Schneider Compact CVS MCCB PDF

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Compact CVS

LV circuit breakers from 100 to 800A

Catalogue

2010
Schneider Electric
The global specialist in
energy management
Schneider Electric, undisputed
global leader in Circuit Breakers
Ever since the launch of first MCCB in 1950
> At Forefront in developing products with cutting-edge
technology

> Compact NSX Power Circuit Breakers with integrated metering,


communication capabilities & high performance levels have
set new standards around the world

> We also understand the optimum needs of our customers and


we continue to innovate

Inheriting the key values of Compact Family Safety,


Reliability and Simplicity, now we introduce

1
Compact CVS
from 100 to 800A
Compact Value System

Frame 1 Frame 2 Frame 3


CVS 100 CVS 160 CVS 250 CVS 400 CVS 630 CVS 800*

N 50KA

F36KA

B25KA

Breaking performance at 415 V A.C *35kA for Compact CVS 800A

Compact CVS 100 - 800A Adjustable version


> Various breaking capacities level are available as per the need of electrical
distribution network 25/36/50kA.
> Available in 3P and 4P Variants.
> Entire range is Ics=100% Icu.

Safety Reliability Simplicity


2
Compact CVS
stands for...

Safety
Reliability
Simplicity

3
4
Compact CVS stands forSafety

Isolation
> Compact CVS circuit breakers are suitable for Isolation* as
defined in IEC standards 60947-2 .The aim of isolation is to
separate a circuit or apparatus from the remainder of a system
which is energized in order the personnel may carry out work
on the isolated part with complete safety.
> MCCB locking with external pad locks* enables user to isolate
and undertake maintenance with utmost safety.

Class II front Face


> All Compact CVS* MCCBs are class II Front face devices,
they may be installed through the door of class II switchboards
Without downgrading the switchboard insulation. Installation
requires no special operation, even when the Circuit Breaker is
equipped with a rotary handle.

Class II panel with circuit breaker


having a class II front face

Locking in OFF position


> Key locks enables to lock* the breaker in OFF position ensuring
safety and better control on installation.
> It also helps in interlocking multiple circuit breakers in an installation.

* 100 to 630 A 5
6
Compact CVS stands forReliability

Conforms to IS/IEC 60947-2 for


circuit breaker
> Tested & certified at CPRI

High electrical & Mechanical


endurance
> 30000 mechanical operations for 100A
> 12000 electrical operations for 100A

Complete range with Ics = 100% Icu

Continuous rated accessories


(Shunt Coils)

Fault current limitation technology


> Compact CVS double break mechanism ensures high fault
current limitation
@ Reduces thermal stresses on the electrical distribution
network
@ Increases the life of cables and installation.

Current limitation technology


7
8
Compact CVS stands forSimplicity

Only three frame sizes


Frame - I 100 - 250 A
Frame II 400 - 630A
Frame III 800A

Common snap fit auxiliaries


> Auxiliaries such as contact (aux/alarm), shunt, under voltage
are common for the complete range of Compact* family of
MCCBs.
> Unique multifunction Aux/Alarm contact.

Line load reversibility for entire


Compact CVS range
> Line or load can be connected to either side of MCCB without
reduction in Performances.

Modular Ground Fault (GF) Protection


> Unique electronic adjustable GF protection device with
individual LED indications for healthiness and fault trip.

System upgradeability
> Compact NS,NSX & CVS upto 630A have the same foot print
& mounting dimensions, helps easy retrofitting and system
upgradeability.

* Auxiliaries are common for Compact CVS & Compact NSX upto 630A.

9
10
Environmentally responsible
> Compact CVS is part of the Schneider Electric energy efficiency
approach. Designed for easy disassembly and recycling at end
of life, Compact CVS complies with environmental directives
RoHS* and WEEE**, and with ISO 14001 standards, thanks to
non - polluting factories.

Schneider Electric fully takes into account environmental


requirements, starting right from the design phase of every
product through to the end of its service life:

@ thematerials used for Compact CVS are not potentially


dangerous to the environment

@ the production facilities are non-polluting in compliance with


the ISO 14001 standard

@ the energy dissipated per pole is low, making energy losses


insignificant

@ the materials are marked to facilitate sorting for recycling at


the end of product service life.

Secondary raw materials

Plastic
Compact CVS moulded case circuit
breakers and accessories can be
recycled and reused optimally.
Iron & Steel Decomposition
Copper

Energy resources

Recyling Center
* RoHS = Restriction of Hazardous Substances
** WEEE = Waste Electrical and Electronic Equipment
11
12
Ideal for variety of Applications

Energy &
infrastructure

Industry

Buildings

Residential

13
14
Compact CVS 100 to 630 A
Compact CVS stands for customer value

Panel builders

> Only two frame sizes up to 630A.


> Common accessories for complete range
(ON/OFF/Trip Auxiliaries/Shunt/UV etc.)
> Line load reversibility for entire range.
> Suitable for class II switchboards.

Compact CVS innovative design ,less frame sizes, common


accessories enhances Panel Builder shop floor efficiency and
increase speed of production.

End Users

> Isolation as a standard feature enhances safety.


> Front accessible snap fit accessories.
> Excellent current limiting capability reduces stresses on cables,
bas bars and loads.
> Two frame sizes and common accessories reduces inventory
costs.
> Continuous rated accessories increase system reliability.

