9100 9500 9700 HR Treadmill PDF

Models 9100, 9500HR, 9700HR,
and 9700HR w/Decline Treadmills
Customer Support Services

SERVICE MANUAL
Life Fitness Models 9100, 9500HR, 9700HR, and 9700HR w/Decline Treadmills
INTRODUCTION
HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES
This service manual is applicable to Treadmill Models TR 9100, TR 9500HR, TR 9700HR, and TR 9700HR
w/Decline. Note: Information represents typical configuration and may differ slightly from actual equipment.
The Service Manual provides recommendations of safe and efficient approaches to problem situations. This
manual is separated into six sections.
INTRODUCTION
TABLE OF CONTENTS
Section I
TROUBLESHOOTING GUIDES
Section II
DIAGNOSTIC MODE
Section III
"How To..." SERVICE AND REPAIR GUIDES
Section IV
ELECTRONIC OVERVIEW
WIRING BLOCK DIAGRAMS
Section V
PARTS IDENTIFICATION
Section VI
MISCELLANEOUS INFORMATION
Refer to TABLE OF CONTENTS for section topics.
When an operating problem occurs, refer to trouble shooting guides and diagnostic mode to isolate cause . When
applicable, guides are listed by problem symptom followed with suggestions of probable cause(s) .
Once source of problem is identified, consult "How To..." guides for recommended repair procedures. "How To..."
sub-sections are organized by replaceable part or assembly name. For convenience, sub-section lists
recommended “Tools Required” to complete specific function. Refer to PARTS IDENTIFICATION to identify proper
name and number of part to order for repair of equipment.
A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of
service parts.
To order, contact Life Fitness Customer Support Services.

Via FAX - 24 hrs. /day, 7 days/week.
Via telephone - Monday through Friday from 8:00 AM to 7:00 PM ( CST).
Via post - At address cited.
To speed Life Fitness Customer Support Services response to your needs, please provide the following information.
1. Model number
2. Serial number
3. Symptom of problem
4. Part name and number to order (if known)
Before installing part, review "How To..." and follow step by step procedures recommended to install part safely and
efficiently. If you have questions or comments please telephone, FAX or, write us. We are:
LIFE FITNESS - CUSTOMER SUPPORT SERVICES

10601 Belmont Avenue; Franklin Park, IL 60131; U.S.A.
Telephone: 847.451.0036 Toll-free: 800.351.3737
FAX: 847.288.3702 Toll-free: 800.216.8893
TABLE OF CONTENTS
SECTION I TROUBLESHOOTING GUIDES PAGE

STRIDING BELT SLIPS DURING FOOTFALL ..................................................................... 2
MAXIMUM SPEED IS REDUCED......................................................................................... 2
KNOCKING SOUND AT REAR OF MACHINE ..................................................................... 2
KNOCKING SOUND COMING FROM DECK....................................................................... 2
RUBBING SOUND FROM UNDERNEATH MACHINE......................................................... 2
SQUEAKING NOISE............................................................................................................. 3
LOUD GROANING SOUND FROM FRONT OF MACHINE ................................................. 3
LOUD GROANING SOUND ON FOOTFALL........................................................................ 3
DISPLAY DOES NOT ILLUMINATE WHEN POWERED ON............................................... 3
DISPLAY OVERLAY KEYS ARE NOT RESPONDING WHEN PRESSED .......................... 4
UNIT RESETS RANDOMLY OR PAUSES ........................................................................... 4,5
NO POWER .......................................................................................................................... 5,6
WAX LEAK ............................................................................................................................ 6
STRIDING BELT IS TRAVELING BEYOND TRACKING LIMITS......................................... 6,7
STRIDING BELT NOT CENTERED...................................................................................... 7
STRIDING BELT MISALIGNMENT....................................................................................... 7
LIFEPULSE HEART RATE DOES NOT RESPOND ............................................................ 7
DISPLAY READS HEART RATE WITH HANDS REMOVED............................................... 8
NO CHEST STRAP DETECTED .......................................................................................... 8
ERRATIC HEART RATE READINGS ................................................................................... 8
MOTOR CONTROLLER COMM BAD: CHECK HARNESS BETWEEN LIFT
AND CONTROLLER –P9/P3 ........................................................................................... 9
MOTOR CONTROLLER COMM BAD: CHECK POWER TO MOTOR CONTROLLER....... 9
WAX AND LIFT BOARD COMM BAD: CHECK POWER ON LIFT ...................................... 9
BOTH LIFT AND CONTROLLER COMM BAD: CHECK HARNESS BETWEEN
CONSOLE AND LIFT –P1 AND P1 ................................................................................. 9
SYSTEM CONFIGURED TWO WIRED................................................................................ 9
INCLINE INOPERATIVE ....................................................................................................... 9
HOME SWITCH ERROR ...................................................................................................... 10
NEGATIVE SWITCH ERROR............................................................................................... 10
NO AC POWER ERROR ...................................................................................................... 10
WAXER UNPLUGGED ......................................................................................................... 10
WAXER NO AC POWER...................................................................................................... 10
SMART STOP UNPLUGGED ............................................................................................... 10
FRAME CLOCK COMM BAD................................................................................................ 11
FRAME TAG UNPLUGGED.................................................................................................. 11
SCI ERROR .......................................................................................................................... 11
DYNAMIC CURRENT TRIP .................................................................................................. 11
STATIC CURRENT TRIP...................................................................................................... 11
CHECKSUM ERROR XXXX ................................................................................................. 11
NOTIFY MAINTENANCE MOTOR CONTROLLER ERROR................................................ 11
NOTIFY MAINTENANCE INCLINE TIMEOUT ERROR ....................................................... 12
NOTIFY MAINTENANCE HOME SWITCH ERROR............................................................. 12
NOTIFY MAINTENANCE NEGATIVE SWITCH ERROR ..................................................... 12
NOTIFY MAINTENANCE FRAME TAG UNPLUGGED ........................................................ 12
UNABLE TO ATTAIN TARGET SPEED ............................................................................... 12
NOTIFY MAINTENANCE SPEED SENSOR ERROR........................................................... 12
NOTES .................................................................................................................................. 13
TABLE OF CONTENTS - Continued
SECTION II DIAGNOSTIC MODES

DISPLAY CONSOLES .......................................................................................................... 2
INITIAL SETTING OF REAL TIME CLOCK .......................................................................... 4
DIAGNOSTIC ENTRY........................................................................................................... 5
MAINTENANCE CONFIGURATION-QUICK ENTRY REFERENCE.................................... 6
DIAGNOSTICS: SUB-CATEGORIES ................................................................................... 7
DIAGNOSTICS: SYSTEM COMMUNICATION (COMM) TEST ........................................... 8
DIAGNOSTICS: SYSTEM TEST MENU ............................................................................... 10
DIAGNOSTICS: SYSTEM TEST – SPEED AUTOMATIC MODE ........................................ 11
DIAGNOSTICS: SYSTEM TEST – SPEED MANUAL MODE............................................... 12
DIAGNOSTICS: SYSTEM TEST – CONTROLLER ERRORS MODE.................................. 13
DIAGNOSTICS: SYSTEM TEST – INCLINE AUTOMATIC MODE ...................................... 14
DIAGNOSTICS: SYSTEM TEST – INCLINE MANUAL MODE ............................................ 15
DIAGNOSTICS: SYSTEM TEST – INCLINE ERROR MODE .............................................. 16
DIAGNOSTICS: SYSTEM TEST – WAXER AUTOMATIC MODE ....................................... 17
DIAGNOSTICS: SYSTEM TEST – WAXER MANUAL MODE ............................................. 18
DIAGNOSTICS: SYSTEM TEST – WAXER ERROR MODE ............................................... 19
DIAGNOSTICS: SYSTEM TEST – BELT / DECK MODE..................................................... 20
DIAGNOSTICS: SYSTEM TEST – LIFE PULSE MODE ...................................................... 21
DIAGNOSTICS: SYSTEM TEST – TELEMETRY MODE ..................................................... 22
DIAGNOSTICS: SYSTEM TEST – SMART STOP MODE ................................................... 23
DIAGNOSTICS: SYSTEM TEST – DISPLAY TEST MODE ................................................. 24
DIAGNOSTICS: SYSTEM TEST – REAL TIME CLOCK MODE .......................................... 25
DIAGNOSTICS: SYSTEM TEST – FRAME TAG EEPROM MODE ..................................... 26
DIAGNOSTICS: SYSTEM TEST – DISPLAY CONSOLE EEPROM TEST MODE .............. 27
DIAGNOSTICS: SYSTEM TEST – LIFECENTER TEST MODE .......................................... 28
DIAGNOSTICS: SYSTEM TEST – FITLINXX TEST MODE ................................................ 29
DIAGNOSTICS: INFORMATION MENU............................................................................... 30
DIAGNOSTICS: INFORMATION – SYSTEM STATISTICS MODE...................................... 31
DIAGNOSTICS: INFORMATION – SOFTWARE VERSION MODE..................................... 32
DIAGNOSTICS: INFORMATION – MAIN MOTOR INFO MODE ......................................... 33
DIAGNOSTICS: INFORMATION – LIFT MOTOR INFO MODE........................................... 34
DIAGNOSTICS: INFORMATION – WAX MOTOR INFO MODE.......................................... 35
DIAGNOSTICS: INFORMATION – CLOCK INFO MODE .................................................... 36
DIAGNOSTICS: INFORMATION – SYSTEM ERROR MODE.............................................. 37
DIAGNOSTICS: INFORMATION – MAINTENANCE INFO MODE....................................... 38
DIAGNOSTICS: MAINTENANCE MENU.............................................................................. 39
DIAGNOSTICS: CONFIGURATION MENU.......................................................................... 40
DIAGNOSTICS: CONFIGURATION – MANAGER CONFIGURATION MODE.................... 41
DIAGNOSTICS: CONFIGURATION – MANUFACTURER CONFIGURATION MODE........ 43
DIAGNOSTICS: CONFIGURATION – CLOCK CONFIGURATION MODE.......................... 44
NOTES .................................................................................................................................. 45
SECTION III HOW TO..REPLACE…

STRIDING BELT AND DECK................................................................................................ 2
ADJUST STRIDING BELT TRACKING ............................................................................... 4
ADJUST STRIDING BELT TENSION ................................................................................... 5
DRIVE BELT ......................................................................................................................... 6
DRIVE MOTOR ..................................................................................................................... 7
FRONT ROLLER................................................................................................................... 8
REAR ROLLER ..................................................................................................................... 9
LIFESPRING ABSORBERS.................................................................................................. 10
ANTI-STATIC TINSEL .......................................................................................................... 11
ANTI-SCUFF PADS .............................................................................................................. 12
WAX MOTOR........................................................................................................................ 13
POWER MODULE ................................................................................................................ 14
WAX BAG ............................................................................................................................. 15
LIFT MOTOR......................................................................................................................... 17
MOTOR CONTROLLER ....................................................................................................... 18
WAX AND LIFT PCB............................................................................................................. 19
FRAME BOARD .................................................................................................................... 20
LEVELER ASSEMBLY .......................................................................................................... 21
ACCESSORY CUP HOLDERS ............................................................................................. 22
LINE CORD .......................................................................................................................... 23
DISPLAY BOARD PCB ......................................................................................................... 24
STOP SWITCH ..................................................................................................................... 25
TELEMETRY RECEIVER AND JACK................................................................................... 26
MAIN WIRE HARNESS......................................................................................................... 27
DISPLAY CONSOLE CONTROL PANEL ............................................................................ 28
OVERLAY BEZEL ................................................................................................................. 29
SMART STOP SYSTEM ....................................................................................................... 30
HANDLEBAR ASSEMBLY .................................................................................................... 31
DIGITAL HEART RATE SENSORS ...................................................................................... 32
CLEAN THE WAX NOZZLE.................................................................................................. 34
NOTES .................................................................................................................................. 35
SECTION IV ELECTRONIC OVERVIEW

ELECTRONIC OVERVIEW – DISPLAY CONSOLE PCB .................................................... 2
ELECTRONIC OVERVIEW – MOTOR CONTROLLER PCB ............................................... 5
ELECTRONIC OVERVIEW – POWER FACTOR CONTROL PCB...................................... 7
ELECTRONIC OVERVIEW – WAX LIFT PCB ..................................................................... 8
ELECTRONIC OVERVIEW – SMART STOP PCB............................................................... 11
ELECTRONIC OVERVIEW – FRAME TAG PCB ................................................................. 12
WIRING BLOCK DIAGRAM.................................................................................................. 13
NOTES .................................................................................................................................. 14
SECTION V – PARTS INDENTIFICATION

MODEL AND SERIAL NUMBER IDENTIFICATION ............................................................. 2
TR9100.................................................................................................................................. 3
TR9500HR ............................................................................................................................ 6
TR9700HR ............................................................................................................................ 9
TR9700HR W/DECLINE ....................................................................................................... 12
NOTES .................................................................................................................................. 15
SECTION VI – MISCELLANEOUS INFORMATION

PREVENTATIVE MAINTAINENCE TIPS.............................................................................. 2
UNPACKAGING INSTRUCTIONS........................................................................................ 3
INSTALLATION INSTRUCTIONS......................................................................................... 4
COMMUNICATING BY FAX ................................................................................................. 9
FAX FORM............................................................................................................................ 10
NOTES .................................................................................................................................. 11
©1999 Brunswick Corporation. All rights reserved. Life Fitness is a registered trademark of Brunswick Corporation.
Zone Trainer and Heart Rate Zone Training are trademarks of Brunswick Corporation. Any use of these trademarks, without the express
written consent of Brunswick Corporation, is forbidden.
M051-00K58-A008
12-99
TROUBLESHOOTING GUIDE
Section I
SECTION I
1
Malfunction Probable Cause Corrective Action

Striding Belt slips during Striding belt slips on front roller Check striding belt & re-tension as necessary.
footfall. during stall test. See How…To Adjust Belt Tension.
Maximum speed is User is pushing striding belt. Instruct users not to push striding belt in either
reduced. direction.
Wax system malfunction. Inspect spray pattern between 8" (200mm) and
16" (400mm).
If not, verify wax nozzle is clean, hoses are not

kinked, wax bag is not empty, or wax is
contaminated.
Striding belt/deck malfunction. Replace belt and deck. See How To…Replace
The deck laminate worn Striding Belt.
through or the underside of
striding belt glazed over (hard,
glossy).
Insufficient power source. Plug treadmill into a dedicated 20amp circuit.

Refer to the Operations Manual.
Knocking sound at rear of Faulty rear roller bearings. Replace rear roller assembly.
machine.
Wax build up on rear roller. Run unit for 10 hours to break-in the treadmill.
Knocking sound coming Life Springs not positioned Reposition or tighten life springs.
from deck. correctly and/or loose mounting
hardware.
Rubbing sound from Foreign objects may be stuck Inspect underneath striding belt and machine.
underneath machine. underneath the machine. Remove any debris or objects that may cause
interference with the treadmill.
Tinsel is installed incorrectly. Reposition tinsel on the outside of the striding

belt.
2
Section I
Squeaking noise. Drive motor belt tensioning pin Spray pin with lubricant.
may be squeaking.
Drive motor belt may be worn Replace drive motor belt. See How To…
or damaged. Replace Drive Motor Belt.
Loud groaning sound Lift mechanism pivot points are Lubricate pivot points.
heard from front of dry.
machine while elevating.
Faulty lift motor. Replace the lift motor. See How To…Replace
Lift Motor.
Loud groaning on footfall. High friction between deck and Refer to Slowdown Section.
striding belt.
Display does not illuminate Insufficient power source. Plug treadmill into a dedicated amp circuit.
when machine is powered Refer To The Operations Manual.
on.
Loose 10 pin connection at Check all electrical connections for proper

display console or wax/lift attachment.
control board.
Damaged main harness wire Replace wire harness. See How To…Replace
connection. Main Wire Harness.
Faulty display console or Wax/ Verify if 8VDC is present at P1 pin, 3-4 and
Lift Board. 12VDC at P1 pin 9.
If yes, replace Display Console. See How To…

Replace Display Console PCB.
If no, replace Wax/Lift Board. See How To…

Replace Wax/Lift PCB.
3

Display overlay keys are Loose ribbon connection(s). Verify that the two ribbon connections are
not responding when attached to the display PCB.
depressed.
If attached, reseat the connection and verify the
operation.
Worn or defective overlay Replace overlay assembly. See How To…

assembly. Replace Overlay Assembly.
Smart Stop Sensor. Refer to diagnostics to verify the operation of

the smart stop sensor.
Unit resets randomly or Insufficient power source. Plug treadmill into a dedicated amp circuit.
pauses. Refer to the Operations Manual.
Damaged ground prong on line Replace line cord. See How To… Replace Line
cord. Cord.
Line cord improperly seated in Inspect power connection at electrical outlet

electrical outlet. and at machine for proper contact.
Emergency stop magnet not Re-engage the emergency stop magnet.

engaged.
Towel or magazine may be Move all possible obstructions off display

making contact with stop console and handlebar.
switch while user is running.
Loose connections at display Secure all connections at display console PCB.

console.
Stop switch is activated with Replace stop switch. See How To…Replace
very light pressure or returns Stop Switch.
slowly after being pressed.
4
Section I
Unit resets randomly or Stop switch cable not making Re-seat cable from stop switch and verify the
pauses. proper contact. operation.
Pinched main wire harness. Replace the main wire harness. See How
To…Replace Main Wire Harness.
Open ground path. Using voltmeter, check all points for continuity:
console pan screws, console mounting screws,
handlebar screws, and handrail mounting
screws to frame with respect to ground. Ground
must be a non-painted surface.
Inspect Smart Stop system. Disconnect the 4 pin connector and verify if
problem exists. If no, replace smart stop PCB.
See How To…Replace Smart Stop PCB.
No Power. On/Off switch. Turn the switch to the ON position.
Insufficient power source. Plug treadmill into a dedicated amp circuit.

Refer to the Operations Manual.
Using a voltmeter, verify power at outlet. If no

power exists, reset circuit breaker at panel.
Damaged line cord. Replace line cord. See How To…Replace Line
Cord.
Line cord improperly seated in Inspect power connection at wall outlet and at
socket. machine for proper contact.
Power module. Verify 120VAC at wax/lift board 3 pin

connector. If no, replace power entry module
See How To…Replace Power Entry Module.
If yes, verify 8 VDC at P1 pins 3 and 4, and

12VDC at P1 pin 9. If voltage is present,
replace display console PCB. If not, replace
wax /lift PCB.
See How To…Replace Display Console PCB

and/or Wax /Lift PCB.
5

No Power. 3 Amp Circuit breaker. Verify that circuit breaker is not open. If open,
reset circuit breaker.
Faulty display console. Refer to Display Console Symptom.
Wax Leak. Loose hose connections. Inspect hose connections and secure as
necessary, replace if necessary.
Faulty connection at bag. Replace wax bag and plastic coupling.
Wax bag is torn. Replace wax bag. See How To…Replace Wax
Bag.
Wax pump does not shut off. Replace wax/lift PCB. See How To…Replace
Wax/Lift PCB.
Wax passes through pump Replace wax motor. See How To…Replace
and slowly drips from nozzle. Wax Motor.
The Striding Belt is Striding belt needs to be re- Refer to belt tensioning or tracking adjustment
traveling beyond the tensioned or tracking needs procedure in operation or service manual.
tracking limits. adjustment.
Worn striding belt or user Center striding belt according to belt centering
pushing belt. technique. See How To...Adjust And Tension
The Striding Belt.
Striding belt folded over. Verify wax in bag. Replace if necessary. See
How To…Replace Wax Bag.
Verify the wax is not contaminated (lumpy).

