Installation- and maintenance instruction

B70-2FH

1 171 615 16 05-01

178 021 63
DESCRIPTION
23 4 5 6 7 8 9 18, 19 13

10 20

17 31 27 25 22 21 1

15 14 11 12

26 28 30 23 29 24
COMPONENTS
1. Flame cone 13. Cover, inspection glass 24. Air intake
2. Shrouded disc 14. Indicating lamp Stage 1 25. Solenoid valve bloc
3. Nozzle 15. Switch 0-l 26. Nozzle assembly adjustment
4. Nozzle assembly 17. Electric panel 27. Scale, air regulation
5. Ignition electrodes 18. Contactor 28. Connecting pipe, solenoid valve
6. Ignition cable 19. Thermal overload protection bloc-adjustment device
7. Ignition transformer 20. Motor 29. Air damper
8. Photoresistor 21. Locking device, flange 30. Pump
9. Control box 22. Solenoid valves 31. Adjustment device
10. Front plate, relay base 23. Connecting pipe
11. Switch l-ll pump-solenoid valve bloc
12. Indicating lamp Stage 2

171 205 46 02-01

TECHNICAL DATA
Type designation B 70-2FH
DIMENSIONS

ø220

ø205

504
408
425
805 B 730

Length of Flange
burner tube Measure B

Burner head Standard 364 324

Burner head Long design 664 624

OUTPUT RANGE AND NOZZLES RECOMMENDED

Oil capacity Output Recommended nozzle Recommended

kg/h kW Mcal/h Angle Danfoss Monarch Pump pressure

Burner head 41-139 486-1648 418-1417 45° - 60° B PLP 14 bar

The net calorific value of 11,86 kWh/kg for light oil has been used.

RECOMMENDED NOZZLE
Because of different boiler types existing state a definite spray angle or spray Note that the spray angle and the spray
on the market, with varying combustion pattern. pattern change with the pump pressure.
chamber designs, it is not possible to

BURNER HEAD

10,0-13,0

3,5-4,0 2,0-3,0

8,0-10,0

171 235 34 02-01

TECHNICAL DATA
DIMENSIONS OF FLANGE

14

(ø310)ø324-380

ø205,5

171 225 77 00-01

GENERAL INSTRUCTIONS

GENERAL RULES will then be reduced. OIL SUPPLY

The installation of an oil burner should CONDENSATION IN CHIMNEY The oil line should be dimensioned in
be carried out in accordance with local A modern burner works with less ex- accordance with the pump
regulations. The installer of the burner cess air and often also with smaller manufacturer´s instruction. In the
must therefore be aware of all nozzles than older models. This suction line to the burner a filter should
regulations relating to oil and combu- increases the efficiency but also the be mounted to prevent any particles in
stion. risk of condensation in the chimney. the oil from reaching the burner. If the
Only oil suitable for the burner should The risk increases if the area of the installation consists of several bur-
be used and then in combination with chimney flue is too large. The tempera- ners each one should have its own
a suitable oil filter before the oil pump ture of the flue gases should exceed suction line from the tank or a
of the burner. 60°C measured 0,5 metres from the circulation system should be used.
If the burner is replacing an existing chimney top. The temperature in the oil line should
burner make sure that the oil filter is Measures to raise the temperature: be kept as constant as possible. Avoid
replaced or cleaned. The installation Insulate the chimney in cold attics exposing the line to excessive cold
must only be undertaken by experien- Install a tube in the chimney which may cause blockages of paraf-
ced personnel. Install a draught regulator (dilutes the fin deposits.
flue gases during operation and dries The oil pipe and electric cable should
INSTALLATION INSTRUCTIONS them up during standstill) be fitted so that the burner can be
General installation instructions ac- Increase the oil quantity placed on the floor for inspection of
company the burner and should be Raise the flue gas temperature by the combustion device.
left in a prominent place adjacent to removing turbulators, if any, in the
the burner. boiler.

