize and measure the pore
structure of such a heterogeneous material as Victorian brown coal. Even
defining what we mean by structure is difficult for such a complex material as
coal which contains such diverse constituents as water, carbon, minerals, plant
matter, pollen, etc. and whose composition may even vary within a seam. In
practice, then, it seems that a Physicist must abandon his usual, precise but
simplistic ideas of structure obtained from the study of objects with very
regular structures such as crystals and give a description only in terms of such
gross parameters as total pore volume, V, total surface area, S , and the distri-
bution of some characteristic dimension, D, of the pores.

There appear to be currently two methods for the determination of the above
mentioned parameter.

1) Gas Adsorption (GA) - where the total volume of a gas taken up by the coal
is measured and V and S are obtained from this by the use of a model of
the adsorption process.

2) Small Angle X-ray Scattering (SAXS) - where the intensity of radiation

scattered by the coal is interpreted in terms of the pore structure which
causes this scattering.

Both methods are to some extent dependent on models which are used in order to
interprete the observed data. ho known method can give a very detailed descrip-
tion of the microstructure at this stage. Indeed by the very nature of brown
coal such a detailed description is not even, in principle, possible.

However, we will attempt to show that the SAXS method has very many advantages
over other methods and we will also show what we have done to date using SAXS.

OUTLINE OF THE TECHNIQUE

Basically x-rays are scattered (just as is light) when a system contains regions
which are inhomogeneous over some distance scale, d. These inhomogeneities cause
scattering of intensity, I, through various angles, 8. The scattering curve, i.e.
intensity as a function of 0 or more precisely as a function of

(1, the x-ray wavelength), contains information about the characteristic dimen-
sions of the inhomogeneities (simplistically h is the reciprocal of a).
However, when a wide range of characteristic distances are present the scattering

81

I
U

8
4

16

14

12

10

0
1 2 3 4 5 6

2eii x 10-3

Fig. 1 Scattering curve of a i r dried coal ( l i g h t

lithotype) .

82
\
Curve is a superposition (convolution) of the effects of all these characteristic
distances.

Thus, the scattering curve must be deconvoluted to obtain the information about
the spacial distribution of inhomogeneities in the material, e.g. the pore
structure in coal.

No known method can do this unambiguously, however, we believe realistic infor-

mation may be readily and conveniently obtained by this method, e.9. total pore
volume.

Furthennore, this method has several advantages over other available methods:

1) the sample can be wet or dry;

2) one can follow various stages of processes involving known coal or even,
Potentially, follow the material as it goes through these processes e.g.
drying;

3) slurries may be studied.

DATA ANALYSIS AND RESULTS

Once the scattering curve has been obtained and stored in some convenient form
it must be analysed (deconvoluted) to give details of the pore structure.

Technique to extract the micropore volume and the surface area from the scattering
curves has been developed some years ago [l].

All scattering diagrams from brown coals (wet or dry) showed continuous strongly
concave curves (Figure 1). This characteristic is assumed to be due to the
presence of dilute system of micropores polydisperse in size but approximately
identical in shape. From these curves several average pore length parameters
can be obtained such as the mean radius of gyration, Rg, calculated by assuming
a Maxwellian pore size distribution. Such parameters, although precise do not
exactly define the form of the pores, however, can be used to calculate further
physical quantities such as the micropore surface area. This quantity was
obtained from the combined knowledge of the numher of pores in the sample, the
micropore volume (both quantities obtained by absolute intensity measurements),
the mean radius of gyration, pore shape, and the pore size distribution. The
micropore volume is computed directly from the scattering diagram in absolute
units. Results are given in Table 1 together with data obtained by means of
gas adsorption [2].

For the determination of the surface area we assumed two different shapes for
the pores. In (1) we assumed a cylindrical shape and in ( 2 ) a disc shape.

our method of interpretation of the scattering data shows only a partial Success
as can be seen when the results from the SAXS technique are compared to the
results of the GA technique. Theoretically, this method seems to have several
major faults: '

la) Assumption, that the pore size distribution is a single mode distribution.
Pore size distribution may be more complicated, that is, it may follow a
bimodal or even many modal type of distribution function. Indeed this can
vary from sample to sample.

83
lh) Estimation of i n t e n s i t y s c a t t e r e d a t z e r o a n g l e . T h i s p o i n t i s n o t
r e a c h a b l e e x p e r i m e n t a l l y and hence must be e s t i m a t e d , u s u a l l y by some
form of e x t r a p o l a t i o n . T h i s i s a v e r y i m p o r t a n t q u a n t i t y s i n c e it i s
d i r e c t l y p r o p o r t i o n a l t o t h e number of micropores w i t h i n t h e i r r a d i a t e d
volume *

IC) Assumption, t h a t t h e shape of t h e micropores i s i d e n t i c a l . T h i s i s only

an approximation t h a t s i g n i f i c a n t l y s i m p l i f i e s t h e t h e o r e t i c a l e q u a t i o n s .
I t i s q u i t e p o s s i b l e t h a t t h e micropores a r e n o t o n l y p o l y d i s p e r s e d i n
s i z e b u t a l s o i n shape.

TABLE 1 Comparison o f m i c r o s t r u c t u r e p a r a m e t e r s determined by g a s

a d s o r p t i o n (GA) and s m a l l a n g l e X-ray s c a t t e r i n g methods.
i

DARK
LITHOTYPE
WET

DRY
11 1MICROPORE VOLUME
ml/g

0.079
SAXS

0.100

0.095
SURFACE AREA

G-A

298
m2/g

1)

30
SAXS

90 1100
(2)

210
RAD. OF GYR.
nm

158

83
I

LIGHT
WET

DRY 1 1 I
0.058
0.110

0.060 2I6
40

70
390

830
136

72

REFERENCES

[I] Kratky, 0 . . 1940, Z s . E l . Chem., 46, 550.

Porod, G., 1951, K o l l . Zs., 124,83.

Guinier, A., and Fournet, G . , John Wiley & Sons, 1955, Chapter 2 ,
New York.

[2] Wagenfeld, H.K., S e t e k , M . , K i s s , L. and S t a c y , W.O. ( 1 9 8 1 ) ,

Determination of p o r o s i t y and p o r e s i z e d i s t r i b u t i o n of
brown c o a l . Proceedings of I n t e r n a t i o n a l Conference on Coal
Science, Dusseldorf.

a4
 melnical Variation as a Function of Lithotype and Depth i n Victorian Brown Coal

R. B. Johns, A. L. Chaffee and T. V. Verheyen

Department of Organic Chemistry, University o f Melbourne, Parkville, Victoria,

Australia, 3052.

Introduction

Victorian brown coal occurs i n randomly sequenced s t r a t i f i e d layers, known as

lithotypes, which a r e distinguishable by t h e i r a i r - d r i e d colour, maceral composition
and many physical and chemical properties. The f i v e major lithotypes can be related
t o generalized paleoenvironments of deposition and a r e known t o influence many c o a l
u t i l i z a t i o n parameters (1-3). Across the thick c o a l i n t e r v a l s which occur (up t o
300 m) there is a small increase i n coal r a n k observable v i a parameters such as %
carbon and % v o l a t i l e s (1). The purpose of t h i s paper i s t o contrast the v a r i a t i o n
i n the organic chemical nature of t h e coal occurring a s a function of depth f o r a
s e r i e s of (nearly) i d e n t i c a l lithotypes with t h a t occurring as a function of
lithotype. We have employed techniques giving both p r e c i s e molecular l e v e l
I information (e.g., the d i s t r i b u t i o n of extractable l i p i d classes) and average
\ s t r u c t u r a l characterization of t h e whole coal (e.g., parameters derived from I R ,
s o l i d state 13C-NMR, e t c . ) . A l l of these techniques have been able t o provide much
deeper insights i n t o the varying nature of the coal than t h e conventional elemental
and functional group type analyses which have been c a r r i e d out extensively i n the
past.
Materials and Methods
Coal samples were taken from a single bore core (LY 1276) from the Flynn f i e l d
i n the Loy Yang region of t h e Latrobe Valley, Victoria, Australia. The core
consists of > 100 m of continuous coal, but penetrates two coal seams, v i z .
Morwell lA and Morwell 1B. These seams range from l a t e Oligocene t o Miocene i n age.
I t i s estimated t h a t deposition of the 100 m of coal would have taken approximately
1 million years. Samples were chosen by v i s u a l examination of t h e a i r - d r i e d colour
of the coal. Lithotype c l a s s i f i c a t i o n s on t h i s b a s i s a r e usually, but not always
correct; i t was therefore found necessary t o modify sone of the i n i t i a l c l a s s i f i -
cations a f t e r a consideration of a l l the available petrographic and chemical data.
This correction has notbcenincorporated i n previous publications from our group
(4). Further d e t a i l s r e l a t i n g t o these samples, methods of fractionation and
experimental techniques can be found elsewhere (5-6).
Characterization of Whole Coals
Before considering the r e s u l t s of o t h e r more sophisticated analyses it is
useful t o demonstrate the divergent chemical nature of the coal lithotypes by a
more c l a s s i c a l approach. l a e n elemental a n a l y t i c a l data are expressed i n bond
equivalence form it can be seen (Figure 1) t h a t t h e r e i s some inherent spread i n
the plotted points f o r t h e s u i t e of li h t l i t h o t y p e samples. The d i f f e r e n t l i t h o -
types are, however, readily d i s t i n g u h l e due t o the much g r e a t e r variance i n
t h e i r a n a l y t i c a l figures. The distinguishing features a r e especially exhibited
a t the extremes of the lithotype c l a s s i f i c a t i o n as an increase i n the number of
bonds associated with carbon a t the expense of hydrogen f o r the dark lithotype and
v i s a versa f o r the a l e lithotype. For the light samples the b o z q u i v a l e n t data
a r e most consistent% carbon, with the mean values f o r hydrogen and oxygen
exhibiting higher proportional standard deviations. The bond equivalence data
implies t h a t the difference between the lithotypes resides i n the type of chemical
s t r u c t u r e ( s ) t h a t t h e elements form.

85
 There are only a few s o l i d - s t a t e techniques capable o f providing s t r u c t u r a l
information on "whole" coals. The CP-MAS 13C-NMR s p e c t r a o f Victorian brown coals
e x h i b i t significant f i n e s t r u c t u r e including phenolic and carboxylic resonance
envelopes which are consistent w i t h t h e i r low aromaticity and rank. The proportion
of aromatic carbon atoms, f ( a ) , i n t h e coal can be determined from the spectra and
the variation i n t h i s parameter across the sample s u i t e is i l l u s t r a t e d i n Figure 2 .
While there is some spread i n t h e f ( a ) values amongst the light samples (K = 0.52,
a = 0.03) there is no obvious trend with depth. The v a r i a t i o n as a function of
lithotype transcends and there is an
obvious increase i n t o darker l i t h o t y p e s
Only t h e medium li h t sample cannot be adequately distinguished within the sample
s u i t e by d u e . I n addition t o t h e i r higher aromaticities the spectra of
the medium-dark and dark lithotypes e x h i b i t prominent phenolic and methoxyl carbon
absorptions similar m e s p e c t r a o f degraded lignins. Hence the v a r i a t i o n i n
f ( a ) as a function o f lithotype i s considered t o be predominantly the r e s u l t of
v a r i a t i o n in the o r i g i n a l organic input and i n the r e l a t i v e preservation o f various
biopolymeric materials within the corresponding depositional paleoenvironments.
Although aromaticity is known t o c o r r e l a t e with coal rank over a wider regime,
there is no suggestion of a regular increase i n f ( a ) over the depth i n t e r v a l
examined. The small v a r i a t i o n i n f ( a ) f o r t h e several llght samples is probably
a r e f l e c t i o n of minor changes i n t h e depositional paleoenvironments.
Absorption mode I R spectroscopy provides g r e a t e r s e n s i t i v i t y f o r the observ-
a t i o n of s p e c i f i c functional groups. The v a r i a t i o n i n the absorption coefficients
K2920 (aliphatic C-H s t r e t c h ) and K 710 (carbonyl, carboxyl s t r e t c h ) across the
s u i t e of samples is i l l u s t r a t e d i n higure 3. I t is again obvious t h a t the
v a r i a t i o n as a function of l i t h o t y p e exceeds the spread inherent i n the set of
light samples. The proportional spread for the li h t samples i s s i g n i f i c a n t l y
more intense f o r K2920 (x = 14.1 an mg-1, a = 2.&an f o r K1710 (R = 36.2,
a = 2.2), but i n neither case is t h e r e any d e f i n a t i v e trend with depth. A strong
negative correlation ( r = -0.95) e x i s t s between K1710 and f ( a ) f o r a l l samples
examined. The correlation between f ( a ) and Kzg20 is s i g n i f i c a n t l y lower
( r = -0.84) as would be expected from t h e higher proportional spread i n the K2920
values. The s t r u c t u r a l implications of these relationships a r e not e n t i r e l y
c l e a r , but t h e IR d a t a provide a f u r t h e r c l e a r indication o f the e f f e c t of the
depositional paleoenvironment upon t h e coal s t r u c t u r e ( s ) which a r e ultimately
preserved.
Rock-Eva1 analysis i s a form of temperature programmed pyrolysis often
applied to petroleum source rocks i n which t h e l e v e l of evolved carbon dioxide
and hydrocarbon-like material a r e q u a n t i t a t i v e l y measured via oxygen (01) and
hydrogen (HI) indices. The temperature a t which t h e maximum amount of v o l a t i l e
material i s evolved (Tmm) is a l s o recorded, and t h i s can be r e l a t e d t o t h e rank
of t h e organic substrate. The average Tmax values f o r the samples under consider-
a t i o n was observed t o be 397OC (a = 2.6), a value which corresponds t o a v i t r i n i t e
reflectance of - 0.30. No s i g n i f i c a n t regular v a r i a t i o n i n Tmax was observed with
e i t h e r depth o r l i t h o t y p e and t h i s method, a l s o , does not provide any indication
of t h e s l i g h t increase i n rank over t h e 100 m coal i n t e r v a l . A p l o t of HI versus
01 (Figure 4 ) , however, provides a f u r t h e r method f o r distinguishing the lithotypes.
Although there is a s i g n i f i c a n t spread i n t h e H I values f o r the l i g h t samples, t h e
01 d a t a enable b e t t e r discrimination between the d i f f e r e n t litho-. This
observation supports the N4R and I R d a t a i n suggesting t h a t lithotype is a coal
property especially influenced by t h e nature and concentration of oxygen containing
species. H I i s a measure of the hydrocarbon production p o t e n t i a l and correlates
strongly (r = +0.94) with the percentage o f extractable material (see l a t e r ) ; it i s
a parameter which has substantial significance f o r c o a l - t o - o i l conversion. I t can
be seen that the l i g h t e r l i t h o t y p e s and especially the & ap sample provide greater
p o t e n t i a l i n t h i s respect.

86
 Characterization of Coal Fractions

The variation i n the weight percentage of t o t a l solvent extractable (TSE)

material (extraction with chloroform/methanol/toluene) and solvent extractable
humic acid (SEHA) f o r t h e coal samples is i l l u s t r a t e d i n Figure 5. There is a
substantial reduction i n t h e weight % of these f r a c t i o n s i n t h e progression from
p a l e r to darker lithotypes. I t can a l s o be seen t h a t the v a r i a t i o n with l i t h o t y p e
i s Significantly more extreme than the v a r i a t i o n within t h e s u i t e of Q& l i t h o -
types. Within the l a t t e r s u i t e there i s a notably large d i f f e r e n c e i n t h e weight
Percentages between the two adjacent samples from 59 m and 78 m depth i n t h e core.
The Jump across t h i s i n t e r v a l can be r e l a t e d t o t h e Morwell lA/Morwell 1 B seam
boundary which occurs a t the 7 3 m depth. Taking i n t o account t h i s abberation
the data are consistent with an increase i n extractable material as a function of
depth (for samples within a p a r t i c u l a r l i t h o t y p e c l a s s i f i c a t i o n and seam). The
increase across the i n t e r v a l from 78 t o 119 m depth is q u i t e marked by comparison
w i t h the increase i n extractable material which accompanies increasing rank within
the subbituminous rank regime ( 7 ) . There have been, however, no previous system-
atic studies giving any indication of what t o expect within t h i s lower rank
i n t e r v a l . A more intense study of rank dependent phenomena within t h i s i n t e r v a l
could s i g n i f i c a n t l y enhance our understanding of coal forming processes.

The d i s t r i b u t i o n s o f e x t r a c t a b l e n-alkanes from the d i f f e r e n t lithotypes a r e

i l l u s t r a t e d i n Figure 6. A l l the d i s t r i b u t i o n s exhibit a marked predominance of
odd carbon chain length homologues and i n t h i s respect a l l are s i m i l a r t o the
d i s t r i b u t i o n of n-alkanes which occur i n l i v i n g higher p l a n t waxes. In other
respects, however, the d i s t r i b u t i o n s d i f f e r markedly. For example, the dark
lithotype exhibits a primary maximum a t C2g and a secondary one a t C25. %medium
-
dark and pale lithotypes e x h i b i t only primary maxima a t C3l and Czg, respecti-
By contrast, a l l t h e l i g h t samples exhibit primary maxima a t C2g and secondary
maxima a t C37. These-maxima appear t o be a d i s t i n c t i v e f e a t u r e of t h e l i g h t
samples and have almost c e r t a i n l y r e s u l t e d from t h e input of some f a i r l y s p a c
taxon which was viable only i n association with t h e paleoenvironment of deposition
f o r t h i s lithotype. The d i s t r i b u t i o n can be f u r t h e r characterized by Carbon
Preference Indices (CPIs), a parameter which is e f f e c t i v e l y the r a t i o of the
abundance of odd r e l a t i v e t o even carbon chain lengths. I t can be seen (Figure 7)
t h a t there is considerable spread i n the CPI values f o r t h e light samples and t h a t
only the CPI value f o r the dark lithotype l i e s s i g n i f i c a n t l y outside t h i s margin.
There is no apparent change= the d i s t r i b u t i o n o f n-alkanes as a function o f
depth and it would appear t h a t the d i s t r i b u t i o n s remain s u b s t a n t i a l l y represent-
a t i v e of those contributed by the higher p l a n t progenitors of the coal.
A consideration of t h e extractable n - f a t t y acid d i s t r i b u t i o n s gives a comp-
limentary characterization of t h e sample s u i t e . The d i s t r i b u t i o n s a r e again a
r e f l e c t i o n of those observed i n the higher plant precursors t o the coal. The
d i s t r i b u t i o n a l differences between lithotypes and the s i m i l a r i t i e s within a s i n g l e
l i t h o t y p e c l a s s i f i c a t i o n a r e l e s s obvious than i n t h e case of the n-alkanes, but a
s t a t i s t i c a l approach involving the determination of covariance between sample p a i r s
was able t o e f f e c t i v e l y d i f f e r e n t i a t e the divergent nature of the d i s t r i b u t i o n a l
variations as a function o f depth and lithotype (5). CPI values f o r the n - f a t t y
acid d i s t r i b u t i o n s a r e p l o t t e d i n Figure 8 (CPl, i n t h i s case, is e f f e c t i v e l y the
r a t i o of even r e l a t i v e t o odd chain lengths). Again there is a considerable
difference i n the values f o r the various lithotypes, but the spread'of values
within the li h t sample s u i t e i s r e l a t i v e l y small. Within t h i s spread, however,
it i s possi&o discern a general reduction i n t h e CPI values with depth. There
is again a discontinuity across t h e seam boundary. There is a corresponding
general reduction i n the l e v e l of extractable n - f a t t y acids over t h i s depth
i n t e r v a l and the consistent v a r i a t i o n i n these two parameters is believed t o
indicate t h a t progressive diagenetic removal and a l t e r a t i o n of the f a t t y acids is
occurring with depth within t h i s coal sequence. The discontinuity across the seam

87

i'

i
boundary i s a n indication o f t h e complex combination of paleobotanical, geochemical
and microbiological f a c t o r s which c o n t r o l t h e diagenetic progression.
Many coals contain extended chain (> 31 carbon atoms) hopanes and r e l a t e d
compounds which appear t o be diagenetically derived from t h e l i p i d s of c e r t a i n
procaryotic organisms. Biologically produced hopanoids exclusively possess 17BH,

17BH, 2 1 @I-homohopane

21BH stereochemistry. The thermodynamically more s t a b l e l7aH,21BH stereochemistry

has usually been explained t o form i n the geosphere v i a diagenetic acid catalyzed
and temperature dependant isomerization from the biological diastereomers. Hence
the diastereomeric r a t i o , 17aH,ZlfiH/l7fiH,21fiH has been observed t o r i s e i n simulated
maturation s t u d i e s and with increasing depth of b u r i a l i n sedimentary sequences. The
present data exhibit a reversal of t h i s trend; that i s , there is a reduction i n t h i s
r a t i o with depth f o r the series of samples (Figure 9 ) . Although t h e r e must be
some mechanism t o account f o r t h e formation o f the abiological 17crH,2lgH-diastereo-
mers i n the first place, the data suggest t h a t 17fiH,2lBH-diastereomers a r e being
progressively produced with depth i n the coal seam. On the basis of present under-
standing t h i s could only occur by microbiologically mediated processes. The
temperatures reached within the coal seam a r e obviously i n s u f f i c i e n t t o force the
isomerization towards Its thermodynamic equilibrium. There is a l s o a s i g n i f i c a n t
difference i n the diastereomeric r a t i o s determined by lithotype. This marked
difference is probably s u b s t a n t i a l l y determined during the e a r l y stages of coal
deposition where it may be s i g n i f i c a n t l y influenced by the pH o f t h e surrounding
swamp water o r the coal surface a c i d i t y . The s i g n i f i c a n t difference i n the dia-
stereomeric r a t i o s (Figure 10) as a function of lithotype is consistent with the
preceeding explanation; t h a t i s , the dark lithotypes can be generally associated
with higher a c i d i t i e s (and hence pH) which would favour the formation of t h e
abiological isomer, as observed.
The polycyclic aromatic hydrocarbons (PAHs) i n brown coal c o n s i s t predominantly
of pentacyclic angularly condensed hydroaromatic moieties. These compounds appear
t o be derived from C30 t r i t e r p e n o i d precursors which occur as n a t u r a l products i n
angiosperm waxes. I t can be seen (Figure 10) t h a t t h e r e is a marked v a r i a t i o n i n
the concentration of PAHs as a function of both lithotype and depth. The v a r i a t i o n
as a function of l i t h o t y p e is consistent with our views on the generalized paleo-
environments of deposition, i . e . , the l i g h t e r lithotypes a r e deposited i n r e l a t i v e l y
anaerobic environments more conducive t o the preservation o f the o r i g i n a l l y deposited
organic material, while the darker l i t h o t y p e s a r e deposited i n r e l a t i v e l y aerobic
environments i n which much of t h e l e s s r e s i s t a n t organic material is removed by
oxidation o r s u b s t a n t i a l l y a l t e r e d microbiologically. The increasing concentration
i n PAH Concentration with depth for t h e series o f light samples suggests t h a t the
formation of PAHs is a l s o occurring within t h e coal seam. I t seems most l i k e l y t h a t
t h i s transformation, too, is microbiologically mediated.

aa
 Conclusions

The organic chemical nature of Victorian brown coal has been shown t o vary a s
a function of both depth and lithotype. I n t h e l a t t e r case the s t r u c t u r a l
differences occur predominantly as a r e s u l t o f the d i f f e r i n g nature o f the
depositional paleoenvironments and are r e a d i l y distinguishable by both gross and
molecular l e v e l parameters. The differences with depth a r e considerably more subtle
and were observed only by s p e c i f i c molecular techniques; e . g . , t h e l e v e l of PAHs,
the diastereomeric r a t i o of hopanoids and the CPIs o f the n - f a t t y acid d i s t r i b u t -
10x5. Since the observed s t r u c t u r a l differences a t t h e molecular level involve only
a Small proportion o f t h e t o t a l coal s u b s t r a t e (parts per thousand l e v e l ) i t is
hardly surprising t h a t they are not manifested a t the gross s t r u c t u r a l level.
Although mild increases i n temperature c e r t a i n l y occur across the sampled coal
i n t e r v a l , the s p e c i f i c nature of t h e chemical changes observed with depth suggests
t h a t microbiological processes r a t h e r than geochemical (temperature dependent)
processes a r e c h i e f l y responsible. I t may be that the warmer conditions deeper i n
the seam favour the v i a b i l i t y of anaerobic microorganisms which can modify t h e coal
substrate i n the required manner, o r more probably t h a t t h e c l o s e r proximity of
the dcepersamples to underground a y i f e r s (and p o t e n t a i l sources of oxygen and
inorganic nutrients) favour the v i a b i l i t y o f aerobic microorganisms.
Acknowledgements
The authors acknowledge the Victorian Brown Coal Council and the S t a t e
E l e c t r i c i t y Commission of Victoria f o r the provision o f coal samples. M
r S. Bombaci
is thanked for technical assistance.
\

References
Allardice D. J., George A. M., Hausser D . , Neubert K. H. and Smith G. C . ,
S t a t e E l e c t r i c i t y Conmission of Victoria, Research and Development Department,
Report No. 342 (1977).
Blackbum D. T., presented a t "Cainozoic Evolution of Continental South-Eastem
Australia" conference, Canberra, Nov. 1980.
George A. M., S t a t e E l e c t r i c i t y Conmission of V i c t o r i a , Petrographic Report
No. 1 7 (1975).

Johns R. B., Verheyen T. V. and Chaffee A. L . , "Proceedings of t h e International

Conference on Coal Science, Diisseldorf, 1981", Verlag Gluckauf, Essen,
pp. 863-868 (1981).

Chaffee A. L., "The Organic Geochemistry of Australian Coals", Ph.D. d i s s e r -

t a t i o n , University of Melbourne (1981).
Verheyen T. V., "Structural Characterization of Selected Australian Coals",
Ph.D. d i s s e r t a t i o n , University of Melbourne (1982).
Radke M . , Schaefer R. G . , Leythauser D. and TeichmXler M., Geochim. Cosmochim.
Acta, 44, 1787-1800 (1980).

I
 H

c 76 77 7s 79 0
Figure 1 Ternary % bond equivalence diagram f o r whole coal samples.
- Light l i t h o t y p e samples; - o t h e r l i t h o t y p s as labelled:
P - G M L - medium l i g h t , MD - medium dark, D - dark.

30 - 30-

50- 50-

e
h
70.
-
E
v
70-

5a 90.
-8 a

110- 110-

0.4 0.5 0.6 f(a)

Figure 2 Aromaticity versus depth.

Data f o r the llght l i t h o t y p e samples
are joined t o i l l u s t r a t e t h e spread ‘ I
o f values.

90
\
 /I
V . I . 1
" 60 70 80 01

5 10 1s m %
4
i
Hydrogen index (HI, mg
versus oxygen index (01,
mg C02/g TOC) from Rock-Eva1 analysis.
+
Fi re 5 Weight % TSE (closed symbols)
EHA (open symbols) versus depth.
The horizontal l i n e a t 73 m represents
the Morwell lA/Morwell 1 B seam boundary.
i

, Ppm

50-

37

30 -

29

10-

Total 295 280 43 41 175

Level
ppm
Figure 6 Distribution of n-alkanes as a function of lithotype.

91
 O*

10 20 CPI 2 6 io 1 4 crI

Figure Carbon Preference Indices Fi ure 8 Carbon Preference Indices

o n-a1 anes versus depth. T
o n-& a t t yfacids
’ versus depth.

.01 .02

*P

2 6 10 14

Figure 9 Ratio of diasteriomers, Figure 1 0 Level o f extractable

17 H , Z 1 H/17 H , 2 1 H, f o r homohopane polycyclic aromatic hydrocarbons
(closed symbols, bottom axis) and versus depth.
biohomohopanoic acid (open symbols,
top axis).

92
 COMPARISON OF HYDROCARBON EXTRACTS FROM SEVEN COALS BY CAPILLARY GC AND GC/MS

S y l v i a A. Farnum, Ronald C . Timpe”, David J . Miller, and Bruce Farnum

U.S. Department o f Energy

Grand Forks Energy Technology C e n t e r
Box 8213, U n i v e r s i t y S t a t i o n
Grand F o r k s , North Dakota 58202

Coals have been shown t o c o n t a i n p a r a f f i n i c hydrocarbons whose S t K U C t U K e S a r i s e

d i r e c t l y from b i o l o g i c a l pKeCUKSOKS. The t y p e s o f hydrocarbons u s u a l l y c o n s i d e r e d
i n t h i s group of b i o l o g i c a l markers i n c l u d e n - a l k a n e s , a c y c l i c i s o p r e n o i d s , s t e r a n e s
and t e r p a n e s . The amounts o f t h e s e m a t e r i a l s t h a t c a n b e e x t r a c t e d from c o a l a r e
Small b u t even t h e c h a r a c t e r i z a t i o n of t h e s e s m a l l amounts of a l k a n e s can be v e r y
i m p o r t a n t i n d e t e r m i n i n g t h e o r i g i n and m a t u r i t y of c o a l s . A d e t a i l e d u n d e r s t a n d i n g
of t h e o r i g i n o f c o a l s and o f t h e d i a g e n e s i s and m a t u r a t i o n o f c o a l s may someday be
deduced by drawing upon t h e l a r g e body o f a v a i l a b l e i n f o r m a t i o n on t h e r e l a t i o n s h i p s
of b i o l o g i c a l markers t o t h e g e o l o g i c h i s t o r y of r o c k s , s e d i m e n t s , o i l s h a l e s and
petroleum. The s u b j e c t h a s been reviewed ( 1 , 2 ) . Some b i o l o g i c a l markers have a l s o
been d e t e c t e d i n c o a l l i q u e f a c t i o n p r o d u c t s ( 3 , 4 ) .

Seven c o a l s were s e l e c t e d f o r a n a l y s i s i n t h i s s t u d y . These seven c o a l s have a l s o

been u t i l i z e d f o r v a r i o u s l i q u e f a c t i o n s t u d i e s a t t h e Grand F o r k s Energy Technology
C e n t e r (GFETC). T h e i r proximate and u l t i m a t e a n a l y s e s a r e shown i n T a b l e 1.

The f i n e l y p u l v e r i z e d (-100 mesh) c o a l s were s e q u e n t i a l l y e x t r a c t e d w i t h ChlorofOKm

( S o x h l e t , 6 h r ) and t h e t e r n a r y a z e o t r o p e chloroform: a c e t o n e : methanol, 47:30:23
( S o x h l e t , 14 h r ) . Each e x t r a c t was s e p a r a t e d i n t o a h e x a n e - s o l u b l e and a hexane-
insoluble portion. T h i s r e p o r t d e a l s w i t h t h e a n a l y s i s o f t h e hydrocarbons i n t h e
hexane-soluble p o r t i o n (CHX) of t h e chloroform e x t r a c t . T h i s f r a c t i o n c o n t a i n e d t h e
hydrocarbons of i n t e r e s t a s b i o l o g i c a l m a r k e r s . E x t r a c t i o n under t h e s e m i l d con-
d i t i o n s gave t h e e x t r a c t i o n y i e l d s shown i n T a b l e 2 .

C a p i l l a r y GC comparison of r e t e n t i o n t i m e s w i t h a u t h e n t i c s t a n d a r d s and GC/MS were

used t o c h a r a c t e r i z e t h e a c y c l i c a l k a n e s p r e s e n t i n t h e CHX e x t r a c t s . The e x t r a c t s
o f Beulah 3 North Dakota l i g n i t e (B3), Wyodak Wyoming subbituminous c o a l (WYOl),
Highvale A l b e r t a subbituminous c o a l (ALB1) and Powhatan Ohio bituminous c o a l (POW1)
a l l c o n t a i n e d homologous s e r i e s of n - a l k a n e s , Table 3 . The low-rank c o a l CHX ex-
t r a c t s f o r t h e l i m i t e d members of t h e series p r e s e n t a l l gave Carbon P r e f e r e n c e
I n d i c e s , C P I ’ s , ( l ) , g r e a t e r t h a n one. The a l k a n e d i s t r i b u t i o n s and t h e CPI v a l u e s
a r e shown i n F i g u r e 1. The observed n-alkane d i s t r i b u t i o n s were i n agreement w i t h
t h e o b s e r v a t i o n by Rigby e t a l . t h a t ‘ i n c r e a s i n g m a t u r i t y of t h e c o a l was a t t e n d e d by
a s h i f t i n maximum c o n c e n t r a t i o n t o s h o r t e r c h a i n l e n g t h a l k a n e s i n e x t r a c t s ( 5 ) .

As h a s been p r e v i o u s l y r e p o r t e d , h i g h t e m p e r a t u r e h i g h p r e s s u r e c o a l l i q u e f a c t i o n a s
w e l l a s c o a l m a t u r a t i o n l o w e r s t h e oddleven carbon p r e f e r e n c e v a l u e s t o n e a r 1 . 0
( 3 ) . T h i s e f f e c t was a l s o noted when t h e a n a l y s e s of p r o c e s s e d l i q u i d p r o d u c t s from
t h e GFETC c o n t i n u o u s p r o c e s s i n g l i q u e f a c t i o n u n i t were compared w i t h t h e CHX c o a l
f r a c t i o n s e x t r a c t e d under m i l d c o n d i t i o n s . CPI v a l u e s of 1.0 were o b t a i n e d f o r t h e
p r o c e s s e d l i q u i d s from B3 and WYOl low-rank c o a l s compared w i t h v a l u e s o f 1 . 8 f o r
t h e f r a c t i o n s e x t r a c t e d under mild c o n d i t i o n s . These c o a l e x t r a c t s should c o n t a i n
a l k a n e s t h a t were p r e s e n t i n t h e c o a l , whereas, t h e h e a t - a l t e r e d , p r o c e s s e d p r o d u c t s
a l s o c o n t a i n a l k a n e s formed from c r a c k i n g o f waxes, o t h e r a l k a n e s , and o t h e r a l i p h -
a t i c p o r t i o n s of t h e c o a l . I n t h e c a s e o f t h e h i g h e r rank bituminous c o a l , POW1,

^Associated Western U n i v e r s i t i e s , I n c . , Summer F a c u l t y Research P a r t i c i p a n t

present address --
Mayville S t a t e C o l l e g e , Department o f Chemistry, Mayville,
North Dakota 58275

93
 or.--
?-???
u m w m
m u

mm+- *CJv)ON
. . . .
- m o m
r.mc\~o
. .
UmTNv)
u u o o m
. .
4 m m - l
. 3

m M a N UmC-lmN
. . . .
m u m w . . . . .
l.mOIL03
OOOIln m m - 0 2
mmm l
.

r.r.mm 0mN300
'I
. . . .
wcrlnm
mmmm
99NN-f
uw3-r.
NrnF4-I l
. 3

InONrn
m. 3.- w
. .
r.cuom
mmm

q3wrn.n
w.o .* m. v.) .
~ m o o m
N

u m w o
. . . .
W Q I h r .
m m o -
N N m -

94

\
t h e CPI was t h e same, 0 . 9 b o t h b e f o r e and a f t e r p r o c e s s i n g i n d i c a t i n g m a t u r a t i o n Of
the coal.

TABLE 2

SEQUENTIAL EXTRACTION OF COALS WITH CHCL:, (SOXHLET) , C H C 1 3 :

ACETONE: METHANOL, 47:30:23, AZEOTROPE (SOXHLET) AND SEPARATION OF HEXANE
SOLUBLES (% MAF COAL, DUPLICATES WERE AVERAGED)

Hexane S o l u b l e
Hexane S o l u b l e Total P o r t i o n of
T o t a l CHC13 P o r t i o n of Azeotrope Azeotrope
Soluble (Soxhlet) CHC1, E x t r a c t Soluble (Soxhlet) Extract

B3 2.8 1.0 1.6 0.13

MOC' 0.82 0.58 1.7 0.59
BB~+ 4.2 1.7 2.2 0.16
BB2 3.7 1.7 2.4 0.19
WYO 1 3.2 2.9 5.0 0.21
ALBl 0.58 0.35 1.8 0.28
POW1 0.70 0.51 5.8 1.1

+Values g i v e n from s i n g l e e x t r a c t i o n o n l y .

The CHX e x t r a c t s from B3 and POW1 were t h e o n l y e x t r a c t s of t h e seven t h a t contained

p r i s t a n e . The bituminous c o a l , POW1, e x t r a c t had more p r i s t a n e t h a n t h e B3 e x t r a c t ,
Table 3. Phytane was n o t d e t e c t e d i n any of t h e e x t r a c t s , a l t h o u g h b o t h p r i s t a n e
and phytane were found i n a l l of t h e c o a l l i q u e f a c t i o n p r o d u c t s from B3, BB1, WYOl,
and POW1. The r a t i o of p r i s t a n e t o phytane was a b o u t 5 : l . I t has been r e p o r t e d
t h a t t h e p r i s t a n e c o n t e n t of t h e s a t u r a t e d hydrocarbon f r a c t i o n from subbituminous
c o a l s of more t h a n 76% C b e g i n s t o i n c r e a s e ( 1 ) . The i n c r e a s e i n phytane concen-
t r a t i o n c o r r e s p o n d s roughly t o 83-85X C .

Some o f t h e c y c l i c hydrocarbons found i n t h e CHX c o a l e x t r a c t s a r e shown i n Table 4 .

They were t e n t a t i v e l y i d e n t i f i e d by c a p i l l a r y GC/MS e x c e p t f o r t h e n a p h t h a l e n e s , f o r
which a u t h e n t i c s t a n d a r d s were a v a i l a b l e . S e l e c t e d i o n s c a n s were used t o d e t e c t
s e s q u i t e r p e n e s (m/e 206, 1 9 1 ) , s e s q u i t e r p a n e s (m/e 2 0 8 ) , a l k a n e s (m/e 141), a l k y l
benzenes (m/e 191, 1 6 3 ) , s t e r a n e s (m/e 2171, and t r i c y c l i c t e r p e n o i d s (m/e 191, 163)
a s w e l l a s t h e m / e v a l u e s f o r t h e p a r e n t i o n of s p e c i f i c compounds. F i g u r e 2 shows
t h e r e s u l t s of one o f t h e s e s e l e c t e d i o n s c a n s , m/e 206, from t h e CHX e x t r a c t of
WYOl a l o n g w i t h a p o r t i o n o f ' t h e t o t a l i o n chromatogram. The peaks shown i n t h e m/e
206 t r a c e between s c a n numbers 240 and 300 c o r r e s p o n d t o t h e s e s q u i t e r p e n e s l i s t e d
i n Table 4. A l l of t h e s e compounds showed M-15 peaks of v a r i o u s i n t e n s i t i e s (m/e
1 9 1 ) , r e l a t i v e l y i n t e n s e M-29 peaks (m/e 177) and m / e 121 p e a k s . One compound, c ,
had a prominent even mass peak a t 178. S i x had more prominent M-43 (m/e 163) peaks
t h a n t h e o t h e r s . The f r a g m e n t a t i o n p a t t e r n s shown by t h e s e C15H26 s e s q u i t e r p e n e s
resemble t h o s e r e p o r t e d by Richardson ( 6 ) f o r a series of C15H28 b i c y c l i c s i d e n t -
i f i e d i n a c r u d e o i l . The s e s q u i t e r p e n e d i s t r i b u t i o n f o r t h e CHX e x t r a c t s of B3 and
WYOl were d i s t i n c t i v e and s i m i l a r . The d i s t r i b u t i o n f o r ALBl gave s m a l l e r concen-
t r a t i o n s of s e s q u i t e r p e n e s , T a b l e 4 , b u t t h e mass s p e c t r a were i d e n t i c a l f o r com-
p a r a b l e ALB1, WYO1, and B3 s e s q u i t e r p e n e s w i t h t h e same GC r e t e n t i o n times. POW1,
MOC, BB1, and BB2 CHX e x t r a c t s d i d n o t c o n t a i n t h e s e compounds. No s e s q u i t e r p a n e s
w i t h (m/e 208) were d e t e c t e d i n any o f t h e CHX e x t r a c t s . Gallegos ( 7 ) found a
number o f s e s q u i t e r p e n e s (m/e 206, 191) i n p y r o l y s i s p r o d u c t s of s i x c o a l s i n c l u d i n g
Wyodak subbituminous c o a l and Noonan North Dakota l i g n i t e . G a l l e g o s a l s o d e t e c t e d
c a d a l e n e (m/e 198, 183). Cadalene was p r e s e n t i n t h e ALBl e x t r a c t and was probably
a s m a l l component i n t h e B3 e x t r a c t . I t was n o t found i n t h e e x t r a c t s of t h e o t h e r
coals.

95
 TABLE 3
ACYCLIC HYDROCARBONS FOUND IN EXTRACTS OF COALS AND THEIR
DISTILLABLE LIQUEFACTION PRODUCTS
(Capillary GC, Area Percent, FID)

WYOl ALBl p0w1

Retention B3 Coal Coal Coal Coal
Time, min. Extract Extract Extract Extract
Isoprenoids:

pristane 168.9 0.15 1.35

(2,6,10,14,tetramethyl-
pentadecane)
n-alkanes:

C-14
C-15 125.8 0.82
C-16
C-17
C-18
c-19 194.1 0.74 0.49
c-20 205.0 0.99 0.41
c-21 215.6 1.38 0.26
c-22 223.9 1.22 1.04 0.46
C-23 232.7 0.69 0.73 1.38 0.31
C-24 241.2 0.67 0.33 0.43 0.46
C-25 249.2 1.89 0.82 1.85 0.34
C-26 256.9 1.55 0.57 0.37 0.29
C-27 264.5 2.92 0.99 0.92 0.33
C-28 271.6 0.42 0.31 0.31 0.25
C-29 278.5 0.76 0.98 0.77 0.25
C-30 285.1 0.57 0.52 0.2 0.25
C-31 290.2 0.29 0.56 0.59 0.10
C-32 296.1 0.02
c-33 300.1 0.03
c-34 304.3 0.001
c-35 308.7 0.19 0.03
C-36 312.0 0.09 0.004
c-37 316.6 0.01
C-38 320.4 0.006
c-39 324.0 0.008

96

i
Another compound which gave identical mass spectra i n two of the extracts, WYOl and
ALBl, appears to be one of the tricyclic alkanes, m/e = 276. An intense peak at m/e
247 corresponds to M-29. The mass
spectrum was an excellent match
with that presented by Philip, et
-1 al. (8) for which structure I was
m/e 123 proposed. An intense peak at m/e
123 was noted and is' probably due
to the fragmentation shown.

At a slightly longer retention

time the component m/e 234 appears
to be another tricyclic alkane,
CI7H3,,. Several similar tricyclic
alkanes were reported by Jones et
al. (4).

The spectrum of m/e 252, identical in WYOl and ALBl extracts, corresponds to C18H36
but is not dodecylcyclohexane (9). There is a prominent M-15 peak at m/e 237 and
relatively intense peaks at m/e 111 and 195. The peak at 111 could be assigned as a
dimethyl-cyclohexyl fragment.

The compounds detected in the mass range 398-454 in B3, BB1, BB2, and POW extracts
appear to be pentacyclic triterpanes since all have prominent m/e 149, 177, 191, and
205 peaks (10). When selected ion chromatograms are compared, WYOl extract shows no
m/e 191 peaks for GC retention times in the pentacyclic triterpane region. The BB
coal extracts, B3, ALBl and POWl all have numerous small peaks that are probably
triterpenoids. Some of these gave appreciable GC FID responses and good mass spec-
tra.

The spectrum of m/e 398 is identical for ALBl and POWl extracts. The compound is
not adiantane since the m/e 191 is greater than 177, not of similar intensities
(11). C27 - C g l triterpanes, especially adiantane, C29, have been found in bitum-
inous coal extracts (12).

The pentacyclic component at m/e 412 resembles the spectrum of oleanane (11) or
gammacerane. It is also similar to that o f lupane (11,13) but lacks the M-43 (369)
fragment indicative of any isopro-
pyl sidechain. Therefore, ring E
i s probably fi-membered, not 5-
membered as in lupane or the
hopanes. Although the mass spec-
trum is a slightly better match to
gammacerane, the short retention
time probably rules out gammacer-
&o! H5, m/e 412 ane but not oleanane.

The two different C3,H5., penta-

cycles (m/e 426), one observed in
992 extract and one in POWl ex-
tract had no M-29, M-43 or M-57
fragments. The m/e 205 was small
ruling out structures like lupan-3-one (14). Other differences also eliminate
friedelan-3-one and oleanan-3-one type of structure (14).
The m/e 440 pentacyclic representative found i n BB1 and BB2 had an M-29 peak (411)
and a prominent peak at 369. It could therefore be a homohopane. None of penta-
cyclic structures found in any of the extracts could correspond to the unaltered
less stable 17pH, 21BH hopane series because m/e 191 is much larger than the sec-
ondary fragment in all cases. The structure could be a 17crH, 21pH hopane which is
common in geologically altered sediments of all kinds (111).

98
 /
m 0 mm m
Nr-O\DT
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000 0

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. . .
3 3 0

000
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a o N m m a m. m
c.J3mmmu*o
. 0 ' 9
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mu
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m N o
000

N U 0
. .
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. .
m-
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,-
0
b

\o\ow\o\o\o\o\o
00000000
W N N N e 4 N N N

ntP Urn O W MC

W W
EE

97
 The mfe 454 p e n t a c y c l i c t r i t e r p e n e

8
(BB1, BB2 e x t r a c t s ) i s a l s o u n i -
dentified.

A number o f hydrocarbon f r a c t i o n s
from l i q u e f a c t i o n p r o d u c t s produced
a t GFETC from t h e c o a l s s t u d i e d
(CH,
H;3 ), CH3 here were investigated using
s e l e c t e d ion scans of t h e c a p i l -
l a r y GC/MS a n a l y s e s . None o f t h e
n = 0 , 1 , 2 ...... hydrocarbon biological markers
o t h e r than t h e a c y c l i c alkanes
'. m a l r e a d y d i s c u s s e d were d e t e c t e d .
There were no s e s q u i t e r p e n e s ,
sesquiterpanes, steranes, triter-
panes O K o t h e r c y c l i c t e r p e n o i d s
found.

Clfx e x t r a c t s o f t h e seven c o a l s were p r o f i l e d u s i n g c a p i l l a r y GC. The b e s t r e s u l t s

were o b t a i n e d u s i n g a J.& W. DB5 60 N f u s e d s i l i c a c a p i l l a r y column w i t h H2 c a r r i e r
and flame i o n i z a t i o n d e t e c t o r . Temperature programming from 50' t o 125OC a t 0.5'C/
min, from 125' t o 25OOC a t l.O'C/min and from 250' t o 350'C a t 1.5'C/min, then an
i s o t h e r m a l p l a t e a u a t 350'C was u s e d .

There were some s t r i k i n g s i m i l a r i t i e s and d i f f e r e n c e s between p r o f i l e s f o r t h e c o a l

CHX e x t r a c t s . The p r o f i l e s f o r CHX e x t r a c t s of MOC, BB1 and BB2 were v e r y s i m i l a r .
They show no d e t e c t a b l e a l k a n e s and v e r y few peaks u n t i l 230 min when t h e maximum
t e m p e r a t u r e was r e a c h e d . Between 230 min. and 320 min. a l a r g e group o f peaks form
a dense envelope.

The c a p i l l a r y GC p r o f i l e s f o r B3 and WYOl e x t r a c t s a r e a l s o s t r i k i n g l y s i m i l a r , w i t h

n e a r l y e v e r y major GC peak having a c o u n t e r p a r t i n each chromatogram. ALBl e x t r a c t
shows some s i m i l a r i t y t o t h e WYOl t r a c e b u t d i f f e r s , t h e POWl e x t r a c t p r o f i l e i s
a l s o d i f f e r e n t . A l l of t h e GC p r o f i l e s f o r 8 3 , WO1, ALBl and POWl CHX e x t r a c t s
have c o n t i n u o u s b a s e l i n e r e s o l v e d peak d i s t r i b u t i o n s from a b o u t 50 t o 350 minutes
w i t h v a r i o u s r e c o g n i z a b l e p a t t e r n s . From d u p l i c a t e e x t r a c t i o n s o f t h e same c o a l and
by comparing BBI and BB2 e x t r a c t s , i t may b e s e e n t h a t t h e p r o f i l i n g o f t h e hydro-
carbon e x t r a c t s i s r e p r o d u c i b l e and may b e used t o i d e n t i f y and group c o a l s .

Each of t h e CHX e x t r a c t s a l s o c o n t a i n e d some oxygen compounds. The e l e m e n t a l an-

a l y s e s showed 5-6% oxygen p r e s e n t . Although t h e c h a r a c t e r i z a t i o n of t h e s e compounds
i s n o t complete, it may be noted t h a t a l l of t h e e x t r a c t s c o n t a i n e d some 60-70
carbon n o n v o l a t i l e waxes ( l o n g c h a i n f a t t y a c i d e s t e r s ) . The p r e s e n c e of t h e s e
e s t e r s was demonstrated by methanolfBF3 t r a n s e s t e r i f i c a t i o n f o l l o w e d by c a p i l l a r y GC
and 200 MHz 'H NMR a n a l y s e s .

SUMMARY
The chloroform e x t r a c t i o n o f s e v e n c o a l s y i e l d e d e x t r a c t s t h a t gave unique c a p i l l a r y
GC p r o f i l e s . S e v e r a l groups of hydrocarbon b i o l o g i c a l markers were d e t e c t e d i n t h e
c o a l e x t r a c t s by mass s p e c t r o m e t r y u s i n g s e l e c t e d i o n s c a n s . n-Alkanes, p r i s t a n e ,
s e s q u i t e r p e n e s , s e v e r a l t r i c y c l e a l k a n e s and p e n t a c y c l i c t r i t e r p a n e s w i t h m o l e c u l a r
weights from 398 t o 454 were d e t e c t e d . The c o a l e x t r a c t p r o f i l e s f e l l i n t o f o u r
groups: 1) BB1, BB2 (Texas l i g n i t e s ) and MOC ( A u s t r a l i a n l i g n i t e ) ; 2) B3 (North
Dakota l i g n i t e ) and W Y O l (Wyoming, s u b b i t u m i n o u s ) ; 3) A L B l ( A l b e r t a , Canandian
subbituminous), and 4 ) POWl (Ohio, bituminous). P r o f i l e s were c h a r a c t e r i s t i c and
Y
r e p r o d u c i b l e f o r each c o a l .

99
 ACKNOWLEDGEMENTS

The a u t h o r s would l i k e t o t h a n k Art Ruud f o r t h e e x t e n s i v e c o a l a n a l y s e s h e and h i s

group c a r r i e d o u t . Thanks a l s o t o J o h n D i e h l f o r r u n n i n g t h e c a p i l l a r y GC p r o f i l e s
of t h e seven c o a l e x t r a c t s .

REFERENCES

1. B a r t l e , K . D . , J o n e s , D.W., P a k d e l , H. " A n a l y t i c a l Methods f o r Coal and Coal

P r o d u c t s , " Academic P r e s s , New York, San F r a n c i s c o , London, 1978; P a r t 11,
209-262.

2. B a r t l e , K . D . , J o n e s , D.W., P a k d e l , €I."Coal and Coal P r o d u c t s : Analytical

C h a r a c t e r i z a t i o n T e c h n i q u e s , " American Chem. S o c i e t y Symp. S e r . , American
Chemical S o c i e t y , Washington, D . C . , Volume 205, 1982, 27-45.

3. White, C.M., Shultz, J.L., S h a r k e y , A . G . , Jr. Nature, 1977, 268, 620-622.

4. J o n e s , D.W., P a k d e l , H . , and B a r t l e , K . D . ,&F 1982, 61, 44-52.

5. Rigby, D . , B a t t s , B . D . , and S m i t h , J.W. Org. Geochem., 1981, 3, 29-36.

6. Richardson, J.S. and M i l l e r , D.E. Anal. Chem., 1982, 54, 765-768.

7. Gallegos, E . J . J- Chromatog. -, 1981, 19, 156-160.

8. P h i l i p , R.P, G i l b e r t , T.D., and F r i e d r i c h , J . Geochim Cosmochim , *A 1981,

45, 1173-1180.

9. Rubinstein, I . and S t r a u s z , O.P. Geochim. Cosmochim Acta, 1979, 1387-1392.

10. Kimble, B . J . , Maxwell, J.R., P h i l i p , R.P, E g l i n t o n , G . , A l b r e c h t , P . , Ens-

minger, A . , Arpino, P . , and O u r i s s o n , G . Geochim. Cosmichim. , *A 1974, 38,
1165-1181.

11. Henderson, W . , Wollrab, V . , E g l i n t o n , G . Advan. Org. Geochem. , Proc. I n t .

Meet., 4 t h , 1968, (1969), 181-207.

12. A l l a n , J., B j o r o r y , M . , Douglas, A.G. Advan. Org. Geochem., Proc. I n s t . Meet.,

7 t h , 1975, (1977), 633-654.

13. Ekweozor, C.M., Okogun, J . I . , Ekong, D . E . U . , and Maxwell, J . R . Chem. Geol.

1979, 27, 11-28. -
.! -
14. Budzikiewicz, H . , Wilson, J.M., D j e r a s s i , C.D. J . Am. Chem. S O C . , 1963, 85,
3688-3699.

15. Ensminger, A . , Van D o r s s e l a e r , A . , S p y c k e r e l l e , C h . , A l b r e c h t , P . , O u r r i s o n , G .

Adv. Org. Geochem., P r o c . I n t . Meet., 6 t h , 1974, (1976), 245-260.
 3.0

CPI= 1.8 CPI=3.5

2.o WYOI ALBl

-ALlALL
CPI = I .8 CPI=O.9
83 POW1
2.0

\
I .o

lllwl LIIIJIIIIIIIIIII.I
19 21 23 25 7 29 31 33 35

Carbon Number
19 21 23 25 27 29 31 33 35

FIGURE 1. Alkane d i s t r i b u t i o n i n c o a l e x t r a c t s .
I

m/e
206

TI

120 140 160 180 200 220 240 260 200 300 320 340
Scan *
FIGURE 2. m/e 206 s e l e c t e d i o n s c a n f o r s e s q u i t e r p e n e s and t o t a l i o n c u r r e n t
chromatogram, MY01 CHX e x t r a c t .

101
 THE ORGANIC CONSTITUTION OF WILCOX LIGNITE
N. Mallya, !.A. Zingaro, R.D. Macfarlane and J.H. Z o e l l e r , J r .
Department of Chemistry, Texas AEM University,
College S t a t i o n , Texas 77843

The d i s t r i b u t i o n of functional groups in low rank coals has been

the s u b j e c t of a body of i n v e s t i g a t i o n s [summarized by Meyers (1982) and
Spiro and Kosky (1982)l o r i e n t e d towards a description of the k i n e t i c s and
mechanism of thermal conversion processes. Use o f the new technique o f

Californium-252 Plasma Desorption Mass Spectrometry (CFPDMS) as a probe t o

t h e s t r u c t u r a l f e a t u r e s o f coal have been described by L y t l e , Tingey and
Macfarlane (1982). The i n t e r p r e t a t i o n o f CFPDMS s p e c t r a has n e c e s s i t a t e d
a functional group c h a r a c t e r i z a t i o n of the coal s u b s t r a t e by conventional
spectroscopic and chemical techniques. CFPDMS requires the use o f organic
soluble f r a c t i o n s , and we have u t i l i z e d DMSO e x t r a c t s a s they seem q u i t e
representative of the organic f u n c t i o n a l i t i e s present. Dry Wilcox Lignite
(WL) and some of i t s s o l u b i l i t y f r a c t i o n s have been so characterized,
including i t s DMSO s o l u b l e s (SD), DMSO insolubles ( I D ) , humic a c i d s (HA),
a sample demineralized (DM) by the method o f Bishop and Ward (1958), the
DMSO e x t r a c t of t h i s (SOM), and t h e i n s o l u b l e residue ( I D M ) . The coal
sample used was obtained from a d r i l l core near Rockdale, Texas.
Extraction of W L w i t h DMSO f o r 24 hours a t room temperature gives
a 20% y i e l d of e x t r a c t . Humic a c i d s were obtained by aqueous NaOH
e x t r a c t i o n and p r e c i p i t a t i o n with HC1. Removal of residual DMSO in the
solubles and insolubles can be accomplished by HI treatment with subsequent
removal of dimethyl s u l f i d e and HI, but a t t h e c o s t of some iodine incorpora-
t i o n , e t h e r cleavage, a n d mineral matter l o s s .

102
 Acidic Group T i t r a t i o n
T i t r a t i o n f o r carboxylic a c i d content, ( C O O H ) , were c a r r i e d out on
WL, SD, OM, and SDM according t o the methods o f Schafer .(1970a, 1970b);
t o t a l a c i d i t y was determined on SDM and IDM. The r e s u l t s are reported
on a daf basis in Table 1 . An enrichment i n ( C O O H ) i n t h e DMSO e x t r a c t s
Of Wilcox l i g n i t e and the demineralized l i g n i t e amounts t o 0.16 and 0.4
Wg(COOM)/g respectively. Carboxylate bound cation content (COOM) i s
estimated from

', m q ( COOM)/g = ( C O O H ) Oemineral i zed - ( CooH)Dry

\ Thus the bound cation content o f WL and SD i s some 1.5 and 1 . 8 meq(COOM)/g
respectively. From t h e t o t a l a c i d i t y d a t a , the concentration o f hydroxyl
and pyrrole hydrogen (OH,> N H ) i s estimated from
(OH,> N H ) = t o t a l a c i d i t y - (COOH)

For the demineralized samples, DM and SDM, t h i s amounts t o 4.9 and 5 . 0

mq(OH, > NH)/g.

Nuclear Magnetic Resonance
. Solid s t a t e C 1 3 NFIRCPMS s p e c t r a f o r s e l e c t e d s o l u b i l i t y f r a c t i o n s were
obtained by the NMR Center a t Colorado S t a t e University. Aromaticities
derived from the spectra shown in Figure 1 f o r WL, I D , SD, and HA a r e 0.53
0.55, 0.52, and 0.72. The higher aromaticity of HA i s due t o both the
enhanced height of the 123 ppm absorption due t o the t r u l y aromatic carbons,
and t o the profusion of carboxylates and aromatic oxygen functions in the
s k i r t downfield of 150 ppm.
Proton NMR of SD i n d6-DMSO e x h i b i t s t h e proton populations shown in
Table 2 . The chemical s h i f t of hydrogen attached t o , o r alpha t o , oxygen
atoms i s n o t a t a l l c l e a r . What i s apparent i s t h a t the high oxygen content

103

i
o f t h i s f r a c t i o n g i v e s r i s e t o peaks i n t h e 3.0-4.0 ppm r e g i o n o f t h e

p r o t o n NMR spectrum.

Oxygen bound carbon a l s o accounts f o r a b s o r p t i o n i n t h e d o w n f i e l d

f l a n k s o f both a r o m a t i c and a l i p h a t i c peaks i n t h e carbon 13 NMR s p e c t r a .

Use o f s h i f t r e a g e n t s (Shue and Yen ( 1 9 8 3 ) ) i s under study i n i d e n t i f y i n g

the functionalities involved.

FOURIER TRANSFORM INFRARED SPECTROSCOPY ( FTIR)

FTIR s p e c t r a of WL, I D , SD and HA were o b t a i n e d on a O i g i l a b 20C

s p e c t r o w t e r i n KBr d i s c s . Although g r o s s l y s i m i l a r i n appearance, the

s p e c t r a reveal some n o t a b l e d i f f e r e n c e s . A l i p h a t i c a b s o r p t i o n s a t 2825

and 2920 cm-’ appear i n a l l the s p e c t r a , b u t t h e 2825 cm-l peak i s much

more intense i n WL and ID. SD e x h i b i t s a prominent band a t 2970 cm-’,

absent i n the o t h e r s . The carbonyl a b s o r p t i o n a t 1700 cm-’ appears as

a s h o u l d e r i n WL and I D , b u t i s n e a r l y as i n t e n s e as t h e c o a l band (1600 cm-’)

1
i n SD and HA. SD shows a p a i r o f ’ i n t e n s e bands a t 1260 and 1010 cm- ,
t e n t a t i v e l y assigned t o t h e a s y m t r i c and symmetric a r y l a l k y l e t h e r

C-0-C s t r e t c h . Both bands a r e s m a l l i n HA. I n WL and I D , t h e 1260 cm-l

a b s o r p t i o n i s small, and t h e 1010 cm-’ a b s o r p t i o n i s masked by t h e k a o l i n i t e

doublet dt 1010 and 1035 cm-’. O f t h e aromatic o u t o f p l a n e bending modes,

o n l y t h e 860 cm-’ band ( i s o l a t e d hydrogen) i s p r e s e n t i n a l l t h e f r a c t i o n s .

The d i m i n u i t i v e aromatic C-H s t r e t c h i n g band (3000-3100 cm- 1 ) i n a l l t h e

fractions, and t h e low p o p u l a t i o n o f aromatic protons (15.3%) seen i n t h e

’H-NMR spectrum o f SD, suggests t h a t t h e aromatic m o i e t i e s a r e sparse and

highly substituted. An u n i d e n t i f i e d a b s o r p t i o n a t 800 cm-’ appears i n a l l

t h e spectra, b u t i s q u i t e i n t e n s e i n SD.

104
 P e r t r i fluoroaceti c Aci d Oxi d a t i o n (PTFA)

The PTFA r e a c t i o n described by Oeno (1979) has been r e i n v e s t i g a t e d

by Hessley e t a1 (1982) i n t h e a n a l y s i s o f Wyodak c o a l . I n our laboratory,

t h a t procedure has l e d t o low and v a r i a b l e p r o d u c t y i e l d s when a p p l i e d t o

Wilcox l i g n i t e . Using a chloroform c o s o l v e n t d u r i n g t h e o x i d a t i o n moderates

t h e degradation of a l i p h a t i c r e a c t i o n products. This modification

was developed by Lawrence Shadle a t Pennsylvania S t a t e U n i v e r s i t y . wilcox

l i g n i t e y i e l d s one hundred methyl e s t e r s , as d e t e c t e d by GC/MS, o f which

f i f t y comprise o v e r 90% o f t h e p r o d u c t . Fragmentation p a t t e r n s i n d i c a t e

\ t h a t the m a j o r i t y o f t h e products a r e methyl e s t e r s o f branched and. n a p t h e n i c

hydrocarbons i n the m o l e c u l a r w e i g h t range o f 200 t o 400. Methyl l a u r a t e

i s prominent among t h e s t r a i g h t c h a i n e s t e r s present. Aromatic e s t e r s and

o x i rane c a r b o x y l a t e s have n o t been d e t e c t e d among t h e p r o d u c t s . Proton

NMR o f t h e crude a c i d s o f WL, SD, I O and HA d i s c l o s e s t h e presence of

v a r i a b l e amounts o f C2 t o C5 mono- and d i c a r b o x y l i c a c i d s . No a r o m a t i c

a b s o r p t i o n s a r e seen i n these s p e c t r a , w i t h t h e n o t a b l e e x c e p t i o n o f a 7.3 ppm

a b s o r p t i o n from SD.

C a l i f o r n i u m Plasma Desorption Mass Spectrometry (CFPDMS)

I n t h e CFPDMS experiment d e s c r i b e d by Macfarlane and Torgerson (1976),

a f i s s i o n fragment o f Cf-252 impinges on a t h i n f i l m o f s u b s t r a t e , f o r m i n g

h i g h m o l e c u l a r weight i o n s whose mass i s measured b y a TOF mass spectrometer.

C o l l i s i o n r e s u l t s i n a l o c a l i z e d h o t s p o t f o r one picosecond, r e a c h i n g temperatures

o f some lo4 K. E x t r a c t s of Wilcox l i g n i t e t y p i c a l l y show p o s i t i v e and

n e g a t i v e i o n s i n c l u s t e r s i n t h e mass range of m/z 400 t o 800. Isolated

c l u s t e r s of peaks a r e seen a t low s i g n a l i n t e n s i t y up t o m/z 2000. Although

i d e n t i f i c a t i o n of these peaks i s o n l y t e n t a t i v e a t t h i s t i m e , one o f t h e

105
fragments does behave as a c a r b o x y l a t e f u n c t i o n a l i t y . I n the positive ion

spectrum o f SD, peaks a t m/z 646, 668 and 684 o c c u r i n a r a t i o o f 8:5: .

The n e g a t i v e i o n spectrum e x h i b i t s a peak a t m/z 644. By analogy w i t h the

b e h a v i o r o f known c a r b o x y l i c a c i d s and t h e i r s a l t s , these peaks correspond

t o s t r u c t u r e s RCOOHH', RCOOHNa', RCOOHK' and RCOO- r e s p e c t i v e l y . The p o s i t i v e

i o n peaks a t m/z 645 and 668 a r e a l s o seen i n t h e spectrum o f HA.

F u n c t i o n a l D e s c r i p t i o n o f Wilcox L i g n i t e
On t h e b a s i s o f t h e u l t i m a t e a n a l y s i s o f W i l c o x l i g n i t e , t h e o r g a n i c

c o n s t i t u t i o n can be f o r m u l a t e d as C100H76021NS. The t i t r a t i o n data i n d i c a t e s

0.6 (COOH)/g., 1.6 meq(COOM)/g., a n d 4.9 meg.(OH, > IiH)/g. I n t h e Cloo

f o r m u l a t i o n , t h i s corresponds t o one c a r b o x y l i c a c i d , t h r e e c a r b o x y l a t e

s a l t s , s i x h y d r o x y l s and one p y r r o l e . The remaining seven oxygen atoms a r e

s e m i a r b i t r a r i l y d i s t r i b u t e d among two a r y l a l k y l e t h e r s , t h r e e quinone

carbonyls and one e s t e r . By t h i s a c c o u n t i n g , e i g h t o f the carbons i n the

Cloo f o r m u l a t i o n appear i n t h e d o w n f i e l d s k i r t o f t h e a r o m a t i c C-13 NMR

absorption. From t h i s we p r o j e c t f o r t y e i g h t a r o m a t i c carbons ( n o t bound

t o oxygen) and f o r t y t h r e e a l i p h a t i c carbons. Hydrogen atoms n o t bound

t o heteroatoms a r e assigned a c c o r d i n g t o t h e i r i n t e g r a t e d p o p u l a t i o n s i n

t h e NMR spectrum o f SD. Table 3 compiles t h i s d i s t r i b u t i o n w i t h i n t h e Cloo

formula t i on.

Acknowledgements

Support f o r t h i s p r o j e c t was p r o v i d e d by t h e Gas Research I n s t i t u t e

and the Center f o r Energy and M i n e r a l Resources. Carbon 13 NMR s p e c t r a were

o b t a i n e d by D r . Bruce Hawkins a t t h e NMR C e n t e r a t Colorado S t a t e U n i v e r s i t y .

We thank Lawrence S h a d e o f t h e Pennsylvania S t a t e U n i v e r s i t y f o r suggesting

h i s m o d i f i e d procedure f o r the p e r t r i f l u o r a c e t i c a c i d o x i d a t i o n .

106
 Reference 5

Bishop, M. and Ward, D.L. (1958) "The I l i r e c t D e t e r m i n a t i o n o f M i n e r a l

M a t t e r i n Coal": Fuel 2, 191.

Deno, N.C., Griegger, B.A., Jones, A.D., R a k i t s k y , N.G. and S t r o u d , S.G.

(1979) "Coal S t r u c t u r e and Coal L i q u e f a c t i o n " ; F i n a l Report t o E l e c t r i c
Power Research I n s t i t u t e from Pennsylvania S t a t e U n i v e r s i t y , AF-960, RP-779-
16.

H e s s l l y , R.K., Benjamin, B.M. and Larsen, J.W. (1982) "Deno O x i d a t i o n .

I s o l a t i o n o f High M o l e c u l a r Weight A l i p h a t i c M a t e r i a l f r o m Coals and
F u r t h e r Model Compound S t u d i e s " ; Fuel 61,1085.

L y t l e , J.M. Tingey, G.L. and Macfarlane, R.D. (1982) "Californium-252

Plasma D e s o r p t i o n Mass Spectrometry o f S o l i d Coal": Anal. Chem. 54, 1881.

Macfarlane, R.D. and Torgerson, D.F. (1976) " 2 5 2 C a l i f o r n i u m Plasma D e s o r p t i o n

Time o f F l i g h t Mass Spectrometry": I n t . J. o f Mass Spec. and I o n Physics.

Meyers, R.A. (1982) "Coal S t r u c t u r e " : Academic Press, New York.

Schafer, H.N.S. (1970a) "Carboxyl Groups and I o n Exchange i n Low Rank Coals":
Fuel 9, 197.

Schafer, H.N.S. (1970b) " D e t e r m i n a t i o n o f T o t a l A c i d i t y o f Low Rank Coals":

I' Fuel 49,271.

Spiro, C.L. and Kosky, P.G. (1982) "Space F i l l i n g Models f o r Coal. 2

Extension t o Coals o f Various Ranks": Fuel 61,1080.

Shue, F.F. and Yen, T.F. (1983) " A p p l i c a t i o n o f Lanthanid:, NMR S t i i f t Reagents
f o r F u n c t i o n a l Group S t u d i e s o f Shale Bitumen Asphaltenes Fuel 62, 127.

107
 u , I

250 ZOO 150 100 50 0 -50

Figure 1 . l 3 NMR CP/WAS Spectra o f Wilcox Lignite

(WL), i t s DMSO Insolubles (ID), DMSO Solubles ( S D )
and Humic Acids (HA). Scale i s in ppm.

108
Table 1. A c i d i c Group Concentration o f Wilcox L i g n i t e F r a c t i o n s
(meq/g., daf)

Sample ( COOH ) Total Acidity

Wilcox L i g n i t e , (WL) .55 ---

DMSO Solubles o f WL, ( S O ) .71 ---
Demineralized WL, (DM) 2.1 7.0

DMSO Solubles o f DM, (SDM) 2.5 7.5

Table 2. Proton P o p u l a t i o n (Area % ) i n Wilcox L i g n i t e DMSO Solubles,

by H-NMR

N
6(ppm)
4.5-9.0 15.3

3.3-4.5 14.2

2 .O-3.3 24.0

1.5-2.0 12.0

1.0-1.5 20.8

0.5-1 .O 13.7

109
Table 3. Accounting of F u n c t i o n a l Groups and Atoms i n t h e C1 oH7 021NSM3
Formulation o f Wilcox L i g n i t e Organic M a t t e r . M = Ra, Ea, e t c .

Group Population i n the Atoms Present i n S p e c i f i e d Groups

Cloo F o r m u l a t i o n C H 0 N S M

-COOH 1 1 1 2

-coox 3 3 6 3
-OH 6 6 6

>N-H 1 1 1

R-0-Ar 2 2

>c=o 3 3 3

RCOOR 1 1 2

Aromatic C 49 49

Aliphatic C 43 43

H(AR) 10.4 10

H(a2) 9.9 10

16.3 16

H(N) a. 2 a
H(6) 14.1 14

H(Y) 9.3 10

Thiophene( ? )

110

I
Table 4. Analyses* o f W i l c o x L i g n i t e and i t s S o l u b i l i t y F r a c t i o n s
( % Dry B a s i s ) .

Sample C H 0 N S Halogen Ash

WL 62.75 4.45 19.38 1.28 1.32 0.83 14.16

SD 68.38 5.17 18.22 1.41 1.80 1.04 2.98

ID 64.89 4.67 17.92 1.28 1.50 1.06 8.09

HA 66.83 4.02 23.17 1.41 2.54 0.88 1.26

DM 70.49 5.01 19.57 1.48 1.97 0.78 0.23

*Huffman L a b o r a t o r i e s , I nc.

111
 ANALYSIS OF THE I N O R G A N I C CONSTITUENTS I N LOW-RANK COALS

G . P . Huffman and F . E . Hugqins

U.S. S t e e l Corporation, Research Laboratory

1 2 5 J a m i s o n L a n e , M o n r o e v i l l e , PA 15146

Introduction
I n r e c e n t y e a r s , numerous modern a n a l y t i c a l t e c h n i q u e s have
been a p p l i e d t o t h e a n a l y s i s of t h e i n o r g a n i c c o n s t i t u e n t s i n c o a l .
A t t h e U.S. S t e e l R e s e a r c h L a b o r a t o r y , Mossbauer s p e c t r o s c o p y and
c o m p u t e r - c o n t r o l l e d s c a n n i n g e l e c t r o n m i c r o s c o p y h a v e b e e n empha-
s i z e d ( 1 - 5 ) . With t h e a d v e n t o f v e r y i n t e n s e s y n c h r o t r o n r a d i a t i o n
s o u r c e s , t h e t e c h n i q u e o f e x t e n d e d X-ray a b s o r p t i o n f i n e s t r u c t u r e
(EXAFS) s p e c t r o s c o p y h a s b e e n a p p l i e d i n many a r e a s of m a t e r i a l s
s c i e n c e , and s e v e r a l v e r y r e c e n t a r t i c l e s on EXAFS s t u d i e s o f t h e
i n o r g a n i c c o n s t i t u e n t s of c o a l have appeared(6-8). F o r t h e most p a r t ,
p r e v i o u s l y p u b l i s h e d work h a s r e p o r t e d i n v e s t i g a t i o n s o f b i t u m i n o u s
c o a l s by t h e s e t h r e e t e c h n i q u e s . In the current a r t i c l e , we present
s o m e examples o f t h e a n a l y s i s o f t h e i n o r g a n i c c o n s t i t u e n t s o f l o w e r -
r a n k c o a l s , p r i n c i p a l l y l i g n i t e s , by t h e s e m e t h o d s . Although t h e
s u i t e o f l o v - r a n k c o a l s i n v e s t i g a t e d i s r a t h e r l i m i t e d , some d i s t i n c t
d i f f e r e n c e s between t h e i n o r g a n i c p h a s e d i s t r i b u t i o n s i n t h e s e c o a l s
and t h o s e i n bituminous c o a l s are a p p a r e n t .
Experimental
Mossbauer s p e c t r o s c o p y i s a s p e c t r o s c o p y b a s e d on t h e r e s o n a n t
e m i s s i o n and a b s o r p t i o n o f l o w - e n e r g y n u c l e a r gamma r a y s . The 57Fe
n u c l e u s e x h i b i t s t h e b e s t M o s s b a u e r p r o p e r t i e s of a l l i s o t o p e s f o r
w h i c h t h e Mossbauer e f f e c t h a s b e e n o b s e r v e d , a n d 57Fe Mossbauer s p e c -
t r o s c o p y i s p e r h a p s t h e b e s t method a v a i l a b l e f o r q u a n t i t a t i v e a n a l -
y s i s of t h e i r o n - b e a r i n g p h a s e s i n complex, m u l t i p h a s e s a m p l e s . A s
d i s c u s s e d i n r e c e n t r e v i e w a r t i c l e s ( 2 , 9 , 1 0 ) e v e r y i r o n - b e a r i n g com-
pound e x h i b i t s a c h a r a c t e r i s t i c I l o s s b a u e r a b s o r p t i o n s p e c t r u m , a n d
t h e p e r c e n t a g e o f t h e t o t a l i r o n c o n t a i n e d i n each phase c a n b e de-
t e r m i n e d from a b s o r p t i o n p e a k areas. D e t a i l e d d e s c r i p t i o n s of t h e
Mossbauer s p e c t r o m e t e r and d a t a a n a l y s i s p r o g r a m s u s e d i n t h i s l a b -
o r a t o r y , and d i s c u s s i o n of t h e p h y s i c a l b a s i s o f t h e 'Mossbauer t e c h -
nique a r e given e l s e w h e r e ( l 0 ) .
The c o m p u t e r - c o n t r o l l e d s c a n n i n g e l e c t r o n m i c r o s c o p e (CCSEM)
d e v e l o p e d i n t h i s l a b o r a t o r y c o n s i s t s o f a n SEM i n t e r f a c e d by m i n i -
c o m p u t e r t o a b e a m - c o n t r o l u n i t a n d an e n e r g y d i s p e r s i v e X-ray a n a l -
y s i s system. D e t a i l e d d e s c r i p t i o n s o f t h i s i n s t r u m e n t and i t s u s e
i n t h e d e t e r m i n a t i o n o f c o a l m i n e r a l o g y and o t h e r a p p l i c a t i o n s a r e
given elsewhere(3,ll). B r i e f l y , t h e beam i s s t e p p e d a c r o s s t h e s a m p l e
i n a c o a r s e g r i d p a t t e r n , w i t h t y p i c a l l y 300 x 300 g r i d p o i n t s c o v e r -
i n g t h e f i e l d o f view. A t each p o i n t , t h e backscattered e l e c t r o n i n -
t e n s i t y is sampled, and t h e minicomputer d e c i d e s whether o r n o t t h e
beam i s on a p a r t i c l e . Once a p a r t i c l e i s i d e n t i f i e d , t h e g r i d den-
s i t y i s increased t o 2048 x 2048 and t h e a r e a o f t h e p a r t i c l e is
m e a s u r e d . The b e a m - c o n t r o l u n i t t h e n p l a c e s t h e e l e c t r o n beam b a c k

112
 a t t h e c e n t e r o f t h e p a r t i c l e and a n e n e r g y d i s p e r s i v e X-ray s p e c t r u m
i s c o l l e c t e d . Each p a r t i c l e i s t h e n p l a c e d i n t o o n e of u p t o 30 C a t e -
g o r i e s ( m i n e r a l s , compounds, e t c . ) on t h e b a s i s o f t h e c h e m i s t r y i n d i -
c a t e d by i t s X-ray e m i s s i o n s p e c t r u m , a n d a p p r o x i m a t e w e i g h t p e r c e n t -
a g e s Of a l l c a t e g o r i e s a r e c a l c u l a t e d . CCSEM i s c a p a b l e o f m e a s u r i n g
t h e s i z e and c h e m i c a l c o m p o s i t i o n o f u p t o 1 0 0 0 p a r t i c l e s p e r h o u r f o r
many k i n d s o f p a r t i c u l a t e s a m p l e s .
EXAFS s p e c t r o s c o p y e x a m i n e s t h e o s c i l l a t o r y f i n e s t r u c t u r e above
t h e a b s o r p t i o n e d g e i n t h e X-ray a b s o r p t i o n s p e c t r u m o f a p a r t i c u l a r
e l e m e n t . T h e s e o s c i l l a t i o n s a r i s e from i n t e r f e r e n c e b e t w e e n t h e o u t -
g o i n g p h o t o e l e c t r o n wave and s c a t t e r e d waves p r o d u c e d b y i n t e r a c t i o n
Of t h e p h o t o e l e c t r o n s w i t h n e i g h b o r i n g a t o m s . A s discussed elsewhere
( 1 2 , 1 3 1 , F o u r i e r t r a n s f o r m t e c h n i q u e s c a n b e u s e d t o e x t r a c t from
t h e s e o s c i l l a t i o n s i n f o r m a t i o n a b o u t t h e bond d i s t a n c e s , c o o r d i n a t i o n
numbers, and t y p e s o f l i g a n d s s u r r o u n d i n g t h e a b s o r b i n g e l e m e n t . Addi-
t i o n a l i n f o r m a t i o n a b o u t t h e v a l e n c e or e l e c t r o n i c s t a t e o f t h e ab-
s o r b i n g i o n and t h e l i g a n d symmetry c a n be o b t a i n e d from e x a m i n i n g
t h e X-ray a b s o r p t i o n n e a r - e d g e s p e c t r a , o r XANES, i n t h e e n e r g y r e g i o n
very c l o s e t o t h e a b s o r p t i o n edge ( w i t h i n a p p r o x i m a t e l y 520-30 e V ) .
Such XANES s p e c t r a f r e q u e n t l y p r o v i d e c h a r a c t e r i s t i c f i n g e r p r i n t s f o r
d i f f e r e n t t y p e s o f l i g a n d bonding t o a n a b s o r b i n g i o n ( 6 , ? , 1 4 , 1 5 ) .
The X-ray a b s o r p t i o n s p e c t r a o f c a l c i u m - c o n t a i n i n g c o a l s and
r e f e r e n c e compounds d i s c u s s e d i n t h i s p a p e r w e r e r e c o r d e d a t t h e
S t a n f o r d S y n c h r o t r o n R a d i a t i o n L a b o r a t o r y (SSRL) d u r i n g a d e d i c a t e d
r u n o f t h e S t a n f o r d P o s i t r o n - E l e c t r o n A c c e l e r a t i o n Ring a t an e l e c t r o n
energy o f 3.0 GeV. The c a l c i u m K-edge o c c u r s a t 4038 e V and d a t a were
c o l l e c t e d from 3800 t o 5000 e V , u s i n g a d o u b l e S i (111) monochromator
and a f l u o r e s c e n c e d e t e c t o r s i m i l a r t o t h a t o f S t e a r n a n d H e a l d ( l 6 ) .
A more d e t a i l e d d i s c u s s i o n o f t h i s work w i l l a p p e a r e l s e w h e r e ( l 7 ) .
\
I The s a m p l e s examined were p r e d o m i n a n t l y l i g n i t e s f r o m t h e P u s t
s e a m i n Montana. However, d a t a f o r two N o r t h D a k o t a l i g n i t e s , f o r
s l a g g i n g a n d f o u l i n g d e p o s i t s p r o d u c e d by t h o s e l i g n i t e s , a n d f o r
s e v e r a l subbituminous c o a l s a r e a l s o included.
Results and Discussion
Mossbauer s p e c t r o s c o p y r e s u l t s f o r a l l s a m p l e s i n v e s t i g a t e d a r e
summarized i n T a b l e I . The p e r c e n t a g e s o f t h e t o t a l s a m p l e i r o n con-
t a i n e d i n each of t h e iron-bearing minerals i d e n t i f i e d a r e given i n
columns 1 t o 4 , a n d t h e w e i g h t p e r c e n t a g e o f p y r i t i c s u l f u r , d e t e r -
mined from t h e p y r i t e a b s o r p t i o n peak a r e a s a s d i s c u s s e d e l s e w h e r e ( l ) ,
a r e g i v e n i n column 5 . I t i s s e e n t h a t p y r i t e and m i n e r a l s ( i r o n
s u l f a t e s and i r o n o x y h y d r o x i d e ) t h a t are p r o b a b l y d e r i v e d from p y r i t e
by w e a t h e r i n g are t h e o n l y i r o n - b e a r i n g s p e c i e s i n t h e s e low-rank
c o a l s . N o t a b l y a b s e n t a r e c o n t r i b u t i o n s from i r o n - b e a r i n g c l a y s a n d
s i d e r i t e which a r e common c o n s t i t u e n t s o f b i t u m i n o u s c o a l s ( l , 2 ) .
P y r i t e and i r o n o x y h y d r o x i d e a r e d i f f i c u l t t o s e p a r a t e w i t h room
t e m p e r a t u r e Mossbauer s p e c t r o s c o p y ( l 8 ) . F o r e x a m p l e , i n F i g u r e 1 a r e
shown t h e room t e m p e r a t u r e and 77 K s p e c t r a o b t a i n e d f r o m t h e D u s t
seam, C , l i g n i t e , which had b e e n s t o r e d f o r several y e a r s p r i o r t o
measurement. A l t h o u g h it i s q u i t e d i f f i c u l t t o d e t e r m i n e t h e rela-
t i v e amounts o f p y r i t e and o x y h y d r o x i d e from t h e r o o m t e m p e r a t u r e
Mossbauer s p e c t r u m , t h e s p e c t r a l c o n t r i b u t i o n s o f t h e two p h a s e s a r e

113
r e a d i l y r e s o l v e d a t 7 7 I;.
cCSEM r e s u l t s f o r t h e a p p r o x i m a t e w e i g h t p e r c e n t a g e s o f a l l
i n o r g a n i c p h a s e s a r e g i v e n i n T a b l e 11. P e r h a p s t h e most i n t e r e s t i n g
a s p e c t o f t h e CCSEM r e s u l t s f o r t h e s e low-rank c o a l s a s compared w i t h
s i m i l a r d a t a f o r bituminous c o a l s i s t h e abundance o f Ca-rich phases.
I n m o s t cases, t h e s e p h a s e s a r e n o t c a l c i t e , b u t are C a - e n r i c h e d
m a c e r a l s i n which t h e Ca i s u n i f o r m l y d i s p e r s e d t h r o u g h o u t t h e c o a l ,
a s i l l u s t r a t e d by t h e SEM m i c r o g r a p h i n F i g u r e 2 . The C a - e n r i c h e d
macerals a p p e a r g r a y i n t h i s i n v e r t e d b a c k s c a t t e r e d e l e c t r o n i m a g e .
An e n e r g y d i s p e r s i v e X-ray s p e c t r u m o b t a i n e d from a n i n d i v i d u a l mace-
r a l i s shown o n t h e r i g h t . A s d i s c u s s e d b e l o w , EXAFS d a t a i n d i c a t e
t h a t t h i s c a l c i u m i s d i s p e r s e d as s a l t s o f c a r b o x y l i c a c i d s .
The b a c k s c a t t e r e d e l e c t r o n i n t e n s i t y o f t h e C a - e n r i c h e d macer-
a l s i s s i g n i f i c a n t l y s m a l l e r t h a n t h a t o f c a l c i t e , and CCSEM c a n make
a d i s t i n c t i o n , a l b e i t somewhat i m p r e c i s e l y , between C a - e n r i c h e d mac-
e r a l s and c a l c i t e o r o t h e r C a - r i c h m i n e r a l s o n t h i s b a s i s . However,
t h e CCSEM programs h a v e n o t b e e n p r o p e r l y c a l i b r a t e d t o d e a l w i t h t h e
case o f macerals e n r i c h e d i n a n i n o r g a n i c component s u c h a s C a a t
t h i s point. C o n s e q u e n t l y , t h e p e r c e n t a g e s i n d i c a t e d i n T a b l e I1 f o r
t h e C a - r i c h c a t e g o r y a r e o n l y a q u a l i t a t i v e i n d i c a t i o n o f t h e rela-
t i v e amounts o f t h i s s p e c i e s i n t h e v a r i o u s low-rank coals examined.
On t h e b a s i s o f t h e b a c k s c a t t e r e d e l e c t r o n i n t e n s i t y , i t a p p e a r s t h a t
calcium i s d i s p e r s e d t h r o u g h o u t t h e m a c e r a l s o f t h e l i g n i t e s t h a t
h a v e been examined, and i s p r e s e n t p a r t i a l l y i n d i s p e r s e d form and
p a r t i a l l y a s calcite i n t h e subbituminous c o a l s . I n f r e s h bituminous
c o a l s , c a l c i u m is p r e s e n t a l m o s t e x c l u s i v e l y a s c a l c i t e ( 3 - 5 ) .
For c o m p a r i s o n w i t h T a b l e s I a n d 11, T a b l e I11 g i v e s t h e r a n g e
and t y p i c a l v a l u e s o f t h e m i n e r a l d i s t r i b u t i o n s o b s e r v e d i n b i t u m i -
nous c o a l s by t h e CCSEM and Mossbauer t e c h n i q u e s , d e r i v e d from s t u d i e s
of perhaps a hundred d i f f e r e n t b i t u m i n o u s c o a l samples i n t h i s l a b o r a -
tory. Some o b v i o u s d i f f e r e n c e s i n m i n e r a l o g y a r e a p p a r e n t . I n addi-
t i o n t o t h e d i f f e r e n c e i n c a l c i u m d i s p e r s i o n and abundance a l r e a d y
n o t e d , i t i s s e e n t h a t c e r t a i n m i n e r a l s common i n b i t u m i n o u s c o a l s ,
s u c h a s F e - b e a r i n g . c l a y s ( i l l i t e and c h l o r i t e ) and s i d e r i t e , a r e v i r -
t u a l l y a b s e n t i n t h e low-rank s a m p l e s o f T a b l e s I and 11. C o n v e r s e l y ,
m i n e r a l s s u c h as b a r i t e ( B a S 0 4 ) , a p a t i t e ( C a g ( P 0 4 ) 3 0 H ) , and o t h e r Ca,
S r p h o s p h a t e s , a r e r a t h e r uncommon i n b i t u m i n o u s c o a l s .
EXAFS and XANES d a t a f o r a C a - r i c h s a m p l e o f t h e P u s t seam, A ,
l i g n i t e c a n b e b r i e f l y summarized by r e f e r e n c e t o F i g u r e s 3 and 4 .
F i g u r e 3 shows t h e XANES o f t h e l i g n i t e , C a a c e t a t e , a n d a f r e s h b i t u -
m i n i o u s coal from t h e P i t t s b u r g h s e a m r i c h i n c a l c i t e . The s t r o n g
s i m i l a r i t y b e t w e e n t h e l i g n i t e and c a l c i u m a c e t a t e s p e c t r a i s a p p a r e n t
S i m i l a r l y , a c l o s e s i m i l a r i t y i s a l s o o b s e r v e d f o r t h e XANES of t h e
f r e s h b i t u m i n o u s c o a l and t h a t o f a c a l c i t e s t a n d a r d . Examination of
t h e XANES o f s e v e r a l o t h e r s t a n d a r d compounds ( C a O , Ca(OH)2, and
CaS04.2H20) showed t h a t n o n e of t h e s e p h a s e s w e r e p r e s e n t i n d e t e c t -
a b l e amounts i n e i t h e r c o a l . The s t r o n g s i m i l a r i t y o f t h e XANES o f
c a l c i u m a c e t a t e and t h a t o f t h e l i g n i t e i s d i r e c t e v i d e n c e t h a t t h e
c a l c i u m i n t h i s c o a l i s a s s o c i a t e d w i t h c a r b o x y l g r o u p s i n t h e macer-
a l s and i s n o t c o n t a i n e d i n v e r y f i n e ( ~ 0 . 1pm) m i n e r a l m a t t e r .
M a t h e m a t i c a l a n a l y s i s o f t h e EXAFS a s s o c i a t e d w i t h t h e n e a r e s t -
n e i g h b o r oxygen s h e l l s u r r o u n d i n g t h e C a i o n s i n t h e l i g n i t e w a s

114

\
a c c o m p l i s h e d u s i n g programs d e v e l o p e d b y S a n d s t r o m ( l 3 ) . Briefly, the
r e s u l t s i n d i c a t e t h a t t h e C a i s c o o r d i n a t e d by s i x o x y g e n s , p o s s i b l y
C o n t r i b u t e d i n p a r t b y w a t e r m o l e c u l e s , a t an a v e r a g e n e a r e s t n e i g h b o r
d i s t a n c e o f 2.39 A. A d d i t i o n a l l y , t h e EXAFS d a t a i n d i c a t e t h a t S t r u c -
t u r a l o r d e r a t d i s t a n c e s f u r t h e r f r o m t h e C a i o n s t h a n t h e f i r s t co-
o r d i n a t i o n s h e l l i s e s s e n t i a l l y a b s e n t i n t h e l i g n i t e , implying t h a t
t h e Ca s i t e s a r e more o r less randomly d i s t r i b u t e d t h r o u g h o u t t h e
macerals. T h i s p o i n t i s w e l l i l l u s t r a t e d by p h a s e - s h i f t s u b t r a c t e d
F o u r i e r t r a n s f o r m s of t h e EXAFS d a t a , w h i c h , a s d i s c u s s e d e l s e w h e r e
( 1 2 , 1 3 ) , s h o u l d b e a r a r e a s o n a b l y close r e l a t i o n s h i p t o t h e r a d i a l
d i s t r i b u t i o n f u n c t i o n s a p p r o p r i a t e f o r t h e local environment of t h e
Ca ions. I n F i g u r e 4 , t h e magnitude of t h e p h a s e - s h i f t s u b t r a c t e d
F o u r i e r t r a n s f o r m , I F ( r ) I, i s shown f o r t h e l i g n i t e s a m p l e , c a l c i u m
a c e t a t e , and a c a l c i t e - r i c h b i t u m i n o u s coal from t h e P i t t s b u r g h seam.
I t i s s e e n t h a t t h e I F ( r ) I c u r v e s f o r c a l c i u m a c e t a t e and t h e c a l c i t e -
r i c h b i t u m i n o u s c o a l e x h i b i t maxima c o r r e s p o n d i n g n o t o n l y t o t h e
n e a r e s t - n e i g h b o r oxygen s h e l l , b u t a l s o a t t h e a p p r o x i m a t e l o c a t i o n s
Of more d i s t a n t c a l c i u m n e i g h b o r s h e l l s . The I F ( r ) 1 c u r v e o f t h e l i g -
n i t e e x h i b i t s a c l e a r maximum o n l y a t t h e oxygen n e a r e s t - n e i g h b o r
shell distance. I t i s p o s s i b l e , however, t h a t t h e s m a l l s h o u l d e r
t h a t a p p e a r s on t h e h i g h s i d e o f t h e oxygen s h e l l peak i n t h e l i g n i t e
I F ( r ) I curve ( a t approximately 3.5 A ) could correspond t o t h e i n i t i a l
s t a g e s o f Ca ion c l u s t e r i n g .
F i n a l l y , i t i s n o t e d t h a t XANES and EXAFS s p e c t r a o b t a i n e d from
a s e v e r e l y weathered bituminous c o a l w e r e n e a r l y i d e n t i c a l t o t h o s e
o b t a i n e d from t h e l i g n i t e s a m p l e . This i n d i c a t e s t h a t i n t h e weathered
c o a l c a l c i u m i s a l s o p r e s e n t i n a d i s p e r s e d form i n which i t i s bonded
t o carboxyl groups i n t h e macerals. A more d e t a i l e d r e p o r t o f t h e Ca
EXAFS i n v e s t i g a t i o n of l i g n i t e , f r e s h and w e a t h e r e d b i t u m i n o u s c o a l ,
and Ca r e f e r e n c e compounds w i l l a p p e a r e l s e w h e r e ( l 7 ) .
A n a l y s i s o f F o u l i n g and S l a q g i n g D e p o s i t s . I t was o b s e r v e d t h a t
o n e o f t h e t w o N o r t h Dakota l i g n i t e s l i s t e d i n T a b l e s I and I1 produced
heavy f o u l i n g d e p o s i t s d u r i n g c o m b u s t i o n i n a l a r g e u t i l i t y f u r n a c e ,
w h i l e l i t t l e o r no d i f f i c u l t y was e x p e r i e n c e d i n f i r i n g t h e o t h e r . A s
s e e n i n T a b l e s I and 11, t h e i n o r g a n i c p h a s e d i s t r i b u t i o n s o f t h e s e
two c o a l s a r e r a t h e r s i m i l a r . A d d i t i o n a l l y , CCSEM and Mossbauer a n a l -
y s i s o f b o i l e r - w a l l s l a g d e p o s i t s p r o d u c e d by b o t h coals gave r a t h e r
s i m i l a r r e s u l t s . A t y p i c a l Mossbauer s p e c t r u m o b t a i n e d from a b o i l e r
w a l l d e p o s i t ( w a l l t e m p e r a t u r e 'I.125OoC) i s shown i n F i g u r e 5 , and a
summary of t h e a p p r o x i m a t e p h a s e d i s t r i b u t i o n s o f t h e w a l l s l a g d e -
p o s i t s produced by b o t h c o a l s is g i v e n i n t h e i n s e t . From t h e ob-
s e r v e d p h a s e s , it a p p e a r s t h a t t h e Ca0-Si02-Fe203 p h a s e d i a g r a m p l a y s
a key r o l e i n d e t e r m i n i n g t h e s l a g g i n g b e h a v i o r o f t h e s e c o a l s . CCSEM
a n a l y s e s of f o u l i n g d e p o s i t s p r o d u c e d by t h e two l i g n i t e s a r e g i v e n
i n Table I V . I t i s s e e n t h a t t h e o n l y s i g n i f i c a n t d i f f e r e n c e between
t h e l i g h t and heavy d e p o s i t s i s t h e p r e s e n c e o f a n a l k a l i s u l f a t e mix-
t u r e , c o n t a i n i n g N a , K , and C a s u l f a t e s , i n t h e l a t t e r . I t i s w e l l
known t h a t a l k a l i s u l f a t e s c a n r e a c t s t r o n g l y w i t h m e t a l s u r f a c e s t o
produce a l k a l i - i r o n s u l f a t e m i x t u r e s t h a t a r e p a r t i a l l y molten o v e r
t h e t e m p e r a t u r e r a n g e from a p p r o x i m a t e l y 7 0 0 t o l l O O ° C , c a u s i n g s e v e r e
f o u l i n g and c o r r o s i o n p r o b l e m s (19).

115
Conclusions
I n t h i s p a p e r , w e n a v e p r e s e n t e d some e x a m n l e s of t h e u s e f u l -
I
n e s s of t h r e e t e c h n i q u e s , M o s s h a u e r s p e c % r o s c o p y, CCSEM, and EXAFS
i n t h e a n a l y s i s o f low-rank coals and c o m b u s t i o n p r o d u c t s of ].ow-rank
c o a l s . p o i n t s of i n t e r e s t r e q a r d i n g t h e i n o r g a n i c c o n s t i t u e n t s o f .
t h e s e c o a l s i n c l i l d e t h e h i g h a b u n d a n c e of c a l c i u m bonded t o c a r b o x y l
g r o u p s and d i s p e r s e d t h r o u g h o u t t h e macerals, t h e low a b u n d a n c e o f
i l l i t e , s i d e r i t e , a n d c a l c i t e , a n d the p r e s e n c e o f s i q n i f i c a n t amounts
o f a c c e s s o r y minerals s u c h as b a r i t e , a p a t i t e , a n d o t h e r p h o s p h a t e s .
A r e a s t h a t m e r i t f u r t h e r i n v e s t i g a t i o n by t h e s e t e c h n i q u e s i n c l u d e
t h e a n a l y s i s o f f o u l i n g and s l a q g i n g d e p o s i t s , a n d s t r u c t u r a l s t u d i e s
of i n o r g a n i c e l e m e n t s s u c h as calcium t h a t a r e d i s p e r s e d t h r o u g h a n d
b o n d e d t o t h e coal macerals.
Acknowledgments I
The EXAFS e x p e r i m e n t s d i s c u s s e d i n t h i s p a p e r w e r e c o n d u c t e d
i n c o l l a b o r a t i o n w i t h F.W. L y t l e a n d R.B. G r e e q o r o f t h e B o e i n g
Company a t t h e S t a n f o r d S y n c h r o t r o n R a d i a t i o n L a b o r a t o r y , w h i c h i s
s u p p o r t e d by t h e N a t i o n a l S c i e n c e F o u n d a t i o n a n d t h e D e p a r t m e n t o f
Energy.
References
‘I
1. Huffman, G.P., H u g g i n s , F.E., Fuel, 1 9 7 8 , 5 7 , 592-604.
2. Huqqins, F.E., Huffman, G.P., Anal. Methods f o r Coal a n d Coal
P r o d u c t s , Clarence K a r r , J r . , E d . ; Academic: New York, 1 9 7 9 ,
V o l . 3 , 371-423.
3. Huggins, F.E., Kosmack, D . A . , Huffman, G . P . , - L e e , R . J . , SEM/
1 9 8 0 / I , 531-540, SEM I n c . , AMF O ’ H a r e ( C h i c a g o ) , I L ( 1 9 8 0 ) .
4. Huffman, G.P., H u q q i n s , F.E., L e e , R.J., P r o c . I n t . C o n f e r e n c e
on Coal S c i e n c e , D u s s e l d o r f , 1 9 8 1 , 835-840, V e r l a q G l u c k a u f
GmbH, E s s e n , Germany ( 1 9 8 1 ) .
5. Hugqins, F.E., Huffman, G.P., L e e , R . J . , C o a l and C o a l P r o d u c t s :
A n a l y t i c a l C h a r a c t e r i z a t i o n T e c h n i q u e s , E.L. F u l l e r , J r . , Ed.;
ACS Symposium S e r i e s N o . 205, 1982, 239-258, Amer. Chem. SOC.,
Washington, D.C.
6. M a y l o t t e , D.H., Wonq, J., S t . P e t e r s , R.L., L y t l e , F.W.,
Greegor, R . B . , S c i e n c e , 1 9 8 1 , 214, 554.
7. Sandstrom, D.R., F i l b y , R.H., L y t l e , F.W., G r e e q o r , R . B . , Fuel,
1 9 8 2 , 61, 1 9 5 .
8. H u s s a i n , Z., B a r t o n , J.J., Umbach, E . , S h i r l e y , D.A., SSRZ,
A c t i v i t y R e p o r t , May 1 9 8 1 , A . B i e n e n s t o c k and H . W i n i c k , E d s . ;
p . VII-102.
9. Huffman, G.P., H u q q i n s , F.E., Mossbauer S p e c t r o s c o p y a n d I t s
Chemical A p p l i c a t i o n s , J . G . S t e v e n s and G . K . Shenoy, E d s . ;
Advances i n C h e m i s t r y S e r i e s N o . 1 9 4 , 1 9 8 1 , 265-301, Amer.
Chem. SOC., W a s h i n g t o n , D.C.
10. Huffman, G.P., H u q q i n s , F.E., P h y s i c s i n t h e S t e e l I n d u s t r y ,
F.C. S c h w e r e r , Ed.; AIP C o n f . P r o c . N o . 8 4 , Amer. I n s t . P h y s i c s ,
1982, 149-201.

