Strength Calculation STR-2002

STRENGTH CALCULATION FOR STRAINER STR-2002
1
TABLE OF CONTENT
TABLE OF CONTENT ....................................................................................................... 2

1. PURPOSE ............................................................................................................... 3
2. ABBREVIATIONS .................................................................................................. 3
3. REFERENCES........................................................................................................ 3
3.1. Code, Standard & Reference ...................................................................... 3
4. CALCULATION METHOD ..................................................................................... 4
4.1. Thickness of Cylindrical and Spherical Shells ........................................ 4
4.2. Maximum Allowable Working Pressure (MAWP) ..................................... 4
5. DIMENSIONAL DATA ............................................................................................ 5
6. PRESSURE VESSEL DESIGN DATA ................................................................... 6
7. CALCULATION RESULT....................................................................................... 6
8. LOAD ABBREVIATIONS ....................................................................................... 7
9. ATTACHMENT ....................................................................................................... 8
2
1. PURPOSE
This document describes the Strength Calculation for Strainer STR-2002 used in
Project Penyediaan Jasa Depot Mini LPG Pressurized di Donggala Sulawesi Tengah.
2. ABBREVIATIONS
ANSI : American National Standard Institute
ASME : American Society Mechanical Engineering
E : Joint Efficiency for, or the efficiency of, appropriate joint
in cylindrical or spherical shells
P : Internal design pressure
R : Inside radius of the shell course
S : Maximum allowable stress value
t : Minimum required thickness of the shell
3. REFERENCES
3.1. Code, Standard & Reference
The following industry codes, standards and references are used for line sizing.
1. ASME Sec. VIII Div.1
Rules for Construction of Pressure Vessels
2. ASME B16.5
Pipe Flanges and Fittings
3. ASME IID
Material Properties
4. ASME V
Nondestructive Methods Examination
5. ASME IX
Welding and Brazing Qualifications
6. ASTM A105
Standard Specification for Carbon Steel Forgings for Piping Installations
7. ASTM A36
Standard Specification for Carbon Structural Steel
8. ASTM A106
Standard Specification for Seamless Carbon Steel Pipe for High Temperature
Service
3
4. CALCULATION METHOD
4.1. Thickness of Cylindrical and Spherical Shells
Refer to ASME Sec.VIII Div.1 :
PRo
t
SE 0.4 P
Where,
Ro = Outside radius of the shell course under consideration
4.2. Maximum Allowable Working Pressure (MAWP)

MAWP calculation is based on the following equations:
SEt
P
Ro 0.4t
Where,
Ro = Outside radius of the shell course under consideration
4
5. DIMENSIONAL DATA
5.1 Sketch Drawing
5
6. PRESSURE VESSEL DESIGN DATA
No Description Data Unit Remarks
1 Design Pressure 18 bar
2 Design Temperature 37.8 C
3 Joint Efficiency 1 Full Radiography
4 Size
- Outside Diameter 10 inch
- Length 4980 mm S/F
5 Nominal Thickness 9.27 mm SCH 40
6 Material
- Shell ASTM A-106 Gr B
- Top Head ASTM A-105
- Bottom Head ASTM A-105
- Nozzle ASTM A-106 Gr B
7. CALCULATION RESULT
Calculation Result Summary :
a. Thickness Verfication
Required Thickness Nominal Thickness
Part Remarks
(mm) (mm)
Shell 3.5 9.26 OK
Top Head N/A 47.8 OK
Bottom Head 3.6 9.26 OK
b. MAWP Verification
Design Pressure Calculated MAWP
Part Remarks
(bar) (bar)
Shell 18 82.24 OK
Top Head 18 51.10 OK
Bottom Head 18 82.23 OK
6
c. Estimated Weight
Condition Weight Unit
Empty 296 Kg
Operating 317 Kg
Test 356 kg
8. LOAD ABBREVIATIONS
NP No Pressure
IP Internal Pressure
EP External Pressure
HP Hydrotest Pressure
EW Empty Weight
OW Operating Weight
HW Hydrotest Weight
WI Wind Load
EQ Earthquake Load
HE Hydrotest Earthquake
HI Hydrotest Wind
BW Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN Bending Stress due to Lat. Forces for the Wind Case, Uncorroded
BU Bending Stress due to Lat. Forces for the Seismic Case, Uncorroded
CW Axial Weight Stress, New and Cold (no corrosion allowance, CA)
WE Wind Bending Moment, New and Cold (Empty) (no CA)
WF Wind Bending Moment, New and Cold (Filled) (no CA)
FS Axial Stress due to Applied Axial Forces in Seismic Cases
FW Axial Stress due to applied forces in Wind Cases
VO Bending Stress due to Vortex Shedding Loads (Operating)
VE Bending Stress due to Vortex Shedding Loads (Empty)
VF Bending Stress due to Vortex Shedding Loads (Test, no CA.)
7
9. ATTACHMENT
- Attachment 1 - Calculation Report PVElite 2014
8
ATTACHMENT 1 CALCULATION REPORT
PVELITE2014
9
Table of Contents
Cover Sheet ........................................................................................................................................................... 2

Title Page ............................................................................................................................................................. 4
Input Echo :......................................................................................................................................................... 6
XY Coordinate Calculations : ................................................................................................................. 13
Flg Calc [Int P] : FLANGE ................................................................................................................. 14
Flg Calc [Int P] : FLANGE ................................................................................................................. 20
Internal Pressure Calculations : ....................................................................................................... 26
External Pressure Calculations : ....................................................................................................... 31
Element and Detail Weights : ................................................................................................................. 34
Nozzle Flange MAWP : .................................................................................................................................... 38
Center of Gravity Calculation : .......................................................................................................... 39
Nozzle Calcs. : Noz N1 Fr20 ................................................................................................................... 40
Nozzle Calcs. : Noz N2 Fr20 ................................................................................................................... 54
Nozzle Schedule : ........................................................................................................................................... 68
Nozzle Summary : ............................................................................................................................................. 70
MDMT Summary : .................................................................................................................................................. 71
Vessel Design Summary :............................................................................................................................. 73
Cover Page 2
STR-2001-1
HUTAMA MAJU MANDIRI
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2013
Analysis Performed by : SPLM Licensed User
Job File : C:\USERS\SC015\PICTURES\NEW FOLDER\EOR\HMM\CALCU
Date of Analysis : Nov 7,2017

Cover Page 3
PV Elite 2014, January 2014

Title Page 4
STRENGTH CALCULATION STRAINER STR-2001-1
HUTAMA MAJU MANDIRI

Title Page 5
Note: PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.

