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Motorized Pulleys

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Rulmeca
Moving ahead.

Since its foundation in 1962, the Rulmeca Group, according to the specific needs of its markets and its
headquartered in Bergamo (Alm), Italy, has grown to customers. Following this strategy, Rulmeca Group has
become one of the worlds leading manufacturers of premium evolved in recent decades to become the worlds largest
components for material handling. We strongly believe in our producer of belt conveyor rollers/idlers and motorized pulleys
positioning as a component supplier and have successfully in the bulk handling industry.
remained faithful to our mission for more than 50 years.
Our reliability as a partner has made Rulmeca one of the We dont only sell products, we find solutions. Our research
most trusted brands in the industry. departments are equipped with dedicated test facilities,
where our products are thoroughly examined under extreme
As a family-owned business, a long-term perspective and conditions. We are committed to the development of new
responsible action form the basis of Rulmeca Groups products and the continuous improvement of our current
economic success. The unique combination of tradition and range, often considered among the best in the market.
innovation, of quality and service is our key success factor. Components provided by the Rulmeca Group improve the
This is also seen in our consistent environmental and social performance, safety and reliability of the systems, equipment
responsibility throughout the value chain. More than 1200 and machines produced and utilized by our customers.
employees in twenty-two production and sales companies all
around the globe serve Rulmeca clients in 85 countries. With the benefit of these assets and this strategic focus, the
Rulmeca Group offers a portfolio of state-of-the-art
Along with our products, which help to handle and move components for a vast array of industries and applications
bulk materials and unit loads all over the globe, the Rulmeca handling both bulk materials and unit loads.
Group is also moving ahead. Building on our experience
supplying to OEM and end users in Italy, one of Europes key Our new range of Rulmeca unit handling components
markets for unit handling applications, we have developed a comprises rollers, motorized pulleys, 24V drive rollers and
comprehensive range of components for internal logistics: controls, as well as modules for dynamic storage. This range
made by Rulmeca. Our aim? To remain the preferred supplier of products has been developed for demanding applications
and trusted partner for our customers who produce and such as airport logistics, postal and parcel handling, and
engineer machinery, equipment and systems for unit logistics applications in manufacturing, distribution centers,
handling applications. food and beverage processing and warehousing.

We believe we have something important to offer to our For us, this catalogue is an important milestone.
customers. And we will keep on moving ahead.
Please stay tuned.
Rulmecas international presence allows us to access the
most efficient sources of procurement, thus boosting the
competitiveness of our offering.
At the same time our extensive network of affiliated
companies and business partners allows us to always be in Kind regards from The Rulmeca Team
close contact with our customers. As a vertically integrated
manufacturer, we have the flexibility to respond to individual PS: Feel free to contact your local Rulmeca Company -
needs whenever they arise. www.rulmeca.com.
We look forward to receiving your feedback and comments.
Today the Rulmeca Groups global business encompasses
three product brands: Rulmeca, Precismeca and Melco.
They are part of one Group, they share a common
philosophy, but each has its own character and operates

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Contents

Page Title

7 Introduction to Motorized Pulleys

8 Applications for Rulmeca Motorized Pulleys

9 Standard Motorized Pulley Range - Overview

10 Motorized Pulley 80LP


85.5 0.06kW 0.12kW, with planetary gearbox in polymer
or polymer / steel combination

14 Motorized Pulley 80LS


81.5 0.02kW 0.12kW, with steel helical gearbox

20 Motorized Pulley 113LP


113.5 0.06kW 0.37kW, with planetary gearbox polymer
or polymer / steel combination

25 Motorized Pulley 113LS


113.5 0.035kW 0.37kW, with steel helical gearbox

32 Motorized Pulley 138LS


138.5 0.10kW 1.00kW, with steel helical gearbox

39 Motorized Pulley 165LS


165 0.11kW 2.2kW, with steel helical gearbox

46 Motorized Pulley 220M-H


216 0.37kW 5.5kW with steel helical gearbox

54 Motorized Pulley 320L-M-H


323/321 0.75kW 7.5kW with steel helical gearbox

63 Motorized Pulleys 400L 1000HD


11x series types 400 to 1000 2.2kW 250kW

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Page Title

65 Optional extras

66 Lagging for standard conveyor belts


Smooth or grooved lagging for increased friction
between the drive pulley and conveyor belt

68 Profiled lagging for plastic modular belts


Specially produced profiled lagging
to suit modular plastic belting

69 Sprockets for plastic modular belts


Specially produced laser cut stainless steel sprockets
to suit modular plastic belting

71 Backstop / Anti run-back bearings

72 Electromagnetic brakes

74 Rectifiers
Used to operate electromagnetic brakes

75 Encoder SKF

77 Encoder RLS

79 Accessories

80 Mounting brackets for Motorized Pulley and Idler

81 Tension rollers
Alternatives to standard Idler Pulleys

85 Planning section

86 Environmental conditions

89 Different power supply

90 Industrial solutions

91 Power calculations and motorized pulley selection

92 Required data for power calculation

93 Oil types and contents

95 Connection diagrams

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6
Introduction to Motorized Pulleys

Reduced energy consumption Designed for the toughest conditions


Compared to many corresponding motor and The Rulmeca Motorized Pulley is designed to
gearbox systems commonly used in industry, operate perfectly even in the most aggressive
Rulmeca Motorized Pulleys are able to use less environmental conditions such as, in the
energy for the same performance, helping to presence of water, dust, grit, chemicals, grease,
reduce power consumption, benefiting the oil and even during high pressure wash-down
environment and reducing energy costs. procedures.

Increased efficiency Guaranteed for food


Rulmeca Motorized Pulleys have a higher Thanks to its flat smooth surfaces, stainless steel
efficiency compared to traditional motor finish and totally enclosed, hermetically sealed
transmission systems, which are normally able design, Rulmeca Motorized Pulleys are easy to
to transfer approximately 75% of the power clean reducing contamination risk in food
used to the belt. A Rulmeca Motorized Pulley is processing environments.
able to transfer up to 97%.
Safety
Ease of installation Component parts are totally enclosed within a
Rulmeca Motorized Pulleys are much faster and Rulmeca Motorized Pulley. With the external
easier to install when compared to traditional shafts held captive in a conveyor frame, the only
multiple component motor transmission moving part is the body of the pulley running
systems, typically requiring less than a quarter under the conveyor belt. Conveyors can be
of the time for installation. With fewer parts to designed in such a way preventing any of the
consider, conveyor design and assembly is drive pulley to be visible, resulting in an
easier and quicker, procurement is also extremely safe method to drive conveyor belts.
simplified reducing overall costs.
Maintenance-free
Space-saving design The fully sealed design ensures that internal
With motor, bearings and gearbox enclosed inside parts are not exposed to external environmental
the casing, motorized pulleys are very compact, conditions or tampering. A completely self
requiring less space, increasing the aesthetic and contained unit, requiring no maintenance
functional value of the finished conveyor. throughout its service lifetime.

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Applications for Rulmeca Motorized Pulleys

Standard conveyor belts Thermoplastic positively driven belts


To drive standard belts using the friction between Thermoplastic belt applications require Motorized
the Motorized Pulley shell and the underside of the Pulleys to be fitted with profiled lagging to suit, in
conveyor belt. The belt, which passes over the order to provide positive drive.
Motorized Pulley works as a heat sink, taking the Please contact Rulmeca to select optimum drive
heat produced by the electric motor and allowing solution.
it to dissipate away.
Non-Belt applications
Plastic modular belts For applications that do not require the use of
For applications that involve the use of plastic belts, such as for moving product in direct contact
modular belts, it is necessary to cover the with the pulley, or for brush cleaning applications.
motorized pulley with a profiled lagging or to fit To prevent overheating we would recommend the
laser cut profiled sprockets to the shell of the adoption of frequency converters.
pulley, to provide positive drive to the belt. Please contact Rulmeca to select specification.
Please contact Rulmeca to select optimum drive
solution.

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Standard Motorized Pulley Range

80LP 80LS 113LP 113LS 138LS 165LS 220M 220H 320L 320M 320H

Diameter [mm] 85,5 81,5 113,6 113,5 138,5 165 216 216 323 321 321
from 0,06 0,02 0,06 0,035 0,1 0,11 0,37 0,37 0,75 0,75 0,75
Power [kW]
to 0,12 0,12 0,37 0,37 1 2,2 4 5,5 4 7,5 7,5
from 6,6 2,8 5 8,8 29 30 30 115 67 134 876
Torque [Nm]
to 25,5 26,6 58 90,1 168 340 409 705 418 1045 2090
from 127 68 87 155 345 360 279 2093 417 835 5225
Tangential Force [N]
to 630 648 1000 1516 2425 4100 4195 6558 2604 6531 13062
from 0,1 0,05 0,06 0,05 0,05 0,05 0,2 0,13 0,32 0,16 0,13
Speed Belt [m/s]
to 0,77 1 1,05 1,5 1,6 3,15 2,5 2,5 2,5 2,5 2
from 253 200 256 250 300 350 400 450 400 500 550
Roller Length RL [mm]
to 912 1000 1212 1200 1800 1800 2000 2000 2000 2000 2000

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Motorized Pulley 80LP
A strong capable drive for small light duty conveyors

Product description
Due to its strength, reliability and no need for maintenance this motorized pulley is used in small
conveyors, packaging machines and simple transfer units.

Characteristics Applications
Asynchronous motor AC three-phase Small conveyors for light loads,
or single-phase non-continuous use
Single supply voltage Transfer Conveyors
on request: 3-phase dual voltage Packaging machines for light loads
(possible delta/star connection) Food processing equipment, metal detection, x-ray
Integral motor protection Cash desks in supermarkets
Gearbox planetary-type polymer Dry, damp and wash down applications
or polymer / steel combination
Low noise operation
Light and distributed weight
Maintenance free
Lifetime lubrication
Reversible operation

Technical data
Motor Data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Voltage 230 or 400 V 5% (IEC 34/38)
Frequency 50/60 Hz
Internal shaft sealing system Double-lipped of nitrile rubber, NBR
External shaft sealing system Deflection seal nitrile rubber, NBR
Protection rate IP66
Thermal protection bimetallic Contact
Ambient temperature, 3-phase motor +5 to +40 C
Ambient temperature, 1-phase motor +10 to +40 C
General technical data
Max. Roller length (RL) 900mm

Motorized Pulleys with RL length greater than 550 mm have reinforced shaft.
All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

10
Motorized Pulley 80LP
A strong capable drive for small light duty conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below
chart, with further options for the material type as indicated.

Component Version Material


Standard Option
Aluminium Steel Stainless Steel Brass /Nickel

Crowned Std
Shell Cylindrical
Special crowns with grooves
End housing Standard Std
Standard
Std
Shaft cap (with straight/90 free position cable)

With cable protection


Straight or 90 cable connector
Electrical connection
Elbow connector

Please contact Rulmeca for further versions.

Options
Rubber lagging for standard belts Food grade Oil (EU, FDA and USDA)
Dynamic balancing Low temperature Oil
3-phase dual supply voltage Non-horizontal mounting (more than 5 )
(possible delta/star connection) For special versions, please contact RULMECA

Accessories
Mounting brackets
Idler pulleys
Rollers for conveyors

Cable Specifications
Cable options available:
Standard, shielded Halogen-free, shielded
Standard, unshielded Halogen-free, unshielded

Available lengths: 1,5 / 3,0 m (other lengths available on request).

