DBII-LCD

Manual

DBII-LCD
SERVICE MANUAL

7/2/2013

Service

DBII-LCD

Service

Manual

< Table of Contents >

Introduction.................................................................................................................................................. 3
1.1. Preface ....................................................................................................................................... 3
1.2. Precaution ................................................................................................................................ 3
1.3. Specification............................................................................................................................. 4
1.4. Sealing Method......................................................................................................................... 5
Calibration.................................................................................................................................................. 7
1.5. General Calibration.................................................................................................................. 7
The Schematics and Diagram.................................................................................................................. 13
1.6. System Block Diagram........................................................................................................... 13
1.7. Circuit Diagram..................................................................................................................... 15
Exploded View.......................................................................................................................................

18

LOAD CELL DRAWING.....................................................................................................................

20

................................................................................................................................................................

20

Part Location........................................................................................................................................... 21
Error Messages & Solution..................................................................................................................... 24
Part List..................................................................................................................................................

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DBII-LCD

Service

Manual

Introduction
1.1. Preface
Thank you for purchasing of our CAS scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
WE hope that your departments enjoy with high quality of CAS product.
This manual will help you with proper operations and care of the DB series.
Please keep it handy for the future references.

1.2. Precaution

Make sure that you plug your scale into the proper power outlet.

Place the scale on a flat and stable surface.

Plug into a power outlet 30 minutes before operations.

Keep the scale away from strong EMI noises may cause incorrect weight readings.

This scale must be installed in a dry and liquid free environment.

Do not subject the scale to sudden temperature changes.

Do not subject the platter to sudden shocks.

If the scale is not properly level, please adjust the 4 legs at the bottom of the
scale (turn legs clockwise or counterclockwise) so as to center the bubble of the
leveling gauge inside the indicated circle.

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DBII-LCD

Manual

1.3.

Specification
MODEL

CAPACITY

TARE
SUBTRACTION

DBII -6

DBII -15

DBII -30

DBII -60

DBII -150

DBII -300

3kg/0.001
kg
6kg/0.002
kg
6lb/0.002l
b
15lb/0.00
5lb
100oz/0.0
5oz
200oz/0.1
oz
2.999kg

6kg/0.002
kg
15kg/0.00
5kg
15lb/0.00
5lb
30lb/0.01l
b
250oz/0.1
oz
500oz/0.2
oz
5.998kg

15kg/0.00
5kg
30kg/0.01
kg
30lb/0.01l
b
60lb/0.02l
b
500oz/0.2
oz
1000oz/0.
5oz
14.995kg

30kg/0.01
kg
60kg/0.02
kg
60lb/0.02l
b
150lb/0.0
5lb
1000oz/0.
5oz
2000oz/1
oz
29.99 kg

60kg/0.02
kg
150kg/0.0
5kg
150lb/0.0
5lb
300lb/0.1l
b
2000oz/1
oz
5000oz/2
oz
59.98 kg

150kg/0.0
5kg
300kg/0.1
kg
300lb/0.1l
b
600lb/0.2l
b
5000oz/2
oz
10000oz/
5oz
150.95 kg

5.998lb

14.995lb

29.99lb

59.98lb

150.95lb

299.99lb

99.95 oz

249.9 oz

499.8 oz

999.5 oz

1999 oz

4998 oz

1/60,000

1/60,000

1/60,000

1/60,000

1/60,000

1/60,000

INTERNAL
RESOLUTION
EXTERNAL
ESOLUTION

DUAL 1/3,000

DISPLAY

LCD 6 digits

DISPLAY LAMP

STABLE, ZERO, HOLD, NET, HI/OK/LO, lb, oz

%, PCS, SUM, kg, Low Battery

INTERFACE

RS-232C(Printer)

POWER SOURCE

DC 12V 1.25A Adaptor

6V 3.3AH Pb Battery

TEMPERATURE
RANGE

-10C ~ +40C

PLATTER SIZE (W
D)mm

280 x 280

420 x 510

600 x 500

PRODUCT SIZE (W
D H)mm

280 x 370 x 560

420 x 635 x 765

500 x 725 x 765

PRODUCT WEIGHT

5.8kg

14kg

23.4kg

MINIMUM VOLTAGE
LEVEL OF THE
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DBII-LCD

Manual
BATTERY

1.4.