STR-2001-1 6
HUTAMA MAJU MANDIRI
PV Elite 2014 Licensee: SPLM Licensed User
FileName : STR-2001-1
Input Echo : Step: 1 10:17a Nov 7,2017
PV Elite Vessel Analysis Program: Input Data
STR-2001-1
HUTAMA MAJU MANDIRI
Design Internal Pressure (for Hydrotest) 10.000 bars
Design Internal Temperature 38 C
Type of Hydrotest UG-99(b)
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 mm.
Projection of Nozzle from Vessel Bottom 0.0000 mm.
Minimum Design Metal Temperature -29 C
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Miscellaneous Weight Percent 0.0
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 bars
User defined MAWP 0.0000 bars
User defined MAPnc 0.0000 bars
Load Case 1 NP+EW+WI+FW+BW
Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI

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Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93
Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000

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Design Nozzle for Des. Press. + St. Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No
Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10
Element To Node 20
Element Type Elliptical
Description Bottom Head
Distance "FROM" to "TO" 50.800 mm.
Element Outside Diameter 323.90 mm.
Element Thickness 10.310 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 10.310 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 10.000 bars
Design Temperature Internal Pressure 38 C
Design External Pressure 1.0342 bars
Design Temperature External Pressure 93 C
Effective Diameter Multiplier 1.2

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Material Name SA-106 B
Allowable Stress, Ambient 117.90 N./mm
Allowable Stress, Operating 117.90 N./mm
Allowable Stress, Hydrotest 153.30 N./mm
Material Density 0.007750 kg./cm
P Number Thickness 30.988 mm.
Yield Stress, Operating 241.30 N./mm
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03006
Product Form Smls. pipe
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Detail Type Liquid
Detail ID LPG
Dist. from "FROM" Node / Offset dist -63.640 mm.
Height/Length of Liquid 114.44 mm.
Liquid Density 0.0005098 kg./cm
--------------------------------------------------------------------
Element To Node 30
Element Type Cylinder
Description Shell
Element Outside Diameter 323.90 mm.

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Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Detail Type Liquid
Detail ID LPG
Dist. from "FROM" Node / Offset dist 0.0000 mm.
Height/Length of Liquid 711.20 mm.
Liquid Density 0.0005098 kg./cm
Detail Type Nozzle
Detail ID Noz N1 Fr20
Nozzle Diameter 6.0 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Detail Type Nozzle
Detail ID Noz N2 Fr20
Nozzle Diameter 6.0 in.

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Nozzle Schedule 40
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
--------------------------------------------------------------------
Element To Node 40
Element Type Flange
Description Top Flange
Flange Inside Diameter 304.80 mm.
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 Kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
--------------------------------------------------------------------

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Element To Node 50
Element Type Flange
Description Top Cover
Flange Outside Diameter 304.80 mm.
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 Kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

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XY Coordinate Calculations : Step: 2 10:17a Nov 7,2017
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
--------------------------------------------------------------
Bottom Hea| ... | 50.8000 | ... | 50.8000 |
Shell| ... | 939.800 | ... | 889.000 |
Top Flange| ... | 1069.85 | ... | 130.048 |
Top Cover| ... | 1199.90 | ... | 130.048 |

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Flg Calc [Int P] : FLANGE Flng: 3 10:17a Nov 7,2017
Flange Input Data Values Description: FLANGE :
Top Flange
Description of Flange Geometry (Type) Integral Weld Neck
Design Pressure P 10.00 bars
Design Temperature 38 C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 304.800 mm.
Flange Outside Diameter A 520.700 mm.
Flange Thickness t 50.8000 mm.
Thickness of Hub at Small End go 10.3100 mm.
Thickness of Hub at Large End g1 35.7100 mm.
Length of Hub h 79.2480 mm.
Flange Material SA-106 B
Flange Material UNS number K03006
Flange Allowable Stress At Temperature Sfo 117.90 N./mm
Flange Allowable Stress At Ambient Sfa 117.90 N./mm
Bolt Material SA-193 B7
Bolt Allowable Stress At Temperature Sb 172.38 N./mm
Bolt Allowable Stress At Ambient Sa 172.38 N./mm
Diameter of Bolt Circle C 450.850 mm.
Nominal Bolt Diameter a 28.5750 mm.
Type of Threads UNC Thread Series
Number of Bolts 16
Flange Face Outside Diameter Fod 381.000 mm.
Flange Face Inside Diameter Fid 304.800 mm.

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Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 374.650 mm.
Gasket Inside Diameter Gi 339.852 mm.
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 N./mm
Column for Gasket Seating 2, Code Column II
Gasket Thickness tg 3.1750 mm.
Flange Class 300
Flange Grade GR 1.1
ASME Code, Section VIII, Division 1, 2013
Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*(304.8000/2+0.0000))/(117.90*1.00-0.6*10.00)+Ca
= 1.2993 mm.
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90 * 1.00 * 10.3100 )/(152.4000 + 0.6 * 10.3100 )
= 76.648 bars
Corroded Flange ID, Bcor = B+2*Fcor 304.800 mm.
Corroded Large Hub, g1Cor = g1-ci 35.710 mm.
Corroded Small Hub, g0Cor = go-ci 10.310 mm.
Code R Dimension, R = (C-B)/2 - g1 37.315 mm.
Gasket Contact Width, N = (Go - Gi) / 2 17.399 mm.
Basic Gasket Width, bo = N / 2 8.699 mm.
Effective Gasket Width, b = Cb sqrt(bo) 7.432 mm.
Gasket Reaction Diameter, G = Go (Self-Energizing) 374.650 mm.

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Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 374.6500 * 10.000
= 11241.854 Kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.4325 * 3.1416 * 374.6500 * 0.0000 * 10.00
= 0.000 Kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 304.8000 *10.0000/4
= 7440.744 Kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 11241 - 7440
= 3801.109 Kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 11241 + 0 + 0 , 0 )
= 11241.854 Kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0.00*7.4325*3.141*374.650+0.00*0.0000*0.00
= 0.000 Kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 11241/172 , 0/172
= 6.396 cm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
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= 2 * 28.575 + 6 * 50.800/(0.00 + 0.5)
= 666.750 mm.
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 450.850 * sin( 3.142/16 )
= 87.956 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 87.956/( 2 * 28.575 + 50.800 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm 6.396 71.535
Radial distance bet. hub and bolts 38.100 37.315
Radial distance bet. bolts and the edge 28.575 34.925
Circumferential spacing between bolts 63.500 87.956 666.750
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 172.38 * ( 6.3958 + 71.5353 )/2
= 68489.88 Kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 11241 - 11241
= 0.00 Kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

STR-2001-1 18
HUTAMA MAJU MANDIRI
= (C - G ) / 2
= ( 450.8500 - 374.6500 )/2
= 38.1000 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 37.3150 + 35.7100 + 38.1000 )/2
= 55.5625 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 37.3150 + ( 35.7100/2.0 )
= 55.1700 mm.
Summary of Moments for Internal Pressure:
Loading Force Distance Bolt Corr Moment
End Pressure, Md 7441. 55.1700 1.0000 411. Kg-m.
Face Pressure, Mt 3801. 55.5625 1.0000 211. Kg-m.
Gasket Load, Mg 0. 38.1000 1.0000 0. Kg-m.
Gasket Seating, Matm 68490. 38.1000 1.0000 2610. Kg-m.
Total Moment for Operation, Mop 622. Kg-m.
Total Moment for Gasket seating, Matm 2610. Kg-m.
Note: User choose not to perform Stress Calculations on this Standard Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk. 69.7 kg.
Estimated Unfinished Weight of Forging at given Thk 141.1 kg.
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