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Motorized Pulley 80LP
A strong capable drive
for small light duty conveyors

Mechanical data for 3-phase motor-50Hz


Rated Poles Gear Rated speed Rated revolutions Rated torque Rated Max. Min.
Power stages of the shell of the shell of Motorized tangential belt tension length
pulley force T1+T2 RL
[kW] n. n. [m/s] [min-1] [Nm] [N] [N] [mm]
0,10 22,5 25,5 600
0,11 24,7 23,2 545
0,12 27,0 21,9 490
3 0,15 33,7 16,8 400 269
0,06 4 2000
0,16 36,0 15,7 375
0,19 42,7 13,5 315
0,24 53,9 10,7 250
2 0,39 87,6 6,7 155 253
0,19 42,7 26,9 630
3 292
0,24 53,9 21,3 500
2000
0,39 87,6 13,1 310
0,12 4 0,46 103,4 11,1 260
2 0,49 110,1 10,4 245 276
0,59 132,6 8,6 203 1500
0,77 173,0 6,6 156

Mechanical data for 1-phase motor-50Hz


Rated Poles Gear Rated speed Rated revolutions Rated torque Rated Max. Min.
Power stages of the shell of the shell of Motorized tangential belt tension length
pulley force T1+T2 RL
[kW] n. n. [m/s] [min-1] [Nm] [N] [N] [mm]
0,10 22,5 25,5 600
0,11 24,7 23,2 545
0,12 27,0 21,9 490
3 0,15 33,7 16,8 400 280
0,06 4 2000
0,16 36,0 15,7 375
0,19 42,7 13,5 315
0,24 53,9 10,7 250
2 0,39 87,6 6,7 155 269
0,15 33,7 20,4 480
0,16 36,0 19,1 450
3 292
0,19 42,7 15,9 375
2000
0,24 53,9 13,1 312
0,075 4
0,39 87,6 8,1 192
0,46 103,4 6,8 163
2 276
0,49 110,1 6,4 153
1500
0,59 132,6 5,4 127
0,15 33,7 25,5 600
0,09 4 3 0,16 36,0 23,9 563 2000 292
0,19 42,7 19,9 474

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Motorized Pulley 80LP
A strong capable drive
for small light duty conveyors

Motorized Pulley Standard Version.

Elbow connector in aluminium. Cable connection 90. Straight connector.

Type/Option A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Motorized Pulley Standard Version 85,5 84,5 20 35 45 21 3 20 8
Elbow connector in aluminium 20 18 12 48
Cable connection 90 20 10
Straight Connector 20 15 20

Std. RL shell lenghts (mm) 300 350 400 450 500 550 600 650 700 750 800 850 900
Avrg. weigth (kg) 4,3 4,5 4,7 4,9 5,1 5,3 5,5 7,6 8 8,3 8,6 9 9,3

Min lengths: see table at pag.12


Max length: 900 mm
Weights are orientative due to different shell executions and motor powers

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Motorized Pulley 80LS
A very compact strong drive for small high use conveyors

Product description
This Motorized Pulley is perfect for high torque applications with limited space or access.

Characteristics Applications
Salt water resistant aluminum bearing housings Small conveyors for feeding materials with
Three phase AC induction motor frequent cycle
3-phase dual voltage is standard Packaging equipment
Integral motor protection Dynamic weighing equipment
Hardened steel helical gear box Metal detectors
Low noise operation Ideal for pharmaceutical industry
Maintenance free Meat processing
Lifetime lubrication Steel or plastic modular belts applications
Reversible operation Dry, humid and wash down applications
Reinforced internal shaft for RL exceeding 500 mm

Technical data
Motor Data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Derated windings (20% power reduction) On request for applications without belt
230/400 V 5% (IEC 34/38)
Voltage
Special voltage on request
Frequency 50/60 Hz
Internal shaft sealing system Double-lipped, FPM OR nitrile rubber NBR
Protection rate IP66
Thermal protection Bimetallic Contact
Ambient temperature, 3-phase motor 0C to +40 C
General technical data
Max. Roller length (RL) 1000mm

All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

14
Motorized Pulley 80LS
A very compact strong drive for small high use conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below
chart, with further options for the material type as indicated.

Component Version Material


Aluminium Steel Stainless steel Brass/Nickel Polymer

Crowned Std TS8N


Cylindrical Std TS8N
Shell
Cylindrical + key (for sprockets) Std TS8N
Special crowns and grooves Std TS8N
Standard Std TS8N
End housing With V-grooves TS8N
With O-grooves TS8N
Standard Std
Shaft
Cross-drilled and threaded, M6 Std
Straight connector TS8N Std
Electrical connection Elbow connector TS8N Std
Terminal box* Std TS8N

* Shaft cap version .


Please contact Rulmeca for further versions.
TS8N Version - End Caps in stainless steel with PTFE lip seals.

Options
Rubber Lagging for standard belts Electromagnetic brake
Profiled lagging for plastic modular belts Rectifiers
Profiled lagging for thermoplastic belts Encoder
Sprockets for plastic modular belts Food-grade Oil (EU, FDA and USDA)
Backstop / Anti run-back bearing Non-horizontal mounting (more than 5)

Note: The combination of encoder and electromagnetic brake is not possible.

Accessories
Mounting brackets Shaft cap
Idler Pulleys Frequency Converters
Rollers for conveyors

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Motorized Pulley 80LS
A very compact strong drive for small high use conveyors

Technical data for Motorized Pulley 80LS - 3-phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
Power Stages Ratio of the shell revolutions of Motorized tangential belt tension Length
of the shell pulley force T1+T2 RL
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

53,89 0,05 11,3 16,0 391


0,02 8 3 37,78 0,07 16,1 11,2 274 3600 250
30,88 0,08 19,8 9,2 224
53,89 0,11 25,0 12,7 310
3 37,78 0,14 35,7 8,9 217 3600
30,88 0,18 43,7 7,3 177
0,035 4 200
21,23 0,25 63,5 5,0 122
2 14,88 0,38 90,6 3,5 86 2650
12,16 0,45 110,8 2,9 70
53,89 0,10 23,9 26,6 648
3 37,78 0,14 34,1 18,6 454 3600
30,88 0,18 41,7 15,2 371
4 250
21,23 0,25 60,7 10,5 255
2 14,88 0,38 86,5 7,3 179 2650
12,16 0,45 105,9 6,0 146
0,07
53,89 0,22 51,5 12,3 301
3 37,78 0,32 73,5 8,6 211 2650
30,88 0,38 90,0 7,1 172
2 200
21,23 0,55 130,8 4,9 118
2 14,88 0,80 186,6 3,4 83 2100
12,16 1,00 228,4 2,8 68
53,89 0,22 51,5 21,1 515
3 37,78 0,32 73,5 14,8 361 2650
30,88 0,38 90,0 12,1 295
0,12 2 250
21,23 0,55 130,8 8,3 203
2 14,88 0,80 186,6 5,8 142 2100
12,16 1,00 228,4 4,8 116

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Motorized Pulley 80LS
A very compact strong drive for small high use conveyors

Standard weights for Motorized Pulley 80LS


Rated Poles Standard weight [kg] for standard RL [mm]
Power

[kW] n. 200 250 300 350 400 450 500 550 600 650 700 800 900 1000

0,02 8 --- 3,40 3,85 4,30 4,75 5,20 5,65 6,10 6,55 7,00 7,45 7,90 8,35 8,80
0,035 4 2,80 3,25 3,70 4,15 4,60 5,05 5,50 5,95 6,40 6,85 7,30 7,75 8,20 8,65
4 --- 3,40 3,85 4,30 4,75 5,20 5,65 6,10 6,55 7,00 7,45 7,90 8,35 8,80
0,07
2 2,80 3,25 3,70 4,15 4,60 5,05 5,50 5,95 6,40 6,85 7,30 7,75 8,20 8,65
0,12 2 --- 3,40 3,85 4,30 4,75 5,20 5,65 6,10 6,55 7,00 7,45 7,90 8,35 8,80

Cable specification
Available cable options:
Standard, Screened Halogen-free, Unscreened
Standard, Unscreened

Available lengths: 1/3/5 m.

Min. length with option


The following options increase the minimum length of the motorized pulley.

Option RL min with option

Electromagnetic brake RL min. + 50 mm


Encoder RL min. + 0 mm

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Motorized Pulley 80LS
A very compact strong drive for small high use conveyors

Standard Motorized Pulley with straight connector in stainless steel. Shaft Cap.

Idler Pulley, stainless steel version (TS8N).

Elbow connector in stainless steel. Elbow Connector in polyamide. Straight/Elbow connector with shaft cap
in stainless steel.

Elbow connector with shaft cap in stainless steel. Cable Connector 90 with threaded shaft. Cross-drilled and threaded shaft.

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Motorized Pulley 80LS
A very compact strong drive for small high use conveyors

Type/Option A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Motorized pulley 80LS Standard version
81,5 80,5 12,5 20 14 2,5 12,5 4,5 15
Straight connector in stainless steel
Elbow connector in stainless steel 12,5 25 18,5 28
Elbow connector in Polyamide 12,5 33 24 45
Cable Connector 90 with threaded shaft 12,5 6
Cross-drilled and threaded shaft 12,5 6,25 M6
Straight/Elbow Connector
20 35 37 21 3 20 5 1,5 35
with shaft cap in Stainless Steel

Elbow Connector with shaft cap


18 11 4 28
in Stainless Steel

19
Motorized Pulley 113LP
A powerful drive for light duty conveyors

Product description
This Pulley is the ideal operator for light and medium conveyors, for non-continuous use.

Characteristics Applications
3-phase or 1-phase AC induction motor Conveyors for light loads, non continuous use
Single supply voltage Recycling bottles
on request: 3-phase dual supply voltage Packaging equipment
(possible delta/star connection) X-ray inspection systems at airports
Integral motor protection Pharmaceutical industry
Gearbox planetary-type polymer or polymer / Food processing
steel combination
Cash desks in supermarkets
Low noise operation
Dry, Damp and frequent wash down applications
Light and distributed weight
Maintenance free
Reversible operation

Technical data
Motor Data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Voltage 230 or 400 V 5% (IEC 34/38)
Frequency 50/60 Hz
internal shaft sealing system Double-lipped of nitrile rubber, NBR
External shaft sealing system Deflection seal nitrile rubber, NBR
Protection rate IP66
Thermal protection Bimetallic Contact
Ambient temperature, 3-phase motor +5 to +40 C
Ambient temperature, 1-phase motor +10 to +40 C
General technical data
Max. Roller length (RL) 1206mm

Motorized Pulleys with RL length greater than 706 mm have reinforced shaft.
All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

20
Motorized Pulley 113LP
A powerful drive for light duty conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below
chart, with further options for the material type as indicated.

Component Version Material


Standard Option
Aluminium Steel Stainless Steel Brass/Nickel

Crowned Std
Shell Cylindrical
Special crownes with grooves
End housing Standard Std
Standard Std
Shaft cap
With cable protection
Straight or 90 cable connector
Electrical connection
Elbow connector

Please contact Rulmeca for further versions.

Options
Rubber lagging for standard belts Oil for Food (EU, FDA and USDA)
Dynamic balancing Oil for low temperatures
3-phase dual supply voltage Non-horizontal mounting (more than 5)
(possible delta/star connection) For special versions, please contact RULMECA.

Accessories
Mounting brackets
Idler Pulleys
Rollers for conveyors

Cable specifications
Cable options available:
Standard, screened Halogen-free, screened
Standard, unscreened Halogen-free, unscreened

Available lengths: 1,5 / 3,0 m (other lengths available on request).

