0

GRA]D]]NIG

MALAYSIAN PALM OIt BOARD (MPOB)

IVinistry of Planlation Industries and Commodlties, Ma ays a
OIL PALM FRUIT
GreAM&ruG MAruWAL

MALAYSIAN PALM OrL BOABD [MPOB]

Ministry of Plantation lndustries and Commodities, Malaysia
Abbreviated title : Oil Palm Grading Manual

@ Malaysian Palm Oil Board, 2003

All rights reserved. No part of this book may be reproduced or transmitted in any
form or by any means without the prior written permission of the publisher.

Second Edition 2003

ISBN :967-961-091-8

Published by :
MALAYSTAN PALM OtL BOARD IMPOB]
Ministry of Primary lndustries
6, Persiaran lnstitusi,
Bandar Baru Bangi,
43000 Kajang,
Selangor, Malaysia
Tel :03-89259155
Fax :03-8925 9446
Website : http://mpob.gov.my
 oit patm Fruit Grading Manuat (}

Page

FOREWORD vii

1. INTRODUCTION 1

2. OBJECTIVE 1

3. IMPLEMENTATION OF THE GRADING SCHEME 2

3.1 Site of Grading 2
3.2 Who Can Perform the Grading 2
3.3 Documents Required 2

4. GRADING PROCEDURES 2-7

4.1 SamplingProcedures 2
4.2 Grading Frequency 3
4.3 BunchClassifications 4

5. GRADING METHODS 8-12

5.1 lnspection and Assessment of the Bunch Quality 8
5.2 Calculation of Penalty for Poor Quality Bunch 10
5.3 Determination of the Basic Extraction Rate 12
5.3.1 Determination of the Basic Extraction Rate
Based on the Age of The Palm 12
5.3.2 Determination of the Basic Extraction Rate
Based on the Bunch Weight 12
5.4 Calculation of the Graded Extraction Rate 12

6. GRADING REPORT 13-14

6.1 Grading Form 13
6.2 Monthly Grading Summary Form 't4

7fl
 oit Patm Fruit crading Manuar
CI

Page

7. LIST OFTABLES 15-25

Table I Basic Extraction Rate for Oil & Kernel

Based on Age of Palm Tenera (DxP) Progeny 15

Table ll Basic Extraction Rate for Oil & Kernel

Based on Bunch Weight, Tenera (DxP) Progeny 16

Table lll Deduction lmposed on the Basic Oil Extraction Rate

Based on the Percentage of Unripe Bunch 17

Table lV Deduction lmposed on the Basic Oil Extraction Rate

Based on the Percentage of Underripe Bunch 18

Table V Deduction lmposed on the Basic Oil Extraction Rate

Based on the Percentage of Empty Bunch 19

Table Vl Deduction lmposed on the Basic Oil Extraction Rate

Based on the Percentage of Rotten Bunch 20

Table Vll Deduction lmposed on the Basic Oil Extraction Rate

Based on the Percentage of Long Stalk Bunch 21

Table VIll Deduction lmposed on the Basic Oil Extraction Rate

Based on the Percentage of Dirty Bunch 22

Table lX Deduction lmposed on the Basic Oil Extraction Rate

Based on The Percentage of Dura Bunch 23

Table X Deduction lmposed on the Basic Oil Extraction Rate

Based on the Percentage of Old Bunch 24

Table Xl Deduction lmposed on the Basic Oil Extraction Rate

Based on the Presence of Free Water 25
 oil Palm Fruir Grading Manual
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Page

8. LIST OF APPENDICES 26-29

Appendix I FFB Grading Form 26

Appendix ll Monthly Grading Summary Form 27
Appendix lll Glossary 28
Appendix lV Fresh Fruit Bunch (FFB) Grading Flow Chart 29

9. LIST OF PHOTOGRAPHS 30-37

Photograph 1 Ripe Bunch 30

Photograph 2 Underripe Bunch 30
Photograph 3 Unripe Bunch 31
Photograph 4 Overripe Bunch 31
Photograph 5 Empty Bunch 32
Photograph 6 Rotten Bunch 32
Photograph 7 Long Stalk Bunch 33
Photograph 8 Unfresh Bunch 33
Photograph 9 Old Bunch 34
Photograph 10 Dirty Bunch 34
Photograph 11 Small Bunch 35
Photograph 12 Pest Damaged Bunch 35
Photograph 13 Diseased Bunch 36
Photograph 14 Dura Bunch 36
Photograph 15 Loose Fruits 37
Photograph 16 Consignment of Wet Bunches 37

10. MPOB OFFICES 38-40

Licensing & Enforcement Division 38
MPOB Research Stations 40
 -

Oil Palm Fruit Grading l\ilanual

e

The Malaysian palm oil industry has grown by leaps and bounds and is the most important source
of export revenue in the agricultural sector. At the moment, the country is not only the world's
leading producer and exporter of palm oil but also the biggest exporter of oils and fats in the world.
ln the year 2005, the area planted with oil palm is expected to increase to 3.2 million hectares and
similarly, the production of crude palm oil is expected to reach 13.3 million tonnes.

ln keeping with its status as a world leader in the production of quality palm oil, those involved in
the industry including the plantation sector must play a major role to further improve the quality of
Malaysian palm oil. The Malaysian Palm Oil Board (MPOB) has initiated an effort to publish this
revised Oil Palm Fruit Grading Manual Second Edition so as to promote quality awareness
amongst the mills, the plantations and the smallholding sectors. This manual explains the grading
procedures such as sampling and grading methods, calculation of extraction rates and documents
that are required for grading.

