KEY PERFORMENT INDIKASI MOLDSHOP

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec YTD 2017
YTD YTD
No KPI MOLDSHOP Target 2017 YTD 2017 W1 W2 W3 W4 W5 YTD Jan W6 W7 W8 W9 YTD Feb W10 W11 W12 W13 YTD Mar W14 W15 W16 W17 April W18 W19 W20 W21 May W22 W23 W24 W25 W26 YTD Jun W27 W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39 W40 W41 W42 W43 W45 W46 W47 W48 W49 W50 W51 W52 W53 YTD 2016 YTD 2016 Target 2016

1 Right First Time Mold - RFTM (%) 85.00 84.62 76.00 83.95 85.12 83.62 85.32 82.80 86.599 85.817 86.24 85.19 85.96 84.67 84.76 85.72 85.06 85.05 85.26 85.06 85.06 85.04 85.11 84.9 86.96 84.14 85.06 85.26 85.96 85.04 85.26 85.06 85.33 85,05 85,93 85,75 85.05 85.05 85.0 85.04 85.26 85.04 85,70 85.09 85.05 85.0 85,27 85,70 85.05 85,93 85.05
82.5 85

2 Cavity Mold block Rate (%) 3% on Q3 4.17 6.38 5.19 4.25 3.92 5.05 4.96 5.00 2.24 4.35 6.29 4.47 6.11 4.79 2.08 5.33 4.58 3.01 4.40 4.12 2.65 3.55 1.14 3.02 1.93 1.62 1.93 3.77 3.66 3.73 4.60 3.94 1.58 2.88 2.47 3.81 2.69 4.55 3.96 3.25 6.86 1,82 4.66 4.54 5.01 7.23 1.73 4.63 0.58 0.58
98.5 100

3 OTIF of Tool fabrication & modification (%) 100 99.39 100 90 100 100 100 98 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

4 a.Mold repair (IM_x) 11.00 14.00 13.00 15.00 19.00 14.40 20 18 13 14 65.00 14 10 14 10 48 14 11 10 10 45 8 10 12 10 40 8 9 9 9 35 7 6 8 10 31 10 8 11 14 15 58 7 8 10 7 32 9 9
11.5

b.Mold repair (BM_x) 5.00 7.00 5.00 7.00 3.00 5.40 3 5 7 4 19.00 4 3 5 2 14 3 4 5 3 15 3 5 4 3 15 5 4 3 2 14 2 2 5 6 15 5 4 5 4 4 22 6 4 4 9 23 6 6
5.6

c.Work Order : MPC/QC/AD/PRT/MT/NPD Non KPI 7.00 8.00 8.00 7.00 5.00 7.00 6 7 13 5 31.00 6 8 3 4 21 4 6 5 4 19 4 6 6 4 20 7 4 6 6 23 4 5 7 4 20 4 3 2 4 2 15 3 10 4 3 20 5 5 Non KPI

5 Total Work Order to MS (Masuk) 23.00 29 26 29 27 26.80 25 23 24 23 24.36 24 22 22 16 21.67 21 21 20 17 20.13 15 21 22 17 19.03 20 17 18 17 72 13 13 20 20 66 19 15 18 22 21 95 16 22 18 19 75 20 20

6 Total Work Order to MS (Selesai ) 23.00 26 26 29 27 26.20 25 23 24 23 24.24 24 22 22 16 21.65 21 21 20 17 20.13 15 21 22 17 19.03 20 17 18 17 72 13 13 20 20 66 19 15 18 22 21 95 16 22 18 19 75 20 20
No KPI NPD Jan Feb Mar Apr May Jun

Penyelesaian proyek harus sesuai

1 komitmen dan diukur dalam parameter 100 97.22 97.14 100 100 100
NPI Successful Rate (%)

No KPI NPD Jan Feb Mar Apr May Jun

2 EBB 1st Delivery (%) Err:509 Err:509 Err:509 Err:509 Err:509 Err:509

No KPI MOLDSHOP Jan Feb Mar Apr May Jun

1 Right First Time Mold - RFTM (%) 86.51 93.92 92.01 77.45 75.80 77.91

KPI MOLDSHOP Jan Feb Mar Apr May Jun

OTIF of Tool fabrication & modification

2 97.65 100.00 98.81 91.36 97.89 97.19
(%)

KPI MOLDSHOP Jan Feb Mar Apr May Jun

3 Mold block Rate (%) 4.71 5.52 6.66 5.91 6.20 6.14
 Jul Aug Sep Oct Nov Dec Target 2016 YTD 2016 Penyelesaian proyek ha
120

100 100 98 99.30

100

Jul Aug Sep Oct Nov Dec Target 2016 YTD 2016 80

Err:509 Err:509 6.89 Err:509 60

40

20
Jul Aug Sep Oct Nov Dec Target 2016 YTD 2016
0

74.07 73.90 74.98 85 81.45

Jul Aug Sep Oct Nov Dec Target 2016 YTD 2016

100

100.00 95.56 100.00 100 97.31 90

80

Jul Aug Sep Oct Nov Dec Target 2016 YTD 2016 70

60

4.72 6.27 2.59 5 5.41 50

40

30

20

10

OTIF o
102
 OTIF o
102

100

98

96

94

92

90

88

86
Penyelesaian proyek harus sesuai komitmen dan diukur dalam parameter NPI Successful Rate (%)
12
120

100 100 100 100 100 100 10

100 97.22 97.14

8
80

6
60

4
40

2
20

0
0
Jan
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Right First Time Mold - RFTM (%)

100 93.92 92.01 7

90 86.51
6
80 77.45 75.8 77.91
74.07 73.9 74.98
5 4.71
70

60 4
50
3
40

30 2

20 1
10
0
0 Jan
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

OTIF of Tool fabrication & modification (%)

102
100 100 100
 OTIF of Tool fabrication & modification (%)
102
100 100 100
100
98.81
97.65 97.89
98 97.19

