Manual Instrucoes ALUP

Operating manual
Screw compressor
ALLEGRO 16 - 38
2006
All rights belong to:
ALUP Kompressoren GmbH

Adolf-Ehmann-Strae 2
73257 Kngen
2
Tel.: 0049-180-5258700
Fax: 0049-180-5258701
No part of this manual may be duplicated by mechanical or electronic means

without the express written permission from ALUP Compressors GmbH.
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guarantee.
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ware documentation at any time without previous announcement.
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Table of contents
1. Safety instructions.........................................................4 5.4.4 Menu system .................................................42
1.1 Symbols in this manual.............................................4 5.4.4.1 Unit parameterisation ......................42
1.2 Proper usage ............................................................5 5.4.4.2 Basic parameterisation....................43
4XDOLHGSHUVRQQHO...................................................5 5.4.4.3 Code 2: Operating mode .................44
1.4 General safety instructions .......................................6 5.4.4.4 Code 3: Automatic restart
2. Functional description ..................................................8 after power failure............................45
2. Functional description .................................................10 &RGH/RFDOFRQWURO
UHPRWHFRQWURO//&2. ..................45
3. Storage and transport .................................................12
5.4.4.6 Code 11: Start and stop pressure ...45
4. Installation ....................................................................14 5.4.4.7 Code 18: Lead leg control (LLC) ....46
4.1 Setting up ...............................................................14 5.4.4.8 Code 21: Maintenance
4.2 Ventilation ...............................................................14 DFNQRZOHGJHPHQW ...........................46
4.3 Forced ventilation(optional) ....................................15 &RGH2IIORDGRII
4.4 Water cooling (optional)..........................................16 star/delta time..................................47
4.5 Heat recovery for heating water / 5.4.4.10 Code 65: Condensate valve ............47
potable water (optional) ..........................................16 5.4.4.11 Code 90: Unit for pressure
4.6 Connection to the compressed air net....................17 indication ........................................48
4.7 Electrical connections.............................................17 5.4.4.12 Code 95: Unit for temperature
5. Displays and operating elements...............................18 indication .........................................48
5.1 Plant main switch....................................................18 5.4.4.13 Code 9999: Software version ..........48
5.2 Emergency OFF .....................................................18 :DUQLQJVPDLQWHQDQFHZRUN .......................49
5.3 Air Control 3 (option) ..............................................19 5.4.6 Malfunctions ..................................................50
5.3.1 Basic display..................................................20 5.4.7 Adjustment of the display contrast.................51
5.3.2 ON/OFF switching of compressed 6. Correcting malfunctions .............................................52
air generation.................................................20 7. Initial commissioning ..................................................54
)XQFWLRQNH\UHVHUYDWLRQLQWKHEDVLFGLVSOD\ 21 7.1 Preparatory activities ..............................................54
5.3.3.1 Capacity utilization ..........................22 &KHFNFRROLQJXLGOHYHO ..........................................54
5.3.3.2 Service ............................................22 7.3 Start-up lubrication of the compressor stage..........54
5.3.3.3 LLC status .......................................23 7.4 Rotational direction control .....................................55
5.3.3.4 Compressor pass ............................23 7.5 Basic settings .........................................................56
5.3.3.5 Diagram net pressure......................24 7.5.1 Controlling the unitby means of Air Control 3 56
'LDJUDPQDOFRPSUHVVLRQ 7.5.2 Controlling the unitby means of Air Control 1 56
temperature ....................................24 7.6 Switch on compressed air generation ....................57
5.3.3.7 Diagram compressed 7.7 Concluding activities...............................................57
DLUDPRXQWGD\SUROH....................24
8. Service ..........................................................................58
5.3.3.8 Diagram compressed
DLUDPRXQWVZHHNSUROH ...............24 8.1 Overview Maintenance intervals.............................58
5.3.3.9 Modify diagram settings ..................25 8.2 Preparatory activities ..............................................58
5.3.4 Menu system .................................................26 &KHFNFRROLQJXLGOHYHOUHOOFRROLQJXLG ...........59
5.3.4.1 Sub-menu Limit values....................27 &KHFNIRUOHDNDJH...................................................60
5.3.4.2 Sub-menu Operating parameters....28 &KHFNWKHFRPSUHVVRUWHPSHUDWXUH .......................60
5.3.4.3 Sub-menu Service intervals ............29 &KHFNWKHFRROHUIRUIRXOLQJ....................................60
5.3.4.4 Sub-menu Timer..............................30 &KHFNIRUFRQGHQVDWH.............................................61
5.3.4.5 Sub-menu Fault log ........................32 &RROLQJXLGUHSODFHPHQW 3
UHSODFLQJFRROLQJXLGOWHU .....................................62
5.3.4.6 Sub-menu Display parameters........32
5HSODFLQJFRROLQJXLGVHSDUDWRU ...........................64
6XEPHQX&RQJXUDWLRQ .................33
5HSODFLQJDLUOWHU...................................................65
5.3.4.8 Sub-menu Lead lag control (LLC) ...34
&KHFNVDIHW\YDOYH .................................................65
5.3.4.9 Sub-menu Accessories....................34
&KHFNGULYH.............................................................66
5.3.4.10 Sub-menu Diagnosis .......................35
8.13 Relubrication of the electric motor ..........................66
5.3.5 Warnings / maintenance ................................36
8.14 Concluding activities...............................................67
5.3.6 Malfunctions ..................................................37
5.3.7 Adjustment of the display contrast.................38 9. Technical Data..............................................................68
5.4 Air Control 1............................................................39 9.1 Dimensions for connections ...................................69
5.4.1 Basic display..................................................40 9.2 Data air-cooled compressors..................................69
5.4.2 ON/OFF switching of compressed 9.3 Electrical data .........................................................69
air generation.................................................41 10. Service manual ...........................................................70
5.4.3 Viewing additional operating data..................41
1. Safety instructions
Safety instructions You are reading this manual in order to learn about the screw compressor.
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usage may not fall under the conditions of guarantee!
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access to it at any time.
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of-the-art technology and considering all the current safety standards.
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from the system if you comply with the stipulations of the service manual
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out according to the regulations.
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1.1 Symbols in this manual
This symbol is employed whenever personal damage can be incurred

by carelessness, or by ignoring the instructions.
DANGER
This symbol is employed when damage to property can occur through

carelessness, or by ignoring the instructions.
NOTICE
Italic text is employed when we would like to draw your attention to particular
4
information.
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the user.
1.2 Proper usage The system is exclusively designed for
the generation of compressed air and
for operation in an environment without explosion risk.
The units are designed for a minimum pressure of 5 bar (operating over-
pressure)!
Any other utilization must be regarded as not in compliance with the design
purpose!
The manufacturer/vendor is fundamentally not liable for damage incurred if
the system is not used according to its design purpose!
The generated compressed air may not be used for human respiration. In
case the compressed air is used for pharmaceutical or sanitary purposes, it
must undergo further treatment. The same is true when the compressed air
is used in production plants and comes into direct contact with foodstuffs.
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individuals must read the chapter relevant to their duties.
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Activities that are not described in this manual may only be carried out by
our customer service department or by authorized technical personnel.
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material!
5
1. Safety instructions
1.4 General safety instructions
Loss or decrease of compressor safety !

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safety! The results could be serious personal, material or environmen-
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equipment components from third party manufacturers must therefore
DANGER
UVWEHFOHDUHGE\XV
Loss of contact protection!

The side panelings of the system are part of the contact protection
system to protect personnel from fan impellers that start up automati-
cally, moving machine parts, hot surfaces and dangerous voltages!
DANGER Furthermore, they are required for sound insulation and cooling air
conduction. Therefore they must not be removed when the unit is in
operation.
For initial commissioning, it is required to remove the side paneling of
the system. Furthermore, in the process of the initial commissioning
of the plant, the mains switch must be turned on.
The initial commissioning, therefore, may only be carried out by quali-
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Injuries caused by fan impellers that start automatically, moving ma-

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Installation, service or repair work on the components of the system
must, if not otherwise described, be categorically carried out only on
DANGER DVZLWFKHGRIIVXIFLHQWO\FRROHGRIIDQGSUHVVXUHIUHHV\VWHP7KH
system must be secured against an illicit or accidental switching-on.
The shut-off device for the compressed air net must be closed.
If measuring or testing work is required on the electrical components
6 while the system is in operation, they must be carried out by electri-
cians observing all the relevant safety regulations.
Damage to the sense organs!

Compressed air streams may not be directed towards persons. When
applying compressed air, dust particles can be raised by the air stream.
Therefore, when working with compressed air, protect your eyes with
DANGER safety glasses.
Loss or decrease of compressor dependability!
Only original spare parts and lubrications may be employed!
We recommend that a set of service parts subject to wear be kept on
stock, in order to guarantee high compressor availability. Our customer
NOTICE service would be glad to help you with your selection.
Damage to the system may result in environmental damage!

Before initial commissioning, the system must have been correctly
installed according to Chapter 6!
For the operation of the compressor (equipment in the sense of Pres-
NOTICE
sure Equipment Directive 97/23/EC) please observe national regulations
and laws. In Germany, operating equipment must be operated in ac-
cordance with the regulations laid down in the ordinance on industrial
safety and health (BetrSichV)!
Dispose of all used or defective materials in a proper way!
This is especially true for components/materials containing cooling
liquid. Please note that the accumulated condensation containing
cooling liquid may not enter the sewage system!
:HRIIHUDQDSSURSULDWHFRROLQJXLGZDWHUVHSDUDWRUIRUFRQGHQVD-
tion processing.
Compressed air receivers require regular technical inspections!

Please notify the commissioning of the system at the technical inspection
authority responsible for you. They will inspect the system and provide a
receiver test book.
Document all the activities carried out (e.g. in some table format).
7
Carry out the activities in all of the following chapters in the order given.
2. Functional description
2.1 Drive The frequency converter supplies the electric motor with electric power.
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instructions in the control cabinet.
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coupling.
2.2 Air path )UHVKDLUVXSSOLHGE\WKHLQWHJUDWHGFRROLQJDLUYHQWLODWRULVOWHUHGWKURXJK

WKH DLU OWHUV7KH DLU LV WKHQ GLUHFWHG YLD WKH VXFWLRQ UHJXODWRU LQWR WKH
FRPSUHVVRUVWDJHZKHUHLWLVFRPSUHVVHGWRWKHQDOFRPSUHVVLRQSUHVVXUH
WRJHWKHUZLWKLQMHFWHGFRROLQJXLG
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WKHFRROLQJXLGDQGWKHGRZQVWUHDPFRROLQJXLGVHSDUDWRUUHPRYHVWKH
UHPDLQLQJFRROLQJXLGIURPWKHFRPSUHVVHGDLU7KHDLUWKHQRZVYLDWKH
minimum pressure non-return valve into the compressed air aftercooler and
is cooled down to 10 - 15 C above the ambient temperature before it leaves
the compressor through the compressed air connection.
The suction regulator opens shortly after the compressor has started up for
generating compressed air. It closes when the compressor changes over
to off-load operation and/or comes to a standstill and unloads the system
via the relief valve.
8
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tions:
heat removal of the temperature increase caused by the compression
process
sealing lubrication of the rotors to each other and to the housing with a
FRROLQJXLGOP
bearing lubrication
noise dampening
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KRWFRROLQJXLGUHWXUQDLUPL[WXUH
7KHFRROLQJXLGLVVHSDUDWHGIURPWKHFRPSUHVVHGDLULQWRWKHVHSHUDWRU
WDQNE\WKHFRROLQJXLGVHSDUDWRUDQGZKHQVHSDUDWHGLWRZVWRWKHFRRO-
LQJXLGKHDWH[FKDQJHU7KHFRROLQJXLGWHPSHUDWXUHUHJXODWRUPL[HVWKH
FRROHGGRZQFRROLQJXLGZLWKWKHFRROLQJXLGKHDWH[FKDQJHUE\SDVVKRW
FRROLQJXLGDVGHQHGE\WKHVHWSRLQWWHPSHUDWXUH)LQDOO\WKHFRROLQJXLG
OWHUFOHDQVWKHFRROLQJXLGEHIRUHLWLVDJDLQLQMHFWHGLQWKHDLUHQG
,I GHVLUHG E\ WKH FXVWRPHU DQ DGGLWLRQDO KHDWHU FDQ EH LQVWDOOHG LQ WKH
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for example.
2.4 Cooling 7KH FRPSUHVVHG DLU DIWHUFRROHU RI WKH FRROLQJ XLG KHDW H[FKDQJHU LV
cooled either by
a built-in cooling air ventilator or
water cooling.
The electric motor is always cooled by its own ventilator fan.

