Handbook USM Fiscal Gas Metering Stations PDF
Handbook USM Fiscal Gas Metering Stations PDF
Handbook USM Fiscal Gas Metering Stations PDF
Industrial Development
HANDBOOK OF
UNCERTAINTY CALCULATIONS
Ultrasonic fiscal gas metering stations
2 12
1.8
Relative Expanded Uncertainty
10
1.6
Axial flow velocity [m/s]
(95 % confidence level)
of mass flow rate [%]
1.4
8
1.2
1 6
0.8
4
0.6
0.4
2
0.2
0 0
0 50000 100000 150000 200000 250000
Mass flow rate [kg/h]
Relative Expanded Uncertainty Axial flow velocity
December 2001
Handbook of Uncertainty Calculations
Ultrasonic Fiscal Gas Metering Stations
December 2001
Prepared for
by
The Handbook and the Excel program EMU - USM Fiscal Gas Metering Stations, Version 1.0,
are freeware and can be downloaded from the NFOGM web pages
ISBN 82-566-1009-3
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 1
TABLE OF CONTENTS
PREFACE 6
1. INTRODUCTION 8
1.1 Background 8
1.1.1 USM fiscal metering of gas 8
1.1.2 Contributions to the uncertainty of USM fiscal gas metering stations 12
1.1.3 Uncertainty evaluation of USMs and USM gas flow metering stations 16
1.3 About the program EMU - USM Fiscal Gas Metering Station 21
1.5 Acknowledgements 27
4.6 Summary - Expanded uncertainty of USM fiscal gas metering station 139
4.6.1 Volumetric flow rate, line conditions 139
4.6.2 Volumetric flow rate, standard reference conditions 140
4.6.3 Mass flow rate 142
4.6.4 Energy flow rate 143
5.13 Summary report - Expanded uncertainty of USM fiscal gas metering station 180
PART B - APPENDICES
E.1 Basic uncertainty model for the USM fiscal gas metering station 230
E.3 Combining the uncertainty models of the gas metering station and the USM 243
E.3.1 Consequences of flow calibration on USM uncertainty contributions 243
E.3.2 Modified uncertainty model for flow calibrated USM 243
E.3.3 Identification of USM uncertainty terms 246
E.3.4 Uncertainty model of the USM fiscal gas metering station 249
REFERENCES 263
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 6
PREFACE
Norwegian regulations relating to fiscal measurement of oil and gas require that the overall measure-
ment uncertainty is documented to be within defined limits. However, the different methods used
have given different results. A consistent and standardised method of uncertainty evaluation has been
required, so that different measurement systems could be directly and reliably compared.
In 1993 the ISO report Guide to the expression of uncertainty in measurement (commonly referred
to as the Guide or the GUM) was published, with a revision in 1995. This report is providing
general rules for evaluating and expressing uncertainty in measurement, intended for a broad scope of
measurement areas. The GUM was jointly developed by the International Organisation of Standardi-
zation (ISO), the International Electrotechnical Commision (IEC), the International Organization of
Legal Metrology (OIML) and the International Bureau of Weights and Measurement (BIPM).
In 1999 a Handbook of uncertainty calculations - Fiscal metering stations was developed by the
Norwegian Petroleum Directorate (NPD), the Norwegian Society for Oil and Gas Measurement
(NFOGM) and Christian Michelsen Research (CMR), addressing fiscal metering of oil using turbine
meters, and fiscal metering of gas using orifice meters.
The intention of this initiative was that a user-friendly handbook together with an Excel program,
based upon the principles laid down in the GUM, would satisfy the need for a modern method of un-
certainty evaluation in the field of fiscal oil and gas measurement.
As a further development with respect to fiscal metering of gas, a follow-up project was initiated by
the same partners to develop a handbook addressing the uncertainty of fiscal gas metering stations
using ultrasonic meters (USM).
A reference group consisting of nine persons with a broad and varied competence from oil and gas
measurement has evaluated and commented the handbook. The reference group has consisted of:
The reference group concludes that the Handbook of uncertainty calculations - Ultrasonic fiscal gas
metering stations is reliable and in conformity with the GUM.
We wish to express our thanks to the project leader at CMR, Per Lunde, and to the members of the
reference group for their contribution to this handbook.
December 2001
Norwegian Petroleum Directorate (NPD) Norwegian Society for Oil and Gas Measurement (NFOGM)
Einar Halvorsen Phillips Petroleum Company Norway
Svein Neumann
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 7
PART A
USER'S GUIDE
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 8
1. INTRODUCTION
1.1 Background
Multipath transit-time ultrasonic gas flow meters (USMs) are today increasingly
taken into use for fiscal metering of natural gas, and have already been developed to
a level where they are competitive alternatives to more conventional technology as
turbine and orifice meters.
The first generation of USMs has been on the market for about a decade. Three
manufacturers offer such meters for gas fiscal metering today [Daniel, 2000],
[Kongsberg, 2000], [Instromet, 2000], cf. Fig. 1.1. USMs have demonstrated their
capability to provide metering accuracy within national regulation requirements
[NPD, 2001], [AGA, 1998]. Better than 1 % uncertainty of mass flow rate (meas-
ured value) is being reported, as required for custody transfer [NPD, 2001]. In ap-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 9
propriate applications, multi-path ultrasonic meters can offer significant cost bene-
fits. Compared to conventional turbine and orifice meters, USM technology is in-
creasingly gaining acceptance throughout the industry, and is today in use in gas
metering stations onshore and offshore. The world market for precision metering of
gas is significant, and several hundred meters are today delivered each year on a
world basis (including fiscal and "check meters).
Fig. 1.1 Three types of multipath ultrasonic flow meters for gas available today: (a) Daniel Senior-
Sonic [Daniel, 2000, 2001], (b) Kongsberg MPU 1200 [Kongsberg, 2000, 2001], (c) In-
stromet Q-Sonic [Instromet, 2000]. Used by permission of Daniel Industries, FMC
Kongsberg Metering and Instromet.
In Norway the use of USMs is already included in the national regulations and stan-
dards for fiscal metering of gas [NPD, 1997; 2001], [NORSOK, 1998a]. In the USA
the AGA report no. 9 [AGA-9, 1998] provides guidelines for practical use of USMs
for fiscal gas metering. Internationally, work has been initiated for ISO standardiza-
tion of ultrasonic gas flow measurement, based e.g. on the reports ISO/TR
126765:1997 [ISO, 1997] and AGA-9.
In spite of the considerable interest from oil and gas industry users, USMs still repre-
sent "new" technology, which in Europe has been tried out over a period of about 10
years. In the USA, Canada, etc., users were to a large extent awaiting the AGA-9
document, issued in 1998. A USM is an advanced "high-technology" electronics in-
strument, which requires competence both in production and use. USM technology is
relatively young compared with more traditional flow metering technologies, and
potentials and needs exist for further robustness and development. The technology is
expected to mature over time, and the need for standardization and improved trace-
ability is significant.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 10
For example, methods and tools to evaluate the accuracy of USMs will be important
in coming years. As there is a great number of ways to determine the flow of natural
gas, the seller and buyer of a gas product often chooses to measure the gas with two
different methods, involving different equipment. This will often result in two dif-
ferent values for the measured gas flow, creating a dispute as to the correctness of
each value. Although it is common knowledge that each value of the measured gas
flow has an uncertainty, it often causes contractual disputes. The many different ap-
proaches to calculating the uncertainty is also a source of confusion; - varying prac-
tice in this respect has definitely been experienced among members in the group of
USM manufacturers, engineering companies (metering system designers) and oper-
ating companies.
In practical use of USMs in fiscal gas metering stations, the lack of an accepted
method for evaluating the uncertainty of such metering stations has thus represented
a "problem". Along with the increasing use of USMs in gas metering stations world
wide, the need for developing standardized and accepted uncertainty evaluation
methods for such metering stations is significant.
For example, in the NPD regulations entering into force in January 2002 [NPD,
2001] it is stated that it shall be possible to document the total uncertainty of the
measurement system. An uncertainty analysis shall be prepared for the measurement
system within a 95 % confidence level (cf. Section C.1). In the ongoing work on
ISO standardization of ultrasonic gas flow meters, an uncertainty analysis is planned
to be included.
Even within such high accuracy figures as referred to above (1 % of mass flow
rate), demonstrated in flow testing, systematic errors may over time accumulate to
significant economic values. Moreover, in service, conditions may be different from
the test situation, and practical problems may occur so that occasionally it may be
difficult to ensure that such accuracy figures are actually reached. A great challenge
is now to be able to be confident of the in-service performance over a significant pe-
riod of time and changing operational conditions.
For example, the uncertainty figure found in flow calibration of a USM does not nec-
essarily reflect the real uncertainty of the meter when placed in field operation.
Methods and tools to evaluate the consequences for the uncertainty of the metering
station due to e.g. deviation in conditions from flow calibration to field operation are
needed. This concerns both installation conditions (bends, flow conditioners, flow
velocity profiles, meter orientation re. bends, wall corrosion, wear, pitting, etc.) and
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 11
gas conditions (pressure, temperature, etc.). Such tools should be based on interna-
tionally recognized and sound measurement practice in the field, also with respect to
uncertatinty evaluation1.
1 For instance, actual upstream lengths are in practice included in flow calibration, and flow con-
ditioner used and included in the flow calibration. (The NORSOK I-104 standard states that
flow conditioner of a recognized standard shall be installed, unless it is verified that the ultra-
sonic meter is not influenced by the layout of the piping upstream or downstream, in such a way
that the overall uncertainty requirements are exceeded [NORSOK, 1998a].)
2 For an explanation of the terms "dry calibration" and flow calibration, cf. Appendix A.
3 A possible approach with reduced dependence on flow calibration in the future would impose
higher requirements to the USM technology and to the USM manufacturer. There are several
reasons for that, such as:
Installation effects would not be calibrated away (i.e. the USM technology itself would have
to be sufficiently robust with respect to the range of axial and transversal flow profiles met in
practice, cf. Table 1.4),
Systematic transit time effects (cf. Table 1.4) would not be calibrated away to the same ex-
tent, unless the production of the USM technology is extremely reproducible (with respect to
transit time contributions).
With respect to pressure and temperature correction of the meter body dimensions, the refer-
ence pressure and temperature would be the dry calibration P and T (e.g. 1 atm. and 20 oC)
instead of the flow calibration P and T, which might impose larger and thus more important
corrections.
Traceability aspects (see below),
Documentation of sufficient accuracy in relation to the national regulations.
4 A possible reduced dependency on flow calibration in the future would necessitate the establish-
ment of a totally new chain of traceability to national and international standards for the USM
measurement. Today, the traceability is achieved through the accreditation of the flow calibra-
tion laboratory. With a possible reduced dependence on flow calibration, and an increased de-
pendency on "dry calibration", the traceability of the individual meter manufacturers "dry cali-
bration" procedures would become much more important and critical than today, especially for
transit time "dry calibration". This involves both (1) the measurement uncertainty of the "dry
calibration" methods, (2) change of the "dry calibration" parameters with operational conditions
(pressure, temperature, gas composition and transducer distance, relative to at "dry calibration"
conditions), and (3) the contributions of such "dry calibration" uncertainties to the total USM
measurement uncertainty. Today USM measurement technology is not at a level where the trace-
ability of the "dry calibration" methods has been proved.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 12
In the present Handbook an uncertainty model for fiscal gas metering stations based
on a flow calibrated USM is proposed and implemented in an Excel uncertainty cal-
culation program. A possible future sceneario with dry calibrated" USMs only is not
covered by the present Handbook and calculation program. The model is to some
extent simplified relative to the physical effects actually taking place in the USM.
This is by no means a necessity, but has been done mainly to simplify the user inter-
face, to avoid a too high user treshold in the Excel program (with respect to speci-
fication of input uncertainties), and with the intention to formulate the model in a
best possible meter independent way which preferably meets the input uncertainty
terms commonly used in the field of USM technology.
The type of fiscal gas metering stations considered in the present Handbook is de-
scribed and motivated in Sections 1.2 and 2.1. It consists basically of a USM, a flow
computer, and instrumentation such as pressure transmitter, temperature element and
transmitter, a vibrating element densitometer, compressibility factors calculated from
5 In this context it is important to distinguish between an uncertainty model for a USM which is
only dry calibrated, and an uncertainty model for a USM which is both dry calibrated and
flow calibrated.
The uncertainty model GARUSO [Lunde et al., 1997; 2000a] represents an uncertainty
model for USMs which have not been flow calibrated, only "dry calibrated".
In the present Handbook, the USM is assumed to be "dry calibrated" and flow cali-
brated, and then operated in a metering station. The two uncertainty models are related but dif-
ferent, and are developed for different use.
The uncertainty model developed here for fiscal gas metering stations which are based
on a flow calibrated USM, uses the GARUSO model as a basis for the development, cf. Appendix
E. Among others, it represents an adaptation and extension of the GARUSO model to the sce-
nario with flow calibration of the USM.
6 If the USM is flow calibrated in a flow calibration facility, the AGA-9 report [AGA, 1998] rec-
ommends that the USM shall meet specific minimum measurement performance requirements be-
fore the application of any correction factor adjustment. These requirements (deviation limits)
therefore in practice represent "dry calibration" requirements.
If the USM is not flow calibrated (only "dry calibrated"), AGA-9 recommends that the
manufacturer shall provide sufficient test data confirming that each meter shall meet the mini-
mum performance requirements. In such contexts an uncertainty model of the GARUSO type is
relevant.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 13
gas chromatography (GC) analysis, and a calorimeter for measurement of the calo-
rific value.
Tables 1.1-1.4 give an overview of some effects which may influence on a USM fis-
cal gas metering station, assumed that the meter and instruments otherwise function
according to manufacturer recommendations. Table 1.1 gives contributions to the
uncertainty of the instruments used for gas measurement. Table 1.2 gives uncertainty
contributions related to flow calibration of the USM. Table 1.3 gives uncertainty
contributions due to the signal communication and flow computer calculations. Table
1.4 gives some uncertainty contributions related to the USM in field operation. Flow
calibration of the USM may eliminate or reduce a number of the systematic effects,
but, as indicated in Table 1.4, several effects may still be influent, despite flow cali-
bration. Uncertainty contributions such as those listed in these tables are accounted
for in the uncertainty model for USM gas metering stations described in Chapter 37.
7 It should be noted that some of the effects listed in Table 1.4 are not sufficiently well understood
today. Improved control and corrections could be achieved if better understanding and a more
solid theoretical basis for the USM methodology was available. The expressions forming the ba-
sis for present-day USMs are based on a number of assumptions which are not fulfilled in prac-
tice, such as uniform axial flow (i.e. infinite Reynolds number, Re), uniform or no transversal
flow, interaction of infinitely thin acoustic beams (rays) with the flow, and simplified (if any)
treatment of diffraction effects. In reality, the axial flow profile will change both with Re and
with the actual installation conditions (such as bend configurations, use of flow conditioner, wall
corrosion, wear, pitting, deposits, etc.). Transversal flow is usually significant and non-uniform
(swirl, cross-flow, etc.). Moreover, in reality the acoustic beam has a finite beam width, inter-
acting with the flow over a finite volume, and with acoustic diffraction effects (due to the finite
transducer aperture). All of these factors influence on the USM integration method as well as the
measured transit times, as systematic effects.
Therefore, although the USM technology has definitely proven to be capable of meas-
uring at very high accuracy already, as required for fiscal measurement of gas, there clearly exist
potentials for further improved accuracy of this technology, by improved understanding and cor-
rection for such systematic effects. In this context, it is worth mentioning that even a relatively
small reduction of a meters systematic error by, say, 0.1-0.2 %, may over time transfer to sic-
nific economic values [NPD, 2001].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 14
Table 1.1. Uncertainty contributions related to measurement / calculation of gas perameters in the
USM fiscal gas metering station.
Table 1.3. Uncertainty contributions related to signal communication and flow computer calculations.
Table 1.4. Uncertainty contributions to an ultrasonic gas flow meter (USM) in field operation.
1.1.3 Uncertainty evaluation of USMs and USM gas flow metering stations
For fiscal gas metering stations, a measured value is to be accompanied with a state-
ment of the uncertainty of the measured value. In general, an uncertainty analysis is
needed to establish the measurement uncertainty of the metering station [NPD,
2001]. The uncertainty analysis is to account for the propagation of all input uncer-
tainties which influence on the uncertainty of the station. These are the uncertainty
of the flow meter in question (in the present case the USM, cf. Table 1.4), the uncer-
tainty of the reference meter used by the flow calibration laboratory at which the gas
meter was calibrated, and uncertainties of additional measurements and models used
(e.g. pressure, temperature and density measurements, Z-factor measure-
ment/calculation, calorific value measurement), etc.
Today there exists no established and widely accepted uncertainty model for USMs,
nor an uncertainty model for a USM used as part of a fiscal gas metering station, de-
rived from the basic functional relationship of such stations. It has thus been consid-
ered necessary to develop such a model in the present work, as a part of the scope of
work. In the Handbook, some more space has thus been necessary to use for de-
scription of the model itself, than would have been needed if a more established and
accepted uncertainty model of USM fiscal gas metering stations was available.
The uncertainty model for USM fiscal gas metering stations presented here has been
developed on basis of earlier developments in this field. In the following, a brief
historic review is given.
In 1987-88, a sensitivity study of multipath USMs used for fiscal gas metering was
carried out by CMR for Statoil and British Petroleum (BP) [Lygre et al., 1988]. An
uncertainty model for Fluentas FGM 100 single-path flare gas meter was prepared
by CMR in 1993 [Lunde, 1993]. In 1995 an uncertainty model for Fluentas mul-
tipath ultrasonic gas flow meter FMU 7008 was developed [Lunde et al., 1995].
8 Fluentas FMU 700 technology was in 1996 sold to Kongsberg Offshore (now FMC Kongsberg
Metering), and is from 1998 marketed as MPU 1200 by FMC Kongsberg Metering. From 2001
Fluenta AS, Bergen, Norway, is a part of Roxar Flow Measurement AS.
9 Participating GERG (Groupe Europen de Recherches Gazires) companies in the project were
BG plc (UK), Distrigaz (Belgium), ENAGAS (Spain), N. V. Nederlandse Gasunie (Holland),
Gaz de France DR (France), NAM (Holland), Ruhrgas AG (Germany), SNAM (Italy) and Statoil
(Norway).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 17
On basis of an initiative from the Norwegian Society of Oil and Gas Metering
(NFOGM) and the Norwegian Petroleum Directorate (NPD), a "Handbook on un-
certainty calculations - Fiscal metering stations" was developed in 1999 [Dahl et al.,
1999]. That handbook concentrated on fiscal oil metering stations based on a turbine
flow meter, and fiscal gas metering stations based on an orifice flow meter. For an
orifice gas metering station, the secondary instrumentation (pressure, temperature,
density, compressibility and calorific value) is often the same as in USM fiscal gas
metering stations.
In this Handbook, the theoretical basis for the GARUSO model [Lunde et al., 1997]
has been used as a fundament for development of an uncertainty model and a hand-
book on uncertainty calculations for fiscal gas metering stations which are based on
10 In later years (1998-2000) the GARUSO model has beeen further developed at CMR e.g. to en-
able use of CFD (computational fluid dynamics) - calculations of 3-dimensional flow velocity
profiles as input to the uncertainty calculations, to study installation effects [Lunde et al., 2000b],
[Hallanger et al., 2001].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 18
In relation to the uncertainty model for the USM described in the British Standard
BS 7965:2000 [BS, 2000], a different model is proposed here. Essentially, the same
types of basic uncertainty contributions may be described in the two models13, but in
different manners, for a number of the uncertainty contributions. The present model
is based on an approach where the various contributions are derived from the meter-
ing stations functional relationship. That is, sensitivity coefficients are derived and
documented, providing a traceable weighting and propagatation of the various un-
certainty contributions to the overall uncertainty. Also, correlated as well as uncor-
related effects are described and documented, for traceability purposes. The resulting
expressions for the uncertainty model are different from the ones proposed in [BS,
2000].
The Handbook of uncertainty calculations - USM fiscal gas metering stations con-
sists of
12 The description of the pressure, temperature and density measurements, and the calculation of
their expanded uncertainties, are similar to the descriptions given in [Dahl et al., 1999], with
some modifications.
13 In the uncertainty model for the USM proposed here, the same types of input uncertainty contri-
butions are accounted for as in the BS 7965:2000 model, in addition to some others, cf. Tables
1.2 - 1.4.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 19
The Handbook and the Excel program address calculation of the uncertainty of fiscal
metering stations for natural gas which are based on use of a flow calibrated mul-
tipath ultrasonic transit-time flow meter (USM).
For fiscal gas metering stations, four flow rate figures are normally to be calculated
[NORSOK, 1998a]:
Actual volume flow (i.e. the volumetric flow rate at line conditions), qv,
Standard volume flow (i.e., the volumetric flow rate at standard reference condi-
tions), Q,
Mass flow rate, qm, and
Energy flow rate, qe (application specific).
The Handbook was originally intended to address two of these four flow rate figures
[Lunde, 2000]: the actual volume flow and the mass flow rate. However, also the
standard volume flow and the energy flow rate have been addressed in the present
Handbook, so that the expanded uncertainty can be calculated for all four flow rate
figures using the program EMU - USM Fiscal Gas Metering Station14.
By propagation of input uncertainties the model calculates among others the meter-
ing stations expanded uncertainty and relative expanded uncertainty.
The USM fiscal gas metering stations addressed in the present Handbook are as-
sumed to be designed, constructed and operated according to NPD regulations [NPD,
2001]. For USM fiscal metering of gas, the NPD regulations refer to e.g. the
14 For the energy flow rate, a simplified approach has been used here, in which the calorific value
measurement has been assumed to be uncorrelated with the standard volume flow measurement,
cf. Sections 3.1 and 3.2.5.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 20
NORSOK I-104 national standard [NORSOK, 1998a] and the AGA Report No. 9
[AGA-9, 1998] as recognised standards (accepted norm). Both the NPD regula-
tions and the NORSOK I-104 standard refer to the GUM (Guide to the expression of
uncertainty in measurement) [ISO, 1995a] as the accepted norm with respect to
uncertainty analysis (cf. Appendix C).
Consequently, the present Handbook and the computer program EMU - USM Fiscal
Gas Metering Station are based primarily on the recommended procedures in the
GUM. They are also considered to be in consistence with the proposed revision of
ISO 5168 [ISO/CD 5168, 2000] (which is based on the GUM).
With respect to uncertainty evaluation and documentation, the NPD regulations and
the NORSOK I-104 standard state that the expanded uncertainty of the measurement
system shall be specified at a 95 % confidence level, using a coverage factor k = 2
(cf. Appendix C and Section B.3). This has consequently been adopted here and
used in the Handbook and the program EMU - USM Fiscal Gas Metering Station.
The uncertainty model for the USM gas metering station developed here is based on
an analytical approach. That is, the uncertainty models for the USM, pressure trans-
mitter, temperature element/transmitter, densitometer, calculation of compressibility
factors, and calorimeter, are fully analytical, with expressions given and documented
for the model and the sensitivity coefficients (cf. Chapter 3, which is based on Ap-
pendices E, F and G).
It has been chosen [Ref Group, 2001] to calculate the uncertainty of the metering
station only in the flow calibration points, i.e. at the M test flow rate figures de-
scribed in Section 2.1 (typically M = 5 or 6)15, with a possibility to draw a curve
between these points. An example of such output is given in Fig. 5.20.
The Handbook and the accompanying Excel program provides a practical approach
to the field of uncertainty calculations of ultrasonic fiscal gas metering stations, and
is primarily written for experienced users and operators of fiscal gas metering sta-
tions, manufacturers of ultrasonic gas flow meters, engineering personnel, as well as
others with interests within the field.
15 In the AGA-9 report [AGA-9, 1998] and in [OIML, 1989], 6 calibration test flow rates (calibra-
tion points) have been recommended. In the NORSOK I-104 industry standard [NORSOK,
1998a], 5 calibration points are recommended, as a compromise between cost and performance
[Ref Group, 2001].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 21
1.3 About the program EMU - USM Fiscal Gas Metering Station
As a part of the present Handbook, an Excel program EMU - USM Fiscal Gas Me-
tering Station has been developed for performing uncertainty evaluations of the fiscal
gas metering station16. The program is implemented in Microsoft Excel 2000 and is
opened as a normal workbook in Excel. The program file is called EMU - USM Fis-
cal Gas Metering Station.xls. The abbreviation EMU is short for Evaluation of
Metering Uncertainty [Dahl et al., 1999].
It has been the intention that the Excel program EMU - USM Fiscal Gas Metering
Station may be run without needing to read much of the Handbook. However,
Chapter 5 which gives an overview of the program, as well as Chapter 4 which -
through an uncertainty evaluation example - is intended to provide some guidelines
for specifying input parameters and uncertainties to the program, may be useful to
read together with running the program for the first time. At each input cell in the
program a comment is given, with reference to the relevant section(s) of the Hand-
book in which some information and help about the required input can be found. As
delivered, the program is loaded with the input parameters and uncertainties used
for the example calculations given in Chapter 4.
As the Excel program EMU - USM Fiscal Gas Metering Station is described in more
detail in Chapter 5, only a brief overview is given here. It is organized in 24 work-
sheets, related to: gas parameters, USM setup, pressure, temperature, compressibility
factors, density, calorific value, flow calibration, USM field operation, flow com-
puter etc., various worksheets for plotting of output uncertainty data (graphs, bar-
charts), a worksheet for graph and bar-chart set-up, a summary report, two additional
worksheets listing the plotted data and the calculated USM transit times, and two
program information worksheets.
As described in Section 1.2, the program calculates the expanded and relative ex-
panded uncertainties of a gas metering station which is based on a flow calibrated
USM, for the four measurands in questions, qv, Q, qm and qe.
The theoretical basis for the uncertainty calculations is described in Chapters 2 and 3.
A calculation example is given in Chapter 4, including discussion of input uncertain-
16 In the earlier Handbook [Dahl et al., 1999], the two Excel programs were named EMU - Fiscal
Gas Metering Station (for gas metering stations based on orifice plate), and EMU - Fiscal Oil
Metering Station (for oil metering stations based on a turbine meter).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 22
ties and some guidelines to the use of the program. An overall description of the
program is given in Chapter 5.
In the program the uncertainties of the gas density, pressure and temperature meas-
urements can each be specified at two levels (cf. Tables 1.5, 3.1, 3.2 and 3.4; see
also Sections 5.4, 5.5 and 5.7):
(1) Overall level: The user specifies the combined standard uncertainty of the gas
density, pressure or temperature estimate, u c ( ) , u c ( P ) or u c ( T ) , respec-
tively, directly as input to the program. It is left to the user to calculate and
document u c ( ) , u c ( P ) or u c ( T ) first. This option is general, and covers any
method of obtaining the uncertainty of the gas density, pressure or temperature
estimate (measurement or calculation)17.
17 The overall level options may be of interest in several cases, such as e.g.:
If the user wants a simple and quick evaluation of the influence of u c ( ) , u c ( P ) or
u c ( T ) on the expanded uncertainty of the gas metering station,
In case of a different installation of the gas densitometer (e.g. in-line),
In case of a different gas densitometer functional relationship than Eq. (2.25),
In case of density measurement using GC analysis and calculations instead of densitometer
measurement.
In case the input used at the detailed level does not fit sufficiently well to the type of input
data / uncertainties which are relevant for the pressure transmitter or temperature ele-
ment/transmitter at hand.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 23
For the input uncertainty of the compressibility factors, the user input is specified at
the level described in Table 1.1. See Tables 1.5, 3.3 and Section 5.6.
For the input uncertainty of the calorific value measurement, only the overall level
is implemented in the present version of the program, cf. Tables 1.5, 3.5 and Section
5.818.
With respect to USM flow calibration, the user input is specified at the level de-
scribed in Table 1.2. See Tables 1.5, 3.6 and Sections 4.3, 5.9.
Table 1.5. Uncertainty model contributions, and optional levels for specification of input uncertainties
to the program EMU - USM Fiscal Gas Metering Station.
With respect to USM field operation, a similar strategy as above with overall level
and detailed level is used for specification of input uncertainties, see Table 1.5 and
Section 5.10. For the detailed level, the level for specification of input uncertain-
ties is adapted to data from "dry calibration" / flow calibration / testing of USMs to
be provided by the USM manufacturer (cf. Chapter 6). In particular this concerns:
Repeatability. The user specifies either (1) the repeatability of the indicated
USM flow rate measurement, or (2) the repeatability of the measured transit times
(cf. Tables 1.4, 3.8 as well as Sections 4.4.1 and 5.10.1). Both can be given as
flow rate dependent.
18 Improved descriptions to include a calculation of the calorific value uncertainty (with input at the
detailed level) may be implemented in a possible future revision of the Handbook, cf. Chapter
7.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 24
Meter body parameters. The user specifies whether correction for pressure and
temperature effects is used by the USM manufacturer, and the uncertainties of the
pressure and temperature expansion coefficients. Cf. Tables 1.4 and 3.8 as well as
Sections 4.4.1 and 5.10.2.
Systematic transit time effects. The user specifies the uncertainty of uncorrected
systematic effects on the measured upstream and downstream transit times. Ex-
amples of such effects are given in Table 1.4, cf. Table 3.8 and Sections 4.4.3,
5.10.2.
Integration method (installation effects). The user specifies the uncertainty due
to installation effects. Examples of such are given in Table 1.4, cf. Table 3.8 and
Sections 4.4.4, 5.10.2.
It should be noted that for all of these USM field uncertainty contributions, only un-
certainties related to changes of installation conditions from flow calibration to field
operation are in question here. That means, systematic USM uncertainty contribu-
tions which are practically eliminated by flow calibration, are not to be included in
the uncertainty model (cf. Table 1.4).
Consequently, with respect to USM technology, the program EMU - USM Fiscal Gas
Metering Station can be run in two modes:
Mode (A) corresponds to choosing the overall level in the USM worksheet (both
for the repeatability and the systematic deviation re. flow calibration), as described
above. Mode (B) corresponds to choosing the detailed level. These options are
further described in Section 5.3. See also Section 5.10 and Chapter 6.
19 By weakly meter dependent is here meant that the diameter, number of paths and the number of
reflections for each path need to be known. However, actual values for the inclination angles,
lateral chord positions and integration weights do not need to be known. Only very approximate
values for these quantities are needed (for calculation of certain sensitivity coefficients), as de-
scribed in Chapter 6 (cf. Table 6.3).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 25
Microsoft Excel is useful, but by no means necessary. The layout of the program is to
a large extent self-explaining and comments are used in order to provide online help
in the worksheets, with reference to the corresponding sections in the Handbook.
In the NPD regulations it is stated that it shall be possible to document the total un-
certainty of the measurement system. An uncertainty analysis shall be prepared for
the measurement system within a 95 % confidence level [NPD, 2001] (cf. Section
C.1). The GUM [ISO, 1995a] put requirements to such documentation, cf. Appendix
B.4. The expanded uncertainties calculated by the present program may be used in
such documentation of the metering station uncertainty, with reference to the Hand-
book. That means, provided the user of the program (on basis of manufacturer in-
formation or another source) can document the numbers used for the input uncer-
tainties to the program, the Handbook and the program gives procedures for propa-
gation of these input uncertainties.
It is emphasised that for traceability purposes the inputs to the program (quantities
and uncertainties) must be documented by the user, cf. Section B.4. The user must
also document that the calculation procedures and functional relationships imple-
mented in the program (cf. Chapter 2) are in conformity with the ones actually ap-
plied in the fiscal gas metering station21.
The Handbook has been organized in two parts, "Part A - User's Guide" and "Part B -
Appendices".
Part A constitutes the main body of the Handbook. The intention has been that the
reader should be able to read and use Part A without needing to read Part B. In Part
A one has thus limited the amount of mathematical details. However, to keep Part A
20 The program is optimised for small fonts and 1152 x 864 screen resolution (set in the Control
Panel by entering Display and then Settings). For other screen resolutions, it is recom-
mended to adapt the program display to the screen by the Excel zoom functionality, and saving
the Excel file using that setting.
21 If the overall level options of the program are used, the program should cover a wide range of
situations met in practice.
However, note that in this case possible correlations between the estimates which are
specified at the overall level are not accounted for (such as e.g. between the calorific value and
the Z-factors, when these are all obtained from GC analysis). In cases where such correlations
are important, the influence of the covariance term on the expanded uncertainty of the metering
station should be investigated.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 26
self-contained, all the expressions which are implemented in the uncertainty cal-
culation program EMU - USM Fiscal Gas Metering Station have been included and
described also in Part A. It is believed that this approach simplifies the practical use
of the Handbook.
Part B has been included as a more detailed documentation of the theoretical basis
for the uncertainty model, giving necessary and essential details, for completeness
and traceability purposes.
These descriptions and functional relationships serve as a basis for the development
of the uncertainty model of the USM fiscal gas metering station, which is described
in Chapter 3. The model is derived in detail in Appendix E, on basis of the functional
relationships given in Chapter 2. Only those expressions which are necessary for
documentation of the model and the Excel program EMU - USM Fiscal Gas Meter-
ing Station have been included in Chapter 3. Also definitions introduced in Appen-
dix E have - when relevant - been included in Chapter 3, to make Chapter 3 self
contained so that it can be read independently, without needing to read the appendi-
ces.
Some definitions and abbreviations related to USM technology are given in Appen-
dix A. For reference, selected definitions and procedures for evaluation of uncer-
tainty as recommended by the GUM [ISO, 1995a] are given in Appendix B. Selected
national regulations for USM fiscal gas metering are included in Appendix C.
Appendix D addresses the pressure and temperature correction of the USM meter
body, and different approaches used by USM meter manufacturers are discussed and
compared, as a basis for Chapter 2. The theoretical basis of the uncertainty model
for the USM fiscal gas metering station is given in Appendix E. This constitutes the
main basis for Chapter 3. In Appendix F three alternative approaches for evaluation
of partially correlated quantities are discussed, and it is shown that the decomposi-
tion method22 approach used in Appendix E is equivalent to the covarance
method approach recommended by the GUM [ISO, 1995a]. In Appendix G details
on the uncertainty model of the vibrating element gas densitometer are given. Lit-
erature references are given at the end of Part B.
1.5 Acknowledgements
The present Handbook has been worked out on an initiative from the Norwegian So-
ciety of Oil and Gas Metering (NFOGM) and the Norwegian Petroleum Directorate
(NPD), represented by Svein Neumann (NFOGM) and Einar Halvorsen (NPD).
Highly acknowledged are also the useful discussions in and input from the technical
reference group, consisting of (in arbitrary order) Reidar Sakariassen (Metropartner),
Erik Malde (Phillips Petroleum Company Norway), Tore Lland (Statoil), Endre Ja-
cobsen (Statoil), Trond Folkestad (Norsk Hydro), Hkon Moestue (Norsk Hydro),
Hans Arne Frystein (Justervesenet), John Magne Eide (JME Consultants, repre-
senting Holta and Hland) and Jostein Eide (Kongsberg Fimas). Discussions with
and comments from Magne Vestrheim (University of Bergen, Dept. of Physics) and
Eivind Olav Dahl (CMR) are greatly acknowledged.
22 To the knowledge of the authors, the method which is here referred to as the decomposition
method (with decomposition of partially correlated quantities into correlated and uncorrelated
parts) has been introduced by the authors, cf. Appendices E and F.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 28
The present chapter gives a description of typical USM fiscal gas metering stations,
serving as a basis for the uncertainty model of such metering stations described in
Chapter 3, the uncertainty evaluation example given in Chapter 4, and the Excel pro-
gram EMU - USM Fiscal Gas Metering Station described in Chapter 5.
This includes a brief description of metering station methods and equipment (Section
2.1), as well as the functional relationships of the metering station (Section 2.2), the
USM instrument (Section 2.3), the gas densitometer (Section 2.4) and the pressure
and temperature instruments (Sections 2.5 and 2.6).
2.1.1 General
Fiscal measurement is by [NPD, 2001] defined as measurement used for sale or cal-
culation of royalty and tax. By [NORSOK, 1998a] this includes
For fiscal gas metering stations, four flow rate figures are normally to be calculated
[NORSOK, 1998a]:
Actual volume flow (i.e. the volumetric flow rate at line conditions), qv,
Standard volume flow (i.e., the volumetric flow rate at standard reference condi-
tions), Q,
Mass flow rate, qm, and
Energy flow rate, qe (application specific).
The USM fiscal gas metering stations to be evaluated in the present Handbook are
assumed to be designed, constructed and operated according to NPD regulations
[NPD, 2001]. For USM fiscal metering of gas, the NPD regulations refer to e.g. the
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 29
NORSOK I-104 national standard [NORSOK, 1998a] and the AGA Report No. 9
[AGA-9, 1998] as recognised standards (accepted norm)23.
As a basis for the uncertainty calculations of the present Handbook, thus, a selection
of NPD regulations and NORSOK I-104 requirements which apply to USM metering
stations for sales and allocation metering of gas, have been summarized in Appendix
C. Only regulations which influence on the uncertainty model and calculations of
USM metering stations are included. (The selection is not necessarily complete.)
With respect to instrumentation of gas sales metering stations, the NPD regulations
[NPD, 2001] state that (cf. Section C.1): On sales metering stations the number of
parallel meter runs shall be such that the maximum flow of hydrocarbons can be
measured with one meter run out of service, whilst the rest of the meter runs operate
within their specified operating range. In practice, this means that on USM gas
sales metering stations a minimum of two parallel meter runs shall be used, each
with at least one USM. For allocation metering stations there is no such requirement
of two parallel meter runs.
The NORSOK I-104 standard states that flow conditioner of a recognized standard
shall be installed, unless it is verified that the ultrasonic meter is not influenced by
the layout of the piping upstream or downstream, in such a way that the overall un-
certainty requirements are exceeded [NORSOK, 1998a]. In practice, actual up-
stream lengths and flow conditioner are included in the flow calibration.
The NPD regulations further state that pressure, temperature, density and composi-
tion analysis shall be measured in such way that representative measurements are
achieved as input signals for the fiscal calculations.
As an accepted norm, the NORSOK I-104 standard [NORSOK, 1998a] state that
(cf. Section C.2): Pressure and temperature shall be measured in each of the meter
runs. Density shall be measured by at least two densitometers in the metering sta-
tion. It is further stated that The density shall be measured by the vibrating element
technique. In practice, this means that density can be measured using densitometers
in each meter run, or by two densitometers located at the gas inlet and outlet of the
metering station.
23 In the revised NPD regulations [NPD, 2001] the requirements are to a large extent stated as
functional requirements. In the comments to the requirements, it is referred to accepted norms
including industry standards, which provide possible (but not necessary) ways of fulfilling the
stated requirements. Cf. Appendix C.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 30
On the other hand, the NPD regulations also open up for calculation of density from
GC measurements: density may be determined by continuous gas chromatography,
if such determination can be done within the uncertainty requirements applicable to
density measurement. If only one gas chromatograph is used, a comparison function
against for example one densitometer should be carried out. This will provide inde-
pendent control of the density value and that density is still measured when GC is out
of operation (cf. Section C.1).
With respect to measurement of energy contents, the NPD regulations state that Gas
composition from continuous flow proportional gas chromatography or from auto-
matic flow proportional sampling shall be used for determination of energy content.
With regard to sales gas metering stations two independent systems shall be in-
stalled (cf. Section C.1). That is, for such metering stations two GCs in parallel are
required, while for allocation stations use of a single GC may be sufficient.
The fiscal gas metering stations considered here are based on flow rate measurements
using one or several flow calibrated multipath ultrasonic gas flow meters (USM), cf.
Fig. 1.1. The USM measures basically the average axial gas flow velocity, which
when multiplied with the pipe's cross-sectional area yields the volumetric flow rate at
line conditions, qv.
