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    EGW

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    pratishgnair
    This document summarizes Electro Gas Welding (EGW) wire for 490MPa tensile steel. It describes the EGW process, wire types for single or tandem welding, specifications, chemical compositions, mechanical properties, usage notes and packaging details. The EGW process uses 100% CO2 shielding gas for highly efficient vertical-up butt welding of heavy plates with excellent low-temperature toughness at high heat inputs.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    EGW

    Uploaded by

    pratishgnair
    180 views2 pages
    This document summarizes Electro Gas Welding (EGW) wire for 490MPa tensile steel. It describes the EGW process, wire types for single or tandem welding, specifications, chemical compositions, mechanical properties, usage notes and packaging details. The EGW process uses 100% CO2 shielding gas for highly efficient vertical-up butt welding of heavy plates with excellent low-temperature toughness at high heat inputs.

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    This document summarizes Electro Gas Welding (EGW) wire for 490MPa tensile steel. It describes the EGW process, wire types for single or tandem welding, specifications, chemical compositions, mechanical properties, usage notes and packaging details. The EGW process uses 100% CO2 shielding gas for highly efficient vertical-up butt welding of heavy plates with excellent low-temperature toughness at high heat inputs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    180 views2 pages

    EGW

    Uploaded by

    pratishgnair
    This document summarizes Electro Gas Welding (EGW) wire for 490MPa tensile steel. It describes the EGW process, wire types for single or tandem welding, specifications, chemical compositions, mechanical properties, usage notes and packaging details. The EGW process uses 100% CO2 shielding gas for highly efficient vertical-up butt welding of heavy plates with excellent low-temperature toughness at high heat inputs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Flux Cored Welding Wire

    Electro Gas Welding


    EGW single & tandem

    Electro Gas Welding for 490MPa tensile steel (EGW)


    EGW applications
    The purpose of EGW is highly efficient welding for vertical-up butt welding for heavy plate.
    This process use the 100% CO2 shielding gas and auto-carriage, it has excellent low temperature
    thoughness at high heat input (200~270KJ/cm)
    Welding wire type divide by single & tandem, should be used to suitable type wire

    EGW welding Face part Root part Welding shape


    machine

    Description
    It is designed for welding of 490MPa high tensile steel for automatic V-up butt welding
    ! Wire provides high deposition rate with a welding wire due to high welding condition
    " It feature excellent mechanical properties, easy slag removal, low spatter generation, good bead shape
    Notes on usage and welding condition
    It should be used only DCEP polarity and 100% CO2 shielding gas
    ! Once a wire was unpacked, the wire should be kept in an area of low humidity.
    ! If this note doesn't keep, it is possible to occur of weld defect
    Speccification
    Classification
    Type Brand name
    AWS JIS
    K-EG2 (2Y) A5.26-13 EG70T-2 JIS Z 3319 YFEG-22C
    For single
    K-EG3 (6Y) A5.26-13 EG82T-NM2
    K-EG3
    For tandem A5.26-13 EG70T-G
    K-EG3R

    260
    Flux Cored Welding Wire

    Electro Gas Welding EGW single & tandem

    Typical chemical composition of all-weld metal (%) 100% CO2 Welding


    Chemical Composition of all-weld metal
    Spec.
    C Si Mn P S Ni Mo
    K-EG2 (3Y, Single) 0.04 0.33 1.65 0.012 0.011 0.03 0.24
    K-EG3 (6Y, Single) 0.04 0.20 1.50 0.011 0.012 1.80 0.24
    K-EG3 0.04 0.20 1.50 0.014 0.009 1.50 0.14
    Tandem
    K-EG3R

    Typical mechanical properties of all-weld metal 100% CO2 Welding


    Mechanical Properties
    Y.S. T.S. El. IV Heat Input
    Spec. (N/mm2) (N/mm2) (%) (J) (KJ/cm)
    K-EG2 (3Y) 448 576 30 -20 : 120 260.0
    Single
    K-EG3 (6Y) 520 670 28 -60 : 80 246.0
    K-EG3 -20 : 85
    Tandem 430 550 25 620.0
    K-EG3R -40 : 50

    Notes on usage and welding condition Welding positions


    Dia. (mm) Polarity 1.6
    !
    340 380
    Current
    Single DC+
    !
    (34 38)
    (A) 360 ! 420
    (36!40)
    Tandem DC+, DC-
    !
    Welding speed : 3 4CPM, Shielding gas : 100% CO2, 35 /min Package
    Dia. (mm) 1.6
    Spool (kg) 15, 20

    261

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