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Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 10.00/51.10 = 0.196
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

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Flange Input Data Values Description: FLANGE :
Top Cover
Description of Flange Geometry (Type) Integral Weld Neck
Design Pressure P 10.00 bars
Design Temperature 38 C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 304.800 mm.
Flange Outside Diameter A 520.700 mm.
Flange Thickness t 50.8000 mm.
Thickness of Hub at Small End go 9.5250 mm.
Thickness of Hub at Large End g1 34.9250 mm.
Length of Hub h 79.2480 mm.
Flange Material SA-106 B
Flange Material UNS number K03006
Flange Allowable Stress At Temperature Sfo 117.90 N./mm
Flange Allowable Stress At Ambient Sfa 117.90 N./mm
Bolt Material SA-193 B7
Bolt Allowable Stress At Temperature Sb 172.38 N./mm
Bolt Allowable Stress At Ambient Sa 172.38 N./mm
Diameter of Bolt Circle C 450.850 mm.
Nominal Bolt Diameter a 28.5750 mm.
Type of Threads UNC Thread Series
Number of Bolts 16
Flange Face Outside Diameter Fod 381.000 mm.
Flange Face Inside Diameter Fid 304.800 mm.

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Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 374.650 mm.
Gasket Inside Diameter Gi 339.852 mm.
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 N./mm
Column for Gasket Seating 2, Code Column II
Gasket Thickness tg 3.1750 mm.
Flange Class 300
Flange Grade GR 1.1
Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*(304.8000/2+0.0000))/(117.90*1.00-0.6*10.00)+Ca
= 1.2993 mm.
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90 * 1.00 * 9.5250 )/(152.4000 + 0.6 * 9.5250 )
= 71.023 bars
Corroded Flange ID, Bcor = B+2*Fcor 304.800 mm.
Corroded Large Hub, g1Cor = g1-ci 34.925 mm.
Corroded Small Hub, g0Cor = go-ci 9.525 mm.
Code R Dimension, R = (C-B)/2 - g1 38.100 mm.
Gasket Contact Width, N = (Go - Gi) / 2 17.399 mm.
Basic Gasket Width, bo = N / 2 8.699 mm.
Effective Gasket Width, b = Cb sqrt(bo) 7.432 mm.
Gasket Reaction Diameter, G = Go (Self-Energizing) 374.650 mm.

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Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 374.6500 * 10.000
= 11241.854 Kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.4325 * 3.1416 * 374.6500 * 0.0000 * 10.00
= 0.000 Kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 304.8000 *10.0000/4
= 7440.744 Kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 11241 - 7440
= 3801.109 Kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 11241 + 0 + 0 , 0 )
= 11241.854 Kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0.00*7.4325*3.141*374.650+0.00*0.0000*0.00
= 0.000 Kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 11241/172 , 0/172
= 6.396 cm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
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= 2 * 28.575 + 6 * 50.800/(0.00 + 0.5)
= 666.750 mm.
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 450.850 * sin( 3.142/16 )
= 87.956 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 87.956/( 2 * 28.575 + 50.800 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm 6.396 71.535
Radial distance bet. hub and bolts 38.100 38.100
Radial distance bet. bolts and the edge 28.575 34.925
Circumferential spacing between bolts 63.500 87.956 666.750
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 172.38 * ( 6.3958 + 71.5353 )/2
= 68489.88 Kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 11241 - 11241
= 0.00 Kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

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= (C - G ) / 2
= ( 450.8500 - 374.6500 )/2
= 38.1000 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 38.1000 + 34.9250 + 38.1000 )/2
= 55.5625 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 38.1000 + ( 34.9250/2.0 )
= 55.5625 mm.
Summary of Moments for Internal Pressure:
Loading Force Distance Bolt Corr Moment
End Pressure, Md 7441. 55.5625 1.0000 413. Kg-m.
Face Pressure, Mt 3801. 55.5625 1.0000 211. Kg-m.
Gasket Load, Mg 0. 38.1000 1.0000 0. Kg-m.
Gasket Seating, Matm 68490. 38.1000 1.0000 2610. Kg-m.
Total Moment for Operation, Mop 625. Kg-m.
Total Moment for Gasket seating, Matm 2610. Kg-m.
Note: User choose not to perform Stress Calculations on this Standard Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk. 69.1 kg.
Estimated Unfinished Weight of Forging at given Thk 141.1 kg.

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HUTAMA MAJU MANDIRI

STR-2001-1 26
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Internal Pressure Calculations : Step: 5 10:17a Nov 7,2017
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm |
---------------------------------------------------------------------------
Bottom Hea| 10.041 | 10.310 | ... | 323.90 | 117.90 |
Shell| 10.036 | 10.310 | ... | 323.90 | 117.90 |
Top Flange| 10.000 | 9.2700 | ... | 304.80 | 117.90 |
Top Cover| 10.000 | 9.2700 | ... | 304.80 | 117.90 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------
Bottom Hea| 10.0000 | 76.9726 | 79.6142 | 10.3100 | 1.50000 |
Shell| 10.0000 | 76.9812 | 77.0168 | 10.3100 | 1.50000 |
Top Flange| 10.0000 | 51.1000 | 51.1000 | 50.8000 | No Calc |
Top Cover| 10.0000 | 51.1000 | 51.1000 | 50.8000 | No Calc |
Minimum 51.089 51.100
Note : The M.A.W.P is Governed by a Standard Flange !
Flange MAWP including Static Pressure: 51.089 = 51.100 - 0.011 bars
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-106 B , UCS-66 Crv. B at 38 C

STR-2001-1 27
HUTAMA MAJU MANDIRI
Bottom Head
Material UNS Number: K03006
Required Thickness due to Internal Pressure [tr]:
= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (10.041*323.9000*1.000)/(2*117.90*1.00+2*10.041*(1.000-0.1))
= 1.3689 + 0.0000 = 1.3689 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.041 bars
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*117.90*1.00*10.3100)/(1.000*323.9000-2*10.3100*(1.00-0.1))
= 79.614 - 0.041 = 79.573 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*117.90*1.00*10.3100)/(1.000*323.9000-2*10.3100*(1.000-0.1))
= 79.614 bars
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (10.041*(1.000*323.9000-2*10.3100*(1.000-0.1)))/(2*1.00*10.3100)
= 14.870 N./mm
Straight Flange Required Thickness:
= (P*Ro)/(S*E+0.4*P) + ca per Appendix 1-1 (a)(1)
= (10.041*161.9500)/(117.90*1.00+0.4*10.041)+0.000
= 1.375 mm.
Straight Flange Maximum Allowable Working Pressure:

STR-2001-1 28
HUTAMA MAJU MANDIRI
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (117.90 * 1.00 * 10.3100 )/(161.9500 - 0.4 * 10.3100 )
= 77.014 - 0.041 = 76.973 bars
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 10.310 , tr = 6.760 , c = 0.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.656 , Temp. Reduction = 19 C
Min Metal Temp. w/o impact per UCS-66, Curve B -28 C
Min Metal Temp. at Required thickness (UCS 66.1) -47 C
Min Metal Temp. w/o impact per UG-20(f) -29 C
MDMT Calculations in the Head Straight Flange:
Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 38 C
Shell
= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.036*161.9500)/(117.90*1.00+0.4*10.036)
= 1.3739 + 0.0000 = 1.3739 mm.