Several methods are in use for measurement of Q, the volumetric flow rate at stan-
dard reference condition, cf. Table 2.124. Q can be calculated from qv, the line den-
sity, , and the density at standard reference conditions, 0 . Each of and 0 can
either be measured by densitometers, or calculated from GC measurement of the gas
composition. Three such combination methods are indicated in Table 2.1 [Sakarias-
sen, 2001]. In the North Sea, a common approach is to measure using a densi-
Several methods can be used for measurement of the line density [Tambo and
Sgaard, 1997] and thus the mass flow rate, qm. According to the NPD regulations
[NPD, 2001], the line denstity can either be measured using densitometer(s), or
calculated from GC measurement of the gas composition, cf. Table 2.2.
Table 2.1. Different methods of measuring the volumetric flow rate at standard reference
conditions, Q.
Primary measurement
Method Functional Line conditions Std. reference conditions
no. relationship
measured 0 measured
Q= qv
1 0 using densitometer using densitometer
Z 0 RT0 measured Z 0 , m calculated
2 Q= qv
mP0 using densitometer from GC analysis
PT0 Z 0 Z calculated Z 0 calculated
3 Q= qv from GC analysis
P0 TZ from GC analysis
Table 2.2. Different methods of measuring the mass flow rate, qm.
Primary measurement
Method Functional Line conditions
no. relationship
q m = q v measured
1 using densitometer
mP Z , m calculated
2 qm = qv from GC analysis
ZRT
Table 2.3. Different methods of measuring the energy flow rate, qe.
Primary measurement
Method Functional Line conditions Std. reference Calorific value
no. relationship conditions
measured 0 measured H S measured
1 using densitometer using densitometer using calorimeter
qe = H S qv
0 measured 0 measured H S calculated
2 using densitometer using densitometer from GC analysis
Z 0 RT0 measured Z 0 , m calculated H S calculated
3 qe = H S qv
mP0 using densitometer from GC analysis from GC analysis
Z calculated from Z 0 calculated from H S calculated
4 PT0 Z 0 GC analysis GC analysis from GC analysis
qe = H S qv
P0 TZ Z calculated from Z 0 calculated from H S measured
5 GC analysis GC analysis using calorimeter
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 32
Several methods are in use also for measurement of qe, the energy flow rate, cf. Table
2.3. qe can be calculated from Q and the superior (gross) calorific value Hs, both
specified at standard reference conditions. The conversion from qv therefore involves
, 0 and Hs. According to the NPD regulations [NPD, 2001], the superior (gross)
calorific value Hs can either be calculated from the gas composition measured using
GC analysis, or measured directly on basis of gas combustion (using a calorimeter)
(cf. Section C.1). Five combination methods for measurement of qe are indicated in
Table 2.3 [Sakariassen, 2001], correspondig to the three methods for measurement of
Q shown in Table 2.1. In the North Sea, a common method is to measure using a
densitometer and to calculate 0 and Hs using the gas composition output from a GC
(method 3 in Table 2.3).
From the more general description of USM gas metering stations given in Section
2.1.1, the gas metering station equipment considered in the present Handbook is ad-
dressed in the following.
With respect to measurement of the volumetric flow rate at standard reference con-
ditions, Q, Method 3 of Table 2.1 is considered here [Lunde, 2000], [Ref. Group,
2001]. That is, P and T are measured, and Z and Z0 are calculated from GC analysis.
This has been done to reduce the complexity of the uncertainty model. A more gen-
eral treatment of all three approaches, and the implications of these for the uncer-
tainty model of the gas metering station, would be beyond the scope of the present
Handbook [Ref. Group, 2001]25.
For measurement of the mass flow rate, qm, Method 1 in Table 2.2 is considered here
[Ref. Group, 2001], since the NORSOK standard I-104 state that "the density shall
be measured using the vibrating element technique", i.e. by densitometer26, cf. Sec-
tion C.2.
With respect to measurement of the energy flow rate, qe, Method 5 in Table 2.3 is
considered in the present Handbook [Ref. Group, 2001]. That is, P and T are meas-
25 Other methods for measurement of Q listed in Table 2.1 may be included in a possible later revi-
sion of the Handbook, cf. Chapter 7.
26 Note that the NORSOK I-104 industry standard represents an accepted norm in the NPD
regulations (i.e. gives possible ways of fulfilling the NPD requirements), and that the NPD regu-
lations also open up for use of calculated density from GC analysis, cf. Sections 2.1.1 and C.1.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 33
ured, Z and Z0 are calculated from GC analysis, and a calorimeter is used to measure
Hs. This has been done to reduce the complexity of the uncertainty model, without
treating possible correlations between Z, Z0 and Hs. A more general treatment of all
five methods, and the implications of these, would be beyond the scope of this
Handbook [Ref. Group, 2001]27.
Consequently, the type of fiscal gas metering stations considered in the present
Handbook consist basically of one or several USMs (qv), a flow computer, and in-
strumentation such as pressure transmitter (P), temperature element and transmitter
(T), vibrating element densitometer (), compressibility factors calculated from GC
analysis (Z and Z0), and a calorimeter (Hs) [Ref. Group, 2001], cf. Table 2.4.
Table 2.4. USM fiscal gas metering station equipment considered in the Handbook. Included is also
example instrumentation used for uncertainty evaluation of a fiscal gas metering station.
Measurement Instrument
Ultrasonic meter (USM) Multipath, flow calibrated USM. Otherwise not specified.
Flow computer Not specified.
Pressure (static), P Not specified.
Example: Rosemount 3051P Reference Class Pressure Transmitter
[Rosemount, 2000].
Temperature, T Not specified.
Example: Pt 100 element (EN 60751 tolerance A) [NORSOK, 1998a].
Rosemount 3144 Smart Temperature Transmitter [Rosemount, 2000].
Density, On-line installed vibrating element densitometer. Otherwise not
specified.
Example: Solartron 7812 Gas Density Transducer [Solartron, 1999].
Compressibility, Z and Z0 Calculated from GC measurements. Otherwise not specified
Calorific value, Hs Calorimeter (combustion method). Otherwise not specified
Only flow calibrated USMs are considered here, which means that the Handbook
typically addresses sales and allocation metering stations, as well as fuel gas meter-
ing stations in which a flow calibrated USM is employed. Ultrasonic flare gas me-
ters and fuel gas meters which are not flow calibrated, are not covered by the present
Handbook [Ref. Group, 2001]. Sampling and the GC measurement itself are not ad-
dressed.
27 Other methods for measurement of qe listed in Table 2.3 may be included in a possible later revi-
sion of the Handbook, cf. Chapter 7.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 34
specific manufacturers or models, cf. Table 2.4. The temperature element and trans-
mitter are assumed to be calibrated together. For the densitometer only on-line in-
stalled vibrating element density transducers are considered [NORSOK; 1998a]. The
calorific value is assumed to be measured using a calorimeter (since possible corre-
lation between Z, Z0 and Hs is not accounted for). Within these limitations, the
Handbook and the program EMU - USM Fiscal Gas Metering Station should cover a
relatively broad range of instruments.
With respect to measurement of P, T and , Table 2.4 also gives some equipment
chosen by NPD, NFOGM and CMR [Ref. Group, 2001] for the example uncertainty
evaluation of a USM fiscal gas metering station described in Chapter 4. These exam-
ple instruments represent typical equipment commonly used today when upgrading
existing fiscal metering stations and designing new fiscal metering stations. The ex-
ample temperature transmitter evaluated is the Rosemount Model 3144 Smart Tem-
perature Transmitter [Rosemount, 2000], in combination with a Pt 100 4-wire RTD
(calibrated together). The example pressure transmitter evaluated is the Rosemount
Model 3051P Reference Class Pressure Transmitter [Rosemount, 2000]. The exam-
ple densitometer evaluated is the Solartron 7812 Gas Density Transducer [Solartron,
1999].
The functional relationships of the USM fiscal gas metering station which are needed
for expressing the uncertainty model of the metering station are discussed in the fol-
lowing. First, the functional relationships which are used in practice are given.
These are then re-written to an equivalent form which is more convenient for the
purpose of accounting (in the uncertainty model) for the relevant uncertainties and
systematic effects related to flow calibration of the USM.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 35
The measurement of natural gas using a flow calibrated ultrasonic gas flow meter
(USM) can be described by the equations (cf. Section 2.1)
PT0 Z 0
Q= qv [Sm3/h] , (2.2)
P0 TZ
q m = q v [kg/h] , (2.3)
qe = H S Q [MJ/h] , (2.4)
for the axial volumetric flow rate at line conditions, q v , the axial volumetric flow
rate at standard reference conditions, Q, the axial mass flow rate, q m , and the energy
flow rate, q e , respectively28.
K f ( K 1 , K 2 ,... , K M , q v ) (2.5)
is some function, f, of the M meter factors, Kj, measured at different nominal test
flow rates (calibration points),
29 By [AGA-9, 1998; p. A-4] the function K is referred to as calibration factor. Here this termi-
nology will be avoided, for reasons explained in the following.
By [IP, 1987, paragraph 2.3.4] a meter factor is defined as the ratio of the actual
volume of liquid passing through the meter to the volume indicated by the meter, cf. also [API,
1987; paragraph 5.2.8.1.2].
By the same IP reference, the K-factor (meter output factor) is defined as the number
of signal pulses emitted by the meter while the unit volume is delivered. The K-factor thus has
the unit of pulses per volume. For flow meters the term calibration factor is essentially cover-
ing what is meant by the K-factor [Eide, 2001b].
In this terminology (mainly originating from use of turbine meters), thus, the numbers
Kj, j = 1, , M, are meter factors. The curve K established on basis of these M meter factors
(e.g. using the methods described in Section 2.2.2) will here be referred to as the correction
factor. The terms K-factor and calibration factor will be avoided in the present document,
to reduce possible confusion between USM and turbine meter terminologies.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 36
q ref , j
Kj , j = 1, , M , (2.6)
qUSM , j
and
qv : axial volumetric flow rate at actual pressure (P), temperature (T) and
gas compositional conditions (line conditions),
Q: axial volumetric flow rate at standard reference conditions (P0 and T0),
for the actual gas composition,
qm : axial mass flow rate,
qe : axial energy flow rate,
q ref , j : reference value for the axial volumetric flow rate under flow calibra-
tion of the USM (axial volumetric flow rate measured by the flow
calibration laboratory), at test flow rate no. j, j = 1, , M, at flow
calibration pressure and temperature, Pcal and Tcal.
qUSM , j : axial volumetric flow rate measured by the USM under flow calibra-
tion, at test flow rate no. j, j = 1, , M, at flow calibration pressure
and temperature, Pcal and Tcal.
qUSM : axial volumetric flow rate measured by the USM under field operation
(at line conditions), i.e. at P, T, actual gas and actual flow rate, before
the correction factor K is applied.
P: static gas pressure in the meter run (line pressure),
T: gas temperature in the meter run (line temperature),
Z: gas compressibility factor in the meter run (line compressibility factor),
P0 : static gas pressure at standard reference conditions30: P0 = 1 atm. =
1.01325 bara,
T0 : gas temperature at standard reference conditions: T0 = 15 oC = 288.15 K,
Z0 : gas compressibility factor at standard reference conditions, P0, T0 (for
the actual gas composition),
Pcal : static gas pressure at USM flow calibration,
Tcal: gas temperature at USM flow calibration,
: gas density in the meter run (line density), for the actual gas, P and T,
Hs : superior (gross) calorific value per unit volume [MJ/Sm3], at standard
reference conditions, P0, T0, and at combustion reference temperature
25 oC [ISO 6976, 1995c],
m: molar mass [kg/mole].
30 In the present Handbook, Q and qe and their uncertainties are specified at standard reference
conditions, P0 = 1 atm. and T0 = 15 oC. However, as the acual values for P0 and T0 are used only
for calculation of Q and qe, their calculated uncertainties at standard reference conditions will be
representative also for normal reference conditions, P0 = 1 atm. and T0 = 0 oC.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 37
Since qUSM , j and qUSM are measurement values obtained using the same meter (at the
flow laboratory and in the field, respectively), qUSM , j and qUSM are partially corre-
lated. That is, some contributions to qUSM , j and qUSM are correlated, while others are
uncorrelated.
The correction factor is normally calculated by the USM manufacturer or the opera-
tor of the gas metering station. As discussed e.g. in the AGA-9 report [AGA-9,
1998], there are in general several ways to calculate the correction factor K from the
M meter factors Kj, j = 1, , M. Some suggested methods of establishing the correc-
tion factor from the meter factors are31:
(a) Single-factor correction. In this case, a single (constant) correcion value may
be used over the meters expected flow range, calculated e.g. as:
the flow-weighted mean error (FWME) [AGA-9, 1998]32,
the weighted mean error (WME) [OIML, 1989]33, or
the average meter factor.
Single-factor correction is effective especially when the USMs flow measure-
ment output is linear (or close to linear) over the meters flow rate operational
range.
(b) Multi-factor correction. In this case, multiple correcion values are used over
the meters expected flow range, calculated using a more sophisticated error
correction scheme over the meters range of flow rates, e.g:
31 By [AGA-9, 1998], the single factor correction is referred to as single calibration-factor cor-
rection. As explained in the footnote accompanying Eq. (2.5), this terminology will be avoided
here.
32 The (constant) correction factor calculated on basis of the FWME is given as [AGA-9, 1998]
(q )
M
q
j =1
USM , j qmax
33 According to the OIML method [OIML, 1989], the weighted mean error (WME) is calculated
as the flow-weighted mean error (FWME) (see the footnote above), with the exception that at the
highest flow rate, qUSM , j qmax 1 , the weight factor is 0.4 instead of 1.0.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 38
The correction method formulated in Eqs. (2.1)-(2.4), and used below, covers both
method (a) (single factor correction) and the more general method (b) (multi-factor
correction).
Eqs. (2.1)-(2.4) are the expressions used in practice, for the USM field measurements
in the type of gas metering stations addressed here (cf. Section 2.1.2). However, Eq.
(2.1) as it stands is not very well suited as a functional relationship to be used as the
basis for deriving an uncertainty model of the USM gas metering station. In the un-
certainty model one needs to account (among others) for the uncertainty related to
use of the correction factor, K, the uncertainty of the flow calibration laboratory, the
partial correlation between the USM field measurement and the USM flow calibra-
tion measurement, and the cancelling of systematic effects by performing the flow
calibration. To model such effects by the functional relationship, Eq. (2.1) is re-
arranged to some extent in the following.
Let test flow rate point no. j be the calibration point closest to the actually measured
flow rate. In the vicinity of this test point no. j, the correction factor K may conven-
iently be written as
f ( K 1 , K 2 , ... , K M , q v )
K f ( K 1 , K 2 , ... , K M , q v ) = K j K j K dev , j (2.7)
Kj
where the deviation factor at test flow rate no. j, Kdev,j, is defined as the ratio of the
correction factor and the meter factor no. j,
K
K dev , j . (2.8)
Kj
K, Kj and Kdev,j are all very close to unity. From Eqs. (2.6)-(2.8) the functional rela-
tionship (2.1) becomes
q ref , j
q v = 3600 K dev , j qUSM . (2.9)
qUSM , j
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 39
It should be noted that Eqs. (2.9) and (2.1) are equivalent. While Eq. (2.1) is the ex-
pression used in practice for the field measurement, Eq. (2.9) is better suited for de-
riving the uncertainty model for the USM gas metering station, as motivated above.
An interpretation of the deviation factor Kdev,j is needed as a basis for specifying the
necessary uncertainty of Kdev,j as input to the uncertainty calculations (cf. Section
3.3.2). For this purpose an example of a USM flow calibration correction discussed
by [AGA-9, 1998] serves to be convenient, cf. Fig. 2.1. The figure shows the per-
centage relative deviation34 for a set of flow calibration data (uncorrected, open cir-
cles) at six test rate points, j = 1, , 6 (M = 6 here), defined as
DevU , j = ( qUSM , j q ref , j ) q ref , j . Shown is also the percentage corrected relative de-
viation at test point j after multiplication of qUSM , j by a constant correction factor, K
(in this example calculated on basis of the FWME35) (shown with triangles). The
corrected relative deviation is defined as
KqUSM , j q ref , j K
DevC , j = = 1, j = 1, , M . (2.10)
q ref , j Kj
Now, from Eqs. (2.10) and (2.8), the deviation factor can be written as
For example, at q / q max = 0.05, 0.1 and 1.0, one finds Kdev,1 = 1.01263, Kdev,2 =
1.00689 and Kdev,10 = 0.99943, respectively, in this example (Fig. 2.1). The close
relationship between DevC , j and Kdev,j is the background for referring to Kdev,j as the
deviation factor.
It should be noted that in general, the correction factor K is not necessarily equal to
the meter factor Kj at test flow rate no. j. That will depend on the method used for
calculation of K (cf. e.g. the above FWME example, where K Kj). However, if K is
calculated so that K = Kj at test flow rate no. j, one will have DevC , j = 0, and Kdev,j =
1. So will be the case if e.g. a piecewise linear interpolation method is used for cal-
culation of K.
34 By [AGA-9, 1998], the ordinate of Fig. 2.1 is called percent error. Here, the term error will
be avoided in this context, since error refers to comparison with the (true) value of the flow rate.
Fig. 2.1 refers to comparison with the reference measurement of the flow calibration laboratory
(cf. Eq. (2.10)), and hence the term percentage relative deviation is preferred here.
35 In the present example (cf. Fig. 2.1) the applied correction factor is constant and equal to K =
1.0031 [AGA-9, 1998].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 40
Fig. 2.1 Example of uncorreced (DevU,j) and FWME-corrected (DevC,j) flow-calibration data for a
8 diameter USM. Copied from the AGA Report No. 9, Measurement of Gas by Multipath
Ultrasonic Meters [AGA-9, 1998], with the permission of the copyright holder, American
Gas Association. (The figure was based on data provided by Soutwest Research Institute,
San Santonio, Texas.)
The functional relationship of the USM gas metering station, given by Eqs. (2.9) and
(2.2)-(2.4), involves the volumetric flow rates measured by the USM in the field and
at the flow calibration laboratory, qUSM and qUSM , j , respectively. To account for the
systematic effects which are eliminated by flow calibration, as well as correlated and
uncorrelated effects between qUSM and qUSM , j , the functional relationship of the
USM is needed.
A multipath ultrasonic transit time gas flow meter is a device consisting basically of
a cylindrical meter body (spoolpiece), ultrasonic transducers typically located
along the meter body wall, an electronics unit with cables and a flow computer [ISO,
1997], [AGA-9, 1998], [Lunde et al., 2000a], cf. Figs. 1.1, 2.2 and 2.3 The trans-
ducers are usually mounted in transducer ports and in direct contact with the gas
stream, using gas-tight seals (o-rings) to contain the pressure in the pipe.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 41
USMs derive the volumetric gas flow rate by measuring electronically the transit
times of high frequency sound pulses. Transit times are measured for sound pulses
propagating across the pipe, at an angle with respect to the pipe axis, downstream
with the gas flow, and upstream against the gas flow (cf. Figs. 2.2 and 2.3). Multiple
paths are used to improve the measurement accuracy in pipe configurations with
complex axial flow profiles and transversal flow.
Different types of path configurations are used in USMs available today, including
non-reflecting and reflecting path configurations. Fig. 2.2 illustrates some concepts
used, corresponding to Fig. 1.1. The present Handbook accounts for USMs with re-
flecting paths as well as USMs with non-reflecting paths.
For each of the N acoustic paths, the difference between the upstream and down-
stream propagating transit times is proportional to the average gas flow velocity
along the acoustic path. The gas flow velocities along the N acoustic paths are used
to calculate the average axial gas flow velocity in the meter run, which (in the USM)
is multiplied with the pipe cross-sectional area to give the volumetric axial gas flow
rate at line conditions.
Normally, USMs used for sales metering of gas are (1) dry calibrated in the factory
and (2) flow calibrated in an accredited flow calibration laboratory36, before installa-
tion for duty in the gas line [AGA-9, 1998].
The USM metering principle is described elsewhere (cf. e.g. [AGA-9, 1998], [Lunde
et al., 2000a]), and details of that are not further outlined here, except for the func-
tional relationship described in the following, which is needed for the uncertainty
analysis of Chapter 3.
Receiving
Pulse
cables &
detection
Receiving electronics
transducer
z
L pi yi
x 2R
i
Transmitting
transducer
Signal Transmitting
cables & TOP VIEW FRONT VIEW
generator
electronics
Fig. 2.3 Schematic illustration of a single path in a multipath ultrasonic transit time gas flow meter
with non-reflecting paths (for downstream sound propagation). (Left: centre path example
(yi = 0); Right: path at lateral chord position yi.)
36 Note that due to limitations in pressure and temperature of current accredited flow calibration
laboratories (e.g. 10 oC and 50 bar maximum pressure), the deviations between line conditions
and flow calibration conditions may be significant, especially for line applications with tempera-
tures of 50-60 oC, or pressures of 150 - 200 bar. This has implications for the meter body un-
certainty (cf. Sections 2.3.4 and 3.4.1), as well as for systematic effects on transit times (cf. Sec-
tion 3.4.2).
37 With respect to the meter independency of the uncertainty model for the USM fiscal gas metering
station, cf. Sections 3.3 and 5.3.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 43
The expressions for the four formulations A, B, C and D are summarized briefly in
Table 2.5, along with the geometrical quantities involved in the respective formula-
tions.
Table 2.5. Alternative and equivalent functional relationships for multipath ultrasonic transit time
flow meters.
N
( N refl ,i + 1) Li (t1i t 2i )
B qUSM = R 2 w i =1
i
2t1i t 2i cos i
R, Li and i
N
( N refl ,i + 1) L2i (t1i t 2i )
C qUSM = R 2 i =1
wi
2 xi t1i t 2i
R, Li and xi
N (
( N refl ,i + 1) xi2 + 4 R 2 y i2 ) (t1i t 2i )
D qUSM = R 2 w
i =1
i
2 xi t1i t 2i
R, yi and xi
With respect to (Nrefl,i+1), this factor has been introduced here to account both for
USMs with reflecting paths and USMs with non-reflecting paths (cf. [Frysa et al.,
2001]). For example, in the 4-path Daniel SeniorSonic [Daniel, 2000] and the 6-path
Kongsberg MPU 1200 [Kongsberg, 2000] meters, no reflecting paths are used, and
Nrefl,i = 0. For the 5-path Instromet Q-sonic [Instromet, 2000], three single- and two
double reflecting paths are used, and Nrefl,i = 1 and 2, respectively.
Formulation A was used in [Lunde et al., 1997] and [Lunde et al., 2000a], with the
exception that the factor (Nrefl,i+1) has been included here to account also for USMs
with reflecting paths. Formulation C corresponds to the expression given by [ISO,
1997] (Eq. (23) of that document), except for the factor (Nrefl,i+1).
For the flow calibration measurement of the USM, qUSM , j , similar expression as
given in Table 2.5 apply.
It should be highly emphasized that for the uncertainty model of the USM gas me-
tering station presented in Chapter 3, and for evaluation of the expanded uncertainty
of the metering station using the Excel program EMU - USM Fiscal Gas Metering
Station described in Chapter 5, the actual choice of USM formulation A, B, C or D is
not essential or critical.
38 For a USM for which flow calibration has not been made, i.e. the USM has been subject only to
"dry calibration", the situation would be somewhat different. In this case, the measurement un-
certainties and out-of roundness effects on the meter body geometry (systematic effects) would
have to be accounted for in the model (such as in the GARUSO model, cf. [Lunde et al., 1997,
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 45
The main reason for introducing the four formulations, as done in Section 2.3.2, and
for making a choice of one of them for the following description, is threefold:
(2) With respect to USM related input uncertainties, the user has the option to run
the program EMU - USM Fiscal Gas Metering Station at two levels (cf. Sections
1.3, 3.4 and 5.10):
(a) An overall level, where the relative standard uncertainties Erept and EUSM,
(cf. Eq. (3.19)) are given directly. In this operational mode the uncertainty
model is completely meter independent (does not involve formulations A, B,
C, or D at all).
(b) A more detailed level, where Erept, EUSM, or both, are calculated from
more basic input (cf. Eqs. (3.20)-(3.47)). In this operational mode, sensitiv-
ity coefficients have to be calculated in the program. Therefore, one of the
formulations A, B, C and D has to be chosen, for calculation of these coeffi-
cients. However, the choice of formulation is arbitrary; - i.e. the uncertainty
model does not depend on which of the formulations A, B, C and D that is
actually used39.
2000]). The choice of formulation A, B, C and D would then be more important. This compli-
cation may be overcome e.g. as follows:
As an example, assume formulation A is used. For USMs for which other geometry
quantities than R, yi and i are used as input quantites, such as one of the sets {R, Li, i}, {R, Li,
xi} or {R, yi, xi}, the uncertainty of such USMs may be evaluated in terms of formulation A by
calculating the combined standard uncertainties of R, yi and i from the standard uncertainties of
the sets {R, Li, i}, {R, Li, xi} or {R, yi, xi}, respectively, and using these combined standard un-
certainties of R, yi and i as input to the uncertainty calculations.
39 Sensitivity coefficients involving the USM functional relationship formulation appear in the un-
certainty terms related to (1) repeatability of the USM in field operation, Erept, and (2) the USM
field operation of the USM, EUSM,, cf. Eqs. (3.19)-(3.20).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 46
For these three reasons, one has to choose one of the four formulations A, B, C or D,
given by Eqs. (2.12)-(2.15), as the USM functional relationship.
N ( N refl ,i + 1) R 2 y i2 (t1i t 2i )
qUSM = 2R 2 wi , (2.12)
i =1 t1i t 2i sin 2 i
involving the geometrical quantities R, yi and i, i = 1, ..., N, i.e., the meter body in-
ner radius, the lateral chord positions and the inclination angles of the paths.
With respect to Erept, the sensitivity coefficients are completely independent of which
formulation A, B, C and D that is used, cf. Eqs. (3.43)-(3.44) and the text accompanying Eq.
(3.28).
With respect to EUSM,, sensitivity coefficients appear in connection with the uncer-
tainty terms Etime, and Ebody,, cf. Eq. (3.20). For Etime,, the sensitivity coefficients are completely
independent of formulation, for the same reason as given in connection with Erept above.
For Ebody,, the sensitivity coefficients are given by Eqs. (3.25)-(3.27). Ebody, accounts
for uncertainties related to meter body quantities. In the case studied here, with flow calibration
of the USM, only uncertainties related to pressure and temperature expansison/contraction of the
meter body are to be accounted for in Ebody, (cf. Table 1.4). In this case, since the P and T ef-
fects on the geometrical quantities are correlated (cf. Eq. (3.21)), it can be shown that Ebody, is
independent of which of the formulations A, B, C and D that is actually used.
40 These results can be calculated e.g. using Eqs. (2.20)-(2.22) below, with USM meter body mate-
rial data as given in Table 4.3, and Eq. (2.19) used for the radial pressure expansion coefficient,
. The results are consistent with the analysis and results given in the AGA-9 report [AGA-9,
1998, Section 5.1.1]. Note that other models for (cf. Table 2.6) would give other figures for
the pressure expansion/contraction.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 47
work in opposite directions (e.g. expansion due to pressure increase and contrac-
tion due to a temperatur decrease, relative to the reference conditions), they will can-
cel each other. However, if they work in the same direction, that would result in
an error of 0.2 %. Over time a systematic error of this magnitude may accumulate to
significant economic values, so correcting for the error is often recommended.
For example, the NPD regulations [NPD, 2001] state that Correction shall be made
for documented measurement errors. Correction shall be carried out if the deviation
is larger than 0.02 % of the total volume (cf. Section C.1). Pressure and tempera-
ture correction is also addressed by the AGA-9 report41.
Fig. 2.4 Geometry for acoustic path no. i in the USM, showing lateral change with T and P (sche-
matically).
At a temperature T and pressure P, the meter body radius (R), the lateral chord posi-
tions (yi), and the inclination angles (i), are (cf. Appendix D)
41 For each individual USM, the AGA-9 report recommends measurement and documentation of
relevant dimensions of the meter at atmospheric conditions and a temperature 20 oC, as a part of
the dry calibration of the USM [AGA-9, 1998]. This concerns the average inner diameter of
the meter body, the length of each acoustic path between transducer faces, the axial distance be-
tween transducer pairs, and inclination angles. Some recommendations for measurements of
these quantities in the factory are given in the AGA-9 report.
42 In the program EMU - USM fiscal gas metering stations, the effects of transducer expan-
sion/contraction due to pressure and temperature effects can be accounted for by including such
effects in the standard uncertainties of the coefficients of linear thermal and pressure expansion,
u() and u(), respectively. Cf. Section 3.4.1.
An alternative approach would be to account for such effects in the functional relation-
ship of the USM, and that may be included in possible future upgrades of the Handbook.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 48
R K T K P R0 (2.13)
yi K T K P y i0 (2.14)
tan( i0 )
i tan 1 , i = 1, , N (2.15)
1 ( 1 )( K P 1 )
*
where subscript 0 is used to denote the relevant geometrical quantity at "dry cali-
bration" conditions, i.e. R0, yi0 and i0. The correction factors for the inner radius of
the meter body due to dimensional changes caused by temperature and pressure
changes relative to dry calibration conditions, are given as (cf. e.g. [API, 1981;
1995], [IP, 1989], [AGA-9, 1998])
respectively, where Pdry and Tdry are the pressure and temperature at dry calibration
conditions, e.g. Pdry = 1 atm. and Tdry = 20 oC 43. is the coefficient of linear ther-
mal expansion of the meter body material. and * are the radial and axial linear
pressure expansion coefficients for the meter body, respectively.
For convenience, KP and KT are here referred to as the radial pressure and tempera-
ture correction factors for the USM meter body, respectively44. and * depend on
the type of support provided for the meter body installation (i.e. the model used for
the meter body pressure expansion / contraction). Table 2.6 gives different models in
use for , and corresponding expressions for * are given in Appendix D. Note that
all models in use represent simplifications. For thin-walled cylindrical and isotropi-
cally elastic meter bodys, and * are releated as (cf. Appendix D)
43 Note that the actual values of the temperature and pressure at dry calibration (Pdry and Tdry ) are
never used in the uncertainty model of the gas metering station, i.e. they are not used at all in the
program EMU - USM Fiscal Gas Metering Station.
This is so because the relevant reference temperature and pressure with respect to me-
ter body expansion / contraction are not the dry calibration temperature and pressure, but the
temperature and pressure at flow calibration of the USM, cf. Section 3.4.1.
44 The radial pressure and temperature correction factors for the USM meter body, KP and KT,
should not be confused with the corresponding volumetric pressure and temperature correction
factors of the meter body, Cpsm and Ctsm, cf. e.g. Eqs. (2.21)-(2.22).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 49
= 0.3 forthe
for thecylindrica
cylindricall pipe
pipe sec
section
tion model
mod el(ends
(endsfree),
free)
*
0 for theinite
for inf length cylindrica
ininite-length l pipe
cylindrical pipe mod el (ends
model (ends clamped),
clamped ) (2.18)
1 2
= 0.235 for the for the cylindrica
cylindrical l tan k(ends
tank model mod el (ends capped )
capped),
2
Table 2.6. Models used by USM manufaturers etc. for linear pressure expansion of the inner radius of
the USM meter body (isotropic material assumed), under uniform internal pressure.
45 In [API, 1981], [API, 1995], [IP, 1989] the volumetric pressure correction factor Cpsp for a cylin-
drical container (such as a conventional pipe prover, a tank prover, or a test measure), is given as
C psp 1 + ( 2 R0 wY )P .
This is relatively close to the volumetric pressure correction factor Cpsp for a cylindri-
cal tank (pipe with ends capped) which is given as C psp = ( 1 + P ) 2 ( 1 + * P )
1 + ( 2 + * )P , where * is the coefficient of linear pressure expansion for the axial dis-
placement of the USM meter body. For a thin-walled cylindrical tank one has [Roark, 2001, p.
593] ( R0 wY )( 1 2 ) and * ( R0 wY )( 0.5 ) , giving
C psp 1 + ( 2 R0 wY )( 1.25 )P . For steel ( = 0.3) this gives C psp 1 + ( 1.95 R0 wY )P .
[IP, 1989] state that their expression is based upon a number of approximations that
may not hold in practical cases. For values of ( C psp 1 ) that do not exceed 0.00025, the value
of ( C psp 1 ) may sometimes be subject to an uncertainty of 20 %. For higher values of
( C psp 1 ) (such as for high pressure differences), the uncertainty may be larger.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 50
The cylindrical pipe section model [Roark, 2001, p. 592] applies to a finite-length
pipe section with free ends and does not account for flanges, bends, etc. The cylin-
drical tank model (pipe with ends capped) [Roark, 2001, p. 593] may to some extent
apply to installation in a pipe section between bends, and does not account for
flanges or very long pipe installations. Both models allow for displacement of the
pipe in axial direction, but in different directions [Roark, 2001, pp. 592-3]. The infi-
nitely-long-pipe model (ends clamped) used by Instromet [Autek, 2001] assumes no
axial displacement and that the radial displacement is at maximum half the value of
the ends-free model46. The ends-clamped model may be relevant for installation of
the USM in a long straight pipeline. Relative to the ends-free model, the ends-capped
model and the ends-clamped model used by Instromet differ by about 15 % and 50
%, for thin-walled steel pipes, as can easily be seen from the table.
For simplicity (to limit the number of cases)47, and as a possible worst case ap-
proach (since it gives about 15 % larger pressure expansion than the cylindrical tank
model), it has for the present Handbook been chosen to use the expression for
which has been applied by [AGA-9, 1998], namely
R0
= , (2.19)
wY
i.e. the expression corresponding to the cylindrical pipe section model (ends free).
It should also be noted that for USMs where all inclination angles are equal to 45o,
i.e, i 0 = 45o, i = 1, , N, Eqs. (2.12)-(2.17) can be written as (cf. Appendix D)
46 The assumption that the radial displacement is at maximum half the of the value of the ends-free
model was a tentative estimate [Autek, 2001].
47 In a possible future revision of the Handbook, various models for may be implemented, cf.
Chapter 7.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 51
where
are the volumetric thermal and pressure correction factors of the USM meter body48,
and qUSM ,0 is given by Eqs. (2.12)-(2.15), with the "dry calibration" quantities R0, yi0,
Li0, xi0 and i0 inserted instead of the quantities R, yi, Li, xi and i, i = 1, , N.
The relationship (2.20) has been shown in Appendix D for all formulations A, B, C
and D, fully consistent with the less general discussion on this topic given in [AGA-
9, 1998; p. C-29].
Hence, for such meters Eqs. (2.12)-(2.17) and Eqs. (2.20)-(2.22) are equivalent49, 50.
That means, the P and T corrections of the geometrical quantities of the meter body
can be separated from the basic USM functional relationship and put outside of the
summing over paths.
It should be noted that Eqs. (2.20)-(2.22) is strictly not valid expressions for meters
involving inclination angles different from 45o, for which they represents an ap-
proximation (cf. Appendix D). Eq. (D.28) gives the relative error by using this ap-
proximation. It turns out that for moderate pressure deviations Pdry (a few tens of
bars), the errors made by using Eqs. (2.20)-(2.22) may be neglected, and these equa-
48 For the correction factor of the meter body, a notation is used according to common flow me-
tering terminology, where subsripts t, p, s and m refer to temperature, pressure, steel and
meter, respectively, cf. e.g. [IP, 1989], [API, 1981], [API, 1995], [Dahl et al., 1999].
49 Eqs. (2.20)-(2.22) are used by Daniel Industries for the SeniorSonic USM [Daniel, 2001], for
which it is a valid expression since all inclination angles in the meter are 45o. FMC Kongsberg
Metering are using a correction approach of the type given by Eqs. (2.13)-(2.17) [Kongsberg,
2001].
50 By one manufacturer [Autek, 2001], alternative expressions for the temperature and pressure cor-
rection factors of the USM meter body (alternatives to Eqs. (2.21)-(2.22)) have been presented,
which in the notation used here can be written as
On basis of these expressions (which in fact predict larger dimensional changes than Eqs. (2.21)-
(2.22), if the same -model is used), it is argued [Autek, 2001] that the errors due to pressure and
temperature expansion / contraction are negligible except under extreme situations (such as when
the errors approach the uncertainty of the best flow calibration laboratories, about 0.3 %).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 52
tions may be used for inclination angles in the range of relevance for current USMs,
40o to 60o. However, for larger pressure deviations, and especially for inclination
angles approaching 60o, the error introduced by using Eqs. (2.20)-(2.22) increases.
For example, for the 12 USM data given in Table 4.3 and angles equal to 60o, pres-
sure deviations of e.g. Pdry = 10 and 100 bar yield relative errors in flow rate of
about 610-5 = 0.006 % and 610-4 = 0.06 %, respectively, by using Eqs. (2.20)-(2.22)
(cf. Appendix D).
Today, the only USM manufacturer using Eqs. (2.20)-(2.22), Daniel Industries
[Daniel, 1996, 2001], employs 45o inclination angles, for which the two formula-
tions (2.13)-(2.15) and (2.20)-(2.22) have been shown here to be practically equiva-
lent (Appendix D). For this reason, and since both formulations are in use, the more
generally valid equations (2.13)-(2.15) are used to describe P and T effects on the
meter body in the uncertainty model of Chapter 3.
In practice, the transit times t 1i and t 2 i for upstream and downstream sound propaga-
tion appearing in Eq. (2.12) are time averaged transit times.
Moreover, the measured upstream and downstream transit times t 1i and t 2 i contain
possible time delays due to the electronics, cables, transducers and diffraction effects
(including finite beam effects), and possible cavities in front of the transducers, cf.
Fig. 2.3 [Lunde et al., 1997; 2000a]. To achieve sufficient accuracy of the USM,
these additional time delays may have to be corrected for in the USM.
However, such time averagings and time corrections have been implemented in dif-
ferent ways by the different USM manufacturers, and a description of these would be
meter dependent.
(1) With respect to repeatability (random transit time effects): One specifies either
Erept (the relative standard uncertainty of the repeatability of the measured flow
rate, at a particular flow rate), or u( t 1random
i ) (the standard uncertainty of the tran-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 53
sit time t 1i , at a particular flow rate, after possible time correction) (cf. Section
3.4.2). Both approaches are meter independent, cf. Section 2.3.351.
Different USM manufacturers use different integration methods, i.e. different inte-
gration weights, wi, i = 1, , N. A description of these would thus be meter depend-
ent.
As described in Section 1.3, the uncertainty of the gas densitometer can in the pro-
gram EMU - USM Fiscal Gas Metering Station be specified at two levels (cf. also
Chapter 5):
51 If specific time averaging algorithms were accounted for in the repeatability of the transit times,
that might be meter dependent.
52 If transit time corrections used in USMs were accounted for (such as correction for one or several
time delays due to transducers, diffraction, elecronics, transducer cavities, and nonzero transit
time difference (t) at zero flow), that would be meter dependent.
53 Very approximate values for the integration weights wi, i = 1, , N, are used only to calculate
certain sensitivity coefficients in the weakly meter dependent mode of the program, cf. Section
5.3 and Chapter 6 (Table 6.3).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 54
(1) Overall level: The user specifies the relative combined standard uncertainty
of the density measurement, E , directly as input to the program. It is left to the
user to calculate and document E first. This option is completely general, and
covers any method of obtaining the uncertainty of the gas density estimate
(measurement or calculation)54.
(2) Detailed level: E is calculated in the program, from more basic input uncer-
tainties for the vibrating element gas densitometer, provided by the instrument
manufacturer and calibration laboratory.
The following discussion concerns the Detailed level. In this case a functional re-
lationship of the gas densitometer is needed.