This manual is published as a reference especially for those that do not have their own grading
schemes. For mills and estates that have their own grading schemes, this manual can serve as an
alternative when they purchase fruits from outside suppliers.
 Oil Palm Fruit Grading l\ilanual (}

This manual serves as a practical guide for the grading of oil palm fruit in the mills. lt was jointly
prepared by a working technical committee, which comprised representatives from the palm oil
industry and was based on studies carried out by MPOB and industry on mills and plantations /
estates throughout Malaysia that practiced oil palm fruit grading.

The main aim of this manual is to improve the quality and quantity of crude palm oil and palm kernel
production in Malaysia.

The specific of objectives are as follows :-

I To improve the quality of oil palm fruits and fresh fruit bunches received at the mills.

To improve the quality of Malaysian crude palm oil.

To improve the efficiency of oil and kernel extraction rates in the mills.

tv. To ensure that the suppliers and millers obtain a fair deal from their transactions.
f

oir parm Fruit crading rvranuar

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3.1 Site of Grading

Grading can be done anywhere inside the premises of the mill or its
agent. Normally, it is best
done on a platform beside the loading ramp.

3.2 Who Can perform the Grading

Grading can only be done by the grading staff of the mill or an

agent appointed by the mill
who has the capability and experience in the grading of fresh fruit
bunches.

3.3 Documents Required

Documents that are required for grading are the Grading Form (Appendix
l), weighbridge
ticket and suppier's agreement documents (if any). only fruits received
from suppliers with
valid MPOB licences are to be graded.

4.1 Samplingprocedures

4'1'1 Select about 50-100 bunches at random as sample from each

consignment to be
graded. The sample taken should represent the
top, middle and bottom portions of
the consignment.
 oil Palm Fruit crading Manuat (}

4.1.2 The minimum sample size of each consignment to be graded should be determined
based on the following criteria :-

lf the net weight of the consignment is less than 5 tonnes, the minimum
sample size should be 50 bunches.

il lf the net weight of the consignment is 5 tonnes or more, the minimum sample

size should be 100 bunches.

The sample size should be economical, practical and able to detect any change in
the bunch quality, especially the degree of ripeness at g5% level of confidence.

4.1.3 Separate the bunches that have been sampled for grading from the rest of the
bunches.

tU2 Grading Frequency

4.2.1 The minimum grading frequency for each supplier of fresh fruit bunches (FFB)
with long term contract should not be less than 10"/" ol the total consignments or
at a the ratio of 1 :10 lorries. lf there is variation in the quality of f resh fruit bunches
supplied or doubts regarding the bunch quality, the grading fequency should be
increased to fifty percent (50%) of the total consignment or at of 1:2 lorries.

4.2.2 For suppliers without long term contracts, grading should be done on all consignments.
 It
oit Patm Fruit Grading tvlanual g

lv. Overripe Bunch

Overripe bunch is a fresh bunch which has darkish red-coloured fruits and has more
than fifty percent (50%) of detached fruitlets but with at least ten percent (10%) of the
fruits still attached to the bunch at the time of inspection at the mill. The bunch and the
loose fruits are to be sent to the mills within 24 hour after harvesting.

f v. Empty Bunch
t
I
Empty bunch is a bunch with has more than ninety percent (90%) of detached fruitlets
t at the time of inspection at the mill.

vt. Rotten Bunch

Rotten bunch is a bunch partly or wholly and together with its loose fruits, has turn
blackish in colour, rotten and mouldy.

vll. Long Stalk Bunch

Long stalk bunch is a fresh bunch which has a stalk of more than 5 cm in length
(measured from the lowest level of the bunch stalk).

viii. Unfresh Bunch

Unfresh bunch is a bunch which has been harvested and left at the field for more than
48 hour before being sent to the mill. The whole fruit or part of it together with its stalk
has dried out. Normally, this type of bunch is dry and blackish in colour.
 oil Palm Fruit Grading Manual
f)

tx. Old Bunch

Old bunch is a bunch which has been harvested and left at the field before being sent
to the mill. The fruitlets still remaining on the bunch are dry and brownish black in
colour. The stalk is also dry, soft, fibrous and blackish in colour.

Dirty Bunch

Dirty bunch is a bunch with more than half of its surface covered with mud, sand, other
dirt particles and mixed with stone or other foreign matters.

xl. Small Bunch

Small bunch is a bunch which has smallfruits and weigh less than 2.3 kg. (5 lb.)

xii. Pest Damaged Bunch

Pest damaged bunch is a bunch with more than thirty percent (30%) of its fruits
damaged by pest attack such as rats, etc.

xiii. Diseased Bunch

Diseased bunch is a bunch which has more than fifty percent (50%) parthenocarpic
fruits and is not normal in terms of its size or its density.