21
Motorized Pulley 113LP
A powerful drive for light duty conveyors

Technical data for Motorized Pulley 113LP - 3-phase - 50Hz


Rated Poles Gear Rated speed Rated revolutions Rated torque Rated Max. Min.
Power Stages of the shell of the shell of Motorized tangential belt tension length
pulley force T1+T2 RL
[kW] n. n. [m/s] [min-1] [Nm] [N] [N] [mm]

0,06 10,1 56,0 1000


4
0,08 13,5 42,0 750
0,12 20,3 28,0 500
0,15 25,4 22,5 400
2000
0,20 33,8 17,0 300
0,06 4 3 256
0,26 43,9 13,0 231
0,31 52,4 11,0 194
0,36 60,8 9,5 167
0,50 84,5 7,0 120
2 1500
0,69 116,6 5,0 87
0,12 20,3 56,5 1000
0,15 25,4 45,0 800
0,20 33,8 34,0 600
3 2000
0,26 43,9 26,0 462
0,12 4 0,31 52,4 22,0 387 256
0,36 60,8 19,0 333
0,50 84,5 13,5 240
2 0,69 116,6 10,0 174 1500
0,81 136,9 8,5 148
0,20 33,8 51,0 900
0,26 43,9 39,0 692
3 2000
0,31 52,4 33,0 581
0,36 60,8 28,5 500
0,18 4 0,50 84,5 20,5 360 256
0,69 116,6 14,5 261
2 0,81 136,9 12,5 222 1500
0,91 153,8 11,0 198
1,05 177,5 9,5 171
0,26 43,9 54,5 962
3 0,31 52,4 45,5 806 2000
0,36 60,8 39,0 694
0,50 84,5 28,5 500
0,25 4 276
0,69 116,6 20,5 362
2 0,81 136,9 17,5 309 1500
0,91 153,8 15,5 275
1,05 177,5 13,5 238
3 0,36 60,8 58,0 1028 2000
0,50 84,5 42,0 740
0,69 116,6 30,5 536
0,37 4 294
2 0,81 136,9 26,0 457 1500
0,91 153,8 23,0 407
1,05 177,5 20,0 352

22
Motorized Pulley 113LP
A powerful drive for light duty conveyors

Technical data for Motorized Pulley 113LP - 1-phase - 50Hz


Rated Poles Gear Rated speed Rated revolutions Rated torque Rated Max. Min.
Power Stages of the shell of the shell of Motorized tangential belt tension length
pulley force T1+T2 RL
[kW] n. n. [m/s] [min-1] [Nm] [N] [N] [mm]

0,06 10,1 56,0 1000


4
0,08 13,5 42,0 750
0,12 20,3 28,0 500
0,15 25,4 22,5 400
2000
0,20 33,8 17,0 300
0,06 4 3 256
0,26 43,9 13,0 231
0,31 52,4 11,0 194
0,36 60,8 9,5 167
0,50 84,5 7,0 120
2 1500
0,69 116,6 5,0 87
0,12 20,3 56,5 1000
0,15 25,4 45,0 800
0,20 33,8 34,0 600
3 2000
0,26 43,9 26,0 462
0,12 4 0,31 52,4 22,0 387 256
0,36 60,8 19,0 333
0,50 84,5 13,5 240
2 0,69 116,6 10,0 174 1500
0,81 136,9 8,5 148
0,20 33,8 51,0 900
0,26 43,9 39,0 692
3 2000
0,31 52,4 33,0 581
0,36 60,8 28,5 500
0,18 4 0,50 84,5 20,5 360 276
0,69 116,6 14,5 261
2 0,81 136,9 12,5 222 1500
0,91 153,8 11,0 198
1,05 177,5 9,5 171
0,26 43,9 54,5 962
3 0,31 52,4 45,5 806 2000
0,36 60,8 39,0 694
0,50 84,5 28,5 500
0,25 4 294
0,69 116,6 20,5 362
2 0,81 136,9 17,5 309 1500
0,91 153,8 15,5 275
1,05 177,5 13,5 238

23
Motorized Pulley 113LP
A powerful drive for light duty conveyors

Motorized Pulley standard Version.

Elbow connector in aluminium. Cable connection 90. Straight connector.

Type/Option A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Motorized Pulley Standard Version 113,6 112,6 20 35 50 21 5,5 20 8
Elbow Connector in aluminium 20 18 12 48
Cable Connector 90 20 10
Straight Connector 20 15 20

300 350 400 450 500 550 600 650 700 750 800 1200
Std. RL shell lenghts (mm) + 50 mm up to
306 356 406 456 506 556 606 656 706 756 806 1206
Average weigth (kg) 6,8 7,1 7,5 7,9 8,2 8,6 8,9 9,3 9,7 11 11,3 + 0,45 kg up to 14,9

Min lengths: see table at pages 22-23


Max length: 1206 mm
Weights are orientative due to different shell executions and motor powers

24
Motorized Pulley 113LS
Superior tough and powerful drive for high use light
and medium duty conveyors

Product description
This Motorized Pulley has been designed specifically for applications that require a strong drive.

Characteristics Applications
Salt water resistant aluminum bearing housing Heavy and frequent use Conveyors
Three phase alternating current induction motor Conveyors for check-in at airports
3-phase dual voltage standard Packaging equipment
Integral motor protection Weighing Machines
Hardened steel helical gear type Metal detector
Low noise operation Pharmaceutical industries
Maintenance free Food processing
Lifetime lubrication Plastic or modular belt applications
Reversible operation Dry, damp and wash down applications
Reinforced internal shaft for RL exceeding 800 mm

Technical data
Motor data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Derated windings (20% power reduction) On request for applications without belt
230/400 V 5% (IEC 34/38) single voltage
Voltage
Dual voltage or special voltage on request
Frequency 50/60 Hz
Internal shaft sealing system Double-lipped of nitrile rubber, NBR
Protection rate IP66
Thermal protection Bimetallic Contact
Ambient temperature, 3-phase motor +5 to +40 C
General technical data
Max. Roller length (RL) 1200mm

All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

25
Motorized Pulley 113LS
Superior tough and powerful drive for high use light
and medium duty conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below chart,
with further options for the material type as indicated.

Components Version Material


Aluminium Steel Stainless Steel Brass/Nickel Polymer

Crowned Std TS8N


Cylindrical Std TS8N
Shell
Cylindrical + key (for sprockets) Std TS8N
Special crowns and grooves Std TS8N
Standard Std TS8N
End housing With V-grooves TS8N
With O-grooves TS8N
Standard Std
Shaft
Cross-drilled and threaded, M8 Std
Straight connector TS8N Std
Electrical connection Elbow connector TS8N Std
Terminal box Std TS8N

Please contact Rulmeca for further versions.


TS8N Version - End Caps in stainless steel with PTFE lip seals.

Options
Rubber Lagging for standard belts Electromagnetic brake
Profiled lagging for plastic modular belts Rectifiers
Profiled lagging for thermoplastic belts Encoder
Sprockets for plastic modular belts Food-grade Oil (EU, FDA and USDA)
Backstop / Anti run-back bearing Non-horizontal mounting (more than 5)

Note: The combination of encoder and electromagnetic brake is not possible.

Accessories
Mounting brackets Shaft caps
Idler Pulleys Frequency Converters
Rollers for conveyors

26
Motorized Pulley 113LS
Superior tough and powerful drive for high use light
and medium duty conveyors

Technical data for Motorized Pulley 113LS - 3-phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
Power Stages Ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2 RL
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

42,66 0,05 8,3 38,4 679


0,035 12 3 36,35 0,06 9,7 32,7 579 6550 250
31,36 0,07 11,3 28,2 499
42,66 0,05 8,3 76,8 1358
0,07 12 3 36,35 0,06 9,7 65,4 1157 6550 300
31,36 0,07 11,3 56,4 999
0,08 8 3 42,66 0,09 15,9 45,5 806 6550
42,66 0,11 20,3 44,7 792
36,35 0,13 23,8 38,1 675
31,36 0,16 27,6 32,9 582
3 6550
27,32 0,18 31,7 28,7 507
250
0,10 6 23,99 0,22 36,1 25,2 445
21,18 0,25 40,8 22,2 393
15,17 0,32 57,0 15,9 282
2 12,92 0,40 66,9 13,6 240 4550
11,15 0,45 77,6 11,7 207
42,66 0,09 15,9 85,6 1516
8 3 36,35 0,11 18,7 73,0 1291 6550 300
31,36 0,13 21,6 62,9 1114
42,66 0,18 32,1 42,4 750
6550
36,35 0,22 37,7 36,1 639
31,36 0,25 43,7 31,1 551
0,15 3
27,32 0,30 50,1 27,1 480
4 23,99 0,32 57,1 23,8 422 250
4550
21,18 0,38 64,7 21,0 372
15,17 0,50 90,3 15,1 267
2 12,92 0,63 106,0 12,8 227
11,15 0,70 122,9 11,1 196 3400
42,66 0,13 21,4 84,6 1497
36,35 0,14 25,2 72,1 1276
31,36 0,16 29,2 62,2 1101
3 6550
27,32 0,20 33,5 54,2 959
0,20 6 23,99 0,22 38,1 47,6 842 300
21,18 0,25 43,2 42,0 744
15,17 0,35 60,3 30,1 532
2 12,92 0,40 70,8 25,6 454 4550
11,15 0,50 82,1 22,1 391
42,66 0,38 64,5 33,8 598
36,35 0,45 75,7 28,8 509
4550
31,36 0,50 87,7 24,2 439
0,24 2 3 250
27,32 0,60 100,7 21,6 383
23,99 0,70 114,6 19,0 333
3400
21,18 0,80 129,8 16,8 297

27
Motorized Pulley 113LS
Superior tough and powerful drive for high
use light and medium duty conveyors

Technical data for motorized pulley 113LS - 3-phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2 RL
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

15,17 1,10 181,3 12,0 213


0,24 2 2 12,92 1,25 212,8 10,2 181 3400 250
11,15 1,50 246,6 8,8 156
42,66 0,20 32,6 83,5 1479
6550
36,35 0,22 38,2 71,2 1260
31,36 0,25 44,3 61,4 1087
3
27,32 0,30 50,9 53,5 947
0,30 4 23,99 0,35 57,9 47,0 824
21,18 0,38 65,6 41,5 734 4550
15,17 0,50 91,6 29,7 526
2 12,92 0,63 107,6 25,3 448
11,15 0,70 124,7 21,8 386
42,66 0,18 31,9 105,4 1865
6550
36,35 0,22 37,4 89,8 1589
300
31,36 0,25 43,3 77,5 1371
3
27,32 0,30 49,7 67,5 1194
4 23,99 0,32 56,7 59,2 1094
21,18 0,38 64,2 52,3 926 4550
0,37 15,17 0,50 89,6 37,5 663
2 12,92 0,60 105,2 31,9 565
11,15 0,70 121,9 27,5 487
3 21,18 0,80 134,8 24,9 441
15,17 1,10 188,3 17,8 316
2 3400
2 12,92 1,25 221,0 15,2 269
11,15 1,50 256,1 13,1 232

Standard weights for Motorized Pulley 113LS


PN np standard weight [kg] for standard RL [mm]
[kW] 250 260 300 310 360 410 460 510 560 610 660 710 810 910 1010
0,04 12 7,20 7,35 7,95 8,10 8,85 9,60 10,35 11,10 11,85 12,60 13,35 14,10 18,80 20,30 21,80
0,07 12 --- --- 10,10 10,25 11,00 11,75 12,50 13,25 14,00 14,75 15,50 16,25 20.95 22,45 23,95
0,08 8 7,20 7,35 7,95 8,10 8,85 9,60 10,35 11,10 11,85 12,60 13,35 14,10 18,80 20,30 21,80
0,10 6 7,20 7,35 7,95 8,10 8,85 9,60 10,35 11,10 11,85 12,60 13,35 14,10 18,80 20,30 21,80
8 --- --- 10,10 10,25 11,00 11,75 12,50 13,25 14,00 14,75 15,50 16,25 20.95 22,45 23,95
0,15
4 7,20 7,35 7,95 8,10 8,85 9,60 10,35 11,10 11,85 12,60 13,35 14,10 18,80 20,30 21,80
0,20 6 7,20 7,35 7,95 8,10 8,85 9,60 10,35 11,10 11,85 12,60 13,35 14,10 18,80 20,30 21,80
0,24 2 7,20 7,35 7,95 8,10 8,85 9,60 10,35 11,10 11,85 12,60 13,35 14,10 18,80 20,30 21,80
0,30 4 --- --- 10,10 10,25 11,00 11,75 12,50 13,25 14,00 14,75 15,50 16,25 20.95 22,45 23,95
4 --- --- 10,10 10,25 11,00 11,75 12,50 13,25 14,00 14,75 15,50 16,25 20.95 22,45 23,95
0,37
2 --- --- 10,10 10,25 11,00 11,75 12,50 13,25 14,00 14,75 15,50 16,25 20.95 22,45 23,95

Other RL dimension within the min & max RL available on request.


28
Motorized Pulley 113LS
Superior tough and powerful drive for high
use light and medium duty conveyors

Cable specification
Available cable options:
Standard, screened Halogen-free, screened
Standard, unscreened Halogen-free, unscreened

Available lengths: 1 / 3 / 5 m.

Min.Length with option


The following options increase the minimum length of the motorized pulley.

Option RL min with option mm

Brake RL min + 50 mm
Encoder SKF RL min + 0 mm
Encoder RLS RL min +50 mm

29
Motorized Pulley 113LS
Superior tough and powerful drive for high
use light and medium duty conveyors

Motorized pulley standard version with aluminium Terminal box. Shaft Cap.

Idler Pulley in stainless Steel (TS8N).

Straight connector in stainless steel. Elbow connector in stainless steel. Elbow connector in polyamide.

