Samsung CLP680ND Service Manual

Color Laser Printer
CLP-680 series
CLP-680ND / 680DW
(Ver 1.0)
SERVICE MANUAL
Color Laser Printer Contents
1. Precautions
2. Product Specification and description
3. Disassembly and Reassembly
4. Alignment and Troubleshooting
5. System Diagram
6. Reference Information
Refer to the service manual in the GSPN (see the rear cover) for more information.
Contents
Contents
1. Precautions ...................................................................................................................................... 1 1
1.1. Safety warning ........................................................................................................................ 1 1
1.2. Caution for safety .................................................................................................................... 1 2
1.2.1. Toxic material............................................................................................................. 1 2
1.2.2. Electric shock and fire safety precautions ......................................................................... 1 2
1.2.3. Handling precautions ................................................................................................... 1 3
1.2.4. Assembly and Disassembly precautions ........................................................................... 1 3
1.2.5. Disregarding this warning may cause bodily injury ............................................................ 1 4
1.3. ESD precautions ...................................................................................................................... 1 5
2. Product Specification and description .................................................................................................... 2 1
2.1. Product Specification................................................................................................................ 2 1
2.1.1. Product Overview........................................................................................................ 2 1
2.1.2. Specifications ............................................................................................................. 2 2
2.1.2.1. General Print Engine...................................................................................... 2 2
2.1.2.2. Controller and Software.................................................................................. 2 2
2.1.2.3. Paper Handling ............................................................................................. 2 5
2.1.2.4. Reliability and Service ................................................................................... 2 7
2.1.2.5. Environment ................................................................................................ 2 8
2.1.2.6. Consumables ................................................................................................ 2 8
2.1.2.7. Maintenance Parts ......................................................................................... 2 9
2.1.2.8. Option......................................................................................................... 2 9
2.1.3. Model Comparison Table .............................................................................................. 2 10
2.2. System Overview..................................................................................................................... 2 11
2.2.1. Front View ................................................................................................................. 2 11
2.2.2. Rear View .................................................................................................................. 2 12
2.2.3. Paper Path.................................................................................................................. 2 13
2.2.4. System Layout ............................................................................................................ 2 14
2.2.4.1. Feeding Section ............................................................................................ 2 15
2.2.4.2. Transfer Roller ............................................................................................. 2 16
2.2.4.3. Drive Unit ................................................................................................... 2 16
2.2.4.4. Fuser Unit.................................................................................................... 2 17
2.2.4.5. LSU (Laser Scanner Unit)............................................................................... 2 18
2.2.4.6. Toner Cartridge............................................................................................. 2 19
2.2.5. Hardware configuration ................................................................................................ 2 20
2.2.5.1. Main board .................................................................................................. 2 22
2.2.5.2. OPE Controller ............................................................................................. 2 24
2.2.5.3. Wireless LAN board ...................................................................................... 2 25
2.2.5.4. SMPS board ................................................................................................. 2 26
i Copyright 1995-2012 SAMSUNG. All rights reserved.

Contents
2.2.5.5. HVPS board ................................................................................................. 2 28

2.2.5.6. ITB EEPROM PBA....................................................................................... 2 29
2.2.5.7. HUB PBA ................................................................................................... 2 29
2.2.5.8. Electrical Parts Location ................................................................................. 2 30
2.2.6. Engine F/W Control Algorithm ...................................................................................... 2 32
2.2.6.1. Feeding ....................................................................................................... 2 32
2.2.6.2. Transfer....................................................................................................... 2 32
2.2.6.3. Fusing......................................................................................................... 2 33
2.2.6.4. LSU............................................................................................................ 2 33
2.2.7. Software Descriptions .................................................................................................. 2 34
2.2.7.1. Software system overview .............................................................................. 2 34
2.2.7.2. Architecture ................................................................................................. 2 34
2.2.7.3. Data and Control Flow ................................................................................... 2 35
3. Disassembly and Reassembly .............................................................................................................. 3 1
3.1. Precautions when replacing parts ................................................................................................ 3 1
3.1.1. Precautions when assembling and disassembling ............................................................... 3 1
3.1.2. Precautions when handling PBA..................................................................................... 3 1
3.1.3. Releasing Plastic Latches .............................................................................................. 3 2
3.2. Screws used in the printer.......................................................................................................... 3 3
3.3. Replacing the maintenance parts ................................................................................................. 3 5
3.3.1. Toner Cartridge ........................................................................................................... 3 5
3.3.2. Waste Toner Container ................................................................................................. 3 6
3.3.3. ITB Unit .................................................................................................................... 3 7
3.3.4. Fuser Unit .................................................................................................................. 3 9
3.3.5. Pick up_Forward_Reverse roller..................................................................................... 3 9
3.4. Replacing the main SVC parts.................................................................................................... 3 10
3.4.1. Left and Right cover .................................................................................................... 3 10
3.4.2. Top cover................................................................................................................... 3 11
3.4.3. HVPS board ............................................................................................................... 3 12
3.4.4. Outer Temperature Sensor ............................................................................................. 3 12
3.4.5. Main Board ................................................................................................................ 3 13
3.4.6. SMPS Fan.................................................................................................................. 3 13
3.4.7. SMPS board ............................................................................................................... 3 14
3.4.8. LSU.......................................................................................................................... 3 14
3.4.9. Fuser Fan................................................................................................................... 3 15
3.4.10. Main Drive Unit.......................................................................................................... 3 15
3.4.11. DRIVE-T1 ................................................................................................................. 3 16
3.4.12. Fuser Drive Unit ......................................................................................................... 3 16
3.4.13. PH (Paper Handling) Drive Unit..................................................................................... 3 17
3.4.14. Exit Unit.................................................................................................................... 3 18
Copyright 1995-2012 SAMSUNG. All rights reserved. ii

Contents
3.4.15. MP Pick-Up Unit......................................................................................................... 3 19

4. Alignment and Troubleshooting ........................................................................................................... 4 1
4.1. Alignment and Adjustments....................................................................................................... 4 1
4.1.1. Control panel.............................................................................................................. 4 1
4.1.2. Understanding the status LED........................................................................................ 4 3
4.1.3. Clearing paper jams ..................................................................................................... 4 4
4.1.4. Useful menu item for service ......................................................................................... 4 9
4.1.5. Periodic Defective Image .............................................................................................. 4 11
4.1.6. Useful management tools .............................................................................................. 4 12
4.1.6.1. Using Samsung Easy Printer Manager (Windows and Macintosh only) .................... 4 12
4.1.6.2. Using Samsung Printer Status (Windows only) ................................................... 4 14
4.1.6.3. Using SyncThru Web Service (SWS) ................................................................ 4 15
4.1.7. Updating Firmware ...................................................................................................... 4 17
4.1.7.1. Update the firmware by using the USB port........................................................ 4 17
4.1.7.2. Update the firmware by using the network.......................................................... 4 18
4.1.8. Tech Mode (Diagnostic Mode) ....................................................................................... 4 20
4.2. Troubleshooting ...................................................................................................................... 4 24
4.2.1. Procedure of checking the symptoms............................................................................... 4 24
4.2.1.1. Basic Check List ........................................................................................... 4 25
4.2.2. Error Code and Troubleshooting..................................................................................... 4 26
4.2.3. Image quality problems ................................................................................................ 4 49
4.2.4. Other errors ................................................................................................................ 4 53
5. System Diagram................................................................................................................................ 5 1
5.1. Block Diagram ........................................................................................................................ 5 1
5.2. Connection Diagram................................................................................................................. 5 2
6. Reference Information........................................................................................................................ 6 1
6.1. Tool for Troubleshooting ........................................................................................................... 6 1
6.2. Glossary................................................................................................................................. 6 2
iii Copyright 1995-2012 SAMSUNG. All rights reserved.

1. Precautions
1. Precautions
In order to prevent accidents and damages to the equipment please read the precautions listed below carefully before
servicing the product and follow them closely.
1.1. Safety warning
1) Only to be serviced by a factory trained service technician.

High voltages and lasers inside this product are dangerous. This product should only be serviced by a factory trained
service technician.
2) Use only Samsung replacement parts.

There are no user serviceable parts inside the product. Do not make any unauthorized changes or additions to the
product as these could cause the product to malfunctions and create an electric shocks or fire hazards.
3) Laser Safety Statement

The printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for
Class I(1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC
60825-1. Class I laser products are not considered to be hazardous. The laser system and printer are designed so
there is never any human access to laser radiation above a Class I level during normal operation, user maintenance
or prescribed service condition.
Wavelength: 788 nm (-13/+12)
Beam divergence
- Paraller: 8 degrees (-2/+4)
- Perpendicular: 31 degrees (-6/+4)
Maximum power of energy output: 12 mW
WARNING
Never operate or service the product with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes.
When using this product, these basic safety precautions should always be followed to reduce risk of fire, electric shock,
and personal injury.
Copyright 1995-2012 SAMSUNG. All rights reserved. 1-1

1. Precautions
1.2. Caution for safety
1.2.1. Toxic material
This product contains toxic materials that could cause illness if ingested.
1) Please keep imaging unit and toner cartridge away from children. The toner powder contained in the imaging unit and
toner cartridge may be harmful, and if swallowed, you should contact a doctor.
1.2.2. Electric shock and fire safety precautions
Failure to follow the following instructions could cause electric shock or potentially cause a fire.
1) Use only the correct voltage, failure to do so could damage the product and potentially cause a fire or electric shock.
2) Use only the power cable supplied with the product. Use of an incorrectly specified cable could cause the cable to
overheat and potentially cause a fire.
3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire.
4) Do not allow water or other liquids to spill into the product, this can cause electric shock. Do not allow paper clips, pins
or other foreign objects to fall into the product, these could cause a short circuit leading to an electric shock or fire hazard.
5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing
the product, remove the power plug from the wall socket.
6) Use caution when inserting or removing the power cord. When removing the power cord, grip it firmly and pull. The
power cord must be inserted completely, otherwise a poor contact could cause overheating leading to a fire.
7) Take care of the power cable. Do not allow it to become twisted, bent sharply around corners or power cable may be
damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a
fire. Exposed cables could cause an electric shock. Replace the damaged power cable immediately, do not reuse or
repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing
cables causing fire and shock risks.
8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired
immediately. Take care not to cut or damage the power cable or plugs when moving the machine.
9) Use caution during thunder or lightning storms. Samsung recommends that this machine be disconnected from the
power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still
connected to the wall socket in these weather conditions.
10) Avoid damp or dusty areas, install the product in a clean well ventilated location. Do not position the machine near a
humidifier or in front of an air conditioner. Moisture and dust built up inside the machine can lead to overheating and
cause a fire or cause parts to rust.
11) Do not position the product in direct sunlight. This will cause the temperature inside the product to rise possibly leading
to the product failing to work properly and in extreme conditions could lead to a fire.
12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make
contact with a high voltage conductor inside the machine and cause an electric shock.
13) When replacing the SMPS board, please wait 5 minutes after unplugging the power cord, then replace it. You
can get a shock by the electric discharge.
1-2 Copyright 1995-2012 SAMSUNG. All rights reserved.

1. Precautions
1.2.3. Handling precautions
The following instructions are for your own personal safety to avoid injury and so as not to damage the product.
1) Ensure the product is installed on a level surface, capable of supporting its weight. Failure to do so could cause
the product to tip or fall.
2) The product contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or
clothing in any of these rotating devices.
3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the product which if spilled
could get into the machine and cause damage or a shock or fire hazard.
4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or
heater. Damage could be caused to the product in such areas.
5) Do not place candles, burning cigarettes, etc on the product, These could cause a fire.
1.2.4. Assembly and Disassembly precautions
1) Replace parts carefully and always use Samsung parts. Take care to note the exact location of parts and also cable
routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out
the following procedures before dismantling the product or replacing any parts.
2) Ensure that power is disconnected before servicing or replacing any electrical parts.
3) Disconnect interface cables and power cables.
4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating
are correct.
5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic.
6) Take care not to drop any small parts into the machine.
7) Handling of the OPC Drum
The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either
to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 minutes can damage
the surface of the photoconductive properties and will result in print quality degradation. Take extra care when
servicing the product. Remove the OPC Drum and store it in a black bag or other lightproof container. Take
care when working with the Covers (especially the top cover) open as light is admitted to the OPC area and can
damage the OPC Drum.
Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is
scratched or touched the print quality will be compromised.

1. Precautions
1.2.5. Disregarding this warning may cause bodily injury
1) Be careful with the high temperature part.

The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser unit to
cool down before disassembly.
2) Do not put fingers or hair into the rotating parts.

When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.).
If do, you can get harm.
3) When you move the printer, use safe lifting and handling techniques.
This printer is heavy. Use the lifting handles located on each side of the machine. Back injury could be caused if
you do not lift carefully.
4) Ensure the printer is installed safely.

Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the
printer to tip or fall possibly causing personal injury or damaging the printer.
5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

1. Precautions
1.3. ESD precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called
Electrostatically Sensitive (ES) Devices or ESDs. Examples of typical ESDs are: integrated circuits, some field effect
transistors, and semiconductor chip components. The techniques outlined below should be followed to help reduce the
incidence of component damage caused by static electricity.
CAUTION
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1) Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available
wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit
under test.
2) After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as
aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.
3) Use only a grounded tip soldering iron to solder or desolder ESDs.
4) Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can
generate electrical charges sufficient to damage ESDs.
5) Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.
6) Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable
conductive material.
7) Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective
material to the chassis or circuit assembly into which the device will be installed.
8) Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until
completely plugged or soldered into the circuit.
9) Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together
of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.

2.1. Product Specification
2.1.1. Product Overview
1) Printing Speed
24(Color)/ 24(Mono) ppm in A4 (25/25 ppm in Letter)
2) Processor
533 MHz
3) Printer Language
SPLC, PCL5Ce, PCL6C, PS3, PDF V1.7
4) Memory
256MB (Standard) / 512MB (Max)
5) Interface
High Speed USB 2.0
10/100/1000 BaseTX network connector
802.11b/g/n wireless LAN (CLP-680DW only)
6) Toner cartridge
Initial : 2K (K)/ 1.5K (CMY)
Sales:
Standard : 2K (K)/ 1.5K (CMY)
High Capacity : 6K (K)/ 3.5K (CMY)

2.1.2. Specifications
NOTE
Product Specifications are subject to change without notice.
2.1.2.1. General Print Engine
Item CLP-680ND CLP-680DW

Up to 24/24 ppm in A4 (25/25 ppm in Up to 24/24 ppm in A4 (25/25 ppm in
Simplex (C/M)
Letter) Letter)
Engine Speed
Up to 12/12 ipm in A4 (12/12 ipm in Up to 12/12 ipm in A4 (12/12 ipm in
Duplex
Letter) Letter)
From Ready (C/M) As fast as 17/17 sec As fast as 17/17 sec
FPOT
From Sleep (C/M) As fast as 17/17 sec As fast as 17/17 sec
Optical 600 x 600 dpi 600 x 600 dpi
Resolution
Enhanced Up to 9,600 x 600 effective output Up to 9,600 x 600 effective output
2.1.2.2. Controller and Software
Item CLP680ND CLP-680DW

Processor Samsung 533MHz Samsung 533MHz
Std. 256 MB 256 MB
Memory
Max. 512 MB 512 MB
SPLC, PCL5Ce, PCL6C, PS3, PDF SPLC, PCL5Ce, PCL6C, PS3, PDF
Printer Languages
V1.7 V1.7
PCL : 95 Scalable Fonts (include PCL : 95 Scalable Fonts (include
Fonts OCR-A, OCR-B), 1 bitmap OCR-A, OCR-B), 1 bitmap
PS : 136 Scalable Fonts PS : 136 Scalable Fonts
Default Driver SPL SPL
[WINDOW] [WINDOW]
XP(32/64bit)/ 2003 XP(32/64bit)/ 2003
Driver Server(32/64bit)/ Server(32/64bit)/
Supporting OS
Vista(32/64bit)/ 2008 Vista(32/64bit)/ 2008
Server(32/64bit)/ 7(32/64bit)/ Server(32/64bit)/ 7(32/64bit)/
2008 Server R2 2008 Server R2


