Refrigeration and Airconditioning by S K Mondal T&Q .0001
Refrigeration and Airconditioning by S K Mondal T&Q .0001
Refrigeration and Airconditioning by S K Mondal T&Q .0001
Production of refrigeration:
(a) By melting of a solid.
(b) By sublimation of a solid.
(c) By evaporation of a liquid.
Refrigeration system:
1. Ice refrigeration system.
2. Air refrigeration system.
3. Vapour compression refrigeration system.
4. Vapour absorption refrigeration system.
5. Special refrigeration system.
i. Adsorption refrigeration system.
ii. Cascade refrigeration system.
iii. Mixed refrigeration system.
iv. Votex tube refrigeration system.
v. Thermoelectric refrigeration system.
vi. Steam jet refrigeration system.
Page 1 of 263
Hea
at Pump & Refriigeratio
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es and Systems
Cha
apter 1
Fig
g. Comparison of he
eat engine, heat pum
mp and refrigeratin
ng machin
ne
C
Carnots t
theorem
ms for hea
at engine
es:
Th heorem 1: 1 It is imp
possible to construct a heat enngine that operates bbetween two thermal
reeservoirs and
a is morre efficient than a reversible
r engine
e opeerating bettween the same two
reeservoirs.
Thheorem 2:: All reverssible heat en
ngines operrating betw
ween the same two theermal reservoirs have
th
he same theermal efficieency.
Thhe two theeorems cann be proved
d by carryiing out a thought
t exp periment a
and with thhe help of
seecond law. Carnots th
heorems ca
an also be formed
f for refrigeratoors in a ma
anner simillar to heat
enngines.
Carnot efficiency: Th he Carnot efficiencies
e are the effficiencies off completelly reversib ble cycles
op
perating beetween twoo thermal reservoirs.
r According to Carnotts theorem ms, for any given two
th
hermal reseervoirs, thee Carnot effficiency rep
presents the maximum m possible eefficiency.
Page 2 of 263
He
eat Pum
mp & Refrigerattion Cyc
cles and
d System
ms
Ch
hapter 1
QC T
= C
QH TH
QC T
hence, Carnot,HE = 1 = 1 C
QH TH
The efficiency of reffrigerator and
a heat puump is called as Coeffficient off Performa
ance (COP P).
Similarly to heat en ngines, Caarnot coefficcient of pe
erformance for heat p
pump and refrigeratoors
(COP) HP and
a (COP) R can be wrritten as;
QH QH TH
COPCarnot,HHP = = =
Wcycle QH QC TH TC
QC QC TC
COPCarnot,RR = = =
Wcyycle QH QC TH TC
Where
Wcyccle = workk input to the
t reversibble heat pu
ump and reffrigerator
QH = heatt transferreed between
n the system
m and the hot
h reservoiir
QC = heatt transferreed between
n the system
m and cold reservoir
TH = temp
perature off the hot reeservoir.
Page 3 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
TC = temperature of the cold reservoir.
Although we have treated them as the same to this point, refrigeration and heat pump cycles
actually have different objectives. The objective of a refrigeration cycle is to cool a refrigerated
space or to maintain the temperature within a dwelling or other building below that of the
surroundings. The objective of a heat pump is to maintain the temperature within a dwelling or
other building above that of the surroundings or to provide heating for certain industrial
processes that occur at elevated temperatures.
Since refrigeration and heat pump cycles have different objectives, their performance
parameters, called coefficients of performance, are defined differently. These coefficients of
performance are considered next.
Refrigeration Cycles
The performance of refrigeration cycles can be described as the ratio of the amount of energy
received by the system undergoing the cycle from the cold body, Qin, to the
Net work into the system to accomplish this effect, Wcycle.
Qin Coefficient of
(COP )R = ( For Refrigeration cycle ) performance:
Wcycle refrigeration
Qin
(COP )R = ( For Refrigeration cycle )
Qout Qin
For a household refrigerator, Qout is discharged to the space in which the refrigerator is located.
Wcycle is usually provided in the form of electricity to run the motor that drives the refrigerator.