96 95.56

94

92 91.36

90

88

86
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
 EBB 1st Delivery (%)
12

10

0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Mold block Rate (%)

7 6.66
6.2 6.14 6.27
5.91
6
5.52

5 4.71 4.72

3 2.59

0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
No KPI NPD Jan Feb Mar Apr May Jun Jul

Penyelesaian proyek harus sesuai

1 komitmen dan diukur dalam parameter 100 97.22 97.14 100 100 100 100
NPI Successful Rate (%)

2 EBB 1st Delivery (%) Err:509 Err:509 Err:509 Err:509 Err:509 Err:509 Err:509

No KPI MOLDSHOP Jan Feb Mar Apr May Jun Jul

1 Right First Time Mold - RFTM (%) 86.51 93.92 92.01 77.45 75.80 77.91 74.07

2 OTIF of Tool fabrication & modification 100.00 99.40 100.00 93.28 100.00 98.44 100.00
(%)

3 Mold block Rate (%) 4.71 5.52 6.66 5.91 6.20 6.14 4.72

a.Mold repair (IM_x) 34 70 73 48 52 51 39

4 b.Mold repair (BM_x) 16 25 29 26 27 36 17

c.Work Order : MPC/QC/AD/PRT/MT/NPD 27 26 55 34 20 21 16

5 Total Work Order to MS (Masuk) 77 121 157 108 99 108 72

6 Total Work Order to MS (Selesai ) 75 121 155 99 97 105 72

 Aug Sep Oct Nov Dec YTD 2016

100 0 0 0 0 99.30

Err:509 0 0 0 0 Err:509

Target
Aug Sep Oct Nov Dec YTD 2016 2016

73.90 74.98 0.00 0.00 0.00 81.45 85

100.00 100.00 100.00 0.00 0.00 98.89 100

6.27 2.59 1.03 0.00 0.00 4.98 5

55 20 0 0 0 442

27 11 0 0 0 214

29 12 0 0 0 240 Non KPI

111 43 0 0 0 896

106 43 0 0 0 873
 Cav
mold cav ST/Act Blocked

w1 4008 A Cover Comp 8/7

8280 A Cap Do & Be 3/2
5302 A Cap Garnier 18 15 / 12
4008 B Base Comp 8/7
256 J Reel Base 8/6
308 B Base Lipstik 4/2
8394 Viva 60 8/7
499 AB Cvr Base Comp B8 4/3
499 AB Cvr Base Comp B6 4/3
6025 A Cover Pot 4/3
245 L Screw Lipstik 8/5
8278 Cap FT 8/7
415 B Base Comp 4/3
241 A Cover Lipstik 8/3
367 B Base Comp 4/3
256 J Reel Base 8/7
W2 8062 F Shift Dactarin 6/4
4008 B Base Comp 8/7
5302 A Cap Garnier 18 15 / 10
4008 A Cover Comp 8/7
256 L Screw Lipstik 8/7
241 B Base Lipstik 7/6
8394 Viva 60 8/7
8330 A Cap FT Red A 4/3
499 AB Cvr Base Comp B6 4/3
1232 Plug Hair Glaze 8/6
256 K Screw Lipstik 8/7
8278 Cap FT 8/7
415 B Base Comp 4/3
241 A Cover Lipstik 8/3
367 B Base Comp 4/3
8161 C Plug K.F 8/7
W3 8161 C Plug K.F 30/60 8/6
367 BF2 Base Comp 4/3
5302 A Cap Garnier 18 15 / 14
257 BS Reel Base 8/7
256 L Screw Lipstik 8/7
241 B Base Lipstik 7/6
4008 Base BF1 8/7
8214 Cap Baby Powd 8/7
8062 A Cap Dactarin 20 4/3
285 A Cover Lipstik 8/5
 257 A Cover Lipstik 8/6
257 J Reel Base 8/7
8211 D OTC HBL 100/200 8/6
241 A Cover Lipstik 8/5
257 I Cup Lipstik 8/7
257 B Base Lipstik 6/5
w4 417 B Base Comp 4/3
8397 Cap Erha 3/2
5302 A Cap Garnier 18 15 / 14
256 L Screw Lipstik 8/7
256 I Cup Lipstik 8/6
241 B Base Lipstik 7/6
12015 Cap Pestisida 8/6
8141 Cap FT 8/7
8062 A Cap Dactarin 20 4/3
285 A Cover Lipstik 8/5
257 A Cover Lipstik 8/6
257 L Screw Lipstik 8/7
8211 D OTC HBL 100/200 8/6
241 A Cover Lipstik 8/5
257 I Cup Lipstik 8/7
257 B Base Lipstik 6/5
w5 417 B Base Comp 4/3
8397 Cap Erha 3/2
5302 A Cap Garnier 18 15 / 14
256 L Screw Lipstik 8/7
256 I Cup Lipstik 8/6
241 B Base Lipstik 7/6
12015 Cap Pestisida 8/6
8141 Cap FT 8/7
8062 A Cap Dactarin 20 4/3
285 A Cover Lipstik 8/5
257 A Cover Lipstik 8/6
257 L Screw Lipstik 8/7
8211 D OTC HBL 100/200 8/6
241 A Cover Lipstik 8/5
257 I Cup Lipstik 8/7
257 B Base Lipstik 6/5
w6 5013 Base Pot 8/7
8193 C Plug Aster 30/150 16 / 12
4008 BF Base Compact 8/7
256 L Screw Lipstik 8/7
256 I Cup Lipstik 8/6
