Schneider Compact CVS MCCB PDF
Schneider Compact CVS MCCB PDF
Schneider Compact CVS MCCB PDF
Catalogue
2010
Schneider Electric
The global specialist in
energy management
Schneider Electric, undisputed
global leader in Circuit Breakers
Ever since the launch of first MCCB in 1950
> At Forefront in developing products with cutting-edge
technology
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Compact CVS
from 100 to 800A
Compact Value System
N 50KA
F36KA
B25KA
Safety
Reliability
Simplicity
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Compact CVS stands forSafety
Isolation
> Compact CVS circuit breakers are suitable for Isolation* as
defined in IEC standards 60947-2 .The aim of isolation is to
separate a circuit or apparatus from the remainder of a system
which is energized in order the personnel may carry out work
on the isolated part with complete safety.
> MCCB locking with external pad locks* enables user to isolate
and undertake maintenance with utmost safety.
* 100 to 630 A 5
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Compact CVS stands forReliability
System upgradeability
> Compact NS,NSX & CVS upto 630A have the same foot print
& mounting dimensions, helps easy retrofitting and system
upgradeability.
* Auxiliaries are common for Compact CVS & Compact NSX upto 630A.
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Environmentally responsible
> Compact CVS is part of the Schneider Electric energy efficiency
approach. Designed for easy disassembly and recycling at end
of life, Compact CVS complies with environmental directives
RoHS* and WEEE**, and with ISO 14001 standards, thanks to
non - polluting factories.
Plastic
Compact CVS moulded case circuit
breakers and accessories can be
recycled and reused optimally.
Iron & Steel Decomposition
Copper
Energy resources
Recyling Center
* RoHS = Restriction of Hazardous Substances
** WEEE = Waste Electrical and Electronic Equipment
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Ideal for variety of Applications
Energy &
infrastructure
Industry
Buildings
Residential
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Compact CVS 100 to 630 A
Compact CVS stands for customer value
Panel builders
End Users
Contractors
*refer page no. (CVS 800 1st page) for Compact CVS 800A.
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Functions
and characteristics Compact CVS offer introduction
Compact CVS 100 to 800 A
Standardised characteristics indicated on the rating plate: Compact CVS Offer introduction
1 Type of device: frame size and breaking capacity class
2 Ui: rated insulation voltage.
Compact CVS is available from 100-800A in three frame sizes. Compact CVS MCCBs
3 Uimp: rated impulse withstand voltage. are modular, safe and simple to use. Compact CVS MCCBs are available in thermal
4 Ics: service breaking capacity. magnetic trip unit 100-250/800A and electronic trip unit 400/630A. Compactness,
5 Icu: ultimate breaking capacity for various values of the modularity & true Ics value makes Compact CVS a perfect choice of all kinds of
rated operational voltage Ue
Distribution Network.
6 Ue: operational voltage.
7 Colour label indicating the breaking capacity class.
8 Circuit breaker-disconnector symbol.
9 Reference standard.
10 Main standards with which the device complies.
Note: when the circuit breaker is equipped with an extended
rotary handle, the door must be opened to access the rating
Frame 1 Frame 2 Frame 3
plate. CVS 100 CVS 160 CVS 250 CVS 400 CVS 630 CVS 800*
N50KA
F36KA
B25KA
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Functions
and characteristics Protection of distribution systems
Compact CVS 100 to 800 A Thermal Magnetic and Electronic trip units
for Compact CVS 100-630A
Compact CVS TM thermal-magnetic trip units
NEW
Ir = 70 -100% In
Protection
The protection functions may be set using the adjustment dials.
Overload protection
Thermal protection with an adjustable threshold from 70 - 100% Ir.
Short-circuit protection
Magnetic protection with a fixed pick-up.
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Functions
and characteristics Protection of distribution systems
Compact CVS 100 to 800 A Electronic trip units
for Compact CVS400 to 630
Compact CVS electronic trip units
6 1 3
4P3d
4P 4D
4P3d+N/L
Voltage/Shunt
Release
CTs
Ground fault
protection
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Functions
and characteristics Electrical and mechanical accessories
Compact CVS 100 to 800 A Compact CVS100 to 630
Indication contacts
Common-point changeover contacts are used to remote circuit-breaker status
information and can thus be used for indications, electrical locking, relaying, etc.