Qout Coefficient of
(COP )HP = ( For heat pump cycle) performance: heat
Wcycle pump
Page 4 of 263
He
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mp & Refrigerattion Cyc
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d System
ms
Ch
hapter 1
An idea about
a the approximat
a te magnitude of the numerical
n v
values of th
hese coefficcients can be
had from the followwing approx ximate calcculations. The
T thermaal efficiencyy of a heatt engine is of
the order of 30 per cent
c (say) soo that
QH QC
th = = 0.3
QH
Then, if the
t enginee is reverseed in opera
ation to, work
w as a refrigerator
r r or a heat pump wiith
operatingg conditionss unchangeed (although in actuall practice th
he operatin
ng tempera
atures will be
different), we should
d have
QC 1 th
OP)R =
(CO = = 2.33
QH QC th
t
and
QH 1
OP)HP =
(CO = = 3.33
QH QC thh
Reverrsed Ca
arnot Cycle
C
Reverse
ed Carno
ot cycle employin
ng a gas
s
Reversed Carnot cyccle is an id
deal refrig geration cycle for coonstant tem mperature external
e heeat
source an
nd heat sinnks. Figuree below sh hows the scchematic of a reverseed Carnot refrigeratiion
system using
u a gaas as the working fluidfl alongg with the cycle dia agram on T-s and P-v
P
coordinates. As show
wn, the cyclle consists of the following four processes:
p
Process 1-2: Reverssible, adiabbatic comprression in a compressoor.
Process 2-3: Reverssible, isotheermal heatt rejection in
i a compreessor.
Process 3-4: Reverssible, adiabbatic expan
nsion in a tuurbine.
Process 4-1: Reverssible, isotheermal heatt absorptionn in a turbiine.
Fig
g. Schema
atic of a re
everse Car
rnot refrig
geration system
Page 5 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
s1 = s2 and s3 = s4 , hence s2 s3 = s1 s4
Applying first law of thermodynamics to the closed cycle,
q = ( q41 + q23 ) = w = (w23 w41 ) = wnet
The work of isentropic expansion, w3 4 exactly matches the work of isentropic compression w1 2 .
The COP of the Carnot system is given by:
q T
(COP )Carnot = 41 = 1
wnet Th T1
Thus the COP of the Carnot system depends only on the refrigeration (T1) and heat rejection
(Th) temperatures only.
Effect of Operating Temperature: We, thus, see that the Carnot COP depends on the
operating temperatures Tk and To only. It does not depend on the working substance
(refrigerant) used.
For cooling, To is the refrigeration temperature and Tk is the temperature of heat rejection to
the surroundings. The lowest possible refrigeration temperature is To = 0.
(Absolute zero) at which (COP)R = 0. The highest possible refrigeration temperature is To = Tk,
i.e., when the refrigeration temperature is equal to the temperature of the surroundings
(ambient) at which (COP)R =. Thus, Carnot COP for cooling varies between 0 and .
For heating, To is the temperature of heat absorption from the surroundings and Tk is the
heating temperature. Theoretically, the COP for heating varies between 1 and . It may,
therefore, be noted that to obtain maximum possible COP in any application.
(i) The cold body temperature To should be as high as possible, and
(ii) The hot body temperature Tk should be as low as possible.
The lower the refrigeration temperature required, and higher the temperature of heat rejection
to the surroundings, the larger is the power consumption of the refrigerating machine. Also, the
lower is the refrigeration temperature required, the lower is the refrigerating capacity obtained.
Page 6 of 263
He
eat Pum
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d System
ms
Ch
hapter 1
Limitatiions of Carnot
C cy
ycle:
Carnot cy ycle is an id
dealization and it sufffers from several pracctical limita ations. Onee of the maain
difficultiees with Ca arnot cycle employing g a gas is the difficu ulty of ach hieving isotthermal heeat
transfer during
d abovve processees 2-3 and 4-1. For a gas to hav ve heat tran nsfer isothermally, it is
essential to carry out o work trransfer froom or to thhe system when hea at is transfferred to the
system (p process 4-1)) or from th he system (process 2-3). This is difficult too achieve in n practice. In
addition, the volum metric refriggeration ca
apacity of the
t Carnott system iss very sma all leading to
large commpressor displacementt, which giives rise to o large fricttional effeccts. All actu
ual processses
are irreveersible; hennce complettely reversiible cycles are
a idealiza ations only.