[Linux] [Linux]
RedHat Enterprise Linux WS 4, RedHat Enterprise Linux WS 4,
5 (32/64 bit) 5 (32/64 bit)
Fedora 5, 6, 7, 8, 9, 10, 11, 12, Fedora 5, 6, 7, 8, 9, 10, 11, 12,
13 (32/64 bit) 13 (32/64 bit)
SuSE Linux 10.1 (32 bit) SuSE Linux 10.1 (32 bit)
OpenSuSE 10.2, 10.3, 11.0, OpenSuSE 10.2, 10.3, 11.0,
11.1, 11.2 (32/64 bit) 11.1, 11.2 (32/64 bit)
Mandriva 2007, 2008, 2009, Mandriva 2007, 2008, 2009,
2009.1, 2010 (32/64 bit) 2009.1, 2010 (32/64 bit)
Ubuntu 6.06, 6.10, 7.04, 7.10, Ubuntu 6.06, 6.10, 7.04, 7.10,
8.04, 8.10, 9.04, 9.10, 10.04 8.04, 8.10, 9.04, 9.10, 10.04
(32/64 bit) (32/64 bit)
SuSE Linux Enterprise Desktop SuSE Linux Enterprise Desktop
10, 11 (32/64 bit) 10, 11 (32/64 bit)
Debian 4.0, 5.0 (32/64 bit) Debian 4.0, 5.0 (32/64 bit)
Mac OS X 10.4~10.7 Mac OS X 10.4~10.7
[UNIX] [UNIX]
Sun Solaris 9,10 (x86, SPARC) Sun Solaris 9,10 (x86, SPARC)
HP-UX 11.0, 11i v1, 11i v2, 11i HP-UX 11.0, 11i v1, 11i v2, 11i
v3 (PA-RISC, Itanium) v3 (PA-RISC, Itanium)
IBM AI 5.1, 5.2, 5.3, 5.4 IBM AI 5.1, 5.2, 5.3, 5.4
SPL/PCL6/PS driver : Windows SPL/PCL6/PS driver : Windows
2003(32bit), Windows 2003(32bit), Windows
2003(64bit), Windows 2003(64bit), Windows
Vista(32bit), Windows Vista(32bit), Windows
WHQL 7(32bit), Windows 7(64bit), 7(32bit), Windows 7(64bit),
Window2000/XP(32/64bit) Window2000/XP(32/64bit)
XPS driver : Windows XPS driver : Windows
Vista(64bit), Windwos 7(32bit), Vista(64bit), Windwos 7(32bit),
Windows 7(64bit) Windows 7(64bit)
[TCP/IP] [TCP/IP]
TCP/IPv4/IPv6, HTTP, TCP/IPv4/IPv6, HTTP,
SNMPv1/v2c/v3, SMTP, IPSec, SNMPv1/v2c/v3, SMTP, IPSec,
DNS/WINS, DDNS, DHCP, DNS/WINS, DDNS, DHCP,
SSL/TLS, BOOTP, AutoIP, SSL/TLS, BOOTP, AutoIP,
Standard TCP/IP printing, LPR, Standard TCP/IP printing, LPR,
Wired Network Protocol IPP, UPnP(SSDP), Bonjour, IPP, UPnP(SSDP), Bonjour,
Telnet, WSD, SLP, SetIP, Telnet, WSD, SLP, SetIP,
AirPrint, ThinPrint AirPrint, ThinPrint
[Others] [Others]
HTTPs,IPPs, 802.1x HTTPs,IPPs, 802.1x
(EAP-MD5, EAP-MSCHAPv2, (EAP-MD5, EAP-MSCHAPv2,
PEAP, TLS), IPSec PEAP, TLS), IPSec


[Windows] [Windows]
Microsoft Windows Microsoft Windows
XP(32/64bits)/ 2003 XP(32/64bits)/ 2003
Server(32/64bits)/ Server(32/64bits)/
Vista(32/64bits)/ 2008 Vista(32/64bits)/ 2008
Server(32/64bit)/ 7/ 2008 Server(32/64bit)/ 7/ 2008
Server R2/ 7/ 2008R2 Server R2/ 7/ 2008R2
[Mac] [Mac]
Mac OS X 10.4~10.7 Mac OS X 10.4~10.7
[Linux] [Linux]
RedHat 8 ~ 9(32bit)/ Enterprise RedHat 8 ~ 9(32bit)/ Enterprise
Linux WS 4, 5(32/64bit) Linux WS 4, 5(32/64bit)
Fedora Core 1 ~ 7 (32/64bit) Fedora Core 1 ~ 7 (32/64bit)
Supporting OS SuSE 8.2 ~ 10.2/ Enterprise SuSE 8.2 ~ 10.2/ Enterprise
Desktop 9~10 (32/64bit) Desktop 9~10 (32/64bit)
Madrake 9.2 ~ 10.1 (32/64bit) Madrake 9.2 ~ 10.1 (32/64bit)
Mandriva 2005 ~ 2007 Mandriva 2005 ~ 2007
Ubuntu 6.06 ~ 7.04 Ubuntu 6.06 ~ 7.04
Debian 3.1 ~ 4.0 Debian 3.1 ~ 4.0
[Novell] [Novell]
Netware 5.x, 6.x (TCP/IP Only) Netware 5.x, 6.x (TCP/IP Only)
[Others] [Others]
Unix Sun Solaris Unix Sun Solaris
8,9,10(SPARC/86) IBM AIx 8,9,10(SPARC/86) IBM AIx
5.x (6.1) IBM Linux (System 5.x (6.1) IBM Linux (System
P) HP-U 11i (PA-RISC/IA-64) P) HP-U 11i (PA-RISC/IA-64)
(11.11/11.20/11.22/11.23/11.31) (11.11/11.20/11.22/11.23/11.31)
Anyweb Print NO NO
Installer YES YES
Easy Printer Manager YES YES
Easy Color Manager YES YES
Easy Document
NO NO
Creator
Net PC Fax NO NO
Application
Direct Printing
YES YES
Utility
Easy Deployment
YES YES
Manager
Set IP, SWAS 5.0 & SWS 2.0, Set IP, SWAS 5.0 & SWS 2.0,
Network CounThru 2.5 SWAS Plug-In CounThru 2.5 SWAS Plug-In
Management - Job Accounting, Driver Management - Job Accounting, Driver Management
Plug-in, Device Map Plug-in Plug-in, Device Map Plug-in

Interface
Parallel Option Interface IEEE 1284b Parallel Option Connector IEEE 1284b Parallel Option Connector
USB High Speed USB 2.0 Device 1 Port, Host 1 Port Device 1 Port, Host 1 Port
Wired Network 10/100/1000 Base TX 10/100/1000 Base TX
Wireless Network N/A 802.11b/g/n
LCD 16 characters x 2 lines 16 characters x 2 lines
5 (ECO, POWER, NAVI, STATUS,
LED 4 (ECO, POWER, NAVI, STATUS)
User Interface Wireless)
7 Keys (3*4 Key, Power, ECO, NAVI, 7 Keys (3*4 Key, Power, ECO, NAVI,
Key
OK, Stop, Demo) OK, Stop, WPS)
2.1.2.3. Paper Handling

250-sheet Cassette 250-sheet Cassette
Standard Capacity - Tray@80g/m Tray@80g/m
50-sheet Manual Tray 50-sheet Manual Tray
Max. Capacity - 820 sheets @80g/m 820 sheets @80g/m
Max. Size 216 x 356 mm (8.5" x 14") 216 x 356 mm (8.5" x 14")
Printing
Min. Size 76 x 127 mm (3.0" x 5.0") 76 x 127 mm (3.0" x 5.0")
Plain Paper : 50 sheet @80g/m Plain Paper : 50 sheet @80g/m
Transparency : 10 sheet Transparency : 10 sheet
Capacity
Label : 10 sheet Label : 10 sheet
Envelope : 5 sheet Envelope : 5 sheet
A4, Letter, Legal, Oficio, Folio, A4, Letter, Legal, Oficio, Folio,
JIS B5, ISO B5, Executive, A5, JIS B5, ISO B5, Executive, A5,
Statement, A6, Index Card Stock, Statement, A6, Index Card Stock,
Postcard, Envelope Monarch, Postcard, Envelope Monarch,
Media sizes
Multi-purpose tray Envelope No-10, Envelope DL, Envelope No-10, Envelope DL,
Envelope C5, Envelope C6, Envelope Envelope C5, Envelope C6, Envelope
No 9, Custom [76 x 127mm (3.0" x No 9, Custom [76 x 127mm (3.0" x
5.0") ~ 216 x 356mm (8.5" x 14")] 5.0") ~ 216 x 356mm (8.5" x 14")]
Plain Paper, Thin Paper, Thick Paper, Plain Paper, Thin Paper, Thick Paper,
Cardstock, Thicker Paper, Hole Cardstock, Thicker Paper, Hole
Punched, Transparency, Pre-Printed, Punched, Transparency, Pre-Printed,
Media type
LetterHead, Recycled, Archive, Bond, LetterHead, Recycled, Archive, Bond,
Label, Envelope, Cotton, Colored, Label, Envelope, Cotton, Colored,
Glossy Glossy


Supported Weight : 60 ~ Supported Weight : 60 ~
220g/m 220g/m
Thin Paper : 60~69g/m Thin Paper : 60~69g/m
Plain Paper : 70~89g/m Plain Paper : 70~89g/m
Media weight
Thick Paper : 90~120g/m Thick Paper : 90~120g/m
Cardstock : 121~163g/m Cardstock : 121~163g/m
Thicker Paper : 164~220g/m Thicker Paper : 164~220g/m
Bond Paper: 105~120g/m Bond Paper: 105~120g/m
Sensing Paper Empty : Yes Paper Empty : Yes
250 sheets @80g/m 250 sheets @80g/m
Capacity
Envelope 20 sheets Envelope 20 sheets
A4, Letter, Legal, Oficio, Folio, JIS A4, Letter, Legal, Oficio, Folio, JIS
B5, ISO B5, Executive, A5, Statement, B5, ISO B5, Executive, A5, Statement,
A6, Postcard, Envelope Monarch, A6, Postcard, Envelope Monarch,
Media sizes Envelope No-10, Envelope DL, Envelope No-10, Envelope DL,
Envelope C5, Envelope C6, Envelope Envelope C5, Envelope C6, Envelope
No 9, Custom[98 x 127mm (3.86" x No 9, Custom[98 x 127mm (3.86" x
5.00") ~ 216 x 356mm (8.5" x 14")] 5.00") ~ 216 x 356mm (8.5" x 14")]
Plain Paper, Thin Paper, Thick Paper, Plain Paper, Thin Paper, Thick Paper,
Cardstock, Thicker Paper, Hole Cardstock, Thicker Paper, Hole
Punched, Transparency, Pre-Printed, Punched, Transparency, Pre-Printed,
Media types
Label, Envelope, Cotton, Colored, Label, Envelope, Cotton, Colored,
Standard Cassette
Glossy Glossy
Tray
Supported Weight : 60 ~ Supported Weight : 60 ~
220g/m 220g/m
Media weight
Thicker Paper : 164~220g/m Thicker Paper : 164~220g/m
H/W Install Detect: No H/W Install Detect: No
Paper Empty : Yes Paper Empty : Yes
Sensing
Paper Type Detect: No Paper Type Detect: No
Paper Size Detect: No Paper Size Detect: No
Capacity 520 sheets @80g/m 520 sheets @80g/m
(550 sheets @75g/m) (550 sheets @75g/m)
Media sizes A4, Letter, Legal, Oficio, Folio, JIS A4, Letter, Legal, Oficio, Folio, JIS
B5, ISO B5, Executive, A5, Statement, B5, ISO B5, Executive, A5, Statement,
Option Cassette Custom[98 x 210mm (3.86" x 8.3") ~ Custom[98 x 210mm (3.86" x 8.3") ~
(SCF) 216 x 356mm (8.5" x 14")] 216 x 356mm (8.5" x 14")]
Media types Plain Paper, Thin Paper, Thick Paper, Plain Paper, Thin Paper, Thick Paper,
Cardstock, Hole Punched, Pre-Printed, Cardstock, Hole Punched, Pre-Printed,
Label, Cotton, Colored, Glossy Label, Cotton, Colored, Glossy


Media weight Supported Weight : 60 ~ Supported Weight : 60 ~
163g/m 163g/m
Sensing H/W Install Detect : Yes H/W Install Detect : Yes
Paper Empty : Yes Paper Empty : Yes
Paper Type Detect : No Paper Type Detect : No
Paper Size Detect : Yes Paper Size Detect : Yes
Capacity
100 sheets @80g/m 150 sheets @80g/m
Output Stacking (Face-Down)
Output Full sensing Paper full Sensor Paper full Sensor
ADF N/A N/A
Support Yes Yes
Media sizes A4, LETTER, FOLIO, OFFICIO, A4, LETTER, FOLIO, OFFICIO,
LEGAL LEGAL
Duplex Media types Plain, Thick, Hole Punched, Plain, Thick, Hole Punched,
Pre-Printed, LetterHead, Recycled, Pre-Printed, LetterHead, Recycled,
Thin, Cotton, Colored, Glossy Thin, Cotton, Colored, Glossy
Media weight 60~120g/m 60~120g/m
Top & Bottom: 4.23 mm (0.2") Top & Bottom: 4.23 mm (0.2")
from edge from edge
Other Media
Left & Right: 3 mm (0.11") Left & Right: 3 mm (0.11")
from edge from edge
Non-Printable Area
Top & Bottom: 10 mm (0.4") Top & Bottom: 10 mm (0.4")
from edge from edge
Envelope
Left & Right: 10 mm (0.4") Left & Right: 10 mm (0.4")
from edge from edge
2.1.2.4. Reliability and Service

Printing Volume (SET AMPV) 2,400 sheets / month 2,400 sheets / month
Max. Monthly Duty 40,000 sheets 40,000 sheets

2.1.2.5. Environment

Printing Less than 52 dBA(Sound Pressure) Less than 52 dBA(Sound Pressure)
Acoustic Noise
Level(Sound Standby Less than 37.0 dBA(Sound Pressure) Less than 37.0 dBA(Sound Pressure)
Power/Pressure)
Sleep Back Ground Level Back Ground Level
Ready Less than 10W Less than 10W
AVG. Less than 450W Less than 450W
Power Consumption
Max/Peak 1400W 1400W
Power Save Less than 1.3W Less than 2.0W
Dimension (W x D x 453 x 420 x 312 mm (17.83 x 16.54 x 453 x 420 x 312 mm (17.83 x 16.54 x
SET
H) 12.28 inches) 12.28 inches)
Weight SET 19.96 Kg (44 lbs) 19.96 Kg (44 lbs)
2.1.2.6. Consumables

Standard yield Standard yield
CLT-K506S : Black CLT-K506S : Black
CLT-Y506S : Yellow CLT-Y506S : Yellow
CLT-M506S : Magenta CLT-M506S : Magenta
CLT-C506S : Cyan CLT-C506S : Cyan
Model
High yield High yield
CLT-K506L: Black CLT-K506L: Black
CLT-Y506L: Yellow CLT-Y506L: Yellow
CLT-M506L: Magenta CLT-M506L: Magenta
CLT-C506L: Cyan CLT-C506L: Cyan
Standard yield Standard yield
Toner Cartridge
Approx. 2,000 pages (K) Approx. 2,000 pages (K)
Approx. 1,500 pages Approx. 1,500 pages
(CMY) (CMY)
High yield High yield
Approx. 6,000 pages (K) Approx. 6,000 pages (K)
Yield
Approx. 3,500 pages Approx. 3,500 pages
(CMY) (CMY)
NOTE NOTE
Declared cartridge yield in Declared cartridge yield in

accordance with ISO/IEC 19798. accordance with ISO/IEC 19798.
Model CLT-W506 CLT-W506

Waste Toner
Approx. 14,000 pages (Mono) Approx. 14,000 pages (Mono)
Container Yield
Approx. 3,500 pages (Color) Approx. 3,500 pages (Color)

2.1.2.7. Maintenance Parts

Transfer roller Part Code JC9501638A JC9501638A
Life 100,000 pages 100,000 pages
Fuser unit Part Code JC9101129A (220V) JC9101129A (220V)
JC9101128A (110V) JC9101128A (110V)
Pick-Up roller Part Code JC93-00673A JC93-00673A
Retard (Reverse) Part Code JC9300794A JC9300794A
roller
ITB unit Part Code JC96-06514A JC96-06514A
2.1.2.8. Option
Support
Item Model Name
CLP-680ND CLP-680DW
MLMEM370 : 512
Memory Yes Yes
MB
Option Cassette (SCF) CLP-S680A Yes Yes
Wireless network - N/A Yes (Default)
Hard Disk - N/A N/A
USB to Parallel Cable
(IEEE 1284B Parallel ML-PAR100 Yes Yes
connection)

2.1.3. Model Comparison Table
Samsung CLP-415NW Samsung CLP-680ND HP CP2025dn

Image
Mono/Color Speed 18 / 18 ppm 24/ 24 ppm 20/ 20 ppm

(A4)
Processor 533 MHz 533 MHz 600 MHz
Memory (Std/ Max) 256 MB / 512 MB 256 MB / 512 MB 128 MB / 384 MB
Print Language SPLC, PCL5Ce, PCL6C, PS3, SPLC, PCL5Ce, PCL6C, PS3, HP PCL 6, HP PCL 5c, HP
PDF V1.7 PDF V1.7 postscript3
Paper Input 250 sheets Cassette 250 sheets Cassette 250 sheets Cassette
520 sheets Optional Cassette 250 sheets Optional Cassette
Duplex N/A Standard Standard
Interface High Speed USB 2.0 High Speed USB 2.0 High Speed USB 2.0
10/100/1000 Base TX 10/100/1000 Base TX 10/100 Base TX
Size (mm) 420 x 426 x 264 mm (16.54 x 453 x 420 x 312 mm (17.83 x 405 x 484 x 322 mm
16.77 x 10.39 inches) 16.54 x 12.28 inches)
Toner Cartridge 2.5K / 1.8K 2K / 1.5K 3.5K / 2.8K
(K/CMY) 6K / 3.5K

2.2. System Overview
This chapter describes the functions and operating principal of the main component.
2.2.1. Front View
NOTE
This illustration may differ from your machine depending on your model. There are various types of machine.
Some features and optional goods may not be available depending on model or country.
vv
vu
v w
0
vw
vx
0
~ x vy
} y
vz
0
ev {
e| { z
1 Output support 10 Front cover

2 Output tray 11 Front cover handle
3 Control panel 12 Toner cartridges
4 Control board cover 13 Toner cartridge handle
5 USB memory port 14 Intermediate Transfer Belt (ITB)
6 Optional tray 15 Paper width guides on a multipurpose tray
7 Tray 1 16 Multi-purpose support tray
8 Push-release of Multi-purpose tray
9 Multi-purpose tray

2.2.2. Rear View
NOTE
This illustration may differ from your machine depending on your model. There are various types of machine.
y
0 v
x w
1 Waster toner container

2 Rear cover
3 Rear cover handle
4 Power receptacle
5 Power-switch
6 USB port*
7 Network port
8 5V output port for IEEE 1284 parallel connector*
NOTE
* The optional IEEE 1284 parallel connector can be used by plugging in both the USB port and the 5V output port.

