Renk Manual
Renk Manual
Renk Manual
1. Types of bearing 4
7. Heat dissipation, cooling 19
2. Basic principles 7 7.1 Radiation and convection (natural cooling) 19
2.1 Hydrodynamic lubrication 7 7.2 Forcedair convection cooling 19
2.2 Slide bearing calculation 8 7.3 Water cooling 20
2.3 Hydrostatic jacking device 8 7.4 Finned housing surface 20
2.4 Minimum speeds 10 7.5 External oil supply 20
7.6 Installation of the oil supply system 21
3. Shafts and thrust collars 10 7.7 Pipelines 21
3.1 Material and hardness 10 7.8 Oil pumps 22
3.2 Manufacturing process 11 7.9 Coolers, oil filters 23
3.3 Tolerances of form and position, 7.10 Fittings and monitoring gauges 23
surface quality 11
3.4 Dimensions, bearing clearances 14 8. Protection against external influences 23
3.5 Determination of coldstate bearing clearance 8.1 Heat of radiation 23
in case of heat transfer into the bearing 8.2 Heat transfer through the shaft 23
through the shaft 14 8.3 Cold 23
8.4 Weather protection 25
4. Whitemetals 15
9. Shaft seals 25
5. Lubrication 16 9.1 General 25
5.1 General 16 9.2 Negative pressures 25
5.2 Definition of viscosity 16 9.3 Types 25
5.3 Viscosity/temperature (V/T) reaction
of lubricating oils 16 10. Mounting of slide bearings on steel structures
5.4 Selection of viscosity classes of lubricating oils 16 (frames, motor shields, brackets) 28
2
Figure 1 Slide Bearing SCNLB
RENK Slide Bearings are high quality machine parts manufactured on uptodate machine tools. The designs
are in accordance with the latest technological knowledge applied in conjunction with many years of practical
experience.
The purpose of this publication is to inform project planners, designers and fitters of the contribution to assure
that the RENK Slide Bearings give efficient and reliable service from the very beginning.
In addition to these guidelines, the Instructions for Installation, Operation and Maintenance, which we issue
for all our standard bearings, describe all those details which have to be observed on account of design
details.
3
1. Types of Bearing Housings EG and ER: footmounted, main dimensions to DIN
31690 (fig. 4).
The workshops of RENK Hannover are equipped for the series
production of complete slide bearings with housings and ready
toinstall bearing shells and thrust bearings. Also the production
of slide bearings to customers drawings, large bearings and
special bearings for practically all engineering applications is an
area in which RENK has many years of experience.
Some of the bestknown types of bearing for horizontal and ver
tical machines are briefly described below. According to the
type and size of the bearing, the bearing shells consist of cast
iron, cast steel or steel body with highgrade white metal lining.
1.1.1 Type M
1.1.2 Type I
1.1.1 Type E
Slide bearings of most modern conception with many variations
to the unit composed system, with natural cooling, water cool
ing or cooling by circulated oil.
Spherically seated twocomponent shell (steel body).
Diameter range: 60 to 1250 mm. Figure 6 Slide bearing type EM (with loose oil ring)
4
Slide bearings type E are particularly suitable for electrical and 1.1.6 ROTRIX type
turbo machines. The unitcomposed system, however, assures
almost universal application throughout the engineering indus Trunnion bearing for tube mills with hydrostatic shaft jacking
try. and hydrostatic jacking of the 120bearing shell in a spherical
segment.
1.1.3 Type SN Twocomponent bearing shell (cast steel body).
Diameter range: 1250 to 2400 mm.
1.1.7 Type SH
1.1.5 Type DN Trunnion bearing for tube mills with tilting 180 bearing shell
Marine thrust block with natural cooling, water cooling or circu with optional hydrostatic jacking.
lating oil lubrication. The thrust is taken by tilting RS pads (see Twocomponent bearing shell (steel body).
1.4) and the shaft weight by one or two journal bearings. Diameter range: 400 to 1000 mm.
Twocomponent bearing shell (steel body).
Diameter range: 140 to 850 mm.
5
1.2 Slide Bearing with Housing for Vertical Shafts 1.3.2 Type EV
1.2.1 Type VD Vertical insert bearing for electric and turbo machines.
6
2. Basic Principles
centre of shaft
centre of
bearing Figure 20 plain cylindrical bore
negative
pressure in
the oilfilm
pressure distribution
in sliding direction
Figure 22 fourlobe bore
contours of
equal oilfilm
pressure
Figure 23 journal tilting pads
In the case of electrical machines, fans, compressors, turbines
and gearboxes a preliminary choice can be made by means of
a simple criteria table (table 1). In many cases, the final decision
Figure 22 Pressure buildup at a tilting pad
can only be made on the basis of a vibration calculation taking
When selecting the type of radial bearing, either plain cylindrical ionto account the elasticity and damping values, shaft geome
bore (fig. 23), twolobe (fig. 24), fourlobe (fig. 25) or radial tilting try, loads and mass moments of inertia as well as the character
segments (fig. 26), various factors have to be considered. istics of the foundation. Experiences gained with machines of
the same or similar type are also of value.
7
Bearing type cylindrical twolobe fourlobe tilting pads
Designation C Y V K
Type of radial bearing for electrical machines, fans, compressors and turbines
In the case of slide bearings with nonstatic load or a migrating In each case the values of actual surface quality and accuracy
load vector other additional criteria must also be taken into of form have to be checked. Furthermore, the viscosity of the
account. lubricant, compatibility of materials, duration and number of
starts/stops and other parameters influence the selection of the
Initially, the type of thrust bearings is selected according to the admissible minimum oil film thickness.
load which occurs:
The starting load should not exceed 2,0 ... 2,5 N/mm2 either in > 2500 12 15 18 21 24
the case of journal or thrust bearings as otherwise the working
surfaces may wear and high initial torques may occur. Table 2 Minimum admissible oil film thickness h0 in m for
continuous operation
The safe operation of a slide bearing is indicated by bearing Arrangement of the Lubricating Pockets in the Journal Bearing
temperature and minimum oil film thickness. Admissible bearing
temperatures are given in Section 6. Minimum oil film thickness The lubricating pockets are machined in that area of the lower
es for continuous operation are shown in table 2. The values in half of the bearing shell, where the shaft owing to the startup
that table refer to shafts and thrust collars respectively, manu load tends to get into contact with the bearing shell (fig. 241).
factured with a degree of accuracy of 5 (h0 < 10 m) or 10 (10 The dimensions of the pocket, which is placed on the imaginary
m h0 < 20 m) as per DIN 31 699. line of contact, are determined by the bearing geometry and the
radial load.
8
wedge gets wider as the shaft is further lifted, the pressure
depending on the bearing geometry and the oil throughput,
since the effectivly loadcarrying surface is increased. The con
stant pump pressure for holding (up) the shaft should be adjust
ed to 10 MPa. Approximate values for the oil throughput
required are given in table 3. For the critical operating mode, the
minimum viscosity of the lubricating oil at normal operating tem
perature has to be taken into account. The lubricating pockets
have to be designed according to the loads to maintain a con
stant pressure of 10 MPa.