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2. Functional description
2.5 Flow diagram
10
2.6 Components
05
01
15 02
12
19
20
10
09
19 12
20
01 04
05
07
02
2.7 Legend 01 Switching cabinet 16 Compressed air connection 11

02 Electric motor &RROLQJXLGFRROHU
03 Coupling &RROLQJXLGWHPSHUDWXUHUHJX-
$LUOWHU lator
05 Suction regulator &RROLQJXLGOWHU
06 Compressor level 20 Cooling air ventilator
&RROLQJXLGUHVHUYRLU 21 Cooling water inlet
08 Safety valve 22 Throttle valve compressed air
09 Drain after-cooler
,QOHWWWLQJ 23 Solenoid valve
11 Additional heater (optional) 24 HCR water inlet
&RROLQJXLGVHSDUDWRU 25 HCR heat exchanger
13 Minimum pressure non-return 26 HCR thermostat
valve 27 HCR water outlet
14 Relief valve 28 HCR thermostat valve
15 Compressed air after-cooler
3. Storage and transport
For measurements and weights, see Chapter 9.
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Observe the local regulations and other requirements pertaining to the

professional use of tools, lifting and transport equipment, as well as
the valid standards and regulations for accident prevention.
DANGER
Always transport the system in its normal operating orientation in a pres-

sure-free state. Tilting or laying the system down is not allowed.
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palette lifting trolley may be used.
12
13
4. Installation
4.1 Setting up Install the system in locations with the following environmental condi-
tions:
max. height above sea level: 1000 m
ambient temperature: +5 to +40 C
ambient temperature for Version T: +5 to +45 C
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Space requirements and system weights are dependent on the compressor

type purchased. Measurements and weights: see Chapter 9.
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that system service functions can be carried out without hindrance. For the
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We recommend setting up the compressors in a separate compressor

room.
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are forbidden!
DANGER
4.2 Ventilation 7KHDLUHQWHULQJWKHLQWDNHRSHQLQJLVXVHGIRUWKHFRPSUHVVLRQDVZHOODV

for compressor cooling.
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9.3
5HPRYHH[KDXVWDLUDVGHQHGLQ&KDSWHULQRUGHUWRSUHYHQWDKHDW-
ing up of the compressor site
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The temperature of the aspired cooling air must be within the range of
+5C to +40C.
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14
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the prescribed operating temperature limits and as cool as possible. If
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Make certain that the place of installation is professionally ventila-

ted.
NOTICE Make certain that no circulating air short-circuit (the intake of the
exhausted warm air) can occur.
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4.3 Forced ventilation Forced ventilation must be dimensioned in such a way that the required
(optional) IUHVK DQG H[KDXVW DLU FRQVLGHULQJ WKH DYDLODEOH UHVLGXDO SUHVVXUH RI WKH
FRPSUHVVRUYHQWLODWRUFDQEHVXSSOLHGDQGH[SHOOHG
Nominal diameters of the channel connections and information on the re- 15

sidual pressure : see Chapter 9.
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supporting supplementary ventilators should be included when planning
the ducts.
The exhaust air can also be utilized for the purpose of heat recovery.
4. Installation
4.4 Water cooling (optional) )RUZDWHUFRROHGSODQWVWKHWHPSHUDWXUHRIWKHFRPSUHVVHGDLUDIWHUFRROHU
RIWKHFRROLQJXLGKHDWH[FKDQJHULVORZHUHGZLWKH[WHUQDOFRROLQJZDWHU
)RUFRROLQJZDWHUTXDQWLWLHVWHPSHUDWXUHVDQGFRQQHFWLRQV
see chapter 9.
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Inlet temperature less than + 35 C
Pre-pressure 4 bar to10 bar
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Electrical conductivity: 10 - 500 S/cm
3+
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A solenoid valve (optional) should be installed before the cooling water
inlet.
The cooling water current through the compressed air after-cooler should be
set with the throttle valve belonging to it in such a way that the compressed
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resistant.
4.5 Heat recovery for heating Compressors can be supplied with the optional heat recovery system
water / potable water (op- for heating water or
tional)
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16
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The heat recovery is to be connected appropriately (see drawing in Chapter
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pressure of up to 10 bar
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4.6 Connection to the com- :HDVVXPHWKHH[LVWHQFHRIDSURIHVVLRQDOO\GHVLJQHGLQVWDOOHGDQGVHU-
pressed air net viced compressed air net.
Install an additional shut-off valve at the input of the compressed air net.
&RQQHFWWKHV\VWHPRQO\ZLWKDH[LEOHFRPSUHVVHGDLUKRVHWRWKHFRP-
pressed air net. Length of the hose employed: max.1.5 m.
Unpredictable movements of the compressed air hose!

During load switching in the compressed air net, the hose can move
suddenly and with great force. Therefore the hose must be adequately
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DANGER
4.7 Electrical connections 7KHXQLWLVSURYLGHGIRUFRQQHFWLRQWRDWKUHHSKDVHVXSSO\V\VWHPFORFN-

wise). Properly dimensioned safety equipment (to protect personnel/the
unit) must be installed in the power supply lines.
All the relevant data for the connections can be found

in Chapter 9
on the nameplate of the system.
When using residual-current-operated circuit-breakers in conjunction

with a speed-controlled machine, install exclusively residual-current-
operated circuit-breakers that are suitable for this application!
NOTICE
Electrical voltage!
Only trained electricians may connect the system to the electrical
supply network.
DANGER
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GHWHUPLQHLIWKHDYDLODEOHVXSSO\QHWZRUNLVDGHTXDWH9ROWDJHGHYLDWLRQV
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Connect the system according to the circuit diagram. The circuit diagram
is provided in the control cabinet of the system.
Damage to the system is possible!

Before switching on the generation of compressed air, initial commis-
sioning according to Chapter 6 must be correctly carried out!
NOTICE
7HVWWKHFRUUHFWIXQFWLRQLQJRIDOOVDIHW\IDFLOLWLHVSURWHFWLYHJURXQGLQJ
protective switch etc.).
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ted.
5. Displays and operating elements
5.1 Plant main switch The units main switch that is installed on the control cabinet connects or
disconnects the unit to and from the power supply.
The compressor main switch must be switched off for all service or
installation work and protected from illicit or accidental switching
RQHJDI[DZDUQLQJVLJQWRWKHPDLQVZLWFKIRUELGGLQJLWVEHLQJ
turned on)!
DANGER
5.2 Emergency OFF The system may be stopped with EMERGENCY OFF in the case of a real
emergency!
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recommissioning!
Enable the system only when the cause of danger has been profes-
sionally removed and a securely operating state is achieved.
DANGER
Enable system:
1. switch main switch off and on.
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18 SUHVVNH\ to switch the system on again.
5.3 Air Control 3 (option) 7KHRSHUDWLQJGLVSOD\GHVNRIWKH$LU&RQWURO
displays the plant states / operating data
switches on and off compressed air generation
is used for plant parameterizing.
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0RGLFDWLRQRISDUDPHWHUYDOXHV
Selection of sub-menus
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Editing modes in the sub-menus
Display additional operation data.
Switch on compressor.
Integrated green LED 19
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be automatically started up.
Lighted: Compressor is running.
Compressor shut down.
Signals a current warning/malfunction with the inte-

grated red LED.
5.3.1 Basic display $IWHUVZLWFKLQJRQWKHPDLQVZLWFKRUGXULQJQRUPDORSHUDWLRQ$LU&RQWURO
3 will inform you about the plant condition.
Supplymentary information
Momentary
Momentarily available net pressure FRPSUHVVLRQQDO
at compressed air output temperature
Service or malfunction messages with

service telephone number
&XUUHQWUHVHUYDWLRQRIWKHIXQFWLRQNH\V
Supplementary information:
Switching times are programmed 5.3.4.4

6\PERODVKHV Compressor was switched off by
the timer
Symbol ON: Compressor was switched on by the
timer
Pressure times are programmed 5.3.4.4
$QWLIUHH]HDFWLYHFRPSUHVVRUGRHVQRWVWDUWXS 6
RESTART Automatic restart programmed 5.3.4.2

REMOTE Remote control mode programmed 5.3.4.7
6\PERODVKHV Compressor OFF
Symbol ON:,QUHPRWHPRGH&RPSUHVVRU21
LLC MODE On-load/off-load controlled by higher-level control 5.3.4.7
AUTOMATIC Meaning: Display of programmed off-load running
OPT. control
Motor running
Solenoid valve open
20 Additional heater switched on
5.3.2 ON/OFF switching of com- Switching ON: press NH\ .

pressed air generation The compressor is ready and can start up automatically at any time.
Switching OFF: press NH\ .

)RUWKHGXUDWLRQRIWKHVWDQGVWLOOWLPHWKHFRPSUHVVRUVZLWFKHVWRWKHLGOLQJ
state and afterwards off.
5.3.3 Function key reservation ,QWKHEDVLFGLVSOD\WKHIROORZLQJLQIRUPDWLYHSLFWXUHVFDQEHDFFHVVHGZLWK
in the basic display WKHIXQFWLRQNH\V
Mode 1 = reservation 1
Capacity utilization Service
Lead lag control Plant pass
:LWKWKHNH\ and WKHPRGHDQGWKHUHIRUHWKHUHVHUYDWLRQRIWKH

IXQFWLRQNH\VLQWKHEDVLFGLVSOD\FDQEHFKDQJHG
Mode 2 = reservation 2
Diagram Diagram
21
net pressure air amounts
GDLO\SUROH
Diagram Diagram
compression air amounts
temperature ZHHNO\SUROH
%\SUHVVLQJWKHGHQHGIXQFWLRQNH\WKHUHVSHFWLYHLQIRUPDWLRQVFUHHQLV
opened.
7KHNH\ returns to the basic display from all information screens.
5.3.3.1 Capacity utilization 7KLVGLDJUDPUHSUHVHQWVWKHUXQQLQJRIIORDGRQORDGDQGVWDQGVWLOOKRXUV
(Mode 1 - F1) in the form of bar diagrams. The respective current hour count is also dis-
Change of mode 5.3.3 played in the bars.
Example:
Total service hours
On-load oad hours
Off-load hours
Standstill hours
:LWKWKHH[FHSWLRQRIWKHRIIORDGKRXUVDOOEDUVDUHUHSUHVHQWHGIURPWKH
left and growing to the right. The sum of the on-load hours and the off-load
hours yields the total service hours.
The scaling units of this diagram are according to the service hours. If the
QXPEHURIWKHVWDQGVWLOOKRXUVLVJUHDWHUWKDQWKHVHUYLFHKRXUVWKHEDUV
of the standstill hours will be cut off. In this case note the displayed hour
count in the bars.
5.3.3.2 Service The Service diagram shows the remaining time in hours until the respective
(Mode 1 - F3) service interval is due.
Change of mode 5.3.3
$LUOWHU
&RROLQJXLGOWHU
&RROLQJXLGVHSDUDWRU
Motor lubrication
Compressor
22
,IWKHUHPDLQLQJWLPHLVOHVVWKDQKRXUVXQWLOWKHQH[WVHUYLFHWKHUHVSHF-
WLYHEDUEHJLQVWREOLQNDQGDGHQHGZDUQLQJDSSHDUVRQWKHGLVSOD\
5.3.3.3 LLC status This display is only available if Lead lag control was activated by select-
(mode 1 - F3) ing YES in the Lead lag control menu (see Chapter 5.3.4.8).
This display shows the status of 4 additional compressors (K2 - K4) when
RQHDGGLWLRQDO//&PRGXOHLVXVHGRUDGGLWLRQDOFRPSUHVVRUV..
when two additional LLC modules are used.
On-load
Off-load
Ready for operation
Fault
Fault and Off-load are displayed for compressors K2 - K5 (or K2 - K9)

RQO\LIWKHFRUUHVSRQGLQJIHHGEDFNIDXOWDQGPRWRUUXQQLQJLVZLUHGWRWKH
additional module.
5.3.3.4 Compressor pass The individual machine data stored in the compressor pass are required for
(Mode 1 - F4) our customer service.
23
5.3.3.5 Diagram net pressure ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHQHWSUHVVXUHVLVGLVSOD\HG
(Mode 2 - F1)
'LDJUDPQDOFRPSUHV- ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHQDOFRPSUHVVLRQWHPSHUDWXUH

sion temperature is displayed.
(Mode 2 - F2)
5.3.3.7 Diagram compressed air ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHFRPSUHVVHGTXDQWLW\IRUDGD\

DPRXQWGD\SUROH is displayed.
(Mode 2 - F3)
24
5.3.3.8 Diagram compressed air ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHFRPSUHVVHGDLUTXDQWLW\IRUD

DPRXQWVZHHNSUROH ZHHNLVGLVSOD\HG
(Mode 2 - F4)
5.3.3.9 Modify diagram settings The scale divisions of the axis can be changed by editing the axis values.
X-AUTO settings 5.3.4.6
y-axis: - The values of the y-axis can be changed in every diagram.