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HUTAMA MAJU MANDIRI
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.
= (117.90*1.00*10.3100)/(161.9500-0.4*10.3100)
= 77.017 - 0.036 = 76.981 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (117.90*1.00*10.3100)/(161.9500-0.4*10.3100)
= 77.017 bars
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Ro-0.4*t))/(E*t)
= (10.036*((161.9500-0.4*10.3100))/(1.00*10.3100)
= 15.363 N./mm
Minimum Design Metal Temperature Results:
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 66.416 bars

STR-2001-1 30
HUTAMA MAJU MANDIRI
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 13.000 bars
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 66.404 bars
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 56.198 bars
Pressure per PED = 1.43 * MAWP 73.058 bars
UG-99(b), Test Pressure Calculation:
= Test Factor * MAWP * Stress Ratio
= 1.3 * 51.059 * 1.000
= 66.416 bars
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure
----------------------------------------------------------------------
Bottom Head 98.5 153.3 0.643 66.54
Shell 101.8 153.3 0.664 66.53
----------------------------------------------------------------------
Elements Suitable for Internal Pressure.

STR-2001-1 31
HUTAMA MAJU MANDIRI
External Pressure Calculations : Step: 6 10:17a Nov 7,2017
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 93 C
Bottom Head
Elastic Modulus from Chart: CS-2 at 93 C : 0.200E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):
Tca OD D/t Factor A B
10.310 323.90 31.42 0.0044209 117.87
EMAP = B/(K0*D/t) = 117.8719/(0.9000 *31.4161 ) = 41.6860 bars
Results for Required Thickness (Tca):
Tca OD D/t Factor A B
0.839 323.90 386.22 0.0003596 35.95
EMAP = B/(K0*D/t) = 35.9531/(0.9000 *386.2191 ) = 1.0343 bars
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1.727*303.2800*1.000)/(2*117.90*1.00-0.2*1.727)
= 0.2222 + 0.0000 = 0.2222 mm.
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*117.90*1.00*10.3100)/(1.000*303.2800+0.2*10.3100))/1.67
STR-2001-1 32
HUTAMA MAJU MANDIRI
= 47.675 bars
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 41.69 , 47.6750 )
= 41.686 bars
Thickness requirements per UG-33(a)(1) govern the required
thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 93 C
Shell
Elastic Modulus from Chart: CS-2 at 93 C : 0.200E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):
Tca OD SLEN D/t L/D Factor A B
10.310 323.90 965.07 31.42 2.9795 0.0023366 107.11
EMAP = (4*B)/(3*(D/t)) = (4*107.1139 )/(3*31.4161 ) = 45.4576 bars
Results for Required Thickness (Tca):
1.641 323.90 965.07 197.41 2.9795 0.0001532 15.31
EMAP = (4*B)/(3*(D/t)) = (4*15.3138 )/(3*197.4101 ) = 1.0343 bars
Results for Maximum Stiffened Length (Slen):
10.310 323.90 38708.34 31.42 50.0000 0.0011288 88.94
EMAP = (4*B)/(3*(D/t)) = (4*88.9378 )/(3*31.4161 ) = 37.7440 bars
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |

STR-2001-1 33
HUTAMA MAJU MANDIRI
From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm |
---------------------------------------------------------------------------
10| 20| No Calc | 323.900 | 10.3100 | 0.0044209 | 117.872 |
20| 30| 965.073 | 323.900 | 10.3100 | 0.0023366 | 107.114 |
30| 40| No Calc | ... | 50.8000 | No Calc | No Calc |
40| 50| No Calc | ... | 50.8000 | No Calc | No Calc |
| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm. | mm. | bars | bars |
----------------------------------------------------------------
10| 20| 10.3100 | 1.50000 | 1.03419 | 41.6860 |
20| 30| 10.3100 | 1.64075 | 1.03419 | 45.4576 |
30| 40| 50.8000 | No Calc | 1.03419 | No Calc |
40| 50| 50.8000 | No Calc | 1.03419 | No Calc |
Minimum 41.686
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 965.073 | 38708.3 | No Calc | No Calc |
Elements Suitable for External Pressure.

STR-2001-1 34
HUTAMA MAJU MANDIRI
Element and Detail Weights : Step: 7 10:17a Nov 7,2017
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm. | kg. | Cm. | kg. |
---------------------------------------------------------------------------
10| 20| 13.4040 | 7322.59 | 13.4040 | 7322.59 | 2.68080 |
20| 30| 69.9847 | 64232.8 | 69.9847 | 64232.8 | 13.9969 |
30| 40| 69.6677 | 9490.77 | 69.6677 | 9490.77 | 13.9335 |
40| 50| 69.1375 | 9490.77 | 69.1375 | 9490.77 | 13.8275 |
---------------------------------------------------------------------------
Total 222 90536.93 222 90536.93 44
Weight of Details
| | Weight of | X Offset, | Y Offset, |
From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
10|Liqd| 3.66404 | ... | -31.8200 | LPG
20|Liqd| 26.1910 | ... | 355.600 | LPG
20|Nozl| 34.1711 | 228.665 | 500.000 | Noz N1 Fr20
20|Nozl| 34.1711 | 228.665 | 500.000 | Noz N2 Fr20
Total Weight of Each Detail Type
Total Weight of Liquid 29.9
Total Weight of Nozzles 68.3
---------------------------------------------------------------
Sum of the Detail Weights 98.2 kg.
Weight Summation
STR-2001-1 35
HUTAMA MAJU MANDIRI
Fabricated Shop Test Shipping Erected Empty Operating
------------------------------------------------------------------------------
266.6 335.0 266.6 335.0 266.6 335.0
... 90.5 ... ... ... 29.9
68.3 ... 68.3 ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 68.3 ...
------------------------------------------------------------------------------
335.0 425.5 335.0 335.0 335.0 364.8 kg.
Miscellaneous Weight Percent: 20.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 335.0 kg.
Shop Test Wt. - Fabricated Weight + Water ( Full ) 425.5 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 335.0 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 335.0 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 335.0 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 364.8 kg.
Field Test Wt. - Empty Weight + Water (Full) 425.5 kg.
Mass of the Upper 1/3 of the Vertical Vessel 179.8 kg.
Outside Surface Areas of Elements