Sealing Method

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DBII-LCD

Manual

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DBII-LCD

Service

Manual

Calibration
1.5.

General Calibration

Pressing and holding calibration switch press [POWER] key to go to calibration mode.
User can move to other mode by using [ZERO] key in the calibration mode.
User also moves to other sub-modes for each mode by using [TARE] key.
Please simply follow below procedure to move to other mode.
(1) Calibration Mode: Pressing and holding Calibration Switch press [POWER] key.
(2) It displays CAL-0 after CAL, and it blinks the version of scale three times.
(3) Selecting menu: press [TARE].
(4) ENTER(Setting) : [TARE] key

MODE

Function

CAL 1

Display normalized AD

CAL 2

Display Keypad infomation-

CAL 3

CAL 4

Weight Setting Mode

UnLoad [TARE]
MIDD [TARE] after loading for 1/3 weight
FULL [TARE] after loading for Full weight
MIDD [TARE] after loading for 1/3 weight END
Option Setting ( Table 1 )

CAL 5

Display filtered Raw AD

CAL 6

Function setting on each Key ( Table 2 )

CAL 7

% Calibration

CAL 8

Battery calibration

CAL 9

Gravity constant

CAL 10

Set calibration factor

Unit [TARE] select 0, 1 (0:kg, 1: lb) [TARE]
CAPA [TARE] select capacity [TARE]
MCAPA [TARE] select mid-capacity [TARE]
W-dP [TARE] Select Decimal Point [TARE]
1 d [TARE] Select division [TARE]
Dual [TARE] Enable dual interval (0:disable, 1:enable) TARE

CAL 11

Set nation(00 : OIML , 01 : NTEP , 02: KOREA)

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Manual

< Modes >

1.5.1. C4 Setting
1.5.1.1.
BIT 6~7

BIT5

C4-1 Setting
Initial Zero range

Tare Type

5%

10%

3%

2%

Proper tare

Full Tare

(+), (-) Direction successive Tare

(-) Direction successive Tare

(+) Direction successive Tare

One Time tare

BIT4
BIT 2~3

Successive tare

BIT1

BIT0

1.5.1.2.

C4-2 Setting

BIT7
BIT6

Use PLU Tare

Use

BIT5

Use PLU Name

Don't use

Use

Don't use

Use

Don't clear

Clear

Don't clear

Clear

BIT4

BIT3

BIT2

BIT1

BIT0

1.5.1.3.
BIT7

Use Daily Total

Clear Price

Clear Tare

Use Euro

Power On Euro

Don't use

Use

No

Yes

"." dot

"," comma

C4-3 Setting
Dot Type

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DBII-LCD

Manual
BIT6

BIT5

BIT4

BIT3

BIT2

BIT1

BIT0

1.5.1.4.

Use Preset tare

Use Back light

Use Head message

Use gram

Use oz

Use lb

Use Kg

Don't use

Use

Don't use

Use

Don't use

Use

Don't clear

Clear

Don't clear

Clear

Don't use

Use

No

Yes

C4-4 Setting

BIT7

BIT6

BIT 4~5

Price round off

00, 25, 50, 75

00, 10, 20

0, 5

normal

BIT3

BIT2

BIT 0~1

Unit / Price

1000/1

100/1

1.5.1.5.
BIT7

BIT6

10/1

1/1

Don't use

Use

Special case

O.OOOOOO

O.OOOOO

C4-5 Setting
Use Standby time

Price decimal point

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Service

Manual

BIT3

O.OOOO

O.OOO

O.OO

O.O

Don't use

Use

Use Total price window

Don't use

over

Use

Print type

Don't use

DEP-50

Use Unit message

BIT2

BIT 0~1

1.5.2. SPAN Calibration Setting (C-3)

(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays
CAL 1 message.
(2) Press [ZERO] to display CAL-3.
(3) Press [TARE] key and then it displays zero message.
(4) Press [TARE] key and then it displays midup message
(5) Load middle weight (ex:1/3 full capacity) on the platform
(6) Press [TARE] key and then it displays span message
(7) Load full weight on the platform
(8) Press [TARE] key and then it displays middn message
(9) Load middle weight (ex:1/3 full capacity) on the platform
(10)

Press [TARE] key and then it display CAL 3 message

1.5.3. Gravity Constant Value Setting (C-9)

Current gravitational Acceleration value is set to 9.7994 m/s2 .
(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays
CAL-1 message.
(2)
10

Press [ZERO] to display C-9.