Compact CVS Simple in design offer enhanced productivity of


plants, upgrade system reliability and reduce stresses on an
electrical distribution network.
OEMs

> Compact size and ruggedness helps to achieve optimized


design of machinery.
> High endurances and maintenance free operation assure
continuous performance of machines.
> Unique common accessories help standardization of
components.

Compact CVS help OEMs to enhance the machine performance.

Contractors

> Sufficient pole pitch helps to terminate Copper and Aluminum


busbars or cables.
> Systems with ground fault protection can be implemented at
any point of time in an electrical distribution network.
> Designed to perform in demanding applications.

Compact CVS circuit breakers assures you unmatched safety,


reliability and simplicity.

*refer page no. (CVS 800 1st page) for Compact CVS 800A.
15
Functions
and characteristics Compact CVS offer introduction
Compact CVS 100 to 800 A

Compliance with standards


Compact CVS circuit breakers and auxiliaries comply with the following:
> International Standards
IEC 60947-1 - general rules
1
IEC 60947-2 -circuit breakers
> Indian Standards
2
IS/IEC 60947-2 (Part -1)
3 IS/IEC 60947-2 (Part - 2)
4
Pollution degree
5
Compact CVS circuit breakers are certified for operation in pollution-degree III
6
environments as defined by IEC standards 60947 (industrial environments).
7
8 Tropicalisation
Compact CVS circuit breakers have successfully passed the tests prescribed by the
9 following standards for extreme atmospheric conditions:
n IEC 68-2-1-dry cold (-55 C)
n IEC 68-2-2-dry heat (+85 C)
n IEC 68-2-30-damp heat (95 % relative humidity at 55 C)
n IEC 68-2-52-salt mist (severity level 2)
10

Standardised characteristics indicated on the rating plate: Compact CVS Offer introduction
1 Type of device: frame size and breaking capacity class
2 Ui: rated insulation voltage.
Compact CVS is available from 100-800A in three frame sizes. Compact CVS MCCBs
3 Uimp: rated impulse withstand voltage. are modular, safe and simple to use. Compact CVS MCCBs are available in thermal
4 Ics: service breaking capacity. magnetic trip unit 100-250/800A and electronic trip unit 400/630A. Compactness,
5 Icu: ultimate breaking capacity for various values of the modularity & true Ics value makes Compact CVS a perfect choice of all kinds of
rated operational voltage Ue
Distribution Network.
6 Ue: operational voltage.
7 Colour label indicating the breaking capacity class.
8 Circuit breaker-disconnector symbol.
9 Reference standard.
10 Main standards with which the device complies.
Note: when the circuit breaker is equipped with an extended
rotary handle, the door must be opened to access the rating
Frame 1 Frame 2 Frame 3
plate. CVS 100 CVS 160 CVS 250 CVS 400 CVS 630 CVS 800*

N50KA

F36KA

B25KA

Breaking performance at 415 V A.C *35kA for Compact CVS 800A

Compact CVS 100 - 800A Adjustable version


> Various breaking capacities level are available as per the need of electrical
distribution network 25/36/50kA.
> Available in 3P and 4P Variants.
> Entire range is Ics=100% Icu.

16
Functions
and characteristics Protection of distribution systems
Compact CVS 100 to 800 A Thermal Magnetic and Electronic trip units
for Compact CVS 100-630A
Compact CVS TM thermal-magnetic trip units

NEW
Ir = 70 -100% In

Protection
The protection functions may be set using the adjustment dials.
Overload protection
Thermal protection with an adjustable threshold from 70 - 100% Ir.
Short-circuit protection
Magnetic protection with a fixed pick-up.

1 overload protection threshold


2 short-circuit protection pick-up

TM thermal-magnetic trip units TM16D to 250D


Ratings (A) In at 40 C 16 25 32 40 50 63 80 100 125 160 200 250
Circuit breaker Compact CVS 100 n n n n n n n n - - - -
Compact CVS 160 - - - - - - - - n n - -
Compact CVS 250 - - - - - - - - - - n n
Overload protection (thermal)
Current setting (A) Ir adjustable from 0.7 to 1 x In
Short-circuit protection (magnetic)
Current setting (A) Im fixed
Compact CVS 100/160/250 190 300 400 500 500 500 640 800 1250 1250 1600 2000

17
Functions
and characteristics Protection of distribution systems
Compact CVS 100 to 800 A Electronic trip units
for Compact CVS400 to 630
Compact CVS electronic trip units
6 1 3

1 long-time threshold (overload protection) Ir


2 long-time tripping delay
3 short-time pick-up (short-circuit protection) Isd
4 short-time tripping delay
5 instantaneous pick-up (short-circuit protection) Ii
6 test connector