Straight/Elbow connector with shaft cap in stainless steel. Elbow connector with shaft cap in stainless steel. Terminal box in stainless steel.
30
Motorized Pulley 113LS
Superior tough and powerful drive for high
use light and medium duty conveyors

Cable connector 90 with threaded shaft. Shaft, cross-drilled and threaded.

Type/Option A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Motorized pulley 113LS standard version
113 111,5 25 25 20 5 23 41 17 95 14
with aluminium terminal box
Terminal Box in Stainless steel 23 37 20,5 99 14
Straight Connector in stainless steel 25 4,5 19,5
Elbow Connector in Stainless steel 25 25 18 30
Elbow connector in Polyamide 25 39 28,5 50
Cable connector 90 with threaded shaft 25 10
Shaft, cross-drilled and threaded 25 12,5 M8
Straight/Elbow connector
20 35 37 21 3 20 7 2 35
with shaft cap in stainless steel
Elbow connector with shaft cap
18 11 4 28
in stainless steel

31
Motorized Pulley 138LS
Power packed drive for high duty conveyors

Product Description
The motorized pulley 138LS is a very flexible component thanks to the wide range of powers and speeds.

Characteristics Applications
Salt water resistant aluminum bearing housing Conveyors for heavy and frequent use
Induction motor three phases alternating current Conveyors for transportation of packages
Dual power supply Logistics applications
Integral motor protection Check-in desks at airports
Steel- hardened helical spur gear Conveyors for furniture manufacture
Low noise operation Manufacturing of food processes
Maintenance free Modular belts, steel or plastic applications
Lifetime lubrication Dry, damp and frequent wash down applications
Reversible operation
Reinforced shaft for RL greater than 800 mm

Technical data
Motor data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Derated windings (20% power reduction) On request for applications without belt
230/400 V 5% (IEC 34/38)
Voltage
Special voltage on request
Frequency 50/60 Hz
Internal shaft sealing system Double-lipped FPM or nitrile rubber, NBR
Protection rate IP66
Thermal protection Bimetallic Contact
Ambient temperature, 3-phase motor -25 to +40 C
General technical data
Max. Roller length (RL) 1800mm

All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

32
Motorized Pulley 138LS
Power packed drive for high duty conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below
chart, with further options for the material type as indicated.

Components Version Material


Aluminium Steel Stainless steel Brass/Nickel Polymer

Crowned Std TS8N


Cylindrical Std TS8N
Shell
Cylindrical + key (for sprockets) Std TS8N
Special crowns and grooves Std TS8N
Standard Std TS8N
With V-grooves Std TS8N
End housing
With O-grooves Std TS8N
With chain sprockets Std TS8N
Standard Std TS8N
Shaft
Cross-drilled and threaded, M8 Std TS8N
Straight connector TS8N Std
Electrical connection Elbow connector TS8N Std
Terminal box Std TS8N

Please contact Rulmeca for further versions.


TS8N Version - End Caps in stainless steel with PTFE lip seals.

Options Rectifiers
Rubber Lagging for standard belts Encoder
Profiled lagging for plastic modular belts Food-grade Oil (EU, FDA and USDA)
Profiled lagging for thermoplastic belts Non-horizontal mounting (more than 5 )
Sprockets for plastic modular belts TS8N with mild steel shell is possible
Backstop / Anti run-back bearing
Electromagnetic brake

Note: The combination of encoder and electromagnetic brake is not possible.

Accessories
Mounting brackets Rollers for conveyors
Idler Pulleys Frequency Converters

33
Motorized Pulley 138LS
Power packed drive for high duty conveyors

Technical data for Motorized pulley 138LS - 3 phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2 RL
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

78,40 0,04 5,6 159 2295


3 66,00 0,05 6,7 138 1990
0,10 12 8300 300
52,96 0,06 8,3 111 1600
2 29,56 0,10 14,9 62 895
66,00 0,08 10,2 163 2350
3 52,96 0,10 12,7 131 1890 8300
0,18 8 43,65 0,13 15,5 108 1555 300
29,56 0,16 22,8 73 1050
2 4850
25,20 0,20 26,8 62 890
66,00 0,10 13,9 163 2350
8300
3 52,96 0,13 17,4 131 1890
43,65 0,16 21,1 108 1555
0,24 6 300
29,56 0,20 31,1 73 1050
4850
2 25,20 0,25 36,5 62 890
20,22 0,32 45,5 50 720
6 3 51,85 0,13 18,0 168 2425 8300 320
66,00 0,16 21,2 153 2205
3 52,96 0,20 26,4 126 1815
43,65 0,25 32,1 104 1500
0,37 29,56 0,32 47,4 70 1010 4850
4 300
25,20 0,40 55,6 60 865
2 20,22 0,50 69,2 48 690
16,67 0,63 84,0 40 575
12,44 0,80 112,5 30 430 3650
77,41 0,25 35,3 152 2190
66,00 0,32 41,4 129 1860
3
52,96 0,40 51,5 104 1500 4850
43,65 0,50 62,5 86 1240
0,55 2 29,56 0,63 92,4 58 835 300
25,20 0,80 108,3 49 705
2 20,22 1,00 135,0 40 575
3650
16,67 1,25 163,8 33 475
12,44 1,60 219,5 24 345
3 32,59 0,32 41,9 159 2295
25,20 0,40 54,2 127 1830
4 4850
2 20,22 0,50 67,5 102 1470
16,67 0,63 81,9 84 1210
0,75 320
25,20 0,80 112,9 67 965
20,22 1,00 140,7 54 775
2 2 3650
16,67 1,25 170,7 44 635
12,44 1,60 228,7 33 475

34
Motorized Pulley 138LS
Power packed drive for high duty conveyors

Technical data for Motorized Pulley 138LS - 3 phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2 RL
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

43,65 0,50 64,4 145 2090


3 4850
32,59 0,63 86,2 109 1570
25,20 0,80 111,5 84 1210
1,0 2 350
20,22 1,00 139,0 67 965
2 3650
16,67 1,25 168,6 56 805
12,44 1,60 225,9 41 590

Standard weight for Motorized pulley 138LS


Rated Poles Standard weight [kg] for standard RL [mm]
power

[kW] n. 300 320 350 400 450 500 550 600 650 700 750 800 900 1000

0,10 12 14,0 14,5 15,0 16,0 17,0 18,0 19,0 20,0 21,5 23,0 24,0 25,0 27,0 29,0
0,18 8 14,0 14,5 15,0 16,0 17,0 18,0 19,0 20,0 21,5 23,0 24,0 25,0 27,0 29,0
0,24 6 14,0 14,5 15,0 16,0 17,0 18,0 19,0 20,0 21,5 23,0 24,0 25,0 27,0 29,0
6 --- 15,0 15,6 16,5 17,5 18,5 19,5 20,5 22,0 23,5 24,5 25,5 27,5 29,5
0,37
4 14,0 14,5 15,0 16,0 17,0 18,0 19,0 20,0 21,5 23,0 24,0 25,0 27,0 29,0
0,55 2 14,0 14,5 15,0 16,0 17,0 18,0 19,0 20,0 21,5 23,0 24,0 25,0 27,0 29,0
4
0,75 --- 15,0 15,6 16,5 17,5 18,5 19,5 20,5 22,0 23,5 24,5 25,5 27,5 29,5
2

35
Motorized Pulley 138LS
Power packed drive for high duty conveyors

Cable Specification
Available cable options:
Standard, screened Halogen-free, screened
Standard, unscreened Halogen-free, unscreened

Available lengths: 1 / 3 / 5 m.

Min.Length with option


The following options increase the minimum length of the motorized pulley.

Option RL min. with option mm

Brake RL min. + 50 mm
Encoder SKF RL min. + 0 mm
Encoder RLS RL min. + 50 mm

36
Motorized Pulley 138LS
Power packed drive for high duty conveyors

Motorized pulley standard version with Terminal Box in aluminium.

Idler Pulley in stainless steel (TS8N).

Straight connector in brass or stainless steel. Elbow connector in stainless steel. Elbow connector in polyamide.

Terminal box in stainless steel. Cable connector 90 with threaded shaft. Shaft, cross-drilled and threaded.
37
Motorized Pulley 138LS
Power packed drive for high duty conveyors

Type/Option A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Motorized pulley 138LS Standard version
138,5 137 25 30 54 20 5 15 25 41 17 95 14
with Terminal Box in Aluminium
Terminal Box in Stainless steel 25 37 20,5 99 14
Idler Pulley in stainless steel (TS) 64,5 6 27
Straight connector in brass or stainless steel 27 3,5 19,5
Elbow connector in stainless steel 27 25 18 30
Elbow connector in Polyamide 27 39 29 50
Cable Connector 90 with threaded shaft 27 8-11
Cross-drilled and threaded shaft 27 12 M8

38
Motorized Pulley 165LS
Solid powerful drive for high use conveyors

Product description
Motorized pulley very robust and able to provide high torques and withstand high radial loads.

Characteristics Applications
Salt water resistant aluminum bearing housing Conveyors for heavy and frequent use
Induction motor three phases alternating current Logistics applications
Dual power supply Airport and postal conveyors
Integral motor protection Warehouse loading conveyors
Steel- hardened helical spur gear Telescopic conveyors
Low noise operation Agricultural plants
Maintenance free Manufacturing of food processes
Lifetime lubrication Modular belts, steel or plastic applications
Reversible operation Dry, damp and frequent wash applications

Technical data
Motor data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Derated windings (20% power reduction) On request for applications without belt
230/400 V 5% (IEC 34/38)
Voltage
Special voltage on request
Frequency 50/60 Hz
Internal shaft sealing system Double-lipped FPM or nitrile rubber, NBR
Protection rate IP66
Thermal protection Bimetallic Contact
Ambient temperature, 3-phase motor -25 to +40 C
General technical data
Max. Roller length (RL) 1800mm

All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

39
Motorized Pulley 165LS
Solid powerful drive for high use conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below chart,
with further options for the material type as indicated.

Components Version Materiale


Aluminium Steel Stainless steel Brass/Nickel Polymer

Crowned Std TS8N


Cylindrical Std TS8N
Shell
Cylindrical + key (for sprockets) Std TS8N
Special crowns and grooves Std TS8N
Standard Std TS8N
With V-grooves Std TS8N
End housing
With O-grooves Std TS8N
With chain sprockets Std TS8N
Standard Std TS8N
Shaft
Cross-drilled and threaded, M10 Std TS8N
Straight connector TS8N Std
Electrical connection Elbow connector TS8N Std
Terminal box Std TS8N

Please contact Rulmeca for further versions.


TS8N Version - End Caps in stainless steel with PTFE lip seals.

Options
Rubber Lagging for standard belts Encoder
Profiled lagging for plastic modular belts Food-grade Oil (EU, FDA and USDA)
Profiled lagging for thermoplastic belts Non-horizontal mounting (more than 5 )
Sprockets for plastic modular belts Dual speed motor
Backstop / Anti run-back bearings Version TS7N - as TS8N but with re-greasable
labyrinth seals
Electromagnetic brake
Rectifiers

Note: The combination of encoder and electromagnetic brake is not possible.