The data in the diagram are continually updated even after
the edit function.
x-axis: ,Q WKH GLDJUDP DLU TW\ZN WKH [D[LV YDOXHV FDQQRW EH
FKDQJHGFKDQJHVDUHSRVVLEOHLQDOORWKHUGLDJUDPV
$IWHUHGLWLQJWKH[D[LVYDOXHVWKHGLDJUDPLVQRORQJHUFRQ-
tinually updated.
X-AUTO: 7KHNH\ activates or deactivates X-AUTO
,I;$87221WKHYDOXHVRIWKH[D[LVDUHDXWRPDWLFDOO\
XSGDWHG7KH;$872XVHVWKHSUHVHWGHIDXOWYDOXHVGHQHG
in the menu Display parameter diagrams (see Chapter
5.3.4.6).The manual editing x-axis values are deleted.
Procedure for the scale division of the axis.
Axis value y-axis (Max)
Axis value y-axis (Min)
Axis value x-axis (time point 1) Axis value x-axis (time point 2)
6HOHFWLRQRIWKHD[LVYDOXHVWREHFKDQJHGZLWKWKHNH\V and

&RQUPDWLRQRIWKHVHOHFWLRQZLWKENTER
0RGLFDWLRQRIWKHEOLQNLQJYDOXHZLWK and . 25
Moving the cursor with and .
&RQUPDWLRQRIWKHPRGLFDWLRQVZLWKENTER.
7KHNH\ X/Y-Init is for resetting the scale division for the default values
preset in X-AUTO.
7KH NH\ ldeletes the recorded measurement values of the currently

displayed time diagram.
5.3.4 Menu system All basic settings of the system can be viewed in the menu system. If the
Limit values 5.3.4.1 PRGLFDWLRQVKDYHQRLQXHQFHRQRSHUDWLRQDOVDIHW\WKH\PD\EHPRGLHG
Operating parameters 5.3.4.2 by means of a code entry.
Service intervals 5.3.4.3
Timer 5.3.4.4 After pressing the INFO NH\WKHPDLQPHQXDSSHDUVUHTXHVWLQJWKHFRGH
Malfunction storage 5.3.4.5 entry.
Display parameter 5.3.4.6
&RQJXUDWLRQ
Lead lag control 5.3.4.8
Accessories 5.3.4.9
Diagnose 5.3.4.10
Code 0000: View the basic settings

Code 0001: View and change basic settings
0RGLFDWLRQRIWKHEOLQNLQJYDOXHVZLWKWKHNH\V and .
Moving the cursors with and .
7KHUHDIWHUWKHPDLQPHQXDSSHDUVZLWKWKHIROORZLQJVXEPHQXV
26
7KHVXEPHQXFDQEHVHOHFWHGZLWKWKHNH\V and .The selection is

FRQUPHGZLWKENTER.
,QHYHU\RSHUDWLQJOHYHO will lead you to the next higher operating le-
vel.
If the Code 0001 LV HQWHUHG WKH SDUDPHWHUV RI WKH VXEPHQX VKRXOG EH
changed as follows:
7KHVHOHFWLRQRIWKHGHVLUHGPHQXSRVLWLRQLVFDUULHGRXWZLWKWKHNH\V
and .
7KHVHOHFWLRQLVFRQUPHGZLWKENTER.
0RGLFDWLRQRIWKHEOLQNLQJYDOXHZLWKWKHNH\V and .
Moving the cursor with and .
5.3.4.1 Sub-menu Limit values This menu contains the pressure / temperature limit values:
Selection of the menu position Start pressure Lower value for the pressure regulation Can be edited
0RGLFDWLRQRIWKHEOLQNLQJ
values Stop pressure Upper value for the pressure regulation Can be edited
ENTER &RQUPVHOHFWLRQPRGLFDWLRQ Safety pressure Maximum permissible pressure for Display
%DFNWRWKHQH[WKLJKHUOHYHO malfunction triggering (always 0.8 bar
greater than stop pressure)
Final compression 0LQLPXPSHUPLVVLEOHQDOFRPSUHVVLRQ Display
temperature min temperature
Final compression 0D[LPXPSHUPLVVLEOHQDOFRPSUHVVLRQ Display
temperature max temperature
27
5.3.4.2 Sub-menu 7KLVPHQXFRQWDLQVSDUDPHWHUVZKLFKLQXHQFHWKHWHPSRUDOUHJXODWLRQRI
Operating parameters the compressor:
Selection of the menu position Run-on time Run-on time of the motors in automatic Display
0RGLFDWLRQRIWKHEOLQNLQJ operation
values
ENTER &RQUPVHOHFWLRQPRGLFDWLRQ Off time Run-on time of the motor for manual swit- Display
%DFNWRWKHQH[WKLJKHUOHYHO
ching-off delay and for automatic restart
Star/delta time Star/delta time Display
Automatic restart Start after voltage return Can be edited
Operating mode: Behavior on load switching Setting range: Can be edited
AUTOMATIC
ON-/OFF-LOAD
AUTOMATIC OPT.
Max. pressure loss Maximum pressure loss Display
Max. no. of motor Maximum switching cycles of the motor Display
starts per hour
Operating mode Automatic

The text AUTOMATIC is displayed in the basic display. After reaching the
VWRSSUHVVXUHWKHV\VWHPFKDQJHVRYHUWRWKHRIIORDGPRGHDIWHUUXQQLQJ
time) for the duration of the run-on time and the basic display shows the
text run-on time with the respective residual time. At the conclusion of
WKHUXQRQWLPHWKHPRWRUVZLWFKHVRII7KHFRPSUHVVRUFDQEHVWDUWHGXS
automatically at any time after falling below the start pressure.
Operating mode On-/off-load

The text ON-/OFF-LOAD is displayed in the basic display. The compres-
VRUVZLWFKHVEHWZHHQRQORDGDQGRIIORDGRSHUDWLRQZKLFKPHDQVWKDWLWV
run-on time is unlimited.
Operating mode Automatic Optional

The text AUTOMATIC OPT. is displayed in the basic display. After reaching
WKHVWRSSUHVVXUHWKHV\VWHPJRHVLQWRWKHRIIORDGPRGH
After 10 and after 40 seconds the net pressure is measured.
,IWKHSUHVVXUHGURSVDERYHWKHWKUHVKROG0D[SUHVVXUHGURSWKHQWKH
system is in the idling state for the duration of the run-on time. In the basic
GLVSOD\WKHWH[W5XQRQDSSHDUVZLWKWKHUHVLGXDOWLPHDVGHQHG
,IWKHYDOXHOLHVEHORZWKHWKUHVKROG0D[SUHVVXUHGURSWKHQWKHV\VWHP
28 switches off after completing the OFF time.
Max. no. of motor starts

,IWKHQXPEHURIWKHPD[LPXPSRVVLEOHPRWRUVWDUWVSHUKRXULVH[FHHGHG
then the compressor temporarily switches to the operation mode on-/off-
load.
5.3.4.3 Sub-menu ,Q WKLV PHQX DOO VHUYLFH LQWHUYDOV DUH GLVSOD\HG RU DFNQRZOHGJHG DIWHU
Service intervals FDUU\LQJRXWWKHVSHFLFVHUYLFHVHH&KDSWHU
6HUYLFHZRUN :LWKWKHDFNQRZOHGJHPHQWWKHGLVSOD\HGUHVLGXDOWLPHIRUWKHYDOXHRIWKH
DFNQRZOHGJHG
respective service intervals (see Chapter 8.1) is reset.
Service interval ASF 6HUYLFHLQWHUYDODLUOWHU Display

Service interval OLF 6HUYLFHLQWHUYDOFRROLQJXLGOWHU Display
Service interval OLAB 6HUYLFHVLQWHUYDOFRROLQJXLGVHSDUDWRU Display
Service interval motor Service interval for motor lubrication Display
Service interval compr. Service interval compressor Display
Service hours Total operating hours (motor on) Display
Load hours Accumulated load hours Display
Standstill hours Accumulated standstill hours Display
(system on motor off)
29
5.3.4.4 Sub-menu Timer 7KHDGMXVWPHQWRIWKHLQWHJUDWHGUHDOWLPHFORFNDVZHOODVDOOVZLWFKLQJ
processes dependant upon it are in this menu.
Selection of the menu position Date/time Setting the current date and time Edit
0RGLFDWLRQRIWKHEOLQNLQJ Attention: The adjustment is entered to
values
WKHUHDOWLPHFORFNZKHQWKHVHFRQGVDUH
ENTER &RQUPVHOHFWLRQPRGLFDWLRQ FRQUPHGZLWKENTER
Compressor switching Branch to the sub-menu Edit
times
Compressor pressure Branch to the sub-menu Edit
times
Switching times LLC Branch to the sub-menu Edit
Pressure times LLC Branch to the sub-menu Edit
Switching times as well as pressure times can be programmed with the

timer independently of each other.
:KHQSURJUDPPLQJVZLWFKLQJWLPHVWKHFRPSUHVVRUQHHGVQRORQJHUEH
manually switched on and off. This is to prevent the possibility that the
compressor might for instance start up automatically at night in order to
compensate for loss in the compressed air net.
)RUDOLPLWHGWLPHYDOXHVGHYLDWLQJIURPWKHSUHVHWOLPLWYDOXHVVHH&KDS-
ter 5.3.4.1) can be set for the start and stop pressure. In this way only the
minimal required operating pressure is always generated so that energy is
saved.
Switching times for compressor

,QWKLVPHQXWKHVZLWFKLQJRQRIIWLPHVRIWKHFRPSUHVVRUVDUHGHQHG
7LPHUFORFNRXWSXWDFWLYH
0R7KXQWLORFORFN
)UXQWLORFORFN
30
)RUWKHDFWLYDWLRQRIWKHWLPHUWKHSDUDPHWHURIWKHWLPHUFKDQQHOVPXVWEH
set to ON in the highest menu line.
If the timer channel is set to ON and
LIWKHWLPHUFORFNRXWSXWLVDFWLYDWHGDFORFNDSSHDUVLQWKHGLVSOD\
LIWKHWLPHURXWSXWLVQRWDFWLYDWHGDEOLQNLQJFORFNDSSHDUVLQWKHGLV-
play
Seven switching times with the channels K1 K7 can be programmed.

$FKDQQHOLVDFWLYHZKHQDWOHDVWRQHRIWKHZHHNGD\VLVPDUNHGEODFN,Q
RUGHUWRFRQWLQXRXVO\DFWLYDWHWKHWLPHURXWSXWIRURQHRUDQXPEHURIGD\V
the switching time should be set to 00:00.
$GMXVWVZLWFKLQJWLPHVZHHNGD\VPDUNHGEODFN
&KDQQHOVHOHFWLRQZLWKWKHNH\V and
&RQUPVHOHFWLRQZLWKENTER.
0RYHWKHFXUVRUWRWKHGHVLUHGZHHNGD\E\XVLQJNH\ and . (In
RUGHUWRGHOHWHDQDOUHDG\VHOHFWHGZHHNGD\SUHVVNH\ .)
4. Set the cursor with and RQWRWKHFORFNWLPHDQGXVHNH\V and
WRPRGLI\WKHEOLQNLQJYDOXH
6WRUHWKHVHWWLQJVZLWKWKHNH\ENTER.
If the timer for switching times is activated, then the compressor only
works during the switching times entered!
NOTICE
Compressor pressure times
,QWKLVPHQXWKHSUHVVXUHWLPHVRIWKHFRPSUHVVRUVDUHGHQHGLQFUHDVLQJ
pressure / decreasing pressure).
6D6RXQWLORFORFN
IURP6DRFORFNXQWLO6XRFORFN
,QRUGHUWRDFWLYDWHWKHWLPHUWKHXSSHUPRVWPHQXURZRIWKHSDUDPHWHUIRU
the timer channels must be set to ON.
$FKDQQHOLVDFWLYHZKHQDWOHDVWRQHRIWKHZHHNGD\VLVPDUNHGEODFN
(For switching times adjustment: see paragraph Compressor switching
times) 31
The channels are searched beginning with K1 to K7 to determine whether a
FKDQQHOLVDFWLYDWHGIRUWKHFXUUHQWFORFNWLPH,IQRYDOLGFKDQQHOLVIRXQG
then the settings in the menu limit values are valid. In order to activate the
WLPHURXWSXWIRURQHRUDQXPEHURIGD\VFRQWLQXRXVO\WKHVZLWFKLQJWLPH
of 00:00 should be entered.
Switching times LLC /pressure times LLC
Switching times or pressure times can only be entered if the supplementary

module for Lead lag control (LLC) is installed in the control system.
The settings are to be carried out as described in Compressor switching

times or Compressor pressure times
5.3.4.5 Sub-menu Fault log ,QWKLVPHQX\RXFDQYLHZWKHODVWVHUYLFHVZDUQLQJVDQGIDXOWVZLWK
indication of the date and time.
5.3.4.6 Sub-menu ,QWKLVPHQXWKHSDUDPHWHUVIRUWKHRXWSXWWRWKHGLVSOD\DUHVWRUHG

Display parameters
Selection of the menu position Pressure dimension Selection of the unit for the display of Edit
0RGLFDWLRQRIWKHEOLQNLQJ the line pressure
values
ENTER &RQUPVHOHFWLRQPRGLFDWLRQ Temperature dimension Selection of the unit for the display of Edit
WKHQDOFRPSUHVVLRQWHPSHUDWXUH
Language Selection of the display language Edit
Pressure offset Readjustment possibility for the net Display
pressure sensor
Diagrams Settings for diagrams Edit
Texts Texts for the compressor pass Display
Diagrams
,QWKLVPHQXWKHGLVSOD\SDUDPHWHUVGHIDXOWYDOXHV;$872VHH&KDSWHU
5.3.3.8) for the diagrams can be set:
Saving interval 6DYLQJLQWHUYDOIRUWKHUHFRUGLQJRIWKHOLQHSUHVVXUHWKH

