Model 4WI 100 800 HP Boilers

C. The equipment must fit within the allocated space, leaving ample allowance for
maintenance and cleaning, and must leave suitable space for easy removal of all
equipment appurtenances. Tube pull clearance space from either the front or rear of
boiler must be maintained.
D. All units of the same classification shall be identical to the extent necessary to insure
interchangeability of parts, assemblies, accessories, and spare parts wherever
possible.
E. In order to provide unit responsibility for the specified capacities, efficiencies, and
performance, the boiler manufacturer shall certify in writing that the equipment being
submitted shall perform as specified. The boiler manufacturer shall be responsible for
guarantying that the boiler provides the performance as specified herein.
1.4 SUBMITTALS
A. The contractor shall submit, in a timely manner, all submittals for approval by the
engineer. Under no circumstances shall the contractor install any materials until the
engineer has made final approval on the submittals.
B. The engineer shall review and stamp submittals. Work may proceed and equipment
released for fabrication after contractor receives returned submittals stamped with
"NO EXCEPTIONS TAKEN" or "MAKE CORRECTIONS NOTED".
C. The bidder must submit in writing to the engineer any request for a proposed
deviation, omission, modification, or substitution to this specification for evaluation no
later than ten (10) days prior to the bid date. A request for any substitution shall be
accompanied by technical data, drawings, product samples, and complete data
substantiating compliance of proposed substitution with these specifications. No
materials shall be deemed acceptable if not in strict and full compliance with these
specifications. All bidders must bid solely on the specified materials unless
acceptance by the engineer of a deviation, omission, modification, or substitution is
granted in writing to all bidders prior to the bid date.
D. Shop Drawings - Shop drawings shall be submitted to the engineer for approval and
shall consist of:
E. General assembly drawing of the boiler including product description, model number,
dimensions, clearances, weights, service sizes, etc.
F. Schematic flow diagram of gas valve trains.
G. Schematic wiring diagram of boiler control system of the ladder-type showing all
components, all interlocks, etc. Schematic wiring diagram shall clearly identify factory
wiring and field wiring.
H. Installation Instructions: Manufacturers printed instructions for installation shall be
submitted to the engineer for approval.
I. Manufacturers Warranties: Manufacturers printed warranties, as specified
hereinafter, shall be submitted prior to final acceptance by the engineer.
J. Manufacturers Field Service: Manufacturers printed field service procedures and
reports, as specified hereinafter, shall be submitted prior to final acceptance by the
engineer. Report forms shall contain all information as required to do start-up and
testing as specified in the products section.

Section A2-32 Rev. 09-09

Model 4WI 100 800 HP Boilers

1.5 CERTIFICATIONS
A. Manufacturers Certification: The boiler manufacturer shall certify the following:
1. The products and systems furnished are in strict compliance with the
specifications.
2. The boiler, burner and other associated mechanical and electrical equipment
have all been properly coordinated and integrated to provide a complete and
operable boiler.
3. ASME certification.
4. UL and CSD-1 certification.
5. The equipment furnished has been installed in accordance with the
manufacturers installation instructions.
6. The specified factory tests have been satisfactorily performed.
7. The specified field tests have been satisfactorily performed.
B. Contractors Certification: The contractor shall certify the following:
1. The products and systems installed are in strict compliance with the
specifications.
2. The specified field tests have been satisfactorily performed.
C. Boiler Inspectors Certification: All boiler inspections during hydrostatic testing shall
be performed by an authorized boiler inspector who is certified by the National Board
of Boiler and Pressure Vessel Inspectors and shall be submitted in writing prior to
final acceptance by the engineer.
D. Test Reports: Factory and field test reports as described above and as specified
hereinafter, shall be submitted prior to final acceptance by the engineer.
E. Operation and Maintenance Manuals: Manufacturers printed operation and
maintenance manuals shall be submitted prior to final acceptance by the engineer.
Operation and maintenance manuals shall contain shop drawings, product data,
operating instructions, cleaning procedures, replacement parts list, maintenance and
repair data, complete parts list, etc.
1.6 DELIVERY, STORAGE, AND HANDLING
A. The contractor shall be responsible for the timely delivery of the equipment to the job
site. The contractor shall be responsible for unloading and rigging of the equipment.
The contractor shall be responsible for protecting the equipment from the weather,
humidity and temperature conditions, dirt, dust, other contaminants, as well as job
site conditions during construction.
B. Equipment shall be unloaded, handled, and stored in accordance with the
manufacturers handling and storage instructions.
C. The work to be performed consists of providing all labor, equipment, materials, etc. to
furnish and install new factory assembled, low pressure hot water boilers as
described in the specifications herein.