Accessories
Mounting brackets Rollers for conveyors
Idler Pulleys Frequency Converters

40
Motorized Pulley 165LS
Solid powerful drive for high use conveyors

Technical data for motorized pulley 165LS - 3 phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2 RL
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

61,56 0,13 14,9 236 2865


6 3 19000 400
49,75 0,16 18,5 194 2350
61,56 0,20 22,3 158 1910
49,75 0,25 27,6 128 1545
37,93 0,32 36,3 97 1175
0,37
30,05 0,40 45,8 77 930 11000
4 3 350
23,76 0,50 57,9 61 735
19,20 0,63 71,6 49 595
14,64 0,80 93,9 38 455
11,60 1,00 118,5 30 360 7600
6 3 46,23 0,16 20,4 340 4100 19000 400
61,56 0,20 22,8 304 3685
49,75 0,25 28,2 246 2980
3
37,93 0,32 37,0 187 2270
0,75 30,05 0,40 46,8 148 1800 11000
4 400
23,76 0,50 59,1 117 1425
19,20 0,63 73,2 95 1150
2
14,64 0,80 96,0 72 880
11,60 1,00 121,1 57 695 7600
46,23 0,25 30,7 325 3940
4 3 400
37,93 0,32 37,4 267 3230
61,56 0,40 46,0 222 2695
11000
49,75 0,50 56,9 180 2180
2
37,93 0,63 74,6 137 1660 400
1,10 30,05 0,80 94,2 108 1315
2 23,76 1,00 119,1 86 1040
19,20 1,25 147,4 69 840
400
2 14,64 1,60 193,3 53 640 7600
11,60 2,00 244,0 42 510
400
9,43 2,50 300,1 34 415
46,23 0,50 61,6 237 2880
3 37,93 0,63 75,1 195 2360 11000
400
30,05 0,80 94,8 154 1870
23,76 1,00 119,9 121 1465
1,50 2 19,20 1,25 148,4 98 1185
400
14,64 1,60 194,7 74 900 7600
2
11,60 2,00 245,7 59 715
9,43 2,50 302,2 48 580 400
7,80 3,15 365,4 40 480 7100

41
Motorized Pulley 165LS
Solid powerful drive for high use conveyors

Technical data for Motorized pulley 165LS - 3phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2 RL
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

46,23 0,50 61,9 330 3990


37,93 0,63 75,4 270 3280 11000
430
3 30,05 0,80 95,2 215 2600
12,43 1,00 230,1 175 2110
2,20 2 20,21 1,25 141,5 145 1750
430
14,64 1,60 195,4 105 1270 7600
11,60 2,00 246,6 84 1010
2
9,43 2,50 303,3 68 820 430
7,80 3,15 366,7 55 675 7100

Standard weights for Motorized pulley 165LS


Rated Poles Standard weight [kg] for standard RL [mm]
power

[kW] n. 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

6 --- 30,0 31,5 33,0 34,0 35,0 36,0 37,5 39,0 40,0 41,0 42,5 44,0 45,0
0,37
4 26,0 28,0 29,5 31,0 32,0 33,0 34,0 35,5 37,0 38,0 39,0 40,5 42,0 43,0
6 --- 33,0 34,5 36,0 37,0 38,0 39,0 40,5 42,0 43,0 44,0 45,5 47,0 48,0
0,75
4 --- 31,0 32,5 34,0 35,0 36,0 37,0 38,5 40,0 41,0 42,0 43,5 45,0 46,0
4 --- 34,0 35,5 37,0 38,0 39,0 40,0 41,5 43,0 44,0 45,0 46,5 48,0 49,0
1,10
2 --- 33,0 34,5 36,0 37,0 38,0 39,0 40,5 42,0 43,0 44,0 45,5 47,0 48,0
1,50 2 --- 34,0 35,5 37,0 38,0 39,0 40,0 41,5 43,0 44,0 45,0 46,5 48,0 49,0
2,20 2 --- 37,0 37,5 38,0 39,0 40,0 41,0 42,5 44,0 45,0 46,0 47,5 49,0 50,0

42
Motorized Pulley 165LS
Solid powerful drive for high use conveyors

Cable Specification
Available cable options:
Standard, screened Halogen-free, screened
Standard, unscreened Halogen-free, unscreened

Available lengths: 1 / 3 / 5 m.

Min.Length with Option


The following options increase the minimum length of the motorized pulley.

Option RL min. with option mm

Brake RL min. + 50 mm
Encoder SKF RL min. + 0 mm
Encoder RLS RL min. + 50 mm

43
Motorized Pulley 165LS
Solid powerful drive for high use conveyors

Motorized pulley standard version with Terminal box in aluminium.

Idler pulley in stainless steel (TS).

Straight connector in brass or in stainless steel. Elbow connector in stainless steel. Elbow connector in polyamide.

Terminal box in stainless steel. Cable connector 90 with threaded shaft. Shaft, cross-drilled and threaded.
44
Motorized Pulley 165LS
Solid powerful drive for high use conveyors

Type/Option A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Motorized Pulley 165LS Standard version
165 163,5 45 40 80 30 10 20 45 41 17 95 14
with Terminal Box in Aluminium
Terminal Box in Stainless steel 45 37 20,5 99 14
Idler Pulley in stainless steel (TS) 64,5 8 47
Straight connector in brass or stainless steel 47 4 27
Elbow connector in stainless steel 47 25 18 30
Elbow connector in Polyamide 47 39 29 50
Cable Connector 90 with threaded shaft 47 8-11
Cross-drilled and threaded shaft 47 23,5 M10

45
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Product description
Motorized Pulley very robust able to provide high torques and withstand high radial loads.

Characteristics Applications
Salt water resistant aluminum bearing housing Conveyors for heavy and frequent use
Induction motor three phases alternating current Logistics applications
Dual power supply Airport and postal conveyors
Integral motor protection Warehouse loading conveyors
Steel- hardened helical spur gear Telescopic conveyors
Low noise operation Agricultural plants
Maintenance free Manufacturing of food processes
Lifetime lubrication Modular belts, steel or plastic applications
Reversible operation Dry, damp and frequent wash down applications

Technical data
Motor Data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
230/400 V 5% (IEC 34/38)
Voltage
Special voltage on request
Frequency 50/60 Hz
Internal shaft sealing system Double-lipped FPM or nitrile rubber, NBR
Protection rate IP66
Thermal protection bimetallic Contact
Ambient temperature, 3-phase motor -25 to +40 C
General technical data
Max. Roller length (RL) 1800mm

All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

46
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below
chart, with further options for the material type as indicated.

Components Version Material


Aluminium Steel Stainless steel Brass/Nickel Polymer

Crowned Std TS10N


Cylindrical Std TS10N
Shell
Cylindrical + key (for sprockets) Std TS10N
Special crowns and grooves Std TS10N
Standard Std TS10N
With V-grooves Std TS10N
End housing
With O-grooves Std TS10N
With chain sprockets Std TS10N
Standard Std TS10N
Shaft
Cross-drilled and threaded, M10 Std TS10N
Straight connector TS10N Std
Electrical connection Elbow connector TS10N Std
Terminal box Std TS10N

Please contact Rulmeca for further versions.


TS10N Version - End Housing in stainless steel with NBR lip seals.

Options
Rubber Lagging for standard belts Rectifiers
Profiled Lagging for plastic modular belts Encoder
Profiled Lagging for thermoplastic belts Food-grade Oil (EU, FDA and USDA)
Sprockets for plastic modular belts Non-horizontal mounting (more than 5 )
Backstop /Anti run-back bearing Dual speed motor
Dynamic balancing Version TS9N - as TS10N but with
re-greasable labyrinth seals
Electromagnetic brake

Note: The combination of encoder and electromagnetic brake is not possible.

Accessories
Mounting brackets Rollers for conveyors
Idler Pulleys Frequency Converters

47
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Technical data for motorized pulley 220M/H - 3phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

59,72 0,13 11,8 291 2707


3 (220H) 25000 450
49,84 0,16 14,1 236 2195
37,49 0,20 18,8 190 1767
29,62 0,25 23,8 152 1414
24,17 0,32 29,2 118 10989
0,37 8 20,17 0,40 35,0 95 884
2 (220M) 15,84 0,50 44,5 76 707 11500 400
12,74 0,63 55,3 60 558
9,77 0,80 72,2 47 437
8,10 1,00 87,0 38 353
6,36 1,25 110,8 30 279
59,72 0,13 11,9 432 4019
3 (220H) 25000 500
49,84 0,16 14,2 351 3265
37,49 0,20 18,9 282 2623
29,62 0,25 24,0 226 2102
24,17 0,32 29,4 176 1637
0,55 8 20,17 0,40 35,2 141 1312
2 (220M) 15,84 0,50 44,8 113 1051 11500 450
12,74 0,63 55,7 89 828
9,77 0,80 72,7 70 651
8,10 1,00 87,7 56 521
6,36 1,25 111,6 45 419
59,72 0,13 11,6 592 5510
3 (220H) 25000 500
49,84 0,16 13,8 481 4476
37,49 0,20 18,4 385 3581
29,62 0,25 23,3 307 2856
24,17 0,32 28,5 239 2223
0,75 8 20,17 0,40 34,2 191 1777
2 (220M) 15,84 0,50 43,6 153 1423 11500 450
12,74 0,63 54,2 122 1135
9,77 0,80 70,6 96 893
8,10 1,00 85,2 77 716
6,36 1,25 108,5 62 577
59,72 0,16 15,9 705 6558
6 500
49,84 0,20 19,1 564 5246
1,10 3 (220H) 22500
59,72 0,25 23,8 452 4205
4 450
49,84 0,32 28,5 353 3284

48
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Technical data for motorized pulley 220M/H - 3phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Forza Max. Min.
power stages ratio of the shell revolutions of Motorized tangenziale belt tension length
of the shell pulley nominale T1+T2
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

37,49 0,40 37,9 282 2623


29,62 0,50 47,9 226 2102
24,17 0,63 58,8 178 1656
20,17 0,80 70,4 141 1312
1,10 4 2 (220M) 15,84 1,00 89,6 112 1042 11500 400
12,74 1,25 111,5 90 837
9,77 1,60 145,3 70 651
8,10 2,00 175,3 56 521
6,36 2,50 223,3 45 419
59,72 0,25 23,9 646 5730
3 (220H) 25000 450
49,84 0,32 28,7 481 4476
37,49 0,40 38,1 385 3581
29,62 0,50 48,3 307 2856
24,17 0,63 59,2 243 2260
1,50 4 20,17 0,80 70,9 191 1777
2 (220M) 15,84 1,00 90,3 153 1423 11500 450
12,74 1,25 112,2 123 1144
9,77 1,60 146,4 96 893
8,10 2,00 176,5 77 716
6,36 2,50 224,8 62 572
49,84 0,32 28,7 705 6558
3 (220H) 2500 500
39,14 0,40 36,5 564 5246
29,62 0,50 48,3 451 4195
24,17 0,63 59,2 358 3330
20,17 0,80 70,9 282 2623
2,20 4
15,84 1,00 90,3 226 2102
2 (220M) 11500 450
12,74 1,25 112,2 180 1674
9,77 1,60 146,4 140 1302
8,10 2,00 176,5 115 1070
6,36 2,50 224,8 90 837
31,49 0,50 44,3 616 5730
3 (220H) 25000 550
24,15 0,63 57,8 481 4476
20,17 0,80 69,2 385 3581
15,84 1,00 88,1 307 2856
3,00 4
12,74 1,25 109,5 245 2279
2 (220M) 11500 500
9,77 1,60 142,8 192 1786
8,10 2,00 172,2 154 1433
6,36 2,50 219,3 123 1144

49
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Technical data for Motorized Pulley 220M/H - 3phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

49,84 0,63 56,6 649 6037


25000 550
39,14 0,80 72,0 511 4754
29,62 1,00 95,2 409 3805
4,00 2 3 (220H) 24,17 1,25 116,7 327 3042
20,17 1,60 139,8 255 2372 11500 500
15,84 2,00 178,0 204 1898
12,74 2,50 221,4 163 1516
40,21 0,80 71,1 702 6530
31,87 1,00 89,7 562 5228
25,80 1,25 110,9 450 4186
5,50 2 3 (220H) 25000 550
19,89 1,60 143,8 351 3265
15,56 2,00 183,8 281 2614
13,00 2,50 220,0 225 2093

Standard weight for Motorized Pulley 220M/H


Rated Poles Gear Standard weight [kg] for standard RL [mm]
power stages

[kW] n. 400 450 500 550 600 650 700 750 800 850 900 950 1000

3 --- 64,0 67,0 70,0 73,0 76,0 79,0 82,0 85,0 88,0 91,0 94,0 97,0
0,37 8
2 48,0 51,0 54,0 57,0 60,0 63,0 66,0 69,0 72,0 75,0 78,0 81,0 84,0
3 --- --- 71,0 74,0 77,0 80,0 83,0 86,0 89,0 92,0 95,0 98,0 101,0
0,55 8
2 --- 55,0 58,0 61,0 64,0 67,0 70,0 73,0 76,0 79,0 82,0 85,0 88,0
3 --- --- 71,0 74,0 77,0 80,0 83,0 86,0 89,0 92,0 95,0 98,0 101,0
0,75 8
2 --- 55,0 58,0 61,0 64,0 67,0 70,0 73,0 76,0 79,0 82,0 85,0 88,0
6 3 --- --- 68,0 71,0 74,0 77,0 80,0 83,0 86,0 89,0 92,0 95,0 98,0
1,10 3 --- 61,0 64,0 67,0 70,0 73,0 76,0 79,0 82,0 85,0 88,0 91,0 94,0
4
2 46,0 49,0 52,0 55,0 58,0 61,0 64,0 67,0 70,0 73,0 76,0 79,0 82,0
3 --- 61,0 64,0 68,0 71,0 74,0 77,0 80,0 83,0 86,0 89,0 92,0 95,0
1,50 4
2 48,0 51,0 54,0 57,0 60,0 63,0 66,0 69,0 72,0 75,0 78,0 81,0 84,0
3 --- --- 68,0 72,0 75,0 78,0 81,0 84,0 87,0 90,0 93,0 96,0 99,0
2,20 4
2 --- 55,0 58,0 61,0 64,0 67,0 70,0 73,0 76,0 79,0 82,0 85,0 88,0
3 --- --- --- 74,0 77,0 80,0 83,0 86,0 89,0 92,0 95,0 98,0 101,0
3,00 4
2 --- --- 60,0 63,0 66,0 69,0 72,0 75,0 78,0 81,0 84,0 87,0 90,0
3 --- --- --- 74,0 77,0 80,0 83,0 86,0 89,0 92,0 95,0 98,0 101,0
4,00 2
2 --- --- 60,0 63,0 66,0 69,0 72,0 75,0 78,0 81,0 84,0 87,0 90,0
5,50 2 3 --- --- --- 74,0 77,0 80,0 83,0 86,0 89,0 92,0 95,0 98,0 101,0

50
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Cable specification
Available cable options:
Standard, screened Halogen-free, screened
Standard, unscreened Halogen-free, unscreened

Available lengths: 1 / 3 / 5 m.