80 ...90 0,25
9
The high pressure pump unit for the hydrostatic jacking should of selflubricated bearings a sufficient oil supply is still assured.
be designed in accordance with table 3. In such cases a pickup ring or a circulation pump may be nec
essary. To limit the effects eventually caused by mixedfilm
When selecting the pump it can be taken into account the lubrication, oils with MoS2 additives may be chosen. Please
quantity may deviate from the value given in the table by always consult RENK in this respect.
25%. Because of the pressure surge occuring at startup the
pump unit has to be designed for approx. 200 bar. For circulating oil lubrication the values indicated are based on
an oil inlet temperature of 40C.
Depending on service conditions and bearing geometry, a pres If lubricating oils of viscosity ISO VG 68 will be used, the curve
sure of p = (2.4 6) (N/mm2) in the oil pocket will adjust during of the next lower specific load has to be selected ( e.g. at exist
operation ( p = specific load). ing p = 2,2 N/mm2, , refer to p = 2,0 N/mm2 ).
Slowingdown of machines, particularly of those with selfcon If lubricating oils of viscosity ISO VG 32 will be used, the curve
tained lubrication, is often critical due to the fact that oil at of the next higher specific load has to be selected ( e.g. at exist
operating temperature with a lower viscosity than in cold state ing p = 2,2 N/mm2 , refer to p = 2,5 N/mm2 ).
is used for lubrication. Examples for machines with long slow
down times are blowers which are continuously turned by the
stack flue and turbine generator sets which must be turned in
order to avoid any heat distortion of the rotor. 3. Shafts and Thrust Collars
As often shafts and thrust collars are not supplied by RENK
2.4 Minimum Speeds Werk Hannover we hereafter give details on their manufacture
as well as a list of requirements which have to be met in order
Frequently, slidebearing supported machines or machine sets to assure safe operation of the bearings. Requirements with
are operated at turning speeds for a longer period, in order to regard to geometry and surface quality of slide bearings are by
assure cooling without any distortion to the rotor. This applies to no means lower to those applying to antifriction bearings.
steam turbines, tube mills and hotgas fans. In case there exists
no hydrostatic jacking device, a sufficient oil film thickness must 3.1 Material and Hardness
be assured by maintaining a certain minimum speed nmin .
The best material for the purpose is carbon steel (e.g. E295/ St
502, E335 / St 602 to DIN EN 10025 / DIN 17100; C 45 to DIN
From graph fig. 25 minimum speeds for oil viscosity ISO VG 46 EN 100832). Constructional steel qualities (e.g. S235JR / St 37
and ambient temperatures = 40C in function of shaft diameter 2, S355JO / St 523 to DIN EN 10025 / DIN 17100) should not
D and specific load p can directly be read. The minimum thick be used.
ness thus obtained is approx. 3...4 m. A condition for safe
operation at such a thin oil film thickness is excellent machining Several highalloy steel qualities allow hydrodynamic operation
of the shaft, i.e. surface quality and tolerances of form, degree only, if white metal, viscosity of oil and specific load are chosen
of accuracy 5 to DIN 31 699, in order to assure continuous in accordance. It is recommended to consult RENK Werk
operation without wear after a certain runningin period. If nmin is Hannover in any case.
required to be < 10/min, it must always be checked that in case
nmin Figure 25
Example:
ISO VG 32 D = 200 mm
ISO VG 46 p = 2,2 N/mm2
ISO VG 68
oil ISO VG 46
ambient temperature = 40C
Nmin = 27,5/min
10
3.2 Manufacturing Process 3.3 Tolerances of form and position, surface quality
The most favourable method for making the radial bearing sur The tolerances of form and position for the radial part should at
faces is by circular grinding. Special care must be taken to least conform to degree of accuracy 10 and for the thrust part
avoid spiral machining grooves at the seal areas after the finish to degree 20 as per DIN 31 699.
grinding (fig. 26). Spiral grooves would create a pumping effect
in the seal of the bearing which could lead to oil leaks. The recommended values are given below:
t1 = Roundness (circularity),
permitted deviation 0,006 mm
t2 = Straightness
permitted deviation 0,010 mm
t3 = Parallelism
permitted deviation 0,02 mm
t4 = Runout (axial)
permitted deviation 0,012 mm
t5 = Flatness
permitted deviation 0,012 mm
t6 = Runout (radial)
Figure 26 Shaft seal with improper machining grooves permitted deviation 0,01 mm
(no indication in DIN standards)
Thrust collars can be forged on or machined from the solid or
fitted separately. For shrunkon collars the finish machining The former tolerance for cylindricity is no longer indicated, as it
should be carried out together with the shaft. is not possible to check it with normal measuring means. It has
been splitted in tolerance of roundness, straightness and paral
With separately manufactured collars which are not finished
lelism.
machined on the shaft, the shaft shoulder must be manufac
tured with utmost care. The machining of the flat collar faces on Measuring methods and means are indicated in standard DIN
a surface grinding machine should not be carried out in the lon 316 70, part 8.
gitudinal direction because there would be the danger of grind
ing groove formation which, as they would partly be at right The surface roughness may be maximum Ra = 0,63 m in con
angels to the running direction, could have a damaging influ trary to DIN 316 99).
ence (fig. 27). Here flat grinding on the rotating collar is recom
mended.
wrong right
A Shaft for journal bearing B Shaft with two solid collars for
journal/thrust bearing loads in
both directions
Figure 27 Working surface of collars
C Shaft with solid collar for journal/ D Shaft with solid collar for journal/
thrust bearing loads in both direc thrust bearing loads in one direc
tions tion
11
Extract from the RENKStandard 124.31
Sleeve Bearing Fits
This Standard is in conformity with DIN 31 698, Issue April 1979
12
Nominal shaft Permissible deviations of the shaft 1) Maximum/minimum clearance between shaft dia. 2) 3)
range in m and bearing bore in m
[mm] for m in for m in
over up to 0,56 0,8 1,12 1,32 1,6 1,9 2,24 3,15 0,56 0,8 1,12 1,32 1,6 1,9 2,24 3,15
15 23 29 37 45 51 76 30 38 44 52 60 73 98
25 30 17 29 35 43 51 60 85 15 23 29 37 45 51 76
17 27 34 43 48 59 89 35 45 52 61 75 86 116
30 35 24 34 41 50 59 70 100 17 27 34 43 48 59 89
12 21 33 36 47 58 71 105 30 39 51 63 74 85 98 132
35 40 19 28 40 47 58 69 82 116 12 21 33 36 47 58 71 105
14 25 34 43 55 67 82 120 31 43 61 70 82 94 109 147
40 45 21 32 45 54 66 78 93 131 14 25 34 43 55 67 82 120
18 25 40 50 63 77 93 136 36 52 67 76 90 104 120 163
45 50 25 36 51 60 74 88 104 147 18 25 40 49 63 77 93 136
19 26 43 53 68 84 102 149 40 58 75 85 100 116 144 181
50 55 27 39 56 66 81 97 115 162 19 26 43 53 68 84 102 149
22 30 48 60 76 93 113 165 43 62 80 92 108 125 145 197