Liquefaction
n of Ga
ases
When a real
r gas wh hich is inittially at a temperatu
ure
lower thaan the maximum inv version tem mperature is
throttled, its temperrature decrreases. This principle is
used by Linde
L in th
he Liquefacction of gases. Refer to
figure bellow for undderstandingg the operatting cycle.
The gas isi compresssed to a high
h pressuure and the en
cooled at constant pressure
p in a counter current he eat
exchangerr with thee cold gas which com mes from th he
separatorr. The coooled gas is i throttled to a lo ow
pressure. Thus some amount of o gas is coonverted in
nto
the liquid
d phase. Thhe two-phasse mixture comes to th he
separatorr. The liquid
d is withdrrawn and th he cold gas is
fed to thee heat exchhanger. Th hen the ga as enters thhe
compressoor along wiith a fresh stream of make up gas g
F
Fig. Liqueffaction off Gases
for liquefa
action.
Produ
uction of
o Solid Ice
Dry ice is used for low w tempera ature
refrigeraation, such
h as to preeserve ice cream
c
and otherr perishablles. The prroperty dia
agram
of CO2 ono the p-h h coordinattes is giveen in
Figure below.
b Thee schemattic diagram m of
producingg solid CO2 and the correspondi
c ing p-
h diagra am are shown
s in Figure below
b
respectiveely.
Fig
g. p-h Diag
gram of CO
O2
Fig
g. Refriger
ration Cyc
cle of a Dr
ry Ice Plant
Fig. Production of Dry Ice-fflow Diagram on p-h Plot
P
Page 7 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
Refrigeration capacity (Ton of refrigeration)
Unit of Refrigeration:
Capacity of refrigeration unit is generally defined in ton of refrigeration. A ton of
refrigeration is defined as the quantity of heat to be removed in order to form one ton
(1000 kg) of ice at 0C in 24 hrs, from liquid water at 0C. This is equivalent to 3.5 kJ/s
(3.5 kW) or 210 kJ/min.
The standard unit of refrigeration in vogue is ton refrigeration or simply ton denoted by the
symbol TR. It is equivalent to the production of cold at the rate at which heat is to be removed
from one US tonne of water at 32F to freeze it to ice at 32F in one day or 24 hours. Thus
1 2,000 lb 144 Btu/lb
1 TR = = 12,000 Btu/hr = 200 Btu/min
24 hr
It can be seen that
12,000
1 TR = 12,000 Btu/hr = = 3,024.2 kcal/hr
3.968
= 50.4 kcal/min 50 kcal/min
1 Ton of refrigeration = 12,660 kJ/h = 211 kJ/min = 3.5 KW
1 Tonne of refrigeration = 14,000 kJ/h
Refrigerating effect qe
( COP)R = =
work done W
( COP)HP = 1 + ( COP )Re f.
1
( COP)HP =
H.E.
Page 8 of 263
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eat Pum
mp & Refrigerattion Cyc
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d System
ms
Ch
hapter 1
OBJECT
B TIVE QUEST S (GAT
TIONS TE, IES, IAS)
Pre
evious
s 20-Ye
ears GATE
G Questtions
Heat Engine
E e, Heat Pump
GATE-1. The coeffficient off perform mance (COP) of a re efrigerato or working as a he eat
pump is given by: [GA
ATE-1995;; IES-1992, 1994, 200 00]
(a)(COP)heat
h pump = (C
COP) refrigeratoor + 2 (b)(COPP) heat pump = (COP) refrige
erator + 1
(c)(COP)heat pump = (CCOP)refrigeratoor 1 (d)(COPP)heat pump = (COP)refrigeerator
GATE-1. Ans. (b)The
T COP of refrigerrator is on ne less thaan COP oof heat pump, if sam me
refrigerattor starts working
w as heat
h pump i.e. (COP)heat
h pump = (CCOP)refrigerattor + 1
GATE-2. An indusstrial hea at pump operates between th he temper ratures off 27C and
d
13C. Th he rates off heat add
dition and d heat rejjection are 750 W and
a 1000 W,
W
respectiv vely. The COP for the heat pu ump is: [GATE-200
[ 03]
(a) 7.5 (b)) 6.5 (c)) 4.0 (d)) 3.0
Q1 1000
GATE-2. Ans. (c) (COP )HP = = =4
Q1 Q2 10
000 750
TL
COP of Reefrigeratorr =
TH TL
Product of
o HEE and
COPR 1.
