AC012MNADCH - CAC High Wall Unit Service Manual
AC012MNADCH - CAC High Wall Unit Service Manual
AC012MNADCH - CAC High Wall Unit Service Manual
1. Precautions
2. Product Specifications
4. Troubleshooting
5. PCB Diagram
AC012KXADCH AC018JXADCH
6. Wiring Diagram
7. Reference Sheet
AC024JXADCH
AC030JXADCH AC036JXADCH
Refer to the service manual in the GSPN(see the rear cover) for the more information.
Contents
11. Precautions ........................................................................................................................................ 1-1
1-1 Precautions for the Service .............................................................................................................. 1-1
1-2 Precautions related to static electricity and PL ............................................................................ 1-1
1-3 Precautions related to product safety ........................................................................................... 1-2
1-4 Other precautions.............................................................................................................................. 1-2
2 Samsung Electronics
4-4-12 DC_link voltage sensor error ........................................................................................................... 4-35
4-4-13 Current sensor error/Input current sensor error .................................................................... 4-36
4-4-14 Heatsink sensor error/Heatsink over heat ................................................................................. 4-37
4-4-15 Comp Vlimit error/Comp current limit error ............................................................................ 4-38
4-4-16 EEPROM error/OTP error .................................................................................................................. 4-39
4-4-17 AC zero cross signal error ................................................................................................................. 4-40
4-4-18 Operation condition secession error............................................................................................ 4-41
4-4-19 Capacity miss match error ............................................................................................................... 4-42
4-4-20 Gas leak error ........................................................................................................................................ 4-43
Samsung Electronics 3
1. Precautions
XWhen repairing the equipment, connection of the harness parts must be firm and solid.
A loose connection may cause noise or other malfunction.
XWhen assembling and disassembling the equipment while it is laid down, lay it on soft cloth.
Otherwise it may scratch the back of the exterior of the product.
XRemove dust or dirt completely from the housing block, wiring block and service parts during repair.
This helps prevent the danger of fire caused by tracking or short circuit.
XFasten the valve caps of service valves and charging valves of outdoor unit as much as possible using adjustable wrenches.
X Check whether the installation location is at least two meters away from other electronic products such as TV, video, or
audio.
Otherwise, the video quality might be degraded or noise might be generated.
X Do not bend the power cable with excessive force, and do not place a heavy weight on the case as it might damage the
cable.
It might cause electric shock or fire.
X Unplug the power cable or turn off the auxiliary power switch for electric part replacement and repair service.
Otherwise it might cause electric shock.
X Instruct end users to separate the batteries from the remote controllers and store them separately when the product is not
used for long time.
Otherwise leakage from the dry cell may cause problems with the remote controller.
Indoor Unit
Outdoor Unit
IMAGE
Remote Controller
Indoor Unit
Outdoor Unit
IMAGE
Remote Controller
Indoor Unit
Outdoor Unit
IMAGE
Remote Controller
Essential Offer
(Indoor Unit)
Remote Control Holder DB61-06087A 1
DB67-01404B
Cap Screws 3
(AC012/018/024MNADCH)
Essential Offer
Rubber Leg DB67-01533A 4
(Outdoor Unit)
Item Remarks
+SCREW DRIVER
Adjustable Wrench
(8mm, 10mm, 13mm)
HOOK
026/035
052/071
Caution:
Assembly of Cover Panel after service end.
- Reassembly is in the reverse order of the
removal.
- Piping and drain hose must be careful not to
damage and Progress must be done with both
hands.
Hook (Side)
Hook (Center)
Screw
Cap Screw
Caution:
When you separate the connector,
pull pressing the locking button.
Caution:
When you separate the connector,
pull pressing the locking button.
9) Take off the main PBA from the ASSY Control in.
Caution:
When you take off the PBA, dont touch
the components.
Please hold the PBA both side.
2 X X X X X
3 X X X X X
NOTE
t The remote control display and buttons may vary On (SEG1 to SEG12) Off (SEG13 to SEG24)
depending on the model.
