INSTRUCTION AND MAINTENANCE MANUAL FOR FORGED STEEL VALVES pocuert wo 8 sneer xe, 2 ror _2_ sucers ace 4S SHORITSU SEISAKUSHO CO., LTD.pocument wo, SP=302 sweet no. 2 yorat 9 sueers 1 Confirmation of The Valves 141 The kind, material, class, size and ete. of the valves shali be confirmed by the respective name plates. 1-2 Inlet and outlet of globe valves and check valves can be confirmed by the directional arrow (WL) on the body. 2 Operation of The vaives 2-1 Valves Will, open and close when the hand vheel is turned toward “o" and "S" marking respectively. In any cases che gate valves shall only be used under fu: open or cotally closed condition. 2-2. If the valve can not be-closed in one operation, then che operation shall be repeated ‘The valve may not be closed tightly because of rust or foreign material being on the valve sear, as the case may be. In such a case, the vilve should beoperaced to allow removal of such scale or foreign material before closing again, instead of closing the valve excessively. This pracedcre have to be peated several time, as the case may be, 2-2 It is necessary co xeadjyst the tightness of che giand packings by adjusting the tightness of the eye bolt nuts, prior to use cf 9 new valves. 2-4 ‘The stem of the valves that will be eperated infrequently need 0 made of to be lubricated with greace, evan though they have b. rust resistive material, so thac the valve could be operated smoothly. 3. , Troubleshooting Guide S-) Gland Leakage may occur while the valve is being used. If so, (1) open the valve completely so that the leakage will stop Because of the back seat. (2) Then, Leave the valve as it is for two or three minutes ZB. SHORITSU SEISAKUSHO CO., LTO.SHEET NO. roma _2 snects (3) Retighten the nucs of che eye bolt in order to further compress the gland packings. (4) If necessary, renew a part of the gland packings. (5) Further, and packing ring, if necessary 2 The gasket joint will hardly leak. If othervise, (4) The bonnet bolt nuts shall be recightened with case co a not to demage the bolts. (2) If possible, it is preferable to close the valve and them retighten such bolts: (3) In case of leakage ever after rerightening of the bonnet bole nuts, the gasker must be renewed Disaseembling of Valves Since all valves have been sorrectry assembled and tested, an easy-going disassembling of the valves should be avoided. 4-1. Digadseubling procedure for gate valves (Refer to the attached draving) 1) torn che hand vneet @) of the totally closed velve €0 tne Lefe to obeain an inceraediate valve opening. Since the body seat ring and disc of the cloved gate valve ace in close contact, ie 4¢ difficult to disassemble the valve we ie is, therefore, Le is necessary to open such valve to an intermediate porition #0 co make disassenbling easier, (2) Wow renove four bonnet bole nuts (@) by turning cham ko heft. (2) Lightly tap the bonnet Elange and remove the assexbly of the vaive éise G) , ste ©) and done: ) from the veay @) « then che gasket onty ia te be replaced, che gasket @) can be renoved out 200 the body G) , at this stage. (4) nenove tne aise @) fron ehe seem @ - cavsion shell be s0 taken as not to couse damage co its seating face. AS SHORITSU SEISAKUSHO CO., LTO.bocuuent No SHEET No. yore 2 seers coat (5) “Wold ehe bonnet by a holder (vice ee.) at the bonnet flange, and ronove the lock nut (i) dy turning Se to the Left, (6) Renove the hand vheel @)_ by pulling At upward vile being tapped lightly at the same tine. (2) Renove the eye bolt nuts @) by turning them Eo che Left avd them loosen and pull up the glaid flange @) (8) How, hold the sleeve steady and pull out the stew () by turning ic to the fight at the T-head end. hen the stew is completely