Min.Length with option


The following options increase the minimum length of the motorized pulley.

Option RL min. with option mm

Brake RL min. + 50 mm
Encoder SKF RL min. + 0 mm
Encoder RLS RL min. + 50 mm

51
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Motorized pulley standard version with terminal box in aluminium 4,0 kW.

Idler Pulley in stainless steel (TS10N/TS12N).

Straight connector in brass or stainless steel Elbow connector in stainless steel 4,0 kW. Elbow connector in polyamide 4,0 kW.
4,0 kW.

Large terminal Box 5,5 kW. Terminal box in stainless steel 4,0 kW.
52
Motorized Pulley 220M-H
High torque powerful drive for high duty conveyors

Type/Version A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Motorized Pulley 220M-H standard version
216 214,5 43,5 40 100 30 15,5 21,5 41,5 41 17 95 14
with terminal box in aluminium
Large terminal box 41,5 87 62 105
Terminal box in stainless steel 41,5 37 20,5 99 14
Idler Pulley in stainless steel (TS10N/TS12N) 120 43,5
Straight connector in brass or stainless steel 43,5 4 27
Elbow connector in stainless steel 43,5 25 18 30
Elbow connector in polyamide 43,5 39 29 50

53
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Product description
Motorized Pulley very robust able to provide high torques and withstand high radial loads.

Characteristics Applications
Salt water resistant aluminum bearing housing Conveyors for heavy and frequent use
Induction motor three phases alternating current Logistics applications
Dual power supply Airport and postal conveyors
Integral motor protection Warehouse loading conveyors
Steel- hardened helical spur gear Telescopic conveyors
Low noise operation Agricultural plants
Maintenance free Manufacturing of food processes
Lifetime lubrication Modular belts, steel or plastic applications
Reversible operation Dry, damp and frequent wash down applications

Technical data
Motor data
Type of Motor Asynchronous squirrel-cage, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
230/400 V 5% (IEC 34/38)
Voltage
Special voltage on request
Frequency 50/60 Hz
Internal shaft sealing system Double-lipped FPM or nitrile rubber, NBR
Protection rate IP66
Thermal protection Bimetallic Contact
Ambient temperature, 3-phase motor -25 to +40 C
General technical data
Max. Roller length (RL) 1800mm

All data and values declared in the catalogue refer to operation with a frequency of 50 Hz.

54
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Materials
The following Motorized Pulley components are available in different versions, as shown in the below
chart, with further options for the material type as indicated.

Components Version Material


Aluminium Steel Stainless steel Brass/Nickel Polymer

Crowned Std TS10N


Cylindrical Std TS10N
Shell
Cylindrical + key (for sprockets) Std TS10N
Special crowns and grooves Std TS10N
Standard Std TS10N
With V-grooves Std TS10N
End housing
With O-grooves Std TS10N
With chain sprockets Std TS10N
Standard Std TS10N
Shaft
Cross-drilled and threaded, M10 Std TS10N
Straight connector TS10N Std
Electrical connection Elbow connector TS10N Std
Terminal box Std TS10N

Please contact Rulmeca for further versions.


TS10N Version - End housing in stainless steel with NBR lip seals.

Options
Rubber Lagging for standard belts Encoder
Profiled lagging for plastic modular belts Food-grade Oil (EU, FDA and USDA)
Profiled lagging for thermoplastic belts Non-horizontal mounting (more than 5 )
Sprockets for plastic modular belts Dual speed motor
Backstop / Anti run-back bearings Version TS9N - as TS10N but with re-
greasable labyrinth seals
Electromagnetic brake
Rectifiers

Note: The combination of encoder and electromagnetic brake is not possible.

Accessories
Mounting brackets Rollers for conveyors
Idler Pulleys Frequency Converters

55
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Technical data for Motorized pulley 320L - 3phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

37,49 0,32 18,4 356 2218


29,62 0,40 23,3 285 1776
24,17 0,50 28,5 228 1421
0,75 8 2 20,17 0,63 34,2 181 1128 11500 450
15,84 0,80 43,6 142 885
12,74 1,00 54,2 114 710
9,77 1,25 70,6 92 573
37,49 0,63 37,9 265 1651
29,62 0,80 47,9 209 1302
24,17 1,00 58,8 167 1040
1,10 4 2 20,17 1,25 70,4 134 835 11500 400
15,84 1,60 89,6 105 654
12,74 2,00 111,5 84 524
9,77 2,50 145,3 67 417
37,49 0,63 37,9 362 2255
29,62 0,80 47,9 285 1776
24,17 1,00 58,8 228 1421
1,50 4 2 20,17 1,25 70,4 182 1134 11500 400
15,84 1,60 89,6 143 891
12,74 2,00 111,5 114 710
9,77 2,50 145,3 92 573
29,62 0,80 48,3 418 2604
24,17 1,00 59,2 334 2081
20,17 1,25 70,9 165 1651
2,20 4 2 11500 450
15,84 1,60 90,3 109 1302
12,74 2,00 112,2 167 1040
9,77 2,50 146,4 134 835
20,17 1,25 69,2 362 2255
15,84 1,60 88,1 285 1776
3,00 4 2 11500 500
12,74 2,00 109,5 228 1421
9,77 2,50 142,8 182 1134
29,62 1,60 95,2 380 2368
4,00 2 2 24,17 2,00 116,7 304 1894 11500 500
20,17 2,50 139,8 234 1514

56
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Technical data for Motorized pulley 320M-H - 3phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

3 (320H) 61,21 0,13 7,5 876 5475 35000 550


43,50 0,16 10,6 712 4453
36,11 0,20 12,7 570 3562
28,64 0,25 16,1 456 2841
0,75 12 23,46 0,32 19,6 356 2218
2 (320M) 20000 500
18,13 0,40 25,4 285 1776
14,47 0,50 31,8 228 1421
11,82 0,63 38,9 181 1128
9,23 0,80 49,8 142 885
61,21 0,13 7,7 1286 8039
3 (320H) 35000 550
12 50,15 0,16 9,4 1045 6531
2 (320M) 35,42 0,20 13,3 836 5225 20000 500
43,50 0,25 16,6 669 4181
36,11 0,32 19,9 522 3252
1,10 28,64 0,40 25,1 418 2604
23,46 0,50 30,7 334 2081
8 2 (320M) 20000 500
18,13 0,63 39,7 265 1651
14,47 0,80 49,8 209 1302
11,82 1,00 60,9 167 1040
9,23 1,25 78,0 134 835
75,20 0,16 9,4 1425 8906
3 (320H) 35000 550
61,21 0,20 11,6 1140 7125
43,50 0,25 16,3 912 5700
35,42 0,32 20,0 712 4436
28,64 0,40 24,8 570 3551
1,50 8
23,46 0,50 30,3 456 2841
2 (320M) 20000 500
18,13 0,63 39,2 362 2255
14,47 0,80 49,1 285 1776
11,82 1,00 60,1 228 1421
9,23 1,25 76,9 182 1134
61,21 0,20 11,4 1672 10450
3 (320H) 35000 550
50,15 0,25 14,0 1338 8362
2,20 8 36,11 0,32 19,4 1045 6531
2 (320M) 28,64 0,40 24,4 836 5225 20000 500
23,46 0,50 29,8 669 4181

57
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Technical data for Motorized Pulley 320M/H - 3 phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

36,11 0,63 40,0 522 3252


28,64 0,80 50,5 418 2604
23,46 1,00 61,6 334 2081
2,20 4 2 (320M) 18,13 1,25 79,7 265 1651 20000 500
14,47 1,60 99,9 209 1302
11,82 2,00 122,3 167 1040
9,23 2,50 156,6 134 835
61,21 0,25 15,4 1824 11400
6 3 (320H) 50,15 0,32 18,8 1425 5906 35000 550
38,74 0,40 24,4 1140 7125
43,50 0,50 33,1 912 5700
35,42 0,63 40,7 727 4525
3,00 28,64 0,80 50,3 570 3562
23,46 1,00 61,4 456 2841
4 2 (320M) 20000 500
18,13 1,25 79,4 362 2255
14,47 1,60 99,5 285 1776
11,82 2,00 121,8 228 1421
9,23 2,50 156,0 182 1134
50,15 0,32 18,8 1900 11875
6 3 (320H) 38,74 0,40 24,4 1520 9499 35000 550
30,94 0,50 30,5 1216 7600
35,42 0,63 40,7 965 6031
28,64 0,80 50,3 760 4735
4,00
23,46 1,00 61,4 608 3788
4 2 (320M) 18,13 1,25 79,4 486 3028 20000 500
14,47 1,60 99,5 380 2368
11,82 2,00 121,8 304 1894
9,23 2,50 156,0 243 1514
61,21 0,40 23,2 2090 13062
50,15 0,50 28,3 1672 10450
3 (320H) 35000 550
38,74 0,63 36,7 1327 8294
30,94 0,80 45,9 1045 6531
5,50 4 23,46 1,00 60,5 836 5225
18,13 1,25 78,3 671 4180
2 (320M) 14,47 1,60 98,1 524 3259 20000 500
11,82 2,00 120,1 418 2604
9,23 2,50 153,8 334 2081

58
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Technical data for Motorized Pulley 320M/H - 3 phase - 50Hz


Rated Poles Gear Gear Rated speed Rated Rated torque Rated Max. Min.
power stages ratio of the shell revolutions of Motorized tangential belt tension length
of the shell pulley force T1+T2
[kW] n. n. i [m/s] [min-1] [Nm] [N] [N] [mm]

61,21 0,80 47,0 1424 8909


3 (320H) 50,15 1,00 57,3 1140 7125 35000 550
38,74 1,25 74,2 911 5700
7,50 2
28,64 1,60 100,4 712 4453
2 (320M) 23,46 2,00 122,5 570 3562 20000 500
18,13 2,50 158,6 456 2850

Standard weight for Motorized Pulley 320L


Rated Poles Gear Standard weight [kg] for standard RL [mm]
power stages

[kW] n. n. 400 450 500 550 600 650 700 750 800 850 900 950 1000

0,75 8 2 --- 78,0 82,0 86,0 90,0 94,0 98,0 102,0 106,0 110,0 114,0 118,0 122,0
1,10 4 2 73,0 76,0 80,0 84,0 88,0 92,0 96,0 100,0 104,0 108,0 112,0 116,0 120,0
1,50 4 2 75,0 78,0 82,0 86,0 90,0 94,0 98,0 102,0 106,0 110,0 114,0 118,0 122,0
2,20 4 2 --- 82,0 86,0 90,0 94,0 98,0 102,0 106,0 110,0 114,0 118,0 122,0 126,0
3,00 4 2 --- --- 90,0 94,0 98,0 102,0 106,0 110,0 114,0 118,0 122,0 126,0 130,0
4,00 2 2 --- --- 90,0 94,0 98,0 102,0 106,0 110,0 114,0 118,0 122,0 126,0 130,0

