Dsadysakhdlkhsadytwaduksa

Accumulator Technology. Product Catalogue.
Product Catalogue.
Accumulator Technology.
E 30.000.4/01.17
1. HYDAC ACCUMULATOR TECHNOLOGY
FLUID ENGINEERING EFFICIENCY VIA ENERGY MANAGEMENT.
HYDAC Accumulator Technology has over
50 years' experience in research &
development, design and production of
Hydac accumulators.
Bladder, piston, diaphragm and metal
bellows accumulators from HYDAC
together form an unbeatable range and as
components or units, support hydraulic
systems in almost all sectors.
The main applications of our accumulators

are:
zzEnergy storage,
zzEmergency and safety functions,
zzDamping of vibrations, fluctuations,
pulsations (pulsation damper), shocks
(shock absorber) and noise (silencer),
zzSuction flow stabilisation,
zzMedia separation,
zzVolume and leakage oil adjustment,
zzWeight equalization,
zzEnergy recovery.
Using accumulators improves the

performance of the whole system and in
detail this has the following advantages:
zzImprovement in the functions
zzIncrease in service life
zzReduction in operating and maintenance
costs
zzReduction in pulsations and noise
On the one hand, this means greater

safety and comfort for operator and
machine.
On the other hand, HYDAC accumulators
enable efficient working in all applications.
2. QUALITY In conjunction with the customer service
department at HYDAC's headquarters,
Basic criteria, such as: Quality, safety and reliability are paramount service is possible worldwide.
zzDesign pressure, for all HYDAC accumulator components.
HYDAC's worldwide distributor network
zzDesign temperature, They comply with the current regulations means that trained staff are close at hand
(or standards) for pressure vessels in the to help our customers.
zzFluid displacement volume, individual countries of installation.
zzDischarge / Charging velocity, In taking delivery of a HYDAC hydraulic
zzFluid, accumulator therefore, the customer is This ensures that HYDAC customers have
assured of a high-quality accumulator the support of an experienced workforce
zzAcceptance specifications and also
product which can be used in every both before and after sale.
zzInstallation options country in the world, depending on the
are important parameters required for certification.
sizing the correct accumulator. For more details, please turn to Section 4.
In addition the knowledge developed by
our accumulator specialists will help to
select the right type of accumulator. The All the processes involved, from
comprehensive range of HYDAC development, engineering and production
accessories simplifies installation and to approval and delivery are defined by
maintenance according to the HYDAC's certified management system
specification. and the relevant international accreditation
for the manufacture of pressure vessels.
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2
Catalogue
CONTENTS Page section Page
1. HYDAC ACCUMULATOR TECHNOLOGY 2 E 3.000 2
2. QUALITY 2
3. SAFETY INFORMATION 4
4. REGULATIONS 5
5. PRODUCT OVERVIEW 68
5.1. BLADDER ACCUMULATORS
5.1.1 Low pressure E 3.202 21
5.1.2 Standard E 3.201 29
5.1.3 High pressure E 3.203 37
5.2. PISTON ACCUMULATORS
5.2.1 Standard E 3.301 41
5.2.2 Series SK280 E 3.303 53
5.2.3 High pressure E 3.302 57
5.3. DIAPHRAGM ACCUMULATORS E 3.100 63
5.4. METAL BELLOWS ACCUMULATORS E 3.304 71
5.5. HYDRAULIC DAMPERS E 3.701 77
5.6. SPECIAL ACCUMULATORS
5.7. ACCUMULATOR STATIONS E 3.653 97
5.8. ACCUMULATOR ACCESSORIES
5.8.1 Hydraulic accumulators with back-up nitrogen bottles E 3.553 103
5.8.2 Charging and testing unit E 3.501 111
5.8.3 Safety and shut-off block E 3.551 123
5.8.4 Safety equipment for accumulators E 3.552 147
5.8.5 Supports for hydraulic accumulators E 3.502 155
5.8.6 ACCUSET SB E 3.503 165
6. INDUSTRIES AND APPLICATIONS 9 10
7. / 8. WEBSITE / SPECIFICATION FORMS 10 17
9. SIZING
E 3.000.15/01.17
18 19
10. NOTE 19
3
3. SAFETY INFORMATION Manufacturers of hydraulic accumulators 3.1. RISK OF EXCESSIVE
and products with hydraulic accumulators
Accumulators are closed vessels which are must observe the following principles: PRESSURE
designed and built to hold pressurized Products:
fluids. They are charged with nitrogen zzRemoval or reduction of risks, insofar as
which is separated from the fluid section this is reasonably possible, Safety and shut-off block for the fluid side
by a piston, bladder or diaphragm. zzApplication of appropriate protective in various sizes and versions.
Hydraulic accumulators are specifically measures against risks which cannot be See catalogue section:
designed to store and then discharge eliminated, zzSafety and Shut-off Block SAF/DSV
pressurized fluids. zzIf required, training of the users on No. 3.551
The regulations for commissioning and the residual risks and instructions Gas safety valve and gas safety block for
operating hydraulic accumulators which on appropriate special measures for the gas side
are in force at the place of installation must reducing the risks during installation and/
be observed. The plant operator is solely Bursting discs for gas and fluid sides
or operation.
responsible for ensuring compliance with see catalogue section:
For safe handling and operation, the
these regulations. operator must draw up a risk assessment zzSafety Equipment for
Relevant instructions are provided in the for the installation site, particularly in Hydraulic Accumulators
Operating Instructions for our products. combination with other components and No. 3.552
risks. 3.2. RISK OF RISE IN
The resulting measures must be
implemented accordingly. TEMPERATURE
In the case of fundamental risks affecting Products:
hydraulic accumulators, e.g. Safety and Shut-off Block with solenoid-
zzExcessive pressure and operated valve (open when de-energised)
in conjunction with temperature monitoring.
zzIncrease in temperature (in the event of
fire) See catalogue section:
we already have the relevant products zzSafety and Shut-off Block SAF/DSV
available. No. 3.551 or on request
On no account must any welding, soldering Temperature fuses
or mechanical work be carried out on the see catalogue section:
accumulator shell. After the hydraulic line zzSafety Equipment for
has been connected it must be completely Hydraulic Accumulators
vented. Work on systems with hydraulic No. 3.552
accumulators (repairs, connecting
pressure gauges etc.) must only be carried
out once the fluid pressure has been
released.
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4
4. REGULATIONS 4.2.2 C ERTIFICATE CODE = P European member states Certificate
(KHK certificate) and EFTA states code (AKZ)
4.1. EUROPEAN PRESSURE For the Japanese market, HYDAC Austria
EQUIPMENT DIRECTION Technology GmbH has had approval as
a "Self Inspecting Manufacturer" since Belgium
(PED) the year 2000. Consequently, HYDAC Bulgaria
The European Directive 2014/68/EU is authorized to manufacture and test Cyprus
will come into effect in July 2016. It will pressure vessels for the Japanese market Czech Republic
replace Directive 97/23/EC and will and to import them into Japan. Denmark
govern the design, fabrication, conformity Estonia
assessment and placing on the market of 4.2.3 C
ERTIFICATE CODE = A9
(MANUFACTURER LICENSING Finland
pressure equipment and assemblies with CHINA)
a maximum permitted pressure of more France
Since 1998 HYDAC Technology GmbH Germany
than 0.5 bar. It guarantees free movement has had approval from the Chinese
of goods within the European Community. Great Britain
authority "SELO" as a manufacturer of
The EU member states are not permitted pressure vessels and valves. HYDAC is Greece
to prohibit, restrict or hinder pressure therefore authorised to import bladder, Hungary
equipment being placed on the market and piston and diaphragm accumulators, and Iceland
put into service on the basis of pressure- safety valves, into the Chinese market. Ireland
related risks, provided that the equipment U
in question meets the requirements of the 4.2.4 C ERTIFICATE CODE = A11 Italy
European Pressure Equipment Directive, (KGS code) Latvia
has undergone a conformity assessment Since concluding the registration Lithuania
and is labelled with a CE marking. procedure in 2012 HYDAC Technology Luxembourg
Hydraulic accumulators with a capacity of GmbH is authorized to supply pressure Malta
V 1 l and a maximum permitted pressure vessels and safety equipment according Netherlands
PS 1000 bar or with a pressure capacity to the Korean Gas Safety (KGS) Code for Norway
PSV50barl for gases of fluid group Korea.
Poland
2 (non-hazardous fluids) are subject 4.2.5. CERTIFICATE CODE = A6 Portugal
to Article 4, section 3 of the European (TR-CU) Romania
Pressure Equipment Directive and do not Since 2014, regulation TRCU032/2014
receive the CE marking. Slovakia
(technical regulation of the customs union
"on the safety of pressure equipment") has Slovenia
Inspection of the equipment and
installation, operational safety and repeat applied for the countries of the Eurasian Spain
testing are controlled as before by national Economic Community. Sweden
laws. HYDAC Technology GmbH has been Switzerland
The equipment relating to safety is certified in accordance with the regulation
described in AD2000, ISO4126 and to supply its product range.
EN 14359. Selection of other Certificate
The repeat testing intervals are stipulated
4.3. CERTIFICATE TABLE countries code (AKZ)
in the new German industrial safety The following table lists the codes Australia F 1)
regulations. recommended for use in the model code Belarus A6
for different countries of installation. Canada S1 1)
4.2. OTHER REGULATIONS The country of installation must be stated China A9
Pressure accumulators which are installed at the time of ordering (see code in Model Hong Kong A9
overseas (outside the EU), are supplied Code for the particular product:
with the relevant test certificates required Japan P
Certificate Code).
in the country of installation. Korea (Republic) A11
Countries not included in the list may New Zealand T
HYDAC pressure vessels can be supplied be possible on request. Alternative test
with virtually any test certificate. certificates and differing values may also Russia A6
be possible on request. South Africa S2
Depending on the authority, the different
material requirements must be observed Turkey U
Ukraine A10
Details of some selected approvals are as
follows: USA S
1)
Registration required in the individual territories or
4.2.1 CERTIFICATE CODE = S (ASME) provinces
Since 1985, HYDAC Technology GmbH others on request
has been authorized to label pressure
equipment that was manufactured in 4.4. TRANSPORT
compliance with the ASME regulations with REGULATIONS FOR
the "ASME" certification mark.
PRESSURE VESSELS
The transport of gas-charged accumulators
must be carried out with the utmost
care and in compliance with all relevant
transport safety regulations (e.g. in
the public domain, dangerous goods
Such pressure equipment may be regulations, etc.).
placed on the market in the jurisdiction
(application area) of "the National Board of
Boiler and Pressure Vessel Inspectors".
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5
5. PRODUCT OVERVIEW
The following overview shows the standard product range of HYDAC hydraulic accumulators.
Other versions and sizes may be available please inquire.
5.1. BLADDER ACCUMULATORS
5.1.1 Low pressure Advantages of HYDAC bladder
Permitted operating pressure: accumulators:
up to 40 bar zzhigh discharge velocities,
Nominal volume: zzno pressure differential between fluid
2.5 ... 450 l side and gas side,
zzcompact, low-maintenance,
zzhigh charge and discharge frequencies.
5.1.2 Standard
Permitted operating pressure:
up to 550 bar
Nominal volume:
0.5 ... 200 l
5.1.3 High pressure

up to 1000 bar
Nominal volume:
1 ... 54 l

5.2.1 Standard Advantages of HYDAC piston
Permitted operating pressure: accumulators:
210 ... 350 bar zzminimal pressure differential between
Nominal volume: fluid side and gas side,
up to 3300 l zzlarge effective volume,
zzvariable installation position,
zzmonitoring of the piston position possible
using a variety of systems,
zzparticularly suitable for back-up
5.2.2 Series SK280 configurations,
280 bar zzextreme flow rates,
Nominal volume: zzno sudden discharge of gas when seals
0.16 ... 10 l are worn.
5.2.3 High pressure

up to 1000 bar
Nominal volume:
up to 50 l
5.3. DIAPHRAGM ACCUMULATORS

5.3.1 Diaphragm accumulators Advantages of HYDAC diaphragm
Weld and screw type accumulators:
Permitted operating pressure: zzfunction-optimized and weight-optimized
up to 750 bar design,
Nominal volume: zzunlimited choice of installation positions,
up to 4 l zzno pressure differential between fluid
E 3.000.15/01.17
side and gas side,

zzlow-maintenance and long service life.
6
5.4. METAL BELLOWS
ACCUMULATORS
5.4.1 Metal bellows accumulator Advantages of the HYDAC metal bellows
Please contact us accumulator:
zzdurable
zzwear-free
zzmedia resistant over a wide range of
temperatures
See also flyer
zz"Heavy Diesel Engines - Metal Bellows
Accumulators"
No. 10.129.1
5.5. HYDRAULIC DAMPERS

5.5.1 Dampers Advantages of the HYDAC hydraulic
Permitted operating pressure: damper:
10 ... 1000 bar zzreduces pressure pulsations,
Nominal volume: zzimproves the suction performance of
0.075 ... 450 l displacement pumps,
zzprevents pipe breaks and damage to
valves,
zzprotects measuring equipment and its
function in a system,
zzreduces noise level in hydraulic
5.5.2 Silencer systems,
Permitted operating pressure: zzreduces maintenance and servicing
330 bar costs and
zzextends service life of the system.
5.6. SPECIAL
ACCUMULATORS
5.6.1 Weight-reduced See also flyer
hydraulic accumulators zz"Weight-reduced accumulators"
Over 80 % reduction in weight compared No. 3.305
to equivalent carbon steel accumulators.
The choice ranges from weight-optimized
accumulators, e.g. by using aluminium,
through to light-weight and ultra light-
weight accumulators.
5.6.2 Spring type accumulators

are equipped with a spring.
The energy is produced by the spring
force, instead of gas.
Further information on request.
5.7. ACCUMULATOR
STATIONS
HYDAC supplies fully assembled piston
accumulator stations which are ready for
operation, complete with all the necessary
valve controls, ball valves and safety
equipment
zzas an individual accumulator unit or
zzin a back-up version with nitrogen bottles
to increase the effective volume.
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7
5.8. ACCUMULATOR
ACCESSORIES
5.8.1 Hydraulic accumulators with Using HYDAC nitrogen bottles provides
back-up nitrogen bottles the following advantages:
HYDAC also offers nitrogen bottles which zzcost-effective increase in the
can be used to back up bladder and piston accumulator volume and as a result
accumulators. Nitrogen bottles used as
back-ups increase the gas volume in the zzsmaller accumulators for the same gas
accumulator. volume.
5.8.2 Charging and testing unit

FPU
Charging hose, pressure gauge and
pressure reducer for HYDAC and other
brands of accumulator, up to 800 bar
pre-charge pressure, higher pressures on
request.
5.8.3 Safety and shut-off block Advantages of the HYDAC Safety and
SAF/DSV Shut-off Block:
Nominal size: zzminimum of space and maintenance
8 ... 50 required,
Permitted operating pressure: zzMinimum of pipework
400 bar, higher pressures on request (1 SAF replaces as a rule up to 10
Fluid-side protection, pressure relief valve, individual pipe connections),
unloading to tank and separation of the zzconsiderable reduction in installation
accumulator from the fluid-side system. time,
zzcan be adapted to different types and
also different brands of accumulator, and
zzadditional valves (pilot-operated check
valves, flow control valves, etc).
5.8.4 Safety equipment
zzGas safety valve GSV6
zzTemperature fuse
zzBursting disc
Advantages of the HYDAC Gas Safety

zzGas safety block Block:
as safety equipment for zzA gas safety block simplifies the
HYDAC accumulator products. operation of the hydraulic accumulator
on the gas-side and also offers the
Approval according to Pressure Equipment possibility of installing the above safety
Directive PED and CE mark. equipment using the various ports.
5.8.5 Supports for hydraulic

accumulators
Accumulator sets, clamps and consoles
for efficient installation of hydraulic
accumulators.
5.8.6 ACCUSET SB
330 bar
Nominal volume:
1 ... 50 l
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8
6. INDUSTRIES AND 6.1. INDUSTRIAL HYDRAULICS
APPLICATIONS Automotive industry
HYDAC Technology GmbH is zzGeneral industrial hydraulics, e.g. energy storage
represented in almost all industries
of the world which use hydraulic
accumulators.
The main sectors are industrial
hydraulics, mobile technology and Mining machinery
process technology.
zzHydraulic accumulators, e.g. in suspended monorails
Further applications in oil & gas/
zzPulsation damping
offshore as well as more energy
efficient systems utilizing accumulators zzComfort and safety for mobile working machines
are gaining in importance.
Listed below is a selection of examples
with accumulators/dampers which are Iron and steel industry
typical for these industries: zzAccumulator to maintain the pressure in rolling mills
zzBlast furnace hydraulics
Plastics machinery
zzAccumulator stations for energy storage during the injection moulding
process
zzPulsation damping on the hydraulic drive
Paper industry
zzEnergy storage for emergency functions in friction bearing hydraulics
zzEnergy storage in high/low pressure power units
Test rigs and test systems

zzEnergy storage on crash test systems
zzPulsation damping on servo hydraulic axes
Thermal power plants

zzEmergency supply for turbine control system
zzPulsation damping on pumps
zzLubrication, control and seal oil supply
Forming machines
zzAccumulators used to store energy to support the pump
Machine tools
zzSupport for the hydraulics for tool drive or tool change
zzEnergy storage in the compact hydraulics of machining centres
Wind turbines
zzAccumulators in the pitch control system
zzSupport of the pitch drive
zzAccumulators on braking units
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9
6.2. MOBILE TECHNOLOGY 6.3. PROCESS TECHNOLOGY
Automotive technology Chemical industry
zzAutomatic and manual transmission zzEnergy storage and pulsation damping on dosing
zzAutomatic clutch systems pumps
zzEngine management systems zzSuction flow stabilisation on the suction side of
pumps
zzAccumulators for turbocharger emergency
lubrication
Loading stations / Refineries
Construction machinery zzShock absorption for valve closing
zzAccumulators in braking systems zzPulsation damping on pipelines
zzChassis damping
zzBucket damping
zzBoom damping on mobile cranes Offshore / Oil & Gas
zzAccumulators to support valve closing systems
Agricultural and forestry machines zzEnergy storage for deep sea rams
zzFront loader damping zzBlow Out Preventers (BOP)
zzAccumulators in tractor suspension zzEmergency function for safety systems
systems zzAccumulators on wellhead control systems
zzStone strike protection for ploughs
zzBoom suspension on field sprayers Pipeline construction
zzEnergy storage for emergency actuation of valve
Municipal machines stations
zzEnergy storage zzCompressor stations
zzBoom damping
zzPulsation dampers
zzChassis damping
Lifting and material handling

zzNoise damping
zzEnergy recovery
zzBraking systems
Shipping
zzWater treatment plants (pump support)
zzPulsation damping on diesel engines
zzHeave compensation (cranes)
zzEmergency function for lifeboats
7. WEBSITE
Please visit us at the following address:
www.hydac.com.
In addition to Industries, Service and Fluid Engineering,
under Products Hydraulic Accumulators, you will
find the standard product range and the
comprehensive range of accessories from
HYDAC TECHNOLOGY GmbH.
Under Downloads you will find this product catalogue
in different languages in PDF format as well as other
information on HYDAC accumulator products.
You can find the required product via the product search
tab and download the relevant CAD model.
The web version of ASPlight facilitates quick and
simple input, calculation and evaluation of the required
accumulator parameters. For further information on
ASPlight see section 9.4.
8. SPECIFICATION FORMS
Our aim is to provide optimal customer service both
before and after purchasing the accumulator.
The following specification forms are designed to
help pre-select the required accumulator/damper or
accessories.
You can download them as a PDF document from
the HYDAC website under Products Hydraulic
E 3.000.15/01.17
accumulators under the Downloads tab. You can then

complete them at your convenience on your PC and
send them to your HYDAC contact, e.g. by e-mail.
The areas highlighted in green constitute the minimum
information required for a response or calculation.
10
HYDAC Technology GmbH
Industriegebiet
66280 Sulzbach/Saar, Germany
Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
Internet: www.hydac.com
E-mail: [email protected]
GENERAL ACCUMULATOR SPECIFICATION FORM (Page 1/2)

(Subject to technical modifications)
Company: Project name:
Name, First name: Application:
E-mail: Requirement: pieces / year
Telephone no.: as spare part original equipment
Note:
The appropriate accumulator can be calculated using the HYDAC Accumulator Simulation Program ASP.
Accumulator type Bladder accumulator Piston accumulator Diaphragm accumulator __________________
Fluids/medium
Fluid: Viscosity at 20 C: cSt
Density: kg/m Viscosity at operating temperature: cSt
Functioning of the pump Additional details on the accumulator

Continuous operation Intermittent operation Industry:
Accumulator data Country of installation:
Max. operating pressure: bar Design/Certification:
Min. operating pressure: bar Specification:
Pre-charge pressure at 20 C (nitrogen): bar Materials*
(see catalogue section: No. 3.000, Sizing)
Accumulator shell:
Ambient temperature: C Fluid connection:
Operating temperature: C Elastomer:
Complete cycle time: s Additional information
Installation dimensions: mm
(height x ext.)
Fluid demand time schedule for ONE pump
and ONE consumer:
Fluid connection: Type:
Accumulator discharge rate: l/min for thread internal
Accumulator discharge time: s external
Flow rate of the pump: l/min Standard:
Pump runs continuously: Gas connection:
Pump starts after discharge: Coating/finish: internal
external
Spare parts/Accessories: see www.hydac.com
Alternatively:
Fluid demand diagram for SEVERAL pumps under Products /Accumulators
and/or consumers (see page 2)
* dependent on operating temperature and/or fluid resistance
Remarks:
E 3.000.15/01.17
Place, date: Signature:
11
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Fax: +49 (0) 68 97 / 509 - 464
GENERAL ACCUMULATOR SPECIFICATION FORM (Page 2/2)

Fluid demand diagram for several pumps and/or consumers
Designation/example:
Qv = Consumer flow rate [l/s]
EV1 AV1 EV2 AV2 EV3 AV3 EV4 AV4
EV = Switch-on time of consumer [s]
Q
AV = Switch-off time of consumer [s] [l/s] Consumers
EP = Switch-on time of pump [s]
AP = Switch-off time of pump [s]
QV1 QV3
QV4
QV2
Time [s]
Pumps
EP1 AP1 EP2 AP2
Please indicate cycle data below
Number of consumers: Number of pumps:
QV1= EV1= AV1= QP1= EP1= AP1=
Q
[l/s]
Time [s]
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SHOCK ABSORBER SPECIFICATION FORM (Page 1/2)

Note:
The appropriate accumulator can be calculated using the HYDAC Accumulator Simulation Program ASP.
Accumulator type Bladder accumulator Piston accumulator Diaphragm accumulator

Cause of the pressure shock Accumulator data
When pump starts When pump switches off Max. operating pressure: bar
When check valve flaps (valve) close Min. operating pressure: bar
Pre-charge pressure at 20 C (nitrogen): bar
(see catalogue section: No. 3.000, Sizing)
Fluids/media Ambient temperature: C

Fluid :
1)
Operating temperature: C
Density: kg/m Fluid connection: Type:
for thread internal
Pipeline data for A SINGLE pipe external
Length: m Standard:
Diameter (internal): mm Gas connection:
Coating/finish:
Wall thickness: mm internal
Material of line: external
bar Spare parts / Accessories: see www.hydac.com
Max. permitted pressure in the line:
under Products/Accumulators
Total closing time of the valve: s Materials*
Speed of sound in the system: m/s Accumulator shell:
Fluid connection:
Alternatively: Elastomer:
Pipeline data for ADDITIONAL sections of pipe
(see page 2)
Additional information on the accumulator/system
Pump data
Available installation space: m
(L x W x H)
Zero head: m
Industry:
Pressure of the pump at the operating point: bar
Country of installation:
Flow rate of the pump at the operating point: l/min
Design/Certification:
* dependent on operating temperature and/or fluid resistance Specification:
1)
please send data sheet
Remarks:
E 3.000.15/01.17
13
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SHOCK ABSORBER SPECIFICATION FORM (Page 2/2)

Pipeline data for additional sections of pipe

Designation / example
H = Zero head of the pump [m]
Di = Internal diameter of the pipe [mm]
T = Closing time of the valve [s]
(effectively approx. 30 % of the total closing time)
L = Length of the pipeline [m]
T
H
L1 L2 L3
Tank Tank
Di 1 Di 2 Di3
Number of different pipes: 3

L1 = 200 m Di1 = 100 mm
L2 = 50 m Di2 = 200 mm
L3 = 20 m Di3 = 500 mm
Typical values for speed of sound

Water = 1200 m/s
Fuel = 1100 m/s
Please complete below with the pipeline data
Number of different pipes:
L1 = m D i1 = mm L5 = m D i5 = mm
L2 = m D i2 = mm L6 = m D i6 = mm
L3 = m D i3 = mm L7 = m D i7 = mm
L4 = m D i4 = mm L8 = m D i8 = mm
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PULSATION DAMPER SPECIFICATION FORM

Note:
The appropriate pulsation dampers can be calculated using the HYDAC Accumulator Simulation Program ASP.
Accumulator type Bladder accumulator Piston accumulator Diaphragm accumulator

Fluids/medium
Fluid: Viscosity at 20 C: cSt
Density: kg/m Viscosity at operating temperature: cSt
Pump and system data Additional details on the accumulator

Oper. press./pump pressure: bar Industry:
Flow rate: l/min Country of installation:

Design/Certification:
Speed: 1/min
Specification:
Number of displacements:
Design pressure: bar
single double-acting
Design temperature: C
Pump factor: optional (if available)
Materials*
Stroke volume: 1 dm Accumulator shell
d x
2
Fluid connection:
for piston pumps: VH = x H x 10-6
4
Elastomer:
d = piston: mm Additional information
H = stroke length: mm Installation dimensions: mm
(height x ext.)
for diaphragm pumps: see manufacturer's specifications
Accumulator data Fluid connection: Type:
Pre-charge pressure : 1)
bar for thread internal
Operating temperature: C external
Application: pressure side suction side Standard:
Required residual pulsation: % Gas connection:
Result: l gas volume Coating/finish:
2)
internal
* dependent on operating temperature and/or fluid resistance external

1)
see catalogue section: No. 3.000, Sizing Spare parts/Accessories: see www.hydac.com
2)
normally pre-charged with nitrogen (N2)
under Products/Accumulators
Remarks:
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15
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SILENCER SPECIFICATION FORM


Sizing example:
E2
E1 E4
E0 0 1 Silencer 2 3 4
E5
E6
E3 5 6
Pump: A10VSO71 Design pressure: 210 bar Connection SD inlet: SAE 1 1/4 3000 psi
Pump rpm: 1500 1/min Number of pump pistons: 9 Connection SD outlet: SAE 1 1/4 3000 psi
Fluid: Aral Vitam GF Fluid density: 890 kg/m Design temperature: 50 C
Element no. Length [m] int. [m] ext. [m] Subsequent connection type Hose type
E1 0.5 0.020 0.030 Straight connection
E2 0.4 0.200 Straight connection
E3 1.5 0.025 0.040 T-junction 4SP (DIN EN 856)
E4 0.6 0.015 0.025 Pressure relief valve
E5 0.2 0.015 0.025 Right-angle
E6 0.6 0.015 0.025 Shut-off valve
Please enter design data here:
Pump: Design pressure: bar Silencer inlet:

Pump rpm: 1/min Number of pump pistons: Silencer outlet:
Fluid: Fluid density: Design temperature: C
E1
E2
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
Remarks:
E 3.000.15/01.17
16
Industriegebiet
Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
METAL BELLOWS ACCUMULATOR SPECIFICATION FORM FOR HEAVY DIESEL ENGINES

Note:
The appropriate pulsation dampers can be calculated using the HYDAC Accumulator Simulation Program ASP.
Engine data
Manufacturer: max. "spill volume" of the high pressure injection pumps: ccm
Type: max. flow of the supply line: l/min
Design: Inline 2-stroke max. flow of the tank line: l/min
V-type engine 4-stroke
Fuel:
Operating conditions of the supply line:
Proportion of operation min. / max. speed pmax at Tmin pmin at Tmax

Engine start / 1/min bar C
Main operation % / 1/min bar C bar C
Auxiliary operation % / 1/min bar C bar C
Operating conditions of the tank line:
Proportion of operation min. / max. speed pmax at Tmin pmin at Tmax

Engine start / 1/min bar C
Main operation % / 1/min bar C bar C
Auxiliary operation % / 1/min bar C bar C
Additional information on the accumulator/system:

Available installation space: m Industry:
(L x W x H)
Installation vertical: Yes No Country of installation:

(accumulator gas valve at top)
If no, specify position: Design/Certification:
Material: Carbon steel Stainless steel or
(hydraulic accumulator)
Finish requirement: HYDAC Standard (RAL 7035) Ship's name (IMO):

Ship classification:
Gas and fluid connection: see flyer "Heavy Diesel Engines -
Metal Bellows Accumulators" Spare parts/Accessories: see www.hydac.com
No. 10.129.1 under Products/Accumulators
Remarks:
E 3.000.15/01.17
17
9. SIZING
9.1. DEFINITION OF VARIABLES FOR SIZING A HYDRAULIC ACCUMULATOR
Function principle Limits for the gas pre-charge pressure
Bladder accumulator
p0 0.9 p1
with a permitted pressure ratio of
p2 : p0 4 : 1
For HYDAC low pressure accumulators, the following must also be taken into account:
Type SB40: p0 max = 20 bar
Type SB35H: p0 max = 10 bar

Piston accumulators
p0,tmin 2 bar (piston type 2)

p0,tmin 10 bar (piston type 1)
p0,tmin p1 - 5 bar
In extreme cases, during slow charging (isothermal) and rapid discharge (adiabatic) of the
effective volume, and after accurate calculation, the gas pre-charge pressure p0 p1 can
be selected.
Accumulator supplied uncharged or with 2 bar storage pressure.

Diaphragm accumulator
a) Permitted pressure ratio: p2 : p0

Weld type:
The pressure ratio of weld-type diaphragm accumulators is between
4 : 1 and 8 : 1, depending on the design, see catalogue section
Diaphragm Accumulators, No. 3.100, section 3.1.
Screw type:
All sizes: 10 : 1
Other pressure ratios on request
b) p0 0.9 p1
Metal bellows accumulators
a) Metal bellows accumulator with convoluted bellows:

The max. permitted or optimal pre-charge pressure of a metal bellows accumulator with
convoluted bellows must be determined for each application by providing the particular
operating conditions and in consultation with HYDAC (see "Metal Bellows Accumulator
Specification Sheet for Heavy Diesel Engines").
b) Metal bellows accumulator with diaphragm bellows:
p0 0.9 p1
p2 : p0 20 : 1 at tmin
The required pressure ratio must be indicated when ordering.
The accumulator is pre-charged with nitrogen. The separation element (piston, bladder, diaphragm, convoluted bellows) shuts off
the fluid.
The minimum operating pressure should be higher than the gas pre-charge pressure. This should prevent the separation element
from striking the fluid port every time fluid is discharged.
Once the max. operating pressure is reached, the effective volume V is available in the accumulator:
p0 = pre-charge pressure V0 = effective gas volume t0 = pre-charge temperature
E 3.000.15/01.17
p1 = minimum operating pressure V1 = gas volume at p1 tmin = min. operating temperature

p2 = maximum operating pressure V2 = gas volume at p2 tmax = max. operating temperature
18
9.2. SELECTING THE 9.3. ACCUMULATOR DIMENSIONING ASP 5
PRE-CHARGE The most important parameters for calculating the
PRESSURE accumulator gas volume are pressure, volume and
temperature.
The selection of the pre-charge pressure These parameters were previously used to calculate the
defines the accumulator capacity. In required accumulator size in cumbersome and complex
order to obtain optimum utilization of the formulas.
accumulator volume the following In 1997, HYDAC revolutionised the calculation and
pre-charge pressures are recommended: simulation of hydraulic accumulators by applying program
9.2.1 Recommended values routines with real gas behaviour in its
for energy storage: ASP Accumulator Simulation Program.
p0,t max = 0.9 p1
After years of experience, continuous improvement and the
inclusion of new functions, ASP has developed into calculation software which makes it
for shock absorption: possible for the behaviour of accumulators to be simulated with great accuracy.
p0,t max = 0.6 to 0.9 pm ASP 5 has five elements:
(pm = average operating pressure for zzsimulation, with the familiar advantages
free flow) but in a completely new format and
additional visualizations of the most
for pulsation damping: important parameters,
p0,t max = 0.6 pm zzpressure shock damping, clearly arranged
in one program window,
(pm = average operating pressure)
zzpulsation damping, including corrected
or
pump factors, also clearly presented in a
p0,t max = 0.8 p1 program window.
(for several operating pressures) zzvolume compensation and
During operation the separating element zzintegration of the stand-alone, simplified
(piston, bladder, diaphragm, convoluted software ASPlight.
bellows) must not touch the fluid-side
connection.
Since the volume of the gas increases as 9.4. ACCUMULATOR DIMENSIONING SIMPLIFIED ASPlight
the temperature increases, the pre-charge ASPlight is an intelligent application which
pressure must be determined at the takes into account real gas behaviour.
maximum operating temperature using the This simplified software from HYDAC
recommended values. Accumulator Technology enables you to
9.2.2 Limits for gas pre-charge calculate all the necessary parameters such
pressure as pressure, volume and temperature in
see section 9.1. different units for gases such as nitrogen or
helium. The maximum input for pressure is
9.2.3 Temperature effect 2500 bar. Additional information fields help
So that the recommended pre-charge to evaluate the result and to determine the
pressures can be maintained, even at type of accumulator.
relatively high operating temperatures,
the p0 charge for charging and testing cold
accumulators must be selected as follows: ASPlight is aimed at users who need to
determine the main accumulator parameters
tcharge + 273 in little time. The software will be a
p0, t charge = p0,t max particularly useful tool in your role as sales
tmax + 273
consultant in the field, by providing quick,
t0 = tcharge (pre-charge temperature in C) straightforward calculations for hydraulic
accumulators.
To take the temperature influence into
account when sizing accumulators,
p0 at t0 must be selected as follows: ASPlight is operated via a single window and is language neutral. The design is
comparable to a pocket calculator. Simulation curves are not shown.
tmin + 273
p0, t min = p0,t max ASPlight is available online at www.hydac.com, and it can also be operated from a
tmax + 273 smartphone via the mobile website.
10. NOTE HYDAC Technology GmbH

Industriegebiet
The information in this brochure relates to 66280 Sulzbach/Saar, Germany
the operating conditions and applications Tel.: +49 (0) 68 97 / 509 - 01
E 3.000.15/01.17
described. Fax: +49 (0) 68 97 / 509 - 464

For applications and operating conditions Internet: www.hydac.com
not described. please contact the relevant E-mail: [email protected]
technical department.
Subject to technical modifications.
19
20
E 3.000.15/01.17
Bladder Accumulators
Low pressure
1. DESCRIPTION 1.2. DESIGN 1.5. INSTALLATION

