4 Iron Control
4 Iron Control
4 Iron Control
CONTENTS
1. Introduction. 1
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Iron Control
TABLES
FIGURES
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Iron Control
1. Introduction.
{ XE "Introduction" } { XE "Iron Scale:Introduction} { XE "Iron Carbonate:Introduction}{
XE "Iron Sulphide:Introduction" } { XE "Water Insoluble Scales:Introduction" } { XE
"Complexes:Introduction" } { XE "Acidizing:Introduction" } { XE "Iron
Chloride:Introduction" } { XE "Ferric Iron:Introduction" }{ XE "pH:Spent Acid" } { XE
"pH:Introduction" }{ XE "Ferric Iron:Introduction" } { XE "Ferric Iron:pH" } { XE "Ferric
Iron:Hydrolysis" }{ XE "Hydrolysis:Ferric Iron" } { XE "Ferric Iron:Spent Acid" } { XE
"Spent Acid:Hydrolysis" }{ XE "Spent Acid:Ferric Iron" } { XE "Hydrolysis:Ferric Iron" }{
XE "Precipitates:Introduction" } { XE "Precipitates:Iron Hydroxide" } { XE "Iron
Hydroxide:Introduction" } { XE "Iron Hydroxide:Precipitation" } { XE "Iron Hydroxide:pH"
}
The presence of undesirable metal ions in production or injection wells, whether in the
formation fluids, or in treating solutions, is an expensive problem. One of the most
successful answers is that offered by chelation chemistry. Specific materials are added
to treatment fluids which tie-up metal ions in a complex molecule so that their presence
is no longer harmful. Those specific materials are called "chelating" and sequestering
agents.
Iron scale deposits on tubing and casing in producing and injection wells have been a
continuous and costly problem to the petroleum industry since the earliest days. These
water-insoluble scales; iron oxides and salts such as iron carbonate and iron sulphide,
not only restrict production or injectivity directly, but can also produce undesirable
effects during acid stimulation.
When an acid treating solution is injected through tubing or casing it will dissolve part of
any existing iron scales present (rust{ XE "rust" }, iron sulphide, iron carbonate{ XE
"iron carbonate:introduction" } etc.). The acid will then carry these iron compounds, that
are put into solution as iron chlorides, deep into the formation. Additionally, iron
compounds or minerals may be present in the formation itself and will also be dissolved
by the acid (Table 1).
Various studies have shown that hydrochloric acid entering the formation during a
treatment, may contain concentrations of iron in solution as high as 10,000 parts per
million. The presence of this iron can create three types of problems.
First, interaction of the live acid containing ferric ions with reservoir hydrocarbons,
specifically asphaltenes{ XE "Asphaltenes" }{ XE "Organic Deposits" }, can cause the
deposition of organic materials (sludge{ XE "Sludge" }s) that are almost impossible to
remove
Second, as the acid becomes spent by reacting with the formation, the pH (acidity
alkalinity value), of the solution increases. As the pH rises above 2.0, the ferric iron in
solution will undergo hydrolysis and begin to re-precipitate as iron hydroxide. Formation
of insoluble iron hydroxide increases as the pH of the treating solution continues to rise
towards a neutral pH of 7.0.
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Iron Control
The insoluble iron hydroxide thus formed, is a gelatinous type precipitate that adheres
strongly to rock surfaces. Such reprecipitation can reduce formation permeability and
plug flow channels, reducing oil or gas production in producing wells or increase the
injection pressure and reduce the injection volume in water-flood wells.
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Iron Control
Haemetite{ XE Fe2O3 +3
"Haemetite:Sources of Iron" }
Magnetite FeO3, Fe2O3 +2 and +3
Pyrite{ XE "Pyrite:Sources of FeS +2
Iron" }
Siderite FeCO3 +2
Chlorite{ XE "Chlorite:Sources - +2
of Iron" }
Mixed Clays{ XE "Mixed - +2
Clays:Sources of Iron" }
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Iron Control
During Acidizing treatments dissolved iron will be present in both oxidation states
(ferrous and ferric). Analysis conducted on return fluids after acid treatments has shown
that the ferrous state (Fe2+) is the dominant form. The ratio of ferrous to ferric state iron
present can vary greatly depending on well conditions, but commonly fall between the
range of 5:1 and 10:1 ferrous to ferric iron.