2.2.3. Paper Path
The following diagram displays the path the paper follows during the printing process.

2.2.4. System Layout
This model consists of the engine parts, hardware parts, firmware. The engine parts consists of the mechanical parts
comprising Frame, Toner Cartridge, Drive Unit, Transfer roller, Pick up unit, Fuser, Cassette. The hardware parts consists of
the main board, SMPS, HVPS board, OPE board, PC interface.
1 Exit Unit 8 LSU

2 Fuser Unit 9 Toner Cartridge
3 T2 (Second transfer) roller 10 ITB Unit
4 Registration(Regi.) roller 11 MP Unit
5 Pick up roller 12 Cassette
6 Reverse roller
7 SCF (Second Cassette Feeder)

2.2.4.1. Feeding Section
It is consists of a basic cassette, pick up/forward/retard roller and parts related to paper transferring.
1) Cassette (Tray1)
This model has a cassette type tray. It has a paper existence sensing function, paper storing function, paper arranging
function.
2) Pick up/Forward/Reverse roller

They have functions such as a paper pickup function, driving control function, paper feeding function, and removing
electronic static function. Pick up roller is driven by clutch.
3) MP (Multi-Purpose) Tray
The MP(multi-purpose) tray can hold special sizes and types of print material, such as postcards, note cards, and envelopes.
It is useful for single page printing on letterhead or colored paper.

2.2.4.2. Transfer Roller
The transfer roller unit is assembled to the rear cover. The transfer roller delivers the toner of the OPC drum to the paper.
2.2.4.3. Drive Unit
This machine has various drive units. Each drive unit controls the operation for fuser, toner cartridge, duplex, pick up,
feeding by using motor and gear train.

2.2.4.4. Fuser Unit
This unit consists of a halogen lamp, a fuser belt, a Thermostat, and Thermistor, etc. It fuses the toner that was transferred by
the transfer roller onto the paper, by applying heat and pressure to complete fusing process.
1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent overheating.
Thermostat Type : Non- Contact type Thermostat
Control Temperature : 195C 5C
2) Thermistor
It is a temperature detecting sensor.
Temperature Resistance : 7 k(180C)
3) Fusing Belt
The fusing belt gets heat from the halogen lamp and transfer it to toner and paper. The thin fusing belt reduces warming
up time and mode changing time.
4) Pressure roller
The pressure roller is a rubber roller which ensures proper nip width between the pressure roller and fusing belt. It is
driven by the driving system and drives the fusing belt.
5) Halogen Lamp
Voltage : 120 V (115 5 %) / 220 V : 230 5 %
Capacity : 850 Watt 25 W

2.2.4.5. LSU (Laser Scanner Unit)
It is the core part of the LBP ( Laser Beam Printer ) which switches from the video data received to the controller to the
electrostatic latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle of polygon
mirror. The OPC drum is turned with the paper feeding speed. The HSYNC signal is created when the laser beam from LSU
reaches the end of the polygon mirror, and the signal is sent to the controller. The controller detects the HSYNC signal to
adjust the vertical line of the image on paper. In other words, after the HSYNC signal is detected, the image data is sent to
the LSU to adjust the left margin on paper. The one side of the polygon mirror is one line for scanning.

2.2.4.6. Toner Cartridge
By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and the developing
unit are in a body. The OPC unit has OPC drum and charging roller, and the developing unit has toner, supply roller,
developing roller, and blade.
Developing Method : Non magnetic single component non-contacting method

Toner : Non magnetic single component pulverized type toner
The life span of toner (ISO 19798 pattern / A4 standard)
- Initial toner : 2K (K) / 1.5K (CMY)
- Sales toner :
Standard yield : 2K (K) / 1.5K (CMY)
High yield : 6K (K) / 3.5K (CMY)
OPC Cleaning : Collect the toner by using cleaning blade
Handling of wasted toner : Collect the wasted toner in the cleaning frame by using cleaning blade
Classifying device for toner cartridge: ID is classified by CRUM

2.2.5. Hardware configuration
The CLP-680 series Electrical Circuit System consists of the following:
Main board (System board)

OPE board
SMPS board
HVPS board
HUB board
Diagram of the CLP-680 series Electrical Circuit
CLP-68x series has a system board of integrated engine controller and video controller.
The engine controller controls all modules required to print, that is, LSU, HVPS/SMPS, Fuser, Motor etc. It communicates
with the video control block inside CPU for printing. And it has the interface for all video sync signal to print out
the video data.
The video controller receives print data from the host through network or USB Port. It takes this information and generates
printable video bitmap data.
The main board is adopted 533 MHz C3N CPU that is integrated with engine/ video/ scan controller. It uses DDR3
256MByte.

Circuit board locations

The following diagrams show the locations of the printer circuit boards:

2.2.5.1. Main board
Chorus3Next(C3N) chip is adopted as the main processor. Its process speed is 533 MHz. It is integrated engine controller,
video controller, scan controller.
DDR3 256MB is adopted for high speed data processing. Boot adopted the 128MB NAND Flash.
USB is the embedded type and wired network supports 1000M full duplex.
[Main board diagram]

[Main board image]
Connection
1 NETWORK connector 13 SMPS connector
2 USB Device connector 14 BLDC Motor connector
3 1284 I/F connector 15 DEVE Home sensor/solenoid connector
4 Feed Step Motor connector 16 OPC Home sensor conector
5 Regi. Clutch connector 17 HVPS2 connector
6 Pick Up Clutch connector 18 HVPS1 connector
7 SCF connector 19 LSU connector
8 SMPS Fan T1 DC motor connector 20 OPE connector
9 MP Emtpy, Cassette Open connector 21 Fuser Fan connector
10 ITB Joint connector 22 Thermistor connector
11 Fuser CONT. connector 23 Exit Motor connector
12 HUB I/F connector
Information
- Part Code
JC92-02528A : CLP-680DW
JC92-02528B : CLP-680ND

2.2.5.2. OPE Controller
The OPE controller is composed of an MICOM(STM8SP103K3MAZTR),STATUS LED, ECO LED, POWER LED,
NAVIGAION LED, WPS LED(CLP-680DW only), 2LINE LCD, KEY
The OPE controller communicates with main controller via UART. The power LED is controlled by the main board.
[OPE controller diagram]
[OPE controller image]

Information
- Part Code : JC9202520A~D
- Part Name : PBA-OPE
Connection
1 Interface Connector to Main board
2.2.5.3. Wireless LAN board
The Wireless LAN Module supports 802.11b/g/n. It communicates with video controller via USB.
Information
- Part Code : JC9202510A
- PBA Name : PBA-WNPC
Connection
Interface Connector to System board
(JC3901858A/ JC3901803A/ JC3901853A, HARNESS-WLAN)
1
NOTE
The HARNESS-WLAN differ from your machine depending on your model.

2.2.5.4. SMPS board
The SMPS (Switching Mode Power Supply) Board supplies electric power to the Main Board and other boards through a
Main Controller. The voltage provided includes +24V from a 110V/220V power input.
Specification
1) AC 110V (90V ~ 135V)
2) AC 220V (180V ~ 270V)
3) Input Current: 10.0A (110V) / 8.0A (220V)
4) Output Power: 161.5W

- DC 5V : 17.5W
- DC 24V : 144W
Information
110V 220V
Part Code JC44-00222A JC44-00223A
PBA Name SMPS V1 SMPS V2
Connection
1 AC_Inlet
2 FUSER_AC Output
3 OUTPUT_DC

Input / Output connector

- AC Input Connector( CON1 )
PIN ASSIGN PIN NO Description
1 AC_L AC Input
2 AC_N
- AC Input Connector( CON2)

1 AC_L AC Output
2 AC_N for Heater Controller
- DC Output Connector (CON3)

1 5V +5V Power
2 GND Ground
3 24V1 +24V Power
4 GND Ground
5 24V2 +24V Power
6 GND Ground
7 24V3 +24V Power
- Signal Connector (CON4)

1 GND Ground
2 24V_ON_OFF 24V_ON_OFF
3 Relay on Fuser Relay
4 24VS Photo Triac Bias
5 Fuser On Fuser On

2.2.5.5. HVPS board
The HVPS board generates high-voltage channels which includes MHV, DEV, Blade, SUP, THV1, THV2.
Connection
1 MHV/DEV/BLD/SUP Y
2 MHV/DEV/BLD/SUP M
3 MHV/DEV/BLD/SUP C
4 MHV/DEV/BLD/SUP K
5 THV1 YMCK
6 THV2
7 Main-HVPS I/F #1
8 Main-HVPS I/F #2
9 Paper exit, Outbin full
10 WTB interface
11 Crum Y,M
12 Crum C,K
13 Ambient, Humidity
14 Paper Regi
15 Fuser Release
16 Front cover open Switch
17 Rear cover open Switch
Information
- PBA Name : HVPS

2.2.5.6. ITB EEPROM PBA
The ITB EEPROM PBA stored the ITB serial number and adjustment information like a S-Gain, ITB life.
It consists of the 4pin connector, EEPROM, resistor, cap and is connected to the main board. It communicates with
main board.
Information
- PBA Name : PBA-ITB EEPROM
Connection
Interface Connector to System Board
1
(JC3901814A, HARNESS-ITB)
2.2.5.7. HUB PBA
The HUB PBA connects the USB block of the main board and 3 external interface modules.
It consists of 4 connector and Crystal.Hub controller chip.
Information
- PBA Name : PBA-HUB
Connection
1 HUB PBA to Main PBA connector
2 HUB PBA to WLAN connector (CLP-680DW only)
3 HUB PBA to 4.3 inch GUI connector (CLX-6260FW only)
4 HUB PBA to USB Host connector

2.2.5.8. Electrical Parts Location
1) Sensors
No. Description Controller Function

S1 Photo interrupter (Exit sensor) Main Board Exit detection
S2 Photo interrupter (Drive OPC sensor) Main Board Drive OPC detection
S3 Photo interrupter (Deve Nip sensor) Main Board Deve Nip detection
S4 Photo interrupter (Drive OPC sensor) Main Board Drive OPC detection
S5 Photo interrupter (MP Pickup sensor) Main Board MP Pickup detection
S6 Switch Front Cover (Cover Front Open sensor) HVPS Cover Open detection
S7 Photo interrupter (MP Feed sensor) Main Board MP Feed detection
S8 Photo interrupter (ITB sensor) Main Board ITB detection
S9 Photo interrupter (Empty sensor) Main Board Empty detection
S10 Photo interrupter (WTB Open sensor) Main Board WTB Open detection
S11 Photo interrupter (Regi. sensor) Main Board Paper Feed detection
S12 Photo interrupter (Fuser Cam sensor) Main Board Fuser Cam detection
S13 Photo interrupter (Binfull sensor) Main Board Binfull detection
S14 Photo interrupter (Fuser Exit sensor) Main Board Fuser Exit detection
S15 Switch Rear Cover (Cover Rear Open sensor) HVPS Cover Open detection

2) Motor, Clutch, Solenoid, etc
No. Description No. Description

1 HVPS 11 PBA-HUB WIFI
2 Humidi.-Temp Sensor 12 Motor BLDC-BT6
3 PBA Waste Sensor 13 Clutch-Electric Z41
4 Power Inlet 14 SMPS
5 Motor Step 15 Fan Type-1
6 Main Board 16 Clutch-Electric Z41
7 Motor Step 17 Clutch-Electric Z41
8 Fan Type-5 18 Solenoid MP
9 PBA Wireless 19 Clutch-Electric Z41
10 Motor BLDC

2.2.6. Engine F/W Control Algorithm
2.2.6.1. Feeding
If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off of the
solenoid is controlled by controlling the general output port or the external output port. While paper moves, occurrence
of Jam is judged as below.
Item Description
Jam in Tray 1 After picking up, paper cannot be entered because to paper is not fed.
After picking up, paper entered but it cannot reach to the feed sensor in predetermined period of
time. due to slip, etc.
After picking up, if the feed sensor is not on, re-pick up. After re-picking up, if the feed sensor is
not on after certain time, it is JAM 0.
Even though the paper reaches to the feed sensor, the feed sensor doesnt be ON.
Jam inside After the leading edge of the paper passes the feed sensor, the trailing edge of the paper cannot pass
machine the feed sensor after predetermined period of time.
After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit sensor
after predetermined period of time.
* The paper exists between the feed sensor and the exit sensor.
Jam in Exit After the trailing edge of the paper passes the feed sensor, the paper cannot pass the exit sensor predetermined
area period of time.
2.2.6.2. Transfer
The charging voltage, developing voltage and the transfer voltage are controlled by PWM (Pulse Width Modulation). The
each output voltage is changeable due to the PWM duty. The transfer voltage admitted when the paper passes the transfer
roller is decided by environment conditions. The resistance value of the transfer roller is changed due to the surrounding
environment or the environment of the set, and the voltage value, which changes due to the environments, is changed
through AD converter. The voltage value for impressing to the transfer roller is decided by the changed value.

2.2.6.3. Fusing
The temperature change of the heat rollers surface is changed to the resistance value through the use of a thermistor.
The Main Board uses the resistance value of the Thermistor and converts it to a voltage value through the use of an AD
converter, the temperature is decided based on the voltage value read. The AC power is controlled by comparing the target
temperature to the value from the thermistor. If the value from the thermistor is out of controlling range while controlling the
fusing, the error stated in the below table occurs.
Open Heat Error

When the engine operates the warm-up process, if the temperature of the fixing unit is not higher than a specified
temperature, the engine defines Open Heat Error. When this error is detected, the engine stops all functions and keeps
the error state. Also, the engine informs the error status of the main system, so it can take appropriate action; and then
the error message is displayed at LCD window or LED informing the error status of the user.
Low Heat Error

When the engine is at stand-by, printing or warm-up mode, if the temperature of the fixing unit is lower than the
specified temperature at each state and the lower temperature state is maintained during the specified time, the engine
defines Low Heat Error. When this error is detected, the engine stops all functions and keeps it at the error state. Also,
the engine informs the error status of the main system, so it can take appropriate action; and then the error message
is displayed at LCD window or LED informing the error status of the user.
Over Heat Error

For overall engine state, if the temperature of the fixing unit is higher than the specified temperature and the temperature
state is detected for a specific duration, then the engine defines Over Heat Error. When this error is detected, the engine
stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system, so it
can take appropriate action; and then the error message is displayed at LCD window or LED informing the error
status of the user.
2.2.6.4. LSU
LSU receives the image data from PVC or HPVC and make the latent image on OPC surface. It uses the single beam,
LD. The errors related to LSU are as follows:
By Lready
When the printing is started, the engine drives the polygon motor of LSU. After the specified time is elapsed, if the
motor is not in a ready status, the engine detects the error that the polygon motor is not in a ready status. If this error
happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the
main system and the error message is displayed at LCD window to inform the error status of the user.
By Hsync
When the polygon motor is ready, the LSU sends out the signal called Hsync and used to synchronize with each image
line. So, if the engine does not detect consecutively the signal for a fixed time, it defines the Hsync Error. If this error
happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the
main system and then the error message is displayed at LCD window to inform the error status of the user. LSU Error
Recovery: If the LReady or Hsync error happens, the paper is exited before the error code is initiated. The engine mode
is changed to recovery mode and the engine informs the main system of the engine mode. And the engine checks the
LSU error. If the error doesnt happen, the printing job.

2.2.7. Software Descriptions
2.2.7.1. Software system overview
The software system of this model is constructed with
Host Software part that the application software operated in Window and Web Environment
Firmware parts that is a Embedded software controls printing job.
2.2.7.2. Architecture
P rin ter /MFP
HOS T
Firm ware
S o ftware
Web -b as ed S tan d -alo n e Ap p licatio n

Driver Kern el
Ap p licatio n Ap p licatio n (Em u latio n )
Host Software is made up of

1) Graphic User Interface offers the various editing functions to user in Host.
2) Driver translates the received document to a Printing Command language which printer can understand and transfers
data to spooler.
3) Stand-alone Application offers the various printing application such as Easy Printer Manager, Printer Status in Window
system.
4) Web-based-Application offers the same functions as Stand-alone Application in Web environment.
Firmware is made up of
1) Application (Emulation) that is a interpreter translates data received from Host to a printing language (PCL, PS, GDI,
etc.) to be able to make the user to take same output as originally one what composed in Host.
2) Kernel controls and manage the whole procedure including Control flow and Printing Job before transferring to Engine
system.