STR-2001-1 36
HUTAMA MAJU MANDIRI
| | Surface |
From| To | Area |
| | cm |
----------------------------
10| 20| 1654.14 |
20| 30| 9046.12 |
30| 40| 3167.44 |
40| 50| 3163.53 |
---------------------------
Total 17031.232 cm
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | Kg-m. | kg. |
---------------------------------------------------------------------------
10| 20| 16.0848 | 19.7489 | 23.4029 | ... | 16.0848 |
20| 30| 152.324 | 178.515 | 216.517 | 15.6278 | 152.324 |
30| 40| 83.6013 | 83.6013 | 93.0863 | ... | 83.6013 |
40| 50| 82.9650 | 82.9650 | 92.4500 | ... | 82.9650 |
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg. | kg. | kg. |
-------------------------------------------------------
10| 20| 334.975 | 364.830 | 425.457 |
20| 30| 318.890 | 345.081 | 402.054 |
30| 40| 166.566 | 166.566 | 185.536 |
40| 50| 82.9650 | 82.9650 | 92.4500 |

STR-2001-1 37
HUTAMA MAJU MANDIRI
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | Kg-m. | Kg-m. | Kg-m. |
-------------------------------------------------
10| 20| 15.6278 | 15.6278 | 15.6278 |
20| 30| 15.6278 | 15.6278 | 15.6278 |
30| 40| ... | ... | ... |
40| 50| ... | ... | ... |

STR-2001-1 38
HUTAMA MAJU MANDIRI
Nozzle Flange MAWP : Step: 8 10:17a Nov 7,2017
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating
Description Operating Ambient Temperature Class Grade|Group
bars bars C
----------------------------------------------------------------------------
Noz N1 Fr20 51.1 51.1 38 300 GR 1.1
Noz N2 Fr20 51.1 51.1 38 300 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 51.1 51.1 bars (for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

STR-2001-1 39
HUTAMA MAJU MANDIRI
Center of Gravity Calculation : Step: 9 10:17a Nov 7,2017
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid 352.618 mm.
Center of Gravity of Nozzles 550.800 mm.
Center of Gravity of Bare Shell New and Cold 823.472 mm.
Center of Gravity of Bare Shell Corroded 823.472 mm.
Vessel CG in the Operating Condition 733.862 mm.
Vessel CG in the Fabricated (Shop/Empty) Condition 767.841 mm.

STR-2001-1 40
HUTAMA MAJU MANDIRI
Nozzle Calcs. : Noz N1 Fr20 Nozl: 3 10:17a Nov 7,2017
INPUT VALUES, Nozzle Description: Noz N1 Fr20 From : 20
Pressure for Reinforcement Calculations P 10.011 bars
Temperature for Internal Pressure Temp 38 C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 93 C
Shell Material SA-106 B
Shell Allowable Stress at Temperature S 117.90 N./mm
Shell Allowable Stress At Ambient Sa 117.90 N./mm
Inside Diameter of Cylindrical Shell D 303.28 mm.
Design Length of Section L 965.0734 mm.
Shell Finished (Minimum) Thickness t 10.3100 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 550.8000 mm.
User Entered Minimum Design Metal Temperature -28.89 C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm
Allowable Stress At Ambient Sna 117.90 N./mm
Diameter Basis (for tr calc only) ID
Layout Angle 0.00 deg
Diameter 6.0000 in.

STR-2001-1 41
HUTAMA MAJU MANDIRI
Size and Thickness Basis Nominal
Nominal Thickness tn 40
Flange Material SA-105
Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm.
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm.
Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 9.2700 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Pad Material SA-106 B
Pad Allowable Stress at Temperature Sp 117.90 N./mm
Pad Allowable Stress At Ambient Spa 117.90 N./mm
Diameter of Pad along vessel surface Dp 270.0000 mm.
Thickness of Pad te 8.0000 mm.
Weld leg size between Pad and Shell Wp 6.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm.
Reinforcing Pad Width 50.8625 mm.
ASME Code Weld Type per UW-16 None
Class of attached Flange 300
Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
STR-2001-1 42
HUTAMA MAJU MANDIRI
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: Noz N1 Fr20
ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 6.065 in.
Actual Thickness Used in Calculation 0.280 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.01*151.6400)/(117*1.00-0.6*10.01)
= 1.2942 mm.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.01*77.03)/(117*1.00-0.6*10.01)
= 0.6574 mm.
Required Nozzle thickness under External Pressure per UG-28 : 0.5132 mm.
UG-40, Limits of Reinforcement : [External Pressure]
Parallel to Vessel Wall (Diameter Limit) Dl 308.1020 mm.
Parallel to Vessel Wall, opening length d 154.0510 mm.

STR-2001-1 43
HUTAMA MAJU MANDIRI
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 25.7750 mm.
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/S )
= min( 1, 117.9/117.9 )
= 1.000
= min( 1, Sn/S )
= min( 1, 117.9/117.9 )
= 1.000
= min( 1, Sp/S )
= min( 1, 117.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar NA 1.264 NA cm
Area in Shell A1 NA 13.355 NA cm
Area in Nozzle Wall A2 NA 3.402 NA cm
Area in Inward Nozzle A3 NA 0.000 NA cm
Area in Welds A41+A42+A43 NA 1.360 NA cm
Area in Element A5 NA 6.103 NA cm
TOTAL AREA AVAILABLE Atot NA 24.220 NA cm
Nozzle Angle Used in Area Calculations 90.00 Degs.

STR-2001-1 44
HUTAMA MAJU MANDIRI
The area available without a pad is Sufficient.
The area available with the given pad is Sufficient.
Area Required [A]:
= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(154.0510*1.6407*1+2*7.1120*1.6407*1*(1-1.00))
= 1.264 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 154.051 ( 1.00 * 10.3100 - 1.0 * 1.641 ) - 2 * 7.112
( 1.00 * 10.3100 - 1.0 * 1.6407 ) * ( 1 - 1.000 )
= 13.355 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.77 ) * ( 7.11 - 0.51 ) * 1.0000
= 3.402 cm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 10.0000 *1.00 + (0.0000 ) *1.00 + 6.0000 * 1.00
= 1.360 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 270.0000 - 168.2750 ) * 8.0000 * 1.0000
= 6.103 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

STR-2001-1 45
HUTAMA MAJU MANDIRI
Wall Thickness for Internal/External pressures ta = 0.6574 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 1.2942 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm.
Wall Thickness per table UG-45 tb3 = 6.2200 mm.
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 6.220 , max( 1.5000 , 1.5000 ) ]
= 1.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.6574 , 1.5000 )
= 1.5000 mm.
Available Nozzle Neck Thickness = 0.875 * 7.112 = 6.223 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B
----------------------------------------------------------------------