116
11. Lee, R.J., K e l l y , J.F., ~ ~ ~ / 1 9 8 0 / 303-310,
1, SEM I n c . , AMF
O ' H a r e ( C h i c a g o ) , IL, ( 1 9 8 0 ) .
12. L e e , P.A., C i t r i n , P.H., E i s e n b e r g e r , P . , K i n c a i d , B . M . , e.
Mod. P h y s . , 1 9 8 1 , 53, 769.
13. Sandstrom, D.R., P r o c . Workshop o n EXAF'S A n a l y s i s o f D i s o r d e r e d
S y s t e m s , Parma, I t a l y , 1 9 8 1 , t o b e p u b l i s h e d i n Nuovo Cimento B .
14. K u t z l e r , F.W., N a t o l i , C . R . , M i s e m e r , D.K., Doniack, S . ,
Hodgson, K . O . , ~
J . Chem. P h y s . , 1 9 8 0 , 7 3 , 3274-88.
15. B a i r , R.A., Goddard, W.A., P h y s . Rev. B, 1 9 8 0 , 22, 2767-76.
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18. Huggins, F.E., Huffman, G.P., Kosmack, D . A . , Lowenhaupt, D.E.,
I n t . J . C o a l Geology, 1 9 8 0 , 1, 75-81.
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E d . ; S u p p l . V o l . , C h a p t . 2 1 , 1389-1445, J o h n Wiley & S o n s , I n c .

TABLE I

Mossbauer R e s u l t s F o r Low-Rank Coals

Percent o f Total Iron Contained i n W t . % of

Ferrous I r o n Oxy- Pyritic
Sample Pyrite Jarosite Sulfur
P u s t seam, A-3 100 - 0.30
P u s t seam, A-4 92 7 2.26
P u s t seam, A-6 91 9 0.15
P u s t seam, A-7 %loo+ - 60.03+
P u s t seam, B-3 100 - 0.06
P u s t seam, B-5 100 - 0.05
P u s t seam, B-7 100 - 0.09
P u s t seam, C 43 26 0.29
N.Dakota l i g n i t e , 91 6 0.50
heavy f o u l i n g
N.Dakota l i g n i t e , 95 5 0.38
l i g h t fouling
Rosebud 65 16 19 - 0.15
subbituminous
C o Ist r i p 81 19 0.27
subbituminous

+Very weak s p e c t r u m : s a m p l e c o n t a i n e d o n l y 0 . 0 7 % i r o n .

117
 TABLE I11

M i n e r a l o g y o f B i t u m i n o u s Coals

CCSEM A n a l y s i s , Mossbauer A n a l y s i s ,
W t . % o f M i n e r a l Matter 8 of T o t a l Sample I r o n
Mineral Range T y p i c a l Mineral Range Typical
Quartz 5-44 18 Pyrite 25-100 62
Kaolinite 9-60 32 Ferrous Clay 0-56 18
Illite 2-29 14 Siderite/Ankerite 0-58 9
Chlorite 0-15 2 Ferrous S u l f a t e 0-18 3
Mixed S i l i c a t e s 0-31 17 Jarosite 0-21 4
Pyrite 1-27 8 Wt.% Pyritic 0.08- 0.35
Calcite/Dolomite 0-14 3 Sulfur* 1.51
Siderite/Ankerite 0-11 2
Other 0-12 4
*Determined b y method o f R e f . 1.

TABLE I V

CCSEM R e s u l t s F o r F o u l i n g D e p o s i t s , 800-10OO0C

Species Heavy (wt%) Light (wt%)

Al, S i - r i c h 5 5
Quartz 3 8
Hematite 2 3
Ca-rich 10 7
Mg-Ca 3 5
Ca F e r r i t e 2 <1
Ca-Si-Fe G l a s s 21 22
Ca-Si + Glass 40 40
Alkali Sulfate 2 0
Cas04 + A l k a l i S u l f a t e 4 6 CaSO only
Other 8 4 4

Alkali Sulfate - Na/Ca/K = 1.0/0.5/0.1

119
 l-I
I 1 I I
m-io -6 -2 2 6 1 I
VELOCITY IN MM/S
F i g . 1 Mossbauer s p e c t r a of t h e Pust seam.C, l i g n i t e .
P y r i t e (P), j a r o s i t e (J), and i r o n o x y h y d r o x i d e ( 0 ) a r e
indicated.

Fig. 2 BACK-SCATTERED ELECTRON IMAGE ENERGY-DISPERSIVE X-RAY SPECTRUM

120
 .oo

N
0

.oo

1 .oo

F i g . 3 XANES of: ( A ) c a l c i t e - F i g . 4 M a g n i t u d e s of t h e p h a s e -
I r i c h bituminous c o a l ; (B) t h e s h i f t subtracted Fourier transform
Pust s e a m l i g n i t e ; (C) calcium o f : ( A ) t h e P u s t seam l i g n i t e ;
i acetate. (B) c a l c i t e - r i c h b i t u m i n o u s c o a l ;
(C) calcium a c e t a t e .

121
 104
Fe.0.

1M:
I-
w
P
a
9E
Species wt. %
Minor (-1 -2%)

CaSo,

Hematite
92
Ca Ferrite

Ca-Si-Fe Glass

CaO-SiO, iGlass

8e
-8 -4 0 4 8 !
VELOCITY mm/S

F i g . 5 Mossbauer s p e c t r u m of b o i l e r - w a l l s l a g d e p o s i t . The
a p p r o x i m a t e p h a s e d i s t r i b u t i o n d e t e r m i n e d from CCSEM and
Mossbauer r e s u l t s i s shown i n t h e i n s e t .

122
 GEOCHEMICAL VARIATION OF INORGANIC CONSTITUENTS I N A NORTH DAKOTA LIGNITE

Frank R . Karner, S t e v e n A. Benson, Harold H. S c h o b e r t , and Robin G. Roaldson

U.S. Department o f Energy

Grand F o r k s Energy Technology C e n t e r
Box 8213, U n i v e r s i t y S t a t i o n
Grand F o r k s , North Dakota 58202

INTRODUCTION

T h i s paper summarizes i n f o r m a t i o n on t h e d i s t r i b u t i o n of major and t r a c e elements i n

a S t r a t i g r a p h i c sequence of s e d i m e n t a r y m a t e r i a l s i n a major l i g n i t e p r o d u c i n g por-
t i o n of t h e F o r t Union r e g i o n o f t h e Northern Great P l a i n s . P r e v i o u s s t u d y o f t h e
geochemical v a r i a t i o n i n t h e s e sediments i s summarized i n t h e l i t e r a t u r e ( 1 , 2 ) .
Major p a t t e r n s of e l e m e n t a l v a r i a t i o n s i n l i g n i t e a r e r e l a t e d t o f a c t o r s a f f e c t i n g
accumulation of b o t h o r g a n i c and i n o r g a n i c components d u r i n g d e p o s i t i o n and aqueous
p r e c i p i t a t i o n , d i s s o l u t i o n , and ion-exchange p r o c e s s e s a f t e r d e p o s i t i o n . V a r i a t i o n s
i n overburden and u n d e r c l a y a r e dependent upon s p e c i f i c c l a y m i n e r a l v a r i a t i o n and
r e l a t i v e abundances o f q u a r t z - and f e l d s p a r - r i c h s i l t f r a c t i o n s v e r s u s c l a y mineral-
r i c h f r a c t i o n s o f t h e s e d i m e n t , a s w e l l a s upon l o c a l v a r i a t i o n i n c a r b o n a t e s and
o t h e r elements.

GEOLOGIC RELATIONSHIPS

The Center mine, O l i v e r County, North Dakota i s i n t h e F o r t Union Coal Region, which
i s one of t h e l a r g e s t r e s e r v e s o f l i g n i t e i n t h e w o r l d . The F o r t Union Coal Region
l i e s w i t h i n t h e North G r e a t P l a i n s Coal P r o v i n c e and encompasses p o r t i o n s o f north-
c e n t r a l United S t a t e s and s o u t h - c e n t r a l Canada, i n c l u d i n g b o t h t h e subbituminous c o a l s
of t h e n o r t h e r n Powder R i v e r B a s i n and t h e l i g n i t e s o f t h e W i l l i s t o n Basin (21, a
broad s t r u c t u r a l and s e d i m e n t a r y i n t r a c r a t o n i c b a s i n t h a t e x t e n d s o v e r a n a r e a o f
a b o u t 40,000 km2. Over 4600 m o f s e d i m e n t a r y rocks o v e r l i e t h e W i l l i s t o n B a s i n i n
i t s d e e p e s t p o r t i o n s of McKenzie County, North Dakota.

I m p o r t a n t l i g n i t e beds o f t h e F o r t Union Region o c c u r w i t h i n Ludlow, S l o p e , B u l l i o n

Creek, and S e n t i n e l B u t t e Formations o f t h e Paleocene F o r t Union Group.

The S e n t i n e l B u t t e Formation h a s been d e s c r i b e d a s a " l i g n i t e - b e a r i n g , nonmarine,

Paleocene u n i t whose o u t c r o p s a r e somber g r a y and brown" ( 3 ) . Rock t y p e s i n c l u d e
s a n d s t o n e , s i l t s t o n e , c l a y s t o n e , l i g n i t e , and l i m e s t o n e . The l i g n i t e b e d s t y p i c a l l y
v a r y from l e s s t h a n 1 m e t e r t o 3-5 m e t e r s i n t h i c k n e s s ( 4 ) . The Oliver-Mercer County
d i s t r i c t i s l o c a t e d i n e a s t e r n Mercer and n o r t h e a s t e r n O l i v e r Counties w i t h the
p r i n c i p a l bed, t h e Hagel b e d , r a n g i n g i n t h i c k n e s s from 3 t o 4 m e t e r s a t t h e Center
Mine ( 4 ) .

The sampling program ( 5 ) was d e s i g n e d t o o b t a i n s t r a t i g r a p h i c a l l y c o n t r o l l e d s p e c i -

mens f o r a s t u d y of t h e c h a r a c t e r , d i s t r i b u t i o n , and o r i g i n o f t h e i n o r g a n i c con-
s t i t u e n t s i n l i g n i t e . The o b j e c t i v e s of t h e f i e l d sampling were t o o b t a i n :

1. Incremental samples o f u n d e r c l a y , l i g n i t e , and overburden a t each mine.

2. D u p l i c a t e v e r t i c a l s e c t i o n s and l a t e r a l samples t o t e s t v a r i a t i o n .

3. Samples o f s p e c i f i c b e d s , l e n s e s , f a u l t z o n e s , m i n e r a l c o n c e n t r a t i o n s , o r o t h e r
a r e a s of u n u s u a l a s p e c t .
L i g n i t e , l i g n i t e o v e r b u r d e n , and u n d e r c l a y were c o l l e c t e d from a v e r t i c a l s e c t i o n on
t h e h i g h walls a t t h e C e n t e r mine. F i g u r e 1 i l l u s t r a t e s t h e s t r a t i g r a p h i c s e c t i o n s
and sample l o c a t i o n s . Choice of s e c t i o n s t o be sampled was based on a c c e s s i b i l i t y t o
a r e a s i n t h e mines due t o mining a c t i v i t y .

To minimize c o n t a m i n a t i o n , m a t e r i a l from s l o p e wash and mining a c t i v i t y was f i r s t

removed from e a c h s e c t i o n . I n o r d e r t o o b t a i n samples of u n d e r c l a y it was n e c e s s a r y
t o d i g down a t t h e b a s e o f t h e l o w e s t l i g n i t e , s i n c e i n s u r f a c e mining t h e u n d e r c l a y
i s normally l e f t u n d i s t u r b e d . Once t h e s e c t i o n t o be sampled was exposed it was
measured and marked a t 30 cm i n t e r v a l s ( t h r o u g h t h e l i g n i t e , s t a r t i n g a t t h e b a s e )
and t h e n a t a d d i t i v e i n c r e m e n t s o f 1 m through t h e e x t e n t of t h e overburden i n t h e
mine c u t .

Samples were c o l l e c t e d (Table 1) o v e r a 10 cm by 50 cm a r e a a t t h e bottom o f each /

marked i n t e r v a l of t h e measured s e c t i o n . Samples were c o l l e c t e d a t a l l c o n t a c t s
between l i t h o l o g i c u n i t s when t h e c o n t a c t was found and a t p o i n t s of i n t e r e s t ( f o r
example: i r o n s u l f i d e - c o a t e d j o i n t s , c l a y p a r t i n g s , sand l e n s e s , c o n c r e t i o n s ) . A l l
samples were s t o r e d i n p l a s t i c b a g s i n s i d e c a r d b o a r d c a r t o n s .

I
TABLE 1

SAMPLE DESCRIPTIONS AND LOCATION, CENTER MINE

Height,
Sample B met e r s.9~ Description

1-1-D -0.05 Underclay, gray

1-2-D 0.05 Black l i g n i t e , v e r y h a r d
1-3-D 0.40 Black l i g n i t e , v e r y h a r d
1-4-D 0.70 Black l i g n i t e , v e r y h a r d
1-5-D 1.00 Black l i g n i t e , v e r y h a r d
1-6-D 1.25 Black l i g n i t e , v e r y h a r d
1-7-D 1.50 Black l i g n i t e , v e r y h a r d
1-8-D 1.70 Black l i g n i t e , v e r y h a r d
1-9-D 1.90 Black l i g n i t e , v e r y h a r d
1-10-D 2.10 Black l i g n i t e , v e r y h a r d
1-11-D 2.45 Black-brown l i g n i t e , s o f t and f r a c t u r e d , t o p o f seam
1-12-D 2.55 Dark g r a y o r g a n i c r i c h s i l t
1-13-D 3.65 Gray s a n d , f i n e - g r a i n e d , f o s s i l i z e d
1-14-D 4.15 Gray s a n d w i t h a c l a y m a t r i x
1-15-D 4.50 C o n c r e t i o n zone
1-16-D 4.15 Brown l i g n i t e , v e r y s o f t , s i l t y
1-17-D 4.85 Gray-green c l a y
1-18-D 5.15 Brown l i g n i t e , v e r y s o f t , s i l t y
1-19-D 5.45 Brown l i g n i t e , t o p of seam
1-20-D 5.60 Gray s i l t y c l a y
1-21-D 5.75 Brown l i g n i t e w i t h s i l t y i n t e r b e d d e d l a y e r s
1-22-D 5.85 Gray s i l t s t o n e
1-23-D 6.45 Gray s i l t s t o n e , 1-2 mm l a m i n a e

*Height from base o f major l i g n i t e seam.

124
!

GEOLOGICAL CHARACTERISTICS

The Center mine lignite is a black to brownish black coal that slacks rapidly on
exposure to the atmosphere and typically contains dark carbonaceous clay or grey clay
Partings ( 4 ) . The underclay is a grey-green clay with lignite fragments. The over-
burden is grey fine-grained sediment primarily consisting of clayey silts and silty
clays with minor concretionary zones and sands. Logan ( 6 ) has described the over-
burden sequence as the Kinneman Creek interval and has interpreted it to be of lacu-
strine origin. Generally the early Cenozoic sediments in this region are believed to
have been deposited in a coastal complex of stream channel and flood plain, swamp,
lake, and delta environment.
INORGANIC CONSTITUENTS
7 Inorganic constituents in the Sentinel Butte sediments are present as 1 ) detrital
mineral grains and volcanic glass fragments, 2 ) components of organic debris, 3)
authigenic mineral grains and cement, and 4 ) ions adsorbed by clay and other minerals
and organic material (7,8,9,10).

A summary of minerals observed in the Sentinel Butte Formation is given in Table 2

(9). Major original detrital constituents include montmorillonite, quartz, plag-
ioclose, alkali feldspar, biotite, chlorite, volcanic glass and rock fragments.
Major minerals formed during deposition and diagenesis by conversion of original
detrital constituents consist o f montmorillonite, chlorite, and kaolinite. Pyrite,
g y p s y l hematite, siderite, and calcite ( ? ) formed in post-depositional.reducing and
oxldlzing reactions related to changing conditions of deposition, burial, and ground-
water movements.

TABLE 2

INORGANIC CONSTITUENTS IN THE SENTINEL BUTTE FORMATION

Constituent Overburden Lignite Underclay

Alkali feldspars xx X X
Augite X
Barite X
Biotite X
Calcite/Dolomite xx X
Siderite xx
Chlorite xx X X
Gypsum xxx
Hematite xx
Hornblende X
Illite xx X X
Kaolinite xx xxx xxx
Magnetite X
Montmorillonite xxx X xxx
Muscovite X
Plagioclase xxx X X
Pyrite xx
Quartz xxx xxx xxx
Volcanic Glass X
Rock fragments xx
XXX = Abundant
XX = Common
X = Minor

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GEOCHEMICAL VARIATION IN OVERBURDEN AND UNDERCLAY

Previous work (7,8) and o u r c u r r e n t work s e e k s t o r e l a t e chemical v a r i a t i o n s t o v a r i -

a t i o n s i n t h e o r i g i n a l m i n e r a l c o n t e n t of t h e sediments and t o v a r i a t i o n s due t o
post-depositional mineral reactions.

Overburden sediments a r e t y p i c a l l y s i l t y c l a y s w i t h a b o u t 80 p c t c l a y and 20 p c t

silt. Other sediments i n c l u d e c l a y e y s i l t s and f i n e s a n d s w i t h v a r y i n g organic
c o n t e n t and c a l c a r e o u s cement. S i d e r i t i c c o n c r e t i o n zones a r e p r e s e n t . Clay-rich
sediments a r e e n r i c h e d i n some e l e m e n t s p a r t i c u l a r l y A l , Mg, and T i . Carbonate-rich
sediments a r e e n r i c h e d i n Ca and Fe ( c o n c r e t i o n a r y z o n e s ) . Sodium shows a tendency
t o i n c r e a s e downward t o a h i g h i n o r g a n i c - r i c h s i l t y c l a y , above t h e l i g n i t e . Spec-
i f i c beds, i n c l u d i n g t h e u n d e r c l a y , a r e markedly e n r i c h e d i n p o t a s s i u m , p o s s i b l y
r e l a t e d t o h i g h mica c o n t e n t .

EXPERIMENTAL

Samples of c o a l , overburden, and u n d e r c l a y were d r i e d and a n a l y z e d by n e u t r o n a c t i v a -

t i o n (NAA) and x-ray f l u o r e s c e n c e a n a l y s i s (XRF). NAA a n a l y s i s was performed by t h e
Nuclear E n g i n e e r i n g Department, N o r t h C a r o l i n a S t a t e U n i v e r s i t y . .The system de-
s c r i p t i o n and d e t e c t i o n l i m i t s f o r c o a l and c o a l f l y a s h a r e summarized by Weaver
(11). XRF was done a t GFETC w i t h a n energy d i s p e r s i v e x - r a y system. Mineralogy o f
t h e overburden and u n d e r c l a y was determined by x-ray d i f f r a c t i o n (XRD). The c r y s -
t a l l i n e phases p r e s e n t i n t h e c o a l were determined by XRD of t h e low-temperature a s h
of t h e coal.

RESULTS AND DISCUSSION

Mineralogy of t h e S t a t i g r a p h i c Sequence - X-ray d i f f r a c t i o n was used t o d e t e r m i n e t h e

major m i n e r a l s p r e s e n t i n t h e o v e r b u r d e n , u n d e r c l a y , and of t h e low-temperature ash
of t h e c o a l . The r e s u l t s a r e summarized i n F i g u r e 2 , which i l l u s t r a t e s t h e d i s t r i -
b u t i o n o f m i n e r a l s t h r o u g h o u t t h e sequence. The most d i s t i n c t v a r i a t i o n i n t h e
overburden i s t h e c o n c r e t i o n z o n e , which i s a v e r y compact, cemented zone r i c h i n
s i d e r i t e and d o l o m i t e . The r e m a i n i n g f r a c t i o n s of t h e overburden a r e c o n s i s t e n t w i t h
v a r y i n g amounts o f q u a r t z , k a o l i n i t e , muscovite, and p l a g i o c l a s e .

The b u l k mineralogy of t h e c o a l a l s o r e p r e s e n t e d i n F i g u r e 6 r e v e a l s t h e p r e s e n c e of
q u a r t z , c a l c i t e , b a s s o n i t e , k a o l i n i t e , and p y r i t e i n v a r y i n g amounts. B a s s o n i t e i s
p o s s i b l y a p r o d u c t of o r g a n i c s u l f u r f i x a t i o n w i t h o r g a n i c a l l y bound calcium ( 1 2 ) .
P y r i t e appears t o i n c r e a s e w i t h d e p t h i n t h e seam.

V a r i a t i o n s of Elements i n t h e S t r a t i g r a p h i c Sequence - The r e s u l t s of t h e n e u t r o n

a c t i v a t i o n and x - r a y f l u o r e s c e n c e a n a l y s i s f o r t h e s t r a t i g r a p h i c sequence a r e l i s t e d
i n Table 3 . D e s c r i p t i o n s of t h e samples a r e l i s t e d i n Table 1.

V a r i a t i o n Within'Major Coal Seam - The d i s t r i b u t i o n o f e l e m e n t s t h r o u g h o u t t h e s e c -

t i o n sampled i n t h e c o a l seam c a n b e summarized by f o u r g e n e r a l t r e n d s : 1) concen-
t r a t i o n o f e l e m e n t s i n t h e m a r g i n s ; 2 ) c o n c e n t r a t i o n i n t h e lower p a r t of t h e seam;
3) even d i s t r i b u t i o n ; 4 ) w i t h o u t a c l e a r p a t t e r n . These t r e n d s can be b e s t examined
by p l o t t i n g o r c h a r t i n g them w i t h l o c a t i o n i n t h e seam.

The elements which were c o n c e n t r a t e d a t o r n e a r t h e margins o f t h e c o a l seam i n c l u d e d

Al, T i , Fe, C 1 , S c , C r , Co, N i , Zn, A s , Ru, Ag, C s , Ba, La, Ce, Sm, and U. An
example of a t y p i c a l d i s t r i b u t i o n i s a graph o f Zn shown i n F i g u r e 3, which i l l u s -
t r a t e s t h e d i s t r i b u t i o n of z i n c t h r o u g h o u t t h e e n t i r e s t r a t i g r a p h i c sequence.

The elements which a r e c o n c e n t r a t e d a t t h e margins of t h e l i g n i t e seam a r e most

l i k e l y a s s o c i a t e d w i t h t h e d e t r i t a l c o n s t i t u e n t s , such a s f i n e l y d i v i d e d c l a y min-

126
127
128
e r a l s . The p o s s i b l e a s s o c i a t i o n s o f t r a c e and minor e l e m e n t s w i t h c l a y s a r e summar-
i z e d by Finkelman (13). The elements which have p o s s i b l e a f f i n i t i e s t o c l a y and
o t h e r sedimentary environments i n r e l a t i o n t o c o a l seams i n c l u d e A l , S C , T i , C 1 , Cr,
La, Mg, and Fe. A second group of e l e m e n t s , i n c l u d i n g F e , Co, N i , Zn, A s , and Ag,
may a s s o c i a t e i n t h e margins w i t h p y r i t e o r o t h e r s u l f i d e s . Uranium can he a s s o c i a t e d
w i t h t h e o r g a n i c p a r t of t h e c o a l b u t can be a s s o c i a t e d w i t h a d i v e r s e s u i t e of ur-
anium m i n e r a l s (13). Other e l e m e n t s , such a s Ru, Ce, Sm, have n o t been e x t e n s i v e l y
s t u d i e d b u t a p p e a r t o have a n a s s o c i a t i o n w i t h d e t r i t a l m i n e r a l s .

The elements which have an even d i s t r i b u t i o n i n c l u d e Cd, tln, Mg, Na, and Ca. A s an
example, F i g u r e 4 r e p r e s e n t s t h e d i s t r i b u t i o n of Ca w i t h i n t h e s t r a t i g r a p h i c se-
quence. The m a j o r i t y of t h e s e elements a r e o r g a n i c a l l y hound o r a s s o c i a t e d with
authigenic minerals. The e l e m e n t s which a r e c o n s i d e r e d t o be o r g a n i c a l l y bound
i n c l u d e Ca, Na, Mg, and Mn (14). This a s s o c i a t i o n would b e a s t h e c o u n t e r i o n with
t h e c a r b o x y l i c a c i d f u n c t i o n a l groups of t h e carbonaceous s t r u c t u r e . Calcium, Mg,
and Mn may a l s o e x i s t a s c a r b o n a t e s which form i n t h e c o a l d u r i n g c o a l i f i c a t i o n .
C a l c i t e ( C a C 0 3 ) , f o r example, was i d e n t i f i e d i n t h e low-temperature a s h of t h e c o a l .
Cadmium i n o t h e r c o a l s h a s been found a s s o c i a t e d w i t h s u l f i d e s (13). Its i n c l u s i o n
i n t h i s group may r a t h e r i n d i c a t e a n o r g a n i c a s s o c i a t i o n , a t l e a s t i n t h i s l i g n i t e .
The calcium and cadmium i o n s have s i m i l a r i o n i c p o t e n t i a l s (2.2) and may t h e r e f o r e
behave s i m i l a r l y toward c a r b o x y l i c g r o u p s .

Elements which showed a tendency t o c o n c e n t r a t e toward t h e b a s e of t h e l i g n i t e seam

a r e V , K , and Sb. F i g u r e 5 r e p r e s e n t s t h i s t r e n d by a graph o f t h e d i s t r i b u t i o n of
Sb. The i n c r e a s e d c o n c e n t r a t i o n of K toward t h e b a s e of t h e seam i s v e r y s u b t l e .
Vanadium and Sb i n c r e a s e s h a r p l y a t t h e b a s e of t h e seam. Vanadium h a s s t r o n g or-
g a n i c t e n d e n c i e s (13). Sb h a s s t r o n g c h a l c o p h i l e t e n d e n c i e s (15) so it i s p o s s i b l e
t h a t Sb i s a s s o c i a t e d w i t h t h e s u l f i d e s .

The elements which r e v e a l no c l e a r p a t t e r n of d i s t r i b u t i o n i n c l u d e S e , B r , C s , Eu,

and Yb. Bromine i s an example, a s i l l u s t r a t e d i n F i g u r e 6. The p r o b a b l e r e a s o n i s
t h a t low c o n c e n t r a t i o n s of t h e s e elements a r e n e a r t h e d e t e c t i o n l i m i t s o f t h e an-
a l y s i s and t h u s may have g r e a t e r e x p e r i m e n t a l e r r o r .

Although t h e c o n c e n t r a t i o n s of r a r e e a r t h elements a r e q u i t e low, t h e r e i s never-

t h e l e s s a r e a s o n a b l e agreement w i t h t h e r a r e e a r t h abundance p a t t e r n i n sedimentary
r o c k s . T h i s p a t t e r n can be s e e n i n Table 4 , which compares a v e r a g e c o n c e n t r a t i o n s i n
t h e main seam o f l i g n i t e (samples 1-2-D t h r o u g h 1-11-D), a f t e r r e j e c t i o n of o u t l i e r s ,
w i t h t h e sedimentary rock p a t t e r n . For convenience i n comparing t h e d a t a , b o t h sets
of d a t a have been c a l c u l a t e d a s r a t i o s . The s e d i m e n t a r y rock d a t a i s from r e f e r e n c e
16. Note t h a t t h i s comparison i s o n l y of t h e p a t t e r n s of abundance, and n o t o f t h e
magnitudes. I n t h e c a s e o f europium, t h e comparison i s c e r t a i n l y i n f l u e n c e d by work-
i n g n e a r t h e d e t e c t i o n l i m i t i n t h e l i g n i t e samples.

TABLE 4

PATTERNS OF ABUNDANCE OF RARE EARTHS

IN LIGNITE AND SEDIMENTARY ROCKS

Element L i g n i t e R a t i o , La/x Sedimentary Rock R a t i o , La/X

La 1.0 1.0
Ce 0.91 0.63
Sm 3.1 3.1
Eu 10 19
Yb 9.1 9.4

129
 Reasonable q u a l i t a t i v e agreement e x i s t s among t h e e l e m e n t a l v a r i a t i o n s observed
h e r e , t h e i o n i c p o t e n t i a l of t h e e l e m e n t s , and t h e chemical f r a c t i o n a t i o n b e h a v i o r .
Chemical f r a c t i o n a t i o n d e t e r m i n e s t h e amount of each element p r e s e n t a s ion-exchange-
a b l e c a t i o n s , a s a c i d - s o l u b l e m i n e r a l s or c o o r d i n a t i o n complexes, and a s i n s o l u b l e
m i n e r a l s . Our a p p l i c a t i o n of t h i s p r o c e d u r e t o o t h e r l i g n i t e s h a s been d i s c u s s e d
previously (17). I n g e n e r a l , t h o s e elements which would be p r e d i c t e d t o form i n -
s o l u b l e h y d r o l y s a t e s on t h e b a s i s of t h e i r i o n i c p o t e n t i a l ( t h a t i s , 3 < Z/r < 12)
a r e found c o n c e n t r a t e d n e a r t h e m a r g i n s o f t h e seam and, i n chemical f r a c t i o n a t i o n ,
mainly occur a s a c i d - i n s o l u b l e m i n e r a l s . Examples o f elements i n t h i s c a t e g o r y a r e
A l , T i , Cr, and N i . On t h e o t h e r hand, e l e m e n t s o f Z / r < 3 would l i k e l y e x i s t a s
h y d r a t e d c a t i o n s ; t h e s e e l e m e n t s g e n e r a l l y show even d i s t r i b u t i o n through t h e seam
and a r e removed by ion-exchange w i t h ammonium a c e t a t e i n chemical f r a c t i o n a t i o n . Ex-
amples are Ca, Mg, and Na.

V a r i a t i o n Within t h e Overburden - The d i s t r i b u t i o n o f e l e m e n t s i n t h e overburden i s

c o n s i s t e n t i n t h e c l a y - s i l t - s a n d r e g i o n s w i t h t h e e x c e p t i o n of t h e c o n c r e t i o n zone.
T h i s zone i s e x t r e m e l y h i g h i n i r o n due t o t h e s i d e r i t e . The o t h e r elements which
a r e c o n c e n t r a t e d i n t h e c o n c r e t i o n zone i n c l u d e Ag, N i , F e , S c , Yb, Cd, S e , and Zn.
The elements which a r e d e p l e t e d a r e Co, Ce, Cs, A s , Cr, Ru, C 1 , and Na. The s m a l l
c o a l seam d i r e c t l y above t h e c o n c r e t i o n zone h a s h i g h c o n c e n t r a t i o n s o f A s , V , Sb,
and U. F i g u r e 7 r e p r e s e n t s uranium d i s t r i b u t i o n t h r o u g h o u t t h e s t r a t i g r a p h i c sec-
t i o n , note t h a t t h e h i g h e s t c o n c e n t r a t i o n of uranium anywhere i n t h e s e c t i o n i s i n
t h e . l i g n i t e seam d i r e c t l y above t h e c o n c r e t i o n zone.

Many of t h e minor m e t a l l i c e l e m e n t s have c o n c e n t r a t i o n s l y i n g w i t h i n 20% of t h e

a v e r a g e v a l u e s f o r s h a l e s . T h i s comparison i s i l l u s t r a t e d by t h e d a t a i n Table 5 ,
which compares t h e a v e r a g e c o n c e n t r a t i o n s i n t h e u n d e r c l a y and overburden samples,
a f t e r s t a t i s t i c a l r e j e c t i o n of o u t l i e r s , w i t h t a b u l a t e d v a l u e s from t h e l i t e r a t u r e
( 1 8 ) . The most n o t a b l e e x c e p t i o n i s manganese.

TABLE 5

COMPARISON OF AVERAGE MINOR ELEMENT CONCENTRATIONS FOR

OVERBURDEN/UNDERCLAY SAMPLES WITH AVERAGE CONCENTRATIONS FOR SHALES

CONCENTRATIONS IN PPM

Element Overburden/Underclay Shales Element Overburden/Underclay Shales

Ba 760 600 sc 15 15
Ce 56 70 Th 10 12
co 13 20 Ti 3650 4600
Cr 92 100 U 2.8 3.5
Mn 269 850 V 139 130
Ni 12 80 Zn 51 90

The v a r i a t i o n of p o t a s s i u m i n t h e overburden and u n d e r c l a y i s extreme, ranging

from 1000 t o 30,000 ppm. The r e a s o n s f o r t h i s v a r i a b i l i t y a r e n o t c l e a r l y under-
s t o o d , b u t may b e due t o t h e m i n e r a l s i n t h e overburden and u n d e r c l a y , some of which
would be p o t a s s i u m - c o n t a i n i n g c l a y s and o t h e r s n o t . F i g u r e 8 r e p r e s e n t s t h e d i s t r i -
b u t i o n of potassium w i t h i n t h e s t r a t i g r a p h i c sequence.

130
INTERPETATION OF PATTERNS OF ELEMENT DISTRIBUTION

The observed p a t t e r n s of element d i s t r i b u t i o n i n t h e l i g n i t e seam may be e x p l a i n e d by

b o t h changes i n d e p o s i t i o n a l c o n d i t i o n s d u r i n g a c c u m u l a t i o n and subsequent chemical
changes d u r i n g d i a g e n e s i s and p o s t - d i a g e n e t i c p r o c e s s e s . Depositional f a c t o r s in-
v o l v i n g a d d i t i o n of g r e a t e r f r a c t i o n s of d e t r i t a l c l a y and s i l t a t t h e b e g i n n i n g and
end of p e a t d e p o s i t i o n would i n c r e a s e S i , A l , Mg, Ca, Na, K , and p o s s i b l y o t h e r
elements i n t h e margins of t h e l i g n i t e . Other p o s s i b l e d e p o s i t i o n a l f a c t o r s i n c l u d e
changing of Eh o r pH, i n f l u x of a s h , o r changing b o t a n i c a l f a c t o r s a t t h e b e g i n n i n g
and end o f p e a t d e p o s i t i o n . Post-depositional f a c t o r s r e l a t e d t o t h e flow of
m e t e o r i c water ( i . e . , w a t e r d e r i v e d from t h e atmosphere) t h r o u g h t h e l i g n i t e l a t -
e r a l l y might s e l e c t i v e l y c o n c e n t r a t e e l e m e n t s i n t h e margins of t h e seam o r a t i t s
c e n t e r . V e r t i c a l flow might c o n c e n t r a t e e l e m e n t s a t e i t h e r t h e upper o r lower mar-
g i n , depending on flow d i r e c t i o n and on t h e n a t u r e of t h e a d j o i n i n g s e d i m e n t s . Other
p o s t - d e p o s i t i o n a l f a c t o r s might be r e l a t e d t o t h e changing geochemistry of t h e l i g -
n i t e - f o r m i n g environment, such a s Eh and pH c h a n g e s , b o t a n i c a l changes due t o break-
down of p l a n t m a t e r i a l , and g e o l o g i c a l f a c t o r s such a s d e p t h of b u r i a l , t e m p e r a t u r e ,
compaction, o r changes i n groundwater c h e f i i s t r y . The e x i s t e n c e of s e v e r a l t y p e s o f
p a t t e r n s s u g g e s t s t h a t s e v e r a l p r o c e s s e s have been o p e r a t i v e d u r i n g t h e g e o l o g i c a l
h i s t o r y of t h i s sequence.

F u t u r e work w i l l i n c l u d e a v e r y d e t a i l e d sampling of s e v e r a l v e r t i c a l s e c t i o n s of a
mine t o d e s c r i b e groundwater i n f l u e n c e s on t h e f o r m a t i o n of a u t h i g e n i c m i n e r a l s and
on t h e d i s t r i b u t i o n o r o r g a n i c a l l y a s s o c i a t e d e l e m e n t s .

ACKNOWLEDGEMENTS

The a u t h o r s would l i k e t o thank Diane K . R i n d t f o r t h e x - r a y d i f f r a c t i o n work and

A r t h u r L. Severson f o r x-ray f l u o r e s c e n c e a n a l y s i s . Mr. Roaldson acknowledges
s u p p o r t from A s s o c i a t e d Western U n i v e r s i t i e s , I n c . a s a p a r t o f t h e i r summer under-
g r a d u a t e r e s e a r c h p a r t i c i p a t i o n program.

131
 REFERENCES CITED

1. S o n d r e a l , E . A . , W.R. Kube, and J . L . E l d e r . A n a l y s i s of t h e N o r t h e r n Great

P l a i n s P r o v i n c e L i g n i t e s and T h e i r Ash: A S t u d y of V a r i a b i l i t y . U.S. Bureau of
Mines R e p o r t R I 7158 (1968).

2. Energy Resources Co. I n c . , Walnut Creek, CA 94596. Low-rank Coal Study, Na-
t i o n a l Need f o r Resaurce Development-Resource C h a r a c t e r i z a t i o n . DOE/FC/10066-TI
(Vol. 2) Nov. 1980.

3. Jacob, A.F. Geology of t h e upper p a r t of t h e F o r t Union Group ( P a l e o c e n e ) ,

W i l l i s t o n B a s i n , w i t h r e f e r e n c e t o uranium: North Dakota Geol. Survey Report of
I n v e s t i g a t i o n No. 58, 1976, 49 p .

4. Groenewold, G . H . , L.A. Hemish, J . A . C h e r r y , B.W. Rehm, G . N . Meyer, and L.M.

Winczewski. Geology and geohydrology o f t h e Knife R i v e r B a s i n and a d j a c e n t
a r e a s of w e s t - c e n t r a l North Dakota: North Dakota Geol. Survey R e p o r t of In-
v e s t i g a t i o n No. 6 4 , 1979, 402 p .

5. Karner, F . R . , S.F. White, D.W. Brekke, and H.H. S c h o b e r t . Geologic Sampling of

L i g n i t e Mines i n Mercer and O l i v e r C o u n t i e s , North Dakota. DOE/FC/FE-1, 1983,
( i n preparation).

6. Logan, K a t h e r i n e J . The Geology and Environment of D e p o s i t i o n of t h e Kinneman

Creek I n t e r v a l S e n t i n e l B u t t e Formation ( P a l e o c e n e ) , North Dakota. Unpublished
Masters T h e s i s , U n i v e r s i t y o f N o r t h Dakota (1981).

7. Karner, F . R . , W. Beckering, D.K. R i n d t , and H . H . S c h o b e r t . I n o r g a n i c C o n s t i t -

uents i n Lignite: Overview and Some E f f e c t s on Coal U t i l i z a t i o n s . Geological
S o c i e t y of America A b s t r a c t s w i t h Programs 11
454 (1979).

8. Karner, F.R., G. Winbourn, S . F . White, and A . K . G a t h e r i d g e . Sodium and calcium

i n overburden, l i g n i t e and u n d e r c l a y a t t h e Beulah and Baukol-Noonan Mines,
Mercer and O l i v e r C o u n t i e s , North Dakota [ a b s . ] : North Dakota Academy o f Science
P r o c e e d i n g s , v o l . 33, p t . 1, 1979, p . 70.

9. S c h o b e r t , H . H . , S.A. Benson, M.L. J o n e s , and F.R. Karner. S t u d i e s i n t h e Char-

a c t e r i z a t i o n of United S t a t e s Low-rank C o a l s . Proceedings, I n t e r n a t i o n a l
Conference on Coal S c i e n c e , D u s s e l d o r f , S e p t . 1981, p . 10-15.

10. K a r n e r , F.R., S.A. Benson, H . H . S c h o b e r t , R . G . Roaldson, and C i r t c h l o w . Organic

and I n o r g a n i c Components o f L i g n i t e : A Scanning E l e c t r o n Microscope and Micro-
probe Study. G e o l o g i c a l S o c i e t y of America Programs w i t h A b s t r a c t s , ( A b s t r a c t ) ,
v . 1 4 , 1982.

11. Weaver, J . N . i n A n a l y t i c a l Methods f o r Coal and Coal P r o d u c t s , Vol. I, p.

377-401, K a r r , C . , J r . ( E d . ) , Academic P r e s s , I n c . , N e w York (1978).

12. M i l l e r , R . N . and P.H. Given. A geochemical s t u d y of t h e i n o r g a n i c c o n s t i t u e n t s

i n some low-rank c o a l . U.S. DOE r e p o r t FE-2494-TR-1 (1979).

13. Finkelman, R . B . Modes o f Occurrence of T r a c e Elements i n Coal. U n i v e r s i t y of

Maryland. Ph.D. d i s s e r t a t i o n ( 1 9 8 0 ) , 301 p .

14. Holm, P.L. D i s t r i b u t i o n of I n o r g a n i c s i n S e l e c t e d Low-rank C o a l s . GFETC IR-5,

1982.

132
 15. Goldschmidt, V . M . Geochemistry, Oxford Press, 1954, 730 p.

16. Henderson, P. Inorganic Geochemistry, Pergamon Press, New York, 1982, p. 27.

17. Benson, S . A . and P.L. Holm. Comparison of Inorganics in the Three Low-Rank
Coals. ACS Division of F u e l Chemistry Preprints, &3 (21, 234 (1983).
18. Krauskopf, K.B Introduction 2 Geochemistry, McGraw-Hill Book Co., New York,
1979, p. 482.

- Siltstone
._.
-
. Brown Lignite
Silty Clay
- Brown Lignite

- Brown
-.
Lignite

I-I-1
Concretion Z o n e

- - -
- Sand and Silt

-
- -I
A -- Black-brown Lignite
- Clay

,
- Black Lignite

-1

FIGURE 1. Description of stratigraphic sequence.

133
 X-ray diffraction mineral identification +

6
a Major

Quartz

Quartz
Quartz
Minor

Muscovite, kaolinite, plagioclace

calcite, montmorillonite
Muscovite,kaolinite, plagioclace
Muscovite, kaolinite, plagioclace

5 Quartz Muscovite, kaolinite, plagioclace

4
r-: 4
-
- ..-
__
Slderlte

Quartz
Quartz, dolomite, muscovite/biotite
muscovite, kaolinite, plagioclase

I , I , 3 ,

3 I , ,! I ,

9 1 I , 1 9 I ,

Quartz Calcite, bassanite: kaolinite, pyrite

2

Bassanite' Quartz, pyrite, kaolinite, calcite

1

Bassanite* Quartz, pyrite, kaolinite, calcite

0
Quartz Kaolinite, muscovite, plagioclase
-
----
-1

+Abundance listed in decreasing order

*Bassanite may b e a product of the Low-temperature ashing procedure

FIGURE 2. Mineralogy of the stratigraphic sequence

134
 Lignite

'T
!=I

-
,
b
~1
IO 2b 30 40 50 60 70 I

Zlns. pa,:* pa, million

FIGURE 3. Zinc distribution in the stratigraphic sequence.

'T

I ? - 1

4000 8000 12000 16000

Colcium- P o r t s p e r Mill8on

FIGURE 4 . Calcium distribution in the stratigraphic sequence.

135
 t ,
2 4 6 8 IO 12 14 16 18 20
A n t i m o n y - P a r t s Per Million

FIGURE 5. Antimony distribution in the stratigraphic sequence.

- I---
e l

Bromine- Parts per Million

FIGURE 6. Bromine distribution in stratigraphic sequence

136
 I ,
1 2 3 4 5 6 7 8 9
u - P a r t s ~ e Million
r

FIGURE 7 . Uranium d i s t r i b u t i o n i n t h e s t r a t i g r a p h i c sequence.

I
*
-
I
I
I

6000 12000 l8000 24000 30000

Polassium - Parts per Million

FIGURE 8. Potassium d i s t r i b u t i o n i n t h e s t r a t i g r a p h i c sequence

137
 ROLE OF EXCHANGEABLE CATIONS ON THE RAPID PYROLYSIS OF LIGNITES

Mark E. Morgan" and Robert G. J e n k i n s

Department of Materials S c i e n c e and E n g i n e e r i n g

The P e n n s y l v a n i a S t a t e U n i v e r s i t y
U n i v e r s i t y P a r k , PA 16802

INTRODUCTION

Recently, r e s e a r c h concerned w i t h u t i l i z a t i o n of t h e v a s t r e s e r v e s o f American

l i g n i t e s h a s expanded g r e a t l y . S t u d i e s h a v e shown t h a t l i g n i t e s r e a c t q u i t e d i f f e r -
e n t l y than c o a l s of h i g h e r r a n k when s u b j e c t e d t o u t i l i z a t i o n and c o n v e r s i o n schemes.
The behavior of l i g n i t e s is b e l i e v e d t o be g r e a t l y i n f l u e n c e d by t h e i n o r g a n i c con-
s t i t u e n t s p r e s e n t . The most s i g n i f i c a n t f e a t u r e of t h e i n o r g a n i c c o n s t i t u t e n t s
of l i g n i t e s i s t h e l a r g e c o n c e n t r a t i o n of exchangeable m e t a l - c a t i o n s . These c a t i o n s
a r e mainly a l k a l i and a l k a l i n e e a r t h metals a s s o c i a t e d w i t h t h e c a r b o x y l g r o u p s
p r e s e n t i n l i g n i t e s . T h i s r e s e a r c h is concerned w i t h t h e e f f e c t of exchangeable
c a t i o n s on r a p i d p y r o l y s i s of a l i g n i t e .

EXPERIMENTAL

P y r o l y s i s w a s c a r r i e d o u t i n a d i l u t e - p h a s e e n t r a i n e d - f l o w r e a c t o r . The system
i s a modified v e r s i o n (1) of t h a t u t i l i z e d by S c a r o n i e t a l . ( 2 ) . The system a l l o w s
p y r o l y s i s t o be s t u d i e d under h i g h h e a t i n g and c o o l i n g r a t e s (104 - lo5 K / s ) . Under
t h e s e c o n d i t i o n s , examination of p y r o l y s i s o v e r r e s i d e n c e t i m e s from 0.03 t o 0.30 s
and a t t e m p e r a t u r e s up t o * 1 3 0 0 K i s p o s s i b l e . P y r o l y s i s o c c u r s i n a d i l u t e s t r e a m
i n o r d e r t o r e d u c e t h e r o l e of s e c o n d a r y r e a c t i o n s r e s u l t i n g from c o n t a c t between
t h e pyrolysis products.

A Montana l i g n i t e ( F o r t Union Seam) was u t i l i z e d i n t h i s s t u d y . D e t a i l s of

t h e o r g a n i c and i n o r g a n i c a n a l y s e s of t h i s c o a l c a n b e found e l s e w h e r e ( 3 ) . I n
t h i s s t u d y , t h r e e t y p e s o f samples were u t i l i z e d : raw l i g n i t e , acid-washed l i g n i t e
and c a t i o n - l o a d e d l i g n i t e . I n t h e acid-washed l i g n i t e t h e c a r b o x y l a t e c a t i o n s a r e
in t h e hydrogen ( a c i d ) form. In t h e a c i d washing p r o c e d u r e , 50 g of r a w l i g n i t e
were mixed w i t h 900 m l of 0 . 1 N HC1 f o r 16-24 h , f i l t e r e d , mixed w i t h a new b a t c h
of H C 1 f o r an a d d i t i o n a l 4 h , f i l t e r e d , and washed r e p e a t e d l y . I t was t h e n re-
f l u x e d i n 1000 m l of b o i l i n g d i s t i l l e d w a t e r f o r 1 h t o remove e x c e s s H C 1 ( 3 , 4 ) .

C a t i o n l o a d i n g w a s always performed on t h e acid-washed samples b e c a u s e i t

f a c i l i t a t e s t h e d e t e r m i n a t i o n of t h e e x t e n t of c a t i o n l o a d i n g and e l i m i n a t e com-
p l e x i t i e s caused by t h e p r e s e n c e o f more t h a n one c a t i o n . The c o n d i t i o n s u t i l i z e d
f o r i o n exchange c a n b e seen i n T a b l e 1. F u r t h e r d e t a i l s c a n b e found e l s e w h e r e
(5). Also shown i n T a b l e 1 a r e t h e r e s u l t s of t h e c a t i o n l o a d i n g . A s c a n be s e e n ,
t h e r e a r e f o u r d i f f e r e n t l o a d i n g s o f c a l c i u m . Calcium was chosen as t h e c a t i o n
t o be s t u d i e d most, b e c a u s e i t i s t h e predominant c a t i o n i n American l i g n i t e s (3).

A number o f gauges of t h e e f f e c t s of p y r o l y s i s were u t i l i z e d , t h e most i n f o r -

m a t i v e i s weight l o s s . Because of e x p e r i m e n t a l c o n d i t i o n s , weight l o s s was d e t e r -
mined by using a s h a s a t r a c e r . T h i s t e c h n i q u e h a s been used p r e v i o u s l y by a num-
b e r of workers ( 2 , 6 , 7 ) .

I n a d d i t i o n , t h e decomposition of t h e c a r b o x y l g r o u p s w a s s t u d i e d by measuring
t h e c a r b o x y l a t e c o n c e n t r a t i o n s i n t h e c h a r s a f t e r p y r o l y s i s . The t e c h n i q u e t o d e t e r -
mine t h e carboxyl group c o n t e n t i s o u t l i n e d i n d e t a i l elsewhere ( 3 ) , and is based
on t h e work of S c h a f e r ( 8 ) . There a r e t h r e e b a s i c s t e p s i n v o l v e d : a c i d washing,
exchange w i t h barium a c e r a t e and d e t e r m i n a t i o n of t h e e x t e n t of exchange.
*Current a d d r e s s : A t l a n t i c Research C o r p o r a t i o n , A l e x a n d r i a , VA, 22314.

138
 TABLE 1

I O N EXCHANGE CONDITIONS AND RESULTS

Sample Exchange Media S t a r t i n g pH g coal/l S t i r Period m moles/g DICF Coal

Cal 1M Ca A c e t a t e 8.0 55 24 h 0.84

Ca2 .25 M Ca A c e t a t e + 6.0 100 24 h 0.75
.25 H CaCl
Ca3 .25 M Ca Acetate 5.5 160 24 h 0.49
Ca4 1H Ca A c e t a t e 8.0 55 24 h + 1.11
24 h +
24 h +
24 h
Na 1 M Na A c e t a t e 8.0 55 24 h 0.94
Mg 1 M Mg A c e t a t e 8 .O 55 24 h 0.71
Raw ________________-_ --- ------ 0.94

RESULTS AND DISCUSSION

T o t a l Weight Loss -- In F i g u r e 1, t h e weight l o s s v e r s u s time behavior f o r

t h e raw, acid-washed and Cal-form samples a r e d i s p l a y e d . A s can be seen, t h e pre-
sence of m e t a l - c a t i o n s d r a m a t i c a l l y a f f e c t s t h e weight l o s s behavior i n t h e en-
t r a i n e d flow r e a c t o r . All t h r e e samples undergo a p e r i o d of r a p i d weight l o s s f o l -
lowed by a region of slow weight loss. I n t h e c a s e of t h e raw and Cal-form sam-
p l e s , weight l o s s l a s t s f o r a b o u t 0.15 s u n t i l a v a l u e of about 30 w t % (Dry Inor-
g a n i c Content Free-DICF) i s a c h i e v e d . For t h e acid-washed sample, t h e r a p i d weight
loss i s completed i n 0 . 0 5 s and t h e f i n a l weight l o s s v a l u e is 5 0 w t % (DICF). I t
i s very i n t e r e s t i n g to n o t e t h e s i m i l a r i t y between t h e behavior of t h e raw and Cal
samples. T h i s s i m i l a r i t y i n d i c a t e s t h e r e v e r s i b i l i t y of t h e i o n exchange t r e a t -
ments i n terms of c o a l p y r o l y s i s b e h a v i o r . T h i s s t r o n g l y s u g g e s t s t h a t t h e d i f f e r -
ence i n p y r o l y s i s behavior between t h e metal c a t i o n and hydrogen-form samples i s
! mainly due t o t h e p r e s e n c e of c a t i o n s , and not to t h e chemical t r e a t m e n t s to which
t h e c o a l s were s u b j e c t e d .

While C a l c o n t a i n s about t h e same amount of exchangeable c a t i o n s a s t h e raw

c o a l , i t i s p o s s i b l e to l o a d v a r i o u s amounts of calcium o n t o t h e acid-washed l i g -
n i t e . Figure 2 d i s p l a y s t h e r e s u l t s of a s t u d y on t h e e f f e c t s of v a r y i n g t h e quan-
t i t y of exchanged calcium. I n t h i s f i g u r e , t h e weight l o s s a t maximum r e s i d e n c e
time i n t h e e n t r a i n e d flow r e a c t o r a t 1173 K is p l o t t e d f o r samples ( 2 7 0 x 4 0 0 mesh)
with f i v e l e v e l s of calcium ranging from 0 t o 4 . 7 w t % (DICF). A s can be seen, a s
t h e calcium c o n t e n t of t h e c o a l i s i n c r e a s e d t h e r e i s a g r a d u a l and s i g n i f i c a n t
d e c r e a s e i n t h e maximum weight loss. T h i s behavior is s i m i l a r t o t h a t observed
by Tyler and S c h a f e r ( 9 ) .

Other exchangeable c a t i o n s a r e found i n l i g n i t e s , t h u s , a s t u d y was made i n t o

t h e e f f e c t s of sodium and magnesium on p y r o l y s i s . R e s u l t s of t h i s s t u d y a r e sum-
marized i n Table 2 which l i s t s weight l o s s v a l u e s a t maximum r e s i d e n c e time f o r
a number of d i f f e r e n t c a t i o n loaded samples pyrolyzed a t 1173 K. F i r s t l y , i t can
be seen t h a t t h e presence of metal c a t i o n s always r e s u l t s i n a d e c r e a s e i n weight
l o s s . T h i s r e s u l t is important i n i t s e l f i n t h a t i t reemphasizes t h e importance
of c a t i o n s i n l i g n i t e p y r o l y s i s . Secondly, i n f o r m a t i o n c a n be gained about t h e
r e l a t i v e a c t i v i t y of t h e v a r i o u s c a t i o n s s t u d i e d . I f one compares t h e two d i v a l -
e n t , c a t i o n s (calcium and magnesium), i t can be seen t h a t t h e elements have a s i m i -
l a r e f f e c t on a p e r mole b a s i s . The samples Ca2 and Mg have almost t h e same num-
b e r of moles oE c a t i o n s , and b o t h samples l o s e approximately t h e same weight. I f
one t r i e s t o a s s e s s t h e r e l a t i v e a c t i v i t y of sodium, i t can be seen t h a t , i n gener-
a l , t h e sodium-form c o a l undergoes a r e l a t i v e l y l a r g e weight l o s s d u r i n g p y r o l y s i s .

139
 TABLE 2

EFFECT OF CATIONS ON MAXIMUM WEIGHT LOSS I N ENTRAINED FLOW REACTOR

1 1 7 3 K , DICF BASIS

Sample Weight Loss

Raw 30.8
Cal 28.7
Ca 2 34.9
Ma 33.4
Na 38.7
Acid Washed 49.4

The monovalent n a t u r e of sodium makes a comparison of t h e c o n c e n t r a t i o n s d i f f i c u l t .

I t c o n t a i n s t h e h i g h e s t molar c o n c e n t r a t i o n of c a t i o n s , b u t they cover t h e l e a s t
number of carboxyl groups.

Extended Residence T i m e S t u d i e s -- I t was j u s t p o i n t e d o u t t h a t c o a l s undergo

r a p i d weight l o s s followed by what a p p e a r s t o be a r e g i o n of l i t t l e weight loss
i n t h e e n t r a i n e d flow r e a c t o r . However, a l t h o u g h samples r e a c h t h i s r e g i o n of con-
s t a n t weight loss, no samples undergo complete p y r o l y s i s i n t h e r e s i d e n c e times
a v a i l a b l e . Rather, t h i s " p l a t e a u " r e g i o n of weight loss i s a regime of r e l a t i v e l y
slow decomposition. While it t a k e s as l i t t l e a s 0.05 t o 0.15 s t o r e a c h t h i s
l e v e l i n g off p o i n t , i t can t a k e on t h e o r d e r of minutes t o complete p y r o l y s i s .

I n order t o determine t h e t o t a l p y r o l y s i s y i e l d , a n o t h e r technique was used.

B a s i c a l l y , t h e approach i n v o l v e s c a p t u r i n g t h e p y r o l y z i n g c o a l p a r t i c l e s i n a c r u -
c i b l e a t the maximum r e s i d e n c e d i s t a n c e i n t h e r e a c t o r . The c a p t u r e d samples are
t h e n h e l d i n t h e r e a c t o r f o r 10 min t o complete p y r o l y s i s . It i s t h o u g h t t h a t t h i s
t e c h n i q u e g i v e s a r e a s o n a b l e e s t i m a t i o n of t h e t o t a l p y r o l y s i s y i e l d p o s s i b l e in
an e n t r a i n e d flow r e a c t o r .

The r e s u l t s of t h i s s t u d y can be seen i n Table 3 i n which weight l o s s v a l u e s

f o r extended r e s i d e n c e time r u n s a r e l i s t e d . If one compares t h e weight l o s s of

TABLE 3

EXTENDED RESIDENCE TIME RUNS I N THE EFTRAINED FLOW REACTOR

1 1 7 3 K. DICF BASIS

A.S.T.M. Volatile
Sample Matter Content

Raw 54.0 43.7

Acid Washed 63.3 43.2
Cal 46.1 43.0

t h e s e samples, i t c a n b e s e e n , once a g a i n , t h a t t h e p r e s e n c e of m e t a l - c a t i o n s
g r e a t l y reduces t h e amount of v o l a t i l e m a t e r i a l evolved. I t is i n t e r e s t i n g t o com-
p a r e t h e s e r e s u l t s w i t h t h o s e gained by t h e ASTM v o l a t i l e m a t t e r t e s t . The ASTM
v o l a t i l e matter c o n t e n t s d i s p l a y no e f f e c t of c a t i o n - l o a d i n g . I t w i l l be r e c a l l e d
t h a t t h i s t e s t i s performed i n a f i x e d bed ( c r u c i b l e ) which i s f e l t t o i n c r e a s e
t h e anount o f secondary char-forming r e a c t i o n s . Thus, when secondary char-forming
r e a c t i o n s a r e i n c r e a s e d , t h e r e i s l i t t l e d i f f e r e n c e i n t h e weight l o s s v a l u e s f o r
p y r o l y s i s . However, d e c r e a s i n g t h e l i k e l i h o o d of t h e s e r e a c t i o n s l e a d s t o l a r g e
d i f f e r e n c e s i n t o t a l weight loss.

140
 K i n e t i c s of T o t a l Weight Loss -- The method chosen i s a simple f i r s t o r d e r
Arrhenius t r e a t m e n t i n which a s i n g l e o v e r a l l a c t i v a t i o n energy i s u t i l i z e d . The
t e c h n i q u e h a s been a p p l i e d t o t h e k i n e t i c s of t h e i n i t i a l weight l o s s , and t h e r e -
f o r e , t h e weight l o s s v a l u e s were compared t o t h e ma..imum weight loss i n t h e en-
t r a i n e d flow r e a c t o r . Values of t h e a p p a r e n t a c t i v a t i o n energy and p r e e x p o n e n t i a l
f a c t o r found i n t h i s s t u d y a r e d i s p l a y e d i n Table 4 . It is c l e a r t h a t t h e r e is
a s i m i l a r i t y i n t h e behavior of t h e raw and calcium-form c o a l s . The acid-washed
c o a l e x h i b i t s t h e l a r g e s t a c t i v a t i o n energy, almost t h r e e times l a r g e r than t h a t
found f o r t h e raw l i g n i t e and 50X g r e a t e r than t h a t of t h e calcium form. Again,
i t i s obvious t h a t t h e absence of m e t a l - c a t i o n s can have a profound e f f e c t on py-
r o l y s i s k i n e t i c s and mechanisms.

TABLE 4

KINETIC PARAMETRS FOR TOTAL. WEIGHT LOSS

Activation-Energy Preexponential Factor

Sample (kJ/mole) (S-1)

Raw 58 8 lo3
Acid Washed 147 2 103
Cal 99 5 105

E f f e c t of Exchangeable C a t i o n s on Tar R e l e a s e --
Table 5 l i s t s t h e r e s u l t s
of a study i n which t h e q u a n t i t y of t a r , c o l l e c t e d on a f i l t e r , i n t h e o u t l e t g a s

TABLE 5

TARS RELEASED I N ENTRAINED FLOW REACTOR

Residence Time - ' mg T a r / g Coal Fed

(S) -Raw
- Coal Acid Washed Coal

0.042 3 10
0.078 9 30
0.112 3 48
I stream, was measured f o r t h e r a w and a c i d washed samples a t 1173 K a t t h r e e r e s i -
dence times. A t each r e s i d e n c e time t h e amount of tar r e l e a s e d by t h e acid-washed
c o a l was s i g n i f i c a n t l y g r e a t e r t h a n t h o s e r e l e a s e d by t h e raw c o a l s . T h i s t r e n d
is i n t h e same d i r e c t i o n as t h e weight l o s s , d a t a . That i s , i n c r e a s e s i n t o t a l
weight loss when m e t a l c a t i o n s a r e removed a r e a l s o accompanied by i n c r e a s e s i n
t a r yield.

Tar samples (1173 K, 0.078 s ) were analyzed by F o u r i e r Transform I n f r a r e d Spec-

t r o s c o p y , s p e c t r a were c r e a t e d by u s e of KBr p e l l e t s i n t h e manner d e s c r i b e d by
P a i n t e r e t a l . (10). S p e c t r a from t h e r a w and acid-washed c o a l t a r s were r e c o r d e d
as w e l l a s t h e " d i f f e r e n c e spectrum" from t h e two samples.

The s p e c t r a of t h e s e t a r s from t h e raw and acid-washed c o a l s were s i m i l a r i n

many ways. The same g e n e r a l major f e a t u r e s were p r e s e n t , such a s methyl, phenol
and carboxyl groups. However, t h e r e i s a s i g n i f i c a n t d i f f e r e n c e between t h e two
s p e c t r a in t h e i n t e n s i t i e s of t h e carbon-hydrogen a l i p h a t i c bond s t r e t c h i n g a b s o r -
bances a t about 2800 - 3000 cm-1. I n t e g r a t i o n of t h i s band f o r t h e two samples
l e a d s t o t h e c o n c l u s i o n t h a t t a r s from t h e r a w c o a l c o n t a i n t h r e e times t h e quan-
t i t y o f a l i p h a t i c hydrogen a s do t h e t a r s from t h e acid-washed c o a l .

E f f e c t of Exchangeable C a t i o n s on Carboxyl Group Decomposition Decomposi- --

t i o n of t h e carboxyl groups was followed by measuring t h e q u a n t i t y of c a r b o x y l

141

t
groups i n t h e p a r e n t c o a l and i n t h e r e s u l t i n g c h a r s . I t should be pointed out
t h a t d a t a on t h e decomposition of carboxyl groups e n a b l e s one t o s t u d y t h e behavior
of a s i n g l e s p e c i e s d u r i n g p y r o l y s i s , t h u s y i e l d i n g i n f o r m a t i o n t h a t cannot be ex-
t r a c t e d from o v e r a l l weight l o s s d a t a . Also, i t should be noted t h a t s i n c e t h e r e
a r e about 3.1 meq/g DICF of c a r b o x y l groups on t h i s l i g n i t e , t h e decomposition of
t h i s s p e c i e s can account f o r a w e i g h t l o s s of up t o 14% of t h e l i g n i t e .

R e s u l t s from t h i s s t u d y can be seen i n F i g u r e 3 i n which t h e q u a n t i t i e s of

carboxyl groups remaining on t h e r a w l i g n i t e a s a f u n c t i o n of r e s i d e n c e time a t
1173 a r e shown. The l o s s of t h e c a r b o x y l groups is very s i m i l a r t o t h e t o t a l
weight-loss behavior p r e s e n t e d i n F i g u r e 1. That i s , t h e r e i s a v e r y r a p i d loss
of carboxyl groups followed by a r e g i o n of slow decomposition. It i s i n t e r e s t i n g
t o n o t e t h a t both t h e raw and Cal-form samples appear t o complete d e c a r b o x y l a t i o n
a t about 2.6 meq/g DICF w h i l e t h e acid-washed sample r e l e a s e s a l l of t h e 3.1 meq/g
DICF p r e s e n t .

Although p r e v i o u s r e s e a r c h e r s have s t u d i e d t h e e f f e c t s of c a t i o n s on t h e py-

r o l y s i s of c a r b o x y l groups, most o f t h e m r k h a s been concerned w i t h weight loss
a s a f u n c t i o n of temperature a n d / o r t h e e v o l u t i o n of o x i d e s of carbon. L i t t l e work
h a s been concerned w i t h d i r e c t d e t e r m i n a t i o n of t h e k i n e t i c s of d e c a r b o x y l a t i o n .
T a b l e 6 l i s t s t h e r e s u l t s of a f i r s t - o r d e r k i n e t i c a n a l y s i s of d e c a r b o x y l a t i o n of
t h e raw and a c i d washed forms of t h e l i g n i t e . The a c t i v a t i o n e n e r g i e s f o r decar-
b o x y l a t i o n a r e somewhat d i f f e r e n t f o r t h e two samples s t u d i e d , t h a t found f o r t h e
raw l i g n i t e i s about 20% g r e a t e r t h a n t h a t c a l c u l a t e d f o r t h e acid-washed c o a l .
However, t h e v a l u e s are q u i t e similar when compared t o t h e spread of a c t i v a t i o n
e n e r g i e s found f o r t h e o v e r a l l weight l o s s d a t a (Table 4 ) .

CONCLUSIONS

I t must be concluded t h a t t h e p r e s e n c e of metal c a t i o n s i n l i g n i t e s dramatic-

a l l y a f f e c t s p y r o l y s i s behavior under r a p i d h e a t i n g c o n d i t i o n s . The presence/ab-
s e n c e o f m e t a l c a t i o n s a r e important i n terms of t h e rate of e v o l u t i o n t o t a l weight
l o s s and n a t u r e of t h e p y r o l y s i s p r o d u c t s . I t is s u g g e s t e d t h a t t h e s e d a t a have
s i g n i f i c a n t importance i n g a s i f i c a t i o n and combustion of l i g n i t e s .

ACKNOWLDGEMENTS

This s t u d y was supported by USDOE under C o n t r a c t No. DE-AC01-79ET14882.

REFERENCES

1. Maloney, D. J . , Ph.D. T h e s i s , The Pennsylvania S t a t e U n i v e r s i t y , 1983.

2. Scaroni. A. W . , Walker, P. L., J r . and Essenhigh, R. H., F u e l , 1981, (60),

71.

3. Morgan, M. E . , X.S. T h e s i s , The Pennsylvania S t a t e U n i v e r s i t y , 1980.

4. D e , G. S . , T u m u h r i , S . , L a h a r i , K. C . , F u e l , 1971, (50), 2 7 2 .

5. Morgan, M . E . , Ph.D. T h e s i s , The Pennsylvania S t a t e U n i v e r s i t y , 1983.

6. Anthony, D . B. and Howard, J. B., AIChE J o u r n a l , 1976, (22). 625.

7. Badzioch. S. and Hawksley, P. G. W . , Ind. Eng. Chem. P r o c e s s Des. Dev., 1970,

( 9 ) , 521.

8. S c h a f e r , H. N. S., F u e l , 1970, ( 4 9 ) , 197.

142
 9. T y l e r , R . 3. and Schafer, H . N . S . , Fuel, 1980, ( 5 9 1 , 487.

10. Painter, P. C . , Kuehn, D. W., Snyder, R . W . and Davis, A., Fuel, 1982, (61),
691.

TABLE 6

KINETIC PARAMETERS FOR DECARBOXYLATION

A c t i v a t i o n Energy Preexponential Factor

Sample (kJ/mole) (S-1)

Raw 106 4 lo5

Acid Washed 80 8 x 104

60

0 A.W.

I I I I I I
0.00 0.05 0.10 0.15 0.20 0.25 c 30
Residence Time (5)

Figure 1. WEIGHT LOSS IN ENTRAINED FLOW REACTOR

270 x 400 mesh Lignite at 1173 K

143
 I I I I
i 1 2 1 1
Cdciu. G n t i n f (rt X DICF)
Figurn 2. WElGKT LOSS IN ENTRAINED FLOW REACTOR I
Effect 01 Ca Loading at 1173K

1.1

0 . A
3.0' 0
c. I
0
2.5' R.-
c
- A

.f
0
0

- 2.0.

:
f-- 1.5.

z
1.0

0.1'

I
0 I I 1 1
0.0s 0.10 0.15 0.20 0.21 I 30
Residence Tim (J
Figurn 3. OECOHPOSlTlON OF CARBOXYL GROUPS 11173 K)

144
 INVESTIGATION OF LOW-RANK COAL HYDROPYROLYSIS

C. S. Wen and T. P. Kobylinskf

Gulf Research 6 Development Company, P. 0. Drawer 2038, P i t t s b u r g h . PA 15230

INTRODUCTION

R e c e n t l y , i n c r e a s e d a t t e n t i o n is b e i n g d i r e c t e d toward t h e p y r o l y s i s r o u t e
of p r o c e s s i n g c o a l t o produce l i q u i d and gaseous f u e l s , i n p a r t i c u l a r when coupled
w i t h t h e use of c h a r by-product f o r prwer g e n e r a t i o n . ( L ) I n view of t h e i n c r e a s e d
i n t e r e s t i n c o a l p y r o l y s i s , a b e t t e r u n d e r s t a n d i n g of t h e t h e r m a l r e s p o n s e of c o a l s
as they a r e h e a t e d u n d e r v a r i o u s c o n d i t i o n s is needed.

Conventional l i q u e f a c t i o n p r o c e s s e s developed f o r E a s t e r n bituminous c o a l s

might n o t be t h e b e s t c h o i c e f o r Western low-rank c o a l s because of t h e s u b s t a n t i a l
P r o p e r t y and s t r u c t u r a l d i f f e r e n c e s between them. I n g e n e r a l , low-rank c o a l s a r e
more s u s c e p t i b l e t o r e a c t i o n w i t h H 2 , CO, o r H2S.

Coal h y d r o p y r o l y s i s is d e f i n e d as p y r o l y s i s under hydrogen p r e s s u r e and

i n v o l v e s t h e t h e r m a l decomposition of c o a l m a c e r a l s f o l l o w e d by e v o l u t i o n and crack-
i n g of v o l a t i l e s i n t h e hydrogen. It is g e n e r a l l y a g r e e d t h a t t h e p r e s e n c e of
hydrogen d u r i n g t h e p y r o l y s i s i n c r e a s e s o v e r a l l c o a l conversion.(&A)

I n t h e p r e s e n t s t u d y we i n v e s t i g a t e d p y r o l y s i s of v a r i o u s r a n k s of c o a l s
under d i f f e r e n t gaseous environments. Low-rank c o a l s s u c h as Wyoming subbituminous
c o a l and North Dakota l i g n i t e were pyrolyzed and t h e i r r e s u l t s were compared w i t h
Kentucky and I l l i n o i s bituminous c o a l s .

EXPERIMENTAL

The c o a l s used i n t h i s s t u d y i n c l u d e d Wyoming subbituminous c o a l , North

Dakota l i g n i t e , Kentucky bituminous c o a l , and I l l i n o i s No. 6 bituminous coal.
Proximate and u l t i m a t e a n a l y s e s of t h e c o a l s s t u d i e d a r e g i v e n i n T a b l e I.

A l l p y r o l y s i s e x p e r i m e n t s were c a r r i e d o u t i n t h e t h e r m o g r a v i m e t r i c
a p p a r a t u s (TGA) having a p r e s s u r e c a p a c i t y of up t o 1000 p s i . A s c h e m a t i c of t h e
e x p e r i m e n t a l u n i t is shown i n F i g u r e 1. It c o n s i s t s of t h e DuPont 1090 Thermal
Analyzer and t h e micro-balance r e a c t o r . The l a t t e r was e n c l o s e d i n s i d e a p r e s s u r e
ves'sel w i t h a c o n t r o l l e d t e m p e r a t u r e programmer and a computer d a t a s t o r a g e system.
The p r e s s u r e v e s s e l was custom manufactured by Autoclave Engineers. A s i m i l a r set-
up was used p r e v i o u s l y by o t h e r s . ( ) A chromel-alumel thermocouple was set in c l o s e
p r o x i m i t y t o t h e sample i n s i d e a r e a c t o r . The r e a c t o r was made of a q u a r t z tube
which was surrounded by a t u b u l a r f u r n a c e . I n a t y p i c a l coal pyrolysis run, the
c o a l sample (20-30 mg) was p l a c e d i n a p l a t i n u m b o a t which w a s suspended from t h e
q u a r t z beam of t h e TGA b a l a n c e . The c o a l p a r t i c l e s i z e used was 100-200 mesh.
Samples were h e a t e d t o d e s i r e d t e m p e r a t u r e s a t l i n e a r h e a t i n g rates o r h e a t e d
i s o t h e r m a l l y under v a r i o u s gaseous environments.

FT-infrared was a l s o used t o monitor t h e d e g r e e of p y r o l y s i s f o r v a r i o u s

samples a t d i f f e r e n t t e m p e r a t u r e s . The K B r ( p o t a s s i u m bromide) p e l l e t of sample was
p r e p a r e d f o r FTIR a n a l y s i s .

RESULTS AND DISCUSSION

T y p i c a l thermograms of Wyoming c o a l under hydrogen p r e s s u r e are g i v e n i n

F i g u r e 2 . The TGA and t h e weight l o s s rate thermograms show a major weight l o s s a t
t e m p e r a t u r e s r a n g i n g from 35O-6OO0C. A secondary h y d r o p y r o l y s i s peak o c c u r s above
600°C most l i k e l y due t o t h e gas releases from t h e f u r t h e r decomposition of c o a l .

145

i
F i g u r e 3 shows a comparison o f d e r i v a t i v e thermograms f o r f o u r d i f f e r e n t rank coals.
The d i f f e r e n c e s of d e v o l a t i l i z a t i o n r a t e a r e n o t l a r g e a t t e m p e r a t u r e s up t o 500'c,
however, above 5OO0C, t h e s e c o n d a r y h y d r o p y r o l y s i s . peak of low-rank c o a l becones
dominant.

The i n f l u e n c e of h e a t i n g rate on c o a l h y d r o p y r o l y s i s was s t u d i e d over a

range of 5-IOO°C/min. As shown i n F i g u r e 4 , t h e two peaks were observed, t h e f i r s t
of which w e c a l l t h e primary v o l a t i l i z a t i o n , and t h e second, c h a r a c t e r i s t i c o f l o c a l
hydropyrolysis. The f i r s t peak i n c r e a s e d r a p i d l y w i t h t h e i n c r e a s e of t h e h e a t i n g
rate. The second c h a r a c t e r i s t i c peak becomes r e l a t i v e l y dominant a t lower h e a t i n g
rates. It seems t h a t t h e h y d r o p y r o l y s i s peak is f a v o r e d by slow h e a t i n g r a t e s ,
i n d i c a t i n g a h e a t t r a n s f e r l i m i t a t i o n w i t h i n t h e secondary h y d r o p y r o l y s i s region.
In c o n t r a s t , c o a l pyrolyzed under a n i n e r t n i t r o g e n atmosphere r e s u l t s in a n
i n c r e a s e of weight l o s s r a t e w i t h i n c r e a s i n g h e a t i n g r a t e s , but t h e s h a p e of the
c u r v e s remains t h e same ( F i g u r e 5 ) .

The e f f e c t of hydrogen on c o a l p y r o l y s i s c a n f u r t h e r be i l l u s t r a t e d by
F i g u r e 6, where we compared d e r i v a t i v e thermograms. of Wyoming c o a l pyrolyzed a t
200 p s i g of N2 and 200 p s i g of H2 a t t h e same h e a t i n g r a t e s (2O0C/min). The second-
a r y h y d r o p y r o l y s i s peak observed a t 580°C in t h e HZ run was a b s e n t i n t h e N 2 atmo-
sphere.

FTIR s p e c t r a of t h e o r i g i n a l c o a l and c h a r from p y r o l y z i n g Wyoming c o a l

under H2 p r e s s u r e a t va i o u s t e m p e r a t u r e s are shown in F i g u r e 7 ( o n l y wave numbers
between 1700 and 400 cm-' were shown h e r e f o r comparison). The s t r o n g e s t a b s o r p t i o n
band l o c a t e d a t 1600 cm-' b e g i n s t o d e c r e a s e in i n t e n s i t y a t 470°C. This band has
been a s s i g n e d t o a r o m a t i c r i n g C-C v i b r a t i o n a s s o c i a t e d w i t h pheno ic/phenoxy
groups.(?) S i m i l a r l y , t h e aromatic-oxygen v i b r a t i o n band n e a r 1260 cm-' shows an
e q u i v a l e n t d e c r e a s e . The a b s o r p t i o n bands between 720 t o 870 cm-' (which a r i s e from
t h e out-of-plane a r o m a t i c CH v i b r a t i o n s ) i n c r e a s e markedly a t 470"C, i n d i c a t i n g a
growth in s i z e of a r o m a t i c c l u s t e r s in t h e r e a c t e d c o a l . A t 65OoC, most o r g a n i
a b s o r p t i o n bands were d i m i n i s h e d e x c e p t f o r a broad band r a n g i n g from 1000-1090 cm- f
due t o c l a y m i n e r a l a b s o r p t i o n . ( l ) An i n c r e a s e in t h e s t r u c t u r e l e s s background
a b s o r p t i o n is o b s e r v e d , s u g g e s t i n g a growth of g r a p h i t i z a t i o n in t h e r e s i d u e c o a l .

The k i n e t i c s of c o a l p y r o l y s i s are complicated because of t h e numerous

components O K s p e c i e s which are s i m u l t a n e o u s l y pyrolyzed and decomposed. For
measuring k i n e t i c p a r a m e t e r s , w e t r e a t e d d a t a f o l l o w i n g t h e p r o c e d u r e of Coats and
Redfern (L) and Mickelson and E i n h o r n . 0 ) The k i n e t i c p a r a m e t e r s f o r f o u r d i f f e r e n t
c o a l s heated under H2 p r e s s u r e a r e p r e s e n t e d in T a b l e 11. A r e a c t i o n o r d e r e q u a l
2.3 t o 2.9 was observed f o r t h e primary h y d r o p y r o l y s i s peaks. A h i g h r e a c t i o n o r d e r
w a s o b t a i n e d f o r t h e secondary r e a c t i o n peak under hydrogen p r e s s u r e . The k i n e t i c
parameters f o r f o u r d i f f e r e n t c o a l s h e a t e d under N2 atmosphere compared w i t h d a t a
p r e s e n t e d i n t h e l i t e r a t u r e a r e l i s t e d i n T a b l e 111.

K i n e t i c p a r a m e t e r s f o r n ( r e a c t i o n o r d e r ) and E ( a c t i v a t i o n e n e r g y ) i n t h e
literature show s i g n i f i c a n t v a r i a t i o n f o r d i f f e r e n t t e c h n i q u e s and c o a l
( T a b l e 111). By c o n s i d e r i n g t h e complexity of c o a l thermal d e g r a d a t i o n , many
a u t h o r s have c o n t e n t e d t h a t a s i m p l e , f i r s t - o r d e r r e a c t i o n is i n a d e q u a t e . Wiser e t
al. (10) found t h a t n=2 gave t h e b e s t f i t t o t h e i r d a t a , w h i l e S k y l a r e t a l . (11)
o b s e r v e d t h a t v a l u e s of n above 2 were r e q u i r e d t o f i t n o n i s o t h e r m a l d e v o l a t i l i z a -
t i o n data f o r d i f f e r e n t coals. The k i n e t i c p a r a m e t e r s o b t a i n e d in t h i s s t u d y a l s o
show a non-integer r e a c t i o n o r d e r . The thermal decomposition of c o a l s are complex
because of t h e numerous components o r s p e c i e s which a r e s i m u l t a n e o u s l y decomposed
and recondensed.

F i g u r e 8 d e m o n s t r a t e s t h e i n f l u e n c e of CO on d e v o l a t i l i z a t i o n f o r d i f -
f e r e n t ranks of c o a l . For t h e h i g h e r rank c o a l s (i.e., Kentucky and I l l i n o i s
bituminous c o a l s ) , pyKOlySiS in t h e p r e s e n c e of CO p l u s H2 o r H2 a l o n e f o l l o w s t h e

146
 Same p a t h . However, l i g n i t e showed a marked i n c r e a s e of p y r o l y s i s Kate in t h e r u n
where CO was added. A h i g h e r c o n t e n t of r e a c t i v e oxygenated bonds ( i . e . , c a r b o x y l
o r e t h e r l i n k a g e s ) i n low-rank c o a l s could be t h e r e a s o n f o r t h e h i g h r e a c t i v i t y in
t h e Presence of CO. The k i n e t i c p a r a m e t e r s determined f o r c o a l p y r o l y z e d in syngas
(CO/Hz m i x t u r e ) are l i s t e d in Table I V . A s shown in t h e t a b l e , a h i g h r e a c t i o n
o r d e r was obtained f o r t h e H2 and CO/H2 r u n s , p a r t i c u l a r l y f o r t h e low-rank c o a l s
which showed a secondary r e a c t i o n o c c u r r i n g a t t e m p e r a t u r e s above 500OC.

CONCLUSIONS

Laboratory m i c r o s c a l e s t u d i e s have demonstrated t h a t t h e c o a l p y r o l y s i s in

a hydrogen atmosphere gave h i g h e r d e g r e e of d e v o l a t i l i z a t i o n i n low-rank c o a l s t h a n
p y r o l y s i s i n a n i n e r t atmosphere. I n hydrogen atmosphere two d i s t i n c t s t e p s i n c o a l
d e v o l a t i l i z a t i o n were observed as shown by t h e double peak of t h e d e v o l a t i l i z a t i o n
rate. Only one s t e p w a s observed under n i t r o g e n atmosphere. I n a comparison of
k i n e t i c parameters, a h i g h r e a c t i o n o r d e r and a low a c t i v a t i o n e n e r g y were a l s o
obtained i n t h e c o a l hydropyrolysis. A p p l i c a t i o n of d a t a and o b s e r v a t i o n s from t h i s
s t u d y could l e a d t o a b e t t e r u n d e r s t a n d i n g of chemical and p h y s i c a l changes d u r i n g
t h e c o a l h y d r o p y r o l y s i s and s e e k a l t e r n a t i v e c o a l c o n v e r s i o n r o u t e s .

REFERENCES

1. H. ' W . P a r k e r , "Liquid S y n f u e l s Via P y r o l y s i s o f Coal i n ksSOCiatiOn w i t h

E l e c t r i c Power G e n e r a t i o n , " Energy P r o g r e s s , 2(1),
4, 1982.

2. R. J. Belt and L. A. Bissett, "Assessment of F l a s h P y r o l y s i s and Hydro-

p y r o l y s i s , " DOE R e p o r t METC/RI-79/2, 1978.

3. P. Arendt and K. H. Van Heek, F u e l , 6099), 779, 1981.

4. J. G. S p e i g h t , "Assessment of S t r u c t u r e s in Coal by S p e c t r o s c o p i c T e c h n i q u e s , "

i n A n a l y t i c a l Methods f o r Coal and Coal P r o d u c t s , (Ed. by C . Karr, J K . ) ,
Vol 11, Chapter 22, pp 75-101, Academic P r e s s , New York, 1978.

5. V. T. C i u r y l a , R. F. Weimer, D. A. Bivans, and S. A. Motika, Fuel, =(lo),

748, 1979.

6. P. C . P a i n t e r and M. M. Coleman, 'The A p p l i c a t i o n of F o u r i e r Transform

I n f r a r e d Spectroscopy t o t h e C h a r a c t e r i z a t i o n of Coal and Its Derived
P r o d u c t s , " D I G I L A B FTS/IR Notes No. 31, J a n u a r y 1980.

7. A. W . Coats and J. P. Redfern, " K i n e t i c P a r a m e t e r s from Thermogravimetric

D a t a , " N a t u r e , 201, 68, 1964.

8. R. W. Mickelson and I . N. Einhorn, Thermochim. Acta, 1,147, 1970.

9. W. H. Wiser, F u e l , 47, 475, 1968.

10. W. H. Wiser, G. R. H i l l , and N. J. Kertamus, IbEC P r o c e s s Design and Develop.,

-
6(1), 133, 1967.

11. M. G. S k y l a r , V. I. S h u s t i k o v , and I. V. Virozub, I n t e r n . Chem. Eng., 2, 595,

1969.

147

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148
 T a b l e I1

KINETIC PARAMETERS OF COAL HYDROPYROLYSIS~

A c t i v a t i o n Energy Frequency F a c t o r
R e a c t i o n Order (kcal/mole) (min-1)
-
Coal ~ - - - -
1 s t Peak 2nd Peak 1st Peak 2nd Peak 1st Peak 2nd Peak

Wyoming 2.5 3.4 18.9 64.5 1 . 6 ~ 1 0 ~1 . 3 ~ 1 0 ~ ~

North Dakota
Lignite 2.9 4.7 23.9 70.4 4 . 2 ~ 1 0 ~1 . 2 ~ 1 0 ~ ~

Kentucky 2.3 -- 23.4 -- 3.1~10~ --

Illinois 2.4 -- 29.2 -- 1.9x108 --

a Samples were h e a t e d a t 50°C/min under 500 p s i g H2.

Hydropyrolysis c h a r a c t e r i s t i c peak o c c u r r e d i n low-rank c o a l s .

149

I,
 T a b l e I11

A COMPARISON OF KINETIC PARAMETERS I N COAL PYROLYSIS

Activation Frequency
Reaction mergy Factor
Investigators -
Coal Order (kcal/rnole) (min-' ) Reference

Wiser Utah
e t al. Bituminous 2 15.0 2.9~10~ (9)

Stone P i t t s b u r g h Seam
e t al. Bituminous la 27.3 3.2X1O8 (11)

Ciuryla P i t t s b u r g h Seam
et al. Bituminous la 39.5 1 . 7 ~ 1O1 (5)

North Dakota
Lignite la 53.6 1.7~1'0~ (5)

Illinois
Bituminous la 52.3 1 . 7 ~ 1O1 (5)

Skylar Soviet
e t al. Coal 2.3 10.0 1.3~10~ (10)

Soviet
G a s Coal 2.1 14.6 5.1~10~ (10)

This workb Wyoming

Subbituminous 2.1 25.1 6.1~10~
North Dakota
Lignite 2.2 23.2 1.2x106
Kentucky
Bituminous 1.9 26.9 4.2~10'
Illinois
Bituminous 1.8 30.9 4.8~10~

a Based on a s e r i e s of f i r s t - o r d e r r e a c t i o n s .
Samples were h e a t e d a t 50°C/rnin under 50 cc/min ambient N2 flow.

150
 Table I V

KINETIC PARAMETERS OF COAL PYROLYSIS UNDER S Y N G A S ~

Activation Frequent Factor

R e a c t i o n Order Energy ( k c a l / m o l e ) (min-1)
-
Coal ------
1 s t Peak 2nd Peak 1 s t Peak 2nd Peak 1st Peak 2nd Peak

Wyoming c o a l 2.8 3.6 23.1 57.5 1 .1x107 7 . 1 ~ 1 0 ~ ~

North Dakota
Lignite 2.6 2.8 20.8 32.6 2 . 6 ~ 1 0 ~1 . 8 ~ 1 0 ~ ~

Kentucky Coal 2.3 -- 22.9 -- 2.3~10~ --

I l l i n o i s Coal 2.3 -- 25.4 -- 3.5~10~ --

a Samples were h e a t e d a t 50°C/min under 500 p s i g H2 /CO (3/1 mole r a t i o ) .

151
 63
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-

Fig. 2 Typicol Pressure TGA Thermograms o f Wyoming Coal

Heoted ot 5O0C/min ond 500 psi9 H2.

153
 500 PSI H2
50°C/LIIN

4 : : : : : : : : : : : : : : : :
0 100 200 300 400 500 600 700 a00
Temperature <OC>

Fig. 3 A Comparison o f Hydropyrolysis Oerivakive Thermograms

for Varioua Coals at 50 OC/rnin and 500 psi9 H2.

154
 i * N
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8

155
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156
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100

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: 4-4
l r n 8 2 8 8 3 8 8 4 8 8 5 8 8 7 7 8 8
Temperature <oC)

Fig. 6 A Comparison o f Thermograms between Wyoming C o a l

Pyrolyzed in 200 pmig N2 and 200 p e i g H2 a t 20°C/min;,

157
 I

Fig. 7 FT-IR Monitor o f Wyoming Cool Pyrolysis

under 500 p a i g H2 at Various Temperatures.

158
 1

ILLINOIS mAL

Fig. 8 The Influence o f CO on Coal Devolatilizotiom,

where- : 500 psi9 CO/H2 and---: 500 psig H2.

159
 COMBUSTION REACTIVITY OF LOW RANK COAL CHARS

B.C. YOUNG

CSIRO D i v i s i o n of F o s s i l F u e l s , PO Box 136, North Ryde, NSW 2113, A u s t r a l i a

Introduction

For many y e a r s t h e CSIRO h a s been i n v o l v e d i n s t u d i e s on t h e combustion

k i n e t i c s of c o a l c h a r s and r e l a t e d m a t e r i a l s . E a r l y work i n c l u d e d s t u d i e s on a c h a r
produced from a V i c t o r i a n brown c o a l (1). More r e c e n t l y , t h e combustion k i n e t i c s of
c h a r s produced d u r i n g t h e f l a s h p y r o l y s i s of sub-bituminous c o a l s have been
determined (2,3).
I
In t h i s paper d a t a are g i v e n f o r t h e combustion r e a c t i v i t i e s of f o u r f l a s h
pyrolysis chars. T h e i r r e a c t i v i t i e s are compared w i t h t h e r e s u l t s f o r c h a r s
produced from low and h i g h r a n k c o a l s , and petroleum coke. R e a c t i v i t y is e x p r e s s e d
as t h e r a t e of combustion of c a r b o n p e r u n i t e x t e r n a l s u r f a c e a r e a of t h e p a r t i c l e ,
w i t h due c o r r e c t i o n b e i n g made f o r t h e e f f e c t of t h e mass t r a n s f e r of oxygen t o t h e
particle.

Experiment and Theory

D e t a i l s of t h e method of p r o d u c i n g t h e f l a s h p y r o l y s i s c h a r s are a v a i l a b l e
e l s e w h e r e (4), as is i n f o r m a t i o n on t h e p r o c e d u r e f o r measuring t h e i r combustion
r a t e s (2,3,5). In b r i e f , p u l v e r i z e d Millmerran and Wandoan c o a l s (Queensland,
A u s t r a l i a ) were f l a s h p y r o l y s e d a t v a r i o u s t e m p e r a t u r e s between 500 and 800'C. The
r e s u l t i n g c h a r s were s c r e e n e d t o y i e l d a s i z e f r a c t i o n having a median mass s i z e
around 80 mu. The p r o p e r t i e s o f t h e c h a r s are p r e s e n t e d i n Table 1.

TABLE 1 P r o p e r t i e s o f t h e Chars

M il l m e r r a n Wandoan

P y r o l y s i s t e m p e r a t u r e , 'C 540 585 610 780 800 550

Median mass s i z e , wn 85 76 90 70 88 76
S i z e below which 90%
of m a t e r i a l l i e s , um 100 95 118 92 98 96
S i z e below which 10%
of m a t e r i a l l i e s , um 66 52 61 47 74 49
P a r t i c l e d e n s i t y , g/cm3 0.88 0.80 0.78 0.99 0.78 1.05
Chemical a n a l y s i s , X w/w ( a s r e c e i v e d )
Moisture 2.7 2.2 3.3 2.5 4.7 2.9
Ash 28.0 30.4 35.6 60.1 38.2 22.1
Elemental c o m p o s i t i o n
C 56.6 55.3 50.7 31.3 50.3 60.3
n 3.8 2.8 2.7 1.1 1.3 3.3
N + S + O 8.9 9.3 7.7 5.0 5.5 11.4

Rate measurements were c a r r i e d o u t , u s i n g a n e n t r a i n m e n t r e a c t o r , on flowing

s u s p e n s i o n s of p a r t i c l e s i n p r e h e a t e d o x y g e n l l ' i t r o g e n . From p r o g r e s s i v e changes i n
gas composition and g a s and w a l l t e m p e r a t u r e s a l o n g t h e r e a c t o r , t h e rate of carbon
burned per u n i t e x t e r n a l area o f p a r t i c l e ( P ) was c a l c u l a t e d .

From P , t h e chemical r a t e c o e f f i c i e n t , Rc, was e v a l u a t e d (6):

IJ = Rc [P, (1 - XI]" g/cm2s (1)

160
 where p i s t h e p a r t i a l p r e s s u r e of oxygen i n t h e bulk g a s , n i s t h e o r d e r o f
r e a c t i d i n r e l a t i o n t o p a n d A i s t h e r a t i o o f P t o t h e maximum p o s s i b l e (i.e.
mass t r a n s f e r l i m i t e d ) b u r i i n g r a t e c a l c u l a t e d from known p h y s i c a l p r o p e r t i e s ( 6 , 7 ) .

Rc, a s w i l l be shown, i s s t r o n g l y dependent on p a r t i c l e t e m p e r a t u r e ,

-
TP
t e m p e r a t u r e i s c a l c u l a t e d from a h e a t b a l a n c e o v e r t h e b u r n i n g p a r t i c l e ( 6 ) .
mi s

R e s u l t s and D i s c u s s i o n

Combustion r a t e d a t a f o r Millmerran and Wandoan c h a r s a r e shown i n Arrhenius

form i n Fig. 1. Data f o r Millmerran c h a r s produced a t 585 and 610°C were combined
i n t o a s i n g l e s e t , as were t h e d a t a f o r t h e c h a r s produced a t 780 and 800'C. Rate
d a t a f o r o t h e r c h a r s ( d e r i v e d from low and h i g h r a n k c o a l s ) and a l s o f o r petroleum
coke a r e a l s o i n c l u d e d i n Fig. 1. To p e r m i t t h e comparison of r e s u l t s f o r d i f f e r e n t
I m a t e r i a l s e x h i b i t i n g d i f f e r e n t v a l u e s of n , t h e r a t e d a t a were c a l c u l a t e d from t h e
relation:

Pc = Rc pgn g/crnZs

where p i s t a k e n as 1 a t m . Values of t h e Arrhenius p a r a m e t e r s , A ( p r e - e x p o n e n t i a l

f a c t o r ) g a n d E ( a c t i v a t i o n e n e r g y ) , t o g e t h e r w i t h t h e magnitude of n f o r each
m a t e r i a l r e f e r r e d t o i n Fig. 1 are l i s t e d i n Table 2.

TABLE 2 K i n e t i c Data f o r t h e Combustion of Chars and Coke

\ Material A E n Reference
g / k m 2 s (atm 021nJ kcallmol

Millmerran c h a r (54OOC) 15.6 17.5 0.5 2

Millmerran c h a r ( 5 8 5 and 610'C) 22.3 18.8 0.5 3
I Millmerran c h a r (780 and 800°C) 73.3 21.7 0.5 3
Wandoan c h a r (550'C) 39.1 18.3 0.5 3
, Yallourn brown c o a l c h a r 9.3 16.2 0.5 1
New Zealand bituminous c o a l c h a r 8 16.0 1.0 7
A n t h r a c i t e s and s e m i - a n t h r a c i t e s 20.4 19.0 1.0 8
I Petroleum coke 7.0 19.7 0.5 5

The d a t a e x h i b i t s e v e r a l n o t a b l e f e a t u r e s :

(1) The combustion rates of a l l t h e m a t e r i a l s show a s t r o n g dependence o n

t e m p e r a t u r e , t h e v a l u e s of t h e a c t i v a t i o n e n e r g i e s r a n g i n g from 16.0 t o 21.7
kcallmol.

(2) The a c t i v a t i o n energy i n c r e a s e s and t h e reactivity of Millmerran chars

decreases with i n c r e a s i n g p y r o l y s i s temperature.

(3) The most r e a c t i v e c h a r i s t h a t produced from Wandoan c o a l a t 55OOC. This

m a t e r i a l i s about t w i c e a s r e a c t i v e a s c h a r s produced from o t h e r low r a n k c o a l s
(Millmerran and Yallourn) and h i g h r a n k c o a l s (New Zealand b i t u m i n o u s , a n t h r a c i t e s
and s e m i - a n t h r a c i t e s ) , and about t e n times a s r e a c t i v e as p e t r o l e u m coke.

(4) The low r a n k c o a l c h a r s and petroleum coke show a n o r d e r of r e a c t i o n of 0.5.