4P3d
4P 4D

4P3d+N/L

Protection of the fourth pole Protection


with adjustable neutral The protection functions may be set using the adjustment dials.
Overload protection
Long time protection with an adjustable threshold and fix tripping delay.
Ir = adjustable from 50 -100% of In in six steps.
Short-circuit protection
Short time protection with an adjustable pick up and
fix tripping dealy.
Isd = 2 10 Ir.
Instantaneous protection with fix pickup
Protection of the fourth pole
On four-pole circuit breakers, neutral protection is set using a three-position switch
to 4P 3d (neutral unprotected), 4P 3d + N/2 (neutral protection at 0.5In) or 4P 4d
(neutral protection at In).
Test
The testing connector is located in the panel (6), which can be connected to small
test instrument and specified test box to check circuit-breaker operation after
installing the trip unit.
Trip unit(1)
Rated current (A) 400 630
Circuit breaker Compact CVS 400 n -
Compact CVS 630 - n
Overload protection (long time)
Trip current setting Ir = In x ... Adjustable in 6 steps
from 0.5 to 1.
Time delay (s) Fixed
(MinMax.) 1.5 x Ir 90...180
6 x Ir 5...7.5
7.2 Ir 3.2...5.0
Short-circuit current protection (short time)
Pick-up (A) Isd = Ir x ... Adjustable in 8 steps
from 2 to10.
Time delay (ms) Maximum over-current 40
time before tripping
Total breaking time 60
Short-circuit current protection (Instantaneous)
Trip current (A) Ii = In x ... 11, fixed
4-pole protection
Neutral unprotected 4P 3d Without protection
Neutral protection at 0.5In 4P 3d + N/2 0.5 x Ir
Neutral protection at In 4P 4d 1 x Ir
18
Functions
and characteristics Electrical and mechanical accessories
Compact CVS 100 to 800 A Compact CVS100 to 630 (fixed version)

Voltage/Shunt
Release

CTs

Ground fault
protection

19
Functions
and characteristics Electrical and mechanical accessories
Compact CVS 100 to 800 A Compact CVS100 to 630

Indication contacts
Common-point changeover contacts are used to remote circuit-breaker status
information and can thus be used for indications, electrical locking, relaying, etc.
They comply with the IEC 60947-5 international recommendation.

Functions
n OF (ON/OFF) - indicates the position of the circuit breaker contacts
n SD (trip indication) - indicates that the circuit breaker has tripped due to:
Unique multifunction o an overload
Aux/Alarm contact
o a short-circuit
(OF/SD)
o operation of a voltage release
o operation of the push to trip button
Returns to de-energised state when the circuit breaker is reset.

Installation
n OF, SD functions - a single type of contact provides all these different indication
functions, depending on where it is inserted in the device. The contacts clip into slots
behind the front cover of the circuit breaker

Electrical characteristics of auxiliary contacts

Contacts Standard
Rated thermal current (A) 6
Minimum load 100 mA at 24
Utilisation cat. (IEC 60947-5-1) AC12 AC15 DC12 DC14
Operational 24 V 6 6 6 1
Current (A) 48 V 6 6 2.5 0.2
110 V 6 5 0.6 0.05
220/240 V 6 4 - -
250 V - - 0.3 0.03
380/440 V 6 2 - -
480 V 6 1.5 - -
660/690 V 6 0.1 - -
20
Functions
and characteristics
Electrical and mechanical accessories
Compact CVS 100 to 800 A Compact CVS100 to 630

Remote tripping
MX or MN voltage releases are used to trip the circuit breaker.
MN under voltage release
This release trips the circuit breaker when the control voltage drops below a
tripping threshold:
n tripping threshold between 0.35 and 0.7 times the rated voltage
n circuit breaker closing is possible if the voltage exceeds 0.85 times the rated
voltage.
For a lower value, circuit breaker closing cannot be guaranteed.
Circuit breaker tripping by an MN release meets the requirements of standard
IEC 60947-2.
MX shunt release

Shunt/Under voltage release


Trips the circuit breaker when the control voltage rises above 0.7 x Un.
(MX/MN) Control signals can be of the impulse type (20 ms) or maintained.
Operation
When the circuit breaker has been tripped by an MN or MX release, it must be
reset locally.
MN or MX tripping takes priority over manual closing.
In the presence of a standing trip order, closing of the contacts, even temporary,
is not possible.
Mechanical characteristics
n endurance is equal to 50 % of the mechanical endurance of the circuit breaker
n the releases clip in behind the front cover
n connection using wires up to 1.5 mm2, to integrated terminal blocks.
Electrical characteristics
n consumption:
o pick-up (MX): < 10 VA
o seal-in (MN and MNR): < 5 VA.
n response time: < 50 ms.

21
Functions
and characteristics Electrical and mechanical accessories
Compact CVS 100 to 800 A Compact CVS100 to 630

Rotary handles
There are two types of rotary handle:
n direct rotary handle
n extended rotary handle.
Direct rotary handle
Degree of protection IP40, IK07.
The direct rotary handle maintains:
n visibility of and access to trip unit settings
n suitability for isolation
n indication of the three positions O (OFF), I (ON) and tripped
n access to the push to trip button
n circuit breaker locking capability in the OFF position by one to three padlocks,
Compact CVS with a direct rotary handle
shackle diameter 5 to 8 mm (not supplied). It replaces the circuit-breaker front cover.
Accessories transform the standard direct rotary handle for the following situations:
n motor control centre (MCC) switchboards:
o door opening disabled when the circuit breaker is ON
o circuit-breaker closing is disabled if the door is open
n a higher degree of protection (IP43, IK07)
Extended rotary handle
Degree of protection IP 55, IK08.
This handle makes it possible to operate circuit breakers installed at the back of
switchboards, from the switchboard front.
It maintains:
n suitability for isolation
n indication of the three positions O (OFF), I (ON) and tripped
n access to trip unit settings, when the switchboard door is open
n circuit breaker locking capability in the OFF position by one to three padlocks,
shackle diameter 5 to 8 mm (not supplied).
The door cannot be opened if the circuit breaker is ON or locked.
The extended rotary handle is made up of:
n a unit that replaces the front cover of the circuit breaker (secured by screws)
n an assembly (handle and front plate) on the door that is always secured in the
same position, whether the circuit breaker is installed vertically or horizontally
n an extension shaft that must be adjusted to the distance. The min/max distance

Compact CVS with an extended rotary handle


between the back of circuit breaker and door is:
o 185 to 600 mm for Compact CVS100 to 250
o 210 to 625 mm for Compact CVS400 to 630.