Gas densitometers considered in the Detailed level are based on the vibrating cyl-
inder principle, vibrating in the cylinders Hoop vibrational mode, cf. Fig. 2.555.
They consist of a measuring unit and an amplifier unit. The vibrating cylinder is
situated in the measuring unit and is activated at its natural frequency by the ampli-
fier unit. The output signal is a frequency or a periodic time (), which is primarily
dependent upon density, and secondarily upon other parameters, such as pressure,
temperature and gas composition [Tambo and Sgaard, 1997]. Any change in the
natural frequency will represent a density change in the gas that surrounds the vi-
brating cylinder.
Here, only on-line installation of the densitometer is considered, using a by-pass gas
sample line, cf. e.g. [ISO/CD 15970, 1999]. By this method, gas is extracted (sam-
pled) from the pipe and introduced into the densitometer. From the densitometer the
sample flow can either be returned to the pipe (to the sample probe or another low-
pressure point) or sent to the atmosphere (by the flare system). To reduce the tem-
perature differences between the densitometer and the line, the density transducer is
54 The overall level option may be of interest in several cases, such as e.g.:
If the user wants a simple and quick evaluation of the influence of u c ( ) on the expanded
uncertainty of the gas metering station,
In case of a different installation of the gas densitometer (e.g. in-line),
In case of a different gas densitometer functional relationship than Eq. (2.28),
In case of density measurement using GC analysis and calculation instead of densitometer
measurement(s).
55 The NORSOK regulations for fiscal measurement of gas [NORSOK, 1998a, 5.2.3.7] state that
the density shall be measured by the vibrating element technique.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 55
installed in a pocket in the main line, and the whole density transducer installation
including the sampling line is thermally insulated from the ambient.
(a)
(b)
Fig. 2.5 (a) The Solartron 7812 gas density transducer [Solartron, 1999] (example). (b) Principle
sketch of possible on-line installation of a gas densitometer on a gas line (figure taken from
[ISO/CD 15970, 1999]).
For USM metering stations where the flow meter causes no natural pressure drop in
the pipe, the sampling device (probe) may be designed to form a pressure drop, so
that the pressure difference between the sample inlet hole and the sample return hole
can create sufficient flow through the sample line / densitometer to be continuously
representative with respect to gas, pressure and temperature [ISO/CD 15970, 1999].
In the following, reference will be made to the Solartron 7812 Gas Density Trans-
ducer [Solartron, 1999], a commonly used densitometer in North Sea fiscal gas me-
tering stations. This is also the densitometer used for example calculations in Chap-
ter 4. However, it should be emphasized that the functonal relationship described in
the following is relatively general, and should apply to any on-line installed vibrating
element gas density transducer.
For gas density transducers based on the vibrating cylinder principle, the output is the
periodic time of the resonance frequency of the cylinders Hoop vibrational mode.
The relation between the density and the periodic time is obtained through calibra-
tion of the densitometer at a given calibration temperature (normally 20 C), on a
known pure reference gas (normally nitrogen, argon or methane, due to their ac-
knowledged properties), and at several points along the densitometers measuring
range. The calibration results are then fitted with a regression curve,
u = f ( ,c ,T , P ) [Tambo and Sgaard, 1997]. One common regression curve is
[ISO/CD 15970, 1999], [Solartron, 1999; 6.4]
u = K 0 + K 1 + K 2 2 , (2.23)
where
u - indicated (uncorrected) density, in density transducer [kg/m3],
K0, K1, K2 - regression curve constants (given in the calibration certificate),
- periodic time (inverse of the resonance frequency, output from the
densitometer) [s].
c - sound velocity of the gas surrounding the vibrating element [m/s].
The periodic time, , is a function of density and varies typically in the range 200 -
900 s [Tambo and Sgaard, 1997].
The form of the regression curve can vary from manufacturer to manufacturer, and
Eq. (2.23) is one example of such a curve. However, note that the form of the re-
gression curve is actually not used in the densitometer uncertainty model, and that
K0, K1 and K2 are not needed as input to the uncertainty model, cf. Section 3.2.4.
The present uncertainty model is thus independent of the type of regression curve
used.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 57
When the densitometer operates at temperatures other than the calibration tempera-
ture, a correction to the density calculated using Eq. (2.23) should be made for best
accuracy. In the Solartron 7812 gas density transducer, a 4-wire Pt 100 temperature
element is incorporated, for installation and check purposes [Solartron, 1999]. The
equation for temperature correction uses coefficient data given on the calibration
certificate, and is given as [ISO/CD 15970, 1999], [Solartron, 1999; 6.5]
where
T - temperature corrected density, in density transducer [kg/m3],
K18 , K19 - constants from the calibration certificate56,
Td - gas temperature in density transducer [],
Tc - calibration temperature [].
The periodic time, , of the vibrating cylinder is influenced by the gas compressibil-
ity (or, in other words, the gas composition), and thus on the VOS in the gas. Eqs.
(2.23)-(2.24) do not account for such effects. Consequently, when the vibrating ele-
ment gas densitometer is used on gases other than the calibration gases (normally ni-
trogen or argon), a small calibration offset may be experienced. This offset is pre-
dictable, and it may be desirable to introduce VOS corrections to maintain the accu-
racy of the transducer [Solartron, 1999; 6.6 and Appendix E]57.
The basic relationship for VOS correction is [ISO/CD 15970, 1999], [Solartron,
1999; 6.6, Appendix E]
K
2
1 + d
c ,
d = T c 2
(2.25)
1 + K d
cd
56 Here, the notation of [Solartron, 1999] for the calibration constants K18 and K19 is used.
57 It is stated in [Solartron, 1999; E.1] that the 7812 Gas Density Transducer is less sensitive to
VOS influence than previous models of this instrument and, in consequence, the need to apply
VOS correction is less likely. However, when it is necessary, one of the correction methods are
suggested.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 58
where
d - temperature and VOS corrected density, in density transducer [kg/m3],
Kd - transducer constant [m] (characteristic length for the Hoop mode reso-
nance pattern of the vibrating element [Eide, 2001a]), equal to 2.10104
m for 7812, 1.35104 m for 7810 and 2.62104 m for 7811 sensors
[Solartron, 1999].
cc - VOS for the calibration gas, at calibration temperature and pressure
conditions [m/s].
cd - VOS for the measured gas, in the density transducer [m/s].
There are several well established methods of VOS correction, and four common
methods are:
1. For metering stations involving a USM, the VOS measured by the USM (aver-
aged over the paths) is often used for cd. This method is here referred to as the
USM method, and may be useful for measurement of different gases at vary-
ing operating conditions.
4. For measurement of gas which has a reasonably well defined composition, So-
lartron can supply a User Gas Calibration Certificate [Solartron, 1999; Ap-
pendix E]. This specifies modified values of K0, K1, K2, K18 and K19, in order to
include the effects of VOS for the given gas composition.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 59
In the following, VOS correction methods based directly on Eq. (2.25) are consid-
ered. This includes the USM method and the pressure/density method58.
In this connection it is worth remembering that the densitometer will always give the
density for the gas in the density transducer. Installation errors result from the sam-
ple gas in the density transducer not being at the same temperature or pressure as the
gas in the line, and hence its density is different.
With respect to temperature deviation between the density transducer and the main
flow due to ambient temperature effects, [Geach, 1994] state that The pipework
should be fully insulated between these two points to reduce temperature changes
and, where possible, external loop pipework should be in direct contact with the
main line. Unfortunately, this can be difficult to achieve. To aid density equaliza-
tion, density transducers should be installed in a thermal pocket in the main line.
Temperature measurement is available in the density transducer since a Pt 100 ele-
ment is integrated in the 7812 densitometer [Solartron, 1999]. The temperature
58 The VOS correction algorithm given by Eq. (2.25) was chosen by [Ref. Group, 2001] for use in
the present Handbook. Other VOS correction algorithms may be included in later possible revi-
sions of the Handbook.
59 The NORSOK I-104 industry standard for fiscal measurement of gas [NORSOK, 1998a,
5.2.3.7] state that (1) The density shall be corrected to the conditions at the fiscal measurement
point, and (2) if density is of by-pass type, temperature compensation shall be applied.
60 A tempreature change of 1 oC can correspond to much more than 0.3 % in density change, since
the temperature also changes the compressibility, Z. In some cases the change can be as large as
0.9 % (e.g. in dry gas at 110-150 bar and 10 oC) [Sakariassen, 2001].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 60
transmitter for this Pt 100 element may be located close to the densitometer61 or
further away, in the flow computer.
From the real gas law, correction for deviation in gas conditions at the densitometer
(in the by-pass line) and at the USM (line conditions) is made according to [ISO,
1999]
T P Z d
= d d , (2.26)
T Pd Z
where
T - gas temperature in the pipe, at the USM location (line conditions) [K],
P - gas pressure in the pipe, at the USM location (line conditions) [bara],
Pd - pressure in the density transducer [bara],
Zd - gas compressibility factor for the gas in the density transducer,
Z - gas compressibility factor for the gas in the pipe, at USM location (line
conditions)
For the uncertainty analysis of the densitometer described in Sections 3.2.4, 4.2.4 and
5.7, the following instrumentation is considered:
61 In practice, the densitometers temperature transmitter is usually located in the densitometer, and
the temperature element and transmitter in the densitometer are calibrated together (at the same
time as the densitometer), to minimize the uncertainty of the densitometers temperature reading.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 61
For a densitometer of the by-pass type, only one pressure transmitter is here assumed
to be installed: in the meter run (close to the USM, for measurement of the line pres-
sure P). That is, pressure measurement is not available in the density transducer, i.e.
Pd is not measured. In practice, then, the operator of the metering station typically
assumes that the densitometer pressure is equal to the line pressure, P Pd . How-
ever, there will be an uncertainty associated with that assumption. To account for
this situation, let Pd = P + Pd, where Pd is the relatively small and unknown pres-
sure difference between the line and the densitometer pressures (usually negative).
Pd may be estimated empirically, from pressure shift tests, etc., or just taken as a
worst case value. In this description, Pd represents the uncertainty of assuming
that Pd = P, cf. Sections 3.2.4 and 4.2.4.62
Two temperature transmitters are assumed to be installed: in the meter run (close to
the USM, for measurement of the line temperature T), and in the density transducer
(for measurement of the temperature at the densitometer, Td).
In practice, the gas composition is the same at the USM as in the densitometer, and
the pressure deviation is relatively small63. However, the temperatures in the densi-
tometer and in the line can vary by several oC , so that the gas compressibility factors
in the line and in the densitometer (Z and Zd) can differ significantly. Correction for
deviation in gas compressibility factors is thus normally made.
Consequently, with negligible loss of accuracy, the expression Eq. (2.26) for instal-
lation correction is here replaced by
T 1 Z d
= d d . (2.27)
T 1 + Pd P Z
62 Note that by one gas USM manufacturer, USMs are available today for which the meter body is
coned towards the ends, i.e. the inner diameter decreases slightly over some centimeters from the
ends towards the metering volume (introduced for flow profile enchancement purposes). The
line pressure P is the pressure in the metering volume. Consequently, if the density sampling
probe is located in the cone, or outside the cone (outside the meter body), the additional pressure
difference between the line pressure and the pressure at the density sampling point has to be in-
cluded in Pd.
63 Tests with densitometers have indicated a pressure difference between the densitometer and the
line of up to 0.02 % of the line pressure [Eide, 2001a], which for a pressure of 100 bar corre-
sponds to 20 mbar. Differences in pressure will have more influence on low pressure systems
than high-pressure systems.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 62
cd
in which all three corrections (the temperature correction, the VOS correction and the
installation correction) are accounted for in a single expression.
Note that in Eq. (2.28), the indicated (uncorrected) density u has been used as the
input quantity related to the densitometer reading instead of the periodic time . That
has been done since u( u ) is the uncertainty specified by the manufacturer [Solar-
tron, 1999], and not u( ) , cf. Sections 3.2.4 and 4.2.4.
Eq. (2.28) is a relatively general functional relationship for on-line installed vibrating
element gas densitometers, cf. e.g. [ISO/CD 15970, 1999], which apply to the Solar-
tron 7812 Gas Density Transducer [Solartron, 1999] (used in the example calcula-
tions in Chapter 4), as well as other densitometers of this type64.
As described in Section 1.3, the uncertainty of the pressure transmitter can in the
program EMU - USM Fiscal Gas Metering Station be specified at two levels (cf. also
Chapter 5):
(1) Overall level: The user gives u c ( P ) directly as input to the program. It is
left to the user to calculate and document u c ( P ) first. This option is completely
general, and covers any method of obtaining the uncertainty of the pressure
measurement65.
64 Note that alternative (but practically equivalent) formulations of the VOS correction may possi-
bly be used in different densitometers, as mentioned in Section 2.4.3.
65 The overall level option may be of interest in several cases, such as e.g.:
If the user wants a simple and quick evaluation of the influence of u c ( P ) on the expanded
uncertainty of the gas metering station,
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 63
(2) Detailed level: u c ( P ) is calculated in the program, from more basic input
uncertainties for the pressure transmitter, provided by the instrument manufac-
turer and calibration laboratory.
The following discussion concerns the Detailed level. It has been found conven-
ient to base the user input to the program on the type of data which are typically
specified for common pressure transmitters used in North Sea fiscal gas metering
stations.
The example pressure transmitter chosen by NFOGM, NPD and CMR [Ref. Group,
2001] to be used in the present Handbook for the uncertainty evaluation example of
Chapter 4 is the Rosemount 3051P Reference Class Pressure Transmitter [Rose-
mount, 2000], cf. Table 2.4 and Fig. 2.6. This transmitter is also chosen for the lay-
out of the presssure transmitter user input to the program EMU - USM Fiscal Gas
Metering Station. The Rosemount 3051P is a widely used pressure transmitter when
upgrading existing North Sea fiscal gas metering stations and when designing new
metering stations. The pressure transmitter output is normally the overpressure
(gauge pressure), i.e. the pressure relative to the atmospheric pressure [barg].
Fig. 2.6 The Rosemount 3051P Reference Class Pressure Transmitter (example). Published in the
Rosemount Comprehensive Product Catalog, Publication No. 00822-0100-1025 [Rose-
mount, 2000] 2000 Rosemount Inc. Used by permission.
Measurement principles of gauge pressure sensors and transmitters are described e.g.
in [ISO/CD 15970, 1999]. However, as the transmitter is calibrated and given a spe-
cific accuracy in the calibration data sheet, no functional relationship is actually
In case the input used at the detailed level does not fit sufficiently well to the type of input
data / uncertainties which are relevant for the pressure transmitter at hand.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 64
used here for calculation of the uncertainty of the pressure measurements (cf. also
[Dahl et al., 1999]). The functional relationship is only internal to the pressure
transmitter, and the uncertainty due to the functional relationship is included in the
calibrated accuracy of the transmitter66.
As described in Section 1.3, the uncertainty of the temperature transmitter can in the
program EMU - USM Fiscal Gas Metering Station be specified at two levels (cf.
also Chapter 5):
(1) Overall level: The user gives u c ( T ) directly as input to the program. It is
left to the user to calculate and document u c ( T ) first. This option is completely
general, and covers any method of obtaining the uncertainty of the gas tempera-
ture measurement67.
(2) Detailed level: u c ( T ) is calculated in the program, from more basic input
uncertainties for the temperature element / transmitter, provided by the instru-
ment manufacturer and calibration laboratory
The following discussion concerns the Detailed level. As for the pressure meas-
urement, it has been found convenient to base the user input to the program on the
type of data which are typically specified for common temperature transmitters used
in North Sea fiscal gas metering stations.
The temperature loop considered here consists of a Pt 100 or 4-wire RTD element
and a smart temperature transmitter, installed either as two separate devices, or as
one unit [NORSOK, 1998a; 5.2.3.5]. The Pt 100 temperature element is required as
a minimum to be in accordance with EN 60751 tolerance A, cf. Section C.2. By
[NORSOK, 1998a; 5.2.3.5], the temperature transmitter and the Pt 100 element
shall be calibrated as one system (cf. Section 2.1 and Appendix C.2). A 3-wire tem-
67 The overall level option may be of interest in several cases, such as e.g.:
If the user wants a simple and quick evaluation of the influence of u c ( T ) on the expanded
uncertainty of the gas metering station,
In case the input used at the detailed level does not fit sufficiently well to the type of input
data / uncertainties which are relevant for the temperature element / transmitter at hand.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 65
perature element may be used if the temperature element and transmitter are installed
as one unit, where the Pt 100 element is screwed directly into the transmitter.
The signal is transferred from the temperature transmitter using a HART protocol,
i.e. the digital accuracy is used.
The temperature transmitter chosen by NFOGM, NPD and CMR [Ref. Group, 2001]
to be used in the present Handbook for the example uncertainty evaluation of Chap-
ter 4 is the Rosemount 3144 Smart Temperature Transmitter [Rosemount, 2000], cf.
Table 2.4 and Fig. 2.7. The Rosemount 3144 transmitter is widely used in the North
Sea when upgrading existing fiscal gas metering stations and when designing new
metering stations. This transmitter is also chosen for the layout of the temperature
transmitter user input to the program EMU - USM Fiscal Gas Metering Station.
Fig. 2.7 The Rosemount 3144 Temperature Transmitter (example). Published in the Rosemount
Comprehensive Product Catalog, Publication No. 00822-0100-1025 [Rosemount, 2000]
2000 Rosemount Inc. Used by permission.
The present chapter summarizes the uncertainty model of the USM fiscal gas meter-
ing station, as a basis for the uncertainty calculations of Chapter 4, and the Excel
program EMU - USM Fiscal Gas Metering Station described in Chapter 5. The un-
certainty model is based on the description and functional relationships for the me-
tering station given in Chapter 2. The model is developed in accordance with the
terminology and procedures described in Appendix B.
The intention has been that the reader should be able to use the present Handbook
without needing to read Appendix E. On the other hand, Appendix E has been in-
cluded as a documentation of the theoretical basis for the uncertainty model, for
completeness and traceability purposes. Hence, definitions introduced in Appendix E
have - when relevant - been included also in the present chapter, to make Chapter 3
self-consistent so that it can be read independently.
The chapter is organized as follows: The expressions for the uncertainty of the USM
fiscal gas metering station are given first, for the four measurands in question, qV , Q,
q m and q e (Section 3.1). Detailed expressions are then given for the gas measure-
ment uncertainties (related to P, T, , Z/Z0 and Hs, Section 3.2), the flow calibration
uncertainties (Section 3.3), the USM field uncertainty (Section 3.4) and the signal
communication and flow computer calculatations (Section 3.5). For convenience, a
summary of the input uncertainties to be specified for the program EMU - USM Fis-
cal Gas Metering Station is given in Section 3.6.
For USM measurement of natural gas, the basic functional relationships are given by
Eqs. (2.9) and (2.2)-(2.4), for the axial volumetric flow rate at line conditions, qV ,
the axial volumetric flow rate at standard reference conditions, Q, the axial mass
flow rate, q m , and the axial energy flow rate, q e , respectively.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 67
For these four measurands, the relative expanded uncertainties are given as
U ( q v ) u c ( q v )
=k = kE qv , (3.1)
q v q v
U ( Q ) u c ( Q )
=k = kEQ , (3.2)
Q Q
U ( q m ) u c ( q m )
=k = kE qm , (3.3)
q m q m
U ( q e ) u c ( q e )
=k = kE qe , (3.4)
q e q e
u c ( q v ) u c ( Q ) u c ( q m ) u c ( q e )
E qv , EQ , E qm , E qe (3.5)
q v Q q m q e
E q2v = E cal
2
+ EUSM
2
+ Ecomm
2
+ E 2flocom (3.6)
Note that Eqs. (3.6)-(3.9) as they stand are completely meter independent, and thus
independent of the USM functional relationship (Formulations A, B, C or D, cf. Sec-
tion 2.3.2).
Note also that to obtain Eqs. (3.6)-(3.9), the following assumption have been made:
The deviation factor estimate K dev , j is assumed to be uncorrelated with the other
quantities appearing in Eq. (2.9).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 69
Possible correlation between H S and Q has been neglected, cf. Sections 2.1.2
and 3.2.5.
Gas parameter uncertainties are involved in Eq. (3.7) for EQ (involving P, T, Z, and
Z0), Eq. (3.8) for E qm (involving ) and Eq. (3.9) for E qe (involving Hs).
The relative combined standard uncertainties of these gas parameters are defined as
u c ( P ) u c ( T ) u c ( Z Z 0 )
EP , ET , E Z / Z0 ,
P T Z Z 0
u ( ) u ( H S )
E c , EHS (3.10)
H S
respectively, where
As the Overall level is straightforward, only the Detailed level is discussed in the
following. The description is similar to that given in [Dahl et al., 1999] (pp. 84-89),
for the static gas pressure measurement. The uncertainty model for the pressure
transmitter is quite general, and applies to e.g. the Rosemount 3051P Pressure
Transmitter, and similar transmitters (cf. Section 2.5).
70 Here, the sensitivity coefficients have been assumed to be equal to 1 throughout Eq. (3.11), as a
simplified approach, and in accordance with common company practice [Dahl et al., 1999], [Ref
Group, 2001]. An alternative and more correct approach would have been to start from the
functional relationship of the pressure measurement, and derive the uncertainty model according
to the recommendations of the GUM [ISO, 1995a].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 71
As the Overall level is straightforward, only the Detailed level is discussed in the
following. The description is similar to that given in [Dahl et al., 1999] (pp. 79-83).
The uncertainty model for the temperature element/transmitter is quite general, and
applies to e.g. the Rosemount 3144 Temperature Transmitter used with a Pt 100 ele-
ment, and similar transmitters (cf. Section 2.6).
71 In accordance with common company practice [Dahl et al., 1999], [Ref Group, 2001], the sensi-
tivity coefficients have been assumed to be equal to 1 throughout Eq. (3.12). Note that this is a
simplified approach. An alternative and more correct approach would have been to start from the
full functional relationship of the temperature measurement, and derive the uncertainty model ac-
cording to the recommendations of the GUM [ISO, 1995a].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 72
u( Tstab ,elem ) standard uncertainty of the stability of the Pt 100 4-wire RTD
temperature element. Instability may relate e.g. to drift dur-
ing operation, as well as instability and hysteresis effects due
to oxidation and moisture inside the encapsulation, and me-
chanical stress during operation.
For natural gas, empirical equations of state can be used to calculate Z and Z0, i.e. the
gas compressibility factor at line and standard reference conditions, respectively, cf.
Table 2.1. Input to these equations are e.g. pressure, temperature and gas composi-
tion. Various equations of state are available for such calculations, such as the AGA-
8 (92) equation [AGA-8, 1994] and the GERG / ISO method [ISO 12213-3, 1997].
In the program EMU - USM Fiscal Gas Metering Station, Z and Z0 are given manu-
ally.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 73
For each of the estimates Z and Z 0 , two kinds of uncertainties are accounted for
here (cf. e.g. [Tambo and Sgaard, 1997]): the model uncertainty (i.e. the uncertainty
of the model (equation of state) used for calculation of Z and Z 0 ), and the analysis
uncertainty (due to the inaccurate determination of the gas composition). For con-
version of qv to Q according to Eq. (2.2), the model uncertainties are assumed to be
mutually uncorrelated72, whereas the analysis uncertainties act as systematic effects,
and are taken to be mutually correlated. That means,
where
72 In the derivation of Eq. (3.13), the model uncertainties of the Z-factor estimates Z and Z 0 have
been assumed to be uncorrelated.
If Z is calculated from the AGA-8 (92) equation [AGA-8, 1994] or the ISO / GERG
method [ISO 12213-3, 1997], and Z 0 is calculated from ISO 6976 [ISO, 1995c] (as is often
made), this is clearly a reasonable and valid approach.
If Z and Z 0 are estimated using the same equation of state (such as e.g. the AGA-8
(92) equation or the ISO 12213-3 method), some comments should be given.
The argumentation is then as follows: In many cases Z and Z 0 relate to highly differ-
ent pressures. Since the equation of state is empirical, it may not be correct to assume that the er-
ror of the equation is systematic over the complete pressure range (e.g.: the error may be positive
at one pressure, and negative at another pressure). That means, Z (at high pressure) and Z 0 (at
1 atm.) are not necessarily correlated. A similar argumentation applies if the line temperature is
significantly different from 15 oC. As a conservative approach thus, Z and Z 0 are here treated
as being uncorrelated.
However, this choice may be questionable, especially in cases where the USM is oper-
ated close to standard reference conditions (close to 1 atm. and 15 oC). That means, in a P-T
range so narrow that the error of the equation may possibly be expected to be more systematic.
In such cases E Z / Z0 may possibly be overestimated by using Eq. (3.13).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 74
0.1 % in the range P = 0-120 bar and T = 265-335 K (-8 to +62 oC),
0.3 % in the range P = 0-172 bar and T = 213-393 K (-60 to +120 oC),
0.5 % in the range P = 0-700 bar and T = 143-473 K (-130 to +200 oC),
1.0 % in the range P = 0-1400 bar and T = 143-473 K (-130 to +200 oC).
For input of the relative standard uncertainties E Z ,mod and E Z 0,mod in the program
EMU - USM Fiscal Gas Metering Station, the user of the program has four choices:
Option (1): E Z ,mod and E Z 0 ,mod are given directly as input to the program,
Option (2): E Z ,mod is automatically determined from uncertainties specified in
[AGA-8, 1994],
Option (3): E Z 0 ,mod is automatically determined from uncertainties specified in
[AGA-8, 1994], or
Option (4): E Z 0 ,mod is automatically determined from uncertainties specified in ISO
6976 [ISO, 1995c].
Option (1) is straigthforward, so only Options (2)-(4) are discussed in the following.
In Options (2) or (3), E Z ,mod or E Z 0 ,mod are calculated from uncertainties specified for
the AGA-8 (92) equation of state [AGA-8, 1994], by assuming that the expanded un-
certainties specified in the AGA-8 report refer to a Type A evaluation of uncertainty,
a 95 % level of confidence and a normal probability distribution (k = 2, cf. Section
B.3). That means:
E Z ,mod = 0.1% 2 = 5.0 10 4 = 0.05 % , in the range 0-120 bar and -8 to +62 oC,
E Z , mod = 0.3% 2 = 1.5 10 3 = 0.15 % , in the range 0-172 bar and -60 to +120 oC,
E Z ,mod = 0.5% 2 = 2.5 10 3 = 0.25 % , in the range 0-700 bar -130 to +200 oC,
E Z , mod = 1.0% 2 = 5 10 3 = 0.5 % , in the range 0-1400 bar and -130 to +200 oC.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 75
Fig. 3.1 Targeted uncertainty for natural gas compressibility factors using the detail characterization
method. Copied from the AGA Report No. 8, Compressibility Factors of Natural Gas and
Other Related Hydrocarbon Gases [AGA-8, 1994], with the permission of the copyright
holder, American Gas Association.
At standard reference conditions, ISO 6976 can be used for calculation of Z 0 (Op-
tion 4). The contributions to E Z 0 ,mod are then 0.05 % (basic data) and 0.015 %
(equation of state) [ISO, 1995c], [Sakariassen, 2001]. By assuming a 100 % level of
confidence and a rectangular probability distribution (k = 3 , cf. Section B.3), this
yields E Z 0, mod = 0.05 2 + 0.015 2 % 3 0.0522 % 3 0.030 %.
Such limits must take into account the uncertainty of the GC - measurement and the
natural variations of the gas composition (at least when an online GC is not used).
Next, a number of gas compositions within such variation limits for each gas com-
ponent can then be established (where of course the sum of the gas components
must add up to 100 %), and the Z-factor is calculated for each of these gas composi-
tions. The spread of the Z-factors (for example the standard deviation) calculated in
this way, will give information about the analysis uncertainty. This method is used
in Section 4.2.3. Ideally, a large number of gas compositions generated randomly
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 76
within the limits of each gas component, should be used in this calculation. In prac-
tice, however, a smaller number (less than 10) will often provide useful information
about the analysis uncertainty.
Other (less precise) methods may also be used, e.g based on the decision of the un-
certainty of the molecular weight [Sakariassen, 2001].
The relative combined standard uncertainty of the gas density measurement, E , can
be given as input to the program EMU - USM Fiscal Gas Metering Station at two
levels: Overall level and Detailed level, cf. Sections 1.3, 2.4 and 5.7.
As the Overall level is straightforward, only the Detailed level is discussed in the
following. The uncertainty model for the gas densitometer is quite general, and
should apply to any on-line installed vibrating-element densitometer, such as e.g. the
Solartron 7812 gas density transducer (cf. Section 2.4)73. It represents an extension
of the uncertainty model for gas densitometers presented by [Tambo and Sgaard,
1997].
where
73 The extension of the present densitometer uncertainty model in relation to the model presented in
[Tambo and Sgaard, 1997, Annex 2 and 3], relates mainly to the more detailed approach which
has been used here with respect to the temperature, VOS and installation corrections. Here, the
uncertainty model includes sensitivity coefficients derived from the function relationship, Eq.
(2.28), instead of taking them to be equal to 1.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 77
74 In accordance with common company practice [Dahl et al., 1999], [Ref Group, 2001], various
miscellaneous uncertainty contributions listed in the text have been accounted for in the un-
certainty model (Eq. (3.14) by a lumped term, u( misc ) , with a weight (sensitivity coefficient)
equal to one. Note that this is a simplified approach. An alternative and more correct approach
would have been to start from the full functional relationship of the uncorrected density meas-
urement u , Eq. (2.23), and derive the influences of such miscellaneous uncertainty contributions
on the total uncertainty according to the recommendations of the GUM [ISO, 1995a], i.e. with
derived sensitivity coefficients.
75 For guidelines with respect to uncertainty evaluation of shift between calibrations, cf. [Tambo
and Sgaard, 1997, Annex 2].
76 For guidelines with respect to uncertainty evaluation of reading error during measurement, cf.
[Tambo and Sgaard, 1997, Annex 2].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 78
In this model, the estimates T , Td and Tc are assumed to be uncorrelated (since ran-
dom effects contribute significantly to the uncertainty of the temperature measure-
ment, cf. Table 4.8 and Fig. 5.22), and so are also the estimates P and Pd .
The sensitivity coefficients appearing in Eq. (3.14) are defined as (cf. Appendix G)
s u =
[
1 + K 18 ( Td Tc ) ]
[ ]
u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc )
, (3.15a)
s ,T = , (3.15b)
T
s ,Td = 1 +
[
Td u K 18 + K 19 ]
[ ] ,
u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc ) Td
(3.15c)
s ,Tc =
[
Tc u K 18 + K 19 ]
[ ]
u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc
) Tc
(3.15d)
2 K d2 2 K d2
s ,K = 2 , (3.15e)
K d + ( cc ) K d2 + ( c d ) 2 K d
d 2
2 K d2 2 K d2
s , = 2 2
(3.15f)
K d + ( cc )
2
K d + ( c d )
2
2 K d2 2 K d2
s ,cc = 2 , s ,cd = 2 , (3.15g)
K d + ( cc ) cc
2
K d + ( c d ) c d
2
Pd
s ,Pd = , s ,P = , (3.15h)
P + Pd P + Pd P
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 79
respectively.
In [Tambo and Sgaard, 1997, Annex 2 and 3], u( rept ) is referred to as the stan-
dard uncertainty of type A component, to be obtained by determining the density (at
stable conditions) at least 10 times and deriving the standard deviation of the mean.
With respect to u( c d ) , there are (as described in Section 2.4.3) at least two methods
in use today to obtain the VOS at the density transducer, cd: the USM method and
the pressure/density method. For the USM method, there are basically two con-
tributions to the uncertainty of cd: (1) the uncertainty of the USM measurement of the
line VOS, and (2) the deviation of the line VOS from the VOS at the densitometer.
For the pressure/density method, the uncertainty of cd is to be calculated from the
expressions used to calculate cd and the input uncertainties to these. Evaluation of
u( c d ) according to these (or other) methods is not a part of the present Handbook, -
u( c d ) is to be calculated and given by the user of the program. In this approach, the
uncertainty model is independent of the particular method used to estimate cd in the
metering station.
Note that the uncertainty of the Z-factor correction part of the installation correction
described in Section 2.4.4, u( Z d Z ) , is negligible (Appendix G), and has thus been
neglected here.
As described in Section 2.1, the calorific value is usually either (1) calculated from
the gas composition measured using GC analysis, or (2) measured directly by com-
bustion (using a calorimeter), cf. Table 2.3 ([NPD, 2001], Section C.1).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 80
In the first case, ISO 6976 is used [ISO, 1995c], and uncertainties in the calorific
value can be due to uncertainties in the gas composition and model uncertainties of
the ISO 6976 procedure. In the second case, the uncertainties of the actual calorime-
ter and measurement method will contribute.
In the present Handbook no detailed analysis is carried out for the relative standard
uncertainty of the calorific value, E H S . Such an analysis would be outside the scope
of work for the Handbook [Lunde, 2000], [Ref Group, 2001]. The user of the pro-
gram is to specify the relative standard uncertainty E H S directly as input to the pro-
gram (i.e. at the overall level), cf. Table 1.5 and Section 5.8.
Further, as a simplification, it has been assumed that the uncertainty of the calorific
value estimate, H s , is uncorrellated to the uncertainty of the volumetric flow rate at
standard reference conditions, Q , cf. Eq. (3.9). As the conversion from line condi-
tions to standard reference conditions for the volumetric flow is assumed here to be
carried out using a gas chromatograph (calculation of Z and Z0, cf. Table 2.1), the
calorific value is thus implicitly assumed to be measured using a method which is
uncorrelated with gas chromatography (such as e.g. a calorimeter), cf. a footnote ac-
companying Eq. (2.4), and Table 2.3 (method 5).
The relative combined standard uncertainty of the flow calibration which appears in
Eq. (3.6) is given as (cf. Appendix E)
2
E cal E q2ref , j + E K2 dev , j + E rept
2
,j , (3.16)
where
rept
u( q ref , j ) u( K dev , j ) u( qUSM ,j )
E qref , j , E K dev , j , E rept , j , (3.17)
q ref , j K dev , j qUSM , j
respectively, where
The relative standard uncertainty of the flow calibration laboratory, E qref , j , will serve
as an input uncertainty to the program EMU - USM Fiscal Gas Metering Station, and
is to be given by the program user, cf. Sections 4.3.1 and 5.9, and Table 3.6.
It is left to the flow calibration laboratory to specify E qref , j and document its trace-
ability to national and international standards. As an example, E qref , j is discussed in
Section 4.3.1.
With respect to the deviation factor Kdev,j, the task here is the following: For a given
correction factor, K, and after correction of the USM measurement data using K (cf.
Section 2.2 and Fig. 2.1), the uncertainty of the resulting deviation curve is to be de-
termined.
deviation data DevC , j , j = 1, , M (cf. Eq. (2.10)), at the M test flow rates for which
flow calibration has been made (calibration points), cf. Sections 4.3.2 and 5.9, and
Table 3.6.
u( K dev , j ) is determined by the span of the deviation factor K dev , j , which ranges
from 1 to DevC , j , cf. Eq. (2.11). By assuming a Type A uncertainty, a 100 % confi-
dence level and a rectangular probability distribution within the range DevC , j (k =
3 , cf. Section B.3), the standard uncertainty and the relative standard uncertainty
of the deviation factor are here calculated as
respectively. It is left to the USM manufacturer to specify and document the devia-
tion data DevC , j , j = 1, , M, at the M test flow rates, cf. Tables 4.12 and 6.4. As
an example, E K dev , j is evaluated in Section 4.3.2.
The relative combined standard uncertainty of the USM repeatability in flow calibra-
tion, at test flow rate no. j, E rept , j , will serve as an input uncertainty to the program
EMU - USM Fiscal Gas Metering Station, and is to be given by the program user, cf.
Sections 4.3.3 and 5.9, and Table 3.6.
Note that in the uncertainty model of the USM gas metering station, the repeatability
in flow calibration and in field operation have both been accounted for, by different
symbols, E rept , j and E rept , respectively (cf. above and Section 3.4). The two uncor-
related repeatability terms are not assembled into one term, since in general they may
account for different effects and therefore may be different in magnitude, as ex-
plained in the following: The repeatability in flow calibration, E rept , j , accounts for
random transit time effects on the N acoustic paths of the USM in flow calibration
(standard deviation of the spread), and the repeatability of the flow laboratory itself,
cf. Table 1.2. The repeatability in field operation, E rept , accounts for random transit
time effects on the N acoustic paths of the USM in field operation (standard devia-
tion of the spread), which may also include effects not present in flow calibration,
such as incoherent noise from pressure reduction valves (PRV noise), etc., cf. Table
1.4.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 83
It is left to the USM manufacturer to specify and document E rept , j , cf. Table 6.4. As
an example, E rept , j is discussed in Section 4.3.3.
The relative combined standard uncertainty of the USM in field operation, appearing
in Eq. (3.6), is given as (cf. Appendix E)
2
EUSM E rept
2
+ EUSM
2
, + E misc
2
, (3.19)
where
The subscript used in Eq. (3.19) (and elsewhere) denotes that only deviations
relative to the conditions at the flow calibration are to be accounted for in the ex-
pressions involving this subscript. That means, uncertainty contributions which are
practically eliminated at flow calibration, are not to be included in these expressions.
, E body , + E time , + E I , ,
2 2 2 2
EUSM (3.20)
where
Note that Eqs. (3.19)-(3.20) as they stand here are completely meter independent, and
thus independent of the choice of USM functional relationship (Formulations A, B,
C or D, cf. Section 2.3.2).
The following subsections address in more detail the contributions to the USM meter
body uncertainty (Section 3.4.1), the USM transit time uncertainties (Section 3.4.2),
and the USM integration method uncertainty (accounting for installation condition
effects) (Section 3.4.3).
where
N
E chord , sign( y i )s *yi E yi , , (3.23)
i =1
N
E angle , sign( i )s*i Ei , , (3.24)
i =1
respectively, where
Here, s R* , s *yi and s*i are the relative (non-dimensional) sensitivity coefficients for the
sensitivity of the estimate qUSM to the input estimates R , y i and i , respectively,
given as [Lunde et al., 1997; 2000a]
1 N 1
2 + ,
s *R = Q (3.25)
Q i =1
i
( 2
1 y i R )
s = sign( y i
*
)
Qi (y R )
i
2
, (3.26)
Q 1 (y R )
yi 2
i
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 86
Qi 2 i
s*i = , (3.27)
Q tan 2 i
N
PT0 Z 0 ( N refl ,i + 1 ) R 2 y i2 ( t 1i t 2i )
Q Qi , Qi 7200R 2 wi , (3.28)
i =1 P0TZ t t sin 2
1i 2 i i
Note that in the program EMU - USM Fiscal Gas Metering Station, the ratio Qi Q
is for convenience set equal to (calculated as) the weight factor of path no. i, wi,
without much loss of generality. For the uniform flow velocity profile this is an exact
identity, whereas for more realistic (non-uniform) profiles it represents an approxi-
mation.
The subscript used in Eqs. (3.22)-(3.24) denotes that only deviations relative to
the conditions at the flow calibration (with respect to pressure and temperature) are
to be accounted for in these expressions. That means, uncertainty contributions such
as measurement uncertainties of R0 , y i0 and i0 , i = 1, , N, and out-of-roundness
of R0 , are eliminated at flow calibration (cf. Table 1.4), and are not to be included in
these expressions. The main contributions to E rad , , E chord , and E angle , are thus
due to possible change of pressure and temperature from flow calibration conditions
to field operation (line) conditions.
Consequently, the relative uncertainty terms involved at the right-hand side of Eqs.