"F
 FI
oit Patm Fruit Grading Manual (}

xiv. Dura Bunch

Dura bunch has fruits with the following characteristics :-

a. Shellthickness 2-8 mm
b. Ratio of shell to fruit 25-50%
c. Ratio of mesocarp to fruit 20-60%
d. Ratio of kernel to fruit 4-2OY"
e. No fibre ring around the shell

Loose Fruit

Loose fruit is a fruit detached from a fresh fruit bunch because of ripeness and is
reddish orange in colour. All loose fruits have to be sent to the mill within 24 hours
after harvesting.

xvi. Wet Bunch

Wet bunch refers to a consignment of fresh fruit bunches (FFB) which has excessive
free water.
Oil Palm Fruit Grading Manual

GRADING METHODS

The sample that has been selected will be graded to determine the quality of the bunches and the
extraction rate that can be given to the supplier. During grading the following practices should be
carried out:

a. lnspection and Assessment of the Bunch Quality,

b. Calculation of Penalty for Poor Quality Bunch,
c. Determination of the Basic Extraction Bate,
d. Calculation of the Graded Extraction Rate.

5.1 lnspection and Assessment of the Bunch euality

5.1.1 The grading of the consignmentof fresh fruit bunches should be done in the presence
of the supplier or his representative such as the lorry driver or his attendant.

5.1.2 The lorry with the consignment of fresh fruit bunches which has been selected to
be graded is directed to unload to the platform near the loading ramp. Ensure that
the bunches are evenly laid out and no overlapping or layering should occur.

5.1.3 Count the number of bunches in the consignment and calculate the average bunch
weight with the following formula :-

Record the information in the Grading Form as shown in Appendix l.

 oit patm Fruit Grading Manuat (}

From these bunches, select at random 50-100 sample bunches and separate them
from the rest of the bunches. Selection of the minimum sample size should be
based on the net weight of the consignment as shown in paragraph 4.1.2.

Grade, classify and count the sampled bunches into 5 groups based on the criteria
of bunch classifications as stated in paragraph 4.3 as follows :-

1. Ripe. Bunch
2. Underripe Bunch
3. Unripe Bunch
4. Empty Bunch
5. Rotten Bunch

lnspection and assessment of the bunch quality should be done quantitatively.

Record the number and the percentage of each group in the Grading Form as
shown in Appendix /. The total percentage of the 5 groups must be one hundred
percent (100%).
to

Grade, classify and count again allthe sampled bunches into 5 groups as follows :-

i. Long Stalk Bunch

ii. Dirty Bunch
iii. Dura Bunch
iv. Old Bunch
Wet Bunch

The grading should be based on the criteria of bunch classification as stated in

paragraph 4.3.
 g oit Patm Fruit Grading Manuat

tt
5.1.8 Record the number and percentage of each group in the Grading Form as shown
in Appendix /.The percentages of the 5 groups of bunch quality in paragraph 5.1.5.
are calculated based on the total number of sampled bunches as in paragraph
5.1.4.

5.2 Calculation of Penalty for Poor Quality Bunch

5.2.1 A penalty based on the discount system, as shown in Tables lll - Xl, will be imposed
on the poor quality bunches. The penalty imposed will depend on the results of the
grading as stated in the Grading Form. Check these results with the Penalty Tables
(table lll - table X/) and from there get the actual penalty value that can be imposed
on each category of poor quality bunches.

Bunch Category Penalty

Unripe Bunch Table lll

Underripe Bunch Table lV
Empty Bunch Table V
Rotten Bunch Table Vl
Long Stalk Bunch Table Vll
Dirty Bunch Table Vlll
Dura Bunch Table lX
Old Bunch Table X
Wet Bunch Table Xl

tr
 oit Patm Fruit Grading Manual g

5.2.2 Consignment of fresh fruit bunches (FFB) that has poor quality bunches and
exceeding :

i. The 20% of maximum allowable limit for empty bunches or;

ii. The 30o/o of maximum allowable limit for dirty bunches

should be rejected. Return the whole load to the supplier.

5.2.3 ln practice, it is not possible to obtain one hundred percent (100o/o) good quality
bunches and hence a reasonably good quality consignment should comprise the
following combination of bunch quality.

Bunch Category Limit

Ripe Bunch >90/"

Underripe Bunch <1Oo/o

Long Stalk Bunch <5o/o

Unripe Bunch O"/o

Dura Bunch o%
Empty Bunch o%
Rotten Bunch o%
Dirty Bunch 0%
Old Bunch 0%
Wet Bunch Oo/"
ta6) oil Palm Fruit Gradins lvlanual

5.3 Determination of the Basic Extraction Rate

The basic extraction rate is the theoretical extraction rate which is also the maximum extraction
rate of the oil and kernel. This extraction rate can be determined in 2 ways; that is, by the age
of the palm and the bunch weight.

5.3.1 Determination of the Basic Extraction Rate Based on the Age of the Palm

The basic extraction rate can be determined by the age of the palm, provided
that the information regarding the year when the oil palm was planted is known
(Refer lo Table /). This method is suitable for mills that receive fruits from their own
estates.