Locking systems
Locking in the OFF position guarantees isolation as per IEC 60947-2.
Padlocking systems can receive up to three padlocks with shackle diameters
ranging from 5 to 8 mm (padlocks not supplied).

Control device Function Means Required accessories


Toggle lock in OFF position padlock removable device
lock in OFF or padlock fixed device
ON position
Direct rotary handle lock in OFF position padlock
keylock locking
device + keylock
MCC rotary handle lock in OFF position padlock
Rotary handle lock in OFF position padlock
Extended rotary handle lock in OFF position, keylock keylock
door opening prevented

Locking of the toggle using a Locking of the rotary handle


removable device using a padlock or a keylock.
22
Functions
and characteristics Compact CVS 800A MCCBs
Compact CVS 100 to 800 A

Compact CVS 800A MCCBs are available in 3P/4P version with 35/50kA breaking
performances with Ics = 100% Icu. Compact CVS comes with host of features including
Adjustable overload, Short Circuit Setting, Line load reversibility.

> Ics=100% Icu.


> Adjustable over load setting
(0.8 to 1 x In)
> Adjustable Short Circuit setting for
individual phase (3.5 to 10 In)
> Line load reversibility

Compact CVS 800

Overload protection (thermal)


Tripping threshold (A) In Adjustable 0.8...1 x In
Short-circuit protection (magnetic)
Tripping threshold (A) Im Adjustable
Compact CVS 800 3.5...10 In

Accessories and Auxiliaries


> Auxiliary Contact with 1C/O & 2 C/O options.
> Alarm Contact with 1C/O & 2 C/O options.
> Shunt trip Coil.
> Under Voltage Coil.
> Direct and Extended Rotary Handle.
> Unique modular ground fault protection for 3 phase 3 wire and 3 phase 4 wire
systems.

23
Functions
and characteristics Functions & Characteristics
Compact CVS 100 to 800 A Protection of distribution systems
for Compact CVS 100 to 630

Compact CVS Circuit Breakers


Number of Poles
Control/manual/toggle
Direct or extended rotary handle
Electrical characteristics as per IEC 60947-2 & IS/IEC 60947-2
Rated current (A) In 40C
Rated insulation voltage (V) Ui
Impulse withstand voltage (kV) Uimp
Rated operational voltage (V) Ue AC 50/60 Hz
Type of circuit Breaker
Ultimate Breaking Capacity (kA) Icu AC 415 V 50/60Hz
Service Breaking Capacity (KA) Ics %Icu
Suitability for isolation
Utilisation category
Durability (C-0 cycles) mechanical
100-250A electrical In
Protection
Overload release setting (A)
Adjustable Ir (In x ...)
Short Circuit Protection
Short Circuit release setting Isd (Ir x...)
Ground Fault Protection*
GFP Release setting = 10-60% of In
Time Delay Setting (0.5 - 3 Sec./Inst.)
Indication & control auxiliaries
Indication Contacts
Alarm Contacts 1 C/0
3 C/0 (3 nos. OF)
Auxiliary Contacts 1 C/0
3 C/0 (3 nos. OF)
MX shunt and MN undervoltage Release
Voltage Presence Indicatior
Installation and Connection
Bus Bar Max width (mm) Without spreaders
Bus Bar Max width (mm) Without spreaders
400&630A
Installation Accessories
Spreaders
Phase Barrier
Dimensions & Weight
Overall dimensions W X H X D (mm) 3 Pole
(mm) 4 Pole
Weight (kg) 3 Pole
Weight (kg) 4 Pole

*Unique modular electronic adjustable ground fault protection


24
CVS100 CVS160 CVS250 CVS400 CVS630
3/4 3/4 3/4 3/4 3/4
n n n n n
n n n n n

16,25,32,40,50,63,80,100 125,160 200,250 400 630


690
8
415
B F B F B F F N F N
25 36 25 36 25 36 36 50 36 50
100% 100% 100% 100% 100%
n n n n n
A A A A A
30000 25000 20000 15000 15000
12000 12000 10000 6000 4000
Thermal Magnetic Electronic
n n n n n
Centralised 0.7........... I Centralised 0.7........... I Centralised 0.7 ........... I Centralised 0.5 ........... I Centralised 0.5...... I
n n n n n
Fix Fix Fix Adjustable 2 - 10 In Adjustable 2 - 10 In
n n n n n
n n n n n
n n n n n

n n n n n
n n n n n
- - - n n
n n n n n
- - - n n
n n n n n
n n n n n

35 45
45 70

n n n n n
n n n n n

105 x 161 x 86 140 x 255 x 110


140 x 161 x 86 185 x 255 x 110
2.0 to 2.2 6.2 to 8.1
2.6 to 2.8 6.2 to 8.1

25
Functions
and characteristics Functions & Characteristics
Compact CVS 100 to 800 A Protection of distribution systems
for Compact CVS 800