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(3)

Press [TARE] key, and then G-1 message and 9.7994 will be shown. The first

digit,9 will blink.

(4) Input a gravitational acceleration value by using [ZERO] key.
(5) Press [TARE] key, and then G-2 message blinks.9.7994 will be shown. The first
digit,9 will blink.
(6)

Input a gravitational acceleration value by using [ZERO] key.

(7)

Press [TARE] key to save the gravitational acceleration value, and C-9 message

will be shown.

1.5.4. Calibration factor Setting (C-10)

(1)
(2)

Pressing and holding Calibration Switch press [POWER] key.

After CAL message blinks three times and shows the version of scale, it
displays CAL-1 message.

(3)

Press [ZERO] to display C-10.

(4)

Press [TARE] key, and then UNIT message and 0 will be shown. The first
digit,0

will blink. It means calibration unit is kg (0 : kg, 1 : lb)

(5)

Input a calibration unit by using [ZERO] key.

(6)

Press [TARE] key, and then CAPA message blinks.0060 will be shown. The
first digit,0 will blink. It means a full-capability is 60 (calibration unit, kg or lb)

(7)

Input a capability by using [ZERO] key.

(8)

Press [TARE] key, and then MCAPA message blinks.0030 will be shown. The
first digit,0 will blink. It means a mid-capability is 30 (calibration unit, kg or lb)

(9)

Input a capability by using [ZERO] key.

(10)Press [TARE] key, and then W-dP message blinks.3 will be shown. The first
digit,3 will blink. It means a weight decimal point is 2 (will display 0.000)
(11)Input a weight decimal point by using [ZERO] key.
(12) Press [TARE] key, and then 1d message blinks.0.001 will be shown. The third
digit,0

will blink. It means a division is 0.02 (calibration unit, kg or lb)

(13) Input a division by using [ZERO] key.

(14) Press [TARE] key, and then dual message blinks.1 will be shown. The third
digit,1

will blink. It means a dual interval is disable. (0 : disable, 1 : enable)

(15) Input a dual interval enable by using [ZERO] key.

(16) Press [TARE] key to save the calibration factor, and C-10 message will be shown.

1.5.5. Displaying Real A/D Value (C-5)

Display Raw AD
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Service

Manual

1.5.6. Percent Calibration (C-7)

(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays CAL
1 message.
(2) Press [ZERO] to display CAL-7.
(3) Press [TARE] key and then it displays per 0 message. Select the percent value using
the
[numeric] key. You can choose 10~90 percent.
(4) Press [TARE] key and then it displays zero message
(5) Press [TARE] key and then it displays pspan message
(6) Load choice percentage weight of full weight on the platform
(7) Press [TARE] key and then it displays CAL 7 message

1.5.7. Battery Calibration (C-8)

(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays CAL
1 message.
(2) Press [ZERO] to display CAL-8.
(3) Press [TARE] key and then it displays voltage of battery.
(4) Change the jumper-pin of main PCB, BAT to +5V.
(5) Press [ZERO] key two times and then Press [-] key two times.
And then it display 500
(6) Change the jumper-pin of main PCB, +5V to BAT.
(7) You can see the calibrated voltage of battery.