SEG2
b Set the SEG3 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
SEG3
following order:
2 Press the (Mode) button. Cool and On appear on the remote control display.
SEG4
b Set the SEG5 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
SEG5
following order:
4 Press the (Mode) button. Dry and On appear on the remote control display.
SEG6
b Set the SEG8 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
SEG8
following order:
6 Press the (Mode) button. Fan and On appear on the remote control display.
SEG9
b Set the SEG10 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
following order: SEG10
8 Press the (Mode) button. Heat and On appear on the remote control display.
SEG11
b Set the SEG12 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
following order: SEG12
10 Press the (Mode) button. Auto and Off appear on the remote control display.
SEG14
b Set the SEG15 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
SEG15
following order:
1 Press the (Mode) button. Cool and Off appear on the remote control display.
SEG16
b Set the SEG17 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
SEG17
following order:
3 Press the (Mode) button. Dry and Off appear on the remote control display.
SEG18
b Set the SEG20 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
SEG20
following order:
5 Press the (Mode) button. Fan and Off appear on the remote control display.
SEG21
b Set the SEG22 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
following order: SEG22
7 Press the (Mode) button. Heat and Off appear on the remote control display.
SEG23
b Set the SEG24 value by pressing the (High Fan) button repeatedly until the
value you want to set appears on the remote control display.
When you press the (Low Fan) or (High Fan) button, values appear in the
following order: SEG24
3 Check whether the option values that you have set are correct by pressing the (Mode) button repeatedly
Before installing an indoor unit, be sure to set an address for the indoor unit by taking the following steps:
1 Make sure that the power is supplied to the indoor
F1 F2 V1 V2 F3 F4
unit. If the indoor unit is not plugged in, it must
include a power supply.
1(L) 2(M)
Indoor Unit
2 Set an address for each indoor unit using the remote control, according to your air conditioning system plan, by
referring to the following table and by following the steps in Common steps for setting the addresses and options on
page <?>.
t The indoor unit addresses (main and RMC addresses) are set to 0A0000-100000-200000-300000 by default.
t If indoor units and outdoor units match 1:1, you dont need to set the main address because it is automatically set
by the outdoor unit.
t If you are using on or off controller, set RMC address.
Indoor unit
Function Page Mode Setting main address
number
Group channel
Function Page Setting RMC address Group address
(x16)
F1 F2 V1 V2 F3 F4
indoor unit. If the indoor unit is not plugged in, it
must include a power supply.
1(L) 2(M)
Indoor Unit
2 Set the installation options of indoor units, by referring to the following table and by following the steps in Common
steps for setting the addresses and options on page <?>.
t The installation options of indoor units are set to 020000-100000-200000-300000 by default.
t The SEG20 option, Individual control with remote control, allows you to control multiple indoor units individually
by using the remote control.
Disuse
0 (recessed
installation)
0 Disuse 0 Disuse
High-ceiling
Reserved mode
1
Indication (recessed
and details installation)
0 2
Disuse
4 (exposed
installation)
1 Use 1 Use High-ceiling
mode
5
(exposed
installation)
0 Disuse
On/Off
1
control Slave
(disable Thermo Use of 1000
Off 0 0 Disuse 0 2
2 Level on buzzer hours
control control*)
Window
3 on/off
Indication
control
and details 2
4 Disuse
On/Off
5
control Master
Disuse
(enable Operation 2000
Off 1 1 Use 1 of 6
6 Level on hours
control buzzer
control*)
Window
7 on/off
control
Option SEG19 SEG20 SEG21 SEG22 SEG23 SEG24
Example: Changing the Buzzer control (SEG17) option of the installation options to 1 disuse.
3 E122 Error on EVA IN sensor of indoor unit (Short or Open) Indoor unit EVA_IN Thermistor Open/Short
4 E123 Error on EVA OUT sensor of indoor unit (Short or Open) Indoor unit EVA_OUT Thermistor Open/Short
Indoor unit Float Switch Open/Short Drain
5 E153 Error on float switch (2nd detection)
Pump operation Check
6 E154 Indoor fan error Check on indoor unit indoor Fan operation
Thermal Fuse Open Check of indoor unit
7 E198 Error on thermal fuse of indoor unit (Open)
Terminal Block
Communication error between the indoor unit and outdoor
unit (Pre-tracking failure or when the actual number of indoor
units are different from the indoor unit quantity setting on the
8 E201 outdoor unit) Check indoor quantity setting in outdoor
Error due to communication tracking failure after initial power
is supplied (The error occurs regardless of the number of
units.)
Communication error between indoor unit and outdoor unit
Check electrical connection and setting
9 E202 (When there is no response from indoor units after tracking is
between indoor unit and outdoor unit
completed)
Communication error between the outdoor unit and main
Check electrical connection and setting
10 E203 micom (For PF #4 to #6 controllers, error will be determined
between indoor unit MAIN PBA - INVERTER PBA
from the time when the compressor is turned on.)