1.1. FUNCTION HYDAC low pressure bladder POSITION
accumulators consist of a welded pressure HYDAC bladder accumulators can be
Fluids are practically incompressible and vessel, a flexible bladder with gas valve
cannot therefore store pressure energy. and a hydraulic connection with check installed vertically, horizontally and at a
valve or a perforated disc. slant. When installing vertically or at a
The compressibility of a gas is utilised in slant, the oil valve must be at the bottom.
hydraulic accumulators for storing fluids. The table shows the different models On certain applications listed below,
HYDAC bladder accumulators are based which are described in greater detail in the particular positions are preferable:
on this principle, using nitrogen as the pages that follow:
compressible medium. Designation Perm. Volume Q 1) zzEnergy storage:
pressure vertical,
A bladder accumulator consists of a
fluid section and a gas section with the [bar] 2) [l] [l/s] zzPulsation damping:
bladder acting as the gas-proof screen. SB40- 2.5 ... 50 2.5 - 50 7 any position from horizontal to vertical,
40
The fluid around the bladder is connected SB40- 70 ... 220 70 - 220 30 zzMaintaining constant pressure:
to the hydraulic circuit so that the SB35HB- 20 ... 50 35 20 - 50 20 any position from horizontal to vertical,
bladder accumulator draws in fluid when SB16A- 100 ... 450 16 zzPressure surge damping:
the pressure increases and the gas is 15 vertical,
compressed. When the pressure drops, SB35A- 100 ... 450 35
100 - 450 zzVolume compensation:
the compressed gas expands and forces SB16AH- 100 ... 450 16
20 vertical.
the stored fluid into the circuit. SB35AH- 100 ... 450 35
HYDAC bladder accumulators can be used 1)
Q = max. flow rate of pressure fluid If the installation position is horizontal or
in a wide variety of applications, some of
2)
higher pressures on request at a slant, the effective fluid volume and
which are listed below: the maximum permitted flow rate of the
1.3. BLADDER MATERIAL operating fluid are reduced.
zzEnergy storage The bladder material must be selected in Bladder accumulators SB16A / SB35A and
zzEmergency operation accordance with the particular operating SB16AH / SB35AH must only be installed
zzForce equilibrium fluid or operating temperature, see vertically with the gas side uppermost.
zzLeakage compensation section 2.1.
zzVolume compensation If discharge conditions are unfavourable
zzShock absorption (high p2/p0 pressure ratio, rapid discharge 1.6. TYPE OF INSTALLATION
speed), the gas may cool to below the
zzVehicle suspension permitted temperature. For strong vibrations and volumes above
zzPulsation damping This can cause cold cracking in the 1 litre, we recommend the use of HYDAC
elastomer. The gas temperature can be support clamps or the HYDAC accumulator
See catalogue section: installation set.
calculated using the HYDAC Accumulator
zzHydraulic Dampers Simulation Program ASP. See catalogue sections:
No. 3.701
zzSupports for Hydraulic Accumulators
No. 3.502
1.4. CORROSION
zzACCUSET SB
PROTECTION No. 3.503
For operation with chemically aggressive
media, the accumulator shell can be
supplied with corrosion protection, such as
plastic coating on the inside or chemical
nickel-plating. If this is insufficient, then
stainless steel accumulators must be used.
E 3.202.5/01.17
21
2. TECHNICAL 2.1.3 Effective gas volume 2.1.5 Max. flow rate of the operating
see section 3. for the particular series fluid
SPECIFICATIONS Based on nominal dimensions, this differs In order to achieve the max. flow rate given
2.1. EXPLANATORY NOTES slightly from the nominal volume and must in the tables, the accumulator must be
be used when calculating the effective fluid installed vertically. It must be noted that
2.1.1 Operating pressure volume. a residual fluid volume of approx. 10 % of
see section 3. for the particular series the effective gas volume remains in the
(may differ from nominal pressure for 2.1.4 Effective fluid volume accumulator.
foreign test certificates) Volume of fluid which is available between The maximum fluid flow rate was
the operating pressures p2 and p1. determined under specific typical
2.1.2 Nominal volume
see section 3. for the particular series conditions and is not applicable in all
operating conditions.
2.1.6 Working temperature and operating fluid

The permitted working temperature of a bladder accumulator is dependent on the application limits of the metal materials and the
bladder. Outside this temperature range, special materials must be used. The operating fluid must also be taken into account. The
following table displays a selection of elastomer materials with temperature range and a rough overview of resistant and non-resistant
fluids, on a case-by-case basis, information must be requested regarding the resistance and the resistance must be tested specifically:
Materials Material Temperature range Overview of the fluids 2)
code 1) Resistant to Not resistant to
NBR Acrylonitrile 2 -15 C ... + 80 C zzMineral oil (HL, HLP) zzAromatic hydrocarbons
butadiene zzFlame-resistant fluids from the zzChlorinated hydrocarbons
rubber groups HFA, HFB, HFC (HFD-S)
5 -50 C ... + 50 C
zzSynthetic ester (HEES) zzAmines and ketones
zzWater zzHydraulic fluids of type HFD-R
9 -30 C ... + 80 C zzSea water zzFuels
ECO Ethylene oxide 3 -30 C ... +120 C zzMineral oil (HL, HLP) zzAromatic hydrocarbons
epichlorohydrin zzFlame-resistant fluids from the zzChlorinated hydrocarbons
rubber HFB group (HFD-S)
zzSea water zzFlame-resistant fluids from the
groups HFA and HFC
zzFuels
IIR Butyl rubber 4 -50 C ... +100 C zzHydraulic fluids of type HFD-R zzMineral oils and mineral greases
zzFlame-resistant fluids from the zzSynthetic ester (HEES)
group HFC zzAliphatic, chlorinated and
zzWater aromatic hydrocarbons
zzFuels
FKM Fluorine rubber 6 -10 C ... +150 C zzMineral oil (HL, HLP) zzAmines and ketones
zzHydraulic fluids of type HFD, zzAmmonia
zzSynthetic ester (HEES) zzSkydrol and HyJet IV
zzFuels zzSteam
zzAromatic hydrocarbons
zzInorganic acids
1)
see section 2.2. Model code, material code, accumulator bladder
2)
others available on request
E 3.202.5/01.17
22
2.1.7 Gas charging
Hydraulic accumulators must only be 2.2. MODEL CODE
charged with nitrogen. Not all combinations are possible.
Never use other gases. Order example. For further information, please contact HYDAC.
Risk of explosion!
In principle, the accumulator may only be SB40 A 100 F 7/112 U 40 A
charged with nitrogen class 4.0, filtered to Series
< 3 m. Type code
If other gases are to be used, please no details = standard
contact us for advice. H = high flow
2.1.8 Limits for gas N = increased flow, standard oil valve dimensions
pre-charge pressure A = shock absorber
p0 0.9 p1 B = bladder top-removable
with a permitted pressure ratio of: Combinations must be agreed with HYDAC
p2 : p0 4 : 1 Nominal volume [l]
p2 = max. operating pressure Fluid connection
p0 = pre-charge pressure A = standard connection, thread with internal seal face
For HYDAC low pressure accumulators, F = flange connection
the following must also be taken into C = valve mounting with screws on underside
account: E = sealing surfaces on front interface (e.g. on thread M50x1.5 valve)
G = external thread
Type SB40: p0 max = 20 bar* S = special connection, to customer specification
Type SB35A/AH: p0 max = 10 bar Gas side
Type SB35HB: p0 max = 10 bar 1 = standard model
* in model with perforated disc 2 = back-up model
3 = gas valve 7/8-14UNF with M8 female thread
2.1.9 Certificate codes 4 = gas valve 5/8-18UNF
5 = gas valve M50x1.5 in accumulators smaller than 50 l
Country Certificate 6 = 7/8-14UNF gas valve
code 7 = M28x1.5 gas valve
(AKZ) 8 = M16x1.5 gas valve (with M14x1.5 bore in gas valve)
EU member states U 9 = special gas valve, to customer specification
Australia F 1) Material code
Belarus A6 dependent on operating medium
Canada S1 1) standard model = 112 for mineral oils
others on request
China A9
Fluid connection
Hong Kong A9 1 = carbon steel
Iceland U 2 = high tensile steel
Japan P 3 = stainless steel 2)
6 = low temperature steel
Korea (Republic) A11
Accumulator shell
New Zealand T 0 = plastic coated (internally)
Norway U 1 = carbon steel
Russia A6 2 = chemically nickel-plated (internal coating)
South Africa S2 4 = stainless steel 2)
Switzerland U
Accumulator bladder 1) 3) 4)
Turkey U 2 = NBR 5)
Ukraine A10 3 = ECO
USA S 4 = IIR
1)
Registration required in the individual territories or 5 = NBR 5)
provinces. 6 = FKM
others on request 7 = other
On no account must any welding, soldering 9 = NBR 5)
or mechanical work be carried out on the Certification code
accumulator shell. After the hydraulic line U = European Pressure Equipment Directive (PED)
has been connected it must be completely Permitted operating pressure (bar)
vented.
Connection
Work on systems with hydraulic Thread, codes for fluid connections: A, C, E, G
accumulators (repairs, connecting A = thread to ISO228 (BSP)
pressure gauges etc) must only be carried B = thread to DIN13 or ISO965/1 (metric)
out once the pressure and the fluid have C = thread to ANSI B1.1 (UN..-2B seal SAE J 514)
been released. D = thread to ANSI B1.20.1 (NPT)
The operating instruction must be S = special thread, to customer specification
followed! Flange, codes for fluid connection: F
No. 3.201.BA A = EN 1092-1 welding neck flange
Note: B = flange ASME B16.5
Application examples, accumulator sizing C = SAE flange 3000 psi
and extracts from approvals regulations D = SAE flange 6000 psi
relating to hydraulic accumulators can be S = special flange, to customer specification
found in the following catalogue section: Required gas pre-charge pressure must be stated separately!
zzHYDAC Accumulator Technology
No. 3.000
E 3.202.5/01.17
1)
when ordering a spare bladder, please state diameter of the smaller shell port
2)
dependent on type and pressure range
3)
standard materials, all other materials on request
4)
Eeastomer types not available for all bladder sizes
5)
observe temperate ranges, see section 2.1.
23
3. LOW PRESSURE ACCUMULATOR TYPES 3.1.3 Spare parts
3.1. STANDARD BLADDER ACCUMULATORS SB40-2.5 ... 50
SB40-2.5 ... 50
3.1.1 Design
HYDAC standard low pressure accumulators consist of:
zzA welded pressure vessel which can be treated with various types of corrosion
protection for chemically aggressive fluids, or can be supplied in stainless steel.
zzA bladder with gas valve. The bladders are available in the elastomers listed under
section 2.1.
zzA hydraulic connection with a perforated disc which is held in place with retaining ring.
zzIn addition, we can offer suitable adapters for connection to the hydraulic system.
3.1.2 Dimensions
SB40-2.5 ... 50
Description Item
Bladder assembly 1)
consisting of:
Bladder 2
Gas valve insert* 3
Retaining nut 4
Seal cap 5
Protective cap 6
O-ring 7
Seal kit
consisting of:
SB40-2.5 ... 50 O-ring 7
Permitted operating pressure 40 bar (PED) Bleed screw 13
Nominal Eff. gas Weight A B C D J K SW Q 1) Seal ring 14
volume volume thread thread O-ring 16
[l] [l] [kg] [mm] [mm] [mm] [mm] ISO DIN 13 ISO 228 [mm] [l/s] Repair kit 1)
2.5 2.5 9 541 consisting of:
122 108 Bladder assembly (see above)
5 5 13 891
10 9.3 14 533 68 36 Seal kit (see above)
M100x2 G2 7 Hydraulic connection assembly
20 18 23 843 consisting of:
106 219
32 33.5 38 1363 Perforated disc 10
50 48.6 52 1875 78 68 2) Anti-extrusion ring 11
1)
Q = max. flow rate of operating fluid (at approx. 0.5 bar pressure drop via connection) Retaining ring 12
2)
use C-spanner
Bleed screw 13
Seal ring 14
O-ring 16
E 3.202.5/01.17
* available separately
1)
When ordering, please state diameter of the smaller shell port
Accumulator shell (item 1) not available as a spare part
Adapter (item 15) incl. O-ring (item 16) available as an
accessory, please ask
24
3.2. BLADDER ACCUMULATOR 3.2.3 Spare parts
SB40-70 ... 220 SB40-70 ... 220
3.2.1 Design
HYDAC low pressure accumulators, type SB40-70 ... 220 consist of:
zzA welded pressure vessel which is compact and yet suitable for high flow rates and
large volumes. The pressure vessel is manufactured in carbon steel or in stainless
steel.
zzA bladder with gas valve.
zzA hydraulic connection with non-return valve.
3.2.2 Dimensions
SB40-70 ... 220
Detail "X"
Description Item
Bladder assembly 1)
consisting of:
Bladder 2
Gas valve insert* 3
Retaining nut 4
Seal cap 5
Protective cap 6
O-ring 7
Seal kit
consisting of:
O-ring 7
SB40-70 ... 220 Washer 15
Permitted operating pressure 40 bar (PED) O-ring 16
Nominal Eff. gas Weight A B C D J SW Q 1) Bleed screw 19
volume volume max. thread ISO Support ring 23
[l] [l] [kg] [mm] [mm] [mm] [mm] 228 [mm] [l/s] O-ring 27
70 65 73 1128 Repair kit 1)
consisting of:
100 111 99 1655 356 Bladder assembly (see above)
130 133 130 1905 136 69 G 2 1/2 68 2) 30 Seal kit (see above)
190 192 175 2101 Anti-extrusion ring 14
406 Oil valve assembly
220 221 197 2348
consisting of:
1)
Q = max. flow rate of operating fluid Valve 9-13
2)
use C-spanner
Anti-extrusion ring 14
Washer 15
O-ring 16
Spacer 17
Lock nut 18
Bleed screw 19
Support ring 23
E 3.202.5/01.17
1)
Adapter (item 25) incl. O-ring (item 27) available as an
accessory, please ask
25
3.3. LOW PRESSURE ACCUMULATORS 3.3.3 Spare parts
SB16/35A AND SB16/35AH SB16/35A, SB16/35AH
3.3.1 Design
HYDAC low pressure bladder accumulators for large volumes, type SB35A and SB16A
are in a weld construction in carbon steel or stainless steel.
The hydraulic outlet is covered by a perforated disc which prevents the flexible bladder
from extruding from the shell. The bladder is top-removable.
3.3.2 Dimensions
SB16/35A SB16/35AH
Detail "X"
SB16/35A Description Item

Permitted operating pressure 16/35 bar (PED) Bladder 2
Nominal Eff. gas Weight A B C D 10 Gas valve assembly
volume volume (approx.) (approx.) (approx.) consisting of:
[kg] [mm] [mm] [mm] [mm] Screw plug 3
[l] [l] SB16A SB35A SB16A SB35A SB16A SB35A SB16A SB35A SB16A SB35A Gas valve body 12
100 106 110 144 854 881 398 418
Seal ring 13
150 149 127 171 1044 1076 493 578
200 203 149 208 1275 1318 691 699 O-ring 19
108 121 720 728
300 288 178 261 1644 1701 920 937 Protective cap 29
375 374 214 315 2020 2086 1063 1083 Seal kit
450 453 244 364 2361 2436 1234 1258 consisting of:
Flange to EN1092-1/11 / DN100 / PN16 or PN40
others on request
O-ring 11
Seal ring 13
SB16/35AH Vent screw 18
Permitted operating pressure 16/35 bar (PED) O-ring 19
Retaining ring 21
Nominal Eff. gas Weight A B C D 10
volume volume (approx.) (approx.) (approx.) O-ring 25
[kg] [mm] [mm] [mm] [mm] Accumulator shell (item 1) not available as a spare part
[l] [l] SB16AH SB35AH SB16AH SB35AH SB16AH SB35AH SB16AH SB35AH SB16AH SB35AH
100 106 118 153 945 971 488 508
150 149 135 180 1135 1166 638 641
200 203 157 217 1366 1408 754 762
108 121 720 728
E 3.202.5/01.17
300 288 186 270 1735 1791 988 1000

375 374 222 324 2111 2176 1127 1146
450 453 252 373 2452 2526 1298 1321
others on request
26
3.4. HIGH FLOW BLADDER ACCUMULATOR 3.4.3 Spare parts
SB35HB SB35HB
3.4.1 Design 3 5
HYDAC high flow bladder accumulators type SB35HB are high performance 4 7
accumulators for flow rates of up to 20 l/s at 2 bar p. 8 6
They consist of a pressure vessel in a weld construction and a flexible bladder with gas 2
valve. The pressure vessel contains a fixed perforated disc, permitting a high flow rate 1
through its large free cross-section. For use with chemically aggressive fluids, the shell
can be manufactured in stainless steel. See section 2.1. for bladder materials.
3.4.2 Dimensions
SB35HB
SW
C
114.3
A
Description Item
D Bladder assembly 1)
consisting of:
Bladder 2
Gas valve insert* 3
Retaining nut 4
Seal cap 5
ISO228-G1/2 Protective cap 6
O-ring 7
Seal kit
consisting of:
Gas valve insert* 3
O-ring 7
O-ring 8
Repair kit 1)
SB35HB consisting of:
Permitted operating pressure 35 bar (PED) Bladder assembly (see above)
Nominal Eff. gas Weight A C D SW Q 1) DN* Seal kit (see above)
volume volume max. * available separately
[l] [l] [kg] [mm] [mm] [mm] [mm] [l/s] 1)
20 19.8 43 1081 Accumulator shell (item 1) not available as a spare part
63 36
32 35 56 1591 219 20 50
4. NOTE
50 50 69 2091 78 68 2)
The information in this brochure relates to
* to EN 1092-1/11 / PN40, others on request
1)
Q = max. flow rate of operating fluid the operating conditions and applications
2)
Lock nut described.
For applications and operating conditions
not described. please contact the relevant
Industriegebiet
E 3.202.5/01.17

Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
E-Mail: [email protected]
27
28
E 3.202.5/01.17
Standard
1. DESCRIPTION 1.2. DESIGN Design

zzStandard bladder accumulator
1.1. FUNCTION SB330/400/500/550
valve protection HYDAC standard bladder accumulators
Fluids are practically incompressible and seal cap cap
cannot therefore store pressure energy. consist of the pressure vessel, the
gas valve flexible bladder with gas valve and the
The compressibility of a gas is utilised in hydraulic connection with check valve.
hydraulic accumulators for storing fluids. lock nut
The pressure vessels are seamless and
HYDAC bladder accumulators are based manufactured from high tensile steel.
on this principle, using nitrogen as the shell
bladder zzBladder accumulator
compressible medium. SB330N
A bladder accumulator consists of a fluid The flow-optimised design of the
section and a gas section with the bladder standard oil valve enables the maximum
acting as the gas-proof screen. possible operating fluid flow rate to
The fluid around the bladder is connected increase to 25 l/s on this accumulator
to the hydraulic circuit so that the type.
bladder accumulator draws in fluid when zzHigh flow bladder accumulator
the pressure increases and the gas is SB330H
compressed. HYDAC high flow bladder accumulators,
When the pressure drops, the compressed type SB330H, are high performance
gas expands and forces the stored fluid accumulators with a flow rate of up to
into the circuit. 30 l/s. The fluid port is enlarged to allow
HYDAC bladder accumulators can be used higher flow rates.
in a wide variety of applications, some of
which are listed below:
zzenergy storage
zzemergency operation anti-extrusion
zzforce equilibrium spacer ring
seal ring
zzleakage compensation lock nut
zzvolume compensation oil valve vent screw
zzshock absorption
zzvehicle suspension
zzpulsation damping
See catalogue section:
zzHydraulic Dampers
No. 3.701
E 3.201.29/01.17
29
1.3. BLADDER MATERIAL 1.5. INSTALLATION 2. TECHNICAL
The bladder material must be selected in POSITION SPECIFICATIONS
accordance with the particular operating HYDAC bladder accumulators can be 2.1. EXPLANATORY
medium or operating temperature, see
installed vertically, horizontally and at a
section 2.1.
slant. When installing vertically or at a NOTES
If discharge conditions are unfavourable
(high p2/p0 pressure ratio, rapid discharge slant, the oil valve must be at the bottom. 2.1.1 Operating pressure
speed), the gas may cool to below the On certain applications listed below, see tables in Section 3.
permitted temperature. This can cause particular positions are preferable: (may differ from nominal pressure for
cold cracking. The gas temperature can be zzEnergy storage: foreign test certificates)
calculated using the HYDAC Accumulator vertical,
Simulation Program ASP. 2.1.2 Nominal volume
zzPulsation damping: see tables in section 3.
any position from horizontal to vertical,
2.1.3 Effective gas volume
1.4. CORROSION zzMaintaining constant pressure:
see tables in Section 3.
any position from horizontal to vertical,
PROTECTION Based on nominal dimensions, this differs
zzVolume compensation: slightly from the nominal volume and must
For operation with chemically aggressive vertical.
media, the accumulator shell can be be used when calculating the effective fluid
supplied with corrosion protection, If the installation position is horizontal or volume.
such as chemical nickel-plating. If at a slant, the effective fluid volume and 2.1.4 Effective fluid volume
this is insufficient, then stainless steel the maximum permitted flow rate of the Volume of fluid which is available between
accumulators must be used. operating fluid are reduced. the operating pressures p2 and p1.
2.1.5 Max. flow rate of the operating
1.6. TYPE OF INSTALLATION fluid
By using an appropriate adapter, HYDAC In order to achieve the max. flow rate
accumulators, up to size 1 l, can be given in the tables, the accumulator must
installed directly inline. be installed vertically. It must be noted that
a residual fluid volume of approx. 10 % of
For strong vibrations and volumes above the effective gas volume remains in the
1 litre, we recommend the use of HYDAC accumulator.
support clamps or the HYDAC accumulator The maximum fluid flow rate was
installation set. determined under specific conditions and
See catalogue sections: is not applicable in all operating conditions.
No. 3.502
zzACCUSET SB
No. 3.503

rubber 5 -50 C ... + 50 C groups HFA, HFB, HFC (HFD-S)
groups HFA and HFC
zzFuels
zzFuels
zzFuels zzSteam
zzInorganic acids
1)
see section 2.2. Model code, material code, accumulator bladder
2)
E 3.201.29/01.17
30
2.1.7 Gas charging
Hydraulic accumulators must only be 2.2. MODEL CODE
charged with nitrogen. Not all combinations are possible. Order example.
Never use other gases. For further information, please contact HYDAC.
Risk of explosion!
In principle, the accumulator may only be SB330 (H)32 A 1/112 U330 A 050
charged with nitrogen class 4.0, filtered to Series
<3m. Type code
If other gases are to be used, please no details = standard
contact us for advice. H = high flow
2.1.8 Limits for gas pre-charge N = increased flow, standard oil valve dimensions
pressure A = shock absorber
p0 0.9 p1 P = pulsation damper 3)
B = bladder top-removable
with a permitted pressure ratio of: E = bladder with foam filling
p2 : p0 4 : 1 D = bladder integrity system
p2 = max. operating pressure L = light weight
p0 = pre-charge pressure Combinations must be agreed with HYDAC.
Nominal volume [l]
2.1.9 Certificate codes
Fluid connection
Country Certificate A = standard connection, thread with internal seal face
code (AKZ) F = flange connection
C = valve mounting with screws on underside
EU member states U E = sealing surfaces on front interface
Australia F 1) (e.g. on thread M50x1.5 valve)
G = male thread
Belarus A6 S = special connection, to customer specification
Gas side
Canada S1 1)
1 = standard design (see section 2.1.10)
China A9 2 = back-up version 4)
3 = gas valve 7/8-14UNF with M8 internal thread
Hong Kong A9 4 = gas valve 7/8-14UNF with gas valve connection 5/8-18UNF
Iceland U 5 = gas valve M50x1.5 in accumulators smaller than 50 l
6 = 7/8-14UNF gas valve
Japan P 7 = M28x1.5 gas valve
Korea (Republic) A11 8 = M16x1.5 gas valve
(with M14x1.5 bore in gas valve)
New Zealand T 9 = special gas valve, to customer specification
Norway U Material code
dependent on operating medium
Russia A6 standard model = 112 for mineral oils
South Africa S2 others on request
Fluid connection
Switzerland U 1 = carbon steel
Turkey U 2 = high tensile steel
3 = stainless steel 2)
Ukraine A10 6 = low temperature steel
USA S Accumulator shell
0 = plastic coated (internally)
= Registration required in the individual territories or
1)
provinces.
1 = carbon steel
others on request 2 = chemically nickel-plated (internal coating)
On no account must any welding, soldering 4 = stainless steel 2)
or mechanical work be carried out on the 6 = low temperature steel
accumulator shell. After the hydraulic line Accumulator bladder 1)
has been connected it must be completely 2 = NBR 5)
vented. 3 = ECO
4 = IIR
Work on systems with hydraulic accumulators 5 = NBR 5)
(repairs, connecting pressure gauges etc) 6 = FKM
must only be carried out once the pressure 7 = other
and the fluid have been released. 9 = NBR 5)
The operating instruction must be Certification code
followed! U = European Pressure Equipment Directive (PED)
No. 3.201.BA Permitted operating pressure [bar]
Note: Connection, fluid side
Application examples, accumulator sizing, Thread, codes for fluid connections: A, C, E, G
instructions and extracts from approvals A = thread to ISO228 (BSP)
and transport regulations relating to B = thread to DIN13 or ISO965/1 (metric)
hydraulic accumulators can be found in the C = thread to ANSI B1.1 (UN..-2B seal SAE J 514)
following catalogue section: D = thread to ANSI B1.20.1 (NPT)
S = special thread, to customer specification
zzHYDAC Accumulator Technology Flange, codes for fluid connection: F
No. 3.000 A = EN 1092-1 welding neck flange
2.1.10 Gas-side connection B = flange ASME B16.5
standard C = SAE flange 3000 psi
Series Volume Gas valve type D = SAE flange 6000 psi
[l] S = special flange, to customer specification
E 3.201.29/01.17
SB330 / < 1 5/8-18UNF Pre-charge pressure p0 [bar] at 20 C, must be stated clearly, if required!
when ordering a replacement bladder, state diameter of the smaller shell port
SB400 < 50 7/8-14UNF
1)
2)
50 M50x1.5 / 7/8-14UNF 3)
see catalogue section Hydraulic Dampers, No. 3.701
other pressure ranges on request.
4)
see catalogue section Hydraulic accumulators with back-up nitrogen bottles, No. 3.553
5)
31
3. DIMENSIONS AND SPARE PARTS DIMENSIONS
3.1. DIMENSIONS
A W C D J E SW Q 1)
max. operating pressure

Type of valve, fluid side
max. max. thread

Nominal volume
Eff. gas volume
Weight approx.
(PED)
ISO
[l] [bar] [l] [kg] [mm] [mm] [mm] [mm] 228 [mm] [mm] [l/s]
0.5 400 0.5 4 270 33.5 96
57 G 3/4 50 32 4
330 7 316 115
1 1
550 10 343 67 123 G1 45 6
330 2.4 11 528 64 115 G 1 1/4 50 10
2.5
550 2.5 14 550 67 123 G1 45 6
Standard
330 56
4 3.7 15 412 65 170 G 1 1/4 67 50 10
400
5 550 4.9 17 876 64 123 G1 45 6
6 330 5.7 18 534 G 1 1/4
65 170 50 10
10,2)
330 9.3 31 810 G 1 1/4
Standard 33 15
9.3 582 101 G2 100 70
N 330 34 229 25
56
10 H 9 38 617 136 G 2 1/2 125 90 30
400 9.3 41 578 234
Standard 101 G2 100 70 15
500 8.8 46 598 69 241
Standard 46 15
695 101 G2 100 70 Adapter, see
N 330 47 229 25 section 4.2.
13 12 56
H 45 730 136 G 2 1/2 125 90 30
Standard 400 40 695 101 234 G2 100 70 15
Standard 15
18.4 49 895 101 G2 100 70
N 330 229 25
56
20 H 17.5 62 930 136 G 2 1/2 125 90 30
400 18.4 71 895 234 100 70
Standard 101 G2 15
500 17 77 913 69 241 110 75
Standard 72 15
23.6 1060 101 G2 100 70
24 N 330 73 56 229 25
H 24 76 1095 136 G 2 1/2 125 90 30
Standard 80 15
33.9 1410 101 G2 100 70
N 330 81 229 25
56
32 H 32.5 98 1445 136 G 2 1/2 125 90 30
400 33.9 104 1410 234 100 70
Standard 101 G2 15
500 33.5 112 1423 69 241 110 75
Standard 114 15
1933 101 G2 100 70
N 330 115 229 25
47.5
50 H 128 1968 136 69 G 2 1/2 125 90 30
400 137 234 70
Standard 1933 101 G2 100 15
500 48.3 167 241 75
60 60 160 1210
80 85 200 1460
138 360
100 105 234 1710
Standard 330 69 G 2 1/2 125 90 30
130 133 283 2030
160 170 345 2059
137 410
200 201 403 2359
E 3.201.29/01.17
1)
Q = max. flow rate of the operating fluid under optimum conditions
2)
slimline version, for confined installation spaces
32
Description Item SB330/400
3.2. SPARE PARTS NBR, carbon steel
Bladder assembly Standard gas valve
SB330/400/440/500/550 consisting of:
SB330H / SB330N
Bladder 2 Volume Bladder Seal kit Repair kit
Gas valve insert* 3 [l] assembly
Lock nut 4 0.5 365263 2128169 2)
353606
Seal cap 5 1 237624 2106261
Protective cap 6 2.5 236171 2106200
O-ring 7 4 236046 2106204
Seal kit 5 240917 353609 2106208
consisting of: 6 2112097 2112100
O-ring 7 10* 2127255 3117512
Washer 15 10 236088 2106212
O-ring 16 13 376249 2106216
vent screw 19 20 236089 2106220
353621
Back-up ring 23 24 376253 2106224
O-ring 27 32 235335 2106228
Repair kit 1) 50 235290 2106252
consisting of: 60 3364274 3117513
Bladder assembly (see above) 80 3364312 3117514
Seal kit (see above) 100 3127313 3117515
3102043 1)
Anti-extrusion ring 14 130 3201384 3117516
Oil valve assembly 160 3184769 3117517
consisting of: 200 3461300 3117558
Valve 9-13 * slimline version for confined installation spaces
1)
only for SB330
Anti-extrusion ring 14 2)
only for SB400
Washer 15 others on request
O-ring 16 When replacing seals and/or bladders,

please read the Instructions for
Spacer 17
Assembly and Repair (No. 3.201.M).
Lock nut 18
vent screw 19
Back-up ring 23
1)
when ordering, please state diameter of the smaller
shell port
Air bleed screw (item 19) for NBR/carbon steel:
seal ring (item 20) included
Adapter (item 25) must be ordered as an accessory,
see section 4.
Detail "X"
SB330/400 0.5 to 10 l
SB300/400/500 10 to 200 l and

SB300H 10 to 50 l
SB550 1 to 5 l
E 3.201.29/01.17
33
4. ACCESSORIES FOR BLADDER 4.1.3 Pressure gauge model with shut-off valve
Gas side connection on the bladder accumulator for permanent
ACCUMULATORS monitoring of the pre-charge pressure with shut-off option.
4.1. ADAPTERS (GAS SIDE)
The adapters shown below are available for standard connections
on bladder accumulators and must be specified separately in the
order.
4.1.1 Adapter for safety equipment
Adapter for connecting safety equipment, such as bursting disc or pressure gauge
temperature fuse, see brochure section: 100
zzSafety Equipment for Hydraulic Accumulators
No. 3.552
4.1.2 Pressure gauge model
Gas-side connection on the bladder accumulator for permanent
monitoring of the pre-charge pressure
gauge shut-off
approx.
valve
pressure gauge
63
Gauge Pressure gauge Adapter* assembly

indication range Part no. Part no.
366621
0 - 10 bar 614420 2108416 Gauge indication Pressure gauge Adapter* assembly
0 - 60 bar 606886 3093386 range Part no. Part no.
0 - 100 bar 606887 2104778 2103381
0 - 160 bar 606888 3032348 0 - 25 bar 617928 3784725
0 - 250 bar 606889 2100217 0 - 60 bar 606771 2110059
0 - 400 bar 606890 2102117 0 - 100 bar 606772 3139314
* pmax = 400 bar 0 - 160 bar 606773 3202970
0 - 250 bar 606774 3194154
0 - 400 bar 606775 2103226
* pmax = 400 bar
E 3.201.29/01.17
34
4.1.4 Remote monitoring of the pre-charge pressure 4.2. ADAPTERS FOR STANDARD BLADDER
To monitor the pre-charge pressure in hydraulic accumulators
remotely, gas side adapters with pressure gauge and mounting ACCUMULATOR (FLUID SIZE)
holes are available. To connect the bladder accumulator to threaded pipe fittings.
In order to connect these adapters directly to the hydraulic These are available separately.
accumulator using appropriate lines, accumulator connectors are
also available for connection at the top (see figure 1) or for side-
connection (see figure 2).
O-ring
2 holes
gauge 63
approx.
Gauge Pressure gauge Adapter* assembly D1 D2 D3 L1 L2 L3 SW O- Part no.

indication range Part no. Part no. Accum. ring
3037666 conn.*
0 - 10 bar 614420 3095818 NBR/
ISO228- ISO228- Carbon
0 - 60 bar 606886 3095819 BSP BSP [mm] [mm] [mm] [mm] [mm] [mm] steel
0 - 100 bar 606887 3095820 G 3/8 55 12 32 2104346
0 - 160 bar 606888 3095821 G 3/4 28 28 17x3
G 1/2 60 14 36 2104348
0 - 250 bar 606889 3095822 G 3/8 28 12 2116345
0 - 400 bar 606890 3095823 G 1/2 34 50 14 46 2105232
* pmax = 400 bar
G 1 1/4 37 30x3
G 3/4 44 16 2104384
G1 50 67 18 65 2110124
G 1/2 34 14 2104853
G 3/4 44 16 2104849
60 65
G2 G1 50 44 18 48x3 2124831
G 1 1/4 60 20 2107113
G 1 1/2 68 80 22 70 2105905
O-ring 11x2 G 1 1/4 60 20 2127406
66 80
G 2 1/2 G 1 1/2 68 50 22 62x4 3243831
G2 96 88 27 100 2113403
* others on request
5. NOTE
Figure 1 Figure 2 The information in this brochure relates to the operating
conditions and applications described. For applications and
operating conditions not described, please contact the relevant
technical department. Subject to technical modifications.
D1 D2 T A B Adapter* Figure
Threaded complete
connection [mm] [mm] [mm] [mm] Part no.
- - 2109481 1
ISO228- G 1/4 25
25 40 2102042 2
14 HYDAC Technology GmbH
- - 2109483 1 Industriegebiet
E 3.201.29/01.17
ISO228- G 3/8 28
25 40 366607 2 66280 Sulzbach/Saar, Germany
- - 2110636 1 Tel.: 0049 (0) 68 97 / 509 - 01
ISO228- G 1/2 34 16 Fax: 0049 (0) 68 97 / 509 - 464
31 55 366608 2 Internet: www.hydac.com
* pmax = 400 bar E-Mail: [email protected]
35
36
E 3.201.29/01.17
High pressure
1. DESCRIPTION 1.2. DESIGN 1.3. INSTALLATION

1.1. FUNCTION The high pressure bladder accumulator POSITION AND TYPE OF
consists of the pressure vessel, the flexible INSTALLATION
Fluids are practically incompressible and
bladder with gas valve and the hydraulic
cannot therefore store pressure energy. Information on secure installation positions
connection with check valve.
The compressibility of a gas (nitrogen) and mounting elements can be found in
is utilised in hydraulic accumulators for 1.2.1 Shell material the following catalogue sections:
storing fluids. The forged pressure vessel is seamless zzBladder Accumulators
HYDAC bladder accumulators are based and manufactured from high tensile Standard
on this principle. chrome molybdenum steel. No. 3.201
A bladder accumulator consists of a fluid 1.2.2 Bladder material zzSupports for Hydraulic Accumulators
section and a gas section with the bladder The bladder material must be selected in No. 3.502
acting as the gas-proof screen. accordance with the particular operating
The fluid around the bladder is connected medium or operating temperature, see zzACCUSET SB
to the hydraulic circuit so that the section 2.2. No. 3.503
bladder accumulator draws in fluid when If discharge conditions are unfavourable On no account must any welding, soldering
the pressure increases and the gas is (high p2/p0 pressure ratio, rapid discharge or mechanical work be carried out on the
compressed. When the pressure drops, speed), the gas may cool to below the accumulator shell. After the hydraulic line
the compressed gas expands and forces permitted temperature. This can cause has been connected it must be completely
the stored fluid into the circuit. cold cracking. The gas temperature can be vented.
calculated using the HYDAC Accumulator
HYDAC bladder accumulators can be used Simulation Program ASP. Work on systems with hydraulic
in a wide variety of applications and are accumulators (repairs, connecting
also available in different pressure ranges, 1.2.3 Corrosion protection pressure gauges etc.) must only be carried
see catalogue sections: For operation with chemically aggressive out once the fluid pressure has been
zzBladder Accumulators media, the accumulator shell can be released.
Standard chemically nickel-plated internally or
supplied with a special plastic coating. The operating instruction must be
No. 3.201
followed!
zzBladder Accumulators For external corrosion protection the No. 3.201.BA
Low Pressure accumulator can be supplied with an
No. 3.202 epoxy resin finish especially for offshore When replacing seals and/or bladders,
applications. please read the Instructions for
zzHYDAC Accumulator Technology Assembly and Repair (No. 3.201.M).
No. 3.000
Note:
Application examples, accumulator sizing
and extracts from approvals regulations
relating to hydraulic accumulators can be
found in the following catalogue section:
No. 3.000
E 3.203.6/01.17
37
2. TECHNICAL SPECIFICATIONS
2.1. MODEL CODE
Not all combinations are possible.
Order example. For further information, please contact HYDAC.
SB690 32 A 1 / 312 U 690 D
Series
Nominal volume [l]
Fluid port
A = standard connection
Gas-side connection
1 = standard design 1)
9 = special design (example.: 1/4" BSP)
Material code
Fluid connection
2 = high tensile steel
Accumulator shell
0 = plastic coated (internally)
1 = carbon steel
2 = chemically nickel-plated (internal coating)
8 = plastic coated (e.g. Duroplast) internally and externally
Accumulator bladder
2 = NBR 3)
3 = ECO
4 = IIR
5 = NBR 3)
6 = FKM
7 = other
9 = NBR 3)
Certification code
U = European Pressure Equipment Directive (PED)
Permitted operating pressure [bar]
Connection
A = thread to ISO228 (1/2" BSP)
D = thread to ANSI B1.20.3 (1/2" NPTF)
Required gas pre-charge pressure must be stated separately!
1)
gas valve in SB < 10 l = 7/8-14UNF,
in SB 10 l = M50x1.5
2)
3)
E 3.203.6/01.17
38
2.2. EXPLANATORY NOTES
2.2.1 Operating pressure
690 bar (10000 psi)
higher pressures on request
2.2.2 Operating temperature and operating fluid
5 -50 C ... + 50 C
groups HFA and HFC
zzFuels
zzFuels
zzFuels zzSteam
zzInorganic acids
1)
see section 2.1. model code, material code, accumulator bladder
2)
2.2.3 Gas charging