5.3.2 Determination of the Basic Extraction Flate Based on the Bunch Weight

This method is suitable for mills that receive their supplies from outside estates and
dealers who do not have information regarding of the oil palm (Refer lo Table ll).
The average bunch weight can be calculated by dividing the net weight (as stated
in the weighbridge ticket) with the total number of bunches.

5.4 Calculation of the Graded Extraction Rate

5.4.1 The graded oil and kernel extraction rate that can be given to a supplier after the
grading of the fresh fruit bunches (FFB) can be calculated based on the discount
system as follows :-

5.4.2 The graded extraction rate should be recorded in the Monthly Grading Summary
Form as stated in Appendix ll, for the purpose of payment to the suppliers.
 oit Patm Fruit Gradins tvtanuat
{tt

;tion
6.1 Grading Form
age

6.1.1 All observations and calculations during grading must be recorded in the
Grading Form as shown in Appendix l.

Hed
6.1.2 Particulars that have to be recorded are as follows :

f*n a. Net weight

Pwn
b. Number of bunches
c. Average bunch weight
d. Number and percentage of unripe bunch
e. Number and percentage of underripe bunch
t. Number and percentage of ripe bunch
g Number and percentage of empty bunch
h. Number and percentage of rotten bunch
t. Number and percentage of long stalk bunch
t. Number and percentage of dirty bunch
k. Number and percentage of Dura bunch
t. Number and percentage of old bunch
m Number and percentage of wet bunch
n. Observations on bunch quality
o. Name and signature of Grading Officer

6.1.3 Use separate Grading Form (Appendix I) for each grading consignment.

6.1.4 This form is to be filled in duplicates. The original copy is to be kept by the mill and
the second copy to be given to the supplier or its representative.
rr oil Patm Fruit Grading r\,ranuar
f)

6.2 Monthly Grading Summary Form

6.2.1 All observations and calculations recorded in the Grading Form have to summarised
and recorded in the Monthly Grading Summary Form (Appendix il)

6.2.2 The particulars that have to be recorded are as follows :-

a. Amount of fresh fruit bunches received.

b. Amount and percentage of fresh fruit bunches graded
c. Crude palm oil produced
d. Oil and kernel extraction rates archieved
e. Average bunch weight and age of palm
t. Percentage and penalty (if any) for unripe bunch
o. Percentage and penalty (if any) for underripe bunch
h. Percentage of ripe bunch
t. Percentage and penalty (if any) for empty bunch
j. Percentage and penalty (if any) for rotten bunch
k. Percentage and penalty (if any) for long stalk bunch
l, Percentage and penalty (if any) for dirty bunch
m. Percentage and penalty (if any) for Dura bunch
n. Percentage and penalty (if any) for old bunch
o. Percentage and penalty (if any) for wet bunch
p. Graded extraction rate for oil and kernel given to the supplier
q. Name and signature of the mill manager

6.2.3 only one copy of this form is to be filled for record purposes and retention by
the mill.
 oit Patm Fruit crading Manual
e

Bosic Extroction Rote for Oil & Kernel

Bosed on Age of Polm
Tenero (DxP)- Progeny

PENINSULAR SABAH/SARAWAK

AGE OF PALM EXTRACTION RATE EXTRACTION RATE

(YEARS)
orL KERNEL olL KERNEL
(%) (%) (Y") (7.)

<3 16-18 4.0 17-19 3.0

3-4 18-20 5.0 19-21 4.0

4-18 20-21 5.5 21 -22 5.0

>19 19-20 5.5 20-21 5.0

* For good quality FFB

g oit palm Fruit crading t\ranuat

Bosic Exlroction Role for Oil & Kernel

Bosed on Bunch Weight Tenero (Dxp). progeny

PENINSULAB SABAH/SARAWAK
BUNCH
WEIGHT EXTRACTION RATE EXTRACTION RATE
(KG) otL KERNEL otL KERNEL
(%\ (%) (%) (%)

<5 16-17 4.0 17-18 3.0

5-7 17-18 4.5 18-19 3.5

7-10 18-20 5.0 19-21 4.0

10-25 20-21 5.5 21 -22 5.0

>25 19-20 5.5 20-21 5.0

* For good quality

FFB
 oit Palm Fruit Grading lvlanual (E

Deduction lmposed on the Bosic

Oil Extroction Rote Bosed on
the Percentoge of Unripe Bunch

0 10 20 30 40 50 60 70 80 90

0 0 1.20 2.40 3.60 4.80 6.00 7.20 8.40 9.60 10.80

1 o.12 1.32 2.52 3.72 4.92 6.12 7.32 8.52 9.72 10.92

2 0.24 1.44 2.64 3.84 5.04 6.24 7.44 8.64 9.84 11.04

3 0.36 1.56 2.76 3.96 5.16 6.36 7.56 8.76 9.96 11.16

4 0.48 1.68 2.88 4.08 5.28 6.48 7.68 8.88 10.08 11.28

5 0.60 1.80 3.00 4.20 5.40 6.60 7.80 9.00 10.20 11.40

6 0.72 1.92 3.12 4.32 5.52 6.72 7.92 9.12 10.32 11.52

7 0.84 2.04 3.24 4.44 5.64 6.84 8.04 9.24 10.44 11.64

8 0.96 2.16 3.36 4.56 5.76 6.96 8.16 9.36 10.56 11.76

9 1.08 2.28 3.48 4.68 5.88 7.O8 8.28 9.48 10.68 11.88
 oil Patm Fruit Grading Manuar
&