Earlier d e t e r m i n a t i o n s on c h a r s from h i g h rank c o a l s i n d i c a t e a v a l u e o f u n i t y .
However, a r e a n a l y s i s ( 5 ) of a n e a r l i e r set of d a t a ( 9 ) showed, i n t h e c a s e
c o n s i d e r e d , l i t t l e t o choose between n e q u a l t o 0.5 o r 1.0.

161
 The v a l u e s of t h e a c t i v a t i o n energy f o r t h e Millmerran and Wandoan c h a r s
( - 20 k c a l / m o l ) , t o g e t h e r w i t h t h o s e of t h e o t h e r m a t e r i a l s l i s t e d i n Table 2 , imply
r e a c t i o n s under c i r c u m s t a n c e s where p o r e d i f f u s i o n a s w e l l a s chemical r e a c t i o n
e x e r c i s e s s t r o n g r a t e c o n t r o l , i.e. regime I1 (10) c o n d i t i o n s a p p l y . Confirmatory
e v i d e n c e t h a t t h e s e m a t e r i a l s are i n d e e d b u r n i n g under regime 11 c o n d i t i o n s i s
provided by t h e s t e a d y d e c r e a s e in p a r t i c l e s i z e and s l i g h t r e d u c t i o n i n t h e
p a r t i c l e d e n s i t y of t h e p a r t i c l e s as t h e y burn away ( 6 ) . T h i s behaviour i s
i l l u s t r a t e d i n Fig. 2 by t h e d a t a o n t h e l o w e s t t e m p e r a t u r e c h a r s produced from
Millmerran and Wandoan c o a l . Also shown a r e some t h e o r e t i c a l c u r v e s i n d i c a t i n g t h e
changes i n p a r t i c l e s i z e and d e n s i t y t o be e x p e c t e d f o r combustion a t c o n s t a n t
p a r t i c l e density o r a t constant p a r t i c l e s i z e (6).

Conclusions

It has been shown t h a t t h e r e a c t i v i t i e s t o oxygen of c h a r s produced from

Millmerran sub-bituminous c o a l d e c r e a s e w i t h i n c r e a s i n g p y r o l y s i s t e m p e r a t u r e b u t
a r e s i m i l a r i n magnitude t o t h e r e a c t i v i t i e s of c h a r s d e r i v e d from a brown and a
bituminous c o a l and t o t h e r e a c t i v i t i e s of a n t h r a c i t e s and s e m i - a n t h r a c i t e s .
However, Wandoan c h a r , a l s o of sub-bituminous o r i g i n , e x h i b i t s a b o u t t w i c e t h e
r e a c t i v i t y of Millmerran c h a r and a b o u t t e n times t h e r e a c t i v i t y of petroleum
coke. On t h e b a s i s o f observed a c t i v a t i o n energy v a l u e s , p a r t i c l e s i z e and p a r t i c l e
d e n s i t y behaviour i t is concluded t h a t t h e combustion rates of Millmerran and
Wandoan c h a r s are c o n t r o l l e d by t h e combined e f f e c t s of p o r e d i f f u s i o n and chemical
reaction.

Acknowledgements

The a u t h o r is g r a t e f u l t o R.J. Hamor f o r c a r r y i n g out the experimental

measurements and t o I.W. Smith f o r v a l u a b l e d i s c u s s i o n s .

References

1. Hamor, R . J . , Smith, I . W . and T y l e r , R.J. Combustion and Flame, 11, 153-162

(1973).
. .
2. Young, B.C. Proceedings of t h e I n t e r n a t i o n a l Coal S c i e n c e Conference,
G s s e l d o r f : Verlag Gluckauf, & s e n , pp. 260-265, 1981.
3. Hamor, R.J. and Young, B.C. Proceedings of t h e I n t e r n a t i o n a l Science
Conference, P i t t s b u r g h , i n p r e s s (1983).
4. Edwards, J.H., Smith, I . W . and T y l e r , R.J. F u e l , 2, 681-686 (1980).
5. Young, B.C. and Smith, I . W . E i g h t e e n t h Symposium ( I n t e r n a t i o n a l ) o n Combustion,
The Combustion I n s t i t u t e , P i t t s b u r g h , pp. 1249-1255 (1981).
6. Smith, I . W . N i n e t e e n t h Symposium ( I n t e r n a t i o n a l ) on Combustion, The Combustion
I n s t i t u t e , P i t t s b u r g h , i n p r e s s (1983).
7. Smith, I.W. Combustion and Flame, 17, 303-314 (1971).
8. Smith, I.W. Combustion and Flame, 17, 421-428 (1971).
9. F i e l d , M.A. Combustion and Flame, 13, 237-252 (1969).
10. Mulcahy, M.F.K. and Smith, I.W. Review of Pure and Applied C h e m i s t r y , E , 81-108
(1969).

162
 lpI O C I
2000 1600 1200 1000 800 600

WANOOAN CHAR 1550°Cl

0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2

10'llp IK-'l

Figure 1 Combustion r a t e d a t a f o r chars and coke

0
0
0

4l
.-UI
lo-,
.
-0. 0 .I--.
'. "
0

i'<,
o
.\. 0

3g-,
' 0
-
I'\\
08-
I9 00
O
- v \ \
d/do=(l-uf/3 \
3%
.- ' 0 0 dJdg=(l-u)k \
.- 0 6 - '\ \
s \
\\ \
3 \
I I I , \ , I I I , \ ,
Figure 2 Burning behaviour o f Elillmerran and Wandoan c h a r s (--- t h e o r e t i c a l l i n e s
f o r p a r t i c l e s burning w i t h c o n s t a n t d e n s i t y , - t h e o r e t i c a l l i n e s f o r
p a r t i c l e s burning w i t h c o n s t a n t s i z e )

163
 THE EFFECTS OF CATIONS ON PULVERIZED COAL COMBUSTION

Bruce A. Morgan and Alan W. Scaroni

F u e l s and Combustion Laboratory

The Pennsylvania S t a t e U n i v e r s i t y
U n i v e r s i t y P a r k , PA 1 6 8 0 2

INTRODUCTION

Although c o a l h a s been burned f o r c e n t u r i e s , many fundamental a s p e c t s of t h e

p r o c e s s remain p o o r l y understood. C o n f l i c t i n g t h e o r i e s appear i n t h e voluminous
combustion l i t e r a t u r e . There is, however, g e n e r a l agreement t h a t c o a l combustion
o c c u r s i n two s t a g e s : p y r o l y s i s o r d e v o l a t i l i z a t i o n of t h e c o a l followed by
heterogeneous combustion of t h e c h a r (1-3). I n most p r a c t i c a l combustors, t h e
l a t t e r a c t s a s t h e r a t e d e t e r m i n i n g s t e p f o r t h e o v e r a l l p r o c e s s . For more e f f i -
c i e n t c o a l combustion, t h e r e f o r e , i t is e s s e n t i a l t o understand t h e p a r a m e t e r s
which most a f f e c t t h e r a t e of h e t e r o g e n e o u s c h a r combustion.

Char combustion r a t e depends p r i m a r i l y on t h e r e a c t i v i t y of t h e carbonaceous

m a t e r i a l t o oxygen. T h i s r e a c t i v i t y i s c o n t r o l l e d by s e v e r a l p a r a m e t e r s such as
g a s d i f f u s i o n rates t o and from t h e r e a c t i v e s u r f a c e and c a t a l y s i s of combustion
by i n o r g a n i c s p e c i e s p r e s e n t i n t h e c h a r . T h i s r e s e a r c h c o n c e n t r a t e s on t h e e f f e c t
of v a r i o u s i n o r g a n i c s p e c i e s on t h e r a t e of p u l v e r i z e d l i g n i t e combustion.

J e n k i n s e t a l . ( 4 ) have shown t h a t t h e r e a c t i v i t y of c o a l c h a r s is rank r e -

l a t e d . Chars from low rank c o a l s such as l i g n i t e s were found t o be more r e a c t i v e
t h a n c h a r s produced from high rank bituminous c o a l s . T h i s h a s been a t t r i b u t e d
t o t h e p r e s e n c e of i n o r g a n i c c o n s t i t u e n t s , i n p a r t i c u l a r ion exchangeable c a t i o n s ,
i n low rank c o a l s and t h e i r c h a r s (5-7).

Walker (7) and McKee (8) have shown t h a t a l k a l i and a l k a l i n e - e a r t h m e t a l s

a r e c a t a l y s t s f o r t h e carbon-oxygen r e a c t i o n . Furthermore, t h e predominant i o n
exchangeable c a t i o n s on American l i g n i t e s a r e a l k a l i (Na, K) and a l k a l i n e - e a r t h
(Ca, Mg, Ba) metals ( 9 ) . T h e r e f o r e , i t is p o s s i b l e t h a t h i g h l y d i s p e r s e d c a t i o n s
on low rank c o a l c h a r s c a t a l y z e t h e h e t e r o g e n e o u s combustion s t e p .

R e a c t i v i t y d a t a have been g e n e r a t e d p r e v i o u s l y under i s o t h e r m a l c o n d i t i o n s

i n t h e absence of p a r t i c l e i g n i t i c n (5-7). The p r e s e n t work r e p o r t s on l i g n i t e
combustion under nonisothermal c o n d i t i o n s . It w a s d i r e c t e d p r i m a r i l y towards un-
d e r s t a n d i n g t h e e f f e c t s of c a t i o n s (K, Ca, N a ) on t h e i n i t i a l s t a g e s of p u l v e r i z e d
c o a l combustion.

EWERMENTAZ.

Sample P r e p a r a t i o n . The i o n exchangeable c a t i o n s l o c a t e d on t h e carboxyl

groups of a Texas l i g n i t e (PSOC-623) were removed by a c i d washing w i t h 0 . 0 4 M HC1.
A l k a l i (Na, K) and a l k a l i n e - e a r t h (Ca) m e t a l s w e r e back exchanged on t h e a c i d -
washed c o a l u s i n g 1 M metal a c e t a t e s o l u t i o n s . D e t a i l s of t h e procedure a r e out-
l i n e d elsewhere (10). The q u a n t i t y of exchanged c a t i o n s was determined by atomic
absorption spectroscopy.

Combustion Experiments. Raw and modified l i g n i t e (mean weight p a r t i c l e s i z e

6 2 pm) were combusted i n an e n t r a i n e d - f l o w r e a c t o r a t an i n i t i a l f u r n a c e ( g a s and
w a l l ) temperature of 973 K. The r e a c t o r c o n f i g u r a t i o n and o p e r a t i n g p r i n c i p l e
have been w e l l documented (10-12). Weight l o s s r a t e d a t a were o b t a i n e d u s i n g an
a s h t r a c e r technique.

164
 RESULTS AND DISCUSSION

Sample C h a r a c t e r i s t i c s . Proximate a n a l y s e s of t h e raw and modified Texas

l i g n i t e a r e shown i n Table 1. Acid washing with H C 1 reduced t h e t o t a l a s h y i e l d

TABLE 1

PROXIMATE ANALYSES OF TEXAS LIGNITE (PSOC 623)

Ash, w t % (Dry) VM, w t % (Dry) Moisture, w t %

Raw 15.9 44.7 10.8

Ca Loaded 14.0 46.5 8 .O
Na Loaded 13.0 43.4 12.3
K Loaded 15 .O 43.9 12.4
Ac id-Wa shed 10.7 46.1 7.7

of t h e c o a l by 33 w t % . Subsequent a d d i t i o n of t h e c a t i o n s i n c r e a s e d t h e a s h y i e l d s
by between 18% (Na) and 29% (K), based on t h e raw l i g n i t e . The q u a n t i t y of each
c a t i o n s back exchanged, w t % d r y b a s i s , i s shown i n T a b l e 2. The a c i d washing was

TABLE 2

CATION LOADINGS ON THE LIGNITE*

Cat ion w t % (Dry) m i l l i e q u i v a l e n t s / g of c o a l (Dry)

Ca 3.8 1.2
Na 2.6 1.0
K 5.0 1.1
*The acid-washed sample had less than 0.1 w t % ( d r y ) c a t i o n s on t h e c o a l .

a n e f f i c i e n t procedure s i n c e less than 0.1 w t % ( d r y b a s i s ) of t h e c a t i o n s remained

on t h e a c i d washed c o a l .

Weight Loss R a t e Data. F i g u r e 1 i l l u s t r a t e s weight loss r a t e d a t a ( w t % , d a f )

i n a i r f o r raw and exchanged l i g n i t e s . Residence times were determined u s i n g t h e
model formulated by Morgan (10). E s s e n t i a l l y , t h e model a c c o u n t s f o r s l i p v e l o c i t y
between p a r t i c l e s and flowing g a s .

I n t h e i n i t i a l 0 . 1 s, t h e acid-washed l i g n i t e had t h e g r e a t e s t r a t e of weight

l o s s . The i n i t i a l s t e p i n t h e combustion p r o c e s s a c c o u n t i n g f o r weight l o s s is
pyrolysis. Figure 2 i l l u s t r a t e s t h e e f f e c t of c a t i o n s on t h e r a t e of p y r o l y s i s .
These d a t a were o b t a i n e d i n N 2 a t a f u r n a c e temperature of 973 K. During p y r o l y s i s ,
t h e acid-washed l i g n i t e had a g r e a t e r r a t e of weight l o s s and a g r e a t e r t o t a l weight
loss in t h e r e s i d e n c e time of t h e r e a c t o r . I t is s u g g e s t e d t h a t c a t i o n s c a t a l y z e
secondary c h a r forming r e a c t i o n s of t h e primary v o l a t i l e s , p a r t i c u l a r l y t h e t a r s
(10). These c r a c k i n g a n d / o r p o l y m e r i z a t i o n r e a c t i o n s on t h e s u r f a c e of p a r t i c l e s
reduced t h e i n i t i a l r a t e of weight loss (when t a r e v o l u t i o n was predominant) and
t h e t o t a l y i e l d of v o l a t i l e s due t o s u r f a c e carbon d e p o s i t i o n .

As shown i n F i g u r e 1, when heterogeneous combustion predominated ( r e s i d e n c e

times >0.1 s) t h e modified c o a l s l o s t weight more r a p i d l y than t h e acid-washed l i g -
n i t e s . A l k a l i and a l k a l i n e - e a r t h m e t a l s a r e known t o be e x c e l l e n t c a t a l y s t s f o r
t h e carbon-oxygen r e a c t i o n ( 7 , 8 ) . Hence, i t i s suggested t h a t c a t i o n s exchanged
on t h e c o a l c a t a l y z e d t h e heterogeneous combustion of t h e c h a r .

165
 The Na and K loaded l i g n i t e s underwent g r e a t e r t o t a l weight loss (by about
20 wt%) than t h e calcium loaded l i g n i t e i n t h e t o t a l r e s i d e n c e time of t h e f u r n a c e .
I s o t h e r m a l r e a c t i v i t y d a t a have shown t h a t K and Na a r e b e t t e r c a t a l y s t s than Ca
f o r t h e carbon-oxygen r e a c t i o n ( 5 , 7 ) . However, t h e low weight loss by t h e Ca load-
ed c o a l may be t h e r e s u l t of a combination of two f a c t o r s : c a t a l y s i s of secondary
r e a c t i o n s and c a t a l y s i s of t h e carbon-oxygen r e a c t i o n .

SUMMARY

The e f f e c t of c a t i o n s on t h e combustion behavior of p u l v e r i z e d l i g n i t e can

be d i v i d e d i n t o t h r e e main a r e a s : t h e r a t e of weight loss due t o p y r o l y s i s , t h e
t o t a l weight loss due t o p y r o l y s i s and t h e r a t e of heterogeneous c h a r combustion.
The presence of c a t i o n s (Na, K, Ca) reduced t h e r a t e of p y r o l y s i s and t h e t o t a l
weight loss due t o p y r o l y s i s b u t i n c r e a s e d t h e c h a r combustion r a t e .

REFERENCES

1. F i e l d , M. A., G i l l , D. W., Morgan. B. E., Hawksley, P. G. W . , Combustion of

P u l v e r i z e d Coal, The B r i t i s h Coal U t i l i z a t i o n Research A s s o c i a t i o n , Leather-
head, 1967.

2. Smith, 1. W.. Combustion and Flame, 11,303, 1971.

3. F i e l d , M. A., Combustion and Flame, 2,237, 1970.

4. J e n k i n s . R. G., Nandi, S. P . , and Walker, P. L., Jr., Fuel, 52, 288, 1973.

5. Hippo, E. J. and Walker, P. L . , J r . , Fuel, 2, 245, 1975.

6. Radovic, L., Ph.D. T h e s i s , The Pennsylvania S t a t e U n i v e r s i t y , 1982.

7. Walker, P . L., J r . , Fuel, 62, 1 4 0 , 1983.

8. McKee, D. W . , Fuel, 62, 1 7 0 , 1983.

9. Morgan M. E., J e n k i n s , R. G., and Walker, P. L., Jr., Fuel, E, 189, 1981.

10. Morgan, M. E., Ph.D. T h e s i s , The P e n n s y l v a n i a S t a t e U n i v e r s i t y , 1983.

11. S c a r o n i , A. W., Walker, P. L . , J r . , and Essenhigh, R . H . , Fuel, 60, 71, 1981.

12. Maloney, D. J . , Ph.D. T h e s i s , The Pennsylvania S t a t e U n i v e r s i t y , 1983.

166
0 0.06 0.12 O.IR 0.2h 0.30

167
 CATALYSIS OF LIGNITE CHAR GASIFICATION BY EXCHANGEABLE
CALCIUM AND MAGNESIUM

T. D. Hengel and P. L. Walker, J r .

Department of M a t e r i a l s S c i e n c e and Engineering

The Pennsylvania S t a t e U n i v e r s i t y , U n i v e r s i t y P a r k , PA 16802

INTRODUCTION

The high i n t r i n s i c r e a c t i v i t y o f c h a r s d e r i v e d from l i g n i t e c o a l s is p r i m a r i l y

due t o t h e p r e s e n c e of w e l l d i s p e r s e d m e t a l o x i d e p a r t i c l e s , which a r e formed when
c a r b o x y l groups on t h e l i g n i t e s u r f a c e , having been exchanged w i t h v a r i o u s c a t i o n s
from t h e l o c a l groundwater, decompose as t h e l i g n i t e is h e a t e d t o g a s i f i c a t i o n temp-
e r a t u r e s . Roughly h a l f of t h e c a r b o x y l groups on American l i g n i t e s have undergone
exchange, w i t h C a and Mg predominantly. and t o lesser e x t e n t s w i t h o t h e r a l k a l i
and a l k a l i n e - e a r t h c a t i o n s (1). These c a t i o n s have been shown t o be good c a t a l y s t s
f o r l i g n i t e c h a r g a s i f i c a t i o n in a i r . C02 and steam ( 2 ) .

It is n o t e d , however, t h a t l i g n i t e c h a r r e a c t i v i t y d e c r e a s e s r a p i d l y a s f i n a l
h e a t t r e a t m e n t temperature i n c r e a s e s (3.4) o r a s soak time a t t e m p e r a t u r e i n c r e a s e s
( 4 ) . Radovic and co-workers (5) h a v e shown t h a t t h e m a j o r i t y of t h i s d e c r e a s e can
b e c o r r e l a t e d w i t h a d e c r e a s e in C a O d i s p e r s i o n in t h e c a s e of Ca loaded demineral-
i z e d (Dern) l i g n i t e c h a r s .

Exchangeable c a t i o n s p l a y an i m p o r t a n t r o l e in t h e b e h a v i o r of l i g n i t e c o a l s
in c o a l conversion p r o c e s s e s . I t is, t h e r e f o r e , important t h a t a fundamental under-
s t a n d i n g be a t t a i n e d , f i r s t of t h e p o s s i b l e i n t e r a c t i o n of exchangeable c a t i o n s
in l i g n i t e s w i t h each o t h e r , and, second, of t h e p o s s i b l e e f f e c t s on t h e subsequent
c a t a l y t i c a c t i v i t y of t h e c a t i o n s f o r l i g n i t e c h a r g a s i f i c a t i o n . The aim of t h i s
s t u d y w a s t o develop such a n u n d e r s t a n d i n g u s i n g t h e two most abundant c a t i o n s in
American l i g n i t e s : Ca and Mg. The o b j e c t i v e of t h i s work was t o s t u d y t h e e f f e c t
which adding Mg, which i s a poor g a s i f i c a t i o n c a t a l y s t , t o Ca, which is a good g a s i -
f i c a t i o n c a t a l y s t , h a s on t h e c a t a l y t i c b e h a v i o r of C a f o r l i g n i t e c h a r g a s i f i c a -
t i o n . That is, w i l l t h e p r e s e n c e of Mg i n some way a f f e c t t h e s i n t e r i n g of C a and,
hence, a f f e c t t h e c a t a l y t i c a c t i v i t y of C a ?

EXPERIMENTAL

A Montana l i g n i t e (6) was s u b j e c t e d t o e s s e n t i a l l y complete d e m i n e r a l i z a t i o n

w i t h R C 1 and HF in o r d e r t o remove e s s e n t i a l l y a l l t h e i n o r g a n i c c o n s t i t u e n t s (ex-
changeable c a t i o n s and m i n e r a l matter) p r e s e n t (1). The Dem l i g n i t e was then ion-
exchanged with Ca o r Mg u s i n g s o l u t i o n s of t h e i r a c e t a t e salts. Seven l e v e l s of Ca
and t h r e e l e v e l s of Mg were o b t a i n e d u s i n g l o a d i n g s o l u t i o n s of v a r y i n g concentra-
t i o n s . A sample of Dern l i g n i t e was a l s o co-exchanged w i t h Ca and Mg in o r d e r t o
s t u d y t h e e f f e c t of t h e i r i n t e r a c t i o n on subsequent c h a r r e a c t i v i t y . Chars were
p r e p a r e d by slowly h e a t i n g (10 K / m i n ) t h e t r e a t e d lignites in a box f u r n a c e equipped
w i t h a n a i r t i g h t r e t o r t under N2 t o f i n a l t e m p e r a t u r e s of 973 o r 1273 K and h e l d
(soaked) f o r 1 h. Char r e a c t i v i t i e s were determined by i s o t h e r m i c thermogravimetric
a n a l y s i s (TGA) in 0 . 1 MFa' a i r , 0 . 1 MPa COP and 3.1 kPa steam ( s a t u r a t e d Nz). The
maximum slope ( b x ) of t h e TGA r e c o r d e r p l o t was used a s a measure of g a s i f i c a t i o n
r e a c t i v i t y (normalized t o i n i t i a l weight of c h a r , daf b a s i s ) . From a series of pre-
l i m i n a r y runs (7) r e a c t i o n c o n d i t i o n s were s e l e c t e d i n o r d e r t o e l i m i n a t e h e a t and
mass t r a n s f e r l i m i t a t i o n s . T h e r e f o r e , r e p o r t e d r e a c t i v i t i e s are b e l i e v e d t o b e in-
t r i n s i c , chemically c o n t r o l l e d rates.

168
 S e l e c t e d c h a r s were examined by x-ray d i f f r a c t i o n (XRD) t o i d e n t i f y Ca and Mg
c o n t a i n i n g s p e c i e s p r e s e n t in t h e c h a r s . Average c r y s t a l l i t e d i a m e t e r s of s e l e c t e d
S p e c i e s were determined u s i n g t h e l i n e broadening c o n c e p t and t h e S c h e r e r e q u a t i o n
(8)

RESULTS AtTD DISCUSSION

F i g u r e s 1 and 2 show t h e r e a c t i v i t y r e s u l t s in 0.1 MPa a i r f o r t h e 973 and

1 2 7 3 K c h a r s , r e s p e c t i v e l y . A s seen p r e v i o u s l y , C a is a good c a t a l y s t f o r c h a r g a s l -
f i c a t i o n in air. w h i l e Mg is a poor c h a r g a s i f i c a t i o n c a t a l y s t ( 2 ) . For Ca loaded
c h a r s a t both h e a t t r e a t m e n t t e m p e r a t u r e s , i t is seen t h a t two d i s t i n c t r e g i o n s of
r e a c t i v i t y behavior a r e p r e s e n t . For l o a d i n g s up t o -4 wtX C a , t h e r e a c t i v i t y in-
c r e a s e s l i n e a r l y w i t h i n c r e a s i n g C a c o n t e n t . For l o a d i n g s g r e a t e r t h a n -4 w t X Ca,
however, r e a c t i v i t y remains e s s e n t i a l l y c o n s t a n t w i t h i n c r e a s i n g Ca c o n t e n t . T h i s
i s c o n t r a r y t o t h e behavior seen by Hippo e t a l . ( 9 ) . , who r e p o r t e d a l i n e a r in-
c r e a s e in r e a c t i v i t y w i t h i n c r e a s i n g C a c o n t e n t up t o 1 2 . 9 w t % in 0 . 1 MPa steam f o r
a Texas l i g n i t e . S i n c e mass t r a n s p o r t l i m i t a t i o n s a r e b e l i e v e d t o be a b s e n t , t h e
p l a t e a u i s n o t due t o d i f f u s i o n a l e f f e c t s . This s u g g e s t s t h a t t h e p l a t e a u is t h e
r e s u l t of a c a t a l y s t " s a t u r a t i o n e f f e c t , " t h a t is, adding of c a t a l y s t beyond a cer-
t a i n amount does n o t f u r t h e r i n c r e a s e t h e observed rate. For t h e r e l a t i v e l y small
range of Mg c o n t e n t s a similar s a t u r a t i o n e f f e c t a p p e a r s t o be o p e r a t i n g . Examina-
t i o n of t h e c a t i o n exchanged 1 2 7 3 K c h a r s by XRD r e v e a l e d t h a t CaO and MgO were t h e
major s p e c i e s p r e s e n t in t h e Dem+Ca and DemkMg c h a r s , r e s p e c t i v e l y .

R e a c t i v i t y r e s u l t s f o r t h e 1 2 7 3 K c h a r s reached in 0.1 MPa C02 and 3.1 kPa

steam a t 1053 K are shown in F i g u r e s 3 and 4 . r e s p e c t i v e l y . The same t r e n d s e v i d e n t
f o r t h e 1273 K c h a r s r e a c t e d in 0.1 MPa a i r a r e a l s o s e e n in t h e s e r e a c t a n t g a s e s .
Two r e g i o n s of r e a c t i v i t y behavior a r e p r e s e n t in both c a s e s . Calcium is s e e n t o
be a good c h a r g a s i f i c a t i o n c a t a l y s t , w h i l e Mg h a s v e r y l i t t l e c a t a l y t i c e f f e c t .

The purpose of t h i s work was t o s t u d y t h e e f f e c t t h a t adding Mg t o Ca h a s on

t h e subsequent c a t a l y t i c behavior of Ca f o r l i g n i t e c h a r g a s i f i c a t i o n . To s t u d y
t h i s e f f e c t , t h e c h a r s of t h e co-exchanged Dem l i g n i t e were used. It w a s reasoned
t h a t t h e co-exchanged c h a r s should have a Ca c o n t e n t which was in t h e r e g i o n where
r e a c t i v i t y i n c r e a s e d w i t h m e t a l c o n t e n t , a s t o avoid t h e s a t u r a t i o n r e g i o n . Also,
t h e c h a r should c o n t a i n more Mg than C a on a molar b a s i s , s i n c e an e f f e c t is more
l i k e l y t o be observed under t h e s e c o n d i t i o n s . Metal c o n t e n t s o f t h e co-exchanged
c h a r s a r e p r e s e n t e d in Table 1.

TABLE 1

METAL CONTENTS I N THE CO-EXCHANGED CHARS (DRY BASIS)

Calcium Magnesium
-
Char ormol/g W tx
- mol/g -
wtX
973 K 0.54 2.2 0.91 2.2
1273 K 0.56 2.2 0.94 2.3

To determine i f t h e r e was any e f f e c t , r e a c t i v i t y d a t a of t h e mono-exchanged

c h a r s were used t o c a l c u l a t e a n expected r e a c t i v i t y . C a l c u l a t i o n of t h e s e expected
r e a c t i v i t i e s w a s s t r a i g h t forward, which assumed t h a t t h e c a t a l y t i c a c t i v i t i e s of
Ca and Mg were simply a d d i t i v e . From t h e metal c o n t e n t s i n Table 1, t h e c o n t r i b u -
t i o n s of Ca and Mg t o t h e c a l c u l a t e d r e a c t i v i t i e s could be determined from F i g u r e s
1-4 by reading t h e r e a c t i v i t y v a l u e corresponding t o t h a t amount of C a o r Mg d i r e c t -
l y from t h e a p p r o p r i a t e f i g u r e . The r e a c t i v i t y of t h e Dem-char is s u b t r a c t e d once
because i t is included in both t h e Ca and Mg c o n t r i b u t i o n s , w h i l e i t is included
o n l y once i n t h e co-exchanged c h a r . This s t e p is n o t n e c e s s a r y when t h e r a t e of
t h e uncatalyzed (Dem) r e a c t i o n is low; b u t is n e c e s s a r y when t h e u n c a t a l y z e d r a t e
is h i g h , as is t h e c a s e in C02 (Figure 3). For c o n s i s t e n c y , t h e Dem r e a c t i v i t y

169
was always s u b t r a c t e d once. The c a l c u l a t e d r e a c t i v i t y i s t h e sum of t h e Ca and
Mg c o n t r i b u t i o n s , w i t h t h e r a t e of t h e D e m r e a c t i v i t y s u b t r a c t e d once. By comparing
t h e C a l c u l a t e d r e a c t i v i t y w i t h t h a t a c t u a l l y observed f o r t h e co-exchanged c h a r s ,
one w i l l be a b l e t o t e l l i f indeed t h e r e is an e f f e c t . The c a l c u l a t e d and observed
r e a c t i v i t i e s are g i v e n in Table 2 f o r the v a r i o u s g a s e s .

TABLE 2

CALCULATED AND OBSERVED REACTIVITIES OF THE CO-EXCHANGED CHARS

Reactivity Contributions Reactivities

(me/mg h ) (mg/mg h )
Char -
Ca % -
Dem Calculated Observed

Air

973 K 0.31 0.09 0.01 0.39 0.42

1273 K 0.34 0.22 0.03 0.53 0.60
co2
1273 K 0.60 0.34 0.32 0.62 0.64
S t eam
1273 K 0.30 0.10 0.05 0.35 0.31

I t is q u i t e c l e a r from Table 2 t h a t t h e a d d i t i o n of Mg t o Ca does n o t have

a s i g n i f i c a n t e f f e c t on t h e subsequent a c t i v i t y of Ca. The observed r e a c t i v i t i e s
a r e , w i t h i n experimental e r r o r , t h e same as t h e c a l c u l a t e d r e a c t i v i t i e s . T h i s shows
t h a t t h e c a t a l y t i c e f f e c t s of Ca and Mg are a d d i t i v e and they do n o t i n t e r a c t i n
a s i g n i f i c a n t way t o e i t h e r i n c r e a s e o r d e c r e a s e t h e i r combined c a t a l y t i c e f f e c t s .
T h i s i s perhaps due t o t h e f a c t t h a t MgO i s n o t s i g n i f i c a n t l y s o l u b l e i n CaO below
1900 K (10). The p r e s e n c e of MgO does n o t reduce t h e s i n t e r i n g of CaO. T h i s is
s u p p o r t e d by examination of t h e 1273 K co-exchanged c h a r by XRD. The average c r y s -
t a l l i t e diameter of t h e C a O was c a l c u l a t e d t o b e 30 nm. T h i s i s t h e same v a l u e
o b t a i n e d f o r a 1273 K Demi-Ca c h a r t h a t h a s a s i m i l a r Ca c o n t e n t (1.4 w t X ) .

CONCLUSIONS

The a d d i t i o n of Mg t o Ca d o e s n o t h a v e a s i g n i f i c a n t e f f e c t on t h e subsequent
a c t i v i t y of Ca f o r l i g n i t e c h a r g a s i f i c a t i o n under t h e slow h e a t i n g c o n d i t i o n s used
i n t h i s study. T h e i r c a t a l y t i c e f f e c t s w e r e found t o be a d d i t i v e , i n d i c a t i n g t h a t
they d i d not i n t e r a c t i n any s i g n i f i c a n t way. T h i s w a s supported by XRD r e s u l t s
which showed t h a t t h e s i n t e r i n g of CaO was not reduced by t h e p r e s e n c e of MgO.

REFERENCES

1. Morgan, M. E., J e n k i n s , R. G. and Walker, P. L.. Jr., F u e l g , 189 (1981).

2. Walker, P. L., J r . , Matsumoto, S . , Hanzawa. T., Miura, T. and Ismail, J . M.

K.. Fuel 62, 140 (1983).

3. J e n k i n s , R. G., Nandi, S . P. and Walker, P. L., J r . , F u e l x , 288 (1973).

4. Radovic, L., "Importance of C a t a l y s i s and Carbon A c t i v e S i t e s i n L i g n i t e Char

G a s i f i c a t i o n , " Ph.D. T h e s i s , The Pennsylvania S t a t e U n i v e r s i t y , 1982.

5. Radovic, L., Walker, P. L.. J r . a n d J e n k i n s . R. G . , J . C a t a l y s i s , i n p r e s s .

170
 6. Penn State/DOE Coal Data Base, PSOC 833, Coal Research S e c t i o n , The Pennsyl-
vania S t a t e University.

7. Hengel, T., " C a t a l y s i s of L i g n i t e Char G a s i f i c a t i o n by Exchangeable Cations:

Calcium and Magnesium," M.S. T h e s i s , The Pennsylvania S t a t e U n i v e r s i t y , 1983.

8. Klug, H. P. and Alexander, L. E., "X-ray D i f f r a c t i o n Procedures," 2nd E d i t i o n ,

Wiley, NY, 1974.

9. Hippo, E. J . , J e n k i n s , R . G. and Walker, P . L., J r . , F u e l s , 338 (1979).

10. Doman, R. C . , Barr, J . B., McNally, R. N. and Alper, A. M.. J . h e r . Cer. SOC.
-
46. 313 (1963).

171
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 Measurement and P r e d i c t i o n o f----------
______---_-I----
Low-Rank Coal S l a g V i s c o s i t y

Robert C . S t r e e t e r , ' E r l e K. Diehl,z and Harold H . S c h o b e r t 3

Bituminous Coal R e s e a r c h , I n c . , M o n r o e v i l l e , PA 15146

and
Grand Forks Energy T e c h n o l o g y C e n t e r , Grand F o r k s , ND 58202

_ - - - ~
INTRODUCTION

S i n c e 1 9 8 0 , Bituminous Coat R e s e a r c h , I n c . , (BCR) h a s been c o n d u c t i n g measure-

ments on the v i s c o s i t y of w e s t e r n U . s. low-rank c o a l s l a g s under a c o n t r a c t w i t h
t h e Grand Forks Energy Technology C e n t e r (GFETC), U:S. Department o f Energy. T h i s
work h a s been m o t i v a t e d by t h e r e a l i z a t i o n t h a t I ) v e r y few d a t a e x i s t i n t h e l i t e r -
a t u r e on t h e v i s c o s i t y of low-rank-coal s l a g s ; 2 ) p u b l i s h e d c o r r e l a t i o n s r e l a t i n g F
s l a g v i s c o s i t y t o c o a l a s h c o m p o s i t i o n were d e r i v e d from work w i t h b i t u m i n o u s - c o a l
s l a g s , and a t t e m p t s t o a p p l y them t o d a t a from low-rank c o a l s l a g s g e n e r a l l y h a v e
been u n s u c c e s s f u l ; a n d , 3 ) from a p r a c t i c a l s t a n d p o i n t , d a t a on s l a g r h e o l o g y a r e of
c o n s i d e r a b l e i n t e r e s t i n s u p p o r t o f t h e o p e r a t i o n o f a s t a g g i n g fixed-bed l i g n i t e
g a s i f i e r a t GFETC. As a m a t t e r o f r e l a t e d i n t e r e s t , B C R ' s s l a g v i s c o m e t e r was
o r i g i n a l l y put i n t o o p e r a t i o n i n 1976 t o o b t a i n d a t a on t h e s t a g g i n g p r o p e r t i e s of
c o a l s i n t e n d e d f o r use i n t h e BI-GAS c o a l g a s i f i c a t i o n p i l o t p l a n t a t Homer C i t y , /
P e n n s y l v a n i a ; t h e BI-GAS p r o c e s s i n c o r p o r a t e s an e n t r a i n e d - b e d , s l a g g i n g g a s i f i e r .

Although t h e d a t a o b r a i n e d i n t h e s e s t u d i e s h a v e been v a l u a b l e i n i n t e r p r e t i n g
/I
t h e s t a g g i n g phenomena o b s e r v e d i n t h e Grand F o r k s g a s i f i e r t e s t s , a more fundamen-
t a l o b j e c t i v e of t h e c u r r e n t work is t o d e v e l o p c o r r e l a t i o n s t h a t c a n be used t o
p r e d i c t a p r i o r i t h e v i s c o s i t y b e h a v i o r o f low-rank-coal s l a g s from a knowledge of
t h e a s h or s l a g c o m p o s i t i o n .

EXPERIMENTAL

The s l a g - v i s c o s i t y a p p a r a t u s was assembled f o r BCR b y T h e t a I n d u s t r i e s , I n c .

I t i n c l u d e s a L i n d b e r g f u r n a c e w i t h g l o b a r h e a t i n g e l e m e n t s of s i l i c o n c a r b i d e ,
r a t e d f o r o p e r a t i o n a t t e m p e r a t u r e s up t o 2732 F (1500 C ) . The r o t a t i n g bob viscom-
e t e r i s a Haake RV-2 R o t o v i s c o u n i t w i t h a DMK 50/500 d u a l m e a s u r i n g h e a d , which
a l l o w s a d j u s t m e n t of t o r q u e by a f a c t o r o f 10 ( i . e . , r a n g e s o f 0 t o 50 and 0 t o
500g-cm).* The t o r q u e on t h e v i s c o m e t e r bob t w i s t s a s p i r a l s p r i n g i n s i d e t h e meas-
u r i n g head; t h e a n g u l a r d i s p l a c e m e n t o f t h e s p r i n g i s p r o p o r t i o n a l t o s h e a r s t r e g s ,
and is c o n v e r t e d t o an e l e c t r i c a l s i g n a l t h a t i s p l o t t e d on an X-Y r e c o r d e r a s a
f u n c t i o n oE t h e r o t a t i o n a l speed of t h e bob ( s h e a r r a t e ) . A m i c r o p r o c e s s o r h a s been
i n c o r p o r a t e d i n t o t h e o r i g i n a l s y s t e m t o p r o v i d e a u t o m a t i c t e m p e r a t u r e programming
a t t h e r a t e of a b o u t I " F / m i n , and s t e p w i s e bob r o t a t i o n from 0 t o 6 4 rpm i n i n c r e -
m e n t s of 4 rpm.

To s i m u l a t e c o n d i t i o n s e x i s t i n g i n t h e s t a g g i n g c o a l g a s i f i e r , a l l t e s t s a r e
c a r r i e d o u t i n a r e d u c i n g a t m o s p h e r e c o n s i s t i n g o f 2 0 p e r c e n t hydrogen and

S u p e r v i s i n g S c i e n t i s t , Bituminous Coal R e s e a r c h , I n c .
Manager, Applied R e s e a r c h , Bituminous Coal R e s e a r c h , I n c .
P r o j e c t Manager, Coal S c i e n c e , Grand F o r k s Energy Technology C e n t e r

* R e f e r e n c e t o a company or p r o d u c t name d o e s n o t imply endorsement o f t h e p r o d u c t

t o t h e e x c l u s i o n of o t h e r s t h a t may be s u i t a b l e .

174
80 P e r c e n t n i t r o g e n . The gas m i x t u r e i s i n j e c t e d i n t o t h e f u r n a c e a t a f l o w r a t e Of
500 cc/min through an a l u m i n a t u b e t h a t e x t e n d s t o w i t h i n 1 i n c h o f t h e t o p o f t h e
sample c r u c i b l e .

Although a p l a t i n u m / r h o d i u m bob was employed i n i t i a l l y , some problems were

e n c o u n t e r e d with a t t a c k on t h e bob by m o l t e n i r o n i n t h e s l a g . In a l l o f t h e t e s t s
d i s c u s s e d h e r e i n , t h e bob was f a b r i c a t e d from 1 / 2 - i n c h molybdenum b a r s t o c k ; t h e bob
i s a p p r o x i m a t e l y I - i n c h long w i t h a 30'-angle t a p e r machined on b o t h e n d s . The t o p
o f t h e bob t e r m i n a t e s i n a 5 / 8 - i n c h l o n g , 1/4-inch'-diameter s h a f t which is d r i l l e d
and tapped t o accommodate a 118-inch- d i a m e t e r x 1 6 . 5 - i n c h l o n g molybdenum s t e m .
The bob stem i s c o v e r e d by a t u b u l a r alumina s l e e v e t o m i n i m i z e e r o s i o n d u r i n g a
t e s t . AS o r i g i n a l l y d e s i g n e d , t h e v i s c o m e t e r i n c o r p o r a t e d a u n i v e r s a l j o i n t i n t h e
m e a s u r i n g head s h a f t and a J a c o b s - t y p e chuck t o h o l d t h e bob s t e m . However, t h i s
arrangement a l l o w e d t o o much l a t e r a L m o t i o n of t h e ' b o b i n t h e s l a g , and t h e bob i s
now a t t a c h e d t o t h e m e a s u r i n g head by a r i g i d s h a f t c o n t a i n i n g t h r e e set s c r e w s t o
hold t h e stem. During a v i s c o s i t y t e s t , t h e bob is immersed u n t i l t h e s t a g j u s t
c o v e r s i t s t o p ; t h e p o s i t i o n o f t h e bob c a n b e d e t e r m i n e d a c c u r a t e l y u s i n g a d e p t h
gauge a t t a c h e d t o t h e m e a s u r i n g head.

In t h e e a r l i e r t e s t s , t h e s l a g was m e l t e d i n c r u c i b l e s o f v i t r e o u s c a r b o n ,
1 - 1 / 4 - i n . I . D . x 1-318-in. h i g h (Atomergic Chemetals C o . ) . The c a r b o n s a m p l e c r u c i -
b l e was c o n t a i n e d i n a l a r g e r alumina guard c r u c i b l e ( 1 - 7 1 8 - i n . I . D . x 6 - i n . h i g h )
and t h e a n n u l a r s p a c e between t h e two c r u c i b l e s was packed w i t h 60-mesh alundum.
The use o f c a r b o n c r u c i b l e s was somewhat i n f l u e n c e d by t h e o b s e r v a t i o n t h a t s l a g
from t h e g a s i f i e r f r e q u e n t l y c o n t a i n e d p a r t i c l e s o f d e v o l a t i l i z e d c o a l ( c h a r ) , which
might be i n v o l v e d i n r e a c t i o n s w i t h t h e m o l t e n s l a g . It soon became e v i d e n t t h a t
i r o n o x i d e s i n t h e s l a g were b e i n g reduced by r e a c t i o n w i t h t h e c a r b o n c r u c i b l e , a s
s m a l l p o o l s of m o l t e n i r o n i n v a r i a b l y s e t t l e d from t h e s l a g d u r i n g t h e c a r b o n -
c r u c i b l e t e s t s . With c e r t a i n c o a l a s h e s c o n t a i n i n g c o m p a r a t i v e l y h i g h amounts o f
F e f l 3 , d e s t r u c t i o n of t h e c a r b o n c r u c i b l e was so s e v e r e t h a t t h e p o r t i o n i n c o n t a c t
with t h e s l a g v i r t u a l l y d i s a p p e a r e d d u r i n g t h e v i s c o s i t y t e s t . C o n s e q u e n t l y , t h e
c a r b o n c r u c i b l e s were e v e n t u a l l y r e p l a c e d w i t h h i g h - p u r i t y a l u m i n a c r u c i b l e s
(McDanel R e f r a c t o r y C o . ) of t h e same d i m e n s i o n s .

S i n c e t h e a l u m i n a c r u c i b l e s were put i n t o u s e , m e t a l l i c i r o n h a s o n l y r a r e l y
been o b s e r v e d i n t h e s l a g ; i f formed a t a l l , t h e i r o n u s u a l l y t e n d s to c l i n g t o t h e
t o p of t h e bob a t t h e g a s l l i q u i d i n t e r f a c e . On t h e o t h e r h a n d , v a r y i n g d e g r e e s o f
a t t a c k on t h e a l u m i n a c r u c i b l e by t h e s l a g h a v e been o b s e r v e d . G e n e r a l l y , d i s s o l u -
t i o n of A1203 by t h e s l a g h a s been s l i g h t , b u t i n a few c a s e s n o t i c e a b l e t h i n n i n g of
t h e c r u c i b l e walls h a s o c c u r r e d . In a d d i t i o n , w i t h t h e low-form alumina c r u c i b l e s ,
t h e r e was a t e n d e n c y f o r t h e s l a g t o o v e r f l o w t h e sample c r u c i b l e and s e e p i n t o t h e
alundum p a c k i n g . In a few c a s e s , t h e s l a g managed to s e e p b e n e a t h t h e sample c r u c i -
b l e , whereupon s u b s e q u e n t o u t g a s s i n g o f t h e s l a g a c t u a l l y r a i s e d and t i l t e d t h e
sample c r u c i b l e . To a l l e v i a t e t h i s problem, high-form ( 3 - i n . h i g h ) sample c r u c i b l e s
have been employed s i n c e S e p t e m b e r , 1982.
'

S i n c e m e a s u r e d ' v i s c o s i t i e s w i l l v a r y d e p e n d i n g on t h e d i m e n s i o n s o f and t h e
m a t e r i a l s employed f o r t h e sample c r u c i b l e and t h e r o t a t i n g b o b , measured v a l u e s a r e
r e l a t e d t o a b s o l u t e v i s c o s i t i e s by means o f an i n s t r u m e n t f a c t o r . In t h e s e s t u d i e s ,
t h e i n s t r u m e n t f a c t o r was d e t e r m i n e d by t e s t s w i t h NBS g l a s s v i s c o s i t y s t a n d a r d s
whose v i s c o s i t i e s are p r e c i s e l y d e f i n e d and similar t o t h o s e o f t h e s l a g s o v e r t h e
t e m p e r a t u r e r a n g e o f i n t e r e s t . The i n s t r u m e n t f a c t o r is r e l a t e d to v i s c o s i t y by t h e
equation:

V i s c o s i t y = I n s t r u m e n t f a c t o r x t o r q u e r e a d i n g I bob speed (rpm)

I n p r e p a r a t i o n f o r a s l a g - v i s c o s i t y t e s t , t h e c o a l is p u l v e r i z e d t o minus-60
mesh and ashed i n BhW K-3000 i n s u l a t i n g f i r e b r i c k d i s h e s f o r 3 h o u r s a t 1850 F (1010
C) i n a l a r g e m u f f l e f u r n a c e . T h i s h i g h e r - t h a n - n o r m a l a s h i n g t e m p e r a t u r e was c h o s e n
a f t e r p r e l i m i n a r y work showed t h a t s u f f i c i e n t v o l a t i l e s remained i n t h e a s h prepared

175
a t t h e s t a n d a r d "ASTM t e m p e r a t u r e " o f 1382 F ( 7 5 0 C)* t o c a u s e s e v e r e f r o t h i n g and
foaming d u r i n g t h e a s h m e l t i n g p r o c e s s . T h i s d i f f i c u l t y i s s t i l l e x p e r i e n c e d t o
s a n e e x t e n t d u r i n g m e l t i n g o f t h e h i g h - t e m p e r a t u r e a s h and i s b e l i e v e d d u e t o decom-
p o s i t i o n of r e s i d u a l s u l f a t e s and v o l a t i l i z a t i o n of a l k a l i - m e t a l o x i d e s i n t h e ash.
The c o a l a s h i s s i e v e d a g a i n a t 6 0 mesh t o remove any f o r e i g n p a r t i c l e s of f i r e -
b r i c k , then compressed i n t o p e l l e t s 5/8-inch i n d i a m e t e r weighing a b o u t 5 grams
e a c h . The a s h p e l l e t s are d r o p p e d , o n e or two a t a time, i n t o t h e p r e v i o u s l y h e a t e d
sample c r u c i b l e t h r o u g h a long q u a r t z t u b e ; a t y p i c a l c o a l - a s h c h a r g e i n t h e high-
form alumina c r u c i b l e s i s a b o u t 60 t o 70 grams.

V i s c o s i t y measurements are n o r m a l l y commenced a t t h e h i g h e s t t e m p e r a t u r e

a t which an o n - s c a l e r e a d i n g c a n be o b t a i n e d w i t h a bob speed o f 64 rpm. The
t e m p e r a t u r e is t h e n d e c r e a s e d s l o w l y ( u n d e r m i c r o p r o c e s s o r c o n t r o l ) and v i s c o s i t y
measurements are t a k e n a t a p p r o x i m a t e l y h a l f - h o u r i n t e r v a l s . T h i s " c o o l i n g c y c l e "
i s c o n t i n u e d u n t i l t h e upper l i m i t o f t h e m e a s u r i n g head i s approached ( t y p i c a l l y
a b o u t 3000 poises**), t h e n t h e s l a g i s g r a d u a l l y r e h e a t e d t o o b s e r v e c h a n g e s i n
v i s c o s i t y during a "heating c y c l e ."
Following e a c h t e s t , samples o f t h e s o l i d i f i e d s l a g and h i g h - t e m p e r a t u r e a s h
a r e s u b m i t t e d t o GFETC f o r c o m p o s i t i o n a l a n a l y s e s by X-ray f l u o r e s c e n c e and X-ray r
d i f f r a c t i o n t e c h n i q u e s . A Kevex Model 0700 e n e r g y d i s p e r s i v e X-ray s p e c t r o m e t e r i s
employed f o r X-ray f l u o r e s c e n c e a n a l y s i s . Samples a r e ground t o minus 60-mesh and
p r e s s e d i n t o a p e l l e t u s i n g e i t h e r c e l l u l o s e or l i t h i u m t e t r a b o r a t e as a b i n d e r .
The ins.trument is c a l i b r a t e d u s i n g m i x t u r e s o f r e a g e n t - g r a d e o x i d e s , blended t o
a p p r o x i m a t e t h e r e l a t i v e amounts p r e s e n t i n t h e s l a g . X-ray d i f f r a c t i o n measure-
ments a r e c o n d u c t e d on minus 325-mesh samples u s i n g a P h i l i p s 3600 a u t o m a t e d X-ray
I
d i f f r a c t o m e t e r . Compound i d e n t i f i c a t i o n i s a c c o m p l i s h e d w i t h t h e a i d o f a computer-
based index f i l e .

The s e l e c t i o n of low-rank c o a l s f o r t h e s e s t u d i e s was based t o some e x t e n t on

t h o s e which had a c t u a l l y been t e s t e d or were c a n d i d a t e f e e d s t o c k s f o r t h e GFETC
l i g n i t e g a s i f i e r ; i n a d d i t i o n , an e f f o r t was made t o c h o o s e s a m p l e s t h a t would
r e p r e s e n t a wide r a n g e of a s h c o m p o s i t i o n s and d i v e r s e g e o g r a p h i c a l l o c a t i o n s . The
c o a l s s e l e c t e d f o r t h e s e v i s c o s i t y s t u d i e s a r e l i s t e d in T a b l e I . *

RESULTS AND DISCUSSIS

V i s c o s i t y c a n be d e f i n e d as t h e r e s i s t a n c e t o f l o w o f f e r e d by a f l u i d and i s
c u s t o m a r i l y e x p r e s s e d as t h e r a t i o of s h e a r s t r e s s t o s h e a r r a t e . The most
commonly e n c o u n t e r e d r e g i m e of v i s c o u s f l o w i s termed "Newtonian" flow, i n which
s h e a r s t r e s s i s a l i n e a r f u n c t i o n o f s h e a r r a t e ( i . e . , v i s c o s i t y is c o n s t a n t a t any
g i v e n shear r a t e ) . For Newtonian s u b s t a n c e s , t h e dependence o f v i s c o s i t y (q on

* ASTM Method D 3174-73, "Ash i n t h e A n a l y s i s Sample of Coal and Coke."

**Throughout t h i s p a p e r , v i s c o s i t i e s a r e g i v e n i n t h e more f a m i l i a r u n i t s o f
p o i s e s ; t h e a c c e p t e d S I u n i t f o r v i s c o s i t y i s t h e P a s c a l - s e c o n d , and t h e
conversion is p o i s e s x 0.1 = P a - s e c .

P In view of t h e c o n s i d e r a b l e w i t h i n - s e a m o r within-mine v a r i a b i l i t y o f low r a n k

c o a l s , it s h o u l d be u n d e r s t o o d t h a t t h e s e c o a l samples a r e n o t n e c e s s a r i l y
r e p r e s e n t a t i v e of t h e t o t a l p r o d u c t i o n of a p a r t i c u l a r mine.

176
t e m p e r a t u r e (T) i s e x p o n e n t i a l , such t h a t a p l o t of log 17 v s . T y i e l d s a s t r a i g h t
line.* T h r e e o t h e r r e g i m e s of nowNewtonian b e h a v i o r a r e l e s s commonly e n c o u n t e r e d :

I. Pseudoplastic - viscosity decreases with increasing shear

rates.

2. Plastic -v i s c o s i t y d e c r e a s e s with i n c r e a s i n g s h e a r r a t e s f o l l o w i n g
t h e a p p e a r a n c e of an i n i t i a l y i e l d s t r e s s .

TABLE 1. SAMPLES SELECTED FOR LOW-RANK COAL VISCOSITY STUDIES

_-_----Rank Location ( s t a t e )

1. I n d i a n Head. Lignite North Dakota

2. Gascoyne Lignite North Dakota
3. Baukol-Noonan Lignite North Dakota
4. Beulah Lignite North Dakota

5. Colstrip Sub-b i t u n i nous Montana

6. Decker Sub- b it urn i no us Montana
7. Sarpy Creek Sub-b i t uminous Montana
8. Naughton Sub-bituminous Montana

9. Big Horn Sub- b i t um i n ous Wyoming

10. Kemerer Sub-bituminous Wyoming
11. Black B u t t e Sub-bi tuminous Wyoming

12. Emery Bituminous ( l o w r a n k ) Colorado

13. Rockdale Lignite Texas

14. M a r t i n Lake Lignite Texas
15. Big Brown Lignite Texas
16. Atlantic Richfield Lignite Texas

17. Burns 6 McDonnell Lignite Al.abama

3. T h i x o t r o p i c - v i s c o s i t y d e c r e a s e s w i t h i n c r e a s i n g s h e a r r a t e s and w i t h
t h e d u r a t i o n of t h e a p p l i e d s h e a r s t r e s s .

In each of t h e s e c a s e s , t h e v i s c o s i t y v a r i e s w i t h s h e a r r a t e a n d / o r w i t h t h e
p e r i o d of s h e a r , and t h e r a t i o of s h e a r s t r e s s t o s h e a r r a t e i s c u s t o m a r i l y d e s i g -
nated a s “apparent v i s c o s i t y . ”

P l o t s o f l o g 17 V S . T (OF) f o r t h r e e r e p r e s e n t a t i v e low-rank c o a l s l a g s a r e
shown i n F i g u r e 1 . Curve A f o r t h e Black B u t t e sample i l l u s t r a t e s t h e b e h a v i o r o f a

* From p u r e l y physico-chemical c o n s i d e r a t i o n s , l o g 11 i s p r o p o r t i o n a l t o 1/T

where T i s i n O K . In p r a c t i c e , however, i t i s o f t e n more c o n v e n i e n t t o p l o t
l o g n d i r e c t l y v s . t e m p e r a t u r e i n ‘C, or ( a s i n t h e s e s t u d i e s where e n g i n e e r i n g
c o n v e n t i o n s were employed i n t h e d e s i g n and o p e r a t i o n o f t h e c o a l g a s i f i e r ) i n
OF.

177
g l a s s y , s i l i c e o u s - t y p e s l a g t h a t e x h i b i t s Newtonian p r o p e r t i e s o v e r a wide tempera-
t u r e r a n g e . In a d d i t i o n , t h e v i s c o s i t y b e h a v i o r i s r e v e r s i b l e i n t h a t v i s c o s i t i e s
measured d u r i n g r e h e a t i n g o f t h e s l a g ( s o l i d c i r c l e s ) a r e e s s e n t i a l l y t h e same a s
t h o s e d e t e r m i n e d d u r i n g t h e c o o l i n g c y c l e . The t y p e o f b e h a v i o r r e p r e s e n t e d by
Curves B and C i s more commonly o b s e r v e d f o r low-rank c o a l s l a g s ; l o g rl i s a l i n e a r
f u n c t i o n of t e m p e r a t u r e down t o some p o i n t , d e s i g n a t e d as t h e t e m p e r a t u r e o f c r i t i -
cal viscosity, T ( a s shown f o r Curve B). Below T t h e v i s c o s i t y can i n c r e a s e
q u i t e a b r u p t l y (&',,,e B), o r t h e i n c r e a s e may b e sot%&hat more g r a d u a l (Curve C ) .
Moreover, a " h y s t e r e s i s " e f f e c t a p p e a r s i n t h e v i s c o s i t y / t e m p e r a t u r e c u r v e as t h e
s l a g i s r e h e a t e d . T h i s phenomenon is s u p p o s e d l y r e l a t e d t o t h e slow r e d i s s o l u t i o n
o f c r y s t a l s , formed on c o o l i n g t h e s l a g below T c v . ( l ) In t h e o r y , t h e v i s c o s i t y of
t h e s l a g on r e h e a t i n g s h o u l d e v e n t u a l l y r e t u r n t o t h e l i n e a r p o r t i o n o f t h e c u r v e
r e p r e s e n t i n g t h e f u l l y l i q u i d c o n d i t i o n . However, a s shown by F i g u r e I , t h i s i s not
n e c e s s a r i l y a c h i e v e d e x p e r i m e n t a l l y , and t h e e x t e n t o f t h e d e v i a t i o n is b e l i e v e d t o
be due to s m a l l c o m p o s i t i o n a l c h a n g e s o c c u r r i n g i n t h e m e l t d u r i n g t h e v i s c o s i t y
d e t e r m i n a t i o n ( t o be d i s c u s s e d l a t e r ) . Curve C i n F i g u r e I i n c l u d e s d a t a p o i n t s f o r
two s e p a r a t e v i s c o s i t y t e s t s w i t h Baukol-Noonan, a p p r o x i m a t e l y 6 months a p a r t . As
shown, t h e r e p e a t a b i l i t y f o r t h e c o o l i n g c u r v e i s q u i t e good; on t h e o t h e r h a n d ,
t h e r e i s a marked d i f f e r e n c e in t h e two c u r v e s o b t a i n e d on r e h e a t i n g t h e s l a g s , and
s u b s e q u e n t a n a l y t i c a l d a t a showed s u b t l e d i f f e r e n c e s i n t h e c o m p o s i t i o n s of t h e
s l a g s from t h e two t e s t s .

The s t r a i g h t - l i n e p o r t i o n o f t h e v i s c o s i t y / t e m p e r a t u r e c u r v e i s t r a d i t i o n a l l y
d e s i g n a t e d as t h e "Newtonian" r e g i o n of s l a g b e h a v i o r , w h i l e t h e a r e a below T c V , ,
where s o l i d s p e c i e s a r e c r y s t a l l i z i n g from t h e m e l t , i s d e s i g n a t e d as t h e " p l a s t i c "
r e g i o n . S t r i c t l y s p e a k i n g , a s l a g c a n r e t a i n Newtonian p r o p e r t i e s below T and
t r a n s i t i o n t o a n o w N e w t o n i a n s t a t e c a n be d e t e c t e d o n l y by a change i n thEvAhape of
t h e s h e a r - s t r e s s v s . s h e a r - r a t e c u r v e . A s a m a t t e r of f a c t , most o f t h e s l a g s
i n c l u d e d i n t h i s s t u d y a c t u a l l y d i d show p s e u d o p l a s t i c o r t h i x o t r o p i c b e h a v i o r a t
t h e higher v i s c o s i t i e s .

Of t h e 1 7 c o a l s l i s t e d i n T a b l e 1, 13 were t e s t e d i n c a r b o n c r u c i b l e s and t h e
r e m a i n i n g f o u r were t e s t e d u s i n g a l u m i n a c r u c i b l e s . In a d d i t i o n , t h e c a r b o n -
c r u c i b l e t e s t w i t h BaukoL-Noonan was r e p e a t e d , and s i x o f t h e c o a l s from t h e carbon-
c r u c i b l e t e s t s ( B i g Horn, Decker, Emery, C o l s t r i p , R o c k d a l e , and Burns 6 McDonnell)
were a l s o s e l e c t e d f o r a l u m i n a - c r u c i b l e t e s t s . Thus, a t o t a l o f 24 s l a g - v i s c o s i t y
t e s t s provided t h e d a t a d i s c u s s e d i n t h i s p a p e r .

The c o m p o s i t i o n s of t h e s l a g s from t h e s e v i s c o s i t y t e s t s a r e l i s t e d i n T a b l e 2
( c o m p o s i t i o n a l d a t a a r e n o r m a l i z e d t o 100 p e r c e n t ) . A l s o i n c l u d e d a r e s e v e r a l o t h e r
p a r a m e t e r s t h a t t r a d i t i o n a l l y h a v e b e e n employed t o c h a r a c t e r i z e c o a l - a s h s l a g s . It
s h o u l d be emphasized t h a t , u n l e s s o t h e r w i s e n o t e d , a l l c a l c u l a t i o n s d i s c u s s e d h e r e i n
were based on slag c o m p o s i t i o n d a t a ( a s opposed t o ash c o m p o s i t i o n d a t a ) . This was
done p r i m a r i l y f o r two r e a s o n s :

I) A s p r e v i o u s l y n o t e d , r e a c t i o n s w i t h t h e sample c r u c i b l e tended t o r e s u l t
i n d e p l e t i o n o f Fez03 ( c a r b o n - c r u c i b l e t e s t s ) a n d / o r e n r i c h m e n t i n A1203 ( a l u m i n a -
c r u c i b l e t e s t s ) , so t h a t i n some c a s e s t h e c o m p o s i t i o n o f t h e s l a g was s i g n i f i c a n t l y
d i f f e r e n t from t h a t of t h e o r i g i n a l c o a l a s h . T h i s e f f e c t c a n be s e e n by comparing
t h e s l a g c o m p o s i t i o n d a t a i n T a b l e 2 f o r t h e carbon- and a l u m i n a - c r u c i b l e t e s t s w i t h
C o l s t r i p , Decker, B i g Horn, Emery, R o c k d a l e , and Burns & McDonnell.

2) R e s u l t s o f an i n d e p e n d e n t s t u d y , comparing h i g h - t e m p e r a t u r e a s h and s l a g
c o m p o s i t i o n s f o r 18 o f t h e 24 v i s c o s i t y t e s t s , showed t h a t from 80 t o 100 p e r c e n t o f
t h e SO3 and u s u a l l y a l l of t h e P2O5 ( i f p r e s e n t i n t h e a s h ) were v o l a t i l i z e d d u r i n g
m e l t i n g O E t h e a s h . A d m i t t e d l y , P2O5 is a minor c o n s t i t u e n t , and l o s s e s o f SO3
c o u l d be compensated f o r by n o r m a l i z i n g t h e a n a l y t i c a l d a t a t o a s u l f u r - f r e e b a s i s .
On t h e o t h e r hand, i n I 1 o u t o f 15 i n s t a n c e s (73 p e r c e n t ) where NapO was p r e s e n t i n
t h e h i g h - t e m p e r a t u r e a s h , i t was v o l a t i l i z e d i n amounts r a n g i n g from 10 t o 50 p e r -
c e n t o f t h e amount a v a i l a b l e i n t h e a s h . S i n c e t h e NapO c o n t e n t o f sme a s h e s

178
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 ranged UP t o 10 p e r c e n t , i t i s p r o b a b l e t h a t v o l a t i l i z a t i o n o f t h i s c o n s t i t u e n t
would h a v e an e L f e c t on t h e s l a g v i s c o s i t y .

The d a t a i n T a b l e 2 i l l u s t r a t e t h e wide v a r i a b i l i t y i n c o n c e n t r a t i o n s o f l o r
rank-coal s l a g c o n s t i t u e n t s . T h i s v a r i a b i l i t y is r e f l e c t e d f u r t h e r by T a b l e 3 ,
where t h e r a n g e s i n s l a g c o m p o s i t i o n s e n c o u n t e r e d d u r i n g t h e s e s t u d i e s ( T a b l e 2 ) a r e
compared w i t h t h e a s h c o m p o s i t i o n of an " a v e r a g e " b i t u m i n o u s c o a l (SOg-free
b a s i s ) .(4) E s p e c i a l l y n o t e w o r t h y a r e t h e h i g h e r c o n c e n t r a t i o n s of a l k a l i n e - e a r t h
and a l k a l i m e t a l o x i d e s i n t h e low-rank c o a l s l a g s .

The e x p e r i m e n t a l v i s c o s i t y d a t a from t h e s e s t u d i e s are summarized i n T a b l e 4 .

The t w o v i s c o s i t y v a l u e s shown f o r e a c h s a m p l e , c o r r e s p o n d i n g t o s p e c i f i c m e l t
t e m p e r a t u r e s , are s u f f i c i e n t t o a p p r o x i m a t e t h e l i n e a r ("Newtonian") p o r t i o n o f t h e
l o g 11 vs. T c u r v e o b t a i n e d d u r i n g t h e c o o l i n g c y c l e . In a d d i t i o n , v a l u e s f o r T
(when o b s e r v a b l e ) and a s h f u s i b i l i t y ( r e d u c i n g a t m o s p h e r e ) f o r t h e high-tempera€&
a s h (HTA) a r e i n c l u d e d f o r c o m p a r i s o n .

Slag Viscositylcomposition Correlations

S e v e r a l a t t e m p t s have been made i n t h e p a s t t o d e P i n e t h e l i n e a r p o r t i o n of t h e

v i s c o s i t y / t e m p e r a t u r e c u r v e based on t h e c o m p o s i t i o n o f t h e c o a l a s h . In t h e mid-
1960's, workers a t t h e B r i t i s h Coal U t i l i z a t i o n R e s e a r c h A s s o c i a t i o n (BCURA) d e v e l -
oped two such c o r r e l a t i o n s based on work w i t h B r i t i s h ( b i t u m i n o u s ) c o a l s , now g e n e r -
a l l y r e f e r r e d t o as t h e Watt-Fereday(5) and " S 2 " ( 3 ) c o r r e l a t i o n s .* The Watt-Fereday
c o r r e l a t i o n is based on r e s u l t s o f 276 d e t e r m i n a t i o n s o f s l a g v i s c o s i t y u s i n g 113
d i f f e r e n t ash c o m p o s i t i o n s p r e p a r e d by b l e n d i n g B r i t i s h c o a l a s h e s . U n f o r t u n a t e l y ,
a t t e m p t s t o a p p l y t h i s c o r r e l a t i o n t o low-rank c o a l s l a g s , u s i n g e i t h e r ash- or
s l a g - c o m p o s i t i o n d a t a , h a v e been g e n e r a l l y u n s u c c e s s f u l . T h i s i s i l l u s t r a t e d by
F i g u r e 2 , i n which t h e v i s c o s i t y / t e m p e r a t u r e c o o l i n g c u r v e s f o r t w o Texas l i g n i t e s ,
Big Brown and M a r t i n Lake, a r e p l o t t e d . The c o r r e s p o n d i n g Watt-Fereday c o r r e l a t i o n
l i n e s a r e based on t h e ( 7 5 0 C ASTM) a s h - c o m p o s i t i o n d a t a . As i n d i c a t e d by F i g u r e 2 ,
t h e a s h c o m p o s i t i o n s and a s h f u s i o n t e m p e r a t u r e s o f t h e s e two c o a l s a r e v e r y s i m i -
l a r . However, t h e v i s c o s i t y p r e d i c t e d by t h e Watt-Fereday c o r r e l a t i o n f o r Big Brown
was h i g h e r t h a n t h a t o b s e r v e d e x p e r i m e n t a l l y , w h i l e f o r M a r t i n Lake t h e Watt-Fereday
.
e q u a t i o n u n d e r - p r e d i c ted t h e a c t u a l v i s c o s i t y

Among t h e p o s s i b l e r e a s o n s why t h e s e p r e d i c t i v e e q u a t i o n s f a i l f o r l o r r a n k
c o a l s a r e t h e following:

1. Ash c o n s t i t u e n t s may f a l l o u t s i d e t h e r a n g e o f t h o s e i n most b i t u m i n o u s

c o a l s (Table 3 ) .

2. The BCURA p r e d i c t i v e e q u a t i o n s a r e based on a s h a n a l y s e s . A s d i s c u s s e d

e a r l i e r , s i g n i f i c a n t l o s s e s of c e r t a i n e l e m e n t s may o c c u r as t h e a s h from low-rank
c o a l s i s heated t o t h e melting p o i n t .

3. S u l f u r r e t e n t i o n i s more p r e v a l e n t i n l o r r a n k c o a l a s h e s , d u e t o t h e
g e n e r a l l y h i g h e r c a l c i u m c o n t e n t s . Some o f t h e s l a g s from t h e s e v i s c o s i t y s t u d i e s
r e t a i n e d up t o 2 p e r c e n t SO3 ( T a b l e 2 ) , even a f t e r b e i n g h e a t e d above 2 6 0 0 F
( 1 4 2 7 C) .
4. In l i g n i t e s , some 30 t o 50 p e r c e n t o f t h e ash-forming c o n s t i t u e n t s c a n
c o n s i s t o f c a t i o n s a t t a c h e d t o t h e o r g a n i c m a t t e r i n i o n - e x c h a n g e a b l e form on c a r -
b o x y l groups or a s c h e l a t e c o m p l e x e s , r a t h e r t h a n b e i n g p r e s e n t a s d i s t i n c t m i n e r a l -
ogical species.(6)

* D e t a i l s of t h e v i s c o s i t y / c o m p o s i t i o n c o r r e l a t i o n s a r e p r e s e n t e d i n Appendix I .

181
'i
 TABLE 3 . COMPARISON OF "AVERAGE" BITUMINOUS COAL
ASH COMPOSITION WITH LOW-RANK-COAL SLAG COMPOSITIONS

Range i n "Average" Bituminous

Low-Rank-Coa 1 Coal Ash
S l a g s from V i s c o s i t y S t u d i e s ,
Constituent ____ U t . Percent" --
(S03-free),
-
U t . Percent

Si02 20.0 - 63.5 48.1

A1Z03 13.3 - 36.7 24.9

FeZ03 0.9 - 18.9 14.9

TiOZ 0.6 - 2.3 1.1

CaO 6 . 0 - 29.4 6.6

MgO 2.5 - 8.2 1.7

NazO 0.0 - 9 . 9 1.2

Kz0 0.1 - 2.0 1.5

* .om data i n Tat

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 The Watt-Fereday e q u a t i o n i s a p p r o x i m a t e l y a l i n e a r e q u a t i o n o f t h e form

l o g r~ = m.f(T) + c (1)

where m i s n o r m a l l y p o s i t i v e and c i s n e g a t i v e . Revised v a l u e s f o r t h e s l o p e (m’)

and i n t e r c e p t (c’) can be c a l c u l a t e d based on t h e e x p e r i m e n t a l d a t a f o r t h e l o r r a n k
c o a l s t o o b t a i n a good f i t t o t h e Watt-Fereday e q u a t i o n . However, f o r 20 o f 2 3 t e s t s
(87 p e r c e n t ) t h e v a l u e o f ma w a s l a r g e r t h a n t h a t p r e d i c t e d by t h e c o n v e n t i o n a l
Watt-Fereday e q u a t i o n ; s i m i l a r l y , a b s o l u t e v a l u e s o f c c were a l s o l a r g e r f o r 16 o f
23 t e s t s ( 7 0 p e r c e n t ) . S i n c e t h e X r T e p t i s n e g a t i v e , t h e s e t w o e f f e c t s s h o u l d
t e n d t o o f f s e t each o t h e r , r e s u l t i n g i n l i t t l e change i n t h e v a l u e o f l o g n. In
r e a l i t y , t h e n e t r e s u l t tended t o be a l a r g e r v a l u e f o r l o g n, s u c h t h a t o b s e r v e d
viscosities were h i g h e r t h a n p r e d i c t e d v i s c o s i t i e s i n 18 o f t h e 2 3 t e s t s ( 7 8 per-
c e n t ) . Thus, t h e s e s t u d i e s i n d i c a t e t h a t t h e v i s c o s i t i e s of low-rank c o a l s l a g s a r e
g e n e r a l l y h i g h e r t h a n t h o s e of s l a g s d e r i v e d from b i t u m i n o u s c o a l s .

A t t e m p t s were made t o c o r r e l a t e t h e e x p e r i m e n t a l v a l u e s o f n’ and c * w i t h s l a g

c o m p o s i t i o n d a t a ( T a b l e 2 ) u s i n g m u l t i p l e l i n e a r r e g r e s s i o n a n a l y s i s . These a t -
t e m p t s were g e n e r a l l y u n s u c c e s s f u l , a l t h o u g h f o r t h e c a r b o n - c r u c i b l e t e s t s , t h e
c o r r e l a t i o n of rn’ w i t h NaZO c n n t e n t was s i g n i f i c a n t a t t h e 9 9 . 5 p e r c e n t c o n f i d e n c e
l e v e l , and f o r t h e a l u m i n a - c r u c i b l e t e s t s , Na2O was ranked second i n c o r r e l a t i o n s
f o r b o t h m’ and c c ( e v e n though not s t a t i s t i c a l l y s i g n i f i c a n t ) . These f i n d i n g s
s u g g e s t t h a t t h e r o l e of N a Z O i n l o w - r a n k - c o a l s l a g s may be more i m p o r t a n t t h a n
previously r e a l i z e d .

O t h e r c o m b i n a t i o n s of v a r i a b l e s , i n c l u d i n g t h o s e l i s t e d i n T a b l e 2 , were
employed i n e f f o r t s t o d e r i v e e m p i r i c a l c o r r e l a t i o n s w i t h s l a g v i s c o s i t y , b u t a g a i n
I
w i t h o u t much s u c c e s s . In a d d i t i o n , t h e BCURA S2 c o r r e l a t i o n ( 3 ) and a m o d i f i e d form
of t h e Watt-Fereday c o r r e l a t i o n d e v e l o p e d a t t h e N a t i o n a l Bureau o f S t a n d a r d s ( 7 )
were t e s t e d . Of t h e 23 v i s c o s i t y t e s t s f o r which s l a g c o m p o s i t i o n d a t a a r e a v a i l -
a b l e , t h e NBS c o r r e l a t i o n gave a good f i t t o t h e e x p e r i m e n t a l d a t a i n only two
c a s e s , w h i l e t h e S2 c o r r e l a t i o n a p p l i e d i n o n l y one c a s e . G e n e r a l l y , t h e NBS and S 2
I
\ c a l c u l a t i o n s gave h i g h e r v i s c o s i t i e s t h a n t h o s e p r e d i c t e d Erom t h e c o n v e n t i o n a l
I Watt-Fereday t r e a t m e n t ; t h e S2 v a l u e s were l a r g e r f o r 22 ( 9 6 p e r c e n t ) o f t h e 23
t e s t s , and t h e NBS v a l u e s were l a r g e r f o r 19 ( 8 3 p e r c e n t ) of t h e t e s t s . On t h e
o t h e r hand, a l l t h r e e c o r r e l a t i o n s had a t e n d e n c y t o u n d e r e s t i m a t e t h e s l a g v i s c o s -
i t y , a s o b s e r v e d v i s c o s i t i e s were g r e a t e r t h a n t h o s e e s t i m a t e d by any o f t h e t h r e e
p r e d i c t i v e methods i n 14 ( 6 1 p e r c e n t ) of t h e t e s t s . C o n s e q u e n t l y , w e c o n c l u d e t h a t
t h e BCURA methods ( o r t h e NBS m o d i f i c a t i o n t h e r e o f ) a r e g e n e r a l l y u n s a t i s f a c t o r y f o r
e s t i m a t i n g t h e v i s c o s i t i e s of l o w - r a n k c o a l s l a g s .

More r e c e n t l y , two c o r r e l a t i o n s h a v e a p p e a r e d i n t h e l i t e r a t u r e t h a t were

d e v e l o p e d i n F r a n c e in s t u d i e s w i t h m e t a l l u r g i c a l ( s t e e l making) s l a g s : t h e IRSID
c o r r e l a t i o n , p u b l i s h e d by Riboud e t a 1 . , ( 8 ) and t h e U r b a i n c o r r e l a t i o n . ( 9 ) These two
c o r r e l a t i o n s a r e c o n c e p t u a l l y more a p p e a l i n g b e c a u s e :

* U n l i k e t h e BCURA c o r r e l a t i o n s , which a r e based on t h e A r r h e n i u s form of

the viscosity equation

n = A exp(E/RT), (2)

t h e IRSID and Urbain c o r r e l a t i o n s a r e based on t h e F r e n k e l r e l a t i o n

n = AT exp(B/T) (3)

which, a c c o r d i n g t o t h e a u t h o r s , i s t h e p r e f e r r e d form.

oxides.
-
A l l slag c o n s t i t u e n t s a r e i n c l u d e d , r a t h e r t h a n j u s t t h e f i v e major

185
 S l a g c o n s t i t u e n t s a r e e x p r e s s e d as mole f r a c t i o n s i n s t e a d o f weight per-
centages.

. The U r b a i n c o r r e l a t i o n is based on t h e Si02-Al203-CaO pseudo t e r n a r y phase

d i a g r a m , and t h e s e t h r e e c o n s t i t u e n t s u s u a l l y p r e d o m i n a t e i n low-rank c o a l s l a g s .

However, t h e r e i s a s l i g h t c o m p l i c a t i o n i n t h a t t h e s e c o r r e l a t i o n s assume the

o x i d a t i o n s t a t e o f i r o n i n t h e s l a g is known. S i n c e t h i s i n f o r m a t i o n is n o t c u r -
r e n t l y a v a i l a b l e f o r t h e low-rank-coal s l a g s , and b e c a u s e a l l t e s t s were i n a re-
d u c i n g a t m o s p h e r e , f o r c o m p u t a t i o n a l p u r p o s e s i t was t e n t a t i v e l y assumed t h a t a l l
i r o n was i n t h e form of FeO.*

O n t h i s b a s i s , t h e IRSID c o r r e l a t i o n g a v e a r e a s o n a b l y good f i t t o t h e e x p e r i -
m e n t a l d a t a ( w i t h i n 20 p e r c e n t ) f o r t h r e e o f t h e 23 v i s c o s i t y t e s t s . U n l i k e t h e
BCUW c o r r e l a t i o n s , which t e n d e d t o g i v e c o n s i s t e n t l y low r e s u l t s , t h e error i n t h e
IRSID c o r r e l a t i o n tended t o be random; p r e d i c t e d v i s c o s i t i e s were t o o h i g h i n 11
c a s e s and t o o low i n n i n e c a s e s .

The U r b a i n c o r r e l a t i o n was a c c e p t a b l e f o r s i x t e s t s , t o o h i g h i n s e v e n in-

s t a n c e s , and too low i n 10 i n s t a n c e s . F u r t h e r m o r e , even though t h e Urbain c o r r e -
l a t i o n was u n s a t i s f a c t o r y f o r 17 t e s t s , compared with t h e IRSID c o r r e l a t i o n , t h e
p r e d i c t e d v i s c o s i t i e s were c l o s e r t o t h e a c t u a l v a l u e s i n 10 i n s t a n c e s . o f a l l t h e
c o r r e l a t i o n s t e s t e d ( i n c l u d i n g t h e BCURA c o r r e l a t i o n s ) , t h e U r b a i n c o r r e l a t i r w a s
j u d g e d to g i v e t h e c l o s e s t a g r e e m e n t t o t h e a c t u a l v i s c o s i t i e s i n s e v e n of t h e 23
t e s t s ; among t h e r e m a i n i n g 1 6 t e s t s , t h e U r b a i n c o r r e l a t i o n was judged second-best
f o r nine. I

Since t h e U r b a i n method a p p e a r e d t o g i v e a f a i r - t o - g o o d c o r r e l a t i o n f o r n e a r l y I
t w o - t h i r d s of t h e v i s c o s i t y t e s t s , e f f o r t s were d i r e c t e d toward m o d i f y i n g t h i s
p r o c e d u r e w i t h t h e goal of o p t i m i z i n g t h e f i t t o t h e e x p e r i m e n t a l d a t a . The loga- I
r i t h m i c form o f t h e U r b a i n e q u a t i o n i s

I n rl = In A + In T + 1 0 3 ~ 1 (~T i n OK) (4)

i
where B is a p a r a m e t e r d e f i n e d by t h e c o m p o s i t i o n o f t h e s l a g and A is a f u n c t i o n o f
B. The e q u a t i o n c a n be " f o r c e d " t o f i t t h e e x p e r i m e n t a l d a t a by a d d i n g a f o u r t h
term
I n rl = l n A + In T + 1 0 3 ~ 1+ ~A (5)

where A is t h e d i f f e r e n c e ( e i t h e r p o s i t i v e o r n e g a t i v e ) between t h e a c t u a l and

computed ( b y e q u a t i o n 4 ) v a l u e s o f I n 0. S i n c e I n rl i s a l i n e a r f u n c t i o n o f temper-
a t u r e above TcV, A w i l l a l s o be a linea: f u n c t i o n of t e m p e r a t u r e :

A = mT (OK) + b (6)

Thus, for e a c h s l a g , v a l u e s f o r m and b can be d e r i v e d from t h e e x p e r i m e n t a l v i s -

c o s i t y d a t a which u n i q u e l y d e f i n e t h e l i n e a r p o r t i o n o f t h e v i s c o s i t y l t e m p e r a t u r e
c u r v e by means of e q u a t i o n 5. The p r o c e s s t h e n becomes one of c o r r e l a t i n g t h e
v a r i a b l e s m and b w i t h some p a r t i c u l a r p r o p e r t y o f t h e s l a g .

It was found t h a t , t o a f i r s t a p p r o x i m a t i o n , b c o u l d be c o r r e l a t e d w i t h m by
means of t h e e x p r e s s i o n

b = -1.6870(103m) + 0.2343 (7)

* Some v e r y l i m i t e d d a t a from W s s b a u e r s p e c t r o s c o p y a n a l y s i s i n d i c a t e t h e
p r e s e n c e of f e r r o u s s i l i c a t e p h a s e s i n t h e slags. I n c a s e s where m e t a l l i c
i r o n was formed as a s e p a r a t e p h a s e , i t was normalLy removed beEore t h e
s l a g sample was s u b j e c t e d t o X-ray a n a l y s i s .

186

i
 I

with a c o r r e l a t i o n c o e f f i c i e n t R = -0.988 f o r a l l 23 v i s c o s i t y t e s t s . The p r o c e s s

was t h e n reduced t o f i n d i n g a c o r r e l a t i o n f o r t h e v a r i a b l e m. U n f o r t u n a t e l y , how-
e v e r , a l t h o u g h a number of s u c h c o r r e l a t i o n s were a t t e m p t e d b a s e d on i n d i v i d u a l s l a g
c o n s t i t u e n t s and c o m b i n a t i o n s t h e r e o f , no s i n g l e c o r r e l a t i o n was found t h a t s a t i s -
f i e d t h e d a t a from a l l t h e v i s c o s i t y t e s t s .

AS a f u r t h e r r e f i n e m e n t , t h e s l a g s were s u b d i v i d e d i n t o t h r e e g r o u p s based o n
\
t h e magnitude o f t h e p a r a m e t e r B i n t h e U r b a i n e q u a t i o n ( e q u a t i o n 4 ) . The m a g n i t u d e
Of t h i s p a r a m e t e r i s r e l a t e d t o t h e L o c a t i o n o f t h e s l a g c o m p o s i t i o n i n t h e
SiO2-Atp03-CaO t e r n a r y p h a s e d i a g r a m , and i t i s p r o p o r t i o n a l t o t h e s i l i c a c o n t e n t
o f t h e s l a g . Thus, w i t h c e r t a i n b o r d e r l i n e c a s e s , t h e t h r e e s u b g r o u p s c o r r e s p o n d
I r o u g h l y t o " h i g h - s i l i c a ," " i n t e r m e d i a t e - s i l i c a ," and " l o w - s i l i c a " s l a g s .

The " h i g h - s i l i c a " g r o u p i n c l u d e d t h e f i v e t e s t s w i t h Naughton, Burns 6

\ McDonnell, Black B u t t e , and Kemmerer ( B > 2 8 ) , and a f a i r c o r r e l a t i o n ( R = -0.971) Was
found f o r m of t h e form
,
IO3, = -1.72fi4F + 8.4404 (8)

where F = SiOp/(CaO + MgO + NaZO + K 2 0 ) and s l a g components a r e i n mole f r a c t i o n s .

With t h i s c o r r e l a t i o n , c a l c u l a t e d v i s c o s i t i e s were w i t h i n 10 p e r c e n t ( v e r y good) O f
I a c t u a l v i s c o s i t i e s f o r one t e s t , w i t h i n 30 p e r c e n t ( a c c e p t a b l e ) f o r two o t h e r t e s t s ,
\
and w i t h i n 6 0 p e r c e n t ( m a r g i n a l l y a c c e p t a b l e ) f o r t h e 4 t h of f i v e t e s t s . S i m i l a r l y ,
\ f o r t h e " i n t e r m e d i a t e - s i l i c a " s l a g s ( C o t s t r i p , R o c k d a l e , Emery, Sarpy C r e e k , and
M a r t i n Lake; B = 24 t o 2 8 ) , a n e x p r e s s i o n s i m i l a r t o e q u a t i o n 8 was found. In t h i s
c a s e , however, t h e c o r r e l a t i n g v a r i a b l e ( F ) a p p e a r e d t o be t h e p r o d u c t o f t h e Urbain
p a r a m e t e r B t i m e s t h e sum o f t h e mole f r a c t i o n s o f A1203 and FeO. For t h e e i g h t
I v i s c o s i t y t e s t s i n t h i s g r o u p , t h e m o d i f i e d c o r r e l a t i o n was v e r y good f o r t w o ,
I a c c e p t a b l e f o r two o t h e r s , and m a r g i n a l l y a c c e p t a b l e f o r two more. For t h e "low-
s i l i c a " s l a g s (Gascoyne, Baukol-Noonan, I n d i a n Head, B i g Horn, Decker, A t l a n t i c
R i c h f i e l d , and Beulah; B < 2 4 ) , t h e c o r r e l a t i n g v a r i a b l e c h o s e n was CaO/(CaO + MgO +
NaZO + Kz0) (mole f r a c t i o n s ) , a l t h o u g h t h e c o r r e l a t i o n was l e s s s a t i s f a c t o r y , b e i n g
I v e r y good f o r two t e s t s , a c c e p t a b l e f o r two o t h e r s , and m a r g i n a l l y a c c e p t a b l e f o r
\ two more, o u t o f 10 t e s t s . The e q u a t i o n s d e v e l o p e d f o r t h e m o d i f i e d Urbain c o r r e -
I l a t i o n s a r e summarized below, and v i s c o s i t i e s c a l c u l a t e d u s i n g t h e v a r i o u s c o r r e l a -
t i o n s a r e compared w i t h measured v i s c o s i t i e s in T a b l e 5.

I High-Silica Slags:
I

b = -1.7137(103m) + 0.0509 (R = -0.990 f o r 5 o f 5 d a t a p o i n t s )

103m = -1.72641 + 8.4404 (R = -0.971 f o r 5 o f 5 d a t a p o i n t s )

where F = SiOp/(CaO + MgO + N a z O + KpO), moLe f r a c t i o n s .

Intermediate-Silica Slags:

b = -2.0356(103m) + 1.1094 (R = -0.998 f o r 7 of 8 d a t a p o i n t s )

103m = -1.3101F' + 9.9279 (R = -0.982 f o r 5 o f 8 d a t a p o i n t s )

where F' = B(eqn. 4 ) x (Alp03 + FeO)

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189
Low-Silica S l a g s :

b = -1.8244(103m) + 0.9416 (R = -0.999 f o r 6 o f 10 d a t a p o i n t s )

103m = -55.3649F" + 37.9186 (R = -0.970 f o r 7 of 10 d a t a p o i n t s )

where F" = CaO/(CaO + MgO + Na2O + K p O ) , mole f r a c t i o n s .

The n a t u r e o f t h e "F" t e r m s i n t h e m o d i f i e d Urbain c o r r e l a t i o n s is of i n t e r e s t .

U r b a i n c a t e g o r i z e s t h e c o n s t i t u e n t s o f s i l i c a t e m e l t s as " g l a s s formers" ( S i O p ,
P 2 0 5 ) , " m o d i f i e r s " (CaO, MgO, Na20, Kp0) and " a m p h o t e r i c s " (AlpO3, Fe2O3) which can
a c t e i t h e r a s g l a s s f o r m e r s or m o d i f i e r s . The c o r r e l a t i n g t e r n f o r h i g h - s i l i c a
s l a g s is t h e r a t i o o f S i 0 2 t o m o d i f i e r s , s u g g e s t i n g t h a t , for t h e s e s l a g s , t h e
s i l i c a c o n t e n t of t h e s l a g i s t h e d o m i n a t i n g f a c t o r . On t h e o t h e r h a n d , f o r low-
s i l i c a s l a g s t h e c o r r e l a t i n g term i s t h e r a t i o of CaO t o m o d i f i e r s , which i m p l i e s
t h a t t h e amount of CaO r e l a t i v e t o t o t a l m o d i f i e r s i n t h e s l a g i s a c r i t i c a l f a c t o r .
For i n t e r m e d i a t e - s i l i c a s l a g s , t h e c o r r e l a t i n g term i n v o l v e s t h e " a m p h o t e r i c s , "
s u g g e s t i n g t h a t t h e r o l e o f these c o n s t i t u e n t s becomes more i m p o r t a n t when t h e
n a t u r e of t h e s l a g c a n n o t be well d e f i n e d by i t s s i l i c a c o n t e n t .

---
SUMMARY AND FUTURE WORK

Data from 23 low-rank c o a l s l a g v i s c o s i t y d e t e r m i n a t i o n s h a v e b e e n employed i n

a t t e m p t s t o c o r r e l a t e t h e l i n e a r p o r t i o n of t h e l o g v i s c o s i t y v s . t e m p e r a t u r e c u r v e
w i t h f i v e p u b l i s h e d e m p i r i c a l c o r r e l a t i o n s f o r s i l i c a t e s l a g s . Of t h e s e f i v e c o r r e -
l a t i o n s , one d e v e l o p e d by U r b a i n f o r m e t a l l u r g i c a l s l a g s a p p e a r e d t o g i v e a reason-
a b l e f i t t o the experimental data f o r n e a r l y two-thirds o f the v i s c o s i t y t e s t s .
When t h e s l a g s were s u b d i v i d e d i n t o t h r e e g r o u p s , based on a p a r a m e t e r o f t h e Urbain
e q u a t i o n t h a t i s r o u g h l y p r o p o r t i o n a l t o s i l i c a c o n t e n t , it was p o s s i b l e t o d e r i v e
modiEied forms o f t h e U r b a i n e q u a t i o n t h a t gave a c c e p t a b l e c o r r e l a t i o n s ( w i t h i n 30
p e r c e n t ) f o r I 1 o f t h e v i s c o s i t y t e s t s . Of t h e r e m a i n i n g 12 t e s t s , t h e m o d i f i e d
c o r r e l a t i o n s were m a r g i n a l l y a c c e p t a b l e ( w i t h i n 6 0 p e r c e n t ) i n f i v e c a s e s .

E f f o r t s a r e s t i l l b e i n g made t o r e f i n e t h e s e e m p i r i c a l c o r r e l a t i o n s and, i n
p a r t i c u l a r , t o u n d e r s t a n d t h e r e a s o n s why c e r t a i n s l a g s f a i l t o f i t t h e c o r r e l a -
t i o n s . The u l t i m a t e o b j e c t i v e i s t o i n t e r p r e t s l a g r h e o l o g i c a l b e h a v i o r i n terms o f
s p e c i f i c phases p r e s e n t i n t h e s l a g , t o t h e e x t e n t t h a t such p h a s e s c a n be i d e n t i -
f i e d and q u a n t i f i e d .
ACKNOWLEDGS3

T h i s work was c o n d u c t e d w i t h t h e s p o n s o r s h i p of t h e U. S . Department o f Energy

under C o n t r a c t No. DE-AC18-80FC10159. The a u t h o r s wish t o acknowledge t h e v a l u a b l e
a s s i s t a n c e of S. Benson, D. R i n d t , and A. S e v e r s o n (GFETC) i n o b t a i n i n g t h e a n a l y t -
i c a l d a t a , and o f L. Delaney, T. Kuhlman, and C. Matone (BCR) i n c o n d u c t i n g t h e s l a g
v i s c o s i t y measurements. Thanks a r e a l s o d u e t o J . Waldron o f Commonwealth E d i s o n
f o r p r o v i d i n g t h e Black B u t t e c o a l s a m p l e , and t o Dr. K. Mills o f t h e B r i t i s h
N a t i o n a l P h y s i c a l L a b o r a t o r y f o r f u r n i s h i n g i n f o r m a t i o n on t h e IRSID and U r b a i n
correlations.
REFERENCES

1. Watt, J. D . and F. F e r e d a y , "The f l o w p r o p e r t i e s o f s l a g s formed from t h e a s h e s

o f B r i t i s h c o a l s : P a r t 2 . The c r y s t a l l i z i n g b e h a v i o u r of t h e s l a g s , " J . I n s t .
Fuel 5, 131-4 ( 1 9 6 9 ) .

2. B a r r i c k , S. M. and G. F. Moore, " E m p i r i c a l c o r r e l a t i o n o f c o a l a s h v i s c o s i t y

w i t h a s h c h e m i c a l c o m p o s i t i o n , " ASME P a p e r No. 76-Wa/Fu-3 ( 1 9 7 6 ) .

190
\
I\

3. Hoy, H. R . , A. G. R o b e r t s , and D . M. W i l k i n s , " B e h a v i o r o f m i n e r a l m a t t e r i n

s l a g g i n g g a s i f i c a t i o n p r o c e s s e s , " P u b l i c a t i o n 672, I n s t n . Gas Engrs., N O V .
1964. 24 pp.
D i e h l , E. K . , " V i s c o s i t y of low-rank c o a l s l a g s , " p r o c . Low Rank Coal Technol-
ogy Development Workshop, San A n t o n i o , TX, J u n e 1981. pp. 5-29 t o 5-32.

W a t t , J . D . and F. F e r e d a y , "The f l o w p r o p e r t i e s o f s l a g s formed from t h e a s h e s

o f B r i t i s h c o a l s : P a r t 1. V i s c o s i t y o f homogeneous l i q u i d s l a g s i n r e l a t i o n
t o s l a g c o m p o s i t i o n , " J . I n s t . Fuel 42_,
99-103 (1969).

Given, P. H . , D . Weldon and N. S u h r , " I n v e s t i g a t i o n of t h e d i s t r i b u t i o n o f

m i n e r a l s i n c o a l s b y n o r m a t i v e a n a l y s i s , " The P e n n s y l v a n i a S t a t e U n i v e r s i t y ; u.
S. DOE Report FE-2494-TR-2, J a n . 1980.

F r e d e r i k s e , H. P. R . , T . Negas, and S . J . S c h n e i d e r , "Development, t e s t i n g , and

e v a l u a t i o n of MHD m a t e r i a l s ," C o n t r a c t No. E(49-18)-1230, NBS Q u a r t e r l y
R e p o r t s , Nos. I , 2, 3, 4 (1974) and 5 (1975).

Riboud, P . V., Y . Roux. L.-D. L u c a s , and H. Gaye, "Improvement of c o n t i n u o u s

c a s t i n g powdeis ," F a c h b e r i c h t e H u t t e n p r a x i s Meiai l w e i t e r v e r a r b e i t u n g 2 ( l o ) ,
859-66 (1981 1 .

U r b a i n , G., F. Cambier, M. D e l e t t e r , and M . R. Anseau, " V i s c o s i t y of s i l i c a t e

m e l t s , " T r a n s . J . B r . Ceram. SOC. so,
139-41 (1981).

19 1
 Appendix 1 . Slag Viscosity/Composition Correlations

A. -_--
Watt-Fereday
__ Correlation
log n = [107m/(t - 150)'l + c

where 11 = viscosity in poises

t = temperature, 'c
m = 0.00835 SiOz + 0.00601 AI 203 - 0.109
c = 0.0415 S i 0 2 + 0.0192 A1203 + 0.0276 e q . Fez03
+ 0.0160 CaO - 3.92

e q . F e 9 3 = Fe203 + 1 . 1 1 FeO + 1.43 Fe

where s l a g components a r e e x p r e s s e d in weight p e r c e n t a g e s
a n d , on a weight b a s i s ,
X S i 0 2 + A1 $ 3 + F e f l 3 + CaO + MgO = 100%

I
8. NBS-Modified Watt-Fereday Correlation

i
The e q u a t i o n f o r log n and u n i t s are i d e n t i c a l t o t h o s e above, e x c e p t t h a t
m = 0.0104291 S i 0 2 + 0.0100297 A1203 - 0.296285

and c = -0.0154148 Si02 - 0.0388047 A1203 - 0.016167 Fe200g

-0.0089096 CaO - 0.012932 MgO + 1.04678

Log r\ = 4.468 ( S / 1 0 0 ) 2 + 1 . 2 6 5 ( 1 0 4 / T ) - 7.44

where II = v i s c o s i t y i n p o i s e s
T = temperature, O K

and S = s i l i c a r a t i o = 100 SiO2/(SiO;! + e q . F e z 0 3 + CaO + MgO)

(slag components e x p r e s s e d i n weight p e r c e n t a g e s )

D. IRSID C o r r e l a t i o n

n = AT exp(B/T)

o r I n q = In A + l n T + BIT

192
 where 17 = v i s c o s i t y i n P a ' s ( m u l t i p l y by 10 t o c o n v e r t t o p o i s e s )
T = t e m p e r a t u r e , 'K

I n A = -19.81 + 1.73 (CaO + MnO + MgO + FeO) + 5.82 CaF2

+ 7.02 ( N a p + K$) - 35.76 At203

and B = 31,140 - 23,896 (CaO + MnO + MgO + FeO) - 46,356 CaF2

- 39,519 ( N a p + Kfl) + 6 8 , 8 3 3 A1203
S l a g components a r e e x p r e s s e d a s mole f r a c t i o n s ; f o r c o a l a s h s l a g s , CaF and
2
MnO can be c o n s i d e r e d a s z e r o .