Hydraulic accumulators must only be charged with nitrogen.
Never use other gases.
Risk of explosion!
In principle, the accumulator may only be charged with nitrogen class 4.0, filtered to < 3 m.
If other gases are to be used, please contact HYDAC for advice.
E 3.203.6/01.17
39
3. DIMENSIONS AND SPARE PARTS 3.2. DIMENSIONS
Max. operating pressure: 690 bar (PED)
3.1. DRAWINGS Nominal Eff. gas Weight A W C D E SW
3.1.1 Dimensions volume voume max. max.
[l] [l] [kg] [mm] [mm] [mm] [mm] [mm] [mm]
1 1 8.5 324
2.5 2.5 13.5 531 61 58 122 67 45
5 4.9 23 860
10 9 54 522
20 17 114 865
77 68 250 110 75
32 33.5 186 1385
54 49.7 260 1900
3.3. SPARE PARTS

3.3.1 Part numbers
NBR
Description Item
Bladder assembly
consisting of:
Bladder 2
Gas valve insert 3
Retaining nut 4
Seal cap 5
Protective cap 6
O-ring 7
Seal kit
consisting of:
O-ring 7
Washer 15
O-ring 16
Bleed screw 19
Support ring 23
Repair kit
consisting of:
Seal kit (see above)
3.1.2 Spare parts Bladder assembly (see above)
Oil valve assembly
consisting of:
Valve (items 9-13) 9
Washer 15
O-ring 16
Spacer 17
Lock nut 18
Bleed screw 19
Support ring 23
Nominal Seal Bladder Repair Anti-

volume kit assembly kit extrusion
ring
[l] Part no. Part no. Part no. Part no.
1 3010110 3182617
2.5 3182615 3211568 3201771 293262
5 3211569 3201772
10 3120931 4102462
20 3211592 3211574
3182616 3028455
32 3211571 3211585
54 3116598 3211586
4. NOTE
The information in this brochure relates to the operating
conditions and applications described. For applications or
operating conditions not described, please contact the relevant
technical department. Subject to technical modifications.
Industriegebiet
E 3.203.6/01.17
66280 Sulzbach/Saar; Germany

Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
40
Piston Accumulators
Standard
1. DESCRIPTION 1.2. DESIGN 1.3. SEALING SYSTEMS

1.1. FUNCTION Precise information about the intended
Fluids are practically incompressible and gas valve operating conditions is required in order to
cannot therefore store pressure energy. end cap safety device select the most appropriate sealing system
The compressibility of a gas (nitrogen) for the application. Important criteria for
end cap this selection are, for example:
is utilised in hydraulic accumulators for
storing fluids. HYDAC piston accumulators zzDesign pressure,
are based on this principle. zzEffective pressure differential,
A piston accumulator consists of a fluid
section and a gas section with the piston zzSwitching frequency or cycles,
acting as the gas-tight separation element. piston zzTemperature fluctuation,
The gas section is pre-charged with sealing system zzOperating fluid,
nitrogen. zzCleanliness of fluid (micron rating of
The fluid section is connected to the filter),
hydraulic circuit so that the piston cylinder
accumulator draws in fluid when the zzMaintenance requirements.
pressure increases and the gas is The sealing systems differ according to
compressed. external seal the type of piston used, each of which
When the pressure drops, the compressed has its own type and arrangement of
gas expands and forces the stored fluid end cap safety device seals. Various elastomers are available
into the circuit. as sealing material, depending on the
fluid connection operating conditions see section 1.7.5.
HYDAC piston accumulators consist of:

zza cylinder with very finely machined
internal surface.
zzend caps on the gas side and the oil
side. Sealed with O-rings.
zza floating steel or aluminium piston
which can easily be accelerated due to
its low weight.
zza sealing system adapted to the
particular application.
The piston floats on two guide rings
which effectively prevent metal-to-metal
contact between the piston and the
accumulator wall.
For use with certain aggressive or
corrosive fluids, the parts coming into
contact with the fluid can be nickel-
plated for protection, or made entirely
from corrosion-resistant material.
Suitable materials are also available for
low temperature applications.
E 3.301.17/01.17
41
Design Application Contamination level Comment
of fluid
1 zzFor general accumulator operation optimised for applications with
without special requirements a high level of contamination
Application limitations:
max. piston velocity: 0.5 m/s
2 zzLow-friction design
zzFor high piston speeds
zzSlow movements without stick-slip
effect
3 zzLow-friction design 1 guide ring for pistons
zzSimple-to-fit seals with 150 mm
effect Filtration:
NAS 1638 - Class 6
2 guide rings for pistons
ISO 4406 - Class 17/15/12
with 180 mm
4 zzLow-friction design with emergency
safety features
effect
zzVery low oil transfer to the gas side
max. piston velocity: 5 m/s
E 3.301.17/01.17
42
1.4. INSTALLATION Further advantages of using the Oil velocity
low-friction sealing system: In order to limit the pressure losses when
POSITION the operating fluid is displaced, the flow
zzminimum friction,
HYDAC piston accumulators operate in velocity should not exceed 10m/s in the
any position. zzalso suitable for low pressure differentials, fitting cross-section.
Vertical installation is preferable with the zzno start-up friction,
gas side at the top, to prevent contaminant 1.7.3 Function tests and fatigue tests
zzno stick-slip, Function tests and fatigue tests are carried
particles from the fluid settling on the
piston seals. For accumulators with zzlow noise, no vibration, out to ensure continuous improvement of
certain piston position indicators, vertical zzhigh piston velocity our piston accumulators.
installation is essential (see 1.7.). Piston up to 5 m/s for piston type 4, By subjecting the accumulators to
accumulators with a piston diameter endurance tests under realistic as well
zzimproved accumulator efficiency, as extreme working conditions, important
355 mm must only be installed vertically.
zzgood life expectancy of seals data can be obtained about the long-
1.5. TYPE OF INSTALLATION because of low wear, term behaviour of the components. In the
For strong vibrations and volumes above zzsuitable for large temperature case of piston accumulators, important
1 litre, we recommend the use of two fluctuations, information on gas-tightness and the
HYDAC accumulator supports, or more as zzlow maintenance requirement. service life of seals is gained from such
appropriate, ideally in the cover area. See tests.
catalogue section: 1.7. TECHNICAL Vital data for use in accumulator sizing is
zzSupports for REQUIREMENTS gained by altering the working pressure
Hydraulic Accumulators and switching cycles.
HYDAC piston accumulators are suitable
No. 3.502 for high flow rates. With the largest piston 1.7.4 Gas charging
accumulator diameter made to date of Hydraulic accumulators must only be
1.6. ADVANTAGES OF 800 mm, a flow rate of 1000 l/s can be charged with nitrogen.
HYDAC PISTON achieved at a piston velocity of 2 m/s. Never use other gases.
ACCUMULATORS 1.7.1 Effect of sealing friction
Risk of explosion!
zzcomplete range to over 3300 litres The permitted piston velocity depends on In principle, the accumulator may only be
nominal volume, the sealing friction. charged with nitrogen class 4.0, filtered to
< 3 m.
zzhigh ratios possible between pre-charge Higher piston velocities are possible where
If other gases are to be used, please
pressure and max. working pressure, there is less sealing friction.
contact us for advice.
zzeconomic solution using back-up gas HYDAC piston accumulators of piston
bottles for low pressure differentials, design type 2 allow velocities of
zzhigh flow rates possible; up to 3.5 m/s.
limitation: max. piston velocity, 1.7.2 Permitted velocities
zzpower savings, Gas velocity
zzhigh level of efficiency of the hydraulic The flow velocities in the gas connection
installation, and pipe system should be limited to
zzno sudden discharge when seals are 30m/s when using piston accumulators of
worn, the back-up type. Gas velocities of over
50m/s should be avoided at all costs.
zzrequires little space,
monitoring of the volume across the entire
piston stroke or electrical limit switch.

The permitted working temperature of a piston accumulator is dependent on the application limits of the metal materials and the piston
seal. Outside these temperature ranges, special materials must be used. The operating fluid must also be taken into account. The
5 -40 C ... + 80 C
zzSea water zzFuels
PUR Polyurethane 8 Standard application zzMineral oil (HL, HLP) zzWater and water-glycol mixture
-30 C ... + 80 C zzFlame-resistant fluids from the HFC
Special application HFA group zzalkalis
-40 C ... +100 C zzacids
zzFuels zzSteam
E 3.301.17/01.17
zzInorganic acids
1)
see section 2.2. model code, material code and piston code, material of seals incl. piston
2)
43
1.8. PISTON POSITION
INDICATORS
1.8.1 Electrical 1.8.2 Protruding 1.8.3 Ultrasonic
limit switch piston rod distance measurement
The electrical limit switch usually monitors The protruding piston rod permits the The ultrasonic measurement system uses
the max. charged condition of the piston position of the piston to be monitored over ultrasonic measurement to determine the
accumulator. the whole stroke. It consists of the piston position of the piston in the accumulator.
It can, however, also permit control rod, which is fixed to the piston and sealed It is only possible to take the
functions of the attached hydraulics to be in, and what is known as the trip cam, measurements from the fluid side because
carried out over a certain stroke length. which actuates the limit switches. a continuous sound carrier medium
The limit switch consists of the switching The position of the piston can be is required for ultrasound. In order to
rod with a permanent solenoid which is monitored at any point using the trip cam. eliminate false readings, the fluid must
not attached to the the piston and can This facility is used mainly to switch the be as free of air bubbles as possible. The
only achieve a limited stroke, and an pump on and off. piston should be mounted so that no air
anti-magnetic housing and two or more Normally the piston rod protrudes from can collect under the sensor.
switches. the accumulator on the fluid side to avoid The measurement data is evaluated by
These switches can be normally closed possible points of leakage on the gas side. a microprocessor and is converted into
or normally open or bistable. An N/C On the protruding piston rod version, the a continuous measurement signal. It is
or N/O and a bistable switch cannot be hydraulic connection will be on the side possible to pick up interim measurement
fitted simultaneously to a limit switch. Our if the size of the end cap does not permit results to switch system parts, e.g. to turn
standard limit switch is fitted with a N/C otherwise. the pump on and off.
and a N/O switch. The protruding piston rod functions in any The most important features of the system
In another version, switching is carried out mounting position. There must however be are:
by inductive proximity switches. sufficient space available for the protruding zzProtection class
The switch is reset by a spring or the force piston rod to move in and out. The IP65 according to DIN 40050
of gravity. maximum piston velocity should
not exceed 0.5 m/s. zzLCD display
Vertical installation is preferable, due to the
friction and possible wear in the rod guide. zzOutputs
For limit switches with a stroke of >200 mm, 5 floating relay change-over switches
vertical mounting with the gas side at the (with 125 V, 1A rating),
top is essential. of which 1 is error output
and 4 are user-adjustable switching
The maximum piston velocity must not thresholds between 0 and 100 %
exceed 0.5 m/s over the stroke range of 4-20 mA
the limit switch. The maximum pressure for the sensor
must not exceed 350 bar.
zzMeasuring frequency: 15 Hz
zz Signal: no control signal
zz max. measuring section: 5 m
E 3.301.17/01.17
44
1.8.4 Cable tension measurement 1.8.5 Magnetic flapper indication 1.8.6 Piston position switch
system
Using the cable tension measurement With magnetic flapper indication, the With the piston position switch it is possible
system, the position of the piston can be position of a piston can be determined by to detect the piston position in a piston
determined by means of a cable which is the colour indicated by a set of magnetic accumulator using ultrasonic sound.
fixed to the piston. flaps which are visible externally. The indicator can be retrofitted using a
The cable is attached to a roller which is A non-magnetic tube is fitted to the piston clamp. No other modification is required.
tensioned by a spring. accumulator containing a cable, one end It is possible to fit without disrupting the
This roller alters an electrical resistance of which is fastened to the gas side of the operation.
via an attached rotary potentiometer during piston, and the other end is attached to The piston position switch detects the
the piston movement. This resistance a magnet. Along the length of the piston change-over from oil to piston at which
is converted by a transformer into an accumulator a housing is also fitted which point the signal is switched off. This is the
electrical signal so that it can be processed contains red/white magnetic flaps. case if the piston is in the sound path or
directly by a PLC system. The signal As the magnet moves up or down its tube, has passed it.
is supplied through the end cap via a the flaps turn to their opposite colour to There are three different versions
pressure-tight cable gland. indicate the piston's position. available:
Alternatively various digital display units When the piston moves towards the gas
and measuring transducers can be side, the indicator moves in the direction zzStandard version for hydraulic fluid with
connected. of the oil side. In addition, reed switches a viscosity of up to 100 cSt.
zzDigital display unit: can be fitted to switch system parts or zzSpecial version for hydraulic fluid with a
Supply voltage 230 V AC measurement scales can be fitted to the viscosity of 500 cSt.
(or 24 V DC ) tube. zzSpecial version for use in explosion
4-channel limit comparator The maximum piston velocity must not protected areas.
4 optical coupler outputs exceed 0.5 m/s. No more than 5 cycles Supply voltage
2 relay contact outputs per day on average should be carried out. 18 ... 30 V DC
1 RS 232 interface Piston accumulators with magnetic flapper Switching output:
(optionally with analogue output indication must only be installed vertically, NPN (or PNP)
4 - 20 mA) with the gas side at the top.
zzMeasuring transducer:
Supply voltage 24VDC
Analogue output 4 - 20mA
The maximum pressure must not exceed
350 bar. The piston acceleration is
limited to certain values according to
measurement system forces, approx. 7 to
30g, and the piston velocity is limited to
max. 0.5m/s. The measuring system is not
suitable for intensive load reversal or rapid
fluctuations in volume.
For such loads, please contact the
technical department at our Head Office
or your local HYDAC agent. The preferred
installation position is with the gas side at
the top.
The cable tension measurement system
can only be fitted to the gas side of the
piston accumulator.
Note:
For the potentiometer in the cable tension
measurement system, as little current
as possible should flow over the sliding
contact. Input currents > 0.1 nA lead to
a reduced service life and are therefore
E 3.301.17/01.17
not recommended. The digital display unit

and the measuring transducer have been
designed accordingly.
Detailed documentation for all piston
position indicators is available on request.
45
2. TECHNICAL 2.2. MODEL CODE
SPECIFICATIONS ot all combinations are possible.
N
2.1. EXPLANATORY Order example. For further information, please contact HYDAC.
NOTES
2.1.1 Nominal volume [I] SK350 20 / 2212 U 350 AAG VA 18 A1 050
see table at section 3.1. Series
2.1.2 Eff. gas volume V0 [l]
These differ slightly from the Nominal volume [l]
nominal volume and form the
basis of the calculations of the Material and piston code
effective fluid volume. Piston design (see section 1.3.)
See section 3.1.1. Piston material
1 = aluminium
2.1.3 Effective volume V [l] 2 = carbon steel
The volume (on the fluid side) 3 = stainless steel 1)
between the working pressure Material of cylinder and end caps
p2 and p1. 1 = carbon steel
2.1.4 Permitted operating 2 = carbon steel with surface protection
temperature (fluid) 3 = stainless steel 1)
-10 C ... +80 C 6 = carbon steel (low temperature)
263 K ... 353 K Material of seals incl. piston seals
standard material, others on 2 = NBR 2) / PTFE compound
request 5 = NBR 2) / PTFE compound
2.1.5 Certificate codes 6 = FKM / PTFE compound
8 = NBR 2) / PUR
Country Certificate 9 = special qualities
code
(AKZ) Certification code
EU member states U U = European Pressure Equipment Directive (PED)
Australia F 1)
Belarus A6
Canada S1 1) Fluid connection
China A9 Type of connection (see Table 1)
Hong Kong A9 Standard or specification of the type of connection (see Tables 2 + 3)
Size of connection (see Tables 4 + 5)
Iceland U
Japan P Gas-side connection or gas valve
Korea (Republic) A11 Type of connection (see Table 1)
New Zealand T Standard or specification of the type of connection (see Tables 2 + 3)
Norway U (no letter required with connection type V)
Size of connection (see Tables 4; 5 + 6)
Russia A6
South Africa S2 Piston diameter
Switzerland U 04 = 40 mm 20 = 200 mm
Turkey U 05 = 50 mm 25 = 250 mm
06 = 60 mm 31 = 310 mm
Ukraine A10 08 = 80 mm 35 = 355 mm
USA S 10 = 100 mm 49 = 490 mm
1)
Registration required in the individual 12 = 125 mm 54 = 540 mm
territories or provinces. 15 = 150 mm 61 = 610 mm
others on request
18 = 180 mm
Supplementary equipment*
A = electrical limit switch 35 mm stroke
B = electrical limit switch 200 mm stroke
C = electrical limit switch 500 mm stroke
K = protruding piston rod
M = magnetic flapper indication
S = cable tension measurement system
U = ultrasonic measurement system
E.. = special switch fixed or adjustable
P = magnetic piston
UP.. = piston position switch
(e.g. UP2 = 2 position switches, UPEX = ATEX version)
W = limit switch with linear distance sensor
Safety equipment*
1 = burst disc (please give nominal pressure and temperature)
2 = gas safety valve
3 = temperature fuse
E 3.301.17/01.17
Pre-charge pressure p0 [bar] at 20 C*

* if required, please state at time of ordering!
1)
dependent on type and pressure level
2)
46
Table 1, Connection type
Code letter Description
A Threaded connection (female)
B Threaded connection (male)
F Flange connection
H Protruding flange
K, S Combination connection / Special connection
V Gas valve type
Table 2, Threaded connection: standard or specification

A Thread to ISO 228 (BSP)
B Thread to DIN 13 or ISO 965/1 (metric)
C Thread to ANSI B1.1 (UN..-2B, seal SAE J 514)
D Thread to ANSI B1.20.3 (NPTF)
Table 3, Flange connection: standard or specification

A Flanges to DIN standards (pressure range + standard)
B Flanges to ANSI B 16.5
C SAE flange 3000 psi
D SAE flange 6000 psi
E High pressure block flange (Bosch-Rexroth) PN320
F High pressure block flange (AVIT, HAVIT) PN320
Table 4, Threaded model connection sizes

Type. Code, size
Table 2 A B C D E F G H J K L
A G 1/8 G 1/4 G 3/8 G 1/2 G 3/4 G1 G 1 1/4 G 1 1/2 G2 G 2 1/2 G3
B M10x1 M12x1.5 M14x1.5 M16x1.5 M18x1.5 M22x1.5 M27x2 M33x2 M42x2 M48x2 M60x2
5/16- 3/8- 7/16- 1/2- 9/16- 3/4- 7/8- 1 1/16- 1 3/16- 1 5/16- 1 5/8-
C
24UNF 24UNF 20UNF 20UNF 18UNF 16UNF 14UNF 12UNF 12UNF 12UNF 12UNF
1/16- 1/8- 1/4- 3/8- 1/2- 3/4- 1-11 1/2 1 1/4-11 1/2 11/2-11 1/2 2-11 1/2 2 1/2 -
D
NPTF NPTF NPTF NPTF NPTF NPTF NPTF NPTF NPTF NPTF NPTF
Table 5, Flange model connection sizes

Type. Code, size
Table 2 A B C D E F G H J K L
A DN15 DN25 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
1/2" - 1" - 1 1/2" - 2" - 2 1/2" - 3" - 1/2" - 1" - 1 1/2" - 2" - 2 1/2" -
B
1500 psi 1500 psi 1500 psi 1500 psi 1500 psi 1500 psi 2500 psi 2500 psi 2500 psi 2500 psi 2500 psi
C 2 1/2" 3" 3 1/2" 4" 5"
1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
D
E
DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN25
F
Table 6, Gas valve models

A Gas valve G 3/4 male, with M28x1.5/M8
B Gas valve end connection M28x1.5/M8
C Gas valve 1/2"-20 UNF, male, with M16x2 (ISO 10945)
D Gas valve M14x1.5 male with external M16x1.5 (Minimess)
E Gas valve G 3/4 male with 7/8-14 UNF-VG8
F Gas valve end connection M42x1.5/M12
E 3.301.17/01.17
Note:
Application examples, accumulator dimensioning and extracts from approvals regulations relating to hydraulic accumulators can be
found in the following catalogue section:
No. 3.000
47
3. DIMENSIONS Nominal Series Perm. D1 D2 Length calculation 1) Weight 2)
volume V operating L = a + (b V) min. - max.
3.1. PISTON min. - max. pressure (PED) a b
ACCUMULATORS [l] [bar] [mm] [mm] [mm] [mm/l] [kg]
0.2 5 SK350 350 60 80 126 353.7 6 35
0.5 10 SK350 350 80 100 157 198.9 11 48
0.5 15 SK350 350 100 125 184 127.3 19 85
1 50 SK350 350 125 160 185 81.5 32 280
SK210 210 210 45 280
2.5 70 150 180 56.6
SK350 350 234 49 283
SK210 210 210 70 346
2.5 100 180 262 39.3
SK350 350 220 79 458
SK210 210
2.5 200 200 235 290 31.8 86 452
SK350 350
SK210 210 286 170 631
10 200 250 408 20.4
SK350 350 300 200 860
25 400 SK350 350 310 350 462 13.2 390 1110
SK210 210 404 468 1338
25 750 355 534 10.1
SK350 350 434 590 2048
SK210 210
200 1300 490 570 700 5.3 1760 3180
SK350 350
SK210 210 691 856
300 3300 610 3.42 2500 11000
SK350 350 710 950
The lengths calculated are usually rounded up or down in 5 mm increments
1)
Intermediate weights can be calculated approximately depending on the length/diameter required

2)
Other pressures, volumes, approvals etc possible on request.
3.1.1 Effective gas volume V0

The gas volume V is larger than the nominal volume given in the tables in section 3.1. by
the amount shown below.
Piston D1 Piston design type
1 2 3 4
[mm] D [l]
60 0.040 0.040
80 0.044 0.081 0.044
100 0.062 0.062 0.270 0.062
125 0.169 0.546 0.169
150 0.653 0.824 0.653
180 1.213 1.213 1.286 1.213
200 0.999 1.601 0.999
250 3.034 3.034 2.617 3.034
310 6.221 6.221
355 4.514 4.514 4.514
490 12.705 12.705
E 3.301.17/01.17
48
3.2. PISTON ACCUMULATOR Nominal Series Certification code U
WITH ELECTRICAL volume 1) D1 Electrical limit switch stroke
LIMIT SWITCH A = 35 mm B = 200 mm C = 500 mm
connection 2)
connection 3)
Fluid-side
N N N
Gas-side
addit.
weight
addit.
weight
addit.
weight
connection for charging and testing unit FPU-1
[l] [mm] ISO228 [mm] [kg] [mm] [kg] [mm] [kg]
0.2
0.5 SK350 60 - -
1 Electrical limit switch
0.5 not possible
1 SK350 80 - -
2
2.5
G 3/4
5 SK350 100 G1 209 2.55 439 4.85 679 7.15
lateral
7.5
2
G 3/4
5 SK350 125 G1 209 2.55 439 4.85 679 7.15
lateral
15
6
20 SK350 150 G 3/4 G 1 1/2 209 2.6 439 4.9 679 7.2
40
SK210
10
SK350
SK210
20 180 G1 G 1 1/2 209 2.6 439 4.9 679 7.2
SK350
SK210
50
SK350
20
40 SK350 200 G1 G 1 1/2 209 2.65 439 4.95 679 7.25
100
SK210
50
SK350
SK210
80 250 G 1 1/4 G 2 209 2.8 439 5.1 679 7.4
SK350
SK210
120
SK350
120
150 SK350 310 G 1 1/4 NW50 209 2.9 439 5.2 679 7.5
200
SK210
130
SK350
SK210
180 355 G 1 1/2 NW50 209 2.8 439 5.1 679 7.4
SK350
SK210
250
SK350
200
1m1 = Motor 400 SK350 490 G2 - 209 3 439 5.3 679 7.6
1c1 = Motor contactor 600
1e3 = Control cut-out 1)
volume details are examples, for others see section 3.1.
M = Solenoid switch N/C 2)
standard connection for back-up type, others on request
Ms = Solenoid switch N/O 3)
others on request
for further information, see section 1.7.
Table 7, Supplementary seal

Piston Type NBR FKM
[mm] Part no. Part no.
1
2 601078 601109
all
diameters 3
E 3.301.17/01.17
on request
4
Note:
The supplementary seal must be ordered in
addition to the seal kit (section 4.).
49
4. SPARE PARTS 4.1.1 Piston type 1
Designation Qty. Item
Piston assembly 2)
consisting of:
Piston 1 10
Seal ring 1 50
Guide ring 2 60
Centre seal 1 70
Seal kit assembly
consisting of:
Seal ring 1 50
Guide ring 2 60
Centre seal 1 70
(Support ring) (2) (110)
O-ring 2 120
O-ring 1 180
Seal ring 1 200
O-ring 1 220
4.1.2 Piston type 2
Piston assembly 2)
consisting of:
Piston 1 10
Seal ring 1 40
Guide ring 2 60
Centre seal 1 70
Seal kit assembly
consisting of:
Seal ring 1 40
Guide ring 2 60
Centre seal 1 70
Piston assembly (Table 8) Seal kit assembly (Table 9) (Support ring) (2) (110)
O-ring 2 120
Piston NBR FPM PUR Piston NBR FPM PUR
Piston
Piston
O-ring 1 180
[mm] Part no. Part no. Part no. [mm] Part no. Part no. Part no. Seal ring 1 200
1 1 O-ring 1 220
60 2 3183495 60 2 3090507 4.1.3 Piston type 3
3 3009372 3 3016210
Piston assembly 2)
1 1 consisting of:
80 2 3183496 3183497 80 2 3041573 3015745 Piston 1 10
3 2119931 3 3013230 Guide ring 1) 1/2 60
1 3128922 3128926 1 3128940 3128944 Seal ring 1 70
100 2 3175476 3183117 100 2 363268 363269 Seal kit assembly
3 2115547 3 2123414 consisting of:
1 1 Guide ring 1) 1/2 60
125 2 3016232 3016253 125 2 3116665 3016234 Seal ring 1 70
3 3016150 3 2128104 (Support ring) (2) (110)
1 1 O-ring 2 120
150 2 3016228 3016229 150 2 3016235 3016237 O-ring 1 180
3 3016231 3 3007546 Seal ring 1 200
1 3141888 3182493 1 3128941 3128945 O-ring 1 220
180 2 2118451 2112535 180 2 363270 363271
() for SK690, for standard SK internal 310 mm
3 3046277 3 2123415 1)
the bottom guide ring only for internal = 180 mm
1 1 and above
2)
Items (110,) 120, 180, 200 and 220 are supplied loose.
200 2 3110811 3016215 200 2 3110810 3016242 Pressure resistant parts cannot be supplied as spares.
3 3016218 3 3113127 Spare parts for piston type 4 are available
1 3128924 3128938 1 3128942 3128946 on request.
250 2 353980 353981 250 2 363266 363267
3 3016171 3 3016213
1 1
310 2 3016195 3016197 310 2 3016200 3016201
3 3
1 3128925 3128939 1 3128943 3128947
355 2 356382 354079 355 2 363272 363273
E 3.301.17/01.17
3 3 3726888
1 1
490 2 3128989 3128990 490 2 3104100 3128991
3 3 3894300
50
4.2. ASSEMBLY Assembly sleeves
for piston accumulators (Table 11)
INSTRUCTIONS
Before assembling or disassembling a Piston to fit the seals
piston accumulator or piston accumulator
station, the system must always be [mm]
depressurised.
60 297430
The gas and the fluid side must be
depressurised and the gas valve 80 244991
unscrewed or opened before the
accumulator is disassembled. Before 100 352198
the end caps are removed, ensure that 125 370734
the piston is moving freely. This may be
achieved by using a rod. Only authorised 150 2124157
persons should repair piston accumulators 180 3713269
where the piston is jammed.
Piston accumulators with internal 200 3644938
diameters up to 250 mm are fitted with a 250 3715658
securing pin. This pin is to prevent the end
cap being removed incorrectly. 310 3721000
It must be taken out before removing the 355 3728790
end cap.
There may be a danger to life due to stray 490 3114220
components.
All work must only be carried out by
suitably trained specialist staff. Piston to install the piston
On no account must any welding, soldering
or mechanical work be carried out on the [mm]
accumulator shell. 60 2120188
The operating instruction must be
followed! 80 359614
No. 3.301.BA
290056 (M105x2)
100
2117672 (M110x3)
125 2128223
2124161 (SK210)
150
3680195 (SK350)
290049 (M186x3)
180
3028679 (M190x4)
200 3600690
250 3026807
310 3027403
355 3389677
490 3440695
When replacing seals and/or pistons,
please read the Instructions for
Assembly and Repair (No. 3.301.M).
5. NOTE
the operating conditions and applications
described.

Industriegebiet
E 3.301.17/01.17

Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
51
52
E 3.301.17/01.17
Piston Accumulators
Series SK280
1. DESCRIPTION 1.2. DESIGN 1.3. TYPE OF INSTALLATION

1.1. FUNCTION HYDAC can provide suitable accumulator
clamps for the piston accumulator series
Fluids are practically incompressible and SK280. The table at section 3 lists the
gas valve
cannot therefore store pressure energy. appropriate clamps for each individual
The compressibility of a gas (nitrogen) end cap diameter. In order to prevent deformation
is utilised in hydraulic accumulators of the cylinder, we recommend that the
for storing fluids. HYDAC piston accumulators are mounted using two
accumulators are based on this principle. clamps, one at each end cap.
cylinder
A piston accumulator consists of a fluid
section and a gas section with the piston
acting as the gas-proof screen. The gas 1.4. ADVANTAGES OF THE
section is pre-charged with nitrogen. SK280
The fluid section is connected to the piston zzOptimized production process, saving on
hydraulic circuit so that the piston material and manufacturing costs
accumulator draws in fluid when the zzReduced-weight series
pressure increases and the gas is
compressed. zzReduced installation space
When the pressure drops, the zzStandard gas valve
compressed gas expands and forces the M28x1.5 integrated into end cap
stored operating fluid into the circuit. (non-rechargeable version possible)
zzEndurance-tested
end cap
(function and fatigue tests)
fluid connection 1.5. DESIGN PRESSURE

zzStandard 280 bar
HYDAC piston accumulators consist of: zzManufactured and inspected in
zza cylinder with very finely machined accordance with European Pressure
internal surface, Equipment Directive (PED)
zzend caps on the gas side and the oil higher pressures on request
side. Sealed with O-rings.
zza floating steel or aluminium piston.
zza sealing system adapted to the
1.6. SEALING SYSTEM
particular application. The piston floats zzPiston type 3: NBR/PUR
on two guide rings which prevent metal- zzTemperature range:
to-metal contact between the piston and -20 C ... + 80 C
the accumulator wall. Suitable materials Mobile special applications
are also available for low temperature -40 C ... +100 C
applications.
1.7. COMMISSIONING
followed!
zzPiston Accumulators
No. 3.301.BA
For further information, please turn to the

E 3.303.5/01.17
section:
Standard
No. 3.301
53
2.1. MODEL CODE
SK280 - 1 / 3218 U - 280 AAD - VB - 05 - 030
Series
Nominal volume [l]
Material and piston code
Piston design type

(see section 1.6.)
Material: piston
2 = carbon steel
Material of cylinder and end caps

1 = carbon steel
Material: seals including piston seals

8 = NBR/PUR (polyurethane)
Certification code
Fluid port
AAD = Threaded connection to ISO 228
Size G 1/2
AAE = Threaded connection to ISO 228

Size G 3/4
AAF = Threaded connection to ISO 228

Size G 1
ACE = Threaded connection to SAE J 514

Size 9/16-18UNF, SAE #6
ACF = Threaded connection to SAE J 514

Size 3/4-16UNF, SAE #8
ACH = Threaded connection to SAE J 514

Size 1 1/16-12UN, SAE #12
ACK = Threaded connection to SAE J 514

Size 1 5/16-12UN, SAE #16
Gas-side connection or gas valve

VB = Gas valve type M28x1.5/M8 integrated into gas side end cap
000 = Non-rechargeable version (see drawing, section 3.1.) on request
Piston diameter
05 = 50 mm
Pre-charge pressure p0 [bar] at 20 C, must be stated clearly, if required!
other sizes and versions on request

E 3.303.5/01.17
54
3. DIMENSIONS Perm. operating pressure 280 bar (PED)
Carbon steel
3.1. TYPE -000-
(non-rechargeable) Nominal D1 D2 A 3 F Part no. 1) F Part no. 1) Weight Mounting
volume clamps 2)
[l] [mm] [mm] [mm] to ISO 228 to SAE J 514 [kg]

0.16 160 3200525 9/16- - 2
0.32 240 3200521 18UNF - 2.5 3018442
0.5 50 60 335 G 1/2 3200528 - 3.1 HRGKSM 0
3/4- R 58-61/62 ST
0.75 460 3200522 - 4
16UNF
1 590 3200523 - 4.8
0.32 205 3200524 - 4
0.5 265 3200546 - 4.7
0.75 355 3200547 - 5.8 444912
3/4-
1 60 75 445 G 1/2 3200548 - 6.9 HRGKSM 0
16UNF
1.5 620 3200549 - 9.1 R 73-76/76 ST
2 800 3200550 - 11.4
2.5 975 3200551 - 13.6
0.5 210 3200552 - 6.5
0.75 260 3200553 - 7.2
1 310 3200554 - 8
3.2. TYPE -VB- 1.5 410 3200557 - 9.5 444995
1 1/16-
(rechargeable) 2 80 95 510 G 3/4 3200558 - 11.5 HRGKSM 0
12UN
2.5 605 3200559 - 13 R 92-95/96 ST
3 705 3200560 - 14.5
3.5 805 3200561 - 16
4 905 3200562 - 17.5
0.75 235 3200563 3984528 11.7
1 265 3200564 3984529 12.5
1.5 330 3200565 3984530 14.3
2 395 3200566 3984531 16
444505
2.5 460 3984479 1 5/16- 3984533 18 HRGKSM 1
100 120 G1
3 520 3200568 12UN 3984534 19.5 R 119-127/124
ST
3.5 585 3984478 3984555 21.5
4 650 3200569 3984556 23
5 775 3200570 3984557 26.3
6 900 3200571 3984558 30
4 445 4092344 4092420 29
5 528 4092395 4092421 32.5
6 609 4092396 4092422 36 444321
1 5/16- HRGKSM 1
7 125 150 691 G 1 4092397 4092423 39.5
12UN R 146-154/151
8 772 4092398 4092424 43 ST
9 854 4092399 4092445 46.5
10 935 4092400 4092446 50
1)
preferred models, others on request
2)
Clamps must be mounted near the end caps in order to prevent deformation of the cylinder; for further
information see following catalogue section:
Supports for Hydraulic Accumulators
No. 3.502
4. NOTE
described.