STR-2001-1 46
HUTAMA MAJU MANDIRI
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B
----------------------------------------------------------------------
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 8.000 , c = 0.0000 mm. , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------
Governing MDMT of the Nozzle : -104 C
Governing MDMT of the Reinforcement Pad : -104 C
Governing MDMT of all the sub-joints of this Junction : -104 C

STR-2001-1 47
HUTAMA MAJU MANDIRI
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 7.112 - 0.000
= 7.112 mm.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 303.280/2 + 0.000
= 151.640 mm.
Effective Length of Vessel Wall [LR]:
Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 10.310
= 103.100 mm.
Thickness Limit Candidate [LH1]:
= t + 0.78 * sqrt( Rn * tn )
= 10.310 + 0.78 * sqrt( 77.025 * 7.112 )
= 28.566 mm.
STR-2001-1 48
HUTAMA MAJU MANDIRI
= Lpr1 + T
= 150.000 + 10.310
= 160.310 mm.
= 8( t + te )
= 8( 10.310 + 8.000 )
= 146.480 mm.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 28.566 , 160.310 , 146.480 )
= 28.566 mm.
Effective Vessel Thickness [teff]:
= t
= 10.310 mm.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (154.05 + 7.112 )/( sqrt((303.28 + 10.310 ) * 10.310 )) )
= 2.834
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 10.310 * 103.100 * max( 2.834/4, 1 )
= 10.630 cm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 7.112 * 28.566
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= 2.032 cm
Area Contributed by the Pad Fillet Weld [A42]:
= 0.5 * Leg422
= 0.5 * 6.0002
= 0.180 cm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg412
= 0.5 * 10.0002
= 0.500 cm
Area Contributed by the Reinforcing Pad [A5]:
= min( W * te , LR * te )
= min( 50.862 * 8.000 , 103.100 * 8.000 )
= 4.069 cm
The total area contributed by A1 through A5 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 10.630+1.000(2.032+0.000)+0.500+0.180+0.000+1.000(4.069)
= 17.410 cm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 117.905 * 1.000
= 176.9 N./mm
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 10.011 * 77.025 ( 28.566 - 10.310 )
= 143.5 Kgf
Determine Force acting on the Shell [fS]:
= P * Reff( LR + tn )
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= 10.011 * 151.640 ( 103.100 + 7.112 )
= 1706.1 Kgf
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 10.011 * 151.640 * 77.025
= 1192.3 Kgf
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 77.025 ( 28.566 - 10.310 ) + 151.640 ( 103.100 + 7.112 + 77.025 )
= 298.0 cm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 176.857/( 2 * 297.989/17.410 - 151.640/10.310 )
= 90.6 bars
= S[t/Reff]
= 117.905 [10.310/151.640 ]
= 80.2 bars
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 90.582 , 80.159 )
= 80.159 bars
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 143.548 + 1706.073 + 1192.348 )/17.410
= 17.135 N./mm
General Primary Membrane Stress [SigmaCirc]:

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= P * Reff / teff
= 10.011 * 151.640/10.310
= 14.7 N./mm
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 17.135 - 14.724 , 14.724 )
= 19.5 N./mm
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress Sallow 176.86 N./mm
Local Primary Membrane Stress PL 19.55 N./mm
Maximum Allowable Working Pressure Pmax 80.16 bars
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 77.025 + 7.112 )/77.025
= 1.092 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 77.025 + 7.112 )
= 132.163 mm.
Weld Length of Pad to Shell Weld [LtauP]:
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 77.025 + 7.112 + 50.862 )
= 212.057 mm.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071, 4.243, 0.000, mm.

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Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(1192*1.09,1.5*117.9(2.032+0.000),pi/4*10.0*77.03^2*1.09^2)
= 567.576 Kgf
Discontinuity Force [fws]:
= fwelds * t * S/( t * S + te * Sp )
= 567.6*10.31*117/(10.310*117+8.000*117)
= 319.591 Kgf
Discontinuity Force [fwp]:
= fwelds * te * Sp / ( t * S + te * Sp )
= 567.6*8.00*117/(10.310*117+8.000*117)
= 247.985 Kgf
Shear Stress [tau1]:
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 319.591/( 132.163 * ( 0.6 * 9.270 + 0.49 * 0.000 ) )
= 4.264 N./mm
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 247.985/( 132.163 * ( 0.6 * 8.000 + 0.49 * 7.071 ) )
= 2.226 N./mm
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 247.985/( 212.057 * ( 0.49 * 4.243 ) )
= 5.517 N./mm
Maximum Shear Stress in the Welds:
= max( tau1, tau2, tau3 )
= max( 4.264 , 2.226 , 5.517 )
= 5.5 must be less than or equal to 117.9 N./mm

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Weld Size Calculations, Description: Noz N1 Fr20
Intermediate Calc. for nozzle/shell Welds Tmin 7.1120 mm.
Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm.
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 4.9784 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Pad Weld 4.0000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 76.992 bars
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 1.034 bars
The Drop for this Nozzle is : 25.4831 mm.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 185.7931 mm.

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INPUT VALUES, Nozzle Description: Noz N2 Fr20 From : 20
Pressure for Reinforcement Calculations P 10.011 bars
Temperature for Internal Pressure Temp 38 C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 93 C
Shell Allowable Stress at Temperature S 117.90 N./mm
Shell Allowable Stress At Ambient Sa 117.90 N./mm
Inside Diameter of Cylindrical Shell D 303.28 mm.
Design Length of Section L 965.0734 mm.
Shell Finished (Minimum) Thickness t 10.3100 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 550.8000 mm.
User Entered Minimum Design Metal Temperature -28.89 C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm
Allowable Stress At Ambient Sna 117.90 N./mm
Diameter Basis (for tr calc only) ID
Layout Angle 180.00 deg
Diameter 6.0000 in.

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Size and Thickness Basis Nominal
Nominal Thickness tn 40
Flange Material SA-105
Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm.
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm.
Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 9.2700 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Pad Material SA-106 B
Pad Allowable Stress at Temperature Sp 117.90 N./mm
Pad Allowable Stress At Ambient Spa 117.90 N./mm
Diameter of Pad along vessel surface Dp 270.0000 mm.
Thickness of Pad te 8.0000 mm.
Weld leg size between Pad and Shell Wp 6.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm.
Reinforcing Pad Width 50.8625 mm.
ASME Code Weld Type per UW-16 None
Class of attached Flange 300
Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
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__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: Noz N2 Fr20
ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 6.065 in.
Actual Thickness Used in Calculation 0.280 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.01*151.6400)/(117*1.00-0.6*10.01)
= 1.2942 mm.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.01*77.03)/(117*1.00-0.6*10.01)
= 0.6574 mm.
Required Nozzle thickness under External Pressure per UG-28 : 0.5132 mm.
UG-40, Limits of Reinforcement : [External Pressure]
Parallel to Vessel Wall (Diameter Limit) Dl 308.1020 mm.
Parallel to Vessel Wall, opening length d 154.0510 mm.