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The Schematics and Diagram

1.6. System Block Diagram

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1.7. Circuit Diagram

1.7.1. MAIN
C N 3 P o w e r_ S W

1
M C 34063A
SW C

PK

SW E

L5

220uH

IN

1
2
3

O U T

VD D
1
D 4

C N 2

D 9

F E R ITE

1N 5406

1
2

A d ap to r

VC C

3
4

G N D

SS14

D 7
SS14

C 13
470pF

C 5
0 .1 uF

+5V

(+5V ,
R 23
10K

C 15
0.1 u F

C E

C 9
4 7 0 u F /3 5 V

+ 5 V , B A T

VO U T

C 3

C 2
0 .1 u F

1 00 u /16 v

Bat)
+5V

Jum per
P o w e r_ c o n

LED

+5V

C 14
4 70 u F /3 5V

R 9
1k
C 12
4 7 0 u F /3 5 V

A _V cc

XC 6204C 502M R

V IN

SS14

TC AP

C O M P

U 2

D 5

VSS

D C

SS14

L6

D 6

U 4
R 22
0.2 2 2 W

LM7809
G N D

U 5

D 1

R 24
2k

R 13
100k

D 2
1N 4004

KD S 184

P o w e r_ c h k

R 12
100k

Charger

R 25
100

C N 5_M A LE 1
3
2
1

B T1
P b 6 V /5 A

BAT

C N 5_F EM A LE 1
F1

F U SE

3
2
1

B a t_ c h k

S1
O N /O F F

R 11
1k

Pb BAT

Power PART
+5V

KD S 184

R 1 5 4 .7 k
R 18
100K

510k

C N 8

Q 2A
2N 2222
BL_con

LED _BL

R TC _P ower

+5V
C O N _R X
C O N _TX

1
2
3

C 16
1uF
C 7
1uF

C 8
1uF

BT2
3 .3V

U 4A

V+

Back light

Tx
C O N _TX

1
3

D
D
R
R

IN
IN
IN
IN

1
2
1
2

C 1+
C 1-

D
D
R
R

O
O
O
O

U
U
U
U

T1
T2
T1
T2

C 2+
C 2-

14
7
12
9

C O N _R X
R x
C 10
1uF

4
5

G N D

C 11
1uF

11
10
13
8

16

7 .5 K

100K

10k

V_C C

R 10

D 3

BK2
R 19

C 1 7 0 .0 1 u 3 k V

+5V

LED _BL

R 20

R 21

BK1

K TA1666
C

0 .0 1 u 3 k V

Q 3

V-

C 6

0 .0 1 u 3 k V

C 4

E X+

E X-

3
4

S+
S-

A_Vcc

m a x 3 2 3 2 id b re 4
+5V
+5V

L1

+5V
R 16

L2

R 14

100k

100K

S IG +

PSEN

C AL_SW
SW 2

L3
S IG -

C AL

Q 1
K TA 1504

BU ZZ ER

RS232 DRIVER
PART

BU ZZ ER 1

JP3

L4
R 17 R

15

CHIP BEAD

C N 4

LOADCELL PART

T it le

PROGRAM PART

CAL PART

BUZZER PART

S iz e
A3
D a te :

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<D oc>
T h u rs d a y , J u ly 1 9 , 2 0 0 7

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1.7.2.
DISPLAY & MODULE

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U 4
S
S
S
S
S
S
S
S

+5V
R 6 R 5 R 4
10K 10K 10K

LC D _C S

R 1

100

R 2

100

R 3

100

7
6
5
4
3
2
1
0

LC D _W R
LC D _D A TA

C 1

+5V

0 .1 u F

R 7

2 .2K
C
C
C
C

0
1
2
3

1
1
1
1
1
1
1
1
1
1
2
2
2
2
2

1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4

SEG 7
SEG 6
SEG 5
SEG 4
SEG 3
SEG 2
SEG 1
SEG 0
C S
R D
W R
D ATA
VSS
O SC O
O SC I
VLC D
VD D
IR Q
BZ
BZ
C O M 0
C O M 1
C O M 2
C O M 3

SEG
SEG
SEG 1
SEG 1
SEG 1
SEG 1
SEG 1
SEG 1
SEG 1
SEG 1
SEG 1
SEG 1
SEG 2
SEG 2
SEG 2
SEG 2
SEG 2
SEG 2
SEG 2
SEG 2
SEG 2
SEG 2
SEG 3
SEG 3

8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1

4
4
4
4
4
4
4
4
4
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2

S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S

8
7
6
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5

8
9
1
1
1
1
1
1
1
1
1
1
2
2
2
2

H T1621b

R 8

10

A_Vcc

A_G N D

B a t_ c h k
P o w e r_ c h k
P o w e r_ c o n
R x
Tx
P R IN T
H O LD
S A M P LE
SET
MO D E
TA R E
Z ER O

