MAni Bull Machine New
MAni Bull Machine New
MAni Bull Machine New
INTRODUCTION
Bull Machines Private Limited (BMPL) is a part of 45 years old engineering group
Sandfits Foundries Private Limited. The Sandfits Foundries Pvt Limited is started in the year
1962 by Mr. A.V. Varadharajan. The Bull Machine Private Limited is started by his son Mr.
V. Parthiban. Bull Machines Private Limited engaged in tractor attachment business since
1998.
This company has strong work force of 512 employees in this unit. This company is
manufacturing agricultural products in Harvester Department. The Harvester department
established in 2004 for manufacturing harvester machine for paddy harvesting. More than
4000 machines are running successfully in various segments. The company manufacturing 39
types of industry specific interchangeable bucket options for loader.
BMPL has recently started his new unit for manufacturing tractor attachments in
Sulur. The main objective of this company is to serve the nation by increasing the
employment by increasing the company unit allover India.
The products produced by this company are used in various segments such as -
Construction, Stone Crusher for Lime Stone, Paper Mill, Sugar Mill, River Sand, Brick
handling, Foundry, Waste Management, Biomass, Commercial, General Excavation, Cement,
Land development, Salt Industry, Power Plant, Agriculture, Mines & Minerals, Road
Construction, Steel Plant, Garbage(Municipal), Refinery etc.
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BULL MACHINES PRIVATE LIMITED
The products manufactured by this company is Low Diesel consumption and suitable
for all tractors. Nationwide there are more than 600 dealers with strong sales and service
network.
The Bull Machines Private Limited has its Head Office in Coimbatore, Tamil Nadu &
branch offices allover India for serving the customers. The company has Marketing office in
Noida. The sales and service is done in all the branches of the company. The production,
sales and service is done in Coimbatore.
Oriental Plants And Equipments Pvt Ltd (OPEL) - ISO/Ts 1649 certified Machine
Shop.
Mr. Varadharajan
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BULL MACHINES PRIVATE LIMITED
BULL material handling tractor attachments can be easily mounted at customer site
Low diesel consumption
Suitable for 55 and higher HP tractors
Robust construction and low maintenance
Tallest dumping height (4 meters) loader available in India.
Suitable for heavy duty applications
Easily detachable bucket with angle at 45 D and 90 D
Bull loaders can also be fitted even on old tractors
Wear bushes and pins provided in all joints and more.
CLIENTS
There are reasons why over 4000 BULL loaders are in operation across various locations of
India. As a manufacturer, exporter and supplier, Bull Machines (Pvt.) Limited has carved a
niche in the area of material handling tractor attachments. Here is a partial list of primo
clients who have been regularly using BULL material handling tractor attachments for
several years:
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BULL MACHINES PRIVATE LIMITED
2. PRODUCT PROFILE
In Bull Machines Private Ltd they are manufacturing tractor attachments. The
products are
Radial Loader
Aerotiller
Harvester
Pulveriser
Dozer V2
Backhoe Loader
Backhoe Dozer
RADIAL LOADER
Ideal for handling lose materials viz. logs, sticks, sugarcane etc.
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BULL MACHINES PRIVATE LIMITED
Diesel consumption of tractor in said application approximately 3.5 litres per hour.
AEROTILLER
Self Trimming
Hydraulic cylinder used to move the drum top and bottom. While in operation and
also in idle.
HARVESTER
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BULL MACHINES PRIVATE LIMITED
PULVERISER
Shreds the wood logs, agricultural waste, garbage and food waste
Easy to transport
DOZER V2
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BULL MACHINES PRIVATE LIMITED
Easy spares availability at very low cost compared to other earth moving machinery.
The only proven and time tested Tractor Back- Hoe in India
Easy spares availability at very low cost compared to other earth moving machinery
Suitable Tractor
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BULL MACHINES PRIVATE LIMITED
3. ORGANIZATION CHART
MANAGING
DIRECTOR
TERRITORY
REVIEW HEAD SERVICE INCHARGE
VP HR IED
MARKETING
SENIOR SENIOR EXE.
DEPUTY
HR ADMIN HR MANAGER ENGINEER MANAGER
MANAGER
DEPUTY
JUNIOR MANAGER
ENGINEER
ASSIST.
MANAGER
SUB CONTRACT PPC
QC
ENGINEER
SENIOR SERVICE
SENIOR
SENIOR ENGINEER
MANAGER
ENGINEER SERVICE
TECHNICIAN
JUNIOR ASSIST.