55 60 30 43 61 73 89 106 126 178 22 30 48 60 76 93 113 165
20 36 57 70 80 99 121 180 53 68 90 102 129 148 170 229
60 70 33 49 70 83 99 118 140 199 20 36 57 70 80 99 121 180
26 44 60 75 96 118 144 212 58 76 109 124 145 167 193 261
70 80 39 57 79 94 115 137 163 231 26 44 60 75 96 118 144 212
29 50 67 84 108 133 162 239 66 87 124 141 165 190 219 296
80 90 44 65 89 106 130 155 184 261 29 50 67 84 108 133 162 239
35 58 78 97 124 152 184 271 72 95 135 154 181 209 241 328
90 100 50 73 100 119 146 174 206 293 35 58 78 97 124 152 184 271
40 56 89 110 140 171 207 302 77 113 146 167 197 228 264 359
100 110 55 78 111 132 162 193 229 324 40 56 89 110 140 171 207 302
36 64 100 122 156 190 229 334 93 121 157 180 213 247 286 391
110 120 60 86 122 145 178 212 251 356 36 64 100 122 156 190 229 334
40 72 113 139 176 215 259 377 105 137 178 204 241 280 324 442
120 140 65 97 138 164 201 240 284 402 40 72 113 139 176 215 259 377
52 88 136 166 208 253 304 440 117 153 201 231 273 318 369 505
140 160 77 113 161 191 233 278 329 465 52 88 136 166 208 253 304 440
63 104 158 192 240 291 348 503 128 179 223 257 305 356 413 568
160 180 88 129 183 217 265 316 373 528 63 104 158 192 240 291 348 503
69 115 175 213 267 324 388 561 144 190 250 288 342 399 463 636
180 200 98 144 204 242 296 353 417 590 69 115 175 213 267 324 388 581
82 133 201 243 303 366 439 632 157 208 276 318 378 441 514 707
200 225 111 162 230 272 332 395 468 661 82 133 201 243 303 366 439 632
96 153 229 276 343 414 495 711 171 228 304 351 418 489 570 786
225 250 125 182 258 305 372 443 524 740 96 153 229 276 343 414 495 711
106 170 255 308 382 462 552 793 190 254 339 392 466 546 636 877
250 280 138 202 287 340 414 494 584 825 106 170 255 308 382 462 552 793
125 196 291 351 434 523 624 895 209 280 375 435 518 607 708 979
280 315 157 228 323 383 466 555 656 927 125 196 291 351 434 523 624 895
141 222 329 396 490 590 704 1009 234 315 422 489 583 683 799 1102
315 355 177 258 365 432 526 626 740 1045 141 222 329 396 490 590 704 1009
164 256 376 452 558 671 799 1143 258 349 469 545 651 764 892 1236
355 400 201 292 412 488 594 707 835 1179 165 256 376 452 558 671 799 1143
187 289 425 510 629 756 901 1287 290 392 528 613 732 859 1004 1390
400 450 227 329 465 550 669 796 941 1327 187 289 425 510 629 756 901 1287
215 329 481 576 709 851 1013 1445 318 432 584 679 812 954 1116 1548
450 500 255 369 520 616 749 891 1053 1485 215 329 481 576 709 851 1013 1445
240 367 537 643 791 950 1130 1613 354 481 651 757 905 1064 1244 1727
500 560 284 411 581 687 835 994 1174 1657 240 367 537 643 791 950 1130 1613
276 419 609 728 895 1074 1276 1852 390 533 723 842 1009 1188 1390 1966
560 630 320 463 653 772 939 1118 1320 1896 276 419 609 728 895 1074 1276 1852
310 471 685 819 1007 1208 1436 2046 440 601 815 949 1137 1338 1566 2176
630 710 360 521 735 869 1057 1258 1486 2096 310 471 685 819 1007 1208 1436 2046
358 539 781 932 1143 1370 1626 2313 488 669 911 1062 1273 1500 1756 2443
710 800 408 589 831 982 1193 1420 1676 2363 358 539 781 932 1143 1370 1626 2313
403 607 879 1049 1287 1542 1831 2605 549 753 1025 1195 1433 1688 1977 2751
800 900 459 663 935 1105 1343 1598 1887 2661 403 607 879 1049 1287 1542 1831 2605
459 687 991 1181 1447 1732 2055 2920 605 833 1137 1327 1593 1878 2201 3066
900 1000 515 743 1047 1237 1503 1788 2111 2976 459 687 991 1181 1447 1732 2055 2920
508 763 1102 1314 1611 1929 2289 3254 679 934 1273 1485 1782 2100 2460 3425
1000 1120 574 829 1168 1380 1677 1995 2355 3320 508 765 1102 1314 1611 1929 2289 3254
578 863 1242 1479 1811 2166 2569 3647 749 1034 1413 1650 1982 2337 2740 3818
1120 1250 644 929 1308 1545 1877 2232 2635 3713 578 863 1242 1479 1811 2166 2569 3647
1) The permissible deviations of shaft dimensions correspond to IT 4 2) The maximum and minimum clearance for the shaft/bearing bore fit
above the graduation line, IT 5 between the graduation lines and corresponds to IT 4/H 5 above the graduation line, IT 5/H6 between
IT 6 below the graduation line. the graduation lines and IT 6/H7 below the graduation line.
Table 4
13
If the form and position tolerances cannot be maintained due to high shaft temperature within the bearing in case of heat
the large dimensions of the journal or due to manufacturing transfer through the shaft
problems RENK Werk Hannover should be consulted regarding
wider tolerances which they may be able to allow in the special considerable elastic deformation through loading of the
case under consideration. bearing
particularly high or low viscosity lubricants
In case of extreme operating conditions (high degree of bearing
utilization), the bearing manufacturer may possibly require thermal deformation or greatly varying expansion of journals
degree of accuracy 5 (DIN 316 99). and bearing shells
The fitter is the last specialist to see shaft surfaces before shafts limitation of the inclination of gear shafts.
are fitted into the bearing. He should therefore pay very careful For bearings with selfcontained lubrication (oil ring), with natu
attention to surfaces being clean, smooth and even, true to ral or water cooling, a relative bearing clearance of m = 1,9
dimensions and undamaged. Any necessary retouching work is recommended when the bearing is installed at 2pole electric
should be carried out during this assembly stage, though it may machines.
involve expenses and some delay. Nevertheless it could be
much more costeffective than a dismantling for trouble caused 3.5 Determination of ColdState Bearing Clearance in Case
by overlooked or ignored defects during processoperation.
of Heat Transfer into the Bearing through the Shaft
3.4 Dimensions, Bearing Clearances Any external heat transferred into the bearing through the shaft
changes to a certain extent the operating conditions compared
In the case of M and I type slide bearings, the shafts are princi with the calculation basics. An adaptation by reducing the shaft
pally made according to the basic shaft system with tolerance diameter is required.
fields h6 and h8 in accordance with DIN 7160. The necessary
bearing clearance is achieved by the tolerance field of the bore. The calculation method described hereafter has to be used:
Please observe the existing literature in this respect. These 1. determine mean bearing clearance m according to table 5.
types of bearings are used as secondary bearings and are nor m = f (D, v and shape of bore)
mally not subject to high demands.
2. determine absolute minimum and maximum clearance
As far as the other types are concerned, the bearing bores are according to DIN 31 698, table 4.
made according to the basic bore system specified in DIN 7161,
with tolerance field H. The bearing clearance is included in the 3. determine decrease of clearance caused by thermal expan
shaft tolerance. The shaft tolerances for eight different relative sion of the shaft:
bearing clearances m can be obtained from DIN 31 698 (pages s = f (D and shaft temperature)
12 and 13). assuming a mean bearing shell temperature of 75C.