2.2.7.3. Data and Control Flow
Ho s t Firmwa re
US B
Driver
- P CL3, P S 3 Q
KERNEL
p
Web-b as ed s
- Do cument Manag ement
u
S ys tem En g in e
- Netwo rk Ad minis tratio n N Netwo rk
In terface
- S tatus Mo nito r p Ap p licatio n
- Remo te Co ntro l P anel
o
j
S tan d-alo n e
u
p Ap p licatio n
(Em u latio n )
- P rinter S etting Utility
s - P CL
- Netwo rk Ad minis tratio n - PS3
- S tatus Mo nito r
The above Block Diagram is explained that:
Host Side is made up of

1) Driver that is Windows application software translate printed data to one of printer language and create spooler file.
2) Web-based Application that offer a various printer additional functions, management of printing job, printer
administration, Status monitor to monitoring the printer status by real time in Web, independent environment on OS.
3) Stand-alone Application that is a similar Window software as same as above 2.
4) Port Monitor that manages the network communication between spooler and Network Interface Card, or various
additional application and Network Interface Card,(this is, at first, make communication logical port, manage the data,
transfer them from spooler to network port, and offer the result of printing).
Firmware Side is made up of

1) Network Interface Card is that relay the communication between Host and kernel using various network protocol.
2) Kernel is that manages the flow control of emulation procedure, receiving data from Host or Network card and printing
with engine & rendering job.

3) Emulation is that interprets the various output data from selected emulation.
4) Engine is that prints rendered bit-map data to paper with required size and type by Kernel.
And then, for Job Spooling function for Multi-User, Multi-Printing that is occurred in Network printing and various
additional printing functions, this Kernel use max. 10 Queuing systems in a memory.
In Printing, the two procedures are

1) Case of using USB Port
After user start to print the wanted document to PCL string or compressed GDI bit-map data, the Driver translates
the all graphic data of the client PC and send data to host spooler. And then the spooler sends the data stream to
the printer via USB port.
Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation job
end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU).
Engine print the received data to required paper with the sequential developing process.
2) Case of using Network Interface Card
After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver translate the
all graphic data of it and send data to host spooler.
If so, Port monitor managing network port receives data from spooler and sends a data stream to the Network
Interface Card.
Network interface card receives it and send to Kernel part.
Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation job
end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU).
Engine print the received data to required paper with the sequential developing process.

3.1. Precautions when replacing parts
3.1.1. Precautions when assembling and disassembling
Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature
rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock.
Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and
create electric shock or fire hazards.
Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of the wrong
screw could lead to system failure, short circuit or electric shock.
Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will seriously
degrade print quality. There are no serviceable parts inside.
Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating and firfe.
Damaged cables could lead to electric shock or unit malfunction.
3.1.2. Precautions when handling PBA
Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing a PBA.
Precautions when moving and storing PBA

1) Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil.
2) Do not store a PBA where it is exposed to direct sunlight.
Precautions when replacing PBA

1) Disconnect power connectors first, before disconnecting other cables.
2) Do not touch any soldered connections, connector terminals or other electronic parts when handling insulated parts.
Precautions when checking PBA

1) Before touching a PBA, please touch other grounded areas of the chassis to discharge any static electrical charge
on the body.
2) Take care not to touch the PBA with your bare hands or metal objects as you could create a short circuit or get an
electric shock. Take extra care when handling PBAs with moving parts fitted such as sensors, motors or lamps as
they may get hot.
3) Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correct screw is
used and always ensure that when toothed washers are removed they are refitted in their original positions.

3.1.3. Releasing Plastic Latches
Many of the parts are held in place with plastic latches. The latches break easily; release them carefully.
To remove such parts, press the hook end of the latch away from the part to which it is latched.

3.2. Screws used in the printer
The screws listed in the table below are used in this printer. Please ensure that, when you disassemble the printer, you keep
a note of which screw is used for which part and that, when reassembling the printer, the correct screws are used in the
appropriate places.
NOTE
This list is based on CLP-680FW. So, this list may differ from your machine depending on its model.
Parts Code Location Description Qty

6002-000440 FUSER SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A 2
6003-000269 FUSER SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 7
6003-000269 FRAME BASE SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 41
6002-000440 FRAME-LEFT SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A 12
6003-000269 FRAME-LEFT SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 16
6002-000440 FRAME-GUIDE SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A 1
CST L
6002-000440 FRAME-CRUM SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A 8
HOLDER
6002-000440 FRAME-RIGHT SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A 3
6003-000269 FRAME-RIGHT SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 27
6002-000440 FRAME-GUIDE SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A 1
CST R
6003-000269 FRAME-BRACKET SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 1
OPC R
6003-000269 DRIVE-EXIT SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 1
6003-000269 FRAME-BRACKET SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 13
MP
6003-000196 FRAME MAIN SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 6
6003-000214 FRAME MAIN SCREW-TAPTYPE;PH,+,WP,B,M3,L8,ZPC(WHT),SWRCH18A,- 1
6003-000269 FRAME MAIN SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 61
6003-000301 FRAME MAIN SCREW-TAPTYPE;BH,+,S,M4,L6,ZPC(WHT),SWRCH18A 1
6003-000196 FRAME-EXIT SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1
6003-000269 DRIVE-MAIN SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 20
6003-000301 DRIVE-MAIN SCREW-TAPTYPE;BH,+,S,M4,L6,ZPC(WHT),SWRCH18A 6
6009-001697 DRIVE-MAIN SCREW-SPECIAL;PH,+,M3,L4.4(3),NI PLT,SWRCH18A,MACH,2 BODY 1
6003-000269 DRIVE-FUSER SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 4
6003-000269 DRIVE-PH SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2
6003-000282 FRAME-RETARD SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 3
6003-000196 COVER-FRONT SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 4
6003-000264 COVER-MP TRAY SCREW-TAPTYPE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 1
6003-000196 COVER-REAR SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 14
6003-000196 DUPLEX SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1
GUIDE-LOWER

Parts Code Location Description Qty

6003-000196 COVER-TOP SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 9
6003-000264 COVER-TOP SCREW-TAPTYPE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 1
6003-000196 MAINLINE SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 2
6003-000196 FRONT_INNER+ SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1
RIGHT
6003-000196 PBA-WIRELESS SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1
6003-000269 BRACKET- SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 1
HOLDER_FDB
6003-000269 MAINLINE SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 34
6003-000269 HOLDER-USB SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 1
_HOST
6003-000269 PBA-HUB SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 1

3.3. Replacing the maintenance parts
3.3.1. Toner Cartridge
1. Open the front cover. 3. Remove the toner cartridges.
2. Hold the green handle and pull the guide-cartridge.

3.3.2. Waste Toner Container
1. Open the Waste Toner Container cover. Remove the

Waste Toner Container while pulling the green lever
to the direction of arrow.

3.3.3. ITB Unit
1. Remove all toner cartridges. 4. Remove the harness cover after removing 1 screw.
2. Remove the guide-cartridge by releasing the right hook.
5. Unplug the connector.
3. Remove the cassette.
6. Open the rear cover.

7. Open the front cover. Pick out the connector that is 10. Remove 2 screws securing the left cover from the front.
unplugged in step 5.
11. Remove the waste toner container. Release the left

cover by pushing it to the direction of arrow.
8. Lift up the both sides of the ITB Unit slightly.
12. Remove the ITB Unit.
9. Remove 2 screws securing the left cover from the rear.

3.3.4. Fuser Unit
1. Open the rear cover. Remove 5 screws. And remove 3. Remove the fuser unit perfectly after unplugging the
the cover[A]. connectors.
2. Remove 5 screws. Rmove the cover[A]. And take off

the fuser unit.
3.3.5. Pick up_Forward_Reverse roller
1. Remove the cassette. Stand the machine to see the 3. Remove 2 screws. Pull and release the Pick-up/Forward
bottom. roller Assy.
2. Release the Reverse roller Assy by pushing both hooks.

3.4. Replacing the main SVC parts

NOTE
Before service, remove all toner cartridges and guide-cartridge.
3.4.1. Left and Right cover
1. Open the rear cover. Remove 4 screws. 3. Release the left cover.
2. Open the front cover. Remove 4 screws. 4. Release the right cover.

3.4.2. Top cover
1. Remove the right cover. (Refer to 3.4.1) 4. Open the front cover. Remove 2 screws. And lift up
the top cover.
2. Unplug the OPE connector on the main board.
3. Open the rear cover. Remove 2 screws.

3.4.3. HVPS board
1. Remove the left cover. (Refer to 3.4.1.) 2. Remove 10 screws. Unplug the connector. And release
the HVPS board.
3.4.4. Outer Temperature Sensor
1. Remove the left cover. (Refer to 3.4.1)
2. Remove 1 screw. Unplug the connector. And remove

the sensor.

3.4.5. Main Board
1. Remove the right cover. (Refer to 3.4.1) 2. Unplug all connector. Remove 4 screws. And remove
the main board.
3.4.6. SMPS Fan
1. Remove the right cover. (Refer to 3.4.1) 3. Remove the SMPS fan.
2. Unplug the fan connector.

3.4.7. SMPS board
1. Remove the right cover. 3. Unplug all connectors on SMPS board. Remove 3
screws. And remove the SMPS board.
2. Remove the SMPS board cover after removing 3
screws.
3.4.8. LSU
1. Remove the top cover. (Refer to 3.4.2) 3. Unplug all connectors. And remove the LSU.
2. Remove 4 screws.

3.4.9. Fuser Fan
1. Remove the right cover. 4. Remove the fuser fan[B] after removing 2 screws.
2. Unplug the fan connector on the main board.
3. Remove the harness holder[A] after removing 1 screw.
3.4.10. Main Drive Unit
1. Remove the right cover. (Refer to 3.4.1) 4. Remove 7 screws securing the main drive unit.
2. Remove the SMPS board. (Refer to 3.4.1)
3. Remove the main board bracket after removing 4

screws.
5. Release the main drive unit.

3.4.11. DRIVE-T1
1. Remove the right cover. (Refer 3.4.1) 4. Remove the BRACKET-T1 after removing 3 screws.
2. Remove the SMPS board. (Refer to 3.4.7)

screws.
3.4.12. Fuser Drive Unit
1. Remove the right cover. 3. Remove the Fuser Drive Unit after removing 4 screws.
2. Remove the harness holder[A].

3.4.13. PH (Paper Handling) Drive Unit
1. Remove the right cover. (Refer to 3.4.1) 6. Remove the Holder-TR Motor DC after removing 4
screws.
screws.
3. Remove the rear cover.

7. Remove the PH drive unit after removing 4 screws.
4. Release the spring. Remove the poly-washer. And
remove the duplex swing gear Assy [B].
5. Remove the Inlet Assy[A] after removing 2 screws.

3.4.14. Exit Unit
1. Remove the top cover. (Refer to 3.4.2)
2. Unplug the connector from the main board.
3. Remove the Exit Unit after removing 4 screws.

3.4.15. MP Pick-Up Unit
1. Remove the right cover and left cover. (Refer to 3.4.1) 4. Remove 4 screws.
2. Remove the front cover.
5. Remove the MP Pick-Up unit after unplug the

connector.
3. Remove the MP tray.

4.1. Alignment and Adjustments
This chapter describes the main functions for service, such as the product maintenance method, the test output related to
maintenance and repair, Jam removing method, and so on. It includes the contents of user guide.
4.1.1. Control panel
NOTE
This control panel may differ from your machine depending on its model. There are various types of control panels.
w
vw
x
vv
vu y
z
{
|
~ }
1 Display screen Shows the current status and prompts during an operation.
2 Toner colors Show the status of each toner cartridge. If the toner cartridge is low or
needs to be replaced, the Status LED turns red and the display shows
the message. However the arrow mark shows which color toner is of
concern or may be installed with a new cartridge.
3 Menu Enters menu mode and scrolls through the available menus.
4 Arrow Navigates available values by moving to the next or previous options.
5 OK Confirms the selection on the screen.
6 Back Sends you back to the upper menu level.
7 Cancel Stops current operation.

8 Power / Wake up You can turn the power on and off with this button. Or wake up from
the power save mode.
9 LED Status Indicates the status of your machine.
Wireless* Indicates the wireless status of your machine.
10 WPS* Configures the wireless network connection easily without a computer.
Demo page Prints a demo page by pressing this button.
11 Eco Enters eco mode to reduce toner consumption and paper usage.
12 Numeric keypad Use the keypad to enter numbers and characters.
NOTE
* CLP-680DW series only.

4.1.2. Understanding the status LED
The color of the LED indicates the machine's current status.
NOTE
Some LEDs may not be available depending on model or country.
To resolve the error, look at the error message and its instructions from the troubleshooting part.
You also can resolve the error with the guideline from the computerss Samsung Printing Status window.
LED Status Description

Status Off The machine is off-line.
Green Blinking When the backlight blinks, the machine is receiving or printing data.
On The machine is on-line and can be used.
Red Blinking A minor error has occurred and the machine is waiting for the error to
be cleared. Check the display message. When the problem is cleared,
the machine resumes.
Small amount of toner is left in the cartridge. The estimated cartridge
life* of toner is close. Prepare a new cartridge for replacement. You
may temporarily increase the printing quality by redistributing the
toner.
On A toner cartridge has almost reached its estimated cartridge life*. It is
recommended to replace the toner cartridge.
The cover is opened. Close the cover.
There is no paper in the tray. Load paper in the tray.
The machine has stopped due to a major error.
A paper jam has occurred.
WPS** Blue Blinking The machine is connecting to a wireless network.
Wireless** On The machine is connected to a wireless network.
Off The machine is disconnected from a wireless network.
Power/Wake Blue On The machine is in power save mode.
up
Off The machine is in ready mode or machines power is off.
Eco Green On Eco mode is on.
Off Eco mode is off.
* Estimated cartridge life means the expected or estimated toner cartridge life, which indicates the average capacity of
print-outs and is designed pursuant to ISO/IEC 19798. The number of pages may be affected by operating environment,
percentage of image area, printing interval, graphics, media and media size. Some amount of toner may remain in the
cartridge even when red LED is on and the printer stops printing.
** Some LEDs may not be available depending on model or country.

4.1.3. Clearing paper jams
NOTE
To avoid tearing the paper, pull the jammed paper out slowly
and gently.
In tray 1
1) Take off the cassette. 3) Reinstall the cassette.
2) Remove the jammed paper by gently pulling it straight

out.

In optional tray
1) Take off the optional cassette. 4) Open the rear cover.
2) Remove the jammed paper by gently pulling it straight 5) Remove the jammed paper by gently pulling it straight
out. out.
6) Close the rear cover.

3) Reinstall the optional cassette.
If you do not see the paper in this area, stop and go to

next step:

In the multi-purpose tray

1) Remove the jammed paper by gently pulling it straight 3) Take off the cassette.
out.
If you do not see the paper in this area, stop and go to 4) Remove the jammed paper by gently pulling it straight
next step: out.
2) Close the MP tray.
v w x
5) Reinstall the cassette.

Inside the machine

CAUTION
out.
The fuser area is hot. Take care when removing paper
from the machine.

out.
4) Close the rear cover.
2) Open the rear cover.

In the duplex unit area

1) Open the rear cover. 3) Close the rear cover.

out.

4.1.4. Useful menu item for service
1) Monitoring the supplies life

If you experience frequent paper jams or printing problems, check the number of pages the machine has printed or scanned.
Replace the corresponding parts, if necessary.
NOTE
It may be necessary to press OK to navigate to lower-level menus for some models.
1) Select Menu > System Setup > Maintenance > Supplies Life on the control panel.
2) Select the option you want and press OK.
3) Press Stop/Clear button to return to ready mode.
2) Altitude adjustment
Print quality is affected by atmospheric pressure, which is determined by the height of the machine above sea level. The
following information will guide you on how to set your machine for the best print quality.
Before you set the altitude value, determine the altitude where you are.
4,000 m
(13,123 ft)
1
3,000 m
(9,842 ft)
2
2,000 m
(6,561 ft)
3 1 High 3
1,000 m 2 High 2
(3,280 ft)
4 3 High 1
0 4 Normal
You can set the altitude value from Device Settings in Samsung Easy Printer Manager program.
For Windows and Macintosh users, you set from Samsung Easy Printer Manager > Switch to advanced mode
> Device Settings.
NOTE
If your machine is connected to the network, you can set the altitude via SyncThru Web Service.
You can also set the altitude in System Setup option on the machines display.
- Menu > System Setup > Altitude Adj
3) Auto Color Reg.

The machine virtually prints certain patterned image to calibrate the color printing position. This feature enhances the colored
image sharper and clearer, which means the machine prints the colored image on the paper more like the one in the monitor.