[G
GATE-199
94]
Q
GATE-6. In the case of a refrigeration system undergoing an irreversible cycle,
T
is: [GATE-1995]
(a) < 0 (b) = 0 (c) > 0 (d) Not sure
GATE-6. Ans. (a)
IES-2. A heat pump is used to heat a house in the winter and then reversed to cool
the house in the summer. The inside temperature of the house is to be
maintained at 20C. The heat transfer through the house walls is 79 kJ/s
and the outside temperature in winter is 5C. What is the minimum power
(approximate) required driving the heat pump? [IES-2006]
(a) 405 W (b) 405 W (c) 425 W (d) 425 W
Q T1 293 7.9 15
IES-2. Ans. (b) (COP )HP = 1 = = or W = kW = 405 W
W T1 T2 15 293
IES-3. A refrigerator based on reversed Carnot cycle works between two such
temperatures that the ratio between the low and high temperature is 0.8. If
a heat pump is operated between same temperature range, then what would
be its COP? [IES-2005]
(a) 2 (b) 3 (c) 4 (d) 5
T2 T1
IES-3. Ans. (d) = 0.8 or (COP )H .P = =5
T1 T1 T2
Page 10 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
IES-4. A heat pump for domestic heating operates between a cold system at 0C
and the hot system at 60C. What is the minimum electric power
consumption if the heat rejected is 80000 kJ/hr? [IES-2003]
(a) 2 kW (b) 3 kW (c) 4 kW (d) 5 kW
IES-4. Ans. (c) For minimum power consumption,
Q1 Q2 Q1 Q2 W
= = =
T1 T2 T1 T2 T1 T2
Q1 Q2 Q1 Q2 W
= = =
T1 T2 T1 T2 T1 T2
T1 T2 80000 333 273
W = Q1 = = 4 kW
T1 3600 333
IES-9. A heat pump operating on Carnot cycle pumps heat from a reservoir at 300
K to a reservoir at 600 K. The coefficient of performance is: [IES-1999]
(a) 1.5 (b) 0.5 (c) 2 (d) 1
Page 11 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
T1 600
IES-9. Ans. (c) COP of heat pump = = =2
T1 T2 600 300
IES-9a A Carnot heat pump works between temperature limits of 277 C and 27 C.
Its COP is [IES-2010]
(a) 1.108 (b) 1.2 (c) 2.2 (d) 9.26
T1 (273 + 277) 550
IES-9a Ans. (c) (COP)H.P = = = = 2.2
T1 T2 277 27 250
[We may put T1 and T2 in C or in K but T1 T2 will be same]
IES-10. The thermal efficiency of a Carnot heat engine is 30%. If the engine is
reversed in operation to work as a heat pump with operating conditions
unchanged, then what will be the COP for heat pump? [IES-2009]
(a) 0.30 (b) 2.33 (c) 3.33 (d) Cannot be calculated
IES-10. Ans. (c) Thermal Efficiency = 0.3
T T2
1 2 = 0.3 = 0.7
T1 T1
T1 1 1
COP of heat pump = = = = 3.33
T1 T2 1 0.7 0.3
IES-10a Efficiency of a Carnot engine is 75%. If the cycle direction is reversed, COP
of the reversed Carnot cycle is [IES-2010]
(a) 1.33 (b) 0.75 (c) 0.33 (d) 1.75
T T T2
IES-10a Ans. (a) = 1 2 = 1
T1 T1
1 T1 1
(COP)H.P = = = = 1.33
T1 T2 0.75
But (COP)R = (COP)H.P 1
= 1.33 1 = 0.33
If the cycle direction is reversed it will be a heat pump not refrigerator. Students
make a common mistake here and calculated (COP)R. We know that the definition
of refrigeration is producing a temperature below atmospheric temperature. In
heat engine lower temperature is atmospheric temperature. When we reverse this
cycle then lower temperature will be atmospheric and higher temperature will be
more than atmospheric means it will be a Heat Pump not a refrigerator.