In way of the bearings, the expected shaft temperature due
In case of normal operating conditions the recommendations as to heat transfer during operation must not exceed:
per table 5 apply for the selection of the mean bearing clear
ance m in function of the peripheral speed v and the bore a) 80C with natural cooling
diameter.
b) 100C with water cooling
This table does not take into account any extraordinary factors
c) 150C with circulating oil
such as, for example:
plain cyclindrical bore > 100 ... 250 1,12 1,32 1,6 1,9
journal tilting pads with > 100 ... 250 0,8 0,8 1,12 1,12
adjustable bearing clearance (EV) > 250 ... 500 0,56 0,8 0,8 1,12
journal tilting pads with > 100 ... 250 1,32 1,6 1,6 1,9
fixed bearing clearance > 250 ... 500 1,12 1,32 1,6 1,9
The table shows bearings with twolobe bores the mean vertical relative clearance.
Normally a clearance ratio of = hor / vert 2 ... 2,75 is selected.
Table 5 Selection of mean bearing clearance
14
4. The reduction of clearance s allows together with bearing clearance by two stages is necessary to compensate
DIN 31 698 the determination of the required coldstate for the effect of heat transfer through the shaft in way of the
bearing clearance which may result one, two or three stages bearing.
higher. Permissible deviations of the shaft min. 171 max. 193 per
This coldstate bearing clearance represents the basis for the table 4.
selection of the shaft dimension.
Example 4. Whitemetals
bearing bore diameter: D = 110 mm For the running surfaces of the slide RENK use mainly high per
expected shaft temperature in way of the bearing: 130C centage tin alloys, in special cases lead alloys, according to the
mm
T = (130 75) K = 55 K, 1 = 11,1 . 106 ( ) works standards.
mm . K
N = 1500 min , v = 8,6 m/s
1 The following three alloys are used:
1. mean bearing clearance m per table 5 RENKmetal therm 89 Tinbased whitemetal, leadfree and
1,32 low in heavy metals
2. bearing clearance during operation and therefore basis for RENKmetal therm V80 Tinbased whitemetal, leadfree, with
bearing calculation: hardening and tempering alloying
Smin = 110 mm, Smax = 167 mm per table 4 constituents
3. S = D . T . 1 RENKmetal therm V6 Leadbased whitemetal with
hardening and tempering alloying
= 110 . 55 . 11,1 . 106 mm
constituents
= 0,0671 mm
Several factors have to be taken into account when choosing
= 67 m the whitemetal.
When manufacturing the shaft, the diameter has to be reduced
First of all the maximum admissible temperature has to be taken
by this figure.
into account. In the case of whitemetals therm V6 and therm
Smin (kalt) = 110 + 67 = 177 m
V80 with lower softening points of 240C and 235C , respec
Smax (kalt) = 167 + 67 = 234 m
tively, the peak temperature in the whitemetal must not exceed
The above calculated values for Smin (kalt) and Smax (kalt) corre 150C. Higher temperatures would lead to plastic deformation
spond to approx. m = 1,9 , i.e. an increase of the coldstate of the whitemetal even with small loads.
15
The peak temperatures specified are not the admissible bear attain the theoretical values in practical working, the oil must be
ing temperatures specified in regulations and guidelines. These of the viscosity prescribed by us. The viscosity is given for each
are usually considerably lower and refer to the socalled mean of the different versions in the acknowledgement of order or in
bearing temperature or to measurement of the oil sump tem the instructions of assembly, operation and maintenance sup
perature only. plied.
One advantage of the tin based whitemetals therm V 80 is the We strongly recommend to follow our suggestions without
higher fatigue strength. Die hchste Dauerschlagbiegefestigkeit exception and keep informed all those responsible for the initial
erreicht der Lagerwerkstoff therm 89. startup and those in subsequent daytoday charge of the
plant.
Other criteria which have to be taken into account in individual
cases are hardness, crusing yield point, compressive strength If additivetreated and synthetic oils are used, please ensure
and upsetting strength. that these will not attack the whitemetal used (see acknowl
edgement of order) and that they will not coke if heated by
immersion heaters.
p ISO VG
[N/mm2] for v [m/s] =
... 3 > 3 ... 10 > 10 ... 25 > 25 ... 50 > 50 ...
... 1,25 68 46 46 32 32
Table 7 v = sliding velocity of the shaft or mean sliding velocity of the collar
Attention!
For selflubricated Ebearings (with loose oil ring) with natural or water cooling, lubricating oil ISO VG 32 is recommended for the
use with 2pole electric motors.
16
E mm2/s (cSt)
Temperature in C
Figure 30 Viscositytemperaturegraph for mineral oils
(with reference to G. Niemann and DIN 51 519)
17
6. Bearing Temperatures 6.3.1.2 Needle thermometers, where the expansion of the liq
uid pressurises a Bourdon tube and where the expansion is
6.1 Admissible Bearing Temperatures transmitted to the shaft of the thermometer by means of a pin
Considering the operating life of lubricating oils and the heat ion.
resistance of white metals we make the following suggestions Where a heat sensor and display unit are fitted separately, they
for admissible temperatures of our bearings: are linked by means of a capillary tube. This must never be
opened up, since it forms an integral part of the system.
a) measurements with standard thermoprobes in the oil flow or
respectively in the oil bath:
6.3 Temperature Measurements A more elaborate version of the display is the regulator (fig. 31).
Generally the following types of temperature measurement are A regulator (generally an electronic unit) can be designed as a
used in engineering: single, two or three point regulator. It is then possible to use
these points as switching points. They actuate a limit switch
6.3.1 Measurements Using LiquidFilled Thermometers once the set temperature has been reached. This contact can
6.3.1.1 Bar and angle thermometers facilitating direct reading be used for any signalling and regulating purpose.
of the liquid column along a linear scale.
18
Some regulators are also provided with an output to which a
temperature chart recorder can be connected.
Our scope of supply merely consists of the heat sensor which is 7.2. ForcedAir Convection Cooling
supplied in the form of a flexible Pt 100 unit according to type
specification RH 1016 (fig. 32), as a screwin type resistance Forced air convection cooling is a better form of cooling. It is
thermometer in accordance with type sheet RH 1015 (fig. 33) induced by the speedup of air movement over the bearing
and as a sheathed resistance thermometer in accordance with housing by means of fans on the shaft or by separately installed
type sheet RH 1036 (fig. 34). blowers. Care must however be taken to see that no oil is
drawn out of the seals by vacuum action. (Special seals or pro
These resistance thermometers are products which are manu tections are available. See the section on Seals.)
factured specifically for our application by wellknown German If, in the case of slide bearings with natural cooling or forced
manufacturers. For this reason they are generally more suitable convection cooling, the atmospheric temperature increases by
for the temperature measurement with slide bearings than stan Tamb , then the bearing temperature will also increase at the
dard products. same time.
Display and regulating instruments do not normally form part of The temperature rise TB in the slide bearing can be roughly
our scope of supply, since they are generally installed in a con estimated with the aid of the approximation formula
trol panel which is central for the entire installation. However we TB = 0,7 . Tamb
shall be pleased to supply such units to special order.