NOTE
If you have moved the machine, it is strongly recommended to operate this menu manually.
Select the menu item.
Select Menu > Image Mgr > Auto Color Reg. on the OP Panel

4.1.5. Periodic Defective Image
If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table
below and check the condition of the appropriate roller.
Roller Period Phenomenon Defective part

1 Pressure Roller 69.1 mm Background Fuser
2 Heat Roller 76.9 mm Black spot and image ghost
3 Charging Roller 26.7 mm Black Spot and line and periodic band Toner Cartridge
4 OPC Drum 75.4 mm White and Black Spots
5 Developing Roller 37.7 mm White spot, Horizontal black band
6 Supply Roller 35.5 mm Periodic Band by little difference of density
7 Transfer Roller 25.1 mm Ghost, Damaged image by abnormal transfer Transfer roller

4.1.6. Useful management tools
4.1.6.1. Using Samsung Easy Printer Manager (Windows and Macintosh only)
NOTE
This feature may not be available depending on model or optional goods.
Available for Windows or Macintosh OS users only.
For Windows, Internet Explorer 6.0 or higher is the minimum requirement for Samsung Easy Printer Manager.
Samsung Easy Printer Manager is an application that combines Samsung machine settings into one location. Samsung
Easy Printer Manager combines device settings as well as printing environments, settings/actions and launching. All of
these features provide a gateway to conveniently use your Samsung machine. Samsung Easy Printer Manager provides two
different user interfaces for the user to choose from: the basic user interface and the advanced user interface. Switching
between the two interfaces is easy: just click a button.
Understanding Samsung Easy Printer Manager

To open the program:
For Windows, Select Start > Programs or All Programs > Samsung Printers > Samsung Easy Printer Manager >
Samsung Easy Printer Manager.
For Macintosh, Open the Applications folder > Samsung folder > Samsung Easy Printer Manager.
The Samsung Easy Printer Manager interface is comprised of various basic sections as described in the table that follows:
NOTE
The screenshot may differ depending on operating system you are using.

No Area Description
1 Printer List The printer list displays the installed printer icons on your computer.
2 Printer Information This area gives you general information about your machine. You can check
information, such as the machines model name, IP address (or Port name),
and machine status.
NOTE
Troubleshooting button: This button opens Troubleshooting Guide when an

error occurs. You can directly open the necessary section in the users guide.
3 Application Information Includes links for changing to the advanced settings, preference, help, and
about.
4 Quick links Displays Quick links to machine specific functions. This section also includes
links to applications in the advanced settings.
5 Contents Area Displays information about the selected machine, remaining toner level,
and paper. The information will vary based on the machine selected. Some
machines do not have this feature.
6 Order Supplies Click on the Order button from the supply ordering window. You can order
replacement toner cartridge(s) from online.
Advanced settings user interface overview

The advanced user interface is intended to be used by the person responsible for managing the network and machines.
Device Settings
You can configure various machine settings such as machine setup, paper, layout, emulation, network, and print
information.
Alert Settings
This is menu includes settings related to error alerting.
- Printer Alert : Provides settings related to when alerts will be received.
- Email Alert : Provides options relating to receiving alerts via email.
- History Alert : Provides a history of device and toner related alerts.
Job Accounting
Provides querying of quota information of the specified job accounting user. This quota information can be created and
applied to devices by job accounting software such as SyncThru or CounThru admin software.

4.1.6.2. Using Samsung Printer Status (Windows only)
The Samsung Printer Status is a program that monitors and informs you of the machine status.
NOTE
The Samsung Printer Status window and its contents shown in this users guide may differ depending on the machine
or operating system in use.
Check the operating system(s) that are compatible with your machine.
Samsung Printer Status overview

If an error occurs while operating, you can check the error from the Samsung Printer Status. Samsung Printer Status is
installed automatically when you install the machine software.
You can also launch Samsung Printer Status manually. Go to the Printing Preferences , click the Basic tab > Printer
Status button.
These icons appear on the Windows task bar:
Icon Mean Description
Normal The machine is in ready mode and experiencing no errors or warnings.
Warning The machine is in a state where a soft error has occurred. For example, a toner low status,
which may lead to toner empty status.
Error The machine has at least one hard error, such as out of paper, fuser error, etc. Machine
does not have ability to come to ready without customer intervention.
1 Toner Level You can view the level of toner remaining in each toner cartridge. The machine
and the number of toner cartridge(s) shown in the above window may differ
depending on the machine in use. Some machines do not have this feature.
2 Alert Settings Select the settings you want from the options window.
3 Order Supplies You can order replacement toner cartridge(s) from online.
4 Troubleshooting You can directly open the troubleshooting section in the users guide.
5 Close Close the window.

4.1.6.3. Using SyncThru Web Service (SWS)
SWS is an embedded web server in the machine. This web server informs you of machine configuration, version, status and
allows you to customize the machines settings. You can contact this server via wired and wireless network using your
web browser in the remote place.
Connecting preparations
Wired or Wireless Network connection is established.
Browser (Ex> Internet Explorer) Program on your PC network connected
SWS overview
SyncThru Web Service (SWS)
accepts HTTP request via port 80 as normal web servers.

provides interface to users information of networked printers and allow to configure the setting of printers.
is able to provide more complicated options than Local UI for printer configuration.
Connection Procedure
1) Open the Web-browser and input IP address of machine. Click Login.
2) Log-in Admin Mode. (ID: admin, PW: sec00000)
3) Select pages to check the configuration and customize the settings.
CAUTION
Please, change SWS Default ID and Password for system security in case of your first connection.

NOTE
If the machine supports Direct Print, you can enable this function using the SWS menu. The default configuration is
Disabled for your security.
Firstly, you have to login to SWS.
1) Click Direct Print Configuration in the pop up windows when clicking Direct Print.
2) In the Services Menu, check Direct Print.
Or,
1) Click System Security in the Security menu.
2) Select Feature Management in the left frame.
3) In the Services Menu, check Direct Print.

4.1.7. Updating Firmware
This chapter includes instructions for updating the printer firmware. You can update the printer firmware by using one
of the following methods :
Update the firmware by using the USB port.

Update the firmware by using the Network.
4.1.7.1. Update the firmware by using the USB port
Upgrading preparations
usblist2.exe : Tool which sends firmware data to printer.
Firmware file to update.
Upgrade Procedure
1) Turn the machine off.
2) Connect USB cable to printer.
3) Turn the machine on. Check if the printer is the ready status.
4) Drag the firmware file and Drop down on the usblist2.exe.
And then firmware update will be started automatically.
5) When upgrading is completed, machine is automatically re-booting.

4.1.7.2. Update the firmware by using the network
Upgrading preparations
Wired or Wireless Network connection is established.
Firmware file to update
Upgrade Procedure
1) Open the Web-browser and input IP address of machine. Click Login.
2) Log-in Admin Mode. (ID: admin, PW: sec00000)
3) Select Maintenance menu and click upgrade wizard

4) Select firmware file using browser button and press next button.
5) SyncThru will check verify firmware file and compare version and press next button.
6) Machine starts upgrading. SyncThru will return home page after upgrading is completed.

4.1.8. Tech Mode (Diagnostic Mode)
In service (tech) mode, the technician can check the machine and perform various test to isolate the cause of a malfunction.
While in Tech mode, the machine still performs all normal operations.
1) Entering Tech Mode

1) Press Menu > # > 1 > 9 > 3 > 4 on the control panel continuously.
2) Press Menu.
3) Select Tech Mode.
2) Tech Mode Menu
NOTE
Some menu items may not appear on the display depending on the options or models.
Depth 1 Depth 2 Depth 3 Depth 4 Depth 5

Tech Mode Data Setup Counter Reset Fuser
Pickup Roller Tray1
Tray2
MP Tray
Clear All Mem. [Country list]
B2B Mode 0-99
Toner Low Level [1~30]: 10 %*
Report Suppilies Info Printing
Configuration Printing
Usage Counter Printing
Job Duty Printing
Error Info Printing
Auto Color Reg Printing
Auto Toning Printing
EDC Mode NVM Read Write
NVM Initialize Initialize Now
Test Routines
3) Data Setup
Counter Reset
This function resets the count value you select.
Clear All Memory

The function resets the system to factory default settings. This function is used to reset the system to the initial value
when the product is functioning abnormally . All the values are returned to the default values, and all the information,
which was set by the user, will be erased.

NOTE
Always perform a memory clear after replacing the main board. Otherwise, the system may not operate properly.
Toner Low Level

The function is to set up the time to inform toner low status. This function can provide user convenience for replacing
the toner cartridge.
4) Report
Supplies Info
Supplies Information Report shows toner cartridge information such as toner remaining, toner capacity, toner product
date etc.
Configuration
Configuration report shows the status of the user-selectable options. You may print this list to confirm your changes
after changing settings. This page provides useful information for service.
Error Info
Error Information Report shows error records.
5) EDC mode
NVM Read/Write : This menu changes a configuration value for engine firmware.
Depth 1 Depth 2
105-Charger 0030-MHV DC K
0031-MHV DC Co
106-Developer 0000-Deve DC Y
0010-Deve DC M
0020-Deve DC C
0030-Deve DC K
0121-Y Blade DC
0122-M Blade DC
0123-C Blade DC
0124-K Blade DC
107-Transfer 0030-THV
0080-THV2
109-Fixing 0010-Print Temp
110-LSU 0040-LD Power Y
0050-LD Power M
0060-LD Power C
0070-LD Power K
NVM Initialize : This menu resets all NVM value to the factory setting.
Test Routines : This menu performs test routines for the engine.

Depth 1 Depth 2
100-Motor 0020-K OPC
0030-K OPC Rdy
0040-Color OPC
0050-Color OPC Rdy
0120-Exit Mot Fwd
0120-Exit Mot Fwd
0260-SMPS Fan
0340-Feed Mot
0360-ITB TR Mot
101-Clutch 0000-ByPass Feed Clutch
0010-Tray1 Pickup
0020-Tray2 Pickup
0030-Tray3 Pickup
0050-Registration
0070-Dup Gate
0090-Tray2 Feed
0130-Tray2 Feed Mot
0131-Tray2 Feed Mot Slow
0171-Front Cover Open
0190-OutBin Full
0230-T2 Nip Release
0240-DR Nip Release
0250-Knock Up Plate
102-Sensor 0010-Tray1 Empty
0080-Tray2 Empty
0280-MP Empty
0291-MP Feed Sensor
0360-Regi Sens
0370-Exit Sens
0680-ITB Tension Home Sensor
105-Charger 0030-K MHV Bias
0031-Color MHV Bias
106-Developer 0000-Y Dev Bias
0010-M Dev Bias
0020-C Dev Bias
0030-K Dev Bias
0040-Black OPC Home Sensor
0050-Color OPC Home Sensor
0060-DR Nip Home Sensor
0070-Y Blade DC

Depth 1 Depth 2
0080-M Blade DC
0090-C Blade DC
0100-K Blade DC
107-Transfer 0071-YMCK THV Bias
0072-YMCK THV Bias R
0073-YMCK THV- Bias
0080-THV +
0090-THV + R
0160-Erase Lamp
0161-Erase Lamp 2
0190-T1 Nip Home Sensor
109-Fixing 0000-Temp A
0011-LSU Temperature
0012-Inner Temperature
0013-Outer Temperature
0014-Huminity
0020-Fuser Fan Rdy
0034-Fuser Mot Rdy
0040-Fuser Fan Run
0140-Fuser Home Sens
110-LSU 0000-LSU Motor 1 Rdy
0060-LSU Motor1 Run
0080-LD Power1
0090-LD Power2
0100-LD Power3
0110-LD Power4
111-Toner 0080-ID Sensor
0090-ID Sensor Chk

4.2. Troubleshooting
4.2.1. Procedure of checking the symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
Power On
- No Power
OPE LED - Power Module error
ON?
- Main PBA
OPE LED Red LED on / See the troubleshooting

Green OK? Error message for error code
is displayed.
Print (test page)
Printing
quality is Refer to "Solution
nomal? of Image Problem"
END

4.2.1.1. Basic Check List
1) Check the Power.
Check that the power switch is turned on.
Check that the power cable is plugged into the outlet and the printer.
Check the voltage of the power outlet.
2) Check the LED of Panel.
Is there OPE LED ON?

If not check power cable, switch SMPS or Main board.
Is the abnormal Lamp?

Check the Main board and cable harness.
3) Check the Paper Path
Is there a Paper Jam?

Remove any paper fragments caught in the paper path.
Paper Jam occurs repeatedly at a specific point in the Paper Path

Open the fuser cover, Jam clear.
Dismantle the machine and carefully inspect the region where the jam occurs.
(Especially, check if paper fragments are caught in the Fuser
4) Print the Information Page (Configuration).
Try printing a test page from a computer.

If there is an error check cables and driver installation.
5) Check the Print Quality.
Is there are a Print Quality Problem?

Refer to image quality problem section.
6) Check consumables (toner etc.).
Using the keys print the Test Pattern.

Expected life of various consumable parts, compare this with the figures printed and replace as required

4.2.2. Error Code and Troubleshooting
Messages appear on the control panel display to indicate the machines status or errors. Refer to the tables below to
understand the messages and their meaning, and correct the problem, if necessary.
NOTE
Some messages may not appear on the display depending on the options or models.
Error Code Error Message Troubleshooting Page

A1-1210 Error #A1-1210 Call for service Page 429
A3-3320 Not proper room temp. Move set Page 432
C2-2110 Prepare Toner Page 433
C2-2120 Replace Toner Page 433
C2-2320 Error #C2-2320 Install Y toner Page 434
C2-2410 Install yellow toner cartridge Page 434
C2-2512 Not Compatible Y toner cart. Page 435
C2-3320 Error #C2-3320 Install M toner Page 434
C2-3410 Install magenta toner cartridge Page 434
C2-3512 Not Compatible M toner cart. Page 435
C2-4320 Error #C2-4320 Install C toner Page 434
C2-4410 Install Cyan toner cartridge Page 434
C2-4512 Not Compatible C toner cart. Page 435


C2-5320 Error #C2-5320 Install K toner Page 434
C2-5410 Install black toner cartridge Page 434
C2-5512 Not Compatible K toner cart. Page 435
C5-1110 Prepare new Transfer belt Page 435
C5-1120 Replace new Transfer belt Page 435
C5-1310 Install TR. belt unit. Page 435
C5-1410 Not compatible transfer belt Page 436
C5-1710 Transfer Belt Error Page 436
C6-1110 Replace Fuser Soon Page 436
C6-1120 Replace new Fuser unit Page 436
C7-1110 Waste toner Full Replace new one Page 436
C7-1311 Not Installed Waste tank Page 437
C9-1112 Replace new Tray1 roller Page 437
C9-1162 Replace new MP Pickup roller Page 438
H1-1210 Paper Jam in Tray 2 Page 438
H1-1252 Paper Empty in Tray 2 Page 438
M1-1110 Paper Jam in Tray 1 Page 439
M1-1610 Paper Jam in MP tray Page 440
M1-5112 Paper Empty in Tray1 Page 440
M1-5612 Paper Empty in MP Tray Page 440
M2-1110 Paper Jam inside machine Page 441
M2-2210 Paper Jam inside of duplex Page 441
M3-1110 Paper Jam in exit area Page 442
M3-2130 Output bin full Remove paper Page 443
S2-1210 Error #S2-1210 Call for service Page 444
S2-4120 Door open Close it Page 444
S5-3110 Error #S5-3110 Call for service Page 445
S6-3123 Network Problem: IP Conflict Page 445
S6-3128 802.1x Network Error Page 445
U1-2115 Error #U1-2115 Turn off then on Page 446
U1-2320 Error #U1-2320Turn off then on Page 447


U1-234H Error #U1-234H Turn off then on Page 447

Error Code
A1-1210
Error message
Error #A1-1210 Call for service
Symptom
The fuser motor does not operate. / The fuser motor is operating but is recognized as stop status.
Troubleshooting method
1) Turn the machine off then on. If the error persists, turn the machine off again.
2) Remove the rear and right cover.
3) Check if there are any obstacles or paper around the fuser unit.
4) Check if the connection between main board and fuser motor are correct.
5) If the connection is OK, replace the fuser motor.
6) If the problem persists, replace the main board.

Error Code
A1-2114
A1-3621
A1-3622
A1-4111
A1-4112
A1-4310
Error message
Symptom
The motor for OPC/Deve/ITB does not operate normally.
2) Remove the right cover.
3) Check if the connection between main board and 2 motors in the main drive unit are correct.
4) If the connection is OK, replace the motor in the main drive unit.
5) If the problem persists, replace the main drive unit.

Error Code
A2-1210
A2-2110
Error message
Symptom
The SMPS fan or Fuser fan does no operate normally.
2) Remove the right cover.
3) Check if the connection between main board and the related fan is correct.
4) If the connection is OK, replace the defective fan.
Error Code
A33211
A33212
Error message
Symptom
The inner temperature sensor is defective.
2) Enter the tech mode. Check the temperature sensor output.
3) If the sensor is defective, replace it.
4) If the temperature sensor is OK, replace the main board.

Error Code
A33311
A33312
Error message
Symptom
The outer temperature sensor is defective.
2) Enter the tech mode. Check the temperature sensor output.
4) If the temperature sensor is OK, replace the main board.
Error Code
A33320
Error message
Not proper room temp. Move set
Symptom
The value of the outer temperature sensor is out of normal area.
1) Check if the machine is installed in the proper area.
2) If the temperature sensor is defective, replace it.

Error Code
C2-2110
C2-3110
C2-4110
C2-5110
Error message
Prepare Toner
Symptom
The remaining toner cartridge is less than 10%
1) Print the supply information report. Check the life remaining of the toner cartridge.
2) If its life is at the end, turn the machine off and replace the toner cartridge with new one.
Error Code
C2-2120
C2-2150
C2-3120
C2-3150
C2-4120
C2-4150
C2-5120
C2-5150
Error message
Replace Toner
Symptom
The toner cartridge is at the end of its life.
1) If its life is at the end, turn the machine off and replace the toner cartridge with new one.