ADJUSTMENT OF BURNER PUMP ADJUSTMENT

The burner is from the factory pre-set See separate description.
to an average value that must then be
adjusted to the boiler in question. MAINTENANCE
All burner adjustments must be made The boiler/burner should be exami-
in accordance with boiler ned regularly for any signs of malfunc-
manufacturers instructions.These tion or oil leakage.
must include the checking of flue gas
temperatures, average water tempera-
ture and CO2 or O2 concentration.
To adjust the combustion device, start
by increasing the air volume and the
nozzle assembly somewhat.When the
burner starts it is burning with excess
air and smoke number 0. Reduce the
nozzle assembly adjustment until soot
occurs, and then increase the
adjustment to make the soot disappear
again. Then the volume of air is
reduced until soot occurs and
increased again to reach a combu-
stion free of soot.
By this procedure an optimum adjust-
ment is obtained. If larger nozzles are
used the preadjustment of both the air
volume and the nozzle assembly must
be increased.
A whistling sound may be heard which
can be eliminated or reduced as fol-
lows: Increase the nozzle assembly
adjustment somewhat. The CO2-con-
tent and consequently the air volume

171 305 36 97-01

GENERAL INSTRUCTIONS

ADJUSTMENT OF NOZZLE
ASSEMBLY
Adjust the nozzle assembly with the
adjustment screw D to the desired
position.

AIR ADJUSTMENT
First stage:
Set the operating switch (S2) on low
capacity (I). Loosen the screw (A) and
turn the damper to the position wan-
ted. Tighten the screw (A) again.
Second stage:
Set the operating switch (S2) on high
capacity (II). Screw the knurled ring
(B) in (reduce) or out (increase). The
position of the damper can be read on
the damper scale (C).
Check the air adjustment by making a
flue gas analysis. B A C

171 315 03 02-01

MAINTENANCE OF OIL BURNER
Warning: Before doing any service switch off power at the main switch and cut off the oil supply.

SERVICE OF BURNER HEAD

NOTE!
For maintenance of the brake plate,
nozzles, electrodes etc, when using a
long design of the burner tube, you
have to remove the nozzle assembly
from the connecting pipe and move
the assembly backwards in the fan
housing (from the boiler).

171 305 93 01-01

ELECTRIC EQUIPMENT LIST OF COMPONENTS
OIL BURNER CONTROL: LMO24.255.B2B/LOA44
A1 Oil burner control
WIRING DIAGRAM
B1 Photoresistor
F1 Operating fuse
F2 Fuse
F3 Fuse
H1 Lamp, low capacity
H2 Lamp, high capacity
K1 Thermal overload protection
M1 Burner motor
S1 Operating switch
S2 Operating switch, high/low capacity
S3 Control thermostat
S4 Temperature limiter
S5 Micro switch for hinged door
S6 Control thermostat, high/low
capacity
S7 Main switch
S20 Main switch
T1 Ignition transformer
X1 Connection terminal board
X2 Earth terminal
X3 Plug-in contact "Euro", burner
X4 Plug-in contact "Euro", boiler
X5 Plug-in contact "Euro", high/low burner
X6 Plug-in contact "Euro", high/low boiler
X7 Plug-in contact "Euro" 3-phase, burner
X8 Plug-in contact "Euro", 3-phase, boiler
Y0 Solenoid valve start
Y1 Solenoid valve 1
Y2 Solenoid valve 2

If S6 is missing connection between T6 and

T8.

Mains connection and fuse in accordance

with local regulations.

3N~50/60Hz 400 V 171 425 77 02-01

ELECTRIC EQUIPMENT
OIL BURNER CONTROL: LMO24.255.B2B

FUNCTION
1. Switch on operating switch and twin thermostat
The burner motor starts, an ignition spark is formed, the prepurge goes
on till the prepurge period expires and the solenoid valve 1 opens (2).

2. Solenoid valve 1 opens

Oil mist is formed and ignited. The photocell indicates a flame.

3. The safety time expires

a. If no flame is established before this time limit the control cuts out.
b. If for some reasons the flame disappears after this time limit, the
burner will make an attempt to re-start.

4. Full load thermostat ON

The burner is in operating position and can now change between high and
low capacity.

4-5. Operating position

If the burner operation is interrupted by means of the main switch or the
thermostat, a new start takes place when the conditions in accordance
with point 1 are fulfilled.

The oil burner control cuts out

A red lamp in the control is lit. Press the reset button and the burner
re-starts.

TECHNICAL DATA
Pre-ignition time: 25 s
Pre-purge time: 25 s
Post-ignition time: 5s
Safety lock-out time: 5s
Reaction time on flame failure: max. 1 s
Ambient temperature: from - 20 to +60°C
Min. current with flame established: 30 µ A
Max. photo current at start: 5,5 µ A
Enclosure: IP 40

CONTROL OF PHOTO CURRENT

Current through photo unit is measured with a d.c. ammeter (a moving coil
instrument connected in series with the photo unit).