Deduction lmposed on the Bosic

Oil Exlroction Rote Bosed on
lhe Percenloge of Underripe Bunch

o/
/o
UNDERRIPE 0 10 20 30 40 50 60 70 80 90
BUNCH

0 0.00 0.00 0.60 0.90 1.20 1.50 1.80 2.10 2.40 2.70

1 0.00 0.33 0.63 0.93 1.23 1.53 1.83 2.13 2.43 2.73

2 0.00 0.36 0.66 0.96 1.26 1.56 1.86 2.16 2.46 2.76

3 0.00 0.39 0.69 0.99 1.29 1.59 1.89 2.19 2.49 2.79

4 0.00 0.42 0.72 1.02 1.32 1.62 1.92 2.22 2.52 2.82

5 0.00 0.45 0.75 1.05 1.35 1.65 1.95 2.25 2.55 2.85

6 0.00 0.48 0.78 1.08 1.38 1.68 1.98 2.28 2.58 2.88

7 0.00 0.51 0.81 1.11 1.41 1.71 2.01 2.31 2.61 2.91

8 0.00 0.54 0.84 1.14 1.44 1.74 2.04 2.34 2.64 2.94

I 0.00 0.57 0.87 1.17 1.47 1.77 2.07 2.37 2.67 2.97
 oil Palm Fruit crading Manual
&

Deduction lmposed on the Bosic

Oil Exlroclion Rqte Bosed on
the Percentoge of EmPtY Bunch

o/
/o
EMPTY 0 10 20 30 40 50 60 70 80 90
BUNCH

a a a a
2.70 0 0.00 1.00 2.00 a a a

a a a a a a
2.73 1 0.10 1 .10 a a

a a a a a
2.76 2 0.20 1.20 a a a

a a a a a a a
2.79 3 0.30 1.30 a

a a a a a a a
2.82 4 0.40 1.40 a

a a a a a a
2.85 5 0.50 1.50 a a

a a a a a a
2.88 6 0.60 1.60 a a

a a a a e a
2.91 7 o.70 1.70 a a

a a a a a a
2.94 8 0.80 1.80 a a

1.97 I 0.90 1.90 a a a a a a a a

reject load
 oit Patm Fruit crading Manuar
O

Deduction lmposed on the Bosic

Oil Extroction Rote Bosed on
the Percentoge of Rolten Bunch

o/
/o
ROTTEN 0 10 20 30 40 50 60 70 80 90
BUNCH

0 0.00 1.20 2.40 3.60 4.80 6.00 7.20 8.40 9.60 10.80

1 0.12 1.32 2.52 3.72 4.92 6.12 7.32 8.52 9.72 10.92

2 0.24 1.44 2.64 3.84 5.04 6.24 7.44 8.64 9.84 11.04

3 0.36 1.56 2.76 3.96 5.16 6.36 7.56 8.76 9.96 11.16

4 0.48 1.68 2.88 4.08 5.28 6.48 7.68 8.88 10.08 11.28

5 0.60 1.80 3.00 4.20 5.40 6.60 7.80 9.00 10.20 11.40

6 0.72 1.92 3.12 4.32 5.52 6.72 7.92 9.12 10.32 11.52

7 0.84 2.04 3.24 4.44 5.64 6.84 8.04 9.24 10.44 11.64

8 0.96 2.16 3.36 4.56 5.76 6.96 8.16 9.36 10.56 11.76

I 1.08 2.28 3.48 4.68 5.88 7.08 8.28 9.48 10.68 11.88
 oit Palm Fruit Grading Manual
s