P 1 .6

P 1 .7

R XD

TXD

P 3 .2

P 3 .3

P 3 .4

10

P 3 .5

11

P 3 .6

12

P 3 .7

13

P 2 .0

14
15
16

BU Z Z ER
B L_con

P 2 .3

17

P 1 .1

18

O N E_MO D U LE
A_Vcc

A IN +

A_G N D

A IN -

B a t_ c h k

A_G N D

P 1 .6

P 1 .0

P 1 ,7

P 0 .0

R x

P 0 .1

Tx

P 0 .2

P 3 .2

P 0 .3

P 3 .3

P 0 .4

P 3 .4

P 0 .5

P 3 .5

P 0 .6

P 3 .6

P 0 .7

P 3 .7

PSEN

P 2 .0

I2 C _ S D A

P 2 .1

I2 C _ C L K

P 2 .2

D _Vcc

P 2 .3

D _G N D

P 1 .1

R TC _P ower

36

A IN +

35

A IN -

34

0
1
2
3
4
5
6
7
8
9
0
1
2
3

S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
C
C
C
C

23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
3
2
1
0

28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

LC D

Display PART

A_G N D

33

P 1 .0

32

P 0 .0

31

P 0 .1

30

P 0 .2

C N 2

C AL_SW

ZER O
TA R E
MO D E
SET

LC D _C S
LC D _D ATA

S
H
P
O

LC D _W R

29

AM PLE
O LD
R IN T
N /O F F

1
2
3
4
5
6
7
8
9
10

28
27
26
25
24
23

I2 C _ S D A

22

I2 C _ C L K

21
20
19

KEY
CONNECTION

PSEN

D _Vcc
D _G N D
R TC _P ower

T it le

One Module

O n e M o d u le

S iz e
A4
D ate:

17

< T it le >

D B II-L C D (M O D U L E V e r.)

D ocum ent N um ber

<D oc>
T h u rs d a y , A u g u s t 0 2 , 2 0 0 7

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Exploded View
HEAD
1

4
MODEL NO.

REVISION S
P ART NO.

REV

SY M

CONT E NTS

DRAWN

CHECKED A PPROVE D

22

21

23

20

24
7

LCD ASS'Y

CORE

26

30
MAI N PCB
31

HEAD ASS'Y(Back Light)

28

7
3

GROUND WI RE

A/D J ACK

11

9
L/C PCB

6
19

10
12

10
D-SUB ASS'Y

GROUND WI RE

18
1
D

15

33

11
7
E

TOL ERA NCES .UNL E SS

OT HERWISE SPECIF IED

35

ANGULAR
ORD.
DECIMAL
ORD.

BATTERY

34

TI LT ASS'Y

65

15

Q'T Y/SET

N/A

13
16

14

17

HEAD + TI LT

HEAD EXPLODE VI EW

C AS CORPORATION
#19 KANAP- RI K WANGJ EOK- MYON
YANGJ U- KU N KY UNGKI- DO,KORE A

FIRST USED IN
ASSE MBLY

BENCH SCALE

MATE RIAL

N/A

F IRST MADE FOR

DB-I I (LCD)

E ND FINISH

N/A

CONT RACT OR
CUST OMEDR NO.

WORLD WI DE

DO N OT
SCALE DRAWING

CHE CKE D

A PPROVE D

SCALE

DIMENSIONS
ARE IN MM.INCH

P ART NO.

N/A

HEAD ASS'Y(GENERAL)
1

DRAWN

NAME OR TIT LE

2004

N/A

4 8



5: 05: 15

5
F OLD

18

RE V.

CAS FORM A3 (297mmx420mm)

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BODY

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LOAD CELL DRAWING

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Part Location
Main PCB Part Location(TOP)

DRAWING NUMBER : 6100-PDB-0020

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Main PCB Part Location(BOTTOM)

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TERMINAL PCB.

DRAWING NUMBER : 6156-PDB-0000

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Error Messages & Solution

Error Message

Description

Solution

on Display
"Err 0"

The "Err 0" occurs when scale is not stable.

Remove unstable facts.

"Err 1"

The "Err 1" occurs when a current zero

Please call your CAS dealer.

point has shifted from the last span

calibration.
"Err 2"

The "Err 2" is not a real error. Only it

Please call your CAS dealer.

prompts return CAL switch to the normal

position.
"Err 3"

The "Err 3" is an overload error.

Please remove the weight.

"Err 5"

The "Err 5" means there is already tare.

