Brochure - Rigid Renold Page 40

Resilient and Soft Start Couplings
Couplings
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Page 01
Contents
Page No
Renold Gears Renold Couplings Typical Applications The Renold Collection Coupling Comparison Chart Coupling Selection Guide Load Classication by Application Service Factors and Selection Keyway and Keyway Dimensions Taper Bushes Spiderex Spiderjaw and Spiderwrap Pinex Crownpin Tyreex Discex Chainex Rigid Gearex Renoldex Hydrastart Terms and Conditions Renold Chain
02 03 04 06 08 10 12 13 14 15 16 19 22 27 30 33 36 38 39 53 58 70 inside back cover
Strength through Service Strength through Service Renold Gears has been manufacturing high quality, high specification gear units for over Strength through Service Renold Gears has been manufacturing high quality, high specification gear units for over
100 years andhas hasbeen always been at the leading edge of gear technologygear withunits innovative Renold Gears manufacturing high quality, high specification for over 100 years and has always been at the leading edge of gear technology with innovative products transmission 100 yearsand andpower has always been at solutions. the leading edge of gear technology with innovative products and power transmission solutions. products and power transmission solutions.
Interchangeability Interchangeability Many of the products from Interchangeability Many of the products from
Renold Gears are dimensionally Many of the products from Renold Gears are dimensionally interchangeable other Renold Gears arewith dimensionally interchangeable with other manufacturers gear units, interchangeable with other manufacturers gear units, allowing a trouble free manufacturers gear units, allowing a trouble free replacement of gearboxes, allowing a trouble free replacement of gearboxes, in most casesof upgrading the replacement gearboxes, in most cases upgrading the capacity through state of the in most cases upgrading the capacity through state of the art technology and materials. capacity through state of the art technology and materials. art technology and materials.
Custom Made Custom Made Renold Gears is unique in its Custom Made Renold Gears is unique in its
ability offer custom Renoldto Gears is uniquemade in its ability to offer custom made products designed to meet ability to offer custom made products designed to meet customers exacting products designed to meet customers exacting requirements without customers exacting requirements without compromise on availability and requirements without compromise on availability and cost. From complete package compromise on availability and cost. From complete package solutions to individual precision cost. From complete package solutions to individual precision replacement gears, all can be solutions to individual precision replacement gears, all can be tailor made to meet specific replacement gears, all can be tailor made to meet specific applicational requirements. tailor made to meet specific applicational requirements. applicational requirements.
Available Available The most popular ranges of Available The most popular ranges of
gearboxes are available from The most popular ranges of gearboxes are available from local distribution stock, backed gearboxes are available from local distribution stock, backed up bydistribution extensive stocks from our local stock, backed up by extensive stocks from our manufacturing infrom the UK. up by extensiveplant stocks our manufacturing plant in the UK. manufacturing plant in the UK.
Superior Gear & Coupling Technology Superior Gear & Coupling Technology Superior Gear & Coupling Technology
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Page 03
Renold Couplings
Renold have been manufacturing exible and rigid couplings, sprag and air clutches for over 50 years. The Renold Couplings factories are based in three global locations - Cardiff, Wales; Halifax, England and Westeld, New York, USA.
Renold Clutches and Couplings, Cardiff, Wales

In 1991 the company moved to a purposebuilt factory in Wentloog, Cardiff, in which state-of-the-art machining and inspection facilities are to be found, all supporting a high level of personal customer care.
Renold Hi-Tec Couplings, Halifax, England

The Halifax factory (formally Holset Engineering Ltd.) became a member of Renold plc in 1996. The operation also includes the latest machining and tooling technology with integrated cellular manufacturing and complete testing and balancing capabilities.
Renold Ajax, Westeld, New York, USA.

The company designs and manufactures custom gear spindles and gear couplings for the primary metals industry.
Service Excellence and Care

Renold offers a unique level of service excellence and customer care. Our experienced applications engineers will select the optimum solution, with the aid of the latest computer and design technology.
transmission products to the highest specications, with proven performance in diverse industries world-wide, underwrites the guaranteed quality and the assurance of reliability. Renold Clutches & Couplings is BS EN ISO 9001:2000 approved. All products are designed and manufactured to this Quality Assurance System.
Testing
Although each of our factories manufacturing and testing demands vary, the following capabilities are available if the application demands it: Full scale radial and axial stiffness measurement. Torsional vibration analysis. Misalignment testing of couplings up to 2 metres diameter. Measurements of torsional stiffness up to 220 KNM. Static and dynamic balancing capabilities. Noise attenuation testing. Transient and nite element analysis.
Specialist Solutions and Innovations

Renold is recognised throughout the industry for its capability to create specic solutions to customers unique requirements. International companies and industries, from steel to food processing to escalators to textile machinery, have chosen Renold to solve their problems.
Leading edge technology

Renold provides practical cost effective solutions with a commitment to value through quality. This is achieved by the continuous investment in people, process technology and manufacturing.
Consistent Reliability
Renolds 100 years of experience in the design and manufacturing of power organisation stretches worldwide: Over 20 National Sales Companies More than 70 Overseas Distributors The range of power transmission products directly or through local distributor networks Offering the comprehensive
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Page 04
Typical Applications
Hydrastart
A uid coupling suitable for soft starting high inertia machinery with reduced current demand, controlled acceleration and torque with drive overload protection. Conveyors Ball Mills Centrifuges Rotary Kilns Fans
Pinex
A robust general purpose pin/buffer coupling, providing reliable fail safe transmission of torque and misalignment capability. Pumps Compressors Conveyors
Crown Pin
An established pin/buffer coupling offering extended power capacity where the demand for long life and simplicity of construction make it suitable for working in arduous conditions. Conveyors Pumps Cranes Washers Screens General Industrial Applications
Spider Couplings
Relatively low power but highly exible coupling with halfbodies in either cast iron or bronze, making suitable for use in the food or chemical/pharmaceutical industries. Pumps Mixers Lube Systems
Gearex
Heavy duty all metal couplings giving maximum power capacity within minimum space envelope and excellent misalignment capacity. Steelworks Quarries Mining
Page 05
Typical Applications
Discex
A general purpose, fail safe, torsionally exible coupling offering the option of either urethane or reinforced rubber disc. Pumps Conveyors Compressors Mixers
Spiderex
A medium powered, torsionally exible coupling, combining shock absorbing and misalignment. Used in the widest range of industries and applications.
Tyreex
A range of highly exible couplings offering excellent misalignment capacity and suitable to absorb both shock loads and vibrations. Pumps Diesel engines Compressors Roller tables
Renoldex
Renoldex is a torsionally rigid coupling (TRC) that utilises a stainless steel spring disc pack to provide a positive backlash free drive. Pumps Compressors Packaging machines High temp boiler feeds Wind Turbines Petrochemical pump installations High speed general installations
Coupling customisation
Renold is able to offer a full customisation service across its complete range of coupling and clutch products.
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Page 06
The
Spiderex Coupling
Collection
SpiderJaw Coupling
SpiderWrap Coupling
Max power / 100 rpm (kW) Max weight Max shaft size Max speed (rpm) Max outer diameter Max torque (Nm)
33 kW 63 kg 115 mm 7,700 rpm 275 mm 3,150 Nm
45 kW 84 kg 115 mm 31,000 rpm 305 mm 4,308 Nm
45 kW 84 kg 115 mm 9,000 rpm 323 mm 4,308 Nm
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Pinex Coupling
Crownpin Coupling
340 kW 423 kg 260 mm 6,800 rpm 490 mm 32,500 Nm
2,607 kW 2,250 kg 300 mm 6,210 rpm 1,220 mm 249,400 Nm
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Tyreex Coupling
Discex Coupling
Chainex Coupling
66 kW 49 kg 150 mm 4,500 rpm 470 mm 6,270 Nm
45 kW 67 kg 110 mm 2,900 rpm 324 mm 4,298 Nm
90 kW 85 kg 140 mm 3,500 rpm 357 mm 8,595 Nm
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Page 07
The
Rigid Coupling
Collection
Renoldex
1,640 kW 501 kg 290 mm 7,100 rpm 527 mm 156,620 Nm
482 kW N/A 180 mm 1,2000 rpm 345 mm 46,000 Nm
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A Series Gear Coupling
D Series Gear Coupling
Croft MB Gear Coupling
1,640 kW 443 kg 260 mm 7,100 rpm 527 mm 156,620 Nm
2,209 kW 374 kg 197 mm N/A 518 mm 211,000 Nm
565 kW 560 kg 220 mm 3,730 rpm 930 mm 54,000 Nm
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Hydrastart Coupling
Hydrastart Drop-in Coupling
39.1 kW 207 kg 127 mm 3,500 rpm 751 mm N/A
39.1 kW N/A 110 mm 2,500 rpm 751 mm N/A
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Page 70
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Page 08
Coupling Comparison Chart

Coupling Type Shockloading absorbption Characteristics Backlash free Maintenance free Spacer version Max misalignment capabilities* Offset (parallel) (mm) 0.5 0.4 0.4 0.13 0.18 4.8 0.5 0.5 7.8 10.6 0.48 25.2 N/A Please consult Renold Please consult Renold Axial (mm)
Vibration/ Damping
Torsionally Flexible
Spiderflex (RSC)
+1.7
SpiderJaw (SC)
+0.5
SpiderWrap (SC)
+0.5
Pinflex (PF)
+/-2
Crownpin (CP)
+/-1.5
Tyreflex (TY)
+/-6
Discflex (D)
5.3
Metal To Metal
Chainflex (CF)
4.6 Please consult Renold 22.1
Gearflex A Series
Gearflex HD series
Gearflex NTS Series
3 Please consult Renold
Gearflex D Series
Rigid
Rigid (RC)
N/A
Torsionally Rigid
Renoldflex
+/-2.6
Fluid
Hydrastart
Please consult Renold
* Misalignment figures are the MAXIMUM for the each coupling range.
Angular (degrees) 2.5 1 1 0.25 0.15 4 1 1 1.5 0.75 1.5 6 N/A 2
Soft start
Page 09
Coupling Comparison Chart

Nominal torque range (Nm) Light duty Medium duty 1,000,000 100,000 10,000 Heavy duty 10,000,000 Max shaft Taper diameter lock (mm) Bore and key (mm) 1,000 rpm Speed range 100,000 rpm 10,000 rpm
32 3,150Nm
1,000
100
115
90
Up to 7,700rpm
0.4 4,308Nm
115
75
Up to 31,000rpm
21.1 4,308Nm
115
75
Up to 9,000rpm
194 32,500Nm
260
125
Up to 6,800rpm
23,490 249,400Nm
300
100
Up to 6,210rpm
25 6,270Nm
150
125
Up to 4,500rpm
72 4,298Nm
110
90
Up to 2,900rpm
52 8,595Nm
140
60
Up to 3,500rpm
1,432 156,620Nm
260
Up to 7,100rpm
185,120 4,747,000Nm
840
Up to 2,000rpm
668 120,000Nm
190
Up to 10,000rpm
294 210,938Nm
197
1,432 156,620Nm
290
125
Up to 12,000rpm
18 46,000Nm
180
Up to 12,000rpm
150
Up to 3,500rpm
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Page 10
Coupling Selection Guide
DRIVE POWER
LOW: Up to 10kW
Yes
High speed (motor speeds)
Yes/No
Torsionally flexible
Yes
Spider Discflex Pinflex Spiderflex Tyreflex Crownpin
Gearflex
No
No
Chainflex Renoldflex
MEDIUM: Up to 50kW
Yes
Yes/No
Yes
Spider Discflex Pinflex Spiderflex Tyreflex Crownpin
Gearflex
No
No
Chainflex Renoldflex
HIGH: Above 50kW
Yes
Yes/No
Yes
Gearflex Chainflex
No
Gearflex Chainflex
Page 11
Coupling Selection Guide
Angular
End oat

O O
Parallel offset
Torsional exibility
Flexible Couplings should be used to accommodate any combination of misalignment conditions described below.
At installation all couplings should be aligned as near to perfect as possible.
1. Angular
Angular misalignment is present when the shaft axes are inclined one to the other. Its magnitude can be measured at the coupling faces.
Speed in revolutions per minute (a) At which normal power is transmitted. (b) At which maximum power is transmitted. (c) Maximum speed. Dimensions of shafts to be connected (a) Actual diameter. (b) Length of shaft extension. (c) Full keyway particulars.
2. Parallel Offset
Axial misalignment is present when the axes of the driving and driven shafts are parallel but laterally displaced.
Selection
When the input drive is not steady (i.e. not from an electric motor), and/or the driven load is impulsive, the actual power is multiplied by a Service Factor from the Table 2 (page 13).
3. End oat (axial)

End oat is the ability to accommodate a relative axial displacement of the connected shafts; achieved by sliding members or exing of resilient components.
Selection Procedure
1. Nominal power in kW to be transmitted = K. 2. Select appropriate load classication from Table 1, denoted as either S, M or H. 3. From Table 2, establish Service Factor(s) to be applied, taking into account hours of operation/day and prime mover = fD. 4. From Table 3 select factor for the required frequency of starts/hr = fS. 5. Selection Power Ks = K x fD x fS 6. Equivalent power at 100 RPM = Ks x 100 RPM 7. Check that coupling selected will accept the required shaft diameters. Should shaft diameter exceed maximum permissible, then re-select using next larger size of coupling.
4. Torsional exibility
Torsional exibility is a design feature necessary to permit shock and impulsive loadings to be suitably dampened. It is achieved by the provision of a exible medium such as rubber, springs, etc., between the two halves of the coupling.
Selection
In order to select the correct type and size of coupling, the following basic information should be known: Power to be transmitted (a) Normal. (b) Maximum. (c) Whether continuous or intermittent. Characteristics of the drive (a) Type of prime mover and associated equipment. (b) Degree of impulsiveness of driven load.
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Load Classication by Application

Table 1
Agitators Pure liquids Liquids and solids Liquids - variable density Blowers Centrifugal Lobe Vane Brewing and distilling Bottling machinery Brew kettles - continuous duty Cookers - continuous duty Mash tubs - continuous duty Scale hopper - frequent starts Can lling machines Cane knives (1) Car dumpers Car pullers Clariers Classiers Clay working machinery Brick press Briquette machine Clay working machinery Pug mill Compressors Centrifugal Lobe Reciprocating - multi-cylinder Reciprocating - single cylinder Conveyors - uniformly loaded or fed Apron Assembly Belt Bucket Chain Flight Oven Screw Conveyors - heavy duty not uniformly fed Apron Assembly Belt Bucket Chain Flight Live roll Oven Reciprocating Screw Shaker Crane Drives - not dry dock Main hoists Bridge travel Trolley travel Crushers Ore Stone Sugar (1) Dredges Cable reels Conveyors Cutter head drives Jig drives Manoeuvring winches Pumps Screen drive Stackers Utility winches S M M S M S S S S S M S M H M S M H H M M S M M H S S S S S S S S M M M M M M * M H M H S * * H H M M M H H M M H M M Dry dock cranes Main hoist Auxiliary hoist Boom, lufng Rotating, swing or slew Tracking, drive wheels Elevators Bucket - uniform load Bucket - heavy load Bucket - continuous Centrifugal discharge Escalators Freight Gravity discharge Man lifts Passenger Extruders (plastic) Film Sheet Coating Rods Tubing Blow moulders Pre-plasticiers Fans Centrifugal Cooling towers Induced draft Forced draft Induced draft Large, mine etc. Large, industrial Light, small diameter Feeders Apron Belt Disc Reciprocating Screw Food industry Beef slicer Cereal cooker Dough mixer Meat grinder Generators - not welding Hammer mills Hoists Heavy duty Medium duty Skip hoist Laundry Washers - reversing Tumblers Line shafts Driving processing equipment Light Other line shafts Lumber industry Barkers, hydraulic, mechanical Burner conveyor Chain saw and drag saw Chain transfer Craneway transfer De-barking drum Edger feed Gang feed Green chain Live rolls Log deck Log haul - incline Log haul - well type Log turning device Main log conveyor Off bearing rolls Planer feed chains Planer oor chains Planer tilting hoist Re-saw merry-go-round conveyor Roll cases Slab conveyor Small waste conveyor-belt Small waste conveyor-chain Sorting table Tipple hoist conveyor Tipple hoist drive Transfer conveyors Transfer rolls Tray drive Trimmer feed Waste conveyor Machine tools Bending roll Punch press - gear driven Notching press - belt drive Plate planners Tapping machine Other machine tools Main drives Auxiliary drives Metal mills Drawn bench carriage and main drive Pinch, dryer and scrubber rolls, reversing Slitters Table conveyors nonreversing group drives Individual drives Reversing Wire drawing and attening machine Wire winding machine Mills, rotary type Ball (1) Cement kilns (1) Dryers and coolers (1) Kilns other than cement Pebble (1) Rod, plain & wedge bar (1) Tumbling barrels Mixers Concrete mixers continuous Concrete mixers intermittent Constant density Variable density Oil industry Chillers Oil well pumping Parafn lter press Rotary kilns Paper mills Agitators (mixers) Barker - auxiliaries hydraulic Barker - mechanical Barking drum Beater and pulper Bleacher Calenders Calenders - super Converting machine except cutters, platers Conveyors Couch Cutters, platers Cylinders Dryers Fell stretcher Fell whipper Jordans Log haul M M M M H H S M M M M M M M M M M H * H H M S M * M M H * M M M M M M M M H M M S M M * M M M M H H M S M H M S M H M M M H M H Presses Pulp machine reel Stock chest Suction roll Washers and thickeners Winders Printing presses Pullers Barge haul Pumps Centrifugal Proportioning Reciprocating single acting: 3 or more cylinders double acting: 2 or more cylinders single acting: 1 or 2 cylinders double acting: single cylinder Rotary - gear type Rotary - lobe, vane Rubber and plastics industries Crackers (1) Laboratory equipment Mixed mills (1) Reners (1) Rubber calenders (1) Rubber mill, 2 on line (1) Rubber mill, 3 on line (1) Sheeter (1) Tyre building machines Tyre and tube press openers Tubers and strainers (1) Warming mills (1) Sand muller Screens Air washing Rotary, stone or gravel Travelling water intake Sewage disposal equipment Bar screens Chemical feeders Collectors Dewatering screws Scum breakers Slow or rapid mixers Thickeners Vacuum lters Slab pushers Steering gear Stokers Sugar industry Cane knives (1) Crushers (1) Mills (1) Textile industry Batchers Calenders Cards Dry cans Dryers Dyeing machinery Looms Mangles Nappers Pads Range drives Slashers Soapers Spinners Tenter frames Washers Winders Windlass M M M M M M * H S M M M * * S S H M H M M M S M * * M M M S M S S S S M M M M M M * S M M M M M M M M M M M M M * M M M M M M *
(2) (2) (2) (3) (4) S M S S S M S * * S S S S S M M S * * M M M S M M S H M M S M M S H H M M M M M S S M M H H H H M M M H H H H H H M
Key
S = Steady (1) = Select on 24 hours per day service factor only. (2) = Use service factor of 1.00 for any duration of service. (3) = Use service factor of 1.25 for any duration of service. (4) = Use service factor of 1.50 for any duration of service. M = Medium Impulsive H = Highly Impulsive * = Refer to Renold
Note
Machinery characteristics and service factors listed in this catalogue are a guide only. Some applications (e.g. constant power) may require special considerations. Please consult Renold.
Page 13
Service Factors and Selection