Replace wax bag and wax if contaminated. See
How To…Replace Wax Bag.
Verify the wax nozzle is not clogged. Clean

nozzle if clogged. See How To…Replace Wax
Nozzle.
6
Section I
The Striding Belt is traveling Striding belt folded over. Refer to “Wax Manual” in the diagnostics
beyond the tracking limits. section of this manual to verify if the wax
pump is functioning properly. Replace if
necessary. See How To…Replace Wax
Pump.
Replace the belt and deck. See How To…

Replace Striding Belt.
Striding belt not centered. Striding belt tension or tracking Adjust striding belt . See How To…Adjust And
needs to be adjusted. Tension The Striding Belt.
Striding belt mis-alignment, Improper walking/running. Notify Club Manager.

but properly tensioned.
Lifepulse Heart Rate System Dirty handlebar sensors. Wipe sensors with a clean soft cloth.
does not respond or
improper heart rate reading
or "Reading Heart Rate"
appears in the message
center for more than 2
minutes without giving heart
rate reading.
Inadequate contact with all four Verify a firm grip of all four sensors (two on
sensors. top, two on bottom of handlebar).
User running over 4.5 mph For accurate heart rate reading, user must
(7.5kph). slow down to less than 4.5 mph (7.5kph).
User may have an unusual Have different people grasp sensors to detect
heart condition. any variance.
Loose connections at display Secure connections at display console and

console and handlebar. handlebar.
Faulty heart rate sensors.. Replace handlebar sensors. See How To…
Replace Heart Rate Kit.
Faulty display console PCB. Replace display console PCB. See How To…
Replace Display Console PCB.
7

Display reads a continuous Harness wires pinched at Replace handlebar assembly if the wires are
heart rate reading when handlebar or handrail. damaged. See How To…Replace Handlebar
hands are removed. Assembly.
No Chest Strap detected. Chest strap sensors not making Adjust chest strap and moisten sensors to
good contact with body of user. make better contact with skin.
User is out of monitoring range. Move within 3 ft (1 meter) of receiver
Loose connection at receiver. Check connection on receiver. See How

To...Replace Telemetry Receiver.
Faulty chest strap. Replace chest strap.
Faulty receiver. Verify 5VDC at P6 pin 1. If yes, replace

transmitter. If no, replace display console
PCB.
Telemetry turned OFF. Enter Manager’s Configuration mode and turn

telemetry to ON.
Receiver is turned slightly Position receiver so it’s horizontal with the

sideways. console. See How To...Replace the Telemetry
Receiver.
Bad connection at Telemetry Check cable jack and receiver connection.

cable and receiver.
Erratic Heart Rate readings. Treadmills are located less than Position treadmills to recommended
8” (203 mm) apart. distances. Refer to the Operations Manual.
8

Display reads:
Section I
Loose wire harness. Reset connections at wax/lift PCB connector
MOTOR CONTROLLER
P9 and motor controller PCB connector P3.
COMM BAD: CHECK
HARNESS BETWEEN LIFT &
CONTROLLER -P9/P3
Display reads:
Bad power entry module or Verify line voltage at P1 on the Motor
MOTOR CONTROLLER
motor controller. Controller. If voltage exists, replace motor
COMM BAD: CHECK controller. See How To Replace… Motor
POWER TO MOTOR Controller.
CONTROLLER.
If no voltage exists, replace power entry
module. See How To Replace…Power Entry
Module.
Display reads:
Bad Wax/ Lift PCB. Verify if the LED 7 (Green) and LED 8 (Red)
WAX/LIFT BOARD COMM
is lit on the Wax/Lift PCB. If no, replace
BAD: CHECK POWER ON Wax/Lift PCB. See How To Replace…Wax
LIFT /Lift PCB.
Display reads:
Loose wire harness. Reset connection at Wax/Lift PCB
BOTH LIFT and
connectorP1 and Display Console PCB
CONTROLLER COMM BAD: connector P1.
CHECK HARNESS
BETWEEN CONSOLE & LIFT
-P1/P1
Display reads:
Motor Controller is not jumped Reset jumper at JM1 on both pins.
SYSTEM CONFIGURED TWO
correctly.
WIRED
Display reads:
Level or negative switch. Refer to the Diagnostics section “incline” to
INCLINE INOPERATIVE –
verify the operation. If replacement is
CONTINUE IF DESIRED required. See How To Replace…Level or
Negative Switch.
Inspect wire harness for damage, replace if

needed.
Lift motor adjustment incorrect. See “How To…Replace the Lift Motor” and
refer to the step in the procedure that
describes 13-3/4” tube adjustment.
Lift Motor. Cycle motor in incline manual and verify

120VAC at P7 on Wax/Lift PCB. If not,
replace lift motor. See How To Replace…Lift
Motor.
9

Display reads:
Lift switches wire harnesses Switch the wire harnesses on the negative
HOME SWITCH ERROR
are backward (applies only to and level switches.
TR97).
Display reads:
Lift switches wire harnesses Switch the wire harnesses on the negative
NEGATIVE SWITCH ERROR
are backward (applies only to and level switches.
TR97HR Decline).
Display reads:
Wax/Lift PCB. Replace Wax/Lift PCB.
NO AC POWER ERROR
Display reads:
Defective wire harness or Wax Cycle motor in waxer manual mode in
WAXER UNPLUGGED
Motor. diagnostics and verify 120VAC at P6 on
Wax/Lift PCB.
If voltage exists, verify that the cable from the

wax/lift PCB to wax motor has continuity. If
continuity exists replace wax motor. See How
To Replace… Wax Motor. No continuity,
replace wire harness. If no voltage exists,
replace wax/lift PCB. See How To
Replace…Wax/Lift PCB.
Display reads: Broken, damaged or unplugged Reset or replace waxer harness.

harness or Defective Wax/Lift
WAXER NO AC POWER PCB.
Wax Motor or wire harness. Cycle motor in waxer manual mode in

diagnostics and verify 120VAC at P6 on
Wax/Lift PCB.
If voltage exists, verify that the cable from the

wax/lift PCB to wax motor has continuity. If
continuity exists replace wax motor. See How
To Replace…Wax Motor. No continuity,
replace wire harness. If no voltage exists,
replace wax/lift PCB. See How To Replace…
Wax/Lift PCB.
Display reads:
Broken, damaged, or Reset or replace smart stop harness.
SMART STOP UNPLUGGED
unplugged harness.
(TR9500HR and TR9700HR
are equipped)
10
Section I
Display reads:FRAME Frame board or bad wire Verify continuity on wire harness. If continuity
CLOCK COMM BAD harness exists, replace frame tag PCB. See How To…
Replace Frame Tag PCB.
If continuity does not exist, replace wire

harness.
Display reads: Disconnected wire harness. Reconnect wire harness.

FRAME TAG UNPLUGGED
Display reads: Bad wire harness connection. Bad wire harness or noise. Reseat connection
SCI ERROR and verify operation. If problem exists,
reconnect your connection at the display
console to wax/lift PCB
Display reads: Motor Controller, striding belt or When verifying striding belt tension, an error
DYNAMIC CURRENT TRIP deck. can be caused when performing a stall test.
This can result in the following message:
“Cannot Obtain Speed Error”.
Display reads: During power-up only, an error Replace motor controller. See How
STATIC CURRENT TRIP occurs. To…Replace Motor Controller.
Display reads: Display Console Replace Display Console

CHECKSUM ERROR XXXX
Display reads:
Motor Controller Enter diagnostics and enter Speed Errors.
NOTIFY MAINTENANCE
See what current errors are listed that caused
MOTOR CONTROLLER the error:
ERROR
“MAX TEMPERATURE TRIP”
“MAXIMUM VOLTAGE TRIP”
“FAULT LINE 1 ERROR”
If any exist, replace motor controller. See

How To… Replace Motor Controller.
11

Display reads: Lift Motor. Cycle motor in incline manual and verify
NOTIFY MAINTENANCE 120VAC at P7 on Wax/Lift PCB. Replace lift
INCLINE TIMEOUT ERROR motor.
Level switch, negative switch or In incline manual in diagnostics, verify the

wire harness is defective. operation of the switches. Replace switches if
defective. See How To…Replace Switches.
Verify the wire for continuity, replace wire

harness if defective.
Display reads: Lift switches wire harnesses Switch the wire harnesses on the negative
NOTIFY MAINTENANCE are backward. This applies only and level switches.
HOME SWITCH ERROR to TR97.
Display reads: Lift switches wire harnesses Switch the wire harnesses on the negative
NOTIFY MAINTENANCE are backward. This applies only and level switches.
NEGATIVE SWITCH ERROR to TR97.
Display reads: Broken, damaged or unplugged Re-seat the frame tag wire harness.
NOTIFY MAINTENANCE harness.
FRAME TAG UNPLUGGED
Display reads: Incorrect power requirements. Refer to the Operations Manual

UNABLE TO OBTAIN
TARGET SPEED
Striding belt/deck malfunction. Replace belt and deck. See How To…
Is the deck laminate is worn Replace Striding Belt.
through or the underside of
striding belt is glazed over
(hard, glossy).
Replace motor controller.

Motor Controller.
See How To… Replace Motor Controller.
Display reads: Speed sensor or disconnected This error will appear after a workout, but the
NOTIFY MAINTENANCE wire harness. unit will continue to function. Enter
SPEED SENSOR ERROR diagnostics, Speed Manual, and look for a
RPM reading.
If no reading exists, check continuity on the

wire harness. No continuity, replace wire
harness.
If continuity exists, replace speed sensor. See

How To …Replace Speed Sensor.
12
NOTES:
Section I
13
SECTION II
Section II
DIAGNOSTIC MODES
1
DISPLAY CONSOLES
Use the following to aid you in control and message locations:
Display LEDs for

Workout Profile
TR97 Models
Information Decal
Message Center
WORKOUT PROFILES
Calories Distance Time Incline Speed Heart Rate Heart Rate Time in Zone
Manual or Fat Burn Cardio
1 2 3
Quick Start ®
179170
162
4 5 6
153145
HEART RATE
Random Hill Fit Test 136
128
119
111102
85%
CAUTION: CONSULT ATTENTION :

7 8 9 120117
114
80%
A PHYSICIAN BEFORE CONSULTEZ UN 111108
0
105
USING THIS MÉDECIN AVANT 102 99
Clear Enter 96
65%
Fat 93 60%
Manual Burn Cardio
WAR NING 10 20 30 40 50 60 70 80 90 100
Quick Cool AGE
READ AND FOLLOW ALL INSTRUCTIONS AND WARNINGS. O BTAIN PROPER INSTRUCTION PRIOR Pause
TO USING THIS EQUIPMENT. FAILU RE TO USE APPROPRIATE CAUTION CO ULD RESULT IN SERIOUS
Custom Fit Start Down
INJURY. KEEP CHILDREN AWAY FROM THIS EQUIPMENT. Random Hill
Plus Test
Life Fitness USA: 1-800-735-3867

Life Fitness International: (+1) 847-288-3300
Life Fitness UK: (+44) (0)1353-66617
Zone Training Decal

Quick Keys Profile Numeric Pad for
TR95/97 Models Window TR95/97HR Models
Up/down arrows
TR91 Model
2
DISPLAY CONSOLES - Continued
WORKOUT PROFILES
Calories Distance Time Incline Speed Heart Rate ¨
Manual or Fat Burn Cardio 170166

Quick Start 162157
H EE AA RR TT RR AA TT EE
153149
145140
136132
85%
Random Hill Fit Test 80%
Select 120117
114
111108
105102
65%
H
CAUTION: CONSULT A PHYSICIAN ATTENTION : CONSULTEZ UN
99 96
BEFORE USING THIS EQUIPMENT. MÉDECIN AVANT D’UTILISER CET 93 60%
STOP EXERCISING IF YOU FEEL PAIN, APPAREIL. ARRÊTEZVOUS SI VOUS Clear Enter
FAINT, DIZZY OR SHORT OF BREATH AVEZ DES DOULEURS, SI VOUS VOUS 20 25
25 30 35
35 40 45
45 50 55
55 60
60 65
SENTEZ FAIBLE, ÉTOURDI OU À COURT
AGE
WARNING
Quick Cool
READ AND FOLLOW ALL INSTRUCTIONS AND WARNINGS. OBTAIN PROPER INSTRUCTION PRIOR
Pause
TO USING THIS EQUIPMENT. FAILURE TO USE APPROPRIATE CAUTION COULD RESULT IN SERIOUS
INJURY. KEEP CHILDREN AWAY FROM THIS EQUIPMENT.
Start Down

Life Fitness Atlantic: (+31) 010-294 50 11
Section II
TR9100 Treadmill
WORKOUT PROFILES
Calories Distance Time Incline Speed Heart Rate ¨
Manual or Fat Burn Cardio 170166

Quick Start
1 2 3
162157
R AA TT EE
153149
145
140136
132
85%
4 5 6
R TT R
Random Hill Fit Test 80%
H EE AA R
120117
114111
7 8 9
108105
102 65%
H
CAUTION: CONSULT A PHYSICIAN ATTENTION : CONSULTEZ UN 99 96
BEFORE USING THIS EQUIPMENT. MÉDECIN AVANT D’UTILISER CET 9360%
STOP EXERCISING IF YOU FEEL PAIN, APPAREIL. ARRÊTEZVOUS SI VOUS
0
FAINT, DIZZY OR SHORT OF BREATH AVEZ DES DOULEURS, SI VOUS VOUS
SENTEZ FAIBLE, ÉTOURDI OU À COURT
20 25 30 35
35 40
40 45 50 55 60
60 65
Clear Enter AGE
Fat AGE
Manual Burn Cardio
WARNING
Quick Cool
READ AND FOLLOW ALL INSTRUCTIONS AND WARNINGS. OBTAIN PROPER INSTRUCTION PRIOR
Pause
TO USING THIS EQUIPMENT. FAILURE TO USE APPROPRIATE CAUTION COULD RESULT IN SERIOUS
INJURY. KEEP CHILDREN AWAY FROM THIS EQUIPMENT.
Random Hill Test
Plus

Life Fitness Atlantic: (+31) 010-294 50 11
TR9500HR Treadmill
WORKOUT
WORKOUT PROFILES
PROFILES
Calories Distance Time Incline Speed Heart Rate Time in Zone

Manual or Fat Burn Cardio
Quick Start
1 2 3
¨
170166
162157
4 5 6
R TT R AA TT EE
153149
Random Hill Fit Test 145
140
136
13285%
7 8 9 80%
H EE AA R
CAUTION: CONSULT A PHYSICIA N

BEFORE USING THIS EQUIPMENT.
ATTENTION : CONSULTEZ UN
MÉDECIN AVANT D’UTILISER CET
120117
STOP EX ERCISING IF YOU FEEL PA IN, APPAREIL. ARRÊTEZVOUS SI VOUS 114 111
108105
0
FAINT, DIZZY OR SHORT OF BREATH AVEZ DES DOULEURS, SI VOUS VOUS
SENTEZ FA IBLE, ÉTOURDI OU À COURT 102 99 65%
Clear Enter
H
96
Fat 93 60%
Manual Burn Cardio
WARNING 20 25 30 35 40
40 45 50 55 60
60 65
Quick Cool AGE
REA D A ND FOL LO W A L L IN STR UCTIO NS AN D W AR NIN GS. O B TA IN PR OPER IN STRUC TIO N PRIOR
Pause
TO U SIN G THIS EQU IPME N T. FA ILUR E TO U SE APPR OPRIATE CAU TION CO U LD R ESULT IN SERIO US
INJU RY. KE EP CH ILDREN AWAY F ROM TH IS EQ U IPM ENT.
Random Hill Test
Plus
Life Fitness USA: 1-800-735-3 867
Life Fitness Atlantic : (+31) 01 0-294 50 11
TR9700HR and TR9700HR w/Decline
3
INITIAL SETTING OF THE REAL TIME CLOCK
As part of the initial installation of the treadmill, the real time clock may be configured to the local time. Initially the
real time clock is set to Greenwich meantime (GMT) which is the mean solar time for the meridian at Greenwich,
England, used as a basis for calculating time throughout most of the world. Upon powering up the unit the following
message will be displayed:
WOULD YOU LIKE TO CHANGE THE CLOCK FROM GMT TO LOCAL TIME
IF YES PRESS ENTER
IF NO PRESS CLEAR
If the user wants to set the real time clock to the local time, the user must press the ‘ENTER’ key.
The user will be asked to set the display mode. The two display modes are 12-hour mode with AM/PM or 24 hour
mode with no am/pm. displayed. The message will be:
CHOOSE CLOCK DISPLAY MODE BY USING ARROW KEYS
By pressing any of the arrow keys, the user toggles between the two modes. Once the mode is set, press the
‘ENTER’ key to continue.
After the display mode is set the user will now be asked to set the local time. The following message will appear:
“CLOCK SET TO GMT”,