QDOFRPSUHVVLRQWHPSHUDWXUHRIWKHPRPHQWDU\GHOLYHU\
quanitiy. The control system always saves the most recent
8000 values. For a saving interval of 12s (basic setting) the-
re is a logging duration of 12s x 8000 = 96000s = 26.7h
Number of Number of the recorded values for function X-Auto on the
points X-auto time axis at a saving interval of 12 s and up to 300 points for
X-Auto a time axis scaling of 12s x 300 = 3600s =1h
Line pressure Lower scale value of the x-axis of the diagram
low line pressure (see 5.3.3.4)
Line pressure Upper scale value of the x-axis of the diagram
high line pressure (see 5.3.3.4)
Temperature low Lower scale value of the x-axis of the diagram
Final compression temperature (see 5.3.3.5)
Temperature Upper scale value of the x-axis of the diagram
high Final compression temperature (see 5.3.3.5) (basic 120C)
Air quantity day Lower scale value of the x-axis of the diagram Compressed
32 low DLUTXDQWLW\GDLO\SUROHVHH
Air quantity day Upper scale value of the x-axis of the diagram
high &RPSUHVVHGDLUTXDQWLW\GDLO\SUROHVHH
Air quantity Lower scale value of the x-axis of the diagram Compressed
ZHHNORZ DLUTXDQWLW\ZHHNO\SUROHVHH
Air quantity Upper scale value of the x-axis of the diagram Compressed
ZHHNKLJK DLUTXDQWLW\ZHHNO\SUROHVHH
5.3.4.7 Sub-menu Machine type 6HOHFWLRQRIDSUHGHQHGPDFKLQHW\SH Display
&RQJXUDWLRQ
Maximal pressure Maximum permissible machine pressure Display
Selection of the menu position
0RGLFDWLRQRIWKHEOLQNLQJ 0D[LPDODLURZ Delivered air quantity at maximum speed in Display
values on-load operation
ENTER &RQUPVHOHFWLRQPRGLFDWLRQ
%DFNWRWKHQH[WKLJKHUOHYHO Remote mode Switching on/off of the system Edit
LLC operation Operation with external base load alternate Edit

switching
Power fail Stop Switching-off when low voltage is recognized Display
Frequency converter Settings of the frequency converter Display
Communication Settings for serial communication Display
Heating Settings of the additional heater Display
Remote mode
Determines how the compressor is switched on or off.
Local operation: The compressor can only be switched on or off at the ope-
UDWLQJGLVSOD\GHVNRI$LU&RQWURO
Remote control: The compressor can be switched on or off with an electri-

FDOVLJQDORUWKHNH\ ,QWKHEDVLFGLVSOD\DSSHDUVDVWKHEOLQNLQJWH[W
REMOTE.
During active remote operation, the signal of the remote control must
be switched off after pressing the key .
NOTICE
//&2.,VIRUWKHQRWLFDWLRQRIUHDGLQHVVIRURSHUDWLRQRIDVXSHULRUFRQWURO
system to the compressor. (see also LLC Operation 5.3.4.9)
33
LLC mode
The compressors are controlled by a higher-level control system. The
text LLC MODE (see also Remote Mode 5.3.4.9) appears in the basic
display
5.3.4.8 Sub-menu This menu contains the settings for the operation as the LLC Master.
Lead lag control (LLC)
Selection of the menu position )RUWKHXWLOL]DWLRQRIWKHIXQFWLRQ/HDGODJFRQWURO$LU&RQWUROPXVWEH

0RGLFDWLRQRIWKHEOLQNLQJ WWHGZLWK
values
a supplementary module for up to 4 additional compressors
ENTER &RQUPVHOHFWLRQPRGLFDWLRQ
%DFNWRWKHQH[WKLJKHUOHYHO two supplementary modules for up to 8 additional compressors.
The LLC master function may only be activated when the compressor
is actually used as master unit!
Lead lag control Parameter for the activation of the Display

NOTICE
LLC Master characteristics
(basic setting: NO)
Start pressure Lower pressure threshold for Edit
switching on a compressor
Stop pressure Upper pressure threshold for Edit
switching off a compressor
Cut out at 3HUFHQWDJHRIPDVWHUPDFKLQHSRZHU Edit
below which slave compressors are
cut out
Cut in at 3HUFHQWDJHRIPDVWHUPDFKLQHSRZHU Edit
above which slave compressors are
cut out
Start delay Minimal time between the Edit
switching on of two compressors
Stop delay Minimal time between the Edit
switching off of two compressors
Changeover interval Time between changeovers of LLC for Edit
Priority 1 compressors having priority 1
Priorities Assignment of sequencing priority Edit
(see also Chapter 5.3.4.7)
34 5.3.4.9 Sub-menu Accessories This menu contains the settings for the connection of accessories.
7REHDEOHWRXWLOL]HWKLVIXQFWLRQ$LU&RQWUROPXVWEHWWHGZLWKDFFHVVR-
ries modules.
Accessories module Additional module for accessories availa- Display

ble
,QSXWFRQJXUDWLRQ Function of digital inputs Edit
2XWSXWFRQJXUDWLRQ Function of digital outputs Edit
Switching times output 1 6ZLWFKLQJWLPHVGHQHGIRUDFFHVVRULHV Edit
Switching times
7KHVZLWFKLQJRQRIIWLPHVRIDQDFFHVVRU\UHOD\RXWSXWDUHGHQHGLQWKLV
menu.
0R7KXQWLORFORFN
)UXQWLORFORFN
)RUWKHDFWLYDWLRQRIWKHWLPHUWKHXSSHUPRVWPHQXURZRIWKHSDUDPHWHU
of the timer channels must be set to ON.
Seven switching times can be programmed with the channels K1 K7. One
FKDQQHOLVDFWLYHZKHQDWOHDVWRQHRIWKHZHHNGD\VLVPDUNHGEODFN
)RUDGMXVWPHQWRIWKHVZLWFKLQJWLPHVVHHSDUDJUDSK&RPSUHVVRUVZLWFK-
ing times Chapter 5.3.4.4.
,QRUGHUWRFRQWLQXDOO\DFWLYDWHWKHWLPHURXWSXWIRURQHRUDQXPEHURIGD\V
set the switching time to 00:00.
,QSXWFRQJXUDWLRQ
The inputs 1 to 8 can be used in order to switch the compressor to malfunc-

tion or warning.
35
5.3.4.10 Sub-menu Diagnosis This menu describes the current states of digital inputs and outputs.
5.3.5 Warnings / maintenance $ZDUQLQJLVSUHVHQWZKHQWKHUHGOLJKWLVEOLQNLQJ
The compressor is not switched off.
The display contains the additional information:
EOLQNLQJV\PEROZDUQLQJWULDQJOH
type of warning
telephone number of the service hotline
:KDWWRGRIRUVSHFLFZDUQLQJVPDLQWHQDQFHZRUNLVGHVFULEHGLQ
Chapter 8.

Necessary maintenance work appear as warnings.
$FNQRZOHGJHWKHVHZDUQLQJVRQO\ZKHQWKHGHQHGPDLQWHQDQFHZRUN
NOTICE has actually been carried out!
Maintenance work not carried out degrades the service life and re-
liability of the system. Please note that damage because of improper
usage might invalidate the warranty!
Only original spare parts may be used.
Information on service: see Chapter 8.
6HUYLFHVZRUNDFNQRZOHGJHG
$VGHVFULEHGLQ&KDSWHUFDOOXSWKHPDLQPHQXDQGWKHQWKHVXE
menu Maintenance schedule.
36 6HOHFWWKHPDLQWHQDQFHZRUNWREHFDUULHGRXWXVLQJNH\V and .
3UHVVNH\ WRDFNQRZOHGJHWKHVHUYLFH
%\GRXEOHFOLFNLQJNH\ you will return to the basic display.
5.3.6 Malfunctions A malfunction has occurred when the red light is permanently on.
The compressor is stopped automatically.
,QDGGLWLRQWKHGLVSOD\DOVRVKRZV
EOLQNLQJV\PEROWRRONH\
type of malfunction
telephone number of the service hotline
0DOIXQFWLRQVFDQRQO\EHDFNQRZOHGJHGZKHQWKHFDXVHKDVEHHQSURIHV-
sionally repaired. Troubleshooting and repair should be done exclusively
E\TXDOLHGSHUVRQQHO
)DXOWPHVVDJHVDFNQRZOHGJHG
SUHVVNH\ .
SUHVVNH\ in order to restart the compressed air generation.
37
5.3.7 Adjustment of the display The display contrast of the control was selected so that it ensures optimum
contrast readability under nearly all operating conditions. If it is nevertheless required
to adjust the contrast under certain conditions (e.g. unfavourable lighting
FRQGLWLRQVGLUHFWVXQOLJKWIROORZWKHVWHSVEHORZ
1. Make sure that the compressor is disconnected from the power

supply by actuating the master switch.
DANGER
2. Open the control cabinet/control box of the compressor.

3. At the rear of the control you can see a small opening at the top.
Insert a small plain slot screwdriver through this opening to reach the ad-
justment screw for correcting the contrast.
7RLQFUHDVHWKHFRQWUDVWVOLJKWO\WXUQFORFNZLVHE\WXUQLQJFRXQWHUFOR-
FNZLVH\RXUHGXFHWKHFRQWUDVW
5. Close the control cabinet/control box before recommissioning.
38
5.4 Air Control 1 7KHRSHUDWLQJGLVSOD\GHVNRI$LU&RQWURO
displays the compressor states / operating data
switches on and off compressed air generation
is used for compressor parameterizing.
0RGLFDWLRQRISDUDPHWHUYDOXHV
&RQUPDWLRQRISDUDPHWHUFKDQJHV
Display additional operating data.
Switch on compressor.
Integrated green LED
%OLQNLQJ FRPSUHVVRULVQRWUXQQLQJFDQDWDQ\WLPH
be automatically started up.
Lighted: Compressor is running.
39
Compressor shut down.
Signals a current warning/malfunction with the inte-

grated red LED.
5.4.1 Basic display $IWHUVZLWFKLQJRQWKHPDLQVZLWFKRUGXULQJQRUPDORSHUDWLRQ$LU&RQWURO
1 will inform you about the compressor state.
Current pressure
Warning present (see Chapter 5.4.5)
Motor is running
Compressor compresses air
Fault is present (see Chapter 5.4.6)
RESTART Automatic restart after power supply is activated
AUTOMATIC Operating mode Automatic or Automatic optional
REMOTE - Flashing: Generation of compressed air ON/

40 OFF by remote switch
- Continuous: Generation of compressed air con-
trolled by higher-level control
Current compressor temperature
Instead of the current compressor temperature you can also have the cur-
UHQWFRROLQJXLGWHPSHUDWXUHGLVSOD\HG3UHVVNH\ . For viewing further
RSHUDWLQJGDWDVHH&KDSWHU
5.4.2 ON/OFF switching of com- Switching ON: press NH\ .
pressed air generation The compressor is ready and can start up automatically at any time.
The compressor starts up only when

the current line pressure falls below the start pressure and
the compressor temperature is at least 1 C.
Switching OFF: press NH\ .

)RU WKH GXUDWLRQ RI WKH RII WLPH WKH FRPSUHVVRU VZLWFKHV WR WKH RIIORDG
state and afterwards off.
'XULQJWKHVZLWFKLQJRIISURFHVVWKHXQLWUVWFKDQJHVRYHUWRWKHRIIORDG
PRGHPRWRUUXQQLQJEXWFRPSUHVVRUGRHVQRWFRPSUHVVDLUDDVKLQJ
point appears in the display) for the duration of the off time (45 s). Only
then is the unit switched off (motor stops).
5.4.3 Viewing additional opera- Press the INFONH\UHSHDWHGO\WRYLHZWKHIROORZLQJRSHUDWLQJGDWDLQWKH

ting data order below.
Operating data
1x Start pressure in bar. The compressor starts up as soon as the line

pressure falls below this value.
2x Stop pressure in bar. The unit changes over to the off-load mode as
soon as the line pressure increases above this value.
3x Safety pressure in bar (= stop pressure + 0.8 bar). When this safety
SUHVVXUHLVUHDFKHGWKHFRPSUHVVRUVKXWVGRZQDQGDQHUURUPHV-
sage is output.
4x min. permissible compressor temperature 41
5x max. permissible compressor temperature
6x Total running hours
7x On-load hours
[ 5HPDLQLQJVHUYLFHOLIHRIDLUOWHU
[ 5HPDLQLQJVHUYLFHOLIHRIFRROLQJXLGDQGFRROLQJXLGOWHU
[ 5HPDLQLQJVHUYLFHOLIHRIQHVHSDUDWRU
11x Remaining service life of motor lubrication
12x Time remaining until compressor must be serviced
Display of faults/warnings is deactivated!

