Dextra Couplers - Datasheet
Dextra Couplers - Datasheet
Dextra Couplers - Datasheet
PRODUCT
DATASHEET
METRIC
1. PRODUCT DESCRIPTION
The BARTEC reinforcing bar end preparation system The same bar end preparation can also accommodate
is a patented cold-upsetting and threading process that an anchor plate in order to create a headed bar
guarantees a resistant cross-section area larger than
that of the parent bar.
The BARTEC system is the easiest way of connecting The BARTEC splicing creates a full-strength
two bars that cannot be turned, a feature known as connection of grade 500 reinforcing bars with a
Position splicing. minimum guaranteed tensile strength of both 125% of
the nominal yield strength of the bar and 100% of the
nominal tensile strength of the bar.
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PRODUCT
DATASHEET
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2. MECHANICAL SPLICES
The BARTEC mechanical splice system consists in POSITION SPLICES (Type B & C)
enlarging the reinforcing bar ends by cold-upsetting
When both bars would be a burden to rotate, for
prior to threading them. The bars are cut square before
example because of their size or length, the BARTEC
the enlarging operation. The combination of the square
splice system simply extends the thread onto the ribs of
cutting and the cold-upsetting reduces the length of the
the bar, thereby enabling the coupler to be fully
bar by approximately 40 to 75 mm on each end,
screwed onto it. It is then unscrewed from one bar and
depending on the bar size. Extra-long threads are used
back onto the second bar to accomplish the connection.
to assist alignment, or when joining bars that cannot be
turned. All applications can thus be fulfilled by only one
model of coupler, thereby reducing inventory
management to a minimum.
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PRODUCT
DATASHEET
METRIC
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BRIDGING SPLICES
When the bars cannot be brought butt to butt (as it Connection of bundled bars :
happens often in cages manufacturing), BARTEC
bridging splices are the answer. Both bars are threaded To connect bundled bars with this system, a minimum
with a standard BARTEC thread, and a Bridging spacing should be maintained between the bar ends in
Assembly Set is used to connect them. This set is order to accommodate the thickness of the coupler, and
constituted of 3 pieces pre-assembled together : a long the bar ends should be staggered so that the
bridging coupler, a bridging stud and a lock-nut. The movement of the bridging couplers is not obstructed by
end of the bridging stud bears a female thread that fits the neighbouring bar. The minimum values for spacing
on one bar (Preferably the top bar in case of vertical and staggering are given in table 3. The spacing c is
assemblies). To connect the two bars, the bridging the centre-to-centre value. The staggering length s is
coupler is unscrewed from its stud and is screwed into from bar end to bar end.
the second bar.
There is no need to stagger the bars if the centre-to-
Gaps between the two bar ends can be bridged by this
centre spacing is more than both the diameter of the
system: The gap should not exceed the values in
couplers and the dimension of the lock nut.
table3.
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PRODUCT
DATASHEET
METRIC
25/16 M20 on 25
25/20 M24 on 25
OK
32/25 M30 on 32
36/28 M33 on 36
43/36 M42 on 43
50/43 M48 on 50
18/16
20/18
No
20/16
22/20
28/25
32/28
Use of a transition coupler is necessary.
36/32
40/36
OK w ith Caution
40/32
The larger bar must be threaded in 2
times. The threading head must be re-
adjusted between the 2 times. This job
50/40 should be done by the most skilled
operator.
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POSITION-TRANSITION SPLICES
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PRODUCT
DATASHEET
METRIC
Form Fixers are standard couplers fitted with a square Pocket Formers are plastic accessories that fit the
flange that can be nailed to a wooden formwork to threads of BARTEC bars in order to form a
facilitate positioning of reinforcement. It may be tack- reservation in the concrete. They can be nailed to a
welded, pressed or clipped to the coupler. wooden formwork through the holes in their flange.
The connection between the coupler and the flange is It is advisable to apply a mould-release agent to the
not structural. pocket formers prior to concreting. Simply use the same
agent as for the formworks.
They are available for bar diameters 12 through 34.
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PRODUCT
DATASHEET
METRIC
BARTEC stainless steel couplers are designed to Stainless steel bars should be handled with care. Refer
splice BS6744 grade 500 or ASTM A955 grade 60 to specific instructions in our Bar End Preparation
stainless steel reinforcing bars. They are available in Quality Manual.
two grades in order to fit with the grade of the bar :
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PRODUCT
DATASHEET
METRIC
WELDABLE COUPLERS
For composite construction where concrete reinforcement bars must be welded to a steel structure, BARTEC weldable
couplers must be used.
This is a nut made of weldable-grade steel that bears a large chamfer suitable for single bevel butt welding.
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PRODUCT
DATASHEET
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3. HEADED BARS
Development of reinforcement is the main use of Heads larger than four times the cross-section area of
headed bars : They conveniently replace hooked bars the reinforcing bar allow designs where the critical
as end anchorages in congested areas. They can also section is closer to the head than the development
be used to reduce lapping length, or as confinement or length would allow.
shear reinforcement where placing of stirrups is difficult. The embedment length should however not be less
Typical applications include exterior beam-column than 8 times the bar diameter or 150 mm, whichever is
connections, roof corners, pile feet, pile caps, greater.
cantilevered members, corbels, etc.