E. Urbain C o r r e l a t i o n

rl = AT exp(103B/T)

or In = In A + I n T + ~ O ~ B / T

where 11 = v i s c o s i t y i n poises
T = temperature, 'K
I n A = - ( 0 . 2 6 9 3 B + 11.6725)
and B = B o + B1N + B 2 N 2 + B3N3

where N = mole f r a c t i o n o f S i 0 2
G and B o = 13.8 + 3 9 . 9 3 5 5 ~- 4 4 . 0 4 9 a 2
B 1 = 30.481 - 117.1505a + 1 2 9 . 9 9 7 8 ~ ~
B p = -40.9429 + 234.0486a - 300.04a2
B3 = 60.7619 - 1 5 3 . 9 2 7 6 ~ 1+ 211.1616a2

where u = CaO/(CaO + A 1 $ 3 )
S l a g components a r e e x p r e s s e d a s mole f r a c t i o n s . When o t h e r minor s l a g com-
p o n e n t s ( m o d i f i e r s ) a r e p r e s e n t , t h e s e a r e i n c l u d e d by r e d e f i n i n g a
a c = M / ( M+ ~l 9 3 )
where M r e p r e s e n t s t h e m o d i f i e r s a s a s i n g l e mote f r a c t i o n and i s d e f i n e d a s M
= L M.L. where M . ' s a r e t h e i n d i v i d u a l mole f r a c t i o n s and L . i s t h e number of
1 1
oxygen atoms i n t h e m o l e c u l e . Thus, for t h e s l a g s c o n s i d e r e d i n t h e s e s t u d i e s
c o n t a i n i n g CaO, MgO, Na$, K f l , FeO, T i O 2 , and ( o c c a s i o n a l l y ) SO3,

M = CaO + MgO + N a p + K&I + FeO + 2 Ti02 + 3 SO3

( a g a i n , a l l components e x p r e s s e d a s mole f r a c t i o n s ) .

193
SPARENT VISCUSITY (n), POISES

A. BLACK BUTTE
(Wyoming Sub-Bituminous)

MELT TEMPERATURE, OF

BCR 8058G

Figure 1. Representative Slag Viscosity Curves f o r Three Western U . S .

Low-Rank Coals

194
 PARENT VISCOSITY (n), POISES
ASH COMPOSITION, WT. PERCENT
3000
BIG BROWN MARTIN LAKE
Si02 40.6 38.6 .
200c Alp03 14.5 13.6
FepO3 7.9 9.1
Ti02 1.2 1.1
CaO 13.2 11.3
M%O 3.8 4.6
1000 Na2 0 0.6 2.1
9GC K20 0.7 0.8
80C so3 16.8 18.1
70C
60C ASH FUSIBILITY, F
50C I.D. 2080 2100
S.T. 2120 2140
40C F.T. 2180 2200

300
\

200

100
I 90
80

', 60
50

/ 40

30

~~

1 - 1
2. 1 23b0 24b0 25b0 2600 2700

MELT TEMPERATURE, F
BCR 8058G2

Figure 2. Comparison o f Predicted (Watt-Fereday) and Actual Slag Viscosity

Curves for Two Texas Lignites

19 5
 MECHANISTIC STUDIES ON THE HYDROLIQUEFACTION OF VICTORIAN
BROWN COAL AND OF COAL DERIVED PRODUCTS

F.P. L a r k i n s * , W.R. J a c k s o n , P.A. H e r t a n , P.J. Cassidy,

M. M a r s h a l l and D. Rash

Department o f Chemistry, Monash U n i v e r s i t y , C l a y t o n , V i c t o r i a ,

A u s t r a l i a 3168.

Introduction

The o v e r a l l a i m of o u r r e c e n t s t u d i e s h a s been t o o b t a i n a more complete under-

s t a n d i n g of t h e mechanisms f o r t h e p r i n c i p a l r e a c t i o n s which occur d u r i n g t h e
c a t a l y s e d h y d r o l i q u e f a c t i o n o f low r a n k , h i g h oxygen c o n t a i n i n g (ca. 25 w t % db)
coals. The r e s u l t s of 70 m l b a t c h a u t o c l a v e s t u d i e s w i t h and w i t h o u t added
c a t a l y s t s on V i c t o r i a n brown c o a l , on a number of d i f f e r e n t c o a l d e r i v e d p r o d u c t s
and on r e l a t e d model e t h e r compounds are d i s c u s s e d h e r e i n . Elore complete d e t a i l s
o f v a r i o u s a s p e c t s of t h i s work may b e found e l s e w h e r e (1-6). On t h e b a s i s of
t h e s e i n v e s t i g a t i o n s a mechanism is proposed f o r t h e h y d r o l i q u e f a c t i o n p r o c e s s
which emphasises t h e r o l e of c a t a l y s t s i n i n h i b i t i n g r e p o l y m e r i s a t i o n r e a c t i o n s ,
t h e s i g n i f i c a n c e of i n t e r c o n v e r t i b i l i t y of c o a l d e r i v e d p r o d u c t s and t h e importance
o f hydrogen d o n a t i o n from m o l e c u l a r hydrogen and t h e v e h i c l e t e t r a l i n .

Experimental

-
Coals: Two samples of d r i e d (105OC, under Ng) V i c t o r i a n brown c o a l s f r o n t h e
Morwell seam w e r e used i n t h e s e e x p e r i m e n t s G.,Drum 66 (1976 l O O t b u l k sample)
and Drum 289 (1979 l O O t b u l k s a m p l e ) . The chemical c h a r a c t e r i s t i c s of t h e c o a l s
on a weight p e r c e n t d m f b a s i s are a s f o l l o w s : Drum 66, C 6 9 . 3 , H 5 . 0 , 0 (by
d i f f . ) 24.5, N 0 . 6 , S 0.6. A c i d i c 0 9 . 7 mol k g - l d m f c o a l n o n - a c i d i c 0 5.6 mol
kg-1 d m f c o a l . Drum 289, C 6 9 . 2 , H 4 . 8 , 0 (by d i f f . ) 25 2 , N 0.52, S 0.25.
A c i d i c 0 9.6 n o 1 kg-l d m f c o a l , n o n - a c i d i c 0 5 . 3 mol kg-I d m f c o a l . The e l e m e n t a l
composition i s t h e r e f o r e similar t o t h a t of a North Dakota l i g n i t e .

The c o a l s ( < 250 pm) were h y d r o g e n a t e d i n a 70 m l r o c k i n g a u t o c l a v e u s i n g a

1:l s l u r r y of t e t r a l i n : c o a l a t i n i t i a l hydrogen p r e s s u r e s of 1-10 mPa f o r 1 hour
a t a r e a c t i o n t e m p e r a t u r e of 385OC. I n r e l a t e d s t u d i e s temperatures i n t h e range
345 - 46OoC were used a t 6 mFa' p r e s s u r e . Both i r o n and tin-based c a t a l y s t
s y s t e m s were examined.

For t h e work r e p o r t e d h e r e i n t h e c a t a l y s t s were i n c o r p o r a t e d by t h e i o n

exchange t e c h n i q u e ( 1 ) . I n o t h e r s t u d i e s we have shown t h a t impregnation u s i n g
s o l u b l e metal s a l t s i s a s e f f e c t i v e i n a c h i e v i n g a comparable l e v e l o f c a t a l y t i c
activity .
The p r o d u c t s from t h e s e h y d r o g e n a t i o n s were s e p a r a t e d i n t o g a s e s ( a n a l y s e d
by g . c . ) , w a t e r ( a n a l y s e d by a z e o t r o p i c d i s t i l l a t i o n ) , i n s o l u b l e s (CHZC12
i n s o l u b l e s ) , a s p h a l t e n e (CHzC12 s o l u b l e / X 4 i n s o l u b l e ) , o i l s (CH2C12 s o l u b l e / X 4
soluble). Hydrogen t r a n s f e r r e d from t h e donor s o l v e n t was determined by g . 1 . c .
a n a l y s i s of t h e r a t i o o f t e t r a l i n t o n a p h t h a l e n e i n t h e t o t a l hydrocarbon l i q u i d
product.

Coal d e r i v e d m a t e r i a l s : These p r o d u c t s were o b t a i n e d from o u r 1 kg h - l c o n t i n u o u s

r e a c t o r u n i t ( 7 ) a s o i l s (X4 s o l u b l e ) a s p h a l t e n e s ( t e t r a l i n s o l u b l e / X 4 i n s o l u b l e )
a s p h a l t o l s ( t e t r a l i n insolubles/tetrahydrofuran (THF) s o l u b l e s ) and THF i n s o l u b l e
r k a t e r i a l s f o r subsequent r e a c t i v i t y s t u d i e s . Methylene c h l o r i d e was n o t used i n
*
Now a t Department of Chemistry, t h e U n i v e r s i t y of Tasmania, H o b a r t , Tasmania,
A u s t r a l i a 7001.

196
\
the separation because of concern for its potential catalyst deactivation role in
the subsequent series of experiments to be undertaken. Experimental continuous
reactor conditions were a 3 : l slurry of tetra1in:coal to which an iron (278 t 30
\ m o l kg-' dc from FeS04.7H20) and tin (20 mmol kg-' dc from SnC12.2H20) catalyst
had been added. The reaction temperature was 4OO0C with a developed pressure of
10 MPa and a residence time from 15 to 40 minutes.

Samples of each of the coal derived materials were reacted separately in the
Presence of several catalysts in a 70 ml batch autoclave using a 1:1 slurry of
tetra1in:material at 425OC with an initial hydrogen pressure of 6 mPa for 1 h at
reaction temperature. The products from these reactions were separated into
Oils, asphaltenes, asphaltols and THF insolubles.

Model ether systems: A series of ethers have been examined to assist in the
elucidation of the role of the iron and tin catalyst systems investigated.
Hydrogenation conditions were 1-2 g ether, initial hydrogen pressure 6 mPa, reac-
tion time 1 h with catalyst loadings similar to those used for coal hydroliquefac-
tion studies. Full details are outlined elsewhere ( 2 , 5 ) .

Results

Reactions with coal

Total conversion yields for the temperature range 345-460°C at 6 mF'a hydrogen
are summarized in figure 1. Absolute conversions are lower than for work with
1 L autoclaves and the continuous reactor unit because of different reactor
temperature profiles and residence time; however, the qualitative conclusions
are consistent. The effect of increasing the reaction temperature was to increase
the total conversion of all reactions irrespective of the catalyst system.

The iron-tin catalyst system was the most temperature sensitive of the four
coal-catalyst systems studied. Unlike the iron and tin treated coals which were
, only sensitive to temperature in the range 365-405OC, the iron-tin treated coal
was also sensitive to temperature in the range 385O-425OC where the conversion
rapidly increased from 66% to 85% (daf coal). Thus the iron-tin system was most
efficient at the higher reaction temperatures up to 425OC while the iron and tin
treated coals were most effective up to 405OC (see Table 1, reference 2 ) .

The initial hydrogen pressure dependent conversion results in the range

1-10 mPa are given in figure 2 for studies at 385OC. The tin catalysed reactions
show most pressure dependence, consistent with previous findings that tin facilit-
ates molecular hydrogen transfer during hydrogenation ( 4 ) . For the untreated
coal and for other catalyst systems there is only a small pressure dependence of
product yields beyond 4 mPa.

A detailed study of the chemical constitution of the products revealed that

their composition is influenced by temperature but not by pressure or the nature
of the catalyst. With increased reaction temperature there was a decrease in
total and acidic oxygen concentrations in the asphaltenes and a corresponding
increase in both aromatic content and C / H ratio. This observation is consistent
with the l o s s of aliphatic side chains from the polycondensed ring systems

Reactions with coal derived products

Hydrogenation studies were undertaken on the parent iron-tin treated coal

(Drum 289) as well as the THF insolubles, asphaltol, asphaltene and oil derived
from a continuous reactor run as previously discussed. Studies with no additional
catalyst added (case A) and with the addition of a sulphided nickel molybdate
catalyst supported on alumina (case B) were performed. The results are presented
in table 1. The Ni/Mo catalyst in case B did not increase the conversion of the
coal or the THF insolubles beyond that for case A because sufficient amounts of

197
iron and tin materials were already associated with these reactants to catalyse
the reaction. The iron-tin treated coal has of course a much greater reactivity
than untreated coal as shown in table 1. It is noteworthy that once isolated
the THF insolubles showed a similar reactivity (% 75 wt% daf) to the coal
(% 80 wt% daf).

The results in table 1 show that for reactions at 425OC significant conver-
sion of the asphaltols and the asphaltenes produced at 4OO0C to other products
was possible. In particular for the asphaltol > 95% interconversion occurred,
while for the asphaltene the interconversion was > 65%. A complete range of
products was formed from high oil yields t o repolymerised THF insoluble material.
This reactivity underlines the inherent instability of these intermediate
products. The addition of a sulphided Ni/Mo catalyst led to % 50% improvement
in oil yields, however addition of the traditional first stage catalysts iron,
tin or the iron-tin mixture did not significantly improve the conversion of
asphaltene or asphaltol to oil as compared to the reactions without additive
(results not Dresented here). Tin,and to a lesser extent, iron were successful
in reducing the amount of repolymerisation of asphaltols to THF insolubles.

Hydrogenation of the oil fraction resulted in the formation of a small amount

of the higher molecular weight products ( < 4 wt%), but the recovered oil contained
a higher proportion of lower boiling point material.

Reactions with model ether compounds

The reactions of a series of lignin related model ether compounds with iron I1
acetate and tin metal have been investigated (2,5). The models selected contain
phenoxy groups (PhO-(CHz)nPh n = 1,2,3), benzyl groups (PhCH2-OCHzPh) and alkoxy
groups (PhCH2CH2-OCHzCHzPh). Conversion results for the reactions of Z-phenyl-
ethyl phenyl ether (PhO-CH2CHzPh) and dibenzyl ether (PhCH20CH2Ph) are shown in
figures 3 and 4 respectively. For the phenylethyl phenyl ether the extent of
conversion is significantly reduced in the presence of both metal additives with
iron being more effective than tin in suppressing the decomposition. For example
at 325OC there was only 13% conversion in the presence of an iron based additive
compared with 33% with tin and 43% without additive. In contrast, addition of an
iron-bascd catalyst to a reaction of dibenzyl ether (figure 4 ) w a s found to promote
the conversion while the tin-based catalyst suppressed it relative to no additive
being present. At 3OO0C the conversion was 96% with iron, 12% with tin and 19%
without additive. The thermal decomposition of these ethers is believed to be via
a radical chain mechanism. (9) It is postulated that while iron catalysts may
facilitate carbon-oxygen bond cleavage, as evidenced by the increased reactivity
of benzyl and aliphatic ethers, when phenoxy radicals are produced they are strongly
adsorbed on the catalyst surface. They are not therefore readily available to
propogate the radical chain reactions. This effect is restricted to the phenoxy
radical and not observed for a species such as PhCHzCHzO in the reaction of
PhCH2CHzOCHzCH2Ph because the resonance stabilisation energy associated with the
PhO would result in it having a longer half-life and hence time to diffuse to the
catalyst surface without being stabilized by hydrogen. The iron catalyst does
not show the same affinity for the benzylic radical even though it is also a long-
lived species.
The tin additive is present in the liquid state under the conditions of the
present experiments. It has a smaller inhibiting effect than iron on the reactivity
of the phenoxy and benzyl ethers. Two explanations are plausible. Hydrogen
dissolved in the tin may react with the benzyl and phenoxy radicals which are the
chain propogators and remove them from the system. The rate of bond cleavage is
therefore lowered. Alternatively, tin may promote radical recombination reactions.
By either route the tin would be acting to inhibit propogation reactions.

198
 Mechai+tic considerations

Many reaction schemes have been proposed to interpret the results of hydro-
liquefaction experiments following the pioneering work of Weller et al. in
1951 (8). Factors to be taken into account when considering the complex lique-
faction process include
1. Coal-solvent interactions leading to swelling and dissolution of the
coal. (10,ll)
2. The radical production resulting from thermal degradation of coal molec-
ules. (12,13)
3. Capping of radicals by molecular hydrogen and by hydrogen abstraction
from the solvent inhibiting polymerisation of intermediate radical
species.
4. Thermal instability of coal derived materials leading to interconvertibility
between products including retrograd reactions and the establishment of
steady state conditions. The principle of reversibility is of importance
in these processes.

5. The role of the catalyst at various stages of the process. Principally

in coal dissolution reactions, in stabilisation of reactive radical inter-
mediates against polymerisation,in promotion of bond cleavage reactions
and in facilitating the transfer of hydrogen to coal derived materials.
It is most unlikely that any single catalyst will have significant activity
in all of these steps.

On the basis of our present knowledge of the role of iron- and tin-based
catalysts and of the role of the sulphided nickel molybdate catalyst the mechanism
shown in figure 5 is proposed to summarize the essential steps in the hydrolique-
faction of low rank coals.

At temperatures > 36OoC brown coal is rapidly dissolved in the vehicle without
significant chemical reaction forming coal (reaction 1) which corresponds to the
pyridine soluble material observed by Neavel. (lo) At increasing reaction time coal'
is thermally converted into reactive radical intermediates (reaction 2 ) which in
the absence of a suitable hydrogen donor, either molecular hydrogen or the vehicle,
rapidly repolymerises (reactions 3,4,5). In the presence of a good hydrogen donor,
hydrogen abstraction reactions (reactions 6,7) compete with polymerisation reac-
tions leading to the formation of oils and asphaltenes. The important concept of
reversibility is included in this scheme by the two way arrows between the radical
pool and the respective products. It is possible therefore for polymerised
material to re-react (reactions 2,8,9) and form lower molecular weight oils and
asphaltenes. Thus the system reaches a dynamic equilibrium after a period of time
which is primarily dependent on the reaction temperature, the concentration of
available hydrogen, and the metal catalyst.

At temperatures greater than 4OO0C, the asphaltenes rapidly degrade (reaction 10)
and can either repolymerise or in the presence of hydrogen, form oil. At higher
temperatures ( > 425OC) thermal cracking of oils, asphaltenes and repolymerised
products leads to increasing yields of hydrocarbon gases (reaction 12).

In the presence of a high pressure of hydrogen, tin metal facilitates the

stabilisation of radicals formed by initial coal depolymerisation leading to the
formation of asphaltols and asphaltenes (reactions 5 and 6). The stronger pressure
dependence of the tin catalysed reactions compared with other systems investigated
here may be linked to the fact that the amount of hydrogen dissolved in liquid tin
is also pressure dependent.

199

I
 In the absence of tin less asphaltene is produced which.manifests itself as
increased yields of THF insolbules and asphaltols. At this time the activity of
iron is not completely certain as no effects have been observed on the reactions
of the coal derived products. However the proven ability of iron to both catalyse
the reactions of some ethers while suppressing propogation reactions of phenoxy
radicals suggest that its major activity is probably restricted to the first
minutes of reaction (reactions 1,2) and to the slow catalytic degradation of
polymerised material. The iron-tin synergism can be interpreted as a co-operative
action between the catalytic and radical stabilisation activities of iron with the
hydrogen utilisation and radical stabilisation activities of tin which allows the
radical intermediates to be stabilised as oil and asphaltene.

The conversion of asphaltene to oil is not catalysed by either iron or tin but
it is facilitated by increased reaction temperature and the availability of a
good H-donor solvent. The resulting oil formed at high temperatures ( > 40OoC)
contains much less oxygen (especially acidic oxygen) and the conversion probably
is the result of the loss of polar phenolic groups as well as cleavage of carbon-
carbon bonds joining aromatic clusters together. Vernon (14) has shown that
dibenzyl thermally decomposes above 40OoC.

Formation of hydrocarbon gases principally results from thermal cracking

although tin catalyses the formation of methane at temperatures > 425OC. Weller(15)
has also shown that tin I1 chloride catalyses the formation of methane in the
reaction of 1-methylnaphthalene with hydrogen.

The action of sulphided Ni/Mo catalyst was to dramatically increase the yield of
oil from the reactions of asphalt01 and asphaltenes. It is believed that the
mechanism of the Ni/Mo catalyst involves a more conventional dissociative adsorption
of both hydrogen and reactant molecule to the catalyst surface followed by
hydrogenolysis and hydrogenation reactions. The mechanistic pathway thus differs
from both iron and tin and is shown in figure 5 by reactions 13 and 14.

Acknowledgements

Financial support for this work was provided by the Victorian Brown Coal Council
and the Australian Government Department of iJational Development and Energy under
the National Energy, Research, Development and Demonstration Program. The view
expressed herein are entirely those of the authors.

REFERENCES

1. Marshall, M., Jackson, W.R., Larkins, F.P., Hatswell, M.R., and Rash, D.
Fuel 61, 121 (1982).

2. Cassidy, P.J., Hertan, P.A., Jackson, W.R., Larkins, F.P., and Rash, D.
F u e l g , 939 (1982).

3. Hatswell, M.R., Jackson, W.R., Larkins, F.P., Marshall, M., Rash, D., and
Rogers, D.E. Fuel 62 (in press) (1983).

4. Cochran, S . J . , Hatswell, M., Jackson, W.R., and Larkins, F.P. Fuel 61. 831
(1982).

5. Cassidy,-P.J., Jackson, W.R., and Larkins, F.P. submitted to Fuel (1983).

6. Hertan, P.A., Jackson, W.R.; and Larkins, F.P. submitted to Fuel (1983).

7. Agnew, J.B., Hoad, W.G., Prasad, G.N., Rash, D. and Rogers, D.E., submitted
to Fuel (1983); Agnew, J.B., Jackson, W.R., Larkins, F.P., Rash, D.,
Rogers, D.E., Thewlis, P., and White, R. submitted to Fuel (1983).

200
 8. Weller, S . , C l a r k , E.L., and P e l i p e t z , M.G., I n d . Eng. Chem. 9,
334 (1950)

9. Schlosberg, R.H., Ashe, T.R., P a r i c i r o i e , R.J., and Donaldson, M., Fuel 60,
155 (1981).

10. Neavel, R.C., Coal S c i e n c e 1,1 (1982).

11. W h i t e h u r s t , D.D. and M i t c h e l l , T . O . , Am. Chem. SOC. (Div. Fuel Chem.)
P r e p r i n t s 6 ( 2 ) , 173 (1981).

1 2 . Curran, G.P., S t r u c k , R.T. and Goun, F., I n d . Eng. Chen. Proc. Des. Dev. 5,
166 (1967).

13. Grandey, D.W., and P e t r a k i s , F u e l 58, 239 (1979).

1 4 . Vernon, L.W., F u e l 5 9 , 102 (1980).

15. Weller, S . , p e r s o n a l communication.

\
I

[/

201
Table 1: P r o d u c t d i s t r i b u t i o n from t h e c a t a l y s e d and u n c a t a l y s e d r e a c t i o n s of
V i c t o r i a n Morwell c o a l and c o a l d e r i v e d r e a c t a n t s .
___.-_

P R O D U C T D I S T R I B U T I O N
(wt.% r e a c t a n t )
Reactant
Oil Asphaltene Asphalt01
THF
Insoluble
H20 co,co2 Hydrocarbon
Gases

Untreated c o a l A 26 7 1C 36' 9 13.0 8.0

Iron- t i n
t r e a t e d coala A 42 14 1 17 9 12.6 6.6
Iron- ti n
treated coal B 40 10 2 20 13 12.5 7.1
THF~ A 39 13 2 25 11 5.7 6.0
insolubles B 39 14 3 26 12 5.0 6.3
Asphaltola A 44 28 5 13 4 2.2 5.5
B 63 19 3 5 6 1.5 6.0
Asphaltenea A 37 41 7 6 3 1.4 5.3
8 67 22 1 3 5 0.5 4.5
b
Oil A 96 4 tr. 1 0 0.1 1.2
B 97 tr. 1 3 0 0.1 1.0

A No c a t a l y s t added. B S u l p h i d e d Ni/Mo c a t a l y s t (10% by weight r e a c t a n t )

a
Reactions a t 425OC f o r 1 h u s i n g 3 g r e a c t a n t and 3 g t e t r a l i n w i t h i n i t i a l
hydrogen p r e s s u r e of 6 mPa.

Reactions as f o r a e x c e p t 1 g o i l and 5 g t e t r a l i n .

Estimated v a l u e s ( a s p h a l t 0 1 + THF i n s o l u b l e = 37).

202
 100 r
iron-tin treated
90 0

80

70 -<- iron treated,

e
Conversion
60
(vt% daf
coal)
50

40

30
\

\ 20

tI . 1 . 1 I , I I I
345 365 385 405 425 445 465
Reaction Temperatures (OC)

Figure 1: Total conversion versus reaction temperature.

Reaction conditions: 6 mPa initial H 2 pressure, 1 h
at temperature 1:l tetralin to coal ratio.

100

80
i
-
A L
tin-treated
A-A
70 .

60 -
Conversion 50
( w t % daf .A e -e untreated
coal)
40 - e-

I . I I I I
1 2 3 4 5 b 7 8 s i 0
Initial Hydrogen Pressure (Sa)

Figure 2 : Total conversion versus initial hydrogen pressure.

Reaction conditions: 385OC, 1 h at temperature,
1:l tetralin to coal ratio.
203
 I

100 - 100

i
90 - 90
Iron I Untreated
treated
80 - 80
\I
70 I
m
60 I A' Tin treated
/
50

40 I
30 I
I
20
' BI
lo

A 2
0 260 280 300 320 340 360
2bO 300 320 340 360 380 400 420
Reaction Temperature ('(2) Reaction Temperature (OC)

Figure 3: The conversion of 2-phenvlethvl Figure 4 : The conversion of dibeixyl

phenyl ether versus reaction ether versus reaction
temperature. Reaction conditions temperature. Reaction
6 mPa initial H2 pressure, 1 h conditions 6 mPa initial H2
at temperature. pressure, 1 h at temperature.

fast
dissolution
1
Coal + solvent Iron? )
Coal'
(pyridine solubles)

Hydrocarbon gases
TI2
THF insolubles
Coal' 41
Hydrocarbor.
% gases

sul.Xi/>!o

QI/
Hydrocarbon
gases
Suli;i/Mo

Hydrocarbon
gases
k
Figure 5: The proposed reaction nechanism of the catalytic hydroliquefaction of
Victorian brown coal.
Note: The length of the arrow in reactions 8,9,10,11 indicate the relative
reactivities of the respective fractions.

204
 SUPERCRITICAL GAS EXTRACTION OF OIL SHALE

L. E. Compton

Jet Propulsion Laboratory

C a l i f o r n i a I n s t i t u t e o f Technology
4800 Oak Grove D r i v e
M a i l Stop: 125/159
Pasadena, C a l i f o r n i a 91109

INTRODUCTION

Green R i v e r o i l s h a l e i n the western U n i t e d S t a t e s i s c o n s i d e r e d by many as

second o n l y t o coal as t h e l a r g e s t p o t e n t i a l source o f f u e l i n t h e energy f u t u r e of
t h e U n i t e d States. I n a d d i t i o n , because o f i t s h i g h i n d i g e n o u s hydrogen c o n t e n t , i t
i s considered s u p e r i o r t o coal as a p o t e n t i a l feedstock f o r c o n v e r s i o n i n t o l i q u i d
fuels. The o r g a n i c m a t t e r i n o i l s h a l e i s c o n v e n t i o n a l l y separated by r e t o r t i n g
from t h e i n o r g a n i c s w i t h which i t i s a s s o c i a t e d . Temperatures s u f f i c i e n t t o crack
t h e o r g a n i c s a r e used, and a v e r y - h i g h - n i t r o g e n , u n s t a b l e "petroleum" i s produced.
It i s f o r e c a s t e d by some s t r a t e g i c p l a n n e r s t h a t such o i l s h a l e syncrude c o u l d e n t e r
i n t o t h e domestic market d u r i n g t h e n e x t decade and r e s u l t i n r e d u c t i o n i n t h e
n a t i o n ' s dependency on overseas f u e l s u p p l i e s . However, r e t o r t i n g has n o t y e t
proven capable o f p r o d u c i n g a f u e l t h a t i s t r u l y c o s t c o m p e t i t i v e , and p r e s e n t
decreases i n t h e p r i c e o f crude p e t r o l e u m have reduced a t l e a s t t h e s h o r t t e r m
commerical p o t e n t i a l o f a l l s y n f u e l s .

O i l shale r e t o r t i n g c e n t e r s around h e a t i n g t h e m a t e r i a l , which i s t y p i c a l l y 85%

rock, t o about 480Y (900°F) or h i g h e r i n a low oxygen environment (1). The kerogen
and bitumen i n t h e rock are decomposed i n t o o i l , gas, and a r e s i d u a l char which
remains w i t h i n t h e rock. Under f a v o r a b l e c i r c u m s t a n c e s ( l a b o r a t o r y a n a l y s i s by mod-
i f i e d F i s c h e r assay) 70 w t % o f t h e o r g a n i c m a t t e r i s c o n v e r t e d t o o i l upon h e a t i n g
t o 5OO0C, and t h e remainder i s c o n v e r t e d t o about 15% gas and 15% char (1,Z). These
y i e l d s change when o i l s h a l e i s processed i n p r o t o t y p e commercial r e t o r t s . O i l
y i e l d i s reduced f r o m 10% t o 30% below m o d i f i e d F i s c h e r assay y i e l d s , depending on
t h e process ( 1 , 3 ) , and char and gas y i e l d s a r e c o r r e s p o n d i n g l y increased.

I
The energy c o n t e n t o f t h e o r g a n i c matte; n o t c o n v e r t e d t o o i l exceeds n e t p r o -
cess heat requirements f o r o i l s h a l e r e t o r t i n g . The excess depends on t h e o r g a n i c
c o n t e n t o f t h e s h a l e and t h e process design, b u t f o r w e l l developed processes u s i n g
a medium grade o f s h a l e ( r o u g h l y 11 t o 15 w t % o r g a n i c m a t t e r ) t h e excess can be 100%
g r e a t e r than heat requirements. For i n s t a n c e , t h e TOSCO I 1 process i s based on d i s -
c a r d i n g 100% o f the char produced from 11% o r g a n i c m a t t e r s h a l e (1). The excess can
be double o r t r i p l e t h i s amount when r i c h e r m a t e r i a l i s processed.

The energy c o n t a i n e d i n t h e c h a r and gas by-products t y p i c a l l y cannot be used

efficiently. The gas produced i s o f t e n g r e a t l y d i l u t e d w i t h n i t r o g e n and carbon
d i o x i d e ( l ) , and t h e heat c o n t e n t and i t s e f f i c i e n c y o f usage a r e g r e a t l y reduced.
I n a d d i t i o n , t h e energy generated by combustion o f t h e r e s i d u a l c h a r i n t h e rock i s
c o n s i d e r a b l y l e s s than might be a n t i c i p a t e d , because o f h i g h temperature endothermic
m i n e r a l carbonate decompositions ( 4 ) which occur when t h e c h a r i s burned. I n short,
t h e f u e l s a r e i n d i l u t e forms and t h e energy c o n t e n t s have low thermodynamic a v a i l -
a b i l i t y . This s e v e r l y reduces o r e l i m i n a t e s t h e i r commercial value. Areas i n which
w e s t e r n o i l s h a l e would be developed c o n t a i n l i t t l e o r no nearby i n d u s t r i a l base
which c o u l d use such f u e l , and t h e gas and char would r e q u i r e p r o h i b i t i v e l y c o s t l y
t r a n s p o r t . T h i s , combined w i t h very low value, causes c h a r and gas i n excess o f
process f u e l requirements t o be waste d i s p o s a l problems, r a t h e r than s a l a b l e
byproducts.

I
 The above c h a r a c t e r i s t i c s o f r e t o r t i n g a r e drawbacks, s i n c e energy i n s a l a b l e
form i s t h e o n l y p r o d u c t . Requirements f o r h e a t i n g rock t o h i g h temperature, exces-
s i v e conversion o f o r g a n i c m a t t e r t o c h a r and gas, and t h e low value o f t h e d i l u t e d
energy c o n t e n t o f these b y - p r o d u c t s combine t o reduce t h e n e t s a l a b l e energy t o 1/3
t o 1/2 below t h a t c o n t a i n e d i n t h e raw o i l shale. This i s a t e c h n i c a l problem con-
t r i b u t i n g t o an u n c e r t a i n f u t u r e f o r p r e s e n t schemes, and new technology c o u l d be
useful.

S u p e r c r i t i c a l gas (SCG) e x t r a c t i o n has t h e p o t e n t i a l t o make t h e energy i n o i l

s h a l e a v a i l a b l e i n more c o n c e n t r a t e d form, because o f t h e h i g h s o l v e n t e x t r a c t i o n
a b i l i t y o f s u p e r c r i t i c a l gases. SCG e x t r a c t i o n has been t h e s u b j e c t o f a number of
papers and r e v i e w s (5-8), and e x t e n s i v e study has been made o f a p p l i c a t i o n s t o coal
(7-12). I n t h e case o f c o a l , simultaneous p y r o l y s i s and e x t r a c t i o n o f p y r o l y s i s
p r o d u c t s i s e f f e c t e d a t t e m p e r a t u r e s of around 35OOC t o 450'C. Extract yields i n
excess of 5 0 % o f t h e o r g a n i c m a t t e r i n coal and w e l l i n excess o f v o l a t i l e m t t e r
c o n t e n t s have been r e p o r t e d ( 1 2 ) when c h e m i c a l l y i n e r t SCG s o l v e n t s a r e used. The
S C G e x t r a c t i o n a b i l i t y i s due t o n e a r - l i q u i d - d e n s i t y s o l v e n t power combined w i t h gas
phase mass t r a n s f e r and p e n e t r a t i o n p r o p e r t i e s which i n h i b i t c o k i n g r e a c t i o n s t h a t
produce char and gas (8). An o u t s t a n d i n g c h a r a c t e r i s t i c o f the e x t r a c t s i s t h e high
m o l e c u l a r w e i g h t ( l l ) , a p r o p e r t y n o t c h a r a c t e r i s t i c o f m a t t e r which i s s i m p l y
v o l a t i l i z e d from c o a l . These r e s u l t s suggest t h a t SCG e x t r a c t i o n might be success-
f u l l y a p p l i e d t o o i l shale. I n s p i t e of t h e drawbacks a s s o c i a t e d w i t h c o n v e n t i o n a l
o i l s h a l e r e t o r t i n g and t h e h i g h SCG c o a l e x t r a c t i o n r e s u l t s , d e s c r i p t i o n o r d i s c u s -
s i o n o f SCG o i l s h a l e e x t r a c t i o n i s a p p a r e n t l y absent fran t h e l i t e r a t u r e , with t h e
exception o f a recent patent (13).

EXPERIMENTAL

E x p e r i m e n t a t i o n was performed w i t h an apparatus s i m i l a r t o t h a t d e s c r i b e d

elsewhere ( 1 0 ) . The apparatus i s a 300 cc s t a i n l e s s s t e e l r e a c t o r w i t h a t t e n d a n t
gauging and c o n t r o l s . The o i l s h a l e , 8 grams o f m a t e r i a l w i t h p a r t i c l e diameters
r a n g i n g between 50 and 188 m i c r o n s , was enclosed i n a f i n e mesh s t a i n l e s s s t e e l
b a s k e t l o c a t e d near t h e t o p o f t h e r e a c t o r and under a f l u i d c i r c u l a t i n g s t i r r e r .
T h i s l o c a t i o n e l i m i n a t e d any c o n t a c t between l i q u i d s o l v e n t and t h e o i l shale.
E x p e r i m e n t a t i o n was performed by p l a c i n g l i q u i d s o l v e n t ( a p p r o x i m a t e l y 150 grams) i n
t h e r e a c t o r bottom, i n s e r t i n g t h e e x t r a c t i o n basket a t t h e t o p o f t h e r e a c t o r , and
t h e n h e a t i n g r e a c t o r and c o n t e n t s t o t h e chosen e x p e r i m e n t a l temperature. The reac-
t o r was m a i n t a i n e d a t c o n s t a n t t e m p e r a t u r e f o r f o u r hours and subsequently a l l o w e d
t o c o o l . Heat-up and cool-down t i m e s were b o t h a p p r o x i m a t e l y 1 hour. S e l e c t e d
e x t r a c t s were separated from t h e condensed SCG by vacuum d i s t i l l a t i o n a t 1 0 t o r r
w i t h a n i t r o g e n f l o w a s s i s t . Raw and e x t r a c t e d s h a l e were analyzed f o r carbon,
hydrogen, and K j e l d a h l n i t r o g e n , and r e s u l t s were compared w i t h analyses o f raw
s h a l e (Table 1) t o d e r i v e values of t h e e x t r a c t i o n e f f i c i e n c y o f o r g a n i c m a t t e r and
t h e H/C r a t i o s o f t h e e x t r a c t s . It was assumed i n these c a l c u l a t i o n s t h a t elemental
c o n s t i t u e n t s o f o i l s h a l e o r g a n i c m a t t e r o t h e r than C, H and K j e l d a h l N [i.e.,
oxygen and s u l f u r a t a t o t a l o f about 6 w t % ( l ) ]were e x t r a c t e d w i t h t h e same e f f i -
c i e n c y as t h e t o t a l e f f i c i e n c y i n e x t r a c t i n g C, H p l u s N. E x t r a c t m o l e c u l a r weights
were determined by gel permeation l i q u i d chromatography u s i n g d e t e c t i o n by d i f f e r e n -
t i a l r e f r a c t o m e t r y and w i t h methylene c h l o r i d e as s o l v e n t . Separate r e f r a c t i v e
i n d i c e s of t h e b u l k e x t r a c t s were d e t e r m i n e d by d i s s o l v i n g t h e bitumens i n carbon
t e t r a c h l o r i d e and e x t r a p o l a t i n g r e s u l t s t o z e r o s o l v e n t c o n t e n t o r by d i r e c t d e t e r -
m i n a t i o n for t h e o i l .

RESULTS
T h i s work shows t h a t up t o 92% o f t h e o r g a n i c m t t e r i n o i l s h a l e can be
e x t r a c t e d u s i n g a s u p e r c r i t i c a l gas. R e s u l t s ( F i g u r e 1 and Table 1 ) show f o r
t o l u e n e an e s s e n t i a l l y l i n e a r t e m p e r a t u r e dependence f o r t h e p e r c e n t o f t o t a l

206
 o r g a n i c m a t t e r e x t r a c t e d ( e x t r a c t i o n e f f i c i e n c y ) i n t h e range 330' t o 393OC. A
b l a n k experiment a t 385OC u s i n g pure n i t r o g e n a t 0.21MPa shows t h e d i f f e r e n c e
between e x t r a c t i o n w i t h a dense gaseous s o l v e n t and a s i m p l e v o l a t i l i z a t i o n w i t h o u t
s o l v e n t e f f e c t s . Toluene e x t r a c t s a t a l l temperatures e x c e p t 45OOC are bitumens
w i t h molecular w e i g h t s r a n g i n g up t o about two thousand. A t 450'C t h e t o l u e n e
e x t r a c t i s a s h a l e o i l w i t h an average m o l e c u l a r weight o f about 300. The H/C atom
\ r a t i o of these e x t r a c t s averages 1.65.

TABLE 1

E x t r a c t i o n C o n d i t i o n s and R e s u l t s *

Temperature Pressyge SCG D e n s i t y TOM? Removed

i Sol v e n t ("C) (MPa) (gm/cc) (wt%)

To1 u e n e t 330 6.9 0.53 33.8

340 7.2 0.53 40.5
'\
357 8.3 0.53 54.7
385 13.8 0.53 80.1
393 15.2 0.53 87.5
450 22.4 0.53 92.5
Py r id i ne t 363 7.6 0.55 63.3
Nitrogen 385 0.21 0.0013 16.9

* M a t e r i a l Extracted: 12.9 w t % o r g a n i c m a t t e r raw o i l s h a l e ( 2 1 g a l l o n / t o n )

produced a t A n v i l P o i n t s , Colorado. Organic carbon and
hydrogen c o n t e n t s : 10.3 and 1.53 wt%. Kjeldahl nitrogen
content: 0.27 w t % .

** 0.101 MPa/Atm

t T o t a l organic m a t t e r

tt C r i t i c a l parameters: toluene - 319OC. 4.11 MPa; p y r i d i n e - 347OC. 5.63 MPa

DISCUSSION

The r e s u l t s demonstrate t h e p o w e r f u l s o l v e n t p r o p e r t i e s o f s u p e r c r i t i c a l gases

and p r o v i d e i n c e n t i v e f o r f u r t h e r i n v e s t i g a t i o n o f SCG o i l s h a l e e x t r a c t i o n .
R e s i d u a l o r g a n i c m a t t e r a f t e r e x t r a c t i n g a t 450°C i s o n e - h a l f t h a t l e f t by m o d i f i e d
F i s c h e r assay, and i t i s p r o b a b l y o n e - q u a r t e r o r l e s s o f t h a t which would be gener-
a t e d d u r i n g p r o t o t y p e commercial r e t o r t i n g . I n a d d i t i o n , t h e data shows o r g a n i c
m a t t e r removal o c c u r i n g below 45OOC can be g r e a t e r than t h a t found w i t h p r o t o t y p e
r e t o r t i n g . C e r t a i n process advantages a s s o c i a t e d with t h e r e s u l t s c o u l d occur,
namely those a s s o c i a t e d w i t h near q u a n t i t a t i v e removal o f o r g a n i c m a t t e r and w i t h
t h e presumably l o w e r gas g e n e r a t i o n a s s o c i a t e d w i t h l o w e r temperatures and reduced
c h a r formation.

The r e s u l t s a r e n o t o p t i m i z e d . Q u e s t i o n s r e g a r d i n g temperature, s o l v e n t power,

s o l u t e - s o l v e n t r a t i o , pressure, p a r t i c l e s i z e , and t h e k i n e t i c s a s s o c i a t e d w i t h
r e a c t i o n s i n t h e non-gaseous and SCG phases a r e open. A q u e s t i o n o f immediate
i n t e r e s t i n v o l v e s t h e t e m p e r a t u r e dependence o f t h e data i n t h e 330' t o 393'C range.
Several d e s c r i p t i o n s o f t h e k i n e t i c s d e s c r i b i n g o i l s h a l e decomposition i n i n e r t
atmospheres w i t h o u t s o l v e n t e f f e c t s have been p u b l i s h e d (2,14,15). The work i n d i -
c a t e s o i l shale o r g a n i c m a t t e r can be c h a r a c t e r i z e d as two m a t e r i a l s , kerogen and
bitumen, t h e l a t t e r b e i n g benzene s o l u b l e . Thermal decomposition o f t h e m a t e r i a l s
can be d e s c r i b e d by a k i n e t i c mechanism i n v o l v i n g two c o n s e c u t i v e f i r s t o r d e r
reactions:

207
 hd
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4
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+

w
a
0 Ol
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208
 k l
Kerogen ----> Bitumen + Gas t Char 1)

k2
Bitumen ----> O i l t Gas t Char 2)

The temperature dependence o f b o t h r a t e c o n s t a n t s i s a v a i l a b l e f o r t h e 400°C t o

525'C range (15). E x t r a p o l a t i o n o f t h e very l i n e a r I n k versus 1 / T ( O K ) dependence
o f k l i n t o the 330" t o 393°C range o f i n t e r e s t should y i e l d reasonably a c c u r a t e
k l values unless a change i n t h e p y r o l y s i s mech$nism-pccurs over t h e range of t h e
extrapolation. A t 350", kl t h e n equals 3 x 10- sec , and t h e corresponding f i r s t
o r d e r h a l f l i f e o f kerogen d u r i n g c o n v e r s i o n o bitumen would be 230 sec. E x t r a c -
5
t i o n times i n t h i s work were a p p r o x i m a t e l y 10 sec a t c o n s t a n t temperature, and
t h e observed temperature dependent e x t r a c t i o n y i e l d i s n o t p r e d i c t a b l e i f t h e i n d i -
c a t e d k i n e t i c s a r e a p p l i c a b l e t o these SCG experiments. A temperature dependent SCG
e x t r a c t i o n mechanism c o u l d be p r e s e n t .

Solvent t h e o r y i s u s e f u l i n examining t h i s p o s s i b i l i t y . The t h e o r y of SCG

e x t r a c t i o n i s c u r r e n t l y approached by t r e a t i n g the dense gas e i t h e r as a h i g h l y com-
pressed gas o r as an expanded l i q u i d . The s u b j e c t has been reviewed r e c e n t l y ( 5 ) .
and i t i s c l e a r t h a t some success has o c c u r r e d i n p r e d i c t i n g single-component s o l u -
b i l i t i e s i n s u p e r c r i t i c a l gases. However, a p p l i c a t i o n has not been made t o h i g h l y
complex hydrocarbon m i x t u r e s , such as o i l and coal e x t r a c t s . A u s e f u l a l t e r n a t i v e
has been t o extend t h e concept o f s o l u b i l i t y parameter, which i s r e g u l a r l y used i n
understanding l i q u i d s o l u t i o n s , t o s u p e r c r i t i c a l gases.

The s o l u b i l i t y parameter concept, developed by H i l d e b r a n d (17) and Scatchard

(18), i s based on t h e concept o f cohesive energy d e n s i t y and t h e w e l l - t e s t e d p r e c e p t
t h a t a c o r r e l a t i o n e x i s t s between cohesive energy d e n s i t y and t h e mutual s o l u b i l i t y
o f substances. The s o l u b i l i t y parameter i s d e f i n e d as:
\
6 = (E/V)II2 3)

/ where 6 i s i n ( ~ a l / c m ~ ) l / E~ ,i s t h e energy r e q u i r e d t o c o n v e r t one mole o f a given

substance from t h e s t a t e o f i n t e r e s t t o an i n f i n i t e l y expanded gas, t h e c o h e s i v e
energy, and V i s t h e m o l a r volume o f t h e substance i n t h e s t a t e o f i n t e r e s t . It has
been shown t h a t t h e f r e e energy o f m i x i n g i s m i n i m i z e d and complete m i s c i b i l i t y .
occurs f o r non-polar l i q u i d s when t h e 6 o f both s o l v e n t and s o l u t e are equal.
L i m i t e d s o l u b i l i t y occurs when 6 values d i v e r g e s u f f i c i e n t l y . The concept has a l s o
been extended t o s o l i d s and p o l a r l i q u i d s . I n a d d i t i o n , the t h e o r e t i c a l evaluation
o f s o l u b i l i t i e s based on s o l u b i l i t y parameters i s d e v e l o p i n g (19).

The Van der Waals c o n s t a n t "a" from t h e e q u a t i o n o f s t a t e f o r gases has been

used t o e s t i m a t e s o l u b i l i t y parameters f o r l i q u i d s (17), and t h e success has l e d t o
t h e d e r i v a t i o n o f t h e f o l l o w i n g r e l a t i o n f o r e s t i m a t i n g 6 values f o r s u p e r c r i t i c a l
gases (20):

where 6 and 61 a r e t h e s o l u b i l i t y parameters of t h e gas and t h e room tempera-

t u r e l i q i i d , and dg and d l a r e t h e d e n s i t i e s of t h e gas and t h e room temperature
l i q u i d . The e q u a t i o n i n d i c a t e s t h e s o l u b i l i t y parameter o f a SCG v a r i e s d i r e c t l y
w i t h d e n s i t y , and t h e r e i s no p r o v i s i o n f o r temperature. This i s a d i r e c t r e s u l t of
t h e use o f t h e Van der Waals e q u a t i o n i n t h e d e r i v a t i o n .

209
 The s o l u b i l i t y parameter o f m a t e r i a l s f o r which values o f t h e cohesive energy
and/or m o l a r volume a r e u n a v a i l a b l e , such as o i l s h a l e bitumen, can be e s t i m a t e d by
u s i n g c o r r e l a t i o n s between 6 and t h e r e f r a c t i v e i n d e x (21). The f o l l o w i n g
e s t i m a t i o n i s used:

where n i s t h e r e f r a c t i v e i n d e x and C i s a c o n s t a n t r e p r e s e n t a t i v e o f t h e chemical

compound type. C ranges from a low o f a p p r o x i m a t e l y 230 f o r branched a l i p h a t i c
polymers t o a h i g h o f 353 f o r a l i p h a t i c e s t e r polymers. The average value o f C over
a broad range o f compounds, i n c l u d i n g b u t n o t l i m i t e d t o polymers, i s about 308. I f
i t i s assumed t h a t t h e bitumen produced i n t h i s e x p e r i m e n t a t i o n has about t h e same
a t o m i c makeup as o i l s h a l e kerogen, namely C200H30 SN5011 (22), then t h e m a t e r i a l
s h o u l d c o n t a i n a broad range o f chemical f u n c t i o n a f groups, i n c l u d i n g l a r g e c o n t r i -
b u t i o n s f r o m u n s a t u r a t e d and h e t e r o a t o m i c groups. T h i s assumption i s c o n s i s t e n t
w i t h r e s u l t s from analyses o f s h a l e o i l which show a rough d i s t r i b u t i o n amounting t o
11 w t % s a t u r a t e d hydrocarbons, 18% o l e f i n s , 10% a r o m a t i c s , 36% n i t r o g e n compounds,
6% s u l f u r compounds, and 19% oxygen compounds (23). The v a l u e of C used w i t h Equa-
t i o n 5 f o r t h e o i l s h a l e bitumen i s a c c o r d i n g l y chosen as the broad range value o f
308. The room temperature values f o r t h e r e f r a c t i v e i n d e x o f t h e bitumen and t h e
o i l e x t r a c t e d i n t h i s work are 1.62 and 1.59, and E q u a t i o n 5 y i e l d s an average room
temperature s o l u b i l i t y parameter e s t i m a t e f o r t h e compounds c o m p r i s i n g t h e bitumen
o f 10.4. A somewhat h i g h e r v a l u e can be d e r i v e d from a c o r r e l a t i o n based on t h e
Lorentz-Lorenz f u n c t i o n (21). The v a l u e o f 10.4 has been temperature c o r r e c t e d w i t h
t h e f o l l o w i n g r e l a t i o n s h i p d e r i v e d f o r p o l y m e r i c m a t e r i a l s (24):

1.13
6 2 = 61[?]

where 61 and 62 a r e t h e s o l u b i l i t y parameters a t t h e r e f e r e n c e temperature and

t h e temperature o f i n t e r e s t and d l and d2 a r e t h e r e s p e c t i v e d e n s i t i e s . Basing
t h e d e n s i t y change o f t h e bitumen between roan and e x p e r i m e n t a t i o n temp r a t u r e s on
t h e v o l u m e t r i c expansion c o e f f i c i e n t f o r p e t r o l e u m a t lOO"C, namely 10-5/oC,
y i e l d s e s t i m a t e s o f t h e s o l u b i l i t y parameter o f t h e bitumen r a n g i n g f r o m 7.7 a t
330°C t o 7.3 a t 393'C.
A comparison between t h e e s t i m a t e d s o l u b i l i t y parameters o f t h e bitumen and
s u p e r c r i t i c a l gas s o l v e n t s can now be made t o determine i f a temperature dependent
e x t r a c t i o n c o u l d be expected. F o r SCG t o l u e n e a t t h e 0.53 gm/cc d e n s i t y used, t h e
e s t i m a t e d s o l u b i l i t y parameter based on E q u a t i o n 4 i s 5.5, compared t o t h e 7.3 t o
7.7 e s t i m a t e d f o r t h e bitumen. I n normal p r a c t i c e these 6 values s h o u l d be s u f f i -
c i e n t l y d i f f e r e n t t o a l l o w p r e d i c t i o n o f a temperature-dependent, l i m i t e d s o l u b i l i t y
f o r t h e bitumen i n s u p e r c r i t i c a l t o l u e n e . A h i g h e r 6 SCG might be needed t o e l i m i -
n a t e temperature dependent e x t r a c t i o n e f f e c t s and i n c r e a s e t h e o v e r a l l e x t r a c t i o n
e f f i c i e n c y a t temperatures below 400°C.

E x t r a c t i o n w i t h p y r i d i n e a t 363°C was performed t o t e s t t h i s p o s s i b i l i t y , and a

comparison of r e s u l t s between e x t r a c t i o n w i t h t o l u e n e and p y r i d i n e i s i n c l u d e d i n
F i g u r e 1 and Table 1. E x t r a c t i o n e f f i c i e n c y i s i n c r e a s e d by about 1/6 w i t h p y r i -
dine, which has an E q u a t i o n 4 S o f 6.0 under e x p e r i m e n t a l c o n d i t i o n s . This s i n g l e
r e s u l t needs c o n f i r m a t i o n . However, b o t h o r g a n i c carbon and o r g a n i c hydrogen
e x t r a c t i o n i n c r e a s e by t h e same amount w i t h p y r i d i n e , and i t i s concluded t h a t

210
 experimentation w i t h y e t a h i g h e r s o l u b i l i t y parameter SCG m i g h t r e s u l t i n
a d d i t i o n a l l y enhanced e x t r a c t i o n a t temperatures below 400°C. Results above 40OoC
might a l s o be improved, b u t t h e r e i s l i t t l e p r a c t i c a l i n c e n t i v e , because of t h e high
e x t r a c t i o n e f f i c i e n c y a l r e a d y found.

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Boon, London, 1971.
9. Maddocks, R. R., e t al., Chem. Eng. Prog. p. 49 (June 1979).
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Coal, p. 15, 1978.
11. B a r t l e , K. D., e t al., Fuel 58, 413 (1979).
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ACKNOWLEDGMENT

The research described i n t h i s paper was c a r r i e d out by t h e J e t P r o p u l s i o n

Laboratory, C a l i f o r n i a I n s t i t u t e of Technology, under c o n t r a c t w i t h t h e N a t i o n a l
Aeronautics and Space A d m i n i s t r a t i o n .

211
 SOLVENT EFFECTS I N SUPERCRITICAL EXTRACTION OF COAL

N i c h o l a s P. V a s i l a k o s , Joseph M. Dobbs, and AnthonyS. P a r i s i

Department of Chemical E n g i n e e r i n g , U n i v e r s i t y of Texas

A u s t i n , Texas 78712

INTRODUCTION
S u p e r c r i t i c a l g a s e x t r a c t i o n i s p a r t i c u l a r l y s u i t a b l e f o r t h e r e c o v e r y of t h e
l i q u i d s formed when c o a l i s h e a t e d t o above 400°C. These l i q u i d s a r e normally too
i n v o l a t i l e t o d i s t i l l a t t h i s temperature. I f t h e t e m p e r a t u r e i s i n c r e a s e d , they
polymerize t o form h e a v i e r and l a r g e r m o l e c u l a r s p e c i e s and e v o l v e a s g a s e s and li-
q u i d s . Only a r e l a t i v e l y s m a l l amount of t h e c o a l d i s t i l l s a s t a r from t h e decom-
posing m a t e r i a l . S u p e r c r i t i c a l g a s e x t r a c t i o n a f f o r d s a means of r e c o v e r i n g t h e s e
l i q u i d s a s they a r e formed w h i l e a v o i d i n g t h e u n d e s i r a b l e decomposition r e a c t i o n s
(1). S u p e r c r i t i c a l f l u i d s have a d e n s i t y of about 30% of t h a t of a normal f l u i d ,
which i s h i g h enough t o p r o v i d e f o r good s o l v e n t c a p a b i l i t y , b u t a l s o low enough f o r
high d i f f u s i v i t y and r a p i d mass t r a n s f e r t h r o u g h o u t t h e complex c o a l m a t r i x .
The u s e of s u p e r c r i t i c a l f l u i d s f o r t h e r e c o v e r y of hydrocarbons and r e l a t e d com-
pounds from c o a l was pioneered by t h e N a t i o n a l Coal Board (NCB) i n B r i t a i n . Over a
number of y e a r s , NCB h a s i n v e s t i g a t e d t h e d i r e c t e x t r a c t i o n o f c o a l s u s i n g l i g h t aro-
matic s o l v e n t s (mostly t o l u e n e ) under s u p e r c r i t i c a l c o n d i t i o n s . I n a r e c e n t WB r e -
p o r t , Whitehead ( 2 ) summarized t h e e x p e r i m e n t a l d a t a on s u p e r c r i t i c a l e x t r a c t i o n of
c o a l , o b t a i n e d b o t h on bench-scale u n i t s and on a 5 kg/h Continuous p i l o t p l a n t oper-
a t e d i n B r i t a i n by t h e Coal Research E s t a b l i s h m e n t . According t o t h e s e d a t a , t h e re-
s i d e n c e t i m e of c o a l under s u p e r c r i t i c a l c o n d i t i o n s was t h e v a r i a b l e which most i n -
f l u e n c e d t h e e x t r a c t y i e l d . The i n f l u e n c e of p r e s s u r e and t e m p e r a t u r e on t h e y i e l d
was a l s o s u b s t a n t i a l , and a n e x t r a c t y i e l d of 35% by weight o f t h e d r y , a s h - f r e e c o a l
could be o b t a i n e d u s i n g t o l u e n e a t 42OoC and 27.5 MFa' p r e s s u r e . I t was a l s o d e t e r -
mined t h a t i t was n o t e s s e n t i a l f o r t h e e x t r a c t i n g f l u i d t o b e above i t s c r i t i c a l
t e m p e r a t u r e t o be e f f e c t i v e . For a g i v e n o p e r a t i n g p r e s s u r e , t h e a d v a n t a g e s of oper-
a t i n g i n a s u p e r c r i t i c a l s t a t e w e r e a s s o c i a t e d w i t h t h e lower d e n s i t y and v i s c o s i t y of
t h e f l u i d compared w i t h a s u b c r i t i c a l f l u i d .
I n a n o t h e r c o a l - r e l a t e d e f f o r t i n t h e United S t a t e s , Kerr-McCee C o r p o r a t i o n h a s
developed a new s o l i d - l i q u i d s e p a r a t i o n t e c h n i q u e u t i l i z i n g t h e u n i q u e s o l v e n t capa-
b i l i t i e s of s u p e r c r i t i c a l f l u i d s ( 3 ) . The p r o c e s s , c a l l e d C r i t i c a l S o l v e n t Deashing
(CSD), is used to s e p a r a t e m i n e r a l m a t t e r and u n r e a c t e d c o a l from c o a l l i q u i d s . A
two-stage CSD p i l o t p l a n t ( i n t e g r a t e d i n t o an SRC p r o c e s s u n i t ) h a s been o p e r a t e d
f o r t h e l a s t f o u r y e a r s a t W i l s o n v i l l e , Alabama.
D e s p i t e t h e s t r o n g i n d u s t r i a l i n t e r e s t and t h e e x t e n s i v e r e s e a r c h a c t i v i t y i n
t h e f i e l d of s u p e r c r i t i c a l e x t r a c t i o n , much remains t o be l e a r n e d i n t h e a p p l i c a t i o n
of s u p e r c r i t i c a l f l u i d s t o c o a l p r o c e s s i n g . An i m p o r t a n t f e a t u r e of s u p e r c r i t i c a l
coal e x t r a c t i o n t h a t has received l i t t l e a t t e n t i o n i n t h e l i t e r a t u r e concerns t h e
s p e c i f i c c h a r a c t e r i s t i c s ( p h y s i c a l a n d / o r chemical) of t h e s u p e r c r i t i c a l s o l v e n t and
s o l v e n t m i x t u r e s t h a t c a n a f f e c t t h e y i e l d and t h e q u a l i t y of t h e c o a l e x t r a c t s .
P a u l and Wise ( 4 ) i n t h e i r e x c e l l e n t monograph on g a s e x t r a c t i o n used t h e semiquanti-
t a t i v e approach of Rowlinson and Richardson ( 5 ) t o show t h e s t r o n g dependence of
s u p e r c r i t i c a l s o l u b i l i t y on t h e c r o s s - v i r i a l c o e f f i c i e n t B i z o f t h e s o l v e n t - s u b s t r a t e
g a s phase. They a l s o d i s c u s s e d e m p i r i c a l c o r r e l a t i o n s f o r c a l c u l a t i n g t h e s e c o e f -
f i c i e n t s i n r e l a t i v e l y s i m p l e c a s e s of n o n p o l a r m o l e c u l e s . The e x i s t i n g BIZ c o r r e l a -
t i o n s , however, a r e most l i k e l y t o prove c o m p l e t e l y u n s a t i s f a c t o r y f o r p o l a r s o l -
v e n t s , o r f o r s o l v e n t s t h a t are c h e m i c a l l y ( a s w e l l a s p h y s i c a l l y ) involved i n t h e
mechanism of c o a l e x t r a c t i o n . P o l a r o r hydrogen bonding s o l v e n t s , f o r example, may
e x e r t a s t r o n g e r d i s s o c i a t i n g o r depolymerizing a c t i o n on c o a l d u r i n g t h e t h e r m a l
f r a g m e n t a t i o n s t a g e t h a n n o n p o l a r s o l v e n t s , t h u s i n c r e a s i n g t h e y i e l d of e x t r a c t -
able coal material.
The p r e s e n t paper d i s c u s s e s some r e s u l t s from t h e f i r s t phase of our experimen-
t a l i n v e s t i g a t i o n i n t o s o l v e n t and c h e m i c a l - r e a c t i o n e f f e c t s i n s u p e r c r i t i c a l c o a l
extraction. The second p h a s e c u r r e n t l y under way i s concerned w i t h t h e combination
of s u p e r c r i t i c a l e x t r a c t i o n and s p e c i f i c chemical t r e a t m e n t of t h e c o a l (such a s

212
c a t a l y t i c d e p o l y m e r i z a t i o n , a l k y l a t i o n , hydrogen-donor a c t i v i t y , e t c . ) t o i n c r e a s e
t h e y i e l d of c o a l e x t r a c t s and d e c r e a s e t h e s e v e r i t y of t h e e x t r a c t i o n c o n d i t i o n s .
EXPERIMENTAL
A l l s u p e r c r i t i c a l e x t r a c t i o n e x p e r i m e n t s were c a r r i e d o u t i n b a t c h mode, i n a
1000 cm3 ( f r e e volume:910 cm3), 316SS AE MagneDrive a u t o c l a v e equipped w i t h a d i g i -
t a l t e m p e r a t u r e c o n t r o l l e r / i n d i c a t o r and a d i g i t a l p r e s s u r e t r a n s d u c e r / i n d i c a t o r i n
t h e 0-10,000 p s i r a n g e (Autoclave E n g i n e e r s , Model DPS-0201). A n I l l i n o i s No. 6
bituminous c o a l , 100x200 mesh s i z e , w a s used throughout t h i s i n v e s t i g a t i o n . Its
proximate and u l t i m a t e a n a l y s e s a r e i n c l u d e d i n Table 5. The c o a l was d r i e d under
vacuum a t l l O ° C f o r 24 h o u r s b e f o r e e v e r y r u n .
I n each r u n a c e r t a i n amount of s o l v e n t , c o r r e s p o n d i n g t o t h e d e s i r e d s u p e r c r i -
t i c a l d e n s i t y , was f i r s t measured i n t o t h e a u t o c l a v e . Then a fine-mesh b a s k e t con-
t a i n i n g 20 grams of t h e d r i e d and s i z e d c o a l w a s suspended a t t h e 3 o f t h e a u t o -
c l a v e , 80 t h a t no a c t u a l c o n t a c t between t h e l i q u i d s o l v e n t and t h e c o a l sample w a s
p o s s i b l e . W e took t h i s p r e c a u t i o n t o e l i m i n a t e any a m b i g u i t y in t h e r e s u l t s , where
a s i g n i f i c a n t f r a c t i o n o f t h e c o a l would be s o l u b l e under s u p e r c r i t i c a l c o n d i t i o n s
b u t i n s o l u b l e when t h e system was brought back t o ambient c o n d i t i o n s , t h u s p r e c i p i -
t a t i n g on t h e e x t r a c t e d c o a l and c a u s i n g t h e e x t r a c t i o n y i e l d s (which are based on
t h e weight l o s s o f t h e raw c o a l ) t o a p p e a r low ( 6 ) . I n o u r system any m a t e r i a l d i s -
solved under s u p e r c r i t i c a l c o n d i t i o n s i s c a r r i e d t h r o u g h and r e c o v e r e d o u t s i d e t h e
b a s k e t a f t e r t h e experiment, whether o r n o t t h i s m a t e r i a l i s s t i l l s o l u b l e .
A f t e r s e a l i n g and p u r g i n g , t h e r e a c t o r w a s h e a t e d f o r a b o u t 1 . 5 h r t o r e a c h ex-
t r a c t i o n t e m p e r a t u r e (4OOOC). Following 2 h r s of e x t r a c t i o n , t h e system was c o o l e d
t o room t e m p e r a t u r e ( 2 h r s ) . Y i e l d was d e f i n e d a s t h e weight loss of t h e vacuum
d r i e d (24 h r s , llO°C), c h a r - c o n t a i n i n g b a s k e t e x p r e s s e d a s a p e r c e n t a g e of t h e raw,
dry-coal weight.
The r e s u l t s on weight-percent e x t r a c t i o n r e p o r t e d i n t h i s paper were r e p r o d u c i -
b l e w i t h i n 20.5 w t % ( a b s o l u t e ) . S o l v e n t r e c o v e r i e s a f t e r e x t r a c t i o n ranged between
96 and 100%. Decreasing t h e p a r t i c l e s i z e and t h e amount of c o a l sample ( f o r a
given s o l v e n t d e n s i t y ) , and i n c r e a s i n g t h e e x t r a c t i o n t i m e had no e f f e c t on e x t r a c -
t i o n y i e l d s . T h e r e f o r e , t h e r e p o r t e d r e s u l t s r e f l e c t a c o n d i t i o n of e q u i l i b r i u m ex-
t r a c t i o n w i t h no mass t r a n s f e r o r s o l v e n t - s a t u r a t i o n l i m i t a t i o n s .
The e x t r a c t e d c o a l samples, a s w e l l as t h e s u p e r c r i t i c a l e x t r a c t s , were ana-
lyzed f o r e l e m e n t a l c o m p o s i t i o n , h e a t i n g v a l u e , and p y r i d i n e s o l u b i l i t y .
RESULTS AND DISCUSSION
1. Non-polar Sovent E f f e c t s
To d e t e r m i n e t h e e f f e c t of t h e p h y s i c a l p a r a m e t e r s of t h e s u p e r c r i t i c a l s o l v e n t
on c o a l e x t r a c t i o n , c o a l - s a m p l e s were e x t r a c t e d w i t h a homologous series of n - p a r a f -
f i n s (from p e n t a n e t o dodecane), a t 4OO0C and a t a c o n s t a n t s o l v e n t d e n s i t y o f 2.75
m o l e s f l i t e r . R e s u l t s on w e i g h t - p e r c e n t e x t r a c t i o n and f i n a l e x t r a c t i o n p r e s s u r e
(which is g e n e r a t e d by t h e s u p e r c r i t i c a l s o l v e n t i t s e l f ) are g i v e n i n T a b l e 1. The
c r i t i c a l p a r a m e t e r s o f t h e p a r a f f i n i c s o l v e n t s are l i s t e d i n Table 2.
The r e s u l t s i n d i c a t e t h a t e x t r a c t i o n y i e l d i n c r e a s e s w i t h i n c r e a s i n g m o l e c u l a r
weight of t h e s o l v e n t , dodecane b e i n g t h e b e s t s u p e r c r i t i c a l s o l v e n t under t h e given
experimental conditions. On t h e o t h e r hand, e x t r a c t i o n p r e s s u r e d i s p l a y s a n i n t e r -
e s t i n g b e h a v i o r , d e c r e a s i n g w i t h i n c r e a s i n g m o l e c u l a r weight of t h e s o l v e n t ( a t con-
s t a n t t e m p e r a t u r e and molar d e n s i t y ) , t h e n p a s s i n g t h r o u g h a minimum ( f o r n o n a n e ) ,
and f i n a l l y i n c r e a s i n g w i t h I n c r e a s i n g m o l e c u l a r w e i g h t .
Based on t h e i r e x p e r i m e n t a l r e s u l t s on h i g h - p r e s s u r e g a s chromatography, Gid-
d i n g s e t . a l . (7) s u g g e s t e d t h a t t h e s o l v e n t power of a s u p e r c r i t i c a l medium i s d i -
r e c t l y r e l a t e d t o i t s s o l u b i l i t y p a r a m e t e r , 6 . Using t h e van d e r Waals e q u a t i o n ,
t h e y developed t h e f o l l o w i n g c o r r e l a t i o n :

where Pc is t h e c r i t i c a l p r e s s u r e of t h e s o l v e n t i n a t m o s p h e r e s ,

213
 pr i s i t s reduced d e n s i t y =
A P , and
'critical
p is t h e reduced d e n s i t y of l i q u i d s , t a k e n t o be about 2.66.
9.
I t is i m p o r t a n t t o n o t e h e r e t h a t t h e above c o r r e l a t i o n is l i k e l y t o prove s a t i s f a c -
t o r y f o r non-polar s o l v e n t s , b u t i t s v a l u e i n p r e d i c t i n g s o l v e n t c a p a b i l i t i e s when
s p e c i a l s o l v e n t e f f e c t s are p r e s e n t ( p o l a r c l u s t e r i n g , hydrogen bonding, e t c . ) i s
v e r y much i n d o u b t . B l e s s i n g and Ross ( 6 ) . based on a l i m i t e d number of s u p e r c r i t i -
c a l e x t r a c t i o n e x p e r i m e n t s on c o a l and l i g n i t e , concluded t h a t t h e e x t r a c t i o n y i e l d
is a n a l m o s t l i n e r , u n i v e r s a l ( f o r a g i v e n c o a 1 ) f u n c t i o n of t h e s o l u b i l i t y parameter
of t h e s o l v e n t as c a l c u l a t e d by t h e Giddings c o r r e l a t i o n , and t h a t r e g a r d l e s s o f t h e i r
s t r u c t u r a l d i f f e r e n c e s , a l l compounds l a r g e l y perform i n accordance w i t h t h e i r sol-
v e n t c a p a b i l i t i e s . T h i s i s a r a t h e r a r b i t r a r y s t a t e m e n t , t a k i n g i n t o account t h e
f a c t t h a t o n l y one p o l a r s o l v e n t (methanol) was included i n t h e i r p l o t of c o a l ex-
t r a c t i o n v e r s u s s o l u b i l i t y p a r a m e t e r of t h e s o l v e n t .
Using Giddings' c o r r e l a t i o n , s o l u b i l i t y - p a r a m e t e r v a l u e s f o r t h e homologous ser-
i e s o f n - p a r a f f i n s were c a l c u l a t e d a t t h e e x p e r i m e n t a l s o l v e n t d e n s i t y of 2.75 moles/
l i t e r . The r e s u l t s a r e g i v e n i n t h e l a s t column of T a b l e 2. Weight-percent e x t r a c -
t i o n is p l o t t e d a g a i n s t s o l v e n t s o l u b i l i t y parameter i n F i g u r e 1. As can be seen
from t h e f i g u r e , t h e p l o t is h i g h l y l i n e a r ( c o r r e l a t i o n c o e f f i c i e n t 0.987), y i e l d i n g
t h e following c o r r e l a t i o n :
(wt% e x t r a c t i o n ) = 3.056 + 11.2 2)
Table 4 i n c l u d e s t h e r e s u l t s on s u p e r c r i t i c a l c o a l e x t r a c t i o n a t 4OO0C and t h r e e
d i f f e r e n t s o l v e n t d e n s i t i e s , f o r a n o t h e r n o n p o l a r hydrocarbon s o l v e n t , namely t o l u e n e .
S o l u b i l i t y - p a r a m e t e r v a l u e s c a l c u l a t e d from Giddings' c o r r e l a t i o n a r e g i v e n i n t h e
l a s t column of T a b l e 4 . L i n e a r r e g r e s s i o n on t h e t o l u e n e r u n s y i e l d s t h e f o l l o w i n g
c o r r e l a t i o n ( c o r r e l a t i o n c o e f f i c i e n t 0.986):
(wt% e x t r a c t i o n ) = 3.966 + 10.9 3)
A measure of t h e a c c u r a c y of t h e e x p e r i m e n t a l r e s u l t s is t h e p r e d i c t e d v a l u e f o r t h e
e x t r a c t i o n y i e l d a t t h e l i m i t 6 + 0 (vacuum p y r o l y s i s of c o a l ) , which should b e t h e
same f o r a l l s o l v e n t s . E q u a t i o n s 2 ( n - p a r a f f i n s ) and 3 ( t o l u e n e ) p r e d i c t e x t r a c t i o n
l i m i t s v e r y c l o s e t o e a c h o t h e r (11.2 and 1 0 . 9 weight p e r c e n t r e s p e c t i v e l y ) . How-
e v e r , c o n t r a r y t o t h e c o n c l u s i o n o f B l e s s i n g and Ross, t h e e x t r a c t i o n y i e l d depends
a l s o o n t h e s o l v e n t f u n c t i o n a l i t y . By comparing e q u a t i o n s 2 and 3 i t can be s e e n t h a t
t o l u e n e i s a b e t t e r s o l v e n t i n s u p e r c r i t i c a l c o a l e x t r a c t i o n than s t r a i g h t - c h a i n a l i ;
p h a t i c hydrocarbons, f o r t h e same v a l u e of t h e Giddings s o l u b i l i t y parameter. As we
w i l l show l a t e r t h e e f f e c t of f u n c t i o n a l i t y i s even s t r o n g e r f o r p o l a r s o l v e n t s .
I t has a l s o been s u g g e s t e d (Fong, e t . a l , (8)) t h a t e x t r a c t i o n y i e l d s may be a f -
f e c t e d by molecular s i z e , and t h a t t h e l o n g e s t dimension of each s o l v e n t m o l e c u l e
should be c o n s i d e r e d when comparing t h e c o a l e x t r a c t i o n e f f i c i e n c i e s of v a r i o u s su-
p e r c r i t i c a l s o l v e n t s . The i m p l i c a t i o n h e r e i s t h a t p e n e t r a t i o n o f t h e micropore
s t r u c t u r e of t h e c o a l can be a c h i e v e d more e a s i l y by t h e s m a l l e r m o l e c u l e s . Our re-
s u l t s on t h e homologous series of n - p a r a f f i n s , where dodecane, t h e l o n g e s t m o l e c u l e ,
proved t o be t h e most e f f e c t i v e e x t r a c t i o n s o l v e n t , c e r t a i n l y do n o t s u p p o r t t h i s
s u g g e s t i o n . Mass t r a n s f e r l i m i t a t i o n s d o n o t a p p e a r t o b e s i g n i f i c a n t i n s u p e r c r i t i -
c a l c o a l e x t r a c t i o n , a t l e a s t under t h e g i v e n e x p e r i m e n t a l c o n d i t i o n s .
The behavior of t h e e x t r a c t i o n p r e s s u r e a t c o n s t a n t t e m p e r a t u r e and molar den-
s i t y i n t h e homologous series of n - p a r a f f i n s is worth f u r t h e r c o n s i d e r a t i o n from t h e
s t a n d p o i n t of o p t i m i z i n g t h e e x t r a c t i o n c o n d i t i o n s . Our r e s u l t s , f o r example, i n d i -
c a t e t h a t n-nonane is a s u p e r i o r s o l v e n t t h a n n-pentane i n s u p e r c r i t i c a l c o a l e x t r a c -
t i o n , n o t o n l y i n terms of t h e h i g h e r e x t r a c t i o n y i e l d , b u t a l s o i n terms of t h e con-
s i d e r a b l y lower e x t r a c t i o n p r e s s u r e .
The Redlich-Kwong e q u a t i o n of s t a t e

4)

where n
1
V = molar volume = E ( p = molar d e n s i t y )

214
 = 0.0867RTc

pc
w a s used t o examine t h e e x t r a c t i o n - p r e s s u r e t r e n d s i n t h e homologous series o f n-
p a r a f f i n s , under t h e g i v e n e x p e r i m e n t a l c o n d i t i o n s : T = 4 0 0 % and P = 2.75 moles/
" 1
l i t e r O r V = - p = 363.6 cm3/mole. C r i t i c a l parameters f o r t h e n-paraffins, a s w e l l
a s c a l c u l a t e d v a l u e s f o r a and b, and e s t i m a t e d (eq. 4) v a l u e s f o r t h e e x t r a c t i o n
p r e s s u r e a r e g i v e n i n T a b l e 2. These d a t a show t h a t , d e s p i t e t h e c o n s i d e r a b l e d i f -
f e r e n c e s between e s t i m a t e d and observed v a l u e s of t h e e x t r a c t i o n p r e s s u r e , e s p e c i a l l y
f o r t h e h i g h e r p a r a f f i n s , t h e Redlich-Kwong e q u a t i o n i s a b l e t o p r e d i c t t h e p r e s s u r e
minimum a t almost t h e same s o l u b i l i t y - p a r a m e t e r v a l u e a s t h e e x p e r i m e n t a l one. The
s t r u c p r e of t h e Redlich-Kwongequation, and t h e s t r o n g dependence of t h e p r e s s u r e on
t h e (V-b)-l term i n p a r t i c u l a r , s u g g e s t s a v e r y i n t e r e s t i n g p a t h f o r o p t i m i z i n g ex-
t r a c t i o n c o n d i t i o n s . I n Table 3 w e l i s t e s t i m a t e d e x t r a c t i o n p r e s s u r e s and s o l u b i l -
ity-parameter v a l u e s f o r t h e homologous series of n - p a r a f f i n s , i n s u p e r c r i t i c a l Coal
e x t r a c t i o n a t 4OOOC and two o t h e r molar d e n s i t i e s . As c a n be s e e n from t h e t a b l e ,
by d e c r e a s i n g t h e molar d e n s i t y , t h e p r e s s u r e minimum s h i f t s towards t h e h e a v i e r hy-
drocarbons, which s t i l l p o s s e s s t h e h i g h e r s o l u b i l i t y - p a r a m e t e r v a l u e s . Thus, by
p r o p e r s e l e c t i o n of t h e e x p e r i m e n t a l s o l v e n t d e n s i t y ( 1.8 m o l e s / l i t e r i n o u r c a s e ) ,
dodecane becomes a n e x c e l l e n t s u p e r c r i t i c a l s o l v e n t f o r c o a l , b o t h i n t e r m s of t h e
h i g h e s t e x t r a c t i o n y i e l d i n t h e hydrocarbon s e r i e s , and i n terms of t h e l o w e s t
\\ g e n e r a t e d e x t r a c t ion p r e s s u r e .
The same s o l v e n t d e n s i t y c o n s i d e r a t i o n s c a n , of c o u r s e , be a p p l i e d t o any o t h e r
homologous series of n o n p o l a r compounds ( e . g . a r o m a t i c hydrocarbons).
2. P o l a r E f f e c t s i n S u p e r c r i t i c a l Coal E x t r a c t i o n
We are c u r r e n t l y c o n d u c t i n g a n e x t e n s i v e e x p e r i m e n t a l i n v e s t i g a t i o n on t h e e f -
f e c t of i n c r e a s e d s o l v e n t p o l a r i t y on c o a l e x t r a c t i o n y i e l d s . A wide r a n g e of super-
c r i t i c a l s o l v e n t s i s b e i n g s t u d i e d , i n c l u d i n g s i m p l e i n o r g a n i c molecules (CO2, H20,
I hW3, BF3, e t c . ) , and p o l a r hydrocarbons, p a r t i c u l a r l y a l c o h o l s . T a b l e 4 g i v e s t h e
r e s u l t s of some p r e l i m i n a r y s u p e r c r i t i c a l e x t r a c t i o n e x p e r i m e n t s a t 400'C w i t h sim-
p l e p o l a r compounds, such a s methanol, a c e t o n e and w a t e r .
Methanol g i v e s a s l i g h t l y lower e x t r a c t i o n y i e l d (20.6% v e r s u s 21..3%) t h a n es-
t i m a t e d from t h e Giddings c o r r e l a t i o n and e q u a t i o n 2. From a p r a c t i c a l s t a n d p o i n t ,
I however, methanol i s f a r i n f e r i o r a s u p e r c r i t i c a l s o l v e n t t h a n a l i p h a t i c hydrocar-
bons, because i t g i v e s lower e x t r a c t i o n y i e l d s a t much h i g h e r e x t r a c t i o n p r e s s u r e s
(20.6% a t 3610 p s i g compared w i t h 21.2% a t 1 2 9 0 p s i g f o r n-nonane).
The p r e d i c t i v e v a l u e o f e q u a t i o n 2 when coupled w i t h t h e Giddings c o r r e l a t i o n
b r e a k s down completely f o r a p o l a r s o l v e n t such a s a c e t o n e , which shows anomalously
low c o a l e x t r a c t i o n y i e l d s a t 4 0 O O C . These low y i e l d s can o n l y i n p a r t b e a t t r i -
buted t o a c e t o n e decomposition t h a t was e x p e r i m e n t a l l y observed a t 40OoC.
Water, on t h e o t h e r hand, d i s p l a y s l a r g e p o s i t i v e d e v i a t i o n s from t h e e s t i m a t e d
extraction values. For example, a t 4OOOC and a s u p e r c r i t i c a l d e n s i t y of 8.25 moles/
l i t e r t h e c o a l e x t r a c t i o n y i e l d i s 34.0 w t % compared w i t h 20.9wt%, which i s t h e v a l u e
c a l c u l a t e d from e q u a t i o n s 1 and 2. The r e s u l t s i n T a b l e 4 seem t o i n d i c a t e t h a t
w a t e r is an even b e t t e r s u p e r c r i t i c a l s o l v e n t t h a n t o l u e n e f o r c o a l e x t r a c t i o n , a f -
f e c t i n g h i g h e x t r a c t i o n y i e l d s a t m o d e r a t e l y h i g h p r e s s u r e s ( 3 4 w t % a t Tr=1.04 and
Pr=1.12). A v e r y i n t e r e s t i n g f e a t u r e of t h e s u p e r c r i t i c a l w a t e r r u n s is t h a t t h e
e x t r a c t - c o n t a i n i n g aqueous phase, when brought back to ambient c o n d i t i o n s i s a n a l -
most c l e a r , s t r o n l y s m e l l i n g s o l u t i o n w i t h a minimal amount o f p r e c i p i t a t e , and i n
any c a s e i t i s c o m p l e t e l y d i f f e r e n t from t h e b l a c k c o a l s o l u t i o n s o b t a i n e d i n super-
c r i t i c a l t o l u e n e r u n s . Whether t h i s is a r e s u l t of s u p e r c r i t i c a l water e x t r a c t i n g
s e l e c t i v e l y a d i f f e r e n t p o r t i o n of t h e c o a l m a t e r i a l ( e . g . more of t h e p o l a r , phen-
o l i c f r a c t i o n ) than t o l u e n e , o r i t i s m a i n l y a r e s u l t of h i g h - p r e s s u r e r e f o r m i n g re-
a c t i o n s of c o a l o r g a n i c s w i t h s u p e r c r i t i c a l w a t e r t h a n c a n y i e l d p r o d u c t s completely
d i f f e r e n t from simple s u p e r c r i t i c a l e x t r a c t s ( 9 ) , i s n o t c l e a r a t t h i s p o i n t .

215
 W e a r e c u r r e n t l y i n v e s t i g a t i n g t h e mechanism of s u p e r c r i t i c a l w a t e r / c o a l i n t e r -
a c t i o n s u s i n g model-compound s y s t e m s , under s i m i l a r r e a c t i o n c o n d i t i o n s (T=400°C;
pr=l.l). We are a l s o i n t h e p r o c e s s o f c h a r a c t e r i z i n g t h e t o l u e n e , methanol and
w a t e r s u p e r c r i t i c a l c o a l extracts by GPC and o t h e r a n a l y t i c a l t e c h n i q u e s , t h a t w i l l
e n a b l e us t o d e t e r m i n e t h e d i f f e r e n c e s i n s t r u c t u r e and f u n c t i o n a l i t y of t h e s e ex-
tracts.
3. S y n e r g i s t i c E f f e c t s of S o l v e n t M i x t u r e s
P o s s i b l e n o n - i d e a l e f f e c t s a r i s i n g from p o l a r / n o n p o l a r s o l v e n t combinations were
s t u d i e d i n s u p e r c r i t i c a l e x t r a c t i o n o f c o a l a t 400°C and c o n s t a n t total molar d e n s i t y
f o r a series of t o l u e n e / m e t h a n o l and t o l u e n e / a c e t o n e m i x t u r e s . E x t r a c t i o n y i e l d s and
g e n e r a t e d p r e s s u r e s are d e p i c t e d i n F i g u r e s 3 and 4.
F i g u r e 3 f o r t h e t o l u e n e / m e t h a n o l m i x t u r e s r e v e a l s a v e r y i n t e r e s t i n g f e a t u r e of
t h e e x t r a c t i o n c u r v e , which p a s s e s t h r o u g h a,maximum a t a composition of approximate-
l y 70 mole% t o l u e n e and t h e n d e s c e n d s s l o w l y t o t h e p u r e t o l u e n e v a l u e . T h i s e x t r a c -
t i o n maximum, which is h i g h e r t h a n t h e e x t r a c t i o n y i e l d of e i t h e r s o l v e n t a l o n e (syn-
e r g i s t i c e f f e c t ) , i s of even g r e a t e r i m p o r t a n c e , because i t is a t t a i n e d a t a p r e s s u r e
much lower t h a n t h e p r e s s u r e g e n e r a t e d i n p u r e t o l u e n e e x t r a c t i o n under s i m i l a r con-
d i t i o n s ( 3700 p s i g as compared w i t h 5140 p s i g ) . Fong e t . a l . (8) observed a similar
maximum-extraction e f f e c t i n s u p e r c r i t i c a l e x t r a c t i o n of c o a l w i t h toluene/methanol
m i x t u r e s a t 360°C and a t a c o n s t a n t p r e s s u r e o f 2 0 0 0 p s i g , b u t t h e i r r e s u l t s a r e of
l i m i t e d p r a c t i c a l v a l u e , b e c a u s e of t h e c o n s t a n t - p r e s s u r e c o n d i t i o n t h a t was employ-
ed ( r a t h e r t h a n c o n s t a n t s o l v e n t d e n s i t y ) .
. Toluene/acetone m i x t u r e s , on t h e o t h e r hand, d i s p l a y a l m o s t l i n e a r dependence
of b o t h t h e e x t r a c t i o n y i e l d and t h e e x t r a c t i o n p r e s s u r e on molar composition. No
s y n e r g i s t i c e f f e c t is p r e s e n t under t h e g i v e n e x p e r i m e n t a l c o n d i t i o n s , so t h a t pure
t o l u e n e becomes a f a r s u p e r i o r s u p e r c r i t i c a l s o l v e n t t h a n p u r e a c e t o n e o r any t o l u -
e n e / a c e t o n e m i x t u r e , e f f e c t i n g much h i g h e r c o a l e x t r a c t i o n a t a c o n s i d e r a b l y lower
e x t r a c t ion p r e s s u r e .
4. P h y s i c a l and Chemical Changes i n Coal S t r u c t u r e d u r i n g S u p e r c r i t i c a l Extrac-
t ion
-
T a b l e 5 g i v e s proximate and u l t i m a t e a n a l y s e s and h e a t c o n t e n t v a l u e s f o r se-
l e c t e d c o a l samples t h a t were e x t r a c t e d w i t h p u r e s u p e r c r i t i c a l s o l v e n t s under a
v a r i e t y of e x p e r i m e n t a l c o n d i t i o n s . The a n a l y s i s o f t h e raw c o a l t h a t was used i n
a l l t h e s e experimental runs i s a l s o included.
The d a t a show a d r a s t i c (more t h a n 60% i n most c a s e s ) r e d u c t i o n i n t h e v o l a t i l e s
c o n t e n t and a consequent i n c r e a s e i n t h e f i x e d - c a r b o n c o n t e n t of t h e c o a l a f t e r
s u p e r c r i t i c a l e x t r a c t i o n . The r e d u c t i o n i n v o l a t i l e s i s accompanied by a s i g n i f i c a n t
i n c r e a s e in t h e C/H a t o m i c r a t i o of t h e t r e a t e d c o a l , t h u s i n d i c a t i n g a p r o g r e s s i v e
e x t r a c t i o n of hydrogen-rich f r a c t i o n s from t h e c o a l m a t r i x . I t is i n t e r e s t i n g t o
n o t e , however, t h a t even a t h i g h e x t r a c t i o n l e v e l s , t h e e x t r a c t e d c o a l r e t a i n s most
o f i t s f u e l v a l u e , a s i n d i c a t e d by a m o d e r a t e C/H r a t i o and a h i g h h e a t - c o n t e n t v a l u e .
For example, c o a l e x t r a c t e d w i t h s u p e r c r i t i c a l t o l u e n e a t 4OODC and a t a s o l v e n t den-
s i t y of 6.75 m o l e s / l i t e r r e t a i n s 94.7% of t h e s p e c i f i c h e a t i n g v a l u e o f t h e r a w c o a l ,
d e s p i t e a 36% e x t r a c t i o n l o s s and a c o r r e s p o n d i n g 61.7% loss of v o l a t i l e s .
The d a t a i n d i c a t e , once a g a i n , t h a t s u p e r c r i t i c a l w a t e r may be o n e of t h e most
promising s o l v e n t s i n s u p e r c r i t i c a l c o a l e x t r a c t i o n , a f f e c t i n g h i g h e r e x t r a c t i o n
y i e l d s a t much lower h e a t - c o n t e n t and H / C l o s s e s ( f o r t h e e x t r a c t e d c o a l ) t h a n hydro-
c a r b o n s o l v e n t s ( f o r example, compare t h e r e s u l t s of t h e p u r e t o l u e n e and t h e w a t e r
runs).
A v e r y i n t e r e s t i n g s e l e c t i v e d e s u l f u r i z a t i o n e f f e c t i s observed i n s u p e r c r i t i c a l
e x t r a c t i o n o f c o a l w i t h methanol-based s o l v e n t s , and t o a l e s s e r e x t e n t w i t h a c e t o n e
and water. I d e a l l y , i f t h e r e i s no s p e c i a l a f f i n i t y of t h e s u p e r c r i t i c a l s o l v e n t
towards s u l f u r ( o r o t h e r h e t e r o a t o m ) , t h e e x t r a c t i o n o f s u l f u r f r a c t i o n s from t h e
c o a l m a t r i x s h o u l d be n o n - s e l e c t i v e , so t h a t t h e s u l f u r c o n t e n t of t h e e x t r a c t e d
c o a l . as w e l l as that of t h e e x t r a c t , i s i n e v e r y c a s e t h e same w i t h t h e s u l f u r con-
t e n t o f t h e r a w c o a l . Our d a t a show t h a t , a l t h o u g h t h i s i s t r u e f o r n i t r o g e n , sul-
f u r undergoes s t r o n g s e l e c t i v e e x t r a c t i o n i n t h e p r e s e n c e of methanol-based s o l v e n t s .

216

i
S u p e r c r i t i c a l e x t r a c t i o n of c o a l w i t h p u r e methanol r e s u l t s i n a 31.8% l e v e l of
selective s u l f u r r e d u c t i o n , w h i l e t h e a t h e r two oxygenated s o l v e n t s , a c e t o n e and
Water, a l s o d i s p l a y s i g n i f i c a n t ( ~ 2 3 % d) e s u l f u r i z i n g a c t i o n o n e x t r a c t e d c o a l Sam-
ples. Chemical p a r t i c i p a t i o n of t h e methanol i n t h e c o a l - p y r o l y s i s s t a g e , t h a t en-
h a n c e s s e l e c t i v e l y t h e f r a g m e n t a t i o n o f s u l f u r c l u s t e r s i n t h e c o a l m o l e c u l e and
t h e i r subsequent e x t r a c t i o n i n t h e s u p e r c r i t i c a l p h a s e is proposed t o be t h e main
c a u s e of t h i s e f f e c t .
F i n a l l y , s u r f a c e a r e a s of e x t r a c t e d c o a l samples were measured by n i t r o g e n ad-
s o r p t i o n a t -196OC t o d e t e r m i n e t h e e f f e c t of p o s s i b l e changes o c c u r i n g i n t h e phys-
i c a l Structure of t h e c o a l during s u p e r c r i t i c a l extraction. The r e s u l t s are g i v e n
i n Table 6. A s h a r p d e c r e a s e i n t h e a v a i l a b l e s u r f a c e a r e a o f t h e c o a l is observed
i n a l l t h e e x t r a c t e d samples, and t h i s d e c r e a s e , 2 t least f o r t h e p a r a f f i n i c series,
i s P r o g r e s s i v e l y more pronounced a t h i g h e r e x t r a c t i o n l e v e l s . Methanol-extracted
Coal, on t h e o t h e r hand, shows a h i g h e r s u r f a c e - a r e a r e d u c t i o n t h a n hexane-ex-
t r a c t e d c o a l , d e s p i t e t h e lower e x t r a c t i o n l e v e l . The s u r f a c e - a r e a - r e d u c t i o n e f f e c t
may be a t t r i b u t e d t o a s h i f t i n t h e p o r e - s i z e d i s t r i b u t i o n of t h e c o a l caused by t h e
e x t r a c t i v e a c t i o n of t h e s u p e r c r i t i c a l s o l v e n t . The removal of c o a l m a t e r i a l from
t h e s o l i d m a t r i x may r e s u l t in t h e p r o g r e s s i v e opening of l a r g e r p o r e s p a c e s , t h u s
s h i f t i n g t h e p o r e - s i z e d i s t r i b u t i o n towards t h e macropore r a n g e , g e n e r a l l y a s s o c i a t -
e d w i t h low s p e c i f i c s u r f a c e a r e a s . S w e l l i n g phenomena i n t h e c o a l m a t r i x caused by
s t r o n g H-bonding s o l v e n t s , s u c h a s methanol, c a n c o n t r i b u t e f u r t h e r t o t h e c l o s i n g
o f s m a l l e r p o r e s and, t h u s , t o a d d i t i o n a l c o l l a p s e of t h e microporous network. Fong
e t . a l . (8) proposed a d i f f e r e n t e x p l a n a t i o n based on t h e r e t e n t i o n o f e x t r a c t i n
t h e p o r e s . A t t h e end of an e x t r a c t i o n c y c l e , t h e removal of t h e v o l a t i l e s u p e r -
c r i t i c a l s o l v e n t from t h e p o r e s could r e s u l t i n p a r t i a l c o n d e n s a t i o n of t h e c o a l ex-
t r a c t and, t h u s , i n e x t e n s i v e p o r e b l o c k a g e .
Concluding t h i s s e c t i o n w e would l i k e t o r e p o r t some r e s u l t s on t h e p y r i d i n e
s o l u b i l i t y of raw and e x t r a c t e d c o a l samples. The p y r i d i n e s o l u b i l i t i e s o f d r i e d
samples were determined by s t i r r i n g 0.5 grams i n 5 0 cm3 p y r i d i n e f o r 2 h r s a t room
t e m p e r a t u r e , t h e n f i l t e r i n g and e v a p o r a t i n g t h e s o l v e n t , and d r y i n g t h e s o l i d resi-
due under vacuum a t l l O ° C f o r 24 h r s . R e s u l t s f o r t h e raw c o a l and f o r t h e p u r e
t o l u e n e and p u r e methanol r u n s a r e g i v e n below:

I Supercritical
Solvent I Extraction
Conditions I Weight P e r c e n t
Extraction 1 Pyridine Solubility
of E x t r a c t e d Coal (%) I
R A W C O A L 11.2

Toluene 4n0°c, 36.0 0.8

6.75 moles
liter

Met ha no1 4OO0C, 20.6 2.4

6.15 _moles
liter

217
SUMMARY
The s p e c i f i c p h y s i c a l and chemical c h a r a c t e r i s t i c s of s u p e r c r i t i c a l s o l v e n t s
and s o l v e n t m i x t u r e s t h a t can a f f e c t t h e y i e l d and t h e p r o p e r t i e s of c o a l e x t r a c t s
were e x p e r i m e n t a l l y i n v e s t i g a t e d . S t r o n g n o n - i d e a l i n t e r a c t i o n s , such as p o l a r f o r -
ces and hydrogen bonding, as w e l l a s s y n e r g i s t i c i n t e r a c t i o n s in multicomponent sol-
v e n t m i x t u r e s , were shown t o produce l a r g e d e v i a t i o n s from t h e s i m p l e , d e n s i t y -
driven supercritical solubility. These i n t e r a c t i o n s c a n b e manipulated t o o p t i m i z e
s u p e r c r i t i c a l c o a l e x t r a c t i o n by r e d u c i n g t h e s e v e r i t y of t h e e x t r a c t i o n c o n d i t i o n s
(pressure in p a r t i c u l a r ) . P h y s i c a l and chemical changes o c c u r i n g i n t h e c o a l s t r u c -
t u r e d u r i n g s u p e r c r i t i c a l s o l v e n t e x t r a c t i o n were a l s o examined.
ACKNOWLEDGEMENTS
T h i s work w a s s u p p o r t e d by t h e United S t a t e s Department of Energy under Grant
No. DE-FG22-81PC40801 and by t h e Center f o r Energy S t u d i e s , A u s t i n , Texas. The sup-
port of t h e two a g e n c i e s is g r a t e f u l l y acknowledged.
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Coal and L i g n i t e " , in "Organic Chemistry of Coal", L a r s e n , J. W. ( e a . ) , ACS
Symposium S e r i e s No. 71, Washington, D.C., 1978. pp. 171-185.
7. Giddings, J. C., et. a l . , S c i e n c e , 162, 67 (1968).
8. Fong. W. S . , et. a l . , "Experimental O b s e r v a t i o n s on a S y s t e m a t i c Approach t o
S u p e r c r i t i c a l E x t r a c t i o n of Coal", p a p e r p r e s e n t e d a t t h e 8 9 t h AIChE N a t i o n a l
Meeting, New O r l e a n s , L o u i s i a n a , November 1981.
9. Modell, M., Reid, R. C. and Amin, S. I., U.S. P a t e n t No. 4 1 1 3 4 4 6 , 1978.

218
 T a b l e 1. S u p e r c r i t i c a l e x t r a c t i o n of coal w i t h a
h o m o l o g o u s s e r i e s of n - p a r a f f i n s a t 400°C
and a t a ( c o n s t a n t ) s o l v e n t d e n s i t y of
2 . 7 5 moles/liter.

Solvent I Weight P e r c e n t
Extraction
Extraction
Pressure (psig)

2032

1635

1441

1393

1290

1380

1562
'!

Dodecane 23.56 1768

I

219
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 T a b l e 3. Extraction pressures calculated from the
Redlich-Kwong e q u a t i o n of s t a t e a t 4OOOC
and t w o d i f f e r e n t s o l v e n t d e n s i t i e s .