“USE ARROW KEYS TO ”
“CHANGE SYSTEM CLOCK”,
“TIME KEYS - HOURS”,
“INCLINE KEYS-MINUTES”,
“SPEED KEYS – SECONDS”
By pressing the specific arrow key, the user can set the real time clock to the local time.
After setting the local time, press the ‘CLEAR’ key to exit the real time clock setting mode.
The message “UPDATING CLOCK” will appear in the message center. The unit will then continue with the normal
powering up sequence.
If the user does not want to set up the real time clock at this time, a ‘CLEAR’ key can be pressed to clear the initial
message. The unit will continue with it’s normal powering up sequence. The unit will ask a total of 5 times upon
powering up if the real time clock wants to be set. After the 5th time the message will no longer appear. Refer to
clock configuration to change the clock settings.
4
DIAGNOSTIC ENTRY
Calories Distance Time Incline Speed
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Section II
Quick Cool
Pause
Random Hill
Plus Test
Diagnostics is entered by holding the ‘PAUSE’ key when power is applied or by holding the
‘PAUSE’ key and pressing the ‘CLEAR’ key twice from any state.
The unit will take approx. 3 to 4 seconds to enter Diagnostics.
On entry to this state, the message:
SERVICE MENU
Followed by:
I USE ARROW KEY TO SCROLL THROUGH LIST
Using any of the arrow keys will allow you to scroll through the four main categories.
SYSTEM TEST
INFORMATION
MAINTENANCE
CONFIGURATION
5
MAINTENANCE CONFIGURATION – QUICK ENTRY REFERENCE
Fat
Diagnostics selections can also be made on the TR9700HR
Manual Burn Cardio
and TR9500HR by pressing a combination ‘-of program keys.
The following is the list of diagnostic tests and their program
key combination. All blank fields in the chart are considered Random Hill Custom Fit
“OFF” for that program key. Plus Test
SERVICE MENU
DIAGNOSTIC TESTS MANUAL FAT CARDIO RANDOM HILL CUSTOM FIT TEST
BURN
MAIN MOTOR MODULE
SPEED AUTO ON
SPEED MANUAL ON ON
SPEED ERROR ON ON
SPEED INFO ON ON
LIFT MOTOR MODULE
INCLINE AUTO ON
INCLINE MANUAL ON ON
INCLINE ERROR ON ON
INCLINE INFO ON ON
WAXER MOTOR MODULE
WAXER AUTO ON
WAXER MANUAL ON ON
WAXER ERROR ON ON
WAXER INFO ON ON
SYSTEM TESTS
BELT/DECK TEST ON
LIFEPULSE TEST ON
TELEMETRY TEST ON
SMART STOP TEST ON ON
DISPLAY TEST ON ON
COMM TEST ON ON
TAG EEPROM TEST ON ON
CONSOLE EEPROM TEST ON ON
LIFECENTER TEST ON ON
FITLINXX TEST ON ON
INFORMATION
STATISTICS ON ON
SOFTWARE VERSION ON ON
CLOCK INFO ON ON
SYSTEM ERROR INFO ON ON
SYSTEM REPAIR INFO ON ON
MAINTENANCE ON
6
DIAGNOSTICS: SUB-CATEGORIES
SYSTEM TEST INFORMATION MAINTENANCE CONFIGURATION
SYSTEM COMM
TEST STATISTICS REPLACING BELT MANAGER'S
AND DECK
MENU
MAIN MOTOR SPEED SPEED MANUAL SPEED CONTROL
MODULE AUTOMATIC ERRORS SOFTWARE REPLACING
VERSIONS WAXER BAG MANUFACTURE'S ACCESS RESTRICTED* LANGUAGE=XXXX
MENU
LIFT MOTOR INCLINE INCLINE MANUAL INCLINE ERROR
MODULE AUTOMATIC REPLACING
MAIN MOTOR CONSOLE MAXIMUM PROGRAM TIME
INFORMATION CLOCK
WAXER MOTOR WAXER CONFIGURAATION ENGLISH METRIC UNITS
MAODULE AUTOMATIC WAXER MANUAL WAXER ERROR REPLACING MOTOR
LIFT MOTOR CONTROLLER
INFORMATION CUSTOM WORKOUT ENTRY
BELT/DECK VOLT/TEMP REPLACING WAX
TEST TEST LIFT BOARD
WAX MOTOR TELEMETRY ON/OFF
INFORMATION ACCESS RESTRICTED*
*
LIFEPULSE TEST REPLACING

STOP SWITCH SMART STOP ON/OFF
SET DAY
CLOCK
INFORMATION
POLAR TEST REPLACING
OVERLAY BEZEL SET DATE MAXIMUM SPEED
SYSTEM ERRORS SET TIME PAUSE TIMEOUT DURATION

SMART TEST REPLACING MAIN
STOP MOTOR
WATTS DISPLAY ON/OFF
MAINTENANCE
INFORMATION REPLACING LIFT
DISPLAY TEST MOTOR
METS DISPLAY ON/OFF
REAL TIME REPLACING WAX PACE DISPALY ON/OFF

CLOCK TEST MOTOR
CALORIE PER HR. DISPLAY
FRAME TAG ON/OFF
EPROM TEST
DISTANCE DISPLAY
ON/OFF
CONSOLE EPROM
TEST * A special PASSWORD must be entered to proceed WAX RENINDER ON/OFF
LIFECENTER
TEST CODE VERSION 34.1 ACCEL RATE 3
DECCEL RATE 3
FITLINXX TEST
7
Section II
DIAGNOSTICS: SYSTEM COMMUNICATION(COMM) TEST
Upon entry into this category, a SYSTEM COMMUNICATION (COMM) TEST will be performed automatically.
This test will attempt to communicate with all of the modules within the treadmill unit. If a module does not respond
to the console processor an ERROR message will be displayed.
If all the modules communicate, the message is:
SYSTEM COMM OK
If the motor controller module does not communicate, the initial message will display:
MOTOR CONTROLLER COMM BAD
If the harness is disconnected the message is:
CHECK HARNESS BETWEEN LIFT AND CONTROLLER-P9/P3
If the motor controller has no power, the message is:
CHECK POWER TO THE MOTOR CONTROLLER
If the wax/lift board module does not communicate, the message is:
CHECK POWER TO WAX/LIFT BOARD
If both the motor controller module and the wax/lift board module do not communicate, the message is:
BOTH LIFT AND CONTROLLER COMM BAD
If the wax/lift and motor controller has no power, the message is:
CHECK POWER ON LIFT AND CONTROLLER
If the main harness from the console to the wax/lift board is disconnected, the message is:
CHECK HARNESS BETWEEN CONSOLE AND LIFT - P1/P1
8
DIAGNOSTICS: SYSTEM COMMUNICATION(COMM) TEST
If both the motor controller module and the wax/lift board module do communicate, but the console cannot perform
a loop-back test, the message is:
SYSTEM CONFIGURED TWO WIRE
If SYSTEM COMM OK is displayed it will advance to the system test category.
Press the ‘CLEAR’ key to return to the MAIN DIAGNOSTIC CATEGORIES.
Section II
Press the ‘ENTER’ key to advance to the SYSTEM TEST SUB-CATEGORIES.
9
DIAGNOSTICS: SYSTEM TEST MENU
Upon entry the, the message is:
SYSTEM TEST MENU
“USE ARROW KEYS TO SCROLL THROUGH THE LIST”
Using any of the arrow keys will allow you to scroll through the thirteen system tests.
MAIN MOTOR TEST DISPLAY TEST

LIFT MOTOR TEST FRAME TAG REAL TIME CLOCK TEST
WAXER MOTOR TEST FRAME TAG EEPROM TEST
BELT/DECK TEST DISPLAY CONSOLE EEPROM TEST
LIFEPULSE TEST LIFECENTER TEST
TELEMETRY TEST FITLINX TEST
SMART STOP TEST
Press the ‘ENTER’ key to access the sub-category.
10
DIAGNOSTICS: SYSTEM TEST – SPEED AUTOMATIC MODE
Calories
SPEED AUTOMATIC
Distance Time Incline Speed Heart Rate
1 2 3
SA 4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
Upon entry into this test the letters SA (speed automatic) will be in the profile window. This test allows the user to
test the main drive motor and controller controlling the target speed. The user can select a target speed by using
the speed arrow keys. The actual speed as calculated by the speed feedback sensor is shown in the actual portion
of the message center.
The incline system can be activated in this test as well. However, the display will only show the target incline for two
seconds while the incline keys are being pressed. It will then return to showing the speed information.
Press the ‘CLEAR’ key to exit the Speed Automatic test and return to the System Test Menu.
Press the ‘ENTER’ key to advance to the Speed Manual test.
11
DIAGNOSTICS: SYSTEM TEST – SPEED MANUAL MODE
SPEED MANUAL
Calories Distance Time Incline Speed Heart Rate
1 2 3
SM 4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
Upon entry into this test the letters SM (Speed Manual) will be in the profile window. This test allows the user to
test the main drive motor and controller controlling the motor rpm. The user can select a target motor rpm by using
the speed arrow keys. The actual motor rpm as calculated by the speed feedback sensor is shown in the actual
portion of the message center.
The incline system can be activated in this test as well. However, the display will only show the target incline for two
seconds while the incline keys are being pressed. It will then return to showing the speed information.
Press the ‘CLEAR’ key to exit the Speed Manual test and return to the Speed Automatic test.
Press the ‘ENTER’ key to advance to the Controller Errors test.
12
DIAGNOSTICS: SYSTEM TEST – CONTROLLER ERRORS MODE
CONTROLLER ERRORS
1 2 3
SE 4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
Upon entry into this test the letters SE (speed errors) will be in the profile window. This test allows seeing the
current motor controller error conditions that are being displayed on the motor controller display. The following is a
list of the current motor error conditions. If an error is displayed, refer to the troubleshooting section for corrective
action.
CURRENT MOTOR ERROR CONDITIONS
POWER UP RESET ERROR DYNAMIC CURRENT TRIP

STATIC CURRENT TRIP FAULT LINE 1 ERROR
MAX TEMPERATURE TRIP SCI ERROR
MAXIMUM VOLTAGE TRIP SPEED SENSOR ERROR
Press the ‘CLEAR’ key to exit the Speed Controller Errors test and return to the Speed Manual test.
13
DIAGNOSTICS: SYSTEM TEST – INCLINE AUTOMATIC MODE
INCLINE AUTOMATIC
1 2 3
IA 4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
Upon entry into this test the letters IA (incline automatic) will appear in the profile window. This test allows the user
to test the lift motor and switches controlling the target incline. The user can select a target incline by using the
incline arrow keys. The actual incline as calculated by the time count is shown in the actual portion of the message
center.
For non-decline units: The state of the level switch will be displayed in the profile window. A zero “0” displayed in
the profile window shows the level switch in the closed position. As the unit is inclined the zero “0” displayed should
disappear to indicate that the level switch is functioning.
For decline units: The state of the level switch will be displayed in the profile window. A zero “0” displayed in the
profile window shows the level switch in the closed position. As the unit is inclined the zero “0” displayed should
The speed system can be activated in this test as well. However, the display will only show the target speed for two
seconds while the speed keys are being pressed. It will then return to showing the incline information.
Press the ‘CLEAR’ key to exit the Incline Automatic test and return to the System Test Menu.
Press the ‘ENTER’ key to advance to the Incline Manual test.
14
DIAGNOSTICS: SYSTEM TEST – INCLINE MANUAL MODE
INCLINE MANUAL
1 2 3
IM 4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
Upon entry into this test the letters IM (incline manual) will be in the profile window. This test allows the user to
bypass the electromechanical switches that normally control the target incline. The user moves incline by pressing
the incline arrow keys. The actual incline is calculated by the time count is shown in the actual portion of the
message center. The state of the level and negative incline switches will be displayed in the profile window.
For non-decline units: The state of the level switch will be displayed in the profile window. A zero “0” displayed in
the profile window shows the level switch in the closed position. As the unit is inclined the zero “0” displayed should
For decline units: The state of the level and negative incline switches will be displayed in the profile window. A zero
“0” displayed in the profile window shows the level switch in the closed position. As the unit is declined the zero “0”
displayed should disappear and a “–4” should appear in the profile window. This verifies that the negative switch is
functioning (the “–4” will only appear in incline manual mode).
The speed system can be activated in this test as well. However, the display will only show the target speed for two
seconds while the speed keys are being pressed. It will then return to show the incline information.
Press the ‘CLEAR’ key to exit the Incline Manual test and return to the Incline Automatic test.
Press the ‘ENTER’ key to advance to the Incline Errors test.
15
DIAGNOSTICS: SYSTEM TEST – INCLINE ERROR MODE
Calories Distance
INCLINE ERRORS
Time Incline Speed Heart Rate
1 2 3
IE 4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
Upon entry into this test the letters IE (incline errors) will be in the profile window. This test allows seeing the
current lift motor error conditions. The following is a list of the current lift motor error conditions. If an error is
displayed, refer to the troubleshooting section for corrective action.
CURRENT LIFT MOTOR ERROR CONDITIONS
INCLINE TIMEOUT ERROR NEGATIVE SWITCH ERROR

HOME SWITCH ERROR NO AC POWER ERROR
Press the ‘CLEAR’ key to exit the Incline Errors test and return to the Incline Manual test.
16
DIAGNOSTICS: SYSTEM TEST – WAXER AUTOMATIC MODE
WAXER AUTOMATIC
1 2 3
W 4 5 6
A 7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
Upon entry into this test the letters WA (waxer automatic) will be in the profile window. This test allows the user to
see information concerning the waxer motor. The waxer information will scroll automatically every 3 seconds.
The following is a list of the current information that can be seen. The following is a list of the current information
that is displayed. If an error is displayed, refer to the troubleshooting section for corrective action.
ERROR CONDITION DISPLAYED INFORMATION
WAXER UNPLUGGED WAXER FIRED – XXX

WAXER - XX/100 FULL
MANUAL WAX- XX TIMES
NEXT WAX - XX HOURS
INITIAL WAX- XX MINS
WAX INTERVAL XX MINS
MIN WAX SPEED- X.X
The speed system and incline systems can be activated in this test as well. However, the display will only show the
target speed or incline for two seconds while the speed/incline keys are being pressed. It will then return to showing
the waxer information.
Press the ‘CLEAR’ key to exit the Waxer Automatic test and return to the System Test Menu.
Press the ‘ENTER’ key to advance to the Waxer Manual test.
17
DIAGNOSTICS: SYSTEM TEST – WAXER MANUAL MODE
WAXER MANUAL
1 2 3
WM 4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
Upon entry into this test the letters WM (waxer manual) will be in the profile window. This test allows the user to
manually fire the waxer system. It allows the user to see information concerning the waxer motor as well. The
waxer information will scroll automatically every 3 seconds.
The following is a list of the current information that can be seen. If an error is display refer to the troubleshooting
section for corrective action.
ERROR CONDITION DISPLAYED INFORMATION WAXER FIRE TEST
WAXER UNPLUGGED WAXER FIRED – XXX TO FIRE WAXER PRESS THE

WAXER - XX/100 FULL QUICK START KEY
MANUAL WAX- XX TIMES
NEXT WAX - XX HOURS
INITIAL WAX- XX MINS
WAX INTERVAL XX MINS
MIN WAX SPEED- X.X
The speed system and incline systems can be activated in this test as well. However, the display will only show the
target speed or incline for two seconds while the speed/incline keys are being pressed. It will then return to showing
the waxer information.
Press the ‘CLEAR’ key to exit the Waxer Manual test and return to the Waxer Automatic test.
Press the ‘ENTER’ key to advance to the Waxer Errors test.
18
DIAGNOSTICS: SYSTEM TEST – WAXER ERROR MODE
WAXER ERRORS
1 2 3
WE 4 5 6
Section II
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
Upon entry into this test the letterw WE (waxer errors) will be in the profile window. This test allows you to see the
current wax motor error conditions.
The following is a list of the current waxer motor error conditions. If an error has occurred, refer to your
troubleshooting section for corrective action.
WAXER MOTOR ERROR CONDITIONS
WAXER UNPLUGGED
WAXER NO AC POWER
Press the ‘CLEAR’ key to exit the Waxer Errors test and return to the Waxer Manual test.
19
DIAGNOSTICS: SYSTEM TEST – BELT / DECK MODE
This test allows the user to test the belt and deck condition. This test acts as a wattage meter. It will give the user
the percentage of power, wattage, bus voltage, and temperature readings.
The following messages will scroll:
The initial information displayed will be:
Where XXX will indicate real values.

PERCENT is the percentage of available power. It will range from 0 to 100%.
WATT is the wattage measured by the motor controller to move the belt ranging from 340 to 1200 watts.
By pressing the ‘COOL-DOWN’ key, the display will toggle to the information displayed below.
Where XXX will indicate real values.

VOLTAGE is the bus voltage of the motor controller. It is not the input line voltage.
TEMP is the temperature measure of the motor controller heat sink in Celsius.
The display will lock on the current information if the ‘PAUSE’ key is pressed.
The speed system and incline systems can be activated in this test. However, the display will only show the target
speed or incline for two seconds while the speed/incline keys are being pressed. It will then return to showing the
belt/deck information.
Press the ‘CLEAR’ key to exit the Belt/Deck test and return to the System Test Menu.
20
DIAGNOSTICS: SYSTEM TEST – LIFE PULSE MODE
LIFEPULSE ON/OFF
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
Upon initial entry to this test, a message concerning the configuration of the lifepulse system being On or Off. This
test will allow the user to test the lifepulse heart rate system.
Following this message, the lifepulse system can be manually tested. A heart will be in the profile window.
The system will show when the user has placed their hands on the lifepulse sensors. When the left sensor detects
hands on condition, a ‘L’ will be placed in the profile window with the heart. When the right sensor detects hands on
condition, a ‘R’ will be placed in the profile window with the heart.
A timer will start counting from the time when a both left and right hands on condition occurs to when the lifepulse
system can reliable give the user their heart rate. This timer will stop when the heart rate is given.
The gain value of the heart rate signal is shown. The confidence level of the heart rate value is displayed. The
value ranges from 0 to 9. A value of 9 is considered to be high confidence. A value of 0 is considered to be low
confidence.
The speed system and incline systems can be activated in this test. However, the display will only show the target
speed or incline for two seconds while the speed/incline keys are being pressed. It will then return to showing the
lifepulse information.
Press the ‘CLEAR’ key to exit the Lifepulse test and return to the System Test Menu.
21
DIAGNOSTICS: SYSTEM TEST – TELEMETRY MODE
HEART RATE = XXX

1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
Upon initial entry to this test, a message concerning the telemetry system on/off will occur. This test will allow the
user to test the telemetry heart rate system. If the telemetry heart rate system is OFF, no heart rate value will be
given.
If the system is enabled, a telemetry heart rate signal can be provided and a heart rate value will be shown. The
signal will also generate the ‘ENTER’ led to flash at the heart rate pulse frequency.
Press the ‘CLEAR’ key to exit the Telemetry Heart Rate test and return to the System Test Menu.
22
DIAGNOSTICS: SYSTEM TEST – SMART STOP MODE
SMART STOP ON
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
Upon entry into the test, if the smart stop PCB is not plugged in, a message will be displayed “Smart Stop
Unplugged”. This test will allow the user to test the Smart Stop System. If the smart stop system detects a user it
will scroll the profile window from empty to full depending on the percentage of detection that is occurring. Other
smart stop information will scroll automatically every 3 seconds.
The following is a list of the current information that can be seen. If an error has occurred, refer to the
troubleshooting section for corrective action.
SMART STOP UNPLUGGED SMART STOP ON

SMART STOP OFF
USER DETECTED
USER NOT DETECTED
SMART STOP ADJUST-XX
The smart stop system can be turned ON/OFF in this test. When the message “SMART STOP ON” is placed on the
message center, an arrow key will toggle it to “SMART STOP OFF”.
The display can be put into a locked mode by pressing the ‘PAUSE’ key. This will prohibit the scrolling of the smart
stop information.
Pressing the ‘CLEAR’ key to exit the smart stop test and return to the System Test Menu.
23
DIAGNOSTICS: SYSTEM TEST – DIPLAY TEST MODE
This test will light each individual segment per character until complete. It will then light each character separately
until all characters have been lit. Each individual led will be tested also. If the ‘PAUSE’ key is pressed, the
sequence will halt and remain there until the ‘PAUSE’ is pressed again.
Pressing the ‘PAUSE’ key can LOCK the display. This will prohibit the scrolling of the LED’s.
Pressing the ‘CLEAR’ key to exit the Walking Led test and return to the Keypad test.
Calories Distance
DISPLAY TEST
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
Upon entry to this test, all lights will be turned ON. This test will allow the user to test the display console.
Pressing keys will result in a beep sound and, for all but the ‘ENTER’ and
‘CLEAR’ keys, a character will be repeated across the message center display.
KEYS DISPLAYED CHARACTER KEYS DISPLAYED CHARACTER

0 ‘0’ FIT TEST ‘L’
1 ‘1’ TIME UP ‘N’
2 ‘2’ INCLINE UP ‘P’
3 ‘3’ SPEED UP ‘Q’
4 ‘4’ TIME DOWN ‘R’
5 ‘5’ INCLINE DOWN ‘T’
6 ‘6’ SPEED DOWN ‘U’
7 ‘7’ QUICK ‘V’
8 ‘8’ PAUSE ‘W’
9 ‘9’ COOL DOWN ‘X’
MANUAL ‘C’ STOP ‘Y’
FAT BURN ‘D’ DOWN ‘Z’
CARDIO ‘E’ UP ‘S’
RANDOM ‘H’
HILL ‘J’
CUSTOM ‘K’
Pulling the Emergency Stop switch will result in the message:

‘REPLACE EMERGENCY STOP SWITCH’.
Pressing the ‘CLEAR’ key to exit the Display test and return to the System Test Menu.
Pressing the ‘ENTER’ key will advance to Walking Led test.
24
DIAGNOSTICS: SYSTEM TEST – REAL TIME CLOCK MODE
CLOCK SET TO XXXX

1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
This test allows the user to see the current time set on the frame tag real time clock. If the communication is bad or
the frame tag is unplugged the following messages will appear. Refer to the troubleshooting section for corrective
action.
FRAME CLOCK COMM BAD

FRAME TAG UNPLUGGED
If there are no errors, a message concerning whether the clock is set the local time or default “Greenwich Mean
Time”. Either message may appear:
“CLOCK SET TO LOCAL” or
“CLOCK SET TO GMT”
The message will be followed by the current real time clock information.
Press the ‘CLEAR’ key to exit the Frame Tag Real Time Clock test and return to the System Test Menu.
25
DIAGNOSTICS: SYSTEM TEST – FRAME TAG EEPROM MODE
Calories
TESTING EEPROM XXX
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
This test allows the user to test the frame tag EEPROM. This test will read/write/replace all used locations in the
frame tag EEPROM. If there is an error, the bad location will be displayed. The following is a list of current
information that can be seen. If an error has occurred, refer to the troubleshooting section for corrective action.