Industriegebiet
E 3.303.5/01.17

Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
55
56
E 3.303.5/01.17
Piston Accumulators
High pressure
1. DESCRIPTION 1.2. DESIGN 1.3. SEALING SYSTEMS

The high pressure piston accumulator Precise information about the intended
1.1. FUNCTION consists of:
Fluids are practically incompressible and operating conditions is required in order to
cannot therefore store pressure energy. zza cylinder with very finely machined select the most appropriate sealing system
internal surface, for the application. Important criteria for
The compressibility of a gas is utilised in this selection are, for example:
hydraulic accumulators for storing fluids. zzend caps on the gas side and the oil
side, zzDesign pressure,
HYDAC piston accumulators are based
on this principle, using nitrogen as the zzO-ring seals, zzActual pressure differential,
compressible medium. zzfloating metal piston, zzSwitching frequency or cycles,
A piston accumulator consists of a fluid zzhigh pressure sealing system. zzPiston velocity,
section and a gas section with the piston The piston floats on guide rings which zzOperating temperature,
acting as the gas-proof screen. The gas prevent metal-to-metal contact between
section is pre-charged with nitrogen. zzOperating fluid,
the piston and the accumulator wall.
The fluid section is connected to the zzCleanliness of fluid (micron rating of
hydraulic circuit so that the piston For use with aggressive or corrosive fluids, filter),
accumulator draws in fluid when the the parts coming into contact with the
fluid can be made of corrosion-resistant zzMaintenance requirements.
pressure increases and the gas is For high-pressure piston accumulators, an
compressed. material. Suitable materials are also
available for low temperature applications. advanced piston of type 2 is used, which
When the pressure drops, the compressed has been modified for applications up to
gas expands and forces the stored fluid 1000 bar. Hydraulic accumulators must
into the circuit. only be operated with hydraulic fluids with
HYDAC piston accumulators can be used a minimum cleanliness class of:
in a wide variety of applications and are zzNAS 1638 Class 6 or
also available in different pressure ranges,
see also catalogue sections: zzISO 4406 Class 17/15/12.
Standard 1.4. INSTALLATION
No. 3.301
POSITION AND TYPE OF
Series SK280 INSTALLATION
No. 3.303 HYDAC piston accumulators operate
in any position. Vertical installation with
the gas-side uppermost is preferable,
to prevent contamination from the fluid
settling on the piston seals.
Information on secure installation and
mounting elements can be found in the
following catalogue sections:
Standard
No. 3.301
No. 3.502
followed!
No. 3.301.BA
E 3.302.5/01.17
57
2.1. EXPLANATORY NOTES
690 bar / 800 bar / 1000 bar
others on request
2.1.2 Operating temperature
-20 C ... +50 C
others on request
The permitted working temperature of a piston accumulator is dependent on the application limits of the metal materials and the
piston seal. Outside this temperature range, special materials must be used. The operating fluid must also be taken into account. The
5 -40 C ... + 80 C zzWater zzHydraulic fluids of type HFD-R
zzSea water zzFuels
zzFuels zzSteam
zzInorganic acids
1)
see section 2.2. Model code, material code and piston code, material of seals incl. piston
2)
2.1.4 Gas charging

Hydraulic accumulators must only be charged with nitrogen.
Never use other gases.
Risk of explosion!
In principle, the accumulator may only be charged with nitrogen class 4.0, filtered to < 3 m.
If other gases are to be used, please contact us for advice.
E 3.302.5/01.17
58
2.2. MODEL CODE
SK690 1 / 2212 U 690 ADE VB 08 UP2 1 300
Series
Nominal volume [l]
Material and piston code

Piston design type
High-pressure version, piston 2 (see section 1.3.)
Piston material
2 = carbon steel
Material of cylinder and end caps

1 = carbon steel
Material of seals including piston seals

2 = NBR 2) / PTFE
6 = FKM / PTFE
Certification code
Fluid connection
Type of connection (see Table 1)
Standard or specification of the type of connection (see Table 2)
Size of connection (see Table 3)
Gas side connection or gas valve

Type of connection (see Table 1)
Standard or specification of the type of connection (see Table 2)
Size of connection (see Table 3)
Piston diameter
08 = 80 mm
12 = 125 mm
15 = 150 mm
18 = 180 mm
Supplementary equipment*
M = magnetic flap indication
UP.. = piston position switch
(e.g. UP2 = 2 position switches, UPEX = ATEX version)
Safety equipment*
1 = bursting disc (please give nominal pressure and temperature)
Pre-charge pressure p0 [bar] at 20 C*

E 3.302.5/01.17
* if required, please state at time of ordering!

1)
Dependent on type and pressure range
2)
Observe temperate ranges, see section 2.1.3
59
Table 1, Connection type
A Threaded connection (female) Table 2 and then 3
K High pressure port Table 4
V Gas valve port Table 5
S Special port on request
Table 2, standard or specification, threaded connection

A Thread to ISO 228 (BSP)
B Thread to DIN 13 or ISO 965/1 (metric)
C Thread to ANSI B1.1 (UN..-2B, seal SAE J 514)
D Thread to ANSI B1.20.3 (NPTF)
Table 3, threaded connection sizes

Type Code letter, size
Table 2 A B C D E F G
A G 1/8 G 1/4 G 3/8 G 1/2 G 3/4 G1 G 1 1/4
B M10x1 M12x1.5 M14x1.5 M16x1.5 M18x1.5 M22x1.5 M27x2
C 5/16-24UNF 3/8-24UNF 7/16-20UNF 1/2-20UNF 9/16-18UNF 3/4-16UNF 7/8-14UNF
1-11 1/2
D 1/16-27 NPTF 1/8-27 NPTF 1/4-18 NPTF 3/8-18 NPTF 1/2-14 NPTF 3/4-14 NPTF
NPTF
Table 4, connection size for preferred high pressure ports (e.g. Maximator)
Code letter, size
KCQ KCR KCT KUR KUY KWB KWP
13/16-16UNF 13/16-16UNF 9/16-18UNF 9/16-18UNF 1 3/8-12UNF 9/16-18UNF 3/4-16UNF
1st connection
(9MF) (9MF) (6MF) (6MF) (16MF) (6MF) (6HF)
13/16-16UNF 9/16-18UNF
2nd connection - - - G 3/4-ISO228 -
(9MF) (6MF)
other connections on request
Table 5, gas valve port

B Gas valve end connection M28x1.5/M8 (max. pre-charge pressure 800 bar with FPU-2)
M Gas valve, male, for high pressure port 9/16-18UNF (6MF) (no limit for pre-charge pressure)
Note:
E 3.302.5/01.17
Application examples, accumulator sizing and extracts from approvals regulations on hydraulic accumulators can be found in the
following catalogue section:
No. 3.000
60
3. DIMENSIONS 3.1. SERIES: SK690
max. permitted operating pressure: 690 bar (PED)
Gas side connection Volume D1 D2 A approx. weight

Carbon Stainless Carbon Stainless
steel steel steel steel
[l] [mm] [mm] [mm] [mm] [kg] [kg]
0.5 - 10 80 107 110 280 - 2170 15 - 74 16 - 83
1 - 20 125 160 160 295 - 1845 37 - 133 37 - 133
5 - 30 150 190 200 535 - 1950 75 - 194 88 - 241
5 - 50 180 246 220 480 - 2250 136 - 443 94 - 269
3.2. SERIES: SK800

Volume D1 D2 A approx. weight
[l] [mm] [mm] [mm] [mm] [kg] [kg]
0.5 - 10 80 107 110 280 - 2170 15 - 74 16 - 83
1 - 20 125 162 160 295 - 1845 38 - 140 37 - 133
5 - 30 150 185 200 535 - 1990 80 - 182 87 - 240
5 - 50 180 246 224 480 - 2250 136 - 443 100 - 293
3.3. SERIES: SK1000

Volume D1 D2 A approx. weight
[l] [mm] [mm] [mm] [mm] [kg] [kg]
0.5 - 10 80 120 119 310 - 2200 23 - 117 22 - 113
Fluid connection 1 - 20 125 172 164 295 - 1840 44 - 178 40 - 148
5 - 30 150 200 250 575 - 1990 100 - 253 179 - 529
5 - 50 180 246 280 555 - 2325 168 - 475 229 - 732
4. NOTE
the operating conditions and applications HYDAC Technology GmbH
described. Industriegebiet
E 3.302.5/01.17

For applications and operating conditions Tel.: +49 (0) 68 97 / 509 - 01
not described. please contact the relevant Fax: +49 (0) 68 97 / 509 - 464
technical department. Internet: www.hydac.com
Subject to technical modifications. E-Mail: [email protected]
61
62
E 3.302.5/01.17
Diaphragm Accumulators
1. DESCRIPTION 1.2. DESIGN

1.1. FUNCTION HYDAC diaphragm accumulators are available in two versions.
Fluids are practically incompressible and 1.2.1 Weld type
cannot therefore store pressure energy.
The compressibility of a gas is utilised in rechargeable sealed gas
hydraulic accumulators for storing fluids. connection
HYDAC diaphragm accumulators are pressure vessel
based on this principle, using nitrogen as
the compressible medium.
Diaphragm accumulators consist of a
fluid section and a gas section with the diaphragm
diaphragm acting as a gas-tight separation
element.
valve plate
The fluid section is connected to the
hydraulic circuit so that the diaphragm valve body
accumulator draws in fluid when the
pressure increases and the gas is
compressed. When the pressure drops, This consists of:
the compressed gas expands and forces
the stored fluid into the circuit. zzWelded pressure vessel, rechargeable on the gas side or, alternatively, completely
sealed. Fluid connection available in various types.
Set into the base of the diaphragm is a
valve poppet. This shuts off the hydraulic zzFlexible diaphragm to separate the fluid and gas sections.
outlet when the accumulator is completely zzValve poppet set into the base of the diaphragm.
empty and thus prevents damage to the
diaphragm. 1.2.2 Screw type 1.2.3 Diaphragm material
Note: The diaphragm material must be selected
locking screw in accordance with the particular
HYDAC diaphragm accumulators when
fitted with a HYDAC safety and shut-off operating fluid or operating temperature,
block comply with the regulations of the pressure vessel see section 1.5.
European Pressure Equipment Directive If discharge conditions are unfavourable
(PED) and the German Industrial Safety (high p2/p0 pressure ratio, rapid discharge
Regulations (Betr.Sich.V.). speed), the gas may cool to below the
diaphragm permitted temperature. This can cause
See catalogue section: cold cracking. The gas temperature can be
zzSafety and Shut-off Block SAF/DSV calculated using the HYDAC Accumulator
No. 3.551 valve plate
Simulation Program ASP.
valve body
This consists of: 1.2.4 Corrosion protection

For use with chemically aggressive fluids
zzForged upper section with gas charging the accumulator can be supplied with
connection. corrosion protection, such as plastic
zzForged lower section with fluid coating or a galvanic or chemical surface
connection. protection. If this is insufficient, then almost
zzExchangeable flexible diaphragm to all types can be supplied in stainless steel.
separate the gas and fluid.
zzVulcanized valve poppet set into the 1.3. INSTALLATION POSITION
base of the diaphragm. Optional. However, if there is a risk of
zzLock nut to hold the upper and lower contamination collecting, a vertical position
sections of the accumulator together. is preferable (fluid connection at the
bottom).
E 3.100.27/01.17
63
1.4. TYPE OF INSTALLATION 1.5.2 Nominal volume 1.5.6 Limits for gas pre-charge
see tables 3.1. and 3.2. pressure
Accumulators up to 2 l can be screwed
directly inline. 1.5.3 Effective gas volume p0 0.9 p1
Where strong vibrations are expected, the corresponds to the nominal volume of the For diaphragm accumulators with PTFE
accumulator must be secured to prevent it diaphragm accumulator. diaphragms, the following applies:
working loose. For weld type accumulators p0tmax 200 bar
1.5.4 Effective fluid volume
we recommend HYDAC support clamps. Volume of fluid which is available between for further information, see catalogue
For screw type accumulators with lock nut, the operating pressures p2 and p1. section:
a suitable support console can be ordered.
1.5.5 Gas charging zzHYDAC Accumulator Technology
For additional male thread on the hydraulic No. 3.000
connection for screwing into mounting All accumulators are supplied with a
holes, see table 3.1. protective pre-charge.
1.5.7 Permitted pressure ratio
Higher gas pre-charge pressures are
See catalogue section: Ratio of maximum operating pressure p2
available on request (gas charging screw
to gas pre-charge pressure p0.
zzSupports for Hydraulic Accumulators or sealed gas connection).
No. 3.502 Hydraulic accumulators must only be 1.5.8 Max. flow rate of the operating
charged with nitrogen. fluid
In order to achieve the max. flow rate given
1.5. GENERAL Never use other gases.
in the tables, a residual fluid volume of
Risk of explosion!
1.5.1 Permitted operating pressure approx. 10 % of the effective gas volume
In principle, the accumulator may only be must remain in the accumulator.
see tables 3.1. and 3.2.
charged with nitrogen class 4.0, filtered to
The permitted operating pressure can <3 m. The maximum fluid flow rate was
differ from the nominal pressure for foreign determined under specific typical
If other gases are to be used, please conditions and is not applicable in all
test certificates.
contact HYDAC for advice. operating conditions.

The permitted working temperature of a diaphragm accumulator is dependent on the application limits of the metal materials and the
diaphragm. Outside this temperature range, special materials must be used. The operating fluid must also be taken into account. The

code 1)
Resistant to Not resistant to
butadiene rubber zzFlame-resistant fluids from the zzChlorinated hydrocarbons
groups HFA, HFB, HFC (HFD-S)
5 -50 C ... + 50 C
zzSea water zzFuels
groups HFA and HFC
zzFuels
zzFuels
zzFuels zzSteam
zzInorganic acids
1)
see section 2.1. Model code, material code, diaphragm
2)
E 3.100.27/01.17
64
1.5.10 Certificate codes
Hydraulic accumulators which are installed 2. TECHNICAL SPECIFICATIONS
in countries outside Germany are supplied
with the test certificates required in that 2.1. MODEL CODE
country. The country of installation must be Not all combinations are possible. Order example.
stated at the time of ordering. For further information, please contact HYDAC.
HYDAC pressure vessels can be supplied
with virtually any test certificate. SBO2102 E1/112 U210 AK 050
Please note that the permitted operating
pressure can differ from the nominal
pressure. Series
The following table contains a few
examples of the codes used in the model
code for different countries of installation: Nominal volume [l]
Country Certificate
code Type
(AKZ) Weld type:
EU member states U E1 = rechargeable M28x1.5
Australia F 1) E2 = sealed gas connection,
Belarus A6 with gas pre-charge as requested 1)
E3 = rechargeable,
Canada S1 1) gas valve M16x1.5 / M14x1.5
China A9
Screw type
Hong Kong A9 A6 = rechargeable M28x1.5,
Iceland U exchangeable diaphragm
Japan P A3 = gas valve M16x1.5 / M14x1.5,
Korea (Republic) A11 exchangeable diaphragm
New Zealand T
Norway U Material code
Russia A6 dependent on operating medium
standard model = 112 for mineral oils
South Africa S2
Fluid connection
Switzerland U
1 = carbon steel
Turkey U 3 = stainless steel 2)
Ukraine A10 4 = carbon steel with protective coating 3)
USA S 6 = low-temperature steel
1)
Registration required in the individual territories or 7 = other materials
provinces. Accumulator shell
others on request
0 = plastic coating
1 = carbon steel
On no account must any welding, soldering 2 = carbon steel with protective coating 3) 4)
or mechanical work be carried out on the 4 = stainless steel 2)
accumulator shell. After the hydraulic line 6 = low-temperature steel
has been connected it must be completely 7 = other materials
vented. Work on systems with hydraulic
accumulators (repairs, connecting Diaphragm
pressure gauges etc.) must only be carried 2 = NBR 5)
out once the fluid pressure has been 3 = ECO
released. 4 = IIR
The operating instruction must be 5 = NBR 5)
followed! 6 = FKM
No. 3.100.BA 7 = other materials (e.g. PTFE, EPDM, ...)
Note: Certification code

Application examples, accumulator sizing U = European Pressure Equipment Directive (PED)
and extracts from approvals regulations on
hydraulic accumulators can be found in the
catalogue section: Permitted operating pressure [bar]
No. 3.000
Fluid connection form
Standard connection = AK or AB
e.g. form AK = G 3/4
for SBO210-2 see section 3.
Pre-charge pressure p0 [bar] at 20 C, must be stated clearly, if required! 1)

E 3.100.27/01.17
1)
only for E1 or E2 design, when ordered as standard
2)
3)
only for screw-type design
4)
only for parts that come into contact with fluid
5)
Observe temperature ranges see section 1.5.
65
3. TECHNICAL DATA
3.1. WELD TYPE
non-exchangeable diaphragms
3.1.1 Drawings
Fig. Design Gas side connection Fluid side connection*
E1 E2 E3 AK AB
+2
Hex. Hex.
on request
3
Hex.
Hex.
* = alternative fluid connections on request

E 3.100.27/01.17
66
3.1.2 Dimensions
Nom. Perm. Certificate code R D Q 2) Fig.
Series
Weight
Standard fluid connection
vol. 1) press. U
ratio Permitt. oper.
Form AK Form AB
pressure [bar]
Carbon Stainless F G L B1 Hex. F H L B2 Hex.
[l] p2 : p0 steel steel [mm] [mm] [kg] [l/min] ISO 228 [mm] [mm] [mm] SW ISO 228 DIN 13 [mm] [mm] SW
0.075 8:1 250 250 91 64 0.7 38 G 1/2 14 21 30 1
210 210 180 103 74 0.8
0.16 8:1 38 G 1/2 14 21 30 1
300 300 108 78 1.1 not available
210 210 160 116 93 1.3
0.32 8:1 95 G 1/2 14 21 30 1
300 300 120 96 1.8
160 160 130 102 1.3
0.5 8:1 95 G 1/2 14 21 30 G 1/2 M33x1.5 14 37 41 1
210 210 133 105 1.7
330 330 151 115 3.3 41 41 1
0.6 8:1 95 G 1/2 34 14 21 G 1/2 M33x1.5 14 37
350 350 130 121 3.5 50 50 3
0.7 8:1 100 100 151 106 1.8 95 G 1/2 34 14 21 41 G 1/2 M33x1.5 14 37 41 1
140 140 142 116 1.8
14 37
210 210 140 147 121 2.8 21 1
0.75 8:1 95 G 1/2 34 14 41 G 1/2 M33x1.5 41
250 250 152 126 3.6
15 42
330 330 140 126 4 26 3
8:1 200 200 159 136 3.6 1
21 14 37
1 250 250 192 4.4 95 G 1/2 34 14 41 G 1/2 M33x1.5 41 2
4:1 126
330 330 169 4.8 26 15 42 4
140 140 173 145 3.9
14
210 210 178 150 5.4 21 37 1
1.4 8:1 95 G 1/2 34 14 41 G 1/2 M33x1.5 41
250 250 185 153 5.9
15
330 330 172 155 7.6 33 42 3
100 100 100 190 160 4
8:1 1
210 210 198 167 6.6 28 33
2 150 G 3/4 44 16 46 G 3/4 M45x1.5 16 46
4:1 250 250 232 153 7.4 2
8:1 330 330 181 172 9.2 43 42 3
210 210 250 167 8.2
28 33 2
4:1 250 250 250 170 9.5
2.8 150 G 3/4 44 16 46 G 3/4 M45x1.5 16 46
237 43 4
330 330 172 11 42
6:1 231 44 3
250 210 306 170 11.2 28 33 2
3.5 4:1 150 G 3/4 44 16 46 G 3/4 M45x1.5 16 46
330 330 274 172 13.8 44 42 4
50 50 294 158 5
4 4:1 150 G 3/4 44 16 44 46 G 3/4 M45x1.5 16 33 46 2
250 180 306 170 11.2
1)
others on request
2)
max. flow rate of operating fluid
E 3.100.27/01.17
67
3.2. SCREW TYPE
exchangeable diaphragm
3.2.1 Drawings
Type A6 Type A3
Fluid port AK
alternative fluid connections on request
Figure 5
3.2.2 Dimensions
Nom. Perm. Certificate code A B D L M N O P R Q 2) Standard fluid
Series
Weight
Figure
vol. 1) press. U connection
ratio Permitt. oper.
pressure [bar] Form AK
Carbon Stainless F S G K
[l] p2 : p0 steel steel [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [l/min] ISO 228 [mm] [mm] SW
0.1 10 : 1 500 500 1.9 110 30 95 53 35 95 G 1/2 14 36
500 3.9 115 56
500 129 20 92 56
0.25 10 : 1 350 4.9 125 60 95 G 1/2 14 36
750 750 9 136 11 153 114 57.5 63 M6 140 12 27
0.6 10 : 1 450 450 250 5.7 170 19 140 115 68 57 95 G 1/2 14 34 41 5
1.3 10 : 1 400 400 11.2 212 28 199 160 97 65 M8 180 10 150 G 3/4 16 44 50
2 10 : 1 250 250 180 11.4 227 17 201 168 101 64 M8 188 10 150 G 3/4 16 44 50
2.8 10 : 1 400 400 22 257 30 252 207 106 80 M8 230 10 150 G 3/4 16 44 50
4 10 : 1 400 400 34 284 30 287 236 127.5 90 M8 265 10 150 G 3/4 16 44 50
1)
others on request
2)
max. flow rate of operating fluid
E 3.100.27/01.17
68
4. SPARE PARTS
4.1. WELD TYPE
non-exchangeable diaphragms
Description Quantity Item
Spare parts set for gas side
consisting of:
Locking screw 20 1
Protective cap 20 2
Seal ring 20 3
Nominal Part no.

volume [l] NBR ECO FKM IIR PTFE
0.075 - 4 3262845 - - - -
4.2. SCREW TYPE

exchangeable diaphragm
Description Quantity Item
consisting of:
Locking screw 20 1
Protective cap 20 2
Seal ring 20 3
Spare parts kit for elastomer diaphragm
consisting of:
Locking screw 1 1
Seal ring 1 3
Elastomer diaphragm 1 4a
Back-up ring 1 5a
Spare parts kit for PTFE diaphragm
consisting of:
Locking screw 1 1
Seal ring 1 3
PTFE diaphragm 1 4b
O-ring 1 5b
Nominal Part no.

volume [l] NBR ECO FKM IIR PTFE
0.1 - 4 3262845 - - - -
Spare parts kit
0.1 3042668 3182526 - - -
0.25 3042709 3042712 3042714 3042713 3504798
0.6 3042710 3042715 3042717 3042716 3550388
1.3 3042681 3042682 3042684 - 3446897
2 3042711 3042719 3042721 3042720 3464205
2.8 3042700 3042701 3042704 3042702 -
4 3042705 3042706 3042708 3042707 -
4. NOTE HYDAC Technology GmbH

The information in this brochure relates to Industriegebiet
E 3.100.27/01.17
the operating conditions and applications 66280 Sulzbach/Saar, Germany

When replacing seals and/ described. For applications or operating Tel.: +49 (0) 68 97 / 509 - 01
or diaphragms, please read the conditions not described, please contact Fax: +49 (0) 68 97 / 509 - 464
Instructions for Assembly and Repair the relevant technical department. Internet: www.hydac.com
(No. 3.100.M). Subject to technical modifications. E-Mail: [email protected]
69
70
E 3.100.27/01.17
Metal bellows accumulators
for Heavy-Duty Diesel Engines
1. DESCRIPTION This fluctuating pressure with its Gas loss through the elastomer
unacceptable pressure peaks creates The accumulator gradually loses gas
In the fuel injection system of heavy- not only an additional stress on the pipe
duty diesel engines (e.g. marine engines through the elastomer and the higher the
system but also an additional load for all temperature the higher the gas loss. If it is
and engines for power plants / two and integrated fittings and equipment. Valves,
four-stroke), pressure fluctuations are not possible to recharge the accumulator
filters, measurement and monitoring regularly, its function will deteriorate and
generated during the injection process by devices, e.g. viscosity meters, etc. can be
the high pressure pumps. the diaphragm or bladder will split.
seriously impaired or damaged, sometimes
In most heavy-duty diesel engines each even irreparably. These last two disadvantages can only be
cylinder has its own injection pump. During prevented by a relatively high investment
Until now a standard method for reducing in monitoring and maintenance. Depending
the phases of fuel extraction from the or eliminating the pulsations has been to
supply line, compression and injection as on the type of fuel and its operating
use hydraulic accumulators with nitrogen temperature, it can be necessary to
well as the release of unused fuel into the as the damping element and an elastomer
return line, cyclic pressure pulsations may replace the elastomer part after specific
diaphragm or bladder as the separating intervals.
result. element between the gas and the fuel.
Example: The best damping results may be obtained HYDAC set itself the task of developing
by installing one damper in the supply a pulsation damper without the problems
600 [rpm] x 8 [cylinders] outlined which above all would also
= 40 [Hz] line and one in the return line close to the
60 [s] x 2 [4-stroke] engine. However, standard diaphragm avoid the problems generated by other
and bladder accumulators have two main solutions (e.g. piston accumulators, spring
The supply line and the return line are at a limitations: accumulators, accumulators with elastic
lower pressure than that required for fuel damping elements inside). These solutions
injection and in such dual-pipe systems the Problems with elastomer resistance to have problems either with friction and
above-mentioned pressure fluctuations can fuels and high temperatures. wear or fuel leakage. One of the prime
cause significant problems, depending on Fuels other than diesel oil, such as bio-oils targets was to relieve the system operator
the size of the pressure fluctuations. It is or heavy fuel oil, require higher injection of the burden of excessive monitoring and
for this reason that superimposed pressure temperatures. These can reach 160 C. maintenance.
fluctuations from 0 to approx. Even FKM used for the diaphragm or
13 bar can occur in a 4.5 bar return line bladder has compatibility problems under
(see the graph at section 2). In other such extreme conditions.
systems pressure peaks of over 50bar
have been measured.
E 3.304.4/01.17
71
The recently developed solution from
HYDAC is the metal bellows accumulator. 2. PRESSURE GRAPH
Instead of a bladder or diaphragm, a metal 14
bellows is used as the flexible separation 13

element between fluid and gas. These 12
bellows are resistant to all conventional
11
fuels over a very wide temperature range.
p = 12,5 bar
pressure in the return line [bar]
Heavy fuel oil at temperatures of up to 10
160 C is no problem for these dampers. 9

The metal bellows are welded to the other 8
components and are therefore completely
p = 0,5 bar
7
gas-tight. They are able to move up and
down inside the accumulator without any 6
friction or wear and can operate for a very 5

long time (years) with just one adjustment. 4
Monitoring and maintenance for this type
3
of damper are therefore reduced to a
minimum. 2
A diverting block is built into the fuel side 1
of the damper which forces the fuel directly 0

into the accumulator, thereby increasing 0 0,05 0,1 0,15 0,2 0,25 0,3 0,35 0,4 0,45 0,5
the damping efficiency considerably. If two time [sec]

dampers are fitted to the fuel system (in green = without damper
both supply and return line), no pressure blue = with damper
fluctuations can leave the engine before
passing through one of the metal bellows
dampers. 3. INSTALLATION OF THE SM50P-...
With this metal bellows accumulator, 3.1. DIAGRAM
HYDAC has developed a competitively
priced damper which is unrivalled in
terms of maintenance. The purchase
costs will be recouped within a short time
and as a result of reduced maintenance,
the availability of the entire system is
increased.
For further benefits, see below.
high pressure
injection pumps
1.1. BENEFITS OF THE
SM50P-...
zzMaintenance-free
extremely gas-tight
frictionless parts (non-wearing) heavy diesel engine
zzFluid resistant across whole temperature
range
zzCost-effective: metal metal
bellows bellows
fit and forget damper damper
supply line return line
3.2. MODEL
3D standard model, e.g. for inline installation.
E 3.304.4/01.17
Special connections on request
72
4. TECHNICAL 4.2. MODEL CODE
SPECIFICATIONS Not all combinations are possible.
4.1. TECHNICAL DATA Order example. For further information, please contact HYDAC.
Operating pressure:
3 ... 12 bar (others on request)
Max. pre-charge pressure: SM50 P0,5 W E 1/ 116 U50 AAJ2,5
4 bar (at max. operating temperature)
Design temperature range: Series
-10 C ... +160 C
Operating fluids:
Diesel and heavy fuel oil, biofuels
Type code
Total volume: _ = accumulator without diverting block*
3.8 litres L = light-weight accumulator*
Effective gas volume: P = damper with diverting block
0.5 litres (nitrogen)
Gas-side fluid pre-charge:
0.6 litres (ethylene glycol) Capacity [l]
Fluctuating volumes:
max. 0.04 litres (others on request)
Material: Version
Carbon steel (primed externally) W = convoluted bellows
Design and approval: M = diaphragm bellows*
PED / ABS / DNV / GL /
LR / BV / AS1210 / ...
Fluid connection: Type of shell
SAE 1 1/4" - 3000 psi A = screw type
SAE 2" - 3000 psi E = weld type*
SAE 3" - 3000 psi G = formed type*
Gas connection:
M28x1.5 for Universal Charging and
Testing Unit FPU-1 Type of gas-side connection
Material: 3398235 1 = gas pressure adjustable (M28x1.5)
Installation: 2 = gas pressure pre-set, non-adjustable gas locking screw*
Vertical (gas connection at top) 3 = gas pressure adjustable (M16x1.5)
Others on request
Weight:
22 ... 33 kg depending on the connection Material code
size
Fluid port
1 = carbon steel
2 = carbon steel with corrosion protection
3 = stainless steel
Accumulator shell
1 = carbon steel
2 = carbon steel with corrosion protection
4 = stainless steel
Seal material
0 = no seal
2 = NBR*
5 = low temperature NBR*
6 = FKM
Certification code
Fluid port
see tables in catalogue section 3.301, Piston Accumulators
Pre-charge pressure p0 [bar] at 20 C

must be stated clearly, if required!
E 3.304.4/01.17
* currently only on request
73
4.3. DIMENSIONS 4.4. ACCUMULATOR CONNECTION
Dimension
[mm]
SAE 1 1/4" SAE 2" SAE 3"
(FCD)* (FCF) (FCH)
a 274 294 333
B 74 94 134
C 102 120 133
* FCD = formerly AD
SM50P-3,8A6/116...FCD
SAE 1 1/4" 3000 psi
SM50P-3,8A6/116...FCF
SAE 2" 3000 psi
Item Description
1 Accumulator lower section
2 Accumulator cover plate
3 Metal bellows
4 Bowl
5 O-ring
6 Seal ring
7 Locking screw
8 O-ring SM50P-3,8A6/116...FCH
9 Protective cap SAE 3" 3000 psi
E 3.304.4/01.17
74
4.5. FLOW RATES / TEMPERATURE DEPENDENCY 5. NOTE
Series Bore Max. flow Weight A Ext. diam. The information in this brochure relates to
SM50P-... rate the operating conditions and applications
described.
Connection Qmax Da For applications and operating conditions
SAE [inch] - not described. Please contact the relevant
3000 psi [mm] [m/h] [kg] [mm] [mm] technical department.
1 1/4 ...FCD 30 <8 22 274
2 ...FCF 50 8 - 21 25 294 200
3 ...FCH 73 > 21 33 333
4.6. BUTT WELD AND SOCKET WELD FLANGES

Pressure: 3000 psi
Seal: FKM
Series D1 D2 L1 L2 L3 LA LB LX LY DB Screws
SAE
[inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1 1/4 31 42.8 41 21 3 < 74 =
80 30.2 58.7 10.5 M10x40
Butt weld
flange
2 50 61 45 25 5.5 < 94 =
103 42.9 77.8 13.5 M12x45
3 73 89 50 27 8 < 134 =
135 61.9 106.4 17 M16x50
Series D1 D2 L1 L2 L3 LA LB LX LY DB Screws
SAE
[inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Socket weld
1 1/4 31 42.8 41 21 20 < 74 =

80 30.2 58.7 10.5 M10x40
Industriegebiet
E 3.304.4/01.17
flange

2 50 61 45 25 24 < 94 =
103 42.9 77.8 13.5 M12x45 Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
3 73 90.5 50 27 28 < 134 =
135 61.9 106.4 17 M16x50 Internet: www.hydac.com
75
76
E 3.304.4/01.17
Hydraulic dampers
1. DESCRIPTION 2. APPLICATION 2.1.3 Mode of operation

The pulsation damper generally has two
1.1. FUNCTION 2.1. PULSATION DAMPING fluid connections and can therefore be
The pressure fluctuations occurring in TYPE SB...P / SBO...P fitted directly inline.
hydraulic systems can be cyclical or one- The flow is diverted in the fluid valve so
off problems due to: without damper that it is directed straight at the bladder
zzflow rate fluctuations from or diaphragm. This causes direct contact
displacement pumps of the flow with the bladder or diaphragm
which, in an almost inertia-less operation,
Pressure
zzactuation of shut-off and control valves

balances the flow rate fluctuations via the
with short opening and closing times
gas volume.
zzswitching on and off of pumps
Time
It particularly compensates for higher
zzsudden linking of spaces with different frequency pressure oscillations. The pre-
pressure levels. charge pressure is adjusted to individual
with accumulator
(standard connection bladder accumulator) operating conditions.
HYDAC hydraulic dampers are 2.1.4 Design
Pressure
particularly suitable for damping such The HYDAC pulsation damper consists of:
pressure fluctuations. zzthe welded or forged pressure vessel
Time
Selecting the most suitable hydraulic in carbon steel; available with internal
damper for each system ensures that coating or in stainless steel for
with accumulator chemically aggressive fluids;
zzvibrations caused by pipes, valves, as pulsation damper
Pressure
couplings etc. are minimised and zzthe special fluid valve with inline
subsequent pipe and valve damage is connection, which guides the flow
prevented Time into the vessel. (threaded or flange
zzmeasuring instruments are protected connection).
and their performance is no longer 2.1.1 General zzthe bladder or diaphragm in various
impaired The HYDAC pulsation damper elastomers as shown under section 4.2.
zzthe noise level in hydraulic systems is zzprevents pipe breaks caused by material 2.1.5 Installation
reduced fatigue, pipe oscillations and irregular As close as possible to the pulsation
zzthe performance of machine tools is flow rates, source. Mounting position preferably
improved zzprotects valves, control devices and vertical (gas valve pointing upwards).
zzinterconnection of several pumps in other instruments, Preferred and alternative installation
one line is possible zzimproves noise level damping. positions are shown in schematic form in
zza pump rpm and feed pressure section 3.
increase is possible 2.1.2 Applications
The pulsation damper is particularly
zzthe maintenance and servicing costs suitable for hydraulic systems,
can be reduced displacement pumps, sensitive
zzthe service life of the system is measurement and control instruments and
increased. manifolds, e.g. in process circuits in the
chemical industry.
E 3.701.15/01.17
77
2.2. SUCTION FLOW STABILISER 2.3. SHOCK ABSORBER
TYPE SB...S TYPE SB...A
without damper without damper
Pressure
Time
Pressure
with accumulator (standard bladder accumulator)
Pressure
Time
Time
with shock absorber
with accumulator as suction flow stabiliser
Pressure
Pressure
Time
Time
2.2.1 General 2.3.1 General

The HYDAC suction flow stabiliser The HYDAC shock absorber
zzimproves the NPSH value of the system; zzreduces pressure shocks;
zzprevents cavitation of the pump; zzprotects pipelines and valves from being destroyed.
zzprevents pipe oscillations. 2.3.2 Applications
2.2.2 Applications The accumulators are particularly suitable for use in pipelines with
Main application areas are piston and diaphragm pumps in public quick-acting valves or flaps and whilst pumps are being switched
utility plants, reactor construction and the chemical industry. on and off.
They are also suitable for energy storage in low pressure
2.2.3 Mode of operation applications.
Trouble-free pump operation is only possible if no cavitation
occurs in the pump suction and pipe oscillations are prevented. 2.3.3 Mode of operation
A relatively high fluid volume in the suction flow stabiliser in Sudden changes in pipeline flow, such as those caused by pump
relation to the displacement volume of the pump reduces the failure or the closing or opening of valves, can cause pressures
acceleration effects of the fluid column in the suction line. Also an which are many times higher than the normal values.
air separation is achieved due to the extremely low flow rate in the The shock absorber prevents this by converting potential into
suction flow stabiliser and the deflection on a baffle. By adjusting kinetic energy and vice versa. This prevents pressure shocks and
the charging pressure of the bladder to the operating conditions, protects pipelines, valves, monitoring instruments and other pipe
the best possible pulsation damping is achieved. fittings from destruction.
2.2.4 Design 2.3.4 Design
The HYDAC suction flow stabiliser consists of a welded vessel in The HYDAC shock absorber consists of:
steel or stainless steel. zzthe welded pressure vessel in carbon steel with or without
Inlet and outlet are on opposite sides and are separated by corrosion protection or in stainless steel;
a baffle. The upper part houses the encapsulated bladder. In
addition, there is an air bleed screw in the cover and a drainage zzthe connection including perforated disc which prevents the
facility on the bottom. flexible bladder from extruding from the vessel, and the flange;
zzthe bladder in various elastomer qualities as shown under
2.2.5 Installation section 4.2. with built-in gas valve, which is used for charging
As close as possible to the suction inlet of the pump. Mounting pressure p0 and for possible monitoring activities.
position vertical (gas valve pointing upwards).
2.3.5 Special version
Shock absorbers can also be in the form of diaphragm or piston
accumulators. Available on request.
2.3.6 Installation
As close as possible to the source of the erratic condition.
Mounting position vertical (gas valve pointing upwards).
E 3.701.15/01.17
78
Formulae:
3 SIZING
3.1. PULSATION DAMPER AND SUCTION FLOW STABILISER V
V0 = 1 1

x x
1 1+
100 100
V = m q
p1 pm
x [ %] = 100
pm
p2 pm
= 100
pm
suction side pressure side Diagram of mounting options:
Preferred installation configuration

with maximum damping effect
On the suction and pressure side of Designations:
piston pumps almost identical conditions V = fluctuating
occur regarding irregularity of the flow fluid volume [l]
rate. Therefore the same formulae for V = m q
determining the effective gas volume are
used for calculating the damper size. That q = stroke volume [l]
in the end two totally different damper d 2
types are used is due to the different q= h
4
acceleration and pressure ratios on the
two sides. dk = piston diameter [dm]
Not only is the gas volume V0 a decisive hk = piston stroke [dm]
Alternative installation configuration
factor but also the connection size of the m = amplitude factor using standard accumulator with a
pump has to be taken into account when
selecting the pulsation damper. m = V T-piece with reduced damping effect
q
In order to avoid additional variations in z = no. of
cross-section, which represent reflection compressions /
points for vibrations, and also to keep effective cylinders
pressure drop to a reasonable level, the per revolution
fitting cross-section of the damper must be x = residual pulsation [ %]
the same as that of the pipeline.
= isentropic exponent
The gas volume V0 of the damper is
= pressure ratio of
determined with the aid of the formula for pre-charge pressure to
adiabatic changes of state. operating pressure [0.6 to 0.9]
By giving the residual pulsation or the p0
gas volume, the damper size can be =
dimensioned with the aid of the HYDAC
pm
software ASP (Accumulator Simulation p = cyclic test pressure
Program). p = p2 - p1 [bar]
E 3.701.15/01.17
79
Solution:
Isentropic exponent dependent on pressure and temperature:
a) Determining the required suction flow
stabiliser
V
V0 = 1 1

x x
1 1+
100 100
0,7 2
0,035 10
,
Isentropic exponent
V0 = 4
1 1
1,4 1,4
0,6 0,6

2,5 2,5
1 1+
100 100
V0 = 0.54 l
Selected: SB16S-12 with 1 litre gas volume
b) Determining the
required pulsation damper
V
V0 = 1 1
Temperature [C]