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Iron Control
Organic acids such as acetic acid are used as buffering agents to control
and maintain a low pH within the acid system. They retard the
precipitation of insoluble iron particularly after the treatment has spent.
The choice of iron control agent is usually determined by well conditions. The addition of
a chemical agent in acidizing should not be done without design, because the equality
of effective iron control is not the same for all chemicals. Their effectiveness is
influenced by:
• The pH{ XE "pH:fluid systems" } of the system in which they are utilized.
• Temperature{ XE "Temperature" }.
• Concentration{ XE "Additive Concentrations" } at which the additive is
used.
• Other additives present in the system.
• Presence of oxygen{ XE "Oxygen:Reservoir fluids" } in the reservoir
fluids.
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Iron Control
The data shown in Table 2 for the Ferrotrol agents may be used as a guide for selecting
an iron control agent. Table 3 shows conversion factors for the different Ferrotrol
chelating agents equivalents. Often these materials are used in conjunction with each
other to optimize their benefits.
300L Chelation 3.53 : 1.0 5.89 gpt > 300 (60 gal)
800L Chelation 5.19 : 1.0 8.64 gpt > 400 (85 gal)
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Iron Control
1. Ratios are based on spent acid with the exception of Ferrotrol 260L,
Ferrotrol 270 and Ferrotrol 271.
2. Most Ferrotrol chelation agents are less effective in live acid.
3. Control Ratio for Reducing agents is to reduce Fe3+ to Fe 2+.
4. Ferrotrol 270L and Ferrotrol 271L must always be used together.
The most commonly used chelating agent is citric acid. This is Ferrotrol 300{ XE
"Ferrotrol 300:Citric Acid" }{ XE "Citric Acid:Ferrotrol 300" }{ XE "Citric Acid:Chelating
Agents" }{ XE "Ferrotrol 300" } (powder) or Ferrotrol 300 L{ XE "Ferrotrol 300 L" }
(50% aqueous solution containing 5 pounds of citric acid per gallon). It can be used in
all acid solutions including 28% HCl and HCl:HF systems. Often combinations of citric
acid with other Ferrotrol agents (chelating and reducing types) and or buffers are used.
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Iron Control
At concentrations greater that 50 pounds per 1000 gallons the possibility exists for the
formation of calcium citrate{ XE "calcium citrate" }. This may occur when the iron
concentration is insufficient to consume all of the citric acid and sufficient calcium has
dissolved in the acid. At a pH value above 4.5 the solubility of calcium citrate is very low
in spent acid or water. Ordinarily the precipitation of calcium citrate will not occur in the
formation due to the pH effect of dissolved carbon dioxide in the treating fluid, formed
by the reaction of acid with carbonates. The calcium citrate will most likely form in areas
where the greatest pressure drop occurs, such as the perforation tunnels, the down hole
pump or at the surface.
Recommended concentrations:
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Iron Control
Recommended concentrations:
Ferrotrol 800 25 to 350 pounds per 1000 gallons (3.0% to 20% HCl).
Ferrotrol 800L 5 to 75 gallons per 1000 gallons.
Ferrotrol 810 is NTA Acid and is the second most effective chelating agent available.
This product can be used in a broad range of acid strengths from 3.0% to 28% HCl and
most commonly used strengths of HCl:HF acid mixtures. Ferrotrol 810 is only slightly
soluble in water and should always be added to acid and not the mix water. NTA reacts
with calcium ion to form a salt that is soluble in spent acid and water.
Recommended concentrations:
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Iron Control
Note:
Reducing Agents function to convert ferric iron in solution to ferrous iron and to maintain
this oxidation state. The elimination of ferric ions prevents the precipitation of ferric
hydroxide{ XE "ferric hydroxide:Reducing Agents" } as the acid spends and the pH
rises above 2.5. In addition, removal of the ferric ions reduces the risk of asphaltene
flocculation and precipitation. Anytime asphaltenes{ XE "asphaltenes:Reducing
Agents" } are present in the crude oil, a reducing agent should be used. The presence
of dissolved oxygen{ XE "dissolved oxygen:Reducing Agents" }{ XE "Oxygen:Reducing
Agents" } ( maximum 8.0 parts per million) will react with these reducing agents and
therefore, the amount of reducing agent used in the acid should compensate for this.