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Normal to Vessel Wall (Thickness Limit), pad side Tlwp 25.7750 mm.
= min( 1, Sn/S )
= min( 1, 117.9/117.9 )
= 1.000
= min( 1, Sn/S )
= min( 1, 117.9/117.9 )
= 1.000
= min( 1, Sp/S )
= min( 1, 117.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar NA 1.264 NA cm
Area in Shell A1 NA 13.355 NA cm
Area in Nozzle Wall A2 NA 3.402 NA cm
Area in Inward Nozzle A3 NA 0.000 NA cm
Area in Welds A41+A42+A43 NA 1.360 NA cm
Area in Element A5 NA 6.103 NA cm
TOTAL AREA AVAILABLE Atot NA 24.220 NA cm
Nozzle Angle Used in Area Calculations 90.00 Degs.

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The area available without a pad is Sufficient.
The area available with the given pad is Sufficient.
Area Required [A]:
= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(154.0510*1.6407*1+2*7.1120*1.6407*1*(1-1.00))
= 1.264 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 154.051 ( 1.00 * 10.3100 - 1.0 * 1.641 ) - 2 * 7.112
( 1.00 * 10.3100 - 1.0 * 1.6407 ) * ( 1 - 1.000 )
= 13.355 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.77 ) * ( 7.11 - 0.51 ) * 1.0000
= 3.402 cm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 10.0000 *1.00 + (0.0000 ) *1.00 + 6.0000 * 1.00
= 1.360 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 270.0000 - 168.2750 ) * 8.0000 * 1.0000
= 6.103 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

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Wall Thickness for Internal/External pressures ta = 0.6574 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 1.2942 mm.
Wall Thickness per table UG-45 tb3 = 6.2200 mm.
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 6.220 , max( 1.5000 , 1.5000 ) ]
= 1.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.6574 , 1.5000 )
= 1.5000 mm.
Available Nozzle Neck Thickness = 0.875 * 7.112 = 6.223 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B
----------------------------------------------------------------------

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MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B
----------------------------------------------------------------------
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 8.000 , c = 0.0000 mm. , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------
Governing MDMT of the Nozzle : -104 C
Governing MDMT of the Reinforcement Pad : -104 C
Governing MDMT of all the sub-joints of this Junction : -104 C

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Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 7.112 - 0.000
= 7.112 mm.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 303.280/2 + 0.000
= 151.640 mm.
Effective Length of Vessel Wall [LR]:
Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 10.310
= 103.100 mm.
= t + 0.78 * sqrt( Rn * tn )
= 10.310 + 0.78 * sqrt( 77.025 * 7.112 )
= 28.566 mm.
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= Lpr1 + T
= 150.000 + 10.310
= 160.310 mm.
= 8( t + te )
= 8( 10.310 + 8.000 )
= 146.480 mm.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 28.566 , 160.310 , 146.480 )
= 28.566 mm.
Effective Vessel Thickness [teff]:
= t
= 10.310 mm.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (154.05 + 7.112 )/( sqrt((303.28 + 10.310 ) * 10.310 )) )
= 2.834
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 10.310 * 103.100 * max( 2.834/4, 1 )
= 10.630 cm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 7.112 * 28.566
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= 2.032 cm
Area Contributed by the Pad Fillet Weld [A42]:
= 0.5 * Leg422
= 0.5 * 6.0002
= 0.180 cm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg412
= 0.5 * 10.0002
= 0.500 cm
Area Contributed by the Reinforcing Pad [A5]:
= min( W * te , LR * te )
= min( 50.862 * 8.000 , 103.100 * 8.000 )
= 4.069 cm
The total area contributed by A1 through A5 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 10.630+1.000(2.032+0.000)+0.500+0.180+0.000+1.000(4.069)
= 17.410 cm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 117.905 * 1.000
= 176.9 N./mm
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 10.011 * 77.025 ( 28.566 - 10.310 )
= 143.5 Kgf
Determine Force acting on the Shell [fS]:
= P * Reff( LR + tn )
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= 10.011 * 151.640 ( 103.100 + 7.112 )
= 1706.1 Kgf
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 10.011 * 151.640 * 77.025
= 1192.3 Kgf
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 77.025 ( 28.566 - 10.310 ) + 151.640 ( 103.100 + 7.112 + 77.025 )
= 298.0 cm
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 176.857/( 2 * 297.989/17.410 - 151.640/10.310 )
= 90.6 bars
= S[t/Reff]
= 117.905 [10.310/151.640 ]
= 80.2 bars
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 90.582 , 80.159 )
= 80.159 bars
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 143.548 + 1706.073 + 1192.348 )/17.410
= 17.135 N./mm
General Primary Membrane Stress [SigmaCirc]:

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= P * Reff / teff
= 10.011 * 151.640/10.310
= 14.7 N./mm
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 17.135 - 14.724 , 14.724 )
= 19.5 N./mm
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress Sallow 176.86 N./mm
Local Primary Membrane Stress PL 19.55 N./mm
Maximum Allowable Working Pressure Pmax 80.16 bars
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 77.025 + 7.112 )/77.025
= 1.092 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 77.025 + 7.112 )
= 132.163 mm.
Weld Length of Pad to Shell Weld [LtauP]:
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 77.025 + 7.112 + 50.862 )
= 212.057 mm.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071, 4.243, 0.000, mm.

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Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(1192*1.09,1.5*117.9(2.032+0.000),pi/4*10.0*77.03^2*1.09^2)
= 567.576 Kgf
Discontinuity Force [fws]:
= fwelds * t * S/( t * S + te * Sp )
= 567.6*10.31*117/(10.310*117+8.000*117)
= 319.591 Kgf
Discontinuity Force [fwp]:
= fwelds * te * Sp / ( t * S + te * Sp )
= 567.6*8.00*117/(10.310*117+8.000*117)
= 247.985 Kgf
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 319.591/( 132.163 * ( 0.6 * 9.270 + 0.49 * 0.000 ) )
= 4.264 N./mm
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 247.985/( 132.163 * ( 0.6 * 8.000 + 0.49 * 7.071 ) )
= 2.226 N./mm
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 247.985/( 212.057 * ( 0.49 * 4.243 ) )
= 5.517 N./mm
Maximum Shear Stress in the Welds:
= max( tau1, tau2, tau3 )
= max( 4.264 , 2.226 , 5.517 )
= 5.5 must be less than or equal to 117.9 N./mm

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Weld Size Calculations, Description: Noz N2 Fr20
Intermediate Calc. for nozzle/shell Welds Tmin 7.1120 mm.
Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm.
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 4.9784 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Pad Weld 4.0000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 76.992 bars
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 1.034 bars
The Drop for this Nozzle is : 25.4831 mm.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 185.7931 mm.