Error Code
C2-2320
C2-2410
C2-3320
C2-3410
C2-4320
C2-4410
C2-5320
C2-5410
Error message
Error #C2-2320 Install Y toner
Install yellow toner cartridge
Error #C2-3320 Install M toner
Install magenta toner cartridge
Install cyan toner cartridge
Error #C2-4320 Install C toner
Install cyan toner cartridge
Error #C2-5320 Install K toner
Install black toner cartridge
Symptom
The toner cartridge is not installed or the CRUM has some problem.
1) Check if the toner cartridge is installed properly. Turn the machine off then on.
2) If the error message is not disappear, remove the toner cartridge. Thoroughly roll the cartridge five or six times to
distribute the toner evenly inside the cartridge. And reinstall the toner cartridge.
3) If the problem persists, check that the CRUM contact area is contaminated. Clean it.
4) If the problem persists, replace the toner cartridge with new one.

Error Code
C2-2512
C2-3512
C2-4512
C2-5512
Error message
Not Compatible Y toner cart.
Not Compatible M toner cart.
Not Compatible C toner cart.
Not Compatible K toner cart.
Symptom
Toner cartridge is not compatible.
1) Print the supply information report. Check information of the toner cartridge.
2) If the toner cartridge is not a Samsung genuine toner cartridge, replace with new one.
Error Code
C5-1110
C5-1120
Error message
Prepare new Transfer belt
Replace new Transfer belt
Symptom
The ITB Unit is at the end of its life.
1) Print the supply information report. Check the life remaining of the ITB unit.
2) If its life is at the end, turn the machine off and replace the ITB unit with new one.
Error Code
C5-1310
Error message
Install TR belt unit.
Symptom
The ITB Unit is not installed properly.
1) Turn the machine off. Remove and reinstall the ITB unit.
2) Turn the machine on. If the problem persists, replace the ITB unit.

Error Code
C5-1410
Error message
Not compatible transfer belt
Symptom
The ITB unit is not compatible.
1) Print the supply information report. Check information of the ITB Unit.
2) If the toner cartridge is not a Samsung genuine ITB Unit, replace with new one.
Error Code
C5-1710
Error message
Transfer Belt Error
Symptom
The ITB home position sensor has the problem.
1) Turn the machine off. Replace the ITB Unit.
Error Code
C6-1110
C6-1120
Error message
Replace Fuser Soon
Replace new Fuser unit
Symptom
The fuser unit is at the end of its life.
1) Print the supply information report. Check the life remaining of the fuser unit.
2) If its life is at the end, turn the machine off and replace the fuser unit with new one.
Error Code
C7-1110
Error message
Waste toner Full Replace new one
Symptom
The waste toner container is at the end of its life.
1) Print the supply information report. Check the life remaining of the waste toner container.
2) If its life is at the end, turn the machine off and replace the waste toner container with new one.

Error Code
C7-1311
Error message
Not Installed Waste tank
Symptom
The waste toner container is not installed
1) Check if the waste toner container is installed properly.
2) Remove and reinstall the waste toner container.
Error Code
C9-1112
C9-1116
Error message
Replace new Tray1 roller
Symptom
The pick up roller or reverse roller is at the end of its life.
2) Replace the pick up roller Assy and reverse roller Assy.
Error Code
C9-1122
C9-1126
Error message
Symptom
The pick up roller or reverse roller is at the end of its life.
2) Replace the pick up roller Assy and reverse roller Assy from the tray2

Error Code
C9-1162
Error message
Replace new MP Pickup roller
Symptom
The MP pick up roller is at the end of its life.
2) Replace the MP pick up roller.
Error Code
H11210
Error message
Paper Jam in Tray 2
Symptom
The jammed paper has occurred in the tray2.
1) Remove the jammed paper.
2) If the jammed paper occurs continually, check the followings.

a) Check if the pick up/forward/reverse roller are worn out or contaminated. Clean the contaminated part
or replace it.
b) Check if the actuator is assembled correctly.
3) If the pick up clutch is defective, replace it.
Error Code
H11252
Error message
Paper Empty in Tray 2
Symptom
Paper is empty in Tray1
1) Take off the cassette. If there is no paper on the tray2, load the paper.
2) If the problem persists, check the following.

a) Check if the paper empty sensor is contaminated or defective. Replace it.

Error Code
M11110
Error message
Paper Jam in Tray 1
Symptom
The jammed paper has occurred in the tray1.

or replace it.
3) Check the motor operation, gear in the PH drive unit. If there is any defective parts, replace it or PH drive unit.

Error Code
M11610
Error message
Paper Jamin MP tray
Symptom
The jammed paper has occurred in the MP tray.

or replace it.
3) If the pick up clutch is defective, replace it.
4) If the problem persists, replace the MP unit.
Error Code
M15112
M15612
Error message
Paper Empty in Tray1
Paper Empty in MP Tray
Symptom
Paper is empty in Tray1
1) Take off the cassette. If there is no paper on the tray, load the paper.

a) Check if the paper empty sensor is contaminated or defective. Replace it.

Error Code
M21110
M22210
Error message
Paper Jam inside machine
Paper Jam inside of duplex
Symptom
The jammed paper has occurred inside machine.
1) Open the rear cover. Remove the jammed paper.

a) Check if there is any obstacles or paper on the paper path. Remove it.
b) Check if the FRAME-REGI unit and FRAME-RATARD unit are assembled properly. If there is any defective
part in these units, replace it or Assy.
c) Check the motor operation, gear in the PH drive unit. If there is any defective parts, replace it or PH drive unit.
d) Check the T1DRIVE unit. If there is any defective parts, replace it or T1DRIVE unit.

Error Code
M31110
Error message
Paper Jam in exit area
Symptom
The jammed paper has occurred in the exit area.

a) Check if there is any obstacles or paper on the paper path. Remove it.
b) Check if the fuser unit is assembled properly. If the fuser unit is defective, replace it.
c) Check if the exit unit has any defective parts. Replace the exit unit.

Error Code
M32130
Error message
Output bin full Remove paper
Symptom
The machine detected that the output tray has got full or the bin-full sensor is defective.
1) Remove the paper on the output tray.
2) Check if the Bin-full Sensor connector is connected properly. Reconnect it.

Error Code
S21210
Error message
Error #S2-1210 Call for service
Symptom
The power Micom chip on main board is not detected.
1) Turn the machine off then on.
2) If the error persists, replace the main board.
Error Code
S24120
Error message
Door open Close it
Symptom
Door is open or the cover open switch is defective.
1) Check if the front cover is closed perfectly.
2) If the error persists, check that the cover-open sensor is working normally. If it is defective, replace the HVPS board.

Error Code
S53110
Error message
Error #S5-3110 Call for service
Symptom
The communication error between main board and OPE board has occurred.
1) Turn the machine off then on.
2) If the problem persists, check the followings.

a) Check the connection between main board and OPE board. Reconnect the harness.
b) If the connection is OK, replace the main board or OPE board.
Error Code
S63123
S63128
Error message
Network Problem: IP Conflict
802.1x Network Error
Symptom
IP address conflicts with that of other system.
1) Change the machines IP address.
2) Check the setting-up for 802.1x confirmation server.

Error Code
U12115
U12116
Error message
Error #U1-2115 Turn off then on
Symptom
The fuser unit has the problem for pressure control.
1) Turn the machine off. Remove and reinstall the fuser unit. Turn the machine off. Is this error message disappeared?
2) Open the rear cover. Check if the fuser pressure cam is working normally.
If the cam operation is normal, replace the cam sensor.
3) Remove the side cover. Check if the fuser motor is working normally.
4) Check if the swing-gear is in the position below when the cam works.
If not, replace the fuser drive unit.

Error Code
U12132
U12315
U12320
U12330
U12334
U12340
U1234H
Error message
Error #U1-234H Turn off then on
Symptom
The temperature control of fuser unit is abnormal.
1) Check if the input voltage is normal.
2) Turn the machine off. Remove and reinstall the fuser unit. Be careful when connecting the AC-connector and
Thermistor connector.
3) Turn the machine on. Is the error message is disappeared?
4) Check the followings. If the fuser unit has any problem, replace it.
a) Check if the fuser connector is connected properly.
b) Check if the halogen lamp voltage is normal.
c) Check if the thermistor is contaminated or twisted.
5) If the problem persists, replace the main board or SMPS board.

Error Code
U2-6122
U2-6142
U2-6143
Error message
Symptom
LSU Motor does not work normally. / LSU Hsync signal is abnormal.
1) Check if the LSU harness on the main board is connected properly.
2) If it is OK, check that the LSU harness on LSU board is connected properly.
3) Check if the LSU harness is defective.
4) If the problem persists, replace the LSU.
5) If the problem persists after replacing LSU, replace the main board.

4.2.3. Image quality problems
1) Vertical Black Line and Band
Description : Straight thin black vertical line occurs in the printed image.
Cause and Check Point Solution

Check if the surface of the charge roller is scratched or Replace the toner cartridge and test again.
contaminated.
Check if there are grooves on the circumference of the Replace the toner cartridge and test again.
OPC drum.
Check if the cleaning blade is damaged Replace the toner cartridge and test again.
Check if paper transfer belt is damaged or contaminated. Replace the ITB unit and test again.
2) Vertical White Line
Description : White vertical voids in the image.

Check if the LSU window or internal lenses of LSU is Clean the LSU window with recommended cleaner(IPA).
contaminated. Clean the window with a clean cotton swab. If dirt is
inside the LSU, replace the LSU.
Check if there are scratches on the circumference of the Replace the toner cartridge and test again.
OPC drum.
Check if there are scratches on the circumference of the Replace the toner cartridge and test again.
developing roller.

3) Contamination on back of page
Description : The back of the page is contaminated.

Dirty registration roller, pressure roller, feed roller, etc. Identify the roller which may cause the problem by
Any dirty rollers through the path of the paper. comparing the period of the contamination on images with
the size of rollers. Clean any dirt from the roller or replace
the dirty roller.
Check if the transfer roller is damaged or contaminated. Replace the transfer roller and test again.
4) Dark or Black image
Description : The black page is printed out.

No charging voltage in the HVPS. Check the connecting state between the Main PBA and
HVPS. Reconnect the harness.
Poor contact between toner cartridge and set contacts. Clean the contacts as necessary. Replace any deformed
or damaged contacts.
HVPS is defective. Replace the HVPS.

5) Blank Page
Description : Blank page is printed.

Bad contacts from OPC drum and/or toner cartridge to Check the terminal of Ground-OPC.
ground.
Not working the LSU. Check the connector of LSU.
Not working the developing bias voltage on HVPS. Replace the HVPS.
6) Uneven Density
Description : Print Density is uneven between left and right.

The life of the Toner Cartridge has expired. Replace the toner cartridge.
The pressure force in the left and right springs of the ITB Replace the ITB Unit
unit is not even.

7) Horizontal Bands
Description : Dark or white horizontal stripes appear in the page. (These may occur at regular intervals down the
page.)

The developing roller, OPC drum or other rollers in the Replace the toner cartridge.
toner cartridge may be contaminated or deformed.
Bad contacts of HV terminals of the toner cartridge with Clean all HV terminals in the cartridge and on the set
high voltage terminals from printer set. frame. Ensure all toner or paper dust, particles are
removed.
8) Poor Fusing
Description : Toner is not properly fixed on paper.

The media doesnt meet specification Use the proper media in specifications.
Fuser is defective Replace the fuser unit.

4.2.4. Other errors
1) Multi-feeding
Description : Multiple sheet of paper are fed at once.
Check and cause Solution
Pick clutch or Regi clutch does not work properly. Replace the defective clutch if necessary.
Pick up/ Forward / Retard roller is worn out or contaminated. Clean or replace the defective roller.
2) No-Power
Description : When system power is turned on, LED and LCD on the operator panel do not come on.
Check and cause Solution
The connection between main board and OPE board is bad. Reconnect or replace the harness.
HVPS/SMPS output is abnormal. Replace the HVPS/SMPS board.

5. System Diagram
5. System Diagram
5.1. Block Diagram

5. System Diagram
5.2. Connection Diagram
r { w { u t r { } u COVER_OP EN
FRONT
COVER_OP EN
REAR
CN 8
FUS ER RELEAS E(2m m )
S ENS OR_P WR 1 3

DGND 2 2 FUS ER_RELEAS E
CN 10 n S ENS _F_RELEAS E 3 1 S ENS OR
TONER CRUM MY (1.5m m )
CN 6
0 1 3.3V_CRUM HUMIDITY(2m m )
GND b 4
2 S DA1_CRUM
a4
8 4
TONER CRUM K
b3 a3
7 3
3 S CL1_KCRUM
b2 a2
6 Vc c 1 b 1 a1
2
S ENS OR_P WR 1 3
5
0
1
4 DGND DGND 2 MP _EMP TY

2
5 3.3V_CRUM n S ENS _MP _EMP TY 3 S ENS OR
0 1
GND b 4
6 S DA1_CRUM AMBIENT 4
a4
8 4
b3 a3
TONER CRUM C
7 3
Ou tte r TEMP / Hu m id ity

b2 a2
6
5
Vc c 1 b 1 a1
2
1
7 S CL1_CCRUM DGND 5
Sens or
0
8 DGND HUMIDITY 6
P WM_FUS ER_BIAS
n EN_FUS ER_BIAS
3.3VA 7
FB_REAR_FAN1
P WM_DEV_VP P
MAIN I/F (FFC)
CN 11
P WM_DEV_AC
P WM_DEV_DC
n EN_DEV_AC
DC_ENV_DIR
CN 4
DC_ENV_EN
TONER CRUM KC (1.5m m )
MHV_READ
THV_READ
P WM_S AW
P WM_MHV
CN 1
P WM_THV
EXIT/OUTBIN(2m m )
n EN_THV
0
1 3.3V_CRUM
GND b 4
S ENS OR_P WR 1 3
a4
2 S DA1_CRUM
24VS 1
24VS 1
DGND
DGND
DGND
DGND
8 4
TONER CRUM K
b3 a3
3.3VP
3.3VP
P _EXIT
(N.C)
7 3
b2 a2
6 Vc c 1 b 1 a1
2
3 S CL1_MCRUM DGND 2 2
5
0
1
S ENS OR
4 DGND n S ENS _P _EXIT 3 1
0
5 3.3V_CRUM S ENS OR_P WR 4 3
DGND 5 OUTBIN FULL
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
GND b 4 a4
6 S DA1_CRUM 2
1
2
3
4
5
6
7
8
9
8 4
b3 a3
TONER CRUM C
7
b2 a2
3
n S ENS _OUTBIN_FULL 6 S ENS OR

6
5
Vc c 1 b 1
0
a1
2
1 7 S CL1_YCRUM 1
8 DGND
REAR_COVER_OP EN
CN 3
P WM_FUS ER_BIAS
REGI/MP /T1(2m m )
n EN_FUS ER_BIAS
P WM_REAR_FAN
CN 5
FB_REAR_FAN1
P WM_LS U_FAN
3
MAIN I/F (FFC)
P WM_DEV_VP P
WTB/DET (2m m ) S ENS OR_P WR 1
P WM_DEV_AC
P WM_DEV_DC
T1_RELEAS E
DC_ENV_BRK
n EN_DEV_AC
DGND 2 2
DC_ENV_DIR
n S ENS _EXIT
DC_ENV_EN
S ENS OR
MHV_READ
1 DGND
THV_READ
P WM_S AW
P WM_MHV
1
CN 2
n S ENS _T1_HOME 3
P WM_THV
n EN_THV
2 WTB_RX S ENS OR_P WR 4 3
WTB S ENS OR MP _FEED
3 WTB_TX
24VS 1
24VS 1
DGND
DGND
DGND
DGND
24VS 1
DGND 5 2
3.3VP
3.3VP
(N.C)
4 S ENS OR_P WR S ENS OR
n S ENS _MP _FEED 6 1
3 5 S ENS OR_P WR S ENS OR_P WR 7 3
DETECT 6 DGND REGI
2 DGND 8 2
S ENS OR S ENS OR
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
7 WTB_DETECT
1
2
3
4
5
6
7
8
9
1 n S ENS _REGI 9 1
CL FUS ER_REL S OL
FUS ER_MOTOR
INNER TEMP
S ENS OR
OP E P ANEL P BA
S ENS OR
J C31-00115A
LS U FAN
GUI: 4.3 in c h + NUM ke y
+ P /S ke y
OP E P ANEL P BA v x u v
w w y v
MFP : 4 Lin e LCD + CLX-6260ND/FD/FR/FW : 14P IN Ha rn e s s A1
A2
Na v/NUM ke y + P /S ke y CLP -680ND/DW : 7P IN Ha rn e s s B2
MT FUS ER_S TEP _MOTOR
B1
3
2
1
OP E P ANEL P BA DCIS
P RT : 2 Lin e LCD +
Na v/NUM ke y + P /S ke y FFC CABLE
1m m
CN 2 CN 1 CN 6
10
11
12
13
14
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
10
11
12
13
14
1
2
3
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
LS U MOTOR I/F (FFC) LS U VIDEO DATA I/F (FFC) LS U (0.5m m FFC CON) CN 15
24VS 2 S CAN S TEP MOTOR(1.5m m )
24V
EN_FUS ER_FAN
DGND
FUS ER_S OL
DGND
n S ENS _F_MOT
DGND
N.C.
GND
CIS _RLED
AFE_S DATA
AFE_S CLK
AFE_S LOAD
GND
AFE_ADC_CLKN
GND
GND
GND
GND
GND
DCIS _ADC<7>
DCIS _ADC<6>
DCIS _ADC<5>
DCIS _ADC<4>
DCIS _ADC<3>
DCIS _ADC<2>
DCIS _ADC<1>
DCIS _ADC<0>
N.C
N.C
N.C
S ENS OR_P WR
A1
A2
B2
B1
1 CLK_LS U_MOT
3.3V
2 24VS
INNER_TEMP
DCIS (1m m FFC)
3.3V_P S
3.3V_P S
3.3V_P S
AFE_ADC_CLKP
P S _LED
n P OWER_S W
DGND
P ANEL_TXD
P ANEL_RXD
n RS T_P ANEL
DGND
MOD_BUZZER_CON
KEYCLICK_CON
n S CANNER_HOME
5V_S US P
5V_S US P
WAKEUP
LS U FAN(2m m )
HVP S I/F (FFC)