IES-12. Assertion (A): Heat pump used for heating is a definite advancement over
the simple electric heater. [IES-1995]
Reason (R): The heat pump is far more economical in operation than
electric heater.
(a)Both A and R are individually true and R is the correct explanation of A
(b)Both A and R are individually true but R is not the correct explanation of A
(c)A is true but R is false
(d)A is false but R is true
IES-12. Ans. (a)
IES-13. Ans. (c) In heat pump, heat is rejected to source, work done on compressor, and heat
absorbed from sink.
IES-15. Assertion (A): The coefficient of performance of a heat pump is greater than
that for the refrigerating machine operating between the same temperature
limits. [IES-2002; IAS-2002]
Reason (R): The refrigerating machine requires more energy for working
where as a heat pump requires less.
(a)Both A and R are individually true and R is the correct explanation of A
(b)Both A and R are individually true but R is not the correct explanation of A
(c)A is true but R is false
(d)A is false but R is true
Page 13 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
IES-15. Ans. (c) R is false. For refrigerating machine our aim is to extract heat from lower
temperature source. In heat pump we are interested on heat addition to higher
temperature side so it is heat extracted + work added. That so why its COP is higher
but work requirement is same for both the machine.
IES-16. The refrigerating efficiency that is the ratio of actual COP to reversible
COP of a refrigeration cycle is 0.8, the condenser and evaporator
temperatures are 50C and 30C respectively. If cooling capacity of the
plant is 2.4 kW then what is the work requirement? [IES-2009]
(a) 1.00 kW (b) 1.33 kW (c) 1.25 kW (d) 2.08 kW
IES-16. Ans. (a) Condenser Temperature = 273 + 51 = 324 K
Evaporator Temperature = 273 30 = 243 K
243
Actual COP = 0.8
324 243
We know that
R.E 243 2.4
Actual COP = 0.8 = W = 1.00 kW
W 324 243 W
Page 14 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
IES-20. A refrigerating machine working on reversed Carnot cycle takes out 2 kW of
heat from the system at 200 K while working between temperature limits of
300 K and 200 K. C.O.P. and power consumed by the cycle will, respectively,
be: [IES-1997; IAS-2004]
(a) 1 and 1 kW (b) 1 and 2 kW (c) 2 and 1 kW (d) 2 and 2 kW
T2 200 Q
IES-20. Ans. (c) COP = = =2=
T1 T2 300 200 W
Q
Given, Q = 2 kW; W = = 1 kW
2
IES-20a A refrigerator operates between the temperatures of 23C and 27C. If one TR = 3.5
kW, the minimum power required per TR to operate the refrigerator is [IES-2010]
(a) 0.5 kW (b) 0.7 kW (c) 0.9 kW (d) 1.0 kW
T2 Q2
IES-20a Ans. (b) Maximum COP = =
T1 T2 Wm in
Q2 Q (T1 T2 )
Wmin = = 2
COP T2
3.5 {( 273 + 27 ) (273 23)}
=
(273 23)
= 0.7 kW
Q2 3.5
IES-21. Ans. (b) COP of Carnot refrigerator = = = 2.33 As 1 TR 3.5 kW
W 1.5
Q2
IES-22. Ans. (d) For heat engine, efficiency = 1 = 0.4 or Q2 = 0.6Q1
Q1
And for refrigerator,
W + Q = Q4 or (Q1 Q2) + Q3 = Q4 or Q1 + Q3 = Q2 + Q4 = 3Q1
Therefore 2 Q1 = Q3
Q Q3 2Q1
COP of refrigerator = 3 = = =5
W Q1 Q2 Q1 0.6Q1
IES-23. For a given value of TH (Source temperature) for a reversed Carnot cycle,
the variation of TL (Sink temperature) for different values of COP is
represented by which one of the following graphs? [IES-2009]
Page 15 of 263
Hea
at Pump & Refriigeratio
on Cycle
es and Systems
Cha
apter 1
TL
ES-23. Anss. (c) COP =
IE
TH TL
COP is on y-axis
- and TL on x-axis
x
y=
K x
Curvee (C) is thhe correct representation of ab
bove equation since it passes
th
hrough the origin.
