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    Design of 100 KVA 380 by 220 V Transformer: HV Winding

    Uploaded by

    Jemal Musa
    This document provides specifications for designing a 100 KVA 380/220V transformer. It includes details on: 1. The high voltage winding will have 3 layers of coils wound cylindrically with multi-layer winding and tapings along the axial length. 2. Core specifications include a CRGO material with 126mm diameter and 384mm width/height, consisting of 6 steps with a total weight of 178.78kg. 3. Low voltage winding details include 2 layers of 33 turns each using 2.65x9mm and 2.95x9.3mm conductors in a parallel arrangement, with a total weight of 45.35kg.

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    Design of 100 KVA 380 by 220 V Transformer: HV Winding

    Uploaded by

    Jemal Musa
    176 views4 pages
    This document provides specifications for designing a 100 KVA 380/220V transformer. It includes details on: 1. The high voltage winding will have 3 layers of coils wound cylindrically with multi-layer winding and tapings along the axial length. 2. Core specifications include a CRGO material with 126mm diameter and 384mm width/height, consisting of 6 steps with a total weight of 178.78kg. 3. Low voltage winding details include 2 layers of 33 turns each using 2.65x9mm and 2.95x9.3mm conductors in a parallel arrangement, with a total weight of 45.35kg.

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    TRAFO DESIGN

    Original Title

    100 PDF.

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    This document provides specifications for designing a 100 KVA 380/220V transformer. It includes details on: 1. The high voltage winding will have 3 layers of coils wound cylindrically with multi-layer winding and tapings along the axial length. 2. Core specifications include a CRGO material with 126mm diameter and 384mm width/height, consisting of 6 steps with a total weight of 178.78kg. 3. Low voltage winding details include 2 layers of 33 turns each using 2.65x9mm and 2.95x9.3mm conductors in a parallel arrangement, with a total weight of 45.35kg.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    176 views4 pages

    Design of 100 KVA 380 by 220 V Transformer: HV Winding

    Uploaded by

    Jemal Musa
    This document provides specifications for designing a 100 KVA 380/220V transformer. It includes details on: 1. The high voltage winding will have 3 layers of coils wound cylindrically with multi-layer winding and tapings along the axial length. 2. Core specifications include a CRGO material with 126mm diameter and 384mm width/height, consisting of 6 steps with a total weight of 178.78kg. 3. Low voltage winding details include 2 layers of 33 turns each using 2.65x9mm and 2.95x9.3mm conductors in a parallel arrangement, with a total weight of 45.35kg.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    Design of 100 KVA 380 by 220 V Transformer

    HV winding

    Tapping system
    Technical Requirements
    1. Winding multi layer coil Cylindrical 4. Break on the dissatisfaction of turn layer
    Winding left wound
    5. Taped Line is along the axial length of the
    2. Winding terminal end is 300mm; Starting, coil
    End terminals and Tapping terminals use
    6. HV and LV winging is together wound
    Shrinkable tape at the end
    7. Winding Terminal of each side of the
    3. The outer most layer of the coil wound with
    insulation is 4mm
    cloth tape.

    Rated Power Rated Voltage =


    100 KVA 380V Conductor Phase Current =87.72A
    Length (m)
    Total number of Total No. of 3 Phase Delta Connection
    plies of coil (No . of 3 Turns= 104 = 3 x 6 x 64.7
    Layers)
    Conductor Parallel wound
    Specification 1.5 𝑥 3.75 Conductors Conductor Arrangement
    1.8 𝑥 4.05 number= 6

    Layer 1 2 3
    TPL 37 36 31
    Turns 37 73 104
    Serial Name Number Unit Total Winding Remarks
    no. weight Weight
    Radial clearance Supporting strip 10x 4x 440 30
    1 between core Press board 1.0 x.440x 540 3
    and LV coil Supporting strip 10x 3 x 440 30
    2 End Insulation 1
    3 Conductor (1.5 𝑥 3.75)/ 2D x 3D
    4 (1.8
    Layer𝑥 Insulation
    4.05) 36 &18 57.02 Kg
    5 Crepe paper sufficient
    6 Cloth tape sufficient
    7 Shrinkable tape sufficient
    8
    9

    DESIGN BY LEUL HAILU CHECKED BY 1. __________________________

    2.____________________________
    100 KVA, 380/220 V CORE CHARACTERSTIC SPESFICATIONS
    Material = CRGO Core dia. = 126 mm
    C/L=238 mm
    Grade = M4 W/H =384 mm No of step with =6
    Thickness =0.27mm Stack = 121.50 mm Total Weight of steps =178.78Kg

    NO. Stage B L L1 L2 Thickness No. plates Silicon steel shape

    1 1 120 551 81.00 300

    2 2 105 536 61.56 228

    3 3 90 521 35.64 132

    4 4 70 501 25.92 96

    5 5 55 486 24.30 90
    6 6 35 466 14.58 54
    7

    8 1 120 595 81.00 300

    9 2 105 580 61.56 228

    10 3 90 565 35.64 132

    11 4 70 545 25.92 96

    12 5 55 530 24.30 90
    13 6 35 510 14.58 54
    14

    15

    16 1 120 504 65 55 27 100

    17 2 105 504 57.5 47.5 20.52 76

    18 3 90 504 50 40 11.88 44

    19 4 70 504 40 30 8.64 32
    20 5 55 504 32.5 22.5 8.1 30
    21 6 35 504 22.5 12.5 4.86 18

    22

    23

    24 1 120 504 13.50 50

    25 2 105 504 10.26 38

    26 3 90 504 5.94 22
    27 4 70 504 4.32 16
    28 5 55 504 4.05 15

    29 6 35 504 2.43 9
    30
    31
    32

    Design by Leul Hailu Checked by 1. ___________________________

    2. ____________________________
    LH Winding

    Rated Power 100 KVA Rated Voltage Rated phase current= 3phase Yn
    220 V 262.432 A connecti
    on
    Total No.of turns of each coil 33 Conductor Conductor length (m)
    T specifications 3 x 6 x 15.2
    Parallel wound conductors 6 2.65𝑥 9
    2.95𝑥 9.3
    No. of Turns per layer 16.5
    No. of Layers 2 Layer Insulation 3 x
    Conductor Arrangement 0.08

    Serial Name Name Number Total weight Remarks


    No.
    1 RC of core and LV coil Press board 2.0 x 360
    x500
    2 End insulation 18
    3 End insulation 18
    4 Conductor 2.36 3 x (2 x 2)
    x11.2
    5 End insulation
    6 End insulation 18
    8 Layer insulation 0.08 x 440x640 9
    9 Crepe paper Sufficient 45.35 Kg
    10 Cloth tape Sufficient
    Starting Terminal Sufficient

    Design by Leul Hailu Checked by 1. ___________________________

    2. ____________________________

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