Deduction lmposed on the Bosic

Oil Extroction Roie Bosed on
lhe Percentoge of Long Stolk Bunch

o/
/o
LONG 40 50 60 70 80 90
0 10 20 30
STALK
BUNCH

BO 0 0.00 0.10 o.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

92 1 0.00 0.11 o.21 0.31 0.41 0.51 0.61 0.71 0.81 0.91

04 2 0.00 0.12 0.22 0.32 o.42 0.52 0.62 0.72 o.82 0.92

16 3 0.00 0.13 0.23 0.33 0.43 0.53 0.63 0.73 0.83 0.93

28 4 0.00 0.14 0.24 0.34 o.44 0.54 0.64 0.74 0.84 0.94

40 5 0.00 0.15 o.25 0.35 0.45 0.55 0.65 0.75 0.85 0.95

52 6 0.06 0.16 0.26 0.36 0.46 0.56 0.66 o.76 0.86 0.96

64 7 0.07 o.17 0.27 0.37 o.47 0.57 0.67 0.77 0.87 0.97

76 8 0.08 0.18 0.28 0.38 0.48 0.58 0.68 0.78 0.88 0.98

88 I 0.09 0.19 0.29 0.39 0.49 0.59 0.69 0.79 0.89 0.99
 oit Patm Fruit Grading Manuat
I

Deduclion lmposed on the Bosic

Oil Extroction Rote Bosed on
the Percentoge of Dirty Bunch

o/
/o
DIRTY 0 10 20 30 40 50 60 70 80 90
BUNCH

0 0 1.00 2.OO 3.00 a a a a a a

1 0.10 1.10 2.10 a a a a a a a

2 o.20 1.20 2.20 a a a a a a a

3 0.30 1.30 2.30 a a a a a a a

4 0.40 1.40 2.40 a a a a a a a

5 0.50 1.50 2.50 a a a a a a a

b 0.60 1.60 2.60 a a a a a a a

7 0.70 1.70 2.70 a a a a a a a

8 0.80 1.80 2.80 o a a a a a a

9 0.90 1.90 2.90 a a a a a a a

NOTE :. - reject load

 oil Palm Fruit Gradins lvlanual
{B

Deduction lmposed on the Bosic

Oil Extroclion Rote Bosed on
lhe Percentoge of Duro Bunch

o/
/o
DURA 0 10 20 30 40 50 60 70 80 90
BUNCH

0 0.00 0.40 0.80 1.20 1.60 2.00 2.40 2.80 3.20 3.60

1 0.04 0.44 0.84 1.24 1.64 2.04 2.44 2.84 3.24 3.64

2 0.08 0.48 0.88 1.28 1.68 2.08 2.48 2.88 3.28 3.68

3 0.12 o.52 o.92 1.32 1.72 2.12 2.52 2.92 3.32 3.72

4 0.16 0.56 0.96 1.36 1.76 2.16 2.56 2.96 3.36 3.76

5 o.20 0.60 1.00 1.40 1.80 2.20 2.60 3.00 3.40 3.80

b 0.24 0.64 1.04 1.44 1.84 2.24 2.64 3.04 3.44 3.84

7 0.28 0.68 1.08 1.48 1.88 2.28 2.68 3.08 3.48 3.88

8 o.32 0.72 1.12 1.52 1.92 2.32 2.72 3.12 3.52 3.92

9 0.36 0.76 1.16 1.56 1.96 2.36 2.76 3.16 3.56 3.96
g oir Parm Fruit crading Manuar

Deduction lmposed on the Bosic

Oil Extroction Role Bosed on
the Percentoge of Old Bunch

o/
/o
OLD 0 10 20 30 40 50 60 70 80 90
BUNCH

0 0.00 0.80 1.60 2.40 3.20 4.00 4.80 5.60 6.40 7.20

1 0.08 0.88 1.68 2.48 3.28 4.08 4.88 5.68 6.48 7.28

2 0.16 0.96 1.76 2.56 3.36 4.16 4.96 5.76 6.56 7.36

3 0.24 1.04 1.84 2.64 3.44 4.24 5.04 5.84 6.64 7.44

4 0.32 1.12 1.92 2.72 3.52 4.32 5.12 5.92 6.72 7.52

5 0.40 1.20 2.00 2.80 3.60 4.40 5.20 6.00 6.80 7.60

6 0.48 1.28 2.O8 2.88 3.68 4.48 5.28 6.08 6.88 7.68

7 0.56 1.36 2.16 2.96 3.76 4.56 5.36 6.16 6.96 7.76

8 0.64 1.44 2.24 3.04 3.84 4.64 5.44 6.24 7.O4 7.84

I 0.72 1.52 2.32 3.12 3.92 4.72 5.52 6.32 7.12 7.92
 oit Patm Fruit crading Manual
0

Deduction lmposed on the Bqsic

Oil Extroction Roie Bosed on
the Presence of Free Woter

DEGREE OF FRESHNESS
CONSIGNMENT OF FRESH
FRUIT BUNCH
UNFRESH

DRIPPING WATER

NO DRIPPING WATER
g oir parm Fruit Gradins Manuat

Groding Form

GRADING FORM

NAME OF SUPPLIER
PHASE/LOT
MPOB LICENSE NO.
DATE TIME :

VEHICLE NO
WEIGHTBRIDGE TICKET NO :

PARTICULARS

Net Weight tonnes

Total Bunches
Average Bunches Weight
kilograms
FFB GRADING NUMBER PERCENTAGE (%)
(1) Unripe Bunches
(2) Underripe Bunches
(3) Bipe Bunches
(4) Rotten Bunches
(5) Empty Bunches

TOTAL 100 "/"

(1) Long Stock Bunches
(2) Dirly Bunches
(3) Dura Bunches
(4) Old Bunches
(5) Wet Bunches

TOTAL

REMARKS

SIGNATURE
NAME
 Oil Palm Fruit Grading l\,4anual

Monlhly Groding Summory Form

.MONTHLY GRADING
SUMMARY FORM
FFB GRADING SUMMARY FOR THE MONTH OF 20_
NAME OF FACTORY :

ADDRESS OF FACTORY :

TEL FAX :

PARTICULARS

FFB Received tonnes

FFB Graded tonnes
Percentage of FFB Graded
Crude Palm Oil Produced tonnes
Crude Palm Oil Extraction Bate
Kernel Extraction Rate
Average Bunche Weight kilograms
Average Age of Palm (ii any) months
FFB GRADING (Weighted Average) PERCENTAGE (%) PENALTY

(1) Unripe Bunches

(2) Underripe Bunches
(3) Ripe Bunches
(4) Rotten Bunches
(5) Empty Bunches

TOTAL 100 %
Unsatisfactory Bunches :
(Weighted Average)
(1) Long Stalk Bunches
(2) Dirty Bunches
(3) Dura Bunches
(4) Old Bunches
(5) Wet Bunches
TOTAL

Graded Extraction Bate :

(1) Oil Extraction Rate (OER) /o
(2) Kernel Extraction Rate (KEB)

SIGNATURE :

NAME OF REPORTING OFFICER :

POSITION HELD :

DATE :
 oil Palm Fruit Grading Manual
s}

Glossory
.t.
OilPalm Fruit
The unprocessed fruit of the oil palm, whether in bunches or in loose form and derived
from the palm of the genus Elaeis guineensis, Elaeis oleifera and also includes hybrids of
the two species.