ASSIST. ENGINEER
ENGINEER
ENGINEER
ASSIST. JUNIOR
ENGINEER ENGINEER
TRAINEE
ENGINEER
TRAINEE
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BULL MACHINES PRIVATE LIMITED
4. DEPARTMENTS
People are the most important resource of an organization. In Bull Machine Private
Limited (BMPL), Human resource department follows certain policies, rules and regulations
for the employees. This department maintains all the records of the employees working in the
company. This department controls the process of recruitment, selection, compensation, and
development of employee in order to achieve the company objective. The recruitment and
selection process is done based on their requirements.
VP HR
HR ADMIN HR MANAGER
ASSIST. HR ASSIST.
FUNCTION OF HR DEPARTMENT
Administration
Industrial Relations
Time Management.
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BULL MACHINES PRIVATE LIMITED
HR POLICIES
1. Working Rules
The working time of the company is classified into factory shift and office shift.
For attendance all the employees are required to work for the minimum of 8 hours.
The permission time given for the employees is maximum of 2 hours per month. If the
employees are late coming then the permission time is reduced depending upon their
late coming.
Privilege leave(PL) / Rest Leave allowed for the employees is 15 days per year.
Maternity leave is provided for 12 weeks per year according to Maternity Benefits
Act 1961.
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BULL MACHINES PRIVATE LIMITED
Advances will be granted based on the Marriage/ Medical/ Education/ Death in the
Quantum of Advance
To regulate the points of entry and exit in order to prevent entry of unauthorized
persons.
To protect company’s property and personnel on duty round the clock, including from
fire hazards.
Monitor and check vehicular traffic at gate and inside the plant premises.
To control the movements of goods inside and outside the plant with reference to
proper authorization.
Guard against thefts, pilferage, fire and any other damage to the property of the
company.
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BULL MACHINES PRIVATE LIMITED
The Candidate Assessment form contains the following details- Name of the
candidate, Qualification, Address of the position, Education Qualification, Experience,
Attitude, Self expression, and Communication, Analytical ability, Subject knowledge,
Suitability for the job, level of confidence and Sociability.
Objective:
To reduce the time required for relieving the employee from the organization.
Procedure:
The employee should submit the resignation letter by the following process
Boss
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BULL MACHINES PRIVATE LIMITED
Exit Interview
To avoid duplication
Procedure
For Marketing and Service Departments in all location the leave letters have to be approved
by-
Head of Department
HR Department
8. Reference Check
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BULL MACHINES PRIVATE LIMITED
9. Exit Policy
Before the employee leaving the company he/she should follow certain procedures.
Employee Resignation
HR Department
Exit Interview
RECRUITMENT POLICY
Bull machines private limited believes that the human assets is the exclusive contribution to
the organizational effectiveness and endeavors. To identify and place right kind of employees
without any discrimination on account of sex, caste, religion ore region.
Recruitment Procedure
(A) Recruitment is made only as per manpower planned / manning table and against
established vacancies that may arise due to the following reason:
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BULL MACHINES PRIVATE LIMITED
(C) Whenever and wherever the manpower results in excess over the damage, they will be
suitably deployed.
Obtaining useful and relevant applications through various means and methods like
All recruitment will conform to the minimum qualification prescribed depending upon
(E) All employment will be processed in conformity with the legislative prescription with
regard to employment of people in industry in the country.
(F) The company shall maintain all personal data of the employee obtained on first hand basis
from the original documents submitted by the employee at the time of admittance.
SELECTION PROCESS
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BULL MACHINES PRIVATE LIMITED
Selection test
Payroll software – used for generating pay process for the workers
company.
Responsibilities of HR Department
maintenance of discipline.
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BULL MACHINES PRIVATE LIMITED
PRODUCTION DEPARTMENT
This department is responsible for the entire manufacturing process, turning raw materials
into finished goods. The production process carried out depends upon the instructions given
by the Production Planning Department.
VP OPERATIONS
PRODN. HEAD
SENIOR ENGINEER
ASSIST. ENGINEER
JUNIOR ENGINEER
ENGINEER TRAINEE
To carry out investigation and guide management on long term measures towards
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BULL MACHINES PRIVATE LIMITED
PRODUCTION PROCESS
CNC SECTION
QUALITY CONTROL
GRINDING
PAINTING
BEND REMOVING
TESTING
DRILLING
DISPATCH
WORK CENTER
WELDING
REAMING
ASSEMBLY
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BULL MACHINES PRIVATE LIMITED
tractor attachments. For manufacturing loader, dozer and back hoes they are using 5-63 mm
sheets.