11 E221 Error on outdoor temperature sensor (Short or Open) Check Outdoor sensor Open / Short
12 E231 Error on outdoor COND OUT sensor (Short or Open) Check Cond-Out sensor Open / Short
Error on discharge temperature sensor of compressor 1 (Short
13 E251 Check Discharge sensor Open / Short
or Open)
14 E320 Error on OLP sensor (Short or Open) Check OLP sensor Open / Short
15 E403 Compressor down due to freeze protection control Check Outdoor Cond.
16 E404 System stop due to overload protection control Check Comp. when it starts
17 E416 System stop due to discharge temperature -
1. Check if the service valve is open
2. Check for refrigerant leakage (pipe
connections, heat exchanger) and charge
refrigerant if necessary
18 E422 Blockage detected on high pressure pipe
3. Check if there's any blockage on the
refrigerant cycle (indoor unit/outdoor unit)
4. Check if additional refrigerant has been
added after pipe extension
19 E425 Reverse phase or open phase Check whether 3 phase is reversed or opened.
Heating operation restricted at outdoor temperature over
20 E440 HEATING
Theat_high value
Cooling operation restricted at outdoor temperature below
21 E441 COOLING
Tcool_low value
22 E458 Fan speed error FAN1 ERROR
Is indoor temperature
Yes
sensor disconnected from the
connector in PCB?
<Temperature sensor
resistance value>
Current
Resistance
temperature
(k)
(C)
40 5.800
35 6.900
In this case, is the resistance Yes
value out of range in the temperature 30 8.300
table on the right? 25 10.00
20 12.10
No Indoor temperature sensor 15 14.70
failure (replace)
10 18.00
Restart the system after replacing the PCB 5 22.00
0 28.30
-5 33.90
-10 42.30
Current
Resistance
temperature
(k)
(C)
40 5.800
35 6.900
In this case, is the resistance Yes
value out of range in the temperature table 30 8.300
on the right? 25 10.00
20 12.10
Failure of the indoor heat
No 15 14.70
exchanger temperature sensor
(replace) 10 18.00
Restart the system after replacing the PCB
5 22.00
0 28.30
-5 33.90
-10 42.30
Symptom Indoor unit fan does not run /Runs at excessive high speed and stops
Failure Check if the motor connector is disconnected/ check the motor fan assembly status
No
Symptom Communication error between the indoor and outdoor unit for two minutes
Failure Communication error between the indoor unit and outdoor unit
Is there a response from the indoor PCB? No Check the communication cable and
(LED01 (RED) is not ON) replace the indoor unit PCB
Yes LED01
Good
Bad
+0.7V
-0.7V
Symptom The indoor unit floating sensor is open and that state is maintained for more than one minute
Increase in the drain pan water level due to failure of the indoor unit drain pump,
Failure
or float sensor failure
Error occurs
No
Same error occurs again
Is the water level in the drain pan high?
Yes
Yes No
Replace the indoor unit PCB
Reset the indoor unit power and Normal operation
check the operation of the drain pump.
(it vibrates when operating)
Yes
Is the water level in No
drain pan decreasing?
Yes Replace the drain pump Replace the indoor unit PCB
Normal operation
t 'MPBUTFOTPSFSSPSJTDMFBSFEPOMZ
Replace the drain pump when the indoor power is reset
No
2. Check procedure
Yes
Yes
Yes
No
Is the fuse connected? Replace the fuse
Yes
No
Is the resistance value of R001 200? Replace the inverter PBA
Yes
Cont.
Samsung Electronics
4-19 4-19
Outdoor unit is not powered on Initial diagnosis (cont.)
Cont.
Yes
Yes
1) Is the cable between the indoor unit and outdoor unit connected correctly?
2) Isn't the power cable and communication cable cross?
2. Troubleshooting procedure
No
Is the communication error occurred again? Terminate the service
Yes
Yes
Yes
Yes
No
Is the communication error occurred again? Terminate the service.
Yes
1) Is the cable between the indoor unit and outdoor unit connected correctly?
2) Is the sensor placed correctly?
3) Does the both terminal of sensor satisfy the resistance value in accordance with temperature?
4) Is the resistance value of sensor connection pull-up correct?