Standard weight for Motorized Pulley 320M/H


Rated Poles Gear Standard weight [kg] for standard RL [mm]
power stages

[kW] n. n. 400 450 500 550 600 650 700 750 800 850 900 950 1000

3 --- --- --- 135,0 139,0 144,0 149,0 154,0 159,0 164,0 169,0 174,0 179,0
0,75 12
2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0
3 --- --- --- 135,0 139,0 144,0 149,0 154,0 159,0 164,0 169,0 174,0 179,0
12
1,10 2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0
8 2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0
3 --- --- --- 135,0 139,0 144,0 149,0 154,0 159,0 164,0 169,0 174,0 179,0
1,50 8
2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0
3 --- --- --- 135,0 139,0 144,0 148,3 152,8 157,3 161,8 166,3 170,8 175,3
8
2,20 2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0
4 2 --- --- 100,0 104,0 108,0 112,0 116,0 120,0 124,0 128,0 132,0 136,0 140,0
6 3 --- --- --- 135,0 139,0 144,0 148,3 152,8 157,3 161,8 166,3 170,8 175,3
3,00
4 2 --- --- 100,0 104,0 108,0 112,0 116,0 120,0 124,0 128,0 132,0 136,0 140,0
6 3 --- --- --- 135,0 139,0 144,0 148,3 152,8 157,3 161,8 166,3 170,8 175,3
4,00
4 2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0
3 --- --- --- 135,0 139,0 144,0 148,3 152,8 157,3 161,8 166,3 170,8 175,3
5,50 4
2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0
3 --- --- --- 135,0 139,0 144,0 148,3 152,8 157,3 161,8 166,3 170,8 175,3
7,50 2
2 --- --- 110,0 114,0 118,0 122,0 126,0 130,0 134,0 138,0 142,0 146,0 150,0

59
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Cable specification
Available cable options:
Standard, screened Halogen-free, screened
Standard, unscreened Halogen-free, unscreened

Available lengths: 1 / 3 / 5 m.

Min.Length with option


The following options increase the minimum length of the motorized pulley.

Option RL min. with option mm

Brake RL min. + 50 mm
Encoder SKF RL min. + 0 mm
Encoder RLS RL min. + 50 mm

60
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Motorized Pulley standard version with terminal box in aluminium 4,0 kW.

Idler Pulley in stainless steel (TS10N/TS12N).

Straight connector in brass or stainless steel Elbow connector in stainless steel 4,0 kW. Elbow connector in Polyamide 4,0 kW.
4,0 kW.

Large terminal box 5,5 kW. Terminal box in stainless steel 4,0 kW.
61
Motorized Pulley 320L-M-H
Power packed high torque drives for heavy duty conveyors

Type/Option A B C D E F G H K L M N Q T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
323 40 96 30 15
Motorized pulley 320L-M-H Standard version 320L
320M 321 319 50 40 125 30 17,5 25 54 41 17 95 14
with Terminal Box in Aluminium 320H 321 50 148 40 11
320L
Large terminal box 320M 54 87 62 105
320H
320L
Terminal box in stainless steel 320M 54 37 20,5 99 14
320H
320L 19
Idler Pulley in stainless steel 120
320M 22,5 54
(TS10N/TS12N) 320H 20,5
320L
Straight connector in brass
320M 54 4 27
or stainless steel 320H
320L
Elbow connector in stainless steel 320M 54 25 18 30
320H
320L
Elbow connector in polyamide 320M 54 39 29 50
320H

62
Motorized Pulleys 400-1000

Summary table
For further information on the below listed Motorized Pulleys please consult our technical catalogue
'Motorized Pulleys for belt conveyors'.

Clas. Power Type Speed Torque tangential Max belt tension RL A B C D E F G H K


mm Kw force mm min

L 0,802,50 522167 2584835 20000 500 40 125 30 20 54


2,20 M 0,321,60 1306265 64651325 40500 600
60 194 45 23 50
H 0,160,25 26381688 130628360 50000 650
3,00 L 0,802,50 712228 35621140 20000 500 40 125 30 20 54
L 0,802,50 950304 47501520 20000 500 40 125 30 20 54
4,00 M 0,501,60 1520475 75252375 40500 600
60 194 45 23 50
H 0,250,40 30701919 152009500 50000 650
L 1,252,50 836418 41802090 20000 500 40 125 30 20 54
400 5,50 M 0,803,15 1306332 64651659 40500 600 404 400 50 25
60 194 45 23 50
H 26381675 26381675 130638294 50000 650
L 2,003,15 7123,15 35252238 20000 500 40 125 30 20 54
7,50 M 1,003,15 1425452 70542238 40500 600
H 0,500,80 28781799 142508906 50000 710
M 1,603,15 1306660 64653265 40500 660
11,00 60 194 45 23 50
H 0,801,25 26381688 130638360 50000 710
M 2,003,15 1439907 71254523 40500 660
15,00
H 1,001,60 28781799 142508906 50000 710
L 0,401,00 1306522 52242088 35000 600
2,20
M 0,200,32 26131633 105426532 42200 650
L 0,632,00 1508475 60321900 35000 600
4,00 50 60 194 42 23 25 50
M 0,320,50 29691900 118767600 42200 650
L 1,003,15 1306424 52141696 35000 600
5,50 M 0,500,80 62121632 104486528 42200 650
H 0,502,50 2612522 104272084 46000 750 - 65 192 - 95 - -
L 1,253,15 1425570 570022870 35000 600
50 60 194 42 23 25 50
7,50 M 0,631,00 28271781 113087124 42200 710
501 497
500 H 0,632,50 2827712 112852843 46000 750 - 65 192 - 95 - -
L 2,003,15 1306829 52243316 35000 660
50 60 194 42 23 25 50
11,00 M 1,001,60 26121633 104486532 42200 710
H 1,002,50 26111045 104234172 46000 750 - 65 192 - 95 - -
L 2,503,15 14251131 57004524 35000 660
50 60 194 42 23 25 50
15,00 M 1,252,00 28501782 114007128 42200 710
H 1,003,15 36441131 144504515 - 65 192 - 95 - -
750
18,50 H 1,253,15 35961395 143565569 - 65 192 - 95 - -
46000
22,00 H 1,603,15 34441600 137506385 850/750 - 65 192 - 95 - -
30,00 H 1,604,00 42361901 169777618 850 521 417 - 65 235 - 95 - -

63
Motorized Pulleys 400-1000

Clas. Power Type Speed Torque Tangential Max belt tension RL A B C D E F G H K


mm Kw force mm min

5,50 M 0,633,15 2612522 82921657 - - - -


7,50 M 0,803,15 2805712 89052261 - - - -
11,00 M 1,253,15 26311045 83563318 - - - -
46000 750 65 192 95
15,00 M 1,603,15 28041424 89024521 - - - -
18,50 M 2,003,15 27671757 87845578 - - - -
630 M 2,003,15 32222090 104506635 630 626 - - - -
22,00
H 1,003,15 65832089 208996632 73600 - - - -
30,00 H 1,253,15 71792894 227919045 - - - -
98100
37,00 H 1,603,15 69203513 2196911153 950 - 90 268 - 84 - -
45,00 H 2,504,00 53843365 1709210683 - - - -
88300
55,00 H 2,504,00 65844113 2090213057 - - - -
22,0 M 1,253,15 66882653 167206630 73600 - - - -
30,0 M 1,603,15 71223617 178059043 - - - -
98100
37,0 M 2,004,00 70303513 175758783 950 - 90 268 - 88 - -
45,0 M 3,154,00 54264273 1356510683 - - - -
88300
M 3,154,00 65845223 1458113058 - - - -
55,0 H 1,604,50 130524644 3263011610 1150 - - - -
HD 1,001,25 2088416707 5497441300 1300 - - - -
800 H 2,004,50 142446331 3561015828 1150 800 796 - - - -
75,0 200000
HD 1,251,60 2252718496 5631846240 1300 - - - -
H 2,504,50 136747597 3418518993 1400 - - - -
90,0 120 330 80
HD 1,602,00 2118118496 52,95346,240 1550 - - - -
H 3,154,50 132649265 3316026163 1400 - - - -
110,0
HD 2,002,50 2191517994 5478944984 1550 - - - -
180000
H 4,004,50 1253511142 3133827855 1400 - - - -
132,0
HD 2,503,15 2159215153 5398137882 1550 - - - -
160 HD 2,505,50 3030014000 5940027400 1400 - - - -
1000 200 HD 2,505,50 3790017600 7430034500 300000 1450 1020 1014 - 203 520 - 145 - -
250 HD 2,505,50 4740022000 9290043100 1500 - - - -

Larger Compact Motorized pulley with Terminal box


Terminal box Terminal Box
=5.5 kW 4.0 kW
O

O
N

F
D

M
L L
G G
RL H
K EL C
AGL

64
Options 66 Lagging for Standard Belts
Smooth or grooved lagging to increase friction
between the shell and conveyor belt

68 Lagging for Plastic Modular Belts


Specially produced lagging profiled to suit plastic
modular belts

69 Sprockets for Plastic Modular Belts


Laser cut sprockets profiled to suit plastic modular belt

71 Backstop / Anti run-back bearings

72 Electromagnetic Brakes

74 Rectifiers
The rectifier is used to operate the electromagnetic brake

75 Encoder SKF

77 Encoder RLS

65
Lagging for Standard Belts
Smooth or specially grooved lagging to increase
friction between the shell and conveyor belt

Product description

Characteristics Applications
High resistance to oil, fuel and other chemicals Wet applications
Increases friction between the shell of the For standard motorized pulleys
Motorized Pulley and conveyor belt Food and hygienic applications
Prevents slip between the shell of the Flat belt, round belt or multi V-belt applications
Motorized Pulley and conveyor belt
Hot vulcanisation for high-torque motorized
Longitudinal grooved lagging reduces liquid pulleys
build up between belt and shell
Centered V-groove for belt tracking
Multiple V-grooves for V-belt or round belt
conveyors

Note: The Lagging influcences the outer diameter of the motorized pulley and increases its speed to
that stated in the catalogue. The tangential force and the speed of the motorized pulley must be
recalculated according to the increased diameter.

Cold Vulcanization lagging (R)


Lagging profile Colour Characteristics Shore Hardness Thickness mm
Black (B) Oil and Fat resistant 70 5 Shore A
Smooth (S) 3, 5, 6, 8, 10, 12
White (W) FDA food approved 70 5 Shore A
Longitudinal grooves (Ri) White (W) FDA food approved 70 5 Shore A 8
Diamond Patterned (DP) Black (B) Oil and Fat resistant 60 5 Shore A 8

Hot Vulcanization lagging (VR or XN)


Lagging profile Colour Characteristics Shore Hardness Thickness mm
Black (B) Oil and Fat resistant 65 5 Shore A
Smooth (S) White (W) FDA food approved 70 5 Shore A 3, 5, 6, 8, 10, 12, 14
Blue (BL) FDA food approved 70 5 Shore A
Black (B) Oil and Fat resistant 65 5 Shore A
Longitudinal grooves (Ri) White (W) FDA food approved 70 5 Shore A 6, 8, 10, 12, 14
Blue (BL) FDA food approved 70 5 Shore A
Diamond Patterned (DP) Black (B) Oil and Fat resistant 65 5 Shore A 6, 8

For a short description of the type of lagging.


Example:
R3 / S - W
White
Smooth
3mm thickness
Cold Vulcanisation

66
Lagging for Standard Belts
Smooth or specially grooved lagging to increase
friction between the shell and conveyor belt

V-groove

Hot Vulcanization Fig.: V-grooved lagging


A machined centre groove in the hot vulcanized
rubber coating, allows the use of conveyor
belts manufactured with a tracking profile on A
the underside of the belt. Designed to help
a
maintain tracking and to prevent belt wander.
Conveyors using this type of belt should be
designed in such a way that the slider bed or

C
c
R
roller bed primarily tracks the belt and not the
Motorized Pulley. b

Groove R Standard R Stainless Groove Belt


mm steel A B C a b c
K6 8 5 10 8 5 6 4 4
K8 8 6 12 8 6 8 5 5
K10 10 8 14 10 7/8* 10 6 6
K13 12 10 17 11 9/10* 13 7.5 8
K15 12 10 19 13 9/10* 15 9.5 8
K17 14 12 21 13 12 17 9.5 11

* for shell in stainless steel.