Table 2 Service Factor (fD)
Prime mover (Drive input) Electric, air & hydraulic Motors or steam turbine (Steady input) Multi-cylinder I.C. engine (Medium impulsive input) Single-cylinder I.C. engine (Highly impulsive input) Driven machinery characteristics Duration service hours/day Intermittent 3hrs/day max 3 - 10 over 10 Intermittent 3hrs/day max 3 - 10 over 10 Intermittent - 3hrs/day max 3 - 10 over 10 Steady load 0.90 1.00 1.25 1.00 1.25 1.50 1.25 1.50 1.75 Medium impulsive 1.00 1.25 1.50 1.25 1.50 1.75 1.50 1.75 2.00 Highly impulsive 1.50 1.75 2.00 1.75 2.00 2.25 2.00 2.25 2.50
Table 3 Factor for Starts/Hour(fS)

No of starts per hour Factor 0-1 1,0 1-30 1,2 30-60 1,3 601,5
Key Stress
1. Permissible key stress = 70N/mm2 2. Nominal torque TKM = K x 9550 / RPM Nm 3. Force at key F = TKM /r
Example of Selection
Coupling is required to transmit 7.5kW at 1440 RPM to connect an electric motor to a gear box driving a chain conveyor running for 18 hours/day and starting 15 times/hour. Shaft diameters /55mm respectively. K = 7.5kW From Table 1 Load Classication = M (medium impulsive) From Table 2 Service Factor fD = 1.5 From Table 3 fS = 1.2 Therefore selection kW is:Ks = K x fD x fS = 7.5 x 1.5 x 1.2 = 13.5 kW Equivalent power at 100 RPM = = Ks x 100 RPM 13.5 x 100 1440
4. Shaft Rad r. metres 5. Key area A = J x HUB length mm (Obtain from relevant catalogue page). 6. Key stress fk = F/A N/mm2 7. If resultant stress is less than 70 N/mm2 key stress is acceptable. If resultant fk is greater than 70, consider either two keyways or extending hub length. 8. Example: TKM = 7.5 x 9550/1440 = 49.7Nm r = 55/2 = 27.5mm 1000 = 0.0275m F = 49.7/0.0275 = 1741N A = 16 x 45 = 720mm2 fk = 1741/720 = 2.4M/mm2 Selection is therefore good. For operation above 80% of the declared maximum coupling speed it is recommended that the coupling is dynamically balanced.
= 0.9375kW @ 100RPM From page 17 selection is RSC110 (644911) (maximum bore 55 mm).
WARNING
It is the responsibility of the system designer to ensure that the application of the coupling does not endanger the other constituent components in the system. Service factors given are an initial selection guide.
WARNING
Rotating equipment must be provided with a suitable guard before operating or injury may result.
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Page 14
Key and Keyway Dimensions
[ g 01 ]
L K
J
J
Metric (mm)
Keyways comply with BS4235: Part 1: 1972 Shaft dia. Over 6 8 10 12 17 22 30 38 44 50 58 65 75 85 95 110 130 150 170 200 Incl. 8 10 12 17 22 30 38 44 50 58 65 75 85 95 110 130 150 170 200 230 J 2 3 4 5 6 8 10 12 14 16 18 20 22 25 28 32 36 40 45 50 Key & keyway K 2 3 4 5 6 7 8 8 9 10 11 12 14 14 16 18 20 22 25 28 L 1.0 1.4 1.8 2.3 2.8 3.3 3.3 3.3 3.8 4.3 4.4 4.9 5.4 5.4 6.4 7.4 8.4 9.4 10.4 11.4
Imperial (inches)
Keyways comply with BS46: Part 1: 1958 Shaft dia. Over 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 5.00 Incl. 0.05 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 5.00 6.00 J 0.125 0.187 0.250 0.312 0.375 0.437 0.500 0.625 0.750 0.875 1.000 1.250 1.500 Key & keyway K 0.125 0.187 0.250 0.250 0.250 0.312 0.312 0.437 0.500 0.625 0.750 0.875 1.000 L 0.060 0.088 0.115 0.090 0.085 0.112 0.108 0.162 0.185 0.245 0.293 0.340 0.384
Keyway dimensions [ g 01 ]
Parallel keyways are supplied unless customer states otherwise.
Page 15
Taper Bushes
Metric range
Bush no. TB 1008 TB 1108 TB 1210 TB 1215 TB 1610 TB 1615 TB 2012 TB 2017 TB 2517 TB 2525 TB 3020 TB 3030 TB 3525 TB 3535 TB 4030 TB 4040 TB 4535 TB 5050 9 9 11 11 14 14 14 18 16 19 25 35 35 35 40 40 55 70 10 10 12 12 16 16 16 19 18 20 28 38 38 38 42 42 60 75 11 14 14 18 18 18 20 19 22 30 40 40 40 45 45 65 80 12 12 16 16 19 19 19 22 20 24 32 42 42 42 48 48 70 85 14 14 18 18 20 20 20 24 22 25 35 45 45 45 50 50 75 90 16 15 19 19 22 22 22 25 24 28 38 48 48 48 55 55 80 95 18 16 20 20 24 24 24 28 25 30 40 50 50 50 60 60 85 100 19 18 22 22 25 25 25 30 28 32 42 55 55 55 65 65 90 105 Range of bores (mm) 20 22 24* 25* 19 20 22 24 24 25 28* 30* 24 25 28 30 28 30 32 35 28 30 32 35 28 30 32 35 32 35 38 40 30 32 35 38 35 38 40 42 45 48 50 55 60 65 70 75 60 65 70 75 60 65 70 75 70 75 80 85 70 75 80 85 95 100 105 110 110 115 120 125 25 32* 32* 38 38 38 42 40 45 60 80 80 90 90 115 28* 40 40* 40 45 42 48 65 85 85 95 95 120 42 42* 42 48 45 50 70 90 90 100 100 125
44 50* 48 55 75 95
45 50 60 100*
48 55
L 50
60
Imperial range
Bush no. TB 1008 TB 1108 TB 1210 TB 1215 TB 1610 TB 1615 TB 2012 TB 2017 TB 2517 TB 2525 TB 3020 TB 3030 TB 3525 TB 3535 TB 4030 TB 4040 TB 4535 TB 5050 Range of bores (inches) 0.375 0.375 0.50 0.50 0.50 0.75 0.75 1.25 1.50 1.50 1.75 1.75 2.25 2.75 0.437 0.50 0.50 0.50 0.625 0.812 0.875 1.625 1.625 1.875 1.875 2.375 2.875 0.50 0.625 0.562 0.625 0.625 0.75 0.875 1.00 1.375 1.375 1.75 1.75 2.00 2.00 2.50 3.00 0.625 0.75 0.625 0.625 0.875 0.937 1.00 1.875 1.875 2.125 2.125 2.625 3.25 0.75 0.875 0.75 0.75 1.00 1.00 1.125 1.50 1.50 2.00 2.00 2.25 2.25 2.75 3.375 1.00* 1.00 0.75 0.75 1.125 1.625 1.625 2.125 2.125 2.375 2.375 2.875 3.50 1.125* 0.875 0.875 1.125 1.125 1.25 1.75 1.75 2.25 2.25 2.50 2.50 3.00 3.75 0.875 1.25 1.875 1.875 2.375 2.375 2.625 2.625 3.125 4.00 1.00 1.00 1.25 1.25 1.375 2.00 2.00 2.50 2.50 2.75 2.75 3.25 4.25 1.00 1.00 1.375 2.125 2.125 2.625 2.625 2.875 2.875 3.375 4.50 1.125 1.125 1.375 1.375 1.437 1.50 2.25 2.25 2.75 2.75 3.00 3.00 3.50 5.00 1.25 1.25 1.50 1.50 1.625 1.75 2.50 2.50 3.00 3.00 3.125 3.25 3.75 1.25 1.125 1.625 1.625 1.75 1.875 2.625 2.625 3.125 3.125 3.25 3.375 4.00
1.375 1.75 1.75 1.875 2.00 2.75 2.75 3.25 3.25 3.375 3.50 4.25
1.437 1.87 1.875 2.00 2.125 2.875 2.875 3.50 3.50 3.50 3.625 4.50
1.50 1.50 K 2.0 2.00 2.125 2.25 3.00 3.00 3.75*
1.625 1.625* 2.25 2.375* 2.50 2.375* 2.50* 4.00*
page 8 A/Ws
3.75* 4.00 4.75 5.00*
*Shallow key Depth. N.B.When ordering specify both bush number and bore size required.
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Page 16
Spiderex
A medium power torsionally exible coupling combining shock absorbing and misalignment capacity, used in the widest range of industries and applications.
Coupling capacity
Maximum power @ 100rpm: 33kW Maximum torque: 3150Nm Taper bush bores available for ease of maintenance Compact design small, with high torque capacity
General details
Cast iron half bodies grade G220 Standard element shore harness A90 Temp range -30 to +100C FRAS element shore harness A78 Temp range -30 to +95C
Features and benets

Torsionally exible shock absorbing, extending machine life Maintenance free minimum number of wearing parts Misalignment capabilities allowing exibility in installation Cost effective offering a low cost product with high quality design Dimensionally similar to other spider couplings interchangeable Optional re retardant anti-static elements for use in ameproof environment
Standard range comprises

Shaft to shaft Flywheel to shaft Taper bush or parallel bore
Applications
Bulk handling Compressors Generator sets Metal manufacture Pumps General industrial applications
Can be certied for use in potentially explosive atmospheres containing gas or dust, according to ATEX directive 94/9/EC. The couplings are classied for equipment group II, categories 2 and 3. Contact Renold for further details.
Page 17
Spiderex
G G H1 H1 H2 H1 H2 H1
Assembled length
DD B B
DD B B
DD B B
E E
C1 C1
C2 C2
C2 C2
F F L L
Type B
Type F
Type H
Assembled overall length
Coupling size RSC70 # # # RSC90 # # # RSC110 # # # RSC130 # # # RSC150 # # # RSC180 # # # RSC230 # # # RSC280 # # #
Power /100rpm kW 0.33 0.84 1.68 3.30 6.28 9.95 21 33
Torque nominal Nm 32 80 160 315 600 950 2000 3150
Speed max rpm 7700 6300 5000 4100 3600 3000 2600 2200
Type B Bore dia Max 32 42 55 60 70 80 100 115 Min 0 0 0 0 0 0 48 60 Bush size TB1008 TB1108 TB1610 TB1610 TB2012 TB2517 TB3020 TB3525
Type F & H Bore Max 25 28 42 42 50 60 75 90 Min 9 9 14 14 14 16 25 35
Max. misalignment Offset mm 0.3 0.3 0.3 0.4 0.4 0.4 0.5 0.5 Angular deg 0.5 0.5 1 1 1.5 1.5 2 2.5
End float mm +.2 +.5 +.6 +.8 +.9 +1.1 +1.3 +1.7
Coupling size RSC70 # # # RSC90 # # # RSC110 # # # RSC130 # # # RSC150 # # # RSC180 # # # RSC230 # # # RSC280 # # #
Dimensions B mm 61 70 100 105 115 125 155 206 C1 mm 23.5 30.0 45.0 55.5 60.0 70.0 90.0 105.5 C2 mm 23.5 23.5 26.5 26.5 33.5 46.4 52.5 66.5 D mm 69 85 112 139 150 180 225 275 E mm 31 32 45 50 62 77 99 119 F mm 18 22.5 29 36 40 49 59.5 74.5 G mm 25 30.5 45 53 60 73 85.5 105.5 H1 mm 20 26 37 47 50 73 85.5 105.5 H2 mm 20.0 19.5 18.5 18.0 23.5 34.5 39.5 51.0
Assembled overall length L With half body combinations: BB 65 83 119 147 160 189 240 285 FF, FH, HH 65 70 82 89 107 142 164 207 FB, HB 65 77 101 118 134 166 202 246
1. At speeds exceeding allowable maximum speed, consult Renold. 2. Both moment of inertia and coupling weight have been calculated assuming fitting of taper bush of medium bore size. 3. For information on torsional stiffness, consult Renold.
www.renold.com
Page 18
Spiderex
Ordering code
RSC 70 # # #
Spiderex Size Half body type B Plain bore F Taper bush H Taper bush Element material S Standard X FRAS Half body type B Plain bore F Taper bush H Taper bush
Specials available, eg Shear Pin, Extended Boss, Flywheel Flange, Spacer. Please contact Renold for details.
Coupling size RSC70 RSC90 RSC110 RSC130 RSC150 RSC180 RSC230 RSC280
Coupling Mass Kg 1.00 1.17 5.00 5.46 7.11 16.60 26.00 50.00
Coupling Inertia WR2 Type B KG m2 0.00078 0.00108 0.00344 0.00850 0.02112 0.04820 0.14052 0.54790 Type F&H KG m2 0.00085 0.00115 0.00400 0.00780 0.01810 0.04340 0.12068 0.44653
Component Spares
Spider flexible element RSC70 EL RSC90 EL RSC110 EL RSC130 EL RSC150 EL RSC180 EL RSC230 EL RSC280 EL Product number 644907/2 644909/2 644911/2 644913/2 644915/2 644918/2 644923/2 644928/2 Half body unbored Type B RSC70 B RSC90 B RSC110 B RSC130 B RSC150 B RSC180 B RSC230 B RSC280 B Product number 644907/1 644909/1 644911/1 644913/1 644915/1 644918/1 644923/1 644928/1 Half body taper bored Type F RSC70 F RSC90 F RSC110 F RSC130 F RSC150 F RSC180 F RSC230 F RSC280 F Product number 644907/177 644909/177 644911/177 644913/177 644915/177 644918/177 644923/177 644928/177 Half body taper bored Type H RSC70 H RSC90 H RSC110 H RSC130 H RSC150 H RSC180 H RSC230 H RSC280 H Product number 644907/188 644909/188 644911/188 644913/188 644915/188 644918/188 644923/188 644928/188
Page 19
Spiderjaw and Spiderwrap
A medium power torsionally exible coupling combining shock absorbing and misalignment capacity, used in the widest range of industries and applications
Coupling capacity
Maximum power @ 100rpm: 45kW Maximum torque: 4308Nm Taper bush bores available for ease of maintenance Compact design small, with high torque capacity Logging General industrial applications
General details
Coupling materials available include: Cast iron half bodies Sintered iron half bodies Aluminium half bodies Elements available include: Nitrile (standard) Urethane Hytrel Bronze
Features and benets

Torsionally exible shock absorbing, extending machine life Maintenance free minimum number of wearing parts Misalignment capabilities allowing exibility in installation Jaw Wrap allows external wrap tting of elastomeric element Cost effective offering low cost product with a high quality design Jaw Wrap ensures machinery downtime kept to a minimum so ensuring continued process Dimensionally interchangeable with other Spider Jaw Couplings Lovejoy, Browning & Fenner