Yes
Sensor Replace
Is the sensor resistance value #1-#2 No
Sensor resistance value : 20C - 12.09kohm
10kohm3% at the room temperature
30C - 8.31kohm
of 25C
35C - 6.94kohm
40C - 5.83kohm
Yes
Yes
Below 0.5V or Over 4.5V? Exchange the PBA of no power unit
No
Yes
Yes
Sensor Replace
Is the sensor resistance value #1-#2 No
Sensor resistance value : 20C - 12.09kohm
10kohm3% at the room temperature
30C - 8.31kohm
of 25C
35C - 6.94kohm
40C - 5.83kohm
Yes
Yes
Below 0.5V or Over 4.5V? Exchange the PBA of no Ourdoor PBA
No
Yes
Yes
Sensor Replace
Is the sensor resistance value #5-#6 No
Sensor resistance value : 20C - 12.09kohm
10kohm3% at the room temperature
30C - 8.31kohm
of 25C
35C - 6.94kohm
40C - 5.83kohm
Yes
Yes
Below 0.5V or Over 4.5V? Exchange the Outdoor PBA
No
Yes
Yes
Sensor Replace
Is the sensor resistance value #3-#4 No
Sensor resistance value : 20C - 12.09kohm
(CN501) 10kohm3% at the room temperature
30C - 8.31kohm
of 25 25C
35C - 6.94kohm
40C - 5.83kohm
Yes
Yes
Below 0.5V or Over 4.5V? Exchange the Outdoor PBA
No
Yes
Yes
Sensor Replace
Is the sensor resistance value #3-#4 No
Sensor resistance value : 20C - 242kohm
10kohm3% at the room temperature
30C - 166ohm
of 25C
35C - 138ohm
40C - 115kohm
Yes
Yes
Below 0.5V or Over 4.5V? Exchange the Outdoor PBA
No
Yes
Yes
Yes
Below 0.5V or Over 4.5V? Exchange the Outdoor PBA
No
Yes
2. Troubleshooting procedure
No
Is the discharge over temperature sensor error Terminate the service
appeared again?
Yes
Yes
Yes
1) Are the input power voltage and the power connection correct?
2) Is the motor wire connected to the outdoor PBA correctly?
3) Is there no assembly error or none-assembly in the terminal of motor wire connector?
4) Is there no obstacle at the surrounding of motor and propeller?
2. Troubleshooting procedure
Yes
No
Is the fan error appeared again? Terminate the service
No
Yes
Yes
No
Is the restart error occurred again? Terminate the service
Yes
Yes
Yes
No
No
Is the restart error occurred again? Terminate the service
Yes
Yes
Yes
No
1) Is the IPM Shunt(PF2:R451,R452,R453,PF3:R413,R414,R415) resistance value correct? Check the resistor is opened
2) Is the condition of surrounding temperature abnormal overload?
3) Is there any problem as like the temperature sensor separation or measurement value error?
4) Is the interphase resistance of compressor normal?
2. Troubleshooting procedure
No
Is the O.C error occurred? Terminate the service
Yes
Yes
Yes
Is the position of temperature sensor and No Correct the sensor position or exchange the
sensing value normal? sensor
Yes
No
No
Is the connected of reactor wire? Connect the reactor wire
(PBA-Reactor)
Yes
Yes
Yes
No
Is the reactor insulation damaged? Exchange the Outdoor PBA
No
No
Is the connected of reactor wire? Connect the reactor wire
(PBA-Reactor)
Yes
Is the the input voltage is nomal? No Check the input power in the powercord.
Normal range(180Vac ~ 270Vac)
Yes
Yes
Yes
Yes
No
Is the reactor insulation damaged? Exchange the Outdoor PBA
Yes
1) Is the PFC Shunt(PF2:R062,R063,PF3:R807,R808,R809) resistance value correct? Check the resistor is opened
2) Is the condition of surrounding temperature abnormal overload?
3) Is there any problem as like the temperature sensor separation or measurement value error?
4) Is the interphase resistance of compressor normal?
2. Troubleshooting procedure
Yes
No
Is the condition of indoor/outdoor Restart after returning to the normal load
temperature normal load?
Yes No
Yes Is the I_trip error
Terminate the service
occurred again?
Yes
No
1) Is the PFC Shunt(PF2:R062,R063,PF3:R807,R808,R809) resistance value correct? Check the resistor is opened
2) Is the IPM Shunt(PF2:R451,R452,R453,PF23:R413,R414,R415) resistance value correct? Check the resistor is opened
3) Is there no short or open around IC451(PF2) or IC451,IC452(PF3)?
2. Troubleshooting procedure
Yes
No
Is the PFC shunt and IPM shunt resistance Exchange the Outdoor PBA
value correct?
Yes
No
Terminate the service
Is the current sensor error appeared again?
Yes
Yes
No
Are there screws in PBA-heatsink? Fastening the screw
(4 screws)
Yes
Yes
1) Is the PFC Shunt(PF2:R062,R063,PF3:R807,R808,R809) resistance value correct? Check the resistor is opened
2) Is the condition of surrounding temperature abnormal overload?
3) Is there any problem as like the temperature sensor separation or measurement value error?