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Nozzle Schedule : Step: 12 10:17a Nov 7,2017
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut
Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm. mm. mm. mm.
------------------------------------------------------------------------------
Noz N1 Fr20 6.000 40 WNF 6.625 7.112 270.00 8.000 185.79
Noz N2 Fr20 6.000 40 WNF 6.625 7.112 270.00 8.000 185.79
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm. mm. mm. mm. mm.
------------------------------------------------------------------------------
Noz N1 SA-106 B 9.270 10.000 6.000 8.000 -
Noz N2 SA-106 B 9.270 10.000 6.000 8.000 -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:

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Nozzle Schedule : Step: 12 10:17a Nov 7,2017
Elevation/Distance Layout Projection Installed In
Nozzle From Datum Angle Outside Inside Component
mm. deg. mm. mm.
----------------------------------------------------------------------------
Noz N1 Fr20 500.000 0.00 150.00 0.00 Shell
Noz N2 Fr20 500.000 180.00 150.00 0.00 Shell

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Nozzle Summary : Step: 13 10:17a Nov 7,2017
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or
bars bars Path Stresses
---------------------------------------------------------------------------
Noz N1 Fr20 76.98 OK 0.00 OK 1.50 OK Passed
Noz N2 Fr20 76.98 OK 0.00 OK 1.50 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 76.98 Noz N2 Fr2 0.00 Noz N2 Fr20
Min. Shell&Flgs 51.09
Computed Vessel M.A.W.P. 51.09 bars
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit
20 Noz N1 Fr20 550.800 0.000 374.475
20 Noz N2 Fr20 550.800 180.000 374.475
The nozzle spacing is computed by the following:
= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

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MDMT Summary : Step: 14 10:17a Nov 7,2017
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes C C C mm.
----------------------------------------------------------------------------
Nozzle Flg [4] -29 -104 0.000
Nozzle Flg [4] -29 -104 0.000
Bottom Head [10] B -28 -47 -29 0.656 10.310 1.000
Bottom Head [7] B -28 -46 -29 0.670 10.310 1.000
Shell [8] B -28 -46 -29 0.670 10.310 1.000
Noz N1 Fr20 [1] B -29 -104 0.106 6.223 1.000
Nozzle Flg [4] -29 -104 0.106
Noz N2 Fr20 [1] B -29 -104 0.106 6.223 1.000
Nozzle Flg [4] -29 -104 0.106
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -29 C
Warmest Computed Minimum Design Metal Temperature -46 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable

STR-2001-1 72
HUTAMA MAJU MANDIRI
MDMT Summary : Step: 14 10:17a Nov 7,2017
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

STR-2001-1 73
HUTAMA MAJU MANDIRI
Vessel Design Summary : Step: 15 10:17a Nov 7,2017
Diameter Spec : 323.900 mm. OD
Vessel Design Length, Tangent to Tangent 1199.90 mm.
Distance of Bottom Tangent above Grade 0.00 mm.
Distance of Base above Grade 0.00 mm.
Specified Datum Line Distance 50.80 mm.
Re-Pad Material SA-106 B
Internal Design Temperature 38 C
Internal Design Pressure 10.000 bars
External Design Temperature 93 C
External Design Pressure 1.034 bars
Maximum Allowable Working Pressure 51.089 bars
External Max. Allowable Working Pressure 41.686 bars
Hydrostatic Test Pressure 66.416 bars
Required Minimum Design Metal Temperature -29 C
Warmest Computed Minimum Design Metal Temperature -46 C
Wind Design Code ASCE-93
Earthquake Design Code UBC-94
Element Pressures and MAWP: bars
Element Desc | Design Pres. | External | M.A.W.P | Corrosion
| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
Bottom Head 10.041 1.034 76.973 0.0000

STR-2001-1 74
HUTAMA MAJU MANDIRI
Shell 10.036 1.034 76.981 0.0000
Top Flange 10.000 1.034 51.100 0.0000
Top Cover 10.000 1.034 51.100 0.0000
Liquid Level: 825.64 mm. Dens.: 0.001 kg./cm Sp. Gr.: 0.510
Element "To" Elev Length Element Thk R e q d T h k Joint Eff
Type mm. mm. mm. Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 0.0 50.8 10.3 1.5 1.5 1.00 1.00
Cylinder 889.0 889.0 10.3 1.5 1.6 1.00 1.00
Body Flg 1019.0 130.0 50.8 No Calc No Calc 1.00 1.00
Body Flg 1149.1 130.0 50.8 No Calc No Calc 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 335.0 kg.
Shop Test - Fabricated + Water ( Full ) 425.5 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 335.0 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 335.0 kg.
Empty - Fab. + Intls. + Details + Wghts. 335.0 kg.
Operating - Empty + Operating Liquid (No CA) 364.8 kg.
Field Test - Empty Weight + Water (Full) 425.5 kg.

STR-2001-1 75
HUTAMA MAJU MANDIRI

Strength Calculation STR-2002

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STRENGTH CALCULATION FOR STRAINER STR-2002

TABLE OF CONTENT ....................................................................................................... 2

4.2. Maximum Allowable Working Pressure (MAWP)

No Description Data Unit Remarks

1 Design Pressure 18 bar

2 Design Temperature 37.8 C

3 Joint Efficiency 1 Full Radiography

- Outside Diameter 10 inch

- Length 4980 mm S/F

5 Nominal Thickness 9.27 mm SCH 40

- Shell ASTM A-106 Gr B

- Top Head ASTM A-105

- Bottom Head ASTM A-105

- Nozzle ASTM A-106 Gr B

Cover Sheet ........................................................................................................................................................... 2

HUTAMA MAJU MANDIRI

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2013

Analysis Performed by : SPLM Licensed User

Job File : C:\USERS\SC015\PICTURES\NEW FOLDER\EOR\HMM\CALCU

Date of Analysis : Nov 7,2017

PV Elite 2014, January 2014

STRENGTH CALCULATION STRAINER STR-2001-1

HUTAMA MAJU MANDIRI

Note: PV Elite performs all calculations internally in Imperial Units

in the ASME Code formulas. The customary Imperial database is

used for consistency. The finalized results are reflected to show

the users set of selected units.

PV Elite Vessel Analysis Program: Input Data

HUTAMA MAJU MANDIRI

Design Internal Pressure (for Hydrotest) 10.000 bars

Design Internal Temperature 38 C

Type of Hydrotest UG-99(b)

Hydrotest Position Vertical

Projection of Nozzle from Vessel Top 0.0000 mm.

Projection of Nozzle from Vessel Bottom 0.0000 mm.

Minimum Design Metal Temperature -29 C

Type of Construction Welded

Special Service None

Miscellaneous Weight Percent 0.0

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) N

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding N

Perform a Corroded Hydrotest N

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 bars

User defined MAWP 0.0000 bars

User defined MAPnc 0.0000 bars

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS