KTM-60604 4-Head I3200 DTF Printer Manual - EN

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WHITE INK IEONING

PAINTING
PRINNTERHITE

KTM-60604

User
Manual
White ink hot painting printer instructions

CATALOGUE
Preface ................................................................. 2

Chapter I Use Instructions ............................................... 3

1.1 Power safety ....................................................... 3

1.2 Precautions for operation .......................................... 3

1.3 Note for installation location and use environment ................. 4

1.4 Ink placement and use precautions .................................. 4

Chapter 2 Machine Introduction and Preparation before drawing ............ 5

2.1 Machine assembly ................................................... 5

2.2 Keyboard introduction .............................................. 6

2.3 Installation of the print carrier .................................. 7

2.3.1 Distance between the nozzle and the print carrier ................ 8

2.4 Ink mounting / use considerations .................................. 9

2.5 Installation and wiring method of i3200 head nozzle ............... 10

2.6 Ink order arrangement description ................................. 10


2.7 Installation instructions for trolley plate and data
cable…………………………………………………………………… 11
Chapter III Operation Instructions ...................... 错误!未定义书签。

3.1 starting up ....................................................... 12

3.2 How to use the print software ..................................... 13

Chapter IV: Software Installation ....................................... 15

4.1 The setting of the printer ........................................ 14

Chapter V: Maintenance Matters .......................... 错误!未定义书签。

5.3.3 Warranty coverage coverage .................................... 16

Chapter 6. Common failures and solutions ................................ 17


Chapter VII Daily Maintenance Instructions .............................. 18
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White ink hot painting printer instructions

Chapter I Use Instructions


1.1 Power safety
A、 Power: One AC 50Hz 220V AC (± 10%).
Only the power types identified in the printer's label are used.Depending on
the country or region, a 110V or 220V AC power supply may be used.
B. Connect all equipment to a proper grounding socket, and avoid using the socket
in the same circuit with the equipment that is frequently switched between on and
off (such as copier and air conditioning system).
C. Avoid using sockets controlled by wall switches or automatic timers.
D. Keep your computer system away from potential sources of electromagnetic
interference, such as speakers or wireless telephone stands.
E. Do not use damaged or broken power cords.
F. If you use an additional power cord, remember that the total amperage of the
device plugged into the additional power cord does not exceed the rated amperage of
the power supply. In addition, remember that the total amperage of all devices
plugged into the wall does not exceed the rated amperage of the wall socket.
G. In case of any problem, please seek the printer maintenance technician in time.
H. For the safety of people and machines, please be sure to connect the ground wire.
The specific requirements shall be informed by the installation personnel.
1. Do not plug and unplug the print line and power cord with power, otherwise the
motherboard will be damaged.

1.2 Precautions for operation


A. Always use the power switch to turn off the printer. (i.e. the power switch
at the rear of the right side of the printer) please do not unplug the printer
power plug or other relevant data cables before the machine power is cut off.
B. Please do not put tools or other articles on the printing platform or cover
plate of the machine, so as to avoid unnecessary losses caused by untimely
cleaning before the machine is operated.
C. Before handling the printer, please make sure that your printing trolley is
fixed at the initial position.
D. When printing, be sure to use a paper jam (anti warping sheet) to prevent
the paper from wandering and scraping the nozzle.
E. The machine must be guarded during operation. (there shall be full-time
operators).
F. The grating strip should be checked frequently to see if it is clean and
damaged. If it is dirty, it should be cleaned with a cotton swab dipped in
alcohol.
G. The guide rail should be checked frequently to see if it is clean; It is
recommended to apply grease (or part lubricating oil, etc.) on the guide rail
after 1-2 months of use to reduce the friction of the sliding block.
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H. Regularly check and clean the maintenance station.
1. Do not expose the nozzle to the air after leaving the maintenance station
for a long time.
J. Under abnormal shutdown state; Do not pull the trolley manually and quickly,
but start it to return to the warehouse automatically.
K. Maintain the machine regularly to reduce the impact of dust and ink on the
machine
50. Note: the machine must be connected to the ground wire; When the air is dry,
the problem of static electricity can not be ignored. When using PET film media,
it usually carries electrostatic charge (especially when the paper feeding
speed is very fast); Electrostatic charge may cause damage to the safety of the
machine and board. The only way is to use grounding wire to release the static
electricity As the human body itself is a huge static power supply, when
operating the ink head with electricity, make sure that both hands have been
discharged (contact the grounding metal body or wear the antistatic bracelet),
otherwise it is easy to cause damage to the board and nozzle

1.3 Note for installation location and use environment


A. Place the printer on a flat surface that is horizontal, stable, and larger than
the printer. If the printer tilts or has a certain angle, the machine may not work
properly
B. Leave enough space around the printer to ensure normal ventilation of the
printer.
C. Place the printer near the wall outlet so that the plug can be easily plugged in
and out.
D. Avoid using the printer in places where temperature and humidity are prone to
drastic changes. Protect the printer from direct sunlight, strong light or heat.
E. Printer operating temperature: 18-26 ℃; Humidity: 38%-65%. In order to make the
machine run in the best condition, please configure air conditioner and hygrometer
indoors.
F. The machine must be kept away from strong interference radiation sources.