Shaft to shaft Taper bush Pilot bored Bored and keywayed to customers requirements
Applications
Bulk handling Compressors Generator sets Metals manufacture Pumps Conveyor drives Paper converting
Can be certied for use in potentially explosive atmospheres containing gas or dust, according to ATEX directive 94/9/EC. The couplings are classied for equipment group 2 category 2 GD equipment. Contact Renold for further details.
www.renold.com
Page 20
Spiderjaw
H1
H2
H2
C1
C2
C2
Type B
Type F
Type H
Assembled
Renold Renold Power*1 Torque*1 Speed Spider Ref /100rpm Nominal Max Ref kW Nm rpm S11 S15 S21 S30 S37 SPDR35 SPDR50 SPDR70 SPDR75 SPDR95 SPDR99 SPDR100 SPDR110 SPDR150 SPDR190 SPDR225 SPDR226 SPDR276 SPDR280 SPDR295 SPDR300 SPDR350 0.004 0.03 0.05 0.10 0.22 0.37 0.49 0.93 1.49 2.01 2.76 3.43 5.60 8.20 13.40 31.90 45.00 0.4 2.8 4.9 9.8 21.1 35.1 46.4 89 141 190 265 327 532 782 1279 3047 4308 31000 18000 14000 11000 9000 7000 7000 6000 5000 4400 4000 3700 3300 2800 2300 2100 1800
Type B Bore Max Min 10 4 16 6 20 8 22 8 28 12 30 12 35 12 42 16 48 16 60 20 65 20 70 28 75 28 80 32 95 32 105 38 115 45
Bush Size
Type F&H Bore Max Min 1008 25 1108 28 1210 32 1210 32 1610 42 2012 50 2012 50 2517 60 2517 60 3020 75 3020 75 -
B mm 49 51 57 76 80 102 111 119 127 140 162 180 200
C1 mm 6.6 15 19 21 25 27 35 43 45 54 64 69.5 79.5 79.5 94.5 114.5 127.5
C2 mm 23.5 23.5 26.5 26.5 26.5 33.5 33.5 46.5 46.5 52.5 52.5 89
Dimensions D E F mm mm mm 16 27.4 34.5 44.5 54 65 65 85 96 115 127 137 157 192 237 254 305 18 22 26.2 26.2 34.5 31.8 35 45 45 45 55 67.9 73 87.5 7 12.4 12.9 13.2 13.5 17.7 17.7 21.4 25.2 25.8 26.2 39.5 42 42 51.5 53 53
H1 mm 13 14 22 30 30 38 48 54 61 63 75 92 103
H2 mm 10.5 10.5 13.5 11.5 10.5 17.5 18 28 30 33 30 64.5
Renold Ref SPDR35 SPDR50 SPDR70 SPDR75 SPDR95 SPDR99 SPDR100 SPDR110 SPDR150 SPDR190 SPDR225 SPDR226 SPDR276 SPDR280 SPDR295 SPDR300 SPDR350
Assembled overall length L With half body combinations BB FF,FH,HH FB, HB 20.2 42.4 50.9 55.2 63.5 71.7 64.7 68.2 87.7 64.7 76.2 107.4 74.4 90.9 115.2 78.2 96.7 133.8 78.8 106.3 154.2 93.2 123.7 178.5 106.5 142.5 201 135 168 201 135 168 240.5 156.5 198.5 282 158 220 308 231 269.5
Ordering code
Half Body
Spider Size Half Body
SPDR 110 HBDY CI

Material SI - Sintered Iron (Sizes SPDR35 SPDR75) CI Cast iron (Sizes SPDR95 SPDR350) AL Aluminium (Sizes SPDR70 SPDR110)
Element Kit SPDR 110 ELMT NI

Spider Size Element Material NI - Nitrile (All sizes) UR - Urethane (Available for sizes SPDR50 SPDR295) Hy Hytrel (Available for sizes SPDR50 SPDR295)
*1 Power and Torque values quoted are for Nitrile Rubber elements (NBR). Urethane elements have around 1.5 times the torque capacity, but provide less damping effect. Hytrel elements offer around 2.5 times the torque capacity but have even less damping effect and are best used for continuous load applications rather than cyclic or stop/start situations. Please contact Renold technical department for more information on these alternative element materials.
Page 21
Spiderwrap
H1
H2
L H2
C1
C2
C2
Type B
Type F
Type H
Assembled
Renold Renold Power*1 Torque*1 Speed Spider Ref /100rpm Nominal Max Ref kW Nm rpm S21 S30 S37 SPDR95 SPDR99 SPDR100 SPDR110 SPDR150 SPDR190 SPDR225 SPDR226 SPDR276 SPDR280 SPDR295 SPDR300 SPDR350 0.220 0.37 0.49 0.93 1.49 2.01 2.76 3.43 5.60 8.20 13.40 31.90 45.00 21.1 35.1 46.4 89 141 190 265 327 532 782 1279 3047 4308 9000 7000 7000 6000 5000 4400 4000 3700 3300 2800 2300 2100 1800
Type B Bore Max Min 28 12 30 12 35 12 42 16 48 16 60 20 65 20 70 28 75 28 80 32 95 32 105 38 115 45
Bush Size
Type F&H Bore Max Min 1008 25 1108 28 1210 32 1210 32 1610 42 2012 50 2012 50 2517 60 2517 60 3020 75 3020 75 -
B mm 49 51 57 76 80 102 111 119 127 140 162 180 200
C1 mm 25 27 35 43 45 54 64 69.5 79.5 79.5 94.5 114.5 127.5
C2 mm 23.5 23.5 26.5 26.5 26.5 33.5 33.5 46.5 46.5 52.5 52.5 89
Dimensions D E F mm mm mm 65 78 78 96 111 129 142 153 173 208 253 272 323 22 26.2 26.2 34.5 31.8 35 45 45 45 55 67.9 73 87.5 13.5 17.7 17.7 21.4 25.2 25.8 26.2 39.5 42 42 51.5 53 53
H1 mm 13 14 22 30 30 38 48 54 61 63 75 92 103
H2 mm 10.5 10.5 13.5 11.5 10.5 17.5 18 28 30 33 30 64.5
Renold Ref SPDR95 SPDR99 SPDR100 SPDR110 SPDR150 SPDR190 SPDR225 SPDR226 SPDR276 SPDR280 SPDR295 SPDR300 SPDR350
Assembled overall length L With half body combinations BB FF,FH,HH FB, HB 63.5 71.7 64.7 68.2 87.7 64.7 76.2 107.4 74.4 90.9 115.2 78.2 96.7 133.8 78.8 106.3 154.2 93.2 123.7 178.5 106.5 142.5 201 135 168 201 135 168 240.5 156.5 198.5 282 158 220 308 231 269.5
Ordering code
Half Body
Spider Size Half Body
SPDR 110 HBDY CI

Material CI Cast iron (All sizes) AL Aluminium (Available for sizes SPDR95 SPDR110)
Element Kit SPDR 110 ELMT NI

Spider Size Element Material NI - Nitrile (All sizes) UR - Urethane (Available for sizes SPDR50 SPDR295) Hy Hytrel (Available for sizes SPDR50 SPDR295)
Legacy Spider Spares

Coupling Size Spider Flexible Element S11 644851 S15 644852 S21 644853 S30 644854 S37 644855
*1 Power and Torque values quoted are for Nitrile Rubber elements (NBR). Urethane elements have 1.5 times the torque capacity, but provide less damping effect. Hytrel elements offer 2.5 times the torque capacity but have even less damping effect and are best used for continuous load applications rather than cyclic or stop/start situations. Please contact Renold technical department for more information on these alternative element materials. Statement: When ordering a complete coupling you shoud select two half bodies and one element. If in doubt refer to Renold Sales.
www.renold.com
Page 22
Pinex
A robust, general purpose pin/buffer coupling providing reliable fail safe transmission of torque and misalignment capability.
Coupling capacity
Maximum power @ 100RPM: 340kW Maximum torque: 32500Nm Common half bodies minimalise stock holding. Polyurethane buffers, reliable/ exible and temperature resistant. Modular construction - available as coupling, brakedrum and shear pin designs. Taper bores available for ease of maintenance. Potential energy saving when used to replace older cast iron pin and bush couplings.
Applications
Conveyors Escalators Mixers Pumps General Industrial Applications
Features and benets

Steel half bodies, strong yet compact. Heavy duty pin and buffer coupling - for heavy shock load conditions. Torsionally exible - shock absorbing, extending machine life. Maintenance free - minimum number of wearing parts. Misalignment capabilities allowing exibility in installation.
Construction details
Steel Half Bodies Urethane Buffer: Temp Range -40C to +80C

Shaft to Shaft Shear Pin Brake Drum/Disc
Page 23
Pinex
EE F F
DD
BB
C1 C1
C2 C2
C2 C2
Type B
Type F
Type H
Assembled Pinex Coupling
Catalogue number PF1# #3 PF1# #6 PF1BB9 PF1BB12 PF2# #3 PF2# #6 PF2BB9 PF2BB12 PF3# #3 PF3# #6 PF3BB9 PF3BB12 PF4# #3 PF4# #6 PF4BB9 PF4BB12 PF5# #4 PF5# #8 PF5# #12 PF5BB16 PF6# #3 PF6# #6 PF6# #9 PF6BB12 PF7# #4 PF7# #8 PF7# #12 PF7BB16 PF8# #4 PF8# #8 PF8# #12 PF8BB16 PF9BB4 PF9BB8 PF9BB12 PF9BB16
Product number 8001042/3 8001042/6 8001042/9 8001042/12 8002050/3 8002050/6 8002050/9 8002050/12 8003060/3 8003060/6 8003060/9 8003060/12 8004075/3 8004075/6 8004075/9 8004075/12 8005090/4 8005090/8 8005090/12 8005090/16 8006110/3 8006110/6 8006110/9 8006110/12 8007130/4 8007130/8 8007130/12 8007130/16 8008150/4 8008150/8 8008150/12 8008150/16 8009240/4 8009240/8 8009240/12 8009240/16
Power/ Torque Speed Type B 100rpm nominal max Bore kW Nm rpm Max Min 2.03 4.05 6.08 8.1 3.59 7.18 10.76 14.35 4.24 8.48 12.71 16.96 8.32 16.65 24.97 33.29 13.94 27.88 41.82 55.76 24.70 49.40 74.10 98.80 37.18 74.35 111.53 148.70 64.70 129.40 194.10 258.80 85.00 170.00 255.00 340.00 194 387 581 774 343 685 1028 1370 405 810 1214 1620 795 1590 2384 3179 1331 2662 3994 5325 2359 4717 7076 9435 3550 7100 10650 14200 6179 12357 18536 24714 8130 16255 24385 32500 6800 50 0
Type F & H Bush size Bore
Dimensions
Type B
Type F & H
B C1 C2 D E F Mass* WR2* Mass* WR2* kg kg m2 kg m2 Max Min mm mm mm mm mm mm kg 32 11 70 44 40 125 20 4 5.2 0.00828 5.0 0.00813
TB1215
5900
55
TB1615
42
14
80
50
40
145
25
8.3 0.01843 7.6 0.01780
5200
72
TB2017
50
18 100
60
47
165
25
13.8 0.03335 12.1 0.03143
4400
80
TB2525
60
19 113
75
65
195
35
22.0 0.08470 20.3 0.08195
3600
110
TB3030
75
35 150
89
80
235
35
37.8 0.19972 35.3 0.19274
2900
130
55
TB3535
90
35 180 110
91
290
50
73.2 0.61140 65.2 0.58086
2600
150
65
TB4040
100
40 210 130 105 320
50
103.0 0.99756 88.5 0.92310
2200
175
75
TB5050
125
70 245 150 130 380
60
168.8 2.33646 154.1 2.22610
1700
260
75
N/A
N/A N/A 355 220
490
60
423.0 9.19000 N/A
N/A
NOTE: Maximum power and torques for taper bore options are limited by the taper bush capacity. * Values are for couplings with no bore and a full set of pin assemblies. Max angular misalignment 0.25 Disc Brake Drum version also available - consult Renold for details. Max offset misalignment 0.13mm
www.renold.com
Page 24
Pinex
Ordering code
PF 3 # # 9
Pinex Size Half body type B Plain bore F Taper bush H taper bush No of pins Half body type B Plain bore F Taper bush H taper bush
Component Spares
Coupling size PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 Half body pilot bored Catalogue number PF1 B PF2 B PF3 B PF4 B PF5 B PF6 B PF7 B PF8 B PF9 B Product number 8001042 8002050 8003060 8004075 8005090 8006110 8007130 8008150 8009240 Half body F type Catalogue number PF1 F PF2 F PF3 F PF4 F PF5 F PF6 F PF7 F PF8 F N/A Product number 8001042/77 8002050/77 8003060/77 8004075/77 8005090/77 8006110/77 8007130/77 8008150/77 N/A Half body H type Catalogue number PF1 H PF2 H PF3 H PF4 H PF5 H PF6 H PF7 H PF8 H N/A Product number 8001042/88 8002050/88 8003060/88 8004075/88 8005090/88 8006110/88 8007130/88 8008150/88 N/A Pin and buffer set Product number 800 0008 800 0010 800 0010 800 0012 800 0012 800 0016 800 0016 800 0020 800 0020 Number per set 3 3 3 1 1 1 1 1 1 Coupling Size PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9
Page 25
Pinex Brakedrum Coupling

G H H
Ordering code
PF BD 5 #
Pinex M - Metric drum dia B - Imperial drum dia
D B1 A1 B1 A1
A2 B2 B2 E E A2
Brake drum Size Disc brake version also available consult Renold for details
C2 C1 F
C2
Coupling size PFBD1 # PFBD2 # PFBD3 # PFBD4 # PFBD5 # PFBD6 # PFBD7 # PFBD8 #
Product number 8101042 8102050 8103060 8104075 8105090 8106110 8107130 8108150
Power /100rpm kW 8.1 14.35 16.96 33.29 55.76 98.8 148.7 258.8
Torque nominal Nm 774 1370 1620 3179 5325 9435 14200 24714
Speed max rpm 3600 2850 2300 1900 1400 1400 1100 900
Bore A1 max mm 50 55 72 80 110 130 150 175 A2 max mm 45 50 60 75 90 110 130 150 Dia E mm 160 200 250 315 400 400 500 630
Drum dimensions Width G mm 92 105 124 140 184 184 241 267 Dia E inch 6 8 10 12 16 16 20 24
Coupling size PFBD1 # PFBD2 # PFBD3 # PFBD4 # PFBD5 # PFBD6 # PFBD7 # PFBD8 #
Product number 8201042 8202050 8203060 8204075 8205090 8206110 8207130 8208150
Dimensions B1 mm 70 80 100 113 150 180 210 245 B2 mm 70 80 100 113 150 180 210 245 C1 mm 44 50 60 75 90 110 130 150 C2 mm 44 50 60 75 90 110 130 150 D mm 125 145 165 195 235 290 320 380 F mm 4 5 5 6 6 7 7 7 H mm 22 13 20 WR3 kg m2 0.0277 0.0696 0.1801 0.5487 1.6548 2.0706 5.2192 13.566 Mass kg 8.7 14.3 24.2 49.0 82.2 114.1 199.7 303.4
Number of pins per coupling 12 12 12 12 16 12 16 16
Pin & buffer set Part number PFA PFB PFB PFC PFC PFD PFD PFE Number per set 3 3 3 1 1 1 1 1
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Page 26
Pinex Shearpin Coupling
Ordering code
PF S 5 #
Pinex Shear pin Size Shear torque between MaxM and MinM shown in Nm
D A2
C E
A1
Select coupling based on nominal torque using service factors from page 13. Then select required shear torque from table below.
F
Coupling size PFS1 # PFS2 # PFS3 # PFS4 # PFS5 # PFS6 # PFS7 # PFS8 # PFS9 #
Nominal torque 387 685 810 1590 2662 4717 7100 12357 16255
Shear torque Min Nm 194 220 350 425 520 1100 2750 5900 8130 Max Nm 774 1370 1620 3180 5324 9434 14200 24714 32510
Speed max rpm 6800 5900 5200 4400 3600 2900 2600 2200 1700
Bore A1 Max mm 50 55 72 80 110 130 150 175 260 Min mm 55 65 75 75
Bore A2 Max mm 40 47 57 63 93 107 120 147 200 Min mm 55 65 75 75 B mm 70 80 100 113 150 180 210 245 355 C kg 44 50 60 75 89 110 130 150 220
Dimensions D mm 125 145 165 195 235 290 320 380 490 E mm 20 25 25 35 35 50 50 60 60 F mm 4 5 5 6 6 7 7 7 7 Mass kg 6.3 10.1 15.3 27.3 47.3 89.8 129 212 513
No. of pins 6 6 6 6 8 6 8 8 8
Page 27
Crownpin
An established pin/buffer coupling, offering extended power capacity where the demand for long life and simplicity of construction make it suitable for working in arduous conditions.
Coupling capacity
Maximum power @ 100RPM: 2611kW Maximum torque: 249,400Nm

Shaft to Shaft Shear Pin Brake Drum
Cast Iron Half Bodies Neoprene Buffers: Temp range - 30 to + 95c
Features and benets

Heavy duty coupling suitable for shock load conditions. Neoprene rubber buffers for robust exibility. Torsionally exible - shock absorbing, extending machine life. Maintenance free - minimum number of wearing parts. Misalignment capabilities allowing exibility installation.
Applications
Conveyors Cranes Fans Leisure Rides Lifts Pumps Screens Washers General Industrial Applications
www.renold.com
Page 28
Crownpin
F
F E E G G
Ordering code
CP 77 # # 8
Crownpin Size Pin half type B Plain bore F Taper bush No of pins Buffer half type B Plain bore F Taper bush
Pin half PIN HALF Buffer HALF half BUFFER
D A A D
Max angular misalignment 0.15 Max offset misalignment:CP36 to CP135 - 0.13mm CP150 to CP480 - 0.18mm
C1 C1
C1 C1
C2 C2
C2 C2
Type B
Type F
Renold continue to supply the following components as spares and replacement parts but recommend Pinex for new applications.
Catalogue number CP36BB3 CP48BB4 CP48BB8 CP57# #4 CP57# #8 CP65# #8 CP77# #8 CP91# #4 CP91# #8 CP106# #10 CP120# #8 CP135# #10 CP150BB10 CP165BB10 CP180BB10 CP210BB12 Product number 7032303 7032105 7032305 7032106 7032306 7032307 7032308 7032309 7032309 7032310 7032312 7032313 7032315 7032316 7032318 7032321 Power/ Torque Speed Type B 100rpm nominal max Bore A kW Nm rpm Max Min 0.37 0.74 1.48 1.85 3.7 5.21 7.45 10.44 20.9 32.8 41.8 62.7 97 112 164 246 35 71 142 177 354 497 711 997 1995 3134 3990 5984 9262 10690 15660 23490 6210 4760 4760 3980 3980 3520 2950 2510 2510 2510 1900 1690 1520 1380 1270 1090 20 35 35 45 45 50 65 75 75 90 95 115 120 140 145 150 0 0 0 0 0 0 0 38 38 38 45 50 60 65 70 70 Bush size N/A N/A N/A TB1215 TB1215 TB1615 TB2017 TB2525 TB2525 TB3030 TB3535 TB4040 N/A N/A N/A N/A Type F Bore Dimensions Mass kg 1.9 3.7 3.7 6.6 6.6 10 15 30 30 45 63 90 130 168 218 295 No of Pins 3 4 8 4 8 8 8 4 8 10 8 10 10 10 10 12 Spare Parts Code A A A B B C D E E E F F G G H H
B C1 C2 D E F G Max Min mm mm mm mm mm mm mm 32 32 42 50 60 60 75 90 100 11 11 14 37 62 62 73 73 83 32 38 38 45 45 51 60 70 70 83 95 38 38 38 45 64 64 76 89 94 122 122 146 146 165 197 232 232 270 305 381 419 457 533 15 15 15 19 19 22 22 29 29 29 33 33 40 40 48 48 2.4 2.4 2.4 2.4 2.4 3.2 3.2 4.8 4.8 4.8 6.4 6.4 6.4 6.4 7.9 7.9 23 23 23 29 29 35 35 46 46 46 54 54 65 65 71 71
18 103 19 121 19 121 35 156 35 165 -
40 203 108 102 343 222 121 254 133 267 146 279 172
The following Crownpin components are recommended for high torque applications as they exceed the Pinex range.
Catalogue number CP240BB12 CP270BB14 CP300BB14 CP360BB18 CP420BB16 CP480BB20 Product number 7032324 7032327 7032330 7032336 7032342 7032348 Power/ Torque Speed Type B 100rpm nominal max Bore A kW Nm rpm Max Min 373 496 746 1194 1716 2611 35620 46990 71240 114000 163900 249400 950 840 760 630 540 470 180 200 230 250 85 85 95 95 Bush size N/A N/A N/A N/A N/A N/A Type F Bore Dimensions Mass kg 450 587 825 1160 1700 2250 No of Pins 12 14 14 18 16 20 Spare Parts Code K K L L M M
B C1 C2 D E F G mm mm mm mm mm mm mm Max Min 330 197 368 216 406 229 470 254 482 279 533 305 609 686 762 914 56 56 67 67 8.7 8.7 9.5 9.5 83 83 102 102
280 110 300 110
1067 83 12.7 127 1220 83 12.7 127
Other pin congurations are available - please consult Renold. Resilient and Soft Start Couplings
Page 29
Crownpin
Component Spares
Coupling number CP36BB3 CP48BB4 CP48BB8 CP57##4 CP57##8 CP65##8 CP77##8 CP91##4 CP91##8 CP106##10 CP120##8 CP135##10 CP150BB10 CP165BB10 CP180BB10 CP210BB12 CP240BB12 CP270BB14 CP300BB14 CP360BB18 CP420BB16 CP480BB20 Product number 7032303 7032105 7032305 7032106 7032306 7032307 7032308 7032109 7032309 7032310 7032312 7032313 7032315 7032316 7032318 7032321 7032324 7032327 7032330 7032336 7032342 7032348 Pin half body Pilot bored 7032303/1 7032105/1 7032305/1 7032106/1 7032306/1 7032307/1 7032308/1 7032109/1 7032309/1 7032310/1 7032312/1 7032313/1 7032315/1 7032316/1 7032318/1 7032321/1 7032324/1 7032327/1 7032330/1 7032336/1 7032342/1 7032348/1 Taper bored N/A N/A N/A 7032106/177 7032306/177 7032307/177 7032308/177 7032109/177 7032309/177 7032310/177 7032312/177 7032313/177 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Buffer half body Pilot bored 7032303/2 7032105/2 7032305/2 7032106/2 7032306/2 7032307/2 7032308/2 7032109/2 7032309/2 7032310/2 7032312/2 7032313/2 7032315/2 7032316/2 7032318/2 7032321/2 7032324/2 7032327/2 7032330/2 7032336/2 7032342/2 7032348/2 Taper bored N/A N/A N/A 7032106/277 7032306/277 7032307/277 7032308/277 7032109/277 7032309/277 7032310/277 7032312/277 7032313/277 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Pin & nut 7030003/60 7030003/60 7030003/60 7030006/60 7030006/60 7030007/60 7030008/60 7030009/60 7030009/60 7030009/60 7030012/60 7030012/60 7030015/60 7030015/60 7030018/60 7030018/60 7030024/60 7030024/60 7030030/60 7030030/60 7030042/60 7030042/60 Neoprene buffer 7030003/3 7030003/3 7030003/3 7030006/3 7030006/3 7030007/3 7030008/3 7030009/3 7030009/3 7030009/3 7030012/3 7030012/3 7030015/3 7030015/3 7030018/3 7030018/3 7030024/3 7030024/3 7030030/3 7030030/3 7030042/3 7030042/3
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Page 30
Tyreex
A range of highly exible couplings offering excellent misalignment capacity and suitable to absorb both shock loads and vibrations.
Coupling capacity
Maximum power @ 100RPM: 65.8 kW Maximum torque: 6270 Nm Pump spacer option for easy pump maintenance. Taper bush bores available for ease of replacement. Easy replacement of tyre element without any need to move hubs axially on driven or driving shafts. Roller Table Drives General Industrial Applications
Steel or S.G. Iron Half Bodies Rubber Tyres: Temp Range -50C to +50C Chloroprene Tyres: Temp Range -15C to +70C
Features and benets

High misalignment capabilities - high exibility. Shock absorbing - extending machine life. Maintenance free - minimum number of wearing parts. Fire retardent, anti-static elements available for use in a ameproof environment. Interchangeability means no reengineering.

Shaft to Shaft Pump Spacer Type
Applications
Compressors Generator Sets Pumps
Page 31
Tyreex
TY40 - TY60
L1 F F
TY70 - TY180
L3 L3
F F P L1
L2 L2
F F
C1
C2
C3 C3
F F
C1 C1
L2 F C2 C2
L3 F
C3
D D
D D
D D
D D
D D
D D
Type B
Type F
Type H
Type B
Type F
Type H
Coupling size TY40 # # TY50 # # TY60 # # TY70 # # TY80 # # TY90 # # TY100 # # TY110 # # TY120 # # TY140 # # TY160 # # TY180 # #
Power Torque /100rpm nominal kW Nm 0.26 0.69 1.33 2.62 3.93 5.24 7.07 9.2 13.9 24.3 39.4 65.8 25 66 127 250 375 500 675 875 1300 2320 3770 6270
Speed max rpm 4500 4500 4000 3600 3100 3000 2600 2300 2050 1800 1600 1500
Type B Bore Max 30 38 45 50 60 70 80 95 110 130 140 150 Min 12 15 18 22 25 28 32 30 38 75 85 85 Bush size TB1008 TB1210 TB1610 TB2012 TB2517 TB2517 TB3020 TB3020 TB3525 TB3525 TB4030 TB4535
Type F Bore Max 25 32 42 50 60 60 75 75 100 100 100 125 Min 9 11 14 14 16 16 25 25 35 35 40 55 Bush size TB1008 TB1210 TB1610 TB1610 TB2012 TB2517 TB2517 TB3020 TB3020 TB3525 TB4030 TB4535
Type H Bore Max 25 32 42 42 50 60 60 75 75 100 100 125 Min 9 11 14 14 14 16 16 25 25 35 40 55
Max misalignment
End Torsional Offset Angular float stiffness Nm mm deg mm at 20C 1.1 1.3 1.6 1.9 2.1 2.4 2.6 2.9 3.2 3.7 4.2 4.8 4 4 4 4 4 4 4 4 4 4 4 4 1.3 1.7 2.0 2.3 2.6 3.0 3.3 3.7 4.0 4.6 5.3 6.0 6 12.5 32 60 63 91 126 178 296 470 776 1370
Coupling size TY40 # # TY50 # # TY60 # # TY70 # # TY80 # # TY90 # # TY100 # # TY110 # # TY120 # # TY140 # # TY160 # # TY180 # #
Dimensions C1 mm 22 32 38 35 42 49 56 63 70 94 102 114 C2 mm 22 25 25 32 45 45 51 51 65 65 77 89 C3 mm 22 25 25 25 32 45 45 51 51 65 77 89 D mm 104 133 165 187 211 235 254 279 314 359 402 470 F mm 11 12.5 16.5 11.5 12.5 13.5 13.5 12.5 14.5 16 15 23 L1 mm 33.5 45 55 47 55 63 70 76 84.5 110.5 117 137 L2 mm 33.5 38 42 44 58 59 65 63.5 78.5 81 92 112 L3 mm 33.5 38 42 42 45 59 59 63.5 65.5 81 92 112 M mm N/A N/A N/A 13 16 16 16 16 16 17 19 19 P mm 29 38 38 38 42 48 48 55 67 67 80 89
Type B mass* kg 1.05 1.5 2.35 3.45 5 7.25 10 12.5 16.9 22.2 35.8 49.1
Type F mass* kg 1.05 1.5 2.35 3.45 5 7.25 10 11.7 16.5 22.3 33.5 42.2
Type H mass* kg 1.05 1.5 2.35 3.45 5 7.25 10 11.7 15.9 22.3 32.5 42.2
NOTE: M is distance by which clamping screws need to be withdrawn to release tyres. P is wrench clearance for taper bush screws when large end is outboard Type H. *Mass is for single hub assembly and half tyre.
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Page 32
Tyreex
Ordering code
TY 100 # #
Tyrelex Size Half body type B Plain bore F Taper bush H Taper bush Half body type B Plain bore F Taper bush H Taper bush
Component Spares
Coupling size TY40 # # TY50 # # TY60 # # TY70 # # TY80 # # TY90 # # TY100 # # TY110 # # TY120 # # TY140 # # TY160 # # TY180 # # Tyre flexible element Catalogue no TY40 TY50 TY60 TY70 TY80 TY90 TY100 TY110 TY120 TY140 TY160 TY180 Product no 7131104/1 7131105/1 7131106/1 7132107/1 7132108/1 7132109/1 7132110/1 7132111/1 7132112/1 7132114/1 7132116/1 7132118/1 Half body unbored Type B Catalogue no TY40 B TY50 B TY60 B TY70 B TY80 B TY90 B TY100 B TY110 B TY120 B TY140 B TY160 B TY180 B Product no 7131104/HB02 7131105/HB02 7131106/HB02 7132107/HB02 7132108/HB02 7132109/HB02 7132110/HB02 7132111/HB02 7132112/HB02 7132114/HB02 7132116/HB02 7132118/HB02 Half body taper bored Type F Catalogue no TY40 F TY50 F TY60 F TY70 F TY80 F TY90 F TY100 F TY110 F TY120 F TY140 F TY160 F TY180 F Product no 7131104/HB77 7131105/HB77 7131106/HB77 713107/HB77 7132108/HB77 7132109/HB77 7132110/HB77 7132111/HB77 7132112/HB77 7132114/HB77 7132116/HB77 7132118/HB77 Half body taper bored Type H Catalogue no TY40 H TY50 H TY60 H TY70 H TY80 H TY90 H TY100 H TY110 H TY120 H TY140 H TY160 H TY180 H Product no 7131104/HB88 7131105/HB88 7131106/HB88 7132107/HB88 7132108/HB88 7132109/HB88 7132110/HB88 7132111/HB88 7132112/HB88 7132114/HB88 7132116/HB88 7132118/HB88
Page 33
Discex
A general purpose fail safe, torsionally exible coupling, offering the option of either urethane or reinforced rubber disc, as the exible element.
Coupling capacity
Maximum power @ 100RPM: 45kW Maximum torque: 4298Nm Optional re retardent anti-static elements for use in ameproof environment. Taper bush bores available for ease of maintenance.
Cast Iron Half Bodies Urethane Disc Temp Range -40 to +80C Rubber Reinforced Disc Temp Range -40 to +90C
Features and benets

Compact design, dimensionally small yet high power capacity. Torsionally exible - shock absorbing, extending machine life. Maintenance free - minimum number of wearing parts. Misalignment capabilities allowing exibility installation. Alternative exible elements available for wide design choice.

Shaft to Shaft
Applications
Bottling Machines Compressors Mixers Pumps Screens General Industrial Applications
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Page 34
Discex
EE
E E
DD
AA
C C
F F
C C
Type B
Type F
Catalogue number D41# # N # D52# # N # D52# # S # D52# #W # D71# # N # D71# # S # D71# #W # D89# # N # D89# # S # D89# #W # D108# # NR D108# # SR D108# #WR D127# # NR D127# # SR D127# #WR
Power/ Torque 100rpm nominal kW Nm 0.75 1.5 2.25 3 3.75 5.25 7.5 9 12 15 19 23 26 30 38 45 72 143 215 287 358 501 716 860 1146 1433 1791 2149 2507 2865 3581 4298
Speed max* rpm 2900 2250
Type B Bore Max 32 42 Min 12 19 Bush size TB1008 TB1215
Type F Bore Max 25 32 Min 9 11 B mm 58 72 C mm 25 41
Dimensions D mm 104 133 E mm 11 13 F mm 16 22 26 31 23 Mass kg 2.1 4.9 5.0 5.1 11.0 11.1 11.2 20.8 21.0 21.7 40.0 40.0 41.0 65.0 66.0 67.0
End float mm 1.8 2.5 2.5 2.5 3 3 3 3.8 3.8 3.8 4.6 4.6 4.6 5.3 5.3 5.3
1650
60
28
TB2017
50
18
102
48
181
16
27 32 28
1300
75
32
TB2525
60
19
121
70
225
18
40 47 47
1050
95
38
TB3030
75
35
155
83
274
22
51 63 53
900
110
55
TB3535
90
35
185
95
324
25
61 73
* Normal maximum speeds with 1 max. angular malalignment, above these speeds consult our Sales Technical Staff. Max angular misalignment 1 Max offset misalignment 0.5mm
Page 35
Discex
Ordering code
D 52 # # # #
Discex Size Half body type B Plain bore F Taper bush Buffer half type P Polyurethane R Rubber/fabric Disc size* N Narrow S Standard W - Wide Half body type B Plain bore F Taper bush * Disc size depending on torque transmitted.
Component Spares
Coupling number D41 ## NP D41 ## NR D52 ## NP D52 ## NR D52 ## SP D52 ## SR D52 ## WP D52 ## WR D71 ## NP D71 ## NR D71 ## SP D71 ## SR D71 ## WP D71 ## WR D89 ## NP D89 ## NR D89 ## SP D89 ## SR D89 ## WP D89 ## WR D108 ## NR D108 ## SR D108 ##WR D127 ## NR D127 ## SR D127 ##WR Product no BB type 644763 647263 644766 647266 644767 647267 644768 647268 644769 647269 644770 647270 644771 647271 644772 647272 644773 647273 644774 647274 647275 647276 647277 647278 647279 647280 Product no FF type 644763/77 647263/77 644766/77 647266/77 644767/77 647267/77 644768/77 647268/77 644769/77 647269/77 644770/77 647270/77 644771/77 647271/77 644772/77 647272/77 644773/77 647273/77 644774/77 647274/77 647275/77 647276/77 647277/77 647278/77 647279/77 647280/77 Polyurethane disc 644733 644736 644737 644738 644739 644740 644741 644742 644743 644744 Rubber/fabric disc 647233 647236 647237 647238 647239 647240 647241 647242 647243 647244 647245 647246 647247 647248 647249 647250 Pin assembly 644204 644204 644207 644207 644207 644207 644207 644207 644210 644210 644210 644210 644210 644210 644213 644213 644213 644213 644213 644213 644216 644216 644216 644219 644219 644219 Half body pilot bored 644205 644205 644208 644208 644208 644208 644208 644208 644211 644211 644211 644211 644211 644211 644214 644214 644214 644214 644214 644214 644217 644217 644217 644220 644220 644220 Half body taped bored 644205/77 644205/77 644208/77 644208/77 644208/77 644208/77 644208/77 644208/77 644211/77 644211/77 644211/77 644211/77 644211/77 644211/77 644214/77 644214/77 644214/77 644214/77 644214/77 644214/77 644217/77 644217/77 644217/77 644220/77 644220/77 644220/77
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Page 36
Chainex
An all metal exible yet torsionally stiff coupling, suitable for use in arduous working conditions.
Coupling capacity
Maximum power @ 100RPM: 90kW Maximum torque: 8595Nm All metal coupling for use in hostile environments. Taper bush bores available for ease of maintenance. Easy removal of chain for high speed disconnection of driven and driving machines. Precison moulded plastic cover with seals for lubrication retention and dust protection.
Applications
Fans Feeders Kiln Dryers Line Shafts Pump Drives
Features and benets

Torsionally stiff for use as a positive drive connection. Easy installation for ease of maintenance Misalignment capabilities allowing exibility in installation. Hardened teeth giving long life with high torque capacity.
Hardened Steel Sprockets Renold Duplex Chain Moulded Cover

Shaft to Shaft Taper Bush or Parallel Bored
Page 37
Chainex
Ordering code
F F
C 63 # # #
Chainex Size
D D AA
B B
Half body type B Plain bore F Taper bush H Taper bush

TYPE B Type B
TYPE F Type F
TYPE H Type H
Supplied with or without cover K With cover R Rubber/ fabric Half body type B Plain bore F Taper bush H Taper bush
C C
C C
Max angular misalignment 1
Coupling Power/ Torque Speed 100rpm nominal max size with cover kW Nm rpm C28BB K C33BB K C43 # # K C63 # # K C81 # # K C101BB K C122BB K C140BB K 0.55 1 2.25 7.5 17.5 33.5 60 90 52.5 95.5 215 716 1671 3200 5730 8595 3500 3000 2250 1500 1200 960 750 700
Type B Bore Max 25 30 40 60 80 100 130 140 Min 12 12 14 19 24 32 50 55 Bush size N/A N/A
Type F & H Bore Max 28 42 60 Min 9 14 19 B mm 42 50 59 91 117 144 182 195 C mm 21 25 32 51 63 76 101 114
Dimensions D mm 72 83 108 159 206 258 311 357 E mm 62 74 99 148 197 245 295 343 F mm 3 5.1 6.9 8.9 16.2 18.8 25.1 31.2 Mass kg 0.5 1.0 2.1 7.1 16 30 61 85
Offset Max mm 0.25 0.25 0.25 0.30 0.38 0.38 0.50 0.50
End float mm 0.7 1.0 1.3 2.0 2.5 3.3 3.8 4.6
TB1008 TB1615 TB2525 N/A N/A N/A
Component Spares
With cover Coupling number C28BBK C33BBK C43BBK C43FFK C63BBK C63FFK C81BBK C81FFK C101BBK C122BBK C140BBK Product number 642602 642603 642604 642604/77 642606 642606/77 642608 642608/77 642610 642612 642614 Without cover Coupling number C28BB C33BB C43BB C43FF C63BB C63FF C81BB C81FF C101BB C122BB C140BB Product number 642802 642803 642804 642804/77 642806 642806/77 642808 642808/77 642810 642812 642814 Cover 616602 616603 616604 616604 616606 616606 616608 616608 616610 616612 616614 Half body pilot bored 642080 642081 642082 642084 642086 642088 642090 642092 Half body taper bored F type 642082/77 642084/77 642086/77 Half body taper bored H type 642082/88 642084/88 642086/88 Chain with connectors 114500/96620 114038/96620 114046/96620 114046/96620 114066/96620 114066/96620 114088/96620 114088/96620 114106/96620 114127/96620 114147/96620
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Page 38
Rigid
C1 C1
C2 C2
C2 C2
E E
E E
E E
D B B D
A A
D B B D
D B B D
F F
F F
FF
Type BB
Type FF
Type HF
Coupling size RC10 # # RC15 # # RC20 # # RC25 # # RC30 # # RC35 # # RC40 # # RC45 # # RC50BB RC55BB RC60BB RC70BB
B type Bore dia A Max 54 70 90 105 125 145 170 190 210 230 250 290 Min 14 20 27 27 39 39 55 55 55 55 55 55 Bush size
F & H type* Bore Max 42 50 60 75 90 100 110 125 Min 14 14 16 35 35 40 55 70 B mm 76 98 124 148 173 201 233 262 294 324 349 406 C1 mm 42 49 62 77 91 106 121 135 153 168 188 229
Dimensions C2 mm 42 35 47 79 91 106 121 135 D mm 116 152 178 213 240 279 318 346 389 425 457 527 E mm 14 19 19 22 22 29 29 29 38 38 25 29 F mm 5 5 5 5 5 5 10 10 10 10 13 16
B type weight kg 5.4 9.1 19.4 32.6 41.3 66.2 97.1 132 194 253 319 501
F & H type weight kg 2.0 5.3 8.3 16.6 22.7 37.1 47.8 77.05 -
TB1615 TB2012 TB2517 TB3030 TB3535 TB4040 TB4545 TB5050 N/A N/A N/A N/A
Larger sizes are available. * NOTE: Torque transmitted by F & H types is limited by the torque capacity of the taper bush. NOTE: When connecting vertical shafts use type BB with keep plates or type FF. Type HF must not be used.
Ordering code
RC 30 # #
Rigid Size Half body type B Plain bore F Taper bush H Taper bush Half body type B Plain bore F Taper bush H Taper bush
Page 39
Gearex
Renold Gearex consists of both standard ranges and customised special all metal couplings, giving maximum power capacity within minimum space envelope and excellent misalignment capacity.
Coupling capacity
Maximum power @ 100RPM: 50485kW Maximum torque: 4747000Nm
Range options
A series AGMA standard double and single engagement B series heavy duty standard double and single engagement D series high misalignment double and single engagement V series vertical NTS high speed A series double engagement anged spacer (DAFS) A series double engagement cardon shaft Brake Disc/Drum Dis-engaging Long Hub Croft MB Series Mill Motor Shear Pin Telescopic
Applications
Crane drives Mining Steelworks General heavy industrial applications
Features and benets

All carbon steel heavy duty gear coupling for strength in application, combined with long life. AGMA standard (DA/SA ranges) interchangeable and cost effective. Single and double engagement types available, suiting all applicational requirements. Crowned and barrelled teeth for optimum contact and long life. Customised options available for all gearex ranges to give design suitability for demanding applications. High misalignment up to 6o
Medium carbon steel half bodies and inner hubs. O Ring sealing (A series) Lip seals (D series)
Standard Gearex products DA, HDB, SA, HSB and NTS can be certied for use in potentially explosive atmospheres containing gas or dust, according to ATEX directive 94/9/EC. The couplings are classied for equipment group II, categories 2 and 3. Special conditions apply. Contact Renold for further details, or for consideration of ATEX certication of other Gearex products.
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Page 40
Gearex
Crown Piloted Crown
Piloted
Barreled Flank Barreled Flank
Misalignment capabilities:
Double Engagement types Parallel Offset Angular Axial (End Float) Single Engagement types Angular Axial (End Float) Designed to meet the demands of todays wide ranging applications and manufactured to Renolds high standards. Renold Gearex Couplings feature an increased tooth capacity from optimised design, providing maximised power capacity within a given space envelope. Contact us for more information on how we can deliver a cost effective solution to your application.
Clutches & Couplings have the design and manufacturing capability to engineer a shaft coupling to suit customers special design application requirements. Note: Croft MB series are also readily available in all variants. For details contact Renold. When used in conjunction with a cardan shaft, two single engagement couplings will accept offset misalignment. The amount will be dependant upon the cardan shaft length.
Page 41
Adapted and Custom Gear Couplings
THE ILLUSTRATION IN THIS SPOT IS ALSO DUPLICATED ON PAGE 32

Mill motor gear
THE ILLUSTRATION IN THIS SPOT IS ALSO DUPLICATED ON PAGE 32
Disk brake gear coupling
Shear pin gear coupling
AGE 32 A/W
Disengaging type gear coupling standard series
Telescopic type gear coupling standard series

PAGE 33 A/W
PAGE 32 A/W
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Page 42
Gearex A series Double Engagement type DA
L1 L1
L2 L2
NORMAL Normal
F2 F2
REVERSED Reversed
F1 F1 C C A C C B
One hub reversed

D
L3 L3
STOP plate PLATE Stop
REVERSED Reversed
F3 F3
REVERSED Reversed
Both hubs reversed
Coupling size GF10DA GF15DA GF20DA GF25DA GF30DA GF35DA GF40DA GF45DA GF50DA GF55DA GF60DA GF70DA
Product Power Torque Speed /100rpm nominal max** no kW Nm rpm 6901108 6901158 6901208 6901258 6901308 6901358 6901408 6901458 6901508 6901558 6901608 6901708 14.9 28.2 48 77.6 128 196 312 431 578 857 1096 1640 1423 2693 4584 7411 12224 18718 29796 41161 55199 81844 104668 156620 7100 5400 4800 4250 4000 3600 3290 2920 2630 2320 2120 1830
Bore A Max mm 46 57 78 90 110 127 145 165 185 205 225 260 Min mm 14 20 27 27 39 39 55 55 55 55 55 55 B mm 60 76 102 117 143 165 191 216 241 267 292 343 C mm 43 49 62 77 91 106 121 135 153 175 188 221 D mm 116 152 178 213 240 279 318 346 389 425 457 527 F1 mm 3 3 3 5 5 6 6 8 8 8 8 9
Dimensions F2 mm 5 8 14 12 23 27 32 37 50 53 60 71 F3 mm 6 13 25 19 42 48 57 65 92 98 111 133 L1 mm 89 102 127 159 187 219 248 278 314 359 384 451 L2 mm 90 106 138 166 206 240 273 306 356 404 436 513 L3 mm 92 111 149 173 224 260 298 335 398 449 487 575
Offset Mass max kg kg m2 mm WR2 4.2 7.7 0.006 0.020 1.2 1.5 2.0 2.3 3.0 3.5 4.0 4.5 5.3 6.0 6.5
15.0 0.044 25.4 0.105 36.7 0.188 60.8 0.436 90.7 0.822 122 178 235 279 1.305 2.550 3.780 4.860
443 10.350 7.8
Misalignment angle per half (degrees) 1.50 1.00 0.75 0.50 0.00
Rating factor 1.00 1.15 1.30 1.55 2.00
Catalogue ratings shown are nominal values at 1.50 degrees. For values at misalignments less than 1.50 degrees:Multiply nominal catalogue values by factor in table left. e.g. GF60DA at 1.50 = 104668 Nm at 0.75 = 104668 x 1.30:GF60DA at 0.75 = 136068 Nm
Long hub versions available. Contact Renold for details. See key stress calculations on page 13.
* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstances the boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold for overbore approval. ** Speed in excess of these shown may require additional balancing. *** Hubs may be reversed to increase DBSE (F2 + F3 above). If axial movement is allowed with both hubs reversed, a stop plate should be fitted to prevent hubs disengaging from outers.
Ordering code
GF 20 DA
Gearex Size Double engagement A series
Page 43
Gearex Heavy Duty B series Double Engagement type HDB

L L M M M
M M
Options
1. Loose spigot ring 2. Bolt on end plates
2 2
D D A A
1
1 1
B B
C C
C C F
C
F
Coupling size GF8HDB GF9HDB GF10HDB GF11HDB GF12HDB GF14HDB GF16HDB GF18HDB GF20HDB GF22HDB GF24HDB GF26HDB
Power /100rpm kW 1938 2663 2982 3653 4846 7231 11183 16031 22733 31309 37277 49707
Torque nominal Nm 185120 254280 284800 348900 462800 690600 1068000 1531000 2171000 2990000 3560000 4747000
Speed max** rpm 2000 1900 1800 1600 1400 1200 1000 700 500 400 300 270
Bore A Max* mm 275 305 360 370 410 465 535 605 665 720 780 840 Min mm 115 140 140 150 150 285 335 360 385 410 460 540 B mm 360 400 470 483 533 610 699 787 864 940 1016 1092 C mm 203 228 254 280 305 356 406 457 483 483 483 559 D mm 533 584 660 711 768 902 991 1124 1230 1308 1372 1524
Dimensions E mm 508 559 628 680 737 857 946 1073 1180 1257 1321 1486 F mm 10 12 12 12 14 18 20 25 25 25 25 28 L mm 416 468 520 572 624 730 832 939 991 991 991 1146 M mm 232 261 293 318 343 400 457 520 560 560 560 650
Max misalignment Offset Mass Offset Angular float kg mm deg mm 448 609 871 1070 1391 1767 2560 3485 4463 5358 6239 8985 3.6 4.2 4.8 5.3 5.7 6.9 8.4 9.2 9.6 9.6 9.6 10.6 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 15.8 19.1 19.1 19.1 19.1 19.1 19.1 22.1 22.1 22.1 22.1 22.1
Misalignment angle per half (degrees) 0.75 0.50 0.00
Rating factor 1.00 1.20 1.60
Catalogue ratings shown are nominal values at 0.75 degrees. For values at misalignments less than 0.75 degrees:Multiply nominal catalogue values by factor in table left.
Long hub versions available contact Renold for details. See key stress calculations on page 13.
* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstances the boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold for overbore approval. ** Speed in excess of these shown may require additional balancing.
Ordering code
GF 16 H DB
Gearex Size Heavy duty Double engagement B series
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Page 44
Gearex A series Single Engagement type SA
LL
FF C1 C2 C2
A1 B1 A1
A2 B2 D A2 B2
Coupling size GF10SA GF15SA GF20SA GF25SA GF30SA GF35SA GF40SA GF45SA GF50SA GF55SA GF60SA GF70SA
Product no 6908108 6908158 6908208 6908258 6908308 6908358 6908408 6908458 6908508 6908558 6908608 6908708
Power /100rpm kW 14.9 28.2 48 77.6 128 196 312 431 578 857 1096 1640
Speed max** rpm 7100 5400 4800 4250 4000 3600 3290 2920 2630 2320 2120 1830
Bore A1 Max* mm 46 57 78 90 110 127 145 165 185 205 225 260 Min mm 14 20 27 27 39 39 55 55 55 55 55 55
Bore A2 Max mm 58 75 95 110 130 155 180 200 225 250 265 310 Min mm 14 20 27 27 39 39 55 55 55 55 55 55 B1 mm 60 76 102 117 143 165 191 216 241 267 292 343 B2 mm 76 98 124 148 173 201 233 262 294 324 349 406 C1 mm 43 49 62 77 91 106 121 135 153 175 188 221
Dimensions C2 mm 40 47 60 75 89 104 116 130 148 164 182 221 D mm 116 152 178 213 240 279 318 346 389 425 457 527 F mm 4 4 4 5 5 6 8 9 9 9 10 13 L mm 87 100 125 156 185 216 244 274 310 348 380 454 Mass WR2 kg kg m2 4.8 8.4 17.2 29.0 39.0 63.5 93.9 127 186 244 299 472 0.005 0.019 0.044 0.107 0.200 0.446 0.842 1.350 2.800 3.940 5.130 11.040
Misalignment angle gear half (degrees) 1.50 1.00 0.75 0.50 0.00
Rating factor 1.00 1.15 1.30 1.55 2.00
Long hub versions available. Contact Renold for details. See key stress calculations on page 13. Renold can supply cardan shaft or flanged spacer assemblies. Critical speeds must be checked, please contact Renold.
Ordering code
GF 40 SA
Gearex Size Single engagement A series
Page 45
Gearex Heavy Duty B series Single Engagement type HSB

L M M
Options
1. Loose spigot ring 2. Bolt on end plates
2
2 E B1 E B1 A1 A1 A2 D A2 B2 D 1
C1
C2
Coupling Power Torque size /100rpm nominal kW Nm GF8HSB GF9HSB GF10HSB GF11HSB GF12HSB GF14HSB GF16HSB GF18HSB GF20HSB GF22HSB GF24HSB GF26HSB 1938 2663 2982 3653 4846 7231 11183 16031 22733 31309 37277 49707 185120 254280 284800 348900 462800 690600 1068000 1531000 2171000 2990000 3560000 4747000
Speed max** rpm 2000 1900 1800 1600 1400 1200 1000 700 500 400 300 270
Bore A1
Bore A2 B1 mm 360 400 470 483 533 610 699 787 864 940 B2 mm 368 406 457 533 584 660 711 864 940 965 C1 mm 203 228 254 280 305 356 406 457 483 483 C2 mm 200 226 252 278 302 354 405
Dimensions D mm 533 584 660 711 768 902 991 E mm 508 559 628 680 737 857 946 F mm 13 14 14 14 16 21 21 27 27 27 27 28 L mm 416 468 520 572 623 731 832 940 991 991 991
Max* Min Max Min mm mm mm mm 275 305 360 370 410 465 535 605 665 720 780 840 115 140 140 150 150 285 335 360 385 410 460 540 240 280 305 330 356 430 480 560 610 635 660 710 115 140 140 150 150 190 215 255 280 300
Max angular End M Mass misalignment float mm kg deg mm 232 261 293 411 557 877 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 7.9 9.6 9.6 9.6 9.6 9.6 9.6 11 11 11 11 11
318 1051 343 1365 400 1504 458 2184 521 2947 560 3717 560 4436 560 5227
456 1124 1073 481 1230 1181 481 1308 1257 481 1372 1321 560 1524 1486
330 1016 1016 483 355 1092 1168 559
1147 650 7993
Misalignment angle gear half (degrees) 0.75 0.50 0.00
Rating factor 1.00 1.20 1.60
Long hub versions available. Contact Renold for details. See key stress calculations on Page 13. Renold can supply cardan shaft or torque tube assemblies. Critical speeds must be checked, please contact Renold.
Ordering code
GF 20 H SB
Gearex Size Heavy duty Single engagement B series
www.renold.com
Page 46
Gearex High Misalignment D series Double Engagement type DD
D Series Double Engagement couplings accommodate offset, angular or combined misalignment. Universally used for connecting industrial applications that are subject to higher than standard misalignment of the Gearex DA, such as oil eld equipment and rolling mill drives. Induction hardened gear teeth and lip type seals handle up to 6 of misalignment.
C A
C B D
Dimensions Coupling Torque size rating Nm GF 100DD GF 150DD GF 200DD GF 300DD GF 350DD GF 400DD GF 450DD GF 500DD GF 550DD GF 600DD GF 700DD See table on page 46 GF 250DD Bore A Max* mm 27 41 54 67 80 92 105 118 134 152 171 197 B at 3.5 mm 44 58 73 94 111 127 143 164 189 219 235 279 58 73 92 109 125 140 162 186 214 232 273 B at 6 mm C at 3.5 mm 36 56 70 78 93 99 113 122 135 152 178 203 52.3 65 73 87 94 106 114 127 145 168 194 C at 6 mm D mm 89 152 176 203 229 272 295 324 375 416 457 518 F t 3.5 mm 5 6 8 10 11 13 14 16 16 21 22 27 9.5 13 14 17 18 21 24 24 28 32 35 F at 6 mm L at 3.5 mm 76 118 148 165 197 211 240 260 286 325 378 433 115 148 160 192 205 233 252 278 318 368 422 L at 6 mm Mass kg kg m2 1.9 0.002 8.2 0.018 12.2 0.037 22.7 0.074 30.5 0.143 47.3 0.325 65 0.503 87.7 0.808 134 2.209 185 2.9 249 4.214 374 8.545 WR2
Offset (parallel) misalignment at 3.5 mm 2.34 4.06 5.13 5.79 6.96 7.82 8.61 9.50 10.44 12.40 13.94 15.60 6.68 8.33 9.50 11.40 12.70 14.00 15.34 16.99 19.84 22.66 25.17 6 mm
* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstances the boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold for overbore approval. Max speed dependent on misalignment requirement, please consult Renold. Specify misalignment angle 3.5 or 6. Gear Teeth are induction hardened. Shrouded bolt flanges available if required.
Ordering code
GF 350 DD
Gearex Double engagement D series Size
Page 47
Gearex High Misalignment D series Single Engagement type SD
D Series Single Engagement couplings are commonly used in pairs with a oating shaft to connect widely separated equipmant, accommodating offset, angular or combined misalignment.
C1 A1 B1 D
C2 B2 A2
Universally used for pinch roll, shear drives and tension bridles on auxiliary rolling mill equipment.
Bore Coupling Torque A1 A2 B1 B1 size rating Max* Max* at 3.5 at 6 Nm mm mm mm mm GF 100SD GF 150SD GF 200SD GF 300SD GF 350SD GF 400SD GF 450SD GF 500SD GF 550SD GF 600SD GF 700SD See table on page 46 GF 250SD 27 41 54 67 79 92 105 118 133 152 171 197 43 70 83 96 116 135 153 165 190 215 241 225 44 58 73 94 111 127 143 164 189 219 235 279 58 73 92 109 125 140 162 186 214 232 273 B2 mm 64 100 121 140 165 194 221 248 276 314 349 403
Dimensions C1 C1 at 3.5 at 6 mm mm 36 56 70 78 93 99 113 122 135 152 178 203 52.3 65 73 87 94 106 114 127 145 168 194 C2 mm 35 58 71 78 94 103 115 125 137 160 184 216 D mm 89 152 176 203 229 272 295 324 375 416 457 518
Offset (parallel) misalignment at F F L L at 3.5 at 6 at 3.5 at 6 Mass WR2 3.5 6 mm mm mm mm kg kg m2 mm mm 5 6 8 10 11 13 14 16 16 21 22 27 9.5 13 14 17 18 21 24 24 28 32 35 76 118 148 165 197 211 240 260 286 325 378 433 115 148 160 192 205 233 252 278 318 368 422 2.27 0.002 9.91 0.19 14.5 0.058 24.1 0.098 35 0.162 53.6 0.351 72.7 0.579 96.8 0.878 146.4 2.119 206.8 3.248 274.5 4.887 422.7 9.716 2.34 4.06 5.13 5.79 6.96 7.82 8.61 9.50 10.44 12.40 13.94 15.60 6.68 8.33 9.50 11.40 12.70 14.00 15.34 16.99 19.84 22.66 25.17
* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstances the boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold for overbore approval. Specify misalignment angle 3.5 or 6. Gear Teeth are induction hardened. Shrouded bolt flanges available if required. Offset capacity is dependant on shaft length, please consult Renold for max permissible speeds.
Ordering code
GF 350 SD
Gearex Single engagement D series Size
www.renold.com
Page 48
Gearex High Misalignment D series
Gearex D Series Gear Tooth Ratings Nm*

Maximum misalignment Operating Angle 100 150 200 Coupling Spindle Size 250 300 350 400 450 500 550 600 700
* Remember to apply appropriate service factors.
3.5 per gear mesh 1 847 2706 4102 9605 14237 24237 32373 58452 73198 96633 154972 210938 2 599 1853 2927 6859 10169 17322 23130 41763 52294 69040 110734 150712 3 429 1300 2056 4814 7141 12158 16237 29322 36723 48475 77751 105830 1684 2667 5446 8056 13774 18395 35379 44305 58486 94169 128181 1198 1898 3887 5763 9853 13141 25277 31650 33480 67288 91593 1 2
6 per gear mesh 3 847 1333 2723 4045 6915 9232 17751 22226 29333 47243 64305 4 599 949 1944 2881 4915 6576 12633 15819 20881 33627 45774 5 441 712 1446 2147 3684 4915 9446 11830 15616 25152 34237 6 294 475 972 1435 2463 3288 6316 7910 10441 16814 22893
Page 49
Gearex A series Double Engagement Flanged Spacer type DAFS
L Lb
L Lb
La C A F B A C
La F2 B
Type A
Type B (Hubs reversed)
Coupling size GF10DAFS GF15DAFS GF20DAFS GF25DAFS GF30DAFS GF35DAFS GF40DAFS GF45DAFS GF50DAFS GF55DAFS GF60DAFS GF70DAFS
Power /100rpm kW 14.9 28.2 48 77.6 128 196 312 431 578 857 1096 1640
Speed max** rpm
Bore A1 Max* mm 46 57 78 90 110 Min mm 14 20 27 27 39 39 55 55 55 55 55 555 B mm 60 76 102 117 143 165 191 216 241 267 292 343 C mm 43 49 62 77 91 106 121 135 153 175 188 221 D mm 116 152 178 213 240 279 318 346 389 425 457 527
Dimensions F mm 1.5 1.5 1.5 2.5 2.5 3 3 4 4 4 4 4.5 F2 mm 3 6.5 12.5 9.5 21 24 28.5 32.5 46 49 55.5 66.5 *** *** La mm Lb mm Lb min mm 75 85 95 110 110 125 125 125 145 145 145 145
**
127 145 165 185 205 225 260
Long hub versions available. Contact Renold for details. See key stress calculations on Page 13. Renold can also supply cardan shaft assemblies.
* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstances the boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold for overbore approval. ** Speed max rpm dependant on length of spacer, please consult Renold. *** For all orders please state length of spacer and speed required. Type A - Lb = La - 2 x F Type B - Lb = La - 2 x F2
Ordering code
GF 20 DAFS #
Gearex Size Double engagement A Series anged spacer Distance between shaft ends (DBSE)
www.renold.com
Page 50
Gearex Vertical Double Engagement type VA

B1 B1 A1 A1
C1 C1
F F
L L
C2 C2
A2 A2 B2 B2 D
Coupling size GF15VA GF20VA GF25VA GF30VA GF35VA GF40VA GF45VA GF50VA GF55VA GF60VA GF70VA
Power /100rpm kW 14.9 28.2 48 77.6 128 196 312 431 578 857 1096
Torque nominal Nm 1423 2693 4584 7411 12224 18718 29796 41161 55199 81844 104668
Speed max** rpm 7100 5400 4800 4250 4000 3600 3290 2920 2630 2320 2120
Bore A1 Max* mm 46 57 78 90 110 127 145 165 185 205 225 Min mm 14 20 27 27 39 39 55 55 55 55 55
Bore A2 Max mm 75 95 110 130 155 180 200 225 250 265 310 Min mm 20 27 27 39 39 55 55 55 55 55 55 B1 mm 60 76 102 117 143 165 191 216 241 267 292 B2 mm 98 124 148 173 201 233 262 294 324 349 406 C1 mm 49 62 77 91 106 121 135 153 175 188 221
Dimensions C2 mm 47 60 75 89 104 116 130 148 164 182 221 D mm 152 178 213 240 279 318 346 389 425 457 527 F mm 8 8 9 10 12 13 17 17 17 20 23 L mm 104 130 161 190 222 250 282 318 356 390 465 Mass kg kg m2 9 30 40 64 94 128 187 245 300 0.019 0.107 0.200 0.446 0.842 1.350 2.800 3.940 5.130 WR2
Offset Max mm 0.8 1.0 1.2 1.4 1.7 2.0 2.3 2.6 3.0 3.4 3.9
17.5 0.044
475 11.040
Ordering code
GF 25 VA
Gearex Size Vertical A series
Page 51
Gearex High Speed Double Engagement type NTS
C E E
A A
E E
D D
H H G G
F F
L L
C C F F L L
C D D
Coupling size GF10NTS # GF11NTS # GF12NTS # GF15NTS # GF20NTS # GF25NTS # GF30NTS # GF35NTS # GF40NTS # GF45NTS # GF50NTS # GF60NTS # GF65NTS # GF70NTS #
Power Torque /100rpm nominal kW Nm 7 10 16 20 37 64 100 163 233 342 428 867 1090 1255 668 955 1528 1910 3562 6112 9550 15570 22250 32660 40870 82800 104223 120000
Speed max** rpm 10000 10000 10000 10000 10000 10000 8500 7250 6400 5700 5200 4500 4200 3900
Bore A Max* mm 24 30 40 40 55 70 80 100 115 125 145 165 180 190 Min mm 10 12 12 13 18 18 30 38 60 72 85 85 85 85 B mm 36 46 58 65 82 107 127 154 178 203 225 263 285 304 C mm 43 43 44 49 56 59 67 70 86 89 99 114 114 124 D mm 67 79 92 98 121 146 171 200 229 260 283 324 349 375
Dimensions E mm 3 3 3 3 3 6 6 6 6 6 6 6 6 6 F mm 9 9 9 9 11 18 18 18 18 18 18 18 18 18 G mm 70 70 73 76 92 105 114 121 140 146 152 184 184 191 H mm 126 126 130 139 162 186 204 213 248 258 273 321 321 337 L mm 95 95 97 107 123 136 152 158 190 196 216 246 246 266 Mass kg 1.8 2.7 3.6 4.5 7.7 13 20 30 42 58 74 120 130 175
Offset max mm 0.18 0.18 0.18 0.20 0.20 0.23 0.33 0.36 0.38 0.41 0.43 0.46 0.48 0.48
End float mm 1.5 1.5 1.5 1.5 1.5 1.5 3 3 3 3 3 3 3 3
Misalignment angle (degrees) 1.50 1.00 0.75 0.50 0.00
Rating factor 1.00 1.15 1.30 1.55 2.00
Ordering code
GF 60 NTS #
Gearex Size
H - Horizontal Type V - Vertical Type NTS series
www.renold.com
Page 52
Gearex Interchange Information
Interchangeability to AGMA Standard

Manufacturer Renold Falk/Rexnord Flender Bibby David Brown Maina Maina Kopflex Jaure Lovejoy/Sier Bath Esco CMD Renk FST Senior LBk Coupling range Gearflex DA Lifelign G20 Zapex ZIN FD AGMA Series X G20 AGMA N GO-A Series H MT AGMA standard Yes Yes Yes Yes Yes Yes No Yes No Yes No No No 10 1010G 1 10 1010G 1 0 1 52 1 45 50 32 or 38 15 1015G 1.5 15 1015G 1.5 1 1 1/2 62 11/2 60 68 48 20 1020G 2 20 1020G 2 2 2 78 2 75 80 60 25 1025G 2.5 25 1025G 2.5 3 2 1/2 98 2 1/2 95 100 70 or 80 30 1030G 3 30 1030G 3 4 3 112 3 110 115 90 Coupling Sizes 35 1035G 3.5 35 1035G 3.5 5 3 1/2 132 3 1/2 130 135 110 40 1040G 4 40 1040G 4 6 4 156 4 155 150 125 45 1045G 4.5 45 1045G 4.5 7 4 1/2 174 4 1/2 175 170 140 50 1050G 5 50 1050G 5 8 5 190 5 195 190 55 1055G 5.5 55 1055G 5.5 9 5 1/2 210 5 1/2 215 215 60 1060G 6 60 1060G 6 10 6 233 6 240 230 70 1070G 7 70 1070G 7 11 7 275 7 275 250 225
160 180 or 190 200
Coupling size GF10 GF15 GF20 GF25 GF30 GF35 GF40 GF45 GF50 GF55 GF60 GF70
No of bolts 6 8 6 6 8 8 8 10 8 14 14 16
Bolt size inch 0.250 0.375 0.500 0.625 0.625 0.750 0.750 0.750 0.875 0.875 0.875 1
PCD mm 95.25 122.24 149.23 180.98 206.38 241.3 279.4 304.8 88.9 368.3 400.05 463.55
Outer dia (A) mm 116 152 178 213 240 279 318 346 389 425 457 527
Flange thickness (B) mm 14.3 19 19 22.2 22,2 28.6 28.6 28.6 38.1 38.1 25.4 28.6
Inner dia (C) mm 70 87 113 133 159 186 211 240 265 298 327 378
AGMA ange details common dimensions
A PCD
Page 53
Renoldex
A torsionally stiff, backlash free coupling with misalignment capacity. Designed for use at high speeds and in high temperatures.
Torsionally rigid steel coupling
Renoldex is a range of couplings that utilizes a stainless spring steel disc pack to provide a positive backlash free drive. The coupling consists of two carbon steel hubs that are connected to the disc packs with a system of micrometric precision bushings and high tensile steel screws. This construction provides a backlash free and torsionally rigid drive with the additional benet of a 100% steel construction. The Renoldex range of couplings is based upon a modular component assembly; therefore it can be easily adapted to suit a wide variety of applications and design situations: The Renoldex type A uses a single disc pack and two hubs. It permits both axial and angular misalignments. This arrangement guarantees the highest torsional stiffness for this range of couplings. A special vertical support can be produced to allow for vertical or inclined mounting of the type A arrangement. The Renoldex type B uses two disc packs, two hubs and a spacer. It permits axial, angular and radial misalignments. The spacer component can be supplied in several lengths to allow for different axial dimensions.
Coupling capacity
Maximum power @ 100rpm: 482kW Maximum torque: 46000Nm (Using HTT exible elements)
High operating temperatures, suitable for harsh operating environments and temperatures up to 240C Taper bored and cone clamp hubs also available High transmissible torque (HTT) exible elements available from size 70 up High operating speeds
Applications
Pumps Fans Blowers Material handling Servo motor drives Machine tools Presses Cranes Wind turbines General industrial applications
Features and benets

Torsionally stiff ideal for use on precision machines 100% maintenance free long life with little wear Misalignment capabilities allowing exibility in installation Zero backlash guarantees operational accuracy

Shaft to Shaft Spacer type
General details
100% steel construction Steel hubs Stainless steel laminated exible elements
www.renold.com
Page 54
Renoldex
Ordering code
RF 116 A
Renoldex Size Standard Type A
A A F1 F1
L L B B
A F1
C C E E D1 D 1
D1 D 1
Renoldex Size
Spacer Length (DBSE) Standard Type B Renoldex Type A
G G
F1 F1
C E D1
RF 116 B 140
E E
Pilot Coupling size A mm 17 24.5 B mm 2.9 6.9 C mm 40 53 bore D mm 6 6
Max bore D1* mm 15 22 E mm 26 32.5 F1 mm 15 25 G mm 4 5
Spacer length H mm 16 26 30 39 31.2 60 100 140 37.6 70 80 100 140 46.3 100 140 180 55 100 140 180 62.6 100 140 180 71.8 140 180 140 180 200 250 224 250 L mm 36.9 55.9 L1 mm 50 79 88 110.2 139 179 219 127.6 160 170 190 230 156.3 210 250 290 175 220 260 300 216.6 250 290 330 251.8 320 360 392.4 432.4 520 624 650
Coupling weights Hub (pilot bore) kg Disc packs kg Spacer kg
40 53
Please consult Renold 0.2 0.2 0.6 0.6 0.6 0.6 1.2 1.2 1.2 1.2 1.2 2.4 2.5 2.5 2.5 3.7 3.9 3.9 3.9 7.0 7.0 7.0 11.8 11.8 23.3 23.23 0.6 0.7 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.2 0.2 0.3 0.2 0.2 0.2 0.4 0.4 0.4 0.4 0.9 0.9 0.9 1.4 1.4 2.2 2.2 0.2 0.2 0.3 0.3 0.5 0.6 0.6 0.7 0.7 0.8 1.1 1.3 1.4 1.7 2.0 2.3 2.1 2.6 3.0 3.2 3.8 4.5 5.2 6.0 10.0 11.8
70
39.5
7.5
70.5
10
35
47
25
86.5
116
55
10.4
116.5
15
60
82
40
10
Available up to 3000mm upon request
88
45
8.8
88.3
14
45
62.5
32
98.8
120.4
140
60
12
140.5
19
75
98
47
11
132
166
75
13
166.5
25
90
118
56
12
163
198 238 295 345
90 125 160 200
15 20.8 28 32
198.5 238 295 345
30 39 59 79
100 120 150 180
141 169 205 254
64 81 112 133
14 16 22 26
195 270.8 348 432.2 E 1.45
Please consult Renold Please consult Renold
*Use maximum bore D1 only for uniform load. For heavy duty class, maximum bore: D1=
Page 55
Renoldex
L1 L1
L1 L1
A
B B F1 F1
H
B B
A
F1 F1 B B
H H B B
D1
C C E E D1 D 1
C E E D1 D1
D1 D 1 E E
G G
G G
G G
F1 F1
Renoldex Type B
H-MIN
Renoldex Type B
RENOLDFLEX TYPE A
Single disc pack
RENOLDFLEX TYPE B
Double disc pack
TORSIONAL STIFFNESS***
Size
Nominal Max Torque Speed T* V** Nm rpm 18 75 12000 10000
Misalignment radial offset mm 0 0
Inertia Spacer J length axial angular H mm [] kg m2 mm 0.4 0.4 0.75 0.75 0.00002 0.00011 16 26 30 39 31.2 60 100 140 37.6 70 80 100 140 46.3 100 140 180 55 100 140 180 62.6 100 140 180 71.8 140 180 140 180 200 250 224 250 300
Misalignment radial offset mm 0.2 0.3 0.3 0.4 0.3 0.7 1.2 1.4 0.4 0.8 0.9 1.2 1.7 0.5 1.2 1.7 2.2 0.7 1.1 1.7 2.2 0.7 1.1 1.7 2.2 0.7 1.6 2.2 1.6 2.1 1.4 1.8 1.6 1.8 2.2
Inertia Disc pack Spacer J CK CH axial angular 106 Nm mm [] kg m2 Nm/rad mm/rad 0.8 0.8 1.75 1.5 0.00005 0.00004 0.00016 0.00019 0.00071 0.00076 0.00081 0.00087 0.00218 0.00252 0.00256 0.00265 0.00282 0.00795 0.00928 0.00986 0.01047 0.01824 0.02093 0.02179 0.02264 0.05175 0.05379 0.05584
40 53
Please consult Renold 113406 4.1 56703 41988.45 71232 56065.02 47142.56 40670.11 100130 90889.35 89316.32 86328.13 80913.99 170832.5 154769.46 147752.84 141344.84 233020.5 224165.39 215958.66 442511.2 429319.64 416891.81
70
170
8400
0.5
0.75
0.00049
1.1
1.5
142464
11.8
Available up to 3000mm upon request
88
320
6800
0.6
0.75
0.00164
1.2
1.5
200260
51.6
116
750
5400
0.8
0.75
0.00991
1.6
1.5
341665
130.4
140
1350
4600
0.75
0.01359
2.1
1.5
503858
236
166
2400
3800
1.2
0.75
0.0345
2.5
1.5
938363
576.1
198 238 295 345
4000 6500 21000 36000
3400 3000 2500 2100
0 0 0 0
1.4 1.7 1.1 1.3
0.75 0.75 0.5 0.5
0.08368 0.22773 0.7 1.75
2.8 3.4 2.2 2.6
1.5 1.5 1 1
0.12413 1258733 587023.07 959.8 0.12736 573004.37 0.33419 1068089.47 2268097 1807 0.34564 1043419.61 1.07 Please consult Renold 1.1 2.62 2.64 Please consult Renold 2.68
www.renold.com
D1 D 1 E
CTOT Nm/rad
Page 56
Renoldex
R A D . [ % ] O ffs et mis alig nment
100 80 60
2 1.8 1.6 1.4
f1 Misalignment factor
Angular misalignment
f3 Temperature factor
ANG. [%]
0 25
40
Note: Allowance should be made for change in misalignment encountered during operation. e.g. due to thermal expansion.
1.4 1.3 1.2 1.1 1 0 60 120 180 240
For applications with temperatures over 80C this must be stated on order.
% 50 %
20 0
1.2 Work 1
75 %
0 20 40 60 80 100
preferential area
0.2 0.4 0.6 0.8 1
tot. []
[C]
AX. [%] Axial misalignment
Working temperature
[ g 02 ] Misalignment diagram
[ g 03 ] Misalignment factor f1
[ g 04 ] Temperature factor f2
Renoldex coupling size selection

In order to select the most suitable sized coupling, a number of service factors must be taken into consideration. These service factors make adjustments to the design torque (T) of an application to take into account factors such as misalignment, load classication, driver classication as well as high ambient temperatures to produce a selection torque (TS, where TS = T x fS). The most suitable coupling is then selected by comparing the selection torque (TS) and the couplings nominal torque (TN). Please note it is important to ensure that the coupling selected will accept the required shaft diameters. Should shaft diameter exceed the maximum permissible then a larger coupling should be selected. The total service factor fS = f1x f2 x f3; where f1 is the misalignment factor, f2 is the load classication factor and f3 is the temperature factor. Note; the load classication factor is weighted depending upon the prime mover classication. These service factors are dened below: OPERATING MACHINE Blowers: low inertia Blowers: high inertia, cooling towers Centrifugal pumps: low inertia and light liquids Centrifugal pumps: high inertia or semi-liquid materials Conveyors Elevators and cranes Gear pumps Machine tools: auxiliary drives Machine tools: main drives Mills Paper machines and textile machines Presses Reciprocating pumps Woodworking machines
load factor f2 1.1 2.0 1.1 1.75 1.5 2.0 1.5 1.1 1.75 2.5 2.0 3.0 2.5 1.5
Misalignment factor f1
The maximum misalignments quoted within the technical data for the Renoldex coupling range cannot be present at the same time. Therefore, the presence of any axial misalignment ax reduces the possibility for offset misalignment rad and angular misalignment ang, which can be seen in [ g 02 ]. The combined total angular misalignment TOT is a function of the angular misalignment ang and offset misalignment rad of the shafts, according to the following formula: ang rad TOT []= + arctan 2 (H-B) The values H and B [mm] are given in the overall dimensions table. The misalignment factor f1 is a function of TOT as shown in [ g 03 ].
For machines operated by alternative prime movers the load factor f2 must be adjusted as follows: f2+1 for machines operated by IC engines with 4 or 5 pistons. f2+0.5 for machines operated by IC engines with 6 pistons, hydraulic turbines or with a start torque >2. The following must be taken into account with regard to repetitive high peak torque applications: For non reversing duty: T> Peak torque For reversing duty: T> 1.5 Peak torque.
Temperature factor f3
Renoldex couplings are unaffected by temperatures up to 160C. For applications with higher temperatures, the temperature factor f3 seen in [ g 04 ] must be taken into consideration.
Load factor f2
The following load factors apply for machines operated by electric or hydraulic motors as well as steam or gas turbines. Resilient and Soft Start Couplings
Page 57
Renoldex
Renoldex Type A
rpm
4500 4000 3500 3000 2500 2000 1500 1000 500 0
40 53 72 89 118 142 168 200 238
Renoldex Type B
rpm
1750
Dynamic balancing suggested.
1500 1250 1000 750
Dynamic balancing suggested.
Balancing not necessary.
500 250 0 0
Balancing not necessary.

250 500 750 1000 1250 1500 1750 2000
Size
H = Spacer length
[ g 05 ] Balancing
[ g 06 ] Balancing
Balancing; Renoldex standard elements are balanced to grade G6.3 - BS ISO 1940-1:2003. Additional balancing is recommended for applications over the speed curves in [ g 05 ] and [ g 06 ].
Renoldex allows 1.75 times the nominal torque for short periods of time. ** See [ g 05 ] & [ g 06 ]. *** The torsional stiffness of a single pack complete coupling can be approximated to the torsional stiffness of 1 disc pack Ck The torsional angle of a single pack coupling 180 T [] = Ck The torsional stiffness of a complete double pack coupling can be approximated to: CTOT = 1 H,B see catalogue overall dims 2 + H-2B Ck Ch The torsional angle of a double pack coupling 180 T [] = Ck T (Nm) Transmitted torque
Other Renoldex Types available (Please consult Renold)
Type E
Type F
Type G
Type HH min
Type H
Type L
Type MM min
Type M
Type N
Type P www.renold.com
Page 58
Hydrastart Fluid Coupling
A uid coupling suitable for soft starting high inertia machinery with reduced current demand, controlled acceleration and torque with motor overload protection.
Coupling capacity
Maximum power @ 1500RPM 600kW Maximum torque: 3500RPM Overload protection - fusible plug safeguards equipment. Dampens torsional vibration, reducing mechanical stress - extends machine life. Delay ll version - extends acceleration time and reduces startup torque. Can match load and speed on multi drives. Energy saving through reduced current demand at start-up. Coupling and V pulley types - design exibility.
Features and benets

High inertia controlled torque to 700 kW. Soft start - motor starts on low load. Allows use of standard squirrel cage motors.
Page 59
Operating Principles
OUTER COVERS Outer covers
DRIVING IMPELLER (A) Driving impeller (A) (OR PUMP) (or pump)
Driven impeller DRIVEN IMPELLER (B) (B) (or turbine) (OR TURBINE)
INPUT Input
OUTPUT Output
[ g 07 ]
The coupling is partially lled with hydraulic oil to a level suitable for the absorbed power of the application and the acceleration characteristics of the driven machinery. The optimum oil ll is that which just allows the driven machine to accelerate from rest, thus providing the best drive overload protection. Power is supplied to the input side of the coupling by either an electric motor or diesel engine. This causes the driving impeller (A) [ g 07 ] to be rotated at motor speed, oil is thrown outwards by centrifugal force. The ow of oil is directed across the blades of the impeller towards the opposing turbine (B). Kinetic energy is absorbed by the turbine and translated into torque, which is always equal to the input torque and produces rotation of the output member (in the same direction as the driver). The low resistance of the impeller at start up allows the motor to quickly accelerate to full speed. The driven load accelerates smoothly to within a small percentage of the motor speed. This speed difference is referred to as slip and must always be present for the successful operation of a uid coupling. Typical values of slip will vary between 2% (large power) and 6% (small power).
All hydraulic couplings can be driven in either directions of rotation. The input and output positions shown are standard, but the input can be from either side of the coupling. The standard drive arrangement allows the outer cover to be rotated whilst at rest to facilitate oil lling. However, if a brake drum or disc brake is tted, the brake should be at the coupling output. See page 67. To calculate slip % (Input speed - output speed) x 100 Input speed
www.renold.com
Page 60
Delayed Fill
[ g 08 ]
[ g 09 ]
[ g 10 ]
Hydrastart Delayed Fill Chamber (Type HS...R)

HydraStart (constant ll) hydraulic couplings having a maximum oil ll will limit the starting torque to approximately 200% of nominal torque. It is possible to reduce this gure by reducing the quantity of oil in the circuit. The disadvantage of this method is that it produces increased slip and higher operating temperatures. To overcome these problems a delay ll chamber is available on sizes HS8 and above. This chamber is a modular option and allows a calibrated oil feed into the working circuit. In this way, starting torque can be reduced whilst minimising slip under normal running.
At rest [ g 08 ]
With the drive at rest, oil drains from the working circuit into the delay chamber.
Accelerating [ g 09 ]
At start up the coupling will transmit limited torque, allowing the motor to reach rated speed quickly. Oil ows from the chamber to the working circuit proportionally to the speed.
Running [ g 10 ]
When the coupling achieves its rated speed, almost all of the oil is in the working circuit and the torque is transmitted at the minimum slip value.
CAUTION
The outer case of the Hydrastart coupling can become hot during operation. Do not touch the coupling or a burn may result.
CAUTION
Do not attempt to change the coupling oil during or soon after operation has ceased, as the oil may be hot and could cause burns.
Page 61
Soft Starting
600 500
600 500
600 500
Slip 100%
Asorbed current %
Asorbed current %
400 300 200 100 0 0 20 40 60 80 100

A
400 300 200 100 0 0 20
Starting torque %
WithWith o ut o ut Cou Cou pli pli ng ng
400 300 200 100 0
200
C
100
Torque %
300
Slip 2-6%
40
60
80
100
20
40
60
80
[ g 11 ]
Input speed %
[ g 12 ]
Time %
[ g 13 ]
Output speed %
Effect of starting on electric motors

If a machine is driven by a squirrel cage motor without the use of a HydraStart uid coupling, the following conditions arise [ g 11 ]. 1. Motor will pull out 250/280% FLT. 2. Motor will consume 6 times FL amps. 3. Increase in motor temperature. Star-delta starting reduces overheating. However, the starting torque in star is only 30% that in delta and it is often necessary to use larger or more complicated wound motors, particularly with high inertia machinery. A = Locked rotor torque B = Stall torque 250/280% C = Normal torque 100% I = Amperage
Effect of starting of electric motors when tted with HydraStart Couplings

When a drive includes a HydraStart coupling the motor starts on low load, with only an instantaneous current peak at switch on [ g 12 ]. At start up all the motor torque is available to accelerate the motor rotor and coupling impeller (pump). The driven impeller (turbine) increases speed smoothly from zero rpm until the 100% slip curve intersects the motor torque curve at approximately 85% motor speed [ g 13 ]. When the torque developed by the HydraStart coupling matches the resisting torque of the driven machine, acceleration of the load commences and continues up to running speed which will be between 94% and 98% of the driving speed depending on the coupling size.
HydraStart couplings tted on diesel engines

HydraStart uid couplings can be used with all types of industrial machinery driven by internal combustion engines. [ g 14 ] shows typical engine and coupling performance curves.
100% slip
600 500
Engine torque %
400 300 200 100 0
The horizontal curve represents the engines torque curve whilst the vertical shows the torque capacity of the coupling for different slip values and speeds. As load on the driven shaft increases it demands torque, causing the coupling to slip at higher level. If still greater loads are demanded then the coupling will eventually slip at 100%. Note this does not happen until the engine has developed peak torque. Thus by using a uid coupling, it permits an engine to develop maximum torque without stalling under load and promotes rapid acceleration to normal load speed.
100
20
40
60
[ g 14
Input speed %
80
www.renold.com
100
Page 62
Hydrastart Selection Chart
725 1000 800 600 400
9600
1440
1750 HS13 HS12 HS11
2950
3600
200
HS10 HS8
100 80 60 40
HS6
20
HS4
kW
10 8 6 4 HS2
1.0 0.8 0.6 0.4
0.2
500
600
700
800
900
1000
1200
1400
1600
1800 2000
2400
2800
3200 3500
t/mn
Larger coupling sizes are available up to 2000kW at 1400 RPM This chart may be used for the selection of coupling size. If your selection falls on a dividing line, always select the next largest size and use reduced oil ll. Hydrastart couplings can be used for up to ve equi-spaced starts per hour. Applications requiring more than ve starts an hour should always be referred to Renold. NOTE: Hydraulic couplings will not compensate for an undersized electric motor.
WARNING
Rotating equipment must be provided with a suitable guard before operating or injury may result.
WARNING
It is the responsibility of the system designer to ensure that the application of the coupling does not endanger the other constituent components in the system. Service factors given are an initial selection guide.
Page 63
Coupling Rating Tables
Maximum rating table

Coupling ref HS2 HS4 HS6 HS8 HS10 HS11 HS12 HS13 Motor speed / kW 750 0.13 0.56 1.7 5.5 15 27 54 97 1000 0.37 1.34 4.0 13 37 63 125 200 1200 0.56 2.4 7.5 23 65 116 234 350 1500 1.1 4.5 15 45 110 200 400 587 1800 1.7 7.4 24 65 155 273 502 694
Motor shaft details D L L
For selection requiring larger powers contact Renold.
Motor Frame Shaft details Size D (mm) L (mm) 80 80 80 90S 90L 100L 100L 112M 132S 132S 132M 132M 160M 160M 160L 180M 180L 200L 200L 225S 225M 225M 250S 250S 250M 250M 280S 280S 280M 280M 315S 315M 315L 315L 315L 355S 355S 355M 355L 355L 355L 19 19 19 24 24 28 28 28 38 38 38 38 42 42 42 48 48 65 55 60 65 60 60 70 60 70 65 80 65 80 85 85 85 85 85 100 100 100 100 100 100 40 40 40 50 90 60 60 60 80 80 80 80 110 110 110 110 110 110 110 140 110 140 140 140 140 140 140 170 140 170 170 170 170 170 170 210 210 210 210 210 210
750 rpm Power kW HP Hydrastart Size
1000 rpm Power kW HP 0.25 0.33 0.37 0.5 0.55 0.75 0.75 1 1.1 1.5 1.5 2 HS6 2.2 3 HSA 4 5.5 7.5 11 15 18.5 22 3 4 5.5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 200 250 270 HS12 HS11 HS6 Hydrastart Size HS2
1500 rpm Power kW HP Hydrastart Size
3000 rpm Power kW 0.75 1.1 1.5 2.2 3 4 5.5 7.5 HP 1 1.5 2 3 4 5.5 7.5 10 HS4 11 15 18.5 22 15 20 25 30 40 50 60 75 HSA 100 125 150 HS6 Hydrastart Size
HS4
0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
1 1.5 2 3 4 5.5 7.5 10 15 20 25 30 40 50 60 75 100 125
0.55 0.75 0.75 1 1.1 1.5 1.5 2 2.2 3 3 4 4 5.5 5.5 7.5 7.5 10 15 20 25 30 40 50
HS2
HS2
HS4
HS6
HSA
11 15 18.5 22 30
HSA
HS10 37 45 55 75 90 110 132 150 185 200 225 250 280 315 355 375 400 60
30 37 45
HS10 30 37 HS12 45 55 75 90 110 132 150 185 200
55 75 HS10 100 90 125 110 150 175 200 250 270 300 335 375 420 475 503 536 HS11 75
HS13
HS13
HS12
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Page 64
Standard Available Options

Non delay ll
Basic coupling
Sleeve bored to suit motor shaft and incorporating Pinex output coupling. Capable of accepting some misalignment. Flexible buffers can be replaced in situ.
Description
Delay ll
Type: HS..PF
Page 66
Type: HS..RPF
Brake drum options

Basic Pinex coupling with the addition of a brake drum, metric or inch sizes.
Type: HS..B
Page 67
Type: HS..RB
Brake disc options

Basic Pinex coupling with the addition of a brake disc, metric or inch sizes.
Type: HS..K
Page 67
Type: HS..RK
Basic coupling incorporating two Flexible Gear half couplings

Capable of accepting some misalignment and allowing removal of HydraStart coupling without displacing either motor or driven shaft. Brake drum or disc options available. Type: HS..GF Page 68 Type: HS..RGF
Vee Pulley Mounting

Sleeve bored to suit motor shaft. Pulley is attached using external bolts and may easily be replaced.
Type: HS..VP
Page 69
Type: HS..RPV
Type HSPF, HSB, HSK and HSVP may be used for vertical applications. Please contact Renold for details.
Page 65
Overload Protection
32 2 8 50.8 41.0
16 L L1
28 18.5 110 144
When a hydraulic coupling experiences overload there is a correspondingly high slip value accompanied by a rise in the oil temperature. To prevent damage to the drive there are three options available.
HydraStart thermal trigger

Size HS6 HS8 HS10 HS11 HS12 A 345 422 511 580 669 L 93.7 123.2 146.1 144.5 173.3 Li 21.5 20.0 16.0 10.5 10.5
1. Fusible plug
This is tted as standard on all HydraStart couplings sizes 4 and above. The standard plug is set to fuse at 138C. Another option available allows fusing at 183C. Because oil is discharged when the plug fuses it is advisable to correctly guard couplings using this type of device.
Operating principles
This device will trigger the limit switch if the oil temperature reaches a predetermined level without loss of oil from the coupling. Fusible trigger plug 117C alternatively 138C.
2. Thermal trigger
Fitted as an option on HydraStart couplings sizes 6 and above, this device prevents oil being discharged from the coupling at overload. As with the fusible plug, two melt temperatures are offered. When melt point is reached a pin is released which engages with a limit switch. The signal from this switch can operate an alarm or switch off the electric motor to protect the drive. After the cause of the overload has been removed the drive can be restarted after replacing the thermal trigger.
Electrical characteristics
2-Pole 1N/C + 1N/O, conforms to IEC 529 IP 66, contact type XCK rating 500V AC-15 3-20mm ISO Cable Entries.
3. Non-contact sensor
Non-contact speed and heat sensors can be supplied which shut down the drive in the event of overload. Please contact Renold for more information.
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Page 66
Hydrastart Pinex Coupling Dimensions (mm)

L C F B C F
Li
Bi
Di
G J
Di
D A J
HS..PF Standard type Size 2-13
HS..RPF Delay ll type Size 8-13
Size
Bi
D Max
Di Max
G*
Li
Pinflex Weight Cplg kgs Size 1 1 2 4 5 6 6 7 6.7 10.9 20.8 41.2 43.9 65.2 69.7 107.4 113.6 131.7 138.9 199 207
WR2 kgm2
HS2 HS4 HS6 HS8 HS10 HS11 HS12 HS13
229 286 345 422 511 580 669 751
90 107 130 161 191 205 231 292
238 268 296 339 402
44 44 50 75 89 110 110 130
29 42 52 75 85 102 115 127
50 50 55 80 110 130 130 150
13 13 16 20 20 20 23 23
4 4 5 6 6 7 7 7
80 95 114 137 178 195 211 267
0.625" 11 UNC 0.625" 11 UNC 0.75" 10 UNC 1.00" 8 UNC 1.00" 8 UNC 1.00" 8 UNC 1.25" 7 UNC 1.25" 7 UNC
8 7 10 19 25 25 25 25
146 162 195 261 311 347 374 454
338 388 438 482 564
0.02 0.06 0.16 0.46 0.49 1.05 1.11 2.17 2.26 3.67 3.78 6.80 7.07
Figures in blue type relate to delay fill coupling only (sizes 8 and above). * It may be necessary to use a spacer (not supplied by Renold) if shaft length is less than dimension G.
Page 67
Hydrastart Pinex Coupling With Brake Attachment
Output
Input
Output
Input
Hydrastart Pinex Coupling and brake drum
Output
Input
Output
Input
Hydrastart Pinex Coupling and brake disc
Output
Input
Output
Input
Hydrastart Pinex/Rigid Coupling and brake drum/disc
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Page 68
Hydrastart Gearex Coupling Dimensions (mm)

C
K F B
C K
F
Bi
D A
HS..GF Standard type Size 2-13
E Dist between shaft ends
HS..RGF Delay ll type Size 8-13
Ei Distance between shaft ends
Size
Bi
D Max 44 44 58 76 110 110 120
Ei
Gearflex Cplg Size 1 1 1.5 2 3 3 3.5
Weight kgs 7.80 12.10 19.60 44.20 47.00 69.00 73.50 100.70 106.80 130.30 137.50
WR2 kgm2 0.03 0.06 0.15 0.49 0.51 1.12 1.18 2.13 2.22 3.69 3.81
HS2 HS4 HS6 HS8 HS10 HS11 HS12 HS13
229 286 345 422 511 580 669
128 145 168 223 252 267 297 300 329 358 405
45 45 51 64 94 94 110
132 148 171 226 257 272 303 306 335 363 408
2 2 2 2 3 3 3
43 43 49 62 91 91 106
19 19 19 29 29 29 31
Details on request
Figures in blue type relate to delay fill coupling only (sizes 8 and above). WR2 value does not include gear coupling halves.
Page 69
Hydrastart Pulley Dimensions (mm)

B E C C Bi M
H
A
H A G D
HS..VP Standard type Size 2-12
HS..RVP Delay ll type Size 8-12
Size
Bi
D max
G*
Weight kgs
WR2 kgm2
Hydrastart size HS2VP
Groove Max no profile grooves SPZ SPA SPB SPZ SPA SPB SPZ SPA SPB SPC SPZ SPA SPB SPC SPZ SPA SPB SPC SPZ SPA SPB SPC SPZ SPA SPB SPC 3 2 1 5 4 3 6 5 4 3 11 9 7 5 13 10 8 6 17 13 10 8 17 13 10 8
PCD min 106 110 116 140 144 150 162 166 172 182 188 192 198 208 245 250 255 265 285 289 295 305 330 334 340 350
HS2
229
141
90
27
13
123
0.625" 11 0.625" 11
UNC
51
4.40
0.02 HS4VP
HS4
286
173
107
38
13
154
UNC
66
9.30
0.05 HS6VP
HS6
345
220
130
49
16
195
0.75" 10
UNC
90
15.89
0.13 HS8VP
HS8
422
310
387
161
75
20
267
1.00" 8
UNC
149
41.40 44.10
0.45 0.48 HS10VP
HS10
511
357
434
191
80
20
319
1.00" 8
UNC
166
66.70 71.20
1.06 1.12 HS11VP
HS11
580
418
509
205
95
20
382
1.00" 8
UNC
213
104.10 110.30
2.12 2.21 HS12VP
HS12
669
448
556
231
110
23
403
1.25" UNC
1 217
37.20 144.40
3.71 3.83
Figures in blue type relate to delay fill coupling only (sizes 8 and above). *It may be necessary to use a spacer (not supplied by Renold) if the shaft length is WR2 value does not include the pulley. Pulley details shown are limitations. For alternative options contact Renold.
www.renold.com
Page 70
Hydrastart Drop-in
E
HS - TRC dimensions in mm
Size HS2 HS4 HS4.5 HS6 HS6.5 HS8 HS8.5 HS10 HS10.5 HS11 HS12 HS13 A 279 286 286 345 345 422 422 511 511 580 669 751 C 42 42 48 48 60 60 80 80 85 85 110 110 D 35 35 48 48 60 60 70 70 83 83 100 100 E 159 165 194 210 232 262 287 335 354 390 457 492 Interchanges with Fluid drive FCU 7 8 9.25 10.5 11.5 12.75 14.5 16.25 17.75 20 23 26
Hydrastart interchange uid coupling

Interchangeable with competitors range. Drop-in dimensions, no re-engineering needed. Short lead time. Renoldex maintenance free steel membrane coupling.
Page 71
Notes
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Page 72
Notes
Terms and Conditions

In the interests of safety, customers are reminded that when purchasing any technical product for use at work (or otherwise), any additional or upto-date information and guidance, which it has not been possible to include in the publication, should be obtained by you from your local sales ofce in relation to the suitability and the safe and proper use of the product. All relevant information and guidance must be passed on by you to the person engaged in, or likely to be affected by or responsible for the use of the product. The performance levels and tolerances of our product stated in this catalogue (including without limitation, serviceability, wearlife, resistance to fatigue, corrosion protection) have been veried in a programme of testing and quality control in accordance with Renold, independent and/or international standard recommendations. No representations or warranties are given that our product shall meet the stated performance levels or tolerances for any given application outside the performance levels and tolerances for the products own specic application and environment and the information contained in this document will not form part of the contractual description of the product nor will it form part of any contract between Renold and the customer. Whilst all reasonable care in compiling the information contained in this catalogue is taken, no responsibility is accepted for omissions or errors. All information contained in this catalogue is subject to change without notice. The illustrations used in this catalogue represent the type of product described but the goods supplied may vary in some detail from those illustrated. The right is reserved to make modications to the product to meet manufacturing conditions and/or developments (for example in design or materials). Product is supplied by Renold companies or representatives around the world on the standard terms and conditions of sale of the company or representative from which the product is purchased. Copyright Renold Power Transmission Limited 2001. All rights reserved. Under no circumstances will the information in this catalogue constitute an offer to sell the product.
The best range of solution chain products available anywhere
High performance Superior wear life Outstanding fatigue resistance
Maintenance free Self-lubricating chain Food industry-approved lubricant
Hydro-Service
Best premium chain Leading performance Solid bush / solid roller / end softened pin Superior corrosion resistant coating Alternative choice to stainless steel chain Will not chip or peel Hexavalent chrome-free
Steel Pin Bush Roller Chain

Manufactured to international stds Full range of pitch alternatives Breaking loads 13 to 900 kN as std Attachments to suit varied applications
Leaf Chain
Comprehensive ranges used worldwide for safety critical lifting applications 100 years experience in developing and maintaining lifting chain
Steel Knuckle Chain

Heavy duty, detachable elevator chains Integral K type attachments Breaking loads from 642kN to 1724kN Sealed joint to extend chain life
Roll-Ring
Revolutionary chain tensioner Installed in seconds and self adjusting Maintenance free Also acts as noise damper
Customised Engineering Chain

Wide range to suit specialised applications using high specification materials and treatment processes Designed in close collaboration with customer
Smartlink
Load monitoring technology Technical reports & data logging
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AUSTRALIA Melbourne (Victoria) Tel + 61 (03) 9262 3333 Fax + 61 (03) 9561 8561 Also at: Sydney, Brisbane, Adelaide, Perth, Newcastle, Wollongong, Townsville, Tasmania [email protected] AUSTRIA Vienna Tel + 43 (0) 1 3303484 0 Fax + 43 (0) 1 3303484 5 [email protected] BELGIUM Gent Tel + 32 (0) 9 242 95 50 Fax + 32 (0) 9 242 95 69 [email protected] CANADA Montreal Tel + 1 514 367 1764 Fax + 1 514 367 4993 [email protected] CHINA Shanghai Tel + 86 21 50462696 Fax + 1 86 21 50462695 [email protected] CZECH REPUBLIC Zlin Tel + 42 (0) 606 727 811 Fax + 42 (0) 577 240 324 [email protected] DENMARK Hvidovre (Copenhagen) Tel + 45 4345 2611 Fax + 45 4345 6592 [email protected] FRANCE Seclin Tel + 33 (0) 320 16 29 29 Fax + 33 (0) 320 16 29 00 [email protected]
GERMANY Mechernich Tel + 49 (0) 2256 95 90 74 Fax + 49 (0) 2256 95 91 69 [email protected] HUNGARY Budapest Tel + 36 30 228 3269 Fax + 36 1 287 808 [email protected] INDIA Coimbatore Tel + 91 422 4226800 Fax + 91 2532358 [email protected] MALAYSIA Shah Alam Tel + 603 5122 7880 Fax + 603 5122 7881 Also at: Johar Bharu, Ipoh, Butterworth and Sabah NETHERLANDS Amsterdam Tel + 31 206 146661 Fax + 31 206 146391 NEW ZEALAND Auckland Tel + 64 (0) 9 828 5018 Fax + 64 (0) 9 828 5019 [email protected] SINGAPORE Singapore Tel + 65 6760 2422 Fax + 65 6760 1507 [email protected] SOUTH AFRICA Benoni Tel + 27 (0) 11 747 9500 Fax + 27 (0) 11 747 9501 Also at: Durban, Cape Town, Port Elizabeth, Witbank SPAIN Barcelona Tel + 34 93 6380558 Fax + 34 93 6380737 [email protected]
SWEDEN Hvidovre (Copenhagen) Tel + 45 4345 2611 Fax + 45 4345 6592 [email protected] SWITZERLAND Dubendorf (Zurich) Tel + 41 (0) 1 824 8484 Fax + 41 (0) 1 824 8411 Also at: Crissier (Lausanne) UK Renold Clutches & Couplings Cardiff Tel + 44 (0) 29 20792737 Fax + 44 (0) 29 20791360 [email protected] Renold Hi-Tec Couplings Halifax Tel + 44 (0) 1422 255000 Fax + 44 (0) 1422 320273 [email protected] Renold Gears Milnrow Tel + 44 (0) 1706 751000 Fax + 44 (0) 1706 751001 [email protected] USA Renold Ajax Westeld, New York State Tel +1 716 326 3121 Fax + 1 716 326 8229 [email protected] WEB www.renold.com E-MAIL [email protected] For other country distributors please contact Renold UK or visit the renold website. Whilst all reasonable care in compiling the information contained in this brochure is taken, no responsibility is accepted for printing errors. All information contained in this brochure is subject to change after the date of publication.
03/2011
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Resilient and Soft Start Couplings

02 03 04 06 08 10 12 13 14 15 16 19 22 27 30 33 36 38 39 53 58 70 inside back cover

www.renold.com www.renold.com www.renold.com

Renold Clutches and Couplings, Cardiff, Wales

Renold Hi-Tec Couplings, Halifax, England

Renold Ajax, Westeld, New York, USA.

Service Excellence and Care

Specialist Solutions and Innovations

Leading edge technology

Resilient and Soft Start Couplings

33 kW 63 kg 115 mm 7,700 rpm 275 mm 3,150 Nm

45 kW 84 kg 115 mm 31,000 rpm 305 mm 4,308 Nm

45 kW 84 kg 115 mm 9,000 rpm 323 mm 4,308 Nm

340 kW 423 kg 260 mm 6,800 rpm 490 mm 32,500 Nm

2,607 kW 2,250 kg 300 mm 6,210 rpm 1,220 mm 249,400 Nm

66 kW 49 kg 150 mm 4,500 rpm 470 mm 6,270 Nm

45 kW 67 kg 110 mm 2,900 rpm 324 mm 4,298 Nm

90 kW 85 kg 140 mm 3,500 rpm 357 mm 8,595 Nm

Resilient and Soft Start Couplings

1,640 kW 501 kg 290 mm 7,100 rpm 527 mm 156,620 Nm

482 kW N/A 180 mm 1,2000 rpm 345 mm 46,000 Nm

A Series Gear Coupling

D Series Gear Coupling

Croft MB Gear Coupling

1,640 kW 443 kg 260 mm 7,100 rpm 527 mm 156,620 Nm

2,209 kW 374 kg 197 mm N/A 518 mm 211,000 Nm

565 kW 560 kg 220 mm 3,730 rpm 930 mm 54,000 Nm

Hydrastart Drop-in Coupling

39.1 kW 207 kg 127 mm 3,500 rpm 751 mm N/A

39.1 kW N/A 110 mm 2,500 rpm 751 mm N/A

Coupling Comparison Chart

4.6 Please consult Renold 22.1

Gearflex NTS Series

3 Please consult Renold

Please consult Renold

Please consult Renold

Resilient and Soft Start Couplings

Angular (degrees) 2.5 1 1 0.25 0.15 4 1 1 1.5 0.75 1.5 6 N/A 2

Coupling Comparison Chart

Please consult Renold

Please consult Renold

Coupling Selection Guide

High speed (motor speeds)

Spider Discflex Pinflex Spiderflex Tyreflex Crownpin

High speed (motor speeds)

Spider Discflex Pinflex Spiderflex Tyreflex Crownpin

HIGH: Above 50kW

High speed (motor speeds)

Resilient and Soft Start Couplings

Coupling Selection Guide

3. End oat (axial)

Load Classication by Application

(2) (2) (2) (3) (4) S M S S S M S * * S S S S S M M S * * M M M S M M S H M M S M M S H H M M M M M S S M M H H H H M M M H H H H H H M

Resilient and Soft Start Couplings

Service Factors and Selection

Table 3 Factor for Starts/Hour(fS)

Key and Keyway Dimensions

Resilient and Soft Start Couplings

1.50 1.50 K 2.0 2.00 2.125 2.25 3.00 3.00 3.75*