They comply with the IEC 60947-5 international recommendation.
Functions
n OF (ON/OFF) - indicates the position of the circuit breaker contacts
n SD (trip indication) - indicates that the circuit breaker has tripped due to:
Unique multifunction o an overload
Aux/Alarm contact
o a short-circuit
(OF/SD)
o operation of a voltage release
o operation of the push to trip button
Returns to de-energised state when the circuit breaker is reset.
Installation
n OF, SD functions - a single type of contact provides all these different indication
functions, depending on where it is inserted in the device. The contacts clip into slots
behind the front cover of the circuit breaker
Contacts Standard
Rated thermal current (A) 6
Minimum load 100 mA at 24
Utilisation cat. (IEC 60947-5-1) AC12 AC15 DC12 DC14
Operational 24 V 6 6 6 1
Current (A) 48 V 6 6 2.5 0.2
110 V 6 5 0.6 0.05
220/240 V 6 4 - -
250 V - - 0.3 0.03
380/440 V 6 2 - -
480 V 6 1.5 - -
660/690 V 6 0.1 - -
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Functions
and characteristics
Electrical and mechanical accessories
Compact CVS 100 to 800 A Compact CVS100 to 630
Remote tripping
MX or MN voltage releases are used to trip the circuit breaker.
MN under voltage release
This release trips the circuit breaker when the control voltage drops below a
tripping threshold:
n tripping threshold between 0.35 and 0.7 times the rated voltage
n circuit breaker closing is possible if the voltage exceeds 0.85 times the rated
voltage.
For a lower value, circuit breaker closing cannot be guaranteed.
Circuit breaker tripping by an MN release meets the requirements of standard
IEC 60947-2.
MX shunt release
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Functions
and characteristics Electrical and mechanical accessories
Compact CVS 100 to 800 A Compact CVS100 to 630
Rotary handles
There are two types of rotary handle:
n direct rotary handle
n extended rotary handle.
Direct rotary handle
Degree of protection IP40, IK07.
The direct rotary handle maintains:
n visibility of and access to trip unit settings
n suitability for isolation
n indication of the three positions O (OFF), I (ON) and tripped
n access to the push to trip button
n circuit breaker locking capability in the OFF position by one to three padlocks,
Compact CVS with a direct rotary handle
shackle diameter 5 to 8 mm (not supplied). It replaces the circuit-breaker front cover.
Accessories transform the standard direct rotary handle for the following situations:
n motor control centre (MCC) switchboards:
o door opening disabled when the circuit breaker is ON
o circuit-breaker closing is disabled if the door is open
n a higher degree of protection (IP43, IK07)
Extended rotary handle
Degree of protection IP 55, IK08.
This handle makes it possible to operate circuit breakers installed at the back of
switchboards, from the switchboard front.
It maintains:
n suitability for isolation
n indication of the three positions O (OFF), I (ON) and tripped
n access to trip unit settings, when the switchboard door is open
n circuit breaker locking capability in the OFF position by one to three padlocks,
shackle diameter 5 to 8 mm (not supplied).
The door cannot be opened if the circuit breaker is ON or locked.
The extended rotary handle is made up of:
n a unit that replaces the front cover of the circuit breaker (secured by screws)
n an assembly (handle and front plate) on the door that is always secured in the
same position, whether the circuit breaker is installed vertically or horizontally
n an extension shaft that must be adjusted to the distance. The min/max distance
Locking systems
Locking in the OFF position guarantees isolation as per IEC 60947-2.
Padlocking systems can receive up to three padlocks with shackle diameters
ranging from 5 to 8 mm (padlocks not supplied).
Compact CVS 800A MCCBs are available in 3P/4P version with 35/50kA breaking
performances with Ics = 100% Icu. Compact CVS comes with host of features including
Adjustable overload, Short Circuit Setting, Line load reversibility.