unscreved,,it can be easily pulled out (5) At the same times the sleove (28) , sleeve washer @) sland flange (Zi) and gland ((9) can be renoved. In general, to sleeve washers are used, caution shall de 50 taken af not to loose any smal? component parts. (10) Remove the gland packings (@) from the stvétings box. Tn general, a cet of seven packing rings is used 22 Disassembling procedure for globe valves (Refer to the attached erawing). The disassembling procedure for globe velves is fundamentally similar co that for the gate valves. (1) The globe vatve wilt be opened Fo an intemediece position by tutning ite nend vhest @) to the Left. (2) under ehis condivion, remove four bonnet bore sues QD. « (2) Remove the asseehly of the vaive dise G) , stem ©) and vonnes (9) teom the boo @ + be renoved fom the body (C) at this stase. (4) Remove the aise @) fron she seen © (5) oie tne vonnet G) vy a hotder ax the bonnes flange: (6) Renove the aut G3) and vasher @) « (7) Remove the hand whee? @) AX SHORITSU SEISAKUSHO CO., LTD.ocuMent wo. 5) swecr no, 2 rota _2__ sneets (8) Remove the eye bole nuts and then loose and pull out of the gland flange @ (9) Undér this condition, putt out the stem (©) by turning it to the left (10) Ae the sane tine, the giand fange @) and gland can be Femoved. (11) Remove the gland packings ({7) from the stuffing box. (12) Sineé.the sleeve GQ) has been screwed into the upper part of the bonnet,’ and spot welded, these spot velds need to be renoved with use of a chisle. Then, the sleeve can be removed by turning it to the left vhile being tapped slightly. 43 Disasseubling procedure for check valves (Refer te the attached araving). Disassembling of the check valves is very simple when compared wirn chac, for gate valves or globe’ valves. (1) Remove four bonnet bolt nuts (13) . (2) Remove ene doane: 3) ‘Ac this ‘stage, che gasket (7) cas be replaced. (3) Remove the valve éise from the body 5 Reagsembling of Valves Every part shall be assembled after having been cleaned and inspected againet defectiveness. In this case, the gland packings and gasket shall be reneved. 5.1 The reassembling procedure shall be in the reverse order of the disassembling order. 5-2 In this case, the eye holes, bonnet bolts and screvs shall be coated with molykote in order to prevent then from seizure. 5-3 When packing=in the gland packings, it can be done very easily by packing-in each packing ring successively by Cightening up the gland each time. Ad SHORITSU SEISAKUSHO CO., LTO.pocumenr wp. SP-302 suey wo. 6 yorat _°_sncers Jheening the bonnet bolts, opposite nuts shall be tightened Sea For alternately until the bonnet flange and the body flange come into close contact. 5-5 hen tightening up the eye bole nuts, the hand wheel should be turned now and then eo £9 adjust the tightness of the gland packings A SHORITSU SEISAKUSHO CO., LTD.th tal oe tw sa {2S oe os Fae] rae ete en «| a a 1 —] we = - Popo 79 ne Brock NUT 63) ano WHEEL = 28) SLEEVE a -R7)sLeeve WASHER _ GLAND. Fuanee@ GLAND Cn Gano packing? ce BONNET BaL)—-@ >—@3) EYE BOLT NUT é 3) EYE BOLT PIN <2 EYE BOLT NUT eu [al me wel am JPi 600 TYPE |__ a cary 8 yaa aa gw) =? | #* Jw prop FoRGED STEEL ae e ErEHEPEE EH le GATE VALVE na ui | sposay Type Saute anLi | \ vg Leo Hatlbpiepmalmn aloe lraul fel | tu a # | ne USE eee eee — Se an mete GA nur 9% SD © re ) WASHER EE ~~ €3 Han WHEEL GLAND ae ——@ sLeeve _GEAND ( GLAND oe oo =o @ QJ EYE BOLT NUT BONNET ag p conver Bout) te yi 5 He —~@)eve pour PIN —©) ponnet ———O zovy al Q in a a ws | | uPI 600 TYPE _ 8 ec - ai] “A |w pRoP Fo sti ie} fi J GLOVE VALVE ne |* _8BOSaY TYPE uae}tot en age tanh mofo es BONNET BOLT Nut((2) BONNET BOLT: am JPL 600 TYPE _|, wae ™ ROP FORGED STEEL % LIFT CHECK VALVE 4