19
7.3 Water Cooling 7.5 External Oil Supply
In cases of higher peripheral speeds where the oil supply by
means of oil rings/discs is still sufficient, but the heat generated An external oil supply (lubrication by oil circulation from an
in the bearing or transferred through the shaft can no longer be external system) is necessary when ring/disc lubrication lf the
dissipated through the housing surface, water cooling can be bearing cannot function any more due to exceeding the admis
used. sible peripheral speed or when great frictions losses and/or heat
transfer through the shaft are demanding external oil cooling. In
Two kinds of water cooling have proved to be very efficient: general bearings should always be connected to oil supply sys
Water cooling through cooling channels cast in the base and tems where a system is already installed and contains oil suit
enclosed by a plate (Series Slide Bearings Type M and I) or able for the bearing. in such cases, the oil rings/discs some
cooling coils of smooth or finned tubing inserted into the oil times may replace standby pumps.
sump (Series Slide Bearings Type E , EV, SN, DN and VD [fig.
35]). Gear bearing shells are always supplied with oil from the oil cir
culating system of the gear box. Ensure compatibility of the
mostly highalloyed oils with the whitemetal. The precalculated
oil quantity required by the bearing must be available.
Figure 35 Bearing with water cooling Varnish dissolved in oil can cause damage!
The discharge of the water should be pressureless. The cooling According to the working requirements one or several pump
circuit must be drainable. units (i.e. pumps with their motors coupled to them) are mount
If seawater is to be used the materials for the cooling coils must ed to the container.
be special for the purpose such as CuZn20AAlF40 or
CuNi10Fe. The channels cast in the base of the bearing are not For simple systems in which operation can be stopped on
seawater resistant. pump failure without a prolonged slowdown time or in which
during slowdown the oil supply is assured by oil rings/discs,
CuNi30Fe, stainless steel or titanium are special materials used one pump unit would be sufficient.
for certain specific applications.
The speed of water should not exceed 1,5 m/s in order to avoid For systems with prologend rundown times and those installed
damage by cavitation particularly in pipe bends, customers in plants which require to be in continuous operation and which
must fit the corresponding control valves. have no rings/discs to keep the lubrication going, a second
pump is provided as standby.
7.4 Finned Housing Surface
Where the safety requirements are stringent (e.g. for mine venti
The finning on the housing surface (fig. 36) is advantageous for lators) a third pump unit is installed.
backing up the two forms of cooling described.
The main pump unit which ensures the oil supply during normal
operation is supplied with electrical power from the mains. The
second pump (and, where applicable, the third), as standby,
must be driven by a source of energy which is independent of
the mains (emergency 3phase current, DC, compressed air).
20
tank ventilation gear pump nonreturn valve
Also take into account that directly coupled pumps deliver oil The difference in level between the bearings and the container
only up to a certain minimum speed. In this case the electric should be such that the recycling pipelines can be laind at an
motor driven pump must be switched on again for the slow inclination of approx. 15 (approx. height difference of 25 cm in
down or, if possible, the lubrication must be guaranteed by oil 100 cm length).
rings/discs.
Also, it is advantageous to begin the recycling pipeline with a
Especially for highly loaded bearings see that the circulating oil greater inclination directly at the bearing.
system comes into operation before the plant starts up. This will
avoid the danger of dry running. If the oil supply system is placed outofdoor, it must be pro
tected against atmospheric influences (heat, frost, rain, wind) in
order to avoid fluctuations in temperature which could lead to
7.6 Installation of the Oil Supply System (fig. 38) failure of the equipment.
The oil supply system should be installed in such a way that the
pipelines to and from the bearings are of equal or nearly equal 7.7 Pipelines
lengths. For inlet pipelines use precision steel tubes to DIN 2391 or steel
tubes to DIN 2448 and for connection use dutting rings or
The pipe bends, Tpieces etc. in the piping must be measured annealed cast iron fittings. The pipelines may be bent and weld
and added to make the total pipelength. The viscosity of the oil ed if required by the working conditions (vibrations which could
must be noted in the calculation of pipeline resistances. The oil cause leakage, safety rules and regulations etc.) The crosssec
quantities must also be delivered in the case of a cold start (see tion should be such that the flow speed does not exeed
V/TGraph, page 18 for appropriate viscosity). 1,5 m/s.
21
For the return lines steel piping to DIN 2448 is practically exclu Never leave the slide bearing in rinsingoil circulation otherwise
sively used due to the required large crosssection. Instead of dissolved particles of undesirable matter could enter the bearing
pipe fittings use pipe bends of as greatest possible radii in order and settle as a deposit in front of jets and pockets causing
to reduce pipeline resistance. Junctions in return lines are to be irreparable damage to the plant.
tangential to the flow (fig. 38). The crosssections should be
selected in such a way that the flow speeds do not exceed After rinsing clean the filters.
0,15 m/s, based on the full pipe cross section.
flow meter
inlet line
outlet line flow regulating valve
large crosssection
control valve
thermometer for oil
contact for heating
filter
pressure switch
pressure gauge
22
7.9 Oil Coolers, Oil Filters 8. Protection against External Influences
Oil coolers and oil filters causing pressure losses must always
be fitted to the pressure end. Because of the large number of 8.1 Heat of radiation
different types, only basic rules can be given here; otherwise
please refer to the special fitting and operating instructions of Protection against heat of radiation is nearly always possible. In
the particular manufacturer. most cases an asbestos layered screen placed between the
heat source and the bearing will be found to be sufficient. Heat
The water is to be connected to the oil cooler so that it cannot of radiation can heat the housing considerably and will prevent
freeze, even with the water circulation shut of (fit drainage dissipation of friction heat into the surrounding air.
pipes). It is not possible to maintain the circulation of the water
because of the low oil temperature existing in this case.
Where hard water is used for oil cooling, the water system of 8.2 HeatTransfer through the Shaft
the cooler must be decalcified from time to time. Heat transfer through the shaft must be avoided as far as possi
ble. Therefore, cooling discs (fig. 39) which will prevent heat
In line with the operating conditions (degree of contamination of transfer into the bearing through the shaft have to be arranged
the oil) filters must be cleaned according to the instructions of in the shaft section between the area of heat absorption and the
the manufacturer. bearing area.
In the majority of installations, twin changeover filters are used Attention: If the cooling disc is placed too close to the bearing,
so that whilst one filter is in operation, the second filter can be negative pressure is created in front of the shaft outlet which
cleaned without interrupting operation. may lead to oil leakage.
Mesh size of the filters to be 15 ... 25 m. For this reason fig. 39 shows a bolton baffle as per fig. 45
arranged on the side towards the cooling disc.
Never incorporate into the line between pump and bearing any
valves, taps or stopcocks which are not secured against unau
thorised operation.
23
Depending on the distance of the oil supply system from the
slide bearings, the feed and return lines need to be insulated,
heating may possibly be required.
Example 1
Oil ISO VG 100, pour point = 18C
Lowest permissible temperature for the oil:
Tamb = 18C + 10 K = 8C
Lowest permissible temperature for the oil disc bearing (min =
800 mPas)
= + 10C
Permitted minimum startup temperature:
= + 10C
Example 2
Oil ISO VG 22, pour point = 28C
Lowest permissible temperature for the oil:
Tamb = 28C + 10 K = 18C
Lowest permissible temperature for the bearing with loose oil
ring (min = 1000 mPas)
= 25C
Permitted minimum startup temperatures:
= 18C
24
8.4 Weather Protection The bolton baffle as well as the dust flinger will counteract the
emission of oil mist.