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Functions
and characteristics Functions & Characteristics
Compact CVS 100 to 800 A Protection of distribution systems
for Compact CVS 100 to 630
n n n n n
n n n n n
- - - n n
n n n n n
- - - n n
n n n n n
n n n n n
35 45
45 70
n n n n n
n n n n n
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Functions
and characteristics Functions & Characteristics
Compact CVS 100 to 800 A Protection of distribution systems
for Compact CVS 800
2 C/O n
2 C/O n
Phase Barriers n
Dimensions & Weight
Overall dimensions WXHXD (mm) 3Pole 210 x 274 x 103
(mm) 4Pole 280 x 274 x 103
Weight(kg) 3 /4Pole 10.3/13.7
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Functions
and characteristics Ground Fault Protection
Compact CVS 100 to 800 A Compact CVS
Compact CVS Ground fault protection is meant for human safety and to prevent fires
due to low level faults resulting from a deterioration of electrical insulation or high
resistive faults.
Ground fault
protection
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Catalogue numbers
Compact CVS 100 to 800 A
Compact CVS MCCBs catalogue nos.
for 100 - 800A
Electrical auxiliaries
Auxiliary/Alarm contacts (common for 100 - 630) Reference
OF or SD 29450
Spreaders
Ref. 100 to 250 (45mm pole pitch) Ref. 400 to 630 (70mm pole pitch)
Spreaders* 3P (3 nos.) 31563SEI 32492SEI
4P (4 nos.) 31564SEI 32493SEI
Rotary handles
Direct rotary handles Ref. 100 to 250 Ref. 400 to 630
Standard black handle 29337 32597
Standard extended rotary handle Ref. 100 to 250 Ref. 400 to 630
Standard extended rotary handle 29338 32598
Locks
Toggle locking device for 1 to 3 padlocks Reference
By removable device 29370
By fixed device 29371
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Catalogue numbers
Compact CVS 100 to 800 A
Compact CVS MCCBs Accessories catalogue nos.
for 800A
Rotary handles
Direct rotary handles Reference
LV580080
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Tripping curve
Compact CVS 100 to 800 A
Tripping curves
Compact CVS 100 to 630
Protection of distribution system
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Tripping curve
Compact CVS 100 to 800 A
Tripping curve
Compact CVS 800
Protection of distribution system
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Wiring diagrams
Electrical Wiring Diagram Compact CVS
for GFP
3 Phase 3 Wire and 3 Phase 4 Wire operated GFP
Wiring diagram for under voltage release operated GFP Wiring diagram for shunt release operated GFP
n Supply to RELAY UNIT & UNDER VOLTAGE n Control Voltage supply to RELAY UNIT shall
RELEASE shall be taken from SUPPLY SIDE be taken from LINE SIDE of MCCB.
of MCCB. n Supply to SHUNT RELEASE shall be taken form
LOAD SIDE of MCCB.
Notes:
1. Connections shown in dotted lines shall be made by customer.
2. HRC fises are not in SEIPLs scope of supply.
3. Remove BOTTOM SIDE SPREADERS (if Fitted) of MCCB before mounting CT on MCCB.
Ground fault
protection
1. To change any setting switch OFF the MCCB. Remove protective cover from Relay Module.
Replace cover after changing setting.
2. To test E/F relay press test Push Button. E/F relay will operate according to the Time Delay
Selection. Keep the Test Push Button pressed till the relay trips (indicated by red lamp).
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Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS100 to 630
(fixed version)
Dimensions
Mounting
On backplate
Front-panel cutouts
Fixed circuit breaker
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Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS100 to 630
(fixed version)
Dimensions (mm)
Type C C1 C2 C3 C6 C7 C20 C21 G G1 G4
CVS100/160/250 29 76 54 108 43 104 34 86 62.5 125 70
CVS400/630 41.5 116 92.5 184 56.5 146 46.5 126 100 200 113.5
Type G5 - - - - - H H1 H2 H3 H4
CVS100/160/250 140 - - - - - 80.5 161 94 188 160.5
CVS400/630 227 - - - - - 127.5 255 142.5 285 240
Type H5 H6 H7 K K1 K2 L L1 L2 P1 P2
CVS100/160/250 321 178.5 357 17.5 35 70 52.5 105 140 81 86
CVS400/630 480 237 474 22.5 45 90 70 140 185 95.5 110
Type P4 P5 P6 R R1 R2 R4 R5 R6 R7 R12
CVS100/160/250 111 83 88 14.5 29 54 108 143 29 58 43
CVS400/630 168 107 112 31.5 63 71.5 143 188 46.5 93 63
Type R13 T T4 -
CVS100/160/250 86 6 22 -
CVS400/630 126 6 32 -
Dimensions (mm)
Type G26 G27 K8 K9 K10
CVS100/160/200/250 30 41 45 159 114
CVS400/630 52.5 67.5 70 240 170
Note.