1.4 Ink placement and use precautions


A、Please keep the ink bottle out of the reach of children. Do not let children
drink the ink or touch the ink cartridge.
B. If the ink sticks to the skin, wash it with soap and water. If the ink splashes
into the eyes, immediately flush it with clean water.
C. Do not shake the ink bottle to avoid ink leakage.
D. After using the ink bottle for a period of time (usually two months), it should
be removed immediately for thorough cleaning and dried. When replacing a new ink
bottle, pay attention to cleaning to ensure the printing quality.
E. The ink shall be stored in a cool place to avoid direct sunlight。
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Chapter 2 Machine Introduction and Preparation


before drawing

2.1Machine assembly
Open the packing box of the machine, remove the machine accessories inside, and
assemble them as shown in the following figure:

4
5

8
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part name :
(1) Main body, (2) tension and paper release system, (3) ink bottle with lack of
ink alarm, (4) three-way constant temperature system,
(5) LED lamp lighting, (6) computer bracket, (7) support scaffolding, (8) waste
film alarm

Scaffold installation:
Install the left and right feet under the left and right iron soles and
secure them with (inner hexagonal bolts).The caster brakes are mounted on the left
and right feet (internal hexagonal bolts)
Note: Lock in the arrow direction, as shown:

1. Install rods and beams between them and secure (hexagonal bolts) as shown:
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Pull rod and


beam

Fixed the support plate with the left and right iron legs and feet (with
hexagonal bolts),
Then fixed with the left and right ends of the support fixing plate (with
internal hexagonal bolts), put the assembled paper module on the aluminum pipe, and
then put the already fixed on the left and right support, as shown in the figure:

Put the paper


module
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2.2Keyboard introduction

1. Move left and right direction key: move the car left and right in standby state,
and read the items in menu state

2. Return paper entry direction key: advance and retreat printing carrier in
standby state, reduce or increase the number of items under the menu

3. Exit key In the menu case is to return to the previous menu.

4. Make that the key is the button on the main menu page
2.3 Installation of the printing carrier
Note before installation: You can use the reel carrier.Make sure the paper loads
straight, without leaning.Note that the carrier is kept parallel to the
countertop.Be sure to load it from behind.If the edge of the scroll print carrier
is wrinkled or damaged, cut off the damaged part before sending it to the scroll
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shaft to prevent the print carrier from getting stuck in the

machine.
Lift the press wheel handle right right in front of the printer before installing
the print carrier.Get the press wheel off the table.Then load the scroll body
following the steps above Figures 1,2,3 and fix it.After the scroll carrier is
inserted into the countertop, it needs to be tightened to ensure that the carrier
is parallel to the countertop.At this point, tighten the print carrier, and press
the paper wheel down.

2.3.1 Distance between the nozzle and the print carrier


According to the thickness of different printing carriers, the height of the nozzle
seat can be adjusted.The ideal spacing between the nozzle and the print carrier is
2.5mm.According to the flatness of the printing carrier can be adjusted
appropriately, so as to avoid wiping the spray head from the printing carrier and
destroying the picture effect.However, the maximum distance is recommended not to
exceed 3.5mm.The adjustment method is to loosen the left and right side panels of
the nozzle holder and the 4 screws on the car backplane, and adjust the upper
transmission shaft bearing, so that the car height can be moved up and down. After
appropriate height adjustment, then the left and right side panels of the nozzle
holder and the 4 screws on the back plate of the car are tightened.as shown in the
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figure:

bearing

2.4 Notes for ink installation / use


1. Please put the ink out of the child's reach.
2. If the ink splashes into your eyes, please rinse it with a lot of water
immediately.
3. Please use the cleaning liquid with random to for the ink head pipe.
4. The ambient temperature of ink use is recommended at 18℃ - -28℃.
5. Please store the ink in a cool place and room temperature environment to avoid
high temperature, low temperature and sunlight.
6. Please use the ink bottle in time after opening. It should not be stored for a
long time.
7. If the ink is found to freeze at low temperature, let it be redissolved at room
temperature and left for several hours in use.
8. If the ink splashes on your hands or clothes, wash it clean as soon as possible.
9. Don't try to parse the ink cartridge.
10. Ink is a chemical product. Please dispose of the empty bottles, scrapped ink
cartridges and waste ink properly to try to avoid environmental pollution.Wash all
the lines with cleaning detergent before installing the ink.
11. When installing the ink, please try not to pull out the ink sac to reduce the
loss. Only use the ink specified by the machine, and please do not mix it with
other brand types of ink.
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12. When the machine stops printing, the ink speed should be slow to produce
bubbles.Put the ink into the ink cartridge frame, insert the ink tube into the ink
bottle according to the above color logo, and pull the ink into the ink tank, as
shown in the figure:

Pour into the ink

An ink sac was inserted and the ink

was inhaled with a syringe

Note: 1. Do not, when the machine is working, twist the cap on the ink bottle; When
the machine works, the ink in the bottle will decrease, the air pressure
in the bottle will decrease, and the ink in the tank will be sucked back
into the bottle. 2. When inhaling the ink into the ink sac,
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please inhale it slowly with appropriate strength to avoid damage to the
ink sac

Machine ink sac order, facing the machine,


From Left to right: color ink K Y C M white ink W W W W

2.7 Installation instructions of trolley plate and data cableI3200Installation


diagram of nozzle trolley assembly and data cable
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Chapter III Operation Instructions


3.1 starting up
(1)Start on, press the key to "-" state。
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开关

(2)Turn off and pull the switch directly to the "O" position.

3.2Software installation and function parameter setting

Open the control software directly in the folder and automatically read the card data。

1. The PC-side IP settings


Set up the computer network IP
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Right-click attribute on the online neighbor icon- -> Select local connection,
click right-click attribute to open this

interface.
The computer conducts network connection setting, using the custom IP address: 192.168.127.58,
subnet mask (default): 255.255.255.0, can be
Click on the Settings, there will be a regular printing use

settings.

Advanced manufacturer set password 111111, here to enter the internal function setting
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The main ink station position, can set the ink station height, scraper height, etc.

Manual cleaning Here you can set the adjustment of the cleaning parameters.
Other functions are set by default.
一、 Board card interface
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White ink hot painting printer instructions

Chapter V: Maintenance Matters


5.3 Warranty Service

5.3.1 Product Warranty policy

The Warranty does not include the following conditions:

A. Consumables (such as: paper, ink cartridge, nozzle,

etc.);

B. Man-made damage or transportation damage; damage caused

by unpredictable natural disasters;

C. Products being dismantled and repaired by users and

unauthorized service agencies;

D. Fault and damage caused by users using unsupported media,

using unqualified print sharers, or using non-

conforming power supplies;

E. Failure or damage caused by use in a working environment

not specified by the product;

F. Faults and damage caused by improper storage of users

(such as rodent damage, liquid infiltration, etc.);

G. Damage that the products cannot be used normally due to

the use of self-compiled or non-public offering

software;
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H. This warranty is only for the failure of the machine

itself and does not bear any joint liability arising

therefrom.

Chapter 6. Common failures and solutions

Seri Analysis of fault Check, the solution


al causes:
Common fault:
numb
er:
A、Outlet, power cord, power box Check that the input components
is broken are normal to ensure that the
power box has 24V output
The machine did not
B 、 Power supply is not normal Data row line is not tight,
or
respond after the
1 power was turned (led is not bright); main board motherboard output trolley
on, and the car did or trolley board is broken; voltage abnormal; change the
not move trolley board or motherboard.
C 、 The car motor servo is Check the servo motor and the
abnormal main board connection line; the
servo motor is abnormal
A、Error in grating signal Check the grating bars, and the
The car can move, decoder
but it does not B 、 The car only goes to the The trolley board or
2
return to the ink left, moving in one direction motherboard is broken; the
station motor cable is not fastened or
the motor is abnormal
The car can A、Zero-point sensor fault Check the sensor connection
normally return to line, the sensor.
3 the ink station,
but will hit the
right baffle error
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A、42V Input exception Check that the power box has no
42V output, and the 42V
insurance pipe of the main
Spray head test all board is fused
4
channels do not ink B、Spithead data line Check the nozzle data line

C、Abnormal trolley plate or jet Change the trolley plate or the


head plate sprinkler board
Some channels do A 、 Car board, the nozzle board
Change the trolley board, spray
5 not ink, or
head board
abnormal ink

is abnormal
B、Spithead data line Check the nozzle data line
A 、 Ink extraction pump, the Check the connecting cable, ink
Ink extraction solenoid valve is abnormal extraction pump, solenoid
6 valve, and fan
motor, abnormal fan