Remove the tare.

Err 11

The "Err 11" means a writing error of the

If it still has "Err 11", replace the digital

internal nonvolatile memory. To recognize

module.

this error, be sure to check the voltage on

the circuit and do calibration procedures.
Err 12

The "Err 12" warns that the scale has lost

Enter each condition codes again (?).

the parameters for weighing regulations

Please try a span calibration again if still

or has lost the factors for a digital span

not fixed.

calculation.
Err 14

The "Err 14" means calibration range is

Please call your CAS dealer.

not correct.

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Part List
DBII-(LCD) PART LIST
1.1 MAIN PCB ASS'Y
N

Part Name

Specification

Part Number

Q't

Remark

PCB-MAIN

6100-PDB-0020-B

6100PDB0020B

MAIN PCB

ONE MODULE

ONE MODULE

ONE MODULE1

IC(REGULATOR)

KA7809A(D-PACK)

6220IS078090

U5

IC(REGULATOR)

XC6204C502MR(5.0V)

6220IS0C5020

U2

IC(LCD DRIVER)

HOLTEX HT1621B

6224I0016210

U1

IC(DC DC CONVERTER)

MC34063AD

6242I003406A

U4

TRANSISTOR CHIP

KTA1504 SY

6281I0015040

Q1

TRANSISTOR CHIP

KTA1666

6281I0016660

Q3

TRANSISTOR CHIP

2N2222AS

6281I0022220

Q2

6291IS058190

D4,5,6,7

DIODE POWER

1N5819(SMD)

DIODE-POWER

1N5406

6291IP054060

D9

DIODE-SWITCHING

PMLL4148L(LP-CONT')

6294ISW4148A

D1

DIODE-CHIP

KDS184

6294ICP01840

D2,3

RESISTOR 2W

CFR 0.33 (5%)

6512CJ000033

R22

RESISTOR-CHIP 1/10W

RR1220P-100D(10)

6527ID001000

R8

RESISTOR-CHIP 1/10W

RR1220P-102D(1K)

6527ID300100

R11,9

RESISTOR-CHIP 1/10W

RR1220P-202D(2K)

6527ID300200

R24

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RESISTOR-CHIP 1/10W

RR1220P-222D(2.2K)

6527ID300220

R7

RESISTOR-CHIP 1/10W

RR1220P-472D(4.7K)

6527ID300470

R15

RESISTOR-CHIP 1/10W

RR1220P-103D(10K)

6527ID301000

R4,5,6,19,23

RESISTOR-CHIP 1/10W

RR1220P-101D(100)

6527ID010000

R1,2,3,25

RESISTOR-CHIP 1/10W

RR1220P-104D(100K)

6527ID310000

R12,13,14,16,18,21

INDUCTANCE

HB-1M2012-102JT(TP2,LP2,DBB)

6670T0001020

L1,2,3,4

INDUCTANCE

220uH(NT SERIES)

6670T0102200

L5

CONDENSER-CERAMIC

0.01uF/3KV

6710CAP0103B

C4,6,17

EMI BEAD FILTER

BFS-3565AOB

6800F0035650

L6

CONDENSER-CHIP

CL21B 102KBNC

6712CHP01020

C4,6,18,19,20,21,22

2
2
3
2
6
2
7
2
8
2
9
3
0
3

CONDENSER-ELECTRIC

100uF/16V

6704C1601000

C3

CONDENSER-ELECTRIC

470uF/35V(short type)

6704C3504700

9,12,14

CONDENSER-CHIP

CL21F 471KBNC

6712CHP04710

C13

CONDENSER-CHIP

CL21F 104KBNC

6712CHP01040

C1,2,5,15

1
3
2
3
3
3

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4
3

PIEZO BUZZER

APR,ADR(CHINA)

7002Z0000000

BUZZER1

CONNECTOR(WAFER)

LWL0640-03 (LSW250-03)

7802CLL00030

CN2

CONNECTOR(WAFER)

03-5267

7805CCN67030

CN3,4

CONNECTOR(WAFER)

5273-03 (LPH03-03)

7804CCN73030

CN1

CONNECTOR(WAFER)

LW0640-05(GOLD) (LPH01-05A)