Door cutout dimensions are given for a device
position in the enclosure where D 100 + (h x 5)
with respect to the door hinge.
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Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS Rotary handle100 to 630
Front-panel cutouts
Fixed circuit breaker
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Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS Rotary handle100 to 630
Front-panel cutout
Dimensions (mm)
Type G36 G37 G38 G39 H9 H10 H20 H23 H24
CVS100/160/250 36 72 41 100 60 120 28 73 9
CVS400/630 36 72 51 145 83 160 40 123 24.5
Type H25 H26 K14 K15 L L1 L2 L7 L8 L11 L12 L13 L14 L15 P34 P35 P36
CVS100/160/250 37.5 75 50 100 52.5 105 140 69 120 91 9.25 37.5 75 55 121 155 156
CVS400/630 37.5 75 72.5 145 70 140 185 85 160 123 5 37.5 75 66.5 145 179 180
Type P37 P38(1) P42 P44 R1 R8 R9 T6 T7
CVS100/160/250 164 185 125 123 29 74 148 4.2 50
CVS400/630 188 209 149 147 29 90 180 4.2 50
(1) 600 mm.
Note:
Door cutout dimensions are given for a device position in the enclosure where D 100 + (h x 5)
with respect to the door hinge.
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Installation
recommendation Installation recommendation
Compact CVS 100 to 800 A Compact CVS 800
Breaking capacity Value of prospective current that a switching device is capable of breaking at a
stated voltage under prescribed conditions of use and behaviour. Reference is
generally made to the ultimate breaking capacity (Icu) and the service breaking
capacity (Ics).
Prospective short-circuit Current that would flow through the poles if they remained fully closed during the
current short-circuit.
Ultimate breaking capacity (Icu) Expressed in KA, it indicates the maximum breaking capacity of the circuit breaker. It
is confirmed by a test with one opening and one closing/opening at Icu, followed by a
check that the circuit is properly isolated. This test ensures user safety.
Service breaking capacity (Ics) Expressed as a percentage of Icu, it provides an indication on the robustness of the
device under severe conditions. It is confirmed by a test with one opening and one
closing/opening at lcs, followed by a check that the device operates correctly at its
rated current, i.e. 50 cycles at In, where temperature rise remains within tolerances
and the protection system suffers no damage.
Suitability for isolation This capability means the circuit breaker meets the conditions below.
n In the open position, it must withstand, without flashover between the upstream
and downstream contacts, the impulse voltage specified by the standard as a
function of the Uimp indicated on the device.
n It must indicate contact position by one or more of the following systems:
position of the operating handle
separate mechanical indicator
visible break of the moving contacts
n Leakage current between each pole, with the contacts open, at a test voltage of
1.1 x the rated operating voltage, must not exceed:
0.5 mA per pole for new devices
2 mA per pole for devices already subjected to normal switching operations
6 mA, the maximum value that must never be exceeded.
n It must not be possible to install padlocks unless the contacts are open. Locking in
the closed position is permissible for special applications. Compact CVS complies
with this requirement by positive contact indication.
Suitable for isolation with Suitability for isolation is defined here by the mechanical reliability of the position
positive contact indication indicator of the operating mechanism, where:
n the isolation position corresponds to the O (OFF) position
n the operating handle cannot indicate the OFF position unless the contacts are
effectively open.
The other conditions for isolation must all be fulfilled:
n locking in the open position is possible only if the contacts are effectively open
n leakage currents are below the standardised limits
n over voltage impulse withstand between upstream and downstream connections.