As long as the operating data above are viewed, no fault messages
or warning can be output. This screen should therefore be exited as
NOTICE soon as possible.
5.4.4 Menu system All basic settings of the system can be viewed in the menu system. If the
Unit parameterisation 5.4.4.1 PRGLFDWLRQVKDYHQRLQXHQFHRQRSHUDWLRQDOVDIHW\WKH\PD\EHPRGLHG
Basic parameterisation 5.4.4.2 by means of a code entry.
Available code numbers
5.4.4.3 bis 5.4.4.13
5.4.4.1 Unit parameterisation 7KHXQLWFDQRQO\EHSDUDPHWHULVHGZKHQWKHJHQHUDWLRQRIFRPSUHVVHG

air is switched off. See Chapter 5.4.2.
3DUDPHWHUVDOORZWKHXQLWWREHDGMXVWHGWR\RXUVSHFLFUHTXLUHPHQWV7R
WKLVHQG$LU&RQWUROPXVWEHVZLWFKHGWRWKHSDUDPHWHULVDWLRQPRGH
The individual parameters can be selected with a code and then changed.
A description of available code numbers can be found in Chapters 5.4.4.3
to 5.4.4.13.
Paremeterisation procedure:
3UHVVNH\ until the message cod appears in the display. Air Control
1 is now at the main level of the parameterisation mode.
Code
DVKLQJ
1RZVHOHFWWKHUHTXLUHGFRGHE\PHDQVRINH\V and .

3. Press ENTERWRDFWLYDWHWKHFRGH$LU&RQWUROFKDQJHVWRWKHUVW
sub-level.
42
With some codes, several parameters can be entered one after the other.
In these cases, simply press key ENTER to select the subsequent param-
eter.
8VHNH\V and to change the current setting of the selected code
according to your requirements.
3UHVVNH\ENTERWRWDNHRYHUWKHQHZVHWWLQJVRUSUHVVNH\ to leave
the setting unchanged and return to the next higher level.
5.4.4.2 Basic parameterisation 7KHXQLWFDQRQO\EHSDUDPHWHULVHGZKHQWKHJHQHUDWLRQRIFRPSUHVVHG
air is switched off. See Chapter 5.4.2.
The basic parameterisation prepares the unit for operation.
3UHVVNH\ until the message cod appears in the display.

6HOHFWFRGHE\PHDQVRINH\V and DQGSUHVVNH\ENTER.
3UHVVNH\INFO.
&RGHDVKLQJ
Air Control 1 now shows the start pressure. The compressor compresses
air as soon as the line pressure falls below this value. Possible adjust-
ment range: 3.5 to maximum pressure of the unit.
$GMXVWWKHUHTXLUHGVWDUWSUHVVXUHXVLQJNH\V and FRQUPWKH
VHWWLQJE\SUHVVLQJNH\ENTER.
3UHVVNH\INFO.
6WDUWSUHVVXUHDVKLQJ
Air Control 1 shows the stop pressure. The compressor changes over
to off-load operation as soon as the line pressure exceeds this value.
Possible adjustment range: 3.5 to maximum pressure of the unit.
The stop pressure must be higher than the start pressure!
6HOHFWWKHUHTXLUHGSDUDPHWHUYDOXHXVLQJNH\V and DQGFRQUP 43
WKHVHWWLQJE\SUHVVLQJNH\ENTER.
3UHVVNH\ to complete the basic parameterisation.
6WRSSUHVVXUHDVKLQJ
5.4.4.3 Code 2: Operating mode Determines how the unit is to respond when the start or stop pressure
is reached. Both limit values are set during basic parameterisation (see
Chapter 5.4.4.2).
0: Automatic.
The symbol Automatic appears in the display.
The motor starts up and the compressor compresses air (= on-load
RSHUDWLRQDVVRRQDVWKHOLQHSUHVVXUHIDOOVEHORZWKHVWDUWSUHVVXUH
7KH XQLW FKDQJHV RYHU WR RIIORDG RSHUDWLRQ PRWRU UXQQLQJ EXW WKH
FRPSUHVVRUGRHVQRWFRPSUHVVDLUDVVRRQDVWKHOLQHSUHVVXUHH[-
FHHGVWKHVWRSSUHVVXUH$VVRRQDVWKHRIIORDGSKDVHVWDUWVWKHRII
WLPHHODSVHVIRUWKHSDUDPHWHULVDWLRQVHH&RGH&KDSWHU
The motor stops after the off time.
1: On-/off-load
The symbol Automatic is not shown in the display.
,QFRQWUDVWWRWKHDXWRPDWLFRSHUDWLQJPRGHWKHPRWRUQHYHUVWRSVUXQ-
ning. The compressor compresses air as soon as the line pressure falls
below the start pressure. The unit changes over to off-load operation
PRWRULVUXQQLQJEXWWKHFRPSUHVVRUGRHVQRWFRPSUHVVDLUDVVRRQ
as the line pressure rises above the stop pressure.
2: Automatic optional
The symbol Automatic and an additional dot before the temperature
are shown in the display.
6LPLODUWRWKHDXWRPDWLFPRGH+HUHWKHXVHUKDVDQLQXHQFHRQKRZ
RIWHQWKHPRWRUVWRSV7RWKLVHQGWKHSDUDPHWHUVPD[LPXPSUHVVXUH
loss (adjustment range 0.0 to 9.9 bar) and max. number of motor starts
(adjustment range 1 to 55 cycles/hour) are queried additionally.
Function Max. pressure loss:

:KHQ WKH XQLW FKDQJHV RYHU IURP RQORDG WR RIIORDG RSHUDWLRQ$LU
Control 1 saves the current line pressure after 10 and after 40 seconds.
If the pressure loss thus established is higher than the Max. pressure
ORVVWKHPRWRUVKXWVGRZQDIWHUWKHRIIWLPHKDVHODSVHGSDUDPHWHUL-
VDWLRQZLWKFRGHVHH&KDSWHURWKHUZLVHDIWHUWKHRIIWLPH
(45 s).
Function Max. number of motor starts:

7KH PRWRU LV QRW VZLWFKHG RII DIWHU WKH RII WLPH HODSVHG ZKHQ WKH
number of starting cycles of the compressor exceeds the Max. number
of motor starts.
44
5.4.4.4 Code 3: Automatic re- Determines whether the generation of compressed air is to restart automati-
start after power failure cally after a mains power failure.
0: Automatic restart: OFF

The generation of pressure remains deactivated after a power failure.
The fault message power fail is output.
1: Automatic restart: ON
:KHQ WKLV IXQFWLRQ LV DFWLYDWHG WKH GLVSOD\ VKRZV WKH V\PERO UH-
start.
If the generation of pressure was activated before the power failure
RFFXUHGWKHXQLWUHVWDUWVDXWRPDWLFDOO\DIWHUWKHRIIWLPH,QWKLVFDVH
the fault message power fail is not output. If the generation of pressure
ZDVGHDFWLYDWHGEHIRUHWKHSRZHUIDLOXUHLWUHPDLQVGHDFWLYDWHG
5.4.4.5 Code 8: Local control, 'HWHUPLQHVKRZWKHJHQHUDWLRQRISUHVVXUHLVWREHVZLWFKHGRQDQGRII

remote control, LLC-OK
0: Local control
The generation of compressed air can only be switched on or off from
the control panel of Air Control 1.
1: Remote control
The generation of compressed air can be switched on only by way of a
positive edge (24 VDC) at terminal 23 and switched off only by means of
DORZOHYHO9DWWHUPLQDORUE\SUHVVLQJNH\ . This functionality
LVVLJQDOOHGRQWKHGLVSOD\RI$LU&RQWUROE\DDVKLQJWH[W5HPRWH
If the NH\LVORFDOO\RSHUDWHGRQWKHXQLWWKHXQLWVZLWFKHVRIIDIWHU
VHFRQGVDQGIRUVDIHW\UHDVRQVFDQRQO\EHUHVWDUWHGE\UHPRWH
control after the NH\ZDVRSHUDWHGORFDOO\DFNQRZOHGJHPHQW7KLV
also applies to a start via PLANT CONTROL V/T.
2: LLC-OK
The input at terminal 23 is used to signal the readiness for operation
of an external control. The external control can only be switch between
on-load and off-load operation when a high level (24 VDC) is applied
VHHFRGHYDOXH&KDSWHU:KHQDORZOHYHOLVDSSOLHG
LLC operation is automatically switched off and the internal pressure
sensor used.
45
5.4.4.6 Code 11: Start and stop 'HWHUPLQDWLRQRIWKHVWDUWDQGVWRSSUHVVXUHVIRUWKHSURFHGXUHVHH&KDS-

pressure ter 5.4.4.2
5.4.4.7 Code 18: Lead leg con- Determines whether the changeover between on-load and off-load opera-
trol (LLC) tion is to be controlled by the internal pressure senor or by a higher-level
control.
0: Changing over between on-load/off-load operation by internal pres-

sure sensor
1: Changing over between on-load/off-load operation by external
control (e.g. PLC)
On-load operation when a high level (24 VDC) is applied to terminal 22.
Off-load operation when a low level (0 V) is applied to terminal 22. This
functionality is signaled by the text remote that appears continuously
in the display of Air Control 1.
5.4.4.8 Code 21: Maintenance ,VXVHGIRUDFNQRZOHGJLQJDPDLQWHQDQFHZDUQLQJFXUUHQWO\SUHVHQW)RU

acknowledgement WKHPHDQLQJRIPDLQWDLQHQFHQXPEHUVDQGDFNQRZOHGJHPHQWRIZDUQLQJV
see Chapter 5.4.5.
Possible damage to the unit!

Required maintenance work is signalled in the form of warnings.
Acknowledge these warning only, when the required maintenance has
actually been carried out!
NOTICE
If the unit is not serviced, its service life and reliability are reduced.
Please note that damage resulting from improper handling is not cov-
ered by the warranty!
Use only genuine spare parts.
More information about servicing can be found in Chapter 8.
46
5.4.4.9 Code 51: Off-load, off, The relevant times can be entered successively at operating levels 0 to 2.
star/delta time
0: Off-load time
Adjustment range: 10 - 1200 s. Operation in conjunction with Code
2 (operating mode). Is used in the operating modes Automatic and
Automatic optional.
1: Off time
Adjustment range: 0 - 60 s. The factory setting of 45 s should be retained.
'XULQJWKHRIIWLPHWKHPRWRULVUXQQLQJLQWKHLGOHPRGHQRFRPSUHVVHG
air is generated. The off time elapses
ZKHQNH\ is pressed for switching off
- according to the Automatic optional mode
:KHQWKHIXQFWLRQ$XWRPDWLFUHVWDUWDIWHUSRZHUIDLOXUHLVVHOHFWHG
the start-up of the motor is delayed for the set time of standstill.
2: Star/delta time
Adjustment range: 3 - 30 s. Determines after which time changing over is
WRWDNHSODFHIURPVWDUWRGHOWDFLUFXLWZKHQWKHPRWRULVVZLWFKHGRQ
5.4.4.10 Code 65: Condensate ,VXVHGIRUDGMXVWLQJWKHLPSXOVHDQGEUHDNWLPHVRIWKHFRQGHQVDWHYDO-

valve ve.
0: Impulse time
Duty cycle of the condensate valve
1: Break time
Off time of the condensat valve
47
5.4.4.11 Code 90: Unit for pres- Determines the unit for the pressure indication:
sure indication
0: bar
1: MPa
2: psi
5.4.4.12 Code 95: Unit for tempe- Determines the unit for the temperature indication:
rature indication
0: Degree Celsius (C)
1: Degree Fahrenheit (F)
2: Kelvin (K)
5.4.4.13 Code 9999: Software Indicates the software version of Air Control 1.
version
48
5.4.5 Warnings / maintenance $ZDUQLQJLVSUHVHQWZKHQWKHUHGOLJKWLVEOLQNLQJ
work The compressor is not switched off.
The following is displayed:
Maintenence number
DVKLQJ
Symbol for warnings

DVKLQJ
Meaning of maintenance numbers:

2 ([FHVVLYHQDOFRPSUHVVLRQWHPSHUDWXUH
3 Excessive line pressure
11 5HPDLQLQJWLPHXQWLODLUOWHULVWREHVHUYLFHGK
12 5HPDLQLQJWLPHXQWLOFRROLQJXLGFRROLQJXLGOWHULVWREHVHUYLFHG
K
13 5HPDLQLQJWLPHXQWLOQHVHSDUDWRULVWREHVHUYLFHGK
14 5HPDLQLQJWLPHXQWLOPRWRULVWREHOXEULFDWHGK
15 5HPDLQLQJWLPHXQWLOFRPSUHVVRULVWREHVHUYLFHGK

Necessary service work appears in the form of warnings.
$FNQRZOHGJHWKHVHZDUQLQJVRQO\ZKHQWKHGHQHGVHUYLFHZRUNKDV
NOTICE actually been carried out!
Service work not carried out degrades the service life reliability of the
system. Please note that damage caused by improper usage is not 49
covered by the warranty!
Only original spare parts may be used.
Information on service: see Chapter 8.
$FNQRZOHGJHPDLQWHQDQFHZRUN
3UHVVNH\ (ca. 3 sec.) until the message cod appears in the dis-
play.
6HOHFW&RGHXVLQJNH\V and .
3. Press ENTERWKHQ .
5.4.6 Malfunctions Malfunction has occurred when the red light is permanently on.
The compressor is stopped automatically.
The following is shown in the display:
Symbol of malfunction
DVKLQJ
Fault number
DVKLQJ
Fault text
DOWHUQDWHVZLWKWKHQDO
compression temperature
Meaning of fault numbers and texts:

1 Par Incorrect pressure setpoints
2 EPROM Incorrect setting parameters
3 Lo AC Undervoltage
4 No AC Power failure
5 OEFEC Air Control 1 defective
6 Emerg EMERGENCY OFF actuated
7 Rotat Wrong direction of rotation
8 Mot t Excessive motor temperature
9 Hi cur Overcurrent
10 Hi P Overpressure
11 'LI3 'LIIHUHQWLDOSUHVVXUHRIQHVHSDUDWRU
12 6HW 6HQVRUIRUQDOFRPSUHVVLRQWHPSHUDWXUH
13 6HRLO 6HQVRUIRUFRROLQJXLGWHPSHUDWXUH
14 Se P Pressure sensor
15 +LW ([FHVVLYHQDOFRPSUHVVLRQWHPSHUDWXUH
50 16 Hi P Excessive line pressure
0DOIXQFWLRQVFDQRQO\EHDFNQRZOHGJHGZKHQWKHFDXVHKDVEHHQSURIHV-
sionally repaired. Troubleshooting and repair should be done exclusively
E\TXDOLHGSHUVRQQHO
$FNQRZOHGJHIDXOWPHVVDJHV
SUHVVNH\ .
SUHVVNH\ in order to restart the compressed air generation.
5.4.7 Adjustment of the display The display contrast of the control was selected so that it ensures optimum
contrast readability under nearly all operating conditions. If it is nevertheless required
to adjust the contrast under certain conditions (e.g. unfavourable lighting
FRQGLWLRQVGLUHFWVXQOLJKWIROORZWKHVWHSVEHORZ
1. Make sure that the compressor is disconnected from the power

supply by actuating the master switch.
DANGER
2. Open the control cabinet/control box of the compressor.

3. At the rear of the control you can see a small opening at the top.
Insert a small plain slot screwdriver through this opening to reach the ad-
justment screw for correcting the contrast.
7RLQFUHDVHWKHFRQWUDVWVOLJKWO\WXUQFORFNZLVHE\WXUQLQJFRXQWHUFOR-
FNZLVH\RXUHGXFHWKHFRQWUDVW
5. Close the control cabinet/control box before recommissioning.
51
6. Correcting malfunctions
Error Cause Measures
Compression temperature Silencing hood not closed &KHFNDQGVHFXUHVRXQGLQVXODWLRQ

too high (red lamp is on) hood
,QWDNHRUDPELHQWWHPSHUDWXUH Ventilate compressor room

too high
&RROLQJDLULQOHWRURXWOHWEORFNHG 0DNHVXIFLHQWURRP
&RROLQJXLGOWHUIRXOHG 5HQHZFRROLQJXLGOWHU
,QVXIFLHQWFRROLQJXLG $GGFRROLQJXLG
([WHUQDOFRROLQJXLGKHDWH[FKDQJHU Clean with compressed air. In the

fouled! case of extensive fouling: disassemble
Attention: Cooler screw should cooler and clean with high pressure
DOZD\VEHZRUNHGZLWKDFRXQWHU cleaner.
ZUHQFKNHHSIURPDSSO\LQJWRUTXHWR Attention: Danger of short circuit!
the cooler Do not put electrical elements under
power
Line pressure falls Compressed air consumption A compressor with larger delivery
greater than delivery quantity quantity is required
of the compressor
$LUOWHULVIRXOHG 5HSODFHDLUOWHU
Relief valve blows air during compres- &KHFNUHOLHIYDOYHLIQHFHVVDU\

sion replace seals
Suction regulator does not open &KHFNVROHQRLGYDOYHUHJXODWRU

VSRRODQGLIQHFHVVDU\UHSODFH
/HDNDJHLQWKHSLSHZRUN 0DNHSLSHZRUNDLUWLJKW
System pressure Line pressure set too high Adjust line pressure anew
released by safety valve
Safety valve defective &KHFNVDIHW\YDOYHLIQHFHVVDU\
exchange
52 0LQLPXPSUHVVXUHYDOYHEORFNHG Exchange solenoid valve
&RROLQJXLGVHSDUDWRUFDUWULGJH ([FKDQJHFRROLQJXLGVHSDUDWRU
fouled cartridge
Malfunction over- &RROLQJXLGVHSDUDWRUIRXOHG 5HSODFHFRROLQJXLGVHSDUDWRU

pressure or line pressure
too high (red lamp is on) Higher external pressure in the Equalize outside pressure or remove
compressed air net from net
Error Cause Measures
Compressor does not Net pressure set too high Adjust net pressure anew
start automatically or
does not deliver air after Interruption in the control current &KHFNHOHFWULFFLUFXLWIRULQWHUUXSWLRQ
previous switching off circuit (only by a trained electrician)
XSRQUHDFKLQJWKHQDO
pressure or from off-load $PELHQWWHPSHUDWXUHXQGHU& ,QVWDOODQDGGLWLRQDOKHDWHURUNHHS
state. message &RROLQJXLG compressor room at right temperature
temperature too low
Switching times have been activated &KHFNVZLWFKLQJWLPHVDQGSUHVVXUH

in Air Control 3 times in Air Control
System does not start on Line pressure greater than start Note line pressure value
pressing the start button pressure
Remote control activated 6\PEROUHPRWHLVEOLQNLQJ
Missing voltage at the compressor &KHFNLIYROWDJHLVDSSOLHG
Electrical error in the control system Inspect (only by an trained electrician)
Switching times have been activated &KHFNVZLWFKLQJWLPHV

in Air Control 3 in the Air Control 3
Compressed air &RROLQJXLGUHWXUQRZSLSLQJ &OHDQFRROLQJXLGIHHGEDFNSLSLQJ

containing large amount is congested
RIFRROLQJXLGFRROLQJ
XLGFRQVXPSWLRQWRR 'HIHFWLYHFRROLQJXLGVHSDUDWRU 5HSODFHFRROLQJXLGVHSDUDWRU
great)
System stopped before Overtemperature or overpressure Rectify error as required

UHDFKLQJWKHQDOSUHVVXUH
(red lamp is on) Interruption in the control current loop &KHFNFXUUHQWORRS
(only by a trained electrician)
Water in the piping net Dryer switched off Switch on dryer
Condensation diverter Clean / exchange drain

is not functioning
53
Bypass open Close bypass
Dew point too high Demand customer service
Pressure decline 3UHVVXUHGLIIHUHQWLDOLQWKHOWHU ([FKDQJHOWHU

too great
7. Initial commissioning
7.1 Preparatory activities 0DNHFHUWDLQWKDWZKHQWKHFRPSUHVVRUPDLQVZLWFKLVVZLWFKHGRIIQR
illicit or inadvertent switching on can occur.
&KHFNDOOWWLQJVRIWKHFRPSUHVVRU,IUHTXLUHGUHWLJKWHQWKHWWLQJV
0DNHFHUWDLQWKDWWKHV\VWHPLVFRUUHFWO\FRQQHFWHGWRWKHFRPSUHVVHG
DLUQHW0DNHFHUWDLQWKDWZKHQWKHVKXWRIIYDOYHRQWKHSUHVVXUHQHW
VLGHLVFORVHGLOOLFLWRULQDGYHUWHQWRSHQLQJFDQQRWRFFXU
&KHFNFRROLQJXLG 0DNHFHUWDLQWKDWHVFDSLQJFRROLQJXLGFDQEHFROOHFWHG

level &KHFNWKHFRROLQJXLGOHYHORQWKHVLJKWJODVV7KHVLJKWJODVVPXVW
&KHFNFRROLQJXLGOHYHO
FRROLQJXLGUHOO EHFRPSOHWHO\ZHWWHGZLWKFRROLQJXLG/RRVHQWKHOOLQJVFUHZ'RQRW
ORVHWKHVHDOULQJ:LWKQHZFRPSUHVVRUVWKHFRROLQJXLGOHYHOPXVW
EHDWWKHORZHUHGJHRIWKHOOHUQHFN
,I UHTXLUHG UHOO FRROLQJ XLG VHH &KDSWHU &KHFN FRROLQJ XLG
OHYHOUHOOFRROLQJXLG
7.3 Start-up lubrication of the $IWHU DQ H[WHQGHG VWDQGVWLOO WLPH IRU H[DPSOH EHWZHHQ IDFWRU\ GHOLYHU\
compressor stage DQGFRPPLVVLRQLQJRUGXULQJDORQJHUFRPSDQ\YDFDWLRQWKHUHPLJKWQR
ORQJHUEHDQ\FRROLQJXLGLQWKHURWRUFKDPEHURIWKHDLUHQG7KLVFRROLQJ
XLGLVDEVROXWHO\QHFHVVDU\IRUEHDULQJDQGURWRUOXEULFDWLRQLQWKHVWDUWXS
phase.
%HIRUHVZLWFKLQJWKHFRPSUHVVRURQOODSSUR[OLWUHVFRROLQJXLG
into the compressor stage.
2. Rotate the air end only by hand in the correct direction of rotation until
WKHQRWLFHDEOHUHVLVWDQFHGZLQGOHVDQGWKHFRROLQJXLGSDVVHVWKURXJK
the air end.
54
,IQRH[WUDFRROLQJXLGLVDYDLODEOHRQO\FRROLQJXLGRIWKHVDPHYDULHW\PD\
EHHPSOR\HGWKHFRROLQJXLGFDQEHWDNHQIURPWKHFRROLQJXLGGUDLQ
If the system is employed only very irregularly or shut down weeks on end,
it should run an hour in the off-load mode once a week in order to avoid
corrosion damage caused by standing condensation.
7.4 Rotational direction control 7KHURWDWLRQDOGLUHFWLRQRIWKHFRPSUHVVRUYHQWLODWRUVPXVWEHFKHFNHG
The rotational direction of the main motor is determined by the frequency
FRQYHUWHUDQGPXVWFRQIRUPZLWKWKHDI[HGURWDWLRQDOGLUHFWLRQDUURZ
5HPRYHWKHFRYHUSDQHOVRIWKHV\VWHPVRWKDWWKHHOHFWULFPRWRURI
the ventilator is visible.
2. Switch the compressor main switch on.
6ZLWFKWKHV\VWHPRQZLWKNH\ Switch the system off again with the

ZKHQWKHYHQWLODWRUVWDUWVUXQQLQJ
,QRUGHUWRVXSSO\WKHV\VWHPZLWKVXIFLHQWFRROLQJDLUWKHURWDWLRQDOGLUHFWLRQ
of the ventilator motors must concur with the rotational direction arrow.
,QWKHFDVHRILQFRUUHFWURWDWLRQDOGLUHFWLRQRIWKHFRPSUHVVRUYHQWLODWRUV
a trained electrician should correct the phase sequence of the electrical
supply in the switching cabinet by exchanging the two supply phases. This
should be carried out in a switched-off state secured against accidental
switching on.
55
7. Initial commissioning
7.5 Basic settings ,QRUGHUWRXQGHUVWDQGFRPSUHVVRUEDVLFVSOHDVHUHDGWKHFKDSWHU&RP-
pressor operating elements .
7.5.1 Controlling the unit More precise instructions on the basic settings of the system can be found
by means of Air Control 3 in the following chapters :
&KDSWHU$LU&RQWURO
Chapter 5.3.1 Basic display
Chapter 5.3.4 Menu system
The display parameters

SUHVVXUHGLPHQVLRQ
WHPSHUDWXUHGLPHQVLRQ
language
FDQEHPRGLHGDVGHVFULEHGLQSRVLWLRQ
The limit values

start pressure
stop pressure
FDQEHPRGLHGDVGHVFULEHGLQSRVLWLRQ
,I\RXU$LU&RQWUROKDVEHHQWWHGZLWKWKHVXSSOHPHQWDU\PRGXOH//&
carry out settings as in point 5.3.4.7 5.3.4.9 of the description.
,I\RXU$LU&RQWUROKDVEHHQWWHGZLWKWKHVXSSOHPHQWDU\PRGXOHDFFHV-
VRULHVFDUU\RXWVHWWLQJVDVLQSRLQWRIWKHGHVFULSWLRQ
7.5.2 Controlling the unit )RUPRUHGHWDLOHGLQVWUXFWLRQVZLWKUHJDUGWRWKHEDVLFVHWWLQJVRIWKHXQLW

by means of Air Control 1 please refer to:
&KDSWHU$LU&RQWURO
&KDSWHU%DVLFGLVSOD\
56
&KDSWHU0HQXV\VWHP
Please set the display parameters as described in the following chapters:

3UHVVXUHXQLW&KDSWHU
7HPSHUDWXUHXQLW&KDSWHU
The limit values for

start pressure and
stop pressure
FDQEHVHWDVGHVFULEHGLQWKHVHFWLRQ%DVLFSDUDPHWHUVDWLRQ&KDSWHU
5.4.4.2.
7.6 Switch on compressed air %HIRUHVZLWFKLQJRQWKHV\VWHPPDNHFHUWDLQWKDWQRRQHFDQEHHQ-
generation dangered by doing so. The sound-insulation hood serves as a part of
WKHFRQWDFWSURWHFWLRQDPRQJRWKHUWKLQJVIRUWKHFRROLQJDLUFRQGXLWV
of the compressor plant. It must be closed during operation.
2. Carefully open the shut-off valve after the compressed air connector
and between system compressed air net (receiver). The system is now
connected to the net.
3. Switch on the main switch.
0DNHFHUWDLQWKDWQRWRROVRUORRVHREMHFWVDUHO\LQJRQRULQWKHV\V-
tem.
3UHVVNH\ to switch on the compressed air generation.
7KHJUHHQ/('LQNH\ OLJKWVXSZKHQWKHFRPSUHVVRULVZRUNLQJ
&KHFNRQWKHRSHUDWLQJGLVSOD\GHVNIRUWKHOLQHSUHVVXUH
The line pressure will slowly rise if the compressed air consumption is less
than the quantities delivered by the compressors.
On blinking green LED, the compressor can start by itself at any

time!
DANGER
7KHJUHHQ/('EOLQNVZKHQWKHFRPSUHVVRULVUHDG\IRURSHUDWLRQ
The compressor switches on automatically when
the current line pressure drops below the preset start pressure
RIWKHFRPSUHVVRULI
WKHPDFKLQHWHPSHUDWXUHULVHVDERYH&
WKHWLPHURI$LU&RQWUROLVDFWLYH
or the Lead lag control (LLC) is activated.
7.7 Concluding activities &KHFNDOOSLSLQJRIFRROLQJOLTXLGVDQGSUHVVXUHDLUFRQGXLWVIRUOHDN-

age.
&KHFNWKHFRROLQJXLGOHYHORIWKHFRPSUHVVRUVDIWHUDQGEHIRUH
PLQXWHVRSHUDWLRQWLPH,IWKHFRROLQJXLGOHYHOLVWRRORZUHOOFRROLQJ
XLG DV GHQHG LQ &KDSWHU &KHFN FRROLQJ XLG OHYHO FRROLQJ XLG
UHOO
57
&KHFN WKH FRPSUHVVRU WHPSHUDWXUH 7KH FRPSUHVVRU WHPSHUDWXUH
should neither remain below approx. 75 C nor exceed 105 CDW
C a warning is outputDW&WKHFRPSUHVVRUis automatically shut
down.
We recommend:
WKHXVHRIPLQHUDORLORUV\QWKHWLFRLODWQDOFRPSUHVVLRQWHPSHUDWXUHV
between 75 and 90C
WKHXVHRIV\QWKHWLFRLODWQDOFRPSUHVVLRQWHPSHUDWXUHVKLJKHU
than 90C
5HWLJKWHQDOOHOHFWULFDOFRQQHFWLRQVDIWHUDZHHN
5. Carry out all service intervals according to Chapter 8 Overview of
maintenance intervals.
&KHFNWKHVWDQGDUGRSHUDWLRQRIWKHIXQFWLRQVFDUULHGRXWZHHNO\DF-
cording to Chapter 8 Overview of maintenance intervals
8. Service
8.1 Overview 1HFHVVDU\VHUYLFHZRUNDSSHDUVLQWKHGLVSOD\DVZDUQLQJVVHH&KDSWHU
Maintenance intervals 5.3.5 or 5.4.5)
Preparatory activities 8.2 Service activities Chapter After the After the Every Every 2000
&KHFNFRROLQJXLGOHYHOUHOOFRR- UVW UVW week operating h.
OLQJXLG operating operating but at least
&KHFNIRUOHDNDJH hours hours once a year
&KHFNWKHFRPSUHVVRU
temperature 8.5 &KHFNFRROLQJXLGOHYHO 8.3
&KHFNWKHFRROHUIRUIRXOLQJ
&KHFNIRUFRQGHQVDWH &KHFNIRUOHDNDJH 8.4
5HSODFHFRROLQJXLG5HSODFH
FRROLQJXLGOWHU &KHFNFRPSUHVVRU
5HSODFHFRROLQJXLGVHSDUDWRU 8.5
temperature
5HSODFHDLUOWHU
&KHFNFRROHU
&KHFNVDIHW\YDOYH 8.6
for fouling
&KHFNGULYH
Lubrication of electric motor 8.13 &KHFNIRU
8.7
Concluding activities 8.14 condensate
5HSODFHFRROLQJXLG
8.8
DQGFRROLQJXLGOWHU
Replace cooling liquid
8.9
VHSDUDWRU
5HSODFLQJDLUOWHU 8.10
&KHFNVDIHW\YDOYH 8.11
&KHFNGULYH 8.12
Lubrication of motor 8.13
General compressor
servicing
* The motor lubrication intervals are 20 000 hours for the entire series.
**7KHVSHFLHGUHSODFHPHQWLQWHUYDOVDUHUHOHYDQWIRU
normal industrial atmosphere
QDOFRPSUHVVLRQWHPSHUDWXUHRIDSSUR[&
:KHQ$/83V\QWKHWLFRLOLVXVHGWKHUHSODFHPHQWLQWHUYDOVIRUERWKFRRODQWDQGWKHFRRODQW
OWHULVH[WHQGHGWRKRXUV
This interval is relevant for:
normal industrial atmosphere
QDOFRPSUHVVLRQWHPSHUDWXUHRIDSSUR[&
Use of ALUB Syn S synthetic oil
Oil analysis after 2000 hours
8.2 Preparatory activities 3UHVVNH\ in order to switch off compressed air generation. Please
58 wait until the compressor has been switched off after a run-on or venti-
lation phase. The symbol M for the main motor is then no longer visible
in the display.
6ZLWFKWKHFRPSUHVVRUPDLQVZLWFKRIIDQGPDNHFHUWDLQWKDWLWFDQQRW
EHWXUQHGRQE\PLVWDNHRULQWHQWLRQDOO\HJZDUQLQJVLJQVSURKLELWLQJ
switching).
Use only original spare parts!

NOTICE
+RWVXUIDFHVKRWFRROLQJXLG
Make certain, with appropriate precaution, that no one can be burned
or scalded! Particularly note dangerous situations which can arise
IURPWKHUHOHDVHRIKRWFRROLQJXLGVWHDP
DANGER
3. Remove the side panels of the system.
0DNH FHUWDLQ WKDW WKH SUHVVXUH QHW VLGH VKXWRII YDOYH LV FORVHG DQG
cannot be opened accidentally or intentionally.
0DNHFHUWDLQWKDWZKHQZRUNLQJRQWKHFRROLQJXLGFLUFXODWLRQHVFDSLQJ
FRROLQJXLGLVFROOHFWHG
&KHFNFRROLQJXLGOHYHO Carry out the Preparatory activities

UHOOFRROLQJXLG
Preparatory activities 8.2
Concluding activities 8.14
2QO\FKHFNWKHFRROLQJXLGOHYHOZKHQWKHV\VWHPKDVEHHQWXUQHGRII
IRUDPLQLPXPRIPLQXWHV7KLVLVWRHQVXUHWKDWWKHFRROLQJXLGKDV
settled down after the running phase.
7KH FRROLQJ XLG OHYHO LV LQ RUGHU LI WKH FRPSOHWH VLJKW JODVV LV IXOO RI
FRROLQJXLG
,IWKHFRPSOHWHVLJKWJODVVLVQRWIXOORIFRROLQJXLGFRROLQJXLGPXVWEH
added as follows:
8QVFUHZWKHOOHUVFUHZ'RQRWPLVSODFHWKHJDVNHWULQJ
59
'DPDJHWRWKHV\VWHPE\XVLQJGLIIHUHQWFRROLQJXLGV
'LIIHUHQWFRROLQJXLGVPXVWQRWEHPL[HG2QO\XVHRULJLQDOFRROLQJ
XLG
NOTICE
8VHDQDSSURSULDWHIXQQHOIRUOOLQJ&RROLQJXLGFDQEHOOHGXSWRWKH
OOLQJULPRIWKHWWLQJ
7DNHFDUHWKDWWKHVHDOLVFRUUHFWO\VHDWHGDQGVFUHZWKHWWLQJVFUHZ
closed.
Carry out the Concluding activities.

8. Service
8.4 Check for leakage Carry out the Preparatory activities.
&KHFNDOOSLSLQJDQGWKHERWWRPRIWKHV\VWHPIRUFRROLQJXLGUHVWV,IWKHUH
LVVWLOOFRROLQJXLGLQWKHV\VWHPWKHFDXVHVKRXOGEHIRXQGDQGWKHFRROLQJ
XLGUHPRYHG
8.5 Check the compressor 7KHFRPSUHVVRUWHPSHUDWXUHZKLFKFDQEHYLHZHGLQWKHGLVSOD\VKRXOG

temperature be between 75 C and 105 C.
Too high or too low compressor temperature can lead to damages to

the compressor.
NOTICE
8.6 Check the cooler for fou- Carry out the Preparatory activities.
ling
Concluding activities 8.14 &KHFNWKHFRPSUHVVHGDLUDIWHUFRROHUDQGWKHFRROLQJXLGKHDWH[FKDQJHU
IURPWKHLQVLGHDQGRXWVLGH,I\RXGHWHUPLQHDQ\IRXOLQJLWVKRXOGEHUH-
PRYHGHJE\FRPSUHVVHGDLUEORZLQJZKHUHWKHGLUWSDUWLFOHVVKRXOGEH
blown outside).
60
8.7 Check for condensate The absorption capacity of water humidity in the air
Preparatory activities 8.2 falls with increasing pressure
rises with increasing temperature.
6XIFLHQWO\KLJKFRPSUHVVRUWHPSHUDWXUHJXDUDQWHHVWKDWWKHLQWDNHDLUKX-
midity does not precipitate as condensation. Frequent switching on and off
of the compressor can result in the compressor not achieving the required
operating temperature.
&RQGHQVDWLRQLQWKHFRROLQJXLGFLUFXODWLRQFDQOHDGWRGDPDJHVWR
the compressor. If you have determined that there is condensation in
the seperator tank, immediately get in touch with after-sales service!
NOTICE Condensation damages are not covered by the warranty!
6LQFHZDWHULVKHDYLHUWKDQFRROLQJXLGDIWHUH[WHQGHGVWDQGVWLOOWLPHVHJ
RQDZHHNHQGWKHFRQGHQVDWHFROOHFWVLQWKHERWWRPRIWKHVHSHUDWRUWDQNV
It can be simply drained off by the discharge drain.
Carry out the following activities only when the system has been turned
off at least overnight.
Carry out the Preparatory activities.
1. Open the drain and carefully observe the escaping liquid. Close the
GUDLQDJDLQDVVRRQDVFRROLQJXLGDSSHDUV
&KHFNWKHFRROLQJXLGOHYHODFFRUGLQJWR&KDSWHU
61
8. Service
&RROLQJXLGUHSODFHPHQW
5HSODFHWKHFRROLQJXLGRQO\ZKHQWKHROGFRROLQJXLGLVVWLOOZDUP&ROG
UHSODFLQJFRROLQJXLGOWHU
FRROLQJXLGEHFDXVHRILWVKLJKHUYLVFRVLW\GRHVQRWRZVRZHOO
+RWVXUIDFHVKRWFRROLQJXLG
With appropriate precautions, make certain you are not burned or
scalded!
DANGER
Carry out the Preparatory activities.
8QVFUHZWKHOOHUVFUHZ'RQRWPLVSODFHWKHJDVNHWULQJ
%\RSHQLQJWKHGUDLQDOORZWKHFRROLQJXLGWRGUDLQLQWRDQDSSURSULDWH
vessel and then close the drain again.
'DPDJHWRWKHV\VWHPFDQEHFDXVHGE\GLIIHUHQWFRROLQJXLGV
'LIIHUHQWFRROLQJXLGVPXVWQRWEHPL[HG
NOTICE
62
8VHDQDSSURSULDWHIXQQHOIRUOOLQJ&RROLQJXLGFDQEHOOHGXSWRWKH
OOLQJULPRIWKHWWLQJ
7DNHFDUHWKDWWKHVHDOLVFRUUHFWO\VHDWHGDQGVFUHZWKHWWLQJVFUHZ
closed.
/RRVHQWKHFRROLQJXLGOWHUZLWKDVWUDSZUHQFKDQGUHPRYHSRVVLEOH
VHDOUHVWVIURPWKHFRROLQJXLGOWHUKRXVLQJ
/LJKWO\RLOWKHQHZVHDORIWKHFRROLQJXLGOWHUV
6FUHZWKHQHZFRROLQJXLGOWHUWRWKHVWRSDQGWLJKWHQWKHFRROLQJXLG
OWHUE\KDQGDQRWKHUKDOIDUHYROXWLRQ
7HVWWKHFRROLQJXLGOWHUIRUOHDNDJHDWRSHUDWLQJWHPSHUDWXUH
63
8. Service
5HSODFLQJFRROLQJXLGVH- Carry out the Preparatory activities.
parator
/RRVHQWKHFRROLQJXLGVHSDUDWRUXVLQJDVWUDSZUHQFK5HPRYHSRV-
VLEOHVHDOUHVWVIURPWKHFRROLQJXLGVHSDUDWRUKRXVLQJ
2. Lightly oil the new seal(s) of the separator.
6FUHZWKHQHZFRROLQJXLGVHSDUDWRULQWRWKHVWRS7LJKWHQWKHFRROLQJ
XLGOWHUE\KDQGDQRWKHUKDOIDUHYROXWLRQ
7HVWWKHFRROLQJXLGVHSDUDWRUIRUOHDNDJHDWRSHUDWLQJWHPSHUDWXUH
64
5HSODFLQJDLUOWHU Carry out the Preparatory activities.
Damage to the system by intake dust!