241 B Base Lipstik 7/5
12015 Cap Pestisida 8/6
 8141 Cap FT 8/7
245 L Screw Lipstik 16 / 14
285 A Cover Lipstik 8/5
8383 C Plug Natasha 4/3
499 A/B Cvr Base Comp 4/3
8330 Cap Red A 125 4/3
241 A Cover Lipstik 8/6
257 I Cup Lipstik 8/7
5013 Y3 Inner Pot 4/3
6025 Y Inner Pot 4/3
9009 A Cover White 4/3
257 L Screw Lipstik 8/5
W7 499 AB C/B Comp 4/3
4008 BF3 Base Comp 8/7
9517 Sendok Obat 8/7
8278 A Cap FT 8/6
257 B Base Lipstik 6/5
184 A Cover Lipstik 16 / 10
5013 B Base Pot 8/6
256 L Screw Lipstik 8/7
5299 A Cover Pot 4/3
257 A Cover Lipstik 8/6
256 I-16 Cup Lipstik 8/6
499 W Ring Comp 4/3
8397 A Cap ERHA 4/3
8383 C Plug Natasha 4/3
6025 Y Inner Pot 4/3
5013 Y3 Inner Pot 4/3
285 A Cover Lipstik 8/5
257 J Reel Lipstik 5/4
241 A Cover Lipstik 8/5
8330 Cap Red A 125 4/3
W8 184 A Cover Lipstik 16 / 10
719 A Cover Lipstik 8/4
4007 Cover White 4/3
285 A Cover Lipstik 16 / 14
499 AB C/B Comp 4/3
5302 Jar Garnier 16 / 15
8278 A Cap FT 8/5
9517 Sendok Obat 8/7
4008 BF3 Base Comp 8/7
184 A Cover Lipstik 16 / 11
256 L Screw Lipstik 8/5
256 I-16 Cup Lipstik 8/6
5013 A Cover pot 8/7
 832 A Cap Flip Top 8/5
8102 D OTC Talc 4/3
8330 Cap Red A 125 4/3
241 A Cover Lipstik 8/5
285 A Cover Lipstik 8/5
W9 257 J Reel Base 8/5
719 A Cover Lipstik 4/3
4007 B Base Comp 4/3
245 L Screw Lipstik 16 / 15
499 AB C/B Comp 4/3
5302 Jar Garnier 15 / 14
8278 A Cap FT 8/6
9517 Sendok Obat 8/7
4008 BF3 Base Comp 8/7
5302 B Jar Garnier 15 / 14
256 L Screw Lipstik 8/5
256 I-16 Cup Lipstik 8/6
5013 A Cover pot 8/7
832 A Cap Flip Top 8/6
8102 D OTC Talc 4/3
256 J Reel Base 8/5
241 A Cover Lipstik 8/6
285 A Cover Lipstik 16 / 14
8102 F Sifter Talc 12 / 9
W10 256 I-16 Cup Lipstik 8/6
257 J Reel Base 6/5
285 A Cover Lipstik 16 / 14
5302 A Cap Garnier 15 / 14
719 A Cover Lipstik 4/3
719 B Base Pot 8/7
241 A Cover Lipstik 7/6
5302 B Jar Garnier 15 / 14
256 L Reel Base 8/4
8278 A Cap FT 8/5
8383 C Plug Natasha 4/3
367 A Cover Natural 4/3
257 I Cup Lipstik 8/5
832 A Cap Flip Top 8/5
241 B Base Lipstik 7/6
6025 A Cover Pot 4/3
w11 256 I-16 Cup Lipstik 8/6
257 A Cover Lipstik 6/5
257 B Base Lipstik 8/6
8161 C Plug K.F 8/7
8214 Cap Bamby 50 8/5
 719 B Base Pot 8/7
241 A Cover Lipstik 7/6
5302 B Jar Garnier 15 / 9
256 L Reel Base 8/4
8278 A Cap FT 8/5
8383 C Plug Natasha 4/3
367 A Cover Natural 4/3
257 I Cup Lipstik 8/5
832 A Cap Flip Top 8/6
241 B Base Lipstik 7/6
6025 A Cover Pot 4/3
w12 8062 F Sifter Dactarin 6/5
257 A Cover Lipstik 6/5
257 B Base Lipstik 8/6
8161 C Plug K.F 8/7
8214 Cap Bamby 50 8/5
719 B Base Pot 8/7
241 A Cover Lipstik 7/6
5302 B Jar Garnier 15 / 9
256 L Reel Base 8/4
8278 A Cap FT 8/5
8373 C Plug KSI 4/3
367 A Cover Natural 4/3
257 I Cup Lipstik 8/5
832 A Cap Flip Top 8/6
241 B Base Lipstik 7/5
6025 A Cover Pot 4/3
w13 8062 F Sifter Dactarin 6/5
285 A Cover Lipstik 8/5
257 I Cup Lipstik 8/5
8161 C Plug K.F 8/5
184 A Cover Lipstik 16 / 8
719 B Base Pot 8/6
241 A Cover Lipstik 8/7
5302 B Jar Garnier 15 / 14
5013 Cover Pot 12.5 8/6
8278 A Cap FT 6/4
8330 VW 100 4/2
367 BF1 Base Comp 4/3
367 A Cover Comp 4/3
832 A Cap Flip Top 8/6
241 B Base Lipstik 7/5
6025 A Cover Pot 4/3
W14 8062 F Sifter Dactarin 6/5 1
285 A Cover Lipstik 8/5 3
 257 I Cup Lipstik 8/5 3
8161 C Plug K.F 8/5 3
184 A Cover Lipstik 16 / 8 8
719 B Base Pot 8/6 2
241 A Cover Lipstik 8/7 1
5302 B Jar Garnier 15 / 14 1
5013 Cover Pot 12.5 8/6 2
8278 A Cap FT 6/4 2
8330 VW 100 4/2 2
367 BF1 Base Comp 4/3 1
367 A Cover Comp 4/3 1