P
Produc tion off Solid Ice
IE
ES-24. Inn a vapour compresssion refrigeration cycle for making ic ce, the con
ndensing
teemperatur re for highher COP [IIES-2006]
(aa) Should be near the criticall temperatuure of the refrigerant
(bb) Should be abovee the critica
al temperatture of the refrigerantt
(cc) Should be muchh below the critical temmperature of the refriigerant
(dd) Could
d be of any value as itt does not affect
a the COP
IE
ES-24. Anss. (c)
IE
ES-25. Assertion (A):
A ( Quick k freezing g of food materials helps retain the original
teexture of food
f materials and taste of ju uices. [IIES-1994]
R
Reason (R)): Quick fr reezing ca auses the formation
f of smalleer crystals
s of water
w
which doess not dama age the tisssue cells of food materials.
m
(aa) Both A and R arre individually true an nd R is the correct expplanation of
o A
(bb) Both A and R arre individually true bu ut R is nott the correct explanatiion of A
(cc) A is true
t but R is
i false
(dd) A is false
f but R is true
IE
ES-25. Anss. (c) A is true
t but R is false. Quick-freezing processes could keeep large icce crystals
frrom forming g in the fooods and hellp thawed foods
f retain
n fresh tastte and textu
ure.
R
Refrige ration capaciity (Ton
n of reffrigera
ation)
IE
ES-26. One ton reffrigeration is equiv
O valent to: [IIES-1999]
(a
a) 3.5 kW (b) 50
0 kJ/s (c) l000 J/min (d) 10
000 kJ/min
n
IE
ES-26. Anss. (a)
Page 16 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
IES-27. In a one ton capacity water cooler, water enters at 30C at the rate of 200
litres per hour. The outlet temperature of water will be (sp. heat of water =
4.18 kJ/kg K) [IES-2001; 2003]
(a) 3.5C (b) 6.3C (c) 23.7 C (d) 15C
IES-27. Ans. (d) 3.516 3600 = 4.18 200 (300 x )
or x = 14.98C 15C
IES-29. A Carnot refrigerator has a COP of 6. What is the ratio of the lower to the
higher absolute temperatures? [IES-2006]
(a) 1/6 (b) 7/8 (c) 6/7 (d) 1/7
T2 T 1 7 T 6
IES-29. Ans. (c) (COP ) R = = 6 or 1 = 1 + = ; 2 =
T1 T2 T2 6 6 T1 7
IES-30. A reversed Carnot cycle working as a heat pump has a COP of 7. What is the
ratio of minimum to maximum absolute temperatures? [IES-2005]
(a) 7/8 (b) 1/6 (c) 6/7 (d) 1/7
T1 T1 T2 1 T 6
IES-30. Ans. (c) (COP )H .P = =7 or = or 2 =
T1 T2 T1 7 T1 7
IES-33. When the lower temperature is fixed, COP of a refrigerating machine can be
improved by: [IES-1992]
(a) Operating the machine at higher speeds
(b) Operating the machine at lower speeds
(c) Raising the higher temperature
(d) Lowering the higher temperature
IES-33. Ans. (d) In heat engines higher efficiency can be achieved when (T1 T2) is higher. In
refrigerating machines it is the reverse, i.e. (T1 T2) should be lower.