CNC Section
In production process first the metal sheets having 5-63 mm are sent to CNC
(Computed Numerically Controlled) section. In this section the CNC machines cut the
metal sheets into different shapes depend upon the manufacturing product. With the increased
automation of manufacturing processes with CNC machining, considerable improvements in
consistency and quality have been achieved with no strain on the operator.
CNC automation reduced the frequency of errors and provided CNC operators with
time to perform additional tasks. CNC automation also allows for more flexibility in the way
parts are held in the manufacturing process and the time required changing the machine to
produce different components.
Grinding
After the CNC section the small metal components are taken into grinding section to
reduce the unwanted small particles in the components by crushing.
Bend Removing
After grinding the metal components are taken to bend removing section to remove
the unwanted bends in the metal components. The bends are removed depending upon the
product.
Drilling
After the bends removed the metal components are sent to drilling section for making
holes. Drilling is a cutting process that uses a drill bit to cut or enlarge a hole in solid
materials. Different types of drilling like Spot drilling, Center drilling, Deep hole drilling,
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BULL MACHINES PRIVATE LIMITED
Trepanning, Micro drilling, etc. Then the metal components are sent to work center for the
further process.
Work center
In work center all manufacturing process is carried out. The product is produced
based on the instructions given by the production planning and control department.
Welding
In welding section two metals and joined into single material. There are different
types of welding is used.
Reaming
A reamer is a metalworking tool used to create an accurate sized hole. The process is
called reaming. In BMPL some times they outsource the reaming work to other companies.
Assembly
Quality control
Quality control is a process by which entities review the quality of all factors involved
in production. If any defect is found then it is sent back to work center section for correcting
the problem.
Painting
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BULL MACHINES PRIVATE LIMITED
After the quality inspection is done the products and taken to painting section. Based
on the order different type of colour is used.
Testing
After painting is done the loader and dozer are tested by attaching with tractors.
Dispatch
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PPC
SENIOR ENGINEER
ASSIST. ENGINEER
JUNIOR ENGINEER
ENGINEER TRAINEE
Executing the plan consists of the processes used to complete the work to accomplish the
project's requirements. Execution process involves coordinating people and resources, as well
as integrating and performing the activities of the project.
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BULL MACHINES PRIVATE LIMITED
In BMPL, Monitoring and controlling process carried out to observe project execution so that
potential problems can be identified in a timely manner and corrective action can be taken,
when necessary, to control the execution of the project.
Production planning and control is the element of a production that keeps it on-track, on-time
and within budget. Physical resources and labour are the largest costs a manufacturing firm
has. If they are not used efficiently, the firm can lose money.
OBJECTIVES OF PPC
To ensure safe and economical manufacturing the desired products in required quality
and quantity.
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BULL MACHINES PRIVATE LIMITED
In BMPL, Quality control department review the quality of all factors involved in
production. Quality is a measure of hoe closely a good or service conforms to a specified
standard. Quality standards may be any one of a combination of attributes, varieties of project
of the product being manufactured and the attributes includes performance, reliability,
appearance, commitments to delivery time, etc. Wastage can be avoided if the production
process is monitored carefully.
QC
SENIOR ENGINEER
ASSIST.
ENGINEER
ENGINEER
TRAINEE
Inspection
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BULL MACHINES PRIVATE LIMITED
Inspection is done by the quality control department depend upon the instructions given by
the R&D department.
BMPL has recognized as in house R&D unit by ministry of science & technology. The
company has a well equipped in house R&D facility to support the development works and
getting solutions for the related problems in tractor attachments. Purchasing materials
including softwares and other services are budgeted and executed within due time. Senior
Engineers will monitor the research spending throughout the research process.
VP
OPERATION
PRODN. R&D
SENIOR
ENGINEER
ASSIST.
ENGINEER
JUNIOR ENGINEER
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ENGINEER
TRAINEE
BULL MACHINES PRIVATE LIMITED
BMPL is allocating annual budgets for the research which is determined by the top
management after considering the necessary requirements. BMPL also utilizes the resources
in group companies testing and check up along the lines of research requirements.