832 A Cap Flip Top 8/6 2
241 B Base Lipstik 7/5 2
6025 A Cover Pot 4/3 1
W15 499 AB C/B Comp 4/3 1
5302 A Cap Garnier 15 / 11 4
256 I-18 Cup Lipstik 8/6 2
245 L Screw Lipstik 8/6 2
9517 Sendok Obat 8/6 2
719 B Base Pot 8/6 2
241 A Cover Lipstik 8/7 1
5302 B Jar Garnier 15 / 13 2
5013 Cover Pot 12.5 8/7 1
8278 A Cap FT 6/4 2
8330 VW 100 4/2 2
367 BF1 Base Comp 4/3 1
367 A Cover Comp 4/3 1
832 A Cap Flip Top 8/6 2
241 B Base Lipstik 7/5 2
6025 A Cover Pot 4/3 1
W16 417 A Cover Comp 4/3 1
5302 A Cap Garnier 15 / 11 4
285 A Cover Lipstik 8/5 3
245 L Screw Lipstik 8/6 2
5302 C Plug Garnier 15 / 14 1
8193 Plug Aster 16 / 12 4
241 A Cover Lipstik 8/7 1
5302 B Jar Garnier 15 / 12 3
256 L Screw Lipstik 8/7 1
285 I-11 Cup Lipstik 16 / 15 1
285 A Cover Lipstik ( 16 ) 16 / 14 2
367 BF1 Base Comp 4/3 1
8373 UPC KSI 4/3 1
832 A Cap Flip Top 8/6 2
241 B Base Lipstik 7/5 2
 6025 A Cover Pot 4/3 1
w17 8141 A Cap FT 7/5 2
8102 F Shifter Talc 12 / 6 4
8102 A OTC Talc 12 / 9 3
5302 A Cap Garnier 15 / 8 7
5302 B Jar Garnier 15 / 12 3
832 A Cap Flip Top 6/5 1
6025 A Cover Pot 4/3 1
5302 C Plug Garnier 15 / 13 2
367 BF1 Base Comp 4/3 1
285 A Cover Lipstik ( 8 ) 8/5 3
285 A Cover Lipstik ( 16 ) 16 / 14 2
256 L Screw Lipstik 8/7 1
256 I-16 Cup Lipstik 8/4 4
241 B Base Lipstik 7/5 2
241 A Cover Lipstik 8/7 1
8373 Plug KSI 4/3 1
w18 8141 A Cap FT 7 7/5 5
184 B Base Lipstik 12 12 / 6 6
245 L Screw Lipstik 16 16 / 14
5302 A Cap Garnier 15 15 / 13
5302 B Jar Garnier 15 15 / 12
832 A Cap Flip Top 6 6/5
6025 A Cover Pot 4/3
5302 C Plug Garnier 15 / 13
367 BF1 Base Comp 4/3
285 A Cover Lipstik ( 8 ) 8/5
285 A Cover Lipstik ( 16 ) 16 / 14
256 L Screw Lipstik 8/7
256 I-16 Cup Lipstik 8/4
241 B Base Lipstik 7/5
241 A Cover Lipstik 8/7
8373 Plug KSI 4/3
W19 8141 A Cap FT 7/5
8278 Cap Ft 6/4
8102 Cap Talc 12 / 8
5302 A Cap Garnier 15 / 11
417 A Cover Copm 4/2
832 A Cap Flip Top 6/4
CMPP06 Cap Pushpone 24 / 23
5302 C Plug Garnier 15 / 13
8383 A Cap Natasha 4/3
285 A Cover Lipstik ( 8 ) 8/5
285 A Cover Lipstik ( 16 ) 16 / 14
256 L Screw Lipstik 8/7
 256 I-16 Cup Lipstik 8/4
241 B Base Lipstik 7/5
241 A Cover Lipstik 8/7
8373 Plug KSI 4/3
W20 8141 A Cap FT 7/6
8278 Cap Ft 6/4
8102 F Shifter Talc 12 / 8
5302 A Cap Garnier 15 / 9
8102 A Cap Talc 4/2
832 A Cap Flip Top 6/4
5302 C Plug Garnier 15 / 13
8383 A Cap Natasha 4/3
285 A Cover Lipstik ( 8 ) 8/5
285 A Cover Lipstik ( 16 ) 16 / 14
257 Reel Lipstik 8/5
w21 8141 A Cap FT 7/6
8062 Shifter Dactarin 6/5
6026 A Cvr White 8/4
5302 A Cap Garnier 15 / 9
8161 C Plug K.F 30/60 8/7
PT0077 Cvr White 4/3
5302 B Jar Garnier 15 / 14
w22 8141 A Cap FT 7/6
8062 Shifter Dactarin 6/5
6026 C Lid Pot 8/7
5302 C Plug Garnier 15 / 12
8161 C Plug K.F 30/60 8/4
PT0077 Base White 4/3
5302 B Jar Garnier 15 / 14
417 A Cover Pot 4/3
8214 Cap Baby Powder 8/7
PT004 Cover White 4/3
273 B Base Lipstik 8/7
w23 5302 A Cap Garnier 9/8
8193 Plug Aster 16 / 12
5302 C Plug Garnier 15 / 12
8161 C Plug K.F 30/60 8/4
8141 A Cap FT 7/6
5302 B Jar Garnier 15 / 14
417 A Cover Pot 4/3
832 A Cap FT 6/5
PT004 Cover White 4/3
W24 8141 A Cap FT 7/6
417 A Cover Pot 4/3
5302 C Plug Garnier 15 / 12
 5302 B Jar Garnier 15 / 14
8102 F Sifter Talc 12 / 8
8161 C Plug K.F 8/4
257 A Cover Blue 6/4
W25 8141 A Cap FT 7/6
PT004 Cover Pot 4/3
5302 C Plug Garnier 15 / 12
5302 B Jar Garnier 15 / 14
5013 Y5 Inner Pot 4/3
6026 BY Base 8/7
8161 C Plug Natural 8/4
8383 A Cap Natasha 4/3
1215 Cap Pestisida 8/7
W26