HVP S I/F (FFC)
2 n READY_LS U 24VS 3 3 24VS A1 1 A1
OP E (1.5m m )
P WM_FUS ER_BIAS
n EN_FUS ER_BIAS
3 n LS U_MOTOR_EN n LS U_MOTOR_EN 5 5 n LS U_MOTOR_EN A2 2 A2
CN 30
CN 18
MT S CAN S TEP MOTOR
CN 9
CN 9
FB_REAR_FAN1
CN 25
n READY_LS U 6 B2
P WM_DEV_VP P
4 GND 6 n READY_LS U B2 3
P WM_DEV_AC
P WM_DEV_DC
n EN_DEV_AC
CLK_LS U_MOT 7 B1
DC_ENV_DIR
5 24VS 7 CLK_LS U_MOT B1 4
DC_ENV_EN
MHV_READ
THV_READ
P WM_S AW
P WM_MHV
5V_LS U 8
P WM_THV
8 5V_LS U
n EN_THV
5V_LS U 9 9 5V_LS U CN 17
24VS 1
24VS 1
DGND
DGND
DGND
DGND
TEMP _LS U1 10
3.3VP
3.3VP
10 TEMP _LS U1 ADF/RADF IF(1.5m m )
(N.C)
TEMP _LS U2 11 11 TEMP _LS U2
LD_P WR_K 12 12 LD_P WR_K ADF RADF
GND 13 13 GND
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
n LDON_LS U_K 14 14 n LDON_LS U_K B2 GND 1
n S H_LS U_K 15 15 n S H_LS U_K B1 GND 2
GND 16 16 GND A2 DADF_REGI_S OL 3
HVP S I/F (FFC)
REAR_COVER_OP EN
n HS YNC_K 17 17 n HS YNC_K A1 n S ENS _D_P D 4
P WM_FUS ER_BIAS
n EN_FUS ER_BIAS
P WM_REAR_FAN
GND 19 19 GND S ENS _P WR n S ENS _D_P R 5
CN 8
FB_REAR_FAN1
P WM_LS U_FAN
P WM_DEV_VP P
VDO1_P _K 20 S ENS _P WR NC 6
P WM_DEV_AC
P WM_DEV_DC
20 VDO1_P _K
DC_ENV_BRK
n EN_DEV_AC
DC_ENV_DIR
n S ENS _EXIT
DC_ENV_EN
VDO1_N_K 21 21 VDO1_N_K S ENS _P WR n DADF_MOT_EN 7
MHV_READ
ADF / RADF J OINT IF P BA
THV_READ
P WM_S AW
P WM_MHV
P WM_THV
GND 22 GND DADF_MOT_P LS 8
n EN_THV
22 GND CLX6260FR/FW
LD_P WR_C 23 23 LD_P WR_C n S ENS _D_P P P WM_DADF_MTR 9
: 20P IN Ha rn e s s ADF(12P IN) : J C92-02426A
24VS 1
24VS 1
DGND
DGND
DGND
DGND
24VS 1
LS U FFC
3.3VP
3.3VP
(N.C)
GND 24 24 GND n S ENS _D_CO DADF_MOT_DIR 10
WNP C n LDON_LS U_C 25 Ca b le 25 n LDON_LS U_C GND GND 11
CLX6260ND/FN
RADF(20P IN) : J C92-02353A
J C97-04082A n S H_LS U_C 26 26 n S H_LS U_C n S ENS _D_P D GND 12
J C92-02510A GND 27 0.5m m 27 GND DADF_P ICKUP S OL 13
: 12P IN Ha rn e s s
VDO1_P _C 28 28 VDO1_P _C n S ENS _D_CO 14
VDO1_N_C 29 29 VDO1_N_C n S ENS _D_P P 15
GND 30 30 GND DADF_MOT_MS 1 16
LD_P WR_M 31 31 LD_P WR_M DADF_MOT_MS 2 17
GND 32 32 GND 24V 18
n LDON_LS U_M 33 33 n LDON_LS U_M 5V_P S 19
n S H_LS U_M 34 34 n S H_LS U_M DADF_EXIT_S OL 20
GND 35 35 GND
CN 2 VDO1_P _M 36 36 VDO1_P _M CN 1 CN 1
1
2
3
4
5
GUI HOS T IF (2m m ) VDO1_N_M 37 37 VDO1_N_M FAX(1.5m m ) FAX(1.5m m )

FRONT HOS T (2m m )
1 US BH_DN GND 38 38 GND n DCD_MODEM 1 1 n DCD_MODEM

2 US BH_DP LD_P WR_Y 39 39 LD_P WR_Y n RI_MODEM 2 2 n RI_MODEM
3 DGND GND 40 40 GND
FAX S ILAB
J C92-02552A
AOUT 3 3 AOUT
CN 3
4 DGND n LDON_LS U_Y 41 41 n LDON_LS U_Y 3.3V 4 4 3.3V

n S H_LS U_Y 42 42 n S H_LS U_Y n CTS _MODEM 5 5 n CTS _MODEM
GND 43 43 GND
US BH_DN
MODEM_RXD 6
US BH_DP
6 MODEM_RXD
n HS YNC_YMC 44 44 n HS YNC_YMC MODEM_TXD 7 7 MODEM_TXD
US B HUB P BA
DGND
DGND
GND 46 46 GND n RS T_MODEM 8 8 n RS T_MODEM

5V2
VDO1_P _Y 47 47 VDO1_P _Y CML_MODEM 9 9 CML_MODEM

J C92-02525A VDO1_N_Y 48 48 VDO1_N_Y GND 10 10 GND
GND 49 49 GND 5V_S US P 11 11 5V_S US P
MAIN P BA
3.3V 12 12 3.3V
CN 3 CN 4 CN 26 n INT_MODEM 13 13 n INT_MODEM
FRONT HOS T (2m m ) US B HOS T MAIN IF (2m m ) S ATA S IGNAL (48 On ly) S P K_P 14
1 5V2 5V2 1 1 5V2 S P K_N 15
2 US BH_DN US BH_DN 2 2 US BH_DN
3 US BH_DP US BH_DP 3 3 US BH_DP CN 4
4 DGND DGND 4 4 DGND GIGABIT ETHERNET(RJ -45) S P EAKER
5 DGND 3.3V_S US P 5 5 3.3V_S US P
MDIP 0 1
CN 27 MDIN0 2
OP C_HOME(1.5m m ) MDIP 1 3
MDIP 2 4
3 1 S ENS OR_P WR MDIN2 5
n S ENS _OP C_HOME1 2 2 GND MDIN1 6
1 3 n S ENS _OP C_HOME1 MDIP 3 7
3 4 S ENS OR_P WR MDIN3 8
n S ENS _OP C_HOME2 2 5 GND LED1 9
1 6 n S ENS _OP C_HOME2 3.3V 10
LED0 11
CN 28
3.3V 12
DEVE NIP (1.5m m )
FGND 13
CL 1 24V FGND 14
DEVE_NIP _S OL 2 DEVE_NIP _S OL
3 3 S ENS OR_P WR CN 3
DEVE_NIP _HOME 2 4 GND UBS DEVICE
1 5 n S ENS _DEVE_HOME
VBUS _C4_DEVICE 1
CN 20 DN_C4_DEVICE 2
BLDC (1.5m m ) DP _C4_DEVICE 3
DGND 4
CW/CCW 10 1 BLDC_DEVE_DIR FGND 5
BLDC BLDC CLK 9 2 BLDC_DEVE_CLK FGND 6
YM READY 8 3 n BLDC_DEVE_READY
SS 7 4 BLDC_DEVE_EN
+5V 6 CN 5
5 BLDC_DEVE_GAIN J ACK DC-P OWER
BRAKE 5 6 BLDC_DEVE_BRAKE
MT P GND 4 5V 1
7 DGND
P GND 3 8 DGND (N.C) 2
P ARALLEL OP TION
+24V 2 9 24VS 1 DGND 3
+24V 1 10 24VS 1 DGND 4
CW/CCW 10 11 BLDC_MAIN_DIR
FEED S TEP MOTOR (1.5m m )

ACR/CTD/ITB CRUM(1.5m m )
MP CLT & CS TOP EN(1.5m m )
BLDC BLDC CLK 9 12 BLDC_MAIN_CLK

S MP S P OWER (3.96m m )
FUS ER THERM(1.5m m )
T1&S MP S FAN(1.5m m )
S MP S S IGNAL(1.5m m )
P WM_CTD_P OWER
CK READY 8 13 n BLDC_MAIN_READY
P ICKUP CLT(1.5m m )
REGI Clu tc h (1.5m m )

P WM_ACR_RIGHT
ADC_ACR_RIGHT
DEBUGGER(2m m )
n S ENS _P _EMP TY
P WM_ACR_LEFT
CS T_P LATE_S OL
P ICKUP _CLUTCH
n S CF_CMD_REQ
14 BLDC_MAIN_EN
ADC_ACR_LEFT
SS 7
RELAY_AC_ON
S CF (1.5m m )
S ENS OR_P WR
15 5VP
REGI_CLUTCH
S ENS OR_P WR
+5V 6
DEBUG_RXD
MP _CLUTCH
DEBUG_TXD
n CS T_OP EN
T1_CLUTCH
16 BLDC_MAIN_BRAKE
3.3V_CRUM
CN 24
CN 29
CN 21
BRAKE 5
CN 10
CN 33
CN 31
CN 19
CN 11
CN 12
ADC_CTDS
ADC_CTDP
FAN_S MP S
FUS ER_ON
CN 2
CN 4
n RS T_S CF
S CF_RXD
MT
S CF_TXD
17 DGND
5V_S US P
P GND 4
5VS MP S
NCTH_D
5V_CTD
5V_CTD
5V_CTD
NCTH_C
EN_24V
EN_24V
P GND 3 18 DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
S DA0
S CL0
24V1
24V2
24V2
GND
GND
GND
GND
GND
24VS
3.3V
19 24VS 1
GND
GND
GND
GND
+24V 2
24V
24V
24V
24V
24V
24V
24V
24V
A1
A2
B2
B1
+24V 1 20 24VS 1
10
11
12
13
14
15
16
17
10
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
1
2
3
4
5
1
2
3
4
1
2
3
4
1
2
3
4
5
6
7
8
9
1
2
3
4
CN 3
1
2
3
4
5
6
7
8
1
2
3
1
2
3
4
5
6
7
1
2
S MP S P OWER (3.96m m )
S MP S Typ e 3R P BA
5V 1
GND 2
24V1 3
J C44-00223A
GND 4
S MP S ENABLE (3.96m m )
24V2 5 A1
GND 6 A2 FEED S TEP MOTOR
MT
24V2 7 B2
B1
CN 4
FUS ERON 5
NEUTRAL
24VS 4
RELAY ON 3
LIVE
CL REGI Clu tc h
24V_ON 2
GND 1
CN 4
CL T1_CLUTCH
1
2
S MP S ENABLE (2m m ) 1
P a p e r Em p ty
2
Sens or
S MP S Fa n 3
J C31-00152A
CL P ICKUP Clu tc h
1
CS T_OP EN
ITB 0
2
Sens or S OL KNOCKUP S OL
ITB CRUM
GND b 4 a4
3
8 4
b3 a3
J C96-06514A P BA
7
6
5
b2
Vc c 1 b 1
0
a2
a1
3
2
1
NCTH CL MP Clu tc h
Th e rm is to r S CF
CTD
FUS ER La m p Sens or
Th e rm o s ta t
ACR
Sens or

ACR
Sens or

This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when
installing the printer. A definition of test pages and Wireless Network information definition is also included.
6.1. Tool for Troubleshooting
The following tools are recommended safe and easy troubleshooting as described in this service manual.
DVM (Digital Volt Meter) Cleaning Equipments

Standard : Indicates more than 3 digits. Standard : An IPA (Isopropyl Alcohol) dry wipe tissue or a
gentle neutral detergent and lint-free cloth.
Driver Vacuum Cleaner

Standard : - type, + type (M3 long, M3 short, M2 long,
M2 short).
Tweezers Spring Hook

Standard : For general home use, small type. Standard : For general use
Cotton Swab Software (Driver) installation CD ROM

Standard : For general home use, for medical service.

6.2. Glossary
The following glossary helps you get familiar with the product by understanding the terminologies commonly used with
printing as well as mentioned in this users guide and service manual.
802.11 is a set of standards for wireless local area network (WLAN) communication, developed by
802.11
the IEEE LAN/MAN Standards Committee (IEEE 802).
802.11b/g/n can share same hardware and use the 2.4 GHz band. 802.11b supports bandwidth up to 11
802.11b/g/n Mbps, 802.11n supports bandwidth up to 150 Mbps. 802.11b/g/n devices may occasionally suffer
interference from microwave ovens, cordless telephones, and Bluetooth devices.
Access Point or Wireless Access Point (AP or WAP) is a device that connects wireless communication
Access point devices together on wireless local area networks (WLAN), and acts as a central transmitter and
receiver of WLAN radio signals.
An Automatic Document Feeder (ADF) is a scanning unit that will automatically feed an original
ADF
sheet of paper so that the machine can scan some amount of the paper at once.
AppleTalk is a proprietary suite of protocols developed by Apple, Inc for computer networking. It
AppleTalk was included in the original Macintosh (1984) and is now deprecated by Apple in favor of TCP/IP
networking.
A computer graphics term describing the number of bits used to represent the color of a single pixel in
a bitmapped image. Higher color depth gives a broader range of distinct colors. As the number of bits
BIT Depth
increases, the number of possible colors becomes impractically large for a color map. 1-bit color is
commonly called as monochrome or black and white.
A bitmapped graphics format used internally by the Microsoft Windows graphics subsystem (GDI),
BMP
and used commonly as a simple graphics file format on that platform.
Bootstrap Protocol. A network protocol used by a network client to obtain its IP address automatically.
This is usually done in the bootstrap process of computers or operating systems running on them. The
BOOTP
BOOTP servers assign the IP address from a pool of addresses to each client. BOOTP enables 'diskless
workstation' computers to obtain an IP address prior to loading any advanced operating system.
Charge Coupled Device (CCD) is a hardware which enables the scan job. CCD Locking mechanism is
CCD
also used to hold the CCD module to prevent any damage when you move the machine.
Collation is a process of printing a multiple-copy job in sets. When collation is selected, the device
Collation
prints an entire set before printing additional copies.
A control panel is a flat, typically vertical, area where control or monitoring instruments are displayed.
Control Panel
They are typically found in front of the machine.
It is the printing term used for a toner usage measurement on printing. For example, 5% coverage
means that an A4 sided paper has about 5% image or text on it. So, if the paper or original has
Coverage
complicated images or lots of text on it, the coverage will be higher and at the same time, a toner
usage will be as much as the coverage.
Comma Separated Values (CSV). A type of file format, CSV is used to exchange data between
CSV disparate applications. The file format, as it is used in Microsoft Excel, has become a de facto standard
throughout the industry, even among non-Microsoft platforms.
A Duplex Automatic Document Feeder (DADF) is a scanning unit that will automatically feed and
DADF
turn over an original sheet of paper so that the machine can scan on both sides of the paper.
Default The value or setting that is in effect when taking a printer out of its box state, reset, or initialized.
A Dynamic Host Configuration Protocol (DHCP) is a client-server networking protocol. A DHCP
server provides configuration parameters specific to the DHCP client host requesting, generally,
DHCP
information required by the client host to participate on an IP network. DHCP also provides a
mechanism for allocation of IP addresses to client hosts.
Dual Inline Memory Module (DIMM), a small circuit board that holds memory. DIMM stores all
DIMM
the data within the machine like printing data, received fax data.