It also deals with designing new product prototypes more efficiently. In this
department CAD (Computer Aided Design) is used to develop new products for the
production. The engineers develop new products with different shapes and sizes. For example
they made design for 39 types of buckets used for tractors.
IED
SENIOR ENGINEER
ASSIST. ENGINEER
JUNIOR ENGINEER
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BULL MACHINES PRIVATE LIMITED
In IED Department complex processes or systems are optimized. A major aspect of industrial
engineering was planning the layouts of factories and designing assembly lines and other
manufacturing paradigms. This department instructs the Sub Contract department about the
type of product to be purchased from other companies.
Sub Contract Department made contract on other companies to purchase the particular
type of raw materials required of the production. BMPL has made contract with many
companies to purchase the product.
SUB CONTRACT
SENIOR MANAGER
JUNIOR ENGINEER
ASSIST.
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BULL MACHINES PRIVATE LIMITED
Industrial Engineering department develop and give the design to the Sub Contract
department about the type of product to be purchased from other companies. The sub
contract department purchase the product depends on the production.
FINANCE DEPARTMENT
Finance department performs a vital role in every organization. The main function of
finance department is to procure funds required and it ascertains the profit and loss of the
company during a year. Finance Department keeps all relevant records of accounts. Finance
is the life blood of every business. Finance department takes care of all the monitory
FINANCE
DEPUTY
MANAGER
LOGESTIC
MGMT
EXECUTIVE
MANAGER
SENIOR
OFFICER
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BULL MACHINES PRIVATE LIMITED
JUNIOR
OFFICER
The annual turnover of BMPL is 60 crores. This company has 85 percentages of market
shares in this tractor attachment business. In Finance department the sources of funds are
maintained. They are maintaining service tax separately, invoice payment, journal, ledger
files, transport copies, etc. In BMPL financial decision is directed toward the future of the
firm. Budget may be long term or short term. Long term budgets have a time horizon of
5–10 years giving a vision to the company. Short term is an annual budget which is drawn to
RATIO ANALYSIS
CURRENT RATIO
QUICK RATIO
DEBT/EQUITY
RATIO
OPERATING COST
(%)
RECEIVED
TURNOVER IN DAYS
(PAYMENT
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PERFORMANCE OF
DEBTORS)
RETURN ON
INVESTMENT (%)
(NET PROFIT/
PROFIT)
are:
departments.
Administration of taxes.
accounts information.
EMPLOYEE BENEFITS
Wages
ESI
Gratia Payment
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Incentive Production
Incentive Sales
Salaries
Remuneration
Provident fund
Leave Salary
Bonus
Medical Expenses
MARKETING DEPARTMENT
services. Marketing is a social and managerial process by which individuals and groups
obtain what they need and want through creating and exchanging products and values with
others.
Bull Machines Private Limited is No.1 tractor attachment company in India. This company
VP MARKETING
DEPUTY GM
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BULL MACHINES PRIVATE LIMITED
SENIOR MANAGER
MANAGER
DEPUTY MANAGER
ASSIST. MANAGER
TERRITORY MANAGER
TERRITORY
INCHARGE
MARKETING
EXECUTIVES
BMPL has marketing head office at Noida. The marketing is carried out in all Regional
Offices. The marketing and service is done in all branch offices of this company. The
products produced by the company are used for construction, agriculture and industrial usage.
BMPL segment the market based on the location of customers. Market segmentation pertains
to the division of a market of consumers into persons with similar needs and wants. After
sales service of the product is done for 1 year. The company is selling his product throughout
India and in other countries like Sri Lanka and Germany. The company is going to import
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BULL MACHINES PRIVATE LIMITED
The forms used are: order confirmation form, order cancellation form, order receipt, dealer
margin and travel expenses form. The sale of product is done through direct contact and
done on News paper and Online. The BMPL has its Regional Offices all over India. Hence
BMPL is distributing his products all over India. Marketing survey is done by BMPL in order
to identify the requirements of the customers and to introduce new product. The task of
marketing research is to provide management with relevant, accurate, reliable, valid, and
current information.
CHANNEL DISTRIBUTION
The channel of distribution refers to the pathway taken by the goods to move from the
production point to the point of consumption. For BMPL, National wide over 600 Dealers are
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Tax Procedures
A copy of invoice is filed for each transaction. If C-Form are present then Tax is 4% for
Tamil Nadu and 2% for other states. If C-Form is not present, 4% tax for other states.