W27 5013 B Base Pot 12.5 8/7

6026 BY Base + Ins 8/7
8349 Plug OTT 10 ml 16 / 4
5302 B Jar Garnier 15 / 14
8278 A Cap FT 6/4
6026 A Cover White Opq 8/7
8161 C Plug Natural 8/4
8383 A Cap Natasha 4/3
W28 6026 C Lid Natural 8/7 Cav buntu
417 A Cover 4/3 Cav buntu
5302 B Jar Garnier 15 / 14 Cav buntu
8278 A Cap FT 6/4 Cav buntu
8383 A Cap Natasha 4/3 Cav buntu
PT-004 Cover Cream 4/3 Cav buntu
PT-004 Base White 4/3 Cav buntu
4008 B Base White 8/7 Cav buntu
8349 A Cap OTT 10 ml 6/5 Cav buntu
w29 PT004 Base White 4/3 Cav buntu
417 A Cvr White 4/3 Cav buntu
8278 A Cap FT 6/5 Cav buntu
6026 C Plug Lid 8/7 Cav buntu
5302 B Jar Garnier 18 15 / 12 Cav buntu
8141 A Cap FT 7/6 Cav buntu
PT-004 Cover Cream 4/3 Cav buntu
8080 A Cap Lulur Kocok 5/3 Cav buntu
5302 A Cap Garnier 18 9/8 Cav buntu
417 SF3-3 Ins SF3-3 4/3 Cav buntu
4008 BF1 Base BF1 8/7 Cav buntu
W30 PT004 Base White 4/3 Cav buntu
417 A Cvr White 4/3 Cav buntu
 8278 A Cap FT 6/4 Cav buntu
6026 C Plug Lid 8/7 Cav buntu
257 A Cover 6/5 Cav buntu
8161 C Plug K.F 30/60 8/7 Cav buntu
PT-004 Cover Cream 4/3 Cav buntu
8080 A Cap Lulur Kocok 5/3 Cav buntu
5302 A Cap Garnier 18 9/8 Cav buntu
257 B Base 6/4 Cav buntu
417 SF Ins 4/2 Cav buntu
8280 A Cap Do & Be 4/3
W31 PT-004 Cover Cream 4/3 Cav buntu
5299 Y1 Inner Y1 4/3 Cav buntu
6026 BY Base White 8/7 Cav buntu
417 A Cvr White 4/3 Cav buntu
8278 A Cap FT 6/3 Cav buntu
6026 C Ins White 8/7 Cav buntu
5302 A Cap Garnier 18 9/8 Cav buntu
832 A Cap FT 6/5 Cav buntu
5013 C1 Lid 12.5 8/6 Cav buntu
8141 A Cap FT 7/6 Cav buntu
241 L Screw Lipstik 8/4 Cav buntu
W33 6026 C 8/7
257 L 3-Aug
6026 C 3-Jun
8080 A 4-May
6026BY 7-Aug
501C1 6-Aug
257 A 5-Aug
832 A 5-Jun

W37 8280 A 2-Mar

6026 C 7-Aug
5302 C 15/10
5013 A 4-Jun
8379 A 7-Aug
6026BY 7-Aug
8141 A 6-Jul
5013 B 7-Aug
4008 B 6-Aug
PT0077 3-Apr
38 719 M-1 8/7
5013 B 8/7
499 AB 4/3
8280 A 3/2
8379 A 8/7
 6026 C 8/7
8141 A 7/6
5013 B 8/7
4008 B 8/6
PT0077 4/3
5013 A 6/4
8379 A 8/7
6026 A 8/4
8383 A 4/3
6028 B 4/3
5013 C1 8/5
8330 A 4/3
39 719 A 4/2
8278 A 8/7
8080 A 3/2
6026 C 8/7
5013 C1 8/5
8383 A 4/3
5013 A 8/6
4008 B 8/6
8379 A 8/7
PT0077 4/3
1215 A 8/6
832 A 6/5
5013 B 8/7
8141 A 6/5
8080 A 5/4
w40 367 B 4/3
6026 C 8/7
5013 B 8/7
8080 A 5/4
5013 C1 8/5
499 A/B 4/3
5013 A 6/4
4008 B 8/6
8379 A 8/4
5013 Y6 8/6
832 A 6/5
tgl