Page 17 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
IES-34. In a 0.5 TR capacity water cooler, water enters at 30C and leaves at
15C.What is the actual water flow rate? [IES-2005]
(a) 50 litres/hour (b) 75 litres/hour (c) 100 litres/hour (d) 125 litres/hour
IES-34. Ans. (c) Q = mCP t or 0.5 12660 = m 4.2 ( 30 15 ) or m = 100 kg/hr
[IAS-2007]
300 1 1
IAS-2. Ans. (a) E = 1 = = or COP = 2
600 2 COP
300 150
(COP )H .P = = 2 and (COP )R = =1
300 150 300 150
R must act as a Heat pump
IAS-3. Assertion (A): The coefficient of performance of a heat pump is greater than
that for the refrigerating machine operating between the same temperature
limits. [IAS-2002; IES-2002]
Reason (R): The refrigerating machine requires more energy for working
where as a heat pump requires less.
(a) Both A and R are individually true and R is the correct explanation of A
(b) Both A and R are individually true but R is not the correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
Page 18 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
IAS-3. Ans. (c) R is false. For refrigerating machine our aim is to extract heat from lower
temperature source. In heat pump we are interested on heat addition to higher
temperature side so it is heat extracted + work added. That so why its COP is higher
but work requirement is same for both the machine.
IAS-4. In a certain ideal refrigeration cycle, the COP of heat pump is 5. The cycle
under identical condition running as heat engine will have efficiency as
(a) Zero (b) 0.20 (c) 1.00 (d) 6.00 [IAS-2001]
T1 T T2 1 1
IAS-4. Ans. (b) (COP )HP = and = 1 = = = 0.2
T1 T2 T1 ( COP )HP 5
IAS-5. The COP of a Carnot heat pump used for heating a room at 20C by
exchanging heat with river water at 10C is: [IAS-1996]
(a) 0.5 (b) 2.0 (c) 28.3 (d) 29.3
T1 293
IAS-5. Ans. (d) COP = = = 29.3
T1 T2 293 283
IAS-6. Assertion (A): Although a heat pump is a refrigerating system, the coefficient of
performance differs when it is operating on the heating cycle. [IAS-1994]
Reason(R): It is condenser heat that is useful (the desired effect) instead of the
refrigerating effect.
(a)Both A and R are individually true and R is the correct explanation of A
(b)Both A and R are individually true but R is not the correct explanation of A
(c)A is true but R is false
(d)A is false but R is true
IAS-6. Ans. (a)
IAS-7. In a reversible cycle, the source temperature is 227C and the sink
temperature is 27C. The maximum available work for a heat input of 100 kJ
will be: [IAS-1995]
(a) 100 kJ (b) 60 kJ (c) 40 kJ (d) 88 kJ
500 300
IAS-7. Ans. (c) Maximum efficiency for 227 and 27C sources = = 0.4
500
Maximum work available for a heat input of 100 kJ = 0.4 100 = 40 kJ.
Page 19 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
T2 293 293 Q2
IAS-9. Ans. (d) COP = = = =
T1 T2 213 293 20 W
20
Q2 = 10 14000 KJ/hr or W = 14 104 KJ/hr
293
20 20
Q1 = Q2 + W = 14 104 + 14 104 = 14 104 1 + KJ/hr = 150 MJ/hr
293 293
IAS-13. The efficiency of a Carnot engine is given as 075. If the cycle direction is
reversed, what will be the value of COP for the Carnot refrigerator?
[IAS-2002]
(a) 027 (b) 033 (c) 127 (d) 233
1 1
IAS-13. Ans. (b) 1st method: (COP )R = (COP )H .P 1 = 1 = 1 = 0.33
Carnot 0.75
T2 T 1 T2 1
2nd method: Carnot = 1 = 0.75 or 2 = or = = 0.33 = (COP )R
T1 T1 4 T1 T2 4 1
IAS-14. A Carnot refrigerator works between the temperatures of 200 K and 300 K.