Amplitude factor (m) for piston pump: 3.1.1 Calculation example x x
1 1+
m value Given parameters: 100 100
z single acting double acting Single-acting 3-piston pump
Piston diameter: 70 mm 0,7 2
1 0.550 0.250 0,035 10
,
Piston stroke: 100 mm 4
2 0.210 0.120 Drive speed: 370 rpm V0 = 1 1
3 0.035 0.018 Flow rate: 427 l/min 2,0 2,0
4 0.042 0.010 Operating temperature: 20 C 0,7 0,7

Operating pressure
5 0.010 0.006 pressure side: 200 bar
0,5 0,5
1 1+
6 0.018 0.001 suction side: 4 bar 100 100
7 0.005
8 0.010 Required: V0 = 3.2 l
9 0.001 a) Suction flow stabiliser for a residual Selected: SB330P-4
others on request pulsation of 2.5%
b) Pulsation damper for a residual
pulsation of 0.5%
E 3.701.15/01.17
80
Determining the required damper size
3.2. SHOCK ABSORBER The accumulator must absorb the kinetic
Pressure shock produced when a valve is closed without a hydraulic accumulator energy of the fluid by converting it into
potential energy within the pre-determined
pressure range. The change of state of the
gas is adiabatic in this case.
v = maximal 1
m v 0,4 p
V0 = 1
1
1
p0
p2
2 p1 1 10 2
p1
v = maximal m [kg] = weight of the fluid

in the pipeline
v [m/s] = change in velocity of
PRESSURE SHOCK
P = maximal
the fluid
p1 [bar] = zero head of the pump
v=0 p2 [bar] = perm. operating pressure
p0 [bar] = pre-charge pressure
A special calculation program to analyse

the pressure curve is available for
dimensioning during pump failure or
v=0 start-up and for manifolds.
v=0
Simplified pressure shock calculation for The pressure wave runs to the other end of
the closing of a valve. the pipeline and will reach the valve again
Estimate of Joukowsky's max. after time t (reflection time), whereby:
occurring pressure shock 2L
p[N/m] = a v t [s] =
a
[kg/m] = fluid density L [m] = length of the pipeline
v = v - v1
T [s] = eff. operating time
v = change of fluid velocity (closing) of the valve
v [m/s] = fluid velocity before
If T < t then:
the change in its condition
v1 [m/s] = fluid velocity after the p =
max p1 + p
change in its condition If T > t then:
a [m/s] = propagation velocity t
p = p1 + a v
of pressure wave max
T

1
teea [m/s] =
1 D
+
K E e
K [N/m] = compression modulus of the
fluid
E [N/m] = module of elasticity of pipeline
D [mm] = internal diameter of the
pipeline
e [mm] = wall thickness of the pipeline
E 3.701.15/01.17
81
3.2.1 Calculation example Solution:
Rapid closing of a shut-off valve in a Determination of reflection time:
re-fuelling line.
Given parameters: 1
a=
Length of the pipeline L: 1 D
+
2000 m K E e
Size of pipeline D: 1
a=
250 mm 1 250
980 +
Wall thickness of pipeline e: . 10 9 2.04 1011 6.3
162
6.3 mm
a = 1120 m/s
Material of pipeline:
Steel 2 L 2 2000
t = = = 3.575 s *
Flow rate Q: a 1120
432 m/h = 0.12 m/s
Density of medium : * since T < t the max. pressure
980 kg/m surge occurs and the formula
Zero feed height of pump p1: as shown in section 3.2.
6 bar must be used.
Q
Min. operating pressure pmin: v =
4 bar A
0.12
Eff. closing time of the valve T: v = = 2.45 m/s
1.5 s 0.25 2 4
(approx. 20% of total closing time)
Operating temperature: p = a v
20 C p = 980 1120 (2.45-0) 10-5
Compression modulus of the fluid K: = 26.89 bar
1.62 109 N/m pmax = p1 + p
Module of elasticity (steel) E: pmax = 6 + 26.89 = 32.89 bar
2.04 1011 N/m
Determining the required gas volume:
Required: p 0 0.9 pmin
Size of the required shock absorber, when p 0 0.9 5 = 4.5 bar
the max. pressure (p2) must not exceed
10 bar. 1
m v 2 0.4 p1
V0 =
1
1
p0
p2
2 p1 1 10 2
p1

with m = V = D 2 L
4
1
0.25 2 2000 980 2.45 2 0.4 7 1.4
V0 = 4
1
1
4.5
2 7 11
1.4
1 10 2
7
V0 = 1641 l
Selected:
4 x shock absorbers
SB35AH-450
E 3.701.15/01.17
82
4. TECHNICAL 4.1.5 Gas charge 4.1.7 General safety instructions
Hydraulic accumulators must only be On no account must any welding, soldering
SPECIFICATIONS charged with nitrogen. or mechanical work be carried out on the
4.1. EXPLANATIONS, NOTES Never use other gases. accumulator shell.
Risk of explosion! After the hydraulic line has been
In principle, the accumulator may only be connected it must be completely vented.
See tables (may differ from nominal
charged with nitrogen class 4.0, filtered to Work on systems with hydraulic dampers
pressure for foreign test certificates).
< 3 m. (repairs, connecting pressure gauges etc.)
4.1.2 Nominal volume If other gases are to be used, please must only be carried out once the fluid
see tables contact HYDAC for advice. pressure and the gas pre-charge pressure
When supplied, the accumulator is only have been released.
4.1.3 Effective gas volume
See tables, based on nominal dimensions. pre-charged for storage purposes. Higher
This differs slightly from the nominal pre-charge pressures are possible by Please read the operating instructions!
volume and must be used when calculating arrangement.
zzBladder accumulators
the effective fluid volume. 4.1.6 Permitted pressure ratio No. 3.201.BA
For diaphragm accumulators, the effective Ratio of maximum operating pressure p2 to zzDiaphragm accumulators
gas volume corresponds to the nominal gas pre-charge pressure p0. No. 3.100.BA
volume. See catalogue section: zzPiston accumulators
4.1.4 Effective volume zzHYDAC Accumulator Technology No. 3.301.BA
Volume of fluid which is available between No. 3.000
the operating pressures p2 and p1.

The permitted working temperature of a hydraulic damper is dependent on the application limits of the metal materials and the
separation element. Outside this temperature range, special materials must be used. The operating fluid must also be taken into
account. The following table displays a selection of elastomer materials with temperature range and a rough overview
of resistant and non-resistant fluids, on a case-by-case basis, information must be requested regarding the resistance and the
resistance must be tested specifically:
Materials Temperature range Overview of the fluids 2)
Accumulator
Resistant to Not resistant to

Material
code 1)
type
NBR Acrylonitrile 2 SB, -15 C ... + 80 C zzMineral oil (HL, HLP) zzAromatic hydrocarbons
butadiene SBO zzFlame-retardant fluids from the zzChlorinated hydrocarbons
5 SB, -50 C ... + 50 C
SBO zzSynthetic ester (HEES) zzAmines and ketones
9 SB, -30 C ... + 80 C
zzSea water zzFuels
SBO
ECO Ethylene oxide 3 SB -30 C ... +120 C zzMineral oil (HL, HLP) zzAromatic hydrocarbons
SBO -40 C ... +120 C
groups HFA and HFC
zzFuels
IIR Butyl rubber 4 SB -50 C ... +100 C zzHydraulic fluids of type HFD-R zzMineral oils and mineral greases
SBO -50 C ... +120 C
zzFuels
FKM Fluorine rubber 6 SB, -10 C ... +150 C zzMineral oil (HL, HLP) zzAmines and ketones
SBO zzHydraulic fluids of type HFD, zzAmmonia
zzFuels zzSteam
zzInorganic acids
1)
see section 4.2. Model code, material code, accumulator bladder/diaphragm
2)
E 3.701.15/01.17
83
4.2. MODEL CODE
Pulsation damper, suction flow stabiliser, shock absorber
SB330 P 10 A 1 / 112 U 330 Al
Series
SB... = with bladder
SBO... = with diaphragm
Type code
A = shock absorber
AH = high flow shock absorber
P = pulsation damper
PH = high flow pulsation damper
S = suction flow stabiliser
Nominal volume [I]
Fluid connection
A = threaded connection
E = threaded connection for weld type construction (diaphragm accumulators only)
F = flange 1)
Type code
1 = standard model (not for screw type diaphragm accumulators or shock absorbers)
2 = back-up type 2)
6 = standard model for screw type diaphragm accumulators
type SBO...P-...A6
Material code
dependent on operating medium
standard model = 112 for mineral oils
Fluid connection
1 = carbon steel
2 = high tensile steel
4 = chemically nickel-plated (internal coating) 2)
7 = other materials
Accumulator shell
0 = plastic (internal coating) 2)
1 = carbon steel
2 = chemically nickel-plated (internal coating) 2)
4 = stainless steel 2) 3)
7 = other materials
Accumulator bladder 4) /diaphragm

2 = NBR 5)
3 = ECO
4 = IlR
5 = NBR 5)
6 = FKM
7 = other materials (e.g. PTFE, EPDM, ...)
Certification code
Connection
Al = ISO 228 (BSP), standard connection
Bl = DIN 13 to ISO 965/1 (metric) 1)
Cl = ANSI B1.1 (UNF thread, sealing to SAE standard) 1)
Dl = ANSI B1.20 (NPT thread) 1)
SBO250P-0,075E1 and for SBO210P-0,16E1:
AK = ISO 228 (BSP), standard connection
E 3.701.15/01.17
1)
specify full details of version
2)
not available for all versions
3)
4)
when ordering a replacement bladder, state diameter of smallest shell port
5)
observe temperate ranges, see section 4.1.8
84
4.3. DIMENSIONS AND SPARE PARTS
4.3.1 Pulsation dampers bladder accumulator
SB330/550P(PH)-... SB800P-... SB1000P-...
Dimensions SB
Nominal max. operating Eff. Weight A B D E H J 2) Series

volume pressure gas Thread
(PED) volume
[l] [bar] [l] [kg] [mm] [mm] [mm] [mm] [mm] ISO 228
330 11 365 80 118 57 SB330P
1 1 120
550 13 384 70 121 53 G 1 1/4 SB550P
800 3)
36 346 160 55 SB800P
1.5 1.3
1000 3) 94 414 215 49 1)
SB1000P
330 2.4 16 570 80 118 57 SB330P
2.5
550 2.5 20 589 70 121 120 53 G 1 1/4 SB550P
18 455 80 57 SB330P
4 330 3.7 171
26 491 100 150 85 G 1 1/2 SB330PH
5 550 4.9 26 917 70 121 53 SB550P
120 G 1 1/4
20 559 80 57 SB330P
6 5.7 171
28 593 SB330PH
330 100 85 G 1 1/2
40 620 SB330P
10 9.3
50 652 130x140 100 SAE 2" - 6000 psi SB330PH
13 12 48 712 SB330P
100 85 G 1 1/2
330 70 920 150 SB330P
20 18.4 229
80 952 130x140 100 SAE 2" - 6000 psi SB330PH
24 23.6 82 986 SB330P
100 85 G 1 1/2
330 100 1445 SB330P
32 33.9
110 1475 130x140 100 SAE 2" - 6000 psi SB330PH
1)
M56x4, high pressure connection DN 16, others on request
2)
standard connection code = AI, others on request
E 3.701.15/01.17
3)
special design, on request
85
Spare parts Description Item Description Item
Bladder assembly* Connection assembly
SB...P consisting of: consisting of:
Bladder 2 Oil valve body 9
Gas valve insert 3 Valve plate 10
Retaining nut 4 Damping sleeve 11
Cap nut 5 Lock nut 12
Protective cap 6 Spring 13
O-ring 7 Anti-extrusion ring 14
Seal kit* Washer 15
consisting of: O-ring 16
O-ring 7 Spacer 17
Washer 15 Lock nut 19
O-ring 16 Support ring (only for 330 bar) 23
Support ring 23 O-ring 27
O-ring 27 Connector 44
O-ring 47 Guide piece 45
O-ring 48 Cap 46
Anti-extrusion ring* 14 O-ring 47
Gas valve insert* 3 O-ring 48
* recommended spares
Locking key 88
O-ring dimensions (mm)

Series Nom. volume Item 7 Item 16 Item 27 Item 47 Item 48
SB330P 1-6 l 7.5x2 55x3.5 1) 42.2x3 1) 46x3 1) 24.2x3 1)
SB550P 1-5 l 7.5x2 50.17x5.33 1) 37.82x1.78 1) 40.94x2.62 1) 23.52x1.78 1)
SB330P/PH 10-32 l/4+6 l 7.5x2 80x5 1) 57.2x3 1) 67.2x3 1) 37.2x3 1)
SB330PH 10-32 l 7.5x2 100x5 1) 64.5x3 1) 84.5x3 1) 44.2x3 1)
1)
for code 663 and 665 different dimensions
SB800P SB1000P
Description Item Description Item

Bladder 2 Bladder 2
Charging screw 6 Charging screw 6
Seal ring U 9.3x13.3x1 7 Seal ring 7
Support ring 8
E 3.701.15/01.17
86
4.3.2 Pulsation dampers diaphragm accumulator
SBO...P...E SBO...P...A6
Dimensions SBO
Nominal Max. operating Weight a B D E H J Series and connection

volume pressure (PED) thread type 1)
Carbon Stainless
[l] steel [bar] stee [bar] [kg] [mm] [mm] [mm] [mm] [mm] ISO 228
0.075 250 0.9 131 64 SBO250P-...E1...AK
41 hex. 13 G 1/4
0.16 180 1 143 74 SBO210P-...E1...AK
0.32 210 160 2.6 175 93
50 80 25 G 1/2 SBO210P-...E1...Al
0.5 3 192 105
0.6 330 5.6 222 115 SBO330P-...E1...Al
0.75 210 140 5.1 217 121 SBO210P-...E1...Al
1 200 6 231 136 SBO200P-...E1...Al weld-type
140 6.2 244 145 SBO140P-...E1...Al
1.4 210 7.7 250 150 SBO210P-...E1...Al
250 8.2 255 60 153 105 30 G1 SBO250P-...E1...Al
100 100 6.3 261 160 SBO100P-...E1...Al
2
210 8.9 267 167 SBO210P-...E1...Al
3.5 250 13.5 377 170 SBO250P-...E1...Al
50 7.9 368 158 SBO50P-...E1...Al
4
250 13.5 377 170 SBO250P-...E1...Al
0.25 500 350 5.2 (6.3) 162 50 115 (125) 80 G 1/2 SBO500P-...A6...Al
25
0.6 450 250 8.9 (9.1) 202 140 (142) 95 SBO450P-...A6...Al
thread-type
1.3 400 13.8 267 199 SBO400P-...A6...Al

2 250 180 15.6 285 60 201 G1 SBO250P-...A6...Al
105 30
2.8 24.6 308 252
E 3.701.15/01.17
400 SBO400P-...A6...Al
4 36.6 325 287
1)
standard connection code = AK or AI, others on request
( ) brackets indicate different dimensions for stainless steel version
87
Spare parts SBO...P...A6
SBO...P...E
1
2 1
2
3 3
Description Item Description Item

Charging screw 1 Charging screw 1
Seal ring 2 Seal ring 2
Seal ring 3 Seal ring 3
Diaphragm 4
Support ring 5
E 3.701.15/01.17
88
4.3.3 Pulsation dampers for aggressive media Spare parts
SBO...P-...A6/347...(PTFE) SBO...P-...A6/347...(PTFE)
1
2
Description Item
Charging screw 1
Seal ring 2
Seal ring 3
Diaphragm 4
Pulsation damper in stainless steel with PTFE coated diaphragm.
Also available without connection block.
Permitted operating temperature:

-15 C ... +80 C
Permitted pressure ratio p2 : p0 = 2 : 1
Dimensions
Nominal Max. Weight A B D E H J 1)
volume operating Thread
pressure
(PED)
[l] [bar] [kg] [mm] [mm] [mm] [mm] [mm] ISO 228
40 11 140 210
0.2
250 27 197 230
60 105 30 G1
40 12 165 210
0.5
250 26 200 230
1)
standard connection code = AI, others on request
E 3.701.15/01.17
89
SBO...(P)-...A4/777... (PVDF/PTFE) SBO...(P)-...A4/777... (PVDF/PTFE)
Figure 1
Description Item
Figure 2
Gas valve complete 1
Gas valve insert brass / stainless steel 2
Diaphragm 3
Relevant operating instructions are available on request.
Pulsation damper in PVDF with PTFE-coated diaphragm.
Permitted operating temperature:

-10 C ... +65 C
Permitted pressure ratio p2 : p0 = 2 : 1
Dimensions
Nominal Max. Weight D H H1 Figure
volume operating
pressure
(PED)
[l] [bar] [kg] [mm] [mm] [mm]
0.08 10 1.5 115 94 15 1
10 5.7 128 20
0.2 16
6.4 130 18
25
182 2
10 6 168 20
E 3.701.15/01.17
0.5 16
6.8 170 19
25
90
4.3.4 Suction flow stabiliser Spare parts
SB16S
Dimensions
SB16S permitted operating pressure 16 bar (PED) Description Item

Nominal Fluid Eff. gas Weight A B D H DN* Bladder 2
volume volume volume Gas valve insert 3
[l] [l] [l] [kg] [mm] [mm] [mm] [mm] O-ring 11
12 12 1 40 580 Insertion ring, 2x 18
425 219 220 65
25 25 2.5 60 1025 Lock nut 21
40 40 4 85 890 540 300 250 80 Retaining ring 22
Cap nut 25
100 100 10 140 1150 650 406 350 100
O-ring 27
400 400 35 380 2050 870 559 400 125 Seal ring 28
further pressure ranges 25 bar, 40 bar; others on request Lock nut 29
other fluid volumes on request
* to EN1092-1/11 /B1/PN16
E 3.701.15/01.17
91
4.3.5 Shock absorber Spare parts
SB16/35A SB16/35AH
Dimensions Detail "X"
SB16/35A
perm. operating pressure 16/35 bar (PED)
Nominal Eff. gas Weight A B C D 10
volume volume (approx.) (approx.) (approx.)
[kg] [mm] [mm] [mm] [mm]
[l] [l] SB16A SB35A SB16A SB35A SB16A SB35A SB16A SB35A SB16A SB35A
100 106 110 144 854 881 398 418
150 149 127 171 1044 1076 493 578
200 203 149 208 1275 1318 691 699
108 121 720 728
300 288 178 261 1644 1701 920 937
375 374 214 315 2020 2086 1063 1083
450 453 244 364 2361 2436 1234 1258
others on request
SB16/35AH Description Item

perm. operating pressure 16/35 bar (PED) Bladder 2
Nominal Eff. gas Weight A B C D 10 Gas valve assembly
volume volume (approx.) (approx.) (approx.) consisting of:
[kg] [mm] [mm] [mm] [mm] Lock nut 3
[l] [l] SB16AH SB35AH SB16AH SB35AH SB16AH SB35AH SB16AH SB35AH SB16AH SB35AH
Gas valve body 12
100 106 118 153 945 971 488 508
150 149 135 180 1135 1166 638 641
Seal ring 13
200 203 157 217 1366 1408 754 762 O-ring 19
108 121 720 728
300 288 186 270 1735 1791 988 1000 Protective cap 29
375 374 222 324 2111 2176 1127 1146 Seal kit
450 453 252 373 2452 2526 1298 1321 consisting of:
others on request O-ring 11
Seal ring 13
Vent screw 18
O-ring 19
Retaining ring 21
O-ring 25
E 3.701.15/01.17
accumulator shell (item 1) not available as a spare part
92
5. SILENCER 5.2. DIMENSIONING
5.1. APPLICATION Silencer
Silencer for fluid noise damping The sizing calculation of the HYDAC SILENCER is designed
Type SD... to result in a small unit with the best possible damping. The
starting point for the selection table is to determine the level of
transmission damping D from 20 dB upwards.
Dpo
D = 20 log
Dpm
Pressure
po = cyclic test pressure without silencer

pm = cyclic test pressure with silencer
When selecting the damper the following has to be taken into

account:
1) the size of the silencer body
Time 2) the fundamental frequency f of the pump
black = without silencer f = i n / 60 in Hz
red = with silencer i = number of displacement elements
n = motor speed in rpm
5.1.1 5.2.1 Calculation example
General Given parameters:
All displacement pumps, such as axial and radial piston pumps, Axial piston pump with 9 pistons
vane, gear or screw pumps produce volume and pressure Drive speed: 1500 rpm
fluctuations which are exhibited as vibrations and noises. Noises Connection: G1 corresponds to Di = 19 mm
are not only generated and transmitted by the pump. They are Flow rate: 300 I/min
also the result of mechanical vibrations and vibrations caused by Operating medium: mineral oil
the fluid pulsations, which are amplified when transmitted to larger max. operating pressure: 210 bar
surfaces. Insulation and the application of flexible hoses or sound Solution:
insulation caps resolve only part of the problem, since they cannot
prevent the effects of the pulsations being transferred to other Fundamental frequency f
areas. f = i n / 60 in Hz
= 9 1500/60
5.1.2 Applications = 225 Hz
Vehicles, machine tools, plastics machinery, aeroplanes, ships, By calculating the fundamental frequency and using the system
hydraulic power stations and other systems with a large "surface" data (e.g. pipe length, ball valves, pressure, temperature, etc.) we
are all applications where the noise level can be reduced. can determine the correct size of silencer for you.
5.1.3 Mode of operation Use the specification sheet to provide the required data quickly
and conveniently on the PC and send it to us.
The HYDAC fluid SILENCER is based on the principle of an See www.hydac.com or catalogue section
expansion chamber with interference line.
By reflecting the oscillations within the silencer the majority of the No. 3.000
oscillations are dampened across a wide frequency spectrum.
5.1.4 Design HYDAC Technology GmbH
The HYDAC SILENCER consists of a welded or forged external

Industriegebiet
Tel.: +49 (0) 68 97 / 509 - 01
housing, an internal tube and two pipe connections on opposite

Fax: +49 (0) 68 97 / 509 - 464
sides. Company:
SILENCER SPECIFICATION FORM
Project name:
The SILENCER has no moving parts and no gas charge and is

therefore absolutely maintenance free.

Sizing example:
The HYDAC SILENCER can be used for mineral oils, phosphate

E2
E1 E4
E0 0 1 Silencer 2 3 4
ester and water glycol. A stainless steel model is available for E3 5

E5
E6
6
other fluids. Pump:

Pump rpm:
Fluid:
A10VSO71
1500 1/min
Aral Vitam GF
Design pressure:
Number of pump pistons:
Fluid density:
210 bar
9
890 kg/m
Connection SD inlet: SAE 1 1/4 3000 psi
Connection SD outlet: SAE 1 1/4 3000 psi
Design temperature: 50 C
5.1.5 Special design E1

E2
E3
0.5
0.4
1.5
0.020

0.025
0.030
0.200
0.040
Straight connection
Straight connection
T-junction

4SP (DIN EN 856)
SILENCERS can also be in the form of diaphragm or piston E4

E5
0.6
0.2
0.015
0.015
0.025
0.025
Pressure relief valve
Right-angle

accumulators. Available on request.

E6 0.6 0.015 0.025 Shut-off valve
Please enter design data here:
Pump: Design pressure: bar Silencer inlet:
5.1.6 Installation
Pump rpm: 1/min Number of pump pistons: Silencer outlet:
Fluid: Fluid density: Design temperature: C
It is recommended that one connection side is joined via a flexible

E1
E2
hose in order to reduce the transmission of mechanical vibrations.

E3
E4
E5
The installation position of the damper is optional, but the flow

E6
E7
E8
direction must be taken into account. E9

E10
E11
E12
Remarks:
Please read the operating instructions!

E 3.000.15/01.17
No. 3.701.BA 16
E 3.701.15/01.17
93
5.3. MODEL CODE
SD330 M 4,2 / 212 U 330 AD/AD

Series
Type code
no details = for SD330
B = bladder accumulator base shell*
K = piston accumulator base shell*
M = diaphragm accumulator base shell*
Nominal volume [l]
Damper
0 = without pipe
1 = damper for frequencies > 500 Hz
2 = narrow band damper - DR
3 = broadband damper - DR
Housing material
1 = carbon steel
2 = carbon steel with rust protection*
Material of seal
2 = NBR (-15 C ... + 80 C)
6 = FKM (-10 C ... + 160 C)
Certification code
Inlet connection/outlet connection
see Table 5.4.1
* only on request
E 3.701.15/01.17
94
5.4. DIMENSIONS
SD330
SAE flange
SAE flange
Nominal volume [l] L [mm] L1 [mm] D [mm] J ISO 228 Weight [kg]
1.3 250 G1 6.5
114
1.8 355 155 G 1 1/4 5.5
4.2 346 G 1 1/2 12.5
168
4.7 420 155 G2 11.4
5.4.1 Silencer connections

a) Threaded connection to ISO 228
Fluid connection A
AB AC AD AE AF AG GG
G 3/8 G 1/2 G 3/4 G1 G 1 1/4 G 1 1/2 G 1 1/2
D i = 15 mm D i = 13 mm D i = 16 mm D i = 19 mm D i = 25 mm D i = 32 mm Di = J
Nominal volume LE LA LE LA LE LA LE LA LE LA LE LA LE LA
[l] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.3 17 17
1.8 13 13 13 13 30 30 33 33
4.2 Without adapter
4.7 16 16 16 16 26 26 36 36 36 36
b) Flange connection SAE J518 (Code 62 - 6000 psi)

Fluid connection F
FG FH FI FK FL FM
SAE 1/2" SAE 3/4" SAE 1" SAE 1 1/4" SAE 1 1/2" SAE 2"
Nominal D i = 13 mm D i = 19 mm D i = 25 mm D i = 32 mm D i = 38 mm D i = 50 mm
volume [l] L E [mm] L A [mm] L E [mm] L A [mm] L E [mm] L A [mm] L E [mm] L A [mm] L E [mm] L A [mm] L E [mm] L A [mm]
1.3
1.8 53 31 59 36 65 36
4.2 0 33
4.7 105 36 120 36 76 28 76 28 *
not available
* on request
6. NOTE
The information in this brochure relates to HYDAC Technology GmbH
the operating conditions and applications Industriegebiet
E 3.701.15/01.17
described. 66280 Sulzbach/Saar, Germany

For applications and operating conditions Tel.: 0049 (0) 68 97 / 509 - 01
not described. please contact the relevant Fax: 0049 (0) 68 97 / 509 - 464
technical department. Internet: www.hydac.com
Subject to technical modifications. E-Mail: [email protected]
95
96
E 3.701.15/01.17
Accumulator stations
1. GENERAL 2. MODEL CODE

HYDAC supplies fully assembled piston
accumulator stations which are ready for (also order example)
operation, complete with all the necessary SS 350 K4x250/12x320 (U)
valve controls, ball valves and safety
equipment Type of accumulator
zzas an individual accumulator unit or SS = accumulator station
zzin a back-up version with nitrogen bottles
to increase the effective volume. Max. operating pressure [bar]
The HYDAC system approach creates a
HYDAC system of, for example, bladder or Series
piston accumulator stations, by integrating K = piston accumulator
individual HYDAC components. B = bladder accumulator
An accumulator station can be composed N = nitrogen bottles
of
zzpiston accumulators with nitrogen Number of accumulators
bottles,
zzbladder accumulators with nitrogen
bottles or Nominal volume [l] of the accumulators
zznitrogen bottles alone.
Number of nitrogen bottles
The modular design of the accumulator
stations enables HYDAC to incorporate Nominal volume [l] of the nitrogen bottles
all customer requirements. HYDAC
can calculate the required accumulator Certification code
volumes taking the customer's own (U) = European Pressure Equipment Directive (PED)
operating data into account using the
accumulator dimensioning program:
Piston accumulators and nitrogen bottles are connected up via a manifold block or
zzASP Accumulator Simulation Program. pipework
Please read the relevant operating
instructions for the individual HYDAC
components!
E 3.653.4/01.17
97
3. EXAMPLES OF ACCUMULATOR STATIONS
3.1. BLADDER ACCUMULATOR STATIONS
EXAMPLE: SS330B-16x32(U)
Technical specifications:
16 bladder accumulators, each with a volume of 32 l
max. operating pressure: 330 bar
Dimensions
Length Width Height
[mm] [mm] [mm]
2780 660 1950
EXAMPLE: SS330B-5x50(U)
5 bladder accumulators, each with a volume of 50 I
Dimensions
E 3.653.4/01.17
Length Width Height

[mm] [mm] [mm]
1640 600 2750
98
3.2. PISTON ACCUMULATOR STATIONS
EXAMPLE: SS350K-1x110/8x50(U)
1 piston accumulator, volume 110 l
8 N2 bottles, each with a volume of 50 l
Dimensions
Length Width Height
[mm] [mm] [mm]
1540 900 3300
1 N2 bottle, volume 75 l
Dimensions
E 3.653.4/01.17
Length Width Height

[mm] [mm] [mm]
520 800 3500
99
Dimensions
Length Width Height
[mm] [mm] [mm]
950 475 2840
EXAMPLE: SS350K-1x200/2x110(A9)
Dimensions
E 3.653.4/01.17
Length Width Height

[mm] [mm] [mm]
1250 550 2900
100
3.3. NITROGEN BOTTLES
Nitrogen bottles in modular construcion:
up to 24 bottles can be assembled on a frame in this version. For a larger quantity, a
special design can be supplied.
zzHydraulic accumulators with back-up nitrogen bottles
No. 3.553
EXAMPLE: SS350N-16x75(U)
Dimensions
Length Width Height
[mm] [mm] [mm]
2440 900 3000
4. NOTE
described.

Industriegebiet
E 3.653.4/01.17

Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
101
102
E 3.653.4/01.17
Hydraulic Accumulators
with Back-Up Nitrogen Bottles
1. GENERAL 2. BACK-UP VERSIONS

To complete the accumulator range, 2.1. SET-UP USING THE EXAMPLE OF A BLADDER ACCUMULATOR
HYDAC provides a variety of useful
accessory products. They guarantee Based on bladder accumulator models 20 ... 50 l, the gas-side of these transfer
correct installation and optimum accumulators is designed especially for connecting to nitrogen bottles. A diffuser rod
functioning of HYDAC hydraulic prevents damage to the bladder when the accumulator is charged. This design can also
accumulators. They include nitrogen be used for the separation of fluids (taking into account the volume ratios which apply to
bottles which can be used to back up bladder accumulators).
bladder and piston accumulators. Nitrogen
bottles used as back-ups increase the gas Type 1
volume in the accumulator. This means
that smaller accumulators can be used for
the same gas volume and costs can be Adapter FPS Piping
reduced.
For further information, please turn to the

sections:
zzBladder Accumulators
Standard
No. 3.201
Standard
No. 3.301
Hydraulic Nitrogen bottle

accumulator
Oil valve
Adapter
Type 2 Adapter FPS
Piping
E 3.553.4/01.17
103
2.3. SPARE PARTS
2.2. DIMENSIONS
NBR, carbon steel, standard gas valve
Type 1
Nominal Seal kit Repair kit
volume
Type 1 Type 2
of
accum.
[l] Part no. Part no. Part no.
20 3119500 3897464
24 3119502 3897463
353621
32 3119498 3897462
50 3119499 3897461
Description Item
Bladder assembly
consisting of:
Bladder 2
Lock nut 4
Diffuser rod 30
O-ring 22x2.5 1) 31
Adapter for Type 1/2 32
Seal kit
consisting of:
O-ring 7.5x2 1) 7
Washer 15
O-ring 80x5 1) 16
Seal ring 20
Back-up ring 23
O-ring 48x3 1) 27
Repair kit
consisting of:
Bladder assembly (see above)
Seal kit (see above)
O-ring 11x2 1) 33
Type 2 Anti-extrusion ring 14
Adapter FPS for Type 1/2 2) 34
Recommended spare parts
1)
for code 663 and 665 different dimensions
2)
see section 4.
Item 1 not available as a spare part.
Item 25 must be ordered separately,
see Bladder Accumulator Standard,
No. 3.201 (Section 4.2.)
Item 32 Type 1 is standard.
for other spare parts, see section 3.
Nominal volume Effect. gas volume Weight A max.

[l] [l] [kg] [mm]
20 17.5 53.5 905
24 24 72 1070
E 3.553.4/01.17
32 32.5 89 1420
50 47.5 119.5 1930
others on request
104
3. NITROGEN BOTTLES 3.3. TECHNICAL SPECIFICATIONS
3.1. DESCRIPTION AND 3.3.1 Model code
DESIGN Not all combinations are possible.
SN360 - 50 AA / 010 U - 360 D G - C

Connection side Series
Code
no details = standard
special types (see section 3.1.)
Nominal volume [l]
Connection type
Version, drain side (condensate)
A = ISO 228 (BSP)
B = DIN 13 to ISO 965/1 (metric)
C = ANSI B1.1 (UNF seal SAE)
D = ANSI B2.1
F = flange
1 = sealed with blanking plug
2 = with condensate drain, hex. socket cap screw
3 = with condensate drain valve
4 = with Minimess valve
Connection type on connection side
A = ISO 228 (BSP)
B = DIN 13 to ISO 965/1 (metric)
C = ANSI B1.1 (UNF seal SAE)
D = ANSI B2.1
Nitrogen bottle F = flange
Material code
Material (of connection)
0 = no installed parts
1 = carbon steel
4 = carbon steel with protective coating
Housing material
1 = carbon steel
2 = carbon steel with protective coating
Seal material (elastomer)
0 = no elastomer used
2 = NBR
4 = IIR
5 = low temperature NBR
Drain side
6 = FKM
e.g. with
condensate drain
Certification code
HYDAC nitrogen bottles are used for the Size for drain side (see Table 3.3.2)
receiving and storage of nitrogen. Size for connection side (see Table 3.3.2)
0 = for type 14
HYDAC supplies various versions, such
as standard nitrogen bottles made from Version
forged vessels and special vessels based no details = standard
C = compact
on bladder accumulator shells (SN...B),
piston accumulator tubes (SN...K) and 1)
diaphragm accumulator halves (SN...M),
see catalogue section:
3.3.2 Connections
zzBladder Accumulators Standard connections are highlighted in grey.
Standard All other designs available on request (not all combinations are possible).
No. 3.201
zzPiston Accumulators,
Design A B C D F
BSP metric SAE NPT Flange
Standard ISO228 DIN13 ANSI B1.1 ANSI B2.1 connection
No. 3.301 Size ISO965/1
zzDiaphragm Accumulators 1/2"
No. 3.100 a G 1/4" M12x1.5 7/16"-20UNF 1/4" 3000 psi
Code 61
The following technical specifications refer W G 3/8" M18x1.5 9/16"-18UNF 3/8" 3/4"
to standard nitrogen bottles. Please ask us C G 1/2" M22x1.5 3/4"-16UNF 1/2" 1"
for information regarding other versions. D G 3/4" M27x2 1 1/16"-12UN 3/4" 1 1/4"
3.2. ADVANTAGES E G 1" M33x2 1 5/16"-12UN 1" 1 1/2"
F G 1 1/4" M42x2 1 5/8"-12UN 1 1/4" 2"
The use of HYDAC nitrogen bottles 1/2"
provides the following benefits: G G 1 1/2" M48x2 1 7/8"-12UN 1 1/2" 6000 psi
zzCost-effective increase of the Code 62
accumulator volume and as a result H G 2" M14x1.5 2 1/2"-12UN 2" 3/4"
I G 1 3/4" M8 - - -
E 3.553.4/01.17
zzsmaller accumulators for the same gas

volume. K - M16x1.5 - - 1 1/4"
L - - 7/8"-14UNF 5/8" 1 1/2"
M - - - - 2"
S Special version
105
3.3.3 Dimensions of standard bottle
Version: standard Version: compact
Series Version Connections to A D Weight Part no. Designation

Volume
Certification
code
ISO 228 (Type AA) 25 1% approx.