FRAME EEPROM COMM BAD TESTING FRAME EEPROM
FRAME TAG UNPLUGGED EEPROM TESTED GOOD
EEPROM BAD AT XX
Press the ‘CLEAR’ key to exit the Frame TagEEPROM test and return to the System Test Menu.
26
DIAGNOSTICS: SYSTEM TEST – DISPLAY CONSOLE EEPROM TEST MODE
Calories
TESTING LOCAL EEPROM XXX
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
This test allows the user to test the display console EEPROM. This test will read/write/replace all used locations in
the display console EEPROM. The EEPROM location being tested will be displayed in the heart rate window. If
there is an error, the bad location will be displayed.
The following is a list of current information that can be seen. In an error has occurred, refer to the troubleshooting
section for corrective action.
DISPLAYED INFORMATION ERROR CONDITION

TESTING LOCAL EEPROM EEPROM BAD AT XX
EEPROM TESTED GOOD
Press the ‘CLEAR’ key to exit the Display Console EEPROM test and return to the System Test Menu.
27
DIAGNOSTICS: SYSTEM TEST – LIFECENTER TEST MODE
Calories
LIFECENTER TEST
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
This test will give information concerning whether there is a lifecenter system connected to the treadmill. The
following is a list of the current information that can be seen:
NONE
NULL - T-XX R-XX
OFF - T-XX R-XX
ON - T-XX R-XX
WAIT - T-XX R-XX
The “T-XX” is the last transmitted message to the lifelink card.

The “R-XX” is the last received message from the lifelink card.
Press the ‘CLEAR’ key to exit the Lifecenter test and return to the System Test Menu.
28
DIAGNOSTICS: SYSTEM TEST – FITLINXX TEST MODE
Calories Distance
FITLINX TEST
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
This test will give information concerning whether there is a Fitlinx system connected to the treadmill. The following
is a list of the current information that can be seen:
NONE
NULL - T-XX R-XX
OFF - T-XX R-XX
ON - T-XX R-XX
WAIT - T-XX R-XX
The “T-XX” is the last transmitted message to the C-safe card.

The “R-XX” is the last received message from the C-safe card.
Press the ‘CLEAR’ key to exit the Fitlinx test and return to the System Test Menu.
29
DIAGNOSTICS: INFORMATION MENU
Upon entry into the area, the message is:
Calories Distance
SYSTEM INFO MENU
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
Followed by,
Using any of the arrow keys will allow you to scroll through the eight system information areas.
SYSTEM STATISTICS WAX MOTOR INFORMATION

SOFTWARE VERSIONS REAL TIME CLOCK INFORMATION
MAIN MOTOR INFORMATION SYSTEM ERRORS
LIFT MOTOR INFORMATION SYSTEM MAINTENANCE
Press the ‘ENTER’ key to enter the desired category.
30
DIAGNOSTICS: INFORMATION – SYSTEM STATISTICS MODE
Calories
SYSTEM STATISTICS
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
This area will allow the user to see system information concerning the following areas:
DISPLAYED INFORMTION
TOTAL HOURS MANUAL PROGRAM SELECTIONS

TOTAL MILES FAT BURN PROGRAM SELECTIONS
BELT HOURS CARDIO PROGRAM SELECTIONS
BELT MILES FIT TEST PROGRAM SELECTIONS
LIFT MINUTES QUICK START PROGRAM SELECTIONS
HILL PROGRAM SELECTIONS CUSTOM PROGRAM SELECTIONS
RANDOM PROGRAM SELECTIONS
The information will automatically scroll every 3 seconds or using any of the arrow keys will allow you to scroll
through the system statistics.
Pressing the ‘PAUSE’ key can LOCK the display. This will prohibit the scrolling of the information.
Press the ‘CLEAR’ key to exit the System Statistics and return to the System Info Menu.
31
DIAGNOSTICS: INFORMATION – SOFTWARE VERSION MODE
Calories
SOFTWARE VERSIONS
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
This area will allow the user to see system information concerning the following areas:
DISPLAYED INFORMATION
CONSOLE SOFTWARE VERSION WAX/LIFT BOARD SOFTWARE VERSION

MOTOR CONTROLLER SOFTWARE VERSION LIFEPULSE SOFTWARE VERSION
through the system information.
Press the ‘CLEAR’ key to exit the Software Versions and return to the System Info Menu.
32
DIAGNOSTICS: INFORMATION – MAIN MOTOR INFO MODE
Calories Distance
MAIN MOTOR INFO
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
This area will allow the user to see the current information about the main motor and motor controller. The
information will cover the following areas:
MOTOR MINUTES NUMBER OF DYNAMIC CURRENT TRIP

NUMBER OF POWER UP RESETS MAXIMUM STATIC CURRENT VALUE
NUMBER OF HARDWARE CURRENT ERRORS MAXIMUM TEMPERATURE VALUE
NUMBER OF STATIC CURRENT TRIP MAXIMUM VOLTAGE VALUE
NUMBER OF MAX TEMPERATURE TRIP MAXIMUM DYNAMIC CURRENT VALUE
NUMBER OF MAXIMUM VOLTAGE TRIP NUMBER OF SPEED SENSOR ERROR
through the main motor information.
Press the ‘CLEAR’ key to exit the Main Motor Info and return to the System Info Menu.
33
DIAGNOSTICS: INFORMATION – LIFT MOTOR INFO MODE
Calories Distance
LIFT MOTOR INFO
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
This area will allow the user to see the current information about the lift motor. The information will cover the
following areas:
DISPLAYED INFORAMTION
1. UNIT CONFIGURATION – NEGATIVE OR NON-NEGATIVE

2. CURRENT LIFT ON TIME IN MINUTES
3. BUCKET (Refer to table)
BUCKET - INCLINE AT PERCENTAGE OF RANGE

BUCKET 0 -3.0 TO -2.1 PERCENT BUCKET 10 7.0 TO 6.1 PERCENT
BUCKET 1 -2.0 TO - 1.1 PERCENT BUCKET 11 8.0 TO 7.1 PERCENT
BUCKET 2 -1.0 TO –0.1 PERCENT BUCKET 12 9.0 TO 8.1 PERCENT
BUCKET 3 0.0 PERCENT BUCKET 13 10.0 TO 9.1 PERCENT
BUCKET 4 1.0 TO 0.1 PERCENT BUCKET 14 11.0 TO 10.1 PERCENT
BUCKET 9 6.0 TO 5.1 PERCENT
through the wax motor information.
Press the ‘CLEAR’ key to exit the Wax Motor Info and return to the System Info Menu.
34
DIAGNOSTICS: INFORMATION – WAX MOTOR INFO MODE
Calories Distance
WAX MOTOR INFO
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill
Plus Test
This area will allow the user to see the current information about the wax motor. The information will cover the
following areas:
WAXER UNPLUGGED NEXT WAX - XX HOURS

WAXER FIRED – XXX INITIAL WAX- XX MINS
WAXER - XX/100 FULL WAX INTERVAL XX MINS
MANUAL WAX- XX TIMES MIN WAX SPEED- X.X
through the wax motor information.
Press the ‘CLEAR’ key to exit the Wax Motor Info and return to the System Info Menu.
35
DIAGNOSTICS: INFORMATION – CLOCK INFO MODE
Calories Distance
CLOCK INFO
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
This area will allow the user to see the current information about the real time clock. The information will cover the
following areas:
FRAME CLOCK COMM BAD

FRAME TAG UNPLUGGED
CURRENT SETTING FOR REAL TIME CLOCK
Press the ‘CLEAR’ key to exit the Real Time Clock Info and return to the System Info Menu.
36
DIAGNOSTICS: INFORMATION – SYSTEM ERROR MODE
Calories Distance
SYSTEM ERRORS
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
This area will allow the user to see the last 25 logged system errors. The error information will be displayed from
the most recently logged to the oldest. Each system error will be displayed in the following format.
This format allows the user to scroll through all logged system errors without seeing any error details. The system
errors will be scrolled automatically every 3 seconds or can be scrolled by using any of the arrow keys.
If the user wants to see the details about an error condition, the user must press the ‘ENTER’ key when the error
title is displayed on the message center.
When the ‘ENTER’ key is pressed, all of the error log details will begin to display. These error details will scroll
automatically every 3 seconds or can be scrolled by using any of the arrow keys.
Press the ‘CLEAR’ key to go back to just seeing the error titles.
Press the ‘CLEAR’ key to exit the System Errors and return to the System Info Menu.
37
DIAGNOSTICS: INFORMATION – MAINTENANCE INFO MODE
Calories
MAINTENANCE INFO
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
This area will allow the user to see the last 12 logged system repairs. The repair information will be displayed from
the most recently logged to the oldest. Each system repair will be displayed in the following format.
This format allows the user to scroll through all logged system repairs without seeing any repair details. The system
repairs will be scrolled automatically every 3 seconds or can be scrolled by using any of the arrow keys.
If the user wants to see the details about a repair procedure, the user must press the ‘ENTER’ key when the repair
title is displayed on the message center.
When the ‘ENTER’ key is pressed, all of the repairs procedure details will begin to display. These repair details will
scroll automatically every 3 seconds or can be scrolled by using any of the arrow keys.
Press the ‘ENTER’ key to view system repair procedure. Detail repair log as needed.
Press the ‘CLEAR’ key to exit the System Repair and return to the System Info Menu.
38
DIAGNOSTICS: MAINTENANCE MENU
Calories Distance
MAINTENANCE MENU
1 2 3
4 5 6
Section II
7 8 9
Manual
Fat
Burn Cardio
0
Clear Enter
Quick Cool
Pause
Random Hill Test
Plus
Followed by,
Using any of the arrow keys will allow you to scroll through the ten system maintenance procedures.
REPLACING BELT AND DECK REPLACING STOP SWITCH

REPLACING WAXER BAG REPLACING OVERLAY BEZEL
REPLACING CONSOLE REPLACING MAIN MOTOR
REPLACING MOTOR CONTROLLER REPLACING LIFT MOTOR
REPLACING WAX LIFT BOARD REPLACING WAX MOTOR
Press the ‘ENTER’ key to choose the desire procedure.
Upon the selection of the desired procedure, the system will gather all-important information concerning that
procedure and log the procedure and details to the frame tag EEPROM. Upon successful completion of the log, the
message “REPAIR LOGGED” will be displayed.
Press the ‘CLEAR’ key to exit the System Maintenance and return to the Service Menu.
39
DIAGNOSTICS: CONFIGURATION MENU
Calories
CONFIGURATION MENU
1 2 3
4 5 6
7 8 9
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
Followed by,
Using any of the arrow keys will allow you to scroll through the three system configuration areas.
MANAGER CONFIG
MANUFACTURE CONFIG
CLOCK CONFIG
Press the ‘ENTER’ key to choose the desire area.

Press the ‘CLEAR’ key to exit the Configuration Menu and return to the Service Menu.
40
DIAGNOSTICS: CONFIGURATION – MANAGER CONFIGURATION MODE
Calories
MANAGER CONFIGURATION
1 2 3
4 5 6
7 8 9
Section II
Manual
Fat
Burn Cardio
Clear
0 Enter
Quick Cool
Pause
Random Hill Test
Plus
The information will automatically scroll every 3 seconds or using the ‘TIME UP’ or ‘TIME DOWN’ arrow keys will
allow you to scroll through the configuration items.
The information can be changed when the item is displayed in the message center by using any of the remaining
arrow keys to change the value.
41
DIAGNOSTICS: CONFIGURATION - MANAGER CONFIGURATION MODE
(Continued)
This area will allow the user to see the current configuration about the system. The information will cover the
following areas:
TOPIC DESCRIPTION
LANGUAGE = XXXXX Eight different languages can be selected: English, Dutch, Italian and
Portuguese, German, French, Japanese, and Spanish.
MAXIMUM PROGRAM TIME The maximum duration of a workout. The range of this option is 10 to
99 minutes.
ENGLISH/METRIC UNITS The units of measure used by the equipment (i.e. miles or kilometers,
pounds or kilograms).
CUSTOM WORKOUT ENTRY The trainer can define up to 6 different workouts consisting of a
series of intervals (up to 30), of a fixed duration in seconds, each
containing a pre-defined incline, target heart rate percentage, or
speed.
®
TELEMETRY ON/OFF Telemetry allows the product to use the Polar compatible Heart Rate
Zone Training exercise chest strap to monitor the heart rate.
SMART STOP ON/OFF Controls user detection mode.
MAXIMUM SPEED Highest speed available to the user is 12 MPH, optional 15 MPH
TR9700 models.
MINIMUM SPEED Lowest speed available to the user is .5 MPH.
PAUSE TIMEOUT DURATION Number of minutes user can pause a workout.
WATTS DISPLAY ON/OFF The expression of the rate of work (power output/power
consumption) for a device, such as a cardiovascular machine.
METS DISPLAY ON/OFF The expression of the rate of work (power output) for the human body
at rest, or a metabolic equivalent. One MET is approximately equal
to a person’s metabolism when seated and relaxed.
PACE DISPLAY ON/OFF
CALORIE PER HOUR DISPLAY ON/OFF It is a measurement of work to express the amount of energy
expended (used) in physical activity (also expressed in terms of kcal;
1000 cal = 1 kcal).
DISTANCE DISPLAY ON/OFF Expersion of the amount of distance travel in a numerical value.
WAX REMINDER ON/OFF After the first 100 hours, then every 168 hours, message will appear
”Maintenance Reminder - Clean the nozzle”.
ACCEL RATE 3 Rate of acceleration to user-chosen speed, range 1 to 5 (fastest).
DECCEL RATE 3 Rate of deceleration to user-chosen speed, range 1 to 5 (fastest).
All changed items will be saved to the memory upon exiting of the manager’s configuration.
Press the ‘CLEAR’ key to exit the Manager’s Config and return to the Configuration Menu.
42
DIAGNOSTICS: CONFIGURATION – MANUFACTURER CONFIGURATION MODE
The following message is for factory use only.
Section II
43
DIAGNOSTICS: CONFIGURATION – CLOCK CONFIGURATION MODE
To view the information in this area, a special password must be entered to go into the configuration area.
Hold the ‘PAUSE’ key and hit the ‘ENTER’ key to proceed.
This area will allow the user to set the clock configuration in the system. The information can be obtained by using
the ‘ENTER’ key to scroll the day, date, and time.
In this area, the user will be prompted to set the current day for the real time clock. The following is the message
that will appear: “USE ARROW KEYS TO CHANGE DAY”
By pressing any of the arrow keys the user will set the current day for the real time clock.
Press the ‘CLEAR’ key to exit and save data. It will return to the Clock Configuration Menu.
In this area, the user will be asked to set the current date for the real time clock. The following message will appear:
“ARROW KEYS TO CHANGE”: “TIME KEYS = MONTH”, “INCLINE KEYS = DATE”, “SPEED KEYS = YEAR”
Press the ‘CLEAR’ key to exit and save data. It will return to the Clock Configuration Menu.
In this area, the user will be prompted to set the display mode of the real time clock. There are two modes that can
be chosen by using the ‘ARROW KEYS’ to scroll and the ‘ENTER’ key to set local time:
Standard time = 12 hours or Military time = 24 hours
After the selection of the display mode, the user will be prompted to set the current time. The following message will
appear:
“ARROW KEYS TO CHANGE”: “TIME KEYS = HOURS”, “INCLINE KEYS = MINUTES”, “SPEED KEYS =
SECONDS”
Press the ‘CLEAR’ key to exit the Set Time menu and return to the Clock Configuration Menu.
44
NOTES:
Section II
45
SECTION III
HOW TO…
SERVICE AND REPAIR GUIDE
Section III
1
How To... Replace The Striding Belt and Deck
Tools Required: Hex key wrench set, socket and ratchet set, and Phillips screwdriver
Step 1
Turn the unit power OFF at the switch, then unplug Motor Shroud
the line cord at the wall outlet. Cover
Step 2
Remove four Phillip screws from the MOTOR
SHROUD COVER, and remove the motor shroud
cover.
Step 3
Remove four Phillips screws from the REAR
ROLLER GUARDS and remove the REAR
ROLLER GUARDS.
Step 4
Remove two tension bolts from the REAR ROLLER
by turning counterclockwise.
Step 5
Lift out the REAR ROLLER.
Step 6
Remove the four DECK SCREWS, and remove the DECK.
Step 7 Deck
Remove two Phillip screws from the RIGHT
ACCESS PANEL, and remove the ANTI-STATIC
TINSEL . Striding Belt
Step 8
Remove the WAX BRACKET and lay it on top of Front Roller
the LIFESPRINGS on the users left side of the
unit.
Step 9
Release the tension on the IDLER ARM
BRACKET PULLEY and slip the DRIVE BELT off Rear Roller
the FRONT ROLLER PULLEY.
Step 10 Tensioning
Remove the FRONT ROLLER mounting bolt and Bolt
lift out the FRONT ROLLER. Wax Bracket
Assembly
Step 11 Pinch Right
Remove the STRIDING BELT. Guards Access
Panel
Step 12 Anti-Static
Install new STRIDING BELT and make sure the Tensioning Tinsel
deck is flipped (if unused) or replace DECK, and Bolt
that the arrow, on the inside the belt, is pointing in
the direction of rotation.
2
How To... Replace The Striding Belt (Continued)
INSTALL THE STRIDE BELT IN THE REVERSE ORDER EXCEPT AS FOLLOWS:
Step 14
Center the STRIDE BELT between the FRONT and REAR ROLLERS. Tighten the BELT TENSIONING BOLTS up
to the location marks made prior to removal, or if not marked, until the center span of the belt is taut between rollers.
Step 15
After installing new STRIDING BELT, but prior to tensioning, place two pieces of tape 50” inches apart on BOTH the
right and left edges of the STRIDING BELT.
50”
Section III
Step 16
Alternately tighten the two tensioning bolts 1/4 turn clockwise each until the distance between the tape is 50.25”
which is the equivalent of a quarter inch or .55% stretch.
Step 17
Adjust the Tracking. See How To...Adjust Striding Belt Tracking in this section.
Step 18
Refer to diagnostics section to log maintenance repair of the striding belt.
3
How To... Adjust Striding Belt Tracking
Tools Required: Hex key wrench set
IMPORTANT: It is CRITICAL that the treadmill