If the refrigerator receives 1 kW of heat the work requirement will be:
[IAS-2000]
(a) 0.5 kW (b) 0.67 kW (c) 1.5 kW (d) 3 kW
Q T2 1 ( 300 200 )
IAS-14. Ans. (a) COP = = or, W = KW = 0.5 KW
W T1 T2 200
Page 20 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
IAS-15. It is proposed to build refrigeration plant for a cold storage to be
maintained at 3C. The ambient temperature is 27C. If 5 106 kJ/h of
energy is to be continuously removed from the cold storage, the MINIMUM
power required to run the refrigerator will be: [IAS-1997]
(a) 14.3 kW (b) 75.3 kW (c) 154.3 kW (d) 245.3 kW
T2 270 Q
IAS-15. Ans. (c) Maximum COP = = =9=
T1 T2 300 270 Wmin
Q 5 106
or Wmin = = kW = 154.3 kW
9 9 3600
IAS-17. A reversible engine has ideal thermal efficiency of 30%. When it is used as a
refrigerating machine with all other conditions unchanged, the coefficient
of performance will be: [IAS-1994, 1995]
(a) 3.33 (b) 3.00 (c) 2.33 (d) 1.33
T T2 T
IAS-17. Ans. (c) Carnot engine = 1 = 0.3 1 2 = 0.3
T1 T1
T2 T2 1 T 1 7
COP Carnot refrigerator = = = = 2 = 0.7 = = 2.33
T1 T2 0.3 T1 0.3 T1 0.3 3
Page 21 of 263
Heat Pump & Refrigeration Cycles and Systems
Chapter 1
N
IAS-20. The power (kW) required per ton of refrigeration is , where COP is the
COP
coefficient of performance, then N is equal to: [IAS-2001]
(a) 2.75 (b) 3.50 (c) 4.75 (d) 5.25
Q Q 12660
IAS-20. Ans. (b) COP = or W = ; if W is in KW , Q = kW = 3.52 kW
W COP 3600
IAS-21. Assertion (A):Power input per TR of a refrigeration system increases with decrease
in evaporator temperature. [IAS-2004]
Reason (R): COP of refrigeration system decreases with decrease in evaporator
temperature.
(a)Both A and R are individually true and R is the correct explanation of A
(b)Both A and R are individually true but R is not the correct explanation of A
(c)A is true but R is false
(d)A is false but R is true
IAS-21. Ans. (a)
Page 22 of 263
2. Va
apou
ur Comp
C pression
n Sys
stem
m
T
Theor
ry at a Glance (Fo
or IES
S, GAT
TE, PSU
U)
Modiffication
ns in Reverse
R ed Carn
not Cycle witth Vapo
our as a
Refrig
gerant
Comparison between ga
as cycles
s and va
apor cyclles
Thermody ynamic cycles can be categorized
c d into gas cycles and vapour
v cyclles. As menntioned in the
previous chapter, in n a typical gas cycle, the workiing fluid (a a gas) does not und dergo pha ase
change; consequently the opeerating cyccle will be away from m the vapou ur dome. In gas cyclees,
heat rejecction and reefrigeration
n take placce as the ga
as undergoees sensible cooling an nd heating. In
a vapour cycle the working
w flu
uid undergooes phase change
c andd refrigerattion effect is due to the
t
vaporization of refriigerant liqquid. If the refrigerannt is a puree substancce then its temperatu ure
remains constant
c du
uring the phase
p channge processe es. Howeveer, if a zeootropic mix xture is ussed
as a refrigerant, theen there wiill be a tem
mperature glide durin ng vaporiza ation and condensatio
c on.
Since thee refrigerattion effect is produceed during phase
p chan
nge, large amount off heat (lateent
heat) can be transfeerred per kiilogram of refrigerantt at a near constant teemperature e. Hence, the
required mass flow rates for a given refrrigeration capacity
c wiill be muchh smaller co ompared too a
gas cycle. Vapour cy ycles can bee subdivideed into vapour compreession systems, vapou ur absorption
systems, vapour
v jet systems ettc. Among these
t the vapour comp pression reefrigeration
n systems are
a
predominnant.
Vapou
ur Com
mpression