Erythorbic acid{ XE "Erythorbic acid:Reducing Agents" } and its salts are commonly
used for this application.
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Iron Control
Recommended concentrations:
Ferrotrol 210 is Erythorbic Acid (C 6H8O6.). The products of this reducing agent are
believed to be complexes with the ferrous ions. Ferrotrol 210 is very soluble in water
and 15% HCl. It is less stable as the acid strength is increased and if added to 28%
HCl, degradation will occur, producing a fine carbon like product. Stability is also
affected by temperature. Storage time in acid should be minimized to ensure the
chemical stability. This product is more effective in spent acid.
Recommended concentrations:
This is a proprietary blend of chemicals in liquid form which can be readily mixed with
hydrochloric acid at concentrations ranging from 3.0% to 28% HCl and most common
HCl:HF acid mixtures. This system is quite expensive however, 1.3 gallons per
thousand gallons will reduce 1000 parts per million of ferric iron. This product works
equally well in live acid or spent acid.
Recommended Concentrations:
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Iron Control
These are proprietary blends of chemicals in liquid form which can be readily mixed
with hydrochloric acid at concentrations ranging from 3.0% to 20% HCl and most
common HCl:HF acid mixtures up to 12%:3.0% HCl:HF. The system has two
components with Ferrotrol 270 being added to the acid at the time of loading, and
Ferrotrol 271, the catalyst, being added just prior to pumping. Failure to pump the fluid
immediately after adding the catalyst may result in more material being required to
provide adequate reducing capabilities. 1.8 gallons per 1000 gallons of Ferrotrol 270
and 1.0 gallons per 1000 gallons Ferrotrol 271, together will reduce 1000 parts per
million of ferric iron. These products work equally well in spent or live acid. Table 4 lists
guideline concentrations for these products for use in hydrochloric acid up to 20%
concentration.
Recommended Concentrations:
Table 4: Ferrotrol 270 and Ferrotrol 271 Guidelines{ XE "Ferrotrol 270 and
Ferrotrol 271 Guidelines" } up to 20% HCl.
These materials act as buffering agents to maintain a low pH and retard the
precipitation of insoluble iron compounds. Proper buffering agents help control the pH
of an acid treating fluid once it begins to react on the formation or other acid soluble
materials. The use of buffers without chelating agents and or reducing agents is
generally not recommended. Buffers should also not be used in well with a bottom hole
temperature greater than 160 °F (71 °C). Acetic Acid, Acetic Anhydride or Sodium Acid
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Iron Control
Pyrophosphate (SAPP) are the primary materials used as buffers in acid treating
solutions. The effect of pH on the precipitation of iron compounds with various pH
control agents is shown in Figure 1 on page 12
These are both liquids that mix rapidly in all normal acid stimulation fluids and should be
readily available in most areas.
Recommended Concentrations:
SAPP is a white solid material which dissolves slowly in acid treating solutions, but is
not corrosive or difficult to handle.
Recommended Concentrations:
Sulphide scavengers are chemicals which form stable complexes with sulphide ions.
This complexation in conjunction with the complexation of the ferrous ions{ XE "Ferrous
ions:Sulphide scavengers" } by one of the chelating agents, prevents the precipitation of
iron sulphide{ XE "Iron sulphide:Sulphide scavengers" } in a formation containing
hydrogen sulphide{ XE "hydrogen sulphide:Sulphide scavengers" }, when the acid
spends.
Iron sulphide scale dissolved by hydrochloric acid will precipitate out of spent acid as
the pH of the fluid rises above 1.9. BJ Services’ sulphide system consists of Ferrotrol
HS-A{ XE "Ferrotrol HS-A:Sulphide scavengers" } and Ferrotrol HS-B{ XE "Ferrotrol
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Iron Control
Ferrotrol HS-A and Ferrotrol HS-B should be added to the acid prior to pumping. The
Ferrotrol HS-A may be added as much as twenty four hours prior to pumping, however,
Ferrotrol HS-B must not be added until just prior to pumping. These two components
mixed in acid release the active ingredient which controls the sulphide. This ingredient
is very volatile and will eventually evaporate from the acid solution. Ferrotrol HS-A and
Ferrotrol HS-B concentrates should never be mixed directly together. Ferrotrol HS-A is
corrosive and Ferrotrol HS-B is flammable.
