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    Ford 30 V600

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    08088338
    ford 3.o 4v

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    © All Rights Reserved
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    Ford 30 V600

    Uploaded by

    08088338
    241 views7 pages
    ford 3.o 4v

    Original Title

    ford30V600

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    © © All Rights Reserved

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    ford 3.o 4v

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    241 views7 pages

    Ford 30 V600

    Uploaded by

    08088338
    ford 3.o 4v

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    303-01B-1 Engine 3.

    0L (4V) 303-01B-1

    IN-VEHICLE REPAIR
    Timing Drive Components

    Removal

    CAUTION: Failure to verify correct timing


    drive component alignment will result in severe
    engine damage.

    1. Remove the engine front cover. For additional


    information, refer to Engine Front Cover in this
    section.

    2. CAUTION: This pulse wheel is used 5. Rotate the crankshaft clockwise to position the
    with several different engines. Install the crankshaft keyway in the 11 oclock position
    pulse wheel with the keyway in the slot and position the camshafts in the correct
    stamped 30 or 30 RFF only (orange in position. This will position the number one
    color). cylinder at top dead center (TDC).
    Remove the ignition pulse wheel. Verify that the camshafts are correctly
    located. If not, rotate the crankshaft one
    additional turn and recheck.

    3. Install the damper bolt.

    6. Rotate the crankshaft clockwise 120 degrees to


    the 3 oclock position to locate the RH
    camshafts in the neutral position.

    4. NOTE: LH shown, RH similar.


    Remove the LH and RH spark plugs.

    Copyright 2002, Ford Motor Company


    Last updated: 9/16/2003 2003 Taurus/Sable, 8/2002
    303-01B-2 Engine 3.0L (4V) 303-01B-2
    IN-VEHICLE REPAIR (Continued)
    7. Verify that the RH camshafts are in the neutral 10. Rotate the crankshaft clockwise 600 degrees
    position. (1-2/3 turns) to position the crankshaft keyway
    in the 11 oclock position. This will position
    the LH camshafts in the neutral position.

    8. Remove the RH timing chain tensioner arm.


    1 Remove the bolts.
    11. Verify that the LH camshafts are in the neutral
    2 Remove the tensioner. position.
    3 Remove the tensioner arm.

    12. Remove the LH timing chain and tensioner


    9. Remove the bolts, RH timing chain guide and arm.
    the timing chain. 1 Remove the bolts.
    2 Remove the tensioner.
    3 Remove the tensioner arm.

    2003 Taurus/Sable, 8/2002


    303-01B-3 Engine 3.0L (4V) 303-01B-3
    IN-VEHICLE REPAIR (Continued)
    13. Remove the LH timing chain and timing chain
    guide.

    2. NOTE: LH shown, RH similar.


    Position the chain tensioner in a soft-jawed
    vise.
    14. Remove the damper bolt and the crankshaft
    sprockets.

    3. NOTE: LH shown, RH similar.


    Installation Hold the chain tensioner ratchet lock
    mechanism away from the ratchet stem with a
    CAUTION: Failure to verify correct timing small pick.
    drive component alignment will result in severe
    engine damage.

    1. NOTE: Install the sprockets with the timing


    marks facing outward.
    Install the crankshaft sprockets.

    2003 Taurus/Sable, 8/2002


    303-01B-4 Engine 3.0L (4V) 303-01B-4
    IN-VEHICLE REPAIR (Continued)
    4. CAUTION: During tensioner
    compression, do not release the ratchet stem
    until the tensioner piston is fully bottomed in
    its bore or damage to the ratchet stem will
    result.
    Slowly compress the timing chain tensioner.

    5. Retain the tensioner piston with a 1.5 mm (0.06


    in) wire or paper clip.

    8. Install the LH timing chain tensioner and


    tensioner arm.
    1 Install the tensioner arm.
    2 Position the tensioner.
    3 Install the bolts.

    6. If timing marks in the timing chains are not


    evident, use a permanent-type marker to mark
    the crankshaft and camshaft timing marks on
    the LH and RH timing chains.
    1 Mark any link to use as the crankshaft
    timing mark.
    2 Starting with the crankshaft timing mark,
    count 29 links and mark the link.
    3 Continue counting to 42 and mark the link.
    9. Install the crankshaft damper bolt and rotate the
    crankshaft clockwise 120 degrees until the
    crankshaft keyway is in the 3 oclock position.

    7. Position the LH timing chain and guide and


    install the bolts.
    Align the marks on the timing chain with
    the marks on the camshaft and crankshaft
    sprockets.

    2003 Taurus/Sable, 8/2002


    303-01B-5 Engine 3.0L (4V) 303-01B-5
    IN-VEHICLE REPAIR (Continued)
    10. Verify that the RH camshafts are correctly 12. Install the RH timing chain tensioner and
    positioned. tensioner arm.
    1 Install the tensioner arm.
    2 Position the tensioner.
    3 Install the bolts.

    11. Position the RH timing chain and chain guide


    and install the bolts.
    Align the marks on the timing chain with
    the marks on the camshaft and crankshaft
    sprockets. 13. Remove the LH and RH timing chain tensioner
    piston retaining wires.

    14. Rotate the crankshaft counterclockwise 120


    degrees to top dead center (TDC)

    2003 Taurus/Sable, 8/2002


    303-01B-6 Engine 3.0L (4V) 303-01B-6
    IN-VEHICLE REPAIR (Continued)
    15. CAUTION: Failure to verify correct
    timing drive component alignment will result
    in severe engine damage.
    Verify the timing with the following steps.
    1 There should be 12 chain links between the
    front camshaft timing marks.
    2 There should be 27 chain links between the
    camshaft and crankshaft timing marks.
    3 There should be 30 chain links between the
    camshaft and crankshaft timing marks.

    16. Remove the crankshaft damper bolt.

    2003 Taurus/Sable, 8/2002


    303-01B-7 Engine 3.0L (4V) 303-01B-7
    IN-VEHICLE REPAIR (Continued)
    17. NOTE: LH shown, RH similar.
    Install the LH and RH spark plugs.

    19. Install the engine front cover. For additional


    information, refer to Engine Front Cover in this
    section.
    18. CAUTION: This pulse wheel is used
    with several different engines. Install the
    pulse wheel with the keyway in the slot
    stamped 30 or 30 RFF only (orange in
    color).
    Install the ignition pulse wheel.

    2003 Taurus/Sable, 8/2002

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