Drain Connec-
side tion side
[l] [mm] [mm] [kg]
SN360 G 3/4 G 3/4 3176324 SN360-50AA/010U-360DD
U
50 Standard G 3/4 G 1 1/2 1650 229 87 3418347 SN360-50AA/010U-360DG
S G 3/4 G 1 1/2 3987605 SN360-50AA/010S-210DG
U G 3/4 G 1 1/2 3561595 SN360-75AA/010U-360DG
Standard 2305 229 123
S G 3/4 G 1 1/2 3987606 SN360-75AA/010S-210DG
75
U G 3/4 G 1 1/2 3987162 SN360-75AA/010U-360DG-C
Compact 1690 273 120
S G 3/4 G 1 1/2 3987163 SN360-75AA/010S-200DG-C
SN600 50 Standard S G 3/4 G 1 1/2 1730 232 135 3987613 SN600-50AA/010S-345DG
75 Standard S G 3/4 G 1 1/2 2500 232 195 3987614 SN600-75AA/010S-345DG
E 3.553.4/01.17
106
4. ACCESSORIES
4.1. CHARGING AND TESTING BLOCK F + P
4.1.1 Description
The HYDAC charging and testing block F+P is used to charge and test back-up type
hydraulic accumulators. It has connections for the charging and testing unit FPU-1 and
for pressure gauges. As a safety function, a gas safety valve GSV6 (see catalogue
section given below) can be fitted. In addition, it allows the back-up nitrogen bottles to be
shut off from the hydraulic accumulator.
zz Safety Equipment for Hydraulic Accumulators
No. 3.552
4.1.2 Hydraulic circuit with charging and testing block
connection for charging and testing unit FPU-1*
connection for gas safety valve
charging and testing block
nitrogen
bottles
hydraulic
accumulator
safety and
shut-off block
* for further information, see catalogue section:

l Charging and Testing Unit FPU
No. 3.501
4.1.3 Preferred models / Spare parts
Designation max. operating Weight Part no. Seal kit 1)

pressure
[bar] [kg]
F+P-16-20SR-6112-02X 400 4.3 850233 2115776
F+P-32-38SR-6112-02X 350 14 552193 2112088
1)
recommended spare parts
E 3.553.4/01.17
107
4.1.4 Technical data/dimensions
Charging and testing block DN 16
charging and testing unit

M28x1.5
4 mounting
holes
hydraulic nitrogen bottle

accumulator
connection for
pressure gauge
(optional)
connection for
gas safety valve pressure gauge
GSV6 (optional) (optional)
Charging and testing block DN 32
charging and testing unit

M28x1.5 4 mounting
holes
hydraulic nitrogen bottle

accumulator
connection for
pressure gauge
(optional)
gas safety valve
GSV6 (optional) connection for
pressure gauge
(optional)
E 3.553.4/01.17
108
4.2. ADAPTER FPS 4.3. NITROGEN CHARGING UNIT
The HYDAC FPS adapter is used to charge back-up type hydraulic accumulators.
For this it has a connection for the Charging and Testing Unit FPU-1.
Adapter FPS for Adapter FPS for

Type 1 Type 2
Designation G Part no. Design

ISO228
Adapter FPS 7/8-14UNF G 3/4 363226 1
Adapter FPS G 3/4 243218 2
HYDAC nitrogen charging units facilitate
fast and cost-effective charging or testing
4.3. CONDENSATE DRAIN SET of the required pre-charge pressures
in bladder, diaphragm and piston
The condensate drain set consists of a throttle valve and a suitable condensate draining accumulators. They guarantee optimum
hose. It is used to drain any condensate from the nitrogen bottle, in a controlled way. use of standard nitrogen bottles up to
a residual pressure of 20 bar and a
maximum accumulator charging pressure
of 350 bar. Portable, mobile and stationary
types of N2-Server are available.
For further information and technical
specifications, see catalogue section:
zzNitrogen charging units N2-Server
No. 2.201
nitrogen bottle 5. NOTE

described.
not described, please contact the relevant
condensate drain set Subject to technical modifications.
draining hose
throttle valve
Designation Length [m] Part no.

Condensate drain G 3/4 Minimess M16x1.5 3219496 Industriegebiet
E 3.553.4/01.17
0.4 3472820 66280 Sulzbach/Saar, Germany

Tel.: +49 (0) 68 97 / 509 - 01
Condensate drain set 1 3472823 Fax: +49 (0) 68 97 / 509 - 464
1.6 3472824 E-Mail: [email protected]
109
110
E 3.553.4/01.17
Charging and Testing Unit
FPU
for Bladder, Piston and Diaphragm
Accumulators
1. DESCRIPTION 1.2. DESIGN

1.1. FUNCTION The HYDAC FPU-1 charging and testing
unit for bladder, piston and diaphragm spindle
The HYDAC charging and testing unit FPU accumulators consists of:
is used to charge accumulators with release valve
nitrogen or to check or to change the zzValve body check valve
existing pre-charge pressure in zzSpindle
accumulators. zzCheck valve
For this purpose the charging and testing
unit is screwed onto the gas valve of the zzRelease valve
hydraulic accumulator and connected via a zzPressure gauge
flexible charging hose to a commercial
nitrogen bottle. pressure gauge
If the nitrogen pressure is only to be

checked or reduced, the charging hose
does not need to be connected. The unit
has a screw-type fitting with a built-in
pressure gauge, check valve and a spindle
for opening the accumulator gas valve to
check the pressure.
HYDAC piston and diaphragm
accumulators can be charged and checked
without the need for adapters. Bladder Adapter G Pressure reducer Charging and testing unit FPU-1
accumulators, however, require an A3
adapter.
Information on how to check the pre-charge
pressure and testing intervals and other Adapter A
instructions relating to operation can be G1 Charging hose
found in the operating instruction.
followed!
No. 3.501.BA
Hydraulic accumulator
Nitrogen bottle
Fluid connection
E 3.501.29/01.17
111
2. TECHNICAL SPECIFICATIONS 2.3. HIGH PRESSURE
2.1. MODEL CODE VERSIONS
Not all combinations are possible. Order example.
For further information, please contact HYDAC.
FPU-1-350/ 250 F 2,5 G2 A1 K
Charging and testing unit
FPU-1-350 = Standard (pmax = 350 bar)
FPU-2-800 = High-pressure version (pmax = 800 bar)
Pressure gauge display range
10 = 0 - 10 bar ( 0 - 145 psi)
25 = 0 - 25 bar ( 0 - 363 psi)
100 = 0 - 100 bar (0 - 1450 psi)
250 = 0 - 250 bar (0 - 3625 psi)
400 = 0 - 400 bar ( 0 - 5800 psi)
1000 = 0 - 1000 bar (0 - 14500 psi high-pressure version)
Charging hose
F = for nitrogen bottle 200 bar with connection W24,32x1/14
(DIN 477, Part 1)
FM = for nitrogen bottle 300 bar with connection M30x1.5
(DIN 477, Part 5 up to April 2002)
FW = for nitrogen bottle 300 bar with connection W30x2
(DIN 477, Part 5 from April 2002)
FH = for pressure booster systems with connection 9/16-18UNF
Charging hose length The FPU-2 was designed specifically for
Standard high pressure applications.
2,5 = 2.5 m Just like the FPU-1, the FPU-2 can be
4,0 = 4 m used for universal applications.
High pressure version It can be screwed onto HYDAC piston and
6.0 = 6 m diaphragm accumulators directly to charge
others on request and/or to check the accumulator.
Adapter G for nitrogen bottles (only FPU-1) For use with a bladder accumulator, the
see Table, section 3.5. high pressure adapter A3H must be used.
Adapter A This is not included in standard delivery.
A3 = 7/8-14UNF, incl. in FPU-1 scope of delivery as standard
A3H = 7/8-14UNF (high pressure version), not incl. in FPU-2 scope of delivery
for others, see Table, section 3.4. 2.3.1 Technical specifications
Protective case Model code:
Accessories - please give full details when ordering (see section 4.) see section 2.1.
Max. operating pressure:
2.2. STANDARD TYPES FPU-1 To enable nitrogen bottles from different 800 bar
The basic version of the FPU-1 is the countries to be used, HYDAC provides a Pressure gauge display range:
minimum equipment required to test and set selection of adapters as accessories. The
0 - 1000 bar (0 - 14500 psi)
the pre-charge pressure (p0) at the hydraulic following standard types are available
accumulator. It comprises the FPU-1, a (others on request:) Material:
charging hose and the adapterA3 for bladder Stainless steel 1.4313
Models with protective case and
accumulators. The following standard types adapter G
are available (others on request):
Designation Part no. 2.3.2 Standard types FPU-2
Models without protective case
FPU-1-350/250F2,5G2A3K 2114309 Models without protective case
Designation Part no.
FPU-1-350/250F2,5G3A3K 2114308 Designation Part no.
FPU-1-350/010F2.5A3 2114486
FPU-1-350/250F2,5G4A3K 2103046 FPU-2-800/1000F6 4043456
FPU-1-350/010F4A3 2115056
FPU-1-350/250F2,5G5A3K 2117038 FPU-2-800/1000F6A3H 4043455
FPU-1-350/025F2.5A3 2114481
FPU-1-350/250F2,5G6A3K 2115420
FPU-1-350/025F4A3 2116876
FPU-1-350/250F2,5G7A3K 2120010 Models with protective case
FPU-1-350/100F2.5A3 2114310
FPU-1-350/250F2,5G8A3K 2115216 Designation Part no.
FPU-1-350/100F4A3 2115657
FPU-1-350/250F2,5G9A3K 2115833 FPU-2-800/1000F6K 4029954
FPU-1-350/250F2.5A3 2114306
FPU-1-350/250F2,5G10A3K 2115403 FPU-2-800/1000F6A3HK 4023260
FPU-1-350/250F4A3 2114311
FPU-1-350/250F2,5G11A3K 3104265
FPU-1-350/400F2.5A3 2115646
FPU-1-350/250F2,5G12A3K 3738731
FPU-1-350/400F4A3 2119673
FPU-1-350/250F2,5G13A3K 3820014
Models with protective case
FPU-1-350/010F2.5A3K 2115365
FPU-1-350/010F4A3K 3013690
FPU-1-350/025F2.5A3K 2114305
FPU-1-350/025F4A3K 2116738
FPU-1-350/100F2.5A3K 2115314
FPU-1-350/100F4A3K 2114842
FPU-1-350/250F2.5A3K 2114302
E 3.501.29/01.17
FPU-1-350/250F4A3K 2114303
FPU-1-350/400F2.5A3K 2114307
FPU-1-350/400F4A3K 2114304
112
3. DIMENSIONS
3.1. GAS-SIDE CONNECTION OF THE CHARGING AND TESTING UNIT FPU-1
USING ADAPTERS FOR HYDAC ACCUMULATORS
D4 adapter
(see section 4.)
Bladder accumulators Bladder accumulator Gas valve Piston and

330-0.5 / 400-0.5 1l to ISO 10945 diaphragm
accumulators
E 3.501.29/01.17
113
3.2. GAS-SIDE CONNECTION OF THE CHARGING AND TESTING UNIT FPU-2
USING ADAPTERS FOR HYDAC ACCUMULATORS
Bladder accumulator Piston and diaphragm

1l accumulators
E 3.501.29/01.17
114
3.3. CHARGING HOSES 3.3.3 Pressure hose for pressure booster systems
Charging hoses are designed for the particular maximum permitted
operating pressure marked on them and 10,000 charging processes! Charging hose FH
(HYDAC charging hoses comply with DINENISO4413 and
DINEN853 to 857)
3.3.1 Charging hoses for nitrogen bottles up to 200 bar

Charging hose F
Connection to DIN 477, Part 1
Type Length [m] Part no.

Charging hose FH 6 6169682

Charging hose F 2.5 236514
4 236515
10 373405
15 2115552
20 2109765
28 2109574
3.3.2 Charging hoses for nitrogen bottles up to 300 bar

Charging hose FM
Connection to DIN 477, Part 5 up to April 2002
Charging hose FW
Connection to DIN 477, Part 5 from April 2002
knurl

Charging hose FM 2.5 3019417
4 3019418
E 3.501.29/01.17
Charging hose FW 2.5 3019419

4 3019420
115
3.4. ADAPTERS A1 TO A13 FOR FPU-1 A3 (Part no. 291533)
The FPU-1 is suitable for universal applications, as the A3
adapter that is included with delivery as standard allows both
HYDAC piston and diaphragm accumulators and bladder
accumulators to be charged and tested.
Additional adapters can be used to charge and test other brands
of accumulator.
The following adapters are to be used exclusively with FPU-1,
see section 3.1.
A4 (Part no. 291536)
A5 (Part no. 291531)

A1 (Part no. 361619)
A2 (Part no. 361605) A6 (Part no. 2108819)

E 3.501.29/01.17
116
A7 (Part no. 2110629) A11 (Part no. 3018210)
A8 (Part no. 2124524) A12 (Part no. 3203185)
A9 (Part no. 2128638) A13 (Part no. 3911267)
A10 (Part no. 2128849)

E 3.501.29/01.17
117
3.5. ADAPTERS G2 TO G13 FOR FPU-1
The FPU-1 can be used with nitrogen bottles from various countries. Depending on the particular country of manufacture for the
nitrogen bottles (see list of countries), HYDAC offers the following G adapters, exclusively for use with the FPU-1.
The FPU-2 is connected to a pressure booster system.
G 2 (Part no. 236376) G 6 (Part no. 2103423) G 10 (Part no. 2103427)

E 3.501.29/01.17
118
List of countries
Country Type / Part no.
G1 1) G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13
236376 2103421 236374 236373 2103423 236377 2103425 241168 2103427 3018678 3195556 3787884
Africa 3)
Albania
Algeria
Argentina
Australia
Austria
Bahamas
Bahrain
Bangladesh
Barbados
Belgium
Bolivia
Brazil
Bulgaria
Burma
Canada
Chile
China
Colombia
Costa Rica
Cyprus
Czech Republic
Denmark
Djibouti
Dominican Republic
Ecuador
Egypt
Ethiopia
Fiji
Finland
France
Gabon
Gambia
Germany
Ghana
Great Britain
Greece
Guatemala
Guinea
Guyana
Honduras
Hong Kong
Hungary
India
Indonesia
Iran
Iraq
Ireland
Israel
Italy
Ivory Coast
Jamaica
Japan
Jordan
Kenya
Korea
Kuwait
Lebanon
Libya
Malawi
Malaysia
Malta
Mauritius
Mexico
Morocco
Netherlands
New Zealand
Nigeria
Norway
Oman
Pakistan
Paraguay
Peru
Philippines
Poland
Portugal
Puerto Rico
Qatar
Romania
Russia
Saudi Arabia
Singapore
Spain
Sri Lanka
Sudan
Surinam
Sweden
Switzerland
Syria
Taiwan
Tanzania
Thailand
Trinidad/Tobago
Tunisia
Turkey
Ukraine
United Arab Emirates
Uruguay
USA
Venezuela
Vietnam
Yugoslavia 2)
E 3.501.29/01.17
Zambia
1)
= already fitted to hose
2)
= Bosnia, Herzegovina, Croatia, Macedonia, Slovenia
3)
= Angola, Botswana, Lesotho, Mozambique, Namibia, Somalia, South Africa, Swaziland, Zimbabwe
119
4. ACCESSORIES 4.4. INTERMEDIATE PIECE GSV6-10-CE FOR FPU-1
4.1. PROTECTIVE CASE Intermediate piece for installing the gas safety valve GSV6 between the 200 bar nitrogen
bottle and the Charging and Testing Unit FPU-1.
To protect the FPU from becoming
soiled or damaged, with foam insert and
prefabricated recesses to hold all parts and
any accessories (adapters, tools, etc.).
Different configurations are available,
depending on customer requirement.
Weight approx. External
dimensions
[kg] [mm]
FPU-1 without 1.4
(basic case
version)
with 3 460x350x120
case
FPU-2 without 8.2
case
with 14.2 530x430x180
case
4.2. GAS SAFETY VALVE

FOR FPU-1
Provides protection by reducing the Weight: 0.5 kg
pressure in a controlled way if pressure
exceeds the permitted level unexpectedly,
see catalogue section: Description Quantity Item Part no.
zzSafety Equipment Intermediate piece GSV6-10-CE - - 242558
for Hydraulic Accumulators
No. 3.552 Seal kit for intermediate piece - - 2117287
consisting of:
4.3. ADAPTER D4 FOR FPU-1
For lock nut D for bladder accumulators O-ring 20x2.5x2 2 12 -
< 1 l (see section 3.) Seal ring 20x11.5x2 1 13 -
D4 = 5/8-18UNF (Part no. 366374) Seal ring 14x8.5x2 1 14 -
4.5. PRESSURE REDUCER

For adjusting the required pre-charge pressure between the nitrogen bottle and the
accumulator.
4.5.1 Pressure reducer for 200 bar nitrogen bottles
Inlet: connection W24, 32x1/14-DIN 477, Part 1
Outlet: external thread W24, 32x1/14-DIN477, Part 1
Bottle pressure [bar] Pressure after reducer [bar] Part no.
20 635409
200 100 635411
200 635412
4.5.2 Pressure reducer for 300 bar nitrogen bottles

Inlet: connection W30x2-DIN 477, Part 5
Outlet: external thread W24, 32x1/14-DIN 477, Part 1
Bottle pressure [bar] Pressure after reducer [bar] Part no.
20 6004020
100 6004021
300
200 6004022
270* 6004023
* for pressures after reducer > 200 bar, the outlet has an external thread W30x2-DIN 477, Part 5
E 3.501.29/01.17
120
5. SPARE PARTS, ADAPTERS AND TOOLS 5.4. SPARE PARTS FOR FPU-2
5.1. SPARE PARTS FOR FPU-1 The scope of delivery for FPU-2 already
includes additional seals as replacements.
6. NOTE
described.
Description Quantity Item Part no.

Seal kit for FPU-1 1 - 2117669
consisting of:
O-ring 6x1 1 1 -
Seal ring 1 2 -
O-ring 15x2 1 5 -
Seal ring 1 6 -
O-ring 11x2 1 7 -
O-ring 9x2 1 8 -
O-ring 11x2.5 1 9 -
O-ring 5.7x1.9 1 10 -
Pressure 0 - 10 bar 635139
gauge
0 - 25 bar 635140
0 - 100 bar 1 3 635141
0 - 250 bar 635142
0 - 400 bar 635143
5.2. ADAPTERS FOR FPU-1

Seal kit for adapters A1-13 1 - 3269153
consisting of:
O-ring 11x2 3 7 -
O-ring 9x2 3 8 -
Seal ring 9.3x13.3x1 3 11 -
Seal ring 27x32x2 1 12 -
O-ring 6x1.2 1 13 -
O-ring 19x2 1 14 -
Seal ring for A9 adapter 1 15 -
Seal ring 6x13x2 1 50* -
* only suitable for A7 adapter up to May 2006
5.3. TOOLS FOR FPU-1

Wrench 14x15 1011065 HYDAC Technology GmbH
Industriegebiet
E 3.501.29/01.17
Allen key SW6 1005164 66280 Sulzbach/Saar, Germany

Torque wrench 3136470 Tel.: +49 (0) 68 97 / 509 - 01
Valve tool for gas valve 616886 Fax: +49 (0) 68 97 / 509 - 464
121
122
E 3.501.29/01.17
Safety and shut-off block
SAF/DSV
1. DESCRIPTION 1.1.1 Key to the circuit diagram 1.1.2 Product benefits

The compact combination of components
1.1. GENERAL Circuit diagram considerably simplifies the connection
The HYDAC safety and shut-off block is a of an accumulator or consumer to the
hydraulic accessory that is used to shut off hydraulic system and provides the
and discharge hydraulic accumulators. following benefits:
It complies with relevant safety standards zzMinimum of space and maintenance
in accordance with DINENISO4413 and and installation required. As all the
the German industrial safety regulations individual units are combined in one
BetrSichV. block, considerably fewer pipe fittings
The HYDAC pressure relief valve DB12 are necessary for installation.
is used in the SAF series. It is a direct- zzConsiderable reduction in installation
acting pressure relief valve in poppet time.
valve construction with excellent opening
and closing properties. This version of zzAll types of connections for various
the DB12 complies with the requirements accumulator designs and manufacturers
of the European Pressure Equipment are available imperial and metric
Directive (PED) with CE marking and is connections as well as manifold-
supplied with a declaration of conformity mounted and weld nipples.
and an operating instructions. zzAdditional valves such as pilot-operated
The operating instructions must be check valves, flow control valves and
followed! combined flow control and check valves
No. 5.169.B can be fitted to the system connection P.
Pressure relief valve to prevent
excessive pressure in accordance with
European Pressure Equipment Directive
(PED)
Pressure gauge
Shut-off valve
Pressure release valve
Connection for test gauge
These devices are combined in a
compact, space-saving HYDAC safety
and shut-off block. The following devices
are also available:
Solenoid-operated pressure release valve
Throttle
DB12-CE p-Q graph, see above

p [bar]
E 3.551.22/01.17
Q [l/min]
This valve cannot be set to values in the shaded area
123
1.2. DESIGN 1.4. TECHNICAL 1.5. STANDARD TYPES
The SAF safety and shut-off block consists SPECIFICATIONS 1.5.1 Model with manually operated
of a valve block, an integrated HYDAC pressure release valve
pressure relief valve, a main shut-off valve 1.4.1 Operating fluids
Mineral oil to DIN 51524 The basic model safety and shut-off block
and a manually operated pressure release has a manually operated pressure release
valve, and the necessary pressure gauge Part 1 and Part 2
(other fluids on request) valve, code "M", and a direct-acting
connections are provided in addition to the pressure relief valve.
tank connection. Viscosity range
In addition an optional solenoid-operated min. 10 mm/s
2-way directional valve allows automatic max. 380 mm/s
discharge of the accumulator or consumer Filtration
and therefore of the hydraulic system in an Max. permitted contamination level of the
emergency or for shut-down. operating fluid to ISO 4406 Class 21/19/16
1.3. PORTS or SAE AS 4059 Class11.
We therefore recommend a filter with a
The safety and shut-off block has the minimum retention rate of 20 100.
following ports: The fitting of filters and regular
S Accumulator port replacement of the filters guarantees
P Line connection correct operation, reduces wear and
extends the service life. Sizes: SAF10M
connects SAF to the system SAF20M
(pump) 1.4.2 Permitted operating temperature SAF32M
T Tank connection -10 C ... +80 C
The piping to the tank must be (ambient temperature on E version limited 1.5.2 Model with solenoid-operated
to -10 C ... +60 C) pressure release
separate.
The E version of the safety and shut-off
This ensures that the flow can 1.4.3 Max. operating pressure block has a solenoid-operated 2-way
be channelled away to the tank 400 bar directional valve for automatic pressure
in a depressurised state when
release of the accumulator and the
pressure relief valve DB12 is 1.4.4 Model with solenoid-operated
pressure release hydraulic system.
opened.
M1 Test gauge connection Type
G 1/2-ISO 228 Solenoid-operated by means of pressure-
(G 1/4 at SAF10) tight, oil-immersed, single-stroke solenoids
in accordance with VDE 0580.
M2 Pressure gauge connection Actuating solenoid with male connector to
G 1/4-ISO 228 DIN 43650, standard for general industrial
applications, available for 24 V DC and
230 V AC.
Type of voltage
DC solenoid
When connected to AC voltage, the
necessary DC voltage is produced by Sizes: SAF10E
means of a bridge rectifier connector. SAF20E
VOLTAGE TOLERANCE SAF32E
15 % of the nominal voltage
Nominal current
Dependent on the nominal voltage
24 V DC 0.80 A
230 V AC 0.11 A
Power consumption
p20 = 18 W
DUTY
100 % (continuous)
Switching time
Depending on symbol, pressure across the
individual ports and flow rate
WSM06020Y:
on: 50 ms
off: 35 ms
WSM06020Z:
on: 35 ms
off: 50 ms
E 3.551.22/01.17
124
1.6. p-Q GRAPHS FOR SAF
Measured at:
= 32 mm/s
toil = 40 C
Operating pressure = 400 bar
with DB12 pressure relief valve
1.6.1 Flow from the pump to the 1.6.2 Flow from the accumulator via 1.6.3 Flow from the accumulator via
accumulator the release valve to the tank the pressure release spindle to
the tank
SAF10M/E SAF10E SAF10M/E

p [bar]
p [bar]
p [bar]
Flow rate [l/min] Flow rate [l/min] Flow rate [l/min]

p [bar]
p [bar]
p [bar]

p [bar]
p [bar]
p [bar]

E 3.551.22/01.17
125
2.
MODEL CODE FOR SAF SAF 20 E 1 2 Y 1 T 210 A S 13 LPI
Safety and shut-off block

Series SAF
Size of main shut-off valve

8 = DN8
10 = DN10
20 = DN20
32 = DN32
32-3 = DN32 with 3 pressure relief valves NG 12
50 = DN50
Type
M = manual discharge
E = solenoid-operated and manual discharge
Block material
1 = carbon steel
Seal material (elastomer)

2 = NBR
5 = EPDM
6 = FKM
7 = other
Type of directional poppet valve

Y = open when de-energised (2/2 directional valve WSM06020Y)
Z = closed when de-energised (2/2 directional valve WSM06020Z, only up to 350 bar)
Type of voltage directional poppet valve

1 = 24 V DC
2 = 115 V AC
3 = 230 V AC
6 = 120 V AC
7 = other
Pressure relief valve

T = pressure-set with TV
N = pressure-set without TV 2)
Pressure setting
e.g. 210 bar
Threaded connection to
A = ISO 228 (BSP) 3)
B = DIN 13, to ISO 965/1 (metric) 2)
C = ANSI B1.1 (UNF, O-ring seal to SAE) 2)
Adapter
to accumulator (see section 8.)
e.g. S13 = ISO 228 - G 2A
Additional equipment (see section 5.)

L = lockable main shut-off valve (for use with locking device)
LPI = model L with additional position monitoring (inductive proximity switch)
LPM = model L with additional position monitoring (mechanical limit switch with roller lever)
LS = lockable pressure release spindle
Accessories please give full details when ordering, see section 8.

E 3.551.22/01.17
1)
2)
on request
3)
in conjunction with SAF8 = 9/16-18UNF or G 1/4 ISO 228 (BSP)
126
3. DIMENSIONS
3.1. SAF10 SAFETY AND SHUT-OFF BLOCK SIZE 10
S adapter
see accessories
pressure release spindle
2/2 directional valve

(only on SAF10E)
coil can be turned
through 360
system connection
shut-off valve
M33x2
ISO 6149/DIN 3852 Part 3
direct-acting pressure relief valve

size 12
Type Weight
SAF10M... 4.2 kg
SAF10E... 4.6 kg
SAF10 Standard types

Type Part no. Type Part no.
SAF10M12T400A 2121582 SAF10E12Y1T400A 2125858
SAF10M12T350A 2122208 SAF10E12Y1T350A 2122210
SAF10M12T330A 2121236* SAF10E12Y1T330A 2122211*
SAF10M12T315A 2121121 SAF10E12Y1T315A 2122212
SAF10M12T300A 2121354 SAF10E12Y1T300A 2122213
SAF10M12T250A 2121353 SAF10E12Y1T250A 2122214
SAF10M12T210A 2121346 SAF10E12Y1T210A 2121662
SAF10M12T200A 2121351 SAF10E12Y1T200A 2122215
SAF10M12T150A 2121345 SAF10E12Y1T150A 2122216
SAF10M12T100A 2121344 SAF10E12Y1T100A 2122041
E 3.551.22/01.17
SAF10M12T070A 2121350 SAF10E12Y1T070A 2122217

SAF10M12T050A 2122207 SAF10E12Y1T050A 2122218
SAF10M12T035A 2121349 SAF10E12Y1T035A 2122219
* preferred models
127
S adapter
see accessories
pressure
release
2/2 directional valve spindle
(only on SAF20E)
coil can be turned
through 360 system connection
shut-off valve
M33x2
direct-acting pressure relief valve

size 12
Type Weight
SAF20M... 6.8 kg
SAF20E... 7.2 kg

SAF20M12T400A 2120317 SAF20E12Y1T400A 2121022
SAF20M12T350A 2120434 SAF20E12Y1T350A 2121979
SAF20M12T330A 2120323* SAF20E12Y1T330A 2120394*
SAF20M12T315A 2120324 SAF20E12Y1T315A 2120833
SAF20M12T300A 2120332 SAF20E12Y1T300A 2120836
SAF20M12T250A 2120432 SAF20E12Y1T250A 2120851
SAF20M12T210A 2120319 SAF20E12Y1T210A 2120320
SAF20M12T200A 2120325 SAF20E12Y1T200A 2120835
SAF20M12T150A 2120330 SAF20E12Y1T150A 2120832
SAF20M12T100A 2120401 SAF20E12Y1T100A 2120369
E 3.551.22/01.17
SAF20M12T070A 2120326 SAF20E12Y1T070A 2120849

SAF20M12T050A 2122172 SAF20E12Y1T050A 2121000
SAF20M12T035A 2120281 SAF20E12Y1T035A 2122220
* preferred models
128
hex. socket cap screw M16x45

S adapter torque 130 Nm
see accessories Supplied with S adapter
system connection
shut-off valve
pressure release
2/2 directional valve spindle
(only on SAF32E)
coil can be turned
through 360 direct acting pressure relief valve
size 12
Type Weight
SAF32M... 12.0 kg
SAF32E... 12.4 kg

SAF32M12T400A 2125856 SAF32E12Y1T400A 2123123
SAF32M12T350A 2122230 SAF32E12Y1T350A 3125142
SAF32M12T330A 2122231* SAF32E12Y1T330A 2120371*
SAF32M12T315A 2121136 SAF32E12Y1T315A 2122222
SAF32M12T300A 2120837 SAF32E12Y1T300A 2120834
SAF32M12T250A 2122233 SAF32E12Y1T250A 2122223
SAF32M12T210A 2120321 SAF32E12Y1T210A 2120318
SAF32M12T200A 2121135 SAF32E12Y1T200A 2122224
SAF32M12T150A 2121134 SAF32E12Y1T150A 2122225
SAF32M12T100A 2121129 SAF32E12Y1T100A 2122226
E 3.551.22/01.17
SAF32M12T070A 2122234 SAF32E12Y1T070A 2122227

SAF32M12T050A 2121137 SAF32E12Y1T050A 2122228
SAF32M12T035A 2121125 SAF32E12Y1T035A 2122229
* Preferred models
129
4. SPARE PARTS
Type of safety and shut-off block SAF10M, SAF10E SAF20M, SAF20E SAF32M, SAF32E
Description Item Dimensions or Part no.
Repair kit 2122238 (NBR) 2122242 (NBR) 2122246 (NBR)
consisting of: 2122240 (FPM) 2122244 (FPM) 2122248 (FPM)
Spindle 1
Disc 2
O-ring 3 10x2 15x2.5 20x3
Ball 4
Switching handle 5
Spindle 6
O-ring 7 6x2
Threaded pin 8 M4x6 M4x10
Orifice 9 1.5 mm (Qmax 25.5 l/min)
O-ring 11 17x2
Back-up ring 12 11.7x15x1
O-ring 13 11x2
Sealing cup 14
O-ring 15 21x2 34x2.5 56.7x2.8
O-ring 16 23.47x2.62
Back-up ring 17 18.3x21.5x1
O-ring 18 18x2
O-ring 19 29.7x2.8 29.7x2.8 37.2x3
int. hex. locking screw 20 G 1/8 G 1/8 G 1/8
21 G 1/4 G 1/4 G 1/4
22 G 3/8 G 3/8
23 G 1/2 G 1/2
2/2 directional valve assembly 10 WSM06020Y - open when de-energised 3153871 (350 bar); 3156869 (400 bar)
(only for E-version) WSM06020Z - closed when de-energised 3153874 (350 bar); 3156873 (400 bar)
Blanking plug assembly 277645
(converts "E" version to "M" version)
Seal kit consisting of : 2121699 (NBR) 2121703 (NBR) 2121707 (NBR)
Items 3, 7, 8, 11, 12, 13, 14, 15, 16, 2121701 (FPM) 2121705 (FPM) 2121709 (FPM)
17, 18, 19, 20, 21, 22, 23
E 3.551.22/01.17
Spindle repair kit consisting of: 2115648 (NBR)

Items 6, 7, 8 2115649 (FPM)
130
5. ADDITIONAL EQUIPMENT FOR SAFETY AND SHUT-OFF BLOCKS
Safety and shut-off blocks can be supplied with different options for locking the shut-off valve in position (see section 2. Model code
for SAF) and to lock the release valve (see section 8.).
The following overview shows the individual models:
Additional equipment L
closed
locking device option

to enable the shut-off valve to
be locked in the open or closed
open
position using a padlock
Additional equipment LPI
inductive proximity switch

to monitor the open or closed
position of the shut-off valve
closed

position using a padlock
open
switching distance 2 mm
E 3.551.22/01.17
131
Additional equipment LPM
mechanical limit switch

with roller lever to monitor
the open or closed position
of the shut-off valve
closed

open position using a padlock
Supplementary equipment LS

for pressure release spindle
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132
6. SPECIAL MODELS
6.1. TYPE SAF32-3M(E)
with 3 direct acting pressure relief valves size 12
(max. operating pressure 400 bar)
adapter hex. socket cap screw M16x45

see accessories torque 130 Nm
supplied as part of S adapter
pressure release valve
system connection 2/2 directional valve

(only on SAF32-3E)
coil can be turned
through 360
SAF32-3M
SAF32-3E
direct acting
pressure relief valve
size 12
E 3.551.22/01.17
Type Weight
SAF32-3M... 24 kg
SAF32-3E... 25 kg
133
6.2. TYPE SAF50M(E)
for large flows
with 3 direct acting pressure relief valves size 12
S adapter
on request
hex. socket cap screw M16x45
torque 130 Nm
supplied as part of S adapter

only on SAF50E
coil can be turned
through 360
pressure release valve
system connection
SAF50M
SAF50E
direct acting
size 12
E 3.551.22/01.17
Type Weight
SAF50M... 25 kg
SAF50E... 26 kg
134
6.3. TYPE SA32M(E)29
with pilot-operated pressure relief valve (Qmax = 600 l/min)
for pressurised tank lines

a valve "TVY" with external
oil return must be used
S adapter hex. socket cap screw M16x45

see accessories Supplied with S adapter
system connection
shut-off valve
E 3.551.22/01.17
135
pressure release spindle