It is possible to design the bearing in such a way that the hous
ing is sealed against influences of the weather. In order to The labyrinth groove of the seal carrier for the dust flinger can
achieve this, special measures are necessary which vary also be filled with grease, so that the sealing gap is reduced to
according to the type of bearing and also the speed of the a minimum. The grease and in particular the grease collar thus
shaft. However, due to fluctuations in temperature, these meas formed can also trap dust.
ures cannot prevent the formation of consideration inside the
bearing. After some time, especially with selflubricated bear The following table shows the values of admissible negative
ings, this may cause the oil to emulsify if, for example, the bear pressures in mm head of water which may occur in front of a
ing is exposed to solar irradation during the day and cools specific type of seal or seal combination without causing undue
down considerably at night. The loading capacity of the oil film leakages.
is reduced as a result. type 10 floating labyrinth seal 5 mm head
Bright parts (shaft) may rust during down times. (fig. 41) of water
Therefore, slide bearings which are operated outdoor should at type 11 floating labyrinth seal 25 mm head
least have a protective roof. (fig. 44) combined with dust flinger of water
type 12 floating labyrinth seal 15 mm head
(fig. 45) combined with bolton baffle of water
9. Shaft Seals type 20 rigid labyrinth seal 10 mm head
(fig. 43) of water
9.1 General
type 21 rigid labyrinth seal 30 mm head
Shaft seals fitted to slide bearings are intended to + dust flinger of water
prevent or limit to the least possible extent the leakage of oil type 22 rigid labyrinth seal 20 mm head
or oil mist + bolton baffle of water
prevent the penetration of harmful quantities of impurities floating labyrinth seal 25 mm head
(sand, dust) and water + machine seal with smooth bore of water
The seal type is selected by RENK Werk Hannover taking into (fig. 47) floating labyrinth seal 100 mm head
consideration the oil throughput, i.e. the strain applied to the + machine seal with of water
seal. With low oil throughput and low oil turbulences a simple inserted hemp packing
sealing system may be adopted while high oil throughput and
strong turbulences require a more elaborate sealing system. floating labyrinth seal 250 mm head
+ machine air seal of water
Depending on site conditions, shaft seals have to respond to (sealing air pressure =
different requirements with regard to the penetration of impuri 300 mm head of water)
ties and water. If such data are known, RENKHannover is in a
position to select the appropriate sealing system. In most of the
cases, the user will indicate the required grade of protection
(according to DIN 40050 or IECPublication 529).
The following types of seals are available standard items: 9.3 Types
1. Labyrinth seal 9.3.1 Labyrinth Seals
1.1 Floating labyrinth seal (fig. 41) Labyrinth seals are nonrubbing seals which can be used at
1.2 Floating oil sealing rings (fig. 42) high and highest speeds (over 100 m/s circumferential speed).
They consist of a fiber reinforced, highly heat resistant material
1.3 Rigid labyrinth seal (fig. 43)
RENKplastic therm P 50 or aluminium alloy.
1.4 Labyrinth seal combined with dust flinger (fig. 44)
1.5 Labyrinth seal combined with bolton baffle (fig. 45) 9.3.2 Floating Labyrinth Seals
2. Windback seal (fig. 46) Their freely movable arrangement in the carrier (1) or in the
3. Soft packing (fig. 47) bearing housing make them insensitive to radial shaft displace
ment.
4. Felt seal (DIN 5419)
5. Grease seal (fig. 48)
6. Flinger seal (fig. 49)
Special seals, such as air seals and contact seals are available
for special requirements. Details on request.
The type of protection of the seal in accordance with DIN
40 050 is indicated underneath each figure.
25
After the bearing housing has been installed and aligned on the Figure 43 illustrates a seal with two separate labyrinth systems.
base frame or foundation, the seal carrier can be fitted using If there is only slight axial displacement, a small oil flinger can
nonhardening sealing compound (e.g. Curil T). be arranged on the shaft between the two labyrinth systems.
Afterwards, place garter spring (2), which is opened by twisting
the lock, round the shaft at the sealing point and twist together
again to close. The bottom half of the seal (recognisable by the
oil recirculation bores), with the garter spring in position, can
now be screwed into the bottom half of the carrier. When the
top half of the seal and the garter spring have been fitted, turn
the seal on the shaft. In this way it can be checked that there is
no jamming as the result of distorsion and no subsequent over
heating. Carefully eliminate any pressure points where neces
sary.
After this test, thinly coat the sides of the outer web (guide) of
the bottom half of the seal with a nonhardening selaing com
pound (e.g. Curil T). When fitting the top half, make sure that the
antirotation stopper (3) is always located in the upper locking
groove. Figure 43 Rigid labyrinth seal, type 20
Please take particular care when fitting the seal to ensure that it protection IP 44
is not jammed, as this could ultimately result in its destruction. As the shaft is jacked by the oil film during operation, a rigid
labyrinth seal also works without contact so that there is no
wear.
However, the seals must be removed before bearings are fitted
9.3.3 Floating Oil Sealing Rings as otherwise they may be damaged by tilting.
Same as with floating labyrinth seals they are mobilely mounted 9.3.5 Labyrinth Seal combined with Dust Flinger
in a seal carrier or in the housing.
26
The baffle is used both in cunjunction with the floating labyrinth 9.3.10 Grease Seal
seal (9.3.1.1) and the rigid labyrinth seal (9.3.1.3) if, for example,
protection IP 55 is to be achieved. Sealing systems, grade of
protection IP 56 are available in many diameter ranges, upon
request.
27
10. Mounting of Slide Bearings on Steel Structures c) Fixation of slide bearings by means of anchor bolts;
(frames, motor shields, brackets) (Foundation bolts) reaching through a groutedin intermedi
ate plate (same size as bearing pedestal) or base plate into
10.1 Construction the concrete foundations. The module of elasticity of con
crete compared to that of steel is very small such support
The construction of steelwork supporting the slide bearing
may be of undue weakness. This can be compensated by
greatly influences the operational safety of the bearings as well
intermediate plates or brackets larger than the bearing
as the vibration stability of the machine. The steelwork should
pedestal and by a greater number of bolts used for the fixa
be of nearly the same stiffness as the bearing housing. The
tion in the concrete foundation (see fig. 52).
errors mentioned hereunder lead to devitations from the rule:
a) Insufficient sheetmetal thickness (or wall thickness of the
rolled steel). In the past, the plates used underneath
pedestal bearings for instance, only had a thickness of 20 %
of the bearing foot (see fig. 50).
The stiffness of such a structure is very low as the thin
sheets bulge specially in the area of the fixing bolts of the
bearing foot. This reduction of the total stiffness for the
bearing system is lowering the critical speeds considerably.
Thrust loads lead to heave tilting of the bearing housing and
thus affect operational safety. Improvements can be
achieved by simply chosing thicker plates.
Figure 52
It may possibly happen that vibration excitation causes a
steel structure to resonate. This can be corrected by chang
ing the natural vibratons, by for instance arranging struts,
gusset plates and other reinforcements.