'liter
Solvent Ex t r a c t i o n Solubility Extraction Solubility
Pressure (psig) Parameter' ' r e s s u r e( p s i g ) Parameter1

Pentane 1236.2 1.65 1849.3 2.48

Hexane 1106.3 1.90 1713.3 2.85

Heptane 978.8 2.11 1650.7 3.16

Octane 863.1 2.31 1687.4 3.46

Nonane 771.8 2.49 1974.5 3.73

Decane 705.9 2.65 2538.0 3.98

Undecane 690.8 2.80 3757.3 4.2

Dode c a n e 727.1 2.95 6239.7 4.42

C a l c u l a t e d from G i d d i n g ' s c o r r e l a t i o n
I

221

t.
 T a b l e 4. Supercritical extraction of c o a l
w i t h v a r i o u s s o l v e n t s a t 400OC.

Solvent
Extraction
Density S o l u b i li t
Solvent
Meight P e r c e n t
Ex t r a c t i o n
Pressure1
(wig) (moles/liter) Parameter Y
Toluene 36.0 5140 6.75 6.46

27.6 1440 4.0 3.83

20.3 1260 2.75 2.63

Acetone 4.0 2180 4.0 2.69

7.3 34803 5.5 3.70

Methanol 20.6 3610 6.75 3.31

Water 34.0 3580 8.25 3.17

29.5 3070 7.08 2.72

Experimental value

C a l c u l a t e d from Giddings' correlation

S i g n i f i c a n t d e c o m p o s i t i o n of a c e t o n e w a s o b s e r v e d

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 THE ROLE OF THERMAL CHEMICAL PROCESSES I N
SUPERCRITICAL GAS EXTRACTION OF COAL

Thomas G. Squires*, Tetsuo Aida, Yu-Ying Chen, and Barbara F. Smith

Energy & M i n e r a l Resources Research I n s t i t u t e

Iowa S t a t e U n i v e r s i t y , Ames, Iowa 50011

Many f a c t o r s which l i m i t t h e chemical c o n v e r s i o n o f i n s o l u b l e , s o l i d coal t o

s o l u b l e , s m a l l e r fragments a r e due t o phenomena which a r e n o t r o u t i n e l y encountered
i n t h e chemical l a b o r a t o r y o r i n t h e chemical p r o c e s s i n g i n d u s t r y . I n the f i r s t
p l a c e , i t o f t e n appears t h a t ' t h e r a t e and e x t e n t o f coal c o n v e r s i o n i s c o n t r o l l e d
by a c c e s s i b i l i t y t o r e a c t i o n s i t e s r a t h e r t h a n by r e a c t i o n energetics1. Secondly, I
t h e chemical o b j e c t i v e , d e p o l y m e r i z a t i o n , i s e x a c t l y t h e r e v e r s e o f t h a t o f a major

228
 I n Some l i q u e f a c t i o n processes, t h e f o r m e r o b j e c t i v e has been accomplished by
i n t r o d u c i n g a hydrogen donor s t a b i l i z i n g r e a g e n t i n t o t h e c o n v e r s i o n mixture81g.
Other processes have sought t o a c h i e v e t h e l a t t e r o b j e c t i v e by h e a t i n g t h e r e a c t i o n
m i x t u r e r a p i d l y and l i m i t i n g t h e r e a c t i o n time'. While t h i s approach has been
P a r t i a l l y e f f e c t i v e , i t does n o t address t h e r o o t o f t h e problem: i n t i m a t e c o n t a c t
between r e a c t i v e fragments and r e s i d u a a t e l e v a t e d t e m p e r a t u r e f o r l o n g p e r i o d s .
Rapid vacuum p y r o l y s i s o f a t h i n bed o f c o a l e f f e c t i v e l y m i n i m i z e s r e t r o g r e s -
s i v e c h a r - f o r m i n g r e a c t i o n s by c o n t i n u o u s removal o f v o l a t i l e t a r fragments as they
a r e generated1O. Given t h e e f f e c t i v n e s s o f t h i s approach t o i n h i b i t i n g c h a r form-
i n g r e a c t i o n s , i t i s s u r p r i s i n g t h a t t h e concept has n o t been a p p l i e d t o o t h e r
t h e r m a l l i q u e f a c t i o n processes. Yet v i r t u a l l y a l l o f t h e s e processes o p e r a t e i n
t h e b a t c h mode. Even t h o s e processes which p u r p o r t t o o p e r a t e i n a f l o w mode a r e
n o t designed t o q u i c k l y s e p a r a t e r e a c t i v e c o a l fragments from r e a c t i v e c o a l r e s i d -
ua. Moreover, r e s e a r c h e r s i n t h i s area have d i r e c t e d l i t t l e o r no e f f o r t t o ex-
p l o r i n g such ideas. Most i n v e s t i g a t o r s c o n t i n u e t o employ b a t c h mode t e c h n i q u e s i n
which coal fragments and r e s i d u a a r e mixed a t e l e v a t e d t e m p e r a t u r e s f o r s u b s t a n t i a l
p e r i o d s . Under such c o n d i t i o n s , i t i s i m p o s s i b l e t o d i s t i n g u i s h between p r i m a r y
and secondary p r o d u c t s i n a system as complex as c o a l . T h e r e f o r e , a t h i r d impor-
t a n t o b j e c t i v e o f t h i s r e s e a r c h i s t o d e v e l o p a f l o w mode r e a c t o r system capable o f
r a p i d l y s e p a r a t i n g c o a l fragments from r e s i d u a and t o i n v e s t i g a t e p r i m a r y and sec-
ondary r e a c t i o n s i n t h e chemical c o n v e r s i o n s o f c o a l .

EXPERIMENTAL

General
T l i n o i s #6 c o a l from t h e Ames Lab Coal L i b r a r y was used i n t h e s e s t u d i e s .
T h i s c o a l has t h e f o l l o w i n g u l t i m a t e a n a l y s i s (dmmf b a s i s ) : 78.82% C; 5.50% H;
1.59% N; 2.29% S ; and 10.05% ash. P r i o r t o use, t h i s coal was ground,
I
s i z e d t o 60 x 10Er4esh and d r i e d a t l l O ° C o v e r n i g h t under vacuum. Weight l o s s ,
e x t e n t o f d e v o l a t i l i z a t i o n , and e x t r a c t i o n y i e l d s a r e r e p o r t e d on a raw coal basis.

I
I
Vacuum P y r o l y s i s
Vacuum p y r o l y s i s experiments were conducted w i t h a c o n s t a n t v o l t a g e heated
g r i d a p p a r a t u s l l surrounded by a w a t e r j a c k e t e d condenser f o r c o l l e c t i n g t h e t a r
and equipped w i t h a l i q u i d n i t r o g e n c o l d f i n g e r condenser f o r c o l l e c t i n g t h e l i g h t
gases. I n a t y p i c a l e x p e r i m e n t , 200 mg o f I l l i n o i s #6 c o a l and a Chromel-Alumel
microthermocouple were p l a c e d i n t h e g r i d , and t h e system p r e s s u r e was a d j u s t e d t o
0.25 mm by b l e e d i n g He i n t o t h e system. T h i s slow He purge was m a i n t a i n e d t h r o u g h -
o u t t h e run, and t h e p r e s s u r e and t e m p e r a t u r e were c o n t i n u o u s l y monitored. The
g r i d was t h e n heated a t an i n i t i a l r a t e o f a p p r o x i m a t e l y 200"C/min. t o t h e p r o -
grammed f i n a l t e m p e r a t u r e where i t was m a i n t a i n e d f o r 60 m i n u t e s . The e x t e n t o f
d e v o l a t i l i z a t i o n was d e t e r m i n e d by measuring t h e w e i g h t o f c h a r r e m a i n i n g i n t h e
grid.

Coal E x t r a c t i o n w i t h Methanol
F ow mode e x t r a c t i o n o f c o a l w i t h methanol was c a r r i e d o u t i n t h e an a p p a r a t u s
d e s c r i k e d p r e v i o u s l y 1 2 . A b o o s t e r h e a t i n g t a p e was wrapped around t h e r e a c t o r t o
p r o v i d e r a p i d h e a t up c a p a b i l i t y . Coal (ca. 500 mg.) was p l a c e d i n t h e t u b u l a r
r e a c t o r , and t h e ends were s e a l e d w i t h 2 m i c r o n s t a i n l e s s s t e e l f r i t s . The f r e e
volume i n t h e loaded r e a c t o r was found t o be 0.70 m l . A f t e r connecting t h e r e a c t o r
and p u r g i n g t h e e n t i r e system w i t h n i t r o g e n , t h e a p p a r a t u s was f i l l e d w i t h methanol
and p r e s s u r i z e d . I n r a p i d sequence, t h e r e a c t o r was i n s e r t e d i n t o t h e preheated
f u r n a c e ; and, as f l o w t h r o u g h t h e r e a c t o r was i n i t i a t e d , t h e r e a c t o r b o o s t e r h e a t e r

229
was s w i t c h e d on. The h e a t i n g p r o f i l e f o r t h i s r e a c t o r was a p p r o x i m a t e l y e q u i v a l e n t
t o t h a t of t h e heated g r i d . A s t a b l e f i n a l t e m p e r a t u r e was a t t a i n e d i n l e s s t h a n 5
m i n u t e s , and t h e b o o s t e r h e a t e r was s w i t c h e d o f f . Throughout t h e e x t r a c t i o n con-
s t a n t temperature, p r e s s u r e , and f l o w r a t e (0.8-1 .O m l h i n . ) were m a i n t a i n e d .
A f t e r e x t r a c t i n g f o r two hours, t h e system was purged w i t h N2 and c o o l e d t o r o a n
temperature. The r e a c t o r residuum was removed, d r i e d i n a vacuum oven a t 110°C
o v e r n i g h t , and weighed t o d e t e r m i n e t h e e x t e n t o f e x t r a c t i o n .

S o l v e n t E x t r a c t i o n o f Coals and Residua

Coal (ca. 500 mg) o r residuum (ca. 100 mg) was mixed w i t h 10 m l o f p y r i d i n e
and u l t r a s o n i c a l l y i r r a d i a t e d under ambient c o n d i t i o n s f o r 30 minutes. The r e s u l t -
i n g m i x t u r e was f i l t e r e d w i t h s u c t i o n t h r o u g h a 3 m i c r o n M i l l i p o r e f i l t e r , and t h e
s o l i d was washed w i t h an a d d i t i o n a l 1 0 m l o f s o l v e n t . A f t e r d r y i n g o v e r n i g h t a t
110°C under vacuum, t h e s o l i d was weighed t o d e t e r m i n e t h e e x t e n t o f e x t r a c t i o n .

RESULTS AND DISCUSSIONS

The p r i m a r y o b j e c t i v e s o f o u r i n v e s t i g a t i o n s of t h e SGE of c o a l a r e t h e
following:
( 1 ) To d i f f e r e n t i a t e t h e e x t r a c t i v e and p y r o l y t i c components o f t h i s process;
( 2 ) To e x p l o r e f l o w mode c o n c e p t s as a mean o f i n h i b i t i n g secondary r e a c t i o n s
by r a p i d l y removing p r o d u c t s f r o m t h e r e a c t i o n zone;
( 3 ) To compare t h e e f f e c t i v e n e s s o f s u b c r i t i c a l and s u p e r c r i t i c a l s o l v e n t s i n
the extraction o f coal.
P r o g r e s s toward t h e f i r s t two o b j e c t i v e s has been a c h i e v e d t h r o u g h two p a r a l l e l
s e r i e s o f experiments.

E x t r a c t i v e and P y r o l y t i c Phenomena
I n t h e f i r s t s e r i e s o f e x p e r i m e n t s , w e i g h t l o s s of an I l l i n o i s #6 c o a l was
d e t e r m i n e d as a f u n c t i o n o f t h e f i n a l c o a l bed t e m p e r a t u r e u s i n g a heated g r i d
vacuum p y r o l y z e r . The r e c o r d e d bed t e m p e r a t u r e was up t o 50OC l e s s t h a n t h e blank
g r i d t e m p e r a t u r e measured under t h e same c o n d i t i o n s . While t h e e x p e r i m e n t a l d i f f i -
c u l t y o f measuring t h e a c t u a l bed t e m p e r a t u r e i s recognizedlO, we have r e p o r t e d t h e
bed t e m p e r a t u r e because t h e g r i d t e m p e r a t u r e i s a s s u r e d l y a t t e n u a t e d by h e a t t r a n s -
f e r i n e f f i c i e n c i e s and because i t i s t h e bed t e m p e r a t u r e t h a t a c t u a l l y e f f e c t s t h e
c o a l p y r o l y s i s . The room t e m p e r a t u r e p y r i d i n e s o l u b i l i t y o f each o f t h e g r i d r e -
s i d u a was a l s o determined. R e s u l t s f r o m t h e s e e x p e r i m e n t s a r e r e p o r t e d i n Table 1
and p l o t t e d i n F i g u r e 1.
The occurrence o f two t y p e s o f t h e r m a l processes a r e r e v e a l e d by F i g u r e 1.
The f i r s t process, which o c c u r s a t a f i n a l t e m p e r a t u r e o f a p p r o x i m a t e l y 2OO0C,
a p p a r e n t l y a l t e r s t h e s o l i d c o a l s t r u c t u r e i n a way t h a t reduces i t s p y r i d i n e ex-
t r a c t i b i l i t y . While t h i s may be a p h y s i c a l a l t e r a t i o n , one chemical change which
would e x p l a i n t h i s i s t h e f o r m a t i o n o f c r o s s l i n k s . Whatever t h e cause, h e a t i n g and
m a i n t a i n i n g t h e c o a l a t 200°C decreases i t s ambient s o l u b i l i t y i n p y r i d i n e and,
presumably, o t h e r s o l v e n t s as w e l l .
The o n s e t of t h e second p r o c e s s , d e v o l a t i l i z a t i o n , i s c l e a r l y e v i d e n t a t 300
t o 350OC. Such b e h a v i o r has c o n s i s t e n t l y been i n t e r p r e t e d as r e s u l t i n g from t h e r -
m o l y s i s of weak bonds i n c o a l l 0 3 1 3 . An a c c e l e r a t i o n o f t h e s e p y r o l y t i c process-
es, as manifested by more e x t e n s i v e d e v o l a t i l i z a t i o n , i s e v i d e n t a t h i g h e r tempera-
t u r e s , e.g. 32% w e i g h t l o s s a t 528°C. I t i s i m p o r t a n t t o n o t e t h a t r e s i d u a which
d e r i v e from f i n a l t e m p e r a t u r e s above 35OOC a r e m i n i m a l l y s o l u b l e i n p y r i d i n e .
A p a r a l l e l s e r i e s o f e x p e r i m e n t s were conducted u s i n g a s h o r t r e s i d e n c e time.
f l o w mode r e a c t o r . Flow r a t e s were a d j u s t e d so t h a t methanol r e s i d e n c e t i m e s i n

230
 t h e r e a c t o r were l e s s t h a n one m i n u t e , and experiments were conducted t o d e t e n n i n e
t h e e f f e c t o f e x t r a c t i o n t i m e on SGE y i e l d s a t 32OOC and 3000 p s i . These r e s u l t s ,
which a r e i n c l u d e d i n T a b l e 2 (Runs 8 and 9 ) , e s t a b l i s h t h a t o v e r 90% o f t h e u l t i -
mate e x t r a c t i o n has been accomplished w i t h i n 30 m i n u t e s under t h e s e c o n d i t i o n s . On
t h i s b a s i s , e x t r a c t i o n t i m e s of two hours ( c o r r e s p o n d i n g t o a t o t a l e x t r a c t i o n
volume of 100 t o 120 m l ) were used f o r t h e remainder of t h e e x t r a c t i o n s . The two
hour e x t r a c t i o n y i e l d s ( a t 3000 p s i ) were t h e n d e t e r m i n e d as a f u n c t i o n of tempera-
t u r e ; and these r e s u l t s and t h e p y r i d i n e e x t r a c t i b i l i t y of t h e r e s i d u a a r e i n c l u d -
ed i n Table 2 and p l o t t e d i n F i g u r e 2.
The weight l o s s - t e m p e r a t u r e p r o f i l e from t h e s e e x p e r i m e n t s , shown i n F i g u r e 2,
i s remarkably s i m i l a r t o t h e p r o f i l e generated by t h e h e a t e d g r i d e x p e r i m e n t s . By
200°C a chemical o r p h y s i c a l change has o c c u r r e d which depresses t h e t o t a l e x t r a c t -
i b i l i t y of t h e c o a l , and t h e onset o f e x t e n s i v e p y r o l y s i s i s a g a i n e v i d e n t above
325OC. The c o i n c i d e n c e o f t h e s e t h e r m a l phenomena i n t h e heated g r i d p y r o l y s e s and
t h e methanol f l o w mode e x t r a c t i o n o f I l l i n o i s #6 c o a l i s c l e a r evidence t h a t t h e r -
mal decomposition processes cannot be i g n o r e d i n SGE e x p e r i m e n t s conducted above
325°C. These r e s u l t s a r e i n s u b s t a n t i a l agreement w i t h t h o s e o f Slomka and
Rutkowski i n t h e i r i n v e s t i g a t ' o n s o f t o l u e n e (T =32OoC) f l o w mode e x t r a c t i b i l i t y
of an e q u i v a l e n t P o l i s h c o a l 1 4 . By determining'the e x t r a c t i o n y i e l d as a f u n c t i o n
o f t i m e and temperature, t h e y found t h e s e e x t r a c t i o n s t o be c o n t r o l l e d by t w o d i s -
t i n c t energies o f a c t i v a t i o n . Between 200 and 320"C, Ea was about 3kJ/mole which
i s consistent with the operation o f d i f f u s i o n controlled, physical d i s s o l u t i o n
process. A t h i g h e r temperatures (35O-41O0C), Ea was found t o be 1 0 1 kJ/mole, and
t h i s can be t a k e n as c l e a r evidence f o r t h e o p e r a t i o n o f chemical processes.
I n f a c t when c o n s i d e r e d i n c o n j u n c t i o n w i t h t h e i n v e s t i g a t i o n s o f Slomak and
Rutkowski, o u r experiments p r o v i d e compel l i n g evidence t h a t , above 35OoC, t h e SGE
o f c o a l i s c o n t r o l l e d by t h e r m a l d e c o m p o s i t i o n processes r a t h e r t h a n p h y s i c a l ex-
t r a c t i o n processes. I n l i g h t o f t h i s finding, i t i s s u r p r i s i n g t o discover a cor-
r e l a t i o n between conver i o n y i e l d s and H i l d e b r a n d s o l u b i l i t y parameters (6) f o r t h e
SGE of c o a l above 325OCj.5. Y i e l d s s h o u l d be i n f l u e n c e d by t h e chemical n a t u r e
o f t h e s o l v e n t i n t h i s t e m p e r a t u r e range, and any c o r r e l a t i o n w i t h 6 must be c o i n -
c i d e n t a l o r due t o secondary e f f e c t s .

Flow Mode vs. Batch Mode E x t r a c t i o n

I n t h e f l o w mode e x t r a c t i o n o f coal w i t h methanol u t i l i z e d f o r t h e s e s t u d i e s ,
t h e c o a l e x t r a c t , once generated, i s i n c o n t a c t w i t h t h e r e s i d u a f o r l e s s than a
m i n u t e . Although t h i s t i m e i s l o n g by m o l e c u l a r s t a n d a r d s , i t i s s h o r t compared t o
c o n t a c t t i m e s (45-100 m i n u t e s ) i n b a t c h e x t r a c t i o n of c o a l . While these c o n s i d e r a -
t i o n s a r e n o t i m p o r t a n t below 325OC, t h e y can c e r t a i n l y d e t e r m i n e t h e e f f i c i e n c y
and e x t e n t o f SGE a t h i g h e r temperatures. A t 4OO0C, one can h a r d l y expect a c o a l -
l i k e fragment t o be c h e m i c a l l y i n e r t under c o n d i t i o n s which cause coal t o r e a c t o r
d u r i n g v a r i o u s e n c o u n t e r s w i t h o t h e r fragments, r e s i d u a , and r e a c t i v e i n t e r m e d i a t e s
d e r i v e d from these species.
The e f f i c a c y of f l o w mode e x t r a c t i o n i n m i n i m i z i n g secondary, c h a r - f o r m i n g
5'
reac i o n s i s demonstrated by t h e e x p e r i m e n t s r e p o r t e d here.
t o r s have r e p o r t e d maximum methanol e x t r a c t i o n y i e l d s o f 19% a t 450°C.
Previous i n v e s t i g a -
I n the
p r e s e n t i n v e s t i g a t i o n a y i e l d o f 31% was o b t a i n e d , i n d i c a t i n g . t h a t , i n t h e b a t c h
mode, a t l e a s t o n e - t h i r d o f t h e l ' q u i d p r o d u c t i s l o s t t o char.
F i n a l l y , o t h e r i n v e s t i g a t o r s ' , u s i n g b a t c h mode e x t r a c t i o n , have been a b l e t o
e x t r a c t up t o 12% o f t h e e x t r a c t i o n residua. w i t h p y r i d i n e . Presumably, t h i s i s due
t o e x t r a c t i o n i n e f f i c i e n c i e s and t o r e d e p o s i t i o n o f s o l u b i l i z e d m a t e r i a l . Our
r e s u l t s c l e a r l y show t h a t t h i s r e s i d u a l p y r i d i n e s o l u b l e m a t e r i a l can be removed
u s i n g f l o w mode e x t r a c t i o n .

231
ACKNOWLEDGEMENT
T h i s m a t e r i a l was p r e p a r e d w i t h t h e s u p p o r t o f t h e U. S. Department o f Enerqy.
G r a n t No. DE-FG22-82PC50786. However, any o p i n i o n s , f i n d i n g s , c o n c l u s i o n s , o r -.
recommendations expressed h e r e i n a r e t h o s e o f t h e a u t h o r s and do n o t n e c e s s a r i l y
r e f l e c t t h e views o f DOE.

REFERENCES
'I. Larsen, J. W.; Green, T. K.; Choudhury, P.; Kuemrnerle, E. W. I n "Coal
S t r u c t u r e " ; Am. Chem. SOC. Adv. Chem. Ser. 1981, 192, 277.
2. Paul, P. F. M.; Wise, W. S. "The P r i n c i p l e s o f G a s x t r a c t i o n ; " M i l l s and Boon:
London, 1971 . 17,
3 . Schneider, G. M. Angew. Chem., I n t . Ed. Engl. 1978, 716.
4. Jezko, J.; Gray, D.; Kershaw, J. R. F u e l P r o c e s s i n g Tech. 1982, 5, 229 and
references c i t e d t h e r e i n .
5. B l e s s i n g , J. E.; Ross, D. S. I n "The Organic C h e m i s t r y o f Coal"; Am. Chem. SOC.
Symp. Ser. 1978, 71, 171.
6. Larsen. J . W.: YuEm. Y.: S a m . T. L. Fuel 1983,.~ 62. 476.
-
7. a. Poutsrna, M. L. Fuel 1980, 3, 335.
b. Hung, M.-H.; Stock, L. M. Fuel 1982, 61, 1161.
c. Brucker, R.; K o l l i n g , G. B r e n n s t o f f - C G r n i e 1965, 3, 41.
d. Schlosberg, R. H.; Ashe. T. R.; P a n c i r o v , R. J.; Donaldson, M. Fuel 1981,
60, 155.
8. G o r i r E. I n "Chemistry o f Coal U t i l i z a t i o n . Second Supplementary Volume";
E l l i o t t , M. A., Ed., W i l e y - I n t e r s c i e n c e : New York, 1981; Chapter 27.
9. W h i t e h u r s t , D. D. "Coal L i q u e f a c t i o n Fundamentals"; Symp. Ser. No. Am. 139,
Chem. SOC.: Washington, DC, 1980.
10. F r e i h a u t , J. D.; Z a b i e l s k i , M. F.; Seery, D. J. N i n e t e e n t h Symposium ( I n t e r n a
t i o n a l ) on Combustion, The Combustion I n s t i t u t e 1952, p. 1159 and r e f e r e n c e s
cited therein.
11. Anthony, D. B.; Howard, J. B.; Meissner, H. P.; H o t t e l , H. C. Rev. S c i .
Instrum. 1974, 45, 992.
12. K o l l , P.; M e t z g F , J. Angew. Chem., I n t . Ed. Engl. 1978, lJ, 754.
.
13. Solomon, P. R.; e t . a1 Fuel 1981 , 60, 342.
14. Slomka, B.; Rutkowski, A. Fuel P r o c z s i n g Tech. 1982, 5, 247.

232
 TABLE 1. THERMAL CONVERSION OF ILLINOIS # 6 COAL BY HEATED G R I D VACUUM PYROLYSIS

F i n a l Bed Weijht Weijht Weight

Temperature Loss: RVPb Loss: PyEC Loss:aTotal
Run No. "C % % %
Coal 10.2
1 191 0.2 8.6 8.8
2 248 0.8 6 .O 6.8
3 326 6.1
4 337 5.7 2.3 8.0
5 448 19.7 1 .o 20.6
6 448 21.1 0.9 22 .o
7 528 32.3 0.7 33.0

aWeight l o s s based on raw c o a l .

bRapid vacuum p y r o l y s i s .
' P y r i d i ne e x t r a c t i b l e s .

TABLE 2. FLOW MODE EXTRACTION OF ILLINOIS #6 COAL WITH METHANOL

Extraction Extraction Wei j h t Wei j h t Weight

Run Temperature Pressure LOSS: FME~ Loss: PyEC Loss:aTotal
No. "C psi % % %
1 25 3000 2.6 9.7 12.3
2 100 3000 4.0 7.8 11.8
3 220 3000 7.4 0.6 8.0
4 270 1325 5.6
5 270 2000 8.3
6 270 3000 12.0 (0.9)d 12.0
7 270 4000 12.3
8 320 3000 12.0e
9 320 3000 13.0 1.1 14.1
10 370 3000 22.0
11 420 3000 31 .O 0.9 31.9

aWeight l o s s based on raw c o a l .

bFlow mode e x t r a c t i o n .
Py r id ine ex t r a ct ib 1e s .
dWeight i n c r e a s e due t o p y r i d i n e r e t e n t i o n by t h e residuum.
e E x t r a c t i o n t i m e 30 minutes.

233

I
 30 -A- RVP + PyE

-0- RVP

I l l i n o i s #6 Coal
A
20

Weight
Loss
(%I
10
AA
- ' A d _i
4.
A

o
-O
- I
0 I I

I I I

30
-0- FME

I l l i n o i s #6 Coal

20

Weight
Loss
(%I
10

0 I
100 200
I c I
300 400
I
50C
I

Temperature "C
FIGURE 2. Effect o f F i n a l Temperature in Methanol Flow Mode E x t r a c t i o n

234
 SUPERCRITICAL FLUID METHODS FOR COAL EXTRACTION, SEPARATION, AND ANALYSIS
R. D. Smith*, B. W . Wright, and H. R. Udseth
Chemical Methods and Kinetics Section
Pacific Northwest Laboratory (Operated by Battelle Memorial Institute)
Richland, WA 99352

INTRODUCTION
Supercritical fluids are attracting increased interest for media for coal
liquefaction and gasification, the basis for new separation techniques, and in new
analytical techniques for the separation and characterization of coal-derived
products. On-going research at Pacific Northwest Laboratory (PNL) is examining a
range of supercritical fluid applications, including their use as a reaction media
for coal liquefaction and for separation of fuels and coal-derived products. Other
programs at PNL are studying the applications for analysis of fuel samples using
supercritical fluid chromatography (SFC), the new technique of direct fluid injec-
tion-mass spectrometry (DFI-MS), and their combination (SFC-MS). In this report
we will present an overview of the range of supercritical fluid applications at
PNL related t o coal and fuel separation and characterization.
EXPERIMENTAL
Two similar instruments have been utilized in our supercritical fluid studies
to date. The first is a micro-scale supercritical fluid extraction/reaction facility
designed to allow the rapid study and characterization of the fluid phase under a
wide range of conditions. The second instrument is ut'lized for analytical studies
which include direct fluid injection-mass spectrometr{/2) and capillary column
supercritical fluid chromato raphy-mass spectrometry( ). The instrumentation has
3
been described previously(1- ). Figure 1 shows a schematic illustration of the
DFI-MS instrumentation. Instrumentation for direct supercritical fluid extraction
involves replacement of the injector by an extraction cell containing the material
to be studied, while SFC-MS involves addi 1 n of a suitable open tubular capillary
column between the injector and DFI probeti?.
RESULTS AND DISCUSSION
The direct fluid injection (DFI) method allows any compound soluble in a super-
critica luid to be transferred to the gas phase for ionization using conventional
.
met hods121 Recent work at PNL has led to the design and development of Super-
critical Fluid Extraction-Mass Spectrometer (SFE-MS) utilizing the OF1 concept.
The DFI method has the following advantages: quantitation is straightforward; the
process is applicable to essentially any compound; various CI reagents may be selec-
ted to vary the degree of spectral complexity (fragmentation); and the technique
is inherently sensitive.
The DFI probes have been designed to couple with the direct probe inlet o a
in dified "simultaneous" chemical ionization-electron impact (CI-€1) ion sourcefl-
3?. Chemical ionization provides both excellent sensitivity and flexibility due
to the potential for the addition of different or mixed CI reagent gases. For
cases where additional structural information is necessary for identification one
can use either more energetic mixed CI reagents or the collision-induced-dissocia-
tion (CID) capability of the tandem quadrupole analyzer. The use of CI analysis
for coal extraction is particularly attractive since the gentle ionization mechanism
produces primarily protonated molecular ions (MHt), which allows information on
the molecular weight distribution t o be obtained directly from the mass spectra.
The DFI interface has also allowed the first practical supercr'tical fluid chromatog-
raphy (SFC) -mass spectrometer instrumentation to be developedl3). The combi-

235
n a t i o n o f t h e s e l e c t i v e e x t r a c t i o n from s u b s t r a t e m a t e r i a l s and d e t e c t i o n w i t h
more s e l e c t i v e c o l l i s i o n induced d i s s o c i a t i o n tandem mass s p e c t r o m e t r i c methods
(e.g., MS/MS) o f f e r s a p a r t i c u l a r l y e f f e c t i v e r a p i d a n a l y t i c a l method f o r complex
c o a l e x t r a c t i o n and r e l a t e d c o a l - d e r i v e d m i x t u r e s .

The l a s t few years have seen a dramatic growth i n t h e a p p l i c a t i o n o f super-

c r i t i c a l f l u i d e x t r a c t i o n methods t o a v a r i e t y o f e x t r a c t i o n , separation, and
process areas. The s t r o n g and o f t e n s e l e c t i v e s o l v a t i n g power o f s u p e r c r i t i c a l
f l u i d s under c o n t r o l l e d c o n d i t i o n s o f t e n a l l o w s e x t r a c t i o n o f s p e c i f i c compounds
(e.g., c a f f e i n e f r o m c o f f e e , PCB's f r o m t r a n s f o r m e r o i l s , e t c . 1 from complex matrices,
as w e l l as e f f i c i e n t e x t r a c t i o n o f a wide range o f compounds under more severe
c o n d i t i o n s . Under more extreme c o n d i t i o n s t h e " e x t r a c t i o n " process f o r m a t e r i a l s
such as c o a l i s undoubtedly a combination o f chemical r e a c t i o n s r e s u l t i n g i n break-
down o f t h e complex m a t r i x combined w i t h t h e e x t r a c t i o n - d i s t i l l a t i o n process of
the supercritical f l u i d .

The p r e s e n t methods f o r d i r e c t a n a l y s i s o f c o a l s u p e r c r i t i c a l f l u i d e x t r a c t i o n
(SFE) processes i n v o l v e s t h e c o n t i n u o u s removal o f a small sample from an e x t r a c t i o n
c e l l f o r d i r e c t mass s p e c t r o m e t r i c a n a l y s i s . A h i g h p r e s s u r e s y r i n g e pump, m o d i f i e d
f o r pressure r e g u l a t i o n , i s used t o m a i n t a i n t h e d e s i r e d pressure i n t h e e x t r a c t i o n
c e l l . The e x t r a c t i s t r a n s p o r t e d u s i n g a 25 cm l e n g t h o f 100 um I . D . platinum-
i r i d i u m t u b i n g through t h e DFI probe which i s m a i n t a i n e d a t t h e same temperature
as t h e e x t r a c t i o n c e l l . The e n t i r e sample l i n e volume i s approximately 2 LI and,
f o r o u r t y p i c a l f l o w r a t e s o f 10-30 uL/min, t h e t i m e f r o m e x t r a c t i o n t o a n a l y s i s
i s l e s s much than one minute. F l u i d f r o m t h e c e l l i s i n j e c t e d d i r e c t l y i n t o t h e
C I r e g i o n o f a "simultaneous" d u a l E I - C I source where a c o n s t a n t pressure i s main-
t a i n e d . The mass spectrometer, programmable pressure r e g u l a t e d pump, oven tempera-
t u r e c o n t r o l l e r nd d a t a a c q u i s i t i o n hardware are a l l i n t e r f a c e d f o r complete
computer c o n t r o l l ' 3 ) .

The s u p e r c r i t i c a l f l u i d phase r e a c t i o n o r e x t r a c t i o n process can be s t u d i e d

under both nonisothermal and n o n i s o b a r i c c o n d i t i o n s . Small e x t r a c t i o n c e l l volumes
a l l o w e v a l u a t i o n o f compounds e x t r a c t e d as a f u n c t i o n o f pressure f o r t h e determina-
t i o n o f " t h r e s h o l d pressures" f o r t h e s o l u b i l i t y o f i n d i v i d u a l components. The
e f f e c t s o f c a t a l y s t s can be s t u d i e d i n t h e e x t r a c t i o n c e l l o r a subsequent separate
r e a c t i o n c e l l . Large r e a c t i o n volumes a l l o w one t o observe the f l u i d phase processes
as a f u n c t i o n o f e i t h e r temperature o r pressure, where t h e parameter i s v a r i e d i n
some known f a s h i o n w i t h time. For l a r g e r e a c t i o n c e l l s (>50 mL) t h e a c t u a l l o s s
due t o mass s p e c t r o m e t r i c sampling ( ~ 2 5vL/min) can be made i n s i g n i f i c a n t f o r
reasonable r e a c t i o n times.

An example of p r e l i m i n a r y n o n i s o b a r i c s t u d i e s i s given i n F i g u r e 2. A 40 mg
sample of a b i t u m i n o u s c o a l , s i z e d t o approximately 80 wm average p a r t i c l e s i z e
and p r e v i o u s l y washed w i t h pentane, was packed i n t o a 7 5 pL c e l l f o r these e x p e r i -
ments. The e x t r a c t i o n temperature was 280°C and t h e s o l v e n t was a 95% n-pentane-
5% 2-propanol m i x t u r e ; t h u s t h e temperature was m a i n t a i n e d w e l l above the e s t i m a t e d
c r i t i c a l temperature of t h e s o l v e n t m i x t u r e . The " g e n t l e " CI c o n d i t i o n s r e s u l t i n
l i t t l e molecular fragmentation and a dominant p r o t o n a t e d m o l e c u l a r i o n , g r e a t l y
s i m p l i f y i n g mass s p e c t r a l i n t e r p r e t a t i o n . The experiment shown i n F i g u r e 2 i n v o l v e d
an i n i t i a l 2 h r p e r i o d a t 10 atms a f t e r which t h e pressure was increased a t a r a t e
of 0.4 atm/min between 10 atm and 100 atm. F i g u r e 2 g i v e s r e c o n s t r u c t e d s i n g l e
i o n p r o f i l e s f o r s e v e r a l t y p i c a l i o n s i n t h e mass s p e c t r a and t h e t o t a l i o n c u r r e n t
(TIC) o r e x t r a c t i o n p r o f i l e , which s e r v e t o i l l u s t r a t e t h e s o l u b i l i t y o f e x t r a c t a b l e
components as a f u n c t i o n of pressure. Large groups o f compounds are c l e a r l y
e x t r a c t e d i n t h e 10-13 atm and 25-28 atm ranges and s i m i l a r r e s u l t s showing g r e a t e r
s t r u c t u r e are o b t a i n e d w i t h slower p r e s s u r e ramps. Between 40 and 80 atms a l a r g e
amount o f complex h i g h e r m o l e c u l a r w e i g h t m a t e r i a l i s e x t r a c t e d . Mass s p e c t r a f o r
these c o n d i t i o n s show t h a t species h a v i n g m o l e c u l a r weights extending t o over 1400

236
 are extracted(1). These results demonstrate the potential for direct mass spectro-
metric monitoring of supercritical fluid extraction of coal and other related
Processes. Initial experiments show significant structure in the extraction pro-
files, Suggesting that the potential exists to readily alter the extracted product
slate and to obtain significant product fractionation. Approximately 20% of the
coal is extracted under these conditions, in reasonable agreement with previous
studies.
An example of the application of DFI-MS for fuel characterization iS given in
Figures 3 and 4. These figures give DFI-mass spectra for four fractions of two
diesel fuel marine (DFM) samples, obtained by an alumina column fractionation method,
which has been described previously(4). These DFM samples, designated 81-5 and
81-6, represent a typical fuel (81-5) and a fuel which has been determined to exhibit
considerable instability and particulate formation (81-6). The first two (less
polar) fractions (A-1 and A-2) contain materials which appear to be nearly totally
soluble i n supercritical carbon dioxide (34OC, 450 atmospheres), and mass spectra
representative of the mixtures are obtained (Figure 3). In contrast, however, the
more polar A-3 and A-4 fractions exhibit' very limited solubility in supercritical
COP. Good spectra are obtained, however, in supercritical ammonia (134"C, 400
atmospheres). Since these spectra were obtained using relatively "gentle" chemical
ionization reagents (isobutane for the A-1 and A-2 fractions and ammonia for the
A-3 and A-4 fractions) only limited ionic fragmentation is anticipated in the spectra,
with domination by the protonated molecular ion, (M+l)+. Thus, the DFI mass spectra
provide a good measure of the molecular weight distribution of these materials.
Comparison of the two relatively non-polar fractions, A-1 and A-2, indicates these
fractions, which account for the bulk of the DFM, are quite similar. In contrast,
however, comparison of the polar fractions (the A-3 and more polar A-4 fraction)
indicates that fuels having greater instability have significantly greater contribu-
tions in the 150 to 300 molecular weight region in the A-3 fraction, and substantial
contribution in the 300 to 500 molecular weight region, essentially absent for
more stable fuel. These results are consistent with the greater amount of material
observed in these fractions for the unstable DFM and with the gas chromatography
results for the portions which are chromatographable. Research is presently in
progress to apply supercritical fluid chromatography techniques using more polar
fluids for separation of these materials, in conjunction with analysis by on-line
DFI-MS. The much higher chromatographic efficiencies possible with SFC, in conjunc-
tion with DFI-MS analysis, promises significant advances for characterization of
fuels and coal-derived materials.

ACKNOWLEDGEMENTS
I
This work has been supported primarily by the U.S. Department of Energy under
Contract DE-AC06-76RLO 1830. Portions of this work have also been supported by
the Naval Research Laboratory. We wish to thank Dr. R. N. Hazlett of the Naval
Research Laboratory for providing DFM samples and for helpful discussions.

REFERENCES
1. R. 0. Smith and H. R. Udseth, w, in press.
2. R. 0. Smith and H. R. Udseth, Biomed. Mass Spectrom., in press.
3. R. 0. Smith, W. 0. Felix, J. Fjeldsted, and M. L. Lee, Anal Chem., 54, 1883
(1982).
4. 0. W. Later, M. L. Lee, K. D. Bartle, R. C. Kong, and D. L. Vassilaros, Anal.
m, 53, 1612 (1981).
5. R. N. Hazlett, personal communication.

237
DIRECT FLUID INJECTION - MASS SPECTROMETER

PRESSURE MONITOR

INJECTOR AND
CIRCULATOR

FIGURE 1. Schematic I l l u s t r a t i o n o f t h e Direct Fluid Injection-Mass

Spectrometer. Similar Instrumentation i s Used f o r SFC-MS
and Direct S u p e r c r i t i c a l Fluid Extraction Studies.

SUPERCRITICAL COAL EXTRACTION PROFILES AT 280%

SCAN NUMBER

1 1 1 I I I I I I I I
0 20 40 60 80 100
PRESSURE IBARl

FIGURE 2. Selected Ion P r o f i l e s and Total Extraction P r o f i l e

f o r a Nonisobaric Supercritical Fluid Coal Extraction
Study Using a 95% Pentane-5% 2-Propanol a t 280°C.
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240

i
 FORMATION
OF HIGH MOLECULAR WEIGHT AROMATICS I N FUEL-RICH FLAMES

J a c k B. Howard

F u e l s Research L a b o r a t o r y , Department of Chemical E n g i n e e r i n g

M a s s a c h u s e t t s I n s t i t u t e of Technology
Cambridge, M a s s a c h u s e t t s 02139

GENERAL OBSERVATIONS

Gas composition measurements a s a f u n c t i o n of d i s t a n c e o r t i m e through t h e re-

a c t i o n zone of f u e l - r i c h premixed f l a m e s r e v e a l s t h e o c c u r r e n c e of h i g h m o l e c u l a r
weight a r o m a t i c s formed by growth r e a c t i o n s t h a t accompany t h e d e s t r u c t i o n of t h e
f u e l . The lumped c o n c e n t r a t i o n p r o f i l e of a l l s p e c i e s h e a v i e r t h a n m o l e c u l a r
weight M e x h i b i t s a s h a r p peak ( F i g . 1) i n d i c a t i v e of n e t p r o d u c t i o n of heavy ma-
t e r i a l g i v i n g way t o n e t consumption d u r i n g p a s s a g e through t h e r e a c t i o n zone of
t h e flame (from l e f t t o r i g h t i n t h e f i g u r e ) . The d a t a i n F i g . 1 were o b t a i n e d by
probing a l o n g t h e c e n t e r l i n e of a l o w - p r e s s u r e , one-dimensional o r plug-flow pre-
mixed acetylene-oxygen flame u s i n g a molecular-beam forming sampling i n s t r u m e n t
w i t h on-line mass s p e c t r o m e t r y . The heavy a r o m a t i c s a t f l a m e t e m p e r a t u r e s , h e r e
a b o u t 1800 K , i n c l u d e b o t h i o n s and n e u t r a l s . The heavy i o n s p r o f i l e i n F i g . 1,
o b t a i n e d (1) w i t h a Faraday c a g e and e l e c t r i c a l d e f l e c t i o n of t h e m o l e c u l a r beam
i n t h e sampling i n s t r u m e n t ( 2 ) , i n c l u d e s i o n s l a r g e r t h a n about 300 amu. The pro-
f i l e f o r M > 1000 amu s p e c i e s , o b t a i n e d ( 3 ) w i t h a n o n - l i n e q u a d r u p o l e mass spec-
t r o m e t e r i n t h e sampling i n s t r u m e n t ( F i g . 2 ) , i n c l u d e s b o t h i o n s and n e u t r a l s .
The r e a c t i o n s i n v o l v e d a r e r a p i d , 3 mm of d i s t a n c e i n F i g . 2 c o r r e s p o n d i n g t o a
t i m e i n t e r v a l o f a b o u t 1 m s . When t h e f u e l e q u i v a l e n c e r a t i o [ + = ( f u e l / o x y g e n ) /
( f u e l f o x y g e n ) s t o i c h i o m e t r i c ] is above t h e c r i t i c a l v a l u e f o r s o o t f o r m a t i o n , i t
i s a t t h e l o c a t i o n of t h e peak c o n c e n t r a t i o n of t h e heavy a r o m a t i c compounds t h a t
t h e s o o t p a r t i c l e s begin t o form ( 4 ) . When s o o t f o r m a t i o n i s impending, an in-
c r e a s e of f u e l / o x y g e n r a t i o by o n l y a few p e r c e n t g i v e s a 100-fold i n c r e a s e i n t h e
peak c o n c e n t r a t i o n of t h e heavy a r o m a t i c s .

RESOLUTION OF MOLECULAR WEIGHT GROWTH

I n o r d e r t o g a i n more u n d e r s t a n d i n g of t h e e v o l u t i o n of heavy h y d r o c a r b o n s ,
mass s p e c t r o m e t e r i n t e n s i t y p r o f i l e s such a s t h a t f o r I M > ~ O i nOFOig. 1 b u t with
t h e c u t o f f mass M v a r i e d i n 50 amu s t e p s from 200 amu t o 750 amu were measured i n
a n e a r - s o o t i n g l o w - p r e s s u r e (2.67 kPa) CgH6/02 flame ( 4 , 5 ) . If IM>~O i sO tO
he sig-
n a l i n t e n s i t y of a l l s p e c i e s of m o l e c u l a r weight M g r e a t e r t h a n t h e c u t o f f v a l u e
m, then a p r o b a b i l i t y d i s t r i b u t i o n f u n c t i o n ( p . d . f . ) f200(m) can be d e f i n e d as
f200(m) = - d [ ~ , m / ~ , 2 0 0 1 / d m

where f (m) r e p r e s e n t s t h e number f r a c t i o n of a l l s p e c i e s g r e a t e r t h a n 200 amu

l y i n g &'?he r a n g e m t o m + dm.

The p . d . f . ' s f o r f i v e d i s t a n c e s from t h e b u r n e r (5) are shown i n F i g . 3.

The p . d . f . a t 7.95 nun i s h e a v i l y weighted toward t h e mass r a n g e 200-300 m u . A s
t h e d i s t a n c e from t h e b u r n e r i n c r e a s e s , t h e p . d . f . i n c r e a s e s a t t h e h i g h e r masses
and d e c r e a s e s a t t h e lower masses. A t d i s t a n c e s above 1 0 . 0 nun, t h e s i g n a l be-
tween 200 and 300 amu is a s m a l l t o n e g l i g i b l e f r a c t i o n o f t h e t o t a l , and t h e d i s -
t r i b u t i o n s a r e r e l a t i v e l y uniform i n t h e r a n g e 300-600 amu. A t 1 0 . 9 and 1 2 . 1 mm,
t h e d i s t r i b u t i o n s t u r n upward a t t h e f a r r i g h t i n d i c a t i v e of a f a s t e r growth of
t h e higher-mass s p e c i e s , b u t i t i s n o t known i f t h i s a p p a r e n t b e h a v i o r i s real or
an a r t i f a c t of t h e d a t a a t t h i s high-mass extreme o f t h e mass r a n g e s t u d i e d .

These o b s e r v a t i o n s show t h a t a l t h o u g h t h e number d e n s i t y of h i g h m o l e c u l a r

weight s p e c i e s d e c r e a s e s w i t h d i s t a n c e from t h e b u r n e r beyond t h e l o c a t i o n of the

241
maximum c o n c e n t r a t i o n ( e . g . , F i g . 1). t h e mean m o l e c u l a r weight c o n t i n u a l l y i n c r e a s -
es. I n o r d e r t o d e t e r m i n e how t h e t o t a l mass of heavy s p e c i e s changes a s t h e number
d e c r e a s e s , t h e p . d . f . h a s been m u l t i p l i e d by m t o c o n v e r t t o a mass b a s i s and by

t o n o r m a l i z e t h e mass w i t h t h e c o n s t a n t number of moles of heavy m a t e r i a l e x i s t i n g

a t an a r b i t r a r i l y f i x e d d i s t a n c e ( z = 7.95 mm) from t h e b u r n e r . The r e s u l t i n g
function,

i s shown i n F i g . 4 f o r d i f f e r e n t m o l e c u l a r w e i g h t s a s a f u n c t i o n of d i s t a n c e from
t h e burner ( 5 ) . A p o i n t on one of t h e curves r e p r e s e n t s t h e m a s s of s p e c i e s of t h e
i n d i c a t e d m o l e c u l a r w e i g h t e x i s t i n g a t t h e i n d i c a t e d d i s t a n c e from t h e b u r n e r , ex-
p r e s s e d a s a r a t i o t o t h e t o t a l number of moles of M>200 amu m a t e r i a l e x i s t i n g a t
7.95 mm.

It c a n be s e e n i n F i g . 4 t h a t t h e mass of m a t e r i a l a t a g i v e n m o l e c u l a r weight
e x h i b i t s a peak a t a h e i g h t above b u r n e r which i n c r e a s e s w i t h i n c r e a s i n g mass num-
b e r . The s h a p e s of t h e c u r v e s and t h e l o c a t i o n of t h e peaks a r e t h e same a s would
b e seen i f number of moles i n s t e a d of mass were p l o t t e d , s i n c e t h e number c u r v e s
c o u l d be produced by v e r t i c a l d i s p l a c e m e n t of e a c h mass c u r v e i n accordance w i t h
d i v i s i o n by t h e c o n s t a n t m o l e c u l a r w e i g h t i n d i c a t e d t h e r e o n . I n comparison w i t h
mole f r a c t i o n p r o f i l e s f o r i n d i v i d u a l l y i d e n t i f i e d s p e c i e s of m less t h a n o r e q u a l
t o 200 amu, shown l a t e r , t h e c u r v e s i n F i g . 4 c o n s t i t u t e a c o n t i n u a t i o n of t h e
p r o g r e s s i o n s e e n f o r t h e i n d i v i d u a l hydrocarbon s p e c i e s , namely molar c o n c e n t r a t i o n
p r o f i l e s peaking a s m i n c r e a s e s . F i g u r e 4 shows t h a t t h e peak c o n c e n t r a t i o n s a l s o
d e c r e a s e a s m i n c r e a s e s . The mean m o l e c u l a r weight and o v e r a l l mass and number
c o n c e n t r a t i o n s of t h e high-mass material (5) a r e shown i n F i g . 5 .

INTERPRETED GROWTH BEHAVIOR

The above i n f o r m a t i o n shows t h a t t h e r a p i d d e c r e a s e i n number c o n c e n t r a t i o n of

heavy s p e c i e s t h a t o c c u r s immediately downstream of t h e peak c o n c e n t r a t i o n (Fig. 1)
i s n o t only accompanied by i n c r e a s i n g mean m o l e c u l a r weight b u t a l s o a n e t consump-
t i o n o r l o s s of m a t e r i a l . Whether t h i s consumption i s d u e t o o x i d a t i o n , p y r o l y s i s ,
o r a combination o f t h e s e h a s been a d d r e s s e d (5) by c a l c u l a t i o n o f f l u x e s of 02 and
hydrocarbon s p e c i e s a t t h e b e g i n n i n g and end of t h e zone of t h e heavy s p e c i e s con-
sumption, b o t h f o r t h e above n e a r - s o o t i n g flame d a t a and f o r s i m i l a r d a t a from a
s o o t i n g C 6 H 6 / 0 2 flame o p e r a t e d under o t h e r w i s e i d e n t i c a l c o n d i t i o n s . The f r a c t i o n
of t h e i n i t i a l oxygen remaining a s O2 a t t h e b e g i n n i n g of t h e zone of r a p i d con-
sumption of M>700 amu m a t e r i a l i s 37.2% and 18.3% f o r t h e n e a r - s o o t i n g and s o o t i n g
f l a m e s , r e s p e c t i v e l y , and t h e 0 r e m a i n i n g a t t h e end of t h e zone of r a p i d consump-
t i o n of M>700 amu m a t e r i a l i s a 2 o u t 1%of t h e i n i t i a l v a l u e i n b o t h flames. There-
f o r e t h e amount of o x i d a t i o n o c c u r r i n g w i t h i n t h i s zone is indeed s u b s t a n t i a l , t h u s
a l l o w i n g the p o s s i b i l i t y t h a t o x i d a t i o n p l a y s a r o l e i n t h e d e s t r u c t i o n of t h e high-
mass m a t e r i a l or i t s p y r o l y t i c decomposition p r o d u c t s . I t i s a l s o found t h a t t h e
amount of M>700 arnu m a t e r i a l i n c r e a s e s by a f a c t o r o f 100 i n going from t h e n e a r l y
s o o t i n g t o t h e s o o t i n g c a s e , even though t h e benzene f e d i s o n l y i n c r e a s e d by about
10%. I n a d d i t i o n , t h e benzene f u e l i s a l m o s t gone when t h e M>700 m a t e r i a l r e a c h e s
i t s maximum c o n c e n t r a t i o n , i n d i c a t i n g t h a t t h e amount of t h e s e heavy s p e c i e s con-
t i n u e s t o i n c r e a s e as l o n g a s benzene is a v a i l a b l e . T h i s b e h a v i o r may mean t h a t
t h e c o n c e n t r a t i o n of o x i d i z i n g r a d i c a l s t h a t consume heavy s p e c i e s i s s u p p r e s s e d
by r e a c t i o n w i t h benzene, and a l s o t h a t benzene s e r v e s as a s o u r c e o f growth s p e c i e s
f o r t h e heavy material. When t h e heavy s p e c i e s are undergoing r a p i d consumption, an
even l a r g e r q u a n t i t y o f t h e p r e v a l e n t i n t e r m e d i a t e , a c e t y l e n e , i s b e i n g consumed.
Consequently, w i t h r e g a r d t o t h e m o l e c u l a r w e i g h t growth t h a t accompanies t h e de-
s t r u c t i o n of heavy compounds, a c e t y l e n e and r e l a t e d s p e c i e s such as d i a c e t y l e n e
(C4H2) and v i n y l a c e t y l e n e (C4H4) may be i m p o r t a n t r e a c t a n t s .
 IDENTIFIED SPECIES

S p e c i e s and r e a c t i o n s i n v o l v e d i n t h e e a r l y s t a g e s o f t h e f o r m a t i o n of h i g h
m o l e c u l a r weight compounds were s t u d i e d ( 3 , 4 ) i n t h e n e a r - s o o t i n g C6H6/02 f l a m e
d i s c u s s e d above u s i n g t h e i n s t r u m e n t shown i n F i g . 2. Measured mole f r a c t i o n pro-
f i l e s from which s p e c i e s f l u x e s and n e t r e a c t i o n r a t e s were computed a r e p r e s e n t e d
i n F i g s . 6-10. It w i l l be noted i n t h e s e f i g u r e s t h a t numerous i n t e r m e d i a t e s are
involved whose f o r m a t i o n and subsequent d e s t r u c t i o n e x h i b i t a g e n e r a l t r e n d t o
l a r g e r molecular w e i g h t s and smaller peak c o n c e n t r a t i o n s . It i s c h i s p r o g r e s s i o n
o r s e q u e n t i a l growth t h a t i s mentioned above a s c o n t i n u i n g on t o t h e h i g h molecu-
l a r weight s p e c i e s . T h i s b e h a v i o r i n b o t h t h e n e a r - s o o t i n g C6H6/02 flame and t h e
s o o t i n g C2H2/02 flame d i s c u s s e d above i s i l l u s t r a t e d i n F i g . 11 where t h e mole
f r a c t i o n s of s e l e c t e d compounds are p l o t t e d w i t h t h e i n t e n s i t i e s o f heavy s p e c i e s .
The growth proceeds on t o s o o t i f t h e f u e l / o x y g e n r a t i o exceeds t h e c r i t i c a l s o o t
limit.

MECHANISTIC FEATURES OF AROMATICS GROWTH

A n a l y s i s of t h e s e d a t a h a s provided some i n s i g h t s i n t o p o s s i b l e mechanisms o f

d e s t r u c t i o n of t h e f u e l and t h e f o r m a t i o n and d e s t r u c t i o n of i n t e r m e d i a t e s ( 3 , 4 , 6 ) .
There i s i n d i c a t i o n t h a t a r o m a t i c hydrocarbons p r o v i d e a s t r u c t u r e c a p a b l e of s t a -
b i l i z i n g , by i n t e r n a l a r o m a t i c s u b s t i t u t i o n r e a c t i o n s , t h e r a d i c a l s formed from
a d d i t i o n of a r o m a t i c r a d i c a l s p e c i e s t o non-aromatics. S p e c i f i c a l l y , it a p p e a r s
t h a t t h e combined p r e s e n c e of a r o m a t i c r a d i c a l s , u n s a t u r a t e d a l i p h a t i c s such as
a c e t y l e n i c s p e c i e s and H atoms i s p a r t i c u l a r l y f a v o r a b l e t o growth of PAH and
s o o t . T h e r e f o r e , t h e p r o d u c t i o n of phenyl r a d i c a l (C6H5) and t h e c o m p e t i t i o n be-
tween i t s d e s t r u c t i o n , e s p e c i a l l y w i t h 02, and a d d i t i o n t o u n s a t u r a t e d a l i p h a t i c s
a r e important f a c t o r s i n t h e molecular weight growth of a r o m a t i c s .

With t h e s e m e c h a n i s t i c p o i n t s i n mind we r e t u r n t o t h e e a r l i e r d i s c u s s i o n of
t h e consumption of s p e c i e s immediately downstream of t h e peak c o n c e n t r a t i o n of t h e
h i g h m o l e c u l a r weight m a t e r i a l . While t h e consumption i s m a i n l y by o x i d a t i o n , i t
i s accompanied by f u r t h e r i n c r e a s e i n t h e mean m o l e c u l a r weight of t h e heavy
s p e c i e s . S i n c e t h e l a r g e s t amount of m a t e r i a l b e i n g consumed i s a c e t y l e n e , d i a c e -
t y l e n e , and v i n y l a c e t y l e n e , and s i n c e t h e s e u n s a t u r a t e d a l i p h a t i c s a r e i d e n t i f i e d
a s i m p o r t a n t s p e c i e s f o r m o l e c u l a r weight growth by a d d i t i o n r e a c t i o n s w i t h a r o -
m a t i c r a d i c a l s , one can i n f e r t h a t t h e a c e t y l e n i c s p e c i e s do indeed c o n t r i b u t e t o
t h e growth of t h e a r o m a t i c s t r u c t u r e s of which t h e heavy m o l e c u l e s and s o o t are
comprised, presumably by a d d i t i o n r e a c t i o n s w i t h t h e heavy a r o m a t i c s . Aromatic
s p e c i e s w i t h a c e t y l e n i c s i d e g r o u p s a r e observed i n t h e mass r a n g e (2’200 amu) where
i n d i v i d u a l i d e n t i f i c a t i o n s were p o s s i b l e , and t h e amount of a c e t y l e n i c s p e c i e s con-
sumed i n t h i s r e g i o n of t h e flame g r e a t l y exceeds t h e amount of s o o t e v e n t u a l l y
formed. However, t h e peak f l u x of heavy s p e c i e s a l s o e x c e e d s t h e amount of s o o t
e v e n t u a l l y formed, s o t h e p r o p o r t i o n s of t h e f i n a l s o o t mass c o n t r i b u t e d by t h e
a c e t y l e n i c s p e c i e s and by t h e heavy a r o m a t i c s are n o t e s t a b l i s h e d . Q u a l i t a t i v e l y
s i m i l a r b e h a v i o r was observed i n a s o o t i n g a c e t y l e n e / o x y g e n f l a m e . I n both t h e
a c e t y l e n e and benzene f l a m e s , t h e o x i d a t i v e and p o s s i b l y p y r o l y t i c d e s t r u c t i o n of
heavy s p e c i e s o c c u r r i n g downstream of t h e i r peak c o n c e n t r a t i o n would a p p e a r t o b e
a n important s o u r c e of p o l y c y c l i c a r o m a t i c s e m i t t e d from t h e flame.

FORMATION OF FIRST AROMATIC R I N G S

I n flames of a l i p h a t i c f u e l s t h e f i r s t a r o m a t i c r i n g s must be formed from non-

aromatic precursors. P o s s i b l e mechanisms f o r t h i s c r i t i c a l s t e p have been a s s e s s e d
( 7 ) by comparing p r e d i c t e d f o r m a t i o n r a t e s a g a i n s t e x p e r i m e n t a l v a l u e s c a l c u l a t e d
from mole f r a c t i o n p r o f i l e s of compounds measured i n a low-pressure 1 , 3 - b u t a d i e n e /
oxygen flame u s i n g t h e i n s t r u m e n t shown i n F i g . 2 . P o s t u l a t e d mechanisms i n v o l v i n g
b u t a d i e n y l r a d i c a l (C H ) r e a c t i n g w i t h an a c e t y l e n i c s p e c i e s and followed by r a p i d
4 5

243
c y c l i z a t i o n w e r e found t o form benzene, t o l u e n e , p h e n y l a c e t y l e n e , and s t y r e n e a t
rates c o n s i s t e n t w i t h t h e d a t a . The r a t e - c o n t r o l l i n g s t e p s and p r e d i c t e d r a t e
c o n s t a n t s are as f o l l o w s :
C H
4 5
+ C2H2 -+ C6H6 + H, l o g kl = 8.5 - 3.7/8
C H
4 5
+ C3H4 -+ C6H5CH3 +H l o g k2 = 8.5 - 3.7/8
C H
4 5
+ C4H2 -+ C6H5C2H + H , l o g k3 = 8 . 5 - 1.8/e
C H
4 5
+ C4H4 + C H C H + H,
6 5 2 3
l o g k4 = 8.5 - 0.6/8
where k's a r e i n L mo1-1s-' and f3 = 2 . 3 RT i s i n k c a l mol-'. Aromatics t h u s formed
c o u l d s u b s e q u e n t l y p a r t i c i p a t e i n m o l e c u l a r weight growth as d i s c u s s e d above.

CONCLUSIONS

The c h e m i s t r y of heavy a r o m a t i c compounds i n f u e l - r i c h flames i n v o l v e s numerous

i n t e r m e d i a t e s p e c i e s whose s e q u e n t i a l f o r m a t i o n and d e s t r u c t i o n g i v e a p r o g r e s s i o n
t o d e c r e a s i n g amounts of i n c r e a s i n g l y heavy s p e c i e s , l e a d i n g e v e n t u a l l y t o s o o t i f
t h e f u e l / o x y g e n r a t i o is h i g h enough. The combined p r e s e n c e of a r o m a t i c r a d i c a l s ,
u n s a t u r a t e d a l i p h a t i c s such as a c e t y l e n i c s p e c i e s and H atoms i s p a r t i c u l a r l y f a -
v o r a b l e t o m o l e c u l a r weight growth. When t h e i n i t i a l f u e l c o n t a i n s no a r o m a t i c s ,
mechanisms c o n t r o l l e d by b u t a d i e n y l r a d i c a l r e a c t i n g w i t h a c e t y l e n i c s p e c i e s can
form s i n g l e - r i n g a r o m a t i c s a t r a t e s c o n s i s t e n t w i t h observed v a l u e s .

ACKNOWLEDGEMENTS

Support from t h e f o l l o w i n g s p o n s o r s i s g r a t e f u l l y acknowledged: Environmental

P r o t e c t i o n Agency, Grant No. R803242; N a t i o n a l S c i e n c e Foundation, P a r t i c u l a t e and
Multiphase P r o c e s s e s Program, Grant N o . NSF ENG 75-22679 AO1; Exxon Research and
Engineering Company, Exxon/MIT Combustion Research Program; and t h e N a t i o n a l I n s t i -
t u t e o f Environmental Health S c i e n c e s , C e n t e r Grant No. 5 P30 ES02109-02.

REFERENCES

1. Adams, D . E . : Measurement Technique f o r Charged Soot P a r t i c l e s i n Flames,

Chemical E n g i n e e r ' s Degree T h e s i s , .Department of Chemical E n g i n e e r i n g , M . I . T . ,
Cambridge, Mass. (1976).

2. Wersborg, B. L . , Yeung, A . C . , and Howard, J. B.: C o n c e n t r a t i o n and Mass D i s -

t r i b u t i o n of Charged S p e c i e s i n S o o t i n g Flames, F i f t e e n t h Symposium ( I n t e r -
n a t i o n a l ) on Combustion, The Combustion I n s t i t u t e , P i t t s b u r g h , pp. 1439-
1447 (1975).

3. B i t t n e r , J. D. and Howard, J. B. (1981): P r e - P a r t i c l e Chemistry i n Soot Forma-

t i o n . I n : P a r t i c u l a t e Carbon -
Formation During Combustion, e d i t e d by D . C.
S i e g l a and G . W. Smith, pp. 109-142, Plenum P r e s s , New York.

4. B i t t n e r , J. D . and Howard, J. B . : Composition P r o f i l e s and R e a c t i o n Mechanisms

i n a Near-Sooting Premixed Benzene/Oxygen/Argon Flame, E i g h t e e n t h Symposium
( I n t e r n a t i o n a l ) on Combustion, The Combustion I n s t i t u t e , P i t t s b u r g h , pp.
1105-1116 (1981).

5. Howard, J. B. and B i t t n e r , J. D . : S t r u c t u r e of Sooting Flames. In: Soot

Formation i n Combustion Systems and Its Toxic P r o p e r t i e s , e d i t e d by J. Lahaye,
Plenum P r e s s , New York (1983).

6. B i t t n e r , J. D.,. Howard, J. B . , and Palmer, H. B.: Chemistry of I n t e r m e d i a t e

244
 Species in the Rich Combustion of Benzene. In: Soot Formation in Combustion
Systems and Its Toxic Properties, edited by J. Lahaye, Plenum Press, New
York (1983).

7. Cole, J. A., Bittner, J. D., Longwell, J. P., and Howard, J. B.: Formation
Mechanisms of Aromatic Compounds in Aliphatic Flames, presented at ACS
National Meeting, Seattle, Washington, March 20-25, 1983 (to be published).

245
a2
VI

2 1.8 I I I I

4 ‘30 C 2 H z I 0 2 - FIGURE 1. C o n c e n t r a t i o n of heavy i o n s

0 P :20 torr
Y = 50 c m l a
and s i g n a l i n t e n s i t y of high-mass
- (M>1000 amu) s p e c i e s in s o o t i n g a c e t y -
lene-oxygen flame ( 0 = e q u i v a l e n c e
- r a t i o ; P = p r e s s u r e ; v = cold gas
velocity).

HEAVY IONS

W
d 0.4 -
z
g 0.2- -
5 I I
30 40
HEIGHT ABOVE BURNER, mm

ELECTRON
MULTIPLIER
I
4 INCH
DIFFUSION
PUMP FIGURE 2 . Molecular beam m a s s s p e c t r o -
meter system f o r t h e s t u d y of one-dim- I
WALLS ,COLLIMATOR e n s i o n a l low-pressure premixed l a m i n a r
flames.
6 INCH
OlFFUSlON
PUMP
EFFUSIVE
SOURCE

SKIMMER

QUARTZ PROW

BURNER

6 INCH VACUUM PUMP

DIFFUSION
PUMP

246
 z 1.6 -
Distance from Burner
, 0
I-
0 1.4 -
zi
,'= E 1.2 -
> a
I-
36 -
52 l.0
o f
E 0.8 -
':-
t o

m
z0.6 -

0.4 -
a
1'
0.2 -

- 6
1 , l
7
1 l
8
1 1
9
1 1
10
1 1
11
* 1
12
DISTANCE FROM BURNER, mm
MOLECULAR WEIGHT m. omu 1 " " l " " I " ' ~ l ' "
4.0 4.5 5.0 5.5
TIME. ms
W E

FIGURE 3 . (ABOVE, LEFT) P r o b a b i l i t y d e n s i t y f u n c t i o n f o r high-mass s i g -

n a l a t s e v e r a l p o s i t i o n s i n n e a r - s o o t i n g benzene-oxygen flame. (Pres-
s u r e = 2.67 kPa; c o l d g a s v e l o c i t y = 5 0 cm/s; e q u i v a l e n c e r a t i o = 1.8.)

FIGURE 4 . (ABOVE, RIGHT) V a r i a t i o n w i t h d i s t a n c e from b u r n e r of mass of

m a t e r i a l i n m o l e c u l a r weight r a n g e m t o m + dm a t d i f f e r e n t m o l e c u l a r
w e i g h t s , normalized w i t h number of moles of M>200 amu m a t e r i a l a t 7.95mm
above b u r n e r . (Same flame a s i n Fig. 3 . )

FIGURE 5. (BELOW) V a r i a t i o n of mean m o l e c u l a r weight and mass and number

c o n c e n t r a t i o n of M>200 amu m a t e r i a l w i t h d i s t a n c e from b u r n e r . (Same
flame as i n F i g . 3 . )

247
 0234 5 6 7 E 9 IO I 1 121314
TIME. ms TIME. ms

F I G U R E 6 . ( L E F T ) Mole f r a c t i o n s and t e m p e r a t u r e V S . d i s t a n c e
from b u r n e r i n n e a r - s o o t i n g benzene-oxygen flame. (Same
flame a s i n F i g . 3.)

F I G U R E 7. ( R I G H T ) Mole f r a c t i o n s of s p e c i e s w i t h masses
between 1 5 and 44 amu v s . d i s t a n c e from b u r n e r i n near-soot-
i n g benzene-oxygen flame. (A) Mass 29 may be C 2 H 5 o r HCO.
(B) Mass 4 2 may be C 3 H 6 o r C 2 H 2 0 . (Same flame a s i n F i g . 3 . )
 tAl

-e
6 6
c
Q
e 4

z2
4

z 3

E: z
E
w
dl

0 2 3 4 5 6 0 2 3 4 5 6
T I M E , ms TIME. m l

FIGURE 8. ( L E F T ) Mole fractions of C4 (A), C 5 and Cf, (B)

hydrocarbons v s . distance from burner in near-sooting ben-
zene-oxygen flame. (Same flame as in Fig. 3 . )

FIGURE 9 . (RIGHT) Mole fractions of species with masses

between 9 0 and 100 amu VS. distance from burner in near-
sooting benzene-oxygen flame. (Same flame as in Fig. 3 . )

I
I

249
 $3 -1.8 BENZENE F L A M E

0
v

FIGURE 1 0 . (LEFT) Mole f r a c t i o n s of p o l y c y c l i c a r o m a t i c hy-

d r o c a r b o n s V S . d i s t a n c e from b u r n e r i n a n e a r - s o o t i n g ben-
zene-oxygen flame. (Same f l a m e as i n F i g . 3 . )

FIGURE 11. (RIGHT) M o l e - f r a c t i o n p r o f i l e s of s e l e c t e d com-

pounds and s i g n a l i n t e n s i t y p r o f i l e s of h i g h m o l e c u l a r
w e i g h t s p e c i e s f o r benzene-oxygen (above) and a c e t y l e n e -
oxygen (below) flames. [Same f l a m e s as i n F i g . 3 (above)
and Fig. 1 ( b e l o w ) . ]

250
\

P O L Y C ~ C L I C AROMATIC COWPOUNDS IN FLUIDIZED B E E COMBUSTION OF C O A L

b
P . M . Walsh: K.S. C h i u t J.M. Beer:’c and K . Eiemann

a E n e r g y La b o r a t o r y
bEepartment o f Chemistry
C C e p a r t m e n t o f Chemical E n g i n e e r i n g

N a s s a c h u s e t t s I n s t i t u t e o f Technology
C a m b r i d g e , H a s s a c h u s e t t s 02139

Introduction

P o l y c y c l i c a r o m a t i c compounds (PAC) h a v e b e e n d e t e r m i n e d i n t h e
g a s and p a r t i c u l a t e e f f l u e n t s f r o m f l u i d i z e d bed c o m b u s t i o n o f c o a l ,
l i g n i t e , and o i l s h a l e by a number o f i n v e s t i g a t o r s . A bibliography
o f t h e r e p o r t s of t h e s e i n v e s t i g a t i o n s i s c o n t a i n e d i n a p a p e r by
C h l u , Walsh, Beer, and Eiemann ( 1 9 8 3 ) . The c o n c e n t r a t i o n s o f P A C i n
t h e e f f l u e n t s a r e o f t e n q u i t e l o w , b u t d e p e n d upon t h e c o m b u s t o r
c o n f i g u r a t i o n and o p e r a t i n g c o n d i t i o n s . The g o a l o f t h e p r e s e n t
i n v e s t i g a t i o n i s t o d e v e l o p a mechanism c o n s i s t e n t w i t h m e a s u r e d r a t e s
o f f o r m a t i o n and d e s t r u c t i o n o f P A C i n a t m o s p h e r i c p r e s s u r e f l u i d i z e d
bed c o m b u s t i o n (AFBC), s o t h a t a r a t i o n a l a p p r o a c h may be t a k e n t o
a d j u s t m e n t o f c o n d i t i o n s f o r m i n i m i z a t i o n o f PAC i n t h e e f f l u e n t s .
PAC a r e d e t e r m i n e d i n s a m p l e s t a k e n f r o m t h e f r e e b o a r d ( s p a c e a b o v e
t h e b e d ) , r a t h e r t h a n from t h e e x h a u s t , t o o b s e r v e t h e e v o l u t i o n o f
t h e PAC d i s t r i b u t i o n w i t h i n t h e c o m b u s t o r . Mass f r a c t i o n s o f t h e most
a b u n d a n t PAC o b s e r v e d i n t h e f r e e b o a r d d u r i n g AFBC o f h i g h v o l a t i l e
b i t u m i n o u s c o a l w e r e r e p o r t e d by C h i u , e t a 1 ( 1 9 8 3 ) . Some c o r r e l a t i o n
o f t h e r a t e s o f d i s a p p e a r a n c e o f P A C w i t h p a r t i c l e c o n c e n t r a t i o n was
n o t e d by D u t t a , C h i u , W a l s h , B e e r , a n d Bieniann ( 1 9 8 3 ) . I n t h e p r e s e n t
p a p e r t h e o r e t i c a l e s t i m a t e s o f t h e r a t e s a t w h i c h P A C m i g h t be con-
sumed by h e t e r o g e n e o u s r e a c t i o n s a r e compared w i t h e x p e r i m e n t a l r a t e s
e s t i m a t e d from P A C p r o f i l e s d e t e r m i n e d by Chiu e t a 1 ( 1 9 8 3 ) .
Experimental

The PAC w e r e d e t e r m i n e d i n s a m p l e s t a k e n i n t h e MJT AFBC R e s e a r c h

Facility. A d e t a i l e d d e s c r i p t i o n o f t h e f a c i l i t y may b e f o u n d i n a
r e p o r t by Be6r , S a r o f i m , S a n d h u , A n d r e i , B a c h o v c h i n , Chan , Chaung , and
S p r o u s e ( 1 9 8 1 ) . The c o m b u s t o r h a s a s q u a r e c r o s s s e c t i o n 0 . 6 m x 0 . 6
n~ and a h e i g h t , from t h e c o m b u s t i o n a i r d i s t r i b u t o r t o t h e o u t l e t , o f
4 . 4 m. P r e v i o u s p u b l i c a t i o n s d e s c r i b e t h e p r o c e d u r e s u s e d f o r samp-
l i n g , s e p a r a t i o n , and i d e n t i f i c a t i o n of PAC ( C h i u e t a l , 1 9 8 3 ) , perma-
n e n t g a s e s ( W a l s h , Chaung, C u t t a , Eieer, and S a r o f i m , 1 9 8 2 b ) , and bed
p a r t i c l e s (Walsh e t a l , 1 9 8 2 a ; 1 9 8 2 b ) .

The AFBC was f i r e d w i t h K e n t u c k y No. 9 h i g h v o l a t i l e b i t u m i n o u s

c o a l crushed t o m i n u s 6.35 mm. The a p p a r e n t ASTM r a n k o f t h i s c o a l
was h i g h v o l a t i l e B b i t u m i n o u s . O t h e r c o a l p r o p e r t i e s a r e g i v e n by
C h i u e t a 1 ( 1 9 8 3 ) . The bed m a t e r i a l was Reed l i m e s t o n e ( m i d d l e l e d g e )
crushed t o minus 6.35 mm.
The e x p e r i m e n t a l c o n d i t i o n s a t w h i c h t h e P A C were m e a s u r e d a r e
l i s t e d i n Table 1 . I n t h e s p e c i f i c a t i o n o f bed h e i g h t s , s a m p l i n g
p o i n t s , e t c . , t h e h e i g h t above t h e d i s t r i b u t o r is d e s i g n a t e d by t h e
symbol z . The t o p o f t h e f l u i d i z e d bed i s a t z = L f . Axial p r o f i l e s
o f t e m p e r a t u r e and t h e mole f r a c t i o n s o f 0 C O , N O , and CH4 a r e shown
i n Figure 1. The f r e e b o a r d t e m p e r a t u r e 2in t h i s r u n was r e l a t i v e l y
l o w , d u e t o c o o l i n g o f t h e c o m b u s t i o n p r o d u c t s by h e a t e x c h a n g e r t u b e s
251
Table 1. Experimental nata
-_ --
Run Number K10

F r a c t i o n of theoretical air: 1.01

S u p e r f i c i a l g a s v e l o c i t y b a s e d on a v e r a g e
bed t e m p e r a t u r e and p r e s s u r e a t z I 0: 1.20 m / s

Win i m u m f l u i d i z a t i o n v e l o c i t y : 0.18 m/s

F l u i d i z e d bed h e i g h t : 0.65 m

Calci um/sul f u r feed r a t i o : 3 . 7 kmol/kmol

S o l i d d e n s i t y o f bed c h a r p a r t i c l e s : 336 kg/m3

S o l i d d e n s i t y o f bed s t o n e p a r t i c l e s : 2 1 6 3 kg/m3

Freeboard p r e s s u r e : 1 0 2 . 6 kPa

Average f r e e b o a r d t e m p e r a t u r e from z = 2.C t o 3.8 m: 964 K

Average f r e e b o a r d g a s v e l o c i t y from z = 2 . 0 t o 3 . 8 m : 1 . 1 8 m/s

# a s s - b a s e d g e o m e t r i c mean s i z e o f e l u t r i a t e d
char p a r t i c l e s : 72 pm

Geometric s t a n d a r d d e v i a t i o n o f e l u t r i a t e d
char p a r t i c l e s i z e d i s t r i b u t i o n : 1.82

S p e c i f i c s u r f a c e a r e a - b a s e d g e o m e t r i c mean s i z e
of e l u t r i a t e d char p a r t i c l e s : 60 um

Fiass-based g e o m e t r i c mean s i z e o f e l u t r i a t e d
stone particles: 7 4 vrn

Geometric s t a n d a r d d e v i a t i o n o f e l u t r i a t e d
stone particle size distribution: 2.67

S p e c i f i c s u r f a c e a r e a - b a s e d g e o m e t r i c mean
s i z e of e l u t r i a t e d s t o n e p a r t i c l e s : 46 v m

T e r m i n a l v e l o c i t y o f mean s i z e e l u t r i a t e d
char p a r t i c l e s : 0 . 0 1 2 m/s

T e r m i n a l v e l o c i t y o f mean s i z e e l u t r i a t e d
stone particles: 0.046 m / s

Sherwood n u m b e r s o f e l u t r a t e d c h a r and
stone particles 'L2

T o t a l f l o w r a t e of e l u t r i a e : C.01167 kg/

Mass f r a c t i o n c h a r i n e l u t r i a t e : 0.063
Concentration o f entrained char i n t h e freeboard: 0.00169 kg/m3
Concentration of entrained stone i n the freeboard: 0 . 0 2 6 0 kg/m3
l o c a t e d a t z = 0.8, 1 . 0 , and 1 . 2 m . The bed m a t e r i a l a t t h e s t a r t o f
t h e r u n was f r e s h c a l c i n e d l i m e s t o n e , t h e r e f o r e t h e r a t i o o f CaO t o
CaS04 i n t h e bed i s much h i g h e r t h a n would b e p r e s e n t a f t e r s u f f i c i e n t
time had e l a p s e d t o a c h i e v e s t e a d y bed c o m p o s i t i o n .
The mole f r a c t i o n s o f some o f t h e PAC i d e n t i f i e d i n s a m p l e s t a k e n
from t h e f r e e b o a r d a t z = 1 . 6 , 2.1 and 3.E m e r e g i v e n i n T a b l e 2.
These mole f r a c t i o n s a r e b a s e d on t h e volume o f d r y g a s s a m p l e d .
T a b l e 2 i n c l u d e s a l l of t h e compounds which w e r e i d e n t i f i e d a t more
t h a n one h e i g h t . The P A C mole f r a c t i o n s a r e p l o t t e d v s h e i g h t a b o v e
t h e d i s t r i b u t o r i n F i g u r e 2. Most o f t h e p r o f i l e s i n d i c a t e o n l y n e t
d e s t r u c t i o n o f PAC i n t h e r e g i o n o f t h e m e a s u r e m e n t s . T h e r e i s some
e v i d e n c e t h a t p r o d u c t i o n o f PAC i s o c c u r r i n g i n t h e f r e e b o a r d , and a
h i n t t h a t t h e r e may b e a peak mole f r a c t i o n r e s u l t i n g from t h e com-
b i n e d p r o d u c t i o n and c o n s u m p t i o n p r o c e s s e s which t e n d s t o s h i f t t o
longer times ( h e i g h t s ) with i n c r e a s i n g molecular weight (compare t h e
p r o f i l e s o f n a p h t h a l e n e , p h e n a n t h r e n e , a n t h r a c e n e , and c h r y s e n e i n
F i g u r e s 2a and Z g ) . However, much s i g n i f i c a n c e c a n n o t be a t t a c h e d t o
changes i n t h e s l o p e s o f t h e p r o f i l e s , because t h e u n c e r t a i n t y i n t h e
r e p o r t e d mole f r a c t i o n s i s a p p r o x i m a t e l y + l O C , -50%. Pseudo-first
o r d e r r a t e c o e f f i c i e n t s , k e x p , w e r e d e r i v e d from t h e m o l e f r a c t i o n s a t
z = 2.1 and 3.8 m :

u
o -d C-Pd Az C - - k e x p ‘PAC 1)

The d e f i n i t i o n s o f s y m b o l s may b e f o u n d i n t h e N o m e n c l a t u r e . The

values of k f o r t h e PAC i d e n t i f i e d a t z = 2. 1 and 3 . 8 m a r e g i v e n
i n Table 2 F X p L a c k o f a s t r o n g dependence o f t h e e x p e r i m e n t a l r a t e
c o e f f i c i e n t s o n o x y g e n , t e m p e r a t u r e , o r compound, and t h e i r t e n d e n c y
to increase w i t h increasing p a r t i c l e concentration (Cutta e t a l ,
19831, s u g g e s t e d t h a t t h e PAC d e s t r u c t i o n p r o c e s s might be h e t e r o -
g e n e o u s , w i t h s i g n i f i c a n t r e s i s t a n c e from e x t r a p a r t i c l e d i f f u s i o n .

H e t e r o g e n e o u s Mechanisni f o r D e s t r u c t i o n o f PAC-

The mechanism o f t h e t r a n s f o r m a t i o n s o f PAC i n t h e f r e e b o a r d

g a s / p a r t i c l e mixture is undoubtedly e x t r e m e l y complicated. The i n v e s -
t i g a t i o n s o f l j i t t n e r and Howard ( 1 9 8 1 a ; 1 9 8 1 b ) and Howard and E i t t n e r
( 1 9 8 3 ) on t h e r e a c t i o n s o f h y d r o c a r b o n s p e c i e s i n b e n z e n e / o x y g e n
f l a m e s g i v e an i n d i c a t i o n o f t h e m a g n i t u d e o f t h e p r o b l e m s w h i c h may
be encountered i n t h e f r e e b o a r d g a s / p a r t i c l e m i x t u r e . S u p p o s e t h a t we
n e g l e c t p r o d u c t i o n o f a g i v e n P A C by c h a r d e v o l a t i l i z a t i o n , s y n t h e s i s
from l i g h t e r s p e c i e s , o r f o r m a t i o n by d e g r a d a t i o n o f h e a v i e r s p e c i e s ;
and t h a t e a c h P A C i s d e g r a d e d t o non-PAC i n i r r e v e r s i b l e , h e t e r o g e n -
eous r e a c t i o n s w i t h s o l i d s p e c i e s Si:

- C’i
PAC + Si k P A products R1)

he assume t h a t t h e f r e e b o a r d g a d p a r t i c l e m i x t u r e i s i n s t e a d y p l u g
f l o w , and n e g l e c t a x i a l d i s p e r s i o n . A r a t e e x p r e s s i o n b a s e d on t h i s
mechanism i s :

253
T a b l e 2. P o l y c y c l i c A r o m a t i c Compounds I d e n t i f i e d a t Two o r T h r e e
Heights i n t h e Freeboard

K o l e F r a c t i o n s x10 9 ( zv)bpAc D ~ ~ ~

Corn po u n d z = 1.6m( d r y b2 .al smi s ) 3.8m k( H

e xzp) ( m 3 / k m o l ) xp42
( m ,s)

b e n zo f u r a n 22.5 5. 7za 093a . 2.9 . 109 .577

naphthalene 99 1 324 1.4c 3.8 .140 .515
benzo( b) thiophene 112 33.0 . C70 4.3 .120
- .548
quinoline 17. 1 2.11 - - -
2-methyl n a p h t h a 1 e n e 25.6 8.81 .244
-
2.5
-
. 161
-
.479
-
3-methylbenzo( b) thiophene 2.80 .10
1 -me t h y 1n a ph t h a 1e n e 25.0 6.23 . 3.5 . 161 .479
biphenyl 88. 1 23.7 .le2 3.4 .177 .455
ethylnaphthalene 2.95 .go - - - -
a c e n a ph t h y l e n e 45.4 11.2
acenaphthene 2.19 .41 - -
1 -c y a n o n a p h t h a l e n e 6.53 1.15 - - - . -

d i b e n zo f u r a n 44.3 19.8 108

-
. 3.6
-
. 159
-
.475
-
rnethyld i b e n z o f u r a n .79 .59
9- f l u o r e n o n e 10.3 2.50 109 . 2.2 . 195 .431
d ibenzothiophene 23.8 9.49 .I93 2.7 .17c .458
phenanthrene 125 64.7 .204 4.0 . 190
-
.436
-
anthracene 9.53 e. 43
fl uorant h e n e 6 . 07 14. 6 - -
benzo(def)dibenzothiophene 2 . 4 3 7.34
p y r ene 4. 13 1 2 . 0 - - - -
chrysene 1.05 3.42 .lo1 2.4 .240 . 3 85
--

a. I n t h e g a s c h r o m a t o g r a p h i c s e p a r a t i o n t h i s compound c o f l u t e d w i t h
a n o t h e r compound. The a m o u n t i n d i c a t e d i s a n e s t i m a t e b a s e d on
t h e r e l a t i v e i n t e n s i t i e s o f p e a k s c h a r a c t e r i s t i c o f t h e t w o com-
pounds i n t h e mass s p e c t r u m .

b. F u l l e r , S c h e t t l e r , and G i d d i n g s ( 1 9 6 6 ) .

254
\
 u -d C- P A C 3)
o dz - - "bAC,iCPAC

where k P' A C i , t h e e f f e c t i v e r a t e c o e f f i c i e n t f o r t h e h e t e r o g e n e o u s
r e a c t i o n o f PAC w i t h s o l i d s p e c i e s i , c o n t a i n s t h e s e q u e n t i a l p r o -
c e s s e s o f d i f f u s i o n o f P A C t o t h e s u r f a c e s o f p a r t i c l e s , and t h e
heterogeneous reaction a t t h e s u r f a c e s :

P .

kbAC,i = __ 7+-- 4)

iCPAC '
P A C , is i P A C , i
Q i Prd:

I n o r d e r t o e v a l u a t e t h i s r a t e c o e f f i c i e n t we r e q u i r e e s t i m a t e s o f t h e
c o n c e n t r a t i o n , d i a m e t e r , s o l i d d e n s i t y , and s p h e r i c i t y o f e a c h p a r -
t i c l e s p e c i e s , and t h e d i f f u s i o n c o e f f i c i e n t s o f t h e P A C .

Freeboard P a r t i c l e P r o p e r t i e s

High p a r t i c l e c o n c e n t r a t i o n i s zn i m p o r t a n t f e a t u r e o f t h e f r e e -
b o a r d f l o w , however p r e c i s e m e a s u r e m e n t s of t h e p a r t i c l e c o n c e n t r a -
tions are difficult. The p r o b l e m s a r i s e from t h e f a c t s t h a t l a r g e
p a r t i c l e s ( > 300 u r n ) a r e moving b o t h upward and downward w i t h d i s t r i -
b u t e d v e l o c i t i e s ; and t h a t s m a l l p a r t i c l e s (5, 3 0 0 p m ) , w h i c h a r e
moving p r i m a r i l y u p w a r d , h a v e v e l o c i t i e s which d e p e n d on p a r t i c l e s i z e
and d e n s i t y . I s o k i n e t i c sampling of t h e p a r t i c l e s i s t h e r e f o r e n o t
possible. C o n c e n t r a t i o n s o f p a r t i c l e s i n t h e bed a r e u s u a l l y d e t e r -
mined from m e a s u r e m e n t s o f d i f f e r e n t i a l p r e s s u r e . T h i s t e c h n i q u e can
o n l y be used i n t h e f r e e b o a r d a t l o w s u p e r f i c i a l v e l o c i t y when p r e s -
sure f l u c t u a t i o n s a r e not l a r g e with r e s p e c t t o t h e changes i n pres-
sure due t o t h e presence o f p a r t i c l e s , This condition is usually not
met d u r i n g c o m b u s t i o n m e a s u r e m e n t s . An a l t e r n a t i v e , a p p r o x i m a t e
method f o r t h e d e t e r m i n a t i o n o f p a r t i c l e c o n c e n t r a t i o n s h a s been
developed i n o r d e r t o e s t i m a t e t h e r a t e s o f heterogeneous r e a c t i o n s .
The p a r t i c l e s a r e c l a s s i f i e d by t h e i r t e r m i n a l v e l o c i t i e s i n t o
two g r o u p s : large p a r t i c l e s (terminal v e l o c i t i e s greater than the
mean g a s v e l o c i t y ) and s m a l l p a r t i c l e s ( t e r m i n a l v e l o c i t y l e s s t h a n
t h e mean g a s v e l o c i t y ) . The d e p e n d e n c e o f t h e f l u x o f l a r g e p a r t i c l e s
on h e i g h t i n t h e f r e e b o a r d i s m e a s u r e d by c a t c h i n g d e s c e n d i n g p a r t i -
c l e s i n c u p s p l a c e d a t s e v e r a l h e i g h t s a b o v e t h e bed ( W a l s h , Mayo, and
Eee'r, 1 9 8 3 ) . The c o n c e n t r a t i o n o f l a r g e p a r t i c l e s i s e s t i m a t e d from
t h e f l u x m e a s u r e m e n t s by a method p r o p o s e d by W a l s h , Y o k o z e k i , and
Ee6r ( 1 9 8 2 ) . The b a s i s o f t h i s e s t i m a t e i s an assumed i n i t i a l v e l o -
c i t y d i s t r i b u t i o n ( G a u s s i a n ) o f p a r t i c l e s l e a v i n g t h e bed s u r f a c e .
For a g i v e n p a r t i c l e f l u x a t t h e bed s u r f a c e , a g i v e n s t a n d a r d d e v i a -
t i o n o f t h e v e l o c i t y d i s t r i b u t i o n , and t h e a s s u m p t i o n s o f n e g l i g i b l e
d r a g and t o t a l r e f l u x ; b o t h t h e f l u x and c o n c e n t r a t i o n o f p a r t i c l e s a t
a given height a r e uniquely determined. I n t h i s way t h e l a r g e p a r t i -
c l e c o n c e n t r a t i o n s c a n be e s t i m a t e d from t h e f l u x m e a s u r e m e n t s .
The s m a l l e n t r a i n e d p a r t i c l e s a r e p r e c i p i t a t e d by c y c l o n e s from
t h e e x h a u s t , so t h e i r f l u x a t t h e f r e e b o a r d e x i t i s known. By assum-
i n g t h a t t h e y move o n l y upward a t a c o n s t a n t v e l o c i t y e q u a l t o t h e
mean g a s v e l o c i t y m i n u s t h e t e r m i n a l v e l o c i t y o f t h e mean s i z e p a r t i -
c l e s , t h e i r c o n c e n t r a t i o n can a l s o be e s t i m a t e d . Errors i n t h i s
e s t i m a t e may a r i s e f r o m :

255
 1. Cyclone c o l l e c t i o n e f f i c i e n c y less than 1.
2. SO2 a n d / o r C02 r e a c t i o n s w i t h s t o n e and c o m b u s t i o n o f c h z r i n
t h e f r e e b o a r d and e x h a u s t p i p e b e f o r e t h e c o l l e c t i o n p o i n t .
3. R e f l u x i n g o f t h e s m a l l p a r t i c l e s down t h e f r e e b o a r d w a l l
( P e m b e r t o n and C a v i d s o n , 1 9 8 3 ) .

Probobly t h e most i m p o r t a n t problem, however, i s i n the i n i t i a l

assumption: t h a t t h e p a r t i c l e s c a n be d i v i d e d i n t o two g r o u p s h a v i n g
mean s i z e s i n d e p e n d e n t o f h e i g h t . The p a r t i c l e s i z e and v e l o c i t y
d i s t r i b u t i o n s u n d e r g o c o n t i n u o u s e v o l u t i o n from t h e t o p o f t h e bed
( a n d even w i t h i n t h e bed i t s e l f ) t o t h e c o m b u s t o r o u t l e t . A more
d e t a i l e d c a l c u l a t i o n c a n b e made by m a c h i n e c o m p u t a t i o n , b u t t h e v a l u e
o f s u c h an e f f o r t i s t o some e x t e n t n e g a t e d by t h e l a c k o f e x p e r i m e n -
t a l d a t a w i t h which t o c o m p a r e t h e p r e d i c t i o n s .

T h e mass-based p a r t i c l e s i z e d i s t r i b u t i o n s o f t h e s t o n e and c h a r
p a r t i c l e s i n a sample o f t h e e l u t r i a t e p r e c i p i t a t e d i n t h e cyclones
d u r i n g t h e p r e s e n t e x p e r i m e n t a r e shown i n F i g u r e 3. The m a s s f r a c -
t i o n s o f s t o n e and c h a r i n t h e e l u t r i a t e were c a l c u l a t e d from t h e
heating value of t h e m a t e r i a l i n each s i z e range. The h e a t i n g v a l u e
of p u r e c h a r was e s t i m a t e d u s i n g C u l o n g ' s f o r m u l a w i t h a c o m p o s i t i o n
d e r i v e d from t h e u l t i m a t e and p r o x i m a t e a n a l y s e s o f t h e c 0 2 1 . The
s p e c i f i c s u r f a c e a r e a - b a s e d mean p a r t i c l e s i z e s were c a l c u l a t e d from
t h e s t a n d a r d d e v i a t i o n and m a s s - b a s e d mean s i z e s ( I r a n i and C a l l i s ,
1963). The s p h e r i c i t y o f t h e e n t r a i n e d s t o n e and c h a r p a r t i c l e s w a s
estimated t o b e . 0 . 5 ; t h e i r s o l i d densities were assumed t o be t h e
same a s t h o s e o f t h e l a r g e r s t o n e and c h a r p a r t i c l e s t a k e n from t h e
bed. Terminal v e l o c i t i e s o f t h e p a r t i c l e s were c a l c u l a t e d u s i n n t h e
c o r r e l a t i o n o f P e t t y j o h n and C h r i s t i a n s e n ( 1 9 4 8 ) . The p r o p e r t i e s o f
t h e e n t r a i n e d p a r t i c l e s a r e summarized i n Table 1 .

The r e f l u x i n g p a r t i c l e s w e r e assumed t o h a v e t h e same s i z e ,

s p h e r i c i t y , and s o l i d d e n s i t y a s bed p a r t i c l e s . Specific surface
a r e a - b a s e d mean s i z e s o f t h e bed s t o n e and c h a r p a r t i c l e s were 780 and
2900 m , r e s p e c t i v e l y . The m a s s f r a c t i o n o f c h a r i n t h e bed and
r e f l u x i n g p a r t i c l e s i s o n l y C.43 w t 5 .

Total p a r t i c l e c o n c e n t r a t i o n s estimated i n the present experiment

b y t h e a p p r o x i m a t e m e t h o d s o u t l i n e d a b o v e a r e shown i n F i g u r e 4 . The
bed p a r t i c l e c o n c e n t r a t i o n s w e r e d e t e r m i n e d from m e a s u r e m e n t s o f
d i f f e r e n t i a l p r e s s u r e , t h e r e f l u x i n g p a r t i c l e s from t h e s a m p l e s c o l -
l e c t e d i n , t h e c u p s , and t h e e n t r a i n e d p a r t i c l e s from t h e c y c l o n e
catch. An e x p l a n a t i o n o f t h e s e c o n d c u r v e on F i g u r e 4 i s g i v e n i n t h e
Ciscussion s e c t i o n .

M o l e c u l a r D i f f u s i o n C o e f f i c i e n t s o f P o l y c y c l i c A r o m a t i c Compounds

Ex per imen t a l m e a s u r e m e n t s o f t h e m o l e c u l a r d i f f u s i o n c o e f f i c i e n t s
o f PAC a r e r a r e . Ciffusion c o e f f i c i e n t s i n a i r a t atmospheric pres-
s u r e h a v e been r e p o r t e d f o r n a p h t h a l e n e and b i p h e n y l a t 298 K , a n t h r a -
c e n e a t 372 K (Mack, 1 9 2 5 ) , and b i p h e n y l a t 4 9 1 K ( G i l l i l a n d , 1 9 3 4 ) .
Howard and E i t t n e r ( 1 9 8 3 ) d e t e r m i n e d d i f f u s i o n c o e f f i c i e n t s o f h e a v y
s p e c i e s (W = 200 t o 7 5 0 k g / k m o l ) from c o n c e n t r a t i o n p r o f i l e s m e a s u r e d
i n a near-sooting benzene/oxygen/argon flame (equivalence r a t i o 1 . 8 ) ,
i n a r e g i o n of t h e f l a m e w h e r e t h e s l o p e s o f t h e s p e c i e s p r o f i l e s ,
d a n C / d z , were d e t e r m i n e d o n l y b y d i f f u s i o n . The p r e s s u r e i n t h e
f l a m e , and t h e t e m p e r a t u r e i n t h e r e g i o n o f t h e m e a s u r e m e n t s w e r e 2 . 6 7
kPa and 1800 K , r e s p e c t i v e l y . Assuming t h a t t h e s p e c i e s o b s e r v e d w e r e
p o l y c y c l i c a r o m a t i c h y d r o c a r b o n s , Howard and E i t t n e r e s t i m a t e d t h e i r
d i f f u s i o n c o e f f i c i e n t s a t 300 K from t h e c o r r e l a t i o n o f F u l l e r ,
S c h e t t l e r , and C i d d i n g s ( 1 9 6 6 1 , u s i n g t h e t e m p e r a t u r e d e p e n d e n c e

256
d e r i v e d from t h e L e n n a r d - J o n e s 12-6 p o t e n t i a l , a s recommended b y
S h e r w o o d , P i g f o r d , and W i l k e ( 1 9 7 5 ) . T h e a p p r o x i m a t i o n g i v e n by
F r i s t r o m a n d Westenberg ( 1 9 6 5 ) t o t h e t e m p e r a t u r e dependence o f the
d i f f u s i o n c o l l i s i o n i n t e g r a l was u s e d . The c o r r e l a t i o n o f F u l l e r e t
al, with t h i s modification, becomes (in SI units):

Howard and B i t t n e r ( 1 9 8 3 ) r e p o r t e d good a g r e e m e n t b e t w e e n t h e i r e x p e r -

i m e n t a l d i f f u s i o n c o e f f i c i e n t s and t h o s e e s t i m a t e d from t h e m o d i f i e d
correlation, The d i s c r e p a n c i e s b e t w e e n e s t iniated v a l u e s a n d t h e
e x p e r i m e n t a l v a l u e s f o r PAC r e p o r t e d b y Mack ( 1 9 2 5 ) , C i l l i l a n d ( 1 9 3 4 ) ,
and Howard and B i t t n e r ( 1 9 8 3 ) a r e * 10 t o 15%.