Cav buntu 2,3,4

Cav buntu 3
Cav buntu 2,4,5
Cav buntu 3,5
Cav buntu 3,4,5
Cav buntu 4
Cav buntu 5
Cav buntu 4
Cav buntu 2,3,4,5
Cav buntu
Cav buntu 2
Cav buntu 2,3,5
Cav buntu 2,3,4,5
Cav buntu 2,3
Cav buntu 2,3,4,5
Cav buntu
Cav buntu 6,7,12
Cav buntu 6
Cav buntu 6,7,9,10,11,12
Cav buntu 6,7,9,10
Cav buntu 6,7,9,10,11,12
Cav buntu 7,9,10,11,12
Cav buntu 6,7
Cav buntu 10
Cav buntu 6,7,9,10,11
Cav buntu 10
Cav buntu 11
Cav buntu 6
Cav buntu 6,7,9
Cav buntu 10,11,12
Cav buntu 6,10,11,12
Cav buntu 11,12
Cav buntu 13,14
Cav buntu 14,15,16,17
Cav buntu 13,14,15,16,19
Cav buntu 15
Cav buntu 13,14,15,16,17,18,19
Cav buntu 13,14,15,16,17,18,19
Cav buntu 16,17,18,19
Cav buntu 17,18,19
Cav buntu 17,18,19
Cav buntu 19
Cav buntu 14,15,16
Cav buntu 19
Cav buntu 19
Cav buntu 18,19
Cav buntu 13,14,15,16,17
Cav buntu 13,14,15,16,17,18,19
Cav buntu 20,21,23,24,25
Cav buntu 24,25,26
Cav buntu 20,21,23
Cav buntu 24,25,26
Cav buntu 20,21,23,24,25,26
Cav buntu 20,21,23,24,25,26
Cav buntu 25
Cav buntu 26
Cav buntu 20
Cav buntu 20,21,23,24,25,26
Cav buntu
Cav buntu 23
Cav buntu
Cav buntu 20,26
Cav buntu 20,21
Cav buntu 20
Cav buntu 20,21,23,24,25
Cav buntu 24,25,26
Cav buntu 20,21,23
Cav buntu 24,25,26
Cav buntu 20,21,23,24,25,26
Cav buntu 20,21,23,24,25,26
Cav buntu 25
Cav buntu 26
Cav buntu 20
Cav buntu 20,21,23,24,25,26
Cav buntu
Cav buntu 23
Cav buntu
Cav buntu 20,26
Cav buntu 20,21
Cav buntu 20
Cav buntu 27,28,29,30,31,1,2
Cav buntu 28,29,30
Cav buntu 28,29,30
Cav buntu 27,29,30,31,1,2
Cav buntu 27,28,29,30
Cav buntu 27,28,29,30,31,1,2
Cav buntu 27,28
Cav buntu 27,28,29,30,31,1,2
Cav buntu 28,29
Cav buntu 27,28,29,30,31
Cav buntu 30,31,1,2
Cav buntu 30
Cav buntu 30,2
Cav buntu 27,1,2
Cav buntu 31
Cav buntu 31,1,2
Cav buntu 31,2
Cav buntu 1,2
Cav buntu 1
Cav buntu 14,16
Cav buntu 14,15,16
Cav buntu 13,14,15,16
Cav buntu 11,12,13,14,15,16
Cav buntu 11,12
Cav buntu 10,16
Cav buntu 10,11,12,13
Cav buntu 10,11,12,13
Cav buntu 10,11
Cav buntu 10,11
Cav buntu 16
Cav buntu 12
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu 18
Cav buntu 18
Cav buntu 21
Cav buntu 21
Cav buntu 22
Cav buntu 23
Cav buntu 17,18,20,21
Cav buntu 17,18,20,21,22,23
Cav buntu 17,18,22,23
Cav buntu 17,20
Cav buntu 17,20,21,22,23
Cav buntu 18,20,21,22
Cav buntu 18,20,21,22,23
Cav buntu 20,21,22,23
Cav buntu 21,22,23
Cav buntu
Cav buntu
Cav buntu
Cav buntu 27,2
Cav buntu 24,25,26,27,28,1,2
Cav buntu 24,25,26,27,28,1
Cav buntu 27
Cav buntu 28,1
Cav buntu 24,25,26,27,28
Cav buntu 24,25,26,27,28,1,2
Cav buntu 24,25
Cav buntu 242,526
Cav buntu 1,2
Cav buntu 24,25,26,1
Cav buntu 24,25,26,27,28,1,2
Cav buntu 24
Cav buntu 24,25,26,27,28,1
Cav buntu 24
Cav buntu 2
Cav buntu 27,28,1,2
Cav buntu 2
Cav buntu 24,25,26,27,28,1
Cav buntu 3
Cav buntu 7
Cav buntu 3,4
Cav buntu 3,4
Cav buntu 3,4,6
Cav buntu 3,4,6
Cav buntu 3,4,6,7,8,9
Cav buntu 3,4,6,7,8,9
Cav buntu 3,4,6,7,9
Cav buntu 3,4,8,9
Cav buntu 6,7
Cav buntu 6,7,8
Cav buntu 6,7,8,9
Cav buntu 6,8
Cav buntu 7,8,9
Cav buntu 8,9
Cav buntu
Cav buntu 10,11,13,14
Cav buntu 10
Cav buntu 13,14,15
Cav buntu 16
Cav buntu
Cav buntu
Cav buntu 10,11,13,14,15
Cav buntu 10,11,13,14,15,16
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu 10,11,13,14
Cav buntu 10,11,13,14,15,16
Cav buntu 16
Cav buntu 22,23
Cav buntu
Cav buntu
Cav buntu 22,23
Cav buntu 17
Cav buntu
Cav buntu 20,22,23
Cav buntu
Cav buntu 17
Cav buntu 21,22,23
Cav buntu 17,18,20,21
Cav buntu
Cav buntu
Cav buntu 17
Cav buntu 17,18,20,21,22
Cav buntu 17
Cav buntu 24,25,28
Cav buntu 25,28,29
Cav buntu 28,29,30
Cav buntu 24,25
Cav buntu 28,29
Cav buntu 24,25
Cav buntu 24,25,28,29,30
Cav buntu 25,28,29,30
Cav buntu 28,29,30
Cav buntu 24,25,28,30
Cav buntu 28
Cav buntu 25
Cav buntu 28
Cav buntu
Cav buntu
Cav buntu
Cav buntu 24,25,28
Cav buntu 25,28,29
Cav buntu 28,29,30
Cav buntu 24,25
Cav buntu 28,29
Cav buntu 24,25
Cav buntu 24,25,28,29,30
Cav buntu 25,28,29,30
Cav buntu 28,29,30
Cav buntu 24,25,28,30
Cav buntu 28
Cav buntu 25
Cav buntu 28
Cav buntu
Cav buntu
Cav buntu
Cav buntu 31
Cav buntu 4
Cav buntu 31,1
Cav buntu 5,6
Cav buntu 5,6
Cav buntu
Cav buntu 31,1,3,4,5,6
Cav buntu 31,1,3,4,5,6
Cav buntu 31,1,3,4,5
Cav buntu
Cav buntu
Cav buntu 31,1,3,4,5,6
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu 7,8
Cav buntu 7,8,10,11,12,13
Cav buntu 8,10,11,12
Cav buntu 7,8,10
Cav buntu 8,10,11,13
Cav buntu 10,11
Cav buntu 7,8,10,11,12
Cav buntu 7,8,10,11,12,13
Cav buntu 10,11,12,13
Cav buntu 10
Cav buntu 11,12,13
Cav buntu 7,8,10
Cav buntu 13
Cav buntu
Cav buntu
 Cav buntu
Cav buntu 25,27
Cav buntu 25,26
Cav buntu 25,26
Cav buntu 21,22,23,24,25,26,27
Cav buntu 21
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu 28
Cav buntu 2,3,4
Cav buntu 4
Cav buntu 3,4
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu 9,10,11
Cav buntu 9,10,11
Cav buntu 9,10
Cav buntu 5,6,8,11
Cav buntu 5
Cav buntu 5,6,7,8,9,10,11
Cav buntu 5,6,7,8,9,10
Cav buntu
Cav buntu 6,7,8
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu 12,13,17,18
Cav buntu 12,13,14
Cav buntu 15,16
Cav buntu 12,13,14,15,16,17,18
Cav buntu
Cav buntu 12,15
Cav buntu
Cav buntu
Cav buntu
Cav buntu
Cav buntu 17,18
Cav buntu 19,20,22,23,24,25
Cav buntu 19,20,22,23,24
Cav buntu 20
Cav buntu 19,20,22,23,24,25
Cav buntu 24,25
Cav buntu 25
Cav buntu 25
Cav buntu 26,29,30,31,1
Cav buntu 26,29
Cav buntu 29
Cav buntu 31,1
Cav buntu 26,29,30,31,1
Cav buntu 26
Cav buntu 29,1
Cav buntu 29,30,31,1
Cav buntu 31,1
Cav buntu 1
Cav buntu 26,29,30
Cav buntu 2,3,5
Cav buntu 2,3
Cav buntu 2,3,5,6,7,8
Cav buntu 2
Cav buntu 8
Cav buntu 2,6,7,8
Cav buntu 2,3,5,6,7,8
Cav buntu 2,3,5,6,7
Cav buntu 2,3,5,6
Cav buntu 9,14,15
Cav buntu 9,12,13,14
Cav buntu 9,10,12,13,14,15
 Cav buntu 9,10,12,13,14,15
Cav buntu 9,10,12
Cav buntu 13,15
Cav buntu 10,12
Cav buntu 16,17,19,20,21,22
Cav buntu 16,17,19,20,21,22
Cav buntu 16,17,19,20
Cav buntu 16,17,19,20,21
Cav buntu 16,20
Cav buntu 16,17,19,20,21,22,23
Cav buntu 16,17,19
Cav buntu 17,19,20,21,23
Cav buntu 17,19,20

