Crystallization Report
Crystallization Report
Crystallization Report
a) Definition:
b) Process Principles
Consists two major events, nucleation and crystal growth. Nucleation is the step where
the solutes molecules or atoms dispersed in the solvent. Start to gather into stable
clusters that constitute the nuclei. To become stable nuclei, clusters need to reach
critical size by depending on the factors of temperature and supersaturation.
Nucleation of that atoms in manner defines the crystal structure.
Crystal growth is the subsequent size increase of the nuclei that succeed in achieving
the critical cluster size. Occurs in equilibrium where the atoms precipitate out of
solution, and dissolve back into solution. Supersaturation is the driving force of
crystallization, as solubility of the species is an equilibrium process (Ksp). (McCabe
& Smith, 2000)
1. Tank crystallizer
Hot saturated solutions cool in open tanks. After crystallization, mother liquor is
drained and the crystal are collected. Heat transfer coil and agitation can be
used.
2. Scraped surface crystallizer
Consist of an open through with a semi-circular bottom. The outside jacketed
with cooling coils and agitator blade gently passes close to the trough wall
removing crystal that grow on the vessel wall.
3. Circulating-liquid evaporator-crystallizer
Combination of crystallization and evaporation which is driving forces toward
supersaturation. The circulating liquid is forced through the tube side of steam
heater. Then flows into the vapour space of the crystallization vessel. Here, the
evaporation occurs, reducing the amount of solvent in the solution, driving to
the mother liquor towards supersaturation. The supersaturated liquor flows
down through the tube, then fluidized area of crystals and liquor. Larger product
crystal are withdrawn while the liquor is recycled, mixed with the feed and
reheated.
References