E s t i m a t e s o f t h e b i n a r y d i f f u s i o n c o e f f i c i e n t s o f PAC i n N u s i n g
E q u a t i o n 5 a r e l i s t e d i n T a b l e 2. The p r o c e d u r e g i v e n by F u l l e ? e t a 1
( 1 9 6 6 ) f o r t h e e s t i m a t i o n of t h e m o l e c u l a r d i f f u s i o n v o l u m e s from
5
a omic d i f f u s i o n volumes was f o l l o w e d . 7he volume i n c r e m e n t - 0 . 0 2 0 2
m /kmol was added f o r e a c h a r o m a t i c a n d h e t e r o c y c l i c r i n g , b u t n o t f o r
t h e r i n g c o n t a i n i n g t h e k e t o group i n 9-fluorenone.

Discussion

An upper l i m i t on the rate coefficient for the surface reaction

c a n be e s t i m a t e d from t h e p r o d u c t o f t h e f r e q u e n c y o f c o l l i s i o n s of
t h e PAC w i t h u n i t a r e a of a s u r f a c e a n d t h e p a r t i c l e e x t e r n a l s u r f a c e
a r e a p e r u n i t volume o f gas:

6)

Using t h e e n t r a i n e d p a r t i c l e p r o p e r t i e s i n Table 1 t h e upper l i m i t s

f o r n a p h t h a l e n e a t 964 K a r e 310 a n d 1 0 0 Hz f o r t h e s t o n e and c h a r
particles, respectively.

The r a t e c o e f f i c i e n t f o r t h e d i f f u s i o n p r o c e s s i s e q u a l t o

6ShiDPAC
- 0: 7)

U s i n g t h e e l u t r i a t e d p a r t i c l e p r o p e r t i e s from T a b l e 1 and t h e d i f f u -
s i o n c o e f f i c i e n t f o r n a p h t h a l e n e i n N 2 from T a b l e 2 , v a l u e s of 7 a n d
2 Hz a r e o b t a i n e d f o r t h e s t o n e a n d c h a r , r e s p e c t i v e l y . The r a t e
c o e f f i c i e n t f o r t h e s u r f a c e r e a c t i o n i s t h e r e f o r e e s t i m a t e d t o be more
r a p i d t h a n t h a t f o r e x t e r n a l d i f f u s i o n f o r v a l u e s of t h e s t i c k i n g
c o e f f i c i e n t s g r e a t e r t h a n about C.02. If t h e sticking c o e f f i c i e n t
were s u f f i c i e n t l y l a r g e , s a y .> 0 . 1 , t h e e x p e r i m e n t a l r a t e c o e f f i c i e n t
would be a p p r o x i m a t e l y e q u a l t o t h e d i f f u s i o n l i m i t e d r a t e c o e f f i c i e n t
given by Equation 7 .
I n g e n e r a l t h e c o n c e n t r a t i o n of p a r t i c l e s , P . , i s a f u n c t i o
h e i g h t , a s shown i n F i g u r e 4 . However, t h e q u a n t i t y z b S h . p . / $ . p * d4. O
1 fs
dominated b y t h e approximately c o n s t a n t c o n c e n t r a t i o n of 'srialt $ a h t i -
c l e s o v e r most o f t h e h e i g h t of t h e f r e e b o a r d u n d e r t h e p r e s e n t c o n d i -
t i o n s , shown by t h e second c u r v e i n F i g u r e 4 . We mey t h e r e f o r e b a s e
e s t i m a t e s o f t h e d i f f u s i o n l i m i t e d r a t e c o e f f i c i e n t s from E q u a t i o n 7
257
on t h e p r o p e r t i e s o f t h e s m a l l p a r t i c l e s a l o n e .
The c a l c u l a t e d r a t e c o e f f i c i e n t s f o r d e s t r u c t i o n of PAC b y d i f f u -
s i o n l i m i t e d s u r f a c e r e a c t i o n s on t h e s m a l l s t o n e and c h a r p a r t i c l e s
a r e p l o t t e d v s . PAC d i f f u s i o n c o e f f i c i e n t i n F i g u r e 5. The r a t e
c o e f f i c i e n t f o r s i m u l t a n e o u s d i f f u s i o n c o n t r o l l e d d e s t r u c t i o n on b o t h
t y p e s of p a r t i c l e s i s t h e s u m o f t h e v a l u e s shown f o r s t o n e a n d c h a r .
The d a t a p o i n t s a r e t h e e x p e r i m e n t a l r a t e c o e f f i c i e n t s d e t e r m i n e d from
t h e PAC m o l e f r a c t i c n s a t z = 2. 1 a n d 3 . 8 m .
A n y v a l u e s o f t h e e x p e r i m e n t a l r a t e c o e f f i c i e n t s which a r e e q u a l
t o , o r l e s s t h a n t h e t h e o r e t i c a l u p p e r l i m i t ( s u m o f s t o n e and c h a r
v a l u e s ) are c o n s i s t e n t w i t h t h e model. Since t h i s condition is n o t
d i f f i c u l t t o s a t i s f y t h e l o c a t i o n o f t h e e x p e r i m e n t a l p o i n t s below t h e
u p p e r l i m i t i s l i t t l e more t h a n 2 j u s t i f i c a t i o n f o r f u r t h e r t e s t i n g
and e x a m i n a t i o n o f t h e m o d e l . However, t h e c o n s i s t e n c y o f t h e d a t a
p o i n t s ( f a c t o r of 2 ) is i n t e r e s t i n g . If the s i m i l a r i t y of the values
o f t h e experimental r a t e c o e f f i c i e n t s i s not due t o s i g n i f i c a n t
d i f f u s i o n r e s i s t a n c e , then the r a t e c o e f f i c i e n t s for the net' destruc-
t i o n o f P A C b y h e t e r o g e n e o u s a n d / o r homogeneous r e a c t i o n s a r e r a t h e r
i n s e n s i t i v e t o molecular s t r u c t u r e . The l o c a t i o n o f t h e e x p e r i m e n t a l
p o i n t s between t h e r a t e c o e f f i c i e n t s f o r d i f f u s i o n l i m i t e d r e a c t i o n on
s t o n e and c h a r i s an i n d i c a t i o n t h a t a t l e a s t p a r t o f t h e s t o n e i s
participating i n the reaction. Such a c o n c l u s i o n i s n o t j u s t i f i e d
h o w e v e r , c o n s i d e r i n g t h e a s s u m p t i o n s a n d a p p r o x i m a t i o n s used i n t h e
model and c a l c u l a t i o n s . The r e a c t i o n m i g h t be o c c u r r i n g o n l y on t h e
char. If t h e PAC d e s t r u c t i o n were o n l y v i a h e t e r o g e n e o u s r e a c t i o n s
t h e i n t e r c e p t o f a l i n e t h r o u g h t h e d a t a p o i n t s would be z e r o a t D p A C
= 0. The e x t r a p o l a t e d v a l u e i s a p p r o x i m a t e l y 0 . 7 Hz.
Conclusion

A h e t e r o g e n e o u s mechanism f o r d e s t r u c t i o n o f P A C i n t h e AFBC
f r e e b o a r d c o u l d n o t be r u l e d o u t by c o m p a r i s o n w i t h t h e r a t e s o f
d i s a p p e a r a n c e of 2 t o 4 r i n g PAC a t one s e t o f o p e r a t i n g c o n d i t i o n s .
If h e t e r o g e n e o u s r e a c t i o n s a r e , i n f a c t , r e s p o n s i b l e f o r PAC d e s t r u c -
t i o n , a more d e t a i l e d model a c c o u n t i n g f o r p r o d u c t i o n o f PAC a n d
f i n i t e r a t e s o f t h e s u r f a c e r e a c t i o n s may be n e e d e d . The r e l a t i v e
i m p o r t a n c e o f s t o n e a n d c h a r p a r t i c l e s c a n o n l y be d e t e r m i n e d b y
a d d i t i o n a l measurements over a range of r a t i o s o f t h e c h a r / s t o n e
concentrations. The p o s s i b i l i t y t h a t o n l y a f r a c t i o n o f t h e s u r f a c e
a r e a o f each t y p e of p a r t i c l e i s u t i l i z e d , due t o nonuniform s u r f a c e
c o m p o s i t i o n , w i l l be d i f f i c u l t t o a s s e s s . Eetter spatial resolution
o f t h e PAC p r o f i l e s i s n e e d e d .

Acknowledgements

T h i s work was s u p p o r t e d b y t h e N a t i o n a l I n s t i t u t e o f E n v i r o n -
mental Health S c i e n c e s , N a t i o n a l I n s t i t u t e s of Health ( C e n t e r Grant
N O . 5 P50 ES02109). The m e a s u r e m e n t s o f PAC w e r e made i n c o n j u n c t i o n
w i t h o t h e r AFBC e x p e r i m e n t s which a r e s u p p o r t e d b y t h e O f f i c e o f
F o s s i l E n e r g y , U . S . l j e p a r t m e n t o f E n e r g y ( G r a n t No. DE-FC22-80PC3G215)
and b y t h e T e n n e s s e e V a l l e y A u t h o r i t y ( C o n t r a c t No. T V - 5 5 7 8 3 ) .

The a u t h o r s t h a n k P r o f e s s o r J . B. Howard f o r h e l p f u l d i s c u s s i o n s
o f h i s d e t e r m i n a t i o n o f d i f f u s i o n c o e f f i c i e n t s from t h e f l a m e m e a s u r e -
ments. We a r e i n d e b t e d t o P r o f e s s o r J . P . L o n g w e l l f o r h i s s u g g e s t i o n
t h a t i n t e r a c t i o n s o f PAC w i t h p a r t i c l e s m i g h t be a s i g n i f i c a n t d e t e r -
m i n a n t o f t h e PAC c o n c e n t r a t i o n s i n t h e f r e e b o a r d . The r e s p o n s i b i l i t y
f o r t h e accuracy of t h e a n a l y s i s , however, r e s t s e n t i r e l y w i t h t h e
authors. We a r e g r a t e f u l f o r t h e a s s i s t a n c e o f J a m e s fi. Fyrd o f t h e
252
T e n n e s s e e V a l l e y A u t h o r i t y , C h a t t a n o o g a , i n s u p p l y i n g t h e c o a l , 1 lme-
s t o n e , and a n a l y s e s o f t h e p a r t i c l e samples. We t h a n k Ms. B o n n i e
C a p u t 0 Of t h e M I T E n e r g y L a b o r a t o r y f o r p a t i e n t l y and e x p e r t l y t y p i n g
t h e d r a f t s and f i n a l m a n u s c r i p t .
Nomenclature

C. c o n c e n t r a t i o n o f g a s e o u s s p e c i e s j, k m o l / m 3
J
di S p e c i f i c s u r f a c e a r e a - b a s e d g e o m e t r i c mean d i a m e t e r o f p a r t i c l e s
i, m

')AB b i n a r y d i f f u s i o n c o e f f i c i e n t , m 2/ s

DPAC d i f f u s i o n c o e f f i c i e n t o f P A C i n t h e f r e e b o a r d g a s , a s s u m e d t o b e
2
e q u a l t o CpAC-N , m / s
2
kexp e x p e r i m e n t a l f i r s t o r d e r r a t e c o e f f i c i e n t , Hz
k. . r a t e c o e f f i c i e n t f o r s u r f a c e r e a c t i o n of gaseous s p e c i e s j with
J 11
p a r t i c l e s i , m/s
k'. . e f f e c t i v e f i r s t order r a t e c o e f f i c i e n t f o r heterogeneous reac-
J
t i o n o f g a s e o u s s p e c i e s j w i t h p a r t i c l e s i , Hz
Lf f l u i d i z e d bed h e i g h t , m
P p r e s s u r e , Pa
R g a s c o n s t a n t = 8 3 1 4 J/kmol.K
2
'i BET s p e c i f i c s u r f a c e a r e a o f p a r t i c l e s i , r / k g
Sh Sherwood number f o r p a r t i c l e s i , d i m e n s i o n l e s s
T temperature, K

UO
s u p e r f i c i a l (empty t u b e ) g a s v e l o c i t y , m/s
W. m o l e c u l a r w e i g h t o f s p e c i e s j , kg/kmol
J
X. mole f r a c t i o n o f g a s e o u s s p e c i e s j , d i m e n s i o n l e s s
J
2 h e i g h t above a i r d i s t r i b u t o r , m
rl. effectiveness f a c t o r f o r r e a c t i o n of gaseous s p e c i e s J with
J ,i
p a r t i c l e s i , dimensionless
c o n c e n t r a t i o n o f p a r t i c l e s i , kg/m 3
'i
Pyi s o l i d d e n s i t y o f p a r t i c l e s i , kg/rr3
sphericity of p a r t i c l e s i , dimensionless
+i
( W j s u m o f a t o m i c d i f f u s i o n volumes f o r m o l e c u l e s o f g a s e o u s s p e c i e s
j , m3/kmol

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4.

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0 BED
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F i g u r e 4. P a r t i c l e c o n c e n t r a t i o n v s . h e i g h t i n t h e bed and f r e e b o a r d .

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00 d-
 EFFECTS OF PYROLYSIS CONDITIONS OW COAL DEVOLATILIZATION

J. D. Freihaut and D. J. Seery

United Technologies Research Center
East Hartford, CT 06108

Phenomenological aspects of coal devolatilization are known t o vary significantly

with coal rank and the experimental conditions (1). Arrhenius rate parameters or
volatile yields and product distributions can differ appreciably (2,3,4,5) for coals
Of similar rank depending on the experimental configuration. Differences in pro-
posed chemical kinetic mechanisms undoubtedly account for part of t h e differences
in reported rate parameters. However, experimentally associated variation of
product yields and distributions and temperature sensitivities o f global rates for
similar coals implies that the observable path of the devolatilization process is
the result of coupled chemical and transport processes. The physical characteris-
tics of coal devolatilizing in a given set of conditions are also observed t o vary
significantly with chemical characteristics of the parent coal (6,7,8). And for a
particular coal, the physical characteristics during devolatilization are observed
to be a function o f the conditions o f heating (9.10,11,12). Such associations also
imply that observable behavior during coal devolatilization is a result of t h e
coupling between the chemical nature o f the parent coal and particular conditions
of the experiment.

Polycyclic aromatic hydrocarbon species represent a major fraction o f t h e volatile

yields obtained from a wide range o f coals. The overwhelming majority of these
species are condensible under conditions of normal temperature and pressure and
are operationally referred t o as coal tars. Tar yields obtained from the devolatil-
ization of coal are sensitive functions of the chemical characteristics o f the
parent coal and the conditions of devolatilization. As tar yields for a particular
I/ coal are changed by variation o f either the chemical characteristics of the parent
!
I'
coal or conditions of devolatilization, the yield structure and characteristics of
the products are also changed.

The purpose of this communication is t o demonstrate that progress in understanding

the relative importance of chemical and physical factors in coal devolatilization
is linked to progress in understanding the formation, evolution and secondary reac-
tions o f PAH species which are apparently formed within the coal particle very
early in the devolatilization process. More specifically, t h e objectrves are t o
demonstrate the significance o f the tar formation and evolution phase of coal de-
volatilization in detennining:

1. the yield structure o f volatile products from a range of coals;

2. the change in yield structure with conditions of devolatilization;

3. the degree of coupling between chemical and physical phenomena

during the main phase of mass release.

265

I
Experimental

Two experimental techniques were employed i n obtaining the r e s u l t s - a heated grid

apparatus and a f l a s h lamp chamber. Figure 1 shows the heated g r i d and associated
control and monitoring connections. Since the power supply driving t h e grid i s
programmable, the heating r a t e of t h e g r i d can be controlled by interfacing t h e
power supply t o microprocesses o r c i r c u i t r y . Programmed heating r a t e s of < 1°C/sec
t o lo3 OC/sec a r e available by use of t h i s technique. The heated grid c e l l i s inter-
faced t o an infrared gas c e l l . The c e l l i s coupled t o an FT-IR instrument t o allow
immediate analysis of low molecular w e i g h t v o l a t i l e s . Details of the operation of
t h e heated grid (screen preparation, sample loading, thermocouple measurements)
a r e given elsewhere (13,14).

The grid technique, as employed in t h i s laboratory, cannot be used with p a r t i c l e s

l e s s than- 70 urn and heating r a t e s are p r a c t i c a l l y limited t o upper values
- lo3 OC/sec. A d i f f e r e n t technique i s needed t o heat p a r t i c l e s in the 1-70 um
range a t programmed heating r a t e s of l o 5 OC/sec. To obtain these conditions of
large thermal f l u x / p a r t i c l e diameter r a t i o s a f l a s h lamp assembly replaces the
heated grid chamber of Fig. 1. In t h i s technique the inside of a pyrex or quartz
tube i s dusted with the coal. The tubes a r e 2.5 cm in diameter and - 10 cm long
and sealed a t one end. The coated r e a c t o r tube i s placed inside a helical Xenon
f l a s h coil. The f l a s h i n t e n s i t y delivered t o t h e reactor tube i s varied by the I

energy stored in the 1125 uf capacitor bank attached t o the f l a s h lamp. Since the
t o t a l energy stored i n the capacitor system i s %CV2, an increase i n voltage from
1.5 t o 2.5 kV represented approximately a 2.8 increase i n f l a s h energy output. I

Since the discharge time and reactor geometry remain constant the increase in pro-
grammed voltage represents an increase of 2.8 i n radiation flux delivered t o t h e
_^._ &-.-
I c o b ~ ~ r chaiiiber. Pyrex reactor chambers were employed i n most t e s t s t o avoid UV-
induced secondary reactions. Sample s i z e s range in value from 3-10 mg.

Coal Characteristics

The location of t h e samples on a H / C vs. O/C p l o t a r e shown i n Fig. 2 . Figure 3

displays changes i n functional group absorption c h a r a c t e r i s t i c s a s a function o f
rank. I n general, an increase i n rank i s associated with an increase in t h e
resolution of the aromatic -H bending (680-920 cm-1 region) and aromatic -H
stretching (3000-3100 an-'), a decrease in t h e hydroxyl -H assoicated absorption i n
the 3100-3600 cm-1 region, and a maximum i n a l i p h a t i c -H absorption modes 2600-
-
3000 cm-1 and 1400 cm-1 regions f o r h v bituminous coals. I t should be noted t h a t
these functional group spectra were obtained by a r t i f i c i a l l y establishing a base-
l i n e . A chord i s drawn through t h e l o c a l spectra absorption minima a t - 3600 cm-1
and 2000 an-l. The so-called "background" absorption beneath t h i s chord l i n e and
t h e raw spectra, zero absorbance l i n e i s subtracted, leaving t h e chord l i n e a s
t h e new zero absorbance l i n e . Although t h i s i s a convenient method f o r comparing
changes i n functional group appearance, i t ignores t h e substantial changes i n
o p t i c a l density of coal with rank.

Figure 4 shows the background absorption subtracted i n t h i s manner a s a function of

carbon percentage content of the coal samples. Figure 5 shows t h e remaining

266
 i n t e g r a t e d absorption area (400-4000 un-'). T h i s i s t h e a b s o r p t i o n area assumed t o
be associated w i t h s p e c i f i c f u n c t i o n a l group c h a r a c t e r i s t i c s , t h e area between the
chord drawn b a s e l i n e and t h e a b s o r p t i o n curve. I n s p e c t i o n o f Figs. 4 and 5 i n d i -
cates t h a t as t h e f u n c t i o n a l group a b s o r p t i o n c h a r a c t e r i s t i c s o f c o a l decrease, i t s
amorphous background a b s o r p t i o n s h a r p l y increases. The u n d e r l y i n g cause of t h e
background a b s o r p t i o n a r e n o t w e l l understood. Some i n v e s t i g a t o r s r e l a t e such
o p t i c a l a t t e n u a t i o n t o p a r t i c l e s c a t t e r i n g e f f e c t s i n t h e h a l i d e m a t r i x (15,16).
Others a t t r i b u t e t h e b u l k o f t h i s a b s o r p t i o n t o photoabsorption by condensed
aromatic r i n g species i n t h e coal sample (17,18,19,20). The g r e a t e r t h e a r o m a t i c i t y
of t h e coal t h e . g r e a t e r t h e photoabsorption e f f e c t , t h a t i s , t h e g r e a t e r t h e back-
ground absorption. The two phenomena a r e undoubtedly coupled v i a t h e complex
r e f r a c t i v e index f o r a p a r t i c u l a r coal r e l a t i v e t o t h e h a l i d e m a t r i x . The s t r e n g t h
Of coupling remains t o be q u a n t i f i e d . O v e r a l l , t h e t o t a l o p t i c a l d e n s i t y of a Coal
i s a strong f u n c t i o n o f rank as measured by %C(daf).

W i t h i n t h e hv bituminous coals, t h e Western bituminous coals, although s i m i l a r i n

elemental composition t o some i n t e r i o r and Appalachian p r o v i n c e coals, show absorp-
t i o n c h a r a c t e r i s t i c s i n d i c a t i n g a lower degree o f a r o m a t i c i t y . T h i s i s i n d i c a t e d
by t h e ill resolved aromatic -H a b s o r p t i o n modes (680-920 un-l and 3000-3100 cm-l)
and t h e lower background absorption than t h e o t h e r bituminous coals.

As noted below, t h e degree o f aromatic r i n g condensation has a s u b s t a n t i a l influence

on t h e maximum PAH y i e l d s o b t a i n a b l e f r o m a coal as w e l l as t h e s e n s i t i v i t y of t h e
y i e l d t o changes i n p y r o l y s i s c o n d i t i o n s .

Tar E v o l u t i o n : Coupling Between Coal C h a r a c t e r i s t i c s and Moderate Heating Rates

Figure 6 d i s p l a y s t h e mass f r a c t i o n o f d r y c o a l evolved as v o l a t i l e s f o r t h e range

o f coals i n v e s t i g a t e d and a t t h e h e a t i n g c o n d i t i o n s i n d i c a t e d . A t these c o n d i t i o n s ,
t o t a l y i e l d i s e s s e n t i a l l y independent o f rank c h a r a c t e r i s t i c s through h i g h v o l a t i l e
bituminous coals. However, as Figs. 7 and 8 i n d i c a t e , t h e t a r y i e l d i s a s e n s i t i v e
f u n c t i o n o f rank c h a r a c t e r i s t i c s o f a coal. Appalachian and I n t e r i o r province
h i g h v o l a t i l e bituminous coals g i v e h i g h e s t y i e l d s o f t a r s and, w i t h t h e exception
o f a medium v o l a t i l e bituminous coal, d i s p l a y t h e g r e a t e s t f r a c t i o n o f v o l a t i l e s
evolved as condensible PAH species. Figure 9 i n d i c a t e s t h e v a r i a t i o n i n t a r y i e l d s
w i t h h e a t i n g c o n d i t i o n s f o r a Western bituminous c o a l . There i s l i t t l e change i n
v o l a t i l e y i e l d s w i t h h e a t i n g c o n d i t i o n s f o r f i n a l temperatures beyond 700° C i n
t h e t i m e p e r i o d o f t h i s experiment. However, t h e f r a c t i o n o f v o l a t i l e s evolved as
t a r decreases s i g n i f i c a n t l y w i t h changes i n programmed h e a t i n g r a t e from 150' C/sec
to - 1000° C/sec. Tar y i e l d s from Appalachian and I n t e r i o r p r o v i n c e bituminous
coals y i e l d t a r species which a r e much l e s s s e n s i t i v e t o changes i n programmed heat-
i n g r a t e s . Such coals show l e s s than 10% change i n t a r y i e l d w i t h changes i n
programmed h e a t i n g r a t e i n t h e 100-1000° C/sec range, whereas t a r y i e l d s from sub-
bituminous and Western bituminous coals can v a r y by as much as 50% over t h i s range.
The a r o m a t i c i t y , and, consequently t h e chemical and thermal s t a b i l i t y o f t h e mix
o f molecular components i n t h e parent c o a l has a g r e a t deal o f i n f l u e n c e on t h e t a r
evolution properties o f a coal.

The t a r e v o l u t i o n p o t e n t i a l o f a coal i s a l s o observed t o have a s i g n i f i c a n t i n f l u -

ence on t h e temperature t r a j e c t o r y o f t h e heated g r i d i n immediate c o n t a c t w i t h t h e

267

I
coal sample. Figure 10 shows the e f f e c t which t a r evolution properties of a coal
can have on a programmed temperature t r a j e c t o r y i n low pressure conditions,

Figure 11 shows the time resolved associated between the l o w pressure evolution of
t h e t a r component of the v o l a t i l e s and the warp i n t h e programed temperature
t r a j e c t o r y . Figures 9 and 11 indicate t h a t i n low ambient pressure conditions
t h e formation and evolution of PAH species precedes s i g n i f i c a n t l i g h t gas evolution.
To verify the r e l a t i v e release times, high speed films of the t a r release process
were made.

Frame-by-frame inspection o f these films were compared t o t h e rapid scan infrared

data and real time pressure and temperature data. For t h e coals examined in t h i s
manner.

1. The i n i t i a l temperature deviations a r e closely associated with the

t a r formation and release.

2. The onset o f the t a r release precedes the onset of t h e major l i g h t

gas release.

3. The l i g h t gas evolution occurs mainly i n t h e secondary temperature

rise.

4. Rocky M t . province h i g h v o l a t i l e bituminous coals displayed more

everlap i n t h e t a r and l i g h t gas evolution than the Appalachian
province h i g h v o l a t i l e bituminous coais.

5. Lower -rank coals gave increasingly g r e a t e r degrees of overlap

between t h e l i g h t gas and t a r evolution phases of d e v o l a t i l i z a t i o n .

Dependence of Coal Nitrogen Evolution on Tar Evolution Characteristics

For f i n a l temperature < 1008C and heating r a t e s 102-103 OC/sec, t h e d i s t r i b u t i o n

of coal nitrogen i n the t a r , char o r l i g h t gases produced by d e v o l a t i l i z a t i o n i s
dependent on the chemical c h a r a c t e r i s t i c s of the coal i n a manner analogous t o the
d i s t r i b u t i o n of coal mass as t a r . char or l i g h t g a s . An increase in t h e t a r f r a c -
t i o n of the v o l a t i l e s w i t h increase i n aromaticity of the parent coal r e s u l t s in
a proportionate increase i n coal nitrogen in t h e t a r . A decrease in t a r y i e l d f o r
a p a r t i c u l a r coal by increases i n apparent heating r a t e r e s u l t s in a proportionate
decrease i n coal nitrogen evolved a s t a r . As t h e tar yield decreases, t h e t a r
nitrogen i s primarily evolved a s HCN. The coupling between t h e t a r and gaseous
evolution of t h e coal nitrogen and the dependence on aromaticity of t h e parent coal
a r e i l l u s t r a t e d by Figs. 12-14. Mass balance d e t a i l s and d i s t r i b u t i o n s f o r other
coals are given elsewhere (21).

Effect of Low and High Programmed Heating Rates

Table I displays the sizable v a r i a t i o n in s o l i d s and t a r y i e l d s w i t h programmed con-

d i t i o n s of heating f o r two h v bituminous coals. Inspection of Table 1 indicates tar
 TABLE 1

VARIATION OF CHAR AND TAR YIELDS WITH HEATING RATES

~ ~~

P r o g r a m e d Heating Wt% W %
t Tar 0
Coa 1 Rate (OC/sec) Char/Soot (THF S o l u b l e ) F i n a l Temp. C

Utah B i t . 1 63 10 800

1o2 53 30 800

1o3 51 17 900

+1OS* 7bt 14 **

Ken B i t . 1 62 15 800

1o2 52 39 800

103 50 35 900

+1OS* 61t 21 **

F l a s h lamp operated a t 2.5 kV-1125 v f discharge c o n d i t i o n s , 2 msec f l a s h p u l s e

P a r t i c l e s i z e range o f coal -140+325 mesh i n a l l runs.

**
Not known.

'A f r a c t i o n o f non-THF s o l u b l e t a r s has s o o t - l i ke p h y s i c a l c h a r a c t e r i s t i c s .

269
y i e l d s and char y i e l d s a r e minimized f o r hv B i t c o a l s i n moderate h e a t i n g conditions
and low pressure c o n d i t i o n s . Very low h e a t i n g r a t e s and v e r y h i g h h e a t i n g r a t e s
have t h e e f f e c t o f decreasing t a r y i e l d s w h i l e i n c r e a s i n g s o l i d s y i e l d s , e i t h e r i n
t h e form o f c h a r o r a combination of char and soot. L i g h t gas y i e l d s r e f l e c t the
thermal f l u x c o n d i t i o n s i n t h e t a r f o r m a t i o n and e v o l u t i o n stages.

Summary and Discussion o f Results

The formation and e v o l u t i o n o f PAH species i n coal d e v o l a t i l i z a t i o n i s observed t o

be a s e n s i t i v e f u n c t i o n o f t h e mix o f m o l e c u l a r species present i n t h e p a r e n t coal.
Through h i g h v o l a t i l e bituminous c o a l s and w i t h i n moderate h e a t i n g c o n d i t i o n s , PAH
y i e l d s i n c r e a s e w i t h apparent a r o m a t i c i t y of t h e coal. Those c o a l s having t h e
g r e a t e r a r o m a t i c i t y , as i n d i c a t e d by i n f r a r e d a b s o r p t i o n c h a r a c t e r i s t i c s , g i v e con-
s i s t e n t l y g r e a t e r t a r y i e l d s than l e s s aromatic samples. Such c o a l s a l s o show less
v a r i a t i o n i n t a r y i e l d s w i t h changes i n h e a t i n g r a t e . For moderate h e a t i n g r a t e s
t o f i n a l temperatures l e s s t h a n 1000° C, t h e coal n i t r o g e n e v o l u t i o n m i r r o r s t h e
p a r e n t coal e v o l u t i o n as char, t a r o r l i g h t gas species on a mass f r a c t i o n basis.
Heating r a t e s o f l o C/sec o r l e s s a r e observed t o lower t a r y i e l d s o f bituminous
c o a l s w h i l e i n c r e a s i n g char and l i g h t gas y i e l d s . On t h e o t h e r hand, p r o g r a m e d
h e a t i n g r a t e s o f 105-106 OC/sec a l s o r e s u l t i n a decrease i n t a r y i e l d s w i t h an
increase i n s o l i d species products. A f r a c t i o n o f these s o l i d s appear t o be soot
p a r t i c l e s . Gaseous y i e l d s o f coals s u b j e c t e d t o such h i g h thermal f l u x e s show
C2H2, CO, CH4, HCN, C2H4 and polyacetylenes as t h e predominant gas phase species.

Not o n l y do t a r y i e l d s vary w i t h h e a t i n g c o n d i t i o n s b u t e v o l u t i o n times v a r y s i g -

n i f i c a n t l y as w e l l . Tar formation and e v o l u t i o n t i m e s ITP oS:~TL'E: io Le o f t n e
x d e r o f severai m i l l i s e c o n d s i n t h e h i g h e s t p r o g r a m e d h e a t i n g r a t e s employed t o
f r a c t i o n o f seconds t o seconds i n moderate h e a t i n g r a t e c o n d i t i o n s , and hundreds o f
seconds i n t h e lowest h e a t i n g r a t e s employed. Formation o f p o l y c y l c i c aromatic
species appears t o begin a t r e l a t i v e l y low temperature, t h a t i s i n t h e 300-4750 C
temperature range. The u l t i m a t e t a r y i e l d than appears t o be a complex f u n c t i o n o f
heat and mass t r a n s f e r parameters as w e l l as chemical c h a r a c t e r i s t i c s o f these
p r i m a r y t a r s . F o r hv B i t c o a l s and lower ranks, t h e more aromatic t h e p r i m a r y t a r s ,
t h e l e s s secondary chemical r e a c t i o n s i n f l u e n c e observable behavior. For these
coals, the i n i t i a l mass loss o f t h e c o a l i s l i k e l y heat and mass t r a n s p o r t l i m i t e d .
For h i g h e r rank c o a l s , t h e p r i m a r y t a r s are l i k e l y t o be o f such molecular weights
and dimension t h a t secondary char-forming r e a c t i o n s w i l l become c o m p e t i t i v e w i t h t h e
t a r e v o l u t i o n process. I n view of such considerations, t h e wide v a r i a t i o n i n r e p o r t e d
r e s u l t s r e f l e c t t h e coupled e f f e c t s o f i n t r i n s i c and e x t r i n s i c parameters on primary
PAH formation and e v o l u t i o n .

Low h e a t i n g r a t e s a l l o w secondary char-forming r e a c t i o n s o f t a r s t o t a k e place w i t h i n

t h e c o a l p a r t i c l e . Very h i g h h e a t i n g r a t e s i n t r o d u c e secondary c r a c k i n g and r i n g
condensation r e a c t i o n s o f Primary t a r s as t h e y evolve. The s u s c e p t i b i l i t y o f p r i -
mary t a r s t o undergo char-forming o r c r a c k i n g r e a c t i o n s i s a f r a c t i o n o f chemical
c h a r a c t e r i s t i c s o f t h e primary t a r s . As noted i n t h e I n t r o d u c t i o n t h e development
o f a comprehensive model o f c o a l devolatilizationlpyrolysis f o r a s i n g l e rank o f
coal i n a range o f c o n d i t i o n s o r a range o f c o a l s i n a s i n g l e c o n d i t i o n i s contingent
upon fundamental s t u d i e s of t h e f o r m a t i o n and e v o l u t i o n of primary PAH species.

270
I
REFERENCES

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of Coal Utilization, 2nd Supp. Volume, M. A. Elliott (Editor), Wiley - Inter-
science, New York, 665 (1981) .
2. Solomon, P. R. and Colket. M. B., Seventeenth Symposium (International) on
Combustion, The Combustion Institute, Pittsburgh, PA, 131 (1979).
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Symposium (International) on Combustion, The Combustion Institute, Pittsburgh,
\ PA 1303 (1975).
4. Tyler, R. J., Fuel, E,218 (1980).
5. Kobayashi. H, Howard, J. B. and Sarofim, A. F., Sixteenth Symposium (International)
on Combustion, The Combustion Institute, Pittsburgh, PA 411 (1977).

6. Brown, H. R., Hesp, W. R . , and Waters, P. L., J. Inst. Fuel, 130 (1964).

7. Cameron, A. R. and Botham, J. C., Coal Science, 55, 564 (1966).

8. Habermehl, D., Orywal, F., and Beyer, Hans-Dieter, "Plastic Properties o f Coal ,"
\ Chemistry of Coal Utilization and Supp. Volume, M. A. Elliott (Editor), Wiley-
Interscience, New York, 317 (1981).

9. Gryaznov, N. S., Coke Chem. USSR, 1, 5 (1962).

10. Van Kreulen, D. W., Huntjens, F. J., and Dormans, H. N. M., Fuel, 35, 462
(1956).

11. Kreulen, D. J. W., Fuel, 29, 112 (1950).

12. Nadziakiewicz, J., Fuel. 2,361 (1958).

13. Freihaut, J. D., Zabielski, H. F. and Seery, 0. J., h e r . Chem. SOC. Div. of
Fuel Chem., 21, No. 2, 89 (1982).

14. Freihaut, J. D., Zabielski, 11. F. and Seery. D. J. Nineteenth Symposium (Inter-
national) on Combustion, The Combustion Institute, Pittsburgh, PA, 1159 (1982).

15. Bergmann, G., Husk, G., Karwell, J. and Luter, H., Brennstoff Chem., 35, 175
(1954).

16. Duyckaerts, G., The Analyst, 84, 201 (1959).

17. Friedel, R. A., Fuel, 38, 541 (1959).

2 71

t
18. Kmetko, E . A. Phys. Rev, 82, 456 (1951).

19. Brown, J . K., J r . Chem. SOC., 744 (1955).

20. F r i e d e l , R. A . , and Queiser, J . A . , J r . Anal. Chem., 28, 22 (1956).

21. F r e i h a u t , J . D . , and Seery, D. J . , Am. Chem. SOC. D i v . o f Fuel. Chem., 26, NO.
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272
 ACKNOWLEKMENTS

The authors express t h e i r g r a t i t u d e t o G. Wagner and D. Srntos f o r t h e i r t e c h n i c a l

expertise i n performing t h i s i n v e s t i g a t i o n . P a r t o f t h i s work was sponsored by DOE
. Contract DE-AC21-81MC16221.

273

I
 TOP VIEW

.980- I
P
0
I
0 .SOB-- P O m
;.780.-
c(

.680.- 0
AMBIENT GAS INLE .500.
ELECTRODE LEADS
(TO CONTROL CIRCUIT)
(TOp ~ p . 1 1 )
I
.480.. = 9

FIG.1. Schematic of coal/devolatilization appa

ntus.

F i g . 2 . Sample l o c a t i o n s on c o a l i f i c a t i o n band.

S U R . FtREA V S CXCDFIF)

II
0

0.90
u
2 060 WT.%<DHF> C OF C:OAL
5 0.30

z o
4MK) 3200 2400 1m 800 F i g . 4. I n t e g r a t e d area (400-4000 CIT-') beneath chord

'
WAVENUMBERS drawn through tangent p o i n t s a t 3600 cm-1 and 2000 cm-1
F , 3~ I,,- abrorptlon rpectrao~malr M,n. and zero absorbance l i n e : c f r a c t i o n c a l c u l a t e d dry and
erd matter subtracted Barelme corrected f r e e (OAF) basis.

274
 7001
CL
Q 600..

-
v; 500.. Do
m
2 400-
.m=o..
* 300.. m*
CZ
200-

-
z' 100-

6% 7'0 90 1 8

MFISS F R A C T . VOLFIT ILES YIELD

I

-
t
-
.400
u
-300
LL
(13.206

E. 100
(13

6j0
1 70
GIT.%<DAF) C OF
90
COFIL

Fig. 6. P r o g r a m d heating r a t e 500° C/sec; f i n a l

temperature 900° C; see Ref. 13. 14 f o r sample loading
conditions; dry sample used as basis o f calculation;
ambient pressure -10-2 t o r r ; -140+325 mesh particles.TFIR YIELDS vs. Cx(DAF,

1
z! .4f 0 00
om
0

.05

WT.;r<DeF> C OF COFtL

Fig. 7. Conditions as noted i n Fig. 6.

275
 TFlR Y I E L D FRRC. OF VOLFlTILES
1.000
u1
w
=! .e00
c =

u
g
LL t
.200

4% W TP
70 90
. % < D A F > C OF C O A L
1 0

Fig. 8. Fraction of total volatiles evolved as PAH species.

VARIATION OF THERMAL LOADING

WITH RANK -
CATS SYSTEM

TLME (en0
- 1bP mp ump**
I
Fig. 9. Time resolved temperature and
CH4 evolution data for Rocky Mt. bituminous
coal; a = 55.4% char; 30% tar; b = 52.6% 1
Char, 24.0% tar; C = 51.3% char, 17.0%.

Fiq. 10 a = 39% tar; b = 24% tar; c =

20% tar; d = 11% tar; c = 3% tar; see
Ref. 13, 14 for loading conditions and
thermocouple placement.

276
 TAR AND LIGHT HYDROCARBON YIELDS

0.8 p

500 700 900 11W 13W 1Mo

Tf. FINAL TEMPERATURE ('C)

Fig. 12. Nitrogen d i s t r i b u t i o n i n

Fig. 11. Effect o f t a r release on temperature devolatilzation products; Rocky
profile; see Ref. 13 and 14 f o r leading technique and
M t . bituminous coal;O= char; 0 =
thermocouple placement. t a r ; A HCN.

1.o

'\
I!

!i
MASS FRACTION OF COAL NITROGEN
IN,
1M#) 14M) EVOLVED AS TAR
FINAL TEMPERATURE('c)

Fig. 14. Mass f r a c t i o n p a r i t y between

Fig. 13 Nitrogen d i s t r i b u t i o n i n evolved t a r and coal nitrogen as
devolati 1 i z a t i o n products ; Appalachian t a r ; A = Rocky M t . B i t ; 0 = Appalachian
Province bituminous coal; 0 = char, B i t ; 0 = Subbituminous.
= t a r , A= HCN.

277
 I n t e r n a l a n d E x t e r n a l M a s s T r a n s f e r L i m i t a t i o n s in C o a l P y r o l y s i s

P h i l l i p E. U n g e r *
Dept . o f C h e m . E n g . , C a r n e g i e - M e l l o n U n i v e r s i t y , Pittsburgh,Pa. 15213

Eric M . Suuberg
D i v i s i o n of E n g i n e e r i n g , Brown U n i v e r s i t y , P r o v i d e n c e , R . I . 0 2 9 1 2

Introduction

The r e c e n t w o r k of P r o f e s s o r H o w a r d a n d c o l l e a g u e s at M I T h a s
helped focus attention upon the s i g n i f i c a n t r o l e that m a s s transfer
limitations can play i n s h a p i n g t h e p y r o l y s i s b e h a v i o r of c o a l s ( s e e ,
for example, t h e r e v i e w by J . B . H o w a r d , l . 9 8 1 ) . D e s p i t e h a v i n g l e a r n e d a
great deal f r o m t h e s e a n d e a r l i e r S t u d i e s , i t i s f a i r to s a y t h a t m u c h
r e m a i n s -to b e learned o n t h i s t o p i c . T h e present paper o u t l i n e s some
r e c e n t r e i u l t s o f r e l e v a n c e . T h e f o c u s h e r e will b e m a i n l y o n s t u d i e s o f
high heating rate pyrolysis of finely ground coals (less than a
m i l l i m e t e r i n d i a m e t e r ) in l o w p a r t i c l e c o n c e n t r a t i o n e n v i r o n m e n t s . S u c h
conditions of course e.xist in a n e n o r m o u s v a r i e t y o f c o a l c o n v e r s i o n
p r o c e s s e s . T h e p r e s e n t f o c u s i s n a r r o w e d f u r t h e r by c o n s i d e r i n g o n l y the
tar products of p y r o l y s i s . Not only are these s p e c i e s c e n t r a l in
discussions o f m a s s t r a n s f e r l i m i t a t i o n s , but t h e y a r e o f c o n s i d e r a b l e
interest as dominant products o f most.coal pyrolysis processes. Also,
the topic of tar chemisty fits in w e l l w i t h P r o f e s s o r H o w a r d ' s own
discussion in this session, since tars have b e e n s u g g e s t e d a s key
intermediates in c e r t a i n s o o t f o r m a t i o n p r o c e s s e s d u r i n g c o m b u s t i o n o f
c o a l ( S e e k e r et a l . , 1 9 8 1 ; M c l e a n et a l . 1 9 8 1 ) .

Background

It is customary to explore for internal mass transfer

l i m i t a t ions in g a s - s o l i d r e a c t i o n s y s t e m s b y p e r f o r m i n g e x p e r i m e n t s at
various particle diameters. Unfortunately, data o n t h e v a r i a t i o n of
pyrolysis product yields w i t h particle diameter are o f t e n influenced by
unintentional variations in heat t r a n s f e r c o n d i t i o n s ( J . B . H o w a r d et
a1.,1981). In a d d i t i o n , even in s i t u a t i o n s in w h i c h h e a t t r a n s f e r t o
particles is relatively well defined (as in t h e h e a t e d w i r e m e s h
technique described below), t h e r e are sometimes d i f f i c u l t i e s in particle
siz-e c h a r a c t e r i z a t i o n , s i n c e p a r t i c l e s s o f t e n , s w e l l , a n d l o r f l o w o n the
s u r f a c e of solid supports during pyrolysis. Consequently, most reliable
information on m a s s transfer e f f e c t s d u r i n g r a p i d p y r o l y s i s of f i n e
Particles has come f r o m e x p e r i m e n t s in w h i c h t h e p r i m a r y v a r i a b l e is
external gas pressure.
It is w e l l e s t a b l i s h e d t h a t p y r o l y s i s o f c o a l s u n d e r r e d u c e d
pressures leads to increased volatile matter yields, compared to
pyrolysis u n d e r a t m o s p h e r i c p r e s s u r e ( H . C . H o w a r d , l 9 4 5 . 1 9 6 3 ; A n t h o n y and
J.B. Howard.1976; J . B . Howard.1981). T h e r e also remains little question
t h a t a n i n c r e a s e in tar y i e l d i s m a i n l y r e s p o n s i b l e for t h i s i n c r e a s e in
v o l a t i l e m a t t e r y i e l d s ( s e e a b o v e r e v i e w s a n d S u u b e r g et a 1 . , 1 9 7 9 a ) . T a r

* Present Address: Shell Development Corp., Houston, Texas

 IS h e r e crudely d e f i n e d a s any r o o m t e m p e r a t u r e cond.ensable p r o d u c t s O f
PYrOlYsis; water is. e x c l u d e d , but small a m o u n t s o f p r o d u c t t h a t iS
sometimes categorized as "oil" may be i n c l u d e d . T h e i n c r e a s e in tar
y i e l d s under reduced pressure has been qualitatively explained in the
following terms. When heated, the coal "depolymerizes", yielding
t a r - l i k e s p e c i e s . ~f t h e s e s p e c i e s a r e q u i c k l y t r a n s p o r - t e d a w a y f r o m t h e
particle, they are o b s e r v e d a s p a r t of t h e t a r p r o d u c t s O f p Y r O l Y S i S .
I f , h o w e v e r , t h e s p e c i e s a r e g i v e n l o n g t i m e s in t h e h o t e n v i r o n m e n t o f
the particles, they may be "repolymerized" into the mass o f the
P a r t i c l e , a n d , l a t e r b e c o u n t e d in w i t h t h e c h a r .
While therc is l.ittle d e b a t e o v e r t h i s q u a l i t a t i v e p i c t u r e ,
the development o f q u a n t i t a t i v e m o d e l s h a s r e v e a l e d a great d i v e r s i t y o f
opinion c o n c e r n i n g the n a t u r e o f v o l a t i l e s t r a n s p o r t . S o m e h a v e m o d e l e d
the controlling transport p r o c e s s e s by u s e o f e m p i r i c a l e x t e r n a l m a s s
transfer coefficients (.Anthony et a1.,1974; Reidelbach and
SummerfieId.1975). some by postulating i n t e r n a l p o r e t r a n s p o r t t o be
l i m i t i n g ( R u s s e l et a 1 . , 1 9 7 9 ; M e l i a a n d B o w m a n , 1 9 8 2 , t h e l a t t e r a l l o w i n g
for bubble formation), one by considering nucleation and motion o f
bubbles within s o f t e n e d coal particles (Lewellen.1975) another by
considering the motion o f v o l a t i l e s in p s e u d o - b u b b l e s ( n o t a c c o u n t i n g
f o r particle swelling, James a n d M i l l s , 1 9 7 6 ) , a n d s o m e by e m p l o y i n g
both a c r u d e m o d e l o f p o r e d i f f u s i o n a n d a n e x t e r n a l film c o e f f i c i e n t
( C h e n and W e n , 1979). O t h e r m o d e l s h a v e m o r e 'explicitly c o n s g d e r e d h o w
product compositions may vary during pyrolysis. O f these, several have
represented gas film diffusion as controlling, much a s in c l a s s i c
droplet . evaporation models (Suuberg et a1.,1979b; Unger and
S u u b e r g , l 9 8 1 ; a n d Z a c h a r i a s . 1 9 7 9 ) . In o t h e r c a s e s , p o r e t r a n s p o r t m o d e l s
have again been developed (Cavalas .and Wilks,1980; Cheong,1977).
Finally, in one case, mass transport limitations have been handled
through the use of a pseudo-chemical kinetic model ( S o l o m o n and
Colket.1979).
It is apparent that there continues to be considerable
disagreement as to t h e t r u e n a t u r e of m a s s t r a n s f e r l i m i t a t i o n s w h i c h
are responsible for the observed effect.5 o f p r e s s u r e . P a r t o f the
di5agreemen.t concerns the location o f the main transport limitation-
whether it is internal or e x t e r n a l t o the p y r o l y z i n g coal p a r t i c l e .
Another source of the apparent disagreement between different workers
concerns the nature of t h e s t a r t i n g c o a l - w h e t h e r i t i s s o f t e n i n g or
non-softening ( i n the former case, i t m a k e s m o r e s e n s e to m o d e l t h e
particle a s e s s e n t i a l l y a d r o p l e t ) . I n t h i s p a p e r , s o m e of t h e s e i s s u e s
are r e a d d r e s s e d in t h e c o n t e x t of n e w l y a v a i l a b l e d a t a o n t h e n a t u r e o f
coal tars.

General Observations Concerninq Mass T r a n s f e r Limitations Durixg

P v r o l y s is

There is a paucity of i n f o r m a t i o n c o n c e r n i n g t h e e f f e c t o f
pressure on p r o d u c t y i e l d s o b s e r v e d d u r i n g p y r o l y s i s . F i g u r e 1 p r e s e n t s
an attemp't at summarizing the majority o f relevant data concerning
pressure effects on tar yield5 during pyrolysis. It is a plot o f
reported tar yield v s . pressure, which illustrates the general feature
of decreasing tar y i e l d w i t h increasing p r e s s u r e . In o r d e r to c o m p a r e
the results f o r a w i d e r a n g e of r a n k s in a s i n g l e f i g u r e , t h e d a t a f o r

279

I
each coal h a v e b e e n " n o r m a l i z e d " b y d i v i d i n g t a r y i e l d at a p a r t i c u l a r
pressure b y t h e m a x i m u m t a r y i e l d w h i c h c a n b e o b t a i n e d w i t h that coal,
This m a x i m u m t a r y i e l d n a t u r a l l y o c c u r s at t h e l o w e s t p r e s s u r e ' e x a m i n e d
during the geries of experiments on the particular coal. Table 1
summarizes the conditions under which the data in Figure 1 were
o b t a i n e d . W h e r e a c t u a l tar y i e l d d a t a w e r e not a v a i l a b l e , a correlation
based on all the available tar yield data was used to estimate
normalized tar yields f r o m w e i g h t l o s s d a t a . T h i s correlati,on w a s of
form:
N o r m a l i z e d tar y i e l d = 1 - 0 . 5 5 ( ( v 0 - V ) / ( V ~ - ~ ~ ) )
where v,, is the weight loss a t t h e l o w e s t p r e s s u r e e m p l o y e d in t h e
study, v is t h e w e i g h t l o s s at t h e h i g h e s t p r e s s u r e e m p l o y e d i n t h e
s t u d y , a n y v i s t h e a c t u a l w e i g h t l o s s at t h e p r e s s u r e o f i n t e r e s t .
A rather consistent trend of d e c r e a s i n g ' tar yield with
increasing pressure is observed in F i g . 1 . N o t e t h a t t h e d a t a i n c l u d e
both softening coals and non-softening coals, r a n g i n g in r a n k f r o m
lignite to low volatile b i t u m i n o u s . I t is n o t e w o r t h y t h a t t h e p o i n t s
w h i c h s e e m . t o f a l l a b o v e t h e genera.1 t r e n d a r e m a i n l y t h o s e w h i c h were
normalized with respect to 0.1 a t m tar yield data. B o t h the data of
A n t h o n y et aI.(1974.) a n d A r e n d t a n d v a n H e e k ( l 9 8 1 ) i m p l y t h a t 0 . 1 a t m is
still a high enough pressure such that an a d d i t i o n a l d e c r e a s e in
pressure might tend to increase tar yields further; thus the
normalization factor applied to the data of Arendt and van Heek(l981)
a n d C a v a l a s and W i l k s ( i 9 8 0 ) m i g h t b e r e l a t i v e l y h i g h e r t h a n that applied
to the other d a t a . W e r e l o w e r p r e s s u r e d a t a a v a i l a b l e in t h e s e l a t t e r
two Cases, i t is p o s s i b l e t h a t n o r m a l i z a t i o n w i t h r e s p e c t t o s u c h d a t a
would pull these groups' r e s u l t s i n t o e v e n b e t t e r a q r e c r u e l l i w i t h the
general trend.
On t h e b a s i s o f t h e g e n e r a l a g r e e m e n t b e t w e e n t h e d i v e r s e s e t s
of data shown in Fig. 1, it m i g h t be c o n c l u d e d t h a t t h e e f f e c t o f
e x t e r n a l . pressure i s s i m i l a r i n a l l r a n k s of c o a l . Of c o u r s e t h e c o a l s
t h a t p r o d u c e t h e largest a m o u n t s o f tar a r e l i k e w i s e t h o s e w h o s e product
y i e l d s a r e m o s t s e n s i t i v e t o v a r i a t i o n s in p r e s s u r e . T h e a c t u a l n a t u r e
of the mass transfer process r e s p o n s i b l e f o r s u c h b e h a v i o r is s t i l l
u n k n o w n , h o w e v e r . S o m e o r d e r o f m a g n i t u d e a n a l y s e s h a v e b e e n a d v a n c e d to
elim'inate a f e w p o s s i b i l i t i e s .
If a particle is non-softening and ordinary gas phase
diffusion were solely responsible for transport of t a r , R u s s e l et
a1.(1979) have pointed out that internal p o r e d i f f u s i o n w o u l d almost
certainly be controlling. It is p o s s i b l e t h a t e i t h e r p r e s s u r e d r i v e n
bulk f l o w cr Knudsen d i f f u s i o n might p l a y a r o l e in p o r e t r a n s p o r t
(,though i t must be recalled that the latter does not depend upon
p r e s s u r e ) . N i k s a ( i 9 8 1 ) c o n c l u d e s t h a t b u l k f l o w m u s t c o n t r o l f l o w o u t of
the pores, so long as t h e p a r t i c l e r e t a i n s its i d e n t i t y a s a s o l i d ;
however, the possible role o f a n e x t e r n a l g a s f i l m l i m i t a t i o n is n o t
c o n s i d e r ed .
If t h e coal p a r t i c l e s o f t e n s , A t t a r ( 1 9 7 8 ) h a s p r o p o s e d that a
c o m p e t i t i o n e x i s t s b e t w e e n l i q u i d p h a s e d i f f u s i o n and b u b b l e n u c l e a t i o n
within p a r t i c l e s . W h i l e p l a u s i b l e , i t s e e m s e q u a l l y likely that b u b b l e s
are f o r m e d by g a s P r e s s u r e s w e l l i n g p o r e s o r i g i n a l l y p r e s e n t . w i t h i n t h e
particle. It is n o t c l e a r h o w i m p o r t a n t b u b b l e t r a n s p o r t o f t a r s p e c i e s
is. A s m a l l b u b b l e b r e a k i n g t h e s u r f a c e o f t h e p a r t i c l e o n l y s e r v e s to
increase t h e s u r f a c e a r e a o f t h e p a r t i c l e s l i g h t l y , but a l a r g e b u b b l e
swelling the particle into a cenosphere i n c r e a s e s its s u r f a c e a r e a

,
I
 e n o r m O U S l y . T h e e x t e n t t o w h i c h b u b b l e s a i d i n d i f f u s i o n of 5 p e c i . e ~f r o m
b u l k t o s u r f a c e i s a l s o u n c l e a r . .In a d d i t i o n , i t is p o s s i b l e t h a t b u b b l e
growth and m p t i o n c o u l d b e a s o u r c e o f i n t e r n a l m i x i n g . I t is d i f f i c u l t
to make any general statements a b o u t t h e e f f e c t o f b u b b l e s or t h e i r
s i g n i f i c a n c e , e x c e p t t h a t i t i s l i k e l y t h a t t h e i r p r e s e n c e will e n h a n c e
transport rates. T h e r e - m a i n d e r of t h e d i s c u s s i o n o n t r a n s p o r t in t h e
C a s e o f s o f t e n i n g c o a l s will d i s r e g a r d t h e r o l e o f b u b b l e s .
Softened coal particles have been previously viewed as
analogous to multicomponent l i q u i d d r o p l e t s ( U n g e r an,d S u u b e r g , l 9 8 1 ) .
Consider the r a t i o -of c h a r a c t e r i s t i c t i m e for i n t e r n a l l i q u i d p h a s e
d i f - f u s i o n of tars from the bulk to t h e p a r t i c l e s u r f a c e ( t i ) t o t h e
c h a r a c t e r i s t i c t i m e f o r e x t e r n a l d i f f u s i o n o f t h e tar t h r o u g h a s t a g n a n t
vapor f i l m w h i c h s u r r o u n d s . t h e particle ( t ) :
t.It 5 D C y/D E 8
where D v and D a r e vapor a A d f i q u ~ d v d i f k u k i v i t i e s , r e s p e c t i v e l y ; C and
c are v a p o r L p h a s e a n d p a r t i c l e p h a s e m o - l a r d e n s i t i e s ; y IS t h e z a p o r
pkase mole f r . a c t i q n o f a t a r s p e c i e s a t t h e p a r t i c l e s u r f a o e , a n d x is
t h e l i q u l d p h a s e m o l e f r a c t i o n o f a t a r s p e c i e s at t h e p a r t i c l e s u r f a c e .
BY u s e o f R a o u l t ' s L a w , ' i f P o is t h e v a p o r p r e s s u r e of t h e t a r s p e c i e s .
Y/X=Po/P , In the case o f atmospheric pressure pyrolysis, P ' is 1
atm. aniot(CV/ C ) is o f o r d e r 1 0 - 2 to Neither Po nor b'\DL is
known a p r i o r i . i n p a r t i c u l a r , D L is d i f f i c u l t t o e s t i m a t e , eve: to a n
o r d e r o'f m a g n i t u d e .
I t h a s b e e n s u g g e s t e d t h a t D L c a n b e e s t i m a t e d by u s e o f t h e
Stokes-Einstein equation to be o f the order of 10-14sq.Cm/seC
(Cavalas.1982). Unfortunately, such estimates are based o n having a
k n o w l e d g e o f c o a l v i s c o s i t y , w h i c h is i t s e l f u n k n o w n t o e v e n a n o r d e r o f
magnitude under the high heating rate, high temperature conditions of
interest here. In a d d i t i o n , r e c e n t m e a s u r e m e n t s of t h e d i f f u s i v i t y o f
naphthalene in h i g h viscosity oils have s h o w n , the Stokes-Einstein
equation t o b e i n v a l i - d ( H i s s a n d C u s s l e r . 1 9 7 3 ) . T h i s is n o t s u r p r i s i n g ,
since this e q u a t i o n h a s b e e n d e r i v e d a s s u m i n g a l a r g e d i s p a r i t y in the
size of solvent a n d ' s o l u t e , a c o n d i t i o n w h i c h i s m e t in n e i t h e r c o a l
m e l t s n o r t h e e x p e r i m e n t s d e s c r i b e d a b o v e . A l t h o u g h i t is i m p o s s i b l e to
make e v e n a c r u d e ' e s t i m a t e of D , i t i s r e a s o n a b l y c e r t a i n t h a t i t will
be s m a l l e r t h a n I O - 5 s q . c m l s e c . \ m p l y i n g that ( D I D L ) is l a r g e r t h a n 1 0 5
or lo6. Hence, unles's P o is of o r d e r or l e s s , i n t e r n a l d i f f u s i o n
will d e f i n i t e l y c o n t r o l .
Again, P o is d i f f i c u l t t o e s t i m a t e , b e c a u s e t h e r e e x i s t n o
vapor pressure data for t h e t y p e o f c o a l t a r 5 .of' i n t e r e a t . T o m a k e a
c r u d e e s t i m a t e , w e h a v e i m p r o v e d a p r e v i o u s l y u s e d ( S u u b e r g et a 1 . , 1 9 7 9 )
simple correlation for v'apor p r e s s u r e s o f high molecular weight
hydrocarbons :
PO(.atm)= 5?56*exp(-i55*MGIo.5861T)
w h e r e MW i s m o l e c u l a r . w e i g h t a n d T is t e m p e r a t u r e in K . S e e T a b l e 2 f o r
I a comparison of the predictions o f ' t h e correlation to vapor pressure
data. Note that the. c o r r e l a t i o n d o e s not include any structural
information, nor has it b e e n .tested a g a i n s t d a t a o n h i g h m o l e c u l a r
weight materials with significant heteroatom cqntents.. Considering
I "typical" tar molecular weights in t h e r a n g e 5 0 0 t o 2 0 0 0 (Un er a n d
Suuberg,l983a), at t e m p e r a t u r e s a r o u n d 1 0 0 0 K . t h e n a p p a r e n t l y P i is o f
order IO-' to loq6 atm. O n t h e b a s i s of t h i s r a n g e of v a l u e s , i t is
impossible to d r a w a ,f i r m conclusion ,regarding the relative importance
of i n t e r n a l a n d e s t e r n a l m a s s t r a n s f e r l i m i t a t i o n s . I t is p o s s i b l e t h a t

281
the e s c a p e o f l i g h t s p e c i e s i s l i m i t e d b y i n t e r n a l d i f f u s i o n r a t e s , but
t h e e s c a p e o f h e a v y s p e c i e s i s l i m i t e d by e x t e r n a l f i l m d i f f u s i o n .
In t h i s p a p e r , w e e x p l o r e s o m e n e w e x p e r i m e n t a l e v i d e n c e w h i c h
sheds some light upon t h e n * t u r e of t h e t r a n s p o r t l i m i t a t i o n s w h i c h
exist during coal pyrolysis. O t h e r important aspects have been presented
elsewhere (Unger and Suuberg, 1983a,1?83b).

Exper i m e n t a l

D a t a will be p r e s e n t e d on the m o l e c u l a r weight d i s t r i b u t i o n s

of tars produced under a v a . r i e t y of pyrolysis conditions. The
e x p e r i m e n t a l ' t e c h n i q u e h a s b e e n d e s c r i b e d in d e t a j l e l s e w h e r e ( U n g e r a n d
Suuberg,1?83a). T h e w i d e l y u s e d h e a t e d w i r e m e s h t e c h n i q u e w a s u s e d to
pyrolyze small ( 1 0 - 2 0 m g ) s a m p l e s of c o a l . In t h e s e e x p e r i m e n t s , a t h i n
layer of coal is uniformly spread on a w i r e m e s h w h i c h is h e a t e d
electrically at a p r e d e t e r m i n e d r a t e to a p e a k t e m p e r a t u r e , f r o m w h i c h
the sample is then immediately recooled without an intervening
i s o t h e r m a l p e r i o d , T h e m e s h i s c o n t a i n e d i n s i d e of a r e a c t o r s h e l l w h i c h
is filled w i t h helium at the desired p r e s s u r e ; t h e h e l i u m remains
relatively c o l d t h r o u g h o u t t h e e x p e r i m e n t , a s t h e m e s h is t h e o n l y part
of the -apparatus which is heated. Since the mesh offers little
resistance to escape of volatile products from the t h i n layer o f
particles which rest upon it, the volatiles may b e a s s u m e d to be
immediately quenched upon escape from the particle ( t h i s p o i n t is
discussed further below).
Tars a r e g a t h e r e d by w a s h i n g t h e r e a c t o r w i t h t e t r a h y d r o f u r a n
( T H F ) and are analyzed by l i q u i d c h r o m a t o g r a p h y for m o l e c u l a r weight
distribution. In a f e w c a s e s , e x t r a c t s of t h e c h a r s w e r e o b t a i n e d by
soaking the chars in b o i l i n g T K F icr st l e ~ s t . 1 5 m i n u t e s , in an
ultra'soonic b a t h . T h e s e e x t r a c t s w e r e a n a l y z e d in t h e s a m e m a n n e r a s t a r s
f o r their m o l e c u l a r w e i g h t s . ,
In a few cases, t a r s w h i c h had p r e v i o u s l y e s c a p e d the coal
p a r t i c l e s w e r e r e h e a t e d in t h e w i r e m e s h . T h e s a m p l e s i z e s w e r e r o u g h l y
iOmg.'and t h e r u n p r o c e d u r e s w e r e i d e n t i c a l in e v e r y r e s p e o t t o t h e c o a l
pyrolysis runs.
F i n a l l y , a f e w c o a l p y r o l y s i s e x p e r i m e n t s w e r e p e r f o r m e d in a n
a t m o s p h e r e o f p u r e n i t r i c o x i d e (NO). A g a i n , the t e c h n i q u e w a s otherwise
i d e n t i c a l t o that u s e d . in n o r m a l c o a l p y r o l y s i s e x p e r i m e n t s .
Table 3 g i v e s e l e m e n t a l c o m p o s i t i o n s of a l l c o a l s e x a m i n e d in
this study.

g e s u l t s and Discussion

figure 2 d i s p l a y s m o l e c u l a r .weight d a t a for B r u c e t o n s t a n d a r d

high volatile. bituminous co'al t a r s a n d e x t r a c t s . T h e s e d a t a will be
discussed at length elsewhere (Unger and Suuberg,l983a) and are shown
here only as a framework for subsequent discussion. I t s h o u l d be
emphasized that the Bruceton coal is a s o f t e n i n g c o a l . R e s u l t s f'or
n o n - s o f t e n i n g o o a l s will b e g i v e n b e l o w . S e v e r a l . c o n c l u s i o n s h a v e b e e n
drawn from these data:
- T a r s p r o d u c e d at a t m o s p h e r i c p r e s s u r e a r e s i g n i f i c a n t l y l i g h t e r in
molecular weight than tars produced a C v a c u u m . T h e number average
molecular weight for the a t m o s p h e r i c p r e s s u r e t a r s is t y p i c a l l y

282
 b e t w e e n 3 3 0 a n d . 3 5 0 , w h e r e a s for v a c u u m tar i t is 4 3 0 t o 460.
-Both vaouum and atmospherio pressure tars are signifioantlg
light'er t h a n the extractable tars l e f t b e h i n d in t h e p a r t i c l e ;
there is clearly a selective distillation.
-Neither vacuum nor atmospheric pressure tar m o l e c u l a r weight
distributions s h o w m u c h sensitivity. t o temperature.
Subsequent work has revealed several other points(Unger and Suuberg,
1983b):
-There is a l o w i n v e n t o r y of e x t r a c t a b l e m a t e r i a l p r e s e n t in t h e
p a r t i c l e o v e r t h e p e r i o d o f m o s t a c t i v e tar e v o l u t i o n .
-The l a r g e d i f f e r e n c e in y i e l d s o f a t m o s p h e r i c p r e s s u r e a n d v a c u u m
t a r s d e v e l o p s m a i n l y at p e a k t e m p e r a t u r e s i n e x c e s s o f a b o u t 5 5 O o C .
A b o v e t h i s t e m p e r a t u r e , v a c u u m tar c o n t i n u e s t o be e v o l v e d , w h e r e a s
atmospheric tar evolut.ion is virtually complete at this
temper a ture.

The generality of -these conclusions is being tested by

examining the behavi'or o f a ' n u m b e r of other coals. The temperature
dependence of the molecular weight distributions of tars f r o m an
Illinois N o . 6 h i g h volatile bituminous coal, a Pocahontas low volatile
coal and a North Dakota lignite are s h o w n in F i g u r e s 3 t h r o u g h 5 .
respectively. O f these other c o a l s , only t h e I l l i n o i s N o . 6 softens
during p y r o l y s i s . T h e b e h a v i o r of t h e I l l i n o i s No. 6 is v e r y s i m i l a r to
that of t h e B r u c e t o n c o a l - , i n c l u d i n g t h e f a c t t h a t t h e m o l e c u l a r w e i g h t
distribution is r e l a t i v e l y i n d e p e n d e n t o f t e m p e r a t u r e . T h e t a r f r o m t h e
North D a k o t a l i g n i t e is l i k e w i s e v e r y s i m i l a r in m o l e c u l a r w e i g h t r a n g e
to the tar f r o m the two softening coals. Again, the molecular weight
distribution shows little sensitivty to temperature of evolution.
The tar from the Pocahontas coal shows a m a r k e d . 1 ~ lower
molecular weight range t h a n t h e t a r s f r o m ' t h e o t h e r coals. T h e number
average molecular w e i g h t of t h e P o c a h o n t a s t a r i s 2 4 0 at 4 6 4 o C a n d 2 0 0
at 810°C. A s of t h i s w r i t i n g , n o e x t r a c t m o l e c u l a r w e i g h t d i s t r i b u t i o n
d a t a a r e yet a v a i l a b l e f o r this c o a l .
The data which are presently in hand suggest that the
evolution o f t a r d u r i n g c o a l p y r o l y s i s is a c o m p l e x c o m b i n e d t r a n s p o r t
and reaction process. Clearly, a pure internal liquid phase d i f f u s i o n
limitation cannot explain t h e t r e n d s o b s e r v e d in t h e s o f t e n i n g c o a l s ,
since it would be impossible to. predict a pressure dependence of
molecular weight ,distribution on this basis a1one.A s i m p l e "batch
distillation" transport m o d e l is i n a p p r o p r i a t e , s i n c e i t w o u l d predict
increasingly high tar molecular weights w i t h increasing temperature.
This h a s n o t b e e n o b s e r v e d i n a n y o f t h e c o a l s t e s t e d , e x c e p t o v e r very
limited parts o f t h e p r o c e s s ( U n g e r a n d S u u b e r g , l 9 8 3 a ) . T h e f a c t ' that
the tars are a p p a r e n t l y a l i g h t f r a c t i o n of t h e e x t r a c t a b l e m o l e c u l e s
pc'esent w i t h i n t h e p a r t i c l e n e v e r t h e l e s s s e e m s t o s u p p o r t a n e v p o r a t i o n
controlled mechanism. O n t h i s b a s i s , a h y p o t h e s i s that t h e e v a p o r a t i o n
process might be essentially analogous to a continuously fed
distillation is currently being tested. Other data recently suggested
that the pool of e v a p o r a t i n g tar is c o n t i n u a l l y b e i n g r e p l e n i s h e d b y
chemical reactions whose products a r e b a s i c a l l y in a n a r r o w r a n g e o f
m o l e c u l a r w e i g h t ( U n g e r and S u u b e r g . 1 9 8 3 b ) .
As a f u r t h e r test of t h e h y p o t h e s i s that e v a p o r a t i o n rate
controls tar escape f r o m the particle. additional experiments were
performed which involved evaporation of pure tars f r o m the w i r e mesh.

283

I
Several milligrams of t a r w e r e c o l l e c t e d by o r d i n a r y m e t h o d s f r o m t h e
p y r o l y s i s o f t h e I l l i n o i s N o . 6 c o a l . T h i s tar w a s d r i e d a n d s p r e a d in a
pure state over the s a m e t y p e o f w i r e m e s h a s used for coal pyrolysis.
F i g u r e s 6 a n d 7 s h o w t h e r e s u l t s of r e h e a t i n g t h e t a r s a m p l e s .
Figure 6 s h o w s t h e m o l e c u i a r w e i g h t d i s t r i b u t i o n o f t h e "raw"
tar and the molecular weight d i s t r i . b u t i o n 5 o f t h e r e - e v a p o r a t e d tar
f r a c t i o n s . T h e "raw" tar i n F i g u r e 6 d i f f e r s f r o m t h e tar p r o d u c t s shown
in Fig. 3 because drying o f any tar s a m p l e p r o m o t e s c o n d e n s a t i o n of
light fractions into heavier fractions (as does exposure of tar
solut,ions to l i g h t o r p e r o x i d e s ) . I t is a p p a r e n t f r o m F i g . 6 t h a t t a r s
up to 2000 in m o l e c u l a r w e i g h t c a n i n d e e d e v a p o r a t e , s i n c e n o o t h e r
transport processes were,likely to be important in this experiment. I t
is interesting that u p o n r e p y r o l y s i s , t h e m o l e c u l a r w e i g h t distribution
of the re-evaporated tar is s i m i l a r t o t h e o r i g i n a l m o l e c u l a r w e i g h t
d i s t r i b u t i o n o f t h e I l l i n o i s N o . 6 t a r , p r i o r to d r y i n g ( s e e F i g . 7 ) .
The above d a t a i m p l y t h a t s o m e d e g r e e of t r u e p y r o l y s i s a l s o
occurs in t h e t a r r e - e v a p o r a t i o n . e x p e r i m e n t s . N o t e in F i g . 6 t h a t t h e r e
is m o r e light molecular weight material evaporated than w a s originally
present. It is p o s s i b l e t h a t t h e d e s t r u c t i o n of h i g h m o l e c u l a r w e i g h t
species 0 2 0 0 0 in m o l e c u l a r w e i g h t ) e x p l a i n s w h y t h e r e is r e l a t i v e l y
much less of this, m a t e r i a l in r e - e v a p o r a t e d t a r t h a n in t h e o r i g i n a l
coal t a r . Alternatively, the presence of s u c h h i g h m o l e c u l a r w e i g h t
material . i n the original tar might imply some role of physical
e n t r a i n m e n t m e c h a n i s m s d u r i n g c o a l p y r o l y s i s , w h i c h d o not e x i s t in the
tar re-evaporation experiments. T h e physical entrainment picture
receives some support from a crude c a l c u l a t i o n ; from the previously
presented vapor pressure correlation, the vapor p r e s s u r e of I ?"O
molecular weight species is ! = = s 't'n a n a m i c r o t o r r at a b o u t 4 5 0 0 C . Yet
ihere is a significant amount of s u c h m a t e r i a l p r e s e n t in t h e l o w
temperature tars of a l l c o a l s s t u d i e d at t h a t t e m p e r a t u r e . Of c o u r s e ,
there is a great deal of u n c e r t a i n t y in t h e u s e o f t h i s c o r r e l a t i o n
( d e r i v e d f o r c o n s i d e r a b l y l i g h t e r , p u r e h y d r o c a r b o n s ) for c o a l t a r s .
Finally, there was some concern that t h e observed molecular
weight distributions might be influenced by secondary gas phase
reactions of tar f r a g m e n t s . I t was thought that free radical processes
were the m o s t l i k e l y p a t h w a y f o r s u c h p r o c e s s e s , so a c r u d e a t t e m p t w a s
u n d e r t a k e n t o t r a p f r e e r a d i c a l s that m i g h t e x i s t in t h e g a s p h a s e . T h i s
involved performing t h e c o a l p y r o 1 , y s i s e x p e r i m e n t s in a n a t m o s p h e r e o f
n i t r i c o x i d e (NO. a w e l l - k n o w n r a d i c a l t r a p ) r a t h e r t h a n h e l i u m . I t w a s
p o s t u l a t e d . that i f s m a l l f r e e r a d i c a l s w e r e r e c o m b i n i n g to g i v e larger
tar m o l e c u l e s , t h e r e w o u l d b e e v i d e n c e o f a d o w n w a r d s h i f t in t h e tar
molecular w e i g h t i n N O . T h e r e s u l t s in F i g . 8 s h o w no s u c h e v i d e n c e ; ' in
f a c t t h e a v e r a g e m o l e c u l a r w e i g h t of t a r s p e c i e s a p p e a r s t o g o u p i n N O .
Unfortunately, the test is not clean by any means, since the NO
o b v i o u s l y p a r t i c i p a t e d in t h e s o l i d p h a s e c h e m i s t r y a s w e l ! . .

Conclusions

I t n o w s e e m s a p p a r e n t t h a t t h e r e i $ a g r e a t d e a l of s i m i l a r i t y
i n t h e m e c h a n i s m s o f e s c a p e of t a r f r o m b o t h s o f t e n i n g a n d n o n - s o f t e n i n g
'coals. T h e weight o f evidence presently appears to favor an evaporation
oontrolled escape of tar from the particle. A simple "batch
distillation" model is obviously inappropriate for describing the
process. Instead. it seems that a model w h i s h allows f o r simultaneous

204

d
tar precursor formation reactions, evaporation processes, and
r e p o l y m e r i z a t i o n r e a c t i o n s is n e c e s s a r y .

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 Ac k n o w 1 e d a e m e n t

We gratefully acknowledge the support o f both the U.S. Department o f

Energy (Grant DE-FG22-81PC40803) and the Department of Chemical
Engineering at CMU. We also thank M a r i l y n Ley and Glenn Swaney f o r
v a l u a b l e c o n t r i b u t i o n s to t h i s w o r k .

Table 1
Conditions f o r Figure 1

REFERENCE SYMBOL COALS+ PARTICLE HEATING PRESSURE METHOD

SIZE(&) RATEIHAX. (ATM)
TEMP.

ARENDT 6 HVB(26), 200-315 200°C/s 0.1-90 HWM

VAN HEEK
+ HVB(25), 1ooooc
(1981) MVB(17),
LVB(9)

GAVALAS & HVB(l9), 110 600°CIs 0.1-2 HWM

WILKS (1980) SUBB(6) 5oooc

S U U R E R G ET LIGNITE(8)53-88 1000°C/5 10-4-69 HWM

A L . (1978.1979) 0 HVB (36) )9OO0C

LINGER 6 e HVB(36) 62-88 1 0 0 O ~ C I s 10-4-1 HWM

SUUBERC( 19836) :900'C

H . C .HOWARD A HVS(20) 400-800 l0C/5 10-4-1 RETORT

(1945) 525'C

* A N T H O N Y ET HVB 70 )65OoCIs 10-3-6? HWM

AL. (1974) l0OO0C

*NIKSA x HVB 125 1000°CIs 10-4-100 HWM

(1981) 75OoC

* Tar yield d a t a estimated

+ M a x i m u m o b s e r v e d tar y i e l d s u n d e r v a c u u m s h o w n in p a r e t h e s e s
HWM= Heated W i r e Mesh

286
 Table 2
Comparison o f Predicted and Measured Temperatures
f o r a Vapor Pressure o f 0 5mmHg ( O C )

Compound
-
MW Meas Temp Calc Temp

1-t-Butyldecahydro-
naphthalene 198 59.5 71 . 2
1,Z-DiphenyI benzene 231 124.0 115.3
Perhydroperylene 262 150.5 145.1
3-n h e x y l p e r y l e n e 336 198.0 210.8
2-n o c t y l c h r y s e n e 339 242.5 213.3
3-n decylpyrene 342 235.5 215.8

W = M o l e c u l a r Weight
Vapor pressure d a t a f r o m C . S m i t h , J . W i n n i c k , D . A b r a m s ,a n d J . P r a u s n i t Z .
Can. J. Chem. E n g . , 4 , 3 3 7 ( 1 9 7 6 ) .

Table 3
U l t i m a t e A n a l y s e s of C o a l s E x a m i n e d

-
COAL -
c -H -0 -N -5 -ASH MOISTURE

BRUCETON PlTTS.
N0.8 BITUMINOUS 80.45.3 6.7 1.6 1.0 4.6 1.7

HILLSBORO ILL.
NO. 6 B I T U M I N O U S 67.2 4.6 12.3 1.2 3.4 11.7 8.6

W.VA. POCAHONTAS
L O W V O L A T I L E BITVM. 84.4 4.2 3.7 0.3 0.5 6.8 0.2

NORTH D A K O T A
L ICNITE 66.7 3.7 1 3 . 5 0 . 9 0.8 9.3 32.4

All results on a dry b a s i s e x c e p t m o i s t u r e , w h i c h is r e p o r t e d o n a n

a s - r e c e i v e d b a s i s . N o r t h D a k o t a l i g n i t e is d r i e d p r i o r t o u s e .
 X 3
X;
xx Y
t
x : + =A

x x +

PRESSURE <ATM>
F I G U R E 1 . V A R I A T I O N O F T A R Y I E L D W I T H P R E S S U R E OF I N E R T C A S EXTERNAL TO
T H E P A R T I C L E D U R I N G P Y R O L Y S I S . S E E T A B L E 1 FOR EXPLANATION O F S Y M B O L S .

% 25r

I-F
k
I-
20
z 15
w
0
a IO
w
a
I-
I
5
-
(3

w -
0
3 0 1000 2000 3000
FIGURE 2 . MOLECULAR W E I G H T DISTRIBUTIONS O F BRUCETON C O A L T A R S A N D
E X T R A C T S . S O L I D CURVE-ATPlOSPHERIC P R E S S I J R E T A R ; D A S H E D CURVE-VACUUIT T A R :
D O T T E D CCRVE-COAL E X i 2 A i T . ALL F O R S A M P L E S H E A T E D AT'lOOO"C/s T O 5 4 6 O C .
FOLLOWED B Y COGLING A T 200-400°C/s.

288
 3.0

-i' 2.5
U

a
5 a.0
a
Y

c
0
E 1. 5
0
w
>
P
2 1.0

0.5

O O 0
MIMBER'AVERAGE MOLECUUJ( WElQn

FIGURE 3 . M O L E C U L A R W E I G H T D I S T R I B U T I O N S OF ILLIEIOIS N O . 6 A T M O S P H E R I C
P R E S S U R E T A R . S A M P L E S H E A T E D A T 1000°C/s T O I N D I C A T E D T E M P E R A T U R E S .

Q 810 c
@ 48b C

F!C.VP.E 4 Y 0 L E C U L E . R W E i G H T D I S T R I E U T I O H S O F P O C A H O N T A S LOL' V O L A T I L E C O A L
A ' 7 I l O ~ P H E S i C ' PRESS'JRE TAR. SAMFLES HEATED AT 1@@CGC/5 I C Ih!Z!CATEI?
7 E !i p 3 A TI.,?. E
289
 0 860 c
@ 464 'C

FIGURE 5 . MOLECULAR WEIGHT DISTRIBUTIONS OF NORTH DAKOTA LICMITE

ATMOSPHERIC PRESSURE TAR. SAMPLES HEATED AT 1000"IS TO INDICATED
TEMPERATURES.

MJJMBER AVERAGE M O L E Q l W mtM

FIGURE 6 M , O L E C U L A P . W E I G H T D I S T ~ I B U T I O N SO F D R I E D " R A ' J " I L L I P I O I S N O . 6

TAR? AND RE-PYROLYZED ( R E - Z V A P O R A T E D ) F R A C T ! C ? l S O F THAT T A R . S A M P L E S
H E A T E D AT !000"CIS 70 T H E : : I O ! C k T E D TEXP:RATURES.

290
 15

- 30
*
E

0
0 500 1000 is00 LOOO as00 so00 xao YOOO

W E E R AVERAGE MOLE- WElOn

FIGURE 7 A C O M P A R I S W O F T H E M O L E C U L A R W I G H T D I S T R I ~ U T I O ~ I SO F F F E S F
ILLISIOIS !JO 6 TAR (FRO:? C O A L P Y R O L Y S I S ) AND R E - P Y R O L Y Z E D T A R THESE
SAPlPLES WERE FORMED UNDER NEARLY I D E H T I C A L HEATIPIG C O N D I T I O I I S ( l O O O " C / S
HEATItlG RATES)

as

ao
I
I-
H 15
E
D
Y

c
0

I IO

291
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION O F PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

SYNTHESIS O F ALKYLATED INDANES AND TETRALINS

FOR USE IN FOSSIL FUEL ANALYSIS

BY

D. S. Watt, M. Adamczyk, andD. A. Netzel

Department of Chemistry, University of Wyoming
and Department of Energy, Laramie Energy Technology Center
Laramie, Wyoming 82070

ABSTRACT

The availability of authentic hydrocarbon samples in the

substituted indane and tetralin families would facilitate the anal-
ysis of certain fossil fuel mixtures. We have developed general
procedures for the efficient preparation of simple alkylated in-
danes 1tetralins ? from common precursors. We have exam-
ined the 13C N M R and mass spectral fragmentation data for
hydrocarbons 1and 2 in detail.

RmR I
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

A TIME-TEMPERATURE-CONCENTRATION MATRM FOR INDUCED

SEDIMENT FORMATION IN SHALE DIESEL FUEL

BY

J. 77. Cooney, E. J. Beal, and R. N. Hazlett

Naval Research Laboratory, Code 6180, Washington, D. C. 20375

INTRODUCTION

Deterioration in fuel quality with time bas been a continuing problem in the utilization of
middle distillate fuels. These stability problems will intensify a s we develop alternative sources
of fuel, such as shale oil and coal. Present knowledge has suggested that for some fuels, nitrogen
heterocycles may play a causative role in the formation of insoluble sediments and gums under con-
ditions of ambient and accelerated storage (1). In light of the high costs of fuel processing, sub-
stantial savings could be realized if i t were possible to identify those nitrogen heterocycles which
are most actively involved in the formation of insoluble material. Currently, i t appears that rela-
tively non-basic nitrogen heterocycles, particularly those which contain alkyl groups in certain
positions, may be the most troublesome (2). However, in other fuels and under different test con-
ditions, basic nitrogen compounds may play a significant role (3).
In addressing this subject, we a r e defining the stability of shale-derived diesel fuel marine
(DFM), stressing the sample under accelerated storage conditions, and determining the amoimt ef
total insoluble material produced. This report describes rp.sc!t;: o5j'hinea when 2,5-dimethylpyrrole
(DMP) was used a s a dopQnt k 2 +&re-iemperature-concentration matrix. Results of a survey of
other nitrogen compounds a s fuel additives a r e also presented.

EXPERIMENTAL

Storage Test Techniques

The experimental procedures used were developed from reported methods (2). In summary,
300 m l samples of filtered fuel were stressed in the dark in 500 ml screw-cap borosilicate Erlen-
meyer flasks (Teflon-lined caps). A l l samples were run in duplicate. Vented testa were accom-
plished by using modified screw caps which were drilled to hold 6 mm glass tubing (with glass wool
plugs). After s t r e s s , test flasks were allowed to cool to room temperature before being filtered
under slight vacuum through a double layer of Gelman glass fiber filter paper. F l a s k contents
were then rinsed with several ml of g-heptane, with additional sediment being collected on the filter
paper. The filter cake w a s rinsed w i t h p h e p t a n e to remove adsorbed fuel. The flasks and filter
holders were heated (120°C)under vacuum for twelve hours, allowed to equilibrate on a benchtop
(several hours), and accurately weighed several times on an analytical balance. Appropriate blank
fiasWfilter holder corrections were applied. Filtrable sediment values were Qbtained from the
corrected net weight change of the filter holder with adherent gum values determined from the weight
change of the test flask (4).

Reagents
The base fuel for the present study is DFM refined from Paraho crude shale oil by SOHIO.
This fuel, produced in the U. S. Navy's Shale-11 demonstration, is well-characterized (4). It was
available with (sample "D-1'3 and without (sample "D-11") antioxidant added. The antioxidant, 2,4-
dimethyl-6s-butylphenol (AO-30), was present a t the 24 mg/l level in fuel D11. No other additives
were present in either sample. All nitrogen compounds used as dopants were pure by NMR,capil-
lary GC, and/or mp. Fresh DMP was stored frozen under nitrogen so as to prevent autoxidation
and i t remained colorless under this storage. The concentration matrix was prepared by appropri-
ate dilution of a quantity of stock-doped fuel solution (typically 450 ppm w/v nitrogen).

RESULTS AND DISCUSSION

Accelerated fuel stability tests are important to the producers of fuels and to those perform-
ing research on chemical instability phenomena (5). The majority of these tests measure sediment
weight in order to estimate fuel instability, and t e s t temperatures have varied between ambient and
t.
! ads, the accompanying uncertainty of the significance of the observed conditions may be dominant.
Figure 1 summarizes a time-temperature matrix for several accelerated fuel stability tests which
have appeared in the literature. It is noteworthy that a majority of the stability tests depicted fall
close to the solid line, which represents a doubling of test time f o r each 10°C drop in temperature.
The line extrapolates to approximately one year of ambient storage. The present study has concen-

CONCLUSIONS

A common reaction pathway appears to exist for DMP-promoted sedimentation in DFM. Re-
sults obtained a r e consistent with those of other workers (2) A high-precision gravimetric method
of fuel storage stability determination has been developed.

ACKNOWLEDGMENT

The authors thank Dr. Dennis W. Brinkman of the Bartlesville Energy Technology Center
(WE) for sponsoring this work under DOE contract DE-AI-8lBC10525. References to brand names
were made for identification only and do not imply endorsement by DOE or NRL.
 FIGURE 1
Time-Temperature Correlation f o r
Accelerated Fuel Stability Tests

\
+!!EL, ONRL
Daniel
DuPont 0 121OC-168 hrs.
soft glass

NRL
 FIGURE 2
Total Deposits for Shale-I1 DFM
(D-1) with DMP Added - 8OoC

250

/ 450 ppm N (w/v)

4 8 12 16 P 24 28

DAYS AT 80°C

FIGURE 3
Total Deposit as a Function of Initial DMP

PPM N ADDED (AS DMP)

 FIGURE 4
Peroxide Numbers for DFM
(D-1 and D-11) at 8OoC

0.1 I I I I I I I _
0 10 20 30
DAYS AT 80°C
 TABLE I
RELATIONSHIP O F NITROGEN COMPOUND STRUCTURE
TO SEDIMENTATION I N DFM ( D 1 )
(Listed in Approximate Order of Activity)*

Group A (>lo0 %/lo0 ml) Group C (3-10 m g / l O O ml) Group D ( t 3 mg/100 mly

2,3,4,5-Tetramethylpyrrole 2,3-Dimethylindoline 3,5-Dimethylpyridine

Dodecahydrocarbezole 2,6-Dimethylpyridine 3,5-Dimethylpyrazole
2,4-Dimethylpyrrole 2-Methylpyrrole 4- Methylquinoline
2,3-Dimethylpyrrole 4- T-Butylpyridine 2-Methylquinoline
1,2,5- Trimethylpyrrole 3-Methylisoquinoline 3-Methylpiperidine
Pyrrole- 2- Carboxaldehyde 2-Methylpyrazine
1-Methylpyrrolidine 2,5-Dimethylpyrazine
Group B (10-100 mg/100 ml) 2,6-Dimethylquinoline Indole- 3- Carboxaldehyde
2-Benzylpyridine 5,6,7,8- Tetrahydrcquinoline
Pentamethylpyrrole 4-Is-Butylquinoline 5-Ethyl-2-Methylpyridine
3-Methylindole 2-Methylpiperidine Trans-2,5-Dimethylpiperazine
Pyrrolidine 2-Methylindole
2-Acetyl- 1-Methylpyrrole 2- Methylpyridine
1 , 2 , 3 , 4 - Tetrahydroquinoline
2,6- Dimethylpiperidine
2,4-Dimethyl-3,5-Dicarbethoxypyrrole

LITERATURE CITED

Frankenfeld, J. W., Taylor, W. F., and Brinkman, D. W., "Fundamental Synthetic Fuel
Stability Study", EXXON R and E Co., Rpt. No. WE/BC/10045-12, February 1981 and
references therein.
Frankenfeld, J. W., Taylor, W. F., and Brinkman, D. W., "Fundamental Synthetic Fuel
Stability Study", EXXON R and E Co., Rpt. No. WE/BC/10045-23, March 1982.

For example: a) Dahlin, K. E., Daniel, S. R., and Worstell, J. H., Fuel, E, 477 (1981);
b) Worstell, J. H., and Daniel, S. R., Fuel, 2 ,481 (1981); c) Worstell, J. H., Daniel, S. R.,
and Frauenhoff, G . , Fuel, 60, 485 (1981).
I'
For more detail: Hazlett, R. N., Cooney, J. V., and B e d , E . , "Mechanisms of Syncrude/
Synfuel Degradation - First Annual Report: September 15, 1981 - September 30, 1982",
Rpt. No. DOE/BC/ (in press), 1983.

For a thorough review: Stavinoha, L. L., Westbrook, S. R. , and Brinkman, D. W.,

"Accelerated Stability Test Techniques for Middle Distillate Fuels", Southwest Research
Institute, Rpt. No. WE/BC/10043-12, October 1980.
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D.C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

IGNITION AND COMBUSTION O F COAL PARTICLES

BY

C. 0. Gomez and F. J. Vastola

Department of Materials Science and Engineering
The Pennsylvania State University, University Park, Pennsylvania 16802

INTRODUCTION

A fundamental understanding of the coal Combustion process is important not only in the
operation of combustion furnaces but also in the design of equipment for efficient burning, especially
now when one of the requirements in the recent emphasis on coal utilization is clean burning. Even
when the combustion of coal and char particles has been studied for a long time and extensive liter-
ature exists in the subject (1-4), this fundamental understanding has not been established. A clear
demonstration is the wide variety of assumptions made in the most recent attempts of modeling the
phenomenon (5-10).
The combustion of coal particles is a heterogeneous phenomenon involving a relatively un-
known material and occurring in two stages: ignition and burn-out. Ignition depends on a balance
between the rates of heat gain and loss to the particle; consequently the particle size, the environ-
mental conditions, and the reactor geometry that defines the fluid dynamics of the system play im-
portant roles. The study of this complex phenomenon is difficult, because in addition to its transient
character, i t involves the simultaneous occurrence of a number of transport processes which apply
to a system whose dimensions and characteristics change with time.
TWO ignition mechanisms for coal particles are accepted: Tkir C?CCET'C~CC d c ~ n &011 h e
reianve rates of two phenomena: the heating of the particle surface and the r a t e of volatile release.
When the rate of heating of the particle surface is larger than the r a t e of volatile6 release, the
ignition takes place on the particle surface and the mechanism is called heterogeneous. In this case,
the particle surface reaches a temperature high enough for reacting and igniting prior to extensive
pyrolysis. On the other hand, when the rate of volatile release is larger than the rate of heating of
the particle surface, the ignition occurs in the gas phase surrounding the particle and the mechanism
is called homogeneous, In this case, the pyrolysis is so rapid that the particle surface is isolated
from the external gaseous mixture by a volatile layer. To investigate the conditions which control
the mode of ignition we conducted experiments utilizing single particles of coal.

EXPERIMENTAL

A schematic diagram of the apparatus is in Figure 1. The oxygen-nitrogen mixture is heated

in the gas preheater and then sweeps the reaction zone where a single coal particle is introduced by
gravity, using a specially designed injector. A light beam a t location 1 is used to detect the time of
the particles entry into the reaction zone. The gaseous products a r e rapidly cooled and split to be
simultaneously measured by two nondispersive infrared analyzers, one for carbon monoxide and one
for carbon dioxide. A photo transitor connected to a light pipe placed within the reaction zone is
used to detect combustion generated luminosity. A microcomputer-based data acquisition system re-
cords the time of injection, the light generated by the particle's ignition and burnout, a s well as the
carban monoxide and carbon dioxide concentration in the product gas stream.
, In addition to the time of entry of the coal particle into the reaction zone the time of tramit

of the product gases from the reaction zone to the detector must be determined. This transit time
was measured by injecting a short pulse of carbon dioxide into the reaction zone under the same con-
ditions as used in an ignition run and measuring the time to detector response. To characterize any
deformation of the product pulse as it flows from the reaction zone to the detector a similar short
pulse of carbon dioxide was directly injected into the detector cell. The shape of the pulse after its
travel through the system was compared with that resulting from the injection of the pulse directly
into the detector cell. No appreciable difference was detected, indicating that the conditions used
are very effective in reducing the deformation of the gas release curves.
A subbituminous coal (PSOC 648), whose characteristics a r e shown in Table I, was used in
this study. Particles from the 850-1000 micron sieve fraction were injected into a reaction
furnace Swept with air a t five temperature levels of 928, 980, 1076, 1118 and 1273°K.
 TABLE 1
CHARACTERISTICS OF COAL PSOC 648

Apparent Rank: Subbituminous B proximate Analysis (as received)

Moisture 22. 10%
Reflectance Rank: HVC Ash 4.58%
Volatile Matter 33.78%
Fixed Carbon 39.59%
Ultimate Analysis
A s Received Dry Basis
Moisture 22.10% 3&
Ash 4.58% 5.88%
C 53.01% 68.05%
H 4.00% 5.13%
s (total) 0.33% 0.42%
N 0.80% 1.03%
0 (by difference) 15.18% 19.49%

RESULTS AND DISCUSSION

Typical results of the gas evolution during combustion are shown in Figure 2 for selected
runs a t the different temperatures used in this study. The carbon monoxide and carbon dioxide con-
centrations a r e plotted against time with zero time being that time when product gases a r e f i r s t de-
tected. Homogeneous ignition, as evidenced by a peak in the carbon dioxide product curve, is de-
tected a t temperatures of 1076°K and higher. The integration of the gas evolution curves will give
the total mass of carbon in the original particle, if all the carbon is oxidized to carbon monoxide or
carbon dioxide, which means in the case of the combustion of a coal particle, the complete burn-out
of the volatiles released in the early stages of the combustion. Experimental results suggest that
this was the case, because the most difficult hydrocarbon to be oxidized--methane--detected during
the pyrolysis of coal particles, was not found during their combustion.
The occurrence of either of the two mechanisms of ignition previously described can be
easily determined from the results of the light intensity measurements presented in Figure 3. When
a coal particle ignites homogeneously, the combustion in the gaseous phase of the volatile matter
released from the particle produces an initial flash of light, followed by the glowing of the remaining
particle as the heterogeneous combustion proceeds. On the other hand, when the ignition mechanism
is heterogeneous, the initial flash of light is not observed and only the final glowing ia detected.
The ignition mechanisms detected by light intensity and by gas release curves have been sum-
marized in Table II. There is complete agreement between the two techniques, except a t the inter-
mediate temperature of 1076°K. This discrepancy however, is consequence of an insufficient amount
of volatiles released by the particle for burning with enough intensity to generate a flash of light,
when the gas temperature is 1076°K. However, the amount released is enough to be detected before
the ignition begins on the surface of the particle. This is a clear advantage of the experimental a p
proach used in this work and shows how both technQues complement each other.
The total combustion time can also be determined from light intensity measurements and from
gas evolution curves. A comparison between the results given by the two techniques is presented in
Figure 4, where the combustion time measured by carbon dioxide evolution is plotted against the
value obtained from light intensity for coal particles. Carbon dioxide was selected over carbon monox-
ide because of the greater sensitivity of the carbon dioxide detector, which allows the measurement
of the combustion time more accurately. The combustion times tend to be larger when they a r e
measured by gas evolution than by light intensity. This tendency is not unexpected because light can
be detected only after the particle temperature increases to a point at which it is visible from the
background. This high temperature is reached after a period in which gases were already evolving.
An unexpected result is the decrease in the proportion of carbon monoxide in the product g m e s ,
as the gas temperature increases. If the measured concentrations of carbon monoxide and carbon
dioxide a r e the resulta of the chemical reaction on the surface, an increase in the proportion of car-
bon monoxide is expected a s the temperature rises. The opposite trend is a consequence of the gas
phase oxidation of carbon monoxide to carbon dioxide, which modifies the relation of the primary
products of the reaction. In any case, the occurrence of this gas phase reaction does not affect the
results previously discussed, because they a r e based on the total carbon consumed in the particle,
and the gas phase reaction only affects the relative distribution of carbon a s carbon monoxide or
carbon dioxide, but not the total carbon coming from the particle as the result of the chemical
reaction.
 TABLE 11
MECHANISMS OF IGNITION DETECTED BY DIFFERENT TECHNIQUES
IN THE COMBUSTION OF COAL PARTICLES

Gas
Temperature Ignition Mechanism Detected by
(“K) -
RUn Light Intensity Gas Evolution

928 150 Het Het

151 Het Het
152 Het Het
153 Het Het
154 Het Het
/

980 115 Horn Horn

116 Het Het
117 Het Het
118 Het Het
119 He t Het
1076 133 Horn Horn
134 Horn Horn
135 Het Horn
136 Het Hom
137 Het Horn
1118 097 Horn Horn
099 Horn Hom
100 Hom Horn
101 Horn Horn
102 HOrU _---
Unm

1283 081 Horn Horn

082 Horn Hom
083 Horn Horn
084 Horn Horn
085 Horn Horn

CONCLUSIONS

A differential approach has been developed for the study of the combustion process of single
coal particles. The experimental technique, based in the simultaneous measure of the carbon monox-
ide, carbon dioxide, and intensity of the light generated during the combustion, gives quantitative
information about the ignition and the subsequent burn-off of the residual particle. The apparatus de-
signed provides the special characteristics required in this study and the transition between the two
ignition mechanisms is achieved within the range of operation conditions, for the coal used in this
study.
The ignition mechanism is determined not only from measurements of light intensity during
the combustion, a technique commonly used i n the past, but also from the gas evolution curves which
allow the quantification of the whole combustion process. The results show the convenience of using
both a s complementary techniques in the determination of the ignition mechanism.