171 425 78 02-01

INSTRUCTIONS PUMP TYPE DANFOSS RSA 125

TECHNICAL DATA
Viscosity range: 1,3-18,0 mm2/s
Pressure range: 12,0-21,0 bar 1
Oil temperature: -10 to +70°C 
2
8
3

COMPONENTS
 6
7
1.Pressure gauge port G 1/8"
2.Nozzle port G 1/8" 
3.Suction line G 1/4"  4
4.Suction line G 1/4" 5
5.Return line G 1/4"
6.Return line R 1/4"
7.By-pass plug
8.Pressure adjustment,
5 mm allen key

SUCTION LINE TABLES

The suction line tables consist of
theoretically calculated values where
the pipe dimensions and oil velocity
H
have been matched so that turbulences
will not occur. Such turbulences will
H
result in increased pressure losses and
in acoustic noise in the pipe system. In
addition to drawn copper piping a pipe
system usually comprises 4 elbows, a 1-pipe system 1-pipe system
non-return valve, a cut-off valve and an Height Pipe diameter Height Pipe diameter
external oil filter. H ø10mm ø12mm ø15mm ø20mm H ø10mm ø12mm ø15mm ø20mm
The sum of these individual resistances m m m m m m m m m m
is so insignificant that they can be
disregarded. The tables do not include
any lengths exceeding 100 m as
experience shows that longer lengths With an overlying tank a 1-pipe- With an underlying tank a 1-pipe-
are not needed. system is not recommended system is not recommended
The tables apply to a standard fuel oil of
normal commercial quality according
to current standards. On commissioning
with an empty tube system the oil pump
should not be run without oil for more
than 5 min. (a condition is that the pump Two-pipe system Two-pipe system
is being lubricated during operation). Height Pipe diameter Height Pipe diameter
The tables state the total suction line H ø10mm ø12mm ø15mm ø20mm H ø10mm ø12mm ø15mm ø20mm
length in metres at a viscosity of m m m m m m m m m m
6,0 mm2/s. 4,0 39 81 100 100 0 20 41 100 100
3,5 36 76 100 100 -0,5 18 36 89 100
PURGING 3,0 34 71 100 100 -1,0 15 31 77 100
On 1-pipe systems it is necessary to 2,5 32 66 100 100 -1,5 13 26 65 100
purge the pump. On 2-pipe systems 2,0 29 61 100 100 -2,0 10 22 53 100
purging is automatic through the return 1,5 27 56 100 100 -2,5 8 17 41 100
line. 1,0 25 51 100 100 -3,0 6 12 29 91
0,5 22 46 100 100 -3,5 3 7 17 53
-4,0 1 2 5 15
171 505 38 05-01
FUNCTION DANFOSS
RSA 95 - 125
When the pump is started oil is drawn
through the suction port "S" via filter
"H" to the suction side of the gearwheel
set "C". From here the gearwheel set
pumps the oil to the pressure side and
at the same time the oil becomes S
pressurized. The oil is led to cut-off
and regulating valve "V" which opens
when the set pressure is reached.

The pressure is controlled and kept

constant by regulating valve "V". At
the same time the gearwheel set "C"
distributes the oil through nozzle port
"P" and pump return side "R" via the
shaft seal "F".
R
The quantity of oil supplied to nozzle
port "P" is determined by the pressure output drops and produces a drop in the set value because the piston of the
set on regulating valve "V" and the the oil pressure. The spring in the regulating valve moves towards its
nozzle/resistance in the nozzle line. regulating valve presses the regulating closed position and partially or wholly
piston forward until it seals in port "P". cuts off the return oil via port "O".
In 2-pipe-systems excess oil is led This cuts off the oil flow to the nozzle
back to the oil tank. In 1-pipe-systems and ensures that the nozzle line is This can be remedied by
the by-pass plug "A" must be removed effectively shut off. - reducing the pump pressure
to give free flow back to the suction - reducing the capacity, i.e. smaller
side via return line "G" with return port If the pump is overloaded, i.e. more oil nozzle or greater resistance
"R" closed. is demanded than the gearwheel is - changing to a pump with higher
able to pump under the given capacity
When the pump is stopped, the pump conditions, the oil pressure falls below

MOUNTING/DISMOUNTING BY- EXCHANGE OF FILTER

PASS PLUG
In a 2-pipe-system excess oil is led
back direct to the oil tank. In a 1-pipe-
system the by-pass plug must be
removed so that there is a free
passage back to the suction side
through the return line with the return
port closed.
One pipe system