Function and characteristics Protection of distribution system


Compact CVS 800 A
Compact CVS Circuit breakers CVS 800
Number of Poles 3/4
Control/manual/toggle n

Direct or extended rotary handle n


Electrical characteristics as per IEC 60947- 2 & IS 13947 (Part 2)
Rated current(A) In 40C 800
Rated insulation voltage(V) Ui 690
Impulse withstand voltage(kV) Uimp 8
Rated operational voltage(V) Ue AC 50/60 Hz 415
Type of circuit Breaker F N
Ultimate Breaking Capacity(kA) Icu AC 415V 50/60HZ 35 50
Service Breaking Capacity (KA) Ics %Icu 100%
Utilisation category A
Durability (C-O cycles) mechanical 8000
electrical In 2500
Protection Thermal Magnetic
Overload release setting (A) n

Adjustable Ir(In x ...) Centralised 0.8..1


Short Circuit Protection n

Short Circuit Release setting Isd (Ir x...) 3.5 to 10


(independent adjustment of each phase)
Ground Fault Protection* n
GFP Release setting = 10-60% of In n
Time Delay Setting (0.5 - 3 Sec./Inst.) n
Additional indication & control auxiliaries
Indication Contacts n

Alarm Contacts 1 C/O n

2 C/O n

Auxiliary Contacts 1 C/O n

2 C/O n

Alarm - Auxiliary Contacts 1 C/O each n

MX shunt and MN under voltage Release n


Installation and Connection
Bus Bar Max. width (mm) 40
Cable Crimped lugs AL/CU (mm)2 300*2
Installation Accessories
Spreaders n

Phase Barriers n
Dimensions & Weight
Overall dimensions WXHXD (mm) 3Pole 210 x 274 x 103
(mm) 4Pole 280 x 274 x 103
Weight(kg) 3 /4Pole 10.3/13.7
26
Functions
and characteristics Ground Fault Protection
Compact CVS 100 to 800 A Compact CVS

Compact CVS Ground fault protection is meant for human safety and to prevent fires
due to low level faults resulting from a deterioration of electrical insulation or high
resistive faults.

Ground fault protection should be installed in the following installations


n Building housing inflammable or explosive material
n Line voltage to ground exceeds 150V AC
n Electrical equipments like welding sets
n Electrical equipments used in close Proximity of water/other liquids and
Metallic object
n Cable protection when distance between source and load is high
Selection for Ground fault Protection is based on following:
n Current sensitivity required
n Rated Voltage, Rated Current and Frequency
n Operation time
n Detection device and protection device co-ordination

Overload setting Short circuit setting

Relay setting for overload short circuit & earth fault


Overload and
short circuit
protection

E/F Sensitivity Selector


Switch

Current Selector Switch

Ground fault
protection

Test Push Earth Fault Reset CT Sealing


Button Unique Indication Push details Stud
system Button
Healthy Time Delay Selector
indication switch (2 step setting)

Ground fault protection relay setting details


Relay Ir selection in RM Sensitivity selection Time delay selection
GFP11 32, 40, 50, 63, 80, 100 10 - 60% of In 0.5 to 3 Sec. /Instantaneous
GFP12 125, 160, 200, 250 10 - 60% of In 0.5 to 3 Sec. /Instantaneous
GFP13 400, 630 10 - 60% of In 0.5 to 3 Sec. /Instantaneous
GFP14 800 10 - 60% of In 0.5 to 3 Sec. /Instantaneous

27
Catalogue numbers
Compact CVS 100 to 800 A
Compact CVS MCCBs catalogue nos.
for 100 - 800A

Compact CVS Catalogue Nos.


Compact CVS 100/160/250B

Compact CVS 100B (25 KA at 415 V AC)


Rating Reference 3 P Reference 4P
16A LV510300N LV510310N
25A LV510301N LV510311N
32A LV510302N LV510312N
40A LV510303N LV510313N
50A LV510304N LV510314N
63A LV510305N LV510315N
80A LV510306N LV510316N
100A LV510307N LV510317N
Compact CVS 160B (25 KA at 415 V AC)
125A LV516308N LV516318N
160A LV516309N LV516319N
Compact CVS 250B (25 KA at 415 V AC)
200A LV525310N LV525320N
250A LV525311N LV525321N
Compact CVS 100/160/250F
Compact CVS 100F (36 KA at 415 V AC)
Rating Reference 3 P Reference 4P
16A LV510330N LV510340N
25A LV510331N LV510341N
32A LV510332N LV510342N
40A LV510333N LV510343N
50A LV510334N LV510344N
63A LV510335N LV510345N
80A LV510336N LV510346N
100A LV510337N LV510347N
Compact CVS 160F (36 KA at 415 V AC)
125A LV516338N LV516348N
160A LV516339N LV516349N
Compact CVS 250B (36 KA at 415 V AC)
200A LV525340N LV525350N
250A LV525341N LV525351N
Compact CVS 400/630F

Compact CVS 400F (36 KA at 415 V AC)