In beam-column connections, headed bars in beam
Just like hooked bars, headed bars provide end reinforcement should extend to the far side of the
anchorage by a combination of bond and end bearing column core. In roof corners, the column heads should
on the concrete. But headed bars bond better with the be located above the beam bars. In both cases this
concrete because, for a given embedment length, the detailing arrangement will provide space for an
straight portion of a headed bar is longer than that of a additional layer of transverse reinforcement, which will
hook, due to the bending radius of the hook. Under further improve the capacity of the anchorage.
cyclic loading headed bars therefore display a smaller
slip relative to the concrete than hooked bars do. Headed bars can be arranged close to one another :
the clear spacing between two bars should not be less
than 4 times the bar diameter. Tests have shown that
Bartec Standard mechanical anchorages are circular the overlapping of compression cones does not reduce
in shape. Two sizes of heads are proposed. Other head the effectiveness of the anchorage.
sizes can be manufactured upon request to fit the
application requirements. For applications in seismic design, or whenever stress
reversal can be expected, the development length in
The small heads, with a net bearing area of four times compression should be checked too. Full-scale cyclic
the cross-section area of the reinforcing bar, work with tests of beam-column connections reinforced with
a combination of head bearing capacity and bond. The headed bars have shown that push-out of the concrete
minimum anchorage length required to provide the behind the head does not occur until a drift ratio of 6%.
bond must be computed according to the code
provisions by the structural engineer, depending on the Consult us for more information. The information that
grade of reinforcement and the class of concrete. should be provided with the enquiry is : the application,
Again, due to the absence of a bending radius, the the governing code, the reinforcing bar grade and
development length of a headed bar is typically shorter diameter, the concrete compressive strength, the bar
than that of a hook. spacing and the concrete cover.
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DATASHEET
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Reinforcing bars are individually prepared by having a The plastic caps that protect the threads of BARTEC
BARTEC thread made on one or both of their ends by couplers are coloured to enable a quick identification of
a Dextra machine. The machine is preferably installed the bar size and prevent miss-matching of threads :
at a fabricators workshop. Bar end preparation
instructions provided by Dextra must be followed.
Bar size Colour
5. INSTALLATION
12 Yellow
The mechanical connection is achieved by screwing the 14 Blue
coupler onto one bar, and then screwing in the second
bar. Contrary to taper threads, no torque wrench is 16 Lavender
necessary, and mis-assembly by crossing threads is 18 Grey
impossible. Assembly instructions provided by Dextra
20 Orange
must be followed. Isometric parallel threads have equal
resistance in tension and compression. 22 Red
24,25,26 Clear
Therefore the tensile performance of the BARTEC
splice will not be affected if the two bars are not in butt- 28,30 Brown
to-butt contact. Since the safety ratio on the thread 32 Pink
engagement length is designed to be at least two
pitches, a gap between both bars is admissible. 34 Yellow
36 Green
Visual inspection of the splice is easily accomplished :
40 Blue
50 Brown
Maximum 2 pitches visible outside the coupler
Table 16 : Colour of plastic caps
Approximate admissible
Bar size misalignment (mm)
12 to 16 10 18
18 to 20 10 15
22 to 28 8 15
32 to 36 0 5
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QUALITY
ASSURANCE
METRIC
Each connection is marked with the following symbols Pocket formers are packed in carton boxes. Other
that enable to trace it back to each raw material and products are packed in wooden crates that can be lifte
production batch data. Marking on coupler d by a forklift.
circumference :
BS12 DM XX XX XX XXXX All products must be stored under a roof and protected
from the elements.
A 50x40x15 56x46x29 15
Prefix marking number
Type of splice B 50x40x27 56x46x41 20
begin with
C 70x70x50 76x76x64 45
Standard splice BS18DM
D 105x80x65 110x86x79 75
Lock nut LN12#4DM E 105x80x55 110x86x69 70
Weldable CW34DM
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QUALITY
ASSURANCE
METRIC
32 FPBL3236001 50 250x330x110 15 15
34 FPBL3439001 30 250x330x110 12 12
36 FPBL3642001 15 250x330x110 14 14
40 FPBL4045001 15 250x330x110 7 8
50 FPBL5056001 10 250x330x110 10 10
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QUALITY
ASSURANCE
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Note : FCL shipments may be palletised, whereas LCL shipments must be boxed.
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QUALITY
ASSURANCE
METRIC
10. APPROVALS :
9. QUALITY ASSURANCE
BARTEC couplers and anchor plates are BARTEC mechanical splices and anchorages have
manufactured according to strict technical specifications been approved by the most demanding international
and under a production process that has been certified regulators:
to satisfy to the ISO9001 and ASME NCA-3800 quality
assurance standard. Country Agency Certificate N
Buidling Research
ZC-4265
Institute of Poland
Dubai Municipality NO. 130-2013
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