Cav buntu 3,4

Cav buntu 3,4,5,6
Cav buntu 3
Cav buntu 3,4,5,6
Cav buntu 6
Cav buntu 4
Cav buntu
Cav buntu 3,4
Cav buntu 8,10,11,12,13
Cav buntu 8,10,11,12,13
Cav buntu 7,8,10,11,12,13
Cav buntu 7,8
Cav buntu 11,12,13
Cav buntu 10,11,12,13
Cav buntu 10,11,12,13
Cav buntu 13
Cav buntu 7
Cav buntu 19,20
Cav buntu 17,18,19,20
Cav buntu 15,18,19,20
Cav buntu 14,15,17,18,19,20
Cav buntu 14,15,17,18,19,20
Cav buntu 14,15,17,18,19,19,20
Cav buntu 14,15,17
Cav buntu 20
Cav buntu 20
Cav buntu 15
Cav buntu 14
Cav buntu 21,22
Cav buntu 21,22,25,26,27
Cav buntu 21,22,24,25,26,27
Cav buntu 21,22,24,25,26,27
Cav buntu 22,24,25,26
Cav buntu 26
Cav buntu 24,25,27
Cav buntu 21,24,25,26
Cav buntu 21,22,24,25,26,27
Cav buntu 26
Cav buntu 27
24
Cav buntu 28,31,3
Cav buntu 31,1
Cav buntu 31,1,3
Cav buntu 28,29,31,1
Cav buntu 28,29,31,1,2,3
Cav buntu 28,29,31,1,2,3
Cav buntu 28,29
Cav buntu 3
Cav buntu 3
Cav buntu 28,29,31,1,2,3
Cav buntu 31,1,3
11,12,14
15
16
11,12,14,15
11,12,.14,15,16
11,12,14,15,16
14,15,16
11,12,14

8,9,11
8,9,11,12,13,14
8,9,11,12,13
8,9,11,12,13,14
8,9,11,12,13,14
8,9
12,13,14
12,13,14
13,14
13,14
19
20
20
19,20
16
16,17,18,20
15,16
15,16,17,18,19,20
15,16,17,18,19,20
15,16,17,18,19,20
15,16,17,18,19,20
15,16,17,18,19,20
15
15,16,17,18,19,20
15,16
16,17,18,19,20
18
28
23,24,25,26,27,28
22,23
22,23,24,25,26,27,28
22,23,24,25,26,27,28
22
22,23,24,25,26,27,28
22,23,24,25,26,27,28
22,23,24,25,26,27,28
22,23,24,25,26,27
22,23,24
22,23,24
25,26,27,28
25
27
29,30,1,2
29,30,1,2,3,5
29,30,1,2,3,4
29,30,3,4
29,5
30,2,3
29,30,1
29,30,1,2,3,4
29,30,1,2,3,4,5
4,5
29,30,1,2,3,4,5
Keterangan

cavity cacat kena pin

kotor fet dan flash area engsel
heater tidak bisa naik
HtB lebih besar 0,05
flash di real
diejek patah

hing pecah flash di lubang pin

3,4 korosif runner lengketan
flash di core stripper

beret di cavity dinding dekat bottom no.13,14

insert lubang patah
heater tidak bisa naik
leak tes lipring bojor
flash di handle
keras diambil robot

jig seret bagian dalam,real mengelupas

diameter kupingan tdk masuk spaec
no 1 keras diambil robot
bocor cooling,pin hole patah

di top dekan lipring depurmasi

ML _ringan pada saat diassembling
mencuat di pl cavity/busam
diametere kecil .real flash