Description Reference Reference
400A LV540505N LV540506N
Compact CVS 630F (36 KA at 415 V AC)
630A LV563505N LV563506N

Compact CVS 400/630N


Compact CVS 400N (50 KA at 415 V AC)
400A LV540510N LV540511N
Compact CVS 630N (50 KA at 415 V AC)
630A LV563510N LV563511N

Compact CVS 800F

Compact CVS 800F (35 KA at 415 V AC)


Rating 3P 4P
800A LV580300 LV580301
Compact CVS 800N

Compact CVS 800N (50 KA at 415 V AC)


Rating 3P 4P
800A LV580302 LV580303
28
Catalogue numbers
Compact CVS 100 to 800 A
Compact CVS MCCBs Accessories catalogue nos.
for 100 - 630A

Electrical auxiliaries
Auxiliary/Alarm contacts (common for 100 - 630) Reference
OF or SD 29450

Shunt/Under voltage coil (common for 100 - 630) Reference Reference


AC (50Hz) Voltage MX MN
110-130 V LV429386 LV429406
220-240 V LV429387 LV429407
380-415 V LV429388 LV429408
DC Voltage MX
24 V LV429390
48 V LV429392
110 V LV429393
250 V LV429394

Spreaders
Ref. 100 to 250 (45mm pole pitch) Ref. 400 to 630 (70mm pole pitch)
Spreaders* 3P (3 nos.) 31563SEI 32492SEI
4P (4 nos.) 31564SEI 32493SEI

Ref. 100 to 250 Ref. 400 to 630


Phase barriers 3P/4P LV429329 LV432570
(6 nos.)

Rotary handles
Direct rotary handles Ref. 100 to 250 Ref. 400 to 630
Standard black handle 29337 32597

Standard extended rotary handle Ref. 100 to 250 Ref. 400 to 630
Standard extended rotary handle 29338 32598

Locks
Toggle locking device for 1 to 3 padlocks Reference
By removable device 29370
By fixed device 29371

Locking of the rotary handle Reference Reference


CVS 100 - 250 CVS 400 - 630
Locking Device LV429344 LV432604
Ronis Keylock 41940 41940
Ronis Keylock 2 Locks + 1 key Set 41950 41950
Ground Fault Protection
Ref. 32/40/50/63/80/100 Ref. 125/160/200/250
3 PH 3W GFP11CT13P GFP12CT23P
3 PH 4W GFP11CT14P GFP12CT24P
400 / 630
Reference 400/630
3 PH 3W GFP13CT33P
3 PH 4W GFP13CT34P

29
Catalogue numbers
Compact CVS 100 to 800 A
Compact CVS MCCBs Accessories catalogue nos.
for 800A

Auxiliary contacts ON/OFF/Trip (change - over)


Reference
Auxilary Contact 1 C/O LV580075
Auxilary Contact 2 C/O LV580076
Alarm Contact 1 C/O LV580077
Alarm Contact 2 C/O LV580078
Alarm Auxilary Contact LV580079

Shunt/Under voltage coil


Reference
Reference Under
Shunt / Under voltage Shunt (MX) Voltage (MN)
110-130 V LV580060 LV580070
220-240 V LV580061 LV580071
AC
380-415 V LV580062 LV580072
50Hz
440 V LV580063
Voltage Reference
24 V LV580064
48 V LV580065
DC
110 V LV580066
220 V LV580067

Rotary handles
Direct rotary handles Reference
LV580080

Extended rotary handle Reference


LV580081

Ground Fault Protection


Ground Fault Relay + CT Ref.
3 Phase 3 Wire GFP14CT43P
3 Phase 4 Wire GFP14CT44P

30
Tripping curve
Compact CVS 100 to 800 A
Tripping curves
Compact CVS 100 to 630
Protection of distribution system

Electronic trip unit 400 / 630

31
Tripping curve
Compact CVS 100 to 800 A
Tripping curve
Compact CVS 800
Protection of distribution system

Compact CVS 800

32
Wiring diagrams
Electrical Wiring Diagram Compact CVS
for GFP
3 Phase 3 Wire and 3 Phase 4 Wire operated GFP

Wiring diagram for under voltage release operated GFP Wiring diagram for shunt release operated GFP

n Supply to RELAY UNIT & UNDER VOLTAGE n Control Voltage supply to RELAY UNIT shall
RELEASE shall be taken from SUPPLY SIDE be taken from LINE SIDE of MCCB.
of MCCB. n Supply to SHUNT RELEASE shall be taken form
LOAD SIDE of MCCB.

Notes:
1. Connections shown in dotted lines shall be made by customer.
2. HRC fises are not in SEIPLs scope of supply.
3. Remove BOTTOM SIDE SPREADERS (if Fitted) of MCCB before mounting CT on MCCB.

E/F Sensitivity Selector


Switch

Current Selector Switch

Ground fault
protection

Test Push Earth Fault Reset CT Sealing


Button Indication Push details Stud
Unique Button
system
Healthy Time Delay Selector
indication switch (2 step setting)

1. To change any setting switch OFF the MCCB. Remove protective cover from Relay Module.
Replace cover after changing setting.
2. To test E/F relay press test Push Button. E/F relay will operate according to the Time Delay
Selection. Keep the Test Push Button pressed till the relay trips (indicated by red lamp).