7801CLW00050

CN6

FUSE

1.6A/250V 5 UL,S,VDE,BSI( )fast blow

7620S0516000

FUSE1

5
3
6
3
7
3
9
4
0
4
2
4

type
FUSE HOLDER

GF-205B(EXP-300L)

7630S0002050

FUSE1

JUMPER

2PIN

7821CJM00020

JP1,BAT,+5V

FPC-CONNECTOR

FCZ254-10R

7807CFP00100

CN2

LED LAMP

5-GREEN

7232DG000050

LED

LED HOLDER

6*5*5mm(DB-IIVFD,ER)

2090H0000100

3
4
4
4
5
4
6
4
7

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IC(LINE DRIVER)

ICL232CBE(SMD)

6240IS002320

U3

8
1.2 TERMINAL PCB ASS'Y
N

Part Name

Specification

Part Number

o
1

Q't
y

PCB-TERMINAL

6156-PDB-0000-B

6156PDB0000B

CONNECTOR(WAFER)

LW1143-05(GOLD)(LPH03-05A)

7808CGD00050

SHIELD WIRE ASS'Y

5P*300mm (DB-II BASIC, CORE)

7834W000053A

CONDENSER-CERAMIC

0.01uF/3KV

6710CAP0103B

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Remark

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1.3 HEAD ASS'Y

N

Part Name

Specification

Part Number

Q't
y

SEALING PLATE

35.2*26*1t DB-II

1030A0002030

BATTERY BRACKET

10*82*2.0t-SPC(DB-II)

1030A0002120

1265A0000010

1501A0003060

1501MSU04080

BOLT-SEALING

M3*9( ,HEAD 3mm

SCREW-MACHINE(FH)

M3*6

SCREW-MACHINE(FH)

SCREW-MACHINE(PH)

M3*6

1502A0003060

SCREW-MACHINE(TH)

M4*10-SUS

1505MSU04100

BOLT-CONNECTOR

1/8-6 UNC -

1507A0018060

SCREW-TAPPING(PH)-1

M3*6

1510A0003060

SCREW-TAPPING(PH)-2

M3*6

1512A0003060

SCREW-TAPPING(PH)-2

M3*8

1512A0003080

SCREW-TAPPING(PH)-2

M4*10

1512A0004100

RIVET

@3.2*8

1563A0003080

2000A0001500

M4*8-SUS

0
1
1
1
2
1
3
1

HEAD

DB-II(LCD)

4
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Remark

DBII-LCD Service Manual

BATTERY COVER

DB-II(

HEAD COVER
CUSHION-BATTERY COVER

2004A0000350

DB-II(LCD,VFD-CE)

2004A000042A

40*26*2T(MWII,DBB,ER)

2631A0000230

5
1
6
1
7

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1.4 LOW BODY ASS'Y

N

Part Name

Specification

Part Number

Q't

DUST COVER

280*280*35(BW-LOW)

1005A000002A

PLATFORM UPPER

BW-LOW,DBB-LOW

1105A000003B

PLATFORM LOWER

1105A000004E

BRACKET-POST

BW-LOW,DBB-LOW

1105A000005C

SCREW-MACHINE(PH)

M4*6

1502A0004060

SCREW-MACHINE(PH)

M4*10-SUS

1502MSU04100

BOLT-WRENCH(ST)

M8*30-SUS

1532MSU08300

BW-LOW, DBB-LOW

BOLT-WRENCH(WA)

M6*15-SUS

1535MSU06150

BOLT-WRENCH(WA)

M6*20-SUS

1535MSU06200

NUT(HEX)

M8*1.25 -SUS

1540MSU08000

WASHER(SPR)

4*6.9*1-SUS

1551MSU04000

GROUND SPRING

0.9*20*20(DOLPHIN)

1590A0000190

PLATFORM COVER

264*264*55(BW)

2005A0000180

WATER LEVEL GAGE ASS'Y

18.9*22.8*12(BLACK)

2022A0000031

0
1
1
1
2
1
3
1
4
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Remark

DBII-LCD Service Manual

PLATFORM RUBBER

BW-LOW(20*32*40)

FOOT

SUS M8*25(BW-LOW)(NUT

CABLE CLAMP

DA-3N

GROUND TERMINAL ASS'Y

1500mm(UL,CSA,CE)(YELLOW/GREEN

2605A0000050

2615A000001A

7642S0000030

5
1

6
1
7
1

7860GND15010

8
1

POST PIPE

DB-(LOW 300mm)