2. Basic Extraction Rate

The maximum theoretical percentages of crude palm oil and palm kernel that can be
produced from a given amount of fresh fruit bunch (based on the age of the palm or
bunch weight) processed in an oil palm mill.

3. Kernel Extraction Bate

Percentage of palm kernel produced from a given amount of fresh fruit bunch processed
in an oil palm mill.

4. Oi! Extraction Rate

Percentage of crude palm oil produced from a given amount of fresh fruit bunch processed
in an oil palm mill.

Graded Extraction Rate

The percentages of crude palm oil and palm kernel extraction rates that can be given
to a supplier after deducting the penalty from the basic extraction rate arising from poor
quality bunches.

b- Miil
A mill for milling oil palm fruits.

7. Long Term Contract

Agreement between a supplier and a mill for the sale/ purchase of fresh fruit bunches for
a period of not less than 12 months.

Penalty
A percentage imposed on poor quality bunches sent to the mill to be deducted from the
basic extraction rate.

9. Grading
A process whereby fresh fruit bunches are assessed and classified according to the
degree of ripeness and bunches quality criteria as stated in paragraph 4.3.

10. Sample
A specimen of fresh fruit bunch selected at random for the purpose of examining and
accessing as evidence of the quality of the whole.
 Oi Palm Fruit Grading l\.4anual gt

Fresh Fruit Bunch Groding Flow-Chort

Fresh Fruit Bunch (FFB)

Consignment

t
Unload And Take
Minimum Sample
50-100 Bunches

Separate And
Grade Sample

Record Grading Data

Good Quality Besult Poor Quality

Bunches Bunches

t
No Penalty
'.Q Oit Patm Fruit crading tvtanual

LIST OF PHOTOGRAPHS

Ripe Bunch

Underripe Bunch
 Oil Palm Fruit Grading Manual Ql

Unripe Bunch

Overripe Bunch
t.Q
oil Palm Fruit crading Manuat

Emply Bunch

Rotten Bunch
 oit Palm Fruit Grading tvtanuat -*t

Long Stolk Bunch

Unfresh Bunch
 oit patm Fruit Grading t\itanuat
G

Old Bunch

Dirty Bunch
 Oil Palm Fruit Grading l\,4anual gt

SmollBunch

Pest Domoged Bunch

Oil Palm Fruit Gradjng Manual

Diseosed Bunch

Duro Bunch
Consignmenl of Wet Bunches
t

E
l-
F-
i-

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la
 oil Patm Fruit Grading t\.4anual
f)

Licensing & Enforcement Division

Licensing & Enforcement Division Seremban Subregion

Wisma Sawit Suite 701, Tingkat 7
Lot 6, 556, Jalan Perbandaran Bangunan Yayasan Negeri
47301 Kelana Jaya 141, Jalan Yam Tuan,
Selangor 70000 Seremban, Negeri Sembilan
Tel : 03-78035544 Tel : 06-7629670
Fax : 03-7803401412806148s Fax : 06-7638984
E-mail : [email protected]

NORTHERN REGION Port Kelang Port Station

Bangunan Wisma Pantai No.717A, Jalan Melaka
Jalan Kg. Gajah Off Persiaran Raja Muda Musa,
12200Butterworth 42000 Pelabuhan Kelang, Selangor
Pulau Pinang Tel : 03-31674923
Tel : 04-3230490 Fax : 03-31678073
Fax : 04-3230527 E-mail : [email protected]
E-mail : [email protected]

Teluk lntan Subregion SOUTHERN REGION

No.56 & 58, Jalan lntan 6 Bilik No. 3, Tingkat 22 Kompleks Tun
Bandar Baru Teluk lntan Abdul Razak Jalan Wong Ah Fook
36000 Teluk lntan, Perak 80000 Johor Bahru, Johor
Tel : 05-6227515 Tel : 07-2236571
Fax : 05-6215884 Fax : 07-2243319
E-mail : [email protected] E-mail : [email protected]

Butterworth Port Station Kluang Subregion

Bangunan Wisma Pantai Tingkat 8, Wisma Bunga
Jalan Kg. Gajah No. 11, Jalan Lambak
12200 Butterworth, Pulau pinang 86000 Kluang, Johor
Tel : 04-3230526 Tel : 07-7739733
Fax : 04-3315799 Fax : 07-7739353
E-mail : [email protected] E-mail : kluang@ mpob.gov.my