Insulation class Defines the type of device insulation in terms of earthing and the corresponding
safety for user, in one of three classes.
n Class I. The device is earthed. Any electrical faults, internal or external, or caused
by the load, are cleared via the earthing circuit, thus ensuring user safety.
n Class II. The device is not connected to a protective conductor. User safety is
ensured by reinforced insulation around the live parts (an insulating case and no
contact with live parts, i.e. plastic buttons, moulded connections, etc.) or double
insulation.
Rated current (In) This is the current that the device can carry continuously with the contacts closed
and without abnormal temperature rise.
Rated operational current (Ie) A rated operational current of an equipment is stated by the manufacturer and takes
into account the rated operational voltage, the rated frequency, the rate duty, the
utilization category and the type of protective enclosure, if appropriate.
Rated operational voltage (Ue) A value of voltage which, combined with a rated operational current, determines the
application of the equipment and to which the relevant tests and the utilisation
categories are referred. For multiple equipment, it is generally stated as the voltage
between phases.
This is the maximum continuous voltage at which the equipment may be used.
Rated insulation voltage (Ui) The rated insulation voltage of an equipment is the value of voltage to which
dielectric tests and creepage distances are referred. In no case shall the maximum
value of the rated operational voltage exceed that of the rated insulation voltage.
Rated Impulse withstand The peak value of an impulse voltage of prescribed form and polarity which the
voltage (Uimp) equipment is capable of withstanding without failure under specified conditions of
test and to which the values of the clearances are referred. The rated impulse
withstand voltage of an equipment shall be equal to or higher that the values stated
for the transient over voltages occurring in the circuit in which the equipment is fitted.
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Glossary
Compact CVS - Glossary
RoHS directive European directive 2002/95/EC dated 27 January 2003 aimed at reducing or
(Restriction of Hazardous eliminating the use of hazardous substances. The manufacturer must attest to
substances) compliance, without third-party certification. Circuit breakers are not included in the
list of concerned products, which are essentially consumer products.
That not withstanding, Schneider Electric decided to comply with the RoHS directive.
Compact CVS products are designed in compliance with RoHS and do not contain
(above the authorised levels) lead, mercury, cadmium, hexavalent chromium or
flame retardants (polybrominated biphenyls PBB and polybrominated diphenyl ether
PBDE).
WEEE directive European directive on managing the waste of electrical and electronic equipment.
(Waste of Electrical and Circuit breakers are not included in the list of concerned products.
Electronic Equipment) However, Compact CVS products respect the WEEE directive.
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Compact CVS range of MCCBs are complimented
by Masterpact MVS Range of ACBs
Masterpact MVS is packed with world class features and designed
especially to meet your technical & commercial needs
@ No deration up to 50C
@ Single frame size for the complete range of circuit breakers & switch disconnectors resulting
in size optimisation and connection simplicity
@ Microprocessor based ET trip systems with true RMS sensing & in-built thermal memory
ensures reliability and accurate protections
> ET2I basic protections
> ET5S selective protections
> ET6G selective + ground fault protections
@ Overload run alarm & individual LED indications enable fault identification & analysis
@ High electrical & mechanical endurances without maintenance assures long service life
with Zero downtime.
@ Wide range of Simple & easy front fittable accessories & auxiliaries common to NT/NW
reduces inventory & saving on maintenance costs
@ Promise to provide complete safety with Safety shutter locking, ON/OFF PB locking, door
interlock, Ready to close contact, Key locks, positive locking in with drawable positions, etc.,
@ Offers complete flexibility in terminating Copper/Aluminium busbars with single pole pitch
of 115mm
@ Terminal orientation can be changed at site depending upon the termination requirements
@ Single bolt fixing motor mechanism helps to convert Manual operated breaker in to Electrical
one with practically lesser down time.
@ Masterpact MVS respects the environment throughout their life cycle & conforms to
ROHS/WEEE norms
Kindly contact your nearest sales office to get your copy of Masterpact MVS Catalogue
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Global specialist in Energy Management
Visit us at : www.schneider-electric.co.in