Two pipe system

171 505 39 94-02

FUNCTION FOR DANFOSS RSA

1. Nozzle 1
2. Nozzle 2
3. Nozzle 3
4. Solenoid valve Nozzle 1
5. Solenoid valve Nozzle 2
6. Solenoid valve Nozzle 3
and adjustment of air Stage 2
7. Oil pump
8. Air adjustment Stage 2

N.B. Nozzle 1+2= 1st Stage

Nozzle 1+2+3= 2nd Stage

171 505 62 02-01

NOZZLE TABLE Pump pressure bar
Gph 10 11 12 13 14 15 16 17

kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h
1,00 3,72 44 38 3,90 46 40 4,08 48 42 4,24 50 43 4,40 52 45 4,56 54 46 4,71 56 48 4,85 57 49
1,10 4,09 48 42 4,29 51 44 4,48 53 46 4,67 55 48 4,84 57 49 5,01 59 51 5,18 61 53 5,34 63 54
1,20 4,47 53 46 4,68 55 48 4,89 58 50 5,09 60 52 5,29 63 54 5,47 65 56 5,65 67 58 5,82 69 59
1,25 4,65 55 47 4,88 58 50 5,10 60 52 5,30 63 54 5,51 65 56 5,70 68 58 5,89 70 60 6,07 72 62
1,35 5,02 59 51 5,27 62 54 5,50 65 56 5,73 68 58 5,95 70 61 6,15 73 63 6,36 75 65 6,55 78 67
1,50 5,58 66 57 5,85 69 60 6,11 72 62 6,36 75 65 6,60 78 67 6,83 81 70 7,06 84 72 7,27 86 74
1,65 6,14 73 63 6,44 76 66 6,73 80 69 7,00 83 71 7,27 86 74 7,52 89 77 7,77 92 79 8,01 95 82
1,75 6,51 77 66 6,83 81 70 7,14 85 73 7,42 88 76 7,71 91 79 7,97 95 81 8,24 98 84 8,49 101 87
2,00 7,45 88 76 7,81 93 80 8,16 97 83 8,49 101 87 8,81 104 90 9,12 108 93 9,42 112 96 9,71 115 99
2,25 8,38 99 85 8,78 104 90 9,18 109 94 9,55 113 97 9,91 118 101 10,26 122 105 10,60 126 108 10,92 130 111
2,50 9,31 110 95 9,76 116 100 10,19 121 104 10,61 126 108 11,01 131 112 11,39 135 116 11,77 140 120 12,13 144 124
2,75 10,24 121 104 10,73 127 109 11,21 133 114 11,67 138 119 12,11 144 123 12,53 149 128 12,95 154 132 13,35 158 136
3,00 11,16 132 114 11,71 139 119 12,23 145 125 12,73 151 130 13,21 157 135 13,67 162 139 14,13 168 144 14,56 173 148
3,50 13,03 154 133 13,66 162 139 14,27 169 146 14,85 176 151 15,42 183 157 15,95 189 163 16,49 196 168 16,99 201 173
4,00 14,89 176 152 15,62 185 159 16,31 193 166 16,97 201 173 17,62 209 180 18,23 216 186 18,84 223 192 19,42 230 198
4,50 16,75 199 171 17,57 208 179 18,35 218 187 19,10 226 195 19,82 235 202 20,51 243 209 21,20 251 216 21,84 259 223
5,00 18,62 220 190 19,52 231 199 20,39 242 208 21,22 252 216 22,03 261 225 22,79 270 232 23,55 279 240 24,27 288 247
5,50 20,48 243 209 21,47 255 219 22,43 266 229 23,34 277 238 24,23 287 247 25,07 297 256 25,91 307 264 26,70 317 272
6,00 22,34 265 228 23,42 278 239 24,47 290 250 25,46 302 260 26,43 313 270 27,49 326 280 28,27 335 288 29,13 345 297
6,50 24,20 287 247 25,37 301 259 26,51 314 270 27,58 327 281 28,63 340 292 29,63 351 302 30,62 363 312 31,55 374 322
7,00 26,06 309 266 27,33 324 279 28,55 339 291 29,70 352 303 30,84 366 314 31,91 378 325 32,98 391 336 33,98 403 347
7,50 27,92 331 285 29,28 347 299 30,59 363 312 31,83 377 325 3,04 392 337 34,19 405 349 35,33 419 360 36,41 432 371
8,00 29,79 353 304 31,23 370 318 32,63 387 333 33,95 403 346 35,25 418 359 36,47 433 372 37,69 447 384 38,80 460 396
8,50 31,65 375 323 33,18 393 338 34,66 411 353 36,07 428 368 37,45 444 382 38,74 459 395 40,04 475 408 41,26 489 421
9,00 33,59 398 343 35,14 417 358 63,71 435 374 38,19 453 389 39,65 470 404 41,02 486 418 42,40 503 432 43,69 518 446
9,50 35,37 419 361 37,09 440 378 38,74 549 395 40,31 478 411 41,85 496 427 43,30 514 442 44,75 531 456 46,11 547 470
10,00 37,23 441 380 39,04 463 398 40,78 484 416 42,44 503 433 44,06 523 449 45,58 541 465 47,11 559 480 47,11 559 480
11,00 40,96 486 418 42,94 509 438 44,86 532 457 46,68 554 476 48,46 575 494 50,14 595 511 51,82 615 528 53,40 633 545
12,00 44,68 530 456 46,85 556 478 48,94 580 499 50,92 604 519 52,87 627 539 54,70 648 558 56,53 670 576 58,25 691 594
14,00 52,12 618 531 54,65 648 557 57,10 677 582 59,41 705 606 62,68 732 629 63,81 757 651 65,95 778 669 67,96 806 693
16,00 59,57 706 607 62,46 741 637 65,26 774 666 67,90 805 692 70,49 836 719 72,93 865 744 75,38 894 769 77,67 921 792
18,00 67,02 795 683 70,27 833 717 73,41 871 749 76,39 906 779 79,30 940 809 82,05 973 837 84,80 1006 865 87,38 1036 891
20,00 74,47 883 759 78,08 926 796 81,57 967 832 84,87 1007 865 88,11 1045 899 91,17 1081 930 94,22 1117 961 97,09 1151 990
22,00 81,91 971 835 85,89 1019 876 89,73 1064 915 93,36 1107 952 96,92 1149 988 100,28 1189 1023 103,64 1229 1057 106,79 1267 1089
24,00 89,36 1060 911 93,70 1111 956 97,88 1161 998 101,85 1208 1039 105,74 1254 1078 109,40 1297 1116 113,06 1341 1153 116,50 1382 1188
26,00 96,81 1148 987 101,50 1204 1035 106,04 1258 1081 110,33 1308 1125 114,55 1359 1168 118,52 1406 1209 122,49 1453 1249 126,21 1497 1287
The table applies to oil with a viscosity of 4,4 mm2/s (cSt) with density 830 kg/m3.
171 505 40 00-01
 FAULT LOCATION
BURNER FAILS TO START
Situation Possible causes Remedies