CENTRAL REGION Pasir Gudang Port Station

Wisma Sawit, Ground Floor No. 22-41 , PTD1i2731
Lot 6, 556, Jalan Perbandaran Jalan Bandar
47 3O1 Kelana Jaya, Selan gor 81 700 Pasir Gudang, Johor
Tel : 03-78035544 Tel : 07-2516017
Fax : 03-78033599178032923 Fax : 07-2510588
E-mail : tengah@ mpob.gov.my E-mail : [email protected]

tr
 oil patm Fruit Grading Manual f}

EASTERN BEGION Lahad Datu Subregion

Suite 6,7 & 8, Tingkat 10
KM 10, Jalan Tengah NiPah
Beg Berkunci No' 4
Kompleks Teruntum, Jalan Mahkota,
25000 Kuantan, Pahang 91109 Lahad Datu, Sabah
Tel :09-5'138677 Tel : 089-885196
Fax :09-5'130045 Fax : 089-886360
E-mail : [email protected] E-mail : [email protected]

Kuala Terengganu Subregion Sandakan Port Station

Tingkat 4, Lot 3 & 4 Tingkat 4, Wisma HaP Seng
Bangunan Tabung Haii/Bank Pertanian, 2.7km, Jalan Leila 90000
Jalan Sultan lsmail Sandakan, Sabah
20200 Kuala Terengganu Tel : 089-614248
Terengganu Fax : 089-615245
Tel : 09-6231077 E-mail : [email protected]'mY
Fax : 09-6234479
E-mail : [email protected] SARAWAK REGION
Tingkat 4, Crown Towers
Kuantan Port Station 88, Jalan Pending
Bangunan Keralaan LPKN 93450 Kuching Sarawak
Pelabuhan Kuantan Tel : 082'342871
26080 Kuantan Fax : 082'342876
Pahang E-mail : sarawak@ mPob.gov.mY
Tel : 09-5833181
Fax : 09-5833775
E-mail : Pkuantan@ mPob.gov'mY

SABAH REGION
Tingkat 7, KomPleks KUWASA,
Karamunsing
Beg Berkunci No. 158
88999 Kota Kinabalu, Sabah
Tel : 088-235281
Fax : 088-239025
E-mail : [email protected]
(} oit Patm Fruit crading t\,tanuat

MPOB Reseorch Stotions

Research Station - MPOB Teluk lntan Research Station - MPOB Hulu Paka
No.6 & 6, Jalan Merpati Taman Sabak K26, Bandar Ketengah Jaya, 23300
45200 Sabak Bernam Ketengah Jaya, Terengganu
Selangor Tel : 09-820014218200295
Tel : 03-32161624 Fax : 09-8200158
Fax : 03-32165122 E-mail : [email protected]
E-mail : [email protected]

Research Station - MPOB/UKM Research Station - MPOB Lahad Datu

Jalan Sekolah Pekan Bangi Lama, KM 10, Jalan Tengah Nipah
43000 Kajang Beg Berkunci No.4
Selangor 91109 Lahad Datu
Tel : OS-89201504/ Sabah
89201542t89261 855 Tel : 089-882400
E-mail : [email protected] Fax : 089-882401
E-mail : mpobld@ mpob.gov.my

Research Station - MPOB Kluang

KM 1 1, Jalan Johor Tenggara, Beg Research Station - MPOB Sessang
Berkunci 532, 86009 Kluang Johor MPOB, Jalan Seratok Roban Lama,
Tel : 07-7891133/7891134 Batu 2, Simpang Paip
Fax : 07-7891030 Peti Surat 69
E-mail : [email protected] 95407 Saratok
Sarawak
Tel : 083-436252
Research Station - MPOB Keratong Fax : 083-436254
No.7, Jalan Bistari 1/1 E-mail : [email protected]
Taman Yayasan
85000 Segamat
Johor
Tel : 07-944265919442329
Fax : 07-9401134
E-mail : mpobktg@ mpob.gov.my

f
 oir parm Fruit Grading rvranuar
f)

4.3 BunchClassifications

Fresh fruit bunch (FFB) can be classified ard graded amrfpblcblorring criteria :-

Ripe Bunch

Ripe bunch is a fresh bunch which has rcdfistr trilge oot{r and the outer layer
fruitlet's mesocarp is orange in colour. Thb htdt tG d Et
10 fresh sockets of
detached fruitlets and more than fif$ perent (50%) d lE futs still attached to the
bunch at the time of inspection at the mill.The hrtdtndfuGlnrits are to be sent
to the mill within 24 hour after harvesting.

II Underripe Bunch

Underripe bunch is a fresh bunch which has redrsrr cilge olour or purplish red
yehElr rrrge h colour. This bunch
colour and the outer layer fruitlet's mesocarp is
has less than 10 fresh sockets of detached fruitlets d tE lire d inspection at the
mill. The bunch and the loose fruits are to be sent tD tE rl wi[rin 24 hour after
harvesting.

lll Unripe Bunch

Unripe bunch is a fresh bunch which has black or purplisft tlad< ftuits and the outer
layer fruitlet's mesocarp is yellowish in colour. This bunctr does not have any fresh
sockets of detached fruitlets at the time of inspection at the rril- The sockets (if
any)
on the bunch is not due to normal ripening process.