Recommended Concentrations:
It is generally recommended that a volume of 100 gallons per 1000 ft of tubing be used
to perform this “pickle”. The fluid should consist of at least 10% hydrochloric acid and
preferably 15%. It is further recommended that a solvent phase (xylene{ XE "xylene:pipe
pickling" }) be used either ahead of the acid or dispersed within the acid (One Shot
Acid Plus{ XE "One Shot Acid Plus:Pipe Pickling" }), to facilitate removal of organic
materials and pipe dope{ XE "pipe dope" } that may be in the tubing. If casing is to be
“pickled”, the volume to use may need to be adjusted depending on the extent of the
iron scale present.
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Iron Control
Most sequestering agents are organic acids such as acetic, citric or lactic acid, or a
mixture of these acids. However, not every organic acid is equally effective for reducing
or controlling the activities of iron. The effectiveness of each acid is influenced by many
factors, such as the pH of the system in which it is used, its concentration and the
external temperature. For these reasons sequestrants should be laboratory tested at
different concentrations under simulated pH and temperature conditions of actual use.
BJ Services Sequestering Acid systems (SA-2, SA-4, SA-6, SA-8 and SA-10), will
effectively prevent water insoluble iron hydroxides, resulting from the chemical reaction
of hydrochloric acid and iron compounds, from forming and precipitating out into the
formation or well-bore by sequestering (chemically "tying up") these hydroxides.
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Iron Control
SA-10
pH OF NEUTRALISED ACID
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
pH SCALE
* 10 gallons Acetic Acid & 50 lbs Citric Acid per 1000 gallons.
Sequestering acid systems prevent the severe plugging and permeability damage that
might otherwise result where iron scales or minerals are present. The specific SA-Acid
system selected depends upon the quantity of iron solids present that must be tied up in
solution. SA-2 can sequester 2000 ppm of ferric iron whilst SA-10 will complex about
10,000 ppm iron. Typical quantities of common iron salts that are sequestered by the
different SA-Acid systems is shown in Table 5.{ XE "Sequestering Acid Systems:Iron
Hydroxide" }{ XE "Sequestering Acid Systems:Hydrochloric Acid" }{ XE "Sequestering
Acid Systems:pH" }{ XE "pH:Hydrochloric Acid" }{ XE "Hydrochloric Acid:pH" }{ XE
"Spent Acid:pH" }{ XE "pH:Spent Acid" }{ XE "Iron Scales:Sequestering Acid
Systems" }{ XE "Iron Salts" }
"Pounds of Iron Sequestered per 1000 gallons of SA-Acid System" } { XE "Ferrous Iron
Sulphide:SA Acid Systems" }{ XE "Iron Sulphide:SA Acid Systems" }{ XE "Ferrous Iron
Carbonate:SA Acid Systems" }{ XE "Iron Carbonate:SA Acid Systems" }{ XE "Ferric
Iron Oxide:SA Acid Systems" }{ XE "Ferric Oxide:SA Acid Systems" }{ XE "Iron
Oxide:SA Acid Systems" }.
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Iron Control
Sequestering agents, such as Ferrotrol 300, control metal ions by blocking the reactive
sites of the metal ion and preventing them from entering into their normal (and in many
cases undesirable) reactions. Those sequestering agents forming the most stable
bonds with metal ions will be the most effective in preventing metal ion activity. { XE
"Ferrotrol 300:SA Acid Systems" }{ XE "Ferrotrol 300:Sequestrant" }{ XE "Ferrotrol
210:Reducing Agent" } { XE "Reducing Agents:Ferrotrol 210" }{ XE "Sequestering
Agents:Ferrotrol 300" }
Ferrotrol 210 is a reducing agent. This product works by reducing Fe3+ to Fe2+, based
on a chemical reaction where an electron is donated to the ferric iron thus reducing its
oxidation state. When mixed with hydrochloric acid, Ferrotrol 210 also exhibits weak
chelating properties that combine with its reducing properties to provide enhanced
activity.