be correctly leveled prior to any tracking
adjustments. An unstable unit can cause
Striding Belt misalignment. To level and
stabilize the unit, refer to instructions on
“How To…Replace The Leveler Assembly” in
this section.
Step 1
After the treadmill has been installed and leveled,
the belt must be checked fo confirm proper
tracking. First, plug the power cord into an
appropriate outlet and turn the treadmill ON.
Step 2
Refer to the SPEED AUTOMATIC test procedure under MOTOR TEST MODULE in DIAGNOSTICS: SYSTEM
TEST to achieve a 4.0 mph (6.4 kph) motor speed.
Step 3
With the belt running, note its tracking. If the belt
moves to the right, turn the right tensioning bolt
1/4 turn counterclockwise to bring the belt back to
center. If the belt moves to the left, turn the left
tensioning bolt 1/4 turn clockwise and then turn
the right tension bolt 1/4 turn counterclockwise to
bring the belt back to center.
If the STRIDING BELT has moved to the right, If the STRIDING BELT has moved to the left, turn
turn the right TENSION BOLT 1/4 turn clockwise the left TENSION BOLT 1/4 turn clockwise and the
and the left TENSION BOLT 1/4 turn counter- right TENSION BOLT 1/4 turn counterclockwise to
clockwise to start the STRIDING BELT tracking start the STRIDING BELT tracking back to the
back to the center of the REAR ROLLER. center of the REAR ROLLER.
Step 4
Repeat this adjustment until the striding belt appears centered. Allow the unit to operate for several minutes to see
that the belt remains centered.
NOTE: During the adjustment above, DO NOT exceed one full turn of the adjusting screws in either direction.
4
How To… How To Adjust Striding Belt Tension
Tools Required: Hex key wrench set, Phillips screwdriver
Step 1
Locate the two BELT TENSIONING
BOLTS on each side of the REAR
ROLLER MOUNTING BRACKETS. The
TENSIONING BOLTS are accessible from
the holes provided in the REAR ROLLER
GUARDS.
Step 2
Enter the Manual program and run unit for
five minutes at 5.0 mph (8.0 kph). DO NOT
run on the BELT.
Step 3
Using the speed decrease button ∇, bring the
STRIDING BELT speed down to 2 mph (3.2
kph). With the STRIDING BELT speed at 2
mph (3.2 kph), begin walking on the treadmill.
Tightly grasp the HANDRAILS and attempt to
Section III
stall the STRIDING BELT. If the STRIDING
BELT slips, continue to Step 4. if it does not
slip, the tension is correct.
Step 4
Stop the treadmill and alternately turn the
STRIDING BELT TENSIONING BOLTS 1/4
turn clock-wise to tension (See Tracking
(Centering) an Existing or New Striding
Belt on previous page). Repeat Step 3 and
Step 4 until slipping is eliminated. DO NOT
EXCEED ONE FULL TURN!
5
How To... Replace The Drive Belt
Step 1
Turn the unit power OFF at the switch, then unplug the Motor Shroud
line cord at the wall outlet. Cover
Step 2
Remove four Phillips screws from the MOTOR
SHROUD COVER, and remove the motor shroud.
Step 3
Remove tension bolts from the REAR ROLLER.
Step 4
To relieve drive belt tension, insert the end of a flat
blade screwdriver in the slot of the IDLER ARM, then
raise the idler arm and fix it in the raised position by
installing an Allen wrench in the idler arm hole as shown.
CAUTION: DO NOT RAISE THE IDLER ARM HIGHER

THAN REQUIRED TO INSTALL THE ALLEN
WRENCH INTO THE IDLER ARM HOLE.
Step 5
Remove the FRONT ROLLER mounting bolt and lift out
the FRONT ROLLER.
Step 6
Remove the MOTOR DRIVE BELT from its pulley and
Screwdriver
discard.
Front Roller
Step 7
Install the new MOTOR DRIVE BELT in reverse order. Drive Belt
Make sure to align the new motor drive belt on the motor
pulley and front roller pulley. Refer to “HOW Idler Pulley
TO…Replace Striding Belt” for proper belt adjustment
and tensioning. Idler Arm
Allen Wrench
6
How To... Replace The Drive Motor
Tools Required: Hex key wrench set, socket and ratchet set, spring hook, and Phillips screwdriver
Step 1
Turn the unit power OFF at the switch, then unplug the line cord
at the wall outlet.
Step 2 Screwdriver
Remove the Phillip screws from the MOTOR SHROUD COVER,
and remove the motor shroud cover. Front Roller
Step 3 Drive Belt
Disconnect the MOTOR CABLE CONNECTORS (3 and 6 Pins).
Idler Pulley
Step 4
Idler Arm
To relieve drive belt tension, insert the end of a flat blade
screwdriver in the slot of the IDLER ARM, then raise the idler Allen Wrench
arm and fix it in the raised position by installing an Allen wrench
in the idler arm hole as shown.
CAUTION: DO NOT RAISE THE IDLER ARM HIGHER THAN

REQUIRED TO INSTALL THE ALLEN WRENCH.
Section III
Step 5
Remove the four MOTOR MOUNTING BOLTS and lift out the Drive Belt
motor.
INSTALL THE DRIVE MOTOR BELT IN THE REVERSE ORDER

EXCEPT AS FOLLOWS: Motor
Step 6
Install the motor in the unit securing it with four(4) nuts. Check to
see that the outer pulley faces of the motor and front roller (towards
user right side of unit) are aligned with each other. Use a straight
edge to check for proper alignment. If necessary, loosen the set
screws(2) in the motor pulley and move it in or out until alignment is
achieved, then tighten the set screws(2).
Step 7
With the motor pulley properly aligned, secure the idler arm bracket
in the raised position and reinstall DRIVE BELT around the pulley and lower the IDLER ARM. Test the unit prior to
reinstalling covers and end cap to insure belt doesn’t jump.
Step 8
Refer to diagnostics section to log maintenance repair of the drive motor.
7
How To... Replace The Front Roller
Step 1 Motor Shroud

Turn the unit power OFF at the switch, then unplug the Cover
line cord at the wall outlet.
Step 2
Remove the MOTOR SHROUD.
Step 3
Remove tension bolts from the REAR R0LLER and set
aside.
Step 4
Raise the IDLER ARM PULLEY to relieve belt tension,
and remove the DRIVE MOTOR BELT off the pulley.
Step 5
Remove the FRONT ROLLER mounting bolt and lift out
the FRONT ROLLER.
Step 6
Install the new front roller making sure the motor drive belt
is centered on both the drive motor and front roller pulleys.
Refer to “HOW TO…Replace Striding Belt” for proper belt
Screwdriver
adjustment and tensioning.
Front Roller
Drive Belt
Idler Pulley
Idler Arm
Allen Wrench
8
How To... Replace The Rear Roller
Step 1
Turn the unit power OFF at the switch,
then unplug the line cord at the wall Rear Roller
outlet.
Step 2
Remove the REAR ROLLER GUARDS.
Step 3
Remove tension bolts from REAR Striding Belt
ROLLER.
Step 4 Tension Bolts

Remove the REAR ROLLER.
Rear Roller Guards
Step 5
Install the new rear roller making sure the striding belt is properly adjusted and tensioned. Refer to “HOW
TO…Replace Striding Belt” for proper belt adjustment and tensioning.
Section III
9
How To... Replace The Lifespring Absorbers
Step 1
Turn the unit power OFF at the switch, then
unplug the line cord at the wall outlet. Striding Belt 1/4-20” Screw
Removal
Step 2 Not Required Lifespring
Loosen the rear roller TENSIONING BOLTS(2). (For Illustration
Purposes Only)
Step 3
Remove the four DECK SCREWS.
Step 4
Remove the DECK being careful of its waxed Deck
side.
Step 5
Remove the MOUNTING BOLT from the
LIFESPRING.
Step 6
Remove the 1/4-20” screws from the
LIFESPRING(S) and lift off the lifespring and
discard. Note the tinnerman clips in the four(4)
corners of the life spring.
Step 7
Install new Life Spring(s) in reverse order. Rear Roller
Tensioning Bolts
NOTE: Notch in Life Spring to face inside of
the frame.
Step 8
Refer to “HOW TO…Replace Striding Belt” for proper belt adjustment and tensioning.
10
How To... Replace The Anti-Static Tinsel
Step 1
unplug the line cord at the wall outlet.
Step 2
Remove both ACCESS PANELS at the side
of the unit frame. At this point you can
access the ANTI-STATIC TINSEL through
the access opening or tilt the unit on the side
where the access panel was removed.
NOTE: To avoid damaging the access cover,

make sure to remove the access cover
before tilting the unit on its side.
Step 3
Anti-Static
Remove the ANTI-STATIC TINSEL and Tinsel
discard.
Step 4
Section III
Install new ANTI-STATIC TINSEL in reverse order.
Right
Access
Panel
Anti-Static
Tinsel
11
How To... Replace The Anti-Scuff Pads
Tools Required: Pencil, non-abrasive cleaner, paper towels
Step 1
Remove the worn ANTI-SCUFF PAD from the
FRAME.
Step 2
Clean off adhesive residue with a non-abrasive
cleaner.
Step 3
Peel off the protective backing and install the new
ANTI-SCUFF PAD making sure to apply even
pressure while maintaining equal distance
between edges of pad and STRIDING BELT.
12
How To... Replace The Wax Motor
Tools Required: Phillips screwdriver and pliers
Step 1
Step 2
Remove the LEFT ACCESS PANEL on the
left side of the unit frame and pull out the
WAX BAG close off HOSE CLAMP and
disconnect wax hoses from the motor.
Step 3
Disconnect the 2-Pin connector from the
WAX MOTOR.
Wax
Step 4 Motor
Remove two WAX MOTOR MOUNTING Screw(2)
SCREWS which are located on the right
side of the RIGHT ACCESS PANEL.
Step 5
Section III
Remove the WAX MOTOR.
Step 6
Install new wax motor in reverse order, then test for proper operation.
Step 7
Refer to diagnostics section to log maintenance repair of the wax motor.
13
How To... Replace The Power Module
Tools Required: Phillips screwdriver
Step 1
Turn the unit power OFF at the switch, then unplug
Motor Cover
the line cord at the wall outlet.
Step 2
Remove four phillip screws from the MOTOR
COVER and four phillip screws from the FRONT
COVER. Remove both covers.
Step 3
Remove the power line cord from under the unit
which is secured by two screws and a bracket.
Step 4
Cut cable ties.
Step 5
Disconnect the 3-Pin Connector from top of the
POWER MODULE.
Step 6 Power Module

Front
Disconnect 3-Pin Connector at the MOTOR Cover
CONTROLLER.
Step 7
Remove LIFT MOTOR ground wire.
Step 8 Ground Wire

Remove four mounting screws at the front of the unit
securing the POWER MODULE, then lift out the
power module.
Step 9
Install new POWER MODULE in reverse order.
14
How To… Replace the Wax Bag
Tools required: Phillips screwdriver, Side Cutters or Utility Knife
Step 1
Turn the power OFF at the ON/OFF switch and then unplug the unit from the electrical outlet.
Step 2
Remove the two SCREWS securing the WAX BAG ACCESS PANEL located on the user left side of the unit. Remove
the WAX BAG ACCESS PANEL and set it aside.
FOR A FIRST TIME INSTALLATION, SKIP TO STEP 7.
Step 3
Engage the HOSE CLAMP onto the used WAX BAG HOSE.
Step 4
Slide the used WAX BAG HOSE off the BARBED NOZZLE on the WAX PUMP INLET HOSE.
Step 5
Remove the two WINGNUTS located just inside the access hole.
Step 6
Lift the used WAX BAG from the two WINGNUT STUDS. Slide the WAX BAG out of its PROTECTIVE LINER. Discard
Section III
the used WAX BAG.
Wax Bag
Protective Liner
Wingnut &
Stud
Wax Bag
Wax Bag
Hose Wax Pump
Hose Inlet Hose
Wax Bag Clamp
Access Panel
Wax Bag
Access Panel
Screw
Step 7
Verify that the WAX BAG PROTECTIVE LINER is open and ready to receive the new WAX BAG. Remove the new
WAX BAG from its packaging and carefully insert the WAX BAG into the access hole as shown with the WAX BAG
HOSE facing the rear of the unit.
Step 8
For first time installations, remove the two WINGNUTS located just inside the access hole.
Step 9
Align the mounting holes located in the WAX BAG FLANGE with the two WINGNUT STUDS. Secure the WAX BAG
with the two WINGNUTS.
CAUTION: BE CAREFUL NOT TO RIP OR OTHERWISE DAMAGE THE WAX BAG ON THE WINGNUT STUDS
OR WINGNUTS WHEN INSERTING NEW WAX BAG.
15
How To… Replace the Wax Bag (Continued)
Step 10
Engage
Slide the HOSE CLAMP over the end of the WAX BAG OUTLET HOSE. Position the
HOSE CLAMP approximately three inches from the end of the WAX BAG HOSE and
engage the HOSE CLAMP onto the WAX BAG HOSE. Release
Step 11
Cut ½” off the plugged end of the WAX BAG HOSE and slide the WAX BAG HOSE
onto the BARBED NOZZLE on the WAX PUMP INLET HOSE. Be sure to fully seat the
WAX BAG HOSE. Release the HOSE CLAMP.
Step 12
Replace the WAX BAG ACCESS PANEL and secure with the two WAX BAG ACCESS PANEL SCREWS.
FIRST TIME INSTALLATION IS NOW COMPLETE.

IF WAX BAG IS BEING REPLACED, CONTINUE THROUGH STEP 21.
Step 13
Reset the WAX FILL STATISTICS as follows.
Step 14
Press and hold the PAUSE KEY. While holding the PAUSE KEY press the CLEAR KEY twice. Continue to hold the
PAUSE KEY until the DISPLAY reads “ SERVICE MENU.”
Step 15
Press any UP ARROW KEY until you see “MAINTENANCE” in the DISPLAY. Then press ENTER. The DISPLAY
will begin to scroll automatically through available options.
Step 16
When the DISPLAY reads “REFILL WAXER SYSTEM”, press the ENTER KEY. The DISPLAY will read “REPAIR
LOGGED.”
Step 17
Wax replacement is now complete.
Step 18
To verify that the wax refill has been completed correctly, press the CLEAR KEY once to return to the “SERVICE
MENU.”
Step 19
Using any of the UP ARROW KEYS, scroll until “INFORMATION” is displayed. Then press ENTER.
Step 20
Press any of the UP ARROW KEYS until “WAX MOTOR INFO” appears in the DISPLAY. Press ENTER and verify
that the DISPLAY reads “100/100 FULL.”
Step 21
Press the CLEAR KEY three times to exit diagnostic.
16
How To... Replace The Lift Motor
Tools Required: Phillips screwdriver, socket set, pliers
Step 1
Turn the unit power OFF at the switch, then unplug the
Step 2
Remove four phillip screws from the MOTOR COVER,
and lift off the MOTOR COVER.
Step 3
Cut-off cable ties.
9/16” Bolt
Step 4
Disconnect the 4-PIN CONNECTOR from the WAX
PCB.
Step 5
Disconnect LIFT MOTOR ground wire from the POWER
MODULE.
Step 6
Section III
Remove the RIGHT ACCESS PANEL on the right side
of the unit, and tilt the unit over on its right side.
Step 7
Remove the 3/8-16” mounting bolt and nut from the LIFT
FRAME. Clip
Step 8
Remove the clip and pin from the lift motor, and remove the lift Pin
motor. Threaded Lift Motor
Shaft Tube
Step 9
To install the lift motor, make sure that the lift
carriage is activating the level switch on 91/95, and Threaded
on the 97 the decline switch. If necessary adjust Shaft Tube
THREADED SHAFT TUBE until the mounting bolt (Turn to adjust
holes are 13-3/4” apart or aligned with the carrier and to specified
lift motor. length)
Lift Motor
Step 10
Refer to diagnostics section to log maintenance
repair of the lift motor.
17
How To... Replace The Motor Controller
Tools Required: Phillips Screwdriver
Step 1
The new controller doesn’t have logged stats. Log in Wax Lift Board
maintenance diagnostic to store in treadmill frame tag Motor Controller
accumulated stats.
Step 2
Step 3
Remove four phillip screws from the MOTOR COVER and
four phillip screws from the FRONT COVER, then remove
the motor and front covers.
Step 4
Cut the cable ties and disconnect the 6-Pin and 3-Pin
Connector and Power Module Cord from the Motor
Controller.
Step 5
Disconnect all connectors from the Wax Lift Board.
Step 6
Remove two phillip screws securing the controller at the base of the unit and two phillip screws at the front of the
unit. Lift the motor controller out of the unit.
Step 7
With the controller out, remove three phillip screws securing the Wax Lift Board, and remove the wax lift board from
the controller.
Step 8
Install wax lift board on new Motor Controller, and install the motor controller back in the unit in the reverse order.
Step 9
Refer to diagnostics section to log maintenance repair of the lift motor.
18
How To... Replace The WAX and LIFT PCB
Step 1
then unplug the line cord at the wall
outlet. Motor Cover
Step 2
Remove the MOTOR COVER and
FRONT COVER.
Wax/Lift PCB
Step 3
Disconnect all connectors from the
Wax Lift Board.
Step 4 Front
Remove three phillips mounting Cover
screws from the PCB and remove.
Motor Controller
Step 5
Install the new PCB in the reverse order.
Section III
Step 6
Refer to diagnostics section to log maintenance repair of the lift PCB.
19
How To... Replace The Frame Board
Tools Required: Socket Set and Phillips Screwdriver
Step 1
Step 2
Remove the MOTOR COVER.
Step 3
Disconnect the connector at the FRAME BOARD.
Step 4
Detach four(4) spring clips securing the FRAME BOARD
from inside the left frame and lift out.
Step 5
Install new FRAME BOARD in reverse order.
20
How To... Replace The Leveler Assembly
Tools Required: Phillips Screwdriver, Wrench and Socket Set
Step 1
Step 2
Remove four 3/8-16 bolts from the LEVELER
ASSEMBLY and remove the leveler.
NOTE: Observe the orientation of hole pattern.
Step 3
Install new leveler assembly in reverse order.
Step 4
After placing the unit where it will be used, check its
stability. If there is even a slight rocking motion or
the unit is not stable, determine which stabilizing Right Access Panel
leg is not resting on the floor. To adjust, loosen the
Jam Nut and turn the Stabilizing Leg until the Leveler Assembly
rocking motion ceases and both stabilizing legs rest
Section III
firmly on the floor. Retighten the Jam Nut.
NOTE: It is extremely important that the

stabilizing leg be correctly adjusted for proper
operation. An unbalanced unit may cause
striding belt misalignment. Refer to the Operator
Manual for complete instructions.
Jam
Nut
Stabilizing
Leg
21
How To... Replace The Accessory Cup Holders
Tools Required: N/A
Step 1 Cup Holders