ACKNOWLEDGMENTS

This study was made possible by financial support from the Coal Cooperative Pmgram a t
The Pennsylvania State University. The authors thank the Penn State Coal Sample Bank and Data
Base for supplying the sample and the analysis of the coal used in this study.
 L
0)
e
al

alL
If: ,
m'
c

b.
0
c
U
al
c
0
-
0
u
'
2
z
"
i' b.

-u.-.
al
e

b.
0
c
U
0
0)
z

L
al
l "
e

E
0
c
0
c1:

.-
 COAL PARTICLES

G a s temperature 928 K
10

E
n
0.
0
8
P 0
\
Gas temperature 980 K
Z
2 10
i-
4
e
I-
z
w
0
50
u
2 io A Gas temperature 1076 K
L1

n -. _..___
0
G a s temperature 11 18 K
10

'L
0
Gas teiiiperature 1283 K
13

0
0 10 20
TIME/sec

FIGURE 2. TYPICAL GAS EVOLUTION CURVES

( Continuous line CO2 - Dotted line CO )

J
 Heterogeneous ignition

0 5 10 I
TIME/sec

1 Homogeneous ignition

TIME/sec

F I G U R E 3. T Y P I C A L RESULTS OF L I G H T EMISSION MEASUREMENTS

DURING COMBUSTION OF COAL P,ND CHAR PARTICLES
 COMBUSTION TIME/sec
(measured by light)

FIGURE 4. COMPARISON BETWEEN THE DIFFERENT TECHNIQUES

USED FOR MEASURING COMBUSTION TIMES
 LITERATURE CITED

Essenigh, R. H . , J. Inst. Fuel, 3, 239 (1961).

Essenhigh, R. H., "Chemistry of Coal Utilization, Second Supplementary Volume" (Ed.
M. A. Elliot), John W i l e y a n d h n s , 1981, Ch. 19.
Field, M. A. , Gill, D. W., Morgan, B. B . , and Hawksley, P. G. W., "Combustion Of
Pulverized Fuel", British Coal Utilization Research Association, Leatherhead, Surrey,
1967.
Mulcahy, M. F. R., and Smith, r. W., Rev. Pure and Appl. Chem., 2, 81 (1962).
Annamalai, K., and Durbetaki, P., Combust. Ftalpe, 2, 193 (1977).
Bandyopadhyaw, S . , and Bhaduri, D., Combust. Flame, 2, 411 (1972).
Baum, M. M., and Street, P. J., Combust. Sci. Technol., 3 , 231 (1971).
Juniper, D. A., and Wall, T. F., Combust. Flame, 2,69 (1980).

I
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION O F PETROLEUM CHEMLSTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D.C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

THE EFFECT O F THE MOLECULAR WEIGHT OF ADDITIVE

ON THE PROPERTIES OF ANTIMISTING FUELS

BY

A. F. Hadermann, J. C. Trippe
General Technology Applications, Inc., Arlington. Virginia 22209
and
P. F. Waters
The American University, Washington, D. C. 20016

INTRODUCTION

Antimisting aircraft fuels, when ignited, do not produce the roaring fireball which often ac-
companies aircraft crashes (1). This result is attributable to the suppression of the aerosolization
of the fuel by added macromolecules which alter the structure of the droplets of fuel emanating from
rent fuel tanks after the crash.
The first studies of the antimisting effect of macromolecules on aviation fuel were carried
out in Great Britain in 1968 (2). In that early work it was established that there was a qualitative
relationship between the suppression of the atomization of the fuel and the molecular weight of the
additive above a certain critical concentration; the latter being inverse to the molecular weisht nt
have demonstrated a dependence of the antimisting effective-
the additive. S l l h s e q ~ m tk~~~'&-~t&iii~
ness of polyisobutylene in diesel fuel on the viscosity average molecular weight to a power exceeding
2 (3), and in jet-A fuel to the 2a! + 1 power (4), where a! is the exponent in the Mark-Houwink equation.
In their study Chao et al. were able to demonstrate a strong correlation between the extent
of antimisting effectiveness and flammability reduction with the maximum ductless siphon height
supported by the solution. They introduced the ductless siphon to the study of antimisting fuels as a
measure of the elongational viscosity imparted by the macromolecules to the fuel. The apparatus
does not provide a uniform elongational flow field but there is no device, a t present, for determining
the true elongational viscosity of these solutions and the ductless siphon bas the advantage of being
easy to assemble and use. The precision of the measurements can be improved by drawing the liquid
column in a controlled environment, reading the height optically or with a strain gauge, etc. The
principal factor of interest with respect to antimisting fuels, however, is that i t bas been demonstrated
that the ductless siphon is a tool for rapidly screening macromolecules for their effectiveness as
antimisting agents.
In this work i t is suggested that the ductless siphon might also be used for the rapid estimation
of the molecular weight of megadalton macromolecules.

EXPERIMENTAL

Three samples of polyisobutylene (BASF: B-100, B-200, B-200-246) were dissolved in is+
octane a t room temperature with occasional gentle swirling over several days. The viscosity aver-
age molecular weights were determined with a n Ostwald viscometer from the Mark-Houwink equa-
tion (5) :

1n1 = 3 . 0 6 x 1 0 - 4 M v 0.65 1)
The values a r e given in Table I.
The height-at-break of seriaI dilutions of the stock S O I U ~three
of the ~O ~ S was meas-
samples
ured in the apparatus of Figure 1. Six measurements were made on each solution and the measure-
ments were averaged. The averaged heights were plotted against the concentration and the slope of
each line, h/c, was determined by linear regression analysis. The slope values, along with the c o p
relation coefficients, r, a r e entered in Table I.
The effect of the molecular weight on the height-at-break property and, by extension, the
antimisting effectiveness and the flammability suppression potential of polyisobuwlene in isooctane
is dramatic.
In a 1975 paper Williams (6) proposed a theory which explains why high molecular weight
macromolecules in dilute solution exhibit quite large extensional viscosities relative to lower molecular
 3

t -1 1
LA B J A c K

FIG
I 1. nUCTLESS S I PHON APPARATUS,
 IO 20 30 40 50 60

FIG, 2. FOLECULAR
WEIGHT vs, SLOPE O F BLOTS OF HEIGHT-
AT-BREAK V S , CONCENTRATION OF POLYISOBUTYLENE I N ISO-
OCTANE A T 20 C-
weight Species. An extension of the theory applied to the use of the ductless siphon for estimating the
extensional viscosity of samples of antimisting fuels was completed last year (7). The working
equation is :

where n is the extensional viscosity

"0 is the shear viscosity of the solution
e is the elongation rate in pure extensional flow
c is the concentration in g/dl
ns is the shear viscosity of the solvent
K and a are the constants of the Mark-Houwink equation.

TABLE I
VISCOSITY AVERAGE MOLECULAR WEIGHT AND SLOPES OF
HEIGHT-AT-BREAK VS. CONCENTRATION PLOTS FOR
SAMPLES OF POLYISOBUTYLENE MEASURED IN
ISOOCTANE AT 20°C

Sample Mv x loa6 h
- r
C

(g/mol) (cm/g/dl) -
B-100 1.00 0 0.951.
B-200 3.46 15.7 0.999
B-200-246 5.96 59.7 0.999

For a given polymer/solvent, for megadalton samples with the ductless siphon height-at-
break measured at the same temperature at which the exponential term in the Mark-Houwink equa-
tion is evaluated, we propose the relation:

where k is a constant. For the polyisobutylene/isooctane system at 20°C, (Y = 0.65. A plot of Gv

vs h/c appears in Figure 2, where the theoretical curve, evaluated from the measured height-at-
break values, is given by:
-
M, = 1.05 x lo6 e) 0.44 4)

Inasmuch as interest in antimisting fuels is growing and ultra high molecular weight macro-
molecules are markedly superior in their performance in antimisting fuels, this method may be
used for rapid estimation of molecular weights when the Mark-ffouwink exponential term is hown.

LITERATURE CITED

(1) Weatherford, W. D. , Jr. , and Wright, B. R., AGARD/NATO 45th Meeting, Pmpulsion and
Energetics Panel, London, April, 1975.
(2) Mossel, J. W., and Waite, F. A. , Roc. of the Aircraft Research m d Technology f o r Anti-
misting Kerosene Conf., Feb. 18-19, 1981, p. 4-1 ff, Report No. FAA-CT-81-181, U.S.
Dept. of Trans., June, 1981.
(3) Investigatlon of the Application of a Cryogenic Blending Process to R o d u c e Antimisting Diesel
Fuels, A. F. Hadermann, P. F. Waters, J. C. Trippe and W. Weitzen, Contract No. DAAK-
70-81-00134, U.S. Army Mobility Equip. Res. and Dev. Com. , Fort Belvoir, Va. Jan. 15,
1982.
(4) chao, K.C., Child, C. A., Grens, E. A., and Williams, M. C., Amer. Inst. Chem. Eng.
J., in press.
(5) BASF Tech. Leaflet No. M 2353 E/81538, May, 1978.
(6) williams, M.C., Amer. Inst. Chem. Eng. J., 21, l(1975).
(7) Chao, K. K. K., and Williams, M. c. I J. Rheology, in Press.
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D.C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

STORAGE STABILITY STUDIES O F U.S. NAVY DIESEL FUEL MARINE

BY
L. Jones, D. R. HardyandR. N. Hazlett
Naval Research Laboratory, Code 6180, Washington, D.C. 20375

INTRODUCTION

An increasing trend in recent years is the utilization of heavier crude sources in producing
middle distillate fuels. The U. S. Navy's concern about long-term (up to three years) storage stabil-
ity of its diesel fuel marine (DFM) from such sources is the driving force for this study. The three
major objectives of tllis work are: 1) to improve empirical predictive storage stability tests; 2)
to better understand the chemical mechanism involved in middle distillate storage instability; and
3) to examine various commercial and experimental stabilizer additives as possible storage stability
improvers suitable to Navy needs.
In this paper we will deal primarily with the first objective and also include some preliminary
work and results on the second objective. Some of the problems and severe time restrictions of
utilizing empirical predictive storage stability tests will be specifically addressed.

EXPERIMENTAL

Accelerated Storage Stress Test

An empirical gravimetric test which was shown iu Le very p r ~ i s fcce L&i~ tj-fi 6: -ys!s
(2 10%S. E.) of shale-derived diesel fuel marine (DFM) storage stability studies at NRL (1) was
adopted for this study. It consists of filtering 300 ml of a fuel through Gelman type A/E glass fiber
filters. The filtered fuel is transferred to a clean, dry, borosilicate brawn glass 500 ml bottle
weighed to the nearest 0.1 mg. The teflon-lined cap is placed on the bottle but not tightened. The
bottles are placed in a dark oven held to constant temperatures within +O. 5°C for a specified number
of days (3.1 days). Temperatures chosen for the accelerated tests were 43, 65, 80 and 1OO'C.
After removal from the oven the bottles are allowed to cool to ambient temperature and relative
humidity in the dark for 24 hours (+2 hours). The fuel is filtered through a BUchner funnel with
Gelman type A/E glass fiber filters weighed to the nearest 0 . 1 mg. The bottles and filter pads are
rinsed with 3 x 50 ml of "hexane aliquota to remove fuel and to ensure transfer of all non-adherent
material from the bottle. The bottles and filters plus funnels a r e evacuated in a vacuum oven with
a mechanical pump and then heated in vacuo for about 18 hours at 120°C. The vacuum oven is turned
off and allowed to return to room temperature before removing the bottles and filter funnels. The
bottles and filter funnels are weighed to the nearest 0.1 mg on a Mettler H315 (1000 g capacity)
balance. Adherent gum is the weight difference per bottle corrected for a blank, divided by 300 and
reported as mg/lOo ml of fuel. Filtrable sediment is the weight difference of the filter pads cor-
rected for a blank, divided by 300 and reported as mg/lOO m l of fuel. The sum of these two values
is reported as total insolubles in m g / l O O ml of fuel. The mean and standard deviation of tripiicate
runs is generally reported. A blank determination is made for each time and temperature run. The
filtrable sediment blank is a funnel and filter pad subjected to the same post stress handling a samples.
All sample values reported herein have been corrected for a blank determination.

-
Fuels
In general, fuels used in this work were received in five-gallon metal containers and trans-
fer& to five one-gallon epoxy-lined metal containers and stored in a cold room at HOC until used.
Most fuels were supplied through the Navy Petroleum Office from refineries and storage depots
world-wide. All fuels had conformed to military specifications for Navy DFM a t time of receipt by
the Navy.
Capillary GCMS was performed on a Hewlett Packard fused silica 0.3 mm I. D. x 50 m
c r o s s - h k d methyl silicone column directly inserted into the electron impact source of a Hewlett
Packad 5982A mass spectrometer through a modified solids probe inlet. Flow was adjusted to
one ml/min of helium and the injector split ratio was approximately 50:l.
Elemental analyses were performed on a Perkin Elmer Model 240 Elemental Analyzer for
carbon, hydrogen, and nitrogen. Oxygen analysis was performed on a Coulometrics Oxygen Analyzer.
 RESULTS AND DISCUSSION

Stress Tests
Four petroleum derived DFM's covering a wide range of storage stability as defined by
ASTM D2774 were selected as the test matrix to determine the statistical variations of the accelerated
Storage stability test described above. Typical data a r e reported in Table I (at 80°C for 14 days)
1' with standard errors ranging from 1 to 11% of the mean. Data for a series of triplicate tests run
at 80°C for these four fuels a t 7-21 days are plotted in Figure 1. All four curves are quadratic least
squares best fits. Three fuels exhibit a modest acceleration in sediment formation but 82-10 ex-
hibits a deceleration. The data are further broken down and plotted as total and filtrable sediment
for two fuels (81-5 and 82-10) in Figures 2 and 3. The filtered sediment line generally follows the
shape of the total sediment curve but Figure 3 shows the exception. This type of behavior under-
scores the importance of fuel dependence on such measurements.

., TABLE I
WEIGHT OF TOTAL INSOLUBLES IN Mg/lOO Ml OF FUEL
STRESSED FOR 14 DAYS AT 80°C

Filtered Adherent Total

Fuel Sediment Gum Insolubles Mean S.D.

82-8 0.9 2.3 3.2

0.9 3.0 3.9 3.6 0.4
0.9 2.7 3.6
81-5 5.0 1.3 6.3
4.6 1.6 6.2 6.4 0.4
4.7 2.2 6.9
81-8 6.5 2.2 8.7
6.4 1.8 8.2 8.5 0.3
6.8 1.7 8.5
82-10 25.5 3.8 29.3
25.5 4.3 29.8 29.6 0.3
24.4 5.2 29.6

Five additional current-use Navy DFM's from petroleum were stress-tested in an effort to
1) broaden the total fuel test matrix and 2) screen for a marginal storage stability type of fuel (one
which exhibits relatively high weights of total sediment during short stress tests). Table II gives
selected results for four fuels which exhibit different trends in the formation of insolubles a s stress
temperature and time a r e increased. These results emphasize the fact that simultaneous, not neces-
sarily related, reactions are proceeding, which form varying amounts of two different types of
precipitate in the fuel - adherent and filtrable. The total insolubles formed by any particular fuel
increase with increase in stress temperature and stress time. Data from Table II indicate that be-
tween 80 and 100°C for the five fuels studied the pseudeArrhenius plot of Figure 4 may be dis-
continuous, i. e. , the rate of total sediment formation increases about two to four times faster than
expected. This needs to be confirmed by running more fuels and by increasing the number of repli-
cate samples. Figure 4 is plotted for one particular fuel, 81-5, and shows the time required at any
particular temperature of stressing to form an equivalent weight of total sediment. The expected
straight line relationship is not achieved. This may be indicative that accelerated storage stability
tests at temperatures above 80°C may not be predicting correctly either the quantitative or the qual-
itative aspects of the phenomenon. This is an important consideration in future work in this area
involving stabilizer additive studies.

Chemical Characterization of Sediments

Since the predominant type of Sediment formed (adherent or filtrable insoluble) appears to be
fuel dependent it will be necessary to carefully characterize each type in order to be able to postu-
late possible mechanisms of formation. In general the adherent sediment is more soluble than the
filtrable sediment. This means that the adherent gum is more amenable to standard gas c h r o m a b
graphic and GC/MS characterization. Adherent gums formed by stressing DFM fuel samples at loooc
for 21 days were analyzed by GC/MS. Chromatograms of the adherent gum a r e all quite similar to
those of the non-stressed fuel. The most striking feature of the chromatograms is the symmetrical
appearance of E-alkanes ranging from C-9 to C 2 0 (in the adherent gum) and C 9 to C24 (in non-
stressed fuel). Preliminary work indicates that oxidized hydrocarbons a r e co-eluting with the h&her
-
n-alkanes in adherent gum samples.
 TABLE II
ALL WEIGHTS ARE GIVEN IN Mg/lOO M1 OF FUEL, STRESS TEMPERATURES
ARE GIVEN IN "C AND STRESS TIMES ARE GIVEN IN DAYS

Filtered Adherent Total

Fuel/Temp/Time --
Sediment Gum Insolubles Mean -
s. D.
82-8/43/52 0.0 0.5 0.5
0.1 0.6 0.7 0.4 0.4
0.0 0.0 0.0
82-8/20/21 0.8 4.8 . 5.6
0.3 5.5 5.8 5.1 1.1
0.5 3.3 3.8
81-5/43/52 0.2 1.0 1.2
0.2 1.7 1.9 1.4 0.4
0.2 0.9 1.1
81-5/80/21 5.7 2.7 8.4
6.8 2.7 9.5 9.0 0.6
6.8 2.2 9.0
82-36/80/21 1.3 1.3 2.6
1.2 1.3 2.5 2.6 0.2
1.7 1.1 2.8
82-36/100/6 1.1 6.7 7.8
8.0 0.3
1.4 6.8 8.2
82-32/80/21 1.5 0.9 2.4 - ."
1 9
n .
W. I
i. 0 i. B 2.2
82-32/100/6 1.0 7.6 8.6
1.0 7.2 8.4 0.3
8.2
82-33/80/21 0.5 2.3 2.8
0.0 0.3 0.3 1.3 1.3
0.5 0.2 0.7
82-33/100/6 1.3 1.6 2.9
2.9 0.0
1.5 1.4 2.9
82-35/80/21 1.1 0.5 1.6
0.7 0.8 1.5 1.3 0.5
0.7 0.0 0.7
82-35/100/6 1.0 2.4 3.4
0.7 0.5 2.3 1.6
1.2

TABLE III
ELEMENTAL ANALYSIS OF FILTRABLE SEDIMENT FROM NRL FUEL 82-10
STRESSED FOR 21 DAYS AT 80°C. ALL VALUES IN WEIGHT PERCENT

Element Weight %

Carbon 62
Hydrogen 5
Nitrogen 3
Oxygen 25
Sulfur 2
Ash 2
Total 99

The filtrable insoluble sediment is much more difficult to solubilize and is not amenable to
standard techniques of MS identification. Preliminary VPO measurements indicate that the filtrable
 m m m
I I 1
r( r ( N
0 m m m
rl
I 82
N
m

19
co
 ez

_+ __t_. . __ __)_I__-

5
si
V I .
 81

B El
El
vi 6
d d vi
 002

SLT

0s 1

sz 1

00 I

SL

0s

sz

B B N
B B B
B B B
 insoluble sediment is of higher molecular weight (up to 1500 mu). A typical elemental analysts for
filtrable sediment of 82-10 (a particularly unstable DFM) is given in Table La. Oxygen has been
directly determined by coulometric measurements. The high heteroatom content is typical for this
type of s e h e n t (2). Six major components of a filtered sediment extract in hot THF have been
isolated by gas chromatography. Filtered sediments a r e usually insoluble in most organic solvents.
Further analysis of the major fuel degradation components will establish the identity of the reactive
species in fuels.

LITERATURE CITED

(1) Hazlett, R. N., Cooney, J. V. , and B e d , E. J. , First Annual Report, Sept. 15, 1981-
S p t . 30, 1982, NRL;Washington, D. C., to be published by USDOE under contract
DE-AI-19- 81BC10525.
(2) Nixon, A. C. , "Autoxidation and Antioxidants of Petroleum", Chapter 17 in "Autoxidation
and Antioxidants", W. 0. Lundberg, Ed., John Wiley, New York, 1962.

c
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D.C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

RADIOACTIVE (I4C) TRACER STUDIES OF METHANOL CONVERSION

OVER A Ni-ZSM-5 ZEOLITE

BY
F. S. Hwu* and J. W. Hightower
Department of Chemical Engineering, Rice University, Houston, Texas 77251

LNTRODUCTION

within the last few years, researchers at the Mobil Research and Development Corporation
(1) have synthesized a novel zeolite catalyst, ZSM-5, which is capable of converting oxygenates,
e.g. , methanol, into aliphatics and aromatic hydrocarbons in the gasoline boiling range. Since tech-
nology exists for making methanol from coal-derived synthesis gas (2), this new process
provides an additional source of chemical feedstocks and transportation fuels.
In the conversion of methanol to hydrocarbons over such catalysts, more than 100 different
compounds have been identified (3,4). The major hydrocarbon products can b e classified into three
categories: olefins, paraffins, and aromatics. There is a strong possibility that some of these
products, once formed, react further to produce other products. The objective of this research was
to investigate this possibility by labeling some of the products and following the transfer of the label
to other products.
The reaction is thought to follow the sequence

Methanol ,
* Mr;eSlyi elher > C2 - C5 Olefins Paraffins and Aromatics
+BZO

The interconversion of methanol anddimethyl etherover such catalysts has been confirmed in several
studies (5,6). At very low conversion of methanol, dimethyl ether is the major product, and the
tramformation of methanol into dimethyl ether is 20 to 30 times faster than hydrocarbon formation (6).
On the other hand, when dimethyl ether is the starting material, both methanol and hydrocarbons a r e
formed readily (5,6). The intermediate role of dimethyl ether was also confirmed by wing a 13CH3-
0-13CH3 tracer technique (6).
The roles played by the lightweight olefins were investigated by Dejaifve et al. (7). They
carried out reactions of C2, C3, and C4 olefins over ZSM-5 catalysts and observed similar aromatic
product distributions from both methanol and all the olefins. Therefore, they concluded that light
olefins were intarmediates of methanol conversion to gasoline boiling range products.
This research was aimed at identifying some of the major reactions involved in the overall
methanol reaction. A 14Clabeled tracer technique was developed to explore the roles played by the
various species, including olefins, paraffins, and aromatics. The results a r e described herein.

EXPERIMENTAL

Catalyst
The original ZSM-5 catalyst was prepared a t the Exxon Research and Development Labora-
tories. This material was in the sodium form and was calcined for 2 hours a t 600'C. It was then
soaked in a solution of ammonium nitrate (9 wt%) for. another 2 hours with constant agitation. After
the resulting NHq-ZSM-5 had been washed and filtered, it was impregnated with a solution of 0.0439 g
nickel acetate/g of dry zeolite and then heated until dry a t 120°C. This impregnated Ni-ZSM-5 cata-
lyst was subsequently blended with alumina, which served a s a binder, in the proportion 0.3 g alum-
ina/g ZSM-5. A l l catalysts used for these reaction studies were pelletized, crushed, and screened
to 30/40 mesh.

Chemicals
Methanol (99.99% purity) was obtained from Fisher Scientific Company. The radioactive
compounds, along with their suppliers, a r e shown in Table I. Both chemical and radiochemical
purities of each were checked by the radio-gas chromatograph described later. Since the methanol,

*Present address: Department of Mechanical Engineering, University of Texas, Arlington,

Texas 76019.
Propylene, 1-butene, n-hexane, n-heptane, and benzene were satisfactory in both chemical and radio-
chemical purities, they were used a s received. However, radioactive impurities were found in the
odginal ethylene and iso-butane, which necessitated purification with a preparative GLC co~Umn
(30 ft. long 5/18 in. 0. D. Porapak Q at 100-150°C).

Reactor System
Figure 1shows the experimental set-up. Liquid methanol was admitted into a stream of
helium c a r r i e r gas by a syringe pump. To facilitate rapid vaporization of the liquid reactant, the
glass sections immediately before and after the syringe injection port were packed with glass beads
and heated by nichrorne wire. A 250 ml mixing volume was installed before the reactor to moderate
any pulsations in the reactant concentration.

TABLE I
RADIOACTIVE CHEMICALS

Specific Activity Chemical

Compound (mC/mmole) Purity Manufacturer*

Methanol 6.7 PLI

Ethylene (1,2-14C) 3.5 CBC
Propylene (1-14c) 1.0 CBC
1-Butene (4-14C) 5.0 ICN
I-Butane (2-14C) 1.02 CBC
n-Hexane ( 1 - w ) 1.0 ARC
n-Heptane (l-14C) 1.0 ARC
Benzene 1.0 ARC
*PLC - Pathfinder Laboratories, Inc.
CBC - California Bionuclear Corp.
ARC - American Radiochemical Corp.

Pulses of radioactive tracers were introduced into the pre-evacuated doser through the
standard taper ST1. The pressure in the doser was monitored with a mercury manometer.
The catalyst bed and a bed of vycor chips, located just upstream from and having the same
mesh size a s the catalyst, were sandwiched in the reactor between two glass wool plugs. The vycor
chips served a s a preheater and helped develop plug flow in the catalyst bed.

Radio-Gas Chromatograph System

A radio-gas chromatograph (FlGC) system, shown schematically in Figure 1 , was integrated
with the reaction system to facilitate periodic sampling and on-line analysis of the products from the
reactor. This system consisted of a modified Varian model 3700 g a s chromatograph, three differ-
ent types of detectors (TCD, FIC, ICD), a separation column, and a changeable sample loop con-
nected to a 6-port valve V3.
The temperature programmed chromatographic column was a 7-ft. by 1/8-in. 0. D. stainless
steel tube packed with 15%squalane on SO/lOO mesh chromosorb P. Connected to the column exit
was a stream splitter which divided the effluent stream into two parts in the approximate ratio 1 : l O .
The smaller stream went to the FLD (flame ionization detector) and the larger stream was directed
into the ICD (ionization chamber). The argon quench gas was used to sweep the radioactive gases
out of the 4.5 ml ionization chamber quickly for improved peak resolution (10).

Experimental Procedure
The reaction was carried out in a finite-tracer but continuous-reactant flow manner. This
arrangement was used to minimize the consumption of expensive radioactive chemicals and yet to
conduct the experiment in the "steady state" so that meaningful Idnetic data could be extracted.
With methanol and helium flowing through the reactor, the reaction was brought to the steady
state a t a fixed s e t of conditions with the effluent bypassing the sample loop. A very small amount
of tracer was introduced into the large pre-evacuated doser (50 ml). The tracer was then diluted
with a portion of the reactant stream to make the pressure in the doser the same a s that in the re-
action system. This made the composition of material in the doser identical to that in the reactant
stream except for the small amount of tracer in the doser.
Each radio-tracer experiment was begun by diverting the reactant stream to flow through the
doser, and a liquid nitrogen trap collected all the hydrocarbons (except methane) in the product
stream. After all the radioactive materials were trapped in the sample loop (usually about 8 minutes),
the sampling valve was returned to its original position, the liquid nitrogen dewar flask was removed,
and the p ' d u c t s were flashed into the GLC column. The amount of each product was monitored on
the FD, and the radioactivity i n each peak was measured by the ICD.
The specific activfty A i in each of the analyzed peaks was calculated by the following equation:

(Radioactivity in product i, mC)

Ai 5 petal radioactivity in all hydrocarbon products, mC)
Moles of product i
Total moles of hydrocarbon products

RESULTS

Different types of l4C-labeled tracers -- olefins (ethylene, propylene, 1-butene, paraffins

(iso-butane, "-hexane, "-heptane), and aromatics (benzene) -- w e r e used to investigate the roles
timt these several species play in the overall methanol-to-hydrocarbon reaction.
h dl experiments, the reaction was carried out over 100 mg of the Ni-ZSM-5 catalyst a t
368°C and 1 atm total pressure. The partial pressure of methanol in the inlet stream was 0.05 atm,
and the space time 't was 218 rag cat. sec/cm3-STP. Other reaction conditions for each experiment
a r e given in Table 11.

TABLE I1
REACTION CONDITIONS FOR TRACERS

Ethylene Propylene 1-Butene i-Butane n-Hexane n-Heptane Benzene

Amount
Addcc! 0.51 0.76 0.76 1.14 2.53 2.53 1.03
(pole)
Radio-
activity 1.79 0.76 0.10 1.16 0.10 0.10 0.30
(Hc)
Partial pressure of methanol 0.05 atm-
7 (Space time) - 218 mg c a k sec/cm3-STP
Reactor temperature - 368°C

Table JII lists the specific activity A i for all the products (or groups of products) when the
olefins, ethylene, propylene, and 1-butene, were used as tracers. For propylene and 1-butene, the
radioactivity was almost uniformly spread among all the products, even including the compound ini-
tially labeled. However, for ethylene less than 50%of the radioactivity was incorporatbd into other
products with the majority remaining in the ethylene. For this reason, the radioactivity in the ethyl-
ene was excluded from the normalization of the radioactivity in each of the products. In other words,
the distribution of radioactivity among the various products was based only on the ethylene that re-
*, and not on the total radioactive ethylene admitted.

TABLE JII
RADIOACTIVITY DISTRIBUTION AMONG HYDROCARBON PRODUCTS

Specific Activity in h o d u c t s
Tracer a & &C Q+ Toluene Xylenes

c2Hq ----* 1.29 1.03 1.43 1.00 2.18 1.62

c3H6 0.39 1.15 1.00 1.38 0.95 2.27 1.81
I-C~H~ 0.35 0.91 1.35 1.52 1.18 2.06 1.64
*Since more than 50% of the added radioactivity remained in the ethylene,
its radioactivity was not included in calculating the specific activity of
the other products. Thus, the specific activities given a r e based only on
the ethylene that reacted, not the amount added.

The paraffins were much l e s s reactive than the olefins. For example, in the runs with is-
butane a s the tracer, essentially no radioactivity was found in any reaction products other than in
the iso-butane. Wheng-hexane and"-heptane were used a s tracers, most (ca. 80% of the radioactivity
 remained in the starting labeled tracer compound. There was a small amount of radioactivity in the
C2 to C4 &&tics. Significantly, no radioactivity was detected in the aromatic products.
When labeled benzene was used as a tracer, no radioactivity was found in any of the products
except certain aromatics, i. e. there was no measurable radioactivity in the aliphatics. The major-
ity (52% of the radioactivity remained i n the benzene. Considerable radioactivity was in the toluene
( 2 6 3 , followed by @+*-xylene (184&),?xylene (3%), and trimethylbenzene (1%). Since the
products contained about 6 times a s much @+@-xylene as =-xylene, the "specific activity" for these
i dimethyl ammatics must be the same. Toluene had a higher specific activity (approximately by a
factor of 3.4) than the xylenes, while trimethylbenzene had less (about 0.2) relative to the xylenes.

[!
Olefin Tracers
The observation of radioactivity in all the hydrocarbons from methanol conversion when
labeled ethylene, propylene, or 1-butene were used a s tracers clearly indicates that these three
light olefins play i e r y -hnportant roles in the overall methanol-to-hydrocarbon reaction. Especially,
the results have verified that even ethylene is involved in the reactions (as postulated by Dejaifve
e t al. (7) and suspected by Anderson et al. (8)), although ethylene is much less active than a r e the
larger olefins.
In view of the lower reactivity of gaseous ethylene a s evidenced by the retention of much more
radioactivity in itself than occurred with the labeled propylene and 1-butene, we suggest that the de-
sorption Of ethylene is faster than its reactive chemisorption. Moreover, the appearance of radio-
active propylene from the initial ethylene tracer supports the claim that the surface reaction of
chemisorbed ethylene with methanol is relatively fast. Such a facile reaction of surface ethylene
with methanol and/or dimethyl ether, viewed a s an autocatalytic step, has been described by Chen
and Reagan (9).
The data in Table III show that specific radioactivities of C2, C3, C4, and C5 aliphatics a r e
of the same order of magnitude. This strongly suggests that the formation of aliphatics proceeds
mainly via a C 1 step addition, o r more specifically through alkylation with methanol or dimethyl
ether.
The detection of much l e s s specific radioactivity in the C2 diphatics from the propylene tracer
and in the C2 - C3 aliphatics when 1-butene was the tracer implies that these small olefins a r e not
cracked substantially but a r e rather incorporated into higher molecular weight products. These
larger hydrocarbons may then be cracked into lower molecular weight compounds.
Similar specific radioactivities were found in both toluene and in the xylenes, regardless of
which olefinic tracer was used. This observation illustrates the common role played by these light
olefins in the formation of aromatics during methanol conversion of the Ni-ZSM-5 catalyst. Further-
more, since the specific radioactivities in the aromatics a r e 1.5 to 2.0 times greater than those in
the C3 and C4 products, it is reasonable to infer that a major pathway of toluene and xylene forma-
tion is the reaction between one C3 and one C4 or two C4 species. This conclusion was also drawn
by Derouane and co-workers (7).

Paraffin Tracers
Paraffins a r e relatively stable final products in the methanol conversion system. The fact
that 14C-tagged iso-butane retains essentially @J i t s radioactivity within itself among the hydrocar-
bon products shows that neither isomerization of butanes nor alkylation of iso-butane with prevailing
olefins is occurring a t 368°C.
In methanol conversion over ZSM-5-trpe zeolites, monomethyl paraffins and olefins pre-
dominate over their straight-chain counterparts (5,8). The same was obsented with our Ni-ZSM-5
catalyst. In general, this is consistent with thermodynamic equilibrium (the methyl paraffins a r e
more stable than the corresponding straight chain molecules), except for the butanes. At 368°C
thermodynamics predicts tbat ;-butane is more stable than iso-butane (57% vs. 43%. Since these
two paraffins a r e not interconverted under reaction conditions, they a r e probably formed mainly by
hydrogen transfer to the respective "butenes or iso-butene.

Aromatic Tracers
Benzene is a very thermodynamically stable compound. However, its low concentration among
the reaction products causes one to question its function in the overall methanol conversion reactions.
The radioactivity distribution among the aromatic products when benzene was used a s a tracer re-
veals that alkylation of benzene to form toluene, the xylenes, and trimethylbenzene is a major route
for their formation.
Benzene may be alkylated with methanol or with dimethyl ether to produce toluene, which in
turn reacts with more methanol o r ether molecules to form first the xylenes and then the trimethyl-
benzenes. This is consistent with the specific activity ratio following the order toluene > xylenes >

t
 0
0
0
I
r-
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
1,
 FIGURE 2. ALKYLATION OF AROMATICS

CH30H + H-Z
+
CH3OH2---Z
-

CH3

i
trimethylbenzenes when benzene was used a s the tracer.
It is worth noting that the role played by benzene in the formation of alkylated benzenes is quite
similar to that of ethylene in the production of higher aliphatics. AS observed for the ethylene tracer,
14C-labeled benzene retains most of its radioactivity intact, again indicating that reactive chemisorption
is relatively slow. However, the formation of radioactive toluene suggests that the surface reaction of
the chemisorbed benzene with methanol o r dimethyl ether occurs readily. These results also seem to
point out that the nature of this reaction is autocatalytic, a s proposed by Chen and Reagan (9) for
ethylene reaction with methanol o r dimethyl ether to account for the low concentration of ethylene in
the product.
In light of the acidic properties of the ZSM-5 catalyst, a carbenium ion mechanism can be
proposed for the formation of alkylated benzenes from benzene a s indicated in Figure 2.

CONCLUSIONS

Through the use of 14C-labeled t r a c e r compounds, some important secondary reactions have
been identified in the overall conversion of methanol to hydrocarbons over a Ni-ZSM-5 catalyst. The
major €indings are:
1. The alkylation of light olefins with methanol o r dimethyl ether is a major pathway for the
formation of larger olefins with one more carbon atom.
2. Paraffins a r e mainly produced by hydrogen transfer reactions to their corresponding
olefins, i. e. , ones having the same carbon skeleton.
3. Except for minor cracking reactions, paraffins with up to a t least 7 C atoms a r e final
stable products; isomerization among paraffin isomers does not take place a t 368°C.
4. Light olefins, e.g. , ethylene, propylene, and butenes, a r e reactive intermediates for
aromatics formation.
5. Aromatic compounds can also be produced by methanol- or di-methyl ether-alkylation of
benzene and subsequent alkylated benzenes.

APKNOWLEDGMENTS

The authors a r e grateful to Dr. H. E. Robson a t the W o n Research and Developmeni W s

for providing a sample of the ZSM-5 zeolite and to the Robert A. Welch Foundation and Haldor
Topsoe A/S (Denmark) for financial support.

LITERATURE CITED

Meisel, S. L . , McCullough, J. P., Lechthaler, C. H., and Weisz, P. B., Chem. Technol.,
6, 86 (1976).
Danner, C. A., ed. "Methanol Technology and Economics", Chem. Eng. Progr. Symp. Ser.
No. 2, 66 (1970).
Stockinger, J. H., J. Chromatographic Sci., 15,198 (1977).
Bloch, M. G., Callen, R. B., and Stockinger, J. H . , J. Chromatography Sci., 5 ,504 (1977).
Chang, C. D., and Silvestri, A. J., J. Catal., 9, 249 (1977).
Perot, G., Cormerais, F., and Guisnet, M., J. Chem. Res. (S), 58 (1982).
Dejaifve, P., Vedrine, J. C., Bolis, V., and Derouane, E. G., J. Catal., 3, 331 (1980).
Anderson, J. R., Foger, K., Mole, T., Rajadhyaksha, R. A., andSanders, J. V.,
J. Catal., 58, 114 (1979).
Chen, N. Y., and Reagan, W. J., J. Catal., 59, 123 (1979).
Hwu, F. S., "Conversion of Methanol and Light Olefins to Gasoline over a Shape Selective
Catalyst, ZSM-5", Ph. D. Dissertation, Rice University, 1981.
Stull, D. R . , Westrum, E. F., and Sinke, G. C., "The Chemical Therm@ynamics of
Organic Compounds", John Wiley and Sons, 1969.
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM C H E M ~ T R Y , INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON,D. C. MEETING, AUGUST 28 - SEPTEMBER 2 , 1983

NATURAL GAS BASED TECHNOLOGIES AS REVEALED IN

POSSIBLE NEW ZEAIAND ENERGY PROGRAMS

BY

P. Jawetz
Independent Consultant on policy, 415 East 64th Street, New York, New York 10021

INTRODUCTION

New Zealand is an exporter of commodities and thus completely dependent on world market
conditions. Its large resources of hydro-electricity, forests, natural gas and fish give i t the possi-
bility of industrializing. The off-shore debt on March 31, 1982, stood at US $ 3 , 2 6 3 million o r about
US $ 1,052 per head of population - just about a s high a s the per capita debt of Argentina - a coun-
try mentioned when the world banking system started to worry about possible defaults. In the words
of Foreign Minister Warren Cooper before the U. N. General Assembly on October 6, 1982 -
"As a small trading nation, New Zealand is acutely sensitive to fluctuations in the health of our
major trading partners. New Zealand is classed a s a developed country, but we share many of the
problems of developing countries".
New Zealand has no oil resources and when the country was hit by the Energy Crisis i t de-
cided to develop the gas fields a t Kapuni and a t Maui in the Taranaki province (in the western part of
the North Island) in order to collect associated liquid condensates. The gas was first used to fire
electrical plants and later readied for reticulation via pipelines in the Northern bland. Eventually,
when the condensate became so much more valuable than the gas - despite its quantity being much
smaller - it actually led to flaring the gas to waste in order to obtain the condensate. A "takeor-
pay" system was negotiated under which the government is contracted to take a given amount of gas
per year from the producing partnership. Assuming that future oil prices will r i s e only a few per-
cent per year in real terms and performing a standard Discount Cash Flow analysis with a 10%
discount rate, the conclusion reached was that there was a higher financial value to be obtained from
using the condensate - leading to a zero value for the gas and to a financial justification for flaring
it. O n the other hand, the gas could be used 1) for reticulation, 2) for promoting a CNG industry
(compressed natural gas) or 3) for use in petrochemical industries to produce chemicals o r further
liquid fuels. Following this logic, and attempting to produce the least change in the transportation
system, the New Zealand Ministry of Energy went along with a plan to produce synthetic gasoline
from what was then seemingly unwanted gas.
The present paper argues that it would be rather to the long range advantage of New Zealand
for the Government to stop at the methanol stage and use methanol a s a new liquid fuel in addition to
CNG motor fuel rather than go all the way to produce the synthetic gasoline from natural gas.

A MJSUSED INNOVATION

Mobil Research and Development Corporavon laboratories in Paulsboro, New Jersey, de-
veloped spongy, shape-selective catalysts to promote a reaction that transforms alcohol into hydro-
carbons by excising water molecules. The catalysts a r e different pore sized aluminum silicates o r
clays called zeolites (the Greek word for boiling stones - this because the ancient Greeks observed
that certain stones when thrown into fire appeared to boil, thus indicating that the interior structure
was hollow enough to contain water and that the pore openings were large enough to allow the water
to escape). ZSM-5 is a synthetic zeolite whose uniform pore size and shape is such that when treated
in a Mobil-developed process will make possible the chemical reactions involved in the elimination
of water molecules from the methanol feedstock. (Z stands for Zeolite; S stands for Socony, and
M stands for Mobil a s 7tsoCony"o r Standard Oil Company of New York was an old name for todayis
Mobil Oil; 5 is a key for the class of the catalyst.)
When producing the hydrocarbons we define a s synthetic gasoline, the catalytic process con-
sumes 10-15% of the energy content in the methanol feedstock (1)but what should be remembered as
equally important is that half of the volume of the liquid feedstock is lost when the water molecules
a r e eliminated. Then, depending on haw the fuels a r e used, if the energy content a s measured in
calorimetric units does not express accurately the work yield of the fuel vehicle engine, o r if dif-
ferent fuels show different efficiencies when used in the same engine, the fact that we have lost half
the volume m y lead to serious differences in work yield. In other words, reducing the liquid fuel
volume of the methanol to approximately one half in order to form the twice higher energy-content
synthetic gasoline wastes advantages the alcohol has had p e r energy unit. This is where the most
serious inefficiencies of the Mobil MTG (methanol-to-gasoline) process a r e incurred - more 80 than
in the energy loss of the process itself (2).
The methanol for the Mobil process can be obtained by passing synthetic gas produced from
coal over a copper catalyst or starting with natural gas. Mobil Oil has no proprietory technology
for the production of methanol and in New Zealand it will be using an I. C. I. process and 40% of the
natural gas feedstock energy content will be lost a t this stage. The Mobil ZSM-5 catalyst's com-
peting technology is a ZnClg process that was also looked into by the New Zealanders when making
their decision (3). To be sure, one does not expect difficulties in upscaling the Mobil MTG process
from the four-barrels-a-day pilot unit in Paulsboro, New Jersey to the 13,000-14,000 b.p.d. plant
a t Motunui, New Zealand, and when completed the plant will most probably deliver a s planned but
then one could reasonably expect that besides not allowing for a maximum gain to New Zealand from
the available natural gas resource, the influx of synthetic gasoline will create an amazing s t r e s s on
the one and only petroleum refinery in New Zealand that will have to continue to operate on imported
crude in order to provide the needed diesel fuel, leading to a future when New Zealand will probably
have to import expensive petroleum crude and export cheap gasoline. New Zealand will be left in
the process totally dependent on petroleum or "Petroleum-alike" fuels while losing the opportunity
i t had to move away from petroleum systems by using the natural gas a s an entry to a gas and alcc-
hol future to make the two New Zealand islands energy independent indeed. This goal c m o t be
achieved by providing fuels to existing systems, but rather by adapting ita fuel uses to fuels avail-
able locally i. e. change ita motor vehicle fleets to CNG and methanol c a r s and opening the future,
by establishing now the appropriate end use to biogas, synthetic natural gas from coal, methanol
from coal or peat and ethanol from biomass.
New Zealand in answer to i t s energy needs was destined to experiment with new energy de-
velopment but i t seemingly chose to stay with the old instead of going the way of true innovation.
New Zealand. thanks to its g e ~ a p h pcz? gc it z!cnc. Zy act h V i u g to worry about cross-border
traffic it can isolate itself by going CNG and methanol before the r e s t of us do so (3).

THE PETROLEUM REFINERY

Petroleum refinery design is dictated by the needs of a relatively small number of products,
e.g., gasoline, jet fuel, diesel fuel, fuel oil. It is generally recognized that the most important
part of any refinery is its gasoline manufacturing facility. A s the demand for gasoline increased,
more and more of the lighter kerosene components were included in gasoline but the maximum suit-
able portion depended on the kind of crude oil and rarely exceeded 20%. As such, methods more and
more complicated were developed to obtain further products that could b e blended into the original
gasoline fraction. The customary processing in a refinery is thus no more a fractionation process
producing relatively pure hydrocarbons, but rather a very complicated system with flows into a
general pool of products - the gasoline produced being a mixture of ingredients with different eco-
nomic costs. Gasoline blending is thus the combining of components to make up the liquid defined
by a given set of properties that enable i t to be a fuel in a motor vehicle internal-combustion engine.
One of the most important properties that must be satisfied is the required octane value. To produce
higher octane ingredients that when blended with the f i r s t run low octane product, higher temperatures
in cracking processes have to be employed. This more severe and energy intensive process, besides
being more costly, a s it requires higher energy inputs, also creates l e s s valuable by-products -
the upshot being that the economics of production a t the refinery change. Furthermore, with the
requirement to eliminate the octane boosting tetra-ethyl lead from the gasoline formulation because
of environmental reasons some refineries, in most cases the smaller refineries, do not even pos-
s e s s some of the needed equipment for these processes.
Both methanol and ethanol when added a t about 3% to low octane gasoline w i l l enhance the
gasoline's octane number by one point (that is the average over motor octane and research octane).
With 10% of the alcohol the average octane value i s improved by about 3 p i n t a and with 20% of the
alcohol 5 mints improvement of the average octane value is achieved. Detailed calculation for sav-
ings in petroleum crude, when using alcohol octane boosting additives to gasoline, were presented
before the Mrst European Communities Conference on Energy from Biomass (4-6). To recapiMate
here - i t was found that each Btu of ethanol used this way replaces 3.55 Btu of gasoline o r one liter
of ethanol replaces at least 2.5 liters of gasoline. Following a similar path one can calculate that
when us- 5% methanol as an additive to gasoline each Btu of methanol used this way replaces 4 Btu
of gasoline or one liter of methanol replaces a t least 2 liters of gasoline.
In order to calculate the effective energy balance (in the use a s well a s in the production of
the alcohol) the above values have to be multiplied with the energy balance in the manufacture of the
alcohol. For the case of biomass ethanol, using a factor calculated by Professor Melvin Calvin -
1.76 each Btu used a s energy input in fertilizers, agricultural machinery or distillation equipment
end UP displacing 6.6 Btu of petroleum origin when the ethanol is used a s an octane boosting additive
to gasoline. When the ethanol is used instead a s a fuel in an ethanol driven engine (no gasoline in-
volved) in the effective use of the ethanol the potential gain at the refinery is lost. Also, the Btu
content of the engine fuel that in the mixture is decreased only by about 3% will be decreased now by
rather 30% while the octane value of the fuel has been increased in the ethanol-alone case to a
value higher than required by an unchanged engine. It is expected thus to decrease from the above
calculated advantages for the case of the mixed fuels to net gains of only about 20% above the Btu
content of the fuel; each liter of ethanol used replaces now only about 0.8 liters of gasoline and each
liter of methanol used replaces only 0 . 6 liters of gasoline - this leading to higher savings in terms
of petroleum resources, but also for economics much more difficult. This alternative becomes a
possibility when political decision is taken to avoid dependence on petroleum crude. When mention-
ing alcohol-gasoline mixtures, despite the favorable results of the Brazilian program and many other
programs, i. e. , in the U. S. , West Germany, South Africa, when a New Zealand journalist visited
the Mobil Oil Paulsboro facility he was cautioned against such blends "as liable to cause too many
technical and distribution problems". Considering that a second plant in New Zealand was built to
produce methanol for export - this in a world market that is already saturated with methanol produc-
tion capacity - Mobil that is already expected to supply one third of New Zealand's need for gasoline
in 1985 suggests to use the additional output of methanol in its Motunui plant (7) thus resulting in
production of synthetic gasoline equal to over 50% of what could reasonably by expected to be the
New Zealand need for gasoline by a conventional motor-vehicle fleet. Interestingly Shell and B. P. ,
the other corporate partners of the New Zealand refining corporation, did not agree to participate
in the Mobil Oil project.

POLICY ISSUES

The Marsden Point refinery used, in 1981, 2,300,000 tonnes of crude oil and 440,000tonnes
of gas condensate and produced 1,236,000tonnes gasoline and 665,000 tonnes of diesel. After the
expenditure of over 1billion for expansion and for building a hydrocracker, the refinery will use
2,884,000tonnes of crude and 816,000 tonnes of condensate in order to produce 1,050,000 tonnes of
gasoline, 430,000 tonnes of aviation fuel, and 1,125,000tonnes of diesel. This change a t the refinery
will also double the refinery f u e l loss from 165,000tonnedyear to 330,000 tonnes/year.
On March 31, 1980, New Zealand Motor Vehicle licenses amounted to 1,283,661passenger
c a r s , 3,134 taxicabs, 3,397buses and coaches, 176,692 trucks under 2 tonnes, 76,872 trucks Over 2
tomes. When including all other vehicles such a s motorcycles, and motor homes, a grand total of
2,157,516motor vehicles were licensed. New registrations for the year 1981 amounted to a total
of 114,842 c a r s , the majority of which were assembled in New Zealand from parts imported mainly
from Japan (73%. Other important countries of origin were the U.K. with 13.6% and Australia
with 11.1%. A l l other countries of origin, including the U. S. , amounted to only 2.3% (nevertheless,
when analyzing the manufacturing companies i t is clear that Ford and General Motors a r e well repre-
sented, mainly through their Australian and U.K. affiliates, amounting to about 30%).
Two of the motor vehicle assembly corporations were responsible for over 21,000 vehicles
each while four other corporations were in the 10,000-18,000 range. Thus it is reasonable t o assume
that a corporation that may not even produce a CNG o r methanol c a r for i t s own home market may
find it advantageous to send such kits to the New Zealand assembly plant. In effect it would just
take the cooperation of two such corporations in order to embark on a slow process of changing the
motor vehicle fuels system gradually. The funds for such changes could then easily be found from
the $1.5 billion that could be saved by eliminating some changes at the refinery and by eliminating
the methanol-to-gasoline stage a t the Motunui plant (8).
It is preferable to go to dedicated vehicles - vehicles that were originally built for non-
petroleum fuels use - rather than convert vehicles that were originally built to use gasoline fuels.
Such conversions, for the CNG case, leave the vehicle with an undesirable seriously decreased
trunk space.

CONCLUSIONS

The Mobil MTG process, to be employed in New Zealand, is being scaled up from the Mobil
O i l Paulsboro operation to what could be a commercial size plant. Nevertheless, the economics in
the New Zealand case a r e such that this operation can only prove the technical aspects of the plant
but not the economics - the New Zealand economics being figured out on the basis of a practical
give-away of the natural gas.
Furthermore, New Zealand being a s e t of two islands with very little traffic from the out-
side, could have switched to a transportation system based on CNG and methanol with an intermediary
stage that uses the existing Whangarei refinery, without changes, and methanol for an octane en-
hancer. Such a policy besides having environmental benefits is economically sounder in the long
range a s 1) it allows for a much larger energy efficiency f o r the natural gas resource and 2) it prepares
the economy to an eventual switch to other sources of fuel gas and alcohols. New Zealand has
large potential for the production of biomass and has a s well coal and peat deposits that will even-
tually form the basis for an industrialization of the South Island. The elimination of the dependence
on a petroleum system and the development of an indigenous industry a r e , reasonably, the real long
range interests of New Zealand.
What was said here is i n no way an expression of doubt in the technical feasibility of the
Mobil MTG process. It is highly possible that for other countries, and in other objective circum-
stances, this process can be applied in accordance with national interests. Such circumstances
could be envisioned for example for the case a country cannot isolate itself when its roads a r e being
used o r by cars originating in areas that would not participate in a policy of switching from
petroleum fuels.

LITERATURE CITED

"Energy Research Reports", ER Publications Inc., P. 0. Box 157, Watertown, MA 02172,

U.S.A. (a) December 11, 1978; @) October 29, 1979.
Jawetz, P. , "Relative Economics of Alcohol Octane Boosting Additives to Gasoline, Alcohol
Fueled Cars, and Synthetic Gasoline from Alcohol". Energy from Biomass, Second Euro-
pean Communities Conference, A. Strub, P. Chartier, G. Schlesser, editors, Applied
Science Publishers, London, 1983.
Jawetz, P. , "Natural Gas Based Energy Systems - How New Zealand Decided to Act Not In
Its Own Best Interest", Monograph No. 83-Pet-28 (1983). The American Society of Mechan-
ical Engineers, 345 E. 47th St., New York, N, Y. 10017.
Jawetz, Pi , "The Economics of Improving Octane Values of Gasoline with Alcohol Additives",
Palz, W., Chartier, P . , and Hall, D.O., editors, "EnergyfromBiomass", Applied
Science Fublications, London 1981.
Jawetz, P. , "Alcohol Additives to Gasoline - An Economic Way for Extending Supplies of
Fuels and for Increasing Octane Rations", PREPRINTS, Div. of Petrol. Chem., ACS,
-
24, 198 (1979).
Jawetz, P., PREPRINTS, Div. of Petrol. Chem., ACS, 25 (1). 99 (1980).
New Zealand P r e s s Association correspondent, "The Press", Christchurch, March 18, 1983.
Peace, D. J. , Technical Officer for the Aucklmd Gas Association, in submission for "The
Environmental Impact Audit Synthetic Petrol Plant", Volume II, April 20, 1981.
 GENERAL PAPERS - FOSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMBTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

APPLICATION OF THERMAL ANALYTICAL TECHNIQUES TO

ENHANCED OIL RECOVERY

BY

K. N. Jha
Research and Development, Saskatchewan Oil and Gas Corporation
515 Henderson Drive, Regina, Saskatchewan, Canada SQN 5x1

INTRODUCTION

The world, especially in Canada and Venezuela, has extensive resource of oil sands and
heavy oils. These resources are characterized by high viscosity, low API gravity, i. e. , high density,
and large sulfur contents (Table I). Recovery of Lloydminster heavy oils in Canada under primary
and secondary processes a r e less than 9% of initial oil-in-place, whereas that of bitumen from oil
sands is nil.

TABLE I
PROPERTIES OF HEAVY OILS AND OIL SANDSa-'

Source Gravity Viscosity Sulfur Asphaltene Conradson Carbon

"API CP('C) Wt% Wt% Residue Wt%

Lloydminster 10-18 2000-20,000(20) 2.6-3.5 8 - 12 8 - 12

S.E. Alberta 12-18 3000 (Wd 3.5 12 12.2
Athabasca 8-12 1-5~106(TR) 4.6 17 13.5
Cold Lake 10-12 i x 105 (TR) 4.7 15 12.6
Peace River 8-9 l x lo5 (TR) 5.6 20
Wabasca A 8-13 a x 105 ( T R ) 5.5 19
Venezuela
Boscan 10-12 26 x 103 (38) 5.2 9 - 17 15.0
Tia Juana 12 37x102 (38) 2.7 6 11.2
Morichal 12 32x102 (38) 2.1 11 14.0
Job0 8.4 62 x lo3 (38) 3.7-4.1 9 14.1
U. S.A.
Asphalt Ridge,
Utah 8-13 69 x lo6 (25) 0.2-0.8 12 9.1
a. Work done in our laboratory on Lloydminster, Saskatchewan crudes.
b. "The Future of Heavy Crude Oils and Tar Sands", Ed. R. F. Meyer and C. T. Steele, McGraw-
Hill, Inc., New York (1981), pp. 168, 187, 237.
c. "The Oil Sands of Canada - Venezuela 1977", Ed. D. A. Redford and A. G. Winestock, ClM
Special Volume 17, The Canadian Institute of Mining and Metallurgy, pp. 146, 178, 284.
d. Reservoir temperature.

For the development and utilization of these resources, enhanced oil recovery (EOR) processes
have to be employed (1-3). EOR refers to all techniques used to increase the amount of oil produced
after primary recovery. EOR methods encompass pressure maintenance, water-flooding, gas in-
jection, thermal, miscible displacement and chemical processes. The thermal process is most
suitable for recovery of heavy oils and oil sand bitumens. In this process oil displacement results
from:
i) viscosity reduction primarily due to heat and secondly due to carbon dioxide dissolution
in oil,
ii) thermal expansion of the oil resulting in increased relative permeability,
iii) distillation and thermal cracking of oil,
iv) a solution gas drive from produced gas which facilitates the flow of fluids within the
reservoir toward the production wells, and

I
 v) increased pressure gradient imposed by the injected air.
Heat is transferred to the reservoir either by injection of steam/hot water or by&-e com-
bustion. The latter process, of interest to u s at present, consists of injecting air/oxygen/water in-
to an oil reservoir to establish a flow path for the movement of fluids, igniting the crude oil and
propagating the combustion front by continued aidoxygen injection (Figure 1).
The important factors required to establish the feasibility of initiating an &-E& combustion
field test are the fuel (coke) content of the oil being burned, the volume of air/oxygen required to
sustain combustion and the efflciency of oxygen utilization. These parameters a r e usually determined
by laboratory experiments employing a combustion tube. A sample of the data obtained is presented
in Table ll. Most of these parameters could b e estimated from TGA/DSC data.

TABLE II
TYPE OF DATA GENERATED FROM COMBUSTION TUBE EXPERIMENT^^^
Fuel Concentration, Kg/m3 16-48
Air-Fuel Ratio, m3/@ 10.
Oxygen Utilization, % so+
Combustion Front Velocity, m/hc 0.1
Steam Front Velocity, m/h 0.1
Vaporization Front Velocity, m/b 0.1
Fuel Required to Sustain
Combustion, @/m3
Maximum Peak Temperature, "C
Hydrogen to Carbon Ratio of Fuel
OilRecovery, %
Produced Gas Analysis, Vol. %

a. D. W. Bennion e t al., "Proceeding II International Conference

on Heavy Crude and T a r Sands", Caracas, February 7-17, 1982.
b. "The Future oi Heavy Crucie anci Tdiar %an&", Ed. E. F. X e y e r
and C. T. Steele, McGraw-Hill, Inc., New York, pp. 413-25, 1981.
c. Meters per hour.

Although combustion tube experiments generate data useful for the design and operation of
&-e
the field-pilot, it is imperative that the numerical simulation of the combustion process be
carried out in making meaningful predictions of the parameters for planning, construction and
optimum operation of field pilots.
Numerical &-e combustion simulation usually requires reservoir description, reservoir
fluid properties, thermodynamic, chemical kinetics and well data (4). Experimental data for
thermodynamic properties and chemical kinetics required in the area of low temperature oxidation,
cracking, combustion and coking reactions a r e lacking in order to make meaningful predictions of
an &-e combustion project (5-7). To this end, we have employed thermal analytical techniques,
thermal gravimetric analysis (TGA) and differential scanning calorimeter (DSC) to generate the re-
quiked data such a s energy of activation, pre-exponential factor, rate constant, and heat of reaction
for chemical reactions. Thermal techniques can also provide data on minimum ignition temperature
of crude oil to sustain combustion, fuel content of the core, fluid-rock interaction, decomposition
of the mineral matter present in the core and residue left after heating.
This paper presents TGA and DSC results obtained for two Lloydminster heavy oil core
samples under flow of helium, nitrogen and air.

EXPERIMENTAL

Tests were performed using a DuPont 951 Thermogravimetric Analyzer and a 910 Differ-
ential Scanning Calorimeter attached to the 1090 Data Analysis System. A sample size of 25-60 mg
and a temperature range of 40' to 900°C for TGA, and 1-3 mg and 40" to 58OOC for DSC studies were
used. Samples were heated a t a rate of 5" o r lO"C/min. in a i r , nitrogen or ultra pure helium flow-
ing a t 60 cm3/min. for TGA and 20 cm3/min. for DSC experiments. Thermograms recorded the
percentage weight loss a s a function of temperature and ita derivative f o r TGA and heat flow in mW
versus temperature for DSC rum. The DSC cell constant was determined to be 1.081 using an
indium standard. DSC experiments were performed using hermetic pans.
Samples A and B used f o r this study had an initial oil saturation of 63 and 85%. a porosity
of 29 and 33%, and a permeability of 1.9 and 2.3 Darcies, respectively. Gravity and viscosity of
crude oils were 16"API and 236 cp a t 38°C for sample A and 11'API and 46,000 c p a t 38OC for sample B.
 RESULTS

Thermograms of weight loss versus temperature for Lloydminster core A a r e shown in

Figure 2. The total weight losses were 6.92% in He, 7.57% in Nz, and 7.79% in air. The higher
weight loss under a i r than under He indicates that the coke produced in the process is oxidized by
oxygen, resulting in additional weight loss. The results under Nz atmosphere imply that N2 con-
tains oxygen a s an impurity.
Figures 3, 4 and 5 show weight loss curves and their derivatives (DTG) against rising tem-
perature for sample A in He, N2 and air. The derivative curves suggest that there a r e a t least four
groups of reactions which can be convoluted in four temperature zones. Kinetics for loss i n weight
in each temperature zone is described later.
TGA and DTG thermograms a r e presented in Figures 6 and 7 for core sample B. The total
weight h3s was 14.8% in He and 15.6% in air in the temperature range 40" to 880°C. The charac-
teristics of the TGA and DTG curves are similar to those obtained for sample A. It should be noted,
however, that the oil content of sample B is twice a s much a s that of A.
For further understanding of reaction kinetics, differential scanning calorimeter experiments
were conducted for samples A and E in He and a i r at a heating r a t e of lO"C/min. (Figures 8-11).
The thermograms produced with He have three peaks, the last one representing the cracking reac-
tions. The large exothermic peak produced under air is attributed to combustion reactions. The
peak temperatures f o r these tests range between 453" and 484°C. Arrhenius and thermal parameters
obtained by using the Borchardt and Daniels kinetics data analysis program supplied by DuPont a r e
discussed later (8-10).

DISCUSSION

Derivatives of TGA thermograms for core samples A and B have demonstrated that there a r e
four temperature regimes for weight loss. The temperature ranges and percentage weight loss for
the total material and organic components within each range a r e listed in Table III. The percentage
weight loss in the first region (5O'-38O0C) was approximately the same under He and a i r for sample
A o r B. This weight representing 40 to 55% of the total loss is attributed largely to volatilization
and to some extent to low temperature oxidation. The weight loss in the second temperature regime
(34Oe-54O4C) was 19%in He and 43% in air for sample A and 27% in He and 54% in air for sample 3.
This indicates that volatilization and thermolysis of heavy oil present in the core is taking place
under He whereas more efficient reactions, such a s oxidation and subsequent decomposition and
volatilization, are involved in the presence of air. The third regime (45O0-630'C) is characterized
by cracking, volatilization and combustion reactions whereas the last fraction of the weight loss
between 550" and 900°C is assigned to coking, decomposition of mineral matter and oxidation. Oxi-
dation and combustion reactions take place when sample is in contact with oxygen.
Weight loss kinetics for pyrolysis and combustion processes is extremely complex for such
systems because of the numerous components present and their simultaneous and competing reac-
tions. Kinetic treatment of the data is described below.
Solid phase thermal decomposition is described by the rate expression (11-12):

where k is rate constant; n, order of reaction; u0initial sample weight; Wt sample weight a t time t ;
(,j final weight; A , pre-exponential factor; E, activation energy; R , gas constant; and T, absolute
temperature in K. For a linear heating rate, f l , "C/min:

fl = dT/dt 4)

By combining Equations 1, 3 and 4 , rearranging, integrating and taking the natural logarithm
and assuming n = 1, we obtain:

A plot of -In[-'"$-") ] versus 1/T should result in a straight line of slope E/R. The value
of E obtained graphically is substituted in Equation 5 to calculate the pre-exponential factor, A.
Typical plots to obtain apparent activation energies a r e shown in Figures 12-15 for reactions
occurring in the four temperature zones for sample A under He flow.
Equation 3 is used to estimate rate constant a t any temperature. Values of E , A , and rate
constant at mean temperature for each reaction zone a r e presented in Table III.

TABLE III
THEFOUL DECOMPOSITION PARAMETERS FOR LLOYDMINSTER
HEAVY OIL CORES

Sample Reaction Temp. wt. LOSS 96 E A 103kmeanb Fuel

(Purge Zone Range, "C Total Organica kcal/mol -1 -1 (Coke)
- ~ d m 3

A. (He) 1 50-340 3.01 2.94 4.6 1.3 x 10-1 0.92

2 340-475 1.25 1.08 20.2 3.3 103 1.1
3 475-550 0.69 0.45 49.9 2.5 x 1011 3.3 )39.2
4 550-800 1.62 1.33 18.3 1.5 x lo1 0.91 29.3)
(N2) 1 50-360 3.09 3.01 4.9 1.3 x 10-1 0.75
2 360-450 0.89 0.79 29.3 5.0 x 106 1.8
3 450-550 1.18 0.88 36.3 3.3 107 1.8
4 550-900 2.32 1.98 14.8 1.8 1.0
(Air) 1 50-340 3.17 3.10 4.9 1 . 2 x 10-1 0.62
2 340-480 3.26 3.00 23.5 6 . 7 . ~104 2.0
3 480-550 0.62 0.45 45.5 1.7 x 1010 4.1
4 550-800 0.48 0.08 14.2 2.5 1.3
B. (He) 1 50-380 8.10 8.01 6.2 6.4 x 10-1 1.1
2 380-500 3.90 3.66 35.3 3.8 x 108 5.8
3 500-600 1.15 0.92 46.4 1.0 x 1010 4.8 )49.1
4 600-800 1.52 1.31 21.5 1.2 x 10% 1.8 28.0) '

(Air) 1 50-380 6.85 6.74 6.6 8.8 x 10-1 1.0

2,s 380-540 8.32 7.95 39.4 1 . 8 x 109 3.2
3,4 540-630 0.22 0.10 29.2 2.0 x 105 7.3
a. Contribution from decomposition of mineral matter was subtracted from % total weight loss to
get organic weight loss.
b. Mean temperature.

The apparent activation energy obtained for reaction zone 1, E l , varies between 4.6 and
6.6 kcal/mol for samples A and B under He, N2 and air. E 1 values being very close to the latent
heat of vaporization for hydrocarbons confirms our suggestion that weight loss in this reaction zone
is mostly due to volatilization (13). E2 values for sample A range from 20.2 to 29.3 kcal/mol and
for sample B 35.3 to 39.4 kcal/mol. These values a r e similar to those reported for thermolysis
and oxidation of hydrocarbons and crude oils (14-16). E3 values of 49.9 and 46.4 kcal/mol for sam-
ples A and B in He a r e larger than 45.5 and 29.2 kcal/mol for A and B , respectively, in air.
Cracking reactions under inert environment a r e known to have higher E values than under oxidizing
atmosphere (5-6). Etayashitani e t al. have postulated a series of cracking reactions in helium in-
volving light oil, heavy oil and asphaltene components in the pyrolysis of bitumen extracted from the
Athabasca oil sand (17). Activation energies for cracking reactions reported by them range between
57.4 and 65.2 kcal/mol. Bennion et al. have reported that these values of activation energies were
divided by 1.37 to be used in numerical simulation in order to obtain reasonable values of tempera-
ture and fuel lay-down (5). These activation energies divided by 1.37 produce an average value of
44.1 kcal/mol which agrees with 49.9 and 45.5 kcal/mol obtained by us for reactions in zone 3
under He atmosphere. This indicates that the results obtained from TGA a r e more meaningful for
use in the numerical simulation than those obtained from pyrolysis experiments in a closed system.
Activation energies for reactions in zone 4 ranging between 14.2 and 21.5 kcal/mol a r e typical of
reactions involving either coke formation or its axidation (6).
The fuel (coke) contents of samples A and B have been determined to check if the minimum
amount of fuel required to sustain combustion front is available. Calculation of fuel lay-down was
based upon percentage organic loss in He in reaction zone 4 because coke is formed in this region.
Since the maximum combustion temperature of the fire front listed in Table I1 ranges between 450"
and 700"C, it is expected that for some fireflood tests, weight loss in zone 3 in He will also contribute
to fuel lay-down. The fuel content under both scenarios calculated by assuming the density of the
sample 2.2 g/cm3 is included in Table III. Estimated fuel content values under either assumption
a r e greater than the value required (20 kg/m3) to sustain combustion.
 Activation energies, pre-exponential factors, r a t e constants a t peak temperatures, and heats
of reactions obtained from treating DSC data for the last peak using the Borchardt and Daniels kinetics
program a r e listed in Table IV. Order of reaction was assumed to be 1.0. Activation energies for
cracking under He of sample A was 55.9 and of sample B was 61.7 kcal/mol and for combustion under
a i r of sample A was 20.5 and of sample B was 28.9 kcal/mol. These values a r e higher for cracking
and lower f o r combustion reactions than those obtained from kinetic treatment of TGA data in tem-
!
perature zone 3 (Table rrr). Although inhomogeneity of core samples is always a problem in gener-
ating reproducible data, i t is believed that more experimental data is needed before such discrepancy
can be resolved. Heats of reaction for testa under air a r e much larger, 147 for A and 240 cal/g for B,
thin in He, 38 for A and 91 cal/g for B. It is evident that heat of reaction for sample A is lower than
that of B. This is because oxidation reactions a r e much more exothermic than cracking reactions
and oil content of sample A is one-half of E. Table IV includes peak and ignition temperatures de-
rived from DSC thermograms. Ignition temperature is defined here a s the temperature to which the
product must be heated in the presence of air to sustain combustion. Temperature a t the onset point
J
of the combustion peak on DSC thermograms has been assigned to this value. Ignition temperature
for sample A is 325'C and for sample B is 345°C.
!
TABLE IV
REACTION PARAMETERS FROM DSC EXPERIMENTS~

Sample Peak Activation A 10% Heat of Ignition

(Purge Temp. Energy peak Reaction Temp.
i
Gas) "C kcal/mol 6 -1 s-1
C a l k "C

A. (He) 462 55.9 2.6 x 1014 5.7 38

(Air) 453 20.5 6 . 2 103
~ 3.9 147 325
E. (He) 484 61.7 4 . 2 ~ 1 0 ~ 5 5.2 91
1 (Air) 480 28.9 9 . 2 ~105 3.3 240 345
,
I a. Order of reaction was assumed to be 1.0 for estimation of activation energy and
pre-exponential factor.

SUMMARY

Thermal degradation of Lloydminster heavy oil core samples has been investigated in H e ,
N2 and a i r using TGA and DSC techniques. TGA and DTG thermograms demonstrated four distinct
types of chemical reactions occurring in four different temperature zones. Reactions in zone 1 are
attributed to volatilization and low temperature oxidation; in zone 2 to thermolysis of heavy oil frac-
tions, volatilization and oxidation; in zone 3 to cracking and combustion; and in zone 4 to coking, de-
composition of mineral matter and oxidation of the coke produced. oxidation reactions take place
when the sample is in contact with air. Fuel (coke) contents of sample A ranged between 29.3 and
39.2 Kg/m3 and that of B, 28.8 and 49.1 Kg/m3. Arrhenius and thermal parameters obtained for
reactions in TGA/DSC studies a r e listed in Tables III and IV.
Data generated from TGA/DSC experiments a r e essential for running numerical simulation
of the&-a combustion process and verifying their match to the laboratory results. In addition,
TGA/DSC data can be manipulated to yield air-fuel ratio, oxygen utilization, combustion front velocity,
produced gas compxition and hydrogen-bcarbon ratio of the fuel. It is evident that thermal analyti-
cal techniques have the potential to produce data which can be used for planning, design and construc-
tion of the field &-E& combustion tests and for numerical simulation to predict process variables
and economics.

ACKNOWLEDGMENTS

I wish to thank G. Perron for technical assistance and A. Leu for calculation of some of
the data. Partial financial support from Saskatchewan Energy and Mines is acknowledged for this
work.
Figure 1. Schematic diagram of in-situ combustion process.

INJECTION WELL PRODUCTION WELL

AND WATER

PRODUCING
FORMATION

1
 Figure 2. TGA thermograms of core sample A under the flow of He,
N2 and air.

102
104

100.-
i
L
AIR

e.
t5 98-
U
m --
u
96.-

94.-

92.-

90 0 t 100 200 300 400 500 600

Temperature
700
(OC)
800 900 1000 1100

Figure 3. TGA and DTG thermograms of core sample A under He.

102
l 0 I

92.- ---0.08

c
 Figure 4. TGA and DTG thermograms of core sample A under N2.

' 8.16

8.12

h
S
h 180.. .. 0.08 \;
f! f!
I:
U Y
m 98- .. 0. 0 4 1,
a U
L .. >
7
Y
96.- ..0.80
*
L

F,

t
94.- ---E. 0 4 L

92 f
I

ea!0
t . 180
. . 280. . 300
. . 400
. . 500
. . 600
. . 700
. . E00
. . 900
. . 1080
. . 1100
. .
t -0.12
Temperature (OC)

Figure 5. TGA and DTG thermograms of core sample A under air.

0.24

0.20

0.16
c
*
\E

0.12 f!
u
*
4
8.0E 4L
0
0.04 '7
1
Y

0.88

-0.04

90 . . . . . . . . . . . . . . . . . . . . . .
0 108 200 300 400 500 600 780 E00 980 1080 1100
Temperature (OC)
Figure 6. TGA and DTG thermograms of core sample B under He.

t : : : : : : : : : : : : : : : : : : : : :0. 6 :

la8I
104 0. 5

0.4 ;
f!

0. 1 j

0.0

88 8 t 180 200 300 400 508 BBB

Temperature (*C)
700 E08 900 1000 1100
-0. 1

Figure 7. TGA and DTG thermograms of core sample B under air.

. . . . . . . . . . . . . . . . . . . . . . . 2. 0

1.6

1.2 ;
\
t!
u
0. 6 2
+I
>
*
I 0.4
! r.

i i
0. 0 ?,

EO-. -0. 4

8 4 T : : : : : : : : : : : : : : : : : : : : : : -0. E
8 108 200 300 480 580 600 788 E00 800 1800 1100
Temperature (OC)
Figure 8. DSC thermograms of sample A under He.

4 : : : : : : : : : : : : : : : : : : : : : : C

1.2.-

0. e--

0. 4.-
s" ..
-
I 0.8.-
0
u ..
e -8.4..
#

-0. e-- \

-1.2.-

- 1 . 8 1 : : : : : : : : : : : : : : : : : : : : : : .$
0 100 200 388 400 588 E00 700 E00 880 1000 1100

Figure 9. DSC thermograms of sample A under air.

+ : : : : : : : : : : : : : : : : : : : : : : +

1. e--

1.2.-

0. e--
P ..
"
I 8.4..
4
LL ..
:0.0..
#

-0.4..

-8.8..

- 1 . 2 . : : : : : : : : : : : : : : : : : : : : : :
0 I00 200 300 400 580 WE 700 800 880 1000 I100
Figure 10. DSC thermograms of sample B under He.

4..

3..

2.-

1.-

0.-

-1..

-2..

. . . . . . . . . . . . . . . . . . . . . . . . . .
E LEE zaa zm 488 ~BB am 700 am scm imm iim

Figure 11. DSC thermograms of sample B under air.

- 4 1
0 im: :
200
: : :
300
:
480
: : :
WE
:
BEE
: : :
700
: :
wa: :
488
: :
1000
: : :
iim
L
Temperature (OC)
Figure 12. Arrhenius plot for sample A under helium between
50' and 34OoC.

2.0 2.5

1 0 ~ (K-I)
1 ~

Figure 13. Arrhenius plot for sample A under helium between

340° and 475OC.

14-

12
1.3 1.4 1.5 i

1 0 ~ (1 ~~- 1 )
Figure 14. Arrhenius plot for sample A under helium between
475O and 550°C.

1.24 1.28 1 2
103/T (K-’)

Figure 15. Arrhenius plot for sample A under helium between

550° and 800’C.

‘“I 0

0.97 1 .oo 1.05 1.10 1.15

103n (K-~)
 I
LITERATURE CITED 1

Jha, K. N., Chemistry in Canada, pp. 19-26, September 1982.

Jha, K. N . , and Verma, A . , Proc. Il International Conf. on Heavy Crudes and T a r Sands
in Caracas, Venezuela, Vol. IV, Feb. 7-17, 1982.
"Fundamentals of Enhanced Oil Recovery", K. H. van Poolen and Assoc. Inc., PennWell
Books, Tulsa, Oklahoma, U. S.A., 1980.
"Fully ImplicitaS& Combustion and Steam Model", ISCOM User Manual, Version 2 . 2 ,
April, 1981, Computer Modelling Group, Calgary, Alberta, Canada.
B e d o n , D. W., Moore, R. G., Donnelly, J. K . , and Erian, A . , Proc. Il International
Cod. on Heavy Crudes and T a r Sands i n Caracas, Venezuela, Vol. 11, February 7-17, 1982.
Lin, C. Y . , Chen, W. H., Lee, S. T., and Culham. W. E., 57th Ann. Fall Tech. Conf.,
Sot. Pet. Engg. SPE 11074, New Orleans, U.S.A. September 26-29, 1982.
Vossoughi, S. , Barlett, G. W., and Willhite, G. P., 57th Ann. Fall Tech. Conf., Soc.
Pet. Engg. SPE 11073, New Orleans, U.S.A., September 26-29, 1982.
Borchardt, H. J., and Daniels, F., J. Am. Chem. Soc., 3 ,41-46 (1957).
Grentzer, T. H., Holsworth, R. M . , and Provder, T., National ACS, 3/81, ORPL.
"Borchardt and Daniels Kinetics Data Analysis Program", PN994377-912,DuPont,
Wilmington, Delaware, U. S.A. , August 1982.
Coats, A. W., and Refdern, J. P . , Nature, 201, 68-69 (1964).
Thakur, D. S., Nuttal, H. E . , and Cha, C. Y . , Preprint, Div. Fuel Chem., 2 (2), 131
(1982).
Yaws, C. L., "Physical Properties", Chem. Engg., McGraw-Hill Co., New York, p. 205
(1977).
Baldwin, R. R., Bennett, J. P., and Walker, R. W., 16th International Symp. on Com-
bustion, MIT, Cambridge, Mass. , U. S. A. , August 15-20, 1976.
Jha, K. N., Rao, P. M., and Stausz, 0. P., Preprint, Div. Fuel Chem., 23 (4), 91 (1978).
Campbell, J. H., Koskinas, G. H . , and Stout, N. D., Fuel, 57,372 (1978).
Hayashitani, M., Bennion, D. W., Donnelly, J. K . , and Moore, R. G., "The Oil Sands of
Canada-Venezuela 1977". Ed. Redford, D. A . , and Winestock, A. G., Can. Ins. Mining
and :Let., pp. 233-2A7 (1977).
 GENERAL PAPERS - FOSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2 , 1983

DEVELOPMENT OF AN ALTERNATIVE S.A.R.A. METHOD FOR THE

CHARACTERIZATION OF COAL-DERIVED LIQUIDS

BY

F. M. Lancas, H. S. Karam and H. M. McNair

Department of Chemistry, Virginia Polytechnic Institute and State University
Blacksburg, Virginia 24061

INTRODUCTION

Coal-derived liquids have been studied extensively, because of their potential applications
in many fields such as fuel and feedstocks generation (1). One of the most popular methods by
which to characterize fossil fuels i s by fractionation of the sample into saturates, aromatics, re-
sins and asphaltenes (S.A.R.A.). Two different approaches a r e widely used for this purpose: sol-
vent extraction and liquid chromatography. Although much work has been done using these two ap-
proaches, characterization of fossil fuels is still unsatisfactory and exhaustive research i s still re-
quired. Solvent extraction methods currently used, though simple and inexpensive, present pro-
blems with reproducibility, time consumption, solvent evaporation, co-extraction and loss of vola-
tiles (2, 3). In most of the liquid chromatographic methods used, the fossil fuel extract is first
treated with a non-polar hydrocarbon (such as n-pentane) to precipitate the asphaltenes and the re-
maining solution i s applied to an Attapulgus clay column to separate resins from oils. Finally, the
oils a r e fractionated to saturates and aromatics on alumina and/or silica columns (4). All these
steps, in addition to being unnecessary and inconvenient, do not provide the actual group-type dis-
tribution in the extract since part of the resins could be co-precipitated with asphaltenes (5). With
these problems in mind, we have developed and applled an alternative S.A.R.A. method for the
characterization of Brazilian coal-derived liquids.

RESULTS AND DISCUSSION

Fractionation by Solvent Extraction

Coal was finely ground, sieved through a 60 mesh (U. S. Standard) sieve, extracted with
different solvents for 30 minutes using a magnetic s t i r r e r (100 ml of solvent to 10 g of coal). Re-
sults showed that stirring time i s not critical. After one hour of stirring with hexane, the unextrac-
ted coal was 96.6% of the original sample, while after 12 hours it was 95.6%. Following extraction,
the solvent was evaporated and the extract redissolved in 2 ml of solvent. Asphaltenes were preci-
pitated by adding 80 ml of n-pentane to the concentrated extract solution (volume ratio of 40 to 1).
In all experiments solvents were evaporated by a combination of rotary evaporation for sample con-
centration and controlled heating under nitrogen flow until dryness of the extract. Figure 1 shows
the results of a study comparing the relative amounts of asphaltenes and maltenes present in the
"Mina do Leao" (high-ash Brazilian coal). The relative amounts extracted by the different solvents
a r e displayed in Figure 2. Although pyridine i s the best solvent examined, we decided to u s e te-
trahydrofuran (THF) since it has a similar performance and it i s l e s s toxic and l e s s polar.
In a different set of experiments, the fractionation of the THF coal extract into asphaltols,
asphaltenes and oils was carried out utilizing the schematic shown in Figure 3. The results of this
study appear in Table I.

Fractionation by Column Chromatography

A 50 cm (L) x 11 mm (I.D.) glass column fitted with a teflon stopcock was dry o r s l u r r y
packed for comparison purposes. Dry packing was done by constantly tapping the column while
adding 2 g of the packing material in small portions. A plug of glass wool and a layer of white sand
(ca. 0.5 cm) on the top were used to support the solid adsorbent and to prevent it from washing
through the stopcock. Slurry packing was performed by first adding the solid adsorbent a little a t a
time to hexane in a beaker, swirling the beaker and pouring the slurry into a draining column (pre-
viously filled about 1/3 full with the first eluent, hexane). The results of a comparative study using
different packing techniques and materials a r e displayed in Table 11. A s e t of five identical columns
was employed, to determine the reproducibility of each system a s applied to a hexane coal extract.
For this study, the hexane soluble materials were filtered following extraction into a 100 ml

I
volumetric flask. 10 ml of this stock solution was loaded into the chromatographic column. The
eluents used to generate the fractions were hexane (50 ml), toluene (75 ml) and methanol (50 ml) for
saturates, aromatics and resins, respectively, following precipitation of asphaltenes, in accord-
ance with the Phillips method (6). The results show that slurry packing with silica is the most re-
producible system investigated. (It is well-established in the literabre that asphaltols are highly
adsorbed on alumina, while fewer substances a r e adsorbed on silica gel because of its mildly acidic
properties (7, a).)

TABLE I

SOLUBILITY CHARACTERISTICS OF HIGH-ASH BRAZILIAN COAL THF EXTRACT

Sample Wt % Asphaltols Wt % Asphaltenes Wt % Oils

38.5 35.2 26.3

38.5 32.4 29.1
37.8 36.9 25.4
36.4 37.6 26.0
42.1 34.8 23.1
-
X 38.7 35.4 26.0
0- 2.1 2.0 2.1
R.S.D. 5.4 5.7 8.3

TABLE II

COMPARISON OF DIFFERENT PACKDG STSTEW A S APPLIED TO HEXANE COAL EXTRACT

GroupType Column Typea: 2 -

2 __
3

wt I 40.4 35.3 24.3

Saturates 0- 8.8 3.4 2.3
R. S. D. 22 9.8 9.5

Aromatics Wt % 30.1 22.4 30.1

6 5.9 3.1 2.2
R. S. D. 20 14 7.1

Wt I 29.4 42.3 45.6

Resins 0- 10 2. 5 1.8
r’ R.S.D. 35 5.8 4.0

a. l=dry-packed alumina; 2=slurry-packed alumina;

S=slurry-packed silica.

Since the best performance was shown with THF a s extracting agent and silica gel as an
adsorbent for slurry packing technique, w e have applied the whole coal extract (a maximum of 200
mg) to the column to avoid problems associated with the asphaltenes precipitating in non-polar sol-
vents. The characteristics of the chromatographic elution utilizing this new system as well as the
relative group type distribution of the THF coal extract appear in Table In.

TABLE III

CHROMATOGRAPHIC ELUTION CHARACTERISTICS AND RELATIVE GROUP TYPE

DISTRIBUTION O F THF COAL EXTRACT

Eluent Volume of Eluent Color of Eluent Identity -

Wt %

Hexane 50 ml Colorless Saturates 3.3

Toluene 75 ml Orange Aromatics 20.2
Methanol 50 ml Red-Wine Resins 51.8
TH F 50 ml Dark Brown Asphaltenes 24.7
100.0
 u
c
4J
w

.. .. .. .. .. ..
L

m
- v
F
)
a
U
E
W

c cw
0
v) 0
m
u
e .

.. .. ..
OB0
 W
z
4
I-

L
/ /

z
w
n
\
c Q)

8& 3
w
h
m 0
-J&
- 0
0
.d
rl Y
d cd
E
Q)

3rn

\
c
- g &
- a
- 1
x
k
rd
n
w v )
z w \
w - I
I D m
- I 2
0 - I
I - 0
v)
z
w-#
 CONCLUSION

Compared with methods of characterization of coal extract described in the literature, the
method we have developed has the following advantages:
1. Extraction step: Using THF instead of hexane, pyridine, toluene, etc. , gives more
reproducible results and avoids extracting very polar compounds and loss of volatiles during the
evaporation step. Magnetic stirring instead of manual stirring or Soxhlet extraction is an easier,
faster and more reproducible extraction procedure.
2. Column Chromatography: Slurry packing with silica permits a better stationary bed
and, at the same time, avoids irreversible adsorption. By fractionating the whole THF coal ex-
tract, one avoids the precipitation of asphaltenes prior to column chromatography. In addition,
fractionating the whole extract permits collection of the four S . A . R.A. (saturates, aromatics, re-
sins and asphaltenes) fractions f o r further characterization.

ACKNOWLEDGKENTS

F. M. Lancas would like to thank Fundacao de Amparo a Pesquisa do Estado de Sa0 Paulo
(FAPESP) for the fellowship (Process0 16-Quimica 81/0557-2) and Universidade de Sa0 Paulo for
the free absence.

LITERATURE CITED

Whitehurst, D. D., Mitchell, T. 0. and Farcasiu, M. , "Coal Liquefaction. The Chemis-

try and Technology of Thermal Processes", Academic Press, NY (1980).
Boduszynski, M. M., Hurtubise, R. J. and Silver, H., Anal. Chem., 54, 372 (1982).
Bockrath, B., Schroeder, K. T. and Steffgen, F. W., Anal. Chem., 51, ll6R.
Galya, L. G. and Suatoni, J. C . , J. of Liquid Chmmaiogr., - 3 , 229 (1980).
Bunger: J. Ur. and ii, N. C . , eds. , "Chemistry of Asphaltenes", Advances in Chem.
Series, No. 195, AMS (1981).
Phillips Petroleum Company, Research and Development, Method 8045-AS (1980).
Whitehurst, D. D. , Farcasiu, M. and Mitchell, 0. , "The Nature and Origin of Asphal-
tenes in Processed Coals", EPRI Annual Report (1976).
Given, P. H., Cronauer, D. C . , Spakman, K . , Lovell, H. L . , Davis, A. and Biswas,
B. , Fuel, 54, 34 (1975); 54, 40 (1975).
 GENERAL PAPERS - POSTER SESSION
PRESENTEDBEFORE THE DIVISION O F PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2, -983

A CORRELATIVE INVESTIGATION O F THE EFFECTS O F OXIDATION ON THE MINERALS,

MA CERA IS AND TECHNOLOGICAL PROPERTIES O F COAL

BY

M. C. Lin, F. E. Huggins, G. P. Huffman and D. E. Lowenhaupt

U. S. Steel Corporation, Research Laboratory, 125 Jamison Lane
Monroeville, Pennsylvania 15146

INTRODUCTION

The oxidation of coal by natural weathering processes is well known to degrade those pro-
perties important for cokemaking (1, 2). Conversely, the loss of fluidity and enhancement of c h a r
reactivity resulting from low-temperature coal oxidation a r e desirable properties for coal gasifica-
tion (3). Thus, better understanding of the oxidation mechanisms of coal components and of t h e ef-
fect of such oxidation on technological processes i s highly desirable.
57Fe Mossbauer spectroscopy and diffuse reflectance infrared Fourier trans-
form (DRIFT) spectroscopy were used to investigate the oxidation of minerals and macerals, re-
spectively, and measurements of the Gieseler plasticity were made as representative of a n impor-
tant technological property, coal fluidity, that is affected by oxidation. The relative sensitivity of
these techniques to coal oxidation w e r e compared by correlating measurements made on a variety
of bituminous coals.

SAMPLES AND EXPERIMENTAL TECHNIQUES

The naturally oxidized coal discussed in this paper is a low-volatile bituminous coal ob-
tained from a strip mine on the Pocahontas No. 4 s e a m in West Virginia. Samples were collected
from an outcrop (most oxidized) and the mine highwall (least oxidized), and at an intermediate loca-
tion t o obtain an oxidation profile a c r o s s the s t r i p pit.
Two high-volatile bituminous coals (Pittsburgh and Harlan seams) w e r e used in long-term,
room-temperature oxidation treatments. T h e -60 m e s h coals were put into several 100-ml beakers
and stored separately in dry, ambient and humid a i r atmospheres at room temperature in the labor-
atory for 950 days. The dry environment was simulated by placing the coals in a desiccator con-
taining Drierite, whereas the humid environment was simulated by placing the coal i n a similar
desiccator vessel, but with water present. The ambient samples w e r e stored in beakers open t o the
laboratory atmosphere.
Channel samples of two additional bituminous coals, one collected from the Pittsburgh
seam in Pennsylvania and the other from the Pocahontas No. 3 s e a m i n West Virginia, w e r e used
in two simulated weathering treatments. In one treatment, -40 mesh coal was placed in a gas-tight
oven at 50'C. The moisture level of the air in the oven was maintained a t approximately 65% RH
(6.9 5 0.2% HZO). In the other treatment, stockpiled samples of -l/8-inch coal w e r e exposed to the
atmosphere in 20-pound aliquots in plywood boxes.
T h e iron-bearing minerals in the various coals w e r e investigated by 57Fe Mossbauer spec-
troscopy. Details of sample preparation and data reduction procedures can be found in previous
papers (4, 5, 6). The diffuse reflectance infrared Fourier transform (DRIFT) spectra w e r e mea-
s u r e d on a Nicolet 7000 s e r i e s FI'IR spectrometer with data reduction capability. Samples f o r
FTIR were either -60 mesh or -200 m e s h coals without KBr dilution. Typical measurement times
w e r e 285 seconds and the resolution of the spectra was typically 4 ern-',
Standard ASTM methods were used f o r Gieseler plastometer measurements. The extent of
coal oxidation was also monitored by an alkali extraction test (7).

RESULTS AND DISCUSSION

Gieseler Plastometer Measurements

Results of Gieseler plastometer measurements on the strip-mined coal samples are sum-
marized in Table I. The thermal plasticity of the coal samples decreases markedly as a result of
oxidation. The softening temperature increases and solidification temperature decreases by ap-
proximately 30°C. narrowing the plastlc range from 90'C to 30°C. The maximum r a t e of rotatlon,

I
which corresponds to the maximum fluidity of coal samples, decreased by several orders of magni-
tude to the level of essentially no fluidity a t all for the outcrop coal.

TABLE I

RESULTS OF LIGHT TRANSMISSION VALUES AND GIESELER PLASTOMETER MEASUREMENTS

FOR POCAHONTAS NO. 4 SEAM

o r
Max.
Percent Max. Soft Fluid Solid. Plastic
Coal Transmission ddpm Temp. Temp. Temp. Range

Highwall 97 3.5 401 461 491 90

Middle 58 2.3 412 457 481 71
Outcrop 28 0.2 413 448 463 30

The results of the alkali extraction test, also summarized in Table I, correlate fairly well
with results of Gieseler plastometer measurements. This test is used in the metallurgical coal in-
dustry to detect coal oxidation prior to the coking operation. Usually, a coal with a light transmis-
sion value less than 80% is regarded as too oxidized for metallurgical usage (7). I t is noted that the
badly oxidized coal taken from the outcrop of the pit has a transmission value of only 30%, while the
least oxidized highwall coal has a value of 97%.
Similar plasticity behavior as a result of oxidation was also found for the Pittsburgh and
Harlan seam coals stored in dry, ambient and wet atmospheres for over 950 days at room tempera-
t u r e , as summarized in Table 11. These results indicate that the extent of oxidation depends greatly
on the humidity of the coal environment, with high humidity accelerating coal oxidation.

TABLE II

GIESELER Pl4STOMETER RESULTS OF COALS "WEATHERED"

F O R 950 DAYS AT ROOM TEMPERATURE

Max.
Max. Soft Fluid Solid. Plastic
Sample ddpm Temp. Temp. Temp. Range

Pittsburgh 22400. 0 347 410 464 117

car,,
Pittsburgh 1600.0 365 422 467 102
(ambient)
Pittsburgh 580.0 366 420 459 93
(wet)
Harlan 18.0 365 410 440 75
(dry)
Harlan 9.0 387 432 459 72
(ambient)
Harlan 5.0 391 427 454 63
(wet)

A n extremely rapid decrease of Gieseler plasticity due to oxidation is shown in Figure 1,

where the maximum fluidity is plotted v e r s u s time of oxidation treatment for coals treated a t 65%
RH and 50°C. Accompanying this rapid reduction of fluidity, t h e r e is also a significant decrease of
the plastic range. The -l/d-inch stockpiled samples of the s a m e coals show similar but less rapid
changes.
57
Fe Mossbauer Spectroscopy
The distribution of iron among minerals obtained by low-temperature Mossbauer spectro-
scopy is summarized in Table III f o r the strip-mined Pocahontas No. 4 samples. The data indicate
that the pyrite has been completely converted t o iron oxyhydroxide in both the middle and outcrop
coals. Additionally, with increasing oxidation, a decrease in the percentage of iron contained in
clay minerals and a n increase in the percentage of iron present a s a n unidentified ferric phase
(Fe3+) a r e observed. This Fe3+ phase is most probably either a f e r r i c sulfate o r Fe3+ in clays.
 TABLE ID

MOSSBAUER DATA ON DISTRIBUTION OF IRON AMONG MINERALS FOR

POCAHONTAS NO. 4 COAL SAMPLES

Percentage of the Total Sample Iron Contained in:

Iron
+3
Sample Clay Siderite Pyrite Jarosite Oxyhydroxide Fe
Highwall 76 13 6 1 - 4
Middle 64 14 - 1 10 12
Outcrop 51 11 - - 21 17

Results of Mossbauer spectroscopy investigations on the room-temperature oxidation of

Pittsburgh and Harlan coals a r e summarized in Tables lV and V. The data indicate that in Harlan
coal, the clay and siderite a r e apparently little affected by oxidation, whereas the pyrite is exten-
sively oxidized and transformed to jarosite, iron oxyhydroxide and a f e r r i c iron phase. F o r the
Pittsburgh coal, the pyrite was transformed to ferrous sulfate initially and then to ferric sulfates
and iron oxyhydroxide. A s discussed elsewhere(8), this and other differences in mineral oxidation
reflect the significantly different sulfur content and mineralogies of the two coals.

TABLE IV

MOSSBAUER DATA ON THE DISTRIBUTION OF IRON AMONG MINERALS FOR

PITTSBURGH COAL SAMPLES

-~
Sample Phases

Fresh Pyrite 100

Pyrl t e 96
Szomolnokite 4

Ambient Pyrl te 76
Szomolnokite 20
Rozenite 4

Wet Pyrite 26
cr-FeOOH 23
Jarosite 4
3+
Fe 25
Unidentified Fef2 22

a. Percentage of the total iron in the

sample contained in the indicated
phase.

The low-temperature Mossbauer spectra of Pittsburgh coal, treated in the experimental

oven (50'C, 65% RH) and coal stockpiled out of doors, are shown in Figure 2. For both Pittsburgh
and Pocahontas No. 3 coals treated in the oven, the iron sulfate, szomolnokite, was detected after
40 and 124 days of treatment, respectively. A s the oxidation proceeds, the iron sulfate content con-
tinues to increase a t the expense of pyrite. However, for the coals stockpiled out of doors, iron
oxyhydroxide is the oxidation product of pyrite and no iron sulfate has yet been detected. This in-
dicates that different oxidation processes or different rate-determining steps a r e involved in the
oxidation of pyrite in the two environments.

