Innovative Braking and Controls Worldwide

Air/Hydraulic Actuators

master cylinders, stem seal master cylinders, and

stem seal actuators with air chambers

Convert
Air Pressure to
Hydraulic Pressure
Air/Hydraulic Actuators
The same dependability and performance that goes into System fluids other than DOT 3, 4, 5 or 5.1 brake fluid or
every MICO Braking System Product also goes into our mineral based hydraulic oils may require special seals.
versatile, high-performance Air/Hydraulic Actuators and Consult MICO, Inc. for recommendations.
their components. This is an important consideration Combining the speed of air operation with the control
when you select an actuator for a system requiring and high force of fluid can result in an ideal circuit.
air/hydraulic power.
Air/Hydraulic Actuators are the combination of a fluid
The MICO Air/Hydraulic Actuators presented in this actuator and an air chamber. The air chamber is used to
catalog are designed to take advantage of available convert low air pressure to high hydraulic pressure. The
pressurized air sources to produce high hydraulic conversion ratio is the ratio of the hydraulic output pres-
pressures. This design feature is especially important sure to air input pressure.
for towing self-propelled hydraulically braked vehicles
when towing vehicle is equipped with air. The towed There are three types of MICO Air/Hydraulic Actuators
vehicles brakes are controlled by the air/hydraulic to choose from; the Master Cylinder Type, the Stem
actuator when used with a remote air reservoir and relay Seal Master Cylinder Type with Integral Reservoir and
emergency valve. These actuators can also be used for the Straight Bore Actuator Type for use with a remote
industrial applications. reservoir. Each has its own advantages to offer.
Air chamber sizes are available from 12 to 36 square Complete the appropriate Application Data Sheet online,
inches and hydraulic displacement from 1.4 to 5.9 cubic www.mico.com. The MICO Applications Department will
inches. Both remote or integral reservoir models are analyze your specifications and based on your input
available for mineral base hydraulic oil or brake fluid. recommend a air/hydraulic actuator suitable for your
requirements.

This document is intended to provide general information about MICO Products. MICO, Inc. has attempted to present accurate information
about MICO Products in its catalogs, brochures, and other printed materials. MICO, Inc. is not responsible for errors, inaccuracies, or
inconsistencies that may exist in any catalog brochure or other printed materials or any damages arising from or related to reliance on
information in them. Materials and specifications for MICO Products set forth in catalogs, brochures, and other printed materials are subject to
change without notice or obligation. Refer to www.mico.com for the most recent versions of our literature. If you have any questions concerning
MICO Products, please contact MICO, Inc. All MICO Products and service are sold and provided subject to the MICO Warranty at www.mico.
com in effect on the date of sale or supply.

2 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

Why choose MICO? Applications
MICO, Inc. designs, manufactures and markets hydraulic components, controls, and
brake systems primarily for off-road markets. We have manufacturing facilities in:
North Mankato, Minnesota, U.S.A.
Ontario, California, U.S.A.
Empalme, Sonora, Mexico

Forestry Equipment
Many of the world's largest off-highway OEMs value the knowledgeable staff at MICO
and work with us to make their products better. Our custom-engineered products are
designed with the customer requirements as the primary driver. It is our intent to help
customers build their systems with our expertise in hydraulic components, braking
systems and controls.

Our goal is to meet or exceed our customers' expectations in every aspect of our
Agricultural Equipment
business.

Product lines we specialize in include:

Actuators
Brake Locks
Brakes
Controls
Heavy Construction
Cylinders Equipment
Electrohydraulics
Master Cylinders
Valves

MICO is proud to be ISO 9001 and ISO 14001 certified and continuously strive for
improvement while remaining a quality leader in our field. We have been a successful
business for over 60 years. Privately owned, customer driven. We look forward to Marine Equipment
working with you!