33
Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS100 to 630
(fixed version)

Dimensions

Mounting
On backplate

Front-panel cutouts
Fixed circuit breaker

With escutcheon With toggle cover

34
Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS100 to 630
(fixed version)

Dimensions (mm)
Type C C1 C2 C3 C6 C7 C20 C21 G G1 G4
CVS100/160/250 29 76 54 108 43 104 34 86 62.5 125 70
CVS400/630 41.5 116 92.5 184 56.5 146 46.5 126 100 200 113.5
Type G5 - - - - - H H1 H2 H3 H4
CVS100/160/250 140 - - - - - 80.5 161 94 188 160.5
CVS400/630 227 - - - - - 127.5 255 142.5 285 240
Type H5 H6 H7 K K1 K2 L L1 L2 P1 P2
CVS100/160/250 321 178.5 357 17.5 35 70 52.5 105 140 81 86
CVS400/630 480 237 474 22.5 45 90 70 140 185 95.5 110
Type P4 P5 P6 R R1 R2 R4 R5 R6 R7 R12
CVS100/160/250 111 83 88 14.5 29 54 108 143 29 58 43
CVS400/630 168 107 112 31.5 63 71.5 143 188 46.5 93 63
Type R13 T T4 -
CVS100/160/250 86 6 22 -
CVS400/630 126 6 32 -

Connection with accessories


Spreader

Dimensions (mm)
Type G26 G27 K8 K9 K10
CVS100/160/200/250 30 41 45 159 114
CVS400/630 52.5 67.5 70 240 170

Note.
Door cutout dimensions are given for a device
position in the enclosure where D 100 + (h x 5)
with respect to the door hinge.
35
Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS Rotary handle100 to 630

Direct rotary handle

Front-panel cutouts
Fixed circuit breaker

36
Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS Rotary handle100 to 630

MCC direct rotary handle

Extended rotary handle


Fixed circuit breaker
Cut shaft at length:
P38-126 mm (CVS100 to 250)
P38-150 mm (CVS400 to 630)

Front-panel cutout

Dimensions (mm)
Type G36 G37 G38 G39 H9 H10 H20 H23 H24
CVS100/160/250 36 72 41 100 60 120 28 73 9
CVS400/630 36 72 51 145 83 160 40 123 24.5
Type H25 H26 K14 K15 L L1 L2 L7 L8 L11 L12 L13 L14 L15 P34 P35 P36
CVS100/160/250 37.5 75 50 100 52.5 105 140 69 120 91 9.25 37.5 75 55 121 155 156
CVS400/630 37.5 75 72.5 145 70 140 185 85 160 123 5 37.5 75 66.5 145 179 180
Type P37 P38(1) P42 P44 R1 R8 R9 T6 T7
CVS100/160/250 164 185 125 123 29 74 148 4.2 50
CVS400/630 188 209 149 147 29 90 180 4.2 50
(1) 600 mm.

Note:
Door cutout dimensions are given for a device position in the enclosure where D 100 + (h x 5)
with respect to the door hinge.
37
Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS 800

Direct Rotary handle compact CVS 800

MCB Type Dimension Panel Depth 'L'


A B C
CVS 800 129 114 70 1791

Extended rotary Handle

MCB Type Dimension


A B C
CVS 800 129 114 70

CVS 800 F/N

CVS 800 F/N

Rating Dimn. 't'


800 A 8.0 mm
38
Glossary
Compact CVS - Glossary

Breaking capacity Value of prospective current that a switching device is capable of breaking at a
stated voltage under prescribed conditions of use and behaviour. Reference is
generally made to the ultimate breaking capacity (Icu) and the service breaking
capacity (Ics).
Prospective short-circuit Current that would flow through the poles if they remained fully closed during the
current short-circuit.
Ultimate breaking capacity (Icu) Expressed in KA, it indicates the maximum breaking capacity of the circuit breaker. It
is confirmed by a test with one opening and one closing/opening at Icu, followed by a
check that the circuit is properly isolated. This test ensures user safety.
Service breaking capacity (Ics) Expressed as a percentage of Icu, it provides an indication on the robustness of the
device under severe conditions. It is confirmed by a test with one opening and one
closing/opening at lcs, followed by a check that the device operates correctly at its
rated current, i.e. 50 cycles at In, where temperature rise remains within tolerances
and the protection system suffers no damage.
Suitability for isolation This capability means the circuit breaker meets the conditions below.
n In the open position, it must withstand, without flashover between the upstream
and downstream contacts, the impulse voltage specified by the standard as a
function of the Uimp indicated on the device.
n It must indicate contact position by one or more of the following systems:
position of the operating handle
separate mechanical indicator
visible break of the moving contacts
n Leakage current between each pole, with the contacts open, at a test voltage of
1.1 x the rated operating voltage, must not exceed:
0.5 mA per pole for new devices
2 mA per pole for devices already subjected to normal switching operations
6 mA, the maximum value that must never be exceeded.
n It must not be possible to install padlocks unless the contacts are open. Locking in
the closed position is permissible for special applications. Compact CVS complies
with this requirement by positive contact indication.
Suitable for isolation with Suitability for isolation is defined here by the mechanical reliability of the position
positive contact indication indicator of the operating mechanism, where:
n the isolation position corresponds to the O (OFF) position
n the operating handle cannot indicate the OFF position unless the contacts are
effectively open.
The other conditions for isolation must all be fulfilled:
n locking in the open position is possible only if the contacts are effectively open
n leakage currents are below the standardised limits
n over voltage impulse withstand between upstream and downstream connections.
Insulation class Defines the type of device insulation in terms of earthing and the corresponding
safety for user, in one of three classes.
n Class I. The device is earthed. Any electrical faults, internal or external, or caused
by the load, are cleared via the earthing circuit, thus ensuring user safety.
n Class II. The device is not connected to a protective conductor. User safety is
ensured by reinforced insulation around the live parts (an insulating case and no
contact with live parts, i.e. plastic buttons, moulded connections, etc.) or double
insulation.
Rated current (In) This is the current that the device can carry continuously with the contacts closed
and without abnormal temperature rise.
Rated operational current (Ie) A rated operational current of an equipment is stated by the manufacturer and takes
into account the rated operational voltage, the rated frequency, the rate duty, the
utilization category and the type of protective enclosure, if appropriate.
Rated operational voltage (Ue) A value of voltage which, combined with a rated operational current, determines the
application of the equipment and to which the relevant tests and the utilisation
categories are referred. For multiple equipment, it is generally stated as the voltage
between phases.
This is the maximum continuous voltage at which the equipment may be used.
Rated insulation voltage (Ui) The rated insulation voltage of an equipment is the value of voltage to which
dielectric tests and creepage distances are referred. In no case shall the maximum
value of the rated operational voltage exceed that of the rated insulation voltage.
Rated Impulse withstand The peak value of an impulse voltage of prescribed form and polarity which the
voltage (Uimp) equipment is capable of withstanding without failure under specified conditions of
test and to which the values of the clearances are referred. The rated impulse
withstand voltage of an equipment shall be equal to or higher that the values stated
for the transient over voltages occurring in the circuit in which the equipment is fitted.