HTB keras ,lebih besar 0,05

ngombak ,busam T total tidak sesuai spec

pi pembentuk FT patah

kontak slider tidak baik dan diameter core kecil

baret
heater tidak bisa naik
ML
ML
mold lama
heater tidak bisa naik

saat dieject topnya cembung terkadang jebol

cavity nomor
cavity 1,,2,3,4 diameter slider oval spec 2,35_terukur data QC 2,37/2,52
kotor pet dan insert pin patah dibuatkan baru semetra di ecn

di hot stamping pecah

ganti heater baru dah selesai tgl 16 maret

diajukan buat mold baru__di ecn dulu

selesai dibuatkan pin

sudah di ecn 6 cavity sampai pembuatan insert baru Progres

core cuel di ecn dulu mjor repair

pin pembentuk lubang sering depormasi,direkondisi lagi diameter 1.0

ecn menjadi 9,ada diameter yang sesak
heater dan thermocouple rusak
bocor di flip top
hole flassh dan tidak sesumbu
heater mati,permukaan merintis
heater mati 1 pc
hole flip top bocor
lipring flash di cavity 13

bibir flash
heater /thermocouple rusak
bocor di area hole
pecah dan slip pada lubang
heater tidak bisa naik dan buntu,

insert patah

real dan core

CAVITY CACAT
CORE PECAH

BUNTU DAN HEATER TIDAK BISA NAIK
FLASH AREA LUBANG 

GOSONG
 8/7/
3-Aug
3-Jun
4-May
7-Aug
6-Aug
5-Aug
5-Jun

Cavity pecah -di ecn jadi 3 cavity

Runer putus_bisa diperbaiki
mold dah diturunkan_pin ambles(tidak kontak)
mold lama_diameter dalam seret -diecn 6 cavity
core pecah _ di ecn Progres PRO_ dibuatkan ke albea shanghai
pin runner putus_dah selesai dibuatkan keluar 8 cavity
cooling core retak bocor_rembes ke cavity yang satuditurunkan dicoba dilas
retak di gate _coba di perbaiki
pin hole patah di cavity perlu turun diperbaiki_ diedm _buat baru
minta di ecn sampai spare part datang ,male antirotation sekret_proses pembuatan Part
tidak dibuntu
gate cacat
dah perbaikan di runner
gate yang miuncul dah perbaikan
di ecn saja dari 6 cavity menjadi 4
masih ada yang flash di stripper dengan core no.3&8
dah dibuatkan pin baru
ulir nglupas pada saat distripper
dah selesai perbaikan
yang produksi mold 16 dibuntu 3 PL kasar dan cacat perbaikan di week 41
rib brensen tidak terbentuk perlu di cleanning
kotor pet rencana perbaikan hari selasa
mold
8280 A
6026 C
5302 C
5013 A
8379 A
6026BY
8141 A
5013 B
4008 B
PT0077
Di block
Cavity pecah -di ecn jadi 3 cavity
Runer putus_bisa diperbaiki
mold dah diturunkan_pin ambles(tidak kontak)
mold lama_diameter dalam seret -diecn 6 cavity
core pecah _ di ecn Progres PRO_ dibuatkan ke albea shanghai
pin runner putus_dah selesai dibuatkan keluar 8 cavity
cooling core retak bocor_rembes ke cavity yang satuditurunkan dicoba dilas
retak di gate _coba di perbaiki
pin hole patah di cavity perlu turun diperbaiki_ diedm _buat baru
minta di ecn sampai spare part datang ,male antirotation sekret_proses pembuatan Part
 Target YTD
No KPI MOLDSHOP W1 W2 W3 W4 W5
2017 2017
3% on
2 Cavity Mold block Rate (%) 4.42 6.38 5.19 4.25 3.92 5.05
Q3

Weekly Cavity Blocked 2017 Month

7.00 6.38
6.296.11 6.00
6.00 5.33
5.19 5.055.00 5.00
5.00 4.79 4.42
4.25 4.35 4.40
3.92 4.12
4.00 4.00
Row 3
3.00
3.00 2.65 3.00
2.24 2.08
2.00 2.00
1.00 1.00
-
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 0.00
W W W W W W W W W W1 W1 W1 W1 W1 W1 W1 W1 YTD 2017
 Jan W6 W7 W8 W9 Feb W10 W11 W12 W13 Mar W14 W15 W16

4.96 5.00 2.24 4.35 6.29 4.47 6.11 4.79 2.08 5.33 4.58 3.00 4.40 4.12

Monthly Cavity Blocked 2017

6.00
4.96
5.00 4.42 4.47 4.58

4.00 3.54
3.00

2.00

1.00

0.00
YTD 2017 Jan Feb Mar Apr
4.42 4.96 4.47 4.58 3.54
W17 Apr W18 W19 W20 W21 W22 W23 W24 W25 W26 W27

2.65 3.54
W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39
W40 W41 W42 W43 W44 W45 W46 W47 W48 W49 W50
W51 W52 W53 YTD 2016YTD 2016 Target 2016

98.5 100
TOP 5 CAVITY BLOCK ON APRIL 2017

Mold Product Name Cav Cav Cav Date of blockage on

No Issues
Code Std Open Block Apr 2017

21,22,23,24,25,26,27 TCU issue, heater,

1 5302 A Cap Garnier 16 12 4 flashes

TCU issue, heater,

2 5302 B Jar Garnier 16 12 4 7,8,10,11,12,13 flashes

3 8193 C Plug Aster 16 12 4 10,11 Flashes

4 8102 F Shifter Talc 12 6 4 25,26 Flashes
5 8102 A OTC Talc 12 9 3 25,26 Flashes
 Remark

Check heater, fitting -->

propose replace new mold

Check heater, fitting -->

propose replace new mold

Old mold, ECN

Old mold, ECN
Old mold, ECN