SYSTEMS DEPARTMENT
In BMPL there are about 85 computers and 25 printers are used. Most of the
Computers use Windows XP as an operating system. The company has appointed separate
workers for developing new softwares. Softwares are developed for various departments.
SYSTEMS
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BULL MACHINES PRIVATE LIMITED
SYSTEMS HEAD
SENIOR
PROGRAMMER
JUNIOR
PROGRAMMER
Training is given for all the end users. Separate login and password are given for the
end user. The vb.net is used for developing new softwares. Figure print machine is used for
entering daily attendance. The company got license and going to implement sap in future. All
the systems inside the company are connected using LAN.
The Systems departments analyze all the departments by collecting all the information
and develop new softwares. The sotwares are developed in such a way that it is user-friendly.
All the systems in the company is connected to main server. So all the information are stored
in the main server. The workers can access other systems except main server. Punching card
is used for entering into the server room. The systems head, senior programmer and junior
programmer has the permission to enter into server room and access the computer.
SYSTEM CONFIGURATION
The basic hardware and software configuration that all systems having are;
Hardware Specifications
Hard Disk : 80 GB
RAM : 512 MB
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BULL MACHINES PRIVATE LIMITED
Software Specifications
The burden of keeping all the paper records are avoided with the help of computers.
All the details with regard to different departments such as Purchase, Finance,
The retrieval of information regarding any specific matter is had with the help of it.
In case of purchase, all the details regarding the purchase materials, vendors list,
In the case of Human resource all the details regarding the employees and their
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BULL MACHINES PRIVATE LIMITED
records are stored in the computers. Without computer it is impossible to maintain all
PURCHASE DEPARTMENT
The Purchase Department in BMPL is not meant only to purchase the raw materials
needed for the production purpose. It also helps as a way to gather auxiliary materials needed
for other departments.
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BULL MACHINES PRIVATE LIMITED
PURCHASE
SENIOR OFFICER
OFFICER
JUNIOR OFFICER
PURCHASE ASSIST.
Mode of Purchase
The different items required in each department are collected and lists of all the items
are made. Then another list of all the available vendors is prepared.
Originating of an indent
Tender enquires
Order placing
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Follow – up
Release of order
Follow up
Suppliers will deliver the raw materials directly to the industrial unit after they received the
payment. Payment is done through cash or cheque to the suppliers. Raw materials are
purchased across the country. They purchase large quantity of materials for the production.
Period Of Purchase
In off season the production is low, hence they will purchase low quantity of raw
materials. In the month of June – March they purchase large quantity of products and
production is high.
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Grading of Materials
STORES DEPARTMENT
It is the secondary auxiliary department of the Purchase Department. The main duty of this
department is to store the inventory and to supply it to the various departments when it is
required.
They stores department update the availability of stock to top management in order to
purchase the raw materials at right time. Tendering system is adopted for the purchase of
materials. It helps to avoid the personal interest in selection of suppliers and favoring in the
purchase of materials.
The stores department of a firm handles stock control. It involves buying of raw materials and
components and controlling stock levels. However, this can lead to a number of problems like
increased storage costs and a greater risk of theft or deterioration.
If stock levels are kept low, there is the risk of running out of stock. Production may have to
be slowed down or even stopped. Wages and machinery must still be paid for, whether the
firm is producing anything or not. Bin card system is also followed in stores department in
order to maintain the stock level
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BULL MACHINES PRIVATE LIMITED
Inventory control
Procurement of materials
SERVICE DEPARTMENT
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BULL MACHINES PRIVATE LIMITED
BMPL have more than 600 dealers for strong sales and service network. The pre sale
service for the products is done for 1 year from the date of purchase. If the problem is within
the guarantee period, the parts are well checked and If needed replaced completely and then
delivered. If the problem is outside the guarantee period, the bill for the changed spare parts
alone is prepared along with the service.
HEAD SERVICE
SENIOR MANAGER
MANAGER
DEPUTY MANAGER
ASSIST. MANAGER
ENGINEER SERVICE
SERVICE TECHNICIAN
BMPL has service centers all over India. So it will help their customers at any time.
Customer relationship is maintained by providing efficient service.
REVIEW DEPARTMENT
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BULL MACHINES PRIVATE LIMITED
REVIEW
DEPUTY MANAGER
OFFICER
Review department access the Bull Machine System in order to analyze the actual
performance of the staff working in the company. The overall performance of the company is
monitored by this department.
CONCLUSION
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