(3.22)-(3.24) are given as [Lunde et al., 1997; 2000a]
E R2 , = E KP
2
+ E KT
2
, (3.29)
E yi2 , = E KP
2
+ E KT
2
, (3.30)
B sin 2i 0
Ei , = E KP , (3.31)
2i 0
u c ( K P ) u c ( K T )
E KP , E KT (3.32)
K P K T
have been used and
For deviation in gas pressure between line and flow calibration conditions, the radial
pressure correction factor for the USM meter body is given from Eq. (2.17) as
where Pcal is the gas pressure at flow calibration conditions. From Eq. (3.33) one has
where
(1) Meter body pressure correction not used. In situations where no pressure cor-
rection of the dimensional quantities of the meter body (R, yi, i, Li and xi) is used
by the the USM manufacturer, u c ( Pcal ) is determined by the span of the
pressure difference, equal to Pcal . By assuming a Type B uncertainty, a 100 %
confidence level and a rectangular probability distribution within the range
Pcal (k = 3 , cf. Section B.3), the standard uncertainty of the pressure differ-
ence is thus calculated as
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 88
Pcal
u c ( Pcal ) = . (3.35)
3
(2) Meter body pressure correction is used. In situations where pressure correc-
tion of the dimensional quantities of the meter body (R, yi, i, Li and xi) is used by
the USM manufacturer, u c ( Pcal ) is determined by the measurement uncer-
tainty of the pressure difference estimate Pcal itself, given as
where the pressure measurements in the field and at the flow calibration have
been assumed to be uncorrelated, and their combined standard uncertainties ap-
proximately equal. u c ( P ) is given by Eq. (3.11).
For deviation in gas temperature between line and flow calibration conditions, the
radial temperature correction factor of the USM meter body is given from Eq. (2.16)
as
where Tcal is the gas temperature at flow calibration conditions. Eq. (3.37) yields
where
(1) Meter body temperature correction not used. In situations where no tem-
perature correction of the dimensional quantities of the meter body (R, yi, i, Li
and xi) is used by the the USM manufacturer, u c ( Tcal ) is determined by the
span of the temperature difference, equal to Tcal . By assuming a Type B un-
certainty, a 100 % confidence level and a rectangular probability distribution
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 89
within the range Tcal (k = 3 , cf. Section B.3), the standard uncertainty of
the temperature difference is calculated as
Tcal
u c ( Tcal ) = . (3.39)
3
where the temperature measurements in the field and at the flow calibration have
been assumed to be uncorrelated, and their combined standard uncertainties ap-
proximately equal. u c ( T ) is given by Eq. (3.12).
In the Excel program EMU - USM Fiscal Gas Metering Station, the user specifies the
relative standard uncertainties u( ) and u( ) , and has the choice between
the two Options (1) and (2) for calculation of u c ( Tcal ) and u c ( Pcal ) . The USM
manufacturer must specify whether temperature and pressure correction are made or
not.
Uncertainties related to transit times measured by the USM are involved in Eqs.
(3.19) and (3.20). These are the relative combined standard uncertainties related to
random transit time effects (representing the USM repeatability in field operation),
E rept , and to systematic transit time effects (representing those parts of the systematic
change of transit times from flow calibration to line conditions which are not cor-
rected for in the USM), Etime , , given as (cf. Appendix E)
N
2
E rept 2 ( s *t 1i Et 1i ,U ) 2 , (3.41)
i =1
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 90
( )
N
Etime , st*1i Et1i ,C + s t*2i Et2i ,C , (3.42)
i =1
respectively, where
Qi t 2 i
st*1i = , (3.43)
Q t 1i t 2i
Qi t 1i
st*2i = , (3.44)
Q t 1i t 2 i
respectively. The coefficients s t*1i and st*2i have opposite sign and are almost equal
in magnitude, but not exactly equal, which is important especially for the magnitude
of the term Etime , given by Eq. (3.42).
u( t 1random )
Et 1i ,U i
(3.45)
t 1i
u( t 1random
i ) standard uncertainty (i.e. standard deviation) due to in-field ran-
dom effects on the transit time t 1i (and t 2i ), at a specific flow
rate, and after possible time averaging (representing the repeat-
ability of the transit times), such as (cf. Table 1.4):
Note that in the uncertainty model of the USM gas metering station, the repeatability
in flow calibration and in field operation have both been accounted for, by different
symbols, E rept , j and E rept , respectively. This is motivated as described in Section
3.3.3.
For user input / calculation of E rept , user input at different levels may be convenient
and useful. Two options are discussed:
(1) Specification of E rept directly. In this case the relative standard uncertainty of
the repeatability of the in-field USM flow rate reading ( E rept ) is given directly,
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 92
from information specified by the USM manufacturer. Eqs. (3.41) and (3.45) are
not used in this case.
In this context, it should be noted that in case of option (1), i.e. if E rept is the input
uncertainty specified, and if E rept is given to be constant over the flow velocity range
(as a relevant example, on basis of USM manufacturer information provided today,
cf. Table 6.1), this will give a uncertainty contribution to the USM measurement
from the USM repeatability which is constant over the flow velocity range. This re-
sult is simplified, and may be incorrect.
At higher flow rates, however, turbulence effects, flow noise and possible PRV noise
become more dominant so that u( t 1random
i ) may increase by increasing flow rate. This
will give an uncertainty contribution to the USM measurement ( E rept ) which in-
creases by increasing flow rate.
In practice, thus, E rept may have a minimum at intermediate flow rates, with an in-
crease both at the low and high flow rates.
In spite of such complications, both Options (1) and (2) in the program EMU -
USM Fiscal Gas Metering Station may be useful, as a users choice. Today, the re-
peatability information available from USM manufacturers is related directly to
E rept , and where E rept in practice often is given to be a constant (cf. Table 6.1).
77 The repeatability of the transit times (e.g. the standard deviation) is information which should be
readily available in USM flow computers today, for different flow rates.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 93
u( t 1systematic ) u( t 2systematic )
Et1i ,C i
, Et2 i ,C i
, (3.46)
t 1i t 2 i
u( t 1systematic
i ) standard uncertainty of uncorrected systematic effects on the
upstream transit time, t 1i , due to possible deviation in condi-
tions between flow calibration and field operation,
u( t 2systematic
i ) standard uncertainty of uncorrected systematic effects on the
downstream transit time, t 2i , due to possible deviation in con-
ditions between flow calibration and field operation.
Note that in Eqs. (3.42) and (3.46), the symbol denotes that only deviations rela-
tive to the conditions at the flow calibration are to be accounted for in these expres-
sions.
In Eq. (3.20), the relative standard uncertainty E I , accounts for installation effects
on the uncertainty of the USM fiscal gas metering station, and is here defined as
u( qUSM ,I )
E I , , (3.47)
qUSM
where
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 95
u( qUSM ,I ) standard uncertainty of the USM integration method due to
change of installation conditions from flow calibration to field
operation.
Such installation effects on the USM integration uncertainty may be due to:
Change of axial flow velocity profile (from flow calibration to field opera-
tion), and
Change of transversal flow velocity profiles (from flow calibration to field
operation), both due to e.g. (cf. Table 1.4):
Note that the subscript denotes that only changes of installation conditions from
flow calibration to field operation are to be accounted for in u( qUSM ,I ) and E I , .
In the program EMU - USM Fiscal Gas Metering Station, E I , serves as an input un-
certainty, cf. Chapters 4 and 5. It is left to the USM manufacturer to specify and
document E I , . The individual effects described above may typically be uncorre-
lated, and will then contribute to u( qUSM ,I ) by a root-sum-square calculation.
In Eq. (3.19), the relative uncertainty term E misc accounts for possible miscellaneous
uncertainty contributions to the USM measurement which have not been accounted
for by the other uncertainty terms involved in the uncertainty model of the gas me-
tering station. Cf. the definition of E misc accompanying Eq. (3.19). Such contribu-
tions could be e.g. inaccuracy of the USM functional relationship (cf. Table 1.4), or
other uncertainty contributions.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 96
Such miscellaneous uncertainty contributions are not adressed further here, but in the
program EMU - USM Fiscal Gas Metering Station the user has the possibility to
specify a value accounting for such uncertainty contributions, in case that is found to
be useful, cf. Section 5.10.2.2 (Fig. 5.17).
In Eq. (3.6), the relative uncertainty term E comm accounts for the uncertainties due to
the signal communication between the USM field electronics and the flow computer,
in the uncertainty model of the gas metering station (e.g. the flow computer calcula-
tion of frequency in case of analog frequency output). E flocom accounts for the un-
certainty of the flow computer calculations, and is normally relatively small. Cf. the
definition of these terms accompanying Eq. (3.6).
These two uncertainty contributions are not adressed further here, but in the program
EMU - USM Fiscal Gas Metering Station the user has the possibility to specify such
uncertainty contributions, in case that is found to be necessary, cf. Section 5.11 (Fig.
5.19).
In Tables 3.1-3.8, the input uncertainties to be given as input to the program EMU -
USM Fiscal Gas Metering Station are specified. The various uncertainties are de-
fined in Sections 3.1-3.5, and are here organized in eight groups (following the
structure of the worksheets in the program, cf. Chapter 5):
For some of the quantities, input uncertainties can be specified at two levels, (1)
overall level and (2) detailed level, as discussed in Section 1.3 (cf. Table 1.5),
and in Chapters 3 and 5. Examples of input uncertainties given for the detailed
level are described in Chapter 4.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 97
Table 3.1. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, for calculation
of the expanded uncertainty of the static gas pressure measurement.
u( Pvibration ) Standard uncertainty due to vibration effects on the Manufacturer ----- -----
pressure transmitter.
u( Ppower ) Standard uncertainty due to power supply effects on the Manufacturer ----- -----
pressure transmitter.
u( Pmisc ) Standard uncertainty due to other (miscellaneous) ef- Manufacturer / ----- -----
fects on the pressure transmitter. Program user
Table 3.2. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, for calculation
of the expanded uncertainty of the gas temperature measurement.
Table 3.3. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, for calculation
of the expanded uncertainty of the gas compressibility factor ratio, Z/Z0.
Table 3.4. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, for calculation
of the expanded uncertainty of the gas density measurement.
Gas density measurement,
Input Input To be specified Ref. to
Description
level uncertainty and documented Handbook
by: Section
(1) Overall u c ( ) Combined standard uncertainty of the density esti- Program user 3.2.4 and
level mate, . 5.7
(2) Detailed u( u ) Standard uncertainty of the indicated (uncorrected) Manufacturer 3.2.4, 4.2.4
level density esitmate, u and 5.7
u( rept ) Standard uncertainty of the repetatility of the indicated Manufacturer ----- -----
(uncorrected) density esitmate, u
u( Tc ) Standard uncertainty of the calibration temperature Manufacturer ----- -----
estimate, Tc
u c ( T ) Combined standard uncertainty of the line temperature Calculated by pro- ----- -----
estimate, T gram
u c ( Td ) Combined standard uncertainty of the densitometer Calculated: ----- -----
temperature estimate, Td u c ( Td ) = u c ( T )
u( P ) Standard uncertainty of the line pressure estimate, P Calculated by pro- ----- -----
gram
u( Pd ) Standard uncertainty of the pressure difference esti- Calculated by pro- ----- -----
mate, Pd (from densitometer to line conditions) gram
u( c c ) Standard uncertainty of the calibration gas VOS esti- Manufacturer / ----- -----
mate, c c Program user
u( c d ) Standard uncertainty of the densitometer gas VOS es- Manufacturer / ----- -----
timate, c d Program user
u( ) Standard uncertainty of the periodic time estimate, Manufacturer ----- -----
u( K d ) Standard uncertainty of the VOS correction transducer Manufacturer ----- -----
constant estimate, K d
u( temp ) Standard uncertainty representing the model uncer- Manufacturer ----- -----
tainty of the temperature correction
u( misc ) Standard uncertainty of the indicated density esitmate, Program user ----- -----
u , due to other (miscellaneous) effects
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 99
Table 3.5. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, for calculation
of the expanded uncertainty of the calorific value measurement.
Table 3.6. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, for calculation
of the expanded uncertainty of the USM flow calibration.
Table 3.7. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, with respect to
signal communication and flow computer calculations.
Table 3.8. Input uncertainties to the uncertainty calculation program EMU - USM Fiscal Gas Metering Station, for calculation
of the expanded uncertainty of the USM in field operation (uncorrected deviations re. flow calibration conditions).
u c ( Tcal ) Combined standard uncertainty of the temperature dif- Calculated by ----- -----
ference estimate, Tref (flow calibration to line cond.) program
u c ( Pcal ) Combined standard uncertainty of the pressure differ- Calculated by ----- -----
ence estimate , Pref (flow calibration to line condit.) program
velocity effects),
Possible deposits at transducer faces (lubricant oil,
liquid, waxm, grease, etc.),
Sound refraction (flow profile effects on transit
times, especially at high flow velocities, and by
changed installation conditions).
u( t 2systematic ) Standard uncertainty of uncorrected systematic effects USM ----- -----
i
on the downstream transit times, due to change of con- manufacturer
ditions from flow calibration to field operation (see
above).
E I , Relative standard uncertainty of the USM integration USM 3.4.3, 4.4.4
method, due to change of installation conditions from manufacturer and 5.10.2
flow calibration to field operation.
Such installation effects on the USM integration un-
certainty may be due to e.g.:
Change of axial flow velocity profile (from flow
calibration to field operation), and
Change of transversal flow velocity profiles (from
flow calibration to field operation), due to e.g.:
> possible different upstream pipe bend configuration,
> possible different in-flow profile to upstr. pipe bend,
> possible different meter orientation rel. to pipe bends
> possible changed wall roughness over time (corro-
sion, wear, pitting),
> possible wall deposits, contamination (grease, etc.).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 102
In the present chapter the uncertainty model of the USM gas metering station de-
scribed in Chapter 3, is used to evaluate the relative expanded uncertainty of a gas
metering station at given operating conditions, as an example. Input uncertainties are
evaluated for the different instruments of the metering station, and propagated in the
uncertainty model. The input uncertainties discussed here are the same as those used
as input to the program EMU - USM Fiscal Gas Metering Station, cf. Chapters 3 and
5. Hence, to some extent the present chapter also serves as a guideline to using the
program, as a basis for Chapter 5.
The USM fiscal gas metering station evaluated in the present Handbook consists of
the equipment listed in Table 4.1, as specified by NFOGM, NPD and CMR for this
example [Ref Group, 2001], cf. Section 2.1. The pressure, temperature and density
instruments specified in the table are the same as those used for uncertainty evalua-
tion of an orifice fiscal gas metering station by [Dahl et al., 1999]79. With respect to
the USM, flow computer, gas chromatograph and calorimeter, no specific equip-
ments are considered.
Operating conditions, etc., used for the present uncertainty evaluation example are
given in Table 4.2. Meter body data are given in Table 4.3, where for simplicity the
data used in the AGA-9 report have been used also here. Data for the densitometer
(Solartron 7812 example) are given in Table 4.4.
79 The uncertainty models for the pressure transmitter and the temperature element/transmitter are
similar to the ones used in [Dahl et al., 1999], with some modifications.
However, the uncertainty model for the densitometer is somewhat different here, both
with respect to (a) the functional relationship used (different formulations used for the VOS and
installation corrections), and (b) the uncertainty model itself. For instance, the densitometer un-
certainty model developed and used here is fully analytical, with analytical expressions for the
sensitivity coefficients, whereas in [Dahl et al., 1999] the sensitivity coefficients were calculated
using a more numerical approach. Also, here the input uncertainties to the densitometer uncer-
tainty model are somewhat different.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 103
Table 4.1. The evaluated USM fiscal gas metering station instrumentation (cf. Table 2.4).
Measurement Instrument
Ultrasonic meter (USM) Not specified.
Flow computer Not specified.
Pressure (static), P Rosemount 3051P Reference Class Smart Pressure Transmitter
[Rosemount, 2000].
Temperature, T Pt 100 element: according to EN 60751 tolerance A [NORSOK, 1998a].
Rosemount 3144 Smart Temperature Transmitter [Rosemount, 2000].
Density, Solartron Model 7812 Gas Density Transducer [Solartron, 1999].
Compressibility, Z and Z0 Not specified (calculated from GC measurements).
Calorific value, Hs Not specified (calorimeter measurement).
Table 4.2. Gas parameters of the USM fiscal gas metering station being evaluated (example). (Corre-
sponds to Fig. 5.1.)
80 Example of dry gas composition, taken from a North Sea pipeline: C1: 83.98 %, C2: 13.475 %,
C3: 0.943 %, i-C4: 0.040 %, n-C4: 0.067 %, i-C5: 0.013 %, n-C5: 0.008 %, CO2: 0.756 %, N2:
0.718 %.
81 Temperature deviation between line and densitometer conditions may be as large as 7-8 oC [Sa-
kariassen, 2001]. A representative value may be about 10 % of the temperature difference be-
tween densitometer and ambient (air) conditions. Here, 2 oC deviation is used as a moderate ex-
ample.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 104
Table 4.3. Meter body data for the USM being evaluated (AGA-9 example). (Data used in Section
4.4.2 and Fig. 5.2.)
Table 4.4. Gas densitometer data used in the uncertainty evaluation (Solartron 7812 example). (Data
used in Section 4.2.4 and Fig. 5.9.)
In the present subsection, the expanded uncertainties of the gas pressure, temperature
and density measurements are evaluated, as well as the Z-factor and calorific value
estimates.
Performance specifications for the Rosemount Model 3051P Reference Class Pres-
sure Transmitter are given in Table 4.582, as specified in the data sheet [Rosemount,
2000], etc.
82 Note that the expanded uncertainties given in the transmitter data sheet [Rosemount, 2000] are
specified at a 99 % confidence level (k = 3).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 105
Table 4.5. Performance specifications of the Rosemount Model 3051P Reference Class Pressure Trans-
mitter [Rosemount, 2000], used as input to the uncertainty calculations given in Table 4.6.
conservative approach - use the latter uncertainty value in the calculations. This
approach is used here.
The reference accuracy of the 3051P pressure transmitter accounts for hystere-
sis, terminal-based linearity and repeatability, and is given in the manufacturer
data sheet as 0.05 % of span at a 99 % confidence level (cf. Table 4.5), i.e. with
k = 3 (Section B.3). It is assumed here that this figure refers to the calibrated
span. As an example, the calibrated span is here taken to be 50 - 120 bar, i.e. 70
bar (Table 4.5), giving u( Ptransmitter ) = U ( Ptransmitter ) 3 = [70 0.0005]bar 3 =
0.035 bar 3 = 0.012 bar 83.
The stability of the 3051P pressure transmitter is given in the manufacturer data
sheet [Rosemount, 2000] as 0.125 % of URL for 5 years for 28 C temperature
changes and up to 69 barg line pressure (Table 4.5). However, this uncertainty
becomes artificially low when considering normal calibration intervals at fiscal
metering stations of two or three months [Dahl et al., 1999]. Furthermore, the
uncertainty is limited to line pressures below 69 barg.
83 The manufacturer's uncertainty specification is used here. By calibration of the pressure trans-
mitter in an accredited calibration laboratory, the transmitter uncertainty may be further reduced.
An example of a calibration certificate specification for the expanded uncertainty U ( Ptransmitter )
may be in the range 0.018-0.022 bar, at a 95 % confidence level (k = 2) [Eide, 2001a], i.e. 0.009-
0.011 bar for the standard uncertainty. This includes linearity, hysteresis, repeatability, reading
uncertainty, and reference instruments uncertainty.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 107
The time dependency of the stability uncertainty is not necessarily linear. How-
ever, for simplicity, a linear time dependency has been assumed here84.
It is noted that the specified RFI uncertainty is atually twice as large as the un-
certainty of the transmitter itself. In practice, this uncertainty contribution may
be difficult to evaluate, and the RFI electric field at the actual metering station
should be measured in order to document the actual electric field at the pressure
transmitter. I.e. the RFI electric field must be documented in order to evaluate if,
and to what extent, the uncertainty due to RFI effects may be reduced.
However, as long as the RFI electric field at the pressure transmitter is not
documented by measurement, the uncertainty due to RFI effects must be in-
cluded in the uncertainty evaluation as given in the data sheet. Consequently,
u( PRFI ) = U ( PRFI ) 3 = [70 0.001]bar 3 = 0.07 bar 3 = 0.023 bar .
84 In a worst case scenario, the uncertainty due to stability may be used directly without using the
time division specified.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 108
Consequently, for a possible worst case example of ambient North Sea tem-
perature taken as 0 oC (Table 4.2), and a calibration temperature equal to 20 oC
(Table 4.5), i.e. a max. temperature change of 20 oC, one obtains
u( Ptemp ) = U ( Ptemp ) 3 [
= (138 0.006 + 70 0.03 ) 10 2 ( 20 28 ) bar 3]
= [0.0059 + 0.0150 ]bar 3 0.0209 bar 3 0.007 bar .
In the North Sea, the average atmospheric pressure is about 1008 and 1012 mbar
for the winter and summer seasons, respectively (averaged over the years 1955-
1991) [Lothe, 1994]. For convenience, 1 atm. 1013.25 mbar is taken as the
average value. On a world-wide basis, the observed atmospheric pressure range
includes the range 920 - 1060 mbar, - however, the upper and lower parts of this
range (beyond about 940 and 1040 mbar) are very rare (not observed every year)
[Lothe, 2001].
The variation of the atmospheric pressure around the value 1 atm. 1013.25
mbar is here taken to be 90 mbar, as a conservative approach. Assuming a 99 %
confidence level, and a normal probability distribution for the variation range of
the atmospheric pressure (k = 3, cf. Section B.3), one obtains u( Patm ) =
U ( Patm ) 3 = 90 m bar 3 = 0.09 bar 3 = 0.03 bar .
In the program EMU - USM Fiscal Gas Metering Station, the uncertainty due to
vibration effects is neglected for the 3051P transmitter: u( Pvibration ) = 0.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 109
7. Power supply effects - pressure transmitter, u( Ppower ) : The power supply ef-
fect is quantified in the manufacturer data sheet [Rosemount, 2000] as less than
0.005 % of the calibrated span per volt (Table 4.5). According to the supplier
[Rosemount, 1999] this uncertainty is specified to indicate that the uncertainty
due to power supply effects is negligible for the 3051P transmitter, which was
not always the case for the older transmitters [Dahl et al., 1999].
Hence, in the program, the uncertainty due to power supply effects is neglected
for the 3051P transmitter: u( Ppower ) = 0.
8. Static pressure effect - pressure transmitter: The static pressure effect [Rose-
mount, 2000] will only influence on a differential pressure transmitter, and not
on static pressure measurements, as considered here [Dahl et al., 1999]85.
A sample uncertainty budget is given in Table 4.6 for evaluation of the expanded un-
certainty of the pressure measurement according to Eq. (3.11). The figures used for
the input uncertainties are those given in the discussion above.
85 The static pressure effect influencing on 3051P differential pressure transmitters consists of (a)
the zero error, and (b) the span error [Rosemount, 2000]. The zero error is given in the data
sheet [Rosemount, 2000] as 0.04 % of URL per 69 barg. The zero error can be calibrated out at
line pressure. The span error is given in the data sheet [Rosemount, 2000] as 0.10 % of reading
per 69 barG.
86 Mounting position effects are due to the construction of the 3051P differential pressure trans-
mitter with oil filled chambers [Dahl et al., 1999]. These may influence the measurement if the
transmitter is not properly mounted. The mounting position error is specified in the data sheet
[Rosemount, 2000] as zero shifts up to 1.25 inH2O (0.31 kPa = 0.0031 bar), which can be
calibrated out. No span effect.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 110
Table 4.6. Sample uncertainty budget for the measurement of the absolute static gas pressure using the Rose-
mount Model 3051P Pressure Transmitter [Rosemount, 2000], calculated according to Eq. (3.11).
(Corresponds to Figs. 5.4 and 5.21.)
87 Note that the expanded uncertainties given in the transmitter data sheet [Rosemount, 2000] are
specified at a 99 % confidence level (k = 3).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 111
Table 4.7. Performance specifications of the Rosemount Model 3144 Temperature Transmitter [Rose-
mount, 2000] and the Pt 100 4-wire RTD element, used as input to the uncertainty calculations
given in Table 4.8.
If the expanded uncertainty specified in the calibration certificate is used for the
uncertainty evaluation, the transmitter/element uncertainty (calibrated as a unit)
will include the uncertainty of the temperature calibration laboratory (to be
traceable to international standards). The confidence level of the reported ex-
panded uncertainty is to be specified. When first recording the characteristics
of the temperature element and then loading this characteristic into the transmit-
ter prior to the final calibration, the uncertainty due to the element can be mini-
mised [Fimas, 1999].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 112
The accuracy of the 3144 temperature transmitter used together with a Pt 100
4-wire RTD element is tabulated in the data sheet [Rosemount, 2000, Table 1].
The output signal is accessed using a HART protocol, i.e. only the digital accu-
racy is used here (cf. Table 4.7). The expanded uncertainty is then given as
0.10 C at a 99 % confidence level (k = 3, cf. Section B.3). That is, u( Telem ,transm )
= U ( Telem ,transm ) 3 = 0.10 o C 3 = 0.033 o C 88.
For use in combination with RTD elements, the stability of the 3144 temperature
transmitter is given in the manufacturer data sheet [Rosemount, 2000] as 0.1 %
of reading (measured value), or 0.1 C, whichever is greater for 24 months, cf.
Table 4.7. The time dependency is not necessarily linear. However, for sim-
plicity, a linear time dependency is assumed here89.
88 The manufacturer's uncertainty specification is used here, for temperature element and transmit-
ter combined. By calibration of the the element and transmitter in an accredited calibration labo-
ratory, the element/transmitter uncertainty may be significantly reduced. As an example, the
calibration certificate specification for the element/transmitters expanded uncertainty
U ( Telem ,transm ) may be 0.03 oC, at a 95 % confidence level (k = 2) [Eide, 2001a], corresponding
to 0.015 oC for the standard uncertainty.
89 In a worst case scenario, the uncertainty due to stability may be used directly without using the
time division specified.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 113
It is time consuming to predict or measure the actual RFI effects at the metering
station, and difficult to evaluate correctly the influence on the temperature meas-
urement.
Some uncertainty still arises due to the change in ambient temperature. This un-
certainty is tabulated in the data sheet as a function of changes in the ambient
temperature (in operation) from the ambient temperature when the transmitter
was calibrated, cf. Table 4.7
Consequently, for a possible worst case ambient North Sea temperature taken
as 0 oC (Table 4.2), and a calibration temperature equal to 20 oC (Table 4.7, i.e. a
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 114
5. Stability - temperature element, u( Tstab ,elem ) : The Pt-100 4-wire RTD element
will cause uncertainty to the temperature measurement due to drift during opera-
tion. Oxidation, moisture inside the encapsulation and mechanical stress during
operation may cause instability and hysteresis effects [EN 60751, 1995], [BIPM,
1997].
BIPM [BIPM, 1997] has performed several tests of the stability of temperature
elements which shows that this uncertainty is typically of the order of 0.050 C,
cf. Table 4.7. The confidence level of this expanded uncertainty is not given,
however, and a 95 % confidence level and a normal probability distribution is
assumed here (k = 2, cf. Section B.3). That is, u( Tstab ,elem ) = U ( Tstab ,elem ) 2 =
0.050 oC / 2 = 0.025 oC.
Hence, in the program EMU - USM Fiscal Gas Metering Station, the uncertainty
due to vibration effects is neglected for the Rosemount 3144 temperature trans-
mitter, u( Tvibration ) = 0 .
Hence, in the program EMU - USM Fiscal Gas Metering Station, the uncertainty
due to power supply effects is neglected for the Rosemount 3144 temperature
transmitter, u( T power ) = 0 .
Hence, in the program EMU - USM Fiscal Gas Metering Station, the uncertainty
due to lead resistance effects is neglected for the 3144 transmitter: u( Tcable ) = 0 .
A sample uncertainty budget is given in Table 4.8 for evaluation of the expanded un-
certainty of the temperature measurement according to Eq. (3.12). The figures used
for the input uncertainties are those given in the discussion above.
Table 4.8 Sample uncertainty budget for the temperature measurement using the Rosemount Model 3144
Temperature Transmitter [Rosemount, 2000] with a Pt 100 4-wire RTD element, calculated ac-
cording to Eq. (3.12). (Corresponds to Figs. 5.6 and 5.22.)
The relative combined standard uncertainty of the ratio of the gas compressibility
factors, E Z / Z 0 , is given by Eq. (3.13), and is evaluated in the following.
In the present example the AGA-8 (92) equation of state [AGA-8, 1994] is used for
calculation of Z , and ISO 6976 [ISO, 1995c] is used for Z 0 . It is here assumed that
the corresponding uncertainty figures correspond to rectangular probability distribu-
tions and 100 % confidence levels (k = 3 , cf. Section B.3). The relative standard
uncertainty of the estimate Z due to model uncertainty is then E Z , mod = 0.1 % 3
0.0577 %, cf. Fig. 3.1. The corresponding relative standard uncertainty of the esti-
mate Z 0 due to model uncertainty becomes E Z 0 ,mod = 0.05 2 + 0.015 2 % 3 =
0.0522 % 3 0.030 %, cf. Section 3.2.3.1.
The relative standard uncertainty of the estimate Z due to analysis uncertainty (inac-
curate determination of the line gas composition), is in general more complicated to
estimate. The uncertainty will depend on (a) the uncertainty of the GC measurement,
and (b) the actual variations in the gas composition. Both uncertainty contributions
(a) and (b) will depend on the specific gas quality in question, and also on the pres-
sure and temperature in question. To give a typical value to be representative in all
cases is not possible. Examples have shown that this uncertainty can be all from
negligible to around 1 %. As described in Section 3.2.3.2, it can be determined e.g.
by using a Monte Carlo type of simulation where the gas composition is varied
within its uncertainty limits.
For the specific example discussed here, it has - in a simplified approach - been as-
sumed that the C1-component varies with 0.5 %, the C2-component with 0.4 %
and the C3-component with 0.1 % (of the total gas content). Such variation ranges
can be observed in practice [Sakariassen, 2001] as natural variations over a time
scale of months, and can be of relevance here if the gas composition data are fed
manually to the flow computer e.g. monthly instead of being measured online. The
variations in the other gas components are smaller, and have been neglected here for
simplicity. In the case of online measurements (using GC analysis), the variation
limits may be smaller, especially for the C2 and C3 components. 10 gas composi-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 117
tions within the limits selected for C1, C2 and C3 have been used, and the Z-factor
has been calculated for each of them, at line conditions and at standard reference
conditions. The resulting calculated standard deviation for the Z factor at line condi-
tion is about 0.16 % 90. This number has been used here as the relative standard un-
certainty EZ,ana (k = 1, cf. Section B.3).
A sample uncertainty budget is given in Table 4.9 for evaluation of the expanded un-
certainty of the ratio of the gas compressibility factors according to Eq. (3.13). The
figures used for the input uncertainties are those given in the discussion above.
Table 4.9 Sample uncertainty budget for the ratio of compressibility factors, Z0/Z, calculated according to Eq.
(3.13). (Corresponds to Fig. 5.7.)
90 It should be noted that the selected variation limits are larger than what can often be found in
practice, especially when an online GC is used. The value EZ,ana = 0.16 % is therefore far from
being a best case value.
91 It can be shown (by a Monte Carlo type of statistical analysis, as used above) that in spite of pos-
sible significant uncertainty in the gas compostion (such as e.g. due to GC measurement uncer-
tainty, or natural variations in gas composition), the influence of such uncertainty on the analysis
uncertainty of Z is quite small at low pressures when Z is very close to unity, Z 1 , such as for
Z 0 .
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 118
Performance specifications for the Solartron 7812 gas density transducer are given in
Table 4.10 as specified in the data sheet [Solartron, 1999], etc.
Table 4.10 Performance specifications of the Solartron 7812 Gas Density Transducer [Solartron, 1999],
used as input to the uncertainty calculations given in Table 4.11.
VOS correction model, U ( misc ) Not specified (see text) [Solartron, 1999]
92 The manufacturer's uncertainty specification is used here. By calibration of the the densitometer
in an accredited calibration laboratory, the densitometer "accuracy" may be significantly reduced.
Example of a calibration certificate specification for the densitometer "accuracy" U ( u ) may be
e.g. 0.027-0.053 %, for the density range 25-250 kg/m3, at a 95 % confidence level (k = 2) [Eide,
2001a]. Such values correspond to 0.014-0.027 % for the relative standard uncertainty of the
densitometer accuracy. This includes linearity, hysteresis, repeatability, reading uncertainty,
and reference instruments uncertainty.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 120
between the densitometer and line, Pd , is relatively small. Tests with densi-
tometers have indicated a pressure deviation Pd of up to 0.02 % of the line
pressure, P [Eide, 2001a]. Pd can be positive or negative, depending on the
actual installation [Sakariassen, 2001].
For the present case ( P = 100 bara, cf. Table 4.2), Pd = 20 mbar is used as a
representative example. Assuming a Type B uncertainty, at a 100 % confidence
level and a rectangular probability distribution within the range 20 mbar (k =
3 , cf. Section B.3), one obtains u( Pd ) = U ( Pd ) 3 = 0.02 bar 3 =
0.0115 bar.
The uncertainty of the VOS estimate in the density transducer is here taken to be
1 m/s, tentatively. Assuming a Type B uncertainty, at a 100 % confidence level
and a rectangular probability distribution within the range 1 m/s (k = 3 , cf.
Section B.3), one obtains u( c d ) = U ( c d ) 3 = 1 3 0.577 m/s.
10. Periodic time, u( ) : The uncertainty of the periodic time involved in the
VOS correction depends on the time resolution of the flow computer, which is
here set to 0.1 s, tentatively (10 MHz oscillator) [Eide, 2001a]. Assuming a
Type A uncertainty, at a 100 % confidence level and a rectangular probability
distribution within the range 0.1 s (k = 3 , cf. Section B.3), one obtains
u( ) = U ( ) 3 = 0.1 s 3 = 0.0577 s.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 121
11. VOS correction constant, u( K d ) : A figure for the uncertainty of the dimen-
sional constant K d used in the VOS correction has not been available for the
present study. A tentative uncertainty figure of 10 % is used here, as a reason-
able example [Eide, 2001a]. For K d = 21000 m (cf. Table 4.4), that gives
U ( K d ) = 2100 m. Assuming a Type B uncertainty, at a 100 % confidence
level and a rectangular probability distribution within the range 2100 m (k =
3 , cf. Section B.3), one obtains u( K d ) = U ( K d ) 3 = 2100 m 3 =
1212 m.
12. Temperature correction model, u( temp ) : Temperature changes affect both the
modulus of elasticity of the vibrating element, and its dimensions. Both of these
affect the resonance frequency [Matthews, 1994]. For high-accuracy densi-
tometers like the Solartron 7812, this effect is largely eliminated using Ni-span
C stainless steel93, and the temperature correction model given by Eq. (2.24).
However, the temperature correction model itself is not perfect, and will have an
uncertainty.
The uncertainty of the temperature correction model itself, Eq. (2.24), is speci-
fied in the manufacturer instrument manual [Solartron, 1999, A.1] as being less
than 0.001 kg/m3/oC. That is, u( temp ) = U ( temp ) 2 = [0.001 48 ] 2
= 0.024 kg / m 3 .
13. VOS correction model, u( misc ) : For gas densitometers the fluids are very
compressible (low VOS), and VOS correction is important [Solartron, 1999],
[Matthews, 1994]. For high-accuracy densitometers like the Solartron 7812, this
effect is largely eliminated using the VOS correction model given by Eq. (2.25).
However, the VOS correction model itself is not perfect (among others due to
use of a calibration gas, with another VOS than the line gas in question), and
will have an uncertainty.
The uncertainty of the VOS correction model itself, Eq. (2.25), is not specified
in the manufacturer instrument manual [Solartron, 1999]. In the present calcula-
tion example the uncertainty of the VOS correction model is neglected for the
Solartron 7812 densitometer. That is, the VOS correction model contribution to
u( misc ) is set to zero.
93 For densitometers with vibrating element made from other materials than Ni-span C, the tem-
perature effect may be considerably larger [Matthews, 1994].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 122
14. Pressure effect, u( misc ) : The uncertainty of the pressure effect is not specified
in the manufacturer instrument manual [Solartron, 1999]. According to [Mat-
thews, 1994], for vibrating cylinders there is no pressure effect on the reson-
cance frequency because the fluid surrounds the vibrating element, so all forces
are balanced. Consequently, in the present calculation example this uncertainty
contribution is assumed to be negligible for the Solartron 7812 densitometer.
That is, the pressure effect contribution to u( misc ) is set to zero.
15. Stability - element, u( misc ) : The instrument manual states that [Solartron,
1999; 1.3.3] The long term stability of this density sensor is mainly governed
by the stability of the vibrating cylinder sensing element. This cylinder is manu-
factured from one of the most stable metals, and being unstressed, will maintain
its properties for many years. In the present calculation example this uncer-
tainty contribution is neglected for the Solartron 7812 densitometer. That is, the
long time stability effects contribution to u( misc ) is set to zero.
16. Deposits, u( misc ) : The instrument manual states that [Solartron, 1999; 1.3.3]
Deposition on the cylinder will degrade the long term stability, and care should
be taken to ensure that the process gas is suitable for use with materials of con-
struction. The possibility of deposition is reduced by the use of filters, but,
should deposition take place, the sensing element can be removed and
cleaned94. According to [Campbell and Pinto, 1994], another problem with
the gas transducers can be the presence of black dust like particles on the walls
of the sensing element. These particles can often cause pitting on the sensing
element which renders the cylinder as scrap. In the present calculation example
this uncertainty contribution is neglected for the Solartron 7812 densitometer.
That is, the uncertainty contribution to u( misc ) which is related to deposits is set
to zero.
94 The risk of damaging the element in case of dismantling and clening offshore by unexperienced
personnel may be large [Campbell and Pinto, 1994]. Scratches or denting during the cleaning
procedure reduces the element to scrap.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 123
According to [Campbell and Pinto, 1994], transducers which are returned for
calibration have been found on many occasions to contain large quantities of lu-
bricating type oil, which has the effect of stopping the transducer vibrating. The
presence of this liquid usually indicates a problem with the lub oil seals of the
export compressors.
19. Gas viscosity, u( misc ) : Viscosity has the effect of damping all vibrating-
element transducers which causes a small over-reading in density. For gas den-
sitometers the effect of viscosity is so small that it is virtually impossible to
measure at anything but very low densities [Matthews, 1994]. In the present cal-
culation example this uncertainty contribution is neglected for the Solartron
7812 densitometer. That is, the uncertainty contribution to u( misc ) which is
related to gas viscosity is set to zero.
20. Vibration effects, u( misc ) : In the instrument manual it is stated that [Solar-
tron, 1999; 3.8] The 7812 can tolerate vibration up to 0.5g, but levels in ex-
cess of this may affect the accuracy of the readings. Use of anti-vibration gasket
will reduce the effects of vibration by at least a factor of 3, at levels up to 10g
and 2200 Hz. In the present calculation example this uncertainty contribution
is neglected for the Solartron 7812 densitometer. That is, the uncertainty contri-
bution to u( misc ) which is related to vibration effects is set to zero.
21. Power supply effects, u( misc ) : In the instrument manual it is stated that [So-
lartron, 1999; 3.8] the 7812 is insensitive to variations in power supply. In the
present calculation example this uncertainty contribution is neglected for the
Solartron 7812 densitometer. That is, the uncertainty contribution to
u( misc ) which is related to power supply effects is set to zero.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 124
22. Self induced heat effects, u( misc ) : In the instrument manual it is stated that
[Solartron, 1999; 3.8] since the power consumption is extremely small, the
self induced heat may be neglected. In the present calculation example this un-
certainty contribution is neglected for the Solartron 7812 densitometer. That is,
the uncertainty contribution to u( misc ) which is related to heating is set to zero.
Table 4.11. Sample uncertainty budget for the measurement of the gas density using the Solartron 7812 Gas
Density Transducer [Solartron, 1999], calculated according to Eq. (3.14). (Corresponds to Figs.
5.9 and 5.23.)
Line pressure, U ( P ) 0.16 bar 95 % (norm) 2 0.08 bar -0.000163 1.710-10 (kg/m3)2
Pressure difference, den- 20 mbar 100 % (rect) 3 0.0115 bar -0.816037 8.8810-5 (kg/m3)2
sitometer-line, U ( Pd )
VOS, calibration gas, 1 m/s 100 % (rect) 3 0.577 m/s -0.00394 5.1810-6 (kg/m3)2
U ( c c )
VOS, densitometer gas, 1 m/s 100 % (rect) 3 0.577 m/s 0.002365 1.8710-6 (kg/m3)2
U ( c d )
Periodic time, U ( ) 0.1 s 100 % (rect) 3 0.0577 s -0.000611 1.2410-9 (kg/m3)2
23. Sample line flow effects, u( misc ) : According to [Matthews, 1994], All reso-
nant element sensors will be affected by flow rate in some way. As flow rate in-
creases, the output will generally give a positive over-reading of density and the
readings will become more unstable. However this effect is very small and pro-
viding the manufacturers recommendations are followed then the effects can be
ignored. In the present calculation example this uncertainty contribution is ne-
glected for the Solartron 7812 densitometer. That is, the uncertainty contribu-
tion to u( misc ) which is related to flow in the density sample line is set to zero.
A sample uncertainty budget is given in Table 4.11 for evaluation of the expanded
uncertainty of the pressure measurement according to Eq. (3.14). The figures used for
the input uncertainties are those given in the discussion above.
The relative combined standard uncertainty of the USM flow calibration, E cal , is
given by Eq. (3.16). This expression is evaluated in the following. As described in
Section 3.3, it accounts for the contributions from the flow calibration laboratory, the
deviation factor, and the USM repeatability in flow calibration.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 126
Table 4.12. Evaluation of E K for the AGA-9 example of Fig. 2.1. (Corresp. to parts of Fig. 5.11.)
dev , j
Table 4.12 gives K dev , j , DevC , j and E K for this example, calculated for the M = 6
dev , j
test flow rates discussed in the AGA-9 report, according to Eqs. (2.8), (2.10) and
(3.18), respectively. Input data for these calculations are given in [AGA-9, 1998;
Appendix D]. As described in Section 3.3.2, the expanded uncertainty U ( K dev , j ) is
taken to be equal to DevC , j , and a Type B uncertainty is assumed, at a 100 % confi-
dence level and a rectangular probability distribution within the range DevC , j (k =
3 , cf. Section B.3).
95 Some flow calibration laboratories operate with flow rate dependent uncertainty figures, such as
Bernoulli/Westerbork and Advantica [Sakariassen, 2001].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 127
The repeatability in flow calibration is also to include the repeatability of the flow
laboratory reference measurement. As this value may be difficult to quantify, and is
expected to be significantly less than 0.2 %, the 0.2 % figure is here taken to repre-
sent both repeatabilities.
Confidence level and probability distribution are unfortunately not available from
USM manufacturer data sheets, cf. Chapter 6. Assuming that this repeatability figure
corresponds to a 95 % confidence level at a normal probability distribution (k = 2, cf.
Section B.3)96, and to all the M test flow rates, one obtains E rept , j =
[U ( q
rept
USM , j ) qUSM , j ] 2 = 0.2 % 2 = 0.1 %, j = 1, , M.
4.3.4 Summary - Expanded uncertainty of flow calibration
Sample uncertainty budgets are given in Tables 4.13 and 4.14, for evaluation of the
expanded uncertainty of the flow calibration according to Eq. (3.16). The figures
used for the input uncertainties are those given in the discussion above. Note that in
each table only a single test flow rate is evaluated97. Tables 4.13 and 4.14 apply to
test flow rates 0.10qmax and 0.70qmax, respectively, cf. Table 4.12.
96 If the repeatability figure of 0.2 % corresponds to the standard deviation of the flow rate reading,
a coverage factor k = 1 is to be used.
97 In the program EMU - USM Fiscal Gas Metering Station, uncertainty evaluation is made for all
test flow rates, cf. Section 5.9.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 128
Table 4.13. Sample uncertainty budget for USM flow calibration (example), calculated according to Eq. (3.16),
for a single test flow rate, 0.10qmax (cf. Table 4.12). (Corresponds to Fig. 5.11.)
Table 4.14. Sample uncertainty budget for USM flow calibration (example), calculated according to Eq. (3.16),
for a single test flow rate, 0.70qmax (cf. Table 4.12).
The relative combined standard uncertainty of the USM in field operation, EUSM , is
given by Eq. (3.19), and is evaluated in the following. As described in Section 3.4, it
accounts for the contributions from the USM repeatability in field operation, and ef-
fects of changes in conditions from flow calibration to field operation (systematic ef-
fects related to meter body dimensions, transit times and integration method).
The relative combined standard uncertainty representing the repeatability of the USM
in field operation, E rept , is given by Eqs. (3.41) and (3.45), and is due to random
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 129
transit time effects. In this description, one has the option of specifying either E rept
or u( t 1random
i ) , cf. Section 3.4.2 and Table 3.8. Both types of input are addressed
here.
Alternative (1), Specification of flow rate repeatability: In the first and simplest ap-
proach, the repeatability of the flow measured rate, E rept , is specified direcly, using
the USM manufacturer value, typically 0.2 % of measured value, cf. e.g. [Daniel,
2000], [Kongsberg, 2000], Table 6.1. In practice, the repeatability of the flow rate
may be expected to be flow rate dependent, cf. Section 3.4.2, - however a possible
dependency on flow rate is not specified in these USM manufacturer data sheets.
Confidence level and probability distribution for such repeatability figures are un-
fortunately not available in USM manufacturer data sheets, cf. Chapter 6. Assuming
that this repeatability figure corresponds to a 95 % confidence level at a normal
probability distribution (k = 2, cf. Section B.3), and to all the M test flow rates, one
obtains E rept = 0.2 % 2 = 0.1 %, at all flow rates, cf. Table 4.15 98.
Table 4.15. Sample uncertainty budget for the USM repeatability in field operation (example), for the sim-
plified example of constant E rept over the flow rate range. (Corresponds to Fig. 5.12.)
Test Test Test Rel. exp. Conf. level Cov. Relative Rel. exp.
rate flow flow uncertainty & fact., standard uncertainty
no. velocity rate kE rept Distribut. k uncertainty, (95 % c.l.)
(repeatability) E rept 2 E rept
1 0.4 m/s qmin 0.2 % 95 % (norm) 2 0.1 % 0.2 %
2 1.0 m/s 0.10 qmax
3 2.5 m/s 0.25 qmax
4 4.0 m/s 0.40 qmax
5 7.0 m/s 0.70 qmax
6 10.0 m/s qmax
98 Note that the simplification used in this example calculation is not a limitation in the program
EMU - USM Fiscal Gas Metering Station. In the program, E rept can be specified individually at
each test flow rate, cf. Section 5.10.1. If only a single value for E rept is available (which may be
a typical situation), this value is used at all flow rates.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 130
To illustrate this option, a simplifed example is used here where the standard devia-
tion u( t 1random
i ) is taken to be 2.5 ns, at all paths and flow rates. Note that in practice,
the repeatability of the measured transit times may be expected to be flow rate de-
pendent (increasing at high flow rates, with increasing turbulence). The repeatability
may also be influenced by the lateral chord position. Consequently, this example
value represents a simplification, as discussed in Section 3.4.2 99.
For this example then, Table 4.16 gives E rept at the same test flow rates as used in
Table 4.12, calculated according to Eqs. (3.41), (3.43) and (3.45).
Table 4.16. Sample uncertainty budget for the USM repeatability in field operation (example), calculated according to Eqs.
(3.41), (3.43) and (3.45), for the simplified example of constant U ( t 1random
i ) = 5 ns over the flow rate range.
(Corresponds to Fig. 5.13.)
Test Test Test Expanded Conf. level Cov. Standard Rel. comb. Rel. exp.
rate flow flow uncertainty, & fact., uncertainty, standard uncertainty
no. velocity rate U ( t 1random ) Distribut. k u( t 1random ) uncertainty, (95 % c.l.),
i i
(repeatability) E rept 2 E rept
1 0.4 m/s qmin 5 ns 95 % (norm) 2 2.5 ns 0.158 % 0.316 %
2 1.0 m/s 0.10 qmax 0.063 % 0.126 %
3 2.5 m/s 0.25 qmax 0.025 % 0.050 %
4 4.0 m/s 0.40 qmax 0.016 % 0.031 %
5 7.0 m/s 0.70 qmax 0.009 % 0.018 %
6 10.0 m/s qmax 0.006 % 0.012 %
In Sections 4.4.6 and 4.6, Alternative (1) above is used (Table 4.15), i.e. with speci-
fication of the manufacturer value E rept = 0.2 %.
The relative combined standard uncertainty of the meter body, Ebody , , is given by
Eq. (3.21), and is evaluated in the following. Only uncorrected changes of meter
body dimensions from flow calibration to field operation are to be accounted for in
Ebody , .
The user input uncertainties to Ebody , are the standard uncertainties of the tempera-
ture and pressure expansion coefficients, u( ) and u( ) , respectively, cf. Section
3.4.1. With respect to pressure and temperature correction of the meter body dimen-
99 Note that the simplification used in this example calculation is not a limitation in the program
EMU - USM Fiscal Gas Metering Station. In the program, u( t 1random
i ) can be specified individu-
ally at each test flow rate, cf. Section 5.10.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 131
sions from flow calibration to field operation, two options have been implemented in
the program EMU - USM Fiscal Gas Metering Station: (1) P and T corrections of the
meter body are not used by the USM manufacturer, and (2) P and T corrections are
used. Both cases are described in the calculation examples addressed here.
Alternative (1), P & T correction of meter body not used: When pressure and tem-
perature corrections are not used, the dimensional change (expansion or contraction)
of the meter body itself becomes the uncertainty, cf. Section 3.4.1. The contributions
to the combined standard uncertainty of the meter body are described in the follow-
ing.
ble 4.2. Without meter body temperature correction, and assuming a 100 % con-
fidence level and a rectangular probability distribution within the range 40 oC
(k = 3 , cf. Section B.3), the standard uncertainty due to the temperature differ-
ence is given from Eq. (3.39) as u c ( Tcal ) = Tcal 3 = 40 o C 3 23.0940
o
C.
From these basic input uncertainties, one finds, from Eqs. (3.34) and (3.38) respec-
tively,
u c ( K P ) = ( Pcal ) 2 u 2 ( ) + 2 u c2 ( Pcal )
(4.1)
= 50 2 1.058 2 + 9.166 2 28.8675 2 10 6 = 2.6983 10 4
u c ( K T ) = ( Tcal )2 u 2 ( ) + 2 u c2 ( Tcal )
(4.2)
= 40 2 1.616 2 + 14 2 23.0940 2 10 6 = 3.2971 10 4
Table 4.17. Sample uncertainty budget for USM meter body, calculated according to Eqs. (3.21)-(3.40)
and Table 4.2 for meter body data given in Table 4.3, and no temperature and pressure cor-
rection of the meter body dimensions. (Corresponds to Fig. 5.15.)
Alternative (2), P & T correction of meter body used: In the present description,
pressure and temperature corrections are assumed to be done according to Eqs.
(2.13)-(2.19), cf. Section 2.3.4. The contributions to the combined standard uncer-
tainty of the meter body are described in the following.
From these basic input uncertainties, one finds, from Eqs. (3.34) and (3.38) respec-
tively,
u c ( K P ) = ( Pcal ) 2 u 2 ( ) + 2 u c2 ( Pcal )
(4.3)
= 50 2 1.05848 2 + 9.166 2 0.110 2 10 6 = 5.2934 10 5
u c ( K T ) = ( Tcal ) 2 u 2 ( ) + 2 u c2 ( Tcal )
(4.4)
= 40 2 1.61658 2 + 14 2 0.107 2 10 6 = 6.4681 10 5
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 134
Table 4.18. Sample uncertainty budget for USM meter body, calculated according to Eqs. (3.21)-(3.40)
and Table 4.2 for meter body data given in Table 4.3, and with temperature and pressure
correction of the meter body dimensions (according to Eqs. (2.13)-(2.19)).
In Section 4.4.6 and 4.6, Alternative (1) above is used (Table 4.17), i.e. with no P
and T correction of the meter body dimensions used by the USM manufacturer.
The relative combined standard uncertainty Etime , is given by Eqs. (3.42)-(3.44) and
(3.46). Only systematic deviations in transit times from flow calibration to field op-
eration are to be accounted for in Etime , (due to e.g. P and T effects, drift/ageing, de-
posits at transducer fronts, etc.). Since such timing errors may in practice not be cor-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 135
rected for in current USMs, they are to be accounted for as uncertainties. Examples
of possible contributions are listed in Section 3.4.2.2.
In the present example, it is assumed that all other effects than shift in transducer
delay can be neglected. It is assumed that the transducers have been "dry cali-
brated" at the same transducer distances as used in the USM meter body100. In
this example, the pressure and temperature differences from flow calibration to
line conditions are 50 bar and 40 oC. Measurement data from [Lunde et al.,
1999; 2000] indicate that for a temperature change of 35 oC a shift in transducer
delay of about 1-2 s may not be unrealistic e.g. for transducers with epoxy
front101. Here, a tentative value U ( t 1systematic
i ) = 0.6 s = 600 ns is used as an ex-
ample (somewhat arbitrarily). Assuming a Type B uncertainty, at a 100 % con-
fidence level and a rectangular probability distribution within the range 600 ns
(k = 3 , cf. Section B.3), one obtains u( t 1systematic
i ) = U ( t 1systematic
i ) 3=
600 ns 3 = 346.41 ns.
100 Note that if "dry calibration" is not made at the same transducer distances as used in the USM
meter body, diffraction effects may also need to be taken into account when evaluating
u (t1systematic
i ) [Lunde et al., 1999; 2000a; 2000b]. However, such effects are neglected in the pre-
sent example.
101 The shift will depend among others on the method used for transit time detection [Lunde et al.,
2000a].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 136
Table 4.19 gives Etime , for this example, calculated at the same test flow rates as
used in Table 4.12. Note that Etime , increases at low flow rates, due to the sensitivity
coefficients s t1i and st 2i which increase at low flow rates due to the reduced transit
time difference, cf. Eqs. (3.43)-(3.44). At low flow rates Etime , is determined by
the uncertainty of the t-correction. At higher flow rates Etime , is determined by the
uncertainty of the transit times themselves.
Table 4.19. Uncertainty budget for the systematic contributions to the transit time uncertainties of
the 12 USM, calculated from Eqs. (3.42)-(3.44) and (3.46). (Corresponds to Fig. 5.16.)
The relative combined standard uncertainty accounting for installation effects (the
integration method), E I , , is given by Eq. (3.47). Only changes of installation con-
ditions from flow calibration to field operation are to be accounted for in E I , . Ex-
amples of possible contributions are listed in Section 3.4.3, see also Table 3.8.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 137
However, data for E I , are today not available from USM manufaturerer data sheets,
and E I , appears to be one of the more difficult uncertainty contributions to specify,
especially when it comes to traceability.
The relative expanded uncertainty of the USM in field operation EUSM is given by
Eqs. (3.19)-(3.20), where the involved relative uncertainty terms E rept , Ebody , ,
Etime , , E I , and E misc are all evaluated in the sections above.
Sample uncertainty budgets are given in Tables 4.20 and 4.21, for evaluation of
EUSM according to these equations. Note that in each table only a single test flow
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 138
rate is evaluated102. Tables 4.20 and 4.21 apply to test flow rates 0.10qmax and
0.70qmax, respectively, cf. Table 4.12.
Table 4.20. Sample uncertainty budget for the USM in field operation (example), calculated according to Eqs.
(3.19)-(3.20), for a single test flow rate, 0.10qmax. (Corresponds to Figs. 5.18 and 5.26.)
Table 4.21. Sample uncertainty budget for the USM in field operation (example), calculated according to Eqs.
(3.19)-(3.20), for a single test flow rate, 0.70qmax. (Corresponds to Figs. 5.18 and 5.26.)
102 In the program EMU - USM Fiscal Gas Metering Station, uncertainty evaluation is made for all
test flow rates, cf. Section 5.10.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 139
In the following, the relative expanded uncertainty of the USM fiscal gas metering
station example is calculated, on basis of the calculations given above. Results are
given for each of the four measurands qv, Q, qm and qe.
The relative expanded uncertainty of the volumetric flow rate at line conditions E qv
is given by Eqs. (3.1) and (3.6), where the involved relative uncertainty terms E cal ,
EUSM , E comm and E flocom are evaluated in the sections above.
Sample uncertainty budgets for E qv are given in Tables 4.22 and 4.23, for test flow
rates 0.10qmax and 0.70qmax, respectively. For the present example, the calculated
relative expanded uncertainties (specified at a 95 % confidence level and a normal
probability distribution, with k = 2, cf. Section B.3) are 1.00 % and 0.58 %, for test
flow rates 0.10qmax and 0.70qmax, respectively.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 140
Table 4.22. Sample uncertainty budget for the USM fiscal gas metering station, for the volumetric flow rate at
line conditions, qv (example), calculated according to Eqs. (3.1) and (3.6), for a single test flow
rate, 0.10qmax. (Corresponds to Fig. 5.28.)
Table 4.23. Sample uncertainty budget for the USM fiscal gas metering station, for the volumetric flow rate at
line conditions, qv (example), calculated according to Eqs. (3.1) and (3.6), for a single test flow
rate, 0.70qmax.
The relative expanded uncertainty of the volumetric flow rate at standard reference
conditions EQ is given by Eqs. (3.2) and (3.7), where the involved relative uncer-
tainty terms E P , ET , E Z / Z 0 , E cal , EUSM , E comm and E flocom have been evaluated in
the sections above.
Sample uncertainty budgets for E Q are given in Tables 4.24 and 4.25, for test flow
rates 0.10qmax and 0.70qmax, respectively. For the present example, the calculated
relative expanded uncertainties (specified at a 95 % confidence level and a normal
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 141
probability distribution, with k = 2, cf. Section B.3) are 1.07 % and 0.70 %, for test
flow rates 0.10qmax and 0.70qmax, respectively.
Table 4.24. Sample uncertainty budget for the USM fiscal gas metering station, for the volumetric flow rate at
standard reference conditions, Q (example), calculated according to Eqs. (3.2) and (3.7), for a sin-
gle test flow rate, 0.10qmax. (Corresponds to Fig. 5.29.)
Table 4.25. Sample uncertainty budget for the USM fiscal gas metering station, for the volumetric flow rate at
standard reference conditions, Q (example), calculated according to Eqs. (3.2) and (3.7), for a sin-
gle test flow rate, 0.70qmax.
The relative expanded uncertainty of the mass flow rate E m is given by Eqs. (3.3)
and (3.8), where the involved relative uncertainty terms E , E cal , EUSM , E comm and
E flocom are evaluated in the sections above.
Table 4.26. Sample uncertainty budget for the USM fiscal gas metering station, for the mass flow rate, qm (ex-
ample), calculated according to Eqs. (3.3) and (3.8), for a single test flow rate, 0.10qmax. (Corre-
sponds to Figs. 5.27 and 5.30.)
Table 4.27. Sample uncertainty budget for the USM fiscal gas metering station, for the mass flow rate, qm (ex-
ample), calculated according to Eqs. (3.3) and (3.8), for a single test flow rate, 0.70qmax.
Sample uncertainty budgets for E m are given in Tables 4.26 and 4.27, for test flow
rates 0.10qmax and 0.70qmax, respectively. For the present example, the calculated
relative expanded uncertainties (specified at a 95 % confidence level and a normal
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 143
probability distribution, with k = 2, cf. Section B.3) are 1.03 % and 0.63 %, for test
flow rates 0.10qmax and 0.70qmax, respectively.
The relative expanded uncertainty of the energy flow rate E qe is given by Eqs. (3.4)
and (3.9), where the involved relative uncertainty terms EP , ET , E Z / Z 0 , EHs , E cal ,
EUSM , E comm and E flocom are evaluated in the sections above.
Sample uncertainty budgets for E qe are given in Tables 4.28 and 4.29, for test flow
rates 0.10qmax and 0.70qmax, respectively. For the present example, the calculated
relative expanded uncertainties (specified at a 95 % confidence level and a normal
probability distribution, with k = 2, cf. Section B.3) are 1.08 % and 0.71 %, for test
flow rates 0.10qmax and 0.70qmax, respectively.
Table 4.28. Sample uncertainty budget for the USM fiscal gas metering station, for the energy flow rate, qe
(example), calculated according to Eqs. (3.4) and (3.9), for a single test flow rate, 0.10qmax. (Cor-
responds to Fig. 5.31.)
Table 4.29. Sample uncertainty budget for the USM fiscal gas metering station, for the energy flow rate, qe
(example), calculated according to Eqs. (3.4) and (3.9), for a single test flow rate, 0.70qmax.
In the following, some overall comments to the above uncertainty evaluation exam-
ple are given, with respect to specification of input uncertainties. As described in
Section 1.3 (Table 1.5) and in Section 3.6, and also used above, the input uncertain-
ties are conveniently organized in eight groups, where each group corresponds to a
worksheet in the program EMU - USM Fiscal Gas Metering Station, cf. Chapter 5.
With respect to P, T and USM flow calibration, most of the necessary input uncer-
tainties are normally available from instrument data sheets and calibration certifi-
cates, USM manufacturer data sheets and flow calibration results, and the calibration
laboratory. For Z/Z0 and , parts of the necessary specifications of input uncertain-
ties have been available in data sheets or other documents. With respect to USM
field operation, only repeatability data have been available, - other significant input
uncertainties (at the "detailed level") are not specified in the manufacturers' data
sheets (cf. Chapter 6). Where manufacturer specifications have not been available,
more tentative input uncertainty figures have been used here.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 145
In the following, each of these eight groups is commented in some more detail, in
relation to the present example.
perature uncertainties), cf. Section 4.2.4 and Table 4.10. However, a number of rele-
vant input uncertainties related to VOS and installation corrections have not been
available in data sheets, such as for the VOS at calibration conditions (cc), the VOS
at densitometer conditions (cd), the periodic time (), the VOS correction constant
(Kd), and the pressure deviation between densitometer and line conditions (Pd). In-
put figures for these are discussed in Section 4.2.4.
In the present example the "densitometer accuracy" u( u ) totally dominates the un-
certainty of the pressure measurement, cf. Table 4.11 and Figs. 5.9, 5.24. Less im-
portant are the repeatability, u( rept ) , the uncertainty of the line temperature,
u c ( T ) , the densitometer temperature, u( Td ) , the uncertainty of the VOS correction
constant, u( K d ) , and the uncertainty of the temperature correction model, u( temp ) .
The uncertaintes of the line pressure measurement, u( P ) , the periodic time, u( ) ,
and the calibration temperature, u( Tc ) , appear to be negligible. The influences of
the pressure difference between densitometer and line conditions, u( Pd ) , and the
uncertaintes of the VOS in the calibration and densitometer gases, u( cc ) and u( c d ) ,
are also relatively small.
Calorific value measurement, Hs. Table 3.5 gives the input uncertainty to be
specified for the calorific value measurement. Only the "overall level" is available at
present, - in general an uncertainty evaluation of the expanded uncertainty of the
calorific value would be needed. That has not been made here, due to the scope of
work for the Handbook (cf. Section 2.1). Only a tentative example value has been
used, corresponding to the NPD regulation requirements [NPD, 2001], cf. Section
4.2.5 and Fig. 5.10.
USM flow calibration. Table 3.6 gives an overview of the three input uncertain-
ties to be specified for the USM flow calibration. The required input uncertainties
are available from flow calibration laboratories and USM manufacturers, cf. Section
4.3. In the present example, and in the low-velocity range, the deviation factor
clearly dominates the uncertainty of the USM flow calibration, cf. Table 4.13 and
Figs. 5.11, 5.25. Note that this result will depend largely on the actual correction
factor K used, i.e. the actual deviation curve, cf. Section 2.2.2 (Fig. 2.1). At higher
flow velocities, the uncertainty of the flow calibration laboratory and the USM re-
peatability dominate, cf. Table 4.14. That is, all three input uncertainties are signifi-
cant.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 147
USM field operation. Table 3.8 gives an overview of the input uncertainties to be
specified for the USM in field operation (deviation relative to flow calibration con-
ditions). These are grouped into four groups: USM repeatability in field operation,
meter body uncertainty, uncertainty of systematic transit time effects, and the inte-
gration method uncertainty (installation effects). In the present example all four
groups contribute significantly to the uncertainty of the USM in field operation, cf.
Section 4.4, Tables 4.20, 4.21 and Figs. 5.18, 5.26. In general the latter two groups
are the most difficult to specify (only the USM repeatability is available from current
USM manufacturer data sheets), and tentative uncertainty figures have been used in
the present calculation example, to demonstrate the sensitivity to these uncertainty
contributions.
The four groups are commented in some more detail in the following.
Repeatability: The USM repeatability in field operation has been taken as a typical
figure from USM manufacturer data sheets (flow rate repeatability), cf. Section 4.4.1,
Table 4.15, and Figs. 5.12, 5.26. On lack of other data, the repeatability is taken here
to be independent of flow rate (which is probably a simplification). If a flow rate de-
pendent repeatability figure were available, that would be preferred. Alternatively,
the repeatability of the measured transit times could be pecified (standard devia-
tions), cf. Section 3.4.2. However, such information is not available from data sheets
today, although it should be readily available from USM flow computers, cf. Chapter
6.
Meter body uncertainty: Pressure and temperature correction of the meter body di-
mensions are not used by all meter manufacturers today, cf. Table 2.6. In case of
pressure and temperature deviation from flow calibration conditions, this may lead to
significant measurement errors (in excess of the NPD requirements [NPD, 2001]), cf.
Section 2.3.4. As correction methods are available, cf. Table 2.6, such correction
might preferably be used on a routinely basis.
Evaluation of the meter body uncertainty involves specification of the two relative
uncertainty terms u( ) | | and u( ) | | , i.e. the uncertainties of the linear tem-
perature and pressure expansion coefficients, and , respectively, cf. Section 4.4.2.
These may often be difficult to specify, e.g. due to lack of data for u( ) | | , and
due to inaccuracy of the model(s) used for , cf. Section 2.3.4. As these uncertainties
have not been directly available, only tentative uncertainty figures have been used in
the present example, cf. Table 4.18 and Fig. 5.15. Note that for relatively large Pcal
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 148
and Tcal (several tens of bars and oC, as in the present example), the actual input
uncertainty figures for and become important.
103 The uncertainty at 10 m/s is determined by the magnitude of these expanded uncertainties (about
600 ns), whereas at 0.4 m/s the uncertainty is determined by the difference between these ex-
panded uncertainties (10 ns).
Gas metering station. For the uncertainty evaluation example described in Chap-
ter 4, the dominating contributions to the metering station's expanded uncertainty are
due to the deviation factor (at low flow velocities), the flow calibration laboratory,
the USM repeatability, the systematic deviations relative to flow calibration, the den-
sity measurement, and the compressibility factors, cf. Tables 4.22-4.29, and Figs.
5.27-5.31. The pressure and temperature measurement uncertainties are less impor-
tant, especially the latter. It should be emphasized, however, that this is an example,
and that especially with respect to the USM field operation uncertainties, a number
of input uncertainties have only been given tentative example values.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 150
The present chapter describes the Excel program EMU - USM Fiscal Gas Metering
Station which has been implemented for performing uncertainty calculations of USM
fiscal gas metering stations. The program applies to metering stations equipped as
described in Section 2.1, and is based on the uncertainty model for such stations de-
scribed in Chapter 3. Using the program, uncertainty evaluation can be made for the
expanded uncertainty of four measurands (at a 95 % confidence level, using k = 2):
Actual volume flow (i.e. the volumetric flow rate at line conditions), qv,
Standard volume flow (i.e., the volumetric flow rate at standard reference condi-
tions), Q,
Mass flow rate, qm, and
Energy flow rate, qe.
In the following, the various worksheets used in EMU - USM Fiscal Gas Metering
Station are presented and described, in the order they appear in the program. Exam-
ple values are those used in the uncertainty evaluation example given in Chapter 4.
This evaluation example follows closely the structure of the program, and may thus
to some extent serve also as a guideline to using the program, with respect to the
specification of input uncertainties.
5.1 General
Overall descriptions of the program EMU - USM Fiscal Gas Metering Station are
given in Sections 1.2 and 1.3. In the following, some supplementary information is
given.
With respect to specification of input parameters and uncertainties, colour codes are
used in the program EMU - USM Fiscal Gas Metering Station, according to the fol-
lowing scheme:
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 151
In the following subsections the worksheets of the program are shown and explained,
and the necessary input parameters are addressed with an indication of where in
Chapters 3 and 4 the input values are discussed.
Output data are presented in separate worksheets, graphically (curves and bar-charts),
and by listing. An output report worksheet is available, summarizing the main un-
certainty calculation results.
The expanded uncertainties calculated by the program may be used in the documen-
tation of the metering station uncertainty, with reference to the present Handbook (cf.
Appendix B.4). The worksheets are designed so that printouts of these can be used
directly as a part of the uncertainty evaluation documentation. They may also con-
veniently be copied into a text document106, for documentation and reporting pur-
poses. However, it must be emphasised that the inputs to the program (quantities,
uncertainties, confidence levels and probability distributions) must be documented
by the user of the program. The user must also document that the calculation proce-
dures and functional relationships implemented in the program (described in Chapter
2) are in conformity with the ones actually applied in the fiscal gas metering station.
With respect to uncertainty calculations using the present Handbook and the program
EMU - USM Fiscal Gas Metering Station, the normal instrument uncertainties
(found in instrument data sheets, obtained from manufacturers, calibration laborato-
ries, etc.) are normally to be used. Possible malfunction of an instrument (e.g. loss of
an acoustic path in a USM, erronous density, pressure or temperature measurement,
etc.), and specific procedures in connection with that, may represent a challenge in
105 These colours refer to the Excel program. Unfortunately, in Figs. 5.1 - 5.33 the colours have not
always been preserved correctly when pasting from the Excel program into the present document
(cut and paste special with picture functionality).
106 For instance, by using Microsoft Word 2000, a cut and paste special with picture functional-
ity may be sufficient for most worksheets. However, for some of the worksheets the full work-
sheet is (for some reason) not being pasted using the paste special with picture feature. Only
parts of the worksheet is copied. In this case use of the paste special with bitmap feature
may solve the problem.
However, if the Word (doc) file is to be converted to a pdf-file, use of the bitmap
feature results in poor-quality pictures. In this case it is recommended to first convert the Excel
worksheet in question into an 8-bit gif-file (e.g. using Corel Photo Paint 7), and then import the
gif-file as a picture into the Word document. The resulting quality is not excellent, but still use-
ful. (The latter procedure has been used here, for a number of the figures in Chapter 5.)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 152
this respect. However, if e.g. the instrument manufacturer is able to specify an (in-
creased) uncertainty figure for a malfunctioned instrument, the present Handbook
and the program may be used to calculate the uncertainty of the metering station also
in case of instrument malfunction.
In the worksheet denoted Gas parameters shown in Fig. 5.1, the user enters data
for
o Velocity of sound, cd
Line temperature, T 50 C 415.24 m/s
Compressibility at line conditions, Z 0.846 Indicated (uncorrected) gas density at density transducer, 82.443 kg/m 3
Gas density, 81.62 kg/m 3 Calibration velocity of sound (VOS), cc 350 m/s
Compressibility, Z0 o
0.9973 Ambient (air) temperature at calibration 20 C
Fig. 5.1. The Gas parameters worksheet in the program EMU - USM Fiscal Gas Metering Station.
(Corresponds to Table 4.2.)
The operating gas conditions of the fiscal gas metering station (in the meter run),
The gas conditions in the densitometer,
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 153
The program uses these data in the calculation of the individual uncertainties of the
primary measurements, and in calculation of the combined gas metering station un-
certainty. The data used in the input worksheet shown in Fig. 5.1 are the same data
as specified in Table 4.2 for the calculation example given in Chapter 4.
With respect to USM technology, the program EMU - USM Fiscal Gas Metering
Station can be run in two modes:
Mode (A) corresponds to choosing the overall level in the USM worksheet (both
for the repeatability and the systematic deviation re. flow calibration), cf. Section
5.10. In this mode the USM setup worksheet does not need to be specified, since
this information is not used in the calculations107.
Mode (B) corresponds to using the detailed level in the USM worksheet (for the
repeatability and/or the systematic deviation re. flow calibration), cf. Section 5.10. In
this case some information on the USM is needed, since Mode (B) involves the cal-
culation of certain sensitivity coefficients related to the USM. These depend on i 0
y i0 , N refl ,i , wi and R0 , i = 1, , N.
By weakly meter independent is here meant that the number of paths108 (N) and the
number of reflections for each path ( N refl ,i ) need to be known. However, actual val-
ues for the inclination angles ( i 0 ), lateral chord positions ( y i0 ) and integration
weights ( wi ) do not need to be known. Only very approximate values for these
107 However, it is useful to give input to the USM setup worksheet in any case, since then one may
conveniently switch between the overall level and the detailed level in the USM worksheet.
108 The number of acoustic paths in the USM can be set to any number in the range 1-10.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 154
quantities are needed (for the calculation of the sensitivity coefficients), as also de-
scribed in Chapter 6, cf. Table 6.3.
The worksheet for setup of the USM parameters is shown in Fig. 5.2. The input pa-
rameters are: number of paths, integration method, inclination angles, number of re-
flections, lateral chord positions, integration weights, and meter body material data
(usually steel) (diameter, wall thickness, temperature expansion coefficient, and
Youngs modulus). The worksheet and the program covers both reflecting-path and
non-reflecting-path USMs.
EMU - USM Fiscal Gas Metering Station Title of user default values:
USM setup
Fig. 5.2. The USM setup worksheet in the program EMU - USM Fiscal Gas Metering Station. (Data
partly taken from Table 4.3.)
With respect to the integration method, this concerns the path configuration data.
That is, inclination angles, number of reflections, lateral chord positions and integra-
tion weights, for each path. One may choose either program default configuration
(which is the Gauss-Jacobi integration method), or choose among one or several
user default values (up to 5). That means, the user can set up his own path con-
figuration(s) and store the data for later use. This is done by - for each path - filling
in the white boxes in the table to the left of the worksheet (inclination angles, num-
ber of reflections, lateral chord positions and integration weights). Then move to the
right hand side of the worksheet for storing of the chosen configuration: choose
among 1, 2, , 5 (for example User default values no. 2), and give the desired ti-
tle of the path setup (for example USM no. 2). At a later time one may then obtain
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 155
this stored configuration by going to the integration method box, choose the User
default values no. 2, and press the Enter chosen configuration button.
With respect to meter body data, these are usually steel data, cf. Table 4.3.
The worksheet P for evaluation of the expanded uncertainty of the pressure meas-
urement in the meter run is shown in Figs. 5.3 and 5.4, for the overall level and the
detailed level, respectively. These are described separately below.
When the overall level is chosen for specification of input uncertainties to calcula-
tion of the pressure measurement uncertainty, the user enters only the relative ex-
panded uncertainty of the pressure measurement, and the accompanying confidence
level / probability distribution, see Fig. 5.3. Cf. also Table 3.1.
Ove ra ll input le ve l
Select level of input: De ta ile d input le ve l
2
Pressure Measurement Sum of variances, uc(P) 0.0064 bar
Fig. 5.3. The P worksheet in the program EMU - USM Fiscal Gas Metering Station, shown for the
overall level option.
This option is used e.g. when the user does not want to go into the detailed level of
the pressure measurement, or if the detailed level setup does not fit sufficiently
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 156
well to the pressure transmitter at hand. The user must himself document the input
value used for the relative expanded uncertainty of the pressure measurement (the
given uncertainty), and its confidence level and probability distribution.
When the detailed level is chosen for specification of input uncertainties to calcu-
lation of the pressure measurement uncertainty, the user enters the uncertainty figures
of the pressure transmitter in question, in addition to the accompanying confidence
levels / probability distributions. Cf. Table 3.1 and Section 3.2.1.
Ove ra ll input le ve l
Select level of input:
De ta ile d input le ve l
o
Ambient temperature deviation 20 C
2
Pressure Measurement Sum of variances, uc(P) 0.0063902 bar
Fig. 5.4. The P worksheet in the program EMU - USM Fiscal Gas Metering Station, shown for the
detailed level option. (Corresponds to Table 4.6 and Fig. 5.21.)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 157
In Fig. 5.4 the uncertainty data specified for the Rosemount 3051P Reference Class
Smart Pressure Transmitter [Rosemount, 2000] have been used, cf. Table 4.1. These
are the same as used in Table 4.6, see Section 4.2.1 for details. A blank field denoted
type of instrument can be filled in to document the actual instrument being evalu-
ated, for reporting purposes.
In addition to the input uncertainty values, the user must specify a few other data,
found in instrument data sheets. By selecting the maximum and minimum cali-
brated static pressure, the program automatically calculates the calibrated span.
The URL is entered by the user. The ambient temperature deviation is calcu-
lated by the program from data given in the Gas parameters worksheet. Also the
time between calibrations has to be specified.
In addition to the usual pressure transmitter input uncertainties given in the work-
sheet, a blank cell has been defined, where the user can specify miscellaneous un-
certainty contributions to the pressure measurement not covered by the other input
cells in the worksheet.
The user must himself document the input uncertainty values used for the pressure
measurement (the given uncertainty), e.g. on basis of a manufacturer data sheet, a
calibration certificate, or other manufacturer information.
When the overall level is chosen for specification of input uncertainties to calcula-
tion of the temperature measurement uncertainty, the user specifies only the relative
expanded uncertainty of the temperature measurement, and the accompanying confi-
dence level / probability distribution, see Fig. 5.5. Cf. Table 3.2 and Section 3.2.2.
This option is used e.g. when the user does not want to go into the detailed level of
the temperature measurement, or if the detailed level setup does not fit sufficiently
well to the temperature element and transmitter at hand. The user must himself
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 158
document the input value used for the relative expanded uncertainty of the tempera-
ture measurement (the given uncertainty), and its confidence level and probability
distribution.
Ove ra ll input le ve l
Select level of input: De ta ile d input le ve l
Operating temperature, T 50 C
Fig. 5.5. The T worksheet in the program EMU - USM Fiscal Gas Metering Station, shown for the
overall level option.
When the detailed level is chosen for specification of input uncertainties to calcu-
lation of the temperature measurement uncertainty, the user specifies the uncertainty
data of the temperature element and transmitter in question, together with the ac-
companying confidence levels / probability distributions. Cf. Table 3.2. The user
must himself document the input uncertainty values for the temperature measure-
ment, e.g. on basis of a manufacturer data sheet, a calibration certificate, or other
manufacturer information.
In Fig. 5.6 the uncertainty figures given for the Rosemount 3144 Smart Temperature
Transmitter [Rosemount, 2000] used in combination with a Pt 100 temperature ele-
ment, have been specified, cf. Table 4.1. These are the same as used in Table 4.8, see
Section 4.2.2 for details. A blank field denoted type of instrument can be filled in
to document the instrument evaluated, for reporting purposes.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 159
In addition to the input uncertainty data, the user must specify the time between
calibrations. The ambient temperature deviation is calculated by the program
from data given in the Gas parameters worksheet.
Ove ra ll input le ve l
Select level of input: De ta ile d input le ve l
C 95 % (normal) B 0 C 1 0 (C)
Operating temperature, T 50 C
Fig. 5.6. The T worksheet in the program EMU - USM Fiscal Gas Metering Station, shown for the
detailed level option. (Corresponds to Table 4.8 and Fig. 5.22.)
certainties are to be specified; the model uncertainty and the analysis uncertainty. Cf.
Table 3.3 and Sections 3.2.3 and 4.2.3 for details.
For the model uncertainty, there is implemented an option of filling in the AGA-8
(92) model uncertainties for Z and Z0 [AGA-8, 1994] or the ISO 6976 model uncer-
tainty for Z0 [ISO, 1995c], on basis of pressure and temperature information given in
the Gas parameters worksheet. Cf. Section 3.2.3. These are the model uncertain-
ties used in Fig. 5.7. If another equation of state is used for one or both of Z and Z0,
the input model uncertainty figures have to be filled in manually. The user must him-
self document the uncertainty values used as input to the worksheet, together with its
confidence level and probability distribution.
1)
MODEL UNCERTAINTY
Z at std. conditions: Fill in AGA-8 uncertainty (option) Z at std. conditions: Fill in ISO 6976 uncertainty (option)
Gas compressibility factor at line conditions (Z) 0.1 % 95 % (normal) A 0.05000 % 1 0.00000025
Gas compressibility factor at standard conditions (Z0) 0.052 % 95 % (normal) A 0.02600 % 1 6.76E-08
ANALYSIS UNCERTAINTY
2
Gas compressibility calculation Sum of relative variances, (EZ0/Z) 2.8776E-06
1) Re. model uncertainty: AGA-8 uncertainty used for the model uncertainty of Z (line conditions)
ISO 6976 uncertainty used for the model uncertainty of Z0 (standard reference conditions)
Fig. 5.7. The Z worksheet in the program EMU - USM Fiscal Gas Metering Station. (Corresponds to
Table 4.9.)
The worksheet Density for evaluation of the expanded uncertainty of the density
measurement in the meter run is shown in Figs. 5.8 and 5.9, for the overall level
and the detailed level, respectively. These are described separately below.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 161
When the overall level is chosen for specification of input uncertainties to calcula-
tion of the density measurement uncertainty, the user specifies only the relative ex-
panded uncertainty of the density measurement, and the accompanying confidence
level and probability distribution, see Fig. 5.8. Cf. Table 3.4 and Section 3.2.4.
This option is used e.g. when the user does not want to go into the detailed level of
the density measurement, in case a different method for density measurement is used
(e.g. calculation from GC analysis), in case of a different installation of the densi-
tometer (e.g. in-line), or if the detailed level setup does not fit sufficiently well to
the densitometer at hand. The user must himself document the input value used for
the relative expanded uncertainty of the density measurement (the given uncer-
tainty), and its confidence level and probability distribution.
Ove ra ll input le ve l
Select level of input: De ta ile d input le ve l
2
Density Measurement Sum of variances, uc() 0.0064 (kg/m)
Fig. 5.8. The Density worksheet in the program EMU - USM Fiscal Gas Metering Station, shown
for the overall level option.
When the detailed level is chosen for specification of input uncertainties to calcu-
lation of the density measurement uncertainty, the user specifies the uncertainty fig-
ures of the online installed vibrating element densitometer in question, in addition to
the accompanying confidence levels / probability distributions. Cf. Table 3.4. The
user must himself document the input uncertainty values for the density measure-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 162
Fig. 5.9. The Density worksheet in the program EMU - USM Fiscal Gas Metering Station, shown
for the detailed level option. (Corresponds to Tables 4.4 and 4.11, and Fig. 5.24.)
In Fig. 5.9 the uncertainty figures specified for the Solartron Model 7812 Gas Den-
sity Transducer [Solartron, 1999] have been used, cf. Table 4.1. These are the same
as used in Table 4.11, see Section 4.2.4 for details. A blank field denoted type of in-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 163
strument can be filled in to document the actual instrument being evaluated, for re-
porting purposes.
The input uncertainty of the line temperature (T), the densitometer temperature (Td),
and the line pressure (P), are taken from the T and P worksheets. The uncer-
tainty due to pressure difference between line and densitometer conditions (Pd), is
calculated by the program, cf. Section 4.2.4.
In addition to the input uncertainty values, the user must specify four gas densitome-
ter constants, K18, K19, Kd and , defined in Section 2.4. Cf. Table 4.4 and Section
4.2.4 for details. The calibration VOS, cc, and the densitometer VOS, cd, are
taken directly from the Gas parameters worksheet.
2
Calorific Value Measurement Sum of relative variances, EHs 5.625E-07
Fig. 5.10. The Hs worksheet in the program EMU - USM Fiscal Gas Metering Station.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 164
Only the overall level is available. That means, the user specifies the relative ex-
panded uncertainty of the superior (gross) calorific value estimate, and the accompa-
nying confidence level and probability distribution, see Fig. 5.10. Cf. Sections 3.2.5
and 4.2.5 for some more details. The user must himself document the input value
used for the relative expanded uncertainty of the superior (gross) calorific value es-
timate (the given uncertainty), and its confidence level and probability distribution.
The worksheet Flow cal. for evaluation of the expanded uncertainty of the USM
flow calibration is shown in Fig. 5.11. First, the number (M) of flow calibration
points (calibration flow rates) is chosen, in the range 4 - 10. Flow data can then be
entered either as (a) flow velocity or (b) volumetric flow rate at line conditions.
Fig. 5.11. The Flow cal. worksheet in the program EMU - USM Fiscal Gas Metering Station. (Cor-
responds to Table 4.13, for the 1 m/s flow velocity.)
In the first column from the left, the user is to specify the M flow velocities (or flow
rates) for which flow calibration has been made. In Fig. 5.11 the example discussed
in Section 4.3 has been used, with M = 6 flow velocities specified, and flow veloci-
ties corresponding to the flow rates given in Table 4.12.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 165
In the second column from the left, the user is to specify the Deviation (corrected)
at the M calibration flow rates. That is, the corrected relative deviation DevC,j, j = 1,
, M, defined by Eq. (2.10). Note that this is the deviation after flow calibration
correction using the correction factor K, as described in Section 2.2. Cf. Sections
3.3.2, 4.3.2 and Table 4.12 for details.
In the third column from the left, the expanded uncertainty of the flow calibration
laboratory is to be specified at the M calibration flow rates, together with the accom-
panying confidence level / probability distribution. This uncertainty contribution may
be specified to be flow rate dependent, but in Table 4.12 and in Fig. 5.11 it has been
taken to be constant over the flow range (which may be a common approach, al-
though simplified). Cf. Sections 3.3.1 and 4.3.1 for details.
Finally, in the fourth column from the left, the repeatability of the USM in flow cali-
bration is to be specified at the M calibration flow rates, together with the accompa-
nying confidence level / probability distribution. This uncertainty contribution may
also be specified to be flow rate dependent, but in Fig. 5.11 it has been taken to be
constant over the flow range (which may be a common approach, although simpli-
fied). Cf. Sections 3.3.3 and 4.3.3 for details.
On basis of these input data, the expanded uncertainty of the USM flow calibration is
calculated as shown in Fig. 5.11, in a similar approach as shown in Tables 4.13 and
4.14 (for two of the six flow rates).
The worksheet USM for evaluation of the expanded uncertainty of the USM in
field operation is basically divided in two main parts:
Both of these can be specified at an overall level and a detailed level, cf. Figs.
5.12 -5.18 below. The two parts of the worksheet are described separately below.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 166
The USM field repeatability can be specified at an overall level and a detailed
level, corresponding to specifying (1) the repeatability of the indicated USM flow
rate measurement, and (2) the repeatability of the measured transit times, respec-
tively. Both can be given to be flow rate dependent. The two options are described
separately below.
The user specifies the relative expanded uncertainty of the flow rate repeatability, for
the USM in field operation, at the M flow rates chosen in the worksheet Flow cal.,
together with the accompanying confidence level / probability distribution. Fig. 5.12
shows this option, for the same example as shown in Table 4.15. Cf. also Table 3.8
and Sections 3.4.2, 4.4.1.
Fig. 5.12. Part of the USM worksheet in the program EMU - USM Fiscal Gas Metering Station, re-
lated to the USM repeatability in field operation (shown for the overall level option;
specification of flow rate repeatability). (Corresponds to Table 4.15.)
The flow rate repeatability can be specified to be flow rate dependent, although in
Fig. 5.12 it is taken to be constant over the flow rate (which in practice may be a
common approach, although simplified). For a given flow rate, the standard uncer-
tainty of the flow rate repeatability may simply be taken to be the standard deviation
of the flow rate measurements. The user must himself document the input value(s)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 167
used for the relative expanded uncertainty of the flow rate repeatability, together with
its confidence level and probability distribution, on basis of the USM manufacturer
data sheet or other manufacturer information.
The user specifies the expanded uncertainty of random transit time variations (re-
peatability), for the USM in field operation, at the M flow rates chosen in the work-
sheet Flow cal., together with the accompanying confidence level / probability
distribution. Fig. 5.13 shows this option, for the same example as shown in Table
4.16. Cf. also Table 3.8 and Sections 3.4.2, 4.4.1.
The transit time repeatability can be specified to be flow rate dependent, although in
Fig. 5.13 it is taken to be constant over the flow rate (which is a simplified approach,
cf. Section 3.4.2). At a given flow rate, the standard uncertainty of the random transit
time variations may simply be taken to be the standard deviation of the transit time
measurements. The user must himself document the input value(s) used for the un-
certainty of the transit time repeatability, together with its confidence level and prob-
ability distribution, e.g. on basis of USM manufacturer information.
Fig. 5.13. Part of the USM worksheet in the program EMU - USM Fiscal Gas Metering Station, re-
lated to the USM repeatability in field operation (shown for the detailed level option;
specification of transit time repeatability). (Corresponds to Table 4.16.)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 168
The uncertainty of uncorrected USM systematic deviations re. flow calibration can
be specified at an overall level and a detailed level. The two options are de-
scribed separately below.
Fig. 5.14. The USM worksheet in the program EMU - USM Fiscal Gas Metering Station, shown for
the overall level options both for (1) USM field repeatability and (2) USM systematic
deviations re. flow calibration.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 169
This option is implemented as a simplified approach, to be used in case the user does
not want to go into the detailed level of uncertainty input with respect to USM
systematic deviations re. flow calibration. The user must himself document the in-
put value used for the relative expanded uncertainty of the uncorrected systematic
deviations of the USM relative to flow calibration, together with the accompanying
confidence level and probability distribution, e.g. on basis of a USM manufacturer
data sheet, or other information.
cf. Table 3.8 and Sections 3.4, 4.4. These three input types are discussed separately
below.
Meter body
With respect to the USM meter body uncertainty part of the worksheet, the user
specifies whether correction for pressure and temperature effects is used by the USM
manufacturer or not, and the relative expanded uncertainties of the pressure and tem-
perature expansion coefficients, cf. Table 3.8.
Fig. 5.15 shows this this part of the USM worksheet, for the same example as
given in Table 4.17 (i.e. no P and T correction used). Cf. Sections 3.4.1 and 4.4.2.
The user must himself document the input uncertainty values used for the pressure
and temperature expansion coefficients, together with the associated confidence lev-
els and probability distributions, e.g. on basis of possible USM manufacturer infor-
mation (cf. Chapter 6), or other information.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 170
Fig. 5.15. Part of the USM worksheet in the program EMU - USM Fiscal Gas Metering Station, re-
lated to the USM systematic deviations re. flow calibration (for the detailed level option,
subsection USM meter body uncertainty), for the case of no temperature and pressure cor-
rection. (Corresponds to Table 4.17.)
With respect to the USM transit time uncertainties (systematic effects) part of the
worksheet, the user specifies the input expanded uncertainty of uncorrected system-
atic transit time effects on the measured upstream and downstream transit times (de-
viation from flow calibration to field operation), together with the accompanying
confidence levels / probability distributions. Examples of such effects are given in
Tables 1.4 and 3.8. The actual uncertainty figure is preferably to be specified by the
USM manufacturer, cf. Chapter 6.
Fig. 5.16 shows this part of the USM worksheet, for the same example as used in
Table 4.19. Cf. Sections 3.4.2 and 4.4.3. The user must himself document the input
uncertainty values used for USM transit time uncertainties (systematic effects), e.g.
on basis of USM manufacturer information (cf. Chapter 6).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 171
Fig. 5.16. Part of the USM worksheet in the program EMU - USM Fiscal Gas Metering Station, re-
lated to the USM systematic deviations re. flow calibration (for the detailed level option,
subsection USM transit time uncertainties (systematic effects)). (Corresponds to Table
4.19.)
With respect to the USM integration uncertainty (installation effects) part of the
worksheet, the user specifies the relative expanded uncertainty of uncorrected instal-
lation effects (due to possible deviation in conditions from flow calibration to field
operation), together with the accompanying confidence level and probability distri-
bution. Examples of such effects are given in Tables 1.4 and 3.8.
Fig. 5.17 shows this part of the USM worksheet, for the same example as given in
Section 4.4.4. Cf. also Section 3.4.3. The user must himself document the input un-
certainty values used for the USM integration uncertainty (installation effects), e.g.
on basis of information provided by the USM manufacturer.
Fig. 5.17. Part of the USM worksheet in the program EMU - USM Fiscal Gas Metering Station, re-
lated to the USM systematic deviations re. flow calibration (for the detailed level op-
tion, subsection USM integration uncertainty (installation effects) and Miscellaneous ef-
fects).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 172
Fig. 5.18 shows the part of the USM worksheet which summarizes the uncertainty
calculations for the USM field uncertainties. This display is common to the overall
level and detailed level options (cf. Fig. 5.14). The values used here correspond
to the example given in Tables 4.20 and 4.21 (for two of the six flow rates), i.e. Figs.
5.12 and 5.15-5.17.
Fig. 5.18. Part of the USM worksheet in the program EMU - USM Fiscal Gas Metering Station,
summarizing the USM field uncertainty calculations (example). (Corresponds to Tables 4.20,
4.21 and Fig. 5.26.)
Fig. 5.19. The Computer worksheet in the program EMU - USM Fiscal Gas Metering Station.
The user specifies the relative expanded uncertainty of signal communication effects
and flow computer calculations, together with the accompanying confidence levels /
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 173
probability distributions. Cf. also Sections 3.5 and 4.5. The user must himself
document the input uncertainty values used for the Flow computer effects, e.g. on
basis of information provided by the USM manufacturer.
Various worksheets are available in the program EMU - USM Fiscal Gas Metering
Station to plot and display the calculation results, such as curve plots and bar-charts.
These worksheets are described in the following.
Plotting of uncertainty curves is made using the Graph worksheet. Editing of plot
options is made using the Graph menu worksheet (curve plot set-up).
Plotting of the relative expanded uncertainty can be made for the following four
measurands:
Actual volume flow (i.e. the volumetric flow rate at line conditions), qv,
Standard volume flow (i.e., the volumetric flow rate at standard ref. conditions), Q,
Mass flow rate, qm, and
Energy flow rate, qe.
These can be plotted as a function of (for the set of M flow velocities/rates chosen in
the Flow cal. worksheet):
Flow velocity,
Actual volume flow (i.e. the volumetric flow rate at line conditions), qv,
Standard volume flow (i.e., the volumetric flow rate at standard ref. conditions), Q,
Mass flow rate, qm, and
Energy flow rate, qe.
The relative expanded uncertainties above can be plotted together with the following
measurands:
No curve,
Flow velocity,
Actual volume flow (i.e. the volumetric flow rate at line conditions), qv,
Standard volume flow (i.e., the volumetric flow rate at standard ref. conditions), Q,
Mass flow rate, qm, and
Energy flow rate, qe.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 174
Axes may be scaled according to user needs (automatic or manual), and various op-
tions for curve display (points only, line between points and smooth curve109) are
available.
Fig. 5.20. The Graph worksheet in the program EMU - USM Fiscal Gas Metering Station (example).
Fig. 5.20 shows an example where the relative expanded uncertainty of the mass
flow rate (at a 95 % confidence level and a normal probability distribution, with k =
2, cf. Section B.3) is plotted together with the mass flow rate itself, as a function of
flow velocity. The example used here is the same as used in the text above, and in
Section 4.6.3 (cf. Tables 4.26 and 4.27)110.
Plotting of bar charts is made using the NN-chart worksheets. Editing of bar chart
options is made using the Graph menu worksheet (bar-chart set-up section). Bar
109 For the smooth curve display option, the default method implemented in Microsoft Excel 2000
is used.
110 The front page shows the same evaluation example, plotted vs. mass flow rate.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 175
charts are typically used to evaluate the relative contributions of various input un-
certainties to the expanded uncertainty of the measurand in question.
As for the "Graph" worksheet, axes may be scaled according to user needs (auto-
matic or manual). These bar charts are described separately in the following.
5.12.2.1 Pressure
The pressure-measurement bar chart is given in the P-chart worksheet. Fig. 5.21
shows an example where the contributions to the expanded uncertainty of the pres-
sure measurement are plotted (blue), together with the expanded uncertainty of the
pressure measurement (green). The example used here is the same as the example
given in Table 4.6 and Fig. 5.4.
Transmitter uncertainty
Stability, transmitter
RFI effects
Atmospheric pressure
Miscellaneous
Pressure measurement
5.12.2.2 Temperature
The temperature-measurement bar chart is given in the T-chart worksheet. Fig.
5.22 shows an example where the contributions to the expanded uncertainty of the
temperature measurement are plotted (blue), together with the expanded uncertainty
of the temperature measurement (green). The example used here is the same as the
example given in Table 4.8 and Fig. 5.6.
Stability, transmitter
Miscellaneous
Temperature measurement
5.12.2.4 Density
The density-measurement bar chart is given in the D-chart worksheet. Fig. 5.24
shows an example where the contributions to the relative expanded uncertainty of the
density measurement are plotted (blue), together with the relative expanded uncer-
tainty of the density measurement (green). The example used here is the same as the
example given in Table 4.11 and Fig. 5.9.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 177
Model uncertainty, Z
Model uncertainty, Z0
Analysis uncertainty
Densitometer accuracy
Repeatability
Calibration temperature
Line temperature
Densitometer temperature
Line pressure
Pressure difference, densitometer to line
VOS, calibration gas
VOS, densitometer gas
Periodic time
VOS correction constant, Kd
Temperature correction model
Miscellaneous
Density measurement
M flow velocities chosen in the Flow cal. worksheet. The desired flow velocity is
set in the Graph menu worksheet.
Deviation factor
USM repeatability
Flow calibration
Fig. 5.25 shows an example where the contributions to the relative expanded uncer-
tainty of the USM flow calibration are plotted (blue), together with the relative ex-
panded uncertainty of the USM flow calibration (green), for a flow velocity of 1 m/s.
The example used here is the same as the example given in Table 4.13 and Fig. 5.11.
Fig. 5.26 shows an example where the contributions to the relative expanded uncer-
tainty of the USM flow calibration are plotted (blue), together with the relative ex-
panded uncertainty of the USM flow calibration (green), for a flow velocity of 1 m/s.
The example used here is the same as the example given in Table 4.20 and Figs. 5.13
and 5.15-5.18.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 179
USM repeatability
Miscellaneous effects
Gas parameters
Density
Flow calibration
Flow calibration laboratory
Deviation factor
USM repeatability
Total for qm
The bar chart can be shown for one flow velocity (or flow rate) at the time, among
the set of M flow velocities chosen in the Flow cal. worksheet. The desired flow
velocity is set in the Graph menu worksheet. The desired measurand (type of flow
rate to be evaluated) is also set in the Graph menu worksheet. One may choose
among the four measurands in question, qv, Q, qm and qe.
Fig. 5.27 shows an example where the contributions to the relative expanded uncer-
tainty of the mass flow rate are plotted (blue), together with the relative expanded
uncertainty of the gas metering station (green), for a flow velocity of 1 m/s. The ex-
ample used here is the same as the example given in Table 4.26 and Fig. 5.20.
A Report worksheet is available in the program EMU - USM Fiscal Gas Metering
Station to provide a condensed report of the calculated expanded uncertainty of the
USM fiscal gas metering station. For documentation purposes, this one-page report
can be used alone, or together with printout of other worksheets in the program.
Blank fields are available for filling in program user information and other com-
ments. Also some of the settings of the Gas parameter and USM setup work-
sheets are included for documentation purposes.
A report can be prepared for each of the four flow rate measurands in question (qv, Q,
qm and qe), at a given flow velocity (or volumetric flow rate, depending on the type of
input used in the Flow cal. worksheet). The desired flow velocity (or volumetric
flow rate) is chosen in the Report worksheet, among the M calibration flow veloci-
ties (or volumetric flow rates) specified in the Flow cal. worksheet.
Figs. 5.28-5.31 show the Report worksheet, calculated at the flow velocity 1 m/s,
for the four flow rate measurands in question: the volumetric flow rate at line condi-
tions (qv) , the volumetric flow rate at standard reference conditions (Q), the mass
flow rate (qm), and the energy flow rate (qe), respectively. The examples shown in
Figs. 5.28-5.31 are the same as those given in Tables 4.22, 4.24, 4.26 and 4.28, re-
spectively.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 181
Fig. 5.28. The Report worksheet in the program EMU - USM Fiscal Gas Metering Station, for the
volumetric flow rate at line conditions. (Corresponds to Table 4.22.)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 182
Fig. 5.29. The Report worksheet in the program EMU - USM Fiscal Gas Metering Station, for the
volumetric flow rate at standard reference conditions. (Corresponds to Table 4.24.)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 183
Fig. 5.30. The Report worksheet in the program EMU - USM Fiscal Gas Metering Station, for the
mass flow rate. (Corresponds to Table 4.26 and Fig. 5.27.)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 184
Fig. 5.31. The Report worksheet in the program EMU - USM Fiscal Gas Metering Station, for the
energy flow rate. (Corresponds to Table 4.28.)
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 185
Two worksheets are available in the program EMU - USM Fiscal Gas Metering Sta-
tion to provide listing of data involved in the uncertainty evaluation.
The Plot data worksheet gives a listing of all data used and plotted in the Graph
and NN-chart worksheets, cf. Fig. 5.32. Such a listing may be useful for reporting
purposes, and in case the user needs to present the data in a form not directly avail-
able in the program EMU - USM Fiscal Gas Metering Station. Note that the contents
of the plot data sheet will change with the settings used in the Graph menu sheet.
For convenience, a Transit time worksheet has also been included, giving a listing
of all transit time data used for the USM calculations, cf. Fig. 5.33. This involves
upstream and downstream transit times, and the transit time difference, for the cho-
sen pipe diameter and flow rates involved. The transit time calculations have been
made using a uniform axial flow velocity profile, and no transversal flow111.
Note that the transit time values will change by changing the path configuration setup
in the USM setup worksheet (i.e., diameter, no. of paths, no. of reflections, incli-
nation angle and lateral chord positions).
Two worksheets are available to provide information on the program. These are the
About and the Readme worksheets.
The About worksheet, which is displayed at startup of the program EMU - USM
Fiscal Gas Metering Station, and can be activated at any time, gives general infor-
mation about the program. The Readme worksheet gives regulations and condi-
tions for the distribution of the Handbook and the program, etc.
111 Effects of non-uniform flow profiles and transversal flow (ray bending) are thus not included
here, since in the program EMU - USM Fiscal Gas Metering Station, the transit times are used
only for calculation of sensitivity coefficients. Ray bending effects are negligible in this con-
text.
However, note that ray bending effects may influence on the USM reading at high
flow velocities [Frysa et al., 2001]. This effect is included in the uncertainty model and the
program through the terms u( t 1systematic
i ) and u( t 2systematic
i ) , cf. Section 3.4.2.2.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 186
Fig. 5.32. The Plot data worksheet in the program EMU - USM Fiscal Gas Metering Station (exam-
ple).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 187
Fig. 5.33. The Transit times worksheet in the program EMU - USM Fiscal Gas Metering Station
(example).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 188
The present chapter summarizes some input parameters and uncertainty data related
to the USM, which should preferably be known to enable an uncertainty evaluation
of the USM fiscal gas metering station at a detailed level with respect to the USM,
and which preferably are to be specified by the USM manufacturer.
With respect to the USM uncertainty, typical data as specified by USM manufactur-
ers today are given in Table 6.1.
Table 6.1. Typical USM uncertainty data currently specified by USM manufacturers.
For evaluation of a USM fiscal gas metering station and its uncertainty, the buyer or
user of a USM may occasionally end up with some questions in relation to manu-
facturer data. Typical problems may be:
The accuracy specified in the data sheets is usually not sufficiently defined.
Data sheets do not specify what types of uncertainties the accuracy term ac-
counts for (e.g. systematic transit time effects, installation effects, etc.). Informa-
tion on how the accuracy varies with pressure, temperature and installation con-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 189
ditions, and deviation from flow calibration to field operation conditions, is gen-
erally lacking.
Confidence level(s) and probability distribution(s) are lacking (both for accu-
racy and repeatability). That means, the user does not know whether the figure
specified in the data sheet shall be divided by 1, 2, 3 or 3 (or another number)
in order to obtain the corresponding standard uncertainty value.
A single repeatability figure is specified in data sheets. If the repetability is dif-
ferent in flow calibration and in field operation, which may be the case in practice
(cf. Sections 3.3.3 and 3.4.2.1), both may be needed. At least it should be speci-
fied whether the repeatability figure accounts for both or not.
The repeatability is often not specified as a function of flow velocity (or flow
rate).
For improved evaluation of USM fiscal gas metering stations and their uncertainty,
some more specific USM uncertainty data are proposed here, cf. Tables 6.2-6.6.
Such data can be used directly as input to the Excel uncertainty evaluation program
EMU - USM Fiscal Gas Metering Station, at the "detailed level", cf. Chapter 5. Note
that for all uncertainties, the confidence level and probability distribution should be
specified.
Table 6.2. Proposed USM meter body data and uncertainties to be specified by the USM manufac-
turer, for uncertainty evaluation of the USM fiscal gas metering station. For uncertainties, the
confidence level and probability distribution should be specified.
Table 6.2 gives the proposed USM meter body data and corresponding uncertain-
ties to be specified. Most of these data are normally available from USM manufac-
turers today, such as R0, w, and Y, and whether pressure and temperature correction
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 190
of the meter body dimensions are used or not. The two relative uncertainty terms
u( ) | | and u( ) | | may be more difficult to specify, cf. Section 4.4.2.
Table 6.3. USM path configuration data which may preferably be specified by the USM manufacturer,
for uncertainty evaluation of the USM fiscal gas metering station.
w i =1
i 1
Table 6.3 gives the USM path configuration data which may preferably be speci-
fied by the USM manufacturer. Note that these are needed only if the detailed
level is used for the USM in field operation. If the overall level is used for USM
field operation (both with respect to repeatability and systematic deviation relative to
flow calibration, cf. Section 5.10), none of the parameters listed in Table 6.3 need to
be specified.
Some of the data set up in Table 6.3 are already available from all USM manufactur-
ers today, such as N and Nrefl,i, i = 1, , N. With respect to i 0 , y i 0 R 0 and w i ,
these are available from some USM manufacturers, but may not be available from
others. The "ideal" situation with respect to uncertainty evaluation - at least from a
user viewpoint - would be that the manufacturer data for these were known. How-
ever, manufacturer data may not always be available. In such cases the following
compromise approach may be used to run EMU - USM Fiscal Gas Metering Station:
for each of i 0 , y i 0 R 0 and w i the manufacturer may specify a value within a do-
main around the actual (unavailable) value. Tentative domains have been proposed
in Table 6.3: 5 o or better for the inclination angles, i 0 , 0.1 or better for the
relative lateral chord positions, y i 0 R 0 , and 0.1 or better for the integration
weights, w i . Note that the sum of the integration weights w i is to be approximately
equal to unity, as also indicated in Table 6.3.
112 The domains for specification of nominal values of i 0 , y i 0 R 0 and w i given in Table 6.3 are
only tentative, based on only a few limited investigations for a 12 USM. A more systematic
analyses with respect to such domains should be carried out.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 191
Table 6.4. Proposed USM flow calibration data and uncertainties to be specified by the USM manu-
facturer, for uncertainty evaluation of the USM fiscal gas metering station. For uncertainties,
the confidence level and probability distribution should be specified.
Table 6.4 gives the proposed USM flow calibration data and uncertainties to be
specified by the USM manufacturer. These data are normally available from the
manufacturers.
Table 6.5. Proposed USM field operation uncertainty data to be specified by the USM manufacturer,
for uncertainty evaluation of the USM fiscal gas metering station. For uncertainties, the con-
fidence level and probability distribution should be specified.
Table 6.5 gives the proposed USM field operation uncertainty data to be specified
by the USM manufacturer.
the flow rate and the transit times, respectively. E rept is needed if the overall level
is used for the USM repeatability in field operation (cf. Fig. 5.12), and u( t 1random
i ) is
needed if the detailed level is used (cf. Fig. 5.13). Both types of data should be
readily available from USM flow computers. Preferably, both parameters should be
specified by the USM manufacturer (as indicated in Table 6.5) so that the user of the
program could himself choose which one to use. Cf. Sectiuons 3.4.2 and 4.4.1 for a
discussion.
Table 6.6. Proposed Flow computer uncertainties to be specified by the USM manufacturer, for un-
certainty evaluation of the USM fiscal gas metering station. For uncertainties, the confidence
level and probability distribution should be specified.
Relative standard uncertainty of the estimate q v due to flow E flocom % ----- -----
computer calculations
Table 6.6 gives the proposed Flow computer uncertainties to be specified by the
USM manufacturer. These data should be readily available from the manufacturers.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 193
7. CONCLUDING REMARKS
Actual volume flow (i.e. the volumetric flow rate at line conditions), qv,
Standard volume flow (i.e., the volumetric flow rate at standard reference condi-
tions), Q,
Mass flow rate, qm, and
Energy flow rate, qe.
The following metering station instrumentation has been addressed (cf. Section 2.1):
Pressure measurement,
Temperature measurement,
Compressibility factor calculation (from GC gas composition measurement),
Density measurement (vibrating element densitometer),
Calorific value measurement (calorimeter), and
Multipath ultrasonic gas flow meter (USM).
The uncertainty model for USM fiscal gas metering stations presented in this Hand-
book is based on present-day state of the art of knowledge for stations of this type,
and is not expected to be complete with respect to description of effects influencing
on such metering stations. In spite of that, the uncertainty model does account for a
large number of the important factors that influence on the expanded uncertainty of
metering stations of this type. It is expected that the most important uncertainty
contributions have been accounted for. Evaluation of the effects of these factors on
the uncertainty of the metering station should be possible with the uncertainty model
and the program EMU - USM Fiscal Gas Metering Station developed here.
It is the intention and hope of the partners presenting this Handbook that - after a pe-
riod of practical use of the Handbook and the program - the uncertainty model pre-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 194
sented here will be subject to necessary comments and viewpoints from users and
developers of USMs, and others with interest in this field, as a basis for a possible
later revision of the Handbook. The overall objective of such a process would of
course be that - in the end - a useful and accepted method for calculation of the un-
certainty of USM fiscal gas metering stations can be agreed on, in the Norwegian
metering society as well as internationally.
With respect to possibilities for improvements, the Handbook and the program EMU
- USM Fiscal Gas Metering Station should constitute a useful basis for implementa-
tion of upgraded descriptions of the uncertainty model. This may concern e.g.:
For the volumetric flow rate at standard reference conditions (Q), at least 3
different approaches are used by different gas companies, cf. Table 2.1. Only
one of these is addressed here (method no. 3 of Table 2.1).
For the mass flow rate (qm), 2 different approaches are accepted by the NPD
regulations [NPD, 2001], cf. Table 2.2. Only one of these is addressed here
(method no. 1 of Table 2.2).
With respect to measurement of the energy flow rate (qe), the calorific value
uncertainty is only addressed at an overall level, without correlation to
other measurements involved (gas chromatography). That means, in the pres-
ent approach the calorific value may implicitely be assumed to be measured
using a calorimeter (i.e. method no. 5 of Table 2.3). However, at least 5 dif-
ferent approaches to measure the energy flow rate may be used, cf. Table 2.3.
In the present Handbook and Excel program all methods described in Tables
2.1-2.3 are covered at the overall level. Only selected methods are covered
at the detailed level, as described above. An update of the Handbook and
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 195
the program EMU - USM Fiscal Gas Metering Station on such points, to
cover several or all methods indicated in Tables 2.1-2.3 at a detailed
level113, might represent a useful extension to cover a broader range of me-
tering methods used in the gas industry, with respect to measurement of Q, qm
and qe.
For on-line vibrating element densitometers, several methods are in use for
VOS correction, as described in Section 2.4.3. In a possible future revision of
the Handbook other methods for VOS correction may be implemented than
the method used here, as options.
Here the instantaneous values of the respective flow rates are addressed. The
program can be updated to account for the accumulated flow rates (i.e. in-
cluding the uncertainty due to the integration of the instantaneous flow rates
over time).
(B) The Handbook and the program should also constitute a useful basis for imple-
mentation of possible upgraded uncertainty descriptions of the USM field uncer-
tainty, such as e.g.:
With respect to pressure expansion of the meter body, a single model for the
coefficient of radial pressure expansion has been implemented in the pres-
ent version of the program, cf. Eq. (2.19). Several models for are used in
current USMs, and all of these represent simplifications, cf. Table 2.6. Im-
plementation of a choice of various models for may thus be of interest, es-
pecially in connection with high pressure differences between flow calibration
and field operation, at which the actual value of becomes essential.
113 Such an upgrade would need to address possible correlation between the compressibility factors,
Z and Z0, and the molar weight, m. Also possible correlation between Z and Z0 and the superior
calorific value, Hs, would need to be addressed.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 196
Further with respect to pressure and temperature expansion of the meter body,
the additional effect of transducer expansion / contraction can be evaluated.
For the input uncertainties of the compressibility factors, the analysis uncer-
tainties of Z and Z0 can be evaluated statistically using a Monte Carlo type of
method, for various gas compositions of relevance, as described in Section
3.2.3.2.
114 In the present version of the program EMU - USM Fiscal Gas Metering Station, the "detailed
level" in the "USM" worksheet is definitely a compromise between what ideally should be speci-
fied as input uncertainties, and what is available today from USM manufacturers. This is done to
avoid a too high "user treshold" with respect to specifying USM input uncertainties.
However, as the USM technology grows more mature, the need for a more detailed
level of input uncertainties may also grow. An option of several levels of complexity for input
uncertatinties may be convenient, which would provide a possibility of entering the USM input
uncertainties in a physically more "correct" way.
115 Entering of input uncertainties for individual paths, and description of the propagation of these
uncertainties to the metering stationss expanded uncertainty, may be very useful in many cir-
cumstances, such as e.g.:
The repeatability may vary between paths.
In case of transducers exchange, this may be done for only one or two paths. Such exchange
may result in changed time delay and t-correction (dry calibration values).
In case of erroneous signal period detection (cf. Section 3.4.2.2), this may occur at only one
or two paths (either upstream or downstream, or in both directions).
In situations with a path failure, USM manufacturers may use historical flow profile data to
keep the meter alive, preferably over a relatively short time period. That means, for the
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 197
The uncertainty model and the program EMU - USM Fiscal Gas Metering
Station can be extended to account for both
- meter independent USM technologies (as in todays version), and
- meter dependent USM technologies.
That is, to account for e.g. specific path configurations / integration tech-
niques, transit time detection methods, dry calibration methods, correction
methods, etc. That means, variants of the program can be tailored to option-
ally describe the uncertainty of a specific meter (or meters), used in a gas
metering station. Such extension(s) may be of particular interest for meter
manufacturer(s), but also for users of that specific meter type.
(C) With respect to functionality of the Excel program, data storage requirements
may be an issue. In the present version, storing of an executed uncertainty evaluation
is made by saving the complete Excel file (.xls format), which requires about 1.4 MB
per file. To save storage space, it would be convenient to enable saving the uncer-
tainty evaluation data in another format (less space demanding, such as an ordinary
data file), and reading such stored data files into the Excel program.
path in question, the lacking upstream and downstream transit times are effectively substi-
tuted with synthetic transit times. There are thus systematic timing uncertainties associated
with such procedures, the consequences of which should preferably be evaluated at an indi-
vidual path basis.
Possible transducer deposits such as grease, liquid, etc. may build up differently at the up-
stream and downstream transducers, and differently for different paths.
PRV noise have been reported to be detected differently by different paths, and differently by
the upstream and downstream transducers within a path.
In the present version of the program such effects are accounted for by input uncertainties which
(for the convenience of the user [Ref. Group, 2001]) are averaged over all paths, and input un-
certainties may thus be difficult to quantify in practice. Upgrading the program with an addi-
tional option for specification of input uncertainties at individual paths (Detailed level 2)
would enable a more realististic description. In many cases the specification of input uncertain-
ties for individual paths may also be simpler to understand for the user of the program, as it is
closer to the practical metering situation. Thus, the disadvantages of such an option (the specifi-
cation of a larger number of input transit time uncertainties) should be balanced with the advan-
tages and improved uncertainty evaluation which can be achieved using a Detailed level 2.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 198
PART B
APPENDICES
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 199
APPENDIX A
In the present appendix, some terms and abbreviations related to USM fiscal gas
metering stations are defined. References to corresponding definitions given else-
where are included. Note that relevant definitions and terminology related to uncer-
tainty calculations are listed in Appendix B, Section B.1.
Deviation The difference between the axial volumetric flow rate (or
axial flow velocity) measured by the USM under test and
the actual axial volumetric flow rate (or axial flow ve-
locity) measured by the reference meter [AGA-9, 1998].
Percentage deviation is given relative to the reference
measurement.
"Dry calibration"117 (or more precisely, zero flow verification test, or "zero
point control"). Measurement of quantities which are
needed for the operation of the USM, such as relevant
dimensions, angles, transit time delays through transduc-
ers, cables and electronics, and possibly t-correction
[AGA-9, 1998]. "Dry calibration" measurements are
made typically in the factory, at one or several specific
conditions of pressure, temperature and gas composition.
Various corrections and correction factors are typically
116 By [AGA-9, 1998] the deviation curve is referred to as the error curve. Here, the term error
will be avoided in this context, since error refers to comparison with the (true) value of the flow
rate, which is never known. Only the reference measurement of the flow calibration laboratory is
compared with, and hence the term deviation curve is preferred here.
117 The wording dry calibration has come into common use in the USM community today, and is
therefore used also here. However, it should be emphasized that this wording may be mislead-
ing. The "dry calibration" is not a calibration of the meter in the normal meaning of the word,
but a procedure to determine, usually in the factory, a set of correction factors to be used in the
meter software (including correction of transit times). In [AGA-9, 1998] (Section 5.4), this pro-
cedure is more correctly referred to as zero flow verification test. By [NPD, 2001] the wording
zero point control is used.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 201
Zero flow reading The maximum allowable flow meter reading when the
gas is at rest, i.e. both axial and non-axial flow velocity
components are essentially zero [AGA-9, 1998].
Time averaging period Period of time over which the displayed measured flow
velocities and volume flow rates are averaged.
Ideal flow conditions Pipe flow situation where no transversal (non-axial) flow
velocity components are present, and where the axial
flow velocity profile is turbulent and fully developed.
That is, flow conditions in an ideal infinite-length
straight pipe.
Axial flow velocity The component of flow velocity along the pipe axis.
Transversal flow velocity The non-axial components of flow velocity in the pipe.
APPENDIX B
The NPD regulations [NPD, 2001] and the NORSOK I-104 [NORSOK, 1998a] stan-
dard refer to the GUM (Guide to the expression of uncertainty in measurement) [ISO,
1995a]118 as the accepted norm with respect to uncertainty analysis. The uncer-
tainty model and the uncertainty calculations reported here are therefore based pri-
marily on the GUM.
A brief outline of the GUM terminology used in evaluating and expressing uncer-
tainty is given in Section B.1. A list of important symbols used in the Handbook for
expressing uncertainty is given in Section B.2. The GUM procedure used here for
evaluating and expressing uncertainty is summarized in Section B.3, as a basis for
the description of the uncertainty model and the uncertainty calculations. Require-
ments to documentation of the uncertainty calculations are described in Section B.4.
Precise knowledge about the definitions of the terms used in the Handbook is im-
portant in order to perform the uncertainty calculations with - preferably - a mini-
mum possibility of misunderstandings.
118 The GUM was prepared by a joint working group consisting of experts nominated by BIPM,
IEC, ISO and OIML, on basis of a request from the CIPM. The following seven organizations
supported the development, which was published in their name: BIPM, IEC, IFCC, ISO, IUPAC,
IUPAP and OIML.
The abbreviations are: CIPM: Comit International des Poids et Mesures, France (In-
ternational Committee for Weights and Measures); BIPM: Bureau International des Poids et
Mesures, Svres Cedex, France (International Bureau of Weights and Measures); IEC: Interna-
tional Electrotechnical Commission, Genve, Switzerland; IFFC: International Federation of
Clinical Chemistry, Nancy, France; ISO: International Organization for Standardization Genve,
Switzerland; IUPAC: International Union of Pure and Applied Chemistry, Oxford, UK; IUPAP:
International Union of Pure and Applied Physics, Frolunda Sweden; IOML: International Or-
ganization of Legal Metrology, Paris, France.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 203
which further details may be given. For definition of terms in which symbols are
used, the symbol notation is defined in Section B.2.
For additional definitions of relevance, cf. e.g. the VIM [ISO, 1993], and the GUM,
Appendices E and F [ISO, 1995a]119.
119 Note that a number of documents are available in which the basic uncertainty evaluation philoso-
phy of the GUM is interpreted and explained in more simple and compact manners, for practical
use in metrology. Some documents which may be helpful in this respect are [Taylor and Kuyatt,
1994], [NIS 3003, 1995], [EAL-R2, 1997], [EA-4/02, 1999], [Bell, 1999], [Dahl et al., 1999]
and [ISO/CD 5168, 2000].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 204
Repeatability Closeness of the agreement between the results of succes- VIM, 3.6
sive measurements of the same measurand carried out un- GUM, B.2.15,
der the same conditions of measurement. p. 33.
VIM notes:
1. These conditions are called repeatability conditions.
2. Repeatbility conditions include:
- the same measurement procedure,
- the same observer,
- the same measuring instrument, used under the same
conditions,
- the same location,
- repetition over a short period of time.
3. Repeatability may be expressed quantitatively in terms
of the dispersion characteristics of the results.
Reproducability Closeness of the agreement between the results of meas- VIM, 3.7
urements of the same measurand carried out under changed GUM, B.2.16,
conditions of measurement. p. 33
VIM notes:
1. A valid statement of reproducability requires specifica-
tion of the conditions changed.
2. The changed conditions may include:
- principle of measurement,
- method of measurement,
- observer,
- measuring instrument,
- reference standard,
- location,
- conditions of use,
- time.
3. Repeatability may be expressed quantitatively in terms
of the dispersion characteristics of the results.
4. Results are here usually understood to be corrected
results.
Experimental A quantity characterizing the dispersion of the results, for VIM, 3.8
standard deviation a series of measurements of the same measurand. GUM, B.2.17,
p. 33
Uncertainty of Parameter, associated with the result of a measurement, VIM, 3.9.
measurement that characterizes the dispersion of the values that could GUM, 2.2.4,
reasonably be attributed to the measurand. p. 2-3.
GUM, B.2.18,
p. 34.
GUM, Annex D
Error Result of a measurement minus a true value of the meas- VIM, 3.10.
(of measurement) urand. GUM, B.2.19,
p. 34
Deviation Value minus its reference value. VIM, 3.11
Relative error Error of a measurement divided by a true value of the VIM, 3.12.
measurand. GUM, B.2.20,
p. 34.
Random error Result of a measurement minus the mean that would result VIM, 3.13.
from an infinite number of measurements of the same GUM, B.2.21,
measurand carried out under repeatability conditions. p. 34.
VIM notes:
1. Random error is equal to error minus systematic error.
2. Because only a finite number of measurements can be
made, it is possible to determine only an estimate of
random error.
Systematic error Mean that would result from an infinite number of meas- VIM, 3.14
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 206
urements of the same measurand carried out under repeat- GUM, B.2.22,
ability conditions minus the true value of the measurand. p. 34.
VIM notes:
1. Systematic error is equal to error minus random error.
2. Like true value, systematic error and its causes cannot
be completely known.
3. For a measuring instrument, see bias.
Characterisation Nominal range Range of indications obtainable with a particular setting of VIM, 5.1
of measuring the controls of a measuring instrument.
instruments VIM note (selected):
1. Nominal range is normally stated in terms of its lower
and upper limits.
Span Modulus of the difference between the two limits of nomi- VIM, 5.2
nal range.
VIM note:
1. In some fields of knowledge, the difference between the
greatest and smallest value is called range.
Measuring range, Set of values of measurands for which the error of a meas- VIM, 5.4
Working range uring instrument is intended to lie within specified limits
Resolution (of a Smallest difference between indications of a displaying VIM, 5.12
displaying device) device that can be meaningfully distinguished.
VIM note (selected):
1. For a digital displaying device, this is the change in the
indication when the least significant digit changes by
one step.
Drift Slow change of metrological characteristic of a measuring VIM, 5.16
instrument.
Accuracy Ability of a measuring instrument to give responses close VIM, 5.18
of a measuring to a true value. GUM, B.2.14,
instrument VIM note: p. 33
1. Accuracy is a qualitative concept.
Error (of indica- Indication of a measuring instrument minus a a true value VIM, 5.20
tion) of a measuring of the corresponding input quantity. GUM, B2.2.19,
instrument VIM note (selected): p. 34; Section 3.2
1. This concept applies mainly where the instrument is
compared to a reference standard.
Datum error Error of a measuring instrument at a specified indication of VIM, 5.22
(of a measuring a specified value of the measurand, chosen for checking
instrument) the instrument.
Zero error Datum error for zero value of the measurand. VIM, 5.23
(of a measuring
instrument)
Bias Systematic error of the indication of a measuring instru- VIM, 5.25
(of a measuring ment. GUM, 3.2.3
instrument) VIM note: note, p. 5
1. The bias of a measuring instrument is normally esti-
mated by averaging the error of indication over an
appropriate number of repeated measurements.
Repeatability Ability of a measuring instrument to provide closely simi- VIM, 5.27
(of a measuring lar indications for repeated applications of the same meas-
instrument) urand under the same conditions of measurement.
Statistical terms Random variable A variable that may take any of the values of a specified GUM, C.2.2,
and concepts set of values, and with which is associated a probability p. 35
distribution.
Probability A function giving the probability that a random variable GUM, C.2.3,
distribution (of a takes any given value or belongs to a given set of values. p. 35
random variable)
Variance A measure of dispersion, which is the sum of the squared GUM, C.2.20,
deviations of observations from their average divided by p. 36.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 207
In general, the following symbols are used in the present Handbook for expressing
quantities and uncertainties:
With four exceptions (see Table B.2 and points (1)-(4) below), the symbols used for
expression of uncertainty are those used by the GUM [ISO, 1995a, 4.1.5 and
120 For simplicity in notatation, and since it should not cause confusion here, the same symbol, Ey, is
used for both types of relative (i.e., percentage) standard uncertainties; i.e., relative standard un-
certainty, and relative combined standard uncertainty. In each case it will be noted in the text
which type of relative uncertainty that is in question.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 209
6.2.1], see also [Taylor and Kuyatt, 1994], [EAL-R2, 1997], [EA-4/02, 1999],
[ISO/CD 5168, 2000].
(1) With respect to the symbols used for a quantity and the estimate value of the
quantity, the "conventions" of the GUM are not followed exactly, mainly for
practical reasons121. Here, both capital and small letters are used for input quan-
tites, in order to enable use of common and well-established terminology in
USM technology (cf. e.g. [ISO, 1997]) and physics in general, involving both
capital and small letters as symbols for input/output quantities. To distinguish
between a quantity and the estimate value of the quantity, the above defined ter-
minology has thus been chosen (with the symbol x (the hat notation) to de-
note the estimate value of the quantity x).
(2) With respect to relative uncertainties, no specific symbol was used in the GUM,
other than a notation of the type u c ( y ) y (for the relative combined standard
uncertainty of an output estimate, y ) [ISO, 1995a, 5.1.6, p. 20]. This notation
has been used also in [ISO/CD 5168, 2000]. However, for the present docu-
ment, a simpler symbol than u c ( y ) y has been found to be useful, or even nec-
essary, to avoid unnecessary complexity in writing the expressions for the rela-
tive expanded uncertainty of the USM fiscal gas metering station. Ey is the
symbol for relative uncertainty used by e.g. [ISO, 1997]; [ISO 5168:1978], and
has been adopted here122,123.
121 In the GUM [ISO, 1995, Section 3.1, pp. 9-10], a quantity and an estimate value for the quantity
are denoted by capital and small letters, respectively (such as "X" and "x", respectively) (cf. Note
3 to 4.1.1). (Cf. also [NIS 3003, 1995, pp. 16-17], [ISO/CD 5168, 2000, p. 7]).
This notation is considered to be impractical for the present Handbook. For example,
in physics, engineering and elsewhere the temperature is uniformly denoted by T, while in the
USM community a transit time is commonly denoted by t (cf. e.g. [ISO, 1997]). This is one of
several examples where this notation is considered to be impractical.
Moreover, also in the GUM, the "GUM conventions" are not used consequently. For
example, in the illustration examples [ISO, 1995, Annex H, cf. p. 68], the same symbol has been
used for a quantity and its estimate, for simplicity in notation.
122 By [EAL-R2, 1997], the notation w( x ) = u( x ) x has been used for the relative standard uncer-
tainty of an estimate x (cf. their Eq. (3.11)). [Taylor and Kuyatt, 1994] has proposed to denote
relative uncertainties by using a subscript r for the word relative, i.e., u r ( x ) u( x ) x ,
u c ,r ( y ) u c ( y ) y and U r U y for the relative standard uncertainty, the relative combined
standard uncertainty, and the relative expanded uncertainty, respectively (cf. their D1.4).
123 The Ey - notation for relative uncertainties was used also in [Lunde et al., 1997; 2000a].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 210
(3) With respect to the symbol U ( y ) , the use of simply U has been recom-
mended by the GUM. In the present document that would lead to ambiguity,
since the expanded uncertainties of four output estimates are considered in the
USM uncertainty model: qv , Q , q m and qe , cf. Chapters 2 and 3. Hence, the
symbols U ( q v ) , U ( Q ) , U ( q m ) and U ( q e ) are used for these, to avoid confu-
sion.
(4) With respect to the symbols used for dimensional (absolute) and dimensionless
(relative) sensitivity coefficients, the GUM has recommended use of the symbols
ci and c*i , respectively. These symbols are used also by [ISO/CD 5168, 2000].
However, to avoid confusion with the well established notation c used in
acoustics for the sound velocity (VOS), the symbols si and si* are used here for
the dimensional (absolute) and dimensionless (relative) sensitivity coefficients of
the output estimate y i to the input estimate xi .
In Table B.2, the symbol notation used in the Handbook is summarized and com-
pared with the symbol notation recommended by the GUM.
Table B.2. Symbol notation used in the Handbook in relation to that recommended by the GUM.
The procedure used here for evaluating and expressing uncertainty is the procedure
recommended by the GUM 124 [ISO, 1995a, Chapter 7], given as125:
2. xi , the estimated value of the input quantity, xi, is determined, either on the basis
of a statistical analysis of a series of observations, or by other means (in accor-
dance with the GUM, Chapter 7, 2)127.
124 Other documents of interst in this context are e.g. [Taylor and Kuyatt, 1994], [NIS 3003, 1995],
[EAL-R2, 1997], [EA-4/02, 1999], [Bell, 1999] and [ISO/CD 5168, 2000], which are all based
on (and are claimed to be consistent with) the GUM. However, the GUM is considered as the
authoritative text.
125 The GUM procedure is here given in our formulation. The substance is meant to be the same,
but the wording may be different in some cases. In case of possible inconsistency or doubt, the
text given in Chapter 7 of the GUM is authoritative.
126 In the general overview given in Appendix B, the symbols y and xi are used for the output
and input quantities, respectively. In Chapters 2-4, other symbols are used, which are more in
agreement with the general literature on USMs (see also Section B.2).
127 With respect to the estimated value of a quantity xi (input or output), the hat symbol, xi , is
used here, to distinguish between these. Cf. Section B.2.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 212
U ( xi )
u( xi ) = (B.1)
k
4. Covariances are evaluated associated with input estimates that are correlated, in
accordance with the GUM, Chapter 7, 4 (cf. also the GUM, Section 4.2). For
two input estimates xi and x j , the covariance is given as
2
N
f 2 N 1 N
f f
u ( y ) =
2
u ( xi ) + 2 u( xi , x j ) , (B.3)
i =1 x i i =1 j = i + 1 x i x j
c
f
si . (B.4)
x i
U = k u c ( y ) (B.5)
128 Note that a coverage factor of k = 2 produces an interval corresponding to a level of confidence
of 95.45 % while that of k = 1.96 corresponds to a level of confidence of 95 %. The calculation
of intervals having specified levels of confidence is at best only approximate. The GUM justifia-
bly emphasises that for most cases it does not make sense to try to distinguish between e.g. inter-
vals having levels of confidence of say 94, 95 or 96 %, cf. Annex G of the GUM. In practice, it is
therefore recommended to use k = 2 which is assumed to produce an interval having a level of
confidence of approximately 95 %. This is also in accordance with NPD regulations [NPD,
2001].
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 214
The above procedure (given by steps 1-8), recommended by the GUM, serves as a
basis for the USM uncertainty model described in Chapter 3, the uncertainty calcula-
tions reported in Chapters 4, and the program EMU - USM Fiscal Gas Metering Sta-
tion described in Chapter 5.
In the NPD regulations [NPD, 2001] the uncertainties are specified as relative ex-
panded uncertainties, at a 95 % confidence level (assuming a normal probability dis-
tribution), with k = 2.
In the formulas which are implemented in the program, the input standard uncertain-
ties, combined standard uncertainties, and the expanded uncertainties, are in many
cases expressed as relative uncertainties, defined as
u( xi ) u c ( y ) U
, , , (B.6)
xi y y
respectively.
According to the GUM [ISO, 1995a, Chapter 6], all the information necessary for a
re-evaluation of the measurement should be available to others who may need it.
(1) describe clearly the methods used to calculate the measurement result and its un-
certainty from the experimental observations and input data,
(2) list all uncertainty components and document fully how they were evaluated,
(3) present the data analysis in such a way that each of its important steps can be
readily followed and the calculation of the reported result can be independently
repeated if necessary,
(4) give all corrections and constants used in the analysis and their sources.
The present Handbook together with the program EMU - USM Fiscal Gas Metering
Station should fill essential parts of the documentation requirements (1)-(4) above.
A printout of the worksheets used for uncertainty evaluation of the measurand in
question, together with the Report worksheet and the mathematical expressions
given in Chapters 2 and 3, may be used in a documentation of the uncertainty
evaluation of the metering station.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 215
In addition, the user of the program must himself document the uncertainties used as
input to the program129. Such documentation may be calibration certificates, data
sheets, manufacturer information or other specifications of the metering station.
For uncertainty calculations on fiscal metering stations this requires that every quan-
tity input to the calculations should be fully documented with its value (if needed),
and its uncertainty, together with the confidence level and probability distribution.
Furthermore, it must be documented that the functional relationships used in the un-
certainty calculation programs following the Handbook are equal to the ones actually
implemented in the metering station. An uncertainty evaluation report should be gen-
erated, containing the uncertainty evaluations and copies of (or at least reference to)
the documentation described above.
129 In many cases this is a difficult point, especially with respect to some of the USM input uncer-
tainties, such as the integration uncertainty (installation conditions), and the uncertainty of uncor-
rected systematic transit time effects.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 216
APPENDIX C
The present Handbook relates to USM fiscal gas metering stations designed and op-
erated according to NPD regulations [NPD, 2001]. For fiscal metering of gas using
ultrasonic meters, the regulations refer to the NORSOK I-104 national standard and
the AGA Report No. 9 as recognised standards (accepted norm).
Only selected regulations are included here. That is, regulations which are related to
uncertainty evaluation and to fiscal gas metering stations based on USMs. The se-
lection is not necessarily complete. For the full regulations it is referred to the above
referenced documents.
The following selection of regulations of relevance for USM fiscal gas metering sta-
tions are taken from [NPD, 2001].
Section 8, Allowable measuring uncertainty. Measurement system, Gas metering for sale and al-
location purposes: 1.0 % of mass, at 95 % confidence level (expanded uncertainty with coverage
factor k = 2).
It shall be possible to document the total uncertainty of the measurement system. An uncertainty
analysis shall be prepared for the measurement system within a 95 % confidence level. In the pre-
sent regulations a confidence level equal to 2 , i.e. a coverage factor k = 2, is used. This gives a
confidence level slightly higher than 95 %.
In respect of the measurement system's individual components the following maximum limits ap-
ply:
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 217
Re. Section 8, Allowable measuring uncertainty. The basic principles for uncertainty analysis are
stated in the ISO "Guide to the expression of uncertainty in measurement" (the Guide).
Section 10, Reference conditions. Standard reference conditions for pressure and temperature
shall in measuring oil and gas be 101.325 kPa and 15 oC.
Section 11, Determination of energy content, etc. Gas composition from continuous flow pro-
portional gas chromatography or from automatic flow proportional sampling shall be used for de-
termination of energy content.
With regard to sales gas metering stations two independent systems shall be installed.
Re. Section 11, Determination of energy content, etc. Recognized standard for determination of
energy content will be ISO 6976 or equivalent. Reference temperature for energy calculation
should be 25 oC / 15 oC (oC reference temperature of combustion / oC volume). When continuous
gas chromatography is used, recognized standard will be NORSOK I-104.
Section 13, Requirements to the metering system in general. The metering system shall be
planned and built according to the requirements of the present regulations and in accordance with
recognized standards for metering systems.
On sales metering stations the number of parallel meter runs shall be such that the maximum flow
of hydrocarbons can be measured with one meter run out of service, whilst the rest of the meter
runs operate within their specified operating range.
In areas where inspection and calibration takes place, there shall be adequate protection against the
outside climate and vibration.
The metering tube and associated equipment shall be installed upstream and downstream for a
distance sufficient to prevent temperature changes affecting the instruments that provide input sig-
nals for the fiscal calculations.
Re. Section 13, Requirements to the metering system in general. If, on an allocation metering
station with ultrasonic metering a concept based on only one metering tube is selected, there should
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 218
be possibilities to check the meter during operation and to have the necessary spare equipment
ready for installation in the metering tube.
In gas metering the maximum flow velocity during ultrasonic metering should not exceed 80 per-
cent of the maximum flow rate specified by the supplier.
Section 14, The mechanical part of the metering system. It shall be documented that surrounding
equipment will not affect the measured signals.
Re. Section 14, The mechanical part of the metering system. Re. design of the metering system
for hydrocarbons in gas phase, recognized standards are NORSOK I-104, ISO 5167-1, AGA Re-
port no. 9 and ISO 9951.
Section 15, The instrument part of the metering system. Pressure, temperature, density and com-
position analysis shall be measured in such way that representative measurements are achieved as
input signals for the fiscal calculations (cf. Section 8).
Re. Section 15, The instrument part of the metering system. Recognized standards are NORSOK
I-104 and I-105.
The signals from the sensors and transducers should be transmitted so that measurement uncer-
tainty is minimized. Transmission should pass through as few signal converters as possible. Signal
cables and other parts of the instruments loops should be designed and installed so that they will
not be affected by electromagnetic interference.
When density meters are used at the outlet of the metering station, they should be installed at least
8D after upstream disturbance.
When gas metering takes place, density may be determined by continuous gas chromatography, if
such determination can be done within the uncertainty requirements applicable to density meas-
urement. If only one gas chromatograph is used, a comparison function against for example one
densitometer should be carried out. This will provide independent control of the density value and
that density is still measured when GC is out of operation.
Re. Section 16, The computer part of the metering system. Recognized standards are NORSOK
I-104 and I-105.
In ultrasonic measuring the computer part should contain control functions for continuous moni-
toring of the quality of the measurements. It should be possible to verify time measurements.
Re. Section 19, General. When equipment is taken into use, the calibration data furnished by the
supplier may be used, if they are having adequate traceability and quality. If such is not the case,
the equipment should be recalibrated by a competent laboratory. By competent laboratory is
meant a laboratory which has been accredited as mentioned in recognized standard EN 45000/ISO
17025, or in some other way has documented competence and ensures traceability to international
or national standards.
Section 20, Calibration of mechanical part. The mechanical parts critical to measurement uncer-
tainty shall be measured or subjected to flow calibration in order to document calibration curve.
The assembled fluid metering system shall be flow tested at the place of manufacture and flow
meter calibration shall be carried out.
Re. Section 20, Calibration of mechanical part. The checks referred to will for example be
measuring of critical mechanical parameters by means of traceable equipment.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 219
The linearity and repeatability of the flow meters should be tested in the highest and lowest part of
the operating range, and at three points naturally distributed between the minimum and the maxi-
mum values.
Section 21, Calibration of instrument part. The instrument loops shall be calibrated and the cali-
bration results shall be accessible.
Section 23, Maintenence. The equipment which is an integral part of the metering system, and
which is of significant importance to the measuring uncertainty, shall be calibrated using traceable
equipment before start of operation, and subsequently be maintained to that standard.
Section 25, Operating requirements for flow meters. In case of ultrasonic flow measurement of
gas the condition parameters shall be verified.
During orifice plate gas measuring or or ultrasonic gas measuring the meter tupes shall be checked
if there is indication of change in internal surface.
Re. Section 25, Operating requirements for flow meters. Ultrasonic flow meters for gas should
be checked after pressurization and before they are put into operation to verify sound velocity and
zero point for each individual sound path. Deviation limits for the various parameters shall be de-
termined before start-up.
Recalibration should be carried out if the meter has a poor maintenance history.
Sound velocity and the velocity of each individual sound path should be followed up continuously
in order to monitor the meter.
Section 26, Operation requirements for instrument part. The calibration methods shall be such
that systematic measurement errors are avoided or are compensated for.
Gas densitometers shall be verified against calculated density or other relevant method.
Section 28, Documentation prior to start-up of the metering system. Prior to start-up of the me-
tering system, the operator shall have the following documents available: ., (g) uncertainty
analysis.
Section 29, Documentation relating to the metering system in operation. Correction shall be
made for documented measurement errors. Correction shall be carried out if the deviation is larger
than 0.02 % of the total volume. If measurement errors have a lower percentage value, correction
shall nevertheless be carried out when the total value of the error is considered to be significant.
If there is doubt as to the time at which a measurement error arose, correction shall apply for half
of the maximum possible time span since it could bave occurred.
Section 30, Information. The Norwegian Petroleum Directorate shall be informed about : , (b)
measurement errors, (c) when fiscal measurement data have been corrected based upon calcula-
tions, , etc.
Section 31, Calibration documents. Description of procedure during calibration and inspection,
as well as an overview of results where measurement deviation before and after calibration is
shown, shall be documented. This shall be available for verification at the place of operation.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 220
The NPD regulations for fiscal metering of gas [NPD, 2001] refer to NORSOK I-104
[NORSOK, 1998a] as an accepted norm. The following selection of functional and
technical requrements are taken from NORSOK I-104.
4.1, General. Fiscal measurement systems for hydrocarbon gas include all systems for:
- Sales and allocation meassurement of gas,
- Measurement of fuel and flare gas,
- Sampling,
- Gas chromatograph.
4.2, Uncertainty. Uncertainty limits for sales and allocation measurement (expanded uncertainty
with a coverage factor k = 2): 1.0 % of standard volume (other units may be requested (project
specific), e.g. mass, energy, etc.). (Class A.)
The uncertainty figure shall be calculated for each component and accumulated for the total system
in accordance with the following reference document: Guide to the Expression of Uncertainty in
Measurement.
4.4, Calibration. All instruments and field varibles used for fiscal calculations or comparison
with fiscal figures shall be traceably calculated by an accredited laboratory to international/national
standards.
All geometrical dimensions used in fiscal calculations shall be traceably measured and certified to
international/national standards.
5.1.7.2, Calibration. If it is impossible to calibrate the meter at the relevant process conditions,
the meter shall at least be calibrated for the specific flow velocity range.
5.1.8, Layout requirements. Ultrasonic flow meters shall not be installed in the vicinity of pres-
sure reduction systems (valves, etc.) which may affect the signals.
5.2.2.1, Sizing. The measurement system shall be designed to measure any expected flow rate
with the meters operating within 80 % of their standard range (not extended).
5.2.2.4, Flow meter designs / ultrasonic meters. The number of paths for ultrasonic meters shall
be determined by required uncertainty limits.
All geometric dimensions of the ultrasonic flow meter that affect the measurement result shall be
measured and certified using traceable equipment, at know temperatures. The material constants
shall be available for corrections.
In order for the ultrasonic meter to be accepted and considered to be of good enough quality the
maximum deviation from the reference during flow calibration shall be less than 1.50 %. The
linearity shall be better than 1.0 % (band) and the repeatablity shall be better than 0.5 % (band).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 221
These requirements are applicable after application of zero flow point calibration but before appli-
cation of any correction factors, for flow velocities above 5 % of the maximum measuring range.
For the meter run, the minimum straight upstream length shall be 10 ID. The minimum straight
downstream length shall be 3 ID. Flow conditioner of a recognized standard shall be installed,
unless it is verified that the ultrasonic meter is not influenced by the layout of the piping upstream
or downstream, in such a way that the overall uncertainty requirements are exceeded.
5.2.2.7, Thermal insulation. The ultrasonic flow meter with associated meter tube should be
thermally insulated upstream and downstream including temperature measurement point, in order
to reduce temperature gradients.
5.2.3.1, Location of sensors: Pressure and temperature shall be measured in each of the meter
runs. Density shall be measured by at least two densitometers in the metering station. The den-
sity measurement device shall be installed so that representative measurements are achieved. Pres-
sure and temperature measurement shall be measured as close as possible to the density measure-
ment.
5.2.3.5, Temperature loop. For fiscal measurement applications the smart temperature transmit-
ter and Pt 100 element should be two separate devices where the temperature transmitter shall be
installed in an instrument enclosure connected to the Pt 100 element via a 4-wire system. Alterna-
tively, the Pt 100 element and temperature transmitter may be installed as one unit where the tem-
perature transmitter is head mounted onto the Pt 100 element (4- or 3-wire system).
The Pt 100 element should as minimum be in accordance to EN 60751 tolerance A.
The temperature transmitter and Pt 100 element shall be calibrated as one system where the Pt 100
elements curve-fitted variables shall be downloaded to the temperature transmitter before final ac-
credited calibration. The total uncertainty for the temperature loop shall be better than 0.15 oC.
5.2.3.7, Direct density measurement. Continuous measurement of density is required. The den-
sity shall be measured by the vibrating element technique. Density calculation and calibration shall
be in accordance with company practice. The density shall be corrected to the conditions at the
fiscal measurement point. If density is of the by-pass type temperature compensation shall be ap-
plied.
The uncertainty (expanded uncertainty with a coverage factor k = 2) of the complete density cir-
cuit, including drift between calibrations, shall not exceed 0.30 % of measured value.
5.2.3.9, Ultrasonic flow meter. For the ultrasonic flow meter, critical parameters relating to
electronics and transducers shall be determined. It shall be possible to verify the quality of the
electric signal, which represents the acoustic pulse, by automatic monitoring procedures in the in-
strument or by connecting external test equipment.
The transducers shall be marked by serial number or similar to identify their location in the meter
body, etc. A dedicated certificate stating critical parameters shall be attached.
5.2.4.5, Calculations. The computer shall calculate flow rates and accumulated quantities for
(a) Actual volume flow,
(b) Standard volume flow,
(c) Mass flow, and
(d) Energy flow (application specific).
All calculations shall be performed to full computer accuracy. (No additional truncation or round-
ing.)
The interval between each cycle for computation of instantaneous flow shall be less than 10 sec-
onds.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 222
APPENDIX D
The present appendix gives the theoretical basis of the model for pressure and tem-
perature correction of the USM meter body given by Eqs. (2.12)-(2.17).
Another objective of the present appendix is to show that Eqs. (2.12)-(2.17) are
practically equivalent to Eqs. (2.20)-(2.22), for USMs where all inclination angles
are 45o, and to evaluate the error of Eqs. (2.20)-(2.22) for inclination angles of
practical interest for current USMs, 40 o - 60o.
Having defined the notation and most of the quantities involved in Chapter 2, take as
starting point the temperature and pressure expansion of the inner radius of the meter
body given by Eqs. (2.13) and (2.16)-(2.18), i.e. (cf. e.g. [Lunde et al., 1997, 2001],
[AGA-9, 1998])
In the following, the influence of temperature and pressure on the other geometrical
quantities of the meter body are examined, and the consequences for Eq. (2.12) ad-
dressed.
Temperature change
First, consider a temperature change only, Tdry. The consequences for the geo-
metrical quantities are illustrated in Fig. D.1. From the figure one has
y i 0 = R0 cos i0 (D.2)
Di 0
Li0 = (D.4)
sin i 0
Di0
xi 0 = (D.5)
tan i 0
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 223
where Di0 is the chord length of path no. i, and subscript 0 is used to denote the
relevant geometrical quantity at dry calibration conditons.
z
R
Ro
io Lio
y Dio Di
yio yi
io= i
xio
xi
Fig. D.1 Geometry for acoustic path no. i in the USM, showing changes with temperature, T (sche-
matically).
i = i0 and i = i 0 . (D.6)
Di K D
Li = T i 0 = K T Li 0 , (D.9)
sin i sin i 0
Di K D
xi = T i 0 = K T xi 0 . (D.10)
tan i tan i0
130 This assumption may be a simplification, depending on the type of pipe support for the meter
body. For instance, for nearly "clamped" axial boundary conditions (such as a meter body
mounted in an infinitely long pipe), the meter body is not likely to expand much in the axial di-
rection, and the assumption may be poor. At the other extreme, for "free" axial boundary condi-
tions (a finite pipe section with free ends), the meter body is free to expand in the axial direction,
and the assumption should be a reasonable one. Between these two extremes is expected to be
the case of a meter body mounted in a finite pipe section (between bends).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 224
Pressure change
Next, consider a pressure change, Pdry. The consequences for the geometrical
quantities are illustrated in Fig. D.2. For a uniform internal pressure change, the an-
gle i remains unchanged, i.e.
i = i0 . (D.11)
z
R
Li
Ro
Lio
io
y Di Dio
yio yi
io
i
xi
xio
Fig. D.2 Geometry for acoustic path no. i in the USM, showing changes with pressure, P (schemati-
cally). Illustrated here - without loss of generality - for a cylindrical pipe section model
(ends free), with axial contraction.
With respect to displacement in the axial direction, xi, different models for the meter
body pressure expansion / contraction are in use (cf. Table 2.6), and these give dif-
ferent results for the axial displacement. However, the different models can be
treated here conveniently in one single description. Let
is the correction factor for the for the axial displacement of the USM meter body,
and * is the coefficient of linear pressure expansion for the axial displacement131.
131 For the cylindrical pipe section model (with free ends), one has * = R0 Yw and
* = R0 Yw [Roark, 2001, p. 592], so that * = . For the cylindrical tank model
(with ends capped), one has * = ( R0 Yw)(1 2) and * = ( R0 Yw )( 0.5 ) [Roark, 2001,
p. 593], so that * = (1 2 ) (2 ) .
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 225
One needs to express xi in terms of K P instead of K *P . For this purpose, the ratio of
the two correction factors is written as
K *P 1 + Pdry *
*
C = 1 ( * )Pdry = 1 1 ( K P 1 ) , (D.15)
KP 1 + Pdry
where C is a number very close to unity. Consequently, Eq. (D.14) can be written as
xi = K P Cxi0 , (D.16)
leading to
[ ( )
Li = xi2 + Di2 K P2 C 2 xi20 + K P2 Di20 = K P2 1 * Pdry xi20 + K P2 Di20 ]
2
P [ ( *
) ]
K 1 2 Pdry x + K D = K P Li0
2 2
i0
2
P
2
i0
xi20
Li0
( )
1 2 2 * Pdry (D.17)
(
= K P Li 0 1 2 cos 2 i 0 * Pdry )
and
Di K D tan i 0
tan i = P i0 = . (D.18)
xi K P Cxi 0 C
yi K T K P y i0 , (D.19)
Di K T K P Di 0 , (D.20)
xi K T K P Cxi 0 (D.21)
tan i0
i tan 1 , (D.22)
C
For steel ( = 0.3), the ends-free model gives * = 0.3 , and the ends-capped
model gives * = 0.235 . The two models thus have different sign, where the former model
gives axial contracton, and the latter model gives axial expansion.
For the infinitely long pipe model (ends clamped, with no axial displacement), one has
* = 0 so that * = 0 .
The parameters involved are defined in Section 2.3.4 (cf. Table 2.6).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 226
Eqs. (D.19)-(D.23) should constitute a relatively general model for the effect of pres-
sure and temperature on the USM meter body, accounting for any model being used
for the radial and axial pressure expansion / contraction of the meter body (i.e. for
and * , respectively). These expressions form the basis of Section 2.3.4.
From the above analysis, the validity of the commonly used expression for qUSM
given by Eqs. (2.20)-(2.22) may be evaluated, as addressed in the following.
R 2 L2i
(
K T K P R0 ) (K
2
T (
K P Li 0 1 2 cos 2 i0 * Pdry ) )
2
xi K T K P Cxi 0
=
R0 L2i0 3 3 1 2 cos i 0 Pdry
2
KT K P
2 *
( ) (D.24)
xi 0 1 B( K P 1 )
[ ( ) ]
2
R0 L2i0 3 3
= K T K P 1 + ( 1 2 cos 2 i 0 ) * Pdry
xi 0
For USMs for which all inclination angles are 45o, i.e. i 0 = 45o, i = 1, , N, one
has 1 2 cos 2 i 0 = 0 , and Eq. (D.24) reduces to
2
R 2 L2i R0 L2i 0 3 3
KT K P , i = 1, , N, (D.25)
xi xi 0
N ( N refl ,i + 1 )L2i ( t 1i t 2 i )
qUSM = R 2 wi K T3 K P3 qUSM ,0 (D.26)
i =1 2 xi t 1i t 2i
where
N ( N refl ,i + 1 )L2i0 ( t 1i t 2i )
qUSM ,0 R 2
0 w
i =1
i
2 xi0 t 1i t 2 i
(D.27)
is Formulation C with the dry calibration values for the geometrical quantities in-
serted.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 227
It has thus been shown that for meters with inclination angles equal to 45o, Formu-
lation C of Table 2.5, in combination with Eqs. (2.13)-(2.17), lead exactly to Eq.
(D.26), which is the same as Eqs. (2.20)-(2.22). That means, the relationship has
been shown for formulation C.
Since formulations A, B, C and D, given by Table 2.5, are equivalent (can easily be
derived from one another), it follows that Eqs. (2.20)-(2.22) apply to all the four
formulations.
( )
( 1 2 cos 2 i0 ) * Pdry , (D.28)
( 1 2 cos 2 i 0 ) ( 1 + )Pdry , for the cylindrical pipe section model (ends free),
( 1 2 cos 2 i 0 )Pdry , for the infinite cylindr. pipe model (ends clamped), (D.29)
1+
( 1 2 cos 2 i 0 ) Pdry , for the cylindrical tank model (ends capped),
2
respectively, where is given in Table 2.6 for two of the models considered here
(ends free and ends capped).
For example, consider the ends-free model, steel ( = 0.3), and a worst case exam-
ple with i 0 = 60o for path no. i. The relative error made by using Eq. (D.26) is then
1
2 ( 1 + )Pdry = 12 1.3 Pdry , which is typically of the order of 6 10 6 Pdry .
(Here, Pdry is given in bar, and is given in Table 2.6.) For the 12 USM data
given in Table 4.3, pressure deviations of e.g. Pdry = 10 and 100 bar yield relative
errors in flow rate of about 610-5 = 0.006 % and 610-4 = 0.06 %, respectively.
Consequently, for moderate pressure deviations Pdry (a few tens of bar), such errors
can be neglected, and Eq. (D.26) may be used also for inclination angles in the range
40o to 60o. However, for large pressure deviations Pdry ( 100 bars or more), such er-
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 228
rors may not be negligible132, and Eq. (D.26) represents an approximation which is
not so good for inclination angles approaching 60o.
Hence, for such pressure deviations and inclination angles, Eq. (2.20) represents only
an approximation (with respect to separation of KP). It should be noted, however,
that KT can be separated out in all cases.
132 The NPD regulations [NPD, 2001] state that Correction shall be made for documented meas-
urement errors. Correction shall be carried out if the deviation is larger than 0.02 % of the total
volume. (cf. section C.1).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 229
APPENDIX E
The present appendix gives the theoretical basis and mathematical derivation of the
uncertainty model for the USM fiscal gas metering station which is summarized in
Chapter 3.
As described in Section 1.4, the present appendix is included essentially for docu-
mentation of the theoretical basis of the uncertainty model. For practical use of the
Handbook and the computer program EMU - USM Fiscal Gas Metering Station, it is
not necessary to read Appendix E. Chapter 3 is intended to be self-contained in that
respect.
For convenience and compactness the detailed derivation of the uncertainty model is
given here for the actual USM volumetric flow rate measurement only, q v , given by
Eqs. (2.1) and (2.9) for the functional relationship, and Eqs. (3.1) and (3.6) for the
relative expanded uncertainty, respectively.
The uncertainty models for the volumetric flow rate at standard conditions, Q, the
mass flow rate, q m , and the energy flow rate, q e , are then obtained easily from the
uncertainty model derived for the volumetric flow rate measurement, q v , simply by
including the uncertainties of P, T, Z/Z0 (for Q), (for q m ), and P, T, Z/Z0 and Hs
(for q e ), as given by Eqs. (3.7)-(3.9), respectively (cf. the footnote accompanying
Eqs. (2.1)-(2.4)).
The overall uncertainty model for the fiscal gas metering station is derived first, cf.
Section E.1. The uncertainty model for the un-flow-corrected USM is then given in
Section E.2. In Section E.3 the results of Section E.2 are combinded with the uncer-
tainty model for the gas metering station, so that the model accounts for the USM
flow calibration, the USM field measurement, the flow calibration laboratory, etc.
On basis of the detailed derivations given here, Chapter 3 summarizes the expres-
sions which are implemented and used in the program EMU USM Fiscal Gas Me-
tering Station.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 230
E.1 Basic uncertainty model for the USM fiscal gas metering station
For the volumetric flow rate measurement, the functional relationship is given by Eq.
(2.1), which is equivalent to Eq. (2.9). The various quantities involved are defined in
Section 2.2.
Since qUSM , j and qUSM are measurement values obtained using the same meter (at the
flow laboratory and in the field, respectively), qUSM , j and qUSM are partially corre-
lated. That is, some contributions to qUSM , j and qUSM are correlated, while others are
uncorrelated. This partial correlation has to be accounted for in the uncertainty
model.
There are several ways to account for the partial correlation between qUSM , j and
qUSM 133. The method used here (for the purpose of deriving the uncertainty model)
is to decompose qUSM , j and qUSM into their correlated and uncorrelated parts, i.e.:
qUSM , j = qUSM
U
, j + qUSM , j ,
C
(E.1)
qUSM = qUSM
U
+ qUSM
C
, (E.2)
respectively134.