(only on SA32E29)
coil can be turned
through 360
pilot-operated
size 32
Pilot-operated pressure relief valve

size 32 Lowest setting pressure [bar]
circulating pressure [bar]
min. setting pressure,
inlet pressure [bar]
Flow rate [l/min]
Flow rate [l/min]
SA32E29TVY The safety and shut-off block SA32M(E)29

is equipped with a pilot-operated pressure
relief valve size 32 for high flow rates up to
600 l/min.
The E version of the safety and shut-off
block has a solenoid-operated 2-way
directional valve for automatic pressure
release of the accumulator and the
hydraulic system in an emergency or for
SA32E29TV shut-down.
For unpressurised tank lines, valve type
"TV" must be used
(with internal pilot-oil return to tank).
For pressurised tank lines, valve type
"TVY" is recommended
(with external oil return to tank).
Two different models of the 2-way
SA32M29TVY directional valve are available:
WSM06020Y (open when de-energised)
WSM06020Z (closed when de-energised)
SA32M29TV
E 3.551.22/01.17
Type Weight
SA32M29... 22.5 kg
SA32E29... 23.5 kg
136
6.4. TYPE SAF8M
For pressure 400 bar and above, in stainless steel with high-pressure ports (e.g. Maximator)
Accumulator
Release valve
Shut-off valve
Safety valve CE
Pump
2 x fixing hole
E 3.551.22/01.17
Type Weight
SAF8M 7.5 kg
137
6.5. SAFETY AND SHUT-OFF 6.6. SAFETY AND SHUT-OFF 6.6.2 Function when using 3/2
directional poppet valve
BLOCK FOR FRONT BLOCK WITH 2-WAY When the 3/2 directional poppet valve
PANEL MOUNTING CARTRIDGE VALVE is in the switching position shown (open
The safety and shut-off block consists of a (LOGIC ELEMENT) when de-energised), the spring chamber
valve block, a built-in pressure relief valve, of the logic element is pressurised via the
This safety and shut-off block consists system pressure; the path from P to S is
a main shut-off valve and a manually of a valve block, an integrated pressure
operated pressure release valve. blocked and the accumulator is shut off
relief valve and a solenoid-operated 2-way from the system. When the 3/2 directional
This block is mounted on a front panel with cartridge valve which replaces the main poppet valve is in the discharge position
3 M8 screws. Ports "P" and "T" are located shut-off valve. (energised) the spring chamber of the logic
on the mounting side. Advantages: element is discharged, the path from P to
Advantages: In addition to its compact construction, S is open and the accumulator is charged.
The compact design means that the block this model is capable of rapid switching to If the pump breaks down or if it is switched
occupies a minimum of space and ensures control the oil flow. off, the 3/2 directional poppet valve reverts
minimum maintenance. to the "open when de-energised" position;
6.6.1 Function when using 4/2
Specifications: directional valve the accumulator pressure shuts off the
Type: SA6M10T... When the 4/2 directional valve is in the logic element via the shuttle change-over
Size: DN10 switching position shown (open when valve and shuts off the accumulator from
Max. operating pressure: 350 bar de-energised), the spring chamber of the system.
Direct-acting pressure the logic element is pressurised via the Technical specifications:
relief valve: size 6 accumulator pressure; the path from P to S
is blocked and the hydraulic accumulator is Type Size
Max. Pressure
automatically shut off from the system. By operating relief valve 1)
connecting the accumulator via the slip-in pressure
orifice in the pilot valve to the tank, it will SA20A51T... DN20 400 bar NG12 (2)
slowly discharge. SA32A51T... DN30 400 bar NG12 (3)
When the 4/2 directional poppet valve is 1)
number of pressure relief valves
in the discharge position (energised) the
spring chamber of the logic element is
discharged, the path from P to S is open
and the accumulator is charged.
Type Size
Max. Pressure
operating relief valve 1)
pressure
SA20A50T... DN20 400 bar NG12 (2)
SA32A50T... DN30 400 bar NG12 (3)
1)
number of pressure relief valves Type Size
Max. Pressure
pressure
SA20E51T... DN20 400 bar NG12 (2)
SA32E51T... DN30 400 bar NG12 (3)
1)
Type Size
Max. Pressure
pressure
SA20E50T... DN20 400 bar NG12 (2)
SA32E50T... DN30 400 bar NG12 (3)
1)
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138
7. DESCRIPTION OF DSV10 Accumulator operation 7.3. PORTS
7.1. GENERAL The DSV has the following ports:
DSV10 as a low cost alternative to S Accumulator port
SAF10 (M33x2 DIN 3852 Part 3)
The three-way safety block DSV10 is P Line connection
used to isolate and discharge hydraulic (G 3/8 and G 1/2)
accumulators and consumers. It complies T Tank connection
with the relevant safety standards in (G 1/4)
accordance with DINEN4413 and the M Pressure gauge connection
German industrial safety regulations (G 1/4)
BetrSichV.
The HYDAC pressure relief valve DB12 7.4. FUNCTION
is used with the DSV series. It is a direct- When the accumulator is in operation the
acting pressure relief valve in poppet valve change-over ball valve connects the pump
construction with excellent opening and connection with the accumulator. At the
closing characteristics. same time the accumulator is monitored
This version of the DB12 complies with the for pressure via the built-in pressure relief
requirements of the European Pressure valve.
Equipment Directive (PED) with CE By switching over the ball valve, the
marking. pump connection is shut off leakage-free
There are four different versions: system on the inlet side and the accumulator is
pressure
zzDSV10M optional discharged simultaneously to the tank.
manual discharge, standard L-ball During switching all three ports (P, S
zzDSV10M-T-ball and T) are momentarily interconnected
manual discharge, T-ball (negative switching overlap). The fitting of
zzDSV10EY
system a solenoid-operated 2/2 directional valve
pressure means that we can achieve automatic
manual/solenoid-operated discharge, optional
open when de-energised relief (e.g. in the event of a power failure or
shut-down).
zzDSV10EZ
manual/solenoid-operated discharge 7.5. NOTES
Closed when de-energised Ball valves are not designed to be used as
The essential difference compared to the Shutting off the system pressure flow control valves; therefore they should
SAF10 lies in the shut-off and discharge and simultaneously discharging always be either fully open or fully closed
function of the DSV10. On request we can the accumulator to avoid damaging the sealing cups.
supply other models to cover almost all To ensure correct functioning, pressure
applications, e.g. for aggressive media. and temperature specifications must be
On request we can supply test certificates observed.
to EN 10204 and quality test certificates to
DIN 55350, Part 18.
7.2. DESIGN
The DSV three-way safety block consists
of a valve block with an integrated
pressure relief valve and the shut-off valve.
It has ports for the pump, pressure gauge,
tank and accumulator.
In addition, an optional solenoid-operated
2-way directional valve allows automatic
discharge of the accumulator or consumer.
system
pressure
shut-off
system
pressure
shut-off
P pump connection
S accumulator
KH change-over ball valve
DB pressure relief valve
M pressure gauge connection
T tank connection
The DSV10 can be used as a cost-

E 3.551.22/01.17
effective alternative to the SAF 10. Unlike

the SAF 10, the DSV10 shuts off when
discharging simultaneously to the tank.
139
7.6. TECHNICAL 7.6.4 Mounting position 7.6.9 Model with
optional solenoid-operated
SPECIFICATIONS pressure release
7.6.5 Operating fluids Type
7.6.1 Symbols
DSV10M Mineral oil to DIN 51524 Solenoid-operated by means of pressure-
Part 1 and Part 2 tight, oil-immersed, single-stroke solenoids
(other fluids on request) in accordance with VDE 0580. Actuating
Viscosity range: solenoid with male connector to DIN
min. 10 mm/s 43650, standard for general industrial
max. 380 mm/s applications, available for 24 V DC and
Filtration: 230 V AC.
Max. permitted contamination level of the Type of voltage
operating fluid to ISO4406 Class 21/19/16 DC solenoid, when connected to AC
or SAEAS4059 Class 11. voltage, the necessary DC voltage is
We therefore recommend a filter with a produced by means of a bridge rectifier
minimum retention rate of 20 100. The connector.
fitting of filters and the regular replacement Voltage tolerance
DSV10M-T-ball of filter elements guarantees correct 15% of the nominal voltage
operation, reduces wear and increases the
service life. Nominal current
dependent on the nominal voltage
7.6.6 Permitted operating temperature 24 V DC 0.80 A
-10 C ... +80 C
230 V AC 0.11 A
(ambient temperature for E version limited
to -10 C ... +60 C) Power consumption
p20 = 18 W
7.6.7 Maximum operating pressure Duty
350 bar 100% (continuous)
7.6.8 p - Q characteristic curve Switching time
Measured at Depending on symbol, pressure across the
toil = 50 C individual ports and flow rate.
DSV10EY = 30 mm/s
WSM06020Y:
on: 50 ms
Flow rate from P to S off: 35 ms
WSM06020Z:
on: 35 ms
off: 50 ms
7.7. SPARE PARTS
Please see brochure:
zz3-way safety block DSV
p [bar]
No. 5.251
DSV10EZ
Q [l/min]
Flow rate from S to T
7.6.2 Design
Ball valve isolating device
Pressure relief valve is a direct-acting
p [bar]
poppet seat valve

Poppet valve is pilot-operated
7.6.3 Materials
Housing and screw plug in steel, surface
protection: phosphate-plated.
Ball in steel, hard-chromed.
Pressure relief valve and poppet valve
in high tensile steel, closing element in Q [l/min]
hardened and ground steel, wear-resistant,
surface protection: phosphate-plated,
ball seal in high quality synthetic material
(POM), soft seals in Perbunan (NBR),
cranked handle SW09 in red anodised
aluminium.
E 3.551.22/01.17
140
7.8. MODEL CODE FOR DSV10
(also order example)
DSV10EY4.1/1/X/T 210G 24Z4 S13
3-way safety block
Size
10
Discharge
EY = solenoid-operated and manual discharge open when de-energised
EZ = solenoid-operated and manual discharge closed when de-energised
Type of pressure relief valve

4 = DB12
With/without fitted pressure relief valve

1 = with pressure relief valve
0 = without pressure relief valve
Accumulator connection
1 = M33x2
Series
(specified by manufacturer)
Setting of pressure relief valve

T = pressure setting with TV
V = adjustable using tool
F = preset by manufacturer
x = model without relief valve cartridge
Opening pressure setting

e.g. 210 bar opening pressure
xxx = model without relief valve cartridge
Pressure setting range
DB12 150 bar
DB12 250 bar
DB12 350 bar
Type of voltage for solenoid

G = DC voltage
W = AC voltage
Nominal voltage for solenoid

24 = 24 V for type G voltage (DC)
230 = 230 V for type W voltage (AC)
Type of connection for solenoid

Z4 = connector to DIN 43650 - AF2 - PG11
Additional information
S13 = adapter S13 to accumulator (see section 8.)
E 3.551.22/01.17
141
7.9. DIMENSIONS
DSV10 3-way safety block
2/2 directional valve system connection

coil can be turned through optional
360
shut-off valve
system connection
optional
M33x2
pressure relief valve DB 12
Type Weight
DSV10M... 3.5 kg
DSV10E... 3.9 kg

DSV-10-M-4.0/1/X/XXXX 555999 DSV-10-EY-4.0/1/X/XXXX-G24-Z4 557367
DSV-10-M-4.1/1/X/T100 555971 DSV-10-EY-4.1/1/X/T100-G24-Z4 555983
E 3.551.22/01.17

142
8. ACCESSORIES
8.1. ADAPTERS FOR DIAPHRAGM ACCUMULATORS
O-ring
O-ring
Type Accumulator Volume D1 thread Adapter Part no. ) K L1 L2 D2 O-ring

type NBR/ SW [mm]
[l] Carbon steel [mm] [mm]
SBO...E- 0.075 ... 1.4
G 1/2 A S 30 369485 14 33 22x3
SAF10/20 SBO...A6- 0.1 ... 0.6
41 17.5
DSV10 SBO...E- 2.0 ... 3.5
G 3/4 A S 31 369486 16 40 28x3
SBO...A6- 1.3 ... 4
others on request
)
8.2. ADAPTERS FOR PISTON ACCUMULATORS
Figure 1 Figure 2
Type Accumulator Volume Adapter Part no. ) Fig. D1 D2 O-ring Corresponding S Part no. )
type NBR/ adapter NBR/
[l] Carbon steel [mm] [mm] Carbon steel
SAF10/20 SK210/350 - 2.5 ... 7.5 K 406 374929 1 G 1 1/4 G1 35x3 S 12 369480
DSV10 SK210/350 - 10 ... 45 K 408 374931 G 1 1/2 53x3 S 13 369481
2 G2
SAF32 SK210/350 - 50 ... 120 K 409 374933 G2 62x3 S 309 366715
1)
others on request
E 3.551.22/01.17
143
8.3. ADAPTERS FOR BLADDER ACCUMULATORS
8.3.1 Low pressure bladder accumulators
N500
O-ring 102x3
S adapter
safety and
shut-off block
Type Accumulator Volume Adapter Part no. ) Corresponding Part no. )

type NBR/ S adapter NBR/
[l] Carbon steel Carbon steel
SAF10/20 and DSV10 S 13 369481
SB40 2.5 ... 50 N500 367229
SAF32 S 309 366715
1)
Others on request
8.3.2 Standard/high pressure bladder accumulators, threaded connection
O-ring O-ring
O- ring O-ring O-ring

29.7x2.8 29.7x2.8 29.7x2.8
Figure 1 Figure 2 Figure 3
Type Accumulator Volume D1 Adapter Part no. 1) K L1 L2 D2 O-ring Fig.

type thread NBR/ SW
[l] Carbon steel [mm] [mm] [mm] [mm] [mm]
SB330/400- 0.6 ...1 G 3/4A S 10 369479* 41 28 16 17x3
SB550/690- 1 ... 5 G 1A S 11 372750 34 22x3
46 17 1
SB330/400- 2.5 ...6 G 1 1/4A S 12 369480* 37 30x3
SB330/400/
10 ... 50 G 2A S 13 369481* 65 44 21 48x3
550/600-
SAF10 M30x1.5 S 20 369482 41 15 18 40 32x2
SAF20 connection with
M40x1.5 S 21 369483 55 54 43x3 2
DSV10 metric fine thread 20 21
M50x1.5 S 22 369484 65 64 53x3
G 3/4 S 367861 369489 41 18 50
SB330/400- 2.5 ... 50 G1 S 379766 369490 46 20 55 3
G 1 1/4 S 379767 369498 65 22 60
* preferred models
1)
others on request
E 3.551.22/01.17
144
8.3.3 Standard/high pressure bladder accumulators, flange connection
O-ring
62x4
O-ring
O-ring
O-ring 37.2x3 O-ring

O-ring O-ring
37.2x3
4 holes 37.2x3 4 holes 37.2x3
4 holes 4 holes
Figure 4 Figure 5 Figure 6 Figure 7
Type Accumulator Volume D1 Adapter Part no. ) K L1 L2 D2 O-ring Fig.

type thread NBR/ SW
[l] Carbon steel [mm] [mm] [mm] [mm] [mm]
SB330/400- 0.6 ... 1 G 3/4A S 305 1) 366723 28 58 17x3
SB550/690- 1 ... 5 G 1A S 306 1) 2102855 34 64 22x3
4
SB330/400- 2.5 ... 6 G 1 1/4A S 307 1) 366724 37 67 30x3
SB330/400/600- 10 ... 50 S 309 1) 366715* 74
G 2A 44 48x3
SB550- 10 ... 50 S 308 1) 376813 115
5
SB330H- 10 ... 50 G 2 1/2A S 365922 377283 50 150 62x4
SAF32
M30x1.5 S 330 1) 366735 15 47 45 32x2
connection with
M40x1.5 S 340 1) 366736 60 43x3 6
metric fine thread 20 51
M50x1.5 S 350 1) 366737 75 53x3
G1 S 365637 2106583 20
60
SB330/400- 10 ... 50 G 1 1/4 S 369658 2106578 22 7
G 1 1/2 S 237838 2103869 24 65
* preferred models
1)
adapter supplied with 4 hex. socket cap screws M16x45 (Part no. 6032726) torque 130 Nm
2)
others on request
8.3.4 High pressure bladder accumulators

O-ring
48x3
O-ring
22x3
Figure 8 Figure 9 Figure 10
Type Accumulator Volume D1 Adapter Part no. ) K L1 L2 D2 O-ring Fig.

type thread Carbon steel SW
[l] [mm] [mm] [mm] [mm] [mm]
SB500 10 G2 S3961818 4158379 1) 65 44 20.5 48.3 10
SAF8 SB550 10 G1 S3956412 4158378 1) 46 34 17.5 22.3 9
SB690 1 to 54 1/2" NPT S3936571 3936571 27 27 15.5 8
1)
NBR O-ring
2)
others on request
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145
8.4. GAUGE SHUT-OFF VALVE
adapter PA
swivel nut
test point
bleed screw
positional
lock nut
Part no. Designation consisting of:

611903 Shut-off valve AG DIN 16271 Release valve
swivel nut
positional lock nut
Test point
370754 Adaptor PA G1/4A-G1/2
8.5. PRESSURE RELEASE SPINDLE LOCK

Locks the pressure release spindle on the SAF block to protect it from adjustment.
For mounting on SAF, see section 5. Additional equipment for safety and shut-off blocks, additional equipment LS.
Part no. Designation consisting of:

3580490 Spindle safety mechanism SAF - Spindle safety mechanism SAF
- Padlock
8.6. ACCUMULATOR CHARGING VALVE 9. NOTE

described.
HYDAC accumulator charging valves control, within an adjustable switching range, the
charging of the accumulator. By combining the charging valve with an accumulator,
pumps and motors on oil-hydraulic plants with fluctuating flow requirements can be sized
smaller. This saves costs and energy thus preventing unnecessary heat generation.
For further information and technical specifications, see catalogue section:
Industriegebiet
E 3.551.22/01.17
zzDLHSD DLHSR Accumulator Charging Valve 66280 Sulzbach/Saar, Germany

No. 5.190.1 Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
146
Safety Equipment for
1. DESCRIPTION 2. PROTECTION ON THE 2.1.3 Standard types
1.1. GENERAL GAS SIDE Designation Burst pressures Part no.

10% at 50 C
Hydraulic accumulators are pressure 2.1. BURSTING DISC
equipment, as defined by the European Bursting 210 bar 3156148
Pressure Equipment Directive (PED), and 2.1.1 Design disc plug
as such their manufacture is subject to the 1/4'' NPT 250 bar 3156150
statutory regulations. 300 bar 3156151
For safety in the workplace, system 330 bar 3341280*
manufacturers and operators must draw
up risk assessments for the particular site. 350 bar 3156152
These must take into account possible Discharge Bursting 210 bar 3516441
risks at the installation site, particularly in opening disc plug
combination with external factors. G 1/4'' 330 bar 3560189
Fundamental risks affecting hydraulic ISO228 400 bar 3358418
accumulators are:
* preferred models
zzExcessive pressure and Screw-in thread others on request
zzTemperature increase 1/4" NPT or
(e.g. in the event of an external fire). G 1/4" ISO228 2.1.4 FPS adapter for bursting disc
HYDAC provides the appropriate safety
To protect standard and low pressure
equipment to protect accumulators from
bladder accumulators, the adapter shown
the maximum permitted operating pressure
below must be ordered with the bursting
PS of a hydraulic accumulator on the gas
disc:
and fluid side; see also catalogue section:
No. 3.000
2.1.2 Function
When selecting safety equipment, If the pressure exceeds the permitted level,
consideration must be given to the material the bursting disc shatters, permanently
(elastomers and housing material) as opening the port. This reduces the gas
regards material compatibility in the pressure by discharging the nitrogen
application. completely.
The response pressure of safety Bursting discs are designed for different
equipment must not exceed the max. burst pressures and are supplied with a
permitted operating pressure PS of a certificate of conformity.
hydraulic accumulator.
Bursting discs are made either entirely of
stainless steel, or from an alloy based on
stainless steel and nickel.
L L1 D1 Carbon Stainless
[mm] [mm] steel steel
90.5 40 1/4" NPT 366694
81.5 30 1/4" NPT 3117711
G 1/4"
90.5 40 364802
E 3.552.5/01.17
ISO228
G 1/4"
81.5 30 3521154
ISO228
147
2.2. TEMPERATURE FUSE
HYDAC offers two different kinds of temperature fuse. In addition to the temperature fuse in carbon steel and stainless steel, which is
suitable for bladder accumulators, HYDAC also offers a temperature fuse of the type GMP6, which is approved according to the
European Pressure Equipment Direction (PED). It is made of stainless steel and has a CE mark.
2.2.1 Function
Temperature fuses are "devices with a safety function" and are used to release the gas pressure by discharging the nitrogen completely
when an increase in temperature reaches unacceptable levels (e.g. in the case of fire).
2.2.2 Design/technical data/standard models

Type Temperature fuse Temperature fuse GMP6
Design
Housing
Housing
Discharge
opening Discharge
opening
Screw-on
thread Screw-in
7/8-14UNF thread
G 1/4 -
ISO 228
Permitted operating pressure 450 bar 50 420 bar
Temperature range -10 C ... +80 C -40 C ... +120 C
Melting temperature between +160 C and +170 C between +160 C and +170 C
Standard types 363501* Temperature fuse 7/8-14UNF 3517438 GMP6-10-CE1637...
3094166* Temperature fuse 7/8-14UNF 3521196 GMP6-10-CE1637...
with eye bolt (for crane hook) with adapter for bladder accumulators
3584817 GMP6-10-CE1637...
with adapter for piston and diaphragm
accumulators
* preferred models
2.2.3 Installation instructions

Type Temperature fuse Temperature fuse GMP6
The operating instructions must Simple to retrofit (using the example of Simple to retrofit (using the example of a bladder
be followed! a bladder accumulator) by replacing the accumulator) by replacing the sealing cap with the
zzGSV/GMP sealing cap with the temperature fuse. temperature fuse GMP6 with adapter.
No. 3.504.BA
Bladder accumulator without
temperature fuse
Temperature fuse or
temperature fuse GMP6 and
adapter
E 3.552.5/01.17
148
2.3.6 Standard types
2.3. GAS SAFETY VALVE Selection of the response pressure is
2.3.1 Design and dimensions based on the maximum operating pressure
of the hydraulic accumulator, according to
the application.
hex. 32
Q [kg/h] p [bar] 10 % Part no. 1)
15 30 3123965
20 40 3123966
GSV6 - 10 - 1637
EN ISO 4126-1.6.G.195 KG/H 330 BAR 28 50 3123967
TS -20/80 C PS 370 BAR 14/03/452
35 60 3124028
40 70 3124029
TV/HYDAC lead-seal
steel/elastomer gasket
45 80 3124030
50 90 3124031
58 100 3124032
65 110 3124033
70 120 3124034
75 130 3124035
GSV6 - 20 - 1637
83 140 3124036
EN ISO 4126-1.6.G.195 KG/H 330 BAR
TS -20/80 C PS 370 BAR 14/03/452 88 150 3124037
95 160 3124038
TV/HYDAC lead-seal 100 170 3124039
hex. 32 105 180 3124040
110 190 3124041
steel/elastomer gasket
118 200 3124042
2.3.2 Function 125 210 3124043
The gas safety valve provides protection by reducing the pressure in a controlled way 130 220 3124044
if pressure exceeds the permitted level unexpectedly. It is pre-set on the pressure side 135 230 3124045
and lead-sealed by the authorised representative. It is also supplied with a certificate of 140 240 3124046
conformity and a type approval.
148 250 3124047
155 260 3124048
2.3.3 Model code
160 270 3124049
(also order example)
165 280 3124050
GSV610CE1637.ENISO4126-1.6.G. 195. 330
170 290 3124051
Gas safety valve 178 300 3124052
185 310 3124053
Series 190 320 3124054
10 = Standard with 2 discharge openings size 6 mm
20 = 1 discharge opening G 1/2 ISO228 195 330 3124055
200 340 3124056
Component code 205 350 3124057
Flow rate Q [kg/h]
1)
others on request
(see Table, section 2.3.6) > 350 bar = additional price required for
EC type examination, please ask
Pressure setting p [bar]
(see Table, section 2.3.6) 2.3.7 Adapter for gas safety valve
GSV6
2.3.4 Technical specifications 2.3.5 Installing the gas safety valve GSV To protect standard and low pressure
Dimensioning The self-centring gasket means that this bladder accumulators, the adapter shown
European Pressure Equipment Directive valve can be installed simply and securely below must be ordered with the gas safety
(PED), EN ISO4126-1, EN 13445-6, in any position. valve GSV6.
others on request The operating instructions must be
Module category followed!
IV to European Pressure Equipment zzGSV/GMP
Directive (PED) No. 3.504.BA
Module B + D (EC type examination)
Module G (EC individual examination)
on request
Nominal size
6 mm
Material
Stainless steel, closing element with
flexible seat seal
Medium
Nitrogen (N2)
Operating pressure range
30 ... 370 bar
E 3.552.5/01.17
Temperature range
-20 C ... +80 C Designation Part no.
others on request Adapter assembly 2103381
Weight
1.1 kg
others on request
149
2.4. GAS SAFETY BLOCK 2.4.4 Model code
2.4.1 Design (also order example)
GSB45011511350
Series
Material
1 = standard
(brass and add-on parts in carbon steel)
2 = stainless steel
(brass and add-on parts in stainless steel)
3 = stainless steel
(on request)
1 = connection for SK/SBO
2 = connection for SB 7/8-14UNF
3 = connection for SB 5/8-18UNF
8 = connection for threaded pipe fitting DKS18
9 = special connection
Gas safety block GSB450 consists of a Pressure gauge display

brass block (other materials on request) 0 = none
with integrated bleed and shut-off valve 1 = 0 - 25 bar
and ports for: 2 = 0 - 100 bar
zzPressure gauge 3 = 0 - 160 bar
4 = 0 - 250 bar
zzGas safety valve (GSV6) 5 = 0 - 400 bar
zzGas charging valve (e.g. Minimess) 9 = special pressure gauge
zzPressure transmitter or pressure switch
zzBursting disc or temperature fuse Gas charging connection
The gas safety valve connection is 0 = none
designed as a check valve. Therefore the 1 = Minimess valve M16x2
valve can be changed, even if the system 2 = Minimess valve M16x1.5
is pressurized. 3 = Minimess valve M16x1.5 for permanent monitoring (see section 2.4.6)
9 = special connection
2.4.2 Function
The GSB450 is an adapter block, which is
mounted on an accumulator on the gas
side and which can be fitted with various Safety equipment
pressure devices, charging equipment, 0 = none
safety valves and other safety 1 = GSV
components. 2 = bursting disc
3 = temperature fuse
2.4.3 Advantages
zzCompact design
Pressure range of the safety equipment
zzFlexible connection options
zzVariable indication options: bar, MPa or
psi, analogue or digital (optional)
2.4.5 Technical data
zzPressure gauge can be oriented Medium
according to customer requirement Nitrogen (N2)
zzAccumulator can be charged with Permitted operating temperature
nitrogen, directly via Minimess valve -20 C ... +80 C
zzPre-charge pressure can be checked Max. operating pressure
without FPU-1 400 bar / 5800 psi
Bladder accumulator:
7/8-14UNF with adapter
For bladder accumulators, the appropriate
adapter is supplied. All other connections
are sealed with blanking plugs.
Piston and diaphragm accumulators:
M28x1.5
For piston and diaphragm accumulators
the connection is a lock-nut with M28x1.5
thread as standard.
Weight
zzStandard model for SB
1.6 kg
zzStandard model for SBO and SK
E 3.552.5/01.17
1.5 kg
150
2.4.6 Dimensions and models
Hydraulic accumulator connection

shown with adapter M28x1.5 / 7/8-14UNF
Bladder Bladder Piston and

accumulators accumulators diaphragm
330-0.5 / 400-0.5 1l accumulators
Threaded pipe fitting
Standard model Options 2.4.7 Standard types

The GSB450 is delivered with the following The GSB450 can be supplied with the Designation Part no.
as standard: following options*:
zzSpecial pressure gauge, e.g. GSB450-1-1-1-1-0 3534710
zzShut-off valve
- units other than bar/psi GSB450-1-1-2-1-0 3534711
zzUnloading valve
- glycerin-filled
zzPressure gauge (0 - 400 bar, 63 mm) GSB450-1-1-3-1-0 3534712
zzMinimess gas charging valve with
and GSB450-1-1-4-1-0 3528946
code 3 for permanent monitoring
zzGas charging connection, code 1 (series 1615, M16x1.5; stainless steel
(Minimess threaded coupling, GSB450-1-1-5-1-0 3426882
version)
series 1620, M16x2) GSB450-1-2-1-1-0 3534713
zzVersion where all steel parts are
The shut-off valve (V1) must always be stainless steel (A4) GSB450-1-2-2-1-0 3534714
closed following the charging and testing
zzSafety devices (gas safety valve GSV6, GSB450-1-2-3-1-0 3484861
procedure to protect the pressure gauge
bursting disc, temperature fuse)
(A3), Minimess valve (A4) and pressure GSB450-1-2-4-1-0 3433824
switch/pressure transmitter (A5) from
long-term pressure load. *on request and must be ordered separately and at GSB450-1-2-5-1-0 3426905
The pressure side must be depressurised additional cost
at release valve (V2). 2.4.8 Installation of gas safety block
If a pressure switch/pressure transmitter GSB
for permanent monitoring of the The operating instructions must be
followed!
E 3.552.5/01.17
accumulator pre-charge pressure is

screwed in at connection A5, the shut-off zzGSB
valve (V1) must be open. We recommend No. 3.505.BA
the gas charging connection with code 3
for this, see also options.
151
2.4.9 Accessories
Block connections
Ports Size Standard configuration Optional configuration
A1 G1/2-ISO228 Screw plug Gas safety valve GSV6
zzRemote charging
(on customer side)
A2 Screw plug
zzBursting disc
zzTemperature fuse
zzfor other measurement
Pressure gauge ranges, see section 2.4.4
A3
G1/4-ISO228 0 - 400 bar zzspecial pressure gauge
(please specify)
Minimess valve M16x1.5
(various versions possible,
A4 Minimess valve M16x2
please request,
see sections 2.4.4)
Pressure transmitter
A5 Screw plug
e.g. HYDAC HDA, EDS
Valves
Type Description
V1 Shut-off valve
Release valve
V2
(int. hex. AF width 4)
Connecting hoses
Connection hoses are designed for the particular maximum permitted operating pressure
marked on them and 10,000 charging processes!
(HYDAC charging hoses comply with DIN EN ISO 4413 and DIN EN 853 to 857)
Gas connection of nitrogen Minimess connection Length Part no.

bottles [m]
2.5 3434454
W30x2 M16x2
4 3434457
2.5 3434424
W24.32x1/14 M16x2 4 3434451
10 3526858
Suitable adapters for foreign nitrogen bottles can be found in the following catalogue
section:
zzCharging and testing unit FPU
No. 3.501
E 3.552.5/01.17
152
2.4.10 Spare parts 3. PROTECTION ON THE
The following spare parts for GSB450 relate to the standard version: FLUID SIDE
Carbon steel/NBR
3.1. GENERAL
The fluid side must be protected against
pressures which exceed the permitted
operating pressures by installing approved
and appropriate safety valves.
HYDAC offers pressure relief valves
(DB12) which have a pressure setting of
up to 400 bar (set by HYDAC). The valve
carries the CE mark and is built into Safety
and Shut-off Blocks in the series DSV10
and SAF in nominal sizes DN10 and DN50
and is lead-sealed.
Further information is available from the
following catalogue section:
zzSafety and Shut-off Block SAF/DSV
No. 3.551

Seal kit for GSB450
1 - 4024196
consisting of:
Rhombic seal 1/4" 1 2 -
O-ring 15x2 1 5 -
Seal ring 1 6 -
O-ring 11x2 1 7 - 4. NOTE
O-ring 9x2 1 8 -
O-ring 5.7x1.9 1 10 - described.
Seal ring 1 11 - For applications and operating conditions
Seal ring 3 12 - technical department.
Pressure 0 - 10 bar 635139 Subject to technical modifications.
gauge
0 - 25 bar 635140
0 - 100 bar 1 3 635141
0 - 250 bar 635142
0 - 400 bar 635143

Industriegebiet
E 3.552.5/01.17

Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
153
154
E 3.552.5/01.17
Supports for
1. DESCRIPTION 1.2.1 Bladder accumulator 1.2.3 Diaphragm accumulator

Clamps, consoles and accumulator sets Weld-type diaphragm accumulators are
1.1. GENERAL can be used for optimum mounting of the fastened with an accumulator clamp and
HYDAC supports are used to mount all bladder accumulator. The console of the screw-type diaphragm accumulators with a
types of hydraulic accumulator safely and bladder accumulator is equipped with a console. Accumulator sets are not used for
simply. In addition to the standard delivery rubber support ring. diaphragm accumulators.
programme described below, customised,
application-specific supports are available
on request. For further information and Back plate
guidance, see:
zzHYDAC Accessories
Product catalogue Clamp
No. 61.000
1.2. APPLICATION
The optimum mounting type strongly Clamp
depends on the use, the type and the size
of the accumulator. Clamps, consoles and
accumulator sets are all possible options.
As they are safety equipment, our supports Rubber
must only be attached and installed by support ring
trained staff.
Support clamps are designed for static Console
use. For dynamic stresses, specially
designed clamps are available on request. Console
The number of clamps stated in the
following overviews is given as a
recommendation the number may vary
depending on the accumulator size and the 1.2.2 Piston accumulator
particular application. Clamps, consoles and accumulator sets
can also be used for piston accumulators.
More information on HYDAC hydraulic In this case, the console is not equipped
accumulators is available in the following with a rubber support ring.
catalogue sections: Please request the accumulator set for 1.3. MATERIALS
zzBladder Accumulators piston accumulators separately, as the The following materials are available as
Low Pressure design may vary considerably depending standard:
No. 3.202 on the accumulators nominal volume. Clamp
zzBladder Accumulators Fastening, foot zinc-plated
Standard Clamping band stainless steel
No. 3.201 Back plate Insert PE/PP/NBR
zzPiston Accumulators see section 3.1.
Standard Console zinc-plated
No. 3.301 Rubber support ring* NBR
zzPiston Accumulators SK280 Accumulator set
No. 3.303 Clamp see above
zzDiaphragm Accumulators Clamp Console see above
No. 3.100 Back plate zinc-plated
zzHydraulic accumulators with back-up Other materials (e.g. stainless steel) are
nitrogen bottles available on request.
No. 3.553
Console
E 3.502.27/01.17
* only for bladder accumulators

155
2. SELECTION TABLES FOR SUPPORTS
2.1. BLADDER ACCUMULATORS AND GAS PRESSURE VESSELS
The following table shows the recommended mounting type for each series and volume. The number of clamps can vary depending on
the requirements and on the length of the accumulator. The stated number of clamps is a recommendation.
Nominal volume [l]
SB330(H)
SB40(H)
SB35HB
SB500 /
SN360
SN600
SB400
SB550
SB600
4+6+10 slimline version
100+130
160+200
190+220
70-130
32+50
60+80
32+50
10+20
32+50
10+20
32+50
32+50
50+75
10-20
10-20
2.5+5
2.5+5
75(C)
2.5
0.5
20
50
1
1
Clamp
HyRac 96-100/100 ST 445041 1
HyRac 106-114/115 H3 ST 444905 2
HyRac 110-118/124 H10 ST 445042 1 2
HyRac 121-129/133 H8 ST 444906 1 2
HyRac 167-175/178 H5 ST 445043 1* 1
HyRac 216-224/226 H5 ST 445047 1 2 1 2
HyRac 223-230/231 H3 ST 445048 1 2 2
HyRac 225-234/234 H3 ST 445049 1 2 2 3*
HSS 242 362712 1 2
HRVMS 3 R 268-279/276 ST 3559057 2**
HRGKSM 4 R 352-363/360 ST 444795 2 3 2
HRRBS 17 B1L 406 PP ST
M ZN B145 H525
3434519 3 3
Console
KBK 167/G 2107989 1
KBK 222/G 2100651 1 1 1 1 1 1 1 1 1 1 1 1
KBK 360/G 2107990 1 1 1
Accumulator set
SEB 2.5 290787 1
SEB 4 238403 1 1
SEB 6 2115851 1
SEB 10 slimline version 4189835 1
SEB 10 238407 1 1
SEB 13-20 240598 1 1
SEB 32 238409 1 1
SEB 50 240599 1 1
SEBL 60-80 3605561 1
SEBL 100-130 372132 1
SEH 2.5 2105194 1
SEH 5 2105195 1
SEH 10 378952 1
SEH 20 298181 1
SEH 32 298182 1
SEH 50 298183 1
SEM 2.5 3007402 1
SEM 5 3007423 1
SEM 10 3007424 1
SEM 20 3007425 1
SEM 32 3007426 1
SEM 50 3007427 1
SEHB 20 3007431 1
SEHB 32 3007432 1
SEHB 50 3007433 1
E 3.502.27/01.17
* 2 clamps for SB330-10 litres slimline version or SN600-50 litres

** C = compact version
others on request
156
The following table shows the recommended mounting type for each piston accumulator type. The clamp is selected on the basis of the
accumulators external diameter. Depending on the application and length of the accumulator, we recommend that several clamps are used.
To prevent deformation of the cylinder, clamps should preferably be mounted near the end caps.
Piston diameter [mm]

50 60 80 100 125 150 180 200 250 >250
Accumulator external diameter [mm]
Designation Part no. 60 75 80 95 100 120 125 150 160 180 210 220 235 286 300 >300
Clamps SK280
HRGKSM 0 R 58-61/62 ST 3018442
HRGKSM 0 R 73-76/76 ST 444912
request
HRGKSM 0 R 92-95/96 ST 444995
on

HRGKSM 1 R 119-127/124 ST 444505
HRGKSM 1 R 146-154/151 ST 444321
Clamps SK Standard
HRGKSM 0 R 77-80/80 ST 3018445
HyRac 96-100/100 ST 445041
HyRac 121-129/133 H8 ST 444906
HyRac 160-167/169 H5 ST 444910
request
HyRac 176-185/187 H5 ST 445044
on
HyRac 209-217/223 H10 ST 445046
HyRac 216-224/226 H5 ST 445047
on request
HSS 286 237395
HSS 310 237389
Consoles
KBK 126 290530 1
request
KBK 219 238042 1 1
on
KBK 310 238043 1 1
on request 1
2.3. DIAPHRAGM ACCUMULATORS