Insulation
measuring plate
28
During assembly, care must be taken to ensure that the insula 11.1 Installing the Shaft in the Bearing
tion is not bridged by other parts. This applies in particular to
pipes for circulating oil lubrication, metal conduits for electric The shaft must never be installed dry. According to the existing
cables, thermometers, etc. It must also be ensured that no runningin conditions the following measures are recommended:
bridging can take place during operation. The working surfaces of the shaft must be coated with an oil
Flangemounted bearings can be secured on the machine plate film.
with the aid of an insulating intermediate flange. Care must also If there are to be long runningin periods and/or hard operating
be taken here to ensure that the insulation is not bridged by the conditions we recommend a mixture of lubricating oil and
screws or pipes. molybdenumdisulphide (MoS2) or treatment of the shaft with
molybdenumdisulphide to the instructions of the suppliers.
29
If couplings with limited end float are provided between a motor 11.7.3 Starting
with locating bearing with considerable end float and a
machine, then the axial alignment must be carried out very After the initial start the installation should be continuously
carefully (fig. 55). checked during several hours of operation.
Checks to include:
The safety margin k of at least 1 mm is to be provided in order
to compensate for elongation of the shaft between the locating a) Bearing Temperature
bearing of the motor and the locating bearing of the machine or This should rise evenly up to the settled permanent operat
gearbox through heating to operating temperature. ing temperature. If the temperature does not stabilise below
the bearing temperatures stated in chapter 6, the installation
In this case one locating bearing acts as a guide for the whole must be stopped and the cause be found.
shaft. It should be taken into consideration that thrust loads will
be transmitted to this locating bearing via the coupling with lim If RENK Werk Hannover have stated operating temperatures
ited end float. and these cannot be reached (cold bearing), investigate for
the reasons. A possible cause for instance may be a defec
tive thermometer.
11.3 Seals b) OilTightness
Check end seals for quality before fitting. For details of fitting The bearings should not loose oil at end bores, assembly
the different seals see chapter 9 Shaft Seals. joints, oillevel gauges, plugs etc. See that unused connec
tion holes are closed the plastic stoppers in these are not
oiltight! In bearings with selfcontained lubrication, any oil
11.4 Lubrication Rings loss can soon lead to destruction of the working surfaces.
Lubrication rings are not secondary but vital machine parts c) Stability
which are carefully manufactured and require care in handling. Stability depends on many influences. If the bearing does
They must be protected against damage and deformation. The not run quietly during initial starting it must be stopped
assembly joint screws of loose oil rings are to be firmly tight immediately and the cause be found. Unbalance above a
ened using tools which fit exactly. certain limit is admissible only, if already stated in the plan
ning stage and duly considered in the design of the bearing.
This to include:
Check of the pumps (flow and pressure); simulation of the 11.9 Oil Change Schedule (for mineral oils)
failure of one pump for testing the necessary switchover to
the standby pump. For selflubricated bearings cleaning intervals with oil changes
of approx. 8 000 operating hours are recommended (approx.
Check of all monitors and meters; function testing of electri 20 000 operating hours for bearings with oil circulating sys
cal interlocking. tems).
Shorter intervals may be necessary in case of frequentstart
Check of the oil quantities fed to the bearing. (Compare with
ups, high oil temperatures or excessively high contamination
the Operating Instructions).
due to external influences.
For additional information see chapter 7.5 External Oil Supply.
30
12.2 Transport Protection
Location of storage Duration Grade of When transporting fully assembled machinery, care should be
protection taken to prevent movement between shafts and bearing shells.
18 months 1 As an example we quote electrical machinery here. If other
machines are involved, a similar procedure should be adopted.
indoors 24 months 2
12.2.1 In the case of a machine with flanged bearings (fig. 56)
48 months 3 the shaft is axially pressed against the locating bearings so that
it abuts against it, using a clamping strap (or a cap) and a com
6 months 1 pression screw.
in a shed 12 months 2
36 months 3
6 months 2
outdoor
12 months 3
Table 9
fix here
The corrosion inhibitors used are the following:
a) grade 1:
Tectyl 511 M, nonhardening protective film.
b) grade 2:
Tectyl 846, dry film thickness approx. 0,04 bis 0,06 mm.
c) grade 3:
Tectyl 164, dry film thickness approx. 0,10 bis 0,15 mm. Figure 56 Transport of a machine with flanged bearings
If not otherwise stated in purchase orders, slide bearings will be
supplied with grade of protection 1. 12.2.2 In the case of a machine with pedestal bearings (fig. 57)
Though Tectyl 511 M is compatible with lubricants, it is recom the rotor is pulled against the subframe using (for example) tim
mended, however, to remove it prior to installation. Dirt particles bers placed across the shaft and pressed firmly into the bear
may settle in the protective film, even if utmost care is taken ings in this way.
during packing and transportation which would possibly affect
the operational safety.
In case of grades of protection 2 and 3 Tectyl 511 M is applied
to the spherical seating in the housing. All other surfaces sus
ceptible to corrosion are protected with Tectyl 846 or Tectyl 164.
For the protection of machines with bearings and shafts in
place, we recommend the following measures: fix here fix here
apply or spray shells with Tectyl 511 M prior to installation
apply or spray shaft in way of the bearings with Tectyl 511 M
seal the bearing
seal tapped holes with plugs, connecting flanges with blank
flanges and gap between seal and shaft or between shaft
and housing respectively with selfadhesive tape
remove plexiglass cover or top sight glass and spray corro
sion inhibitor which needs not to be removed (e.g. Tectyl
511 M or Valvoline) through the opening in the housing using
a compressed air spray gun. Figure 57 Transport of a machine with pedestal bearings
Airless injectors are not suitable since they do not ensure
adequate atomisation of the corrosion inhibitor.
12.2.3 In the case of vertical machines with bearings with jour
fit a bag with dessiccant (e.g. silica gel) below the plexiglass nal tilting pads (fig. 58), the radial pads firmly tightened onto the
cover or the sight glass in order to prevent condensation shaft. If no radial pads are provided, then proceed in accor
seal the bearing again dance with 12.2.1 und 12.2.2 above.
If a period of six months is exceeded calculated from the time Before transport, the working surfaces of the bearings must be
of conservation to the time of commissioning, then conservation well lubricated and a corrosion inhibitor should be applied in
must be repeated and a new bag of dessiccant needs to be accordance with chapter 12.1.
introduced. Solid lubricants such as for example MoS2 are not recommend
If it is known that a unit is to be stored for several years before ed, since under certain circumstances despite the safety
being commissioned, dismantling of the bearing shells and con measures adopted micro movements might lead to damage of
servation of individual components may be advisable. the working surfaces which have a high grade finish.
31
These recommendations apply to normal transport conditions.
fix here by tightening During extended transport overland (e.g. in developing coun
on the radial tilting tries), additional measures might be required. These might
pads
include the removal and separate packing of oil rings and, in the
case of horizontal machines, the axial and radial fixing of the
rotor.
On the other hand, a check list which has been properly filled in
gives considerable assistance in tracing faults when damage
occurs.
fix here by tightening
on the radial tilting These check lists are available to our customers in
pads German/English and German/French and are normally included
in our consignments.
Figure 58 Transport of a vertical machine Additional lists are available at any time on request.
For the transport of machinery the eye bolts fixed to the bear
ings must not be used. These are exclusively provided for the
installation and dismantling of the bearings.
32
CHECKLISTE CHECK LIST
fr GleitlagerMontagen for the Installation of Slide Bearings
Auftr.Nr. / JobNo.