1000A0002100

POST KNOB

49.4*37.5(BW)

1155A0000050

TILT SHAFT

SUS303 71.4*6(DB-II)

1210A0000910

SCREW-MACHINE(PH)

M4*8

1502A0004080

WASHER(OTO)

1552A0004000

E-RING

4*9*0.6-SUS

1561MSU04000

HOUSING UPPER

DB-II(

2004A0000360

HOUSING LOWER

DB-II(

2004A0000370

9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
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GUIDE NUT

DB-II(

2004A0000380

STOP BOLT

DB-II(

2004A0000400

GROUND WIRE

1P*210mm(MW-)

7
2
8
2

7860GND02100

1.5 HIGH BODY ASS'Y

N

Part Name

Specification

Part Number

Q't

Remark

DUST COVER

BW(HIGH),HOBART

1000A000004A

DUST COVER

BODY

NEW OPTL(539.7*414.8*47)

1100A0000760

BODY

PLATFORM

NEW OPTL(518*393*38)

1100A0000770

PLATFORM

PLATFORM

OPTL 60kg/150kg(CHINA)

1110MS000080

PLATFORM

BODY

OPTL 60kg/150kg(CHINA)

1110MS00011A

BODY

BRACKET-POST

OPTL(CHINA)

1140A000008A

BRACKET-POST

BRACKET-POST

OPTL(CHINA, DB-II),

1140MS000080

BRACKET-POST

SCREW-MACHINE(PH)

M4*8

1502A0004080

SCREW-MACHINE(PH)

SCREW-MACHINE(TH)

M4*0.7*8-SUS

1505MSU04080

SCREW-MACHINE(TH)

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BOLT-HEXAGON(WA)

M8*25(8.8T)

BOLT-HEXAGON(WA)

M6*27.5-SUS

BOLT-WRENCH(ST)

M6*15

BOLT-WRENCH(ST)

M8*30-SUS

1521A0008250

BOLT-HEXAGON(WA)

BOLT-HEXAGON(WA)

1532A0006150

BOLT-WRENCH(ST)

1532MSU08300

BOLT-WRENCH(ST)

0
1

1521MSU0627A

1
1
2
1
3
1

NUT(HEX)

M8*1.25 -SUS

1540MSU08000

NUT(HEX)

WASHER(SPR)

6-SUS

1551MSU06000

WASHER(SPR)

GROUND SPRING

0.9*20*20(DOLPHIN)

1590A0000190

GROUND SPRING

WATER LEVEL GAGE ASS'Y

18.9*22.8*12(BLACK)

2022A0000031

WATER LEVEL GAGE ASS'Y

FOOT

M10.0*1.5*42(DOLPHIN)

2610A0000071

FOOT

CABLE CLAMP

DA-3N

7642S0000030

CABLE CLAMP

GROUND TERMINAL ASS'Y

1500mm(UL,CSA,CE)(YELLOW/GREEN

GROUND TERMINAL ASS'Y

CUSHION-P.E

440*560*3T(DOLPHIN)

CUSHION-P.E

4
1
5
1
6
1
7
1
8
1
9
2

7860GND15010

0
2

9304A000008A

1
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POST PIPE

SUS304 34.5*500*1.5T(DB-)

1000A000204A

POST PIPE

POST KNOB

49.4*37.5(BW)

1155A0000050

POST KNOB

TILT SHAFT

SUS303 71.4*6(DB-II)

1210A0000910

TILT SHAFT

SCREW-MACHINE(PH)

M4*8

1502A0004080

SCREW-MACHINE(PH)

WASHER(OTO)

1552A0004000

WASHER(OTO)

E-RING

4*9*0.6-SUS

1561MSU04000

E-RING

HOUSING UPPER

DB-II(

2004A0000360

HOUSING UPPER

HOUSING LOWER

DB-II(

2004A0000370

HOUSING LOWER

GUIDE NUT

DB-II(

2004A0000380

GUIDE NUT

STOP BOLT

DB-II(

2004A0000400

STOP BOLT

GROUND WIRE

1P*210mm(MW-)

GROUND WIRE

2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3

7860GND02100

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