All dimensions are expressed in mm.

Rule: Example for the groove description:


1) R-C >=2 for shell in steel Central Groove K6
2) R=C for shell in stainless steel or for non standard measures:
Groove 11/8 x 5 Central
A/B x C

67
Profiled Lagging for Plastic Modular Belts
Specially produced lagging, profiled to suit the belt manufacturers
series of plastic modular belt.

Product description

Characteristics Applications
Resistance to abrasion Applications for food environments
Low noise during operation Profiles to suit most manufacturers standard
Reduced wear of the belt plastic modular belts
Easy to clean Motorized Pulleys with de-rated motors
High resistance to oil, grease and chemicals For standard Motorized Pulleys with frequency
applications converters. The frequency converter must be
prepared to reduce the power by 18%

Note: The Lagging influcences the outer diameter of the motorized pulley and increases its speed to
that stated in the catalogue. The tangential force and the speed of the motorized pulley must be
recalculated according to the increased diameter.

Technical data
Material Hot Vulcanized nitrile rubber NBR
40 /+120 C (consider the temperature allowed
Lagging temperature
for the motorized pulley)
Shore Hardness From 65 to 70 5 Shore A

Plastic Series Lagging


modular belts 80LS 113LS 138LS 165LS
manufacturer Z Z Z Z
800 9 10 12
1600 13 16 20 23
Intralox
1100 FT PE/AC 27
1100 FT PP 20 27 32 38
Siegling LM50 Series 3 9 10
CNB 16 20
Uni Chains /
MPB 9 10
Ammeraal
S-MPB 12 16 20
Z Number of teeth

68
Sprockets for Plastic Modular Belts
Special laser cut sprockets based on the specification
of modular belt manufacturers

Product description

Characteristics Applications
Laser cut for excellent fitting accuracy For the control of plastic modular belts
Stainless steel sprockets to avoid rust For standard Motorized Pulleys with frequency
Low friction converters . The frequency converter should be
prepared to reduce the power by 18%
For Motorized Pulleys with de-rated motor
For Motorized Pulleys with cylindrical shell and
locking key
For food processing applications

Note: The Sprockets influcence the outer diameter of the motorized pulley and increases its speed to
that stated in the catalogue. The tangential force and the speed of the motorized pulley must be
recalculated according to the increased diameter. Please refer to the velocity factor (VF) in the table
below.

Order Information
Different belt variants and materials may affect the operational characteristics. Rulmeca try to show
the most popular basic profile options in this catalogue. If you are unable to find the required profiled
lagging or sprocket you need, or if you have some doubts, please answer the following questions and
send them to Rulmeca with your enquiry:
Lagging or sprockets preferred? Belt type and variant?
Thermoplastic non-modular belt or plastic Belt material?
modular belt? Number of teeth?
Motorized Pulley diameter? Tooth Pitch?
Required belt speed? Reversible, yes or no?
Belt manufacturer? Outside diameter (D) in mm?
Belt series? Pitch circle diameter (PCD) in mm?
Sprocket thickness (B) in mm?

Modular belt Series Sprocket Sprocket


manufacturer 80LS 113LS 138LS 165LS
Z PCD Vf B mm Z PCD Vf B mm Z PCD Vf B mm Z PCD Vf B mm
mm mm mm mm
800 8 133.00 1.63 6.00 10 164.00 1.45 6.00
24 116.00 1.42 18.00
1100
Intralox 24 116.00 1.42 6.00
1600 14 114.00 1.40 8.00
2400 15 122.00 1.49 6.00 19 154.00 1.36 6.00 24 195.00 1.42 6.00 26 211.00 1.30 6.00
M1220 25 101.00 1.24 3.00
HabasitLINK M2520 15 122.00 1.49 12.00
& M2530 15 122.00 1.49 4.00 20 164.00 1.45 4.00
Uni Chains / Flex SNB 14 114.00 1.40 3.00 18 146.00 1.29 3.00 21 170.00 1.24 3.00 24 195.00 1.20 3.00
Ammeraal M-SNB & M-QNB 24 97.00 1.19 5.00

69
Sprockets for Plastic Modular Belts
Special laser cut sprockets based on the specification
of modular belt manufacturers

Product Range
Motorized pulleys that require sprockets, must be ordered with a cylindrical shell.

PCD
Z Number of teeth
PCD Pitch circle diameter in mm
Vf Velocity factor
B Width of sprocket in mm
Rev. Reversible sprocket
Ref. no. Reference number

70
Backstop / Anti run-back bearing

Product Description
Backstops prevent the roll-back of the belt and carried load in case of shutdown or lack of power supply.

Characteristics Application
The backstop runs only in one direction Single direction inclined belt conveyors
Mounted on the rotor shaft, except for the 80LS For preventing run-back of the belt and load
Mounted in the end housing on the 80LS when the power supply is off
No need for an electrical connection
Higher holding torque than an electromagnetic
brake

The rotational direction of the motorized pulley with backstop is indicated by an arrow on the end
housing at the electrical connection side.

Fig.: Rotation arrow.

Product range
Rotation direction from the electrical Clockwise
connector side Anti-Clockwise

71
Electromagnetic brakes

Product description
The Electromagnetic brake stops and holds the load in position according to the stated holding torque.

Characteristics Applications
Low noise For reversible inclined and declined conveyors
Wear contained For reduced stopping times*
Powered by a separate external rectifier For stopping and holding loads
Applied directly on the rotor of the motorized For approximate positioning
pulley
When the power to the motor is lost or stopped
the brake will close (mechanically engage)

(*) For faster stopping times and accurate positioning, please use a frequency converter with braking
function and if necessary an encoder with feedback control.

M Response time
The response time for opening of the brake (motorized pulley start) and closing (stop motorized
pulley), may vary substantially according to:

Type and viscosity of the oil Control contact of the coil brake into the
Level of oil in the drum motor alternating current supply of the rectifier (long
response times), or on the output DC of the
Ambient temperature
t rectifier (fast response)
t1 t2 Internal motor working temperature
Type and output voltage of the rectifier control
Switching at input (AC-switching) or at output of the brake coil
(DC-switching)
Fig.: Time t/Torque M brake closure

t1 Closing response time


(de-excitation coil): Stop The difference between the control in alternating current and direct current is shown in the following table:
t2 Opening response time
AC Switching DC Switching
(excitation coil): start
Intervention time Slow Fast
Braking voltage Nearly 1Volt Nearly 500volt

Note: For the brake coil command in DC, the contacts must be protected against surges.

Reduction of braking torque


The declared braking torque M, is strongly influenced by the operating conditions of the motorized
pulley (with oil at high temperatures) and the ambient temperature. For the calculation of the load that
can be braked in safety, the braking torque provided in the tables should be reduced by 50%.

72
Electromagnetic brakes

Product range
Motorized Rated torque Rated power Rated voltage Rated current DC switching t1 AC switching t1 Opening delay time t2
pulley M (start)
(Nm) (W) (V CC) (A) (ms) (ms) (ms)
24 0.5 13 80 20
80LS 1.1 12
104 0.12 13 80 20
24 1.00 26 200 30
113LS
6 24 104 0.23 26 200 30
138LS
207 0.12 26 200 30
24 1.38 46 260 40
165LS 12 33 104 0.32 46 260 40
207 0.16 46 260 40

73
Rectifiers
The rectifier operates the electromagnetic brake

Product description

Characteristics Applications
The Rectifier for the electromagnetic brake Motorized pulleys with electromagnetic brake
(external component), must be installed in a Frequent start and stop applications
protective box as close as possible to the
Positioning applications
Motorized Pulley
Half-wave rectifier for standard applications
Fast acting and multiswitch rectifier for
applications in which short opening delay times
are necessary

Product range
Input Brake Starting Holding Rectifier Application
Voltage voltage voltage voltage type
V AC V DC V DC V DC
C
115 104 104 52 Fast acting rectifier
L
C
230 207 207 104 Fast acting rectifier
L

230 104 207 104 Fast acting rectifier CS

230 104 190 52 Phase rectifier CSL

230 104 104 104 Half wave rectifier C

C
400 104 180 104 Multiswitch rectifier
S

460 104 180 104 Multiswitch rectifier C

460 207 207 207 Half wave rectifier C

C Continuous running application *Using a fast acting rectifier or a phase rectifier will save energy and the brake coil heats up less.
S Frequent start/stop application These types of rectifiers generate a holding voltage lower than the starting voltage of the brake coil itself.
L Less heat*

General rules for voltages of rectifiers Phase rectifier: - input 230 VAC (only for 104 VDC brakes)
One way / Half wave rectifier: 1. Overexitation voltage 190 VDC for 0.15 sec fixed
Output DC voltage = 0.45 x input AC voltage 2. Holding brake voltage 52 VDC (50% of the brake voltage is enough to
keep the brake open)
Fast acting rectifier:
1. Bridge rectifier: output DC voltage = 0.9 x input AC voltage for
0.004- 2 s (overexitation time influenced by external resistance)
2. One way rectifier: output DC voltage = 0.45 x input AC voltage

74
Encoder SKF Bearing

Product description

Characteristics Application
Supplies low resolution signals to an external For applications which require the continuous
control unit control of the speed, direction, and position of
Embedded in the rotor bearing the Motorized Pulley belt or load
Cannot be combined with the electromagnetic
brake option

Technical data
Rated voltage From 5 to 24 V Cc
Max.operated current From 8 to 10 mA
Max.output current 20 mA
High level Voltage > 3.5 V
Low level voltage <0.1 V

INC resolution
The INC resolution (n of pulses per pulley revolution) depends on encoder type and can be calculated
as follows:
INC =Zxi
i Gear ratio of the motorized pulley
Z Number of encoder pulses per rotor revolution

Product range
Motorized pulley Bearing type Pulses for rotor revolution
from 80LS to 138LS 6202 32
165LS 6205 48

Nota: The Motorized Pulley 80LS with encoder has 2 cables-one exiting through each shaft at either end.

Control interface
The encoder has open collector NPN transistor outputs. When connected to the input of a control
interface the required load resistances (R) have to be used. The load resistances are stated in the table
overleaf. When using different interfaces or, should you have any doubts, please refer to Rulmeca or
to a local electronic specialist.

Rulmeca recommends the use of an Opto-coupler for the following reasons:


To protect the encoder
To enable connection to other levels such as PNP
To get the maximum potential between high and low signal

75
Encoder SKF

Voltage Load Resistances R


+V DC
5 270
9 470
12 680
24 1500

76
Encoder RLS

Product description

Characteristics Applications
Supplies high resolution signals to an external For applications which require control of speed,
decoder and control unit direction, and position of the Motorized Pulley
belt or load
Embedded in the rotor bearing
Cannot be combined with an electromagnetic brake

The INC resolution


The INC resolution (n of pulses per pulley revolution) depends on encoder type and can be calculated as follows:
INC =Zxi
i Gear ratio of the motorized pulley
Z Number of encoder pulses per rotor revolution

Product range
Motorized Encoder Rated voltage Max. operating Pulses per rotor Max.cable Precision
pulley type V DC current revolution length
mA p m
80LS - 320H RS422A 5V 5 50 1024 50 0.5

Note: Other resolutions are available on request.

77
Encoder RLS

Data sheet
RM44D01_04
RM44IC - Incremental, RS422A, 5V
Alternative for optical encoders

Power supply Vdd = 5 V 5%


Power consumption 35 mA
Output signals A, B, Z, A-, B-, Z- (RS422A)
Max cable length 50 m
Operating temperature -25 C to +85 C
Ext. operat. temp. -40 C to +125 C (IP64)
Edge separation 1 s minimum

Timing diagram Resolution options Maximum speed Accurancy Hysteresis


(complementary signals not shown) (counts per rev) (rpm)

320, 400, 500, 512 30000 0.7 0.18


800, 1000, 1024 20000 0.5 0.18
1600, 2000, 2048 10000 0.5 0.18
4096 5000 0.5 0.18
8192 2500 0.5 0.18

* Worst case within operational parameters including magnet position and temperature.

Connections
Pin Nr. Function Wire colour
1 Shield -
2 Z White
3 B Green
4 A Grey
Recommended signal termination
5 Vdd Red
6 Z- Brown
7 B- Yellow
8 A- Pink
9 GND Blue

78

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