Depress the CUP HOLDER TABS located behind the
DISPLAY CONSOLE and remove the cup holders.
Step 2
Install new CUP HOLDERS in reverse order. Snap cup
holder firmly into the display console.
22
How To... Replace The Line Cord
Step 1
NOTE: If the unit is disabled (damaged electrical

cord), then position the unit on its right side. Make
sure that to remove the right access cover to avoid
damaging it.
Step 2
Raise the front of the unit to access LINE CORD clamp.
Note the routing of the line cord.
Step 3
Remove two screws and clamp, and replace the LINE
CORD and clamp.
Section III
Clamp
Line Cord
23
How To... Replace The Display Board PCB
Step 1
Display Console
Step 2 Display Board PCB

Remove eight screws from the back of the console.
Step 3 Back Cover

Remove the back cover.
Step 4
Disconnect all cable connectors.
Step 5
Remove eight screws from the DISPLAY BOARD
PCB, and lift the display board PCB.
Step 6
Install new display board in reverse order. Take care not to over-tighten the display board PCB mounting screws.
Step 7
Replace the back cover.
Step 8
Refer to diagnostics section to log maintenance repair of the display board PCB.
24
How To... Replace The Stop Switch
Tools Required: Phillips screwdriver, Flat Blade Screwdriver, Adjustable Wench
Step 1
Stop Button
Step 2
Remove four(4) screws from the LOWER BACK
COVER.
Step 3 Nut
Remove the FAST-ON connected to the micro-
switch.
Step 4
Remove the STOP SWITCH.
Lock Washer
Step 5
Install new stop switch in reverse order.
Lower Back
Step 6 Cover
Section III
repair of the stop switch.
25
How To... Replace The Telemetry Receiver and Jack
Step 1
Step 2
Remove eight(8) screws from BACK COVER, and
remove the cover. Back Cover
Step 3
Remove four(4) screws from the LOWER BACK
COVER, and remove the cover.
Step 4
Disconnect the 3 Pin connector from the STOP
SWITCH and DISPLAY BOARD.
Telemetry Receiver
Step 5
Remove the TELEMETRY RECEIVER.
Step 6
Unscrew TELEMETRY JACK from the SHIELD Lower
TUBE. Back
Cover
Step 7
Install new TELEMETRY RECEIVER and JACK in reverse order. Make sure to orientate the telemetry receiver
properly. It has to be horizontal within the horizontal plane of its housing. See illustration.
Back of Console
Foam
Match Receiver
to its mounting
area.
26
How To... Replace The Main Wire Harness
Tools Required:
Step 1
then unplug the line cord at the wall
outlet.
Step 2
Remove eight screws from the back of
the console.
Step 3
Disconnect all cable connectors from
the circuit board.
Step 4
Remove six mounting screws securing
the display console to the TUBE
EXTENSIONS, then remove the
display console.
Step 5
Section III
Remove the left TUBE EXTENSION
from the cables, routing out the cables
from the tube. Cable
Step 6 Routing
Remove the eight screws from the HANDLE
BAR, and remove the handle bar.
Step 7
Remove the MOTOR SHIELD and disconnect
the MAIN WIRING HARNESS CONNECTOR
from the WAX LIFT BOARD.
Step 8
Remove three mounting bolts at the base of the 10-P
left handrail support. Connector
Step 9
Lift off the left handrail while routing out the
cable from the frame.
Step 10
Remove the LEFT HANDLE BAR END CAP and
route out the MAIN WIRING HARNESS and
discard.
Step 11
Install new wire harness in reverse order. With
the left handle bar end cap removed, first route
the cable out the end of the handle bar, then re-
route back.
27
How To... Replace The Display Console Control Panel
Tools Required: Torx Wrench Set, Phillips Screwdriver
Step 1
Turn the unit power OFF at the switch, then Display Console
Step 2
Remove eight(8) screws from the BACK
COVER. Back Cover
Step 3
Disconnect all cable connectors from the
DISPLAY BOARD.
Step 4
Remove six(6) console mounting screws from
the back of the console, and lift off the
DISPLAY CONSOLE.
Step 5
Install new display console in reverse order.
Step 6
repair of the display console control panel.
Display
Console
Display
Console
Screws
28
How To... Replace The Overlay Bezel
Tools Required: Phillips Screwdriver, Flat Blade Screwdriver
Step 1
These 2 screws are
not removed to hold
the display board in place
Step 2
Remove eight screws from the back of the
console.
Step 3
CIRCUIT BOARD.
Step 4
Remove the outer six screws around the
PCB board, and remove OVERLAY BEZEL..
NOTE: Two(2) screws remain to hold

display PCB in place.
Step 5
Section III
Disconnect the RIBBON CABLE and lift off the OVERLAY BEZEL.
Step 6
Make sure adhesive back is removed from seal strip along the top of the new overlay bezel.
Step 7
Install new OVERLAY BEZEL in reverse order. Press along the top edge of the new overlay bezel to properly seat
the seal strip.
Step 8
Refer to diagnostics section to log maintenance repair of the overlay bezel.
29
How To... Replace The Smart Stop for Models TR9500 and TR9700 only
Step 1
Turn the unit power OFF at the switch, then unplug Smart Stop
Step 2
Remove two screws from the PCB COVER between
the handle bars.
Step 3
Disconnect 4 Pin Connector from the PCB board and
discard the board.
Step 4
Install new PCB board in reverse order.
30
How To... Replace The Handlebar Assembly
Step 1
Step 2 (Life Pulse Model Only)

Remove eight(8) screws from the BACK Display Console
COVER.
Handlebar Assembly Assembly
DISPLAY BOARD.

Remove four(4) console mounting screws
from the back of the console, and lift off the
DISPLAY CONSOLE ASSEMBLY.

Remove the two screws securing the
EXTENSION ARM and guide wire harnesses
Section III
out from tube.
Life Pulse Model Shown
Step 6
Remove the motor cover.
Step 7
Loosen (do not remove), six(6) 1/2-13 handrail mounting screws.
Step 8
Remove the (8)eight screws securing the HANDLEBAR
ASSEMBLY and discard. Note: Carefully guide the wire
harness out from the tube on the Life Pulse Models.
Step 9
Install new handlebar assembly in reverse order.
31
How To...REMOVE AND REPLACE THE DIGITAL HEART RATE SENSORS
Tools Required: Phillips screwdriver, standard screwdriver, 5/64” hex key wrench
NOTE: The kit you have received will come equipped with either 5/64” hex key button head screws or
Phillips head pan screws. Either can be used for sensor replacement procedures on all models of Life
Fitness exercise equipment equipped with Lifepulse digital heart rate sensors. The treadmill handlebar
shown in the photographs are for demonstration purposes only. Replacement procedures as listed will
remain the same for all applications. ALWAYS REPLACE BOTH SETS OF SENSORS PROVIDED IN THE KIT.
Removing the existing Lifepulse digital heart rate sensors:

Step 1
Turn the power OFF at the switch, then unplug the line cord at the wall outlet.
Step 2
Using a standard flat screwdriver, pry off the stainless steel sensor furthest
away from you as if you were the user gripping the Lifepulse heart rate
monitoring sensors (if screw access holes are already provided in the sensor
you wish to replace, simply remove the two screws and continue to Step 2).
This will be the sensor on which your fingertips rest during use. This sensor
will be referred to as the “ground sensor” (black or green wire) hereafter in
these instructions. The sensor closest to the user, on which the palm rests,
will be referred to as the “signal output sensor” (red or white wire).
Step 3
Pull the ground sensor gently away from the molded plastic housing,
to which it was attached, to reveal a wire harness (black or green
wire) with a Faston connector attached to the back of the sensor.
Unplug the Faston connector from the ground sensor.
Step 4
Loosen and remove the two screws securing the two sensor molded
plastic housings to each other on the assembly. Lift the molded
plastic housings away from each other and unplug the Faston
connector attached to the back of the signal output sensor (red or
white wire).
32
How To...REMOVE AND REPLACE THE DIGITAL HEART RATE SENSORS
Tools Required: Phillips screwdriver, standard screwdriver, 5/64” hex key wrench
Step 5
Plug the Faston connector (red or white wire) to the back of the new, pre-assembled signal output sensor
assembly (this will be the assembly without the screw access holes in the sensor) and locate it into position. This
sensor will be the sensor on which the palm rests during use.
Step 6
Plug the Faston connector (black or green wire) to the back of the new, pre-assembled ground sensor assembly
(this will be the assembly with the screw access holes in the sensor) and locate it into position. This is the sensor on
which the fingertips rest during use.
Step 7
Install the two screws through the access holes in the ground sensor and torque to 5 - 7 In. Lb. .
Section III
33
How To...CLEAN THE WAX NOZZLE
Tools Required: Phillips screwdriver, medium-to-soft bristle brush, and hot water
Step 1
Step 2
Using a Phillips screwdriver, remove the two(2)
screws from the access panel on the right side of the
unit. Wax Nozzle
Step 3
Carefully reach inside the unit and locate the wax
nozzle. Push the tip of the wax nozzle inward and
rotate the nozzle 1/4 turn in a clockwise rotation and Access
remove the nozzle. Note the two(2) flats on the wax
nozzle. These flats must be at a horizontal plane Cover Cover
upon final installation. Screws
Step 4
Place the nozzle in a container of
hot water and let sit for at least 10
minutes or when water has cooled
enough to the touch.
Step 5 Nozzle Flats must

Remove the nozzle from the water be in a Horizontal
and inspect for cleanliness. If plan for final assembly
necessary, scrub-clean with a
medium-to-soft bristle brush to To Remove -
remove any wax residue from Rotate ¼ turn
outside and inside the wax nozzle. clockwise
Step 6
Push in and
Dry the nozzle off with a lint-free
rotate for
rag. To Install - installation
Wax Nozzle Rotate ¼ turn or removal
Step 7 counter-clockwise
Holder
Reinstall the wax nozzle into its Wax Nozzle
holder and while pressing in, rotate
the nozzle 1/4 turn counterclockwise.
IMPORTANT: MAKE ABSOLUTELY SURE, THAT UPON FINAL ASSEMBLY, THE FLATS ON THE WAX
NOZZLE ARE POSITIONED IN A HORIZONTAL PLANE. FAILURE TO DO SO WILL RESULT IN IMPROPER
WAX APPLICATION.
34
NOTES:
Section III
35
SECTION IV
ELECTRONIC OVERVIEW
AND
WIRING BLOCK DIAGRAM
Section IV
1
ELECTRONIC OVERVIEW - DISPLAY CONSOLE PCB
Functional Description
The Display Console PCB is an intelligent display and keypad interface. It works in conjunction with the Wax/Lift
and Motor Control Modules. The console board reads the keypad input port to check for user inputs, updates,
refreshes the status LEDs, data display, profile display matrix, reads analog voltages from the Lifepulse circuitry,
and communicates with the other subsystem modules.
P4
P8
P1 P2
P1 P11 P5 P9 P10 P6 P7
Connector and Pin Functions

Connector Location Pin Functional Description
P1 is a 10 pin connector that 1 GND - ground
connects to the Wax/Lift PCB 2 GND - ground
3 +8Vdc - LEDs
4 +8Vdc - LEDs
5 Reed Sense - Relay No. 1
6 TXD – transmit data
7 RXD – data received
8 Bus_Req (bus request)
9 +12Vdc – emergency stop switch
10 Relay Enable
P2 is a 12 pin ribbon connector 1 ESD ground

that connects to the Display 2 Switch strobe 0
Console Overlay 3 Switch return 0
4 Switch strobe 1
5 Switch return 1
6 Switch strobe 2
7 Switch return 2
8 Switch strobe 3
9 Switch return 3
10 Switch strobe 4
11 Switch return 4
12 ESD ground
2

P3 is a 10 pin ribbon connector 1 ESD ground
that connects to the Display 2 Switch return 6
Console Overlay 3 Switch strobe 2
4 Switch return 3
5 Switch strobe 1
6 Switch strobe 4
7 Switch return 5
8 Switch return 1
9 Switch return 7
10 ESD ground
P4 is an 18 pin connector that 1 D15 - ‘DP’ Segment Data

connects to the Remote 2 D14 - ‘G’ Segment Data
Console PCB (TR9700 only) 3 D13 - ‘F’ Segment Data
4 D12 - ‘E’ Segment Data
5 D11 - ‘D’ Segment Data
6 D10 - ‘C’ Segment Data
7 D9 - ‘B’ Segment Data
8 D8 - ‘A’ Segment Data
9 ST5 - Digit Strobe 5
12 Key
17 +8Vdc (Not used)
Section IV
18 Ground (Not used)
P5 is a 10 pin connector that 1 MISO - master-in slave-out

connects to the Serial 2 MOSI - master-out slave-in
Peripheral Interface serial 3 SCK - serial clock
communications port 4 N/U - not use
5 GND - ground
6 PCS1 - peripheral chip select 1
9 Open Collector Output
10 +8Vdc
P6 is a 6 pin connector that 1 +5Vdc

connects to the Polar Receiver 2 Polar signal
and end of Session switch 3 Ground
4 Stop Switch +
5 Stop Switch -
6 N/U
3

P7 is a 4 pin connector that 1 Left +
connects to the Lifepulse 2 Left -
electrodes 3 Right -
4 Right +
P8 is a 4 pin connector that 1 Smart Stop Signal

connects to the Smart Stop 2 Smart Stop Enable
module 3 +8Vdc
4 Ground
P9 and P10 are 8 pin 1 N/U - not used

connectors that connect to the 2 N/U - not used
CSAFE and Cardio Theater 3 Receive Data
interface 4 Transmit Data
5 +8 Vdc
6 CTS
7 Ground
8 N/U - not used
P11 is a 2 pin connector that 1 Switch (-)

connects to the Emergency 2 Switch +12Vdc
Stop Switch
P14 is a 10 pin connector that 1 /DS

connects to the Background 2 /BERR
Debug Mode Signals 3 Ground
4 /BKPT /DSCLK
5 Ground
6 FREEZE/QUOT
7 /RESET
8 IPIPE1/DS1
9 +5 Vdc
10 IPIPE0/DS0
4
ELECTRONIC OVERVIEW – MOTOR CONTROLLER PCB
The Motor Controller PCB is a P1 P3 JW1
single phase AC input PWM
variable frequency three(3)
phase AC output motor
JW7
controller. Specifically the P2 JW6
controller input is configured
as a full wave bridge for 230
volt AC input, and as a voltage
doubler for 120 volt AC input. P5
The resultant DC bus voltage
is processed through a P6
microprocessor controlled six
switch DC to AC inverter. The
output is three phase power P4 SERVICE
with pulse width modulation of
both voltage and frequency. LED
NOTE: The motor controller

design utilizes a ‘hot’ supply.
This means the entire board
TP4
will be at elevated potentials
relative to earth ground any
time the circuit is active. All LED1 TP1 LED2 TP2 TP3 TP5
measurements should be
conducted with isolated
equipment. Additionally there
is considerable energy stored
within the circuitry for up to 90 seconds after power is removed from the circuit. Personnel working with this
equipment should be trained and adequate precautions should be used whenever working with this equipment.
Section IV
LEDs, Test Points, and Jumpers
Description Location Function
Service LED LED1 5 Vdc
LED2 14 Vdc
LED3 Service LED
Test Point (TP) TP1 14 Vdc supplies relay power

TP2 5 Vdc system voltage
TP3 Ground (GND)
TP4 EPROM default
TP5 Volts (motor parameters)
Jumper (JW) JW1 Serial interface (IN)

JW6 Clears continuous error messages and displays
EPPROM data (OUT)
JW7 Determines the wave form applied to the motor (IN)
5
ELECTRONIC OVERVIEW – MOTOR CONTROLLER PCB

P1 is a 3 pin connector that 1 120/230 Vac input line
connects to AC inputs 2 120 VAC neutral/230Vac return
3 Earth ground connection
P2 is a 6 pin connector that 1 Earth ground connection.

connects to the Output Motor 2 Motor phase W
3 Motor phase V
4 Motor phase U
5 Power connection: Motor thermal cutout
6 Power connection: Motor thermal cutout
P3 is a 6 pin connector that 1 8VDC

connects to the Control Inputs 2 Ground (Console circuit ground)
3 Emergency stop switch
4 Bus request
5 Data receive
6 Data transmit
P4 is a 4 pin connector that 1 Volt positive (PFC in)

connects to the Power Factor 2 Ground for motor controller circuit
Controller or capacitor board 3 Voltage doubler neutral - no connection for 230Vac or PFC
4 Volt positive (PFC out)
P5 is a 3 pin connector that 1 Ground for Motor Controller circuit

connects to the RPM Input 2 5VDC (VCC)
3 Speed sense input
P6 is a 10 pin connector that 1 Serial output

connects to the Diagnostic 2 Serial input
Header Inputs
3 Secure input to 68HC08 processor
Note: Pins 1 and 6 are located 4 Ground for Motor Controller circuit
closest to P5 on the PCB. 5 Bi-directional serial line
6 PTC4 input
7 Programming voltage input
8 DC voltage (+VD)
9 5VDC (VCC)
10 5VDC (VCC)
6
ELECTRONIC OVERVIEW – POWER FACTOR CONTROL PCB
The Power Factor Control PCB
was designed to improve the
efficiency of power. It is used on
P1
the TR9700HR models, and
Japanese 100, 200V TR9100 and
TR9500.
Red LEDs indicate that power is ON