7KHV\VWHPPXVWQRWEHRSHUDWHGZLWKRXWDQDLUOWHU
NOTICE
5HPRYHRUVFUHZRIIWKHROGDLUOWHU
,QVHUWWKHQHZDLUOWHU
8.11 Check safety valve Carry out the Preparatory activities.

1. Remove the safety valve and remove residues at the threaded connec-
tion.
&KHFNWKHVDIHW\YDOYHLQDQDSSURSULDWHDSSDUDWXV
,ILWLVVWLOOZRUNLQJFRUUHFWO\DGGVHDOLQJWDSHWRWKHFRQQHFWLQJWKUHDG 65
RIWKHVDIHW\YDOYHVDQGVFUHZWKHVDIHW\YDOYHEDFNLQ
4. If the adequate functionality of the old safety valves can no longer be
JXDUDQWHHGVFUHZLQDVDIHW\YDOYH

8. Service
8.12 Check drive Carry out the Preparatory activities.
1. Test manually whether the coupling might have some radial play.
,IVRORRVHQWKHFDPULQJRIWKHFRXSOLQJSXVKLWEDFNDQGUHSODFHWKH
coupling element.
3. Mount the cam ring again on the coupling half and test manually whether
the coupling now has no more radial play.
8.13 Relubrication of the elec- Carry out the Preparatory activities.

tric motor
7KHEHDULQJOXEULFDWLRQSHULRGVIRUWKHHOHFWULFPRWRUZKLFKDSSHDURQ
WKHRSHUDWLQJGLVSOD\GHVNPXVWEHREVHUYHG
2. Carry out the required relubrication with a grease gun.
,IWKHUHDUHQRJUHDVHQLSSOHVRQWKHHOHFWULFPRWRUWKHQLWLVHTXLSSHGZLWK
capsulated permanently greased bearings. These motor bearings must be
replaced when they are worn out.
66
8.14 Concluding activities 2SHQWKHVWRSFRFNVORZO\RQWKHSUHVVXUHQHWVLGH
6HUYLFHZRUNDFNQRZOHGJHG 2. Switch the compressor main switch on.
0DNHFHUWDLQWKDWQRWRROVRUORRVHREMHFWVDUHO\LQJRQRULQWKHV\V-
tem.
3UHVVNH\ to switch the compressor on.
&KHFNDOOFRROLQJOLTXLGVDQGFRPSUHVVHGDLUSLSLQJIRUOHDNDJH
&KHFNDOOQHZFDUWULGJHVRUQHZO\PRXQWHGSUHVVXUL]HGFRPSRQHQWV
IRUOHDNDJHDWRSHUDWLQJWHPSHUDWXUH
7. Finally mount the side panels of the system.
&RQUPWKHPDLQWHQDQFHZRUNFDUULHGRXWE\\RXLQDFFRUGDQFHZLWK
Chapter 5.3.5 for Air Control 3 or 5.4.5 for Air Control 1.
8VHG OWHU FDUWULGJHV OXEULFDQWV VHDOV H[FHVV FRQGHQVDWH DQG HP-
ployed cleaning materials should be considered hazardous waste and
disposed of in an environmently friendly way.

Only acknowledge those services actually carried out!
Services not carried out degrade the service life reliability of the
NOTICE system. Please note that damages caused by improper usage are not
covered by the guarantee!
67
9. Technical Data
68
9.1 Dimensions for connections
Compressor L B H &RROLQJXLG Compressed
OOLQJ air connection
mm mm mm l G
ALLEGRO 16 1.270 795 1.170 8 1
ALLEGRO 20 1.270 795 1.170 8 1
ALLEGRO 24 1.270 795 1.170 8 1
ALLEGRO 28 1.270 795 1.170 8 1 1/2
ALLEGRO 32 1.540 795 1.170 17 1 1/2
ALLEGRO 38 1.540 795 1.170 17 1 1/2
9.2 Data air-cooled compressors

Compressor Weight Cooling air Intake air Diameter exhaust
amounts opening air canal
kg m3/h m2 m2
ALLEGRO 16 387 3.300
ALLEGRO 20 387 3.300
ALLEGRO 24 405 3.300
ALLEGRO 28 405 3.300
ALLEGRO 32 545 3.300
ALLEGRO 38 555 6.000
9.3 Electrical data
Compressor Motor Currant at

power 400 V / 50 Hz
69
IN IFuse
kW A A gL
ALLEGRO 16 16 34 50
ALLEGRO 20 20 41 50
ALLEGRO 24 24 46 63
ALLEGRO 28 28 59 80
ALLEGRO 32 32 55 80
ALLEGRO 38 38 65 100
IN = Nominal current IFuse EDFNXSIXVHLQEXLOGLQJ
10. Service manual
Compressor type:
Unit number:
3OHDVHTXRWHRQTXHULHVRUGHUVDQGFRUUHVSRQGHQFH
Motor number:
Vessel number:
Date of commissioning:
Your ALUP service:
70
Coolant change Filter change*
Operating Date Name Operating Date 7\SHRIOWHU Name
hours hours
71
&RRODQWOWHULQWDNHOWHUVHSHUDWRUOWHU
10. Service manual
Further maintenance and repair work

Operating Date Spare parts Name
hours
72
hours
73
10. Service manual

hours
74
hours
75
D
ALUP-Kompressoren GmbH
Tel.: +49/7024/802-0
Fax: +49/7024/802-106
Internet: www.alup.com
E-mail: [email protected]
Adolf-Ehmann-Str. 2
73257 Kngen
DEUTSCHLAND
A
AGRE-Kompressoren GmbH
Tel.: +43/7252/52341-0
Fax: +43/7252/52133
Internet: www.agre.at
(PDLO RIFH#DJUHDW
Werkstrae 2
4451 Garsten-St. Ulrich
STERREICH
NL
ALUP-Kompressoren B.V.
Tel.: +31/30/2809000
Fax: +31/30/2895675
Internet: www.alup.nl
Biezenwade 8-10
3439 NW Nieuwegein
NEDERLANDS
HU
ALUP Magyarorszg Kft.
Tel.: +36/36/423444
Fax: +36/36/516340
Internet: www.alup.hu
Szlloda u. 5
3300 Eger
MAGYARORSZG
Manual_ALL16_gb_01-2007
BG
ALUP-Kompressoren Bulgaria OOD.
Tel.: +359/2/528032
Fax: +359/2/528032
Tsar Asen Str. 63
1000 6RD
BULGARIA

Manual Instrucoes ALUP

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Manual Instrucoes ALUP

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Operating manual

All rights belong to:

ALUP Kompressoren GmbH

No part of this manual may be duplicated by mechanical or electronic means

1.1 Symbols in this manual

This symbol is employed whenever personal damage can be incurred

This symbol is employed when damage to property can occur through

the generation of compressed air and

for operation in an environment without explosion risk.

1.4 General safety instructions

Loss or decrease of compressor safety !

Loss of contact protection!

Injuries caused by fan impellers that start automatically, moving ma-

Damage to the sense organs!

Damage to the system may result in environmental damage!

Compressed air receivers require regular technical inspections!

2.2 Air path )UHVKDLUVXSSOLHGE\WKHLQWHJUDWHGFRROLQJDLUYHQWLODWRULVOWHUHGWKURXJK

The electric motor is always cooled by its own ventilator fan.

2.7 Legend 01 Switching cabinet 16 Compressed air connection 11

For measurements and weights, see Chapter 9.

Observe the local regulations and other requirements pertaining to the

Always transport the system in its normal operating orientation in a pres-

8VH D IRUNOLIW WUXFN IRU WUDQVSRUW )RU VKRUW WUDQVSRUWDWLRQ GLVWDQFHV D

Space requirements and system weights are dependent on the compressor

We recommend setting up the compressors in a separate compressor

4.2 Ventilation 7KHDLUHQWHULQJWKHLQWDNHRSHQLQJLVXVHGIRUWKHFRPSUHVVLRQDVZHOODV

Make certain that the place of installation is professionally ventila-

Nominal diameters of the channel connections and information on the re- 15

Unpredictable movements of the compressed air hose!

4.7 Electrical connections 7KHXQLWLVSURYLGHGIRUFRQQHFWLRQWRDWKUHHSKDVHVXSSO\V\VWHP FORFN-

All the relevant data for the connections can be found

When using residual-current-operated circuit-breakers in conjunction

Damage to the system is possible!

Display additional operation data.

Compressor shut down.

Signals a current warning/malfunction with the inte-

Service or malfunction messages with

Switching times are programmed 5.3.4.4

RESTART Automatic restart programmed 5.3.4.2

Solenoid valve open

20 Additional heater switched on

5.3.2 ON/OFF switching of com- Switching ON: press NH\ .

Switching OFF: press NH\ .

Capacity utilization Service

Lead lag control Plant pass

:LWKWKHNH\ and WKHPRGHDQGWKHUHIRUHWKHUHVHUYDWLRQRIWKH

Total service hours

On-load oad hours

Fault and Off-load are displayed for compressors K2 - K5 (or K2 - K9)

 'LDJUDPQDOFRPSUHV- ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHQDOFRPSUHVVLRQWHPSHUDWXUH

Change of mode 5.3.3

5.3.3.7 Diagram compressed air ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHFRPSUHVVHGTXDQWLW\IRUDGD\

5.3.3.8 Diagram compressed air ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHFRPSUHVVHGDLUTXDQWLW\IRUD

y-axis: - The values of the y-axis can be changed in every diagram.

Procedure for the scale division of the axis.

Axis value y-axis (Max)

Axis value y-axis (Min)

 6HOHFWLRQRIWKHD[LVYDOXHVWREHFKDQJHGZLWKWKHNH\V and

7KH NH\ ldeletes the recorded measurement values of the currently

8VH D IRUNOLIW WUXFN IRU WUDQVSRUW )RU VKRUW WUDQVSRUWDWLRQ GLVWDQFHV D

4.7 Electrical connections 7KHXQLWLVSURYLGHGIRUFRQQHFWLRQWRDWKUHHSKDVHVXSSO\V\VWHPFORFN-

:LWKWKHNH\ and WKHPRGHDQGWKHUHIRUHWKHUHVHUYDWLRQRIWKH

'LDJUDPQDOFRPSUHV- ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHQDOFRPSUHVVLRQWHPSHUDWXUH

5.3.3.7 Diagram compressed air ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHFRPSUHVVHGTXDQWLW\IRUDGD\

5.3.3.8 Diagram compressed air ,QWKLVGLDJUDPWKHFXUUHQWSURFHVVRIWKHFRPSUHVVHGDLUTXDQWLW\IRUD

6HOHFWLRQRIWKHD[LVYDOXHVWREHFKDQJHGZLWKWKHNH\V and

7KHVXEPHQXFDQEHVHOHFWHGZLWKWKHNH\V and .The selection is

5.3.4.6 Sub-menu ,QWKLVPHQXWKHSDUDPHWHUVIRUWKHRXWSXWWRWKHGLVSOD\DUHVWRUHG

Saving interval 6DYLQJLQWHUYDOIRUWKHUHFRUGLQJRIWKHOLQHSUHVVXUHWKH

Selection of the menu position )RUWKHXWLOL]DWLRQRIWKHIXQFWLRQ/HDGODJFRQWURO$LU&RQWUROPXVWEH

5.4.4.1 Unit parameterisation 7KHXQLWFDQRQO\EHSDUDPHWHULVHGZKHQWKHJHQHUDWLRQRIFRPSUHVVHG

1RZVHOHFWWKHUHTXLUHGFRGHE\PHDQVRINH\V and .

3UHVVNH\ until the message cod appears in the display.

5.4.4.5 Code 8: Local control, 'HWHUPLQHVKRZWKHJHQHUDWLRQRISUHVVXUHLVWREHVZLWFKHGRQDQGRII

5.4.4.6 Code 11: Start and stop 'HWHUPLQDWLRQRIWKHVWDUWDQGVWRSSUHVVXUHVIRUWKHSURFHGXUHVHH&KDS-

5.4.4.8 Code 21: Maintenance ,VXVHGIRUDFNQRZOHGJLQJDPDLQWHQDQFHZDUQLQJFXUUHQWO\SUHVHQW)RU

Compression temperature Silencing hood not closed &KHFNDQGVHFXUHVRXQGLQVXODWLRQ