Grp2 Seminar Computer Integrated Manufacturing

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Computer Integrated Manufacturing

System (CIMS)

Alok Kumar Chaudhary


Bishal Pudasaini
Manoj Dangal
Suman Pudasaini
07-07-2017

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Introduction
Computer and Automated Systems Association of the Society of
Manufacturing Engineers (CASA/SME) defines CIM is the
integration of total manufacturing enterprise by using integrated
systems and data communication coupled with new managerial
philosophies that improve organizational and personnel efficiency.

CIMS is the total integration of product design and engineering,


process planning and manufacturing by means of complex
computer systems.

CIMS is the manufacturing approach of using computers to control


the entire production process.

The ultimate goal of CIMS is the improvement of communication


and control of information flow to all aspects of an enterprise.
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What is CIMS?
CIMS is the integration of all enterprise operations and activities
around a common corporate data repository.

It is the use of integrated systems and data communications


coupled with new managerial philosophies.

CIMS is not a product that can be purchased and installed.

It is a way of thinking and solving problems.

This integration allows individual processes to exchange


information with each other and initiate actions.

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Need of CIMS

Quality

Cost Time

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Objectives of CIMS

Simplify production processes, product designs, and factory


organization as a vital foundation to automation and integration

Automate production processes and the business functions that


support them with computers, machines, and robots

Integrate all production and support processes using computer


networks, cross-functional business software, and other
information technologies

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CIMS Hardware
CIMS Hardware comprises the following:

Manufacturing equipment such as CNC machines or


computerized work centers, robotic work cells, DNC/FMS
systems, work handling and tool handling devices, storage
devices, sensors, shop floor data collection devices, inspection
machines etc.

Computers, controllers, CAD/CAM systems, workstations/


terminals, data entry terminals, bar code readers, RFID tags,
printers, plotters and other peripheral devices, modems, cables,
connectors etc.

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CIMS Software
CIMS software comprises computer programmes to carry out the
following functions:
Management
Work Flow
Information Simulation Communications
Automation
System

Sales Analysis Monitoring Process Planning

Modeling and Production Materials


Marketing
Design Control Handling

Database
Finance Job Tracking Inventory Control
Management

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How CIMS Works?

Information
systems involve
people, hardware,
software, computer
networks, and data
used to manage
daily and long-
term operations.

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How CIMS Works?
Engineering development, production
definition, manufacturing definition
& process, business & production
planning, plant operations

Real-time Connection Platform


Create, Collect, Analyze and Serve Workstation/Servers
Large Volumes of Manufacturing Data

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Benefits of CIMS
Improved customer service

Improved quality

Shorter time to market with new products

Shorter flow time

Shorter vendor lead time

Reduced inventory levels

Improved schedule performance

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Other Benefits.
Greater flexibility and responsiveness

Improved competitiveness

Lower total cost

Shorter customer lead time

Increase in manufacturing productivity

Decrease in work-in process inventory

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CIM Wheel

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CIM Wheel

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Elements of CIM

Marketing

Product
Information
Design

Finance
Elements Planning
of CIMS

Ware -
Purchase
Housing
Automated
Work
Centers

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Schematic Diagram of CIMS
Design and
Request for Engineering Engineering
Engineering Definition Release
Action

Business and
Manufacturing Manufacturing
Production
Process Definition
Planning

Plant Operations Finished Product

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Devices and Equipment used in CIMS

CNC DNC

PNC
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Other Devices.

1. Industrial Robots

2. Computers

3. Software

4. Controllers

5. Networks & Interfacing


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Technologies
Technologies in CIM
in CIMS

1. FMS
(Flexible Manufacturing System)

2. ASRS (Automated Storage and


Retrieval System)

3. AGV
(Automated Guided Vehicle)

4. Automated conveyance systems &


Robotics
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Technologies
Layout of TechnologiesininCIM
CIMS

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Sub-Systems of CIMS
Manufacturing
Manufacturing
Resource Engineering
Execution
Enterprise Resource Planning

Planning Systems
Systems
Systems
Production Forecasting Shop Floor Scheduling Computer-Aided
Design
Production Scheduling
Shop Floor Control
Computer-Aided
Material Requirement Manufacturing
Planning
Machine Control
Capacity Planning Computer-Aided
Process Planning
Robotics Control
Production Cost Control
Product Simulation and
Quality Control Process Control Planning

Computer Integrated Manufacturing System


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Advantages and Disadvantages

Advantages Disadvantages

Responsiveness to shorter product


Unfamiliar technologies used.
life cycles

Better process control emphasizes Requires major change in


product quality and uniformity. corporate culture.

Supports and co-ordinates


Reduction in short term profit.
exchange of information

Designs components for


Perceived risk is high.
machines.

Decreases the cost of production High maintenance cost and


and maintenance expensive implementation.

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Key Challenges
There are three major challenges for the development of a smoothly
operating Computer-Integrated Manufacturing System:

Integration of Components From Different Suppliers: When different


machines, such as CNC, conveyors and robots, are using different
communications protocols. In the case of AGVs (automated guided vehicles),
even differing lengths of time for charging the batteries may cause problems.

Data Integrity: The higher the degree of automation, the more critical is the
integrity of the data used to control the machines. While the CIM system saves on
labor of operating the machines, it requires extra human labor in ensuring that
there are proper safeguards for the data signals that are used to control the
machines.

Process Control: Computers may be used to assist the human operators of the
manufacturing facility, but there must always be a competent engineer on hand to
handle circumstances which could not be foreseen by the designers of the control
software.
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Conclusion

Computer-Integrated Manufacturing System (CIMS) is


the manufacturing approach of using computers to control the
entire production process.

This integration allows individual processes to exchange


information with each other and initiate actions.

Through the integration of computers, manufacturing can be


faster and less error-prone, although the main advantage is the
ability to create automated manufacturing processes.

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Thank You!!!

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