Catalog Index Multi-stop Vehicles

Why choose MICO................................................................................................. 3

Master Cylinder with Air Chamber.......................................................................4-5
Master Cylinder with Air Chamber.......................................................................6-7
Master Cylinder with Air Chamber.......................................................................8-9
Stem Seal Master Cylinder with Air Chamber................................................. 10-11
Stem Seal Actuator with Air Chamber.............................................................12-13 In-Plant & Warehouse
Equipment
Stem Seal Actuator with Air Chamber.............................................................14-15
Fluid Reservoirs................................................................................................... 16

Railroad Equipment

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 3

Air/Hydraulic Actuator
(master cylinder with air chamber)

FEATURES
Available with or without internal residual
check valve
Incorporates a conventional master cylinder
Available for industrial and mobile
applications
Sealed diaphragm fluid reservoir

DESCRIPTION
The MICO Master Cylinder Type Air/Hydraulic
Actuator is the combination of a conventional
master cylinder and an air chamber. The master
cylinder is a single acting type with one piston.
Air pressure is used to actuate a push rod in the
air chamber. The push rod in turn moves the
piston in the master cylinder which forces the
hydraulic fluid into the system.

Model No. 12-460-017 shown

Typical System Schematic

4 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

 Model No. 12-460-017 shown
millimeters
inches

NOTE: Contact MICO, Inc. for additional installation information.

SPECIFICATIONS
Internal
Air Hydraulic Pressure
Model Fluid Residual Effective Effective Bore
Chamber @ 6.9 bar (100 PSI)
Number Type Check Displacement Stroke Diameter
Size Air Pressure
Valve

12-460-017 BF Yes 30 cm2 (12 in2) 83 bar (1200 PSI) 23.0 cm3 (1.4 in3) 35.1 mm (1.38 in) 28.6 mm (1.125 in)
12-460-025 BF No 30 cm2 (12 in2) 83 bar (1200 PSI) 23.0 cm3 (1.4 in3) 35.1 mm (1.38 in) 28.6 mm (1.125 in)

BF = DOT 3, 4, 5 and 5.1 brake fluid.

All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have right side mounting brackets when viewed from the air chamber end of actuator.

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 5

Air/Hydraulic Actuator
(master cylinder with air chamber)

FEATURES
Available with or without internal residual
check valve
Incorporates a conventional master cylinder
Available for industrial and mobile
applications
Actuator components are protected from
environmental contaminates

DESCRIPTION
The Air/Hydraulic Actuators listed here are
similar to those found in the previous section.
The models in this section however, use a
larger straight bore master cylinder for more
displacement and a larger air chamber for more
pressure.
Like the models in the previous section, air
pressure is used to actuate a push rod in the air
chamber. In turn the push rod moves the master
cylinder piston which forces hydraulic fluid into
the system.

Model No. 02-460-580 shown

Typical System Schematic

6 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

 Model No. 02-460-580 shown
millimeters
inches

NOTE: Contact MICO, Inc. for additional installation information.

SPECIFICATIONS
Internal
Air Hydraulic Pressure
Model Fluid Residual Effective Effective Bore Filler
Chamber @ 6.9 bar (100 PSI)
Number Type Check Displacement Stroke Diameter Cap
Size Air Pressure
Valve

02-460-580 BF Yes 91 cm2 (36 in2) 103 bar (1500 PSI) 96.7 cm3 (5.9 in3) 62.2 mm (2.45 in) 44.5 mm (1.750 in) Vented
02-461-580 BF No 91 cm2 (36 in2) 103 bar (1500 PSI) 96.7 cm3 (5.9 in3) 62.2 mm (2.45 in) 44.5 mm (1.750 in) Vented
03-460-437 BF Yes 76 cm2 (30 in2) 50 bar (720 PSI) 88.5 cm3 (5.4 in3) 57.2 mm (2.25 in) 44.5 mm (1.750 in) Ported / 1/2-20UNF

BF = DOT 3, 4, 5 and 5.1 brake fluid.

All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have right side mounting brackets when viewed from the air chamber end of actuator.
Special mounting bracket. Contact MICO for more information.

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 7

Air/Hydraulic Actuator
(master cylinder with air chamber)

FEATURES
Contains an internal residual check valve
Incorporates a conventional master cylinder
Available for industrial and mobile
applications
Actuator components are protected from
environmental contaminates

DESCRIPTION
This actuator is also the combination of a
conventional master cylinder and an air
chamber. The model in this section uses a
large straight bore master cylinder for greater
displacement.
Air pressure is used to actuate a push rod in the
air chamber, which moves the master cylinder
piston and forces hydraulic fluid into the system.

