ControTrace Benefits Summary

Controls Southeast, Inc.
Post Office Box 7500 Charlotte, NC 28241

PHONE: 704-644 5000 FAX: 704-644 5106
WEB: www.csiheat.com
BENEFITS OF CONTRO TRACE IN HEAT TRACING SYSTEMS
For over 30 years, the refining and petrochemical industries have enjoyed operational success using
ControTrace and ControHeat engineered bolt-on jacketing in lieu of jacketed piping and
conventional steam tracing. The use of Contro Trace has gained recognition for preventing corrosion
and plugging issues in vapor applications, which are common recurring problems when using
conventional steam or electrical tracing. ControTrace and ControHeat engineered bolt-on jacketing
have been proven to be more reliable with lower CapX and OpX costs than jacketed piping on most liquid
applications. An additional benefit to ControTrace and ControHeat systems is a significant reduction
in the quantity of steam supply and condensate traps required versus jacketed piping or conventional
steam tracing. Importantly, Controls Southeast is the only company that provides single-source capability
to design, manufacture, and guarantee the heating system for both the piping and in-line process
equipment. The specific, detailed, 3D construction drawings provided with every bolt-on jacketing
system designed by Controls Southeast give a clear, to-scale representation of every component with its
orientation and location specified; this enables Operations and Maintenance to know specifically what is
beneath the insulation (see attached reference drawings).
General Benefits:
1. CSI provides a completely engineered system. (See attached reference drawings)

2. Thermal design is based on finite-element modeling rather than look-up tables and/or generic
specifications. Modeling results are provided to support system design.
3. Uniform distribution of heat, required jacket coverage, and detailed evaluation of piping supports,
flanges, and in-line process equipment are all considered as required by the application.
4. Location of supply/return points are determined by hydraulic analysis rather than generic
specifications to ensure performance and optimize utilities infrastructure (steam traps).
5. Specific, detailed, 3D installation drawings are produced to ensure high quality and accurate
installation and to eliminate any ambiguity with respect to decisions in the field.
6. The 3D drawings document visually and accurately each component and its location for ease of
field inspection and long-term maintenance and operability once the system is insulated.
7. Detailed steam consumption is produced for each steam circuit and considers not only heat loss to
ambient but also heat gain to process; this enables adequate steam supply and steam piping sizing.
8. CSI provides a thermal guarantee of system performance.
Controls Southeast, Inc.
Specific Benefits over Jacketed Piping for Liquid Processes:
1. More Reliable
a. Bolt-on jacketing eliminates the risk of cross-contamination.
b. ControTrace and ControHeat systems can be designed so that the performance of the
system is less susceptible to steam trap failure (i.e., maintain flow despite steam trap
failure).
c. System engineering, design, and component integration are completed by a thermal
maintenance specialist who considers every detail that may affect performance.
d. Hydraulic analysis and resulting steam routing are accomplished by a thermal
maintenance specialist and designed to minimize the quantity of steam traps.
2. Less Expensive
a. System results in lower CapX and OpX costs (2X-8X less steam consumption).
b. Less effort is required for the EPC:
i. Piping for bolt-on jacketing system can be engineered and designed as un-
jacketed system.
ii. Less rigid system, resulting in fewer expansion loops, less piping, less time to
stress analyze.
iii. Easier to field modify.
c. Excess flanges are eliminated, resulting in lower cost and maintenance.
d. Standard line size valves and flanges can be utilized.
Specific Benefits over Tube Tracing for Vapor Processes:
1. More Reliable
a. Greater heat transfer surface contact area and 3-mm wall thickness increase robustness.
b. Finite-element modeling considers pipe wall temperature gradients to ensure temperature
maintenance above process dew-point to reduce corrosion/plugging potential.
e. A detailed evaluation determines the need for jacketing piping supports, flanges, and in-
line process equipment to eliminate localized cold spots.
f. System engineering, design, and component integration are completed by a thermal
maintenance specialist with 30 years of successful experience who considers every detail
that may affect performance.
c. Hydraulic analysis and resulting steam routing completed by a thermal maintenance
specialist and designed to minimize steam traps (2X-10X difference versus conventional
steam tracing depending on application).
2. Less Expensive
a. System results in lower CapX and OpX costs considering installation, steam traps, and
associated infrastructure.
Mail: Shipments:
Post Office Box 7500 12201 Nations Ford Road
Charlotte, NC 28241 Pineville, NC 28134
Phone: 704-644 5000
Fax: 704-644 5106
Web: www.csiheat.com

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Controls Southeast, Inc.

Post Office Box 7500 Charlotte, NC 28241

BENEFITS OF CONTRO TRACE IN HEAT TRACING SYSTEMS

1. CSI provides a completely engineered system. (See attached reference drawings)

Specific Benefits over Jacketed Piping for Liquid Processes:

Specific Benefits over Tube Tracing for Vapor Processes:

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