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    Maintenance Checklist VG - SG Series

    Uploaded by

    Adrian Yap
    The document provides a maintenance checklist for Roland TrueVIS printers, listing specific components that contact TrueVIS inks and need regular cleaning and replacement. It describes a weekly maintenance procedure performed by the operator to clean parts like the print head, wiper blades, and covers. A daily check of the drain bottle is also listed. Estimated replacement cycles are provided for parts like the print head, wiper pads, and ink tubes based on usage counts from internal reports. Adhering to the maintenance schedule is essential to avoid downtime and ensure high print quality under warranty.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Maintenance Checklist VG - SG Series

    Uploaded by

    Adrian Yap
    529 views3 pages
    The document provides a maintenance checklist for Roland TrueVIS printers, listing specific components that contact TrueVIS inks and need regular cleaning and replacement. It describes a weekly maintenance procedure performed by the operator to clean parts like the print head, wiper blades, and covers. A daily check of the drain bottle is also listed. Estimated replacement cycles are provided for parts like the print head, wiper pads, and ink tubes based on usage counts from internal reports. Adhering to the maintenance schedule is essential to avoid downtime and ensure high print quality under warranty.

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    roland vg_sg checklist

    Original Title

    Maintenance Checklist Vg_sg Series

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    The document provides a maintenance checklist for Roland TrueVIS printers, listing specific components that contact TrueVIS inks and need regular cleaning and replacement. It describes a weekly maintenance procedure performed by the operator to clean parts like the print head, wiper blades, and covers. A daily check of the drain bottle is also listed. Estimated replacement cycles are provided for parts like the print head, wiper pads, and ink tubes based on usage counts from internal reports. Adhering to the maintenance schedule is essential to avoid downtime and ensure high print quality under warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    529 views3 pages

    Maintenance Checklist VG - SG Series

    Uploaded by

    Adrian Yap
    The document provides a maintenance checklist for Roland TrueVIS printers, listing specific components that contact TrueVIS inks and need regular cleaning and replacement. It describes a weekly maintenance procedure performed by the operator to clean parts like the print head, wiper blades, and covers. A daily check of the drain bottle is also listed. Estimated replacement cycles are provided for parts like the print head, wiper pads, and ink tubes based on usage counts from internal reports. Adhering to the maintenance schedule is essential to avoid downtime and ensure high print quality under warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    VG SG TrueVIS Series - Maintenance Checklist

    Models: VG-640, VG-540, SG-540 & SG-300


    Roland TrueVIS based printers will require preventive maintenance practices to ensure the highest quality of
    performance and adhere to original equipment warranty. The checklist below describes specific components that come
    in contact with TrueVIS inks. These parts need to be cleaned on a regular basis and should be replaced according to the
    schedule due to normal wear. It is essential to adhere to the suggested timeframes for maintenance and replacement to
    avoid needless downtime that might require a service visit from your supporting dealership. The TrueVIS printer will
    prompt the operator to perform manual maintenance once a week.

    All Maintenance Procedures are referenced in the Users Manual, Chapter 3.

    Check Points Inspect Clean Replace Cycle Reference


    Perform a manual cleaning by using cleaning
    sticks and cleaning liquid.
    Print Head Weekly
    Determine if they should be replaced based
    on SHOT COUNT
    Clean, inspect or replaced if warped or
    Wiper blade Weekly prompted to replace at 3000 times (wipe
    count)
    Wipe away any buildup of ink or grime
    Wiper Area Weekly
    around the wiper area
    Inspect the condition of the 3 wiper pads.
    Wiper Pads Weekly
    Replacement cycle: 1000 wipes
    Determine if it should be replaced based on
    the performance of the cleaning or the time
    period from the last replacement. If
    Cap Top Weekly
    replacement is unnecessary, clean them
    manually using the cleaning stick and
    cleaning fluid. Replacement Cycle: 6 months
    Clean and wipe away any build up of ink or
    Capping Station Weekly
    grime.
    Wipe away any buildup of ink or grime on the
    Platen Weekly
    platen surface
    If large amount of ink is discharge in the drain
    bottle, dispose of it.
    Make sure to reset the discharge ink count.
    When you dispose of discharged ink, make
    Check Drain Bottle Daily sure to reset the discharged-fluid count from
    [MENU] > [SUB MENU] > [MAINTENANCE] >
    [DRAIN BOTTLE] and press the [ENTER] key.
    Otherwise, "CHECK DRAIN BOTTLE" message
    appears at the inappropriate timing.
    Remove dust and wipe away any build up of
    Covers Weekly
    ink or grime.

    DGA Rev:1.0 1
    Inspect blade tip, blade depth and rotation in
    Cutter Blade & Blade
    Weekly the blade holder. Remove blade holder cap
    Holder
    and clean out debris.
    Inspect the condition of the pinch rollers and
    wipe them down every month. Do not use
    Pinch Roller/Grit
    Monthly and petroleum based products. Use a mild
    Roller
    soap on a clean cloth. Clean vinyl or adhesive
    off the grit rollers using a nylon type brush.
    Specified temperature and humidity must be
    maintained even while not in use. When the
    temperature is too high, the alteration of ink
    may damage the machine. And, when it is too
    low, frozen ink may damage the print heads.
    Temperature and While in use: Temperature 20 to 32 C (60 to
    Daily 90F) , Humidity 35 to 80% (Noncondensing)
    Humidity Levels
    While not in use: Temperature 5 to 40C (41
    to 104F, Humidity 20 to 80%
    (Noncondensing)
    Humidity:
    Temperature:
    Check for scratches bends and ink
    Encoder Strip Monthly
    accumulation. Performed by Service Engineer
    Upgrade the firmware if the installed
    Firmware Monthly
    firmware is not the latest version.
    Sensors Monthly Check and clean Front & Rear Paper Sensors

    Estimated replacement cycle for each part below. This data is obtained via software through the internal report (History
    Report) by an Authorized Service Engineer.

    Parts Name Replacement Cycle


    Print head 6 billion shots / nozzle (6,000,000K shots)
    Wiping 3000 times. The message appears when the number of wiping
    Wiper
    and rubbing come to 3,000 times.
    Scan Motor 3,000 hours
    Cap Top 6 Months
    Ink Tubes 3,000 Hours
    Wiper pads 1000 wipes
    Lithium battery 36 months
    Pinch rollers Inspect & replace when damaged or worn
    Cutter Protection Strip Inspect & replace depending on the depth of damage

    DGA Rev:1.0 2
    Performed by: ___________________________________ Title: ___________________________________

    Date: ___________________________________________ Serial Number: ___________________________

    IMPORTANT:

    The print head life is expressed in number of shots. The following conditions listed below could influence the print
    head nozzle condition and shorten the expected life of the print head.
    1. Leaving the print carriage assembly uncapped and off the capping station. Print head nozzles will clog.
    2. Head strikes or extended wear to the nozzle surface from excessive contact to printed substrates.
    3. Lack of periodic maintenance
    4. Aggressive manual cleaning on the nozzle surface
    These conditions are not covered under warranty or listed as a Manufacturing Defect.

    DGA Rev:1.0 3

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