The Digital Living Network Alliance (DLNA) is a standard that allows devices on a home network to
DLNA
share information with each other across the network.
The Domain Name Server (DNS) is a system that stores information associated with domain names in
DNS
a distributed database on networks, such as the Internet.
A dot matrix printer refers to a type of computer printer with a print head that runs back and forth
Dot Matrix Printer on the page and prints by impact, striking an ink-soaked cloth ribbon against the paper, much like a
typewriter.
Dots Per Inch (DPI) is a measurement of resolution that is used for scanning and printing. Generally,
DPI
higher DPI results in a higher resolution, more visible detail in the image, and a larger file size.
Distinctive Ring Pattern Detection. Distinctive Ring is a telephone company service which enables a
DRPD
user to use a single telephone line to answer several different telephone numbers.
A mechanism that will automatically turn over a sheet of paper so that the machine can print (or
Duplex scan) on both sides of the paper. A printer equipped with a Duplex Unit can print on both sides of
paper during one print cycle.
Duty cycle is the page quantity which does not affect printer performance for a month. Generally the
printer has the lifespan limitation such as pages per year. The lifespan means the average capacity
Duty Cycle
of print-outs, usually within the warranty period. For example, if the duty cycle is 48,000 pages per
month assuming 20 working days, a printer limits 2,400 pages a day.
Error Correction Mode (ECM) is an optional transmission mode built into Class 1 fax machines
ECM or fax modems. It automatically detects and corrects errors in the fax transmission process that
are sometimes caused by telephone line noise.
Emulation is a technique of one machine obtaining the same results as another. An emulator
duplicates the functions of one system with a different system, so that the second system behaves like
Emulation the first system. Emulation focuses on exact reproduction of external behavior, which is in contrast
to simulation, which concerns an abstract model of the system being simulated, often considering
its internal state.
Ethernet is a frame-based computer networking technology for local area networks (LANs). It defines
wiring and signaling for the physical layer, and frame formats and protocols for the media access
Ethernet
control (MAC)/data link layer of the OSI model. Ethernet is mostly standardized as IEEE 802.3. It
has become the most widespread LAN technology in use during the 1990s to the present.
A suite of protocols developed by Apple Computer for computer networking. It was included in the
EtherTalk
original Macintosh (1984) and is now deprecated by Apple in favor of TCP/IP networking.
Foreign Device Interface (FDI) is a card installed inside the machine to allow a third party device
FDI such as a coin operated device or a card reader. Those devices allow the pay-for-print service
on your machine.
A File Transfer Protocol (FTP) is a commonly used protocol for exchanging files over any network
FTP
that supports the TCP/IP protocol (such as the Internet or an intranet).
The part of a laser printer that fuses the toner onto the print media. It consists of a heat roller and
a pressure roller. After toner is transferred onto the paper, the fuser unit applies heat and pressure
Fuser Unit
to ensure that the toner stays on the paper permanently, which is why paper is warm when it comes
out of a laser printer.
A connection between computer networks, or between a computer network and a telephone line. It is
Gateway
very popular, as it is a computer or a network that allows access to another computer or network.
A shades of gray that represent light and dark portions of an image when color images are converted
Grayscale
to grayscale; colors are represented by various shades of gray.
An image type that simulates grayscale by varying the number of dots. Highly colored areas consist of
Halftone
a large number of dots, while lighter areas consist of a smaller number of dots.
Hard Disk Drive (HDD), commonly referred to as a hard drive or hard disk, is a non-volatile storage
HDD
device which stores digitally-encoded data on rapidly rotating platters with magnetic surfaces.

The Institute of Electrical and Electronics Engineers (IEEE) is an international non-profit, professional
IEEE
organization for the advancement of technology related to electricity.
The 1284 parallel port standard was developed by the Institute of Electrical and Electronics Engineers
IEEE 1284 (IEEE). The term "1284-B" refers to a specific connector type on the end of the parallel cable that
attaches to the peripheral (for example, a printer).
A private network that uses Internet Protocols, network connectivity, and possibly the public
Intranet telecommunication system to securely share part of an organization's information or operations with
its employees. Sometimes the term refers only to the most visible service, the internal website.
An Internet Protocol (IP) address is a unique number that devices use in order to identify and
IP address
communicate with each other on a network utilizing the Internet Protocol standard.
The Images Per Minute (IPM) is a way of measuring the speed of a printer. An IPM rate indicates the
IPM
number of single-sided sheets a printer can complete within one minute.
The Internet Printing Protocol (IPP) defines a standard protocol for printing as well as managing print
jobs, media size, resolution, and so forth. IPP can be used locally or over the Internet to hundreds
IPP
of printers, and also supports access control, authentication, and encryption, making it a much more
capable and secure printing solution than older ones.
IPX/SPX stands for Internet Packet Exchange/Sequenced Packet Exchange. It is a networking
protocol used by the Novell NetWare operating systems. IPX and SPX both provide connection
IPX/SPX services similar to TCP/IP, with the IPX protocol having similarities to IP, and SPX having similarities
to TCP. IPX/SPX was primarily designed for local area networks (LANs), and is a very efficient
protocol for this purpose (typically its performance exceeds that of TCP/IP on a LAN).
The International Organization for Standardization (ISO) is an international standard-setting body
ISO composed of representatives from national standards bodies. It produces world-wide industrial and
commercial standards.
The International Telecommunication Union is an international organization established to standardize
and regulate international radio and telecommunications. Its main tasks include standardization,
ITU-T
allocation of the radio spectrum, and organizing interconnection arrangements between different
countries to allow international phone calls. A -T out of ITU-T indicates telecommunication.
ITU-T No. 1 chart Standardized test chart published by ITU-T for document facsimile transmissions.
Joint Bi-level Image Experts Group (JBIG) is an image compression standard with no loss of accuracy
JBIG or quality, which was designed for compression of binary images, particularly for faxes, but can
also be used on other images.
Joint Photographic Experts Group (JPEG) is a most commonly used standard method of lossy
JPEG compression for photographic images. It is the format used for storing and transmitting photographs
on the World Wide Web.
The Lightweight Directory Access Protocol (LDAP) is a networking protocol for querying and
LDAP
modifying directory services running over TCP/IP.
LED A Light-Emitting Diode (LED) is a semiconductor device that indicates the status of a machine.
Media Access Control (MAC) address is a unique identifier associated with a network adapter. MAC
address is a unique 48-bit identifier usually written as 12 hexadecimal characters grouped in pairs (e.
MAC address
g., 00-00-0c-34-11-4e). This address is usually hard-coded into a Network Interface Card (NIC) by its
manufacturer, and used as an aid for routers trying to locate machines on large networks.
Multi Function Peripheral (MFP) is an office machine that includes the following functionality in one
MFP
physical body, so as to have a printer, a copier, a fax, a scanner and etc.
Modified Huffman (MH) is a compression method for decreasing the amount of data that needs to be
transmitted between the fax machines to transfer the image recommended by ITU-T T.4. MH is a
MH
codebook-based run-length encoding scheme optimized to efficiently compress white space. As most
faxes consist mostly of white space, this minimizes the transmission time of most faxes.
MMR Modified Modified READ (MMR) is a compression method recommended by ITU-T T.6.

A device that modulates a carrier signal to encode digital information, and also demodulates such a
Modem
carrier signal to decode transmitted information.
Modified Read (MR) is a compression method recommended by ITUT T.4. MR encodes the first
MR scanned line using MH. The next line is compared to the first, the differences determined, and then the
differences are encoded and transmitted.
A network operating system developed by Novell, Inc. It initially used cooperative multitasking to
NetWare run various services on a PC, and the network protocols were based on the archetypal Xerox XNS
stack. Today NetWare supports TCP/IP as well as IPX/SPX.
Organic Photo Conductor (OPC) is a mechanism that makes a virtual image for print using a laser
beam emitted from a laser printer, and it is usually green or rust colored and has a cylinder shape.
OPC An imaging unit containing a drum slowly wears the drum surface by its usage in the printer, and
it should be replaced appropriately since it gets worn from contact with the cartridge development
brush, cleaning mechanism, and paper.
The first example of something, such as a document, photograph or text, etc, which is copied,
Originals reproduced or translated to produce others, but which is not itself copied or derived from something
else.
Open Systems Interconnection (OSI) is a model developed by the International Organization for
Standardization (ISO) for communications. OSI offers a standard, modular approach to network
OSI design that divides the required set of complex functions into manageable, self-contained, functional
layers. The layers are, from top to bottom, Application, Presentation, Session, Transport, Network,
Data Link and Physical.
A private automatic branch exchange (PABX) is an automatic telephone switching system within a
PABX
private enterprise.
Printer Command Language (PCL) is a Page Description Language (PDL) developed by HP as a
PCL printer protocol and has become an industry standard. Originally developed for early inkjet printers,
PCL has been released in varying levels for thermal, dot matrix printer, and laser printers.
Portable Document Format (PDF) is a proprietary file format developed by Adobe Systems for
PDF
representing two dimensional documents in a device independent and resolution independent format.
PostScript (PS) is a page description language and programming language used primarily in the
PostScript(PS)
electronic and desktop publishing areas. - that is run in an interpreter to generate an image.
Printer Driver A program used to send commands and transfer data from the computer to the printer.
The media like paper, envelopes, labels, and transparencies which can be used in a printer, a scanner, a
Print Media
fax or, a copier.
Pages Per Minute (PPM) is a method of measurement for determining how fast a printer works,
PPM
meaning the number of pages a printer can produce in one minute.
An interface for a device driver, this allows software to interact with the device driver using standard
PRN file
input/output system calls, which simplifies many tasks.
A convention or standard that controls or enables the connection, communication, and data transfer
Protocol
between two computing endpoints.
The Public-Switched Telephone Network (PSTN) is the network of the world's public circuit-switched
PSTN
telephone networks which, on industrial premises, is usually routed through the switchboard.
Remote Authentication Dial In User Service (RADIUS) is a protocol for remote user authentication
and accounting. RADIUS enables centralized management of authentication data such as usernames
RADIUS
and passwords using an AAA (authentication, authorization, and accounting) concept to manage
network access.
The sharpness of an image, measured in Dots Per Inch (DPI). The higher the dpi, the greater the
Resolution
resolution.
Server Message Block (SMB) is a network protocol mainly applied to share files, printers, serial ports,
SMB and miscellaneous communications between nodes on a network. It also provides an authenticated
Interprocess communication mechanism.

Simple Mail Transfer Protocol (SMTP) is the standard for e-mail transmissions across the Internet.
SMTP is a relatively simple, text based protocol, where one or more recipients of a message are
SMTP
specified, and then the message text is transferred. It is a client server protocol, where the client
transmits an email message to the server.
Service Set Identifier (SSID) is a name of a wireless local area network (WLAN). All wireless devices
SSID in a WLAN use the same SSID in order to communicate with each other. The SSIDs are case-sensitive
and have a maximum length of 32 characters.
The subnet mask is used in conjunction with the network address to determine which part of the
Subnet Mask
address is the network address and which part is the host address.
The Transmission Control Protocol (TCP) and the Internet Protocol (IP); the set of communications
TCP/IP
protocols that implement the protocol stack on which the Internet and most commercial networks run.
Transmission Confirmation Report (TCR) provides details of each transmission such as job status,
TCR transmission result and number of pages sent. This report can be set to print after each job or only
after failed transmissions.
Tagged Image File Format (TIFF) is a variable-resolution bitmapped image format. TIFF describes
image data that typically come from scanners. TIFF images make use of tags, keywords defining the
TIFF
characteristics of the image that is included in the file. This flexible and platform-independent format
can be used for pictures that have been made by various image processing applications.
A kind of bottle or container used in a machine like a printer which contains toner. Toner is a powder
used in laser printers and photocopiers, which forms the text and images on the printed paper. Toner
Toner Cartridge
can be fused by a combination of heat/pressure from the fuser, causing it to bind to the fibers in
the paper.
An industry standard for scanners and software. By using a TWAINcompliant scanner with a
TWAIN TWAIN-compliant program, a scan can be initiated from within the program. It is an image capture
API for Microsoft Windows and Apple Macintosh operating systems.
Uniform Naming Convention (UNC) is a standard way to access network shares in Window NT and
UNC Path other Microsoft products. The format of a UNC path is: \\<servername>\<sharename>\<Additional
directory>
Uniform Resource Locator (URL) is the global address of documents and resources on the Internet.
URL The first part of the address indicates what protocol to use, the second part specifies the IP address or
the domain name where the resource is located.
Universal Serial Bus (USB) is a standard that was developed by the USB Implementers Forum, Inc., to
USB connect computers and peripherals. Unlike the parallel port, USB is designed to concurrently connect
a single computer USB port to multiple peripherals.
A watermark is a recognizable image or pattern in paper that appears lighter when viewed by
transmitted light. Watermarks were first introduced in Bologna, Italy in 1282; they have been used by
Watermark
papermakers to identify their product, and also on postage stamps, currency, and other government
documents to discourage counterfeiting.
Wired Equivalent Privacy (WEP) is a security protocol specified in IEEE 802.11 to provide the same
WEP level of security as that of a wired LAN. WEP provides security by encrypting data over radio so that
it is protected as it is transmitted from one end point to another.
Windows Imaging Architecture (WIA) is an imaging architecture that is originally introduced in
WIA Windows Me and Windows XP. A scan can be initiated from within these operating systems by
using a WIAcompliant scanner.
Wi-Fi Protected Access (WPA) is a class of systems to secure wireless (Wi-Fi) computer networks,
WPA
which was created to improve upon the security features of WEP.
WPA-PSK (WPA Pre-Shared Key) is special mode of WPA for small business or home users. A
shared key, or password, is configured in the wireless access point (WAP) and any wireless laptop or
WPA-PSK
desktop devices. WPA-PSK generates a unique key for each session between a wireless client and the
associated WAP for more advanced security.

The Wi-Fi Protected Setup (WPS) is a standard for establishing a wireless home network. If your
WPS wireless access point supports WPS, you can configure the wireless network connection easily
without a computer.
XML Paper Specification (XPS) is a specification for a Page Description Language (PDL) and a new
document format, which has benefits for portable document and electronic document, developed
XPS
by Microsoft. It is an XML-based specification, based on a new print path and a vector-based
device-independent document format.

GSPN (GLOBAL SERVICE PARTNER NETWORK)
Area Web Site
Europe, MENA,
https://gspn1.samsungcsportal.com
CIS, Africa
E.Asia, W.Asia,
https://gspn2.samsungcsportal.com
China, Japan
N.America, S.America https://gspn3.samsungcsportal.com
This Service Manual is a property of Samsung Electronics

Co.,Ltd.
2012 Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under
All rights reserved.
applicable International and/or domestic law.
Printed in Korea

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Color Laser Printer

2. Product Specification and description

3. Disassembly and Reassembly

4. Alignment and Troubleshooting

i Copyright 1995-2012 SAMSUNG. All rights reserved.

2.2.5.5. HVPS board ................................................................................................. 2 28

Copyright 1995-2012 SAMSUNG. All rights reserved. ii

3.4.15. MP Pick-Up Unit......................................................................................................... 3 19

iii Copyright 1995-2012 SAMSUNG. All rights reserved.

1.1. Safety warning

1) Only to be serviced by a factory trained service technician.

2) Use only Samsung replacement parts.

3) Laser Safety Statement

Wavelength: 788 nm (-13/+12)

Maximum power of energy output: 12 mW

Copyright 1995-2012 SAMSUNG. All rights reserved. 1-1

1.2. Caution for safety

1.2.1. Toxic material

1.2.2. Electric shock and fire safety precautions

1-2 Copyright 1995-2012 SAMSUNG. All rights reserved.

1.2.3. Handling precautions

1.2.4. Assembly and Disassembly precautions

3) Disconnect interface cables and power cables.

7) Handling of the OPC Drum

Copyright 1995-2012 SAMSUNG. All rights reserved. 1-3

1.2.5. Disregarding this warning may cause bodily injury

1) Be careful with the high temperature part.

2) Do not put fingers or hair into the rotating parts.

4) Ensure the printer is installed safely.

1-4 Copyright 1995-2012 SAMSUNG. All rights reserved.

1.3. ESD precautions

3) Use only a grounded tip soldering iron to solder or desolder ESDs.

Copyright 1995-2012 SAMSUNG. All rights reserved. 1-5

2. Product Specification and description

2.1. Product Specification

2.1.1. Product Overview

2-1 Copyright 1995-2012 SAMSUNG. All rights reserved.

Product Specifications are subject to change without notice.

2.1.2.1. General Print Engine

Item CLP-680ND CLP-680DW

2.1.2.2. Controller and Software

Item CLP680ND CLP-680DW

Copyright 1995-2012 SAMSUNG. All rights reserved. 2-2

Item CLP680ND CLP-680DW

2-3 Copyright 1995-2012 SAMSUNG. All rights reserved.

Item CLP680ND CLP-680DW

Copyright 1995-2012 SAMSUNG. All rights reserved. 2-4

2.1.2.3. Paper Handling

Item CLP-680ND CLP-680DW

2-5 Copyright 1995-2012 SAMSUNG. All rights reserved.

Item CLP-680ND CLP-680DW

Copyright 1995-2012 SAMSUNG. All rights reserved. 2-6

Item CLP-680ND CLP-680DW

2.1.2.4. Reliability and Service

Item CLP-680ND CLP-680DW

2-7 Copyright 1995-2012 SAMSUNG. All rights reserved.

Item CLP-680ND CLP-680DW

Item CLP-680ND CLP-680DW

Declared cartridge yield in Declared cartridge yield in

Model CLT-W506 CLT-W506