A 、 Motor connection line, Check the connecting cable and


Walking paper is electric motor take the paper motor
7
abnormal B、Motor drive board, main board Change the circuit board

A 、 The IP address settings on Reset the IP address as


the printer and the computer do required.
not match
Start up normally,
printing computer B 、 Network cable, the quality Replace network cables or
8 display is not of the network cable problems. cables.
online or output is
C、 Poor contact between both Ensure that the cable plug is
not printed
ends of the network cable on the not loose by the drag chain;
main board and trolley board; replug the cable and check
loose network cable. whether the interface is loose.
The picture is not D、The car board is bad Change the car board
finished, and the
9
data transmission
is terminated
A、 Step calibration is not done Recalibrate the steps; or done
correctly. switching to different print
media needs to recalibrate the
steps
White or
B、 The stepping-in calibration Adjust the paper reader to make
overlapping paths
10 is different from the paper the paper pull
appear when
delivery state when printing the evenly.Recalibrate the step
printing spray
spray painting (paper drawing with equal tension.
state / natural state), and the
resistance of the paper is not
uniform;
The printed plot is A 、 Step parameters are Recalibrate the step or adjust
longer or shorter inaccurate the automatic compensation
11
than the actual parameters inside Montai
size
Printing spray A、 High distance between spray Adjust the distance from the
12 nozzle and print medium (normal nozzle to the print medium
painting accuracy
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White ink hot painting printer instructions
is poor, flying ink 2.0-2.5mm),

B、Insufficient 42V voltage Check that the power supply box


42V output is normal
C 、 Jet head vertical Recalibrate both vertical and
calibration, two-way calibration bi-directional
is not good calibration
D、The car is moving too fast Adjust the printing speed
E 、 The nozzle drive plate is 换喷头驱动板
abnormal
A 、 Indoor temperature and The nozzle ink-out state is
humidity environment influence affected by the ambient
temperature, and the working
ambient temperature should be
kept within the normal range
Ink breaking B、 Ink quality problems Change for good quality ink
phenomenon occurs C 、 Ink breaking phenomenon Ensure that the ink supply
13
when printing the occurs when printing the jet pressure is normal, the ink
jet painting painting pipe and transfer interface do
not leak
D、The car is moving too fast Adjust the printing speed

E 、 Spray head drive plate Change the nozzle drive board


problem
A、 Ink or nozzle ink status The ink does not match the
print curve very well or the
nozzle hole is blocked
Print spray color
14 B 、 Insufficient 42V voltage, Check that the power supply box
bias
insufficient drive voltage 42V output is normal
C 、 The nozzle drive plate is Change the nozzle drive board
abnormal
A 、 The fiber arrangement is Plug in the line again
loose
During the printing
process, the car
15 reports the error
and ends the
B、 Error in servo motor Check the servo-motor
connection line
C、Error reading the grating Check the graster position,
grating for scratches, graster
printing
to circuit board connector,
graster decoder.

Chapter VII Maintenance Instructions


1. Conduct nozzle detection before printing every day to
check whether the nozzle is blocked, such as

Fruit test bar has a broken needle to be cleaned.


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2. Working environment temperature is 20 C-30 C; working

relative humidity is 45% -65%

3. The nozzle test should be conducted before shutting down

every day. If there is a broken line, clean it and then

shut it down.

4. When turning off the phone every day, pay attention to

the print head and the ink station need to be aligned and

fit together again.

There can be no gap between the print head and the ink

station.

5. During the printing process, be sure to add color bars

to prevent a long color in the printing process

Time does not inkjet to cause the nozzle blockage.

6. During the printing process, be careful not to let the

printing film scratch to the printing head.

7. No dust on the grating strip. wipe clean with a dust-

free cloth for a week or two.

8. Wipe the guide rail with the tailor machine oil for two

to three weeks.

9. Wipe the scraper clean regularly with a dust-free cloth.

10. Clean the ink on the press sheet in time to prevent the

ink accumulation and scraping to the nozzle.


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11. Clean up the ink accumulation of the car bottom plate

regularly.

12. Clean the ink accumulation next to the ink stack cap

regularly to ensure that the ink stack cap is clean.

13. If the printer does not use distilled water or special

paint ink cleaning

Pour the lotion on the ink stack cap to soak the nozzle,

and clamp the ink pipe and the ink pump pipe.

14. When printing the film is not used, wrap it with

plastic wrap to prevent moisture.

15. Hot melt powder is not used should be sealed with a bag

to prevent moisture.
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