2.3.1 Weld type 2.3.2 Screw type
Clamps Part no. Type of accumulator Consoles Part no. Type of accumulator
HyRac 62-65/65 ST 445037 SBO250-0.075E KMS 210 358989 SBO400-1.3A6
HyRac 73-76/76 ST 445038 SBO210-0.16E SBO100-2A6
SBO160-0.16E KMS 220 359922
HRGKSM 0 R 77-80/80 ST 3018445 SBO250-2A6
SBO300-0.16E KMS 280 359925 SBO400-2.8A6
SBO210-0.32E
HyRac 92-95/96 ST 445040 KMS 310 359927 SBO400-4A6
SBO300-0.32E
SBO160-0.5E
HyRac 100-105/106 H3 ST 444904
SBO210-0.5E
HyRac 106-114/115 H3 ST 444905 SBO100-0.7E
SBO140-0.75E
HyRac 110-118/124 H10 ST 445042
SBO330-0.6E
SBO210-0.75E
SBO250-0.75E
SBO250-1E
HyRac 121-129/133 H8 ST 444906
SBO330-0.75E
SBO330-1E
SBO350-0.6E
HyRac 133-142/142 H3 ST 444907 SBO200-1E
SBO140-1.4E
HyRac 143-151/151 H3 ST 444908
SBO210-1.4E
SBO250-1.4E
HyRac 152-159/160 H3 ST 444909 SBO250-2E
SBO330-1.4E
HyRac 160-167/169 H5 ST 444910 SBO100-2E
SBO210-2E
SBO210-2.8E
E 3.502.27/01.17
SBO250-2.8E
HyRac 167-175/178 H5 ST 445043
SBO330-2E
SBO330-2.8E
SBO330-3.5E
157
3. TECHNICAL DATA
3.1. CLAMPS
HRGKSM HyRac (D 100 mm)
HyRac (D 100 mm)
Fastening, foot zinc-plated Fastening, foot zinc-plated

Clamping band stainless steel Clamping band stainless steel
Insert PE Insert PE, NBR
Designation Part no. A B C max D (from - to) H (from - to) E L s K max. Weight
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
HRGKSM 0 R 58-61/62 ST 3018442 83 58 - 61 37.3 - 38.8 6 0.16
HRGKSM 0 R 73-76/76 ST 444912 96 73 - 76 43.5 - 45 0.22
120 85 40
HRGKSM 0 R 77-80/80 ST 3018445 100 77 - 80 45.5 - 47 8 3 0.22
HRGKSM 0 R 92-95/96 ST 444995 115 92 - 95 52.5 - 54 0.24
HRGKSM 1 R 119-127/124 ST 444505 154 119 - 127 66.8 - 70.8 50 18 0.36
156 100
HRGKSM 1 R 146-154/151 ST 444321 181 146 - 154 80.5 - 84.5 50 18 3 0.39
HRGKSM 4 R 352-363/360 ST 444795 400 322 398 352 - 363 187.7 - 193.2 60 28 4 1.4
HyRac 62-65/65 ST 445037 85 62 - 65 38 - 39.5 0.16
HyRac 73-76/76 ST 445038 96 73 - 76 43.5 - 45 0.16
120 85 40 8 3
HyRac 92-95/96 ST 445040 115 92 - 95 52.5 - 54 0.17
HyRac 96-100/100 ST 445041 120 96 - 100 54.5 - 56.5 0.17
HyRac 100-105/106 H3 ST 444904 135 100 - 105 59 - 62 0.4
HyRac 106-114/115 H3 ST 444905 143 106 - 114 62.5 - 66 0.41
HyRac 110-118/124 H10 ST 445042 156 110 - 118 72.5 - 77 0.42
HyRac 121-129/133 H8 ST 444906 156 100 165 121 - 129 75.5 - 80 60 18 3 0.43
HyRac 133-142/142 H3 ST 444907 174 133 - 142 76.5 - 82.5 0.44
HyRac 143-151/151 H3 ST 444908 182 143 - 151 83 - 86.5 0.45
HyRac 152-159/160 H3 ST 444909 191 152 - 159 87 - 91 0.46
HyRac 160-167/169 H5 ST 444910 197 160 - 167 89 - 93 0.7
HyRac 167-175/178 H5 ST 445043 207 167 - 175 92.5 - 96.5 0.72
HyRac 176-185/187 H5 ST 445044 241 176 - 185 97 - 102.5 0.75
HyRac 209-217/223 H10 ST 445046 236 152 255 209 - 217 122.5 - 126.5 60 32 4 0.77
HyRac 216-224/226 H5 ST 445047 256 216 - 224 120 - 124 0.77
HyRac 223-230/231 H3 ST 445048 259 223 - 230 120.5 - 123.5 0.78
HyRac 225-234/234 H3 ST 445049 265 225 - 234 123 - 127.5 0.79
E 3.502.27/01.17
158
HSS HRRBS HRVMS
Clamp zinc-plated Clamp zinc-plated Clamp zinc-plated

Clamping band stainless steel
Insert NBR Insert PP Insert PE
Designation Part no. A B C max D (from - to) H (from - to) E L s K max. Weight
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
HSS 222/229 235224* 270 216 244 226 123 295 1.7
HSS 242 362712 268 216 265 242 136 305 1.7
40 4
HSS 286 237395 332 280 314 286 163 355 2.1
HSS 310 237389 332 280 333 310 170 380 2.1
HRRBS 17 B1L 406 PP ST
3434519 540 440 450 410 220 60 30 6.15
M ZN B145 H525
HRVMS 3 R 268-279/276 ST 3559057 300 222 311 268 - 279 144.8 - 150.9 60 28 4 1.1
* alternative to Part no. 445048 and 445049
E 3.502.27/01.17
159
3.2. CONSOLES
3.2.1 KBK consoles for bladder accumulators and gas pressure vessels
* 22 for KBK 360/G
Designation Part no. A B C D E F G H Weight

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
KBK 167/G 2107989 260 200 100 120 75 35 225 92 2.5
KBK 222/G 2100651 260 200 100 170 75 35 225 123 2.4
KBK 360/G 2107990 390 270 240 211 180 60 390 195 20.1
Spare Parts
Rubber support ring
G 167 G 222 G 360
KBK 167 238526
G 167 236997
KBK 222 3002160
G 222 236996
KBK 360 357959
G 360 355966
3.2.2 KBK consoles for piston accumulators
* 22 for KBK 310
Designation Part no. A B C D E F G H Weight

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
KBK 126 290530 175 100 60 65 36 - 150 77 1.1
KBK 219 238042 270 180 100 135 80 40 250 123 6.5
KBK 310 238043 330 220 200 190 140 60 340 170 18.3
E 3.502.27/01.17
160
3.2.3 KMS consoles for screw-type diaphragm accumulators
The screw-type diaphragm accumulators have

threaded bores M8 in the lock nut for fixing to
the KMS console.
Designation Part no. A B C D P E F G H I Weight

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
KMS 210 358989 170 180
260 200 100 75 35 225 123 14 2.4
KMS 220 359922 170 188
KMS 280 359925 215 230
330 220 200 140 60 340 170 22 18.3
KMS 310 359927 245 265
E 3.502.27/01.17
161
3.3. ACCUMULATOR SET FOR BLADDER ACCUMULATORS
SEB, SEH, SEM SEBL
Designation Part no. Vol. A B C D E max. F max. G H K L J

[l] [ mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
SEB/SEBL for SB330/440
SEB 2.5 290787 2.5 460 310 198 138 134 209 220 410 75
SEB 4 238403 4 410 320 270 45 95

SEB 6 2115851 6 570 420 154 285 415
SEB 10 slimline version 4189835 1340 1190 500 1160
10
SEB 10 238407 580 330
330 270
13 420 75 111
SEB 13-20 240598 570 500
20 185 318
SEB 32 238409 32
1340 1190 1160
SEB 50 240599 50
60 930
SEBL 60-80 3605561 500
80 1200
195 390 240
100 1450 950
SEBL 100-130 372132
130 1750 1100
SEH for SB500/550/600
SEH 2.5 2105194 2.5 460 310 410
198 138 136 215 220
SEH 5 2105195 5 750 600 650
SEH 10 378952 10 330
570 420 75
SEH 20 298181 20 500
330 270 197 326 111
SEH 32 298182 32
1340 1190 500 1160
SEH 50 298183 50
SEM for SB40
SEM 2.5 3007402 2.5 460 310 410
198 138 123 194 220
SEM 5 3007423 5 750 600 650
SEM 10 3007424 10 330
570 420 75
SEM 20 3007425 20 500
330 270 179 307 111
SEM 32 3007426 32
1340 1190 500 1160
SEM 50 3007427 50
E 3.502.27/01.17
Accumulator set SEB is also available with an SAF and SB330 as a compact unit (ACCUSET SB330).
zzACCUSET SB
No. 3.503
162
SEHB KHF 210
Designation Part no. Vol. A B C D E max. F max. G H L J Weight

[l] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
Accumulator set SEHB for SB35HB
SEHB 20 3007431 20 570 420 500
SEHB 32 3007432 32 184 312 75 111
1340 1190 500 1160
SEHB 50 3007433 50
Console KHF
KHF 210 239965 260 200 100 170 75 35 230 123 2
The accumulator sets SEHF/SEHB are supplied with console KHF 210/G which can be opened at the front for easier mounting of the
bladder accumulator.
6. NOTE
described.

Industriegebiet
E 3.502.27/01.17

Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
163
164
E 3.502.27/01.17
ACCUSET SB
1. DESCRIPTION 1.1. STANDARD BLADDER 2. TECHNICAL DATA

The HYDAC accumulator unit ACCUSET ACCUMULATOR SB330 Dimensioning:
SB consists of a bladder accumulator With a nominal volume of 1 to 50 litres. European Pressure Equipment Directive
SB, a safety and shut-off block SAF and (PED) 1)
the appropriate accumulator set SEB. Special accumulators available on request.
The parts are designed for optimum See catalogue section: 330 bar 1)
compatibility and provide a compact, zzBladder Accumulators
ready-to-install unit. Bladder material:
Standard The bladder material must be selected in
This space-saving combination simplifies No. 3.201 accordance with the particular operating
the connection of the accumulator to the The operating instructions must be medium or operating temperature, see
hydraulic system, reduces maintenance followed! table titled "Working temperature and
costs and considerably reduces installation No. 3.201.BA operating fluid" on the following page.
costs.
1.2. SAFETY AND SHUT OFF If discharge conditions are unfavourable
Advantages: (high p2/p0 pressure ratio, rapid discharge
zzSimple and secure mounting of the BLOCK SAF speed), the gas may cool to below the
accumulator at the installation site In nominal sizes 10, 20 and 32, with permitted temperature. This can cause
zzConnection of the accumulator with a manual or solenoid-operated/manual cold cracking in the elastomer. The gas
hydraulic system via a safety and discharge and with the direct-acting temperature can be calculated using the
shut-off block pressure relief valve DB12 with CE HYDAC Accumulator Simulation Program
marking, in accordance with the ASP.
zzProtects the accumulator from excessive regulations of DIN EN 14359 Gas-loaded
pressure Pressure limit:
accumulators for fluid power applications DB12 set to 330 bar 1)
zzDischarge of the accumulator to the tank and the European Pressure Equipment
via a pressure release valve Directive (PED). Release valve:
Operation voltage 24 V DC 1)
zzSeparation of the accumulator from the See catalogue section:
system Fluid port P:
zzSafety and Shut-off Block SAF/DSV see table at section 5.
zzTwo additional hydraulic connections on No. 3.551
the shut-off block for accessories (e.g. Surface:
pressure gauge). 1.3. ACCUMULATOR SET SEB Accumulator primed, SAF block
For mounting the bladder accumulator with phosphate-plated, accumulator set
clamps, back plate, console and rubber zinc-plated.
support ring. See catalogue section:
See catalogue section: zzHYDAC Accumulator Technology
zzSupports for Hydraulic Accumulators No. 3.000
No. 3.502 zzCharging and Testing Unit FPU
No. 3.501
1)
others on request
E 3.503.6/01.17
165
Working temperature and operating fluid:
butadiene zzFire-resistant fluids from the zzChlorinated hydrocarbons
rubber 5 -50 C ... + 50 C groups HFA, HFB, HFC (HFD-S)
groups HFA and HFC
zzFuels
zzFuels
zzFuels zzSteam
zzInorganic acids
1)
see section 3. Model code, accumulator bladder/seal material
2)
Temperatures exceeding this range (e.g. in the event of an external fire) can result in the accumulator bursting. To prevent this, HYDAC
can provide additional temperature fuses and bursting discs, see catalogue section:
zzSafety Equipment for Hydraulic Accumulators
No. 3.552
3. MODEL CODE Circuit diagram

ACCUSET SB 330 10 A 1 / 1 1 2 U 10 Y 1 330
Type of accumulator
SB = bladder accumulator
Accumulator series
Nominal volume [l]
Fluid port
A = standard connection
Gas valve
1 = standard model to the circuit
Material of fluid port/block

1 = carbon steel
2 = stainless steel (dependent on type and pressure level)
Shell material
1 = carbon steel
Accumulator bladder/seal material
2 = NBR / NBR
3 = ECO / NBR
4 = IIR / EPDM
6 = FKM / FKM
Certification code
SAF block series
Type of directional poppet valve
Y = solenoid-operated and manual discharge (open when de-energised)
Z = solenoid-operated and manual discharge (closed when de-energised)
Type of voltage - directional poppet valve
E 3.503.6/01.17
1 = 24 V DC (only on Y or Z version)
Permitted operating pressure/
response pressure of the pressure relief valve [bar]
166
4. PREFERRED MODELS
SB330-2.5A1/112U-330A
SB330-10A1/112U-330A
SB330-13A1/112U-330A
SB330-20A1/112U-330A
SB330-24A1/112U-330A
SB330-32A1/112U-330A
SB330-50A1/112U-330A
SB330-1A1/112U-330A
SB330-4A1/112U-330A
SB330-6A1/112U-330A
SAF10E12Y1T330A
SAF20E12Y1T330A
SAF32E12Y1T330A
SAF10M12T330A
SAF20M12T330A
SAF32M12T330A
ACCUSET SB330-1A1/112U-10M-330 3033471 l l
ACCUSET SB330-1A1/112U-10Y1-330 3033472 l l
ACCUSET SB330-2.5A1/112U-10M-330 3033473 l l
ACCUSET SB330-2.5A1/112U-10Y1-330 3033474 l l
ACCUSET SB330-4A1/112U-10M-330 3033475 l l
ACCUSET SB330-4A1/112U-10Y1-330 3033476 l l
ACCUSET SB330-6A1/112U-10M-330 3033477 l l
ACCUSET SB330-6A1/112U-10Y1-330 3033478 l l
ACCUSET SB330-10A1/112U-10M-330 3033479 l l
ACCUSET SB330-10A1/112U-10Y1-330 3033480 l l
ACCUSET SB330-13A1/112U-10M-330 3033481 l l
ACCUSET SB330-13A1/112U-10Y1-330 3033482 l l
ACCUSET SB330-13A1/112U-20M-330 3033483 l l
ACCUSET SB330-13A1/112U-20Y1-330 3033484 l l
ACCUSET SB330-20A1/112U-20M-330 3033485 l l
ACCUSET SB330-20A1/112U-20Y1-330 3033486 l l
ACCUSET SB330-24A1/112U-20M-330 3033487 l l
ACCUSET SB330-24A1/112U-20Y1-330 3033488 l l
ACCUSET SB330-32A1/112U-20M-330 3033489 l l
ACCUSET SB330-32A1/112U-20Y1-330 3033490 l l
ACCUSET SB330-32A1/112U-32M-330 3033491 l l
ACCUSET SB330-32A1/112U-32Y1-330 3033492 l l
ACCUSET SB330-50A1/112U-20M-330 3033493 l l
ACCUSET SB330-50A1/112U-20Y1-330 3033494 l l
ACCUSET SB330-50A1/112U-32M-330 3033495 l l

E 3.503.6/01.17
ACCUSET SB330-50A1/112U-32Y1-330 3033496 l l
other combinations and models available on request
167
5. DIMENSIONS Description Item
Accumulator shell 1
SB330-1 SB330-2.5 ... 50 Gas valve 2
Oil valve 3
Adapter S 4
Switching handle 5
Pressure release spindle 6
SAF safety block 7
Pressure relief valve 8
Connection for pressure gauge 9
Release valve 10
Console 11
HyRac clamp 12
Back plate 13
6. NOTE
described.
not described, please contact the relevant
Bladder Amax B C Dmax E F G H I

accumulator [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
SB330-1 1) 302 74 147 156
118
SB330-2.5 2) 571 460 310 133 214 198 138 75
SB330-4 440 415 320 50
173 152 253
SB330-6 560
SB330-10 568
SB330-13 686 570 420
330 270
SB330-20 896 75
229 180 317
SB330-24 1062
SB330-32 1411
1340 1190
SB330-50 1931
1)
without back plate and console, with one HyRac clamp 110-118/124 H10 ST
2)
without console, with back plate and two HyRac clamps 110-118/124 H10 ST
SAF series Nominal size P Connection for pressure gauge J

SB330 [l] ISO 228 [mm]
SAF 1 142
2.5 104
4 G 1/2 2 x G 1/4 113
6 102
10 147
SAF20 2.5 135 HYDAC Technology GmbH
4 142 Industriegebiet
E 3.503.6/01.17
G1 66280 Sulzbach/Saar, Germany

6 G 1/4, G 1/2 132 Tel.: +49 (0) 68 97 / 509 - 01
10 178 Fax: +49 (0) 68 97 / 509 - 464
SAF32 10 G 1 1/2 203 E-Mail: [email protected]
168
169
170
AUSTRIA HYDAC-Bro Sd MEXICO ROMANIA 19
ROM
MEX
A (Slovenia, Croatia, Bosnia-Herzegovina, Dieselstr. 30 HYDAC International SA de CV HYDAC SRL
Serbia and Montenegro, Macedonia) 71546 Aspach Calle Alfredo A. Nobel No. 35 12 Soseaua Vestului Street, Et 2
HYDAC Hydraulik Ges.m.b.H. Tel.: +49 (0)7191 / 34 51-0 Colonia Puente de Vigas 100298, Ploiesti, Prahova county
Industriestr. 3 Fax: +49 (0)7191 / 34 51-4033 Tlalnepantla Prahova county
4066 Pasching HYDAC-Bro Mnchen Edo. De Mxico, CP 54090 Tel.: +40 244 575 778
Tel.: +43 7229 / 6 18 11-0 Am Anger 8 Tel.: +52 55 4777 1272 al 65 Fax: +40 244 575 779
Fax: +43 7229 / 6 18 11-35 82237 Wrthsee /Etterschlag Fax: +52 55 5390 2334 E-mail: [email protected]
E-mail: [email protected] Tel.: +49 (0)8153 / 987 48-0 Internet: www.hydacmex.com Internet: www.hydac.ro
AUSTRALIA Fax: +49 (0)8153 / 987 48-4822 NORWAY SWEDEN
AUS
HYDAC PTY. LTD. HYDAC-Bro Nrnberg HYDAC AS HYDAC Fluidteknik AB
S
N
109 Dohertys Road Reichswaldstr. 52 Berghagan 4 Domnarvsgatan 29
Altona North, VIC 3025 90571 Schwaig 1405 Langhus 16353 Spnga
Postal address: Tel.: +49 (0)911 / 24 46 43-0 Tel.: +47 64 85 86 00 Tel.: +46 8 / 445 29 70
P.O. Box 224 Fax: +49 (0)911 / 24 46 43-4260 Fax: +47 64 85 86 01 Fax: +46 8 / 445 29 90
Altona North, VIC 3025 E-mail: [email protected] E-mail: [email protected]
Tel.: +61 3 / 92 72 89 00 DENMARK Internet: www.hydac.se
NETHERLANDS
DK
Fax: +61 3 / 98 360 80 70 HYDAC A/S
SINGAPORE
NL
Havretoften 5 HYDAC B.V.
SGP
Internet: hydac.com.au 5550 Langeskov Vossenbeemd 109 HYDAC Technology Pte Ltd.
Tel.: +45 70 27 02 99 5705 CL Helmond 2A Second Chin Bee Road
BELGIUM Fax: +45 63 13 25 40 Tel.: +31 (0)88 0597 001 Singapore 618781
HYDAC A.S./N.V. E-mail: [email protected] Fax: +31 (0)88 0597 020 Tel.: +65 67 41 74 58
B
Overhaemlaan 33 E-mail: [email protected] Fax: +65 67 41 04 34

3700 Tongeren SPAIN E-mail: [email protected]
E HYDAC Technology SL NEW ZEALAND Internet: www.hydac.com.sg
Tel.: +32 12 / 26 04 00
NZ
Fax: +32 12 / 26 04 09 C/ Solsones HYDAC LTD.
54 Pol. Ind. Pla de la Bruguera 108A Penrose Road SLOVAKIA
SK
BULGARIA 08211 Castellar del Valles Mount Wellington 1060 HYDAC S.R.O.
BG
HYDAC EOOD Tel.: +34 93 / 747 36 09 Auckland Gorkho 4

Business Center Iskar-Yug Fax: +34 93 / 715 95 42 Tel.: +64 9271 4120 036 01 Martin
Munchen Str. 14 E-mail: [email protected] Fax: +64 9271 4124 Tel.: +421 43 / 413 58 93, 423 73 94,
1528 Sofia E-mail: [email protected] 422 08 75
Tel.: +359 2 / 9706070 EGYPT Internet: www.hydac.co.nz Fax: +421 43 / 422 08 74
ET
Fax: +359 2 / 9706075 Yasser Fahmy Hydraulic Eng. E-mail: [email protected]

65-66-68 Saudi Building, Kobba PORTUGAL Internet: www.hydac.sk
P.O. Box 6550 Sawah 11813 MOVICONTROL S.A.
P
Internet: www.hydac.bg
Cairo Rua Prof. Henrique Barros, 5B SLOVENIA
SL
BELARUS Tel.: +202 (2) / 4520192, 4530922 2685-339 Prior Velho HYDAC d.o.o.
BLR
HYDAC Belarus Fax: +202 (2) / 4530638 1801 Lisboa Codex Zagrebska Cesta 20
ul. Timirjazeva 65a, Biura 504-505 E-mail: [email protected] Tel.: +351 21 94 2 9900 2000 Maribor
220035 Minsk Fax: +351 21 94 1 3500 Tel.: +386 2 / 460 15 20
Tel.: +375 17 209 01 32 FRANCE E-mail: [email protected] Fax: +386 2 / 460 15 22
Fax: +375 17 209 01 35 HYDAC S..r.l. Internet: www.movicontrol.pt E-mail: [email protected]
F
E-Mail: [email protected] Technople Forbach Sud Internet: www.hydac.si

B.P. 30260 POLAND
Internet: www.hydac.com.by
THAILAND
PL
57604 Forbach Cedex (Latvia, Lithuania)
BRAZIL Tel.: +33 3 / 87 29 26 00 HYDAC SP.Z O.O. AEROFLUID CO. LTD.
T
BR
HYDAC Technologia Ltda. Fax: +33 3 / 87 85 90 81 ul. Reymonta 17 169/4, 169/5, Moo 1
Estrada Fukutaro Yida, 225 E-mail: [email protected] 43-190 Mikoow Rangsit-Nakhonnayok Rd.
Bairro Cooperativa, 09852-060 Agence de Paris Tel.: +48 32 / 226 26 55, 326 01 10 Patumthanee 12110
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Agence de Lyon E-mail: [email protected]
Tel.: +55 11 / 43 93 66 00 Internet: www.hydac.com.pl
Tel.: +33 4 / 78 87 83 02
Fax: +55 11 / 43 93 66 17
Agence de Bordeaux CHINA TURKEY
PRC
TR
Internet: www.hydac.com.br Tel.: +33 5 / 57 54 25 25 HYDAC Technology (Shanghai) Ltd. HYDAC AKIKAN KONTROL
Agence de Martigues 28 Zhongpin Lu SSTEMLER SAN. VE TC. LTD. T.
CANADA Tel.: +33 4 / 42 49 61 35 Shanghai Minhang Economic & Namik Kemal Mahallesi
CDN
HYDAC Corporation Technological Development Zone Adile Nait Bulvan, 174 Sok. No. 9
Agence Centre-Est 34513 Esenyurt - Istanbul
14 Federal Road Shanghai 200245
Tel.: +33 3 / 81 63 01 65 Tel.: +90 212 / 428 25 25
Welland, Ontario Tel.: +86 21 / 64 63 35 10
L3B 3P2 FINLAND Fax: +86 21 / 64 30 02 57 Fax: +90 212 / 428 70 37
Tel.: +1 905 / 714 93 22 (Estonia) E-mail: [email protected] E-mail: [email protected]
FI
Fax: +1 905 / 714 46 64 HYDAC OY Internet: www.hydac.com.tr

RUSSIA
RUS
Kisllintie 5 TAIWAN
Internet: www.hydac.ca 01730 Vantaa HYDAC International
TW
Tel.: +358 10 773 7100 ul. 4, Magistralnaja 5, office 31 HYDAC Technology Ltd.
SWITZERLAND 123007 Moscow No. 18, Shude 1st Lane, South District
Fax: +358 10 773 7120
CH
HYDAC Engineering AG E-mail: [email protected] Tel.: +7 495 / 980 80 01 Taichung City 40242
Allmendstr. 11 Internet: www.hydac.fi Fax: +7 495 / 980 70 20 Tel.: +886 4 / 2260 2278
6312 Steinhausen /Zug E-mail: [email protected] Fax: +886 4 / 2260 2352
Tel.: +41 41 / 747 03 21 GREAT BRITAIN Internet: www.hydac.com.ru E-mail: [email protected]
GB
Fax: +41 41 / 747 03 29 HYDAC Technology Limited Technical Office St. Petersburg Internet: www.hydac.com.tw
E-mail: [email protected] De Havilland Way, Windrush Park Nab. Obwodnogo kanala 138 UKRAINE
Internet: www.hydac.ch Witney, Oxfordshire 190020 St. Petersburg UKR
OX29 OYG HYDAC Kiew
HYDAC S.A. Tel.: +7 812 / 495 9462 ul. Novokonstantinovskaya 9
Zona Industriale 3, Via Sceresa Tel.: +44 1993 86 63 66 Fax: +7 812 / 495 9463
Fax: +44 1993 86 63 65 Korpus 13, 2 Etage
6805 Mezzovico E-mail: [email protected] 04080 Kiev
Tel.: +41 91 / 935 57 00 E-mail: [email protected]
Internet: www.hydac.co.uk Technical Office Novokuznetsk Tel.: +38 044 / 495 33 96, 495 33 97
Fax: +41 91 / 935 57 01 ul. Niewskogo 1, office 300 Fax: +38 044 / 495 33 98
E-mail: [email protected] GREECE 654079 Novokuznetsk E-mail: [email protected]
Internet: www.hydac.ch
GR
Delta-P Fluid Technologies S.A. Tel.: +7 3843 99 1346 Internet: www.hydac.com.ua

CZECH REPUBLIC 7, Grevenon Street Fax: +7 3843 99 1345
USA
USA
11855 Athens E-mail: [email protected]

CZ
HYDAC spol. S.R.O. HYDAC Technology Corporation

Kanadsk 794 Tel.: +30 210 341 0181 Technical Office Ulyanovsk
Fax: +30 210 341 0183 HYDAC Corp.
391 11 Plan nad Luznici ul. Efremova 29, office 418 2260 & 2280 City Line Road
Tel.: +420 381 / 20 17 11 E-mail: [email protected] 432042 Ulyanovsk Bethlehem, PA 18017
Fax: +420 381 / 29 12 70 HUNGARY Tel.: +7 8422 61 3453 Tel.: +1 610 / 266 01 00
E-mail: [email protected] HYDAC Hidraulika s Szrstechnika Kft. Fax: +7 8422 61 3452 Fax: +1 610 / 266 35 40
H
Internet: www.hydac.cz Ezred u. 16 E-mail: [email protected] E-mail: [email protected]

GERMANY 1044 Budapest ARGENTINA Internet: www.hydacusa.com
RA
Tel.: +36 1 359 93 59 HYDAC Technology Argentina S.R.L. VIETNAM

D
HYDAC-Bro Berlin Fax: +36 1 239 73 02 Av. Belgrano 2729

VN
IBH Ingenieurbro und E-mail: [email protected] HYDAC International

(B1611DVG) Don Torcuato E-Town Building, Mezzanine Floor
Handelsvertretung Hammer GmbH Internet: www.hydac.hu Tigre / Buenos Aires Executive office, Room 7
Kaiser-Wilhelm-Str. 17
HONG KONG Tel.: +54 11 4727-1155 /-0770 /-2323 364 Cong Hoa Street, Tan Binh District
12247 Berlin
HK
Tel.: +49 (0)30 / 772 80 50 HYDAC Technology (Hongkong) Ltd. Ho Chi Minh City
Fax: +49 (0)30 / 773 80 80 Room 602, 6/F, Silvercord Tower 1 CHILE Tel.: +84 88 120 545 Ext. 215
RCH
30 Canton Road, Tsim Sha Tsui HYDAC Tecnologia Chile Ltda. Fax: +84 88 120 546
HYDAC-Bro Sdost Kowloon, Hong Kong
Wiesestr. 189 Las Araucarias 9080 -9110 / mdulo F SOUTH AFRICA
Tel.: +852 23 69 35 68 Parque Industrial Las Araucarias
ZA
07551 Gera (Namibia, Zimbabwe)

Fax: +852 23 69 35 67 8720041 Quilicura / Santiago HYDAC Technology Pty Ltd.
Tel.: +49 (0)365 / 73 97 5320
Fax: +49 (0)365 / 73 97 5310 ITALY Tel.: +56 2 / 5 84 67 54 Postnet Suite 304, Private Bag X10020
HYDAC S.p.A. Fax: +56 2 / 5 84 67 55 Edenvale 1610, Johannesburg
I
HYDAC-Bro Nordost E-mail: [email protected] Tel.: +27 11 / 723 90 80

Via Archimede 76
Zum Kiesberg 16 Fax: +27 11 / 453 72 37
20864 Agrate Brianza (MB) INDONESIA
14979 Grobeeren E-mail: [email protected]
Tel.: +39 039 / 64 22 11 PT HYDAC Technology Indonesia PMA
RI
Tel.: +49 (0)33701 / 3389-0

Fax: +39 039 / 68 99 682 Komplek Pergudangan T8 No.27-29 HYTEC S.A.
Fax: +49 (0)33701 / 3389-4499
E-mail: [email protected] Alam Sutera - Serpong P.O. Box 538
HYDAC-Bro Bremen Internet: www.hydac.it Tangerang Selatan 15325 113 Koornhof Str., Meadowdale
Riedemannstr. 1 Tel.: +62 21 2921 1671 / 2921 1672 Edenvale 1610, Johannesburg
INDIA
27572 Bremerhaven Fax: +62 21 2921 1653 Tel.: +27 11 / 573 54 00
IND
Tel.: +49 (0)471 / 700572-4200 HYDAC INDIA PVT. LTD. Fax: +27 11 / 573 54 01
A-58 TTC Industrial Area, MIDC, Mahape E-mail: [email protected]
Fax: +49 (0)471 / 700572-4242 Internet: www.hydac.co.id E-mail: [email protected]
Navi Mumbai 400 701
HYDAC-Bro Hamburg Tel.: +91 22 / 411 18-888 KOREA
ROK
Mhlenweg 131 - 139 Fax: +91 22 / 2778 11 80 HYDAC Korea Co. Ltd.
22844 Norderstedt E-mail: [email protected] 6th floor Daewon Bldg.
Tel.: +49 (0)40 / 52 60 07-0 175 Bangbae Jungang-ro, Seocho-gu
Fax: +49 (0)40 / 52 60 07-15 JAPAN
HYDAC CO. LTD. Seoul 137-829
J
HYDAC-Bro Nord KSK Bldg. Main-2F Tel.: +82 2 / 591 09 31

Oldenburger Allee 41 3-25-7 Hatchobori, Chuo-ku Fax: +82 2 / 591 09 32
30659 Hannover Tokyo 104-0032 E-mail: [email protected]
Tel.: +49 (0)511 / 56 35 35-0 Tel.: +81 3 / 35 37-3620
Fax: +49 (0)511 / 56 35 35-56 Fax: +81 3 / 35 37-3622
HYDAC-Bro West LUXEMBURG
Mnchener Str. 61 Friederich-Hydropart S..r.l.
L
45145 Essen Route dEsch, C.P. 38

Tel.: +49 (0)201 / 320 89 51-00 3801 Schifflange
Fax: +49 (0)201 / 320 89 52-22 Tel.: +352 54 52 44
HYDAC-Bro Mitte Fax: +352 54 52 48
Dieselstr. 9 MALAYSIA
MAL
64293 Darmstadt
HYDAC Technology Sdn. Bhd.
Tel.: +49 (0)6151 / 81 45-0
16, Jalan Pengacara U1 / 48
Fax: +49 (0)6151 / 81 45-22
Temasya Industrial Park
HYDAC-Bro Sdwest 40150 Shah Alam
E 30.000.4/01.17
Rehgrabenstr. 3 Selangor Darul Ehsan

66125 Saarbrcken-Dudweiler Tel.: +60 3 / 5567 0250, 0251, 0253
Tel.: +49 (0)6897 / 509-01 Fax: +60 3 / 5567 0252
Fax: +49 (0)6897 / 509-1422 E-mail: [email protected]
171
Global Presence.
Accumulators 30.000
Local Expertise.
www.hydac.com
Fluid Filters 70.000
Process Technology 77.000
Filter Systems 79.000
Compact Hydraulics 53.000
HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Accessories 61.000
HYDAC TECHNOLOGY Industriegebiet

GMBH 66280 Sulzbach/Saar
Germany
Phone
Electronics 180.000
+49 6897 509-01

Fax:
+49 6897 509-454
E 30.000.4/01.17
Cooling Systems 57.000

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Accumulator Technology. Product Catalogue.

The main applications of our accumulators

Using accumulators improves the

On the one hand, this means greater

1. HYDAC ACCUMULATOR TECHNOLOGY 2 E 3.000 2

5.1. BLADDER ACCUMULATORS

5.1.1 Low pressure E 3.202 21

5.1.2 Standard E 3.201 29

5.1.3 High pressure E 3.203 37

5.2. PISTON ACCUMULATORS

5.2.1 Standard E 3.301 41

5.2.2 Series SK280 E 3.303 53

5.2.3 High pressure E 3.302 57

5.3. DIAPHRAGM ACCUMULATORS E 3.100 63

5.4. METAL BELLOWS ACCUMULATORS E 3.304 71

5.5. HYDRAULIC DAMPERS E 3.701 77

5.6. SPECIAL ACCUMULATORS

5.7. ACCUMULATOR STATIONS E 3.653 97

5.8. ACCUMULATOR ACCESSORIES

5.8.1 Hydraulic accumulators with back-up nitrogen bottles E 3.553 103

5.8.2 Charging and testing unit E 3.501 111

5.8.3 Safety and shut-off block E 3.551 123

5.8.4 Safety equipment for accumulators E 3.552 147

5.8.5 Supports for hydraulic accumulators E 3.502 155

5.8.6 ACCUSET SB E 3.503 165

6. INDUSTRIES AND APPLICATIONS 9 10

7. / 8. WEBSITE / SPECIFICATION FORMS 10 17

5.1.3 High pressure

5.2. PISTON ACCUMULATORS

5.2.3 High pressure

5.3. DIAPHRAGM ACCUMULATORS

side and gas side,

5.5. HYDRAULIC DAMPERS

5.6.2 Spring type accumulators

5.8.2 Charging and testing unit

Advantages of the HYDAC Gas Safety

5.8.5 Supports for hydraulic

Test rigs and test systems

Thermal power plants

Lifting and material handling

accumulators under the Downloads tab. You can then

GENERAL ACCUMULATOR SPECIFICATION FORM (Page 1/2)

Company: Project name:

Name, First name: Application:

E-mail: Requirement: pieces / year

Telephone no.: as spare part original equipment

Accumulator type Bladder accumulator Piston accumulator Diaphragm accumulator __________________

Functioning of the pump Additional details on the accumulator

Place, date: Signature:

GENERAL ACCUMULATOR SPECIFICATION FORM (Page 2/2)

Fluid demand diagram for several pumps and/or consumers

Please indicate cycle data below

Number of consumers: Number of pumps:

QV1= EV1= AV1= QP1= EP1= AP1=

QV2= EV2= AV2= QP2= EP2= AP2=

QV3= EV3= AV3= QP3= EP3= AP3=

QV4= EV4= AV4= QP4= EP4= AP4=

SHOCK ABSORBER SPECIFICATION FORM (Page 1/2)