4) Is the interphase resistance of compressor normal?
2. Troubleshooting procedure
Yes
No
IIs the O.C error occurred? Terminate the service
Yes
Yes
No
Is the O.C error occurred again? Terminate the service
Yes
No
Yes Yes Is the O.C error occurred
Terminate the service
again?
Is the position of temperature sensor and No Correct the sensor position or exchange the
sensing value normal? sensor
Yes
No
2. Troubleshooting procedure
Yes
1) Check the power condition at customer's house (Is there any power noise?)
2) Have been there power failure?
2. Troubleshooting procedure
Yes
2. Troubleshooting procedure
Yes
* Heating mode *
* Cooling mode *
Is the outdoor temperature over 40C or under
Is the outdoor temperature under C?
-30C?
Yes
2. Troubleshooting procedure
Is the rated Btu between indoor unit and No Exchange the one of them according to the
outdoor unit? exact model spec
Yes
Yes
No
Is the capacity miss match error appeared Terminate the service
again?
Yes
No
Is the position of indoor eva_in sensor normal? Indoor sensor take the normal position
Yes
Yes
No
Is the gas leak error appeared again? Terminate the service.
Yes
Yes
No
Is the EEV valve connection normal? Connect the EEV valve.
Yes
Yes
Yes
MAIN PCB
AC012MNADCH / AC018MNADCH / AC024MNADCH / AC030MNTDCH / AC036MNTDCH
4 5 6 7 8
10
1
8
11
2
12
13
CN1-2WIRES COMM.
#1,#2,#19,#20:COMM. SIGNAL
#3,#18:EXTERNAL CONTROL
#4,#17:COMP CHECK
#5,#16:ERROR CHECK
#6:VCC(DC5V)
#7,#14:GND
#8,#13,#15:DC12V
#9~#12:COMM. SIGNAL
AC012KXADCH
Main PCB
1 3 5 6 8 10 12 13 15 17
2 4 7 9 11 14 16
NO Description
1 SMPS POWER: YW396-03AV BLU
2 4WAY:YW396-03AV WHT
3 REACTOR:DBT081-2P WHT
4 BLDC FAN:YW396-06V WHT
5 COMM:YW396-02V RED
6 SUB PBA POWER:SMW200-05P BLK
7 EEV1:SMW250-05 RED
8 COMP:DBT061-3P WHT
9 SMPS: SMW250-03 BLU
10 EEPROM:B7P-MQ WHT
11 TEMP SENSOR: SMW200-08P WHT
12 MAIN DOWNLOAD:YDW200-20 BLK
13 SUB PBA: SMW200-10P BLK
14 DRED:SMW250-05 WHT
15 INV DOWNDOWN: YDAW200-20TR BLK
16 SUB PBA: SMW200-10P WHT
17 ENABLE CGND: SMW250-03 RED
5 4 3 2 1 6 7 8 9 10 11 12
CN901 : BLDC MOTOR CN551: Downloader CN451 : COMP POWER CN051 : Reactor
#1: DV310V #1 #10 : Download #1 : COMP U-Phase #1 #2 : Reactor
#3: GND #2 : COMP V-Phase
#4: DC15V #3 : COMP W-Phase
#5: FAN_PWM
#6: FAN_Feedback
1 2
20 19 18 17 16 15 14 13 12
11
10
1
9
2
4 8
5 6 7
2 1 3 4 5 8
6 7
2 3 1
AC012KNLDCH
Model Code
AH CH 0H 1H 2H M
H NH AH DH CH HH /H AH AH
"/" can be removed from the buyer card if there are not enough digits.
3-way valve
Liquid pipe
4-way valve
Gas pipe
Compressor
Oil separator
Cooling
Heating
Leak check points
CONDENSER
High temperature and high pressure gas state coolant discharged from the compressor is converted to a liquid state as it is cooled
down by the heat emission in the outdoor condenser unit, and sent to the evaporator.
COMPRESSOR
Low temperature and low pressure coolant is compressed and sent to the cycling system
EVAPORATOR
Liquid coolant sucked in through the capillary tubes cools down the room by absorbing the surrounding heat as it evaporates
(converting from liquid to gas). (Absorbing heat required for evaporation)
SERVICE VALVE
You can open the valve by turning the need valve counterclockwise using hex wrench, and it is used for vacuum, gas purging, coolant
injection, coolant purging, and indoor-outdoor unit connection.
ACCUMULATOR
Accumulator prevents the flow of liquid-state coolant into the compressor. (Liquid-state coolant flowing into the compressor will
overload the compressor.)