Motor runs Flame instabillity

Burner pre-purges Incorrect head settings Check nozzle to burner head dimension and
electrode position

Low oil pressure Check oil pressure

Flame occurs Excess air Adjust air damper

Burner locks out Photocell not seeing light Check that photocell is clean and unobstructed

Photocell failed Confirm with new photocell

Confirm with new control. (NB. it is advisable to

Motor runs Control faulty
change the photocell if also changing control)

Burner pre-purges False light Check that photocell is not seeing ambient light

No flame occurs No spark Check that H.T. leads are sound and are not
arcing other than at electrode gap
Check oil supply to burner - check that pump
Burner locks out
No oil is not airlocked
Check operation of magnetic valve

BURNER FAILS TO START AFTER NORMAL OPERATION

Check or replace fuse if necessary. Check
Burner fails to start Fuse has blown reason for failure

Appliance thermostat has not reset Adjust thermostat

Reset overheat device. Find reason for its

Lamp not lit Appliance overheat device has operated operation and rectify

Control relay or photocell defective Check by replacement

Check that tank, oil lines, fire valve, pump and

Motor runs No oil being delivered
nozzle are all in good order
Excessive flue draught is preventing
Burner runs to lockout Rectify condition
flame establishment

No spark Check ignition transformer. Check electrode

gap and porecelains

DELAYED IGNITION, BURNERS STARTS VIOLENTLY

Burner pulsates on start-up
only with hot flue Excessive draught Recommission burner

Burner pulsates on start-up Nozzle partly blocked Replace nozzle

Oil pressure too low Check and recommission

Flue blocked or damaged Check and rectify

Fan slipping on shaft Check and retighten

Pump coupling loose or worn Check and replace

Burner starts violently Delayed ignition Check the electrode adjustment, see diagram

Check electrodes for damage

Check H.T. leads for damage and disconnection

171 915 01 01-01