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    Polo Shirt

    Uploaded by

    Sohanur Rahman Sobuj
    A polo shirt is a knitted shirt with a collar, two or three button placket, and optional pocket. The document outlines the manufacturing process for a polo shirt, including the required machines, operations, and manpower. It details 37 machines, 40 operators, and 33 helpers needed. The process involves 27 steps from cutting and matching materials to button attaching. Accurate machine setup is important for achieving production targets.

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    © All Rights Reserved
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    Polo Shirt

    Uploaded by

    Sohanur Rahman Sobuj
    632 views9 pages
    A polo shirt is a knitted shirt with a collar, two or three button placket, and optional pocket. The document outlines the manufacturing process for a polo shirt, including the required machines, operations, and manpower. It details 37 machines, 40 operators, and 33 helpers needed. The process involves 27 steps from cutting and matching materials to button attaching. Accurate machine setup is important for achieving production targets.

    Original Description:

    Polo shirt sewing

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    A polo shirt is a knitted shirt with a collar, two or three button placket, and optional pocket. The document outlines the manufacturing process for a polo shirt, including the required machines, operations, and manpower. It details 37 machines, 40 operators, and 33 helpers needed. The process involves 27 steps from cutting and matching materials to button attaching. Accurate machine setup is important for achieving production targets.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    632 views9 pages

    Polo Shirt

    Uploaded by

    Sohanur Rahman Sobuj
    A polo shirt is a knitted shirt with a collar, two or three button placket, and optional pocket. The document outlines the manufacturing process for a polo shirt, including the required machines, operations, and manpower. It details 37 machines, 40 operators, and 33 helpers needed. The process involves 27 steps from cutting and matching materials to button attaching. Accurate machine setup is important for achieving production targets.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 9
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    The key takeaways are that accurate machine setup is important for achieving production targets and a detailed sewing sequence is provided for manufacturing a knitted polo shirt.

    The main components of a polo shirt are: collar, cuff, body, sleeve, placket, and optional pocket.

    The main machines required are: plain machine, button hole machine, button attaching machine, overlock machine, and flat lock machine.

    Polo Shirt

    A polo shirt, also known as a golf shirt and tennis shirt, is a form of shirt with a collar, a placket with
    typically two or three buttons, and an optional pocket.

    All three terms may be used interchangeably. Polo shirts are usually made of knitted cloth (rather than
    woven cloth), usually piqué cotton or less commonly, interlock cotton, silk, merino wool, or synthetic
    fibers. A dress-length version of the shirt is called a polo dress.

    Accurate machine set-up is an important key factor for achieving required garments production. In other
    words, accurate machine set-up is directly proportional to possibility of achieving target amount of
    production. As its importance in readymade garments sector, today I will present here a sewing sequence
    of knitted polo shirt, which is widely used in garments manufacturing industry.
    Components of a Polo Shirt:

     Collar
     Cuff
     Body
     Sleeve
     Placket
     Pocket(optional)

    Manufacturing Process of Polo Shirt:

    Machine Required:

    No of M/c Name of the Machine Symbol

    01 Plain Machine (lockstitch) P/L

    02 Button Hole Machine B/H

    03 Button Attaching Machine B/A

    04 Overlock Machine O/L

    05 Flat lock Machine F/L

    06

    Operational Breakdown of a Polo Shirt Making:

    No of Task Operation Machine Type Manpower

    1 Placket rolling 1 P/M Opr-1, Hlp-1

    2 Moon 1 P/M Opr-1

    3 Moon top stitch 1 F/L Opr-1, Hlp-1

    4 Neck closing 1 P/M Opr-1

    5 Placket matching with front Table Hlp-2

    6 Placket attaching with front 1 P/M (Auto) Opr-1


    7 Placket top stitch 1 P/M Opr-1, Hlp-1

    8 Placket tuck 1 P/M Opr-1, Hlp-1

    9 Matching (Front & Back Part) Table Opr-1, Hlp-1

    10 Shoulder joint with shoulder tap 1 O/L Opr-1, Hlp-1

    11 Shoulder top stitch 1 F/L Opr-1, Hlp-1

    12 Collar cut without thread 1 O/L Opr-1, Hlp-1

    13 Collar tuck with placket 1 P/M Opr-1, Hlp-1

    14 Collar joint with body 1 O/L Opr-1, Hlp-1

    15 Neck piping 1 F/L Opr-1, Hlp-1

    16 Main label joint 1 P/M Opr-1, Hlp-1

    17 Sleeve hem joint with sleeve 1 O/L Opr-1, Hlp-1

    18 Collar back top stitch 2 F/L Opr-2, Hlp-2

    19 Cutting & Matching Table Hlp-2

    20 Sleeve joint 2 O/L Opr-2, Hlp-2

    21 Placket kasa mara 1 P/M Opr-1

    22 Placket 1/16 top stitch 1 P/M (Auto) Opr-1

    23 Placket tuck 1 P/M Opr-1, Hlp-1

    24 Care label joint 1 P/M Opr-1

    25 Placket box top stitch 2 P/M Opr-2, Hlp-1

    26 Inspection all back process Table Opr-1

    27 Bottom Hem 1 F/L Opr-1, Hlp-1


    28 Side seam 2 O/L Opr-2, Hlp-2

    29 Side band twill tape 1 P/M Opr-1, Hlp-1

    30 Side band tuck 1 P/M Opr-1

    31 Side band top stitch 2 P/M Opr-2, Hlp-2

    32 Sleeve inside tuck 1 P/M Opr-1, Hlp-1

    33 Sleeve outside top stitch 1 P/M Opr-1, Hlp-1

    34 Side band tuck 1 P/M Opr-1, Hlp-1

    35 Button hole 1 B/H Opr-1

    36 Button positioning Table Opr-1

    37 Button attaching 1 B/A Opr-1

    No of Machine Required: 37

    No of operator: 40

    No of Helper: 33

    Total Manpower required: 73

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