39
Glossary
Compact CVS - Glossary

RoHS directive European directive 2002/95/EC dated 27 January 2003 aimed at reducing or
(Restriction of Hazardous eliminating the use of hazardous substances. The manufacturer must attest to
substances) compliance, without third-party certification. Circuit breakers are not included in the
list of concerned products, which are essentially consumer products.
That not withstanding, Schneider Electric decided to comply with the RoHS directive.
Compact CVS products are designed in compliance with RoHS and do not contain
(above the authorised levels) lead, mercury, cadmium, hexavalent chromium or
flame retardants (polybrominated biphenyls PBB and polybrominated diphenyl ether
PBDE).
WEEE directive European directive on managing the waste of electrical and electronic equipment.
(Waste of Electrical and Circuit breakers are not included in the list of concerned products.
Electronic Equipment) However, Compact CVS products respect the WEEE directive.

40
Compact CVS range of MCCBs are complimented
by Masterpact MVS Range of ACBs
Masterpact MVS is packed with world class features and designed
especially to meet your technical & commercial needs

@ Conforms to IS/IEC 60947-2/3 tested at CPRI/ERDA

@ 800A -3200A in 3/4Pole Versions in Manual & Electrical operated versions

@ No deration up to 50C

@ Single frame size for the complete range of circuit breakers & switch disconnectors resulting
in size optimisation and connection simplicity

@ Icu=Ics=Icw(1sec)=50kA with complete discrimination with downstream breakers

@ <40ms fault clearing time

@ Microprocessor based ET trip systems with true RMS sensing & in-built thermal memory
ensures reliability and accurate protections
> ET2I basic protections
> ET5S selective protections
> ET6G selective + ground fault protections

@ Overload run alarm & individual LED indications enable fault identification & analysis

@ Immune to electromagnetic interference


Masterpact MVS 800-3200A
@ 100% neutral with adjustable protections at OFF-50%-100%

@ High electrical & mechanical endurances without maintenance assures long service life
with Zero downtime.

@ Wide range of Simple & easy front fittable accessories & auxiliaries common to NT/NW
reduces inventory & saving on maintenance costs

@ Promise to provide complete safety with Safety shutter locking, ON/OFF PB locking, door
interlock, Ready to close contact, Key locks, positive locking in with drawable positions, etc.,

@ Offers complete flexibility in terminating Copper/Aluminium busbars with single pole pitch
of 115mm

@ Terminal orientation can be changed at site depending upon the termination requirements

@ Single bolt fixing motor mechanism helps to convert Manual operated breaker in to Electrical
one with practically lesser down time.

@ Masterpact MVS respects the environment throughout their life cycle & conforms to
ROHS/WEEE norms

Kindly contact your nearest sales office to get your copy of Masterpact MVS Catalogue
41
Global specialist in Energy Management

Visit us at : www.schneider-electric.co.in

For queries contact us at:


Toll Free: 1800 111 341 (BSNL/MTNL)
1800 103 0011 (Airtel)
Phone: +91 11 4168 2434/35

For more information visit our website at: www.schneider-electric.co.in


Schneider Electric India Pvt. Ltd. (A 100% subsidiary of Schneider Electric Industries SAS)
Corporate office : A-29, Mohan Co-operative Industrial Estate, New Delhi-110044. Tel: 011-39404000. Fax: 41678010/11
Customer Care Centre: Toll Free: 1800 111 341 (BSNL/MTNL), 1800 103 0011 (Airtel)
Phone: +91 11 4168 2434/35, email: [email protected]

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