Section IV
P1 is a 4 pin connector that 1 PFC in
connects to Motor Controller 2 Ground for Motor Controller Circuit
3 NC
4 PFC out
7
ELECTRONIC OVERVIEW - WAX LIFT PCB
P7 SERVICE LEDs
Functional Description P5
The Wax /Lift /Power Supply Board acts as a
junction board which interfaces with the: P2
TP6
• Display Console, P3
• Frame Tag, TP5
• Home Switch, P4
• Lift Motor,
TP8 P9
• Wax Motor, and TP11
TP4 P8
• Power Supply
Tp12
P1
Tp10
TP7 TP9 JW1 JW2

LED7 TP3 TP2 TP1
LED8
LEDs, Relays, Test Points, and
Jumpers
Description Location Function
Service LED LED1 Flashes when the control processor and the main processor
are running
LED2 ON when lift motor is going up
LED3 ON when lift motor is going down
LED4 ON when bottom limit switch is engaged
LED5 ON when negative switch is closed
LED6 Flashes when Control UP is running
LED7 Green indicates that +12V output is ON
LED8 Red indicates that +8V output is ON
Relay Switch Relay 1 and 2 Drives Lift Motor

Relay 3 (12Vdc coil) Drives Wax Pump
Relay 4 (12Vdc coil): Relay 4 supplies AC input to the Wax/Lift Circuit
Test Point (TP) TP1 Ground (GND)

TP2 8vDC
TP3 12vDC
TP4 5vDC
TP5 Line voltage (neutral)
TP6 Line voltage (hot wire)
TP7 5vDC (voltage regulator)
TP8 Line frequency test (wax motor must be OFF)
TP9 N/U - not used
TP10 Ground (GND)
TP11 Rectifier output (POS)
TP12 Rectifier output (NEG)
Jumper (JW) JW1 One(1) wire system

JW2 Two(2) wire system
8

P1 is a 10 pin connector that 1 Ground
connects to the Console 2 Ground
3 +8VDC
4 +8VDC
5 NC
6 RXD
7 TXD
8 BUS request
9 +12Vdc
10 Pin relay
P2 is a 4 pin connector that 1 0 position

connects to the Lift Motor 2 Ground
3 Bottom
4 Ground
P3 is a 3 pin connector that 1 N/U - not used

is not applicable 2 N/U - not used
3 N/U - not used
P4 is a 8 pin connector that 1 +5VDC (VCC)

connects to the Frame Tag 2 Ground
PCB
3 MISO
Section IV
4 MOSI
5 SCK
6 NC
7 CS
8 CE
9

P5 is a 3 pin connector that 1 Hot (120Vac)
connects to the AC Input Power 2 Neutral
from Entry Module
3 Ground
P6 is a 2 pin connector that 1 Neutral

connects to the Wax Pump 2 Hot (120 Vac)
P7 is a 4 pin connector that 1 Down

connects to the Lift Motor 2 Hot (120Vac)
3 Up
4 Ground

connects to the 2 Ground
Life Link Board
3 Bus request
4 Receive data
5 Transmit data

connects to the Motor Control 2 Ground
Board
3 Pin Relay
4 Bus Request
5 Receive data
6 Transmit data
10
ELECTRONIC OVERVIEW – SMART STOP PCB
The Smart Stop PCB, is designed to sense the presence
of a user on the treadmill deck. Infrared light is transmitted
twice a second. It is reflected by the user and then is
detected by the receiver module. The treadmill console
controls the Enable pulse and reads the output of the
receiver module.
P1
P1 is a 4 pin connector that 1 Ground
connects to the Display PCB 2 +8Vdc
3 /Enable Input Active
4 U_Detect Output Pulsed Active Low
Section IV
11
ELECTRONIC OVERVIEW – FRAME TAG PCB
Functional Description Connector

The Frame Tag board identifies the unit track from date of P1
manufacture and provides a place to record information
significant to the history of the unit.

P1 is an 8 pin connector that 1 VCC - +5 Vdc
connects to the Frame Tag 2 GND - ground
PCB 3 MISO - master-in slave-out
4 MISI - master-in slave-in
5 SCK - serial clock
6 NU - not used
7 CS - chip select
8 CE - chip enabled
12
ELECTRONIC OVERVIEW – BLOCK DIAGRAM
Section IV
13
NOTES:
14
SECTION V
PARTS INDENTIFICATION
Section V
1
Model and Serial Number Identification
Serial Number
Location
2
Life Fitness Models 9100
TR91-0100-34
Serial number 379000 and up
Console Assembly
AK58-00057-0001
Console Rear Cover
Overlay Tray Assembly 0K58-01009-0000
AK58-00063-0001 Eng/Met Decal
AK58-00063-0003 Ger/Met 0K58-01129-0000
AK58-00063-0004 Spn/Met Console Rear Cover Screws(8)
AK58-00063-0006 Jap/Met 0017-00101-1288
AK58-00063-0007 Frn/Met
AK58-00063-0008 Itl/Met Stop Switch
AK58-00063-0009 Dut/Met
AK58-00063-0010 Por/Met
Zone Decal Workout Decal

0K58-01155-0001 Eng/Met 0K58-01123-0001 Eng/Met
Stop Key w/Tether

AK58-00091-0000
Decal
0K58-01140-0001
Cup Holder
0K58-01018-0000
Handlebar Assembly
0k58-01051-0000
Handrail - RT
AK58-00017-0001
End Cap Decal
0k43-01025-0000 0K58-01135-0001
Front Cover
Handrail - LT
0K58-01016-0000
AK58-00017-0002
Front Cover Screws(4)
Decal
0017-00101-0658
0K58-01135-0001
Motor Cover
AK58-00095-0000
End Cap - LT Motor Cover Screws(4)
0K58-01070-0002 0017-00101-1621
End Cap Screws(2)
0017-00101-1060
Striding Belt
0K58-01180-0000
Roller Guard - LT Deck

0K58-01142-0002 0K58-01091-0000
Deck Screws(4)
0017-00101-1299
Roller Guard -RT Access Panel
0K58-01142-0001 0K58-01017-0000
End Cap - RT Access Panel Screws(4)
0K58-01070-0001 0017-00101-0658
End Cap Screws(2)
0017-00101-1060
3
TR91-0100-34
Lift Motor
Wax/Lift PCB 0K58-01062-0000
A084-92182-A001
A084-92182-A002(220/50) RPM Sensor
AK58-00073-0000
Frame Tag PCB

B084-92187-D000
Drive Motor Assembly
Frame Tag Cable
AK58-00054-0000
AK58-00030-0000
Idler Assembly
Motor Controller AK58-00053-0000
AK58-00101-0003 Dom.
AK58-00101-0004 Int.
Motor Controller Cable Drive Belt
AK58-00042-0000 Dom. 0K58-01114-0000
AK58-00042-0001 Int.
Front Roller
AK58-00066-0000
TECS-PAK (8)
0K40-01026-0002
Tinnerman Clip
0017-00103-0198 Anti-Skid Pad
0K58-01101-0000
Tinsel
0K58-01102-0001
Wax Nozzle
0017-00009-0842
Rear Roller
0K58-01002-0000
Power Box
AK58-00049-0000 120/60
AK58-00049-0001 240/50+
AK58-00049-0002 220-230/50-60
AK58-00049-0005 100/50 Wax Kit Wax Pump
AK58-00049-0006 200/50 GK58-00002-0002 0K58-01074-0000
Protective Liner Wax Cable
0K58-01080-0000 AK58-00029-0000
Wing Nut (2)
0017-00103-0284
Axis1
Line Cord
0017-00003-0779 Dom.
Leveler Assembly
0017-00003-0781 220/60
Wheel (2) Limit Switch AK58-00052-0000
0017-00003-0696 Cont.
0K58-01071-0000 0017-00032-0195 Foot Leveler
0017-00003-0890 UK.
Limit Switch Cable 0K58-01110-0000
Retainer Bracket
0K58-01065-0000 AK58-00027-0000
4
TR91-0100-34
Console PCB Multi. Front Console Shell

A084-92184-A002 0K58-01008-0001
Hardware Package
AK58-00070-0000
Console Cable
AK58-00034-0000
Polar Receiver Switch Cover w/Tether

AK58-00096-0000
SK40-00045-0001
Switch Cover
Polar/Stop Cable 0K58-01087-0000
AK58-00033-0000 Switch Cover Screws
Stop Key Cable Assembly 0017-00101-0776
AK58-00036-0001
5
Life Fitness Models 9500HR
TR95-0100-34
Console Assembly
AK58-00056-0001
Zone Decal Eng/Met Console Rear Cover
0K58-01127-0001 0K58-01009-0000
Stop Key w/Tether Decal
AK58-00091-0000 0K58-01129-0000
Decal Console Rear Cover Screws
0K58-01140-0001 0017-00101-1288
Overlay Tray Assembly
AK58-00062-0001 Eng/Met
AK58-00062-0003 Ger/Met
Cup Holder AK58-00062-0004 Spn/Met
0K58-01018-0000 Stop Switch AK58-00062-0006 Jap/Met
AK58-00062-0007 Frn/Met
AK58-00062-0008 Itl/Met
AK58-00062-0009 Dut/Met
AK58-00062-0010 Por/Met
Smart Stop Assembly

AK58-00064-0000
Heart Rate Decal Eng/Met

0K58-01168-0001
Handlebar w/Electrodes
AK58-00018-0000
Handrail - RT
AK58-00016-0001
Decal
0K58-01145-0001
Handrail - LT Front Cover

AK58-00016-0002 0K58-01016-0000
Decal Front Cover Screws(4)
0K58-01145-0001 0017-00101-0658
Motor Cover
AK58-00095-0000
Motor Cover Screws(4)
End Cap - LT 0017-00101-1621
0K58-01070-0002
End Cap Screws(2)
0017-00101-1060
Decal (Long)
0K58-01131-0001
Section V
Roller Guard - LT Striding Belt
0K58-01142-0002 0K58-01180-0000
Access Panel Deck
Roller Guard - RT 0K58-01017-0000 0k58-01091-0000
0K58-01142-0001 Access Panel Screws(4) Deck Screws(4)
0017-00101-0658 0017-00101-1299
End Cap - RT Decal (Short)

0K58-01070-0001 0K58-01131-0002
End Cap Screws(2)
0017-00101-1060
6
TR95-0100-34
Wax/Lift PCB Lift Motor

A084-92182-A001 0K58-01062-0000
A084-92182-A002(220/50)
Frame Tag PCB

B084-92187-D000
Frame Tag Cable
AK58-00030-0000 Drive Motor Assembly
AK58-00054-0000
Idler Assembly
AK58-00053-0000
Motor Controller
AK58-00101-0003 Dom.
Drive Belt
AK58-00101-0004 Int.
0K58-01114-0000
Motor Controller Cable
AK58-00042-0000 Dom.
Ak58-00042-0001 Int.
Front Roller
AK58-00066-0000
TECS-PAK (8)
0K40-01026-0002
Tinnerman Clip
0017-00103-0198 Anti-Skid Pad
0K58-01052-0000
Tinsel
0K58-01102-0001
Wax Nozzle
0017-00009-0842
Rear Roller
0K58-01002-0000
Power Box
AK58-00049-0000 120/60 Wax Pump
AK58-00049-0001 240/50+ Wax Kit 0K58-01074-0000
AK58-00049-0002 220-230/50-60 GK58-00002-0002 Wax Cable
AK58-00049-0005 100/50 Protective Liner AK58-00029-0000
AK58-00049-0006 200/50 0K58-01080-0000
Wing Nut (2)
0017-00103-0284
Axis1
Line Cord
0017-00003-0779 Dom.
0017-00003-0781 220/60
0017-00003-0696 Cont. Limit Switch
0017-00003-0890 UK. Wheel 0017-00032-0195 Leveler Assembly
Retainer Bracket 0K58-01071-0000 Limit Switch Cable AK58-00052-0000
0K58-01065-0000 AK58-00027-0000 Foot Leveler
0K58-01110-0000
7
TR95-0100-34
Console PCB Eng/Met Front Console Shell

A084-92184-A001 0K58-01008-0001
Endcap
0K43-01025-0000 Handlebar
Extension - LT
AK58-00065-0002
Hardware Package
Handlebar AK58-00071-0000
Extension - RT
AK58-00065-0001
Console Cable
AK58-00034-0000
Switch Cover w/Tether

Polar Receiver AK58-00096-0000
AK40-00045-0001 Switch Cover
AK58-00036-0001
Section V
8
TR97-0100-01
Console Assembly
AK58-00055-0001
Console Rear Coverl
0K58-01009-0000
Zone Decal
Decal
0K58-01125-0001 Eng/Met
0K58-01129-0000
Console Rear Cover Screws(8)
Stop Key w/Tether Overlay Tray Assembly
AK58-00091-0000 AK58-00061-0001 Eng/Met
Decal AK58-00061-0003 Ger/Met
0K58-01140-0001 AK58-00061-0004 Spn/Met
AK58-00061-0006 Jap/Met
AK58-00061-0007 Frn/Met
Stop Switch AK58-00061-0008 Itl/Met
AK58-00061-0009 Dut/Met
Cup Holder AK58-00061-0010 Por/Met
0K58-01018-0000
Smart Stop Assembly

AK58-00064-0000
Handlebar w/Electrodes Heart Rate Decal

AK58-00018-0000 0K58-01169-0001 Eng/Met
Handrail - RT
AK58-00015-0001
Decal
0K58-01147-0001
Handrail - LT Front Cover

AK58-00015-0002 0K58-01016-0000
Decal Front Cover Screws(4)
0K58-01147-0001 0017-00101-0658
Motor Cover
AK58-00095-0000
End Cap - LT 0017-00101-1621
0K58-01070-0002
End Cap Screws(2)
0017-00101-1060
Section V
Decal (Long)
0K58-01131-0001
Striding Belt
0K58-01134-0000
Deck
0K58-01091-0000
Finger Guard - LT Access Panel Deck Screws(4)
0K58-01143-0002 0K58-01017-0000 0017-00101-1299
Access Panel Screws(4)
Finger Guard - RT 0017-00101-0658
0K58-01143-0001
End Cap - RT Decal (Short)
0K58-01070-0001 0K58-01131-0002
End Cap Screws(2)
0017-00101-1060
9
TR97-0100-01
Frame Tag PCB Lift Motor RPM Sensor

B084-92187-D000 0K58-01062-0000 AK58-00073-0000
Frame Tag Cable
AK58-00030-0000

AK58-00054-0001
Wax/Lift PCB
A084-92182-A001
A084-92182-A002(220/50) Idler Assembly
AK58-00053-0000
Motor Controller
Drive Belt
AK58-00102-0003
0K58-01115-0000
AK58-00042-0000
Front Roller
AK58-00067-0000
TECS PAK - Corners (4)
0K40-01026-0002
Tinnerman Clip
0017-00103-0198
Wax Nozzle TECS PAK - Centers (4)

0017-00009-0842 0K58-01172-0000
Tinsel
0K58-01102-0001 Anti-Skid Pad
0K58-01052-0000
Rear Roller
0K58-01068-0000
Power Box
AK58-00049-0000 120/60 Wax Pump
AK58-00049-0001 240/50+ Wax Kit 0K58-01074-0000
AK58-00049-0002 220-230/50-60 GK58-00002-0002 Wax Cable
AK58-00049-0006 200/50 0K58-01080-0000
Wing Nut (2)
0017-00103-0284
Axis1
Line Cord
0017-00003-0779 Dom.
0017-00003-0781 220/60
0017-00003-0696 Cont. Limit Switch Leveler Assembly
0017-00003-0890 UK. 0017-00032-0195 AK58-00052-0000
Retainer Bracket Wheel Limit Switch Cable Foot Leveler
0K58-01065-0000 0K58-01071-0000 AK58-00027-0000 0K58-01110-0000
10
TR97-0100-01

A084-92185-A001 0K58-01008-0000
Endcap
Extension - LT
AK58-00065-0002
Hardware Package
Extension - RT
AK58-00065-0001
Heart Rate
Display Cable
AK58-00031-0000
Console Cable
AK58-00034-0000

Heart Rate Display PCB Polar Receiver AK58-00096-0000
B084-92186-B000 AK40-00045-0001 Switch Cover
AK58-00036-0001
Section V
11
Life Fitness Models 9700HR W/Incline
TR97-0100-02
Console Assembly
AK58-00055-0001
Console Rear Coverl
0K58-01009-0000
Zone Decal
Decal
0K58-01125-0001 Eng/Met
0K58-01129-0000
Console Rear Cover Screws(8)
0017-00101-1288
Stop Key w/Tether Overlay Tray Assembly
AK58-00091-0000 AK58-00061-0001 Eng/Met
Decal AK58-00061-0003 Ger/Met
0K58-01140-0001 AK58-00061-0004 Spn/Met
AK58-00061-0006 Jap/Met
AK58-00061-0007 Frn/Met
Stop Switch AK58-00061-0008 Itl/Met
AK58-00061-0009 Dut/Met
Cup Holder AK58-00061-0010 Por/Met
0K58-01018-0000
Smart Stop Assembly

AK58-00064-0000
Handlebar w/Electrodes Heart Rate Decal

AK58-00018-0000 0K58-01169-0001 Eng/Met
Handrail - RT
AK58-00015-0001
Decal
0K58-01147-0001
Handrail - LT
AK58-00015-0002 Front Cover
Decal 0K58-01016-0000
0K58-01147-0001 Front Cover Screws(4)
Motor Cover 0017-00101-0658
AK58-00095-0000
End Cap - LT 0017-00101-1621
0K58-01070-0002
End Cap Screws(2)
0017-00101-1060
Decal (Long)
0K58-01131-0001
Striding Belt
0K58-01134-0000
Deck
Finger Guard - LT 0k58-01091-0000
0K58-01143-0002 Deck Screws
Access Panel 0017-00101-1299
0K58-01017-0000
Finger Guard - RT Access Panel Screws(4)
0K58-01143-0001 0017-00101-0658
Decal (Short)
End Cap - RT 0K58-01131-0002
0K58-01070-0001
End Cap Screws(2)
0017-00101-1060
12
TR97-0100-02
Frame Tag PCB Lift Motor RPM Sensor

B084-92187-D000 0K58-01062-0000 AK58-00073-0000
Frame Tag Cable
AK58-00030-0000

AK58-00054-0001
Wax/Lift PCB
A084-92182-A001
A084-92182-A002(220/50) Idler Assembly
AK58-00053-0000
Motor Controller
Drive Belt
AK58-00102-0003
0K58-01115-0000
AK58-00042-0000
Front Roller
AK58-00067-0000
TECS-PAK - Corners (4)
0K40-01026-0002
Tinnerman Clip
0017-00103-0198
TECS PAK - Centers (4)