Diffuse Reflectance Infrared Fourler Transform (DRIlT) Spectroscopy

The infrared spectra of the strip-mined coal samples are shown in Figure 3. The most
obvious trend with increasing oxidation is increases i n intensity of various carbonyl bands between
1600 cm-l and 1800 cm-l. These Increases in intensity were also accompanied by an increase in
intensity of the region between 1100 cm-' and 1300 cm-', which is associated with the c-0 stretch-
ing vibration and 0-H bending modes of phenols, ethers and e s t e r s (9, 10). Similar increases in
intensity can also be found in the absorption bands of hydroxyl groups ranging from 3200 cm-1 to
3600 cm-'. However, the intensity of absorption bands at 2860, 2920 and 2950 cm-l, which cor-
respond to the aliphatic C-H stretching modes, show systematic decreases from the least oxidized
to the most oxidized coal samples. Similar decreases in intensity a l s o occur for the aromatic C-H
stretching mode a t 3040 c m - l , and the absorption bands between 700 and 900 c m - l , which corre-
spond to the aromatic C-H out-of-plane bending modes.

TABLE V

MOSSBAUER DATA ON THE DISTRIBUTION OF IRON AMONG MINERALS FOR

HARLAN COAL SAMPLES

Sample Phases

Fresh Pyrite 53
Clays 43
Siderite 4

Dry Pyrite 46
Clays 43
Siderite 5
Jarosite 6

Ambient Pyrite 42
clays 43
Siderite 6
Jarosite 9

Wet Pyrite 12
Clays 42
Siderite 6
Jarosite 20
Iron Oxyhydroxide 7
Fc+~ 13

a. Percentage of the total iron in the

sample contained in the indicated
phase.

For the laboratory-oxidized Pittsburgh and Harlan coal samples, t h e carbonyl and carboxy-
lic-acid absorption bands between 1600 cm-l and 1800 cm-l, which a r e found in naturally oxidized
coals from strip-mines and are closely associated with effects of coal oxidation, were not detected.
This suggests that the oxidation of these coal samples is still at a relatively early stage; although
both Mossbauer spectroscopy and Gieseler plastometer measurements clearly show changes due to
oxidation. This observation is further supported by the DRIFT results obtained after severely oxi-
dizing the dry and wet Pittsburgh coal samples in a i r a t 110°C f o r seven days. Figure 4 shows that,
in addition to the 1650 cm-' and 1735 cm-l bands observed before, carbonyl and carboxyl bands
near 1585, 1680, 1690, 1710 and 1765 c m - l also appear after this rather severe oxidation treat-
ment.
DRIFT spectra were also obtained from a l l oven-oxidized and stockpiled coal samples. NO
significant difference between the treated and f r e s h coals was found. This indicates that DRIFT
spectroscopy is not sufficiently sensitive to detect the early stages of oxidation that cause the large
decreases observed in plasticity.

CONCLUSIONS

Mossbauer spectroscopy shows that pyrite in coal is readily altered by low-temperature

coal oxidation. The oxidation of pyrite in coals subjected to simulated weathering treatments at
constant temperature and humidity in the laboratory gives r i s e to a variety of iron sulfates. This i s
in contrast to coal samples stockpiled out-of-doors and strip-mined coals, in which the principal
pyrite oxidation product is iron oxyhydroxide.
A reduction in intensity of aliphatic and aromatic bands with increasing oxidation of a
strip-mined coal is detected in DRIFT spectra. These changes accompany the enhancement in in-
tensity of certain carbonyl and carboxyl bands. However, these carbonyl bands are not detected in
spectra of laboratory oxidized coals until oxidation is q u i t e extensive.
 Fia. 2 Low-temperature t m s s b a u e r S p e c t r a o f P i t t s b u r g h coals:
( A 1 t r e a t e d i n 50-C, 65% RH for 167 d a y s ; IC1 s t o c k p i l e d
Out of doors for 1 3 9 d a y s .

~ i g .1 v a r i a t i o n s of maximum f l u l d i t y as
measured by G i e s e l e r p l a s t o m e t e r
w i t h d a y s of o x i d a t l o " a t 50.C.
650 RH.

,
 The Plastic properties of coal, a s determined by Gieseler plastometer measurements, a r e
extremely sensitive to oxidation. The maximum fluidity shows a very rapid reduction with oxida-
tion. T h e r e is also a significant narrowing of the plastic range. Of t h e three techniques, the
Gieseler plasticity measurement i s t h e most sensitive and DRIIT spectroscopy the least sensitive
to the initial stages of coal oxidation. This o r d e r of sensitivity i s inverse to their applicability to
coals as t h e Gieseler measurements are restricted to coking bituminous coals and Mossbauer tech-
iques are best applied to high pyrite coals, whereas DRIFT spectroscopy can be applied to all coals
with little or no modification.
T h e extreme sensitivity of the thermoplastic behavior of coal to initial oxidation a s deter-
mined by the Gieseler measurements is in contrast to the insensitivity of DRIFT spectroscopy and
the relative minor oxidation of pyrite detected by Mossbauer spectroscopy, both of which a r e bulk-
oriented techniques. The explanation must be attributed to the fact that the first stages of coal oxi-
dation a r e surface controlled, as a r e most oxidation processes. Even though plasticity is deter-
mined by a macroscopic measurement, it is dependent upon the fusing together of separate coal par-
ticles. Consequently, it i s likely to be highly sensitive to very thin surface layers on the coal par-
ticles. Further investigations involving the characterization of oxidized coal surfaces a r e currently
I underway.

LITERATURE CITED

Gray, R. J., Rhoades, A. H. andKing, D. L . , Trans. AIME, Soc. Min. Engineers, 260,
334 (1976).
Crelling, J. C . , Schrader, R. H. and Benedict, L. G . , Fuel, 2, 542 (1979).
Mahajan, 0. P . , Komatsu, M. and Walker, P. L., Jr., Fuel, 59, 3 (1980).
Huffman, G. P. and Huggins, F.E., Fuel, 51, 592 (1978).
Huggins, F. E. and Huffman, G. P., Analytical Methods for Coal and Coal Products,
Clarence K a r r , J r . , ed., Academic, New York, Vol. 3, Chapter 50 (1979).
Huggins, F. E., Huffman, G. P. and Lee, R. J., Coal and Coal Products: Analytical
Characterization Techniques, E. L. Fuller, J r . , e d . , ACS Symp. Series No. 205, p. 239
(1982).
Lowenhaupt, D. E. and Gray, F. J. , Interntl. Journal of Coal Geology, 1,63 (1980).
Huggins, F. E. , Huffman, G. P. and Lin, M. C. , to be published in Interntl. Journal of
Coal Geology (1983).
Painter, P. C . , Snyder, R. W. I StarSiniC, M . , Coleman, M. M . , Keuhn, D. W. and
Davis, A. H . , Applied Spectroscopy, 35, 475 (1981).
Painter, P. C . , Snyder, R. W . , Pearson, D. E. and Kwong, J . , Fuel, 2. 282 (1980).

I
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION O F PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2, 1983

EFFECT OF FRACTURE MODES ON SHAPE AND SIZE OF COAL PARTICLES

AND SEPARATION O F PHASES+

BY

J. M. Lytle and L. R. Bunnell

Battelle, Pacific Northwest Laboratory, Richland, Washington 99352
and
K. A. Prisbrey
University of Idaho, Moscow, Idaho 83843

INTRODUCTION

Studies of coal grinding a r e becoming one of the most important and interesting areas of
coal research. Consequently, the Department of Energy sponsored "Study Group on Research
Planning for Coal Utilization and Synthetic Fuel Production" emphasized size-dependent phenomena
during coal grinding a s one of the seven most important areas of research needed for development
of an advanced coal and synfuels industry (1, 2). Nearly every use of coal involves grinding to some
extent and modern processes a r e requiring finer and finer coal powders. Knowledge of the proper-
ties of these coal powders is essential in developing these processes. For example, knowledge of
shapes and s i z e s of particles is important in defining the viscosity and transport h c h v i w of coal-
liquid slurries for combustion o r pipeline transport. KnmiIcSge of separation of phases is impor-
tant in developing beneficiation processes to remove impurities.
Tke ~ i u d yreported in this paper used microscopy, shape, s i z e and sulfur analyses to show
the influence of fracture modes and mechanisms on shape and size of coal particles and separation
of phases. The preferential lines of f r a c t u r e during coal grinding w e r e identified microstructurally
and related t o the s i z e and shape of particles produced and the Separation of mineral and organic
phases. For example, weaker phases that were lean in organic sulfur were observed to concen-
t r a t e into finer particle size ranges and stronger phases that were rich in organic sulfur concen-
trated into c o a r s e r particle size ranges.

EXPERIMENTAL

Two coals of widely differing rank w e r e selected for, this study: a lignite from the Fort
Union Bed near Savage, Montana and a medium volatile bituminous (MVB) from the Beckley seam
near Duo, West Virginia. These two coals (PSOC-837 and PSOC-985) were obtained from the
Pennsylvania State University's coal sample bank.
Prior to ball milling, the coals were preground in nitrogen to minus 20 mesh (v. S. stan-
dard screen, 8 4 0 opening
~ size) in a wheel-type pulverizer. The coal (350 g) was transferred in
the N2 atmosphere to a 1 . 8 L steel ball mill, which was then evacuated and backfilled with helium.
During rotation of the mill, coal powders w e r e withdrawn in a long, cylindrical scoop inserted along
the axis of rotation through a hole plumbed with a rotary union and ball valves to maintain the at-
mosphere.

RESULTS AND DISCUSSION

During coal grinding, particle microstructure affected the fracture modes which in turn
affected shape and size of particles and separation of phases. Optical micrographs of polished
particle cross-sections (Figure 1) illustrate the tendency for separation of organic phases in the
early stages of grinding. With both lignite and MVB, fracture tended to proceed preferentially
along organic-to-organic interfaces, as shown by the separate and microstructurally more uniform
particles already present after the pregrind s t e p and the incomplete but progressing fractures
along interfaces in the particles, indicated by arrows.
Fracture a l s o tended to preferentially proceed along mineral-to-organic interfaces and

* The Pacific Northwest Laboratory is operated by Battelle Memorial Institute for the Department
of Energy. The research was sponsored by the Basic Energy Science, Division of Material
Science, under Contract DE-AC06-76RLO 1830.
 cracks and pores. This tendency is illustrated by the scanning electron micrographs of particle
c r o s s sections shown in Figure 2. In the lignite particles, cracks and pores--highlighted in the
photographs by electron microscope edge effects-- w e r e apparent in the pregrind particles but were
depleted after 7 h of grinding. In the MVB particles, mineral inclusions were separated from the
organic phases during grinding as shown by the presence of separate mineral particles after 7 h.
Distinct organic phases that were separated during the pregrind step tended to grind a t
their own individual rates during subsequent grinding (3). The particles that were microstructural-
ly more heterogeneous and contained more c r a c k s and pores were rapidly ground according to the
larger Set of particle size-dependent rate constants shown in Table I. The stronger particles were
ground more slowly according to the set of smaller rate constants.

TABLE I
-3 -1
Breakage rate constants, Sia, (10 min ) for lignite grinding where the weaker particles
Were rate controlling for the first 30 min of grinding. After weaker particles were re-
duced to fines, the stronger particles controlled the grinding rate.

Particle s i z e , wn
- - 210
Particles - 149
- 105
- -74 -
53 -83 -30 - 20 15

Weaker 10.1 8.2 5.6 4.0 2.8 2.0 1.6 1.0 0.77
Stronger 4.2 2.5 1.4 0.79 0.46 0.26 0.18 0.090 0.046
I
dm I-1
i
1, a. rate = -
dt
= -S.m.
1 1
+ S.b..m.
J 13 1

m. = mass fraction of s i z e i

S. = breakage r a t e constant for s i z e i

I, b.. = primary breakage fragment distribution
13

During lignite grinding, the stronger particles contained more organic sulfur than the
weaker particles, as can be seen from the particle-by-particle compositional analysis done previ-
ously (4). The weaker, more porous, particles averaged 0.26% organic sulfur whereas the strong-
er, less porous, particles averaged 0.46% (4). During grinding, the sulfur content of a given par-
ticle size range steadily increased a s the weaker particles passed through that s i z e range and the
.
stronger particles lingered (see Table II) Thus, during grinding, sulfur-rich and sulfur-lean
particle size ranges developed, depending on the grinding time.

TABLE II

Average organic sulfur content (percent) of lignite particles a s determined by

particle-by-particle analysis of particle c r o s s sections using X-ray fluorescence
in a scanning electron microscope.

Particle Grinding Time, Minutes

Size,- 2 60 _. 420 -
20 - 30 0.37 0.38 0.45
5 - 10 0.11 0.19 0.23

The microstructure of coal is a major factor in the s i z e s and shapes of particles produced
during grinding. One of the best examples of the effect of microstructure on shape is the needle-
like and plate-shaped particles produced from the fracture of the weaker particles during the initial
stages of grinding (Figure 3). A s seen in Figure 3, in the 10 to 1 5 m particle size range, many
needle-like or plate-shaped particles were present after 15 min of grinding, but these particles
were no longer present in this size range after 60 and 420 min. The microstructure of the stronger
particles did not lead t o needle-Vie or plate-shapedparticles but instead blocky and rounded parti-
cles were produced throughout grinding. The stronger particles of the 20 to 30 s i z e range did,
however, become increasingly spherical during grinding, as shown by an increasing shape factor
(4 x c r o s s sectional area/perimeter squared) which would be one if the projected shape was a circle.
 LIGNITE MEDIUM VOLATILE BITUMINUOUS
I
I
I I

100pm u
FIGURE 1. OPTICAL MICROGRAPHS OF POLISHED, PREGRIND PARTICLE
CROSS SECTIONS SHOWING SEPARATION OF ORGANIC
PHASES DURING THE EARLY STAGES OF GRINDING. ARROWS
INDICATE FRACTURE PROGRESSING ALONG INTERFACES.
LIGNITE MEDIUM VOLATILE BITUMINOUS
I

PREGRIND 100 p m u 900 ,urn-

AFTER 7 hrs 100 pm- 100 p m U

GRINDING
FIGURE 2. SCANNING ELECTRON MICROGRAPHS OF PARTICLE CROSS
SECTIONS SHOWING THE DEPLETION OF PORES AND CRACKS
AND THE SEPARATION OF MINERAL INCLUSIONS.
 GRINDING TIME

15 min

60 min

420 min

FIGURE 3. OPTICAL MICROGRAPHS OF 10 TO 15 pm LIGNITE

PARTICLES AFTER VARIOUS GRINDING TIMES.
The shape factor was 0.47, 0.47 and 0.62 after 15, 60 and 420 min of grinding, respectively.

CONCLUSIONS

During coal grinding, the modes and mechanisms of fracture change with time and particle
size. Fracture tends to proceed preferentially first along organic-to-organic interfaces, then along
mineral-to-organic interfaces and cracks and pores: f i r s t , through the largest cracks and pores,
then through gradually smaller c r a c k s and pores a s encountered by the s t r e s s field. Thus, parti-
cles with limited porosity and mineral inclusions a r e the stronger particles that tend to grind at
lower rates.
Modeling studies indicate. that two sets of comminution rate constants a r e required to mo-
del the grinding of lignite because weaker components control the rates initially and stronger com-
ponents control the rates later in grinding.
These modes and mechanisms of fracture cause changes in the shape and size of particles
and the separation of phases. The shapes and sizes of particles a r e first changed by fracture
through organic-to-organic interfaces, then by the microstructure of the weaker phases and finally
by the microstructure of the stronger phases. During lignite grinding, the weaker phases produce
needle-like or plate-shaped particles that are changed to more blocky and rounded shaped particles
a s particle size is decreased. The stronger phases produce blocky and rounded shaped particles
that become more rounded with longer grinding times.
In both coals the organic phases a r e separated initially by the tendency for fracturing pre-
ferentially through organic-to-organic interfaces. Then the stronger phases a r e ground more slow-
ly than the weaker phases. The stronger phases of lignite have greater organic sulfur content than
the weaker phases. Thus, there i s a stage in grinding where low-sulfur particles a r e concentrated
in the fines and high-sulfur particles a r e concentrated in the larger size ranges.
Mineral phases a r e separated from the organic phases during. grinding. The exiicteni of se-
paration depends on the size distrihutl~n~f %e mineral phases and the extent of grinding.
The size and shape of particles and the separation of phases a r e important factors in mo-
dern coal processes. For example, in producing and using coal-liquid slurries important factors
include coal-to-liquid ratio, rheological properties of slurry, particle size distribution and mineral
content. The results of this study impact all of those factors. The shapes of particles can have a
marked effect on slurry viscosity as well a s the packing density of slurries, thus, it may be advan-
tageous to grind a coal more extensively in some cases to produce more rounded particles. The
potential for removal of mineral impurities increases with grinding time. However, the potential
for removal of organic sulfur may be greater a t an intermediate stage of grinding. Thus, detailed
knowledge of the coal grinding a r o c e s s can greatly increase the potential for more efficient and en-
vironmentally safe ways of using coal.

LITERATURE CITED

(1) Robinson, A. L.; "Can Physicists Clean Up Coal's Act?", Science, 213, 1484 (1981).
(2) Study Group on Research Planning for Coal Utilization and Synthetic Fuel Production,
B. R. Cooper, Chairman, Rev. Mod. Phys. 53 (4, Part 2) (1981).
(3) Lytle, J. M. , Daniel, J. L. and Prisbrey, K. A . , "The Effect of Microstructure on the
Size and Shape of Coal Particles During Comminution", submitted to Fuel (1983).
(4) Lytle, J. M. , Daniel, 3. L. and Tingey, G. L. , "Concentration of Sulfur and Mineral-
Rich Components in Particle Classes m r i n g Coal Comminution", submitted to Fuel (1982).
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28 - SEPTEMBER 2 , 1983

RAPID DISSOLUTION OF COAL FOR ANALYSIS FOB

SULFUR, IRON, AND OTHER ELEMENTS

BY

R. Markuszewski, B. C. Wheeler, andR. S. Johnson

Iowa State Mining and Mineral Resources Research Institute
Iowa State University, Ames, Iowa 50011
and
C. C. Hach
Hach Chemical Company, P.O. Box 389, Loveland, Colorado 80537

ABSTRACT

Most dissolution methods necessary for the determination of

major, minor, and trace constituents in coal are tedious and require
unusual procedures. A rapid dissolution method is based on heating
250 mg coal with 10 ml of a 4:3:3 mixture of HNO3, HClO4 (72%$,
and &PO4 (85%). In numerous analyses of 8 subbituminous and bi-
tuminous coals using a simple digestion apparatus, the entire sample
was dissolved in 20-45 min. , leaving silica in a pure form suitable
for determination by filtration, ignition, and weighing as BO,. In the
clear filtrate, total sulfur was determined by a turbidimetric measure-
ment of BaSO4. For the 8 coals, containing 0.41-4.20% S, the results
agreed well with those obtained by using a combustion method followed
by automatic iodometric titration of the SO2. In other aliquots of the
same filtrate, total iron was determined speckophotometrically using
FerroZine. For an iron range of 0.113-1.7628, the standard devi-
ations were 0.001-0.050. The clear digest can be also used to de-
termine other elements by spectrophotometric, atomic absorption, o r
other procedures.
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2, 1983

GUM AND DEPOSIT FORMATION FROM JET TURBINE AND DIESEL FUELS

BY

F. R. MayoandB. Y. Lan
SRI International, Menlo Park, California 94025

INTRODUCTION

The objective of this work i s to determine the chemistry of deposit formation in hot parts
of j e t turbine and diesel engines and, thus, to predict and prevent deposit formation.
Previous work in the field has been extensive (1, 2). but a real understanding of deposit
formation has been elusive. Work at SRI started on the basis that deposit formation from fuels must
take place stepwise and is associated with autoxidation and the hydroperoxide produced (3). More
recent work (4) showed that in the absence of dissolved oxygen, higher temperatures a r e required
for deposit formation. Our recent report (5) indicated that gum and deposit formation proceed
mainly through oxidation products of the parent hydrocarbon, coupling of these products to dimeric,
trimeric and higher condensation products (partly or wholly by radicals from hydroperoxides) and
precipitation of insoluble products. We know of no information on how these first precipitates a r e
converted to the ultimate, very insoluble, carbonaceous materials that cause epglse problems.
The present paper describes measurements of rates sf oxidation and soluble gum formation
in both pure hydrocarbons and mixed hydrscarbon fuels. Some patterns appear that can be largely
explained on the basis sf what i s known about co-oxidations of hydrocarbon mixtures.

EXPERIMENTAL PROCEDURES

All of our hydrocarbons and fuels were distilled at about 10 t o r r before use. This step
eliminated the highest boiling 2-5% of the fuels, but was essential to eliminate whatever gum had
accumulated before the fuel was distilled. The fuels were then stored under nitrogen at -8°C until
used. Some of the purchased "pure" hydrocarbons exhibited marked induction periods on oxidation,
but in all such cases, chromatography through acidic alumina resulted in faster oxidations at fairly
steady rates.
A l l of o u r oxidations were carried out in an oil bath at 130°C, with shaking under air. At
intervals, 7 0 G samples of gas were withdrawn and analyzed for oxygednitrogen ratio by gas
chromatography on a 6 ' x 1/8" 0. D. stainless steel column packed with 13X molecular sieve and
attached to a thermal conductivity detector. Soluble gum was determined by evzporating a weighed
5-mL sample of fuel in a gentle stream of nitrogen at 160°C (without spattering). The residue
6 0 . 1 mL) was then transferred with 1-2 mL of acetone to a tared aluminum dish weighing about 50
mg. This sample was then brought to constant weight (3-10 h) in a gentle stream of nitrogen in a
furnace at 200°C. Weighings were made on a Perkin Elmer A D 2 2 electromicrobalance. This me-
thod gave results reproducible within 20% a t low levels of gum, usually within 5% at higher levels.
Fuels A and C a r e very stable and very unstable j e t turbine fuels supplied by NASA-Lewis
Research Center. Fuels 1, 10, 13, 14 and 15 a r e diesel fuels supplied by the U . S. Army Fuels
and Lubricants Research Laboratory.

RESULTS

Table I summarizes our work on pure hydrocarbons and several fuels; it shows that gum
formation is closely associated with oxidation. Indene and N-methylpyrrole (NMP) a r e listed se-
parately a t the bottom of the table because they a r e special cases. The other materials a r e listed
in the first column of figures according to decreasing rates of oxygen absorption under a i r at 130°C.
There i s a clear distinction between the pure compounds, which oxidize faster and the fuels, which
oxidize slower. The second column of figures lists the same materials in order of decreasing rate
of gum formation, which is nearly the same a s the order for oxidation. The figures in the last
column a r e the quotients of the rates for the indicated fuels in the previous columns. This column
show that the pure, fastest oxidizing compounds usually require the most oxygen to produce a milli-
gram of gum, or that the fuels at the bottom of this column produce the most gum for the oxygen
absorbed. The quotient i s constant with time for Fuel A ; similar information i s lacking for other
fuels.
 TABLE I

RATES OF OXIDATION, GUM FORMATION AND RATIOS OF

OXYGEN ABSORBED TO GUM FOAMED
umole 0 100 umole O2
2 Mg gum
g fuel/hr 100 g fuel/hr mg gum

1-Phenylhexane 27.5 EtN 6.4 1-PH 40

Phenylcyclohexane 27. 2 PCH 5.7 DOD 15
n-Dodecane 24.0 C 5.1 BCH 4.8
Bicyclohexyl 18.5 BCH 3.9 PCH 4.7
2-Ethylnaphthalene 4.7 DOD 1.6
1-PH .71 14 1.3
Fuel C 3.8 A .80
Fuel 14 .78 14 .58 C .75
Fuel 13 .20 13 .48 EtN .73
Fuel 15 .17 15 .28 10 .65

Fuel 10 .09 1 .19 IS .59

Fuel 1 .06 10 .14 13 .42
Fuel A .05 A .05 1 .34

N-Methylpyrrole 97 IND 1282 NMP .14

Indene 91 NMP 684 IND .01
Table I shows that the rate of gum formation increases with the rate of oxygen absorption.
Although the unstable Fuel C oxidizes and produces gum 80-100 times as fast a s stable Fuel A , the
oxygen required to make a milligram of gum i s the same for the two fuels.
The special cases of indene and NMP are now considered. The other compounds and fuels
in Table I apparently give mostly hydroperoxides as primary oxidation products. Other products
are peroxide decomposition products and small yields of condensation products (gum). However,
indene (6) and probably NMP copolymerize with oxygen to give alternating polyperoxides that are
nonvolatile until they decompose thermally. The rates of oxygen absorption and gum formation a r e
very high and more gum is left after decomposition of the polyperoxide and, therefore, less oxygen
is required to produce this gum than for any other pure compound or fuel in Table I.
Study of the data in Table I gives rise to the question: Why do all the fuels oxidize slower
than all the pure compounds, even though the fuels contain mostly compounds like the models? How
does m e 1 A differ from Fuel C ? What are the important minor components in the fuels?
The classic work of Russell (7) on the co-oxidation of cumene and tetralin and the expan-
sions by Mayo and coworkers (8)and Sajus (9)provide examples of rates of oxidation of hydrocar-
bon mixtures. Figure 1 is a plot of Russell’s data on the rate of oxidation of cumene-tetralin mix-
tures at 90°C at a constant rate of chain initiation. Although tetralin alone oxidizes faster than cu-
mene alone under these conditions, 4% of tetralin significantly retards the r a t e of oxidation of cu-
mene. The high reactivity of pure tetralin with tetralylperoxy radicals can offset the high reactivity
of tetralylperoxy radicals with each other (chain termination), but in dilute tetralin, which reacts
with peroxy radicals much faster than cumene, the effect of fast chain termination predominates.
Figure 1 shows that increasing proportions of tetralin may either decrease (at ~ 4 %tetralin) o r in-
crease (at >4% tetralin) the r a t e of oxidation of a mixture that is mostly cumene.
Figure 2 shows how these principles apply in mixtures of indene (which oxidizes much
faster) and dodecane. At the lowest concentrations of indene, rates of oxidation are lower than for
either pure hydrocarbon, at least until the indene is depleted, but with 1 M indene in dodecane, the
rate of oxidation is faster than for dodecane alone and approaches the rate for indene in an inert
solvent. NMP has a similar effect. The curves in Figure 3 show that the oxidation of Fuel A is so
slow that it is not clear whether the initial oxidation is retarded by a little NMP. But the rate of
oxidation increases as more NMP i s added. These results a r e qualitatively satisfying, but they
cannot be treated quantitatively. The Russell treatment (6) requires a constant r a t e of chain initia-
tion, which is uncontrolled in our experiments. Our results do not suggest any catalytic effects of
impurities or additives; as f a r as we can tell, these accelerators and retarders are consumed when
they produce effects.
Several of our distilled fuels have been passed through acidic alumina to remove minor po-
l a r components, which have sometimes been returned to chromatographed fuel to reconstitute the
original fuel. Figure 4 shows triplicate experiments with Fuel 10. The chromatographed fuel oxi-
dizes faster initially than the distilled fuel (the usual situation) and the reconstituted fuel behaves
like the distilled fuel. Figure 4 shows the reproducibility of both the oxygen absorption and gum
measurements (numbers a t final points on curves). There is a close parallel in Figure 4 between
the oxygen absorbed and the gum found.
The data in Tables Ii and III provide a comparison of Fuel A with Fuel C. By H/C ratio,
Fuel c contains more aromatic material than Fuel A. Both fuels were examined by field ionization
mass spectroscopy by Dr. S. E. Buttrill, Jr. and M r . G. A. St. John, with the results shown in
Table m. The instrument used could not distinguish between parafftns and akylnaphthalenes, but
to be consistent with the differences in H/C ratios in Table II, Fuel C must he higher in alkylnaph-
thalenes.

TABLE II

ANALYSES OF FUELS

%
-
%C -
%H -%N -
%S H/C
Fuel A 86.4 13.3 CO.02 <0.02 <0.36 1.83
Gum from A + N M P 68.0 5.9 6.2 19.9 0+S 1.03
NMP, calc 74.3 7.1 17.3 0 0 1.40
Fuel C 87.6 11.9 ~0.02 0.03 <0.19 1.63

TABLE III

CLASSES OF HYDROCARBONS BY MOLE % IN FUELS A AND C

Hydrocarbon Akanes Ring or C=C Indanes ,

Class- ___ -
1 - 2 -3 phR
__ ~
Tetralina n'
_.

lax2 A 20.0 16.9 15.7 5.0 28.3 14.1 151

Fuel C 45.4 10.3 6.9 2.9 19.3 15.2 159

Table IV lists analyses of polar concentrates from three fuels. The polar concentrates
contain more oxygen, nitrogen and sulfur than Fuels A and C and two of them a r e especially high in
oxygen, suggesting that the fuels had undergone some oxidation before they reached us. The polar
components of Fuels 10 and 13 were also analyzed by gas chromatography/mass spectroscopy. The
Fuel 10 residues were rich in fluorene and phenanthracene/anthracene and their alkyl derivatives.
Fuel 13 contained a wider range of products, in which carbazole and alkylcarbazoles were identified.

TABLE IV

ANALYSES OF POLAR CONCENTRATES

%
-
%C -
%H -
%N %S
- (diff.) H/C

Fuel C 74.9 6.0 0.20 18.9 0 + S 0.98

Fuel 10 85.8 8.5 0.94 1.87 2.85 1.18
Fuel13 80.0 9.1 1.14 0.85 9.0 1.35

CONCLUSIONS

Our present working hypothesis is that deposits on hot engine parts come mostly from so-
luble gum formed on storage but maybe partly during heating of the fuel in the engine. The com-
pounds that copolymerize with oxygen to give polyperoxides require the least oxygen to give a milli-
gram of gum, but among other pure hydrocarbons and fuels, the rates of gum formation and oxygen
absorption decrease together. It appears that the coupling of fuels and their primary oxidation pro-
ducts to form products of higher molecular weight, soluble gum and deposits i s a small part of the
chain termination reaction in which some of the f r e e radicals that a r e involved in oxidation couple
(terminate) instead of propagating. The faster the oxidation, the more coupling occurs. The de-
pendence of r a t e of oxidation on rate constants for initiation, propagation and termination is ex-
pressed by the well known equation,
 0.25

0.20

z 0.15
0
I-
3-
X
0
8 0.10
w
Ga

0.05

0
100 80 60 40 20 0
Mole% Cumene

0 20 40 60 80 100
Mole% Tetralin
JA-2115-18

FIGURE 1 COOXIDATION OF CUMENE AND TETRALIN WITH 0.02 M t-Bu02BZ AT 90°C

Data of G. A. Russell (ref. 6)
 I
Neat n-Dodecane
13.25 gum a t 8.2 hr

120
-
=i
n
w
m
(r

Em
a
z 80
w
U
>
X
0

40

0
0 4 8 12 16
OXIDATION TIME (hours)
JA-2115-16A

FIGURE 2 OXIDATIONS OF n-DODECANE WITH INDENE AND NMP A T 13OoC

Gum i s in mg/100 g fuel, determined a t 100°C except when marked for 2OO0C.
100
I
T o 219 pmole oxygen a t 2.3 hr
1539mg gum/100 g fuel
90

80

70

60
Mg gum/100 g fu
Neat NMP
N o ppt.
50 -

40

30

20

10

0
0 10 20 30 40 50 60 70
OXIDATION TIME (hours!
JA-2115-22

FIGURE 3 OXIDATION OF FUEL A AND NMP AT 130°C

 A 54.91
G u m is in mg/100 g fuel

A 51.85
40.03
I
3 Precipitates

0
32.54
26.30,
35.95 o 25.94
A
29.24 0
a
Reconstituted
\\0 Ir A 25.78
Chromatographed
0 t
I
A
Distilled

b
A
3 Precipitates

0
I ‘a
I
0
0 40 80 120 160 200
OXIDATION TIME (hours)
JA-1924-16

FIGURE 4 OXIDATION OF FUEL 10 IN AIR AT 130°C

For fuels that contain mostly paraffins, naphthenes and alkylbenzenes, the kps should be quite
similar. We think that is the most susceptible of the three constants to the effect of other fuel
components, which may explain why nearly all the fuels oxidize and produce gum slower than the
pure hydrocarbons. Although ki can be affected moderately by minor components, any effect on in-
creasing the rate of peroxide decomposition will be offset by a decrease in the steady state concen-
tration of peroxides. It is known that polynuclear aromatic hydrocarbons and their alkyl derivatives
a r e very reactive toward peroxy radicals and that their chain termination constants in oxidation
vary over a wide range (lo).
Although a non-radical condensation mechanism has not been excluded and although details
of a radical condensation mechanism a r e lacking, it appears to us now that the most fruitful ap-
proach to understanding and reducing gum and deposit formation in fuels is through the effects of
condensed aromatic and heterocyclic compounds on the rates of oxidation of fuels.
Other factors that appear to be critical in gum and deposit formation a r e the effects of ox-
ygen concentration and metals and the mechanism by which soluble gum evolves into insoluble de-
posits. Ourconclusions based on oxidation at 130°C should eventually be confirmed by tests a t
storage temperatures, although the relative stabilities of fuels appear not to change much hetween
40 and 150°C (11).

ACKNOWLEDGMENT

This research was supported by the U. S. Army Research Office and NASA-Lewis Re-
search Center.

LITERATURE CITED

Nixon, A. C . , Chapter 17 in Autoxidation and Antioxidants, W. 0. Lundberg, ed., Wiley

Interscience, N Y (1962).
CRC Literature Survey on the Thermal Oxidation Stability of Jet Fuel, Report No. 509 of
Coordinating Research Council, Inc. , Atlanta (1979).
Mayo, F. R . , Rlchardson, H. and Mayorga, G. D., PREPRINTS, Div. of Petrol. Chem.,
ACS, (l), 33 (1975).
(2), pg. 71.
Mayo, F. R . , Buttrill, S. E., J r . , Lan, B . , St. John, G. A. and Dulin, D., Preprints,
Div. of Fuel Chem. , 21(2), 76 (1982).
Russell, G. A . , J. Amer. Chem. Soc., E , 1035, 1041 (1956).
Ibid., E , 4583 (1955).
Mayo, F. R., Syz, M. G . , Mill, T. andcastleman, J. K., Adv. Chem. Series, 5, 38
(1968).
Sajus, L., Adv. Chem. Series, 75, 59 (1968).
Huntington, J. G . , Mayo, F. R. and Kirschen, N. A., Fuel, g,31 (1979).
Stavinoha, L. L. , Westbrook, S. R. and Brinkman, D. W. , DOE/BC/10043-12 (1980).
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMF,RICAN CHEMICAL SOCIETY
WASHINGTON, D.C. MEETING, AUGUST 28 - SEPTEMBER 2, 1983

FT-IR MEASUREMENTS OF ALIPHATIC AND AROMATIC

C-H GROUPS IN COAL

BY

B. Riesser, M. Starsinic, A. Davis, and P. C. Painter

College of Earth and Mineral Sciences
The Pennsylvania State University, University Park, Pennsylvania 16802

ABSTRACT

The experimental difficulties involved in the study of coal

structure are both notorious and well-documented. Nevertheless,
recent improvements in spectroscopic instrumentation have al-
lowed the determination of what a r e thought to be reasonably a e
curate parameters describing an average coal structure. For
example, Fourier transform infrared spectroscopy (FT-IR) has
been applied to the determination of aromatic and aliphatic hydro-
gen. Unlike measurements of aromaticity by NMR, hoWev.or, hi-
frared methwk rely ori caiibrating the intensities of specific bands
to the concentration of the appropriate functional groups, using
model compounds o r other procedures. We have recently found
that the values obtained depend heavily on the choice of bands and
the methodology employed. In addition, the calibration coefficients
vary considerably with rank. We will discuss the various ap-
proaches we have employed and the e r r o r s involved in each. Our
results indicate that the best that can be achieved is the definition
of a band of values of aromatic and aliphatic hydrogen.
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL WCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2 , 1983

SULFUR COMWNENTS ANALYSIS I N HYDROCARBON MATRM BY GAS CHROMATOGRAPHY

BY

0. PUZiC
Esso Chemical Canada, P. 0. Box 3004, Sarnia, Ontario, Canada N7T 7M5

INTRODUCTION

Determination of low concentrations of sulfur-containing g a s e s has received considerable

attention in recent years (1-6). The need i s particularly acute in the petroleum industry, since the
trace amounts of sulfur compounds cause corrosion and poison cataiysts. Because of their reac-
tivity and labile nature, a s well a s diversity of stream composition, determination of sulfur com-
ponents in hydrocarbon matrix i s a complex and intricate task. This paper presents a method f o r
GC analysis of trace levels (0-200 ppm) of sulfur compounds in gaseous hydrocarbon streams.

EXPERIMENTAL

'Chromatography
Varian Model 3700 Gas Chromatograph equipped with a Dual Flame Photometric and a
Flame Ionization Detector (FPD and FID, respectively) and Vista 401 Dual Channel Data System
was employed. Material used for sample transfer lines, 1 cc gas sample loop and the column was
high grade, acetone-washed nickel. The gas sample was introduced onto the column via a six port
teflon Valco valve. Two certified standard gas blends, compressed in an aluminum gas cylinder
from Scott Specialty Gases, were used a s calibration gases. Standard 1 contained: hydrogen sul-
fide, methyl mercaptan, ethyl mercaptan, dimethyl sulfide and dimethyl disulfide in nitrogen ma-
trix. Standard 2 contained: dimethyl sulfide, methyl ethyl sulfide, diethyl sulfide and diethyl di-
sulfide in nitrogen matrix. The concentration of each component was certified within 2 2%. Ultra
high purity He was used for the c a r r i e r gas and high purity hydrogen and a i r for the flame gases in
the two detectors. The optimal flow rates for the flame photometric detector fuel gases were found
to be: H2, 142 ml/min; a i r #1, 80 ml/min; air #2, 170 mI/min. In the f i r s t flame, decomposition
of the sample takes place. Combustion products from sulfur-containing compounds wlll produce op-
tical emission in the second flame from the S radicals formed. The Varian flame photometric de-
tector employs a filter with maximum optical2transmission at 365 nm for sulfur detection. For the
flame ionization detector, the fuel gas flow rates were: H2, 30 ml/min; and a i r , 300 ml/min. The
c a r r i e r gas flow r a t e was 26 ml/min.
The type of column packing material used for trace sulfur analysis depends on the stream
composition and the hydrocarbon concentration. For most applications, a complete separation of
various sulfur species a s well a s resolution between hydrocarbons and sulfur compounds such as
H2S, C1 and C2 mercaptans, sulfides and disulfides was achieved using a 6 ' x 1/8" acetone-washed
nickel column packed with oxi-propionitrile/Porasil C - Durapak 80-100 mesh. However, when
analyzing H2S in propylene rich streams (propylene concentration greater than loo/o), there is no
longer a baseline separation between H2S and propylene with this column. A phenomenon referred
to as "quenching effect" takes place in the detector, whereby the decrease in sulfur response is ap-
parently due to inactivation of the excited S2 species by its combination or collision with a hydrocar-
bon and its degradation products (5, 7). Silicone, QF-1 (5%) on Porapak QS column packing materi-
al will provide the necessary separation in the H2S region when high propylene concentration is ex-
pected (6).
An effluent splitter (ratio 50550) i s placed on the outlet of the column to send identical gas
streams to the FPD and the FID, thereby allowing detection of components on both detectors simul-
taneously. The temperature programming profile suitable for most applications was: initial tem-
perature, 70'C; final temperature, 100°C;hold, 45 min. ; r a t e 10'C/min. Retention times for vari-
ous sulfur compounds obtained using the chromatographic conditions described above a r e presented
in Table I.
Calibration and Analysis
For quantitative analysis of Sulfur species, an external standard method was used for Cali-
bration. After the sample loop had been purged with the calibration gas for several minutes, the
sample of calibration gas was injected, at atmospheric pressure, by means of a six-port injection
valve. The temperature program and data aquisition were then activated simultaneously. After the
calibration run was completed the response factors were generated or updated (8).

TABLE I

Compound Mol. Wt B. P. (“C) Retention Time, min.

Hydrogen sulfide 34.08 -60.7 0.71

Methyl mercaptan 48.11 6.2 1.99
Ethyl mercaptan 62.13 35.0 3.38
Dimethyl sulfide 62.13 37.3 4.98
Methyl ethyl sulfide 76.16 66.6 9.05
Dimethyl disulfide 94.20 109.7 9.63
Methyl propyl sulfide 90.19 95.5 14.79
Diethyl sulfide 90.19 92.1 16.90
Methyl isobutyl sulfide 104.22 112.5 21.88
Diethyl disulfide 122.25 154.0 30.89
Dipropyl sulfide 118.24 142.4 46.62

Providing that the flow rates of the fuel gases to the flame photometric detector have not
changed; there should be no need for frequent recalibration. However, the calibration blend i s
analyzed daily to a s s u r e optimal performance of the system. Following calibration, a hydrocarbon
sample from a high pressure g a s cylinder is purged through the sample loop and injected in the
s a m e manner. Figure 1 presents a typical chromatogram for sulfur analysis in a hydrocarbon ma-
trix.
Precision data for 10 replicate runs of the two calibration blends is presented in Table II.

TABLE U

Retention
Compound Level (ppml Std. Dev. Time (min.1 Std. Sev.

Hydrogen sulfide 15.4 0.2 0.71 0.03

Methyl mercaptan 16.2 0.1 2.00 0.04
Ethyl mercaptan 15.9 0.1 3.38 0.03
Dimethyl sulfide 15.7 0.1 4.99 0.03
Dimethyl disulfide 15.9 0.3 9.63 0.04
TOTAL 79.1 0.7

Dimethyl sulfide 16.3 0.1 4.99 0.03

Methyl ethyl sulfide 16.1 0.1 9.05 0.04
Diethyl sulfide 15.9 0.1 16.90 0.04
Diethyl disulfide 15.3 0.4 30.89 0.04
TOTAL 63.6 0.7

Sampling
During the course of the quantitative GC analysis of sulfur compounds in gaseous hydrocar-
bon s t r e a m s it was observed that the light sulfur compounds (namely hydrogen sulfide and methyl
mercaptan) were being depleted in the standard high pressure sampling cylinders.
Figure 2 presents the r a t e of H2S depletion in standard 2250-m1 stainless steel sampling
cylinders (Cyls. No. 1 to 3). The cylinders w e r e filled with Matheson certified standard containing
230 ppm H2S in nitrogen. Within four minutes, 70% of the sulfur content was lost (cylinder No. 1).
After 20 minutes no H2S could be detected in the sample cylinder. Cylinder No. 1A is actually cy-
linder No. 1 that was steam cleaned, dried under house vacuum and refilled with the Matheson
standard. A similar sulfur loss was confirmed by the Dohrman Sulfur Analyzer.
In another experiment, a clean sampling cylinder was filled with 290 ppm of H2S in ethylene
to determine ifthe hydrocarbon matrix affects the r a t e of sulfur loss. A s illustrated in Figure 3
(curve I), the concentration of H2S decreased 50% in less than 10 minutes. The s a m e cylinder was
flushed with helium, evacuated on a high vacuum line and refilled with the s a m e amount of H2S in
ethylene. Although the number of active sites on the inner walls had been reduced, the passivation
in this manner did not eliminate the problem entirely (curve U). After the initial drop in sulfur con-
centration, the rate of loss had reduced. Eventually, sulfur was lost completely overnight.
The same cylinder used in the above experiment was emptied but not cleaned and again re-
filled with 290 ppm H2S in ethylene (Figure 4).
 \ Figure 1
c c-
, s t
m

.P
FID. r e s p o n s e
n

n
- .
n
n .
l

L
A

Figure 2. HYDROGEN SULFIDE IN NITROGEN MATRIX

c y 1in- Cylinder cylinder Cylinder

No. 1 No. 2 MI. a No. 1 A
* + A a
If29 @Pa)
800

Tim bin.)
~i~~~~ 3. HYDROGEN SULFIDE IN HYDROCARBON MATRIX

I I1

* +

Tim hin.1

Figure 4. EFFECT OF MOISTURE

CnUmER A

A
 Figure 5. TEFLON-GRAPHITE COATING

figure6. METHYL MERCAPTAN IN HYDROCARBON MATRIX

 Presumably, the walls of the sample cylinder w e r e further passivated, and the sulfur de-
pletion rate was very low. After about 4 hours at a sulfur concentration of 210 ppm, the sample was
transferred to a cylinder (passivated in the s a m e manner) that contained 0.2 ml of water. A sudden
drop in sulfur content (curve A ) illustrates the high solubility of H2 S in water according to the re-
action:

H2S + H20 H30+

-j + HS-

Provided a moisture-free environment i s assured, adsorption on the metal walls appears

to be the predominant cause for the d e c r e a s e in sulfur concentration.
In an attempt to contain light sulfur compounds, a 2250 ml gas sample cylinder was lined
with 0.0005 inch of teflon-graphlte where the coating was baked onto the metal surface. The cylin-
der was tested with the same H2S in ethylene mixture as in previous experiments (Figure 5). There
w a s no apparent decrease in H2S concentration over a period of 48 hours.
Figure 6 presents the comparative study of the two types of sample cylinders, i.e. , teflon-
graphite coated and regular (stainless steel) when methyl mercaptan is present In the hydrocarbon
environment (ethylene matrix). Rapid oxidation of methyl mercaptan to dimethyl disulfide, reaction
probably being catalized by the m tal surface, as well as depletion on the walls i s evident in the
"regular" cylinder. However, in the teflon-graphite coated cylinder, the reaction did not take place
and mercaptan content was unchanged over the t i m e period indicated.

DISCUSSION

T h e unique and reactive properties associated with sulfur gases have presented difficult
obstacles in attempts to contain low levels of these gases in high p r e s s u r e cylinders (9, 10). Many
factors a r e responsible for the apparent loss of sulfur content in the standard sample cylinders,
such a s , among others:
. Chemical reaction with, or promoted by, water molecules.
. Adsorption and/or reaction on t h e walls of the sampling cylinders.
. tcs diszlfidcs.
Oxidatinn nf m e r c ~ p i ~ c
T h e results of this study indicate that gas mixtures containing low concentrations of sulfur
compounds can exhibit stability if proper cylinder material and cylinder treatment techniques are
used. Further evaluation of the teflon-graphite coated cylinders f o r their suitability in sampling of
s u l f u r containing gases in various plant s t r e a m s i s under way. In addition, long t e r m experience is
being gathered.

LITERATURE CITED

Ferguson, D. A. and Luke, L. A . , Chromatographia, 12, 197 (1979).

Patterson, P. L . , Anal. Chem., 2, 345 (1978).
Feeney, M . , DeCood, J. and Warren, E., Pittsburgh Conf., Abstracts, No. 350 (1982).
McGaughey, J. F. and Gangwal, S. K., Anal. Chem., 52, 2079 (1980).
Fanvell, S. 0. and Gluck, S. J . , Anal. Chem., 51, 609 (1979).
Pearson, C. D. and Hines, W. J., Anal. Chem., e,
123 (1977).
Fredriksson, S. A . and Cedergren, A . , Anal. Chem., 53, 614 (1981).
Vista 401 Chroatography Data System Operators Manual, Varian (1980).
K r a m e r , F. J. and Wechter, S. G . , J. Chrom. Sci., 3, 674 (1980).
Shultz, J. F., Karn, F. S. and Anderson, R. B., Ind. Eng. Chem., 54, 44 (1972).
 GENERAL PAPERS - POSTER SESSION
PRESENTED BEFORE THE DMSION O F PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2 , 1983

AN ANALYTICAL MODEL OF COMBUSTION OF SPENT OIL SHALE BLOCKS:

THE MODEL AND EXPERIMENTS

BY

M-D. Ho, E. M. Suuberga and H. L. Toor

Department of Chemical Engineering, Carnegie-Mellon University, Pittsburgh, PeMSylVanh 15213

INTRODUCTION

Oil shale, a potential source of liquid fuel, is a fine-grained, sedimentary rock composed
of both organic and inorganic solid compounds. The production of liquid fuel from oil shale requires
the retorting of the shale, in which oil and gas a r e destructively distilled from the shale rock,
leaving behind a highly carbonaceous char within the spent shale matrix. The amount of char left
depends on the richness of the raw shale. Typically, 23% by weight of the organic material origin-
ally present in the shale i s left a s char (1).
Combustion of this char could potentially provide all o r part of the heat requirement for
retorting of the shale (2). There have recently been several studies dealing with the combustion
behavior of spent shale (2-8). Although char in shale is not pure carbon, most studies have treated
it as carbon with reasonable success.
In the combustion of spent oil shale in an environment of a i r with other inert gases, there
are three active components to be considered, 02, CO 2 and CO and four major chemical reactions
( 9 , lo), namely:
. Direct oxidation of the residual char.. a process
. which is limited by the diffusion of oxy-
gen and which creates an "unburned core".

0 + (l+P)C -> 2 p c o + (l-P)CO, Reaction 1

2

Oxidation of CO

co + 1/202 -> co2 Reaction 2

. CO -C gasification reaction
2

co2 + c ->2co Reaction 3

b
. Carbonate decomposition reactions

MgCa(C0 ) -> MgO + CaCO + CO and CaCO -> CaO + CO or

32 3 2 3 2

n CaCO + m S i 0 -> Ca Si 0 + n CO Reaction 4

3 2 n m m+n 2

Therefore, the combustion of spent shale consists of two competing schemes: one is the
direct oxidation of char; the other is the gasification of the char by C02 released from the carbon-
ate decomposition reactions.
There have been several modeling studies of the combustion of spent shale in the presence
of oxygen and nitrogen (2-7) which used the classical shrinking c o r e model. This model assumes
that the reaction r a t e is limited only by the internal diffusion of oxygen; hence, it neglects the other
reactions (2, 3 and 4) which may play a major role a t elevated temperature (above 875'K).
Mallon and Braun (7, 11)have included the decomposition and gasification reactions (3 and
4) in their model, but they treated the gasification reaction and the direct oxidation reaction inde-
pendently and then superposed the two results. This approximation was inaccurate. Braun et al.

a. Present address: Division of Engineering, Brown University, Providence, Rhode Island 02912.
b. For the detail and kinetics of this reaction, see Manor et a1 (8).
 (2) modeled gasification of spent oil shale blocks by steam and C 0 2 but did not consider oxidation
reactions. Their solution scheme involved solving differential equations numerically.
O u r previous publication (Manor et al. (8)) offered a model which successfully predicted
thecombustion behavior of shale in nitrogen diluted a i r , but that model also required the numerical
solution of differential equations.
The model that we present here is an improvement over the model of Manor et al. The
major advantage of the new model l i e s in t h e simplicity of the closed form result which eliminates
the necessity of cumbersome numerical solution of the differential equations. Our new model thus
allows more convenient u s e of the single particle (or block) combustion model in the modeling of
packed bed retorts. Experiments similar t o those c a r r i e d out earlier were used to extend the data.

DEVELOPMENT O F THE MODEL

Consider the burning sample shown schematically in Figure 1. We will use the assump-
tions that were employed by Manor et al. (8).
1. Mass transfer processes may be treated a s pseudo-steady.
2. Only radial transport in a cylinder is considered.
3. Temperature is spatially uniform.
4. No significant p r e s s u r e gradient exists within the shale.
5. The reaction of char with oxygen is fast enough to be lumped at the surface of the
unburned core.
6. The gasification Reaction 3 occurs uniformly within the unburned core.
7. Carbonates decompose uniformly throughout the shale.
8. The bulk flow of all species out ot the shale i s dominated by the release of carbon diox-
ide from the decomposition of carbonates.
9. Fick's law holds for each component and a l l effective diffusivities a r e equal.
An additional assumption that allows the model to be treated analyticz!!;. is t k t the uxida-
tion reaction of cnrhnr? rr.sc--ide is iiisisncaneousd.

Transport Model
The formal statement of assumption 8 is:

N = R p-'/Zrr) = R r/2 = G L y
t 4 4

where

L=C D /Is

2
G = R r
4 s /(2 De C)

y = r/r

and where rs i s the radius of the cylinder. Other symbols a r e defined in the table of nomenclature.
The formal statement of assumption 9 is:

Ni = -C De dXi/dr + X i Nt o r N. = -L dX./dy + X. G L y. i = CO, COz. o2 2)

The species conservation equation for each component can be written as:

1/r d/dr (r Ni) =&.. A. 3)

11 1

w h e r e v . is the stoichiometric coefficient of component i with respect to Rj. At the surface of the
11
cylindrical sample (r=rs o r y = l ) , external m a s s transfer resistance is taken into account by speci-
fying:

Ni,s = CKx + Nt)P + 2Q)l Xi, - Kx P Q/Wx + 2Q)l si,f 4)

a. The measured CO/C02 ratio at the surface of the shale never exceeded 20% in the ignition stage
and then declined very rapidly to a negligible value, therefore, weassume allCO is burned to
CO very quickly in the presence of oxygen. See also Manor et al. (E) f o r more detail.
2
where Q is the molar flow rate of sweeping gas p e r unit surface area of the sample. The new cor-
rection t e r m , 12 Q/(K, + Z Q ) ~ , is used to take into account the change in sweeping gas compositions
due to the mass transfer to and from the sample. When the gas flow rate i s very large, the correc-
tion t e r m reduces to unity and i s not required.
Define a pseudo-component concentration:

It follows from Equation 3 and the stoichiometry of the reactions that

l / r d/dr (r N, ) = R4 5)
1

The substitution of Equation 2 into Equation 5 yields:

2
l / Y d/dy (-Y (dXl/dy) + X1 G Y ) = G 6)

subject to the boundary conditions that, a t the center of the sample, the flux is z e r o and at the sur-
face of the sample, Equation 4 holds for pseudo-component 1.
Thus, Equation 6 can be solved to give:

which eliminates one unknown.

For the sake of convenience, we shall f i r s t consider the two regions of shale separately:
the unburned c o r e region and the product of shell layer.

Core Reaction Model

The c o r e reaction model i s similar to the one in Manor et al. ( S ) , it is rederived h e r e for
the convenience of the reader. Within the unburned c o r e section, the conservation equation for CO
can be written as:

l/r d/dr (r NCo) = 2 R 8)

3

with boundary conditions:

r = 0, dXCO/dr = 0; r=r
c' xco=xco,c
where rc i s the radius of the edge of the unburned core. Assumption 6 allows R3 to be treated a s
position independent. Its value is evaluted at the average concentrations of reactants within the
core. Therefore, Equation 8 can be integrated to give:

xco = (xco,c - B) exp[(y2 -Yc 2 ) G/21 +

where

B=2R / R = R (4GL/r )
3 4 3

Note that X = X1 - 1/2Xco in the c o r e region, since X = 0 and the average mole fractions
are: co2 O2

91
where

xco2.c = - %o, c

It is assumed that C20-C gasificztion proceeds at a r a t e given by the equation suggested by

Ergun (13)

Ka a,
3
R = (gmole/cm sec)
3 1 +<Xco> /Kex<X >
c02
7 2 -1
where K a = 4.5 x 10 exp(-24,500/T) + 3.75 x 10 exp(-16,000/T) sec (as suggested by Campbell
and Burnham (9)). Cc is the molar concentration of char(gmole/cm3) and Kex = 138 exp(-7,500/T)
( f m m Ergun and Menster (14)).

Shell Transport and Reaction Model

In o r d e r to eliminate reaction t e r m s in the conservation equation, let us again create a
pseudo-component X2, where

oi - 1/2
X =X Xco, N, 5
2 Y"

If follows that in the shell region,

l/r d/dr (r Nx ) = 0
2

and with Equation 2 and dimensionless variables,

2
l / y d/dy [-Y (dX2/dy) + X2 G Y 1=0

Equations 12 and 13 can he integrated to give

YN, =M
2

and

where:

and M is an integration constant. A t y = l , Equation 4 is used as the other boundary condition.

Since we have assumed that the oxidation reaction of carbon monoxide is instantaneous, it
follows that the coexistence of carbon monoxide and oxygen is not allowed and the flame front at
which a l l the oxidation reactions occur is assumed to be infinitely thin.
The flame front occurs either a t the core surface, case 1, o r out of the core surface (i. e. ,
a t r>rc),i. e. , c a s e 2.

Case 1: Flame Front a t the Core Surface

In this case, oxygen flux to the c o r e surface will be consumed both by the reaction with
carbon monoxide produced in the c o r e and by the direct oxidation of char, i. e. ,
 -N = (R1 + R3) rc/2
02'C

where

R1=K C X
1 c 02'C

7 -1
and the value Of K1 is provided by Sohn and Kim (10) as 1.503 x 10 exp(-11102/T) s e c . (In
Manor et al. (8). K1 was assumed to be infinitely large.)
Since oxygen i s present a t t h e core surface in this case, w e can assume Xc0,c and NCO,C
to be zero, which requires

X2, = Xo2, and M=y N

c 02.c.

where

Case 2: Flame Front Out of C o r e Surface

In case 2, the flame front is being pushed outward by carbon monoxide, so oxygen cannot
reach the core surface and X must be less than z e r o , since X
Note that since cI'
2.c = 1/2 Sco,c

a m a s s balance around the c o r e surface gives:

NCO,c = R 3 rc

Using Equations 14 and 17, we can get

2
M = -R3 rs yc /2

Equations 15 and 18 allow us to compute the value of X as:

2.c

2
R3((Kx+2Q)/2Q + (G + KX/U F(l.Yc) aP(G/2))

xco,c=-2x2,c - 2
(G L + Kx) exp(G/2 (l-Yc ))
19)

Model Solution
Note that in the c o r e region, if we substitute Equations 9 and 10 into Equation 11, R, can
be solved as a function of X C ~ , while~ , in the reacted shell region Xco is either z e r o in cxse 1,
or can b e obtained from Equation 1 9 as a function of R3 in c a s e 2. Simultaneous solution of these
two regions gives the following equation:
 R 3=[J 3 (K K K 2-2K K K K 2+(K K )2-2K K (K K +K )+4K K K K +K 2,
5 e x 3 4 5 a 4ex 2 e x 3 5 4 1 4 5 e x 2

+ K -K K K -K K ]/(4K1-4K K )
2 3 5 e x 4ex 3ex

where

K1=C - 2 C C +2CC
4 4 5 1 5

K =2CC
2 2 5

K
3
= C C + 1 / 2 C4
1 5
- C4C5
K = 1 + 2 C C -2C
4 3 5 5

K = 2KabpC/MW
5 C

and

C1 = O (Casel)

or
2 2
rsYc exP(Gyc ) [ F(1,yC)/L)+exp(-G/2) (kx+ZQ)/ZQ/(k +GL)I (Case 2)

C2 = O (Case 1)

or
2
2X0 fexP(G/2(~c -l))[kx/(GL+kx)] (Case 2)
2'

or

Thus, R3 can be obtained from Equation 20 and all the other quantities desired, such a s

N
02'S

(the oxygen consumption rate) and dy /dt (the rate of shrinkage of the core) can be calculated in a
straightforward fashion. A trial and'error calculation procedure is used to determine whether case
1 o r c a s e 2 is true. This model is then integrated numerically only over time, with the reaction
rates and temperature recalculated a t each time step.
 PHYSICAL PROPERTIE

In the model calculation, the temperature is calculated from

ps cp (dTs/dt) = h S AT + 2 R i 4 H i

where the heat capacity is:

2
C = 0.72
P
+ 7.7 x T
s
/(T
s
+ 300) J/gm-K

and the heat transfer coefficient a is:

h = 9.76x10-~+ 2.48 x 10
-6
(Ts - 755) 2
W/cm K

The temperature difference AT in the heat loss t e r m is actually measured i n our experiments, it
usually maintains a constant value throughout an experiment due to the configuration of the reactor.
A general correlation based on a random pore model (15) allows us to estimate the effec-
tive diffusivity of spent oil shale as:

2
D =E D
0 ,air
2

where E is the porosity and

,air
2

is the buut binary diffusivity of oxygen in air. N o t e that there a r e no adjustable parameters in the
above equation. This approach is a modification of that used by Manor e t al.
For the purpose of prediction, porosity, char concentration and shale grade can be conven-
iently estimated from shale density using correlations i n the literature (16, 17).
Smith provided a theoretical relationship between density and oil yield for oil shale (17)
and he supported his prediction with experimental results. The correlation was found to be very
good in our experiments.
The data on the carbonaceous char contents of spent shales was gathered by Stanfield et al.
(1)and his result can be correlated as follows:

where Wc i s the char density as percentage of the raw shale density (not weight fraction of the spent
, shale, as DocMer and Turner stated) and A is the shale grade in liters of oil per ton. The initial
porosity of the spent shale retorted to 750°K can also be estimated with Tisot's data which is cor-
related by DocMer and Turner (5):

E =0.111+ 1.55 A + 1.23 x loq5 A~

EXPERIMENTAL VERIFICATION .
The analytical model gives results very close t o the numerical model of Manor et al. ,
which agreed reasonably well with the experimental data reported earlier. In addition, a number of
new experiments were c a r r i e d out to further t e s t the validity and applicable range of the model.
The experimental conditions used were similar to the earlier one (8). Colorado oil shales were
machined into cylinders and retorted in a furnace in nitrogen to a maximum temperature of 750°K.
The combustion was then initiated by switching the sweep gas fromnitrogen to air or nitrogen dilu-
ted air. Heat transfer to and from the furnace wall was minimized by controlling the furnace wall
to within two "K of the shale surface temperature.
The effects of shale grades (from 40 to 229 literhon), cylinder sizes (from 1 cm to 10 cm

a: The heat transfer coefficient sometimes has been adjusted to account for non-ideal temperature
distribution in the furnace during rapid temperature rise.
in diameter) and feed gas oxygen concentration (from 5% to 21%) were examined. It was found that
this model adequately accounts for these effects in the testing range. Shown in Figure 2 is the com-
parison of experimental and model prediction of average temperatures and dimensionless reaction
rates of rich shale cylinders (208 liter/ton) of two different sizes (3.5 cm, and 9.3 cm in diameter)
in 13.5% oxygen plotted against dimensionless time. A 5 c m sample from the same piece of rock
was also tested against the model with s i m i l a r success but the result was excluded from the figure
to avoid crowding. It can be seen from FLgure 2 that the two different size samples give very simi-
lar curves on a dimensionless time scale (the 5 c m sample gave similar curves), but other grades
of shale do not scale this way.
Various sizes (1 cm. 2.4 CZL, 5 . i c m and 9.7 cm diameters) of 104 liter/ton shale have
B!SO been used and the model also predicted the combustion behavior successfully. In Table I , we
compare measured and predicted total burn out times for these samples.

TABLE I

BURN OUT TIXE FOR XEDiUIVf GRADE SHALE' (104 LITER/TON) OF FOUR DIFFERENT SIZES:
EXPERIMENTS AND MODEL PREDICTION

Shale Burn Out Time

Expt. No. Diameter '2% Expt. Model

55 9.7 c m 21% 660 min. 670 min.

65 5.1 cm 15% 340 min. 330 min.
67 3 . 4 cm 15% 160 min. 163 min.
69 1 . 0 cm 15% 20 min. 22 min.

a. Important parameters used are: Initial porosity = 308,

carbon density = 0.06 gm/cm3, spent shale density =
1 . 8 7 gm/cm3.

CONCLUSION

An analytical model satisfactorily predicts the combustion behavior of spent oil shale
blocks. The only additional assumption besides those employed by Manor et al. (8) is that the oxi-
dation reaction of carbon monoxide is instantaneous.

ACKNOWLEDGMENTS

We wish t o thank Occidental Petroleum Corporation and Rio Blanco Oil Shale Company for
supplying the oil shale used in this work.

NOMENCLATURE

A shale grade, liter/ton

B constant defined a s 2R3/R4, dimensionless

C molar concentration in gas phase, gmole/cm 3

molar concentration of char in shale, gmole/cm 3
cC

'i constants, defined below Equation 20

heat capacity of the s h a l e , J/gm-K

Cp
effective diffusivity of gases in the shale, cm2/sec
De
2
G constant=R r /2CDe, dimensionless
4 s
h 2
heat transfer coefficient, W/cm K
Ki constants, defined below Equation 20
2
Kx m a s s transfer coefficient, gmole/sec-cm
L constant=CD /r gmole/sec-cm'
e s'
net molar fluxanywhere within the sample, gmole/sec-cm 2
Nt
 molar flux of any species i, gmole/sec-cm2
Ni
Q the molar feed r a t e of g a s per unit surface a r e a of the sample
molar rate of the direct oxidation of char, gmole/sec-cm3
3
molar rate of the oxidation reaction of CO, gmole/sec-cm
R2
3
R3
molar rate of co2-C gasification reaction, gmole/sec-cm

molar rate of release of CO from carbonate decomposition reactions,

R4 gmole/sec-cm’ 2
r radial position within shale sample, cm
r the radius of the shale sample, cm

S surface a r e a of sample per unit volume, cm-l

TS
shale temperature, K

.AT temperature difference between the shale and the sweeping gas
AHj heat of reaction j , J/gm-K

weight fraction of carbonaceous char in raw shale, dimensionless

wC

X. mole fraction of any species i, i=CO, 02, CO , dimensionless

2
<x > average mole fraction of species i in the c o r e region, i=C02, CO, dimensionless
i
Y =r/rs. normalized radial position within sample, dimensionless

E porosity, dimensionless

SUBSCRIPTS

C value a t the c o r e edge

f value in the feed stream
i CO, O2 or C02

S value at the shale surface

 E

h a n +
I
A
I

A
I

+
0
V
 N

I'
i
 LITERATURE CITED

Stanfield, K. E . , Frost, I. E . , Mcauley, W. S. a n d s m i t h , W. S., "Propertiesof

Colorado Oil Shale", U. S. Bureau of Mines, R I 4825 (1951).
B c k t e r , L . , "Combustion of Oil-Shale Carbon Residue", AICHE Symp. Series, Vol. 72,
No. 1 5 5 , p. 24 (1975).
Huang, E. T. S. , "Retorting of Single Oil-Shale Blocks with Nitrogen and Air", SPE
Journal, p. 331 (October 1977).
Thomson, W. J. and Soni, Y., "Oxidation of Oil Shale Char", In Situ, Vol. 4, No. 1, p.
61 (1980).
B c k t e r , L. and Turner, T. F. , "Combustion Rates for Oil Shale Carbonaceous Residue",
InSitu, Vol. 2 , No. 3, p. 197 (1978).
Duvall, J. J. and Tyner, C. E. , "Laboratory and Modeling Studies of the Combustion
Retorting of Large Clocks of Oil Shale", Tech. report, Sandia Laborator-ies (1979).
Mallon, R. and Braun, R. , "Reactivity of Oil Shale Carbonaceous Residue with Oxygen and
Carbon Dioxide", Quarterly of the Colorado School of Mines, Vol. 71, No. 4 , Proceedings
of the 9th Oil Shale Symp. (1976).
Manor, Y., Suuberg, E. M . , Ho, M. a n d T o o r , H. L . , "TheIgnitionandCombustion
Behavior of Spent Shale Particles", in 19th Interntl. Symp. on Combustion, The Combus-
tion Institute, Pittsburgh, PA, p. 1093 (1982).
Campbell, J. H. and Brunham, A. K. , "Reaction Kinetics for Modeling Oil Shale Retor-
ting", In Situ, Vol. 4, No. l(1980).
Sohn, H. Y. and Kim, S. K. , "Intrinsic Kinetics of the Reaction between Oxygen and Car-
bonaceous Residue in Retorted Oil Shale", Ind. Eng. Chem., Process Design and Develop-
ment, Vol. 19, No. 4, p. 550 (1980).
Braun, R . L. , "Mathematim! Node!!ng cf X o d S e d io-Siiu and Aboveground Oil Shale Re-
torting", Tech. report UCRL-53119, Lawrence Livermore Laboratory (1981).
Braun, R. L. , Mallon, R . G. and Sohn, H. Y. , "Analysis of Multiple Gas-Solid Reactions
during the Gasification of Char in Oil Shale Blocks", Tech. report UCRL-85279,
Lawrence Livermore Laboratory (April 1981).
Ergun, S . , "Kinetics of Reaction of Carbon Oxidide with Carbon", Journal of Physical
Chem., Vol. 60, p. 480 (1956).
Ergun, S. and Menster, M., "Reaction of Carbon with Cog and Steam", in Cbem. and
Physics of Carbon, P. L. Walker, e d . , p. 203 (1965).
Smith, J. M., Chem. Engineering Kinetics, McGraw-Hi11 Co., p. 4 6 6 , 3rd ed. (1981).
Tisot, R. , "Alterations in Structure and Physical Properties of Green River Oil Shale by
Thermal Treatment", J. Chem. Eng. Ref. Data, Vol. 12, p. 405 (1967).
Smith, J. W. , "Theoretical Relationship Between Density and Oil Yield f o r Oil Shales",
Tech. report R17248, Bureau of Mines (April 1969).
 -
GENERAL PAPERS POSTER SESSION
PRESENTED BEFORE THE DMSION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2 , 1983

THE EFFECT OF CRYOGRINDING ON THE MOLECULAR WEIGHT OF

SAMPLES O F POLYISOBUTYLENE

BY

P. F. Waters
The American University, Washington, D. C. 20016
and
A . F. Hadermann and J. C. Trippe
General Technology Applications, Inc. , Arlington, Virginia 22209

INTRODUCTION

A significant recent development in polymer technology is the discovery that megadalton-

molecular-weight macromolecules can be dissolved instantaneously in liquids which a r e normally
solvents for the materials. This finding portends increasing development and u s e of ultra high
molecular weight macromolecules deriving from the superior effects they exhibit in a variety of ap-
plications. Past studies have demonstrated that macromolecules, added in small quantities, (1) en-
hance the flow of liquids through pipelines; (2) impart high extensional viscosities to and (3) impede
the aerosolization of liquids in which they a r e dissolved. The latter is a property of antimisting
fuels.
In the event that antimisting fuels g a i n wide use, a not inconsiderable facilitation of the fea-
sibility might well be the on-site dissolution of the macromolecules in the fuels. This requirement
is occasioned by the high susceptibility of some dissolved macromolecules to shear degradation; a
concomitant of fuel transportation and transfer by pumping. The cryogenic comminution and subse-
quent blending of macromolecules with the fuels offers a direct route to instantaneous dissolution.
The process is described elsewhere (3-5).
The antimisting effect is a strong function of the molecular weight of the additive (2. 6 , 7).
Consequently, an understanding of the effect of cryogrinding on the molecular weight of a potential
antimisting fuel additive i s required. In this study, samples of polyisobutylene of three different
molecular weights were cryofractured and dissolved. Measurements of the viscosity and height-at-
break in a ductless siphon (8) of the solutions were compared with those of solutions of unground
samples and the comparative values were used a s indicators of the extent of degradation.

EXPERIMENTAL

Samples of BASF polyisobutylene of three different molecular weights (B-100, B-200,

B-200-246) were fractured in a mill, under nitrogen, at 77%. However, they were not added im-
mediately to the solvent a s was the procedure followed in the work reported earlier. Instead, the
samples were allowed to warm to rcom temperature under nitrogen and each w a s dissolved in iso-
octane in the usual manner, i. e. , with occasional swirling in a flask over a period of several days.
I Simultaneously, unground samples of the same materials were similarly dissolved.
The viscosity and ductless siphon measurements were made on relatively low concentra-
tions of the samples, because the reduced viscosities become nonlinear a t concentrations near 0.1
wt % in good solvents for the molecular weights used in this study.
The data a r e displayed in Table I.

CONCLUSIONS

The viscosity data show that there was apparently no detectable degradation on cryogrind-
ing the sample with the lowest molecular weight. The sample with the intermediate molecular
weight suffered a molecular weight decrease of a bit above 5%. It was reported earlier that cryo-
grinding reduced the molecular weight of a sample of B-200 by about 6% (5). In that instance, Wv
was determined in cyclohexane a t 30"C, with the material cryoground directly into the solvent and
the concentration measured by weight after precipitation of the macromolecules from solution with
acetone. The molecular weight of the sample with the highest molecular weight decreased by about
S?+,. The relative decrease in the molecular weight on cryogrinding,

I
approaches a limiting value of 1 . 5 .

TABLE I

VISCOSITY AVERAGE MOLECULAR WEIGHT^ A N D REDUCED HEIGHT-AT-BREAK OF

SOLVTIONS OF POLITSOBUTYLENE I N ISOOCTANE AT 20°C

h/C
iii x
cx -
cm
Sample (g/mol) (ddl) 1d41
B-100 (unground) 1.00 1.91 0
3.76 0
7.74 0
B-100 (cryoground) 1.00 3.83 0
5.94 0
7.72 0
B-200 (unground) 3.59 3.84 11.9
5.70 12.9
7.69 13.8
B-200 (cryoground) 3.40 4.03 14.2
5.15 14.6
8.07 16.3
B-200-246 (unground) 5.96 3.89 53.8
5.91 54.7
7. 85 56.8
B-200-246 (cryoground) 5.42 3.85 43.7
5.82 48.0
7.76 49.3
-4 0.65
a. [q] = 3.06 x 10 M (9)

The reduced height-at-break data reveal a strong molecular weight dependency. Whereas
the cryogrinding appears to have improved the viscoelastic properties of the sample with interme-
diate molecular weight, it causes a decided decrease in the effect in the sample with the highest
molecular weight. The latter change is in the expected direction, commensurate with the degrada-
tion revealed by the viscosity measurements. In the cryogrinding process free radicals a r e gener-
ated (5) and while the viscosity average molecular weight decreases by about 5% for the B-200 sam-
ple, the alteration of the molecular weight distribution due to post-grinding free radical coupling
might conceivably lead to an increase in the reduced ductless siphon height-at-break because i n the
polyisobutylene/isooctane system, the intrinsic viscosity is related to

whereas the helght-at-break is proportional to

A relatively few such coupled molecules would contribute far less t o the shear viscosity than t o the
extensional viscosity. Indeed, it may well be that only the very largest molecules in a sample con-
tribute to the antimtsting effect.
 LITERATURE ClTED

Proceedings of the IUTAM Symp. on Structure of Turbulance and Drag Reduction, F.

Frenkel, M. Landahl and J. Tumley, eds., Phys. Fluids 3,No. 10, Part ll (1977).
Chao, K. C . , Child, C. A , , Grens, E. A. andWilliams, M. S., Am. Inst. Ch. Eng. J . ,
in press.
Waters, P. F . , Trippe, J. C. and Hadermann, A . F . , Proceeding of the Aircraft Re-
search and Technology for Antimisting Kerosene Conf., p. 5-1 ff, Atlantic City, NJ,
February 18-19, 1981. Report No. FAA-CT-81-181, U. S. Dept. of T r a n s . , June, 1981.
Trippe, J. C. , Waters, P. F. and Hadermann, A. F., Application of GTA Blending Pro-
c e s s to Antimisting Fuel Additives, Report No. FAA-CT-81-51, U. S. Dept. of T r a n s . ,
May, 1981.
Waters. P. F., Hadermann, A . F . , Weitzen, W. and Trippe, J. C . , IUPAC 28th Macro-
molecular Symp. Proceedings, p. 679, July 12-16, 1982.
Hadermann, A. F . , Waters, P. F . , Trippe, J. C. and Weitzen, W., Contract No. DAAK-
70-81-C-0134, U. S. Army Mobility Equip. Res. and Dev. Com., Fort Belvoir, VA,
January 15, 1982.
Waters, P. F . , Hadermann, A . F. andTrippe, J. C . , Proceedings of the 2nd Jnterntl.
Conf. on Reactive Processing of Polymers, pp. 11-22, J. T. Lindt, e d . , University of
Pittsburgh, November 2-4, 1982.
Chao, K. K. K. andWilliams, M. C . , J. Rheology, in p r e s s .
BASF Tech. Leaflet No. M 2353 E/81538; May, 1978.
 -
GENERAL PAPERS POSTER SESSION
PRESENTED BEFORE THE DIVISION OF PETROLEUM CHEMISTRY, INC.
AMERICAN CHEMICAL SOCIETY
WASHINGTON, D. C. MEETING, AUGUST 28-SEPTEMBER 2 , 1983

CHEMICAL COAL BENEFICIATION WITH AQUEOUS HYDROGEN

PEROXIDE/SULFURIC ACID SOLUTIONS

BY

N. P. Vasilakos and C. S. Clinton

Department of Chemical Engincerisg, University of Texas, Austin, Texas 78712

INTRODUCTION

There is a pressing need f o r significant improvement in the effectiveness and the econom-
ics of coal desulfurization, especially in the light of the latest, strict air-quality standards set by
EPA for coal-fired power plants. The challenge is particularly crucial for the future of chemical
(or precombustion) desulfurization of coal, where specific reagents a r e used to attack selectively
and to remove both the inorganic and the organic sulfur from coal before combustion. Current
chemical desulfurization processes are faced with a serious dilemma: either operate under severe
process conditions (high temperatures and p r e s s u r e s , strong- and thus nonselective- desulfurizing
media) promoting high sulfur removal from coal but at the expense of higher capital and operating
costs a n d o r severe degradation of the coal material, o r utilize mild reaction schemes not affecting
the integrity of the coal matrix during processing but displaying low efficiency of sulfur-reduction
(especially organic-sulfur reduction) in coal. A low-cost, technically simple, coal-treatment pro-
c e s s that removes the organic a s well a s inorganic sulfur in coal effectively without having to de-
stroy the carbon matrix would be a majnr h r e e k t h r ~ ~ ginh m a l uiiiizarion.
All the chemical desulfurization processes that a r e presently in an advanced development
stage (TRW Meyers, Battelli Hydrothermal, KVB, DOE Oxydesulfurization, and J P L Chlorinolysis
processes) employ either oxidizing reagents or basic media to reduce the sulfur content in coal.
Oddly enough, little consideration has been given s o far in the coal desulfurization literature to the
potential benefits from acid systems. Inherent advantages exist in coal treatment by acid systems
over alkaline ones, namely:
- Acid systems can extract sodium from the organic phase of the coal, thereby improving
the slagging characteristics of the coal during combustion; alkaline systems add alkali.
- Acid systems can attack apatite/phosphorite in the coal a s well a s pyrite (1) and, thus,
can free a s h and trace elements (including radioactives) from their original association; alkaline
systems do not attack the phosphate minerals and tend to immobilize trace elements in the form of
hydroxides, etc.
- Acid systems have a potential for extracting nitrogeneous substances such as aniline and
pyridine from the coal; alkaline systems can only extract phenols and organic acids, thus, removing
fuel value without improving NOx emissions.
Oxidizing systems, on the other hand, can i n principle remove both the pyritic and organic
sulfur f r o m coal in the form of sulfates, but oxidizing systems suffer from the serious drawback of
being unselective, resulting in large losses in heating value of the treated coal. The high cost and
scarcity of feed stock the severe conditions required and the lack of effectiveness on organic sulfur
of current chemical desulfurization processes has stimulated renewed interest in selective oxidation
under mild conditions a s a method for removing sulfur from coal and residual oil. The basic
scheme consists of selectively oxidizing the organosulfur compounds t o the corresponding sulfones,
thus destabilizing the carbon-sulfur bond (2):

1)

Sulfoxide Sulfone

The sulfones are then oxidized further to sulfonic acids which can, in turn, be hydrolyzed to yield
sulfuric acid and completely desulfurized hydrocarbon products (3):
 [01/H20 H+/H~O
RS02R' > RSO H+R'H
3
-
2 ROH+R'H+H2S04

The f i r s t step in the sequence, i. e. the oxidation of sulfur compounds to sulfones, is ex-
tensively documented in the literature. Numerous oxidants have been reported which can effect the
conversion of even the most stable organosulfur compounds (thiophenes) t o the corresponding S U I -
fones, including NO2 (4), C1 /H 0 (5), H202/acetic acid and hydroperoxides (6).
The oxidation of sul$ur {eyond the sulfone stage (Reaction 2) has not been studied to any
significant extent and there a r e very few references in the literature on the desulfurizing effects Of
extended oxidation of organosulfur compounds. Vasilakos (7) has reported the complete desulfuriza-
tion of aliphatic sulfides by oxidative chlorination in aqueous systems a t low temperatures (60°C)
and atmospheric pressure.
The key to an economically feasible desulfurization process based on oxidation is, of
course, selectivity. Concurrent oxidation of the remainder of the coal matrix by the sulfur-oxidiz-
ing agent should be minimized to prevent excessive loss of the heat content of the coal. A compari-
son of half-wave potentials for oxidation of organic substrates of the type found in coal (8) shows
that organosulfur compounds a s well a s alcohols and amines a r e vastly more susceptible to oxida-
tion than a r e ether and benzene derivatives. Thus, given a mild oxidizing agent, i t may be possible
to oxidize the organic sulfur compounds, amines and alcohols without destroying the hydrocarbon
portion of the coal molecule.
One of the most promising oxidants in this direction is hydrogen peroxide, particularly in
acid solutions, where it has a standard oxidation potential approximately 1 . 4 V more positive than
that of pyrite and about 1 . 6 V more positive than the S02/S couple (9). Thus, H202 is an oxidizing
agent capable of oxidizing effectively the pyritic sulfur to the sulfate form.
M u k a i et al. (10) studied the treatment of several Japanese bituminous coals with 3 wt %
aqueous hydrogen peroxide. This treatment was claimed to give nearly quantiative removal of py-
ritic sulfur without changing the caking properties of the coal. No data on organic-sulfur reduction
were given. Nalwalk and coworkers (11)also reported that decomposition of coal with 30wt % H202
slowly oxidized pyrite to sulfate.
Smith (12) investigated the desulfurization of U. S. coals with 10-15 wt % H 2 0 2 , 0.1-0.3 N
H2S04, aqueous solutions. Treatment of several coals at ambient temperature with H202 alone had
a noticable effect in removing pyritic sulfur, but the reaction was significantly enhanced when a
small amount of sulfuric acid was added to the peroxide solutions. Although pyritic sulfur and ash
were effectively removed in this way, organic sulfur remained unaffected. Minimal attack on the
organic constituents of the coal matrix was observed. The reaction mechanism was postulated to
involve the intermediate formation of peroxysulfuric acid, H2S05 (catalyzed by metal lons and sul-
fates present in coal), followed by oxidation of the pyrite, with competing peroxide decomposition
by metal ions.
The apparent resistance of the organic sulfur in coal to oxidative desulfurization in this
case does not necessarily imply that organic sulfur functionalities a r e not affected by the H202/
H2S0 treatment. A s we will show in the section on model compounds, all the basic organosulfur
structures present in coal can be readily converted to the sulfone form under the conditions of the
H202/H2S0 attack. In most cases, however, the oxidation does not proceed beyond the sulfone
stage, and t%e additional desulfurization steps necessary to free the organic sulfur from the coal
matrix (Equation 2) do not take place.
In a recent study (13), Kralik has reported that a hot aq. Na2C03 wash of coal pretreated
with a mild oxidizing agent results in significant organic-sulfur reduction, mainly by splitting off
relatively low-molecular-weight, oxidized sulfur compounds from the hydrocarbon matrix. It i s
feasible that the high selectivity of the peroxide treatment of coal towards sulfur oxidation could be
combined with a subsequent alkaline hydrolysis step to leach out a significant portion of the oxidized
organosulfur compounds, thus affecting not only pyritic, but also organic-sulfur removal from coal.

EXPERIMENTAL

Chemical beneficiation experiments were carried out in batch mode at ambient temperature
and pressure with a Redstone high-volatile A , bituminous coal. The ultimate analysis and sulfur
forms for this coal, designated a s PSOC-715, a r e included in Table I. In each r u n , approximately
20 grams of the dried and sized (200x325 mesh) coal was slurried in a 500-ml Pyrex Erlenmeyer
flask with 300 ml of a 15 Wt % H 2 0 2 solution of the desired H2SO4 concentration. At the end of the
reaction period the slurry was vacuum-filtered through a fine-porosity fritted glass funnel and the
coal was washed several times with water for analytical purposes. Treated coal samples were
dried for 24 hours under vacuum a t 110°C and then analyzed f o r proximate and ultimate composition
and heating value. A portion of the H 2 0 2 / ~ p 0 4treated coal was further subjected to an extended
leaching cycle with a hot (50°C) 0 . 1 molar Na2C03 solution, then washed with water and dried a s be-
fore. Both the Eschka and the Fisher methods for total-sulfur content and the ASTM-D-2492 wet
method for forms of sulfur were employed in the analysis of the raw and treated coals. The wet
method w a s modified to eliminate any a s h interference in the determination of the pyritic and, thus,
the organic sulfur (14). I n this modified method, the pyritic-sulfur content of the coal is determined
by oxidation of t h e pyrite to f e r r i c sulfate and subsequent gravimetric analysis of barium sulfate
precipitate, rather than by atomic absorption determination of the iron as described in the ASTM
method.

TABLE I

ULTIMATE ANALYSES AND SULFUR FORMS O F COAL SAMPLES TREATED WITH A

15 WT H202, 1 N H2S04 AQUEOUS SOLUTION AT 25°C FOR VARIOUS LENGTHS O F TIMEa

Eleac' ion Total Sulfur

Tim) (min) Carbon Hydrogen Oxygen Nitrogen Ash Eschka Fisher

0 73.6 4.73 11.2 1.05 7.02 2.46 -

(Raw Coal
PSOC 715)
15 78.0 5.50 8.24 1.16 5.14 2.04
77.7 5.45 5. 75 1.18 5.00 1.85 1.94
30 78.6 5.20 7.99 1.15 5.07 2.01
78.3 5.41 8.47 1.18 4.16 1.50 1.83
60 74.4 4.98 13.3 1.17 4.41 1.71 -
74.5 4.84 13.5 1.19 4.44 1.55 1.37
90 74.6 4. 90 13.6 1.10 4.18 1.55 -
74.9 4.91 13.3 1.1s 4.26 1.47 1.29
120 75.2 5.27 9.46 1.15 4.38 1.57

:e3 --
78.2
11.4
5.35
5.21
8.75
10.8
1.24
1.06
5.08
4.16
1.38
1.35
1.48

77.5 5.22 10.8 1.24 3.96 1.26 1.23

240 17.5 4.99 11.4 1.14 3.76 1.23 -
77.2 5.21 11.7 1.03 3.72 1.12 1.17

Reacfbn , Sulfate Pyritic Organic Heating Value

Time (mini Sulfur Sulfur Sulfur' (Btu/lb)

0 0.39 1.31 0.76 12869

(Raw Coal
PSOC 715)
15 c0.05 1.11 0.93 13505
C0.05 0.96 0.89 13811
30 cO.05 1.04 0. 97 13577
C0.05 0.91 0. 59 13693
60 CO.05 0.89 0.82 12915
cO.05 0.80 0.75 12969
90 CO.05 0.70 0.58 12921
cO.05 0.60 0.87 12555
120 0.07 0.65 0.86 13743
cO.05 0.47 0.91 13895
180 cO.05 0.50 0.55 13551
~0.05 0.37 0.89 13592
240 0.09 0.35 0.79 13530
cO.05 0.20 0.92 13526

a. All reported values are wt 5% (on a dry basis), unless otherwise noted.
b. For each reaction t i m e , the first row of data corresponds to a single-step, H202/
H2S04 treatment. The second row of data corresponds to the ~ a m e H202/H2S04
treatment followed by an aqueous wash of the treated coal with a hot (SO'C) 0.1M
NaZCO solution.
c. Deterzined by difference using the Eschka total-sulfur value.
 RESULTS AND DISCUSSION

Tables I and II summarize our data on the treatment of the PSOC-715 coal with a 1 5 wt % '
aqueous H202 solution of various H2S04 concentrations, a t 25'C and for various lengths of time.
Total Sulfur and pyrite and ash removal from coal a r e depicted in Figures 1 and 2, respectively, as
functions of the reaction time. Figure 3 shows the effect of the H 2 m 4 concentration of the peroxide
solution on pyritic s u l f u r removal.
The results indicate that there i s a very significant reduction in total sulfur c m t e n t for the
H 0 /H SO treated coal under the given experimental conditions. This reduction F55% in 4 hours)
2 2 2 . 4
comes entirely from the almost complete elimination of pyrite and sulfates from coal. While sul-
fate Sulfur (and ash) i s leached out at the very early stages of the peroxide treatment, pyritic sulfur
removal Continues at a reasonable rate even after 4 hours of reaction. The results confirm earlier
observations about the high selectivity of the peroxide reactions towards sulfur, the r e s t of the or-
ganic coal matrix being affected to a minimal extent. Carbon, hydrogen, nitrogen and oxygen con-
tents of the treated coal remain at approximately the raw coal levels. No organic sulfur is re-
moved in these room temperature experiments. On the other hand, pyritic sulfur reduction is ac-
companied by a significant reduction in the ash content of the coal (=47% in 4 hours), and by a slight
but noticeable increase in its heating value. This increase of about 5% is most probably due to the
removal of low-heat-content inorganic matter from coal.
Subsequent wash of the H202/H2S04 treated coal with a sodium carbonate solution does no1
result in additional ash reduction, or, a s was expected, in any organic sulfur removal. However,
a small but consistent decrease in the total sulfur content i s observed in all cases, due to further
removal of pyritic s u l f u r from the coal. The exact mechanism of this alkaline pyrite desulfuriza-
tion i s not clear at this point.
Pyritic sulfur removal also displays an interesting dependence on the H2S04 concentration
of the peroxide solution. The data in Table II show that aqueous hydrogen peroxide alone is quite
efficient in removing a substantial portion of the pyrite and the ash from coal. At the other ex-
treme, treatment of the coal with a 1N sulfuric acid solution has absolutely no effect on pyritic sul-
f u r , although some ash i s actually removed. The combination of H202 and H2S04 in aqueous solu-
tion results in a synergistic effect, where pyrite and ash reduction in coal significantly exceed the
corresponding reduction brougllt about by each reagent alone. The effect is pronounced at low acid
concentrations, but above a concentration of approximately 0.2N H 2 m 4 the trend is reversed. Con-
centrated sulfuric acid seems to have an adverse effect on the oxidation of pyrite by hydrogen per-
oxide, so that, for example, the level of pyritic sulfur.remova1 for a 2N H2SO peroxide solution
falls below even that for pure hydrogen peroxide. A s Smith (12) has pointed oh, the H SO -assis-
ted oxidation of iron pyrite by hydrogen peroxide involves a complex system of parallefan%conse-
cutive reactions that may be strongly catalyzed by metal ions and sulfates present in coal. A sim-
plified reaction mechanism can be schematically represented a s follows:

FeS2
H2O2

H SO
2 5
-
The concentration of sulfuric acid in the peroxide solution may affect the kinetics and/or
the equilibrium of any of these reactions (14). but the extent of the specific contribution of each
step to the overall concentration effect that was observed experimentally i s very difficult to esti-
mate.

Model Compound Studies

To investigate the effect of the H20!/H2S04 treatment on organic sulfur under more con-
trolled conditions, a series of kinetic experiments was carried out with three organosulfur com-
pounds modeling possible sulfur functionalities in coal, namely dibenzothiophene, phenyl sulfide
and t-butyl sulfide.
In each run with phenyl sulfide or dibenzothiophene, a n aqueous phase consisting of 5ml
30 wt % H202 and 3 . 3 ml 36N H2S04 was emulsified under intense stirring with 100 ml of a hexane
phase containing 0.006 moles of the sulfide. The sulfide/peroxide-acid proportion corresponds to a
2. 5 fold excess of the oxidant (assumed to be the intermediate peroxysulfuric acid) over the stoichi-
ometric requirement for complete conversion (oxidation) of the sulfidic sulfur to sulfate
(Equations 1 and 2). All the reactions w e r e c a r r i e d out a t 25°C. Samples of the hexane phase were
withdrawn every 15 minutes and analyzed quantitatively on a T r a c o r 565 capillary-column gas chro-
matograph equipped with a Hall Electrolytic Conductivity Detector s e t at the sulfur detection mode.
The corresponding sulfone was found to be the &final product of oxidation of phenyl sulfide and
dibenzothiophene, with small amounts of the sulfoxide formed intermediately. Due to the very low
solubility of the sulfoxides and the sulfones i n hexane, these products were obtained mostly a s solid
crystals separating from the reaction mixture. The crystals were filtered, dissolved in tetrahydro-
furon and analyzed on the gas chromatograph. Under the given reaction conditions, a 25% conver-
sion of phenyl sulfide to the sulfone was obtained in 8 hours and 75% in 24 hours. For dibenzothio-
phene, the 24-hour conversion level was 42%. The oxidation r a t e was strongly dependent on the
concentration of the sulfuric acid and complete conversion of the sulfide to sulfone could be achieved
in a few minutes of reaction with a much higher excess of the H20,/HgS04 oxidant.
I n the t-butyl sulfide r u n s , 14 ml of the (liquid) sulfide was directly dispersed under in-
tense stirring in an aqueous phase consisting of 140 ml 30 wt % H 2 0 2 and 96 ml 36N H SO (- 5 fold
2 4
excess of oxidant). The oxidation reaction was c a r r i e d out at 25'C for various lengths of time. A t
the end of each run, the reaction mixture was exhaustively extracted with hexane. The aqueous
phase was separated and analyzed for total S042- content by the BaCl2 BaS04 precipitation
method. The difference in sulfate contents between this phase and the initial aqueous phase (before
reaction) was used to determine the S042- yield of the sulfide oxidation reaction. The hexane phase
was analyzed for sulfur species on the gas chromatograph. After 8 hours of reaction, the t-butyl
sulfide had been completely converted, t-butyl sulfone and So42- being the only reaction products
that were detected. The sulfone yield (based on the sulfide) was approximately 2090, the remaining
80% appeared a s sulfate.
The results with t-butyl sulfide are very encouraging, because they demonstrate the ability
of the H 0 /€I
2 2 4
SO system to promote complete oxidative desulfurization of aliphatic sulfide struc-
tures un%er ambient reaction conditions. The fact that no organic sulfur removal was observed un-
d e r similar conditions with the PSOC-715 coal may simply be an indication that most of the organic
sulfur in this coal is in stable phenyl and thiophenic forms that can survive the oxidative peroxide
attack. Vasilakos (7) has reported a similar case in his studies of the selective desulfurization of
two bituminous coals with aqueous chlorine solutions. The coals displayed completely different or-
ganic-sulfur-reduction characteristics despite t h e almost identical extent ,and pattern of the chlori-
nolysis reactions.
The effect was attributed to the different distribution of the organic sulfur in the two coals
in aliphatic and aromatic structures. We a r e currently conducting a s e r i e s of H 2 0 2 / ~ 2 y , experi-
ments with two high organic-sulfur coals, a Texas Darco lignite and an IlIinois 85 bituminous coal,
to test this hypothesis and to study further the removal of sulfur functionalities from the coal ma-
trix.

SUMMARY

T h e removal of sulfur and ash from coal treated with aqueous hydrogen peroxide/sulfuric
acid solutions a t ambient temperature was studied under a variety of experimental conditions. Al-
most complete elimination of the sulfate and the pyritic sulfur was observed in most cases, as well
as substantial reduction in the a s h content. T h e r e s t of the organic coal matrix was not affected to
any significant extent, indicating a high selectivity of the H202/H2S04 system towards sulfur oxida-
tion. An optimal H2S04 concentration level w a s established, beyond which sulfuric acid was found
to have an adverse effect on the oxidation of pyrite by hydrogen peroxide. The oxidative desulfuri-
zation of model organosulfur compounds, such as t-butyl sulfide, phenyl sulflde and dibenzothio-
phene, by the H 0 /H So system was also investigated.
2 2 2 4
ACKNOWLEDGMENTS

This work was supported by the Texas Energy and Natural Resources Advisory Council
under Grant No. 82-UCRC-2. The support is gratefully acknowledged.
 TABLE I1

ULTIMATE ANALYSES AND SULFUR FORMS OF COAL SAMPLES TREATED WITH A

15 WT % H202 SOLUTION (OF VARYING HZS04 CONCENTRATION) AT 25°C FOR TWO HOURSa

H2S04 ~
Total
~- Sulfur
Concentrationb, (N) Carbon Hydrogen Oxygen Nitrogen Ash Eschka Fisher

Raw Coal 73.6 4.73 11.2 1.08 7.02 2.46 -

(PSOC 715)
0 77.7 5.29 9.53 1.19 4.73 1.50 -
W202only)
0.1 80.3 5.63 7.93 1.22 3.88 1.08 -
79.1 5.38 9.47 1.24 3.71 1.05 1.06
0.3 78.2 5.40 10.2 1.15 3.80 1.27 -
78.3 5.36 9.98 1.25 3.92 1.18 1.16
0.5 78.0 5.31 10.1 1.21 4.04 1.33
77.8 5.29 10.4 1.20 4.05 1.23 1.21
2.0 77.3 5.15 10.8 1.11 4.15 1.47
77.5 5.09 10.8 1.24 4.02 1.31 1.35
5.0 78.1 5.26 9.78 1.10 4.23 1.48 -
77.6 5.16 10.6 1.24 4.13 1.30 1.40
10.0 77.9 5.19 10.4 1.12 4.04 1.33 -
77.6 5.19 10.9 1.15 3.93 1.25 1.32
1 N H2S04 76.6 5.17 9.43 1.04 5.46 2.24 -
(No H202) 76. 0 4.95 10.6 1.22 5.13 2.10 2.19

H SO
2 4 Sulfate Pyritic Organic Heating Value
Concentrationb, (N) Sulfur Sulfur SulfurC (Btu/lb)

Raw Coal 0.39 1.31 0.76 12869

( R O C 715)
0 <O. 05 0.54 0.96 13282

(H202 only)

0.1 <O. 05 0. 1 3 0.95 14064

<O. 05 0.13 0.92 14014
0.3 <O. 05 0.32 0.95 13800
<O. 05 0.26 0.92 13762
0.5 <O. 05 0.47 0.86 13735
<O. 05 0.34 0.89 13648
2.0 <O. 05 0.55 0.92 13600
<O. 05 0.42 0.89 13595
5.0 <O. 05 0.54 0.94 13568
<O. 05 0.40 0.90 13599
10.0 0.11 0.37 0.85 13552
<O. 05 0.37 0.88 13559
<O. 05 1.30 0.94 13563

<O. 05 1.22 0.88 13368

a. A l l reported values are wt %

' (on a dry basis), unless otherwise noted.
b. For each concentration, the first row of data corresponds e0 a single-step, H202/H2S04
treatment. The second raw of data corresponds to the same H202/H2S04 treatment
followed by an aqueous wash of the treated coal with a hot (80OC) 0.1M Na2C0
3
solution.
c. Determined by difference using the Eschka total-sulfur value.
0 ul 0
ul N 0
N N N
! I
J
i

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 LITERATURE CITED

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prosed Air Pollution Standards", Assessment Report, J e t Propulsion Lab. , Pasadena,
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-
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