Section A2-33 Rev. 09-09

Model 4WI 100 800 HP Boilers

PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Contractor shall furnish and install Cleaver Brooks Model 4WI natural gas
(combination Gas/Oil fired) steam boiler(s) with design pressure as scheduled on the
drawings.
B. Alternate manufacturers complying with plans and specifications must be submitted
and approved by the consulting engineer within 10 days prior to bid date.
2.2 GENERAL DESCRIPTION
Factory packaged unit shall include boiler, burner, heavy duty skids, painted steel jacket
with two inches of fiberglass insulation, controls and accessories all piped and wired for
single point field connections. Units shall carry packaged label of Underwriters Laboratory
(UL) and be in accordance with ASME/CSD-1, all codes required by the local governing
authorities and as indicated on the design performance data sheet. A certified factory fire-
test shall be provided on all fuels with data sheets furnished to Engineer and Owner.
ASME certified, labeled, stamped and designed for _____ PSIG steam in accordance
with Section (I or IV) of ASME Code. Unit shall be designed to Seismic Zone
requirements and be provided with tie down clips and calculations showing bolt diameter
requirements. Manufacturers Representative to provide services for field testing and
adjusting of boiler and controls to meet design requirements.

Section A2-34 Rev. 09-09

Model 4WI 100 800 HP Boilers

2.3 PERFORMANCE: BOILER SIZE AND RATINGS

A. The capacity of each unit shall be indicated on the drawing schedule.
B. Performance Criteria:

Performance Criteria

Manufacturer: CLEAVER-BROOKS
Model: Promethean Line
Horsepower: _____ HP
Output: _____ #/hr (from and at 212F)
Gas Input: _____ MBH
Oil Input: _____ GPH
Design Pressure: _____ PSIG
Operating Pressure _____ PSIG
Steam Disengaging Area (minimum) _____ Sq. Inches
Steam storage area (minimum) _____ Cu. Ft.
Heating Surface (minimum): _____ Sq. Ft. Fireside
Heating Release (maximum): _____ BTU/Cu. Ft
Burner Turndown Ratio Natural Gas:
Overall Efficiency (Fuel to Steam)
Natural Gas (%): _____ % at High Fire
No. 2 Oil (%): _____ % at High Fire
NOX Emission (maximum)
Gas (Natural): _____ PPM (corrected to 3%O2)
Oil (No. 2): _____ PPM (corrected to 3%O2)
CO Emissions (maximum)
Gas (Natural): _____ PPM (corrected to 3%O2)
Oil (No. 2): _____ PPM (corrected to 3%O2)
Electrical: _____ V / _____H / _____P
Fan Motor: _____ HP
Air Compressor Motor: _____ HP
Oil Pump Motor: _____ HP
Noise Level (3' from burner): _____ dBA
Available Gas Supply Pressure: _____ PSIG
Weight
Dry: _____
Flooded: _____
Seismic Zone: _____
Altitude: _____ ASL

Code Requirements: ASME / NATIONAL BOARD

CSD-1 NFPA 8501
Underwriters Lab (UL)
State Of _____
Factory Mutual (FM)
Industrial Risk Insurers (IRI)

Section A2-35 Rev. 09-09