Besteller / Customer:
1.2 Ist die Lieferung ohne erkennbare Schden? Is the supply free of visible faults? (In the negative,
(Wenn nein, 1.2.1 bis 1.2.4 beantworten, ge please answer points 1.2.1 to 1.2.4;
gebenenfalls Nachricht an RENK Hannover). if necessary, report to RENK Hannover).
1.2.3 Schaden durch Lagerung an Baustelle Defect caused during storage on the site
1.3 Lager sind mit Waschbenzin o.. gesubert Bearings have been cleaned with cleaning petrol
(Fasernde Lappen und Putzwolle wurden nicht (or the like)
verwendet). (fuzzy rags or cotton waste have not been used)
1.4 Prfung der Wellen und Bunde Checking of shafts and collars
1.4.1 Keine Beschdigungen und fhlbare Riefen No defects nor palpable striae
Welle shaft
Bunde collar
1.4.2 Wellen im Bereich der Lagerschale Shaft diameter in way of the bearing shell
(IstMae) (actual size)
von bis mm
from , to ,
von bis mm
from , to
,
1.4.3 Bundabstand Spacing of collars mm
1.4.4 Ebenheit der Bunde mit Haarlineal geprft: Flatness of collars (checked by means of
In Ordnung a hair line ruler): all right
1.4.5 Rechtwinkligkeit der Bunde zur Welle mit Haar Perpendicularity of collars to shaft (checked by
winkel geprft: In Ordnung means of a hair line try square): all right
1.4.6 Die Welle ist im Bereich der Dichtungen frei von The shaft is free of striae (also grinding striae)
Riefen (auch Schleifriefen) mit erkennbarem with perceptible longitudinal feed,
Lngenvorschub in way of the seals
Schmierstoff lubeoil
33
2.2 Ausrichten des Lagerkrpers zur Welle. Pos.
Spalt zwischen Welle und Gehusebohrung Item
messen.
a , a ,
b , b ,
linke Seite
, ,
on the left
c c
d , d ,
a , a ,
b , b ,
rechte Seite
, ,
on the right c c
Alignment of bearing housing and shaft.
Control of the gap between shaft and bore of d , d ,
housing.
2.4 Schmierstoffabstreifer bei Schmierung mit Installation of the oil scraper according to
Festschmierring gem Anweisung eingebaut. instruction (in case of lubrication with fixed oil ring
2.8 Nur bei wassergekhlten Lagern: To be stated for water cooled bearings only:
Druck vor dem Lager (bar) Pressure in front of the bearing (bar) ,
Durchflussmenge (l/min) Rate of flow (l/min)
3.5 Die Anlage luft ruhig. The installation is operating without vibration.
(wenn nicht, Ursache angeben) (if not, state reason)
Fr Anlagen mit externer Schmierstoffversorgung If plants with circulating oil lubrication are concerned,
Blatt 2 ausfllen. please fill in sheet 2.
34
CHECK LISTE CHECK LIST
Schmierstoffanlage Oil circulation system
4.1 Der Schmierstoffbehlter ist gesubert. The oil container has been cleaned.
Fremdlager
z.B. Motor: Liter/min
bearing of foreign make
(e.g. motor): l/min
Hhendifferenz
Leitung Innen gestreckte Lnge Anzahl der Winkelverschrbg. Rohrbogen Anfang Ende
Piping Inside diameter stretched length Number of Difference of level
angle pipe unions bends start end
1
2
3
4
5
4.3 Rcklaufleitungen verschraubt (Fittings o..) Return pipes have been tightened up (fittings, etc.)
Fremdlager
bearing of foreign make
Hhendifferenz
Leitung Innen gestreckte Lnge Anzahl der Winkelverschrbg. Rohrbogen Anfang Ende
Piping Inside diameter stretched length Number of Difference of level
angle pipe unions bends start end
1
2
3
4
35
4.4 Die Rohrleitungen sind vor dem Einbau gesubert The pipings have been cleaned prior to their
(geschweite Leitungen gebeizt). installation (welded pipings have been pickled).
4.5 Das gesamte Rohrleitungssystem is mindestens The piping system has been scavenged with mineral oil
1 Stunde mit Petroleum gesplt. for at least one hour.
Lager war dabei nicht im Splkreislauf, The bearings were not in the scavenging circuit,
Instrumente waren nicht angebaut. instruments were not fitted.
4.6 Nach dem Splen wurden die Filter gesubert. After scavenging, the filters have been cleaned.
4.7 Behlterheizung ist vorhanden und angeschlossen. Container heating, if existing, has been connected.
4.8 Wasserkhlung ist vorhanden und angeschlossen. Water cooling, if existing, has been connected.
Bezeichnung: Denomination:
Fabrikat: Make:
5.1 Funktionsprfung der Pumpen bei stehender Functioning test of the pumps when machine
Anlage stationary
5.2.1
Lager 1 Lager 2
Schmierstoff Festlager Loslager
Oil bearing 1 bearing 2
locating bearing nonlocating bearing
Schmierstoffmenge (l/min)
Rate of flow (l/min)
Schmierstoffdruck (bar)
Oil pressure (bar)
Schmierstoffeintrittstemperatur (C)
Oil inlet temperature (C)
Druck vor dem Khler: bar Pressure in front of the cooler: bar
Bemerkungen: Remarks:
Die Angaben auf Blatt 2 werden durch die Unterschrift auf Blatt 1 besttigt.
The statements made on this Check List are confirmed by the signatures on Check List for the installation of Slide Bearings.
46
Example of application
47
Product Range
Plain bearings
Type E for electrical machinery, fans, compressors, turbines Catalogue no. RH1009
Type ZM for electrical machinery Catalogue no. RH1175
Type SC Radial bearing, e.g. mounted to Diesel generators and rolling mill drives Catalogue no. RH1149
Type SN aftermost bearings and intermediate bearings for shipbuilding applications Catalogue no. RH1202
Type HG for hydrogenerators and electrical motors Catalogue no. RH1189
Type WG fabricated type for rolling mill drives Catalogue no. RH1155
Type DN marine thrust blocks Catalogue no. RH1073
Type I for tube mill (e.g. cement manufacture) transmission units Catalogue no. RH1120
Type M for general mechanical engineering applications Catalogue no. RH1065
Type ROTRIX trunnion bearing Catalogue no. RH1089
Type SH trunnion bearings tube mills Catalogue no. RH1147
Type VT and VG as complete thrust and guide bearings and guide bearings only Catalogue no. RH1153
Type EV vertical bearing inserts for electrical machinery, fans and pumps Catalogue no. RH1021
Type G Plain bearing shells Catalogue no. RH1102
RD Thrust Bearing Catalogue no. RH1025
RS Thrust pads Catalogue no. RH1198
RENK Corporation COFICAL RENK MANCAIS DO BRASIL LTDA. MAN B&W (Japan) Ltd.
304, Tucapau Road Rodovia BR280, RH Division;
29334 Duncan S.C. km 54 Em frente ao Parque Municipal de Fuji Building (Room 121)
Exposies 323 Marunouchi
USA Chiyodaku, Tokyo 1000005
Phone: (18 64) 4 33 00 69 CEP 89270000 Guaramirim SC Brasil Japan
Fax: (18 64) 4 33 06 36 Phone: (554) 737 36 400 Phone: (813) 3215 1310
Fax: (554) 737 36 499 Fax: (813) 3284 0867
We reserve the right to changes made in the interests of technical improvement.