In general, a molar ratio of 1.0 to 1.0 sequestrant is sufficient to maintain solubility of the
iron. Using this ratio, one pound of iron requires:
{ XE "Molar Ratio of Sequestrant to Iron Solubility" }{ XE "Citric Acid:Weight Ratio to
Iron" }{ XE "EDTA:Weight Ratio to Iron" }{ XE "NTA:Weight Ratio to Iron" } { XE
"Sequestrants:Molar Ratio" } { XE "Sequestrants:Performance" }{ XE "Iron Control
Chemicals:Performance" }
• 3.5 lbs Citric Acid
• 5.2 lbs EDTA (H4 EDTA)
• 7.5 lbs EDTA Tetra-Sodium Salt (Na4 EDTA)
• 17.9 lbs EDTA Na 4 solution
• 3.5 lbs NTA Na 3 (Tri-Sodium Salt)
Studies to compare the performance of iron control agents under similar well conditions
have shown the relative order of stability of the soluble complexes to be; Citrate > EDTA
> NTA > Acetic.
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Iron Control
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Iron Control
EDTA:Limtations" }
Ferrotrol 900L{ Tetra-Sodium Salt of Solubility
XE "Ferrotrol EDTA Solution
900L:Limtations"
}
Ferrotrol 1000{ Di-Sodium Salt of Solubility
XE "Ferrotrol EDTA{ XE "Di-Sodium
1000:Limtations" EDTA:Limtations" }
}
Ferrotrol HS-A{ Proprietary Blend Must be used together and with one of
XE "Ferrotrol HS-
A:Limtations" }
Ferrotrol HS-B{ Proprietary Blend the Chelating agents above.
XE "Ferrotrol HS-
B:Limtations" }
SAPP{ XE Sodium Acid Not recommended as a Buffer at
"SAPP:Limtation Pyrophosphate temperatures greater than 160 °F
s" }
Acetic Acid{ XE Acetic Acid Not recommended as a Buffer at
"Acetic temperatures greater than 160 °F
Acid:Limtations" }
or Acetic
Anhydride
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Iron Control
A- Moderate H2S
(2.0% to 3.0%)
B- Able to pickle tubulars A- Treat entire fluid with same
concentration.
C- Iron Silphide Scale may be present.
Severe Spearhead :
or
Body of Treatment:
Moderate
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Iron Control
Normal
Acid + 5.0 gpt Ferrotrol HS-A + 2.5 gpt Ferrotrol HS-B
+ 50 to 75 ppt Ferrotrol 800 or Ferrotrol 300
( 10 to 15 gpt Ferrotrol 300L)
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Iron Control
Gypsol systems are water based systems containing chelating agents and surfactants
that chemically disperse the scale into more simple acid soluble constituents by a
dissociation process, or dissolve the scale by complexing the calcium ion and retaining
it in solution in its ionic state. Both these systems are applied by using soaking of up to
24 hours and then swabbing the treatment back.
These systems are useful where it is undesirable to perform an acid job. Gypsol 1 for
example, can be used when there is the risk that an acid treatment might stimulate
water production. Gypsol 1 dissolves the calcium sulphate scale by complexing the
calcium ion and retaining it in its ionic state. This removal of the calcium provides the
mechanism by which the scale material dissolves, usually requiring the solution to be left
in contact for between 16 and 24 hours.
Gypsol 2 is a "converter type" solvent, that converts calcium sulphate from an acid
insoluble scale to one that can be easily dissolved with acid. Normally this solution is
spotted across the scale deposit and left to soak for up to 24 hours, and is then
swabbed or pumped out of the well. This treatment is then followed with a conventional
hydrochloric acid soak to remove the converted scale.
Versol 1 and Versol 2 are non acid reactive solvents which consist of a mixture of
chelating agents and surfactants. They are used in the removal of formation damage
caused by drilling muds, to break emulsions and water blocks, and to lower the viscosity
of drilling fluids. Versol solvents are particularly useful in place of acid when treating,
acid sensitive formations or wells with deep high temperature formations where
excessive corrosion of tubular goods may be a problem.
Versol treatments range from 100 to 200 gallons per foot of formation, with a
recommended radial penetration of 4.0 to 6.0 feet from the well-bore. For best results
these solvents should be allowed to soak for between four and six hours.
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