Model No. 02-460-436 shown

Typical System Schematic

8 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

 millimeters
inches

Model No. 03-460-436 shown

NOTE: Contact MICO, Inc. for additional installation information.

SPECIFICATIONS
Internal
Air Hydraulic Pressure
Model Fluid Residual Effective Effective Bore
Chamber @ 6.9 bar (100 PSI)
Number Type Check Displacement Stroke Diameter
Size Air Pressure
Valve

03-460-436 BF Yes 30 cm2 (12 in2) 31 bar (450 PSI) 85.2 cm3 (5.2 in3) 44.5 mm (1.75 in) 44.5 mm (1.750 in)

BF = DOT 3, 4, 5 and 5.1 brake fluid.

Maximum air pressure rating of 8 bar (120 PSI).

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 9

Air/Hydraulic Actuator
(stem seal master cylinder with air chamber)

FEATURES
Positive alignment of actuating components
eliminates cup wear
Actuator components protected from
environmental contaminates
Ideal for spring brakes
Available for industrial and mobile applica-
tions using hydraulic oil or brake fluid
Includes stroke indicator
Internal valving enhances bleeding process
and extends normal service life of primary
seal

DESCRIPTION
These MICO Air/Hydraulic Actuators are a
combination of a fluid actuator and an air
chamber. They are designed to take advantage
of available pressurized air sources to produce
hydraulic pressure. This design feature allows
them to be used in many brake applications
in the construction, material handling, mining,
forestry and farming industries as well as many
industrial applications.
When sizing an air/hydraulic actuator to a Model No. 02-460-501 shown
particular application, the hydraulic displacement
and required system pressure must be
determined. The required system fluid depends
upon the type of wheel brake system on the
vehicle. These air/hydraulic actuators have a
greater displacement output than the wheel
brake system input plus an adequate reserve. Typical System Schematic
Consult the brake or axle manufacturer for the
needed displacement.
The stem seal master cylinder eliminates cup
cutting by allowing the cups to move freely in the
master cylinder without passing over any ports.

10 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

 millimeters
inches
Model No. 02-460-501 shown

NOTE: Contact MICO, Inc. for additional installation information.

SPECIFICATIONS
Internal
Air Hydraulic Pressure
Model Fluid Residual Effective Effective Bore Filler
Chamber @ 6.9 bar (100 PSI) Mounting
Number Type Check Displacement Stroke Diameter Cap
Size Air Pressure Bracket
Valve

02-460-501 BF Yes 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-460-502 HO Yes 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-460-503 BF No 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/4-18NPTF Right
02-460-504 HO No 91.cm2 (36 in2) 138 bar (2000 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/8-27NPTF Left
02-460-505 BF Yes 76.cm2 (30 in2) 117 bar (1700 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-460-506 HO Yes 76.cm2 (30 in2) 117 bar (1700 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-460-507 BF Yes 91.cm2 (36 in2) 138 bar (2000 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-460-514 HO No 91.cm2 (36 in2) 141 bar (2045 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/8-27NPTF Left
02-460-515 BF No 76.cm2 (30 in2) 117 bar (1700 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Left
02-460-516 HO No 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/8-27NPTF Top
02-460-517 BF No 76.cm2 (30 in2) 117 bar (1700 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/4-18NPTF Right
02-460-518 HO No 91.cm2 (36 in2) 138 bar (2000 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Left
02-460-519 BF No 91.cm2 (36 in2) 138 bar (2000 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/8-27NPTF Right
02-460-521 BF Yes 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Left
02-460-523 BF No 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/4-18NPTF Left
02-460-527 BF No 91.cm2 (36 in2) 138 bar (2000 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Ported / 1/4-18NPTF Right
02-461-501 BF No 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-461-502 HO No 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-461-505 BF No 76.cm2 (30 in2) 117 bar (1700 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-461-506 HO No 76.cm2 (30 in2) 117 bar (1700 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Right
02-461-521 BF No 61.cm2 (24 in2) 93 bar (1350 PSI) 57.4 cm3 (3.5 in3) 50.8 mm (2.00 in) 38.1 mm (1.500 in) Vented Left

BF = DOT 3, 4, 5 and 5.1 brake fluid.

All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
When viewed from the air chamber end of actuator.

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 11

Air/Hydraulic Actuator
(stem seal actuator with air chamber)

FEATURES
Allows towed vehicles brakes to be
controlled from brake pedal of towing vehicle
Ideal for spring brakes - cup seals never pass
over ports
Available for industrial and mobile
applications

DESCRIPTION
The MICO Straight Bore Actuator Type
Air/Hydraulic Actuator is also the combination of
a remote actuator and an air chamber.
Air pressure is used to actuate a push rod in
the air chamber. The push rod in turn moves a
piston in the hydraulic chamber which closes the
reservoir feed port of the high pressure piston.
The continued movement of the hydraulic piston
then generates high hydraulic pressures at the
outlet port. The stem seal actuator eliminates
cup cutting by allowing the cups to move freely
in the actuator without passing over any ports.

Model No. 03-460-148 shown

Typical System Schematic

12 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

 Model No. 03-460-148 shown
millimeters
inches

NOTE: Contact MICO, Inc. for additional installation information.

SPECIFICATIONS
Internal
Air Hydraulic Pressure
Model Fluid Residual Effective Effective Bore
Chamber @ 6.9 bar (100 PSI)
Number Type Check Displacement Stroke Diameter
Size Air Pressure
Valve

03-460-147 BF No 91.cm2 (36 in2) 103 bar (1500 PSI) 96.0 cm3 (5.8 in3) 62.0 mm (2.44 in) 44.5 mm (1.750 in)
03-460-148 HO No 91.cm2 (36 in2) 103 bar (1500 PSI) 96.0 cm3 (5.8 in3) 62.0 mm (2.44 in) 44.5 mm (1.750 in)
03-460-338 HO No 51.cm2 (20 in2) 55 bar (800 PSI) 83.8 cm3 (5.1 in3) 54.0 mm (2.13 in) 44.5 mm (1.750 in)

BF = DOT 3, 4, 5 and 5.1 brake fluid. HO = mineral base hydraulic oil.

All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have right side mounting brackets when viewed from the air chamber end of actuator.

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 13

Air/Hydraulic Actuator
(stem seal actuator with air chamber)

FEATURES
Allows towed vehicles brakes to be
controlled from brake pedal of towing vehicle
Ideal for spring brakes - cup seals never pass
over ports
Available for industrial and mobile
applications

DESCRIPTION
The MICO Straight Bore Actuator Type
Air/Hydraulic Actuator is the combination of a
remote actuator and an air chamber. The remote
actuator has a single acting piston with a stem
seal. Air pressure is used to actuate a push rod
in the air chamber. The push rod in turn moves
a piston in the hydraulic chamber which causes
the stem seal to close off the fluid reservoir port.
The continued movement of the hydraulic piston
then generates high hydraulic pressures at the
outlet port. The stem seal actuator eliminates
cup cutting by allowing the cups to move freely
in the master cylinder without passing over any
ports.
This Air/Hydraulic Actuator allows either one
of two pressure sources to operate a slave
cylinder, brake or other device. If connected to a
Model No. 12-460-031 shown
remote reservoir this actuator can be used as a
single source.

Typical System Schematic

14 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

 millimeters
inches Model No. 12-460-031 shown

NOTE: Contact MICO, Inc. for additional installation information.

SPECIFICATIONS
External
Air Hydraulic Pressure
Model Fluid Residual Effective Effective Bore
Chamber @ 6.9 bar (100 PSI)
Number Type Check Displacement Stroke Diameter
Size Air Pressure
Valve

12-460-031 BF Yes 61.cm2 (24 in2) 94 bar (1360 PSI) 41.6 cm3 (2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)
12-460-032 HO No 61.cm2 (24 in2) 94 bar (1360 PSI) 41.6 cm3 (2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)

BF = DOT 3, 4, 5 and 5.1 brake fluid. HO = mineral base hydraulic oil.

All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have a maximum fluid pressure rating of 172 bar (2500 PSI).

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 15

Fluid Reservoirs
For Direct or Remote Mounting

POLYALLOMER RESERVOIR METAL RESERVOIR

Translucent for easy view of fluid level Rugged anodized aluminum housing
Diaphragm seals out environmental contaminants Easy screw on and off filler cap with baffle
Adaptable outlet fittings and breather

Sediment trap inherent to design 54 cm3 (3.3 in3) usable fluid capacity

Easy screw on and off filler cap Compact design for ease of mounting

238 cm3 (14.5 in3) usable fluid capacity Adaptable outlet fittings

For use with hydraulic oil or brake fluid For use with hydraulic oil or brake fluid
(contact MICO regarding phosphate ester fluids) (contact MICO regarding phosphate ester fluids)

SPECIFICATIONS SPECIFICATIONS
Poylallomer Reservoirs Metal Reservoirs
Model Fluid Outlet Mounting Diaphragm Model Fluid Mounting
Numbezr Type Fitting Bracket Part Number Number Type Bracket
20-920-500 HO 9/16-18UNF-2A Yes 32-490-009 20-920-002 BF or HO No
20-920-520 HO 9/16-18UNF-2A No 32-490-009 20-920-006 BF or HO Yes
20-920-512 HO 1/4-18NPTF (internal) Yes 32-490-009 20-920-009 BF or HO Yes
20-920-514 HO 1/4-18NPTF (internal) No 32-490-009
Includes 1/8-27NPTF male 90 elbow fitting.
20-920-505 BF 9/16-18UNF-2A Yes 32-490-010 Includes two 1/4-27NPTF x 1/4 tube fittings.
20-920-509 BF 1/4-18NPTF (internal) Yes 32-490-010 HO = mineral base hydraulic oil.
20-920-515 BF 1/4-18NPTF (internal) No 32-490-010 BF = DOT 3, 4, 5 and 5.1 brake fluid.
HO = mineral base hydraulic oil.
BF = DOT 3, 4, 5 and 5.1 brake fluid.

millimeters
inches

millimeters
inches

16 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

 NOTES

MICO, Inc. Form No. 84-460-006 Revised 2015-08-20 17

 Innovative Braking and Controls Worldwide

BRAKES HYDRAULIC OVER AIR ELECTROHYDRAULIC

RELAY VALVES VALVES

ACCUMULATOR MODULATING BRAKE QUADRIGAGE

CHARGING VALVES VALVES

FLUID RESERVOIRS ELECTRONIC PEDALS REMOTE ACTUATORS

Learn more about all MICO Products at:

www.mico.com

18 MICO, Inc. Form No. 84-460-006 Revised 2015-08-20

MICO, Incorporated PRODUCT LINE:
1911 Lee Boulevard Brakes
North Mankato, MN, U.S.A. 56003-2507 Caliper Disc Brakes
Tel: +1 507 625 6426 Fax: +1 507 625 3212 Multiple Disc Brakes

Brake Locks
www.mico.com Electric
Mechanical

Controls
Electronic Controls
Hydraulic Throttle Controls
Pedal Controls
Switches
Transducers/Sensors

Cylinders
Drive Axle Brake Actuators
Slave Cylinders
Wheel Cylinders

Master Cylinders
Boosted Cylinders
Hydraulically and Air Actuated
Straight Bore Cylinders
Two-Stage Cylinders

Valves
Accumulator Charging
Electrohydraulic Brake
Park Brake
Pressure Modulating
MICO is a trademark and registered trademark of
Miscellaneous Components
MICO, Inc. MICO is registered in the U.S. Patent and
Trademark Office as well as in Australia, Canada, In-line Residual Check Valves
Indonesia, Japan, Peoples Republic of China, South Pump with Integrated Valves
Korea, and the European Community. Reservoirs

Form No. 84-460-006 Revised 2015-08-20 Printed in U.S.A.