Wax Nozzle
0K58-01172-0000
0017-00009-0842
Tinsel Anti-Skid Pad

0K58-01102-0001 0K58-01052-0000
Rear Roller
0K58-01068-0000
Power Box
AK58-00049-0000 120/60 Wax Pump
Section V
AK58-00049-0001 240/50+ Wax Kit 0K58-01074-0000
AK58-00049-0002 220-230/50-60 GK58-00002-0002 Wax Cable
AK58-00049-0006 200/50 0K58-01080-0000
Wing Nut (2)
0017-00103-0284
Axis1
Line Cord
0017-00003-0779 Dom.
0017-00003-0781 220/60
0017-00003-0696 Cont. Limit Switch Leveler Assembly
0017-00003-0890 UK. 0017-00032-0195 AK58-00076-0000
Wheel Foot Leveler
Retainer Bracket
0K58-01071-0000 Limit Switch Cable
0K58-01065-0000 AK58-00027-0000 0K58-01110-0000
13
TR97-0100-02

A084-92185-A001 0K58-01008-0000
Endcap
Extension - LT
AK58-00065-0002
Hardware Package
Extension - RT
AK58-00065-0001
Heart Rate
Display Cable
AK58-00031-0000
Console Cable
AK58-00034-0000

Heart Rate Display PCB Polar Receiver AK58-00096-0000
B084-92186-B000 AK40-00045-0001 Switch Cover
AK58-00036-0001
14
NOTES:
Section V
15
SECTION VI
MISCELLANEOUS INFORMATION
Section VI
1
PREVENTIVE MAINTENANCE TIPS
Preventive Maintenance Schedule
ITEM WEEKLY MONTHLY QUARTERLY BI-ANNUAL ANNUAL
DISPLAY CONSOLE ASSEMBLY

Hardware Inspect
Overlay Clean Inspect

Accessory Inspect
Cups
Stop Switch Clean Inspect
Emergency Clean Inspect
Switch/Key
HANDLEBAR ASSEMBLY
Hardware Inspect
Handlebar Inspect
Side Hand Inspect
Rails
Lifepulse Clean/Inspect
Sensors
Smart Stop Clean/Inspect
Cover
FRAME ASSEMBLY
Hardware Inspect
Motor Cover Clean
Motor Vacuum Clean Inspect
Electronic
Compartment
Drive Belt Inspect
Leg Levelers Inspect/Adjust
Front Roller Inspect
Rear Roller Inspect
WAX SYSTEM
Wax Bag Inspect
Wax System Inspect
Wax Nozzle Clean
Every 2 weeks
2
UNPACKAGING INSTRUCTIONS
Step 1
Remove all staples from the corrugated shipping container and fold down the four sides of the base tray (A).
Step 2
Lift and open the top flaps of the shipping container sleeve (B). Lift and remove the motor cover protective liner (C).
Lift and remove the two front corner posts (D).
Step 3
With the help of another person, carefully lift the shipping container sleeve (B) up and off of the base tray (A) and
over the treadmill (E). Remove the ship kit box (F) from the treadmill deck and set aside. Remove the remaining
support posts.
Step 4
Remove the plastic sheet covering the
motor cover.
Step 5
Using a screwdriver, remove the front
locator pads (G) from the base tray (A).
With the help of another person, carefully

lift the rear of the unit and slowly roll the
B unit forward off of the base tray.
NOTE: BE SURE NOT TO DAMAGE THE

LINE CORD WHEN MOVING THE
TREADMILL OFF OF THE BASE TRAY.
F
Step 6
Follow the Installation Instructions included
C in the parts bag to complete the assembly
of your Treadmill.
A E
Section VI
3
INSTALLATION INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS !
DO NOT position the rear of the treadmill within 6 feet ( 2 meter ) of the nearest obstruction.
The sides of the treadmill should maintain a minimum clearance of 8 inches ( 20 cm ) from
the nearest treadmill or other obstruction.
DO NOT locate the treadmill outdoors, near swimming pools, or in areas of high humidity.
DO verify the contents of the delivery carton against the accompanying parts listing prior to
setting the cartons and shipping material aside. If any parts are missing, contact Life Fitness
Customer Support Services at the number listed on the back page of this assembly
instruction booklet.
Save the shipping cartons in case of return.
DO read the entire Operation Manual prior to attempting to operate this machine, as this is
essential for proper use. The Manual explains how to properly use the treadmill and helps
you to design an aerobic workout tailored to your personal fitness needs or requirements.
4
INSTALLATION INSTRUCTIONS – Continued
TOOLS REQUIRED: Phillips screwdriver (provided), Torx wrench (provided), 3/4” combination wrench, flat blade
screwdriver (or 5/16” nut driver)
PARTS DESCRIPTION
1 USER LEFT HANDRAIL Qty: 1 2 HANDRAIL MOUNTING BOLT Qty: 5
AK58-00017-0002 (Model 9100) 1/2 - 13 x 1”
AK58-00016-0002 (Model 9500) 0017-00101-1620
AK58-00015-0002 (Model 9700)
3 USER RIGHT HANDRAIL Qty: 1 4 HANDRAIL MOUNTING BOLT Qty: 1
AK58-00017-0001 (Model 9100) 1/2 - 13 x 1/2”
AK58-00016-0001 (Model 9500) 0017-00101-1630
AK58-00015-0001 (Model 9700)
5 MOUNTING SCREW (9500HR/9700HR) Qty: 18 6 USER RIGHT HANDRAIL EXTENSION POST Qty: 1
MOUNTING SCREW (9100) Qty: 14 (Models 9500HR and 9700HR only)
1/4 - 20 x 5/8”
0017-00101-1640 AK58-00065-0001
7 USER LEFT HANDRAIL EXTENSION POST Qty: 1 8 DISPLAY CONSOLE ASSEMBLY Qty: 1
(Models 9500HR and 9700HR only)
AK58-00065-0002
9 CABLE CLAMP Qty: 1 10 CABLE CLAMP SCREW Qty: 1
#10 - 32 x 1/2” (Phillips)
0017-00042-0007 0017-00101-1265
11 ENDCAP SCREW Qty: 4 12 RIGHT REAR ENDCAP Qty: 1
#10 - 32 x 1/2” (Slotted)
0017-00101-1060 OK58-01070-0001
13 LEFT REAR ENDCAP Qty: 1 14 FRONT HANDLEBAR ASSEMBLY Qty: 1
OK58-01051-0000 (Model 9100)
OK58-01070-0002 AK58-00018-0000 (Model 9500HR/9700HR)
15 WAX BAG KIT Qty: 1 16 FLAT WASHER Qty: 6
1/2 - 1 x 055
GK58-00002-0002 0017-00104-0335
17 LINE CORD CLIP Qty: 1 18 ACCESSORY TRAY Qty: 2
0017-00042-0838 OK58-01018-0000
2 4
5 9 10
16 17
11
Section VI
1” 2” 3” 4” 5”
5
18
8
5 14
7 5
6
1
5
3
16
2
13
12 4
11
Section VI
6
IMPORTANT!
DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT. ALL NECESSARY
COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT.
Step 1 F G
Remove the four SCREWS securing the MOTOR COVER to the FRAME (C). Remove the
MOTOR COVER.
Step 2
Remove the USER LEFT HANDRAIL (#1)(with wire harness) from the ship kit and lay it on
the deck with the rectangular tube end facing the motor compartment and behind the USER
LEFT HANDRAIL MOUNTING BRACKET (D). 1
Step 3 D
Carefully route the 10-PIN CONNECTOR (10-P) leading from the rectangular tube end of the C 10-P
USER LEFT HANDRAIL (#1) through the opening at the USER LEFT HANDRAIL
MOUNTING BRACKET (D) and through the access hole located at the inside FRAME (C)
wall.
NOTE: BE CAREFUL NOT TO DAMAGE THE WIRE HARNESS WHEN ROUTING IT
THROUGH THE FRAME MEMBERS.
Step 4
Raise the USER LEFT HANDRAIL (#1) off the deck and slide the rectangular tube end over
the USER LEFT HANDRAIL MOUNTING BRACKET (D) until it rests on the FRAME (C). 3
CAUTION: BE CAREFUL NOT TO PINCH THE WIRE HARNESS.
Step 5
Install one HANDRAIL MOUNTING BOLT (#2) with one FLAT WASHERS (#16) in the mounting hole 1
located on the top narrow surface of the USER LEFT HANDRAIL (#1). Tighten the bolt until snug. Install 2
two HANDRAIL MOUNTING BOLTS (#2) and FLAT WASHERS (#16) into the remaining two mounting 2
holes located on the inside surface of the USER LEFT HANDRAIL (#1). Leave these two bolts loose at 16
this time.
D
Step 6
Connect the 10-PIN CONNECTOR (E) to the 10-PIN JACK (F) located on the CONTROL BOARD (G). C
Step 7
Locate the USER RIGHT HANDRAIL (#3) and slide the rectangular tube end over the USER RIGHT
HANDRAIL MOUNTING BRACKET until it rests on the FRAME (C).
Step 8
Install one HANDRAIL MOUNTING BOLT (#2) with one FLAT WASHERS (#16) in the mounting hole
located on the top narrow surface of the USER RIGHT HANDRAIL (#3). Tighten the bolt until snug. Install
two HANDRAIL MOUNTING BOLTS (#2 & #4) and FLAT WASHERS (#16) into the remaining two
mounting holes located on the inside surface of the USER RIGHT HANDRAIL (#3). Leave these two bolts
loose at this time.
NOTE: HANDRAIL MOUNTING BOLT #4 SHOULD BE LOCATED IN THE LOWER INSIDE 3

MOUNTING HOLE OF THE USER RIGHT HANDRAIL 2
16
Step 9
C
Locate the FRONT HANDLEBAR ASSEMBLY (#14). With
the bend facing upward and toward the front of the unit,
align the FRONT HANDLEBAR ASSEMBLY with the
access hole located on the inside of the USER LEFT
1 HANDRAIL (#1).
(Models 9500HR & 9700HR) Feed the HEART RATE
ELECTRODE CABLE (K) and the SMART STOP
SYSTEM CABLE (L) through the access hole and up 4
through the top of the USER LEFT HANDRAIL. Carefully
K feed the CABLES (K & L) into the USER LEFT HANDRAIL while aligning the mounting holes of the
Section VI
L 14 FRONT HANDLEBAR ASSEMBLY and the USER LEFT HANDRAIL.

Step 10
5 Secure the FRONT HANDLEBAR ASSEMBLY (#14) to the USER LEFT HANDRAIL (#1) with four
MOUNTING SCREWS (#5). Repeat the mounting procedure for the user right side of the FRONT
Models 9500HR / 9700HR Shown HANDLEBAR ASSEMBLY and USER RIGHT HANDRAIL (#3). Tighten the MOUNTING SCREWS
securely.
7
Step 11 (Models 9500HR & 9700HR Only)

Place the USER RIGHT HANDRAIL EXTENSION POST (#6) over the front end of the O
USER RIGHT HANDRAIL (#3). Feed the cables leading from the USER LEFT 10-P
HANDRAIL (#1) up through the bottom of the USER LEFT HANDRAIL EXTENSION
POST (#7) and out the CABLE ACCESS HOLE located beneath the MOUNTING 4-P1
FLANGE (M). Place the USER LEFT HANDRAIL EXTENSION POST over the front
end of the USER LEFT HANDRAIL. Secure the HANDRAIL EXTENSION POSTS to 4-P2
the HANDRAILS with four MOUNTING SCREWS (#5). Tighten until snug only. 8
M
CAUTION: BE CAREFUL NOT TO PINCH THE WIRE HARNESSES WHEN SLIDING 5 5
7
THE HANDRAIL EXTENSION POSTS (#5 and #6) AND HANDRAILS (#1 and #3) 6
TOGETHER. 9
Step 12 10
Locate the DISPLAY CONSOLE ASSEMBLY (#8). Remove the eight SCREWS
securing the DISPLAY CONSOLE BACK PANEL to the DISPLAY CONSOLE 5
ASSEMBLY. Carefully remove the DISPLAY CONSOLE BACK PANEL and set it aside.
1
Step 13
Standing at the front of the unit and with the DISPLAY CONSOLE CIRCUIT BOARD
3
(O) facing the front of the unit, align the DISPLAY CONSOLE ASSEMBLY mounting
holes with those of the HANDRAIL MOUNTING FLANGES (M). Secure the DISPLAY
CONSOLE ASSEMBLY using six MOUNTING SCREWS (#5). Tighten the SCREWS
securely.
(Models 9500HR & 9700HR Only)
Tighten the MOUNTING SCREWS (#5) of the HANDRAIL EXTENSION POSTS (#6 Models 9500HR / 9700HR Shown
and #7) securely.
Step 14 (Models 9500HR & 9700HR Only)
Attach the 4-PIN FLAT CONNECTOR (4-P1) to the 4-PIN FLAT JACK located on the DISPLAY CONSOLE CIRCUIT BOARD (O). Attach the 4-PIN
SQUARE CONNECTOR (4-P2) to the 4-PIN SQUARE JACK located on the DISPLAY CONSOLE CIRCUIT BOARD.
Step 15
Attach the 10-PIN CONNECTOR (10-P) to the 10-PIN JACK located on the DISPLAY CONSOLE CIRCUIT BOARD (O).
Step 16
Secure the WIRE HARNESS(ES) to the USER LEFT HANDRAIL MOUNTING FLANGE (M) using the CABLE CLAMP (#9) and CABLE CLAMP
SCREW (#10).
Step 17
Replace the DISPLAY CONSOLE BACK PANEL and re-install the eight DISPLAY CONSOLE BACK PANEL MOUNTING SCREWS.
CAUTION: BE CAREFUL NOT TO PINCH ANY WIRES WHEN REPLACING THE DISPLAY CONSOLE BACK PANEL.
Step 18
Tighten all HANDRAIL MOUNTING BOLTS (#2 & #4) securely.
Step 19
Place the two ACCESSORY TRAYS (#16) into the openings in the DISPLAY CONSOLE ASSEMBLY (#8). Be sure the ACCESSORY TRAYS snap
and lock into position.
16 Step 20
Place the MOTOR COVER back into position and secure it with the four MOTOR COVER
SCREWS.
Step 21
Using two ENDCAP SCREWS (#11), attach
the LEFT ENDCAP (#13) to the user left
FRAME (C) rear. Repeat the process with the
8 RIGHT ENDCAP (#12) and user right FRAME
rear.
Step 22
Locate and open the WAX BAG KIT (#15).
Follow the included instructions to complete C
the installation.
13
Step 23
Refer to the Operation Manual for proper 11
installation of the LINE CORD CLIPS (#17)
and proper routing of the LINE CORD.
8
COMMUNICATING BY FAX
If you would like to submit a parts order, or if you need help troubleshooting
a problem, we have included, for your convenience, a FAX form on the
following page. Simply make a copy (or copies) of the FAX sheet and fill in
the necessary information. You may FAX us at any time, 24 hours a day, to
either of the numbers shown. A Life Fitness service representative will
process your order, or respond to your problem, as quickly as possible.
Section VI
9
CUSTOMER SUPPORT SERVICES
PARTS ORDER ( IF BOTH SALE
PLEASE INDICATE )
PRODUCT TROUBLESHOOTING WARRANTY
NAME: CUSTOMER NO: DATE:
PHONE: FAX: CONTACT NAME:
METHOD OF SHIPMENT: 1 DAY 2 DAY GROUND
PARTS ORDER FORM

ITEM NO. PART NUMBER DESCRIPTION QUANTITY
1
PRODUCT TROUBLESHOOTING
PRODUCT NAME: SERIAL NO.
DETAILED DESCRIPTION OF PROBLEM:
PRODUCT NAME: SERIAL NO.
DETAILED DESCRIPTION OF PROBLEM:
TIME RECEIVED: TIME COMPLETED: TECHNICIAN NAME:
CUSTOMER SUPPORT SERVICES

10601 W. Belmont Ave., Franklin Park IL 60131 PHONE (800) 351-3737 Toll Free or (708) 451-0036
FAX (800) 216-8893 Toll-Free or (708) 288-3702
10
NOTES:
Section VI
11

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Models 9100, 9500HR, 9700HR,

and 9700HR w/Decline Treadmills

Customer Support Services

Refer to TABLE OF CONTENTS for section topics.

To order, contact Life Fitness Customer Support Services.

LIFE FITNESS - CUSTOMER SUPPORT SERVICES

SECTION I TROUBLESHOOTING GUIDES PAGE

SECTION II DIAGNOSTIC MODES

SECTION III HOW TO..REPLACE…

SECTION IV ELECTRONIC OVERVIEW

SECTION V – PARTS INDENTIFICATION

SECTION VI – MISCELLANEOUS INFORMATION

Malfunction Probable Cause Corrective Action

If not, verify wax nozzle is clean, hoses are not

Insufficient power source. Plug treadmill into a dedicated 20amp circuit.

Tinsel is installed incorrectly. Reposition tinsel on the outside of the striding

Malfunction Probable Cause Corrective Action

Loose 10 pin connection at Check all electrical connections for proper

If yes, replace Display Console. See How To…

If no, replace Wax/Lift Board. See How To…

Malfunction Probable Cause Corrective Action

Worn or defective overlay Replace overlay assembly. See How To…

Smart Stop Sensor. Refer to diagnostics to verify the operation of

Line cord improperly seated in Inspect power connection at electrical outlet

Emergency stop magnet not Re-engage the emergency stop magnet.

Towel or magazine may be Move all possible obstructions off display

Loose connections at display Secure all connections at display console PCB.

Malfunction Probable Cause Corrective Action

No Power. On/Off switch. Turn the switch to the ON position.

Insufficient power source. Plug treadmill into a dedicated amp circuit.

Using a voltmeter, verify power at outlet. If no

Power module. Verify 120VAC at wax/lift board 3 pin

If yes, verify 8 VDC at P1 pins 3 and 4, and

See How To…Replace Display Console PCB

Malfunction Probable Cause Corrective Action

Faulty display console. Refer to Display Console Symptom.

Faulty connection at bag. Replace wax bag and plastic coupling.

Verify the wax is not contaminated (lumpy).

Verify the wax nozzle is not clogged. Clean

Malfunction Probable Cause Corrective Action

Replace the belt and deck. See How To…

Striding belt mis-alignment, Improper walking/running. Notify Club Manager.

Loose connections at display Secure connections at display console and

Malfunction Probable Cause Corrective Action

User is out of monitoring range. Move within 3 ft (1 meter) of receiver

Loose connection at receiver. Check connection on receiver. See How

Faulty chest strap. Replace chest strap.

Faulty receiver. Verify 5VDC at P6 pin 1. If yes, replace

Telemetry turned OFF. Enter Manager’s Configuration mode and turn

Receiver is turned slightly Position receiver so it’s horizontal with the

Bad connection at Telemetry Check cable jack and receiver connection.

Malfunction Probable Cause Corrective Action

Inspect wire harness for damage, replace if

Lift Motor. Cycle motor in incline manual and verify

Malfunction Probable Cause Corrective Action

If voltage exists, verify that the cable from the

Display reads: Broken, damaged or unplugged Reset or replace waxer harness.

Wax Motor or wire harness. Cycle motor in waxer manual mode in

If voltage exists, verify that the cable from the