C C
Here, qUSM , j and qUSM are those parts of the estimates qUSM , j and qUSM which are as-
133 Three possible approaches to account for the partial correlation between qUSM , j and qUSM are
addressed in Appendix F. This includes the approach used here, and its relationship to and
equivalence with the approach recommended by the GUM, as given by Eqs. (B.2)-(B.3).
134 This method of decomposition into correlated and uncorrelated parts (of partially correlated
quantities), such as used in Eqs. (E.1)-(E.2), has not been found to be mentionened in other
documents on uncertainty evaluation, such as e.g. [ISO, 1995], [EAL-R2, 1997], [ISO/CD 5168,
2000], [NIS, 1995], [Taylor and Kuyatt, 1994]. However, the method was applied succesfully in
[Lunde et al., 1997], and a variant of this approach (although for a different type of problem) has
been used in [EA-4/02, 1999, Appendix G, p. 23 (D5)].
This method has its main advantage when partial correlations are involved, so that the
correlation coefficient, r, involved in the covariance method recommended by the GUM (cf.
Eqs. (B.2)-(B.3)), is different from 0 and 1 (|r| < 1). The evaluation of r may then in practice
be difficult. However, by using the decomposition method, the inclusion of the correlation co-
efficient r in the evaluation of the standard uncertainty of the measurand is avoided. In fact, the
decomposition method used here and covariance method recommended by the GUM are
equivalent, as shown in Appendix F.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 231
U U
which are due to systematic effects. qUSM , j and qUSM are those parts of the estimates
2 2
qv q v
u c2 ( qv ) = u c ( K dev , j ) + u c ( q ref , j )
K dev , j q ref , j
2 2
q q
+ U v u c ( qUSM
U
) + U v u c ( qUSM
U
)
qUSM qUSM , j
,j
(E.4)
2
q q
+ C v u c ( qUSM
C
) + C v u c ( qUSM
C
)
qUSM qUSM , j
,j
[ ] [
2
+ u( q comm ) + u( q flocom ) ]2
where
U
u c ( qUSM ) U
combined standard uncertainty of the estimate qUSM (represent-
ing the USM uncertainty contributions in field operation, which
are uncorrelated with flow calibration),
135 Note that the decomposition of each of the flow rate measurements qUSM , j and qUSM into two
terms, a correlated and an uncorrelated term, as made in Eqs. (E.1)-(E.3), is used only for the
purpose of developing the uncertainty model. This type of description, with such a decomposi-
tion of the flow rate measurements, is of course never used in any gas metering station or USM
algorithm.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 232
C
u c ( qUSM ) C
combined standard uncertainty of the estimate qUSM (represent-
ing the USM uncertainty contributions in field operation, which
are correlated with flow calibration),
,j )
C C
u c ( qUSM combined standard uncertainty of the estimate qUSM , j , at test
flow rate no. j (representing the USM uncertainty contributions
in flow calibration, which are correlated with field operation),
As explained in Section B.2, the symbol x (the hat notation) has been used to
denote the estimated value of a quantity x, in order to distinguish between a quan-
tity and the estimated value of the quantity.
The contributions appearing in the third line of Eq. (E.4) represent the contributions
C C
to the combined variance from the correlated input estimates qUSM , j and qUSM . The
other terms represent the contributions from the uncorrelated input estimates. To ob-
tain Eq. (E.4), it has been assumed that the deviation factor estimate K dev , j is uncor-
related with the other quantities appearing in Eq. (E.3). This assumption may be
questioned, as K dev , j may be correlated with possible systematic contributions to
q ref , j , but is not addressed further here.
qv q v qv q
= , = v ,
K dev , j K dev , j q ref , j q ref , j
qv q qv q
= v , = v , (E.5)
qUSM qUSM
U
qUSM qUSM
C
q v q q v q
= v , = v ,
qUSM , j
U
qUSM , j qUSM , j
C
qUSM , j
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 233
2 2
u c ( K dev , j )
2
u c ( q v ) u c ( q ref , j )
= ~ +
q v K dev , j q ref , j
2 2
u c ( qUSM ) u c ( qUSM )
2
u ( q U )
U C C
) u c ( qUSM , j
+ c USM + +
,j
(E.6)
qUSM qUSM , j qUSM qUSM , j
2 2
u( qcomm ) u( q flocom )
+ +
q v q v
u c ( q v )
E qv ,
q m
u( K dev , j ) u( q ref , j )
E K dev , j , E qref , j ,
K dev , j q ref , j
U U
u c ( qUSM ) u c ( qUSM ,j )
E qU , E qU , (E.8)
USM
qUSM USM , j
qUSM , j
C C
u c ( qUSM ) u c ( qUSM ,j )
E qC , E qC ,
USM
qUSM USM , j
qUSM , j
u( q comm ) u( q flocom )
E comm , E flocom ,
qv q v
E qU U
relative combined standard uncertainty of the estimate qUSM (the
USM
USM uncertainty contributions in field operation, which are uncor-
related with flow calibration),
E qC C
relative combined standard uncertainty of the estimate qUSM (the
USM
USM uncertainty contributions in field operation, which are corre-
lated with flow calibration),
In the calculation program EMU - USM Fiscal Gas Metering Station, E K dev , j , E qref , j ,
E comm and E flocom are input relative uncertainties. The terms related to the USM
measurement are analysed in more detail in the following.
Before proceeding with the full uncertainty model for the gas metering station, given
by Eq. (E.7), the relative uncertainty contributions E qU , E qU and E qC - E qC
USM USM , j USM USM , j
For this purpose it serves to be useful to first use an expression for the uncertainty of
a un-flow-corrected USM, in which all (or at least most of) the uncertainty contri-
butions are described (Section E.2), and next see what uncertainty terms which are
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 235
cancelled when applying this model to a flow-corrected USM (cf. Section E.3), so
that only deviations relative to flow calibration conditions are accounted for in the
model, as well as possible correlation between flow calibration and field operation.
The uncertainty model of the USM is to be meter independent, in the sense that the
analysis does not rest on specific meter dependent technologies which possibly might
exclude application to some meters. This means that the analysis has to be kept on a
relatively general level, so that e.g. meter dependent integration techniques, transit
time detection methods, dry calibration methods, etc., are not to be accounted
for136.
From [Lunde et al., 1997 (Eqs. (5.3) and (5.18)] and [Lunde et al., 2000a (Eq. (7.2)],
it is known that the relative combined standard uncertainty of the un-flow-corrected
USM volumetric flow rate reading, qUSM , can be modelled as137, 138, 139
136 However, it should be noted that the uncertainty model and the program EMU - USM Fiscal Gas
Metering Station can be extended to account for meter dependent technologies, such as specific
integration techniques, transit time detection methods, dry calibration methods, etc. That
means, variants of the program can be tailored to described the uncertainty of a specific meter (or
meters), used in a gas metering station. Such extension(s) may be of particular interest for meter
manufacturer(s), but also for users of that specific meter. Cf. Chapter 6.
137 The derivation of Eq. (E.9) has not been included here since that would further increase the pres-
ent appendix, and since the detailed derivation is available in [Lunde et al., 1997].
138 One modification has been made here relative to the expression given in [Lunde et al., 1997]
(Eqs. (5.3) and (5.18) of that report). In the last term of Eq. (E.9) the expression
2 2
[ ] [ ]
N
N * (n)
*
s E
t 1i
(n)
+s E
t 1i ,C
*
t 2i has ben replaced by
(n)
t 2 i ,C s t 1i E t 1i ,C + s *t 2 i E t(2ni ,)C . That means, not
i =1 i =1
only is the correlation between upstream and downstream propagation in path no. i accounted
for, but also the correlation between the different paths.
It should be noted that this approach represents a simplification. Ideally, terms of both
types mentioned above should be accounted for in the uncertainty model, since some effects will
be correlated between paths (electronics/transducer delay and t-correction (P & T effects, drift),
etc.), while others may be uncorrelated between paths (transducer deposits, etc.). The model can
easily be extended to account for both correlated and uncorrelated effects between paths, by ac-
countinfg for both types of uncertainty terms. That has not been done here, to avoid a too com-
plex user interface (difficulty in specifying USM input uncertainties). However, after some time,
as the USM technology grows more mature, it may be more relevant to include both effects in
possible future updates of the Handbook and the program EMU - USM Fiscal Gas Metering Sta-
tion. Cf. Chapter 6.
139 In the GARUSO model, an expression corresponding to Eq. (E.9) is used (with the modification
described in the footnote above). In addition, expressions are given for the various uncertainty
terms appearing in Eq. (E.9). In the present Handbook, these more detailed expressions are not
used, in order to keep the program EMU - USM Fiscal Gas Metering Station on a more generic
level, to avoid a too high "user treshold" (difficulty in specifying USM input uncertainties).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 236
[ ]
N
E q2USM E I2 + ( s *R E R ) 2 + ( s *yi E yi ) 2 + ( s*i Ei ) 2
i =1
[( s ] [ ]
N N
1
+ *
t 1i Et(1ni ,,UU ) ) 2 + ( s *t 2 i Et(2ni,,UU ) ) 2 + ( s t*1i Et(1ni ,,UC ) ) 2 + ( s *t 2 i Et(2ni,,CU ) ) 2 (E.9)
N ave i =1 i =1
2
N
[
+ s *t 1i E t(1ni ,)C + s *t 2 i Et(2ni ,)C , ]
i =1
u( qUSM ,I ) u c ( R )
EI , ER ,
qUSM R
u c ( y i ) u ( )
E yi , Ei c i ,
y i i
( n ,U )
u c ( t ) u c ( t 2( in,U,U ) )
E ( n ,U )
t 1i ,U 1i ,U
, E ( n ,U )
t 2 i ,U , (E.10)
t 1i t 2i
u c ( t 1(in,U,C ) ) u c ( t 2( in,U,C ) )
E ( n ,C )
t 1i ,U , E ( n ,C )
t 2 i ,U ,
t 1i t 2i
u c ( t 1(in,C) ) u c ( t 2( in,C) )
Et(1ni ,)C , Et(2ni ,)C ,
t 1i t 2 i
have been used for the respective relative standard uncertainties. Here, Nave is the
number of time averagings used for a transit time measurement, and
For example, in GARUSO the integration uncertainty EI is calculated from more basic
input (e.g. flow velocity profiles (analytical or based on CFD modelling), USM integration
method, etc.). In the program EMU - USM Fiscal Gas Metering Station, EI is to be specified
and documented by the USM manufacturer. Similar situations apply to e.g. the transit time un-
certainties of Eq. (E.9).
It may be noted, however, that such more detailed expressions can be implemented in
the program as well, if that should is of interest (e.g. for USM manufacturers), cf. Chapter 6.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 237
Here, E I is the relative standard integration uncertainty, i.e. the contribution to the
relative combined standard uncertainty of the estimate qUSM , due to use of the finite-
sum integration formula instead of the integral. E I accounts for effects of installa-
140 For simplicity, a shot refers here to a single pulse in a sequence of N pulses being averaged.
The superscript n refers to shot no. n in the sequence n = 1, , N.
141 With respect to transit times and their uncertainties, subscripts U and C refer to uncorrelated
and correlated estimates, respectively, with respect to upstream and downstream propagation
(for shot no. n, at path no. i).
Superscripts U and C refer to uncorrelated and correlated estimates, respectively,
with respect to different shots (for a given propagation direction at path no. i).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 238
tion conditions influencing on flow profiles, such as pipe bend configurations, flow
conditioners, pipe roughness, etc.
E R is the relative standard uncertainty of the meter body inner radius estimate, R .
E R accounts for the instrument (measurement) uncertainty when measuring R at
dry calibration conditions, pressure / temperature effects on R (including possible
pressure / temperature corrections), and out-of-roundness.
E yi is the relative standard uncertainty of the lateral chord position estimate, y i , for
path no. i. E yi accounts for the instrument (measurement) uncertainty when measur-
ing y i at dry calibration, and pressure / temperature effects on y i (including pos-
sible pressure / temperature corrections).
Ei is the relative standard uncertainty of the inclination angle estimate i , for path
no. i. Ei accounts for the instrument (measurement) uncertainty when measuring i
at dry calibration, and temperature effects on i (including possible temperature
corrections).
Et(1ni ,,UU ) and Et(2ni,,UU ) are the relative combined standard uncertainties of those contribu-
tions to the upstream and downstream transit time estimates t1(in ) and t 2( in ) , respec-
tively, which are uncorrelated with respect to upstream and downstream propaga-
tion, and also uncorrelated with respect to the Nave shots (for a given propagation
direction of path no. i). They represent random time fluctuation effects142, such as
incoherent noise and turbulence effects (random velocity fluctuations, and random
temperature fluctuations).
Et(1ni ,,UC ) and Et(2ni,,CU ) are the relative combined standard uncertainties of those contribu-
tions to the upstream and downstream transit time estimates t1(in ) and t 2( in ) , respec-
tively, which are uncorrelated with respect to upstream and downstream propaga-
tion, but correlated with respect to the Nave shots (for a given propagation direc-
tion of path no. i). They represent e.g. effects of the clock resolution of the time de-
tection system in the meter, and coherent noise.
Et(1ni ,)C and Et(2ni ,)C are the relative combined standard uncertainties of those contribu-
tions to the upstream and downstream transit time estimates t1(in ) and t 2( in ) , respec-
142 By random effects are here meant effects which are not equal or correlated from "shot" to "shot",
and which therefore will be affected significantly by averaging of measurements over time.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 239
tively, which are correlated, both with respect to upstream and downstream propa-
gation, and with respect to the Nave shots (for a given propagation direction of path
no. i). They represent systematic effects due to cable/electronics/transducer
/diffraction time delay correction (including finite beam effects), possible cavity de-
lay correction, possible transducer deposits, possible beam reflection at the pipe wall
(for USMs using reflecting paths) and sound refraction (profile effects on transit
times).
s *R , s *yi , s*i , s t*1i , st*2i are the relative (non-dimensional) sensitivity coefficients for the
sensitivity of the estimate Q to the input estimates R , y , ,t ,t , respectively,
i i 1i 2i
given as
1 N
1
Qi yi R ( 2
)
s =
*
Qi 2 + , s yi = sgn( y i )
*
, (E.11a)
R
Q i =1 (
1 y i R
2
) Q 1 y i R ( )
2
Qi 2 i
Q t 2 i Q t 1i
si =
*
, st*1i = i , st*2i = i , (E.11b)
Q tan 2 i
Q t 1i t 2i Q t 1i t 2 i
N
PT0 Z 0 ( N refl + 1 ) R 2 y i2 ( t 1i t 2i )
Q Qi , Qi 7200R 2
wi , (E.12)
i =1 P0 TZ t 1i t 2 i sin 2 i
The last (sum) term appearing in Eq. (E.9) involves the upstream and downstream
relative sensitivity coefficients of path no. i, s t*1i and st*2i . From Eqs. (E.11) these are
about equal in magnitude but have opposite signs. Thus, for equal drift in the up-
stream and downstream transit times - that means, equal relative combined standard
uncertainties Et(1ni ,)C and Et(2ni ,)C , the resulting relative combined variance due to such
drift will be comparably small and nearly negligible relative to the other (uncorre-
lated) terms. The partial cancelling effect obtained in USMs through the transit time
difference t 1i - t 2i , is thus accounted for in the uncertainty model through this last
(sum) term in Eq. (E.9).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 240
In order to avoid a too high user treshold of the program EMU - USM Fiscal Gas
Metering Station, with respect to specification of USM input uncertainties, the USM
uncertainty model given by Eq. (E.9) can be further simplified with respect to transit
time uncertainties, without much loss of generality. Note that this is a simplification
relative to the GARUSO model [Lunde et al., 1997].
In the following, it is assumed that Et(1ni ,,UU ) and Et(2ni,,UU ) are about equal, so that they
can be replaced by a single relative uncertainty term, here denoted as EtU1i ,U . That
means,
This assumption is motivated by the fact that Et(1ni ,,UU ) and Et(2ni,,UU ) are associated with
random transit time fluctuation effects on two acoustic signals that are propagating in
opposite directions almost simultanously in time (upstream and downstream shot
no. n), see Section E.2.1.
Similarly, it is assumed that Et(1ni ,,UC ) and Et(2ni,,CU ) are about equal, so that they can be
replaced by a single relative uncertainty term, to be denoted by EtC1i ,U , i.e.
This assumption is motivated by the fact that Et(1ni ,,UC ) and Et(2ni,,CU ) are associated with
random and systematic transit time effects on two acoustic signals that are propagat-
ing in opposite directions almost simultanously in time (upstream and downstream
shot no. n), see Section E.2.1.
To further simplify the notation, and without loss of generality, it is then natural to
define
1
Et 1i ,U ( EtU1i ,U ) 2 + ( EtC1i ,U )2 . (E.15)
N ave
This single relative uncertainty term Et 1i ,U thus accounts for the effects of turbulence
(random velocity fluctuations, and random temperature fluctuations), noise (incoher-
ent and coherent), finite clock resolution, electronics stability (possible random ef-
fects), possible random effects in signal detection/processing (e.g. erronous signal
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 241
period identification), and power supply variations, on the upstream and downstream
transit times of path no. i (cf. Section E.2.1).
For the correlated uncertainties, it is in the following assumed that Et(1ni ,)C are about
equal for all Nave upstream shots of path no. i, and simply denoted Et 1i ,C , i.e.
Similarly, it is assumed that Et(2ni ,)C are about equal for all Nave downstream shots of
path no. i, and simply denoted Et 2 i ,C , i.e.
These assumptions are motivated by the fact that each of Et(1ni ,)C and Et(2ni ,)C is associ-
ated with systematic transit time effects on Nave acoustic signals that are propagating
in the same direction almost simultanously in time, see Section E.2.1.
Insertion of Eqs. (E.13)-(E.17) into Eq. (E.9), and using the fact that st*1i st*2i , yields
a simplified expression for the relative standard uncertainty of the un-flow-corrected
USM,
[ ]
N
E q2USM E I2 + ( s *R E R )2 + ( s *yi E yi ) 2 + ( s*i Ei ) 2 + 2( s *t 1i Et 1i ,U ) 2
i =1
2 (E.18)
N
[ ]
+ s *t 1i Et 1i ,C + s*t 2 i Et 2 i ,C
i =1
Table E.1. Relative uncertainties involved in the uncertainty model of the un-flow-corrected USM.
Uncertainty Description
term
ER Relative standard uncertainty of the meter body inner radius estimate, R , due to e.g.:
instrument uncertainty when measuring R at dry calibration conditions,
P & T effects on R (including possible P & T corrections),
out-of-roundness.
E yi Relative standard uncertainty of the lateral chord position estimate, y i , due to e.g.:
instrument uncertainty when measuring y i at dry calibration conditions,
P & T effects on y i (including possible P & T corrections),
Ei Relative standard uncertainty of the inclination angle estimate, i , due to e.g.:
instrument uncertainty when measuring i at dry calibration conditions,
P effects on i (including possible P correction),
Et 1i ,U Relative standard uncertainty of those contributions to the transit time estimates t 1i
and t 2 i which are uncorrelated with respect to upstream and downstream propaga-
tion, such as:
turbulence (transit time fluctuations due to random velocity and temperature
fluctuations),
incoherent noise (RFI, pressure control valve (PRV) noise, pipe vibrations,
etc.),
coherent noise (acoustic and electromagnetic cross-talk, acoustic reverberation
in pipe, etc.)
finite clock resolution,
electronics stability (possible random effects),
possible random effects in signal detection/processing (e.g. erronous signal
period identification),
power supply variations.
Et 1i ,C Relative standard uncertainty of those contributions to the upstream transit time esti-
mate t 1i (downstream transit time estimate t 2 i ) which are correlated with respect to
( Et 2 i ,C ) upstream and downstream propagation, such as:
cable/electronics/transducer/diffraction time delay, including finite-beam
effects (line P and T effects, ambient temperature effects, drift, effects of
possible transducer exchange),
t-correction (line P and T effects, ambient temperature effects, drift,
reciprocity, effects of possible transducer exchange),
possible systematic effects in signal detection/processing (e.g. erronous signal
period identification)
possible cavity delay correction,
possible deposits at transducer front (lubricants, liquid, wax, grease),
sound refraction (flow profile effects on transit times),
possible beam reflection at the meter body wall.
EI Relative standard integration uncertainty, due to effects of installation conditions
influencing on flow velocity profiles, such as:
pipe bend configurations upstream of USM,
in-flow profile to upstream pipe bends,
meter orientation relative to pipe bends,
initial wall roughness,
changed wall roughness over time (corrosion, wear, pitting, etc.),
possible wall deposits / contamination (lubricants, liquid, grease, etc.).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 243
E.3 Combining the uncertainty models of the gas metering station and
the USM
In the following, the uncertainty model for the un-flow-corrected USM, Eq. (E.18), is
to be used in combination with the uncertainty model for the gas metering station,
Eq. (E.7), in which flow calibration of the USM is accounted for. That means, one is
to associate each of the relative uncertainty contributions E qU , E qU and E qC -
USM USM , j USM
E qC with specific physical effects and uncertainty contributions in the USM. For
USM , j
this purpose, Eq. (E.18) and Table E.1 is used. However, Eq. (E.18) needs some
modification to account for flow calibration effects.
The method used here to associate the various uncertainty contributions of Table E.1
with E qU , E qU and E qC - E qC , is to evaluate qualitatively each of the uncer-
USM USM , j USM USM , j
(1) which effects that are (practically) eliminated by flow calibration, and
(2) for those effects that are not eliminated by flow calibration, whether they are cor-
related or uncorrelated with respect to field operation re. flow calibration.
[ ]
N
( s *R E R ) 2 + ( s *yi E yi ) 2 + ( s*i Ei ) 2
i =1
appearing in Eq. (E.18) is not valid and needs to be modified (replaced by one of the
terms in Eq. (E.24), see below).
Table E.2. Evaluation of uncertainty contributions in the uncertainty model for the un-flow-corrected USM, Eq. (E.18), with
respect to effects of flow calibration.
For this purpose, one needs to revisit the basic USM uncertainty model derivation
given in [Lunde et al., 1997]. However, it is necessary here to consider only the
terms related to R , yi and i , i = 1, , N, and account for correlations between
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 245
those. With respect to these parameters, Eq. (5.5) in [Lunde et al., 1997] is then re-
written as (using Eq. (B.3))
2 2 2
Q N N
Q Q
u ( Q ) =
2
u c ( R ) + u c ( yi ) + u c ( i )
R i =1 y i
c
i =1 i
N
Q Q N
Q Q
+ 2 r( R , y i ) u c ( R )u c ( y i ) + 2 r( R , i ) u c ( R )u c ( i )
i =1 R y i i =1 R i
(E.19)
N N
Q Q N N
Q Q
+ 2 r( y i , j ) u c ( y i )u c ( j ) + 2 r( y i , y j ) u c ( y i )u c ( y j )
i =1 j =1 y i j i =1 j =1 y i y j
N N
Q Q
+ 2 r( i , j ) u c ( i )u c ( j ) + other terms
i =1 j =1 i j
where sign( a ) = 1 for a 0, and -1 for a < 0. This is valid for the correlation
between R and yi , and between yi and y j , i, j = 1, , N. For the correlation be-
tween R and i , between yi and i , and between i and j , i, j = 1, , N, how-
ever, Eq. (E.20) represents an approximation, since i is not temperature dependent
whereas R and yi are (cf. Eqs. (D.1), (D.19) and (D.22)). However, the approxi-
mation may be reasonably valid since the i -dependence of the meter body uncer-
tainty is very weak (cf. Table 4.17 and Fig. 5.15).
2 2 2
Q N N
Q Q
u ( Q ) =
2
u c ( R ) + u c ( y i ) + u c ( i )
i =1 i
c
y
R i = 1 i
N
Q Q N
Q Q
+ 2 sign( R )sign( y i ) u c ( R )u c ( y i ) + 2 sign( R )sign( i ) u c ( R )u c ( i )
i =1 R y i i =1 R i
(E.21)
N N
Q Q N N
Q Q
+ 2 sign( y i )sign( j ) u c ( y i )u c ( j ) + 2 sign( y i )sign( y i ) u c ( y i )u c ( y j )
i =1 j =1 y i j i =1 j =1 y i y j
N N
Q Q
+ 2 sign( i )sign( i ) u c ( i )u c ( j ) + other terms
i =1 j =1
i
j
2
Q N
Q N
Q
u ( Q ) =
2
u c ( R ) + sign( y i ) u c ( y i ) + sign( i ) u ( ) + other terms . (E.22)
c
R y c i
i = 1 i i = 1 i
[ ]
2
N
E 2
qUSM E + s *R E R + sign( y i )s *yi E yi + sign( i )s*i Ei
2
I
i =1
[ ] [ ]
N N
1
+ ( s*t 1i Et(1ni ,,UU ) )2 + ( s*t 2i Et(2ni,,UU ) )2 +
N ave i =1 i =1
( st*1i Et(1ni ,,UC ) ) 2 + ( st*2i Et(2ni,,CU ) )2 (E.23)
2
N
[
]
+ s*t 1i Et(1ni ,)C + s t*2 i Et(2ni ,)C ,
i =1
[ ]
2
N
E 2
qUSM E + s *R E R + sign( y i )s *yi E yi + sign( i )s*i Ei
2
I
i =1
2
. (E.24)
[
]
N N
+ 2 ( s *t 1i Et 1i ,U ) 2 + s*t 1i Et 1i ,C + s *t 2 i Et 2 i ,C
i =1 i =1
Eq. (E.24) is the expression used in the following for the uncertainty of the flow cali-
brated USM.
E.3.3.1 Uncorrelated contributions, for flow calibration re. field operation (repeatability)
In Eq. (E.7), the term E qU represents the USM uncertainty contributions in field
USM
operation, which are uncorrelated with flow calibration, cf. Section E.1. Thus, on
basis of the fourth column in Table E.2 and Eq. (E.24), the identification
N
E q2U = 2 ( s *t 1i Et 1i ,U ) 2 (E.25)
USM
i =1
has been made here. Moreover, from of the second column in Table E.2, Et 1i ,U is to
be associated with the repeatability of the transit time measurements in field opera-
tion, at the flow rate in question. Consequently, E qU represents the repeatability of
USM
the USM measurement in field operation, at the flow rate in question. Hence, it is
convenient to define
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 247
E rept E qU , (E.26)
USM
where
Similarly, in Eq. (E.7) the term E qU represents the USM uncertainty contributions
USM , j
in flow calibration (at test flow rate no. j), which are uncorrelated with field opera-
tion, cf. Section E.1. On basis of the fourth column in Table E.2 and Eq. (E.24), the
identification
N
E q2U = 2 ( st*1i Et 1i ,U , j )2 (E.27)
USM , j
i =1
has been made here. From the second column in Table E.2, Et 1i ,U , j is to be associ-
ated with the repeatability of the transit time measurements in flow calibration, at test
flow rate no. j. Consequently, E qU is to represent the repeatability of the USM
USM , j
measurement in flow calibration, at test flow rate no. j. Hence, it is convenient to de-
fine
E rept , j E qU , (E.28)
USM , j
where
In Eq. (E.7), the terms E qC and E qC represent those USM uncertainty contribu-
USM USM , j
tions in field operation, which are correlated with flow calibration, and vice versa,
cf. Section E.1. Thus, on basis of the third and fourth columns in Table E.2, the
identification
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 248
[E ] E [ ]
2
N
+ s*R E R , + sign( y i )s *yi E yi , + sign( i )s*i Ei ,
2
q CUSM
EqC 2
I ,
USM , j
i =1
2
(E.29)
[ ]
N
+ st*1i Et1i ,C + s t*2 i Et2 i ,C
i =1
Note that the sub/superscript used in Eq. (E.29) denotes that only deviations
relative to the conditions at the flow calibration are to be accounted for in the ex-
pressions involving this sub/superscript. That means, systematic effects which are
(practically) eliminated at flow calibration (cf. Table E.2), are not to be accounted for
in this expression.
N
E chord , sign( y i )s *yi E yi , , (E.31)
i =1
N
E angle , sign( i )s*i Ei , , (E.32)
i =1
( )
N
Etime , s *t 1i Et1i ,C + s *t 2i Et2i ,C , (E.33)
i =1
where
From Eqs. (E.7) and (E.26)-(E.33), the relative combined standard uncertainty of the
USM volumetric flow rate measurement becomes
(E.34)
+E 2
I , (
+ E rad , + Echord , + E angle , )
2
+E 2
time , +E 2
comm +E 2
flocom
Since most conveniently, input to the program EMU - USM Fiscal Gas Metering
Station may be given at different levels, it may be useful to rewrite Eq. (E.34) as
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 250
E q2v = E cal
2
+ EUSM
2
+ Ecomm
2
+ E 2flocom , (E.35)
where
2
E cal E K2 dev , j + E q2ref , j + E rept
2
,j , (E.36)
2
EUSM E rept
2
+ EUSM
2
, , (E.37)
, E body , + E time , + E I ,
2 2 2 2
EUSM , (E.38)
Here,
Eqs. (E.35)-(E.39) are the same as Eqs. (3.6), (3.16), (3.19), (3.20) and (3.22).
The corresponding relative expanded uncertainty of the volumetric flow rate meas-
urement is given from Eq. (E.35) to be
U ( q v ) u ( q )
= k c v = k E qv , (E.40)
qv q v
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 251
APPENDIX F
As mentioned in Section E.1, there are several ways to account for the partial corre-
lation between qUSM , j and qUSM . Three possible approaches to account for such par-
tial correlation are addressed briefly here. This includes (1) the covariance method
recommended by the GUM [ISO, 1995] (Section F.1), (2) thedecomposition
method used in Appendix E (Section F.2), and (3) a variance method, which is
often useful, but which for the present application (with a rather complex functional
relationship) has been more complex to use than the method chosen (Section F.3).
The classical way to account for partially correlation between quantities is the co-
variance method recommended by the GUM [ISO, 1995], given by Eqs. (B.2)-(B.3).
From the functional relationship given by Eq. (2.9), the combined variance of the es-
timate q v is then given as
2 2
qv
2
qv q v
u ( qv ) =
2
u c ( K dev , j ) + u c ( q ref , j ) + u c ( qUSM )
K dev , j q ref , j qUSM
c
2
q v qv qv
+ u c ( qUSM , j ) + 2r( qUSM , qUSM , j ) u c ( qUSM )u c ( qUSM , j ) (F.1)
qUSM , j qUSM qUSM , j
[ ] [
2
+ u( q comm ) + u( q flocom ) ]
2
where r( qUSM , qUSM , j ) is the correlation coefficient for the correlation between the
estimates qUSM and qUSM , j (|r| < 1), and
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 253
Use of the covariance method, Eq. (F.1), involves evaluation of the correlation co-
efficient r( qUSM , qUSM , j ) , which may be difficult in practice, as r is different from 0
and 1. For this reason an alternative (and equivalent) method has been used, as de-
scribed in Section F.2.
The decomposition method which has been used in the present Handbook is de-
scribed in detail in Appendix E. Here some more general aspects and properties of
the method are addressed.
The main advantage of this method is that no correlation coefficient r( qUSM , qUSM , j )
is involved, so that evaluation of a numerical value for this coefficient is avoided.
Instead, first the physical contributions to qUSM and qUSM , j are identified, i.e. the
physical effects which are influencing them (cf. Table E.1). Next, each contribution
is evaluated, i.e. whether it is correlated or uncorrelated between flow calibration and
field operation, based on skilled judgement and experience (cf. Table E.2). Identifi-
cation of terms is then made, as described in Section E.3.
However, since the covariance method is the method recommended by the GUM,
the decomposition method is to be shown to be equivalent to the covariance
method, to justify its use. Hence, Eq. (E.4) is to be related to Eq. (F.1). For this
purpose, Eq. (E.4) can be rewritten as
2 2
qv q v
u c2 ( qv ) = u c ( K dev , j ) + u c ( q ref , j )
K dev , j q ref , j
2
q v 2 U
2
q v 2 U
+ [
u c ( qUSM ) + u c2 ( qUSM
C
) +
]
[
u c ( qUSM , j ) + u c2 ( qUSM
C
,j )]
qUSM qUSM , j
qv qv
+2 C
u c ( qUSM C
)u c ( qUSM
2
[
, j ) + u( q comm ) + u( q flocom ) ] [ 2
]
qUSM qUSM , j
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 254
2 2
q v q v
= u c ( K dev , j ) + u c ( q ref , j )
K dev , j q ref , j
2 2
q v q v
+ u c ( qUSM ) + u c ( qUSM , j ) (F.2)
qUSM qUSM , j
q v q v
+2
qUSM qUSM , j
C
u c ( qUSM C
)u c ( qUSM , j ) + u( q comm )
2
[
+ u( q flocom )
2
] [ ]
qv q q v q v q qv
= Cv = , = Cv = (F.3)
qUSM qUSM qUSM
U
qUSM , j qUSM , j qUSM , j
U
and
u c2 ( qUSM ) = u c2 ( qUSM
U
) + u c2 ( qUSM
C
) , u c2 ( qUSM , j ) = u c2 ( qUSM
U
, j ) + u c ( qUSM , j )
2 C
(F.4)
have been used, cf. Eq. (E.3) and Eqs. (E.1)-(E.2), respectively.
Eq. (F.2) (obtained by the decomposition method) becomes identical to Eq. (F.1)
(obtained by the covariance method) by defining
C C
u c ( qUSM )u c ( qUSM ,j )
r( qUSM , qUSM , j ) = , (F.5)
u c ( qUSM )u c ( qUSM , j )
or, equivalently,
C C
u c ( qUSM )u c ( qUSM ,j )
r( qUSM , qUSM , j ) =
u c2 ( qUSM
C
) + u c2 ( qUSM
U
) u c2 ( qUSM
C
, j ) + u c ( qUSM , j )
2 U
1 (F.6)
=
2
u c ( qUSM )
2
u c ( qUSM )
U U
1+ 1+ ,j
C
u c ( qUSM ) u ( q C
c USM , j )
for the correlation coefficient between the estimates qUSM and qUSM , j . Its value
ranges from 0 to +1 depending on the numerical values of the two ratios appearing in
the last expression of Eq. (F.6).
The decomposition method given by Eq. (E.4) is thus equivalent to the covariance
method given by Eq. (F.1).
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 255
In fact, it may be noted that by this method, r can be evaluated quantitatively. When
U C
the identification described above has been done, numbers for u c ( qUSM ) , u c ( qUSM ),
U C
u c ( qUSM , j ) and u c ( qUSM , j ) are in principle available, and r can be calculated from
Eq. (F.6).
Another method, which is here referred to as the variance method, is perhaps the
most intuitive of the methods discussed here for evaluation of the uncertainty of
partially correlated quantities. In some cases (for a relatively simple functional rela-
tionship) this approach is very useful, and leads to (or should lead to!) the same re-
sults as the methods described in Sections F.1 and F.2. This method is briefly ad-
dressed here for completeness.
In the variance method approach, the full functional relationship for q v (including
the USM measurements qUSM and qUSM , j ) would be written out as a single expres-
sion, in terms of the basic uncorrelated input quantities. u c ( q v ) would then be
evaluated as the square root of the sum of input variances. In this method, the co-
variance term (the last term in Eq. (F.1)) and the correlation coefficient
r( qUSM , qUSM , j ) would thus be avoided.
However, in the present application, involving the combination of Eqs. (2.9), (2.12)
and (2.13)-(2.18), the full functional relationship for q v is considered to be too com-
plex to be practically useful. In this case the variance method has been considered
to be considerably more complex to use than the method chosen.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 256
APPENDIX G
The present appendix gives the theoretical basis for Eq. (3.14), describing the uncer-
tainty model for the gas density measurement, including temperature, VOS and by-
pass installation corrections.
For the gas density measurement, the functional relationship is given by Eq. (2.28).
The various quantities involved are defined in Section 2.4.
From Eqs. (B.3) and (2.28), the combined standard uncertainty of the gas density
measurement is given as
2 2 2
2
u ( ) =
2
u( u ) + u c ( T ) + u( Td ) + u( Tc )
u T
c
d T c T
2 2 2
2
+ u( K 18 ) + u( K 19 ) + u( K d ) + u( )
K 18 K 19 K d
2
(G.1)
2 2
2
+ u( cc ) + u( c d ) + u( Pd ) + u c ( P )
c c c d Pd P
2
+ u c ( Z d Z ) + u 2 ( rept ) + u 2 ( misc )
( Z d Z )
where
From the functional relationship of the gas densitometer, Eq. (2.28), one obtains
=
[
u 1 + K 18 ( Td Tc ) ] *
s s u
[ ]
u u u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc ) u u
(G.2)
= s * ,T s ,T (G.3)
T T T
=
1 +
[
Td u K 18 + K 19 ] *
s ,Td s ,Td
[
Td Td u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc ] ) Td
(G.4)
=
[
Tc u K 18 + K 19 ]
*
s ,Tc s ,Tc
Tc Tc
[ ]
u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc ) Tc
(G.5)
K 18 u ( Td Tc ) *
= s ,K s ,K
[ ]
K 18 K 18 u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc ) K 18 18 18
(G.6)
=
(
K 19 Td Tc ) *
s ,K s ,K
[ ]
K 19 K 19 u 1 + K 18 ( Td Tc ) + K 19 ( Td Tc ) K 19 19 19
(G.7)
2 K d2 2 K d2 *
= 2 2
s ,K s ,K (G.8)
K d K d K d + ( c c ) 2
K d + ( c d ) K d
2 3 3
2 K d2 2 K d2 *
= 2 2
s , s , (G.9)
K d + ( cc ) 2
K d + ( c d )
2
2 K d2 *
= 2 s ,c s ,c (G.10)
cc cc K d + ( cc ) 2 cc c c
2 K d2 *
= 2 s ,c s ,c (G.11)
c d c d K d + ( c d ) 2 c d d d
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 259
Pd *
= s ,Pd s ,Pd (G.12)
Pd Pd P + Pd Pd
Pd *
= s ,P s ,P (G.13)
P P P + Pd P
= s * ,Z s ,Z d (G.14)
( Z d Z ) Z d Z Z d Z d Z Z
Now, define
2 2
u ( temp
2
)= u( K 18 ) + u( K 19 ) (G.15)
K 18 K 19
where
where
defined as
u c ( u ) u c ( T ) u c ( Td )
E u , ET , ETd ,
u T Td
u c ( Tc ) u( K d ) u( )
ETc , EKd , E ,
Tc K d
u( cc ) u( c d )
E cc , E cd , (G.17)
c c c d
u( Pd ) u c ( P ) u c ( Z d Z )
E Pd , EP , E Z d ,
Pd
Z
P Z d Z
u( rept ) u( temp ) u( misc )
E ,rept , E ,temp , E ,misc ,
respectively.
For each of the estimates Z d and Z , two kinds of uncertainties are accounted for
here [Tambo and Sgaard, 1997]: the model uncertainty (i.e. the uncertainty of the
model used for calculation of Z d and Z ), and the analysis uncertainty (due to the
inaccurate determination of the gas composition in the line). The model uncertain-
ties are here assumed to be mutually correlated143, and so are the analysis uncertain-
ties. That means,
where
143 In the derivation of Eq. (G.18), the model uncertainties of the Z-factor estimates Z d and Z have
been assumed to be correlated. The argumentation is as follows: Z d and Z relate to nearly
equal pressures and temperatures. Since the equation of state is empirical, it may be correct to
assume that the error of the equation is systematic in the pressure and temperaure range in ques-
tion.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 262
which is the expression used in Chapter 3, Eq. (3.14), and implemented in the pro-
gram EMU - USM Fiscal Gas Metering Station.
Handbook of uncertainty calculations - USM fiscal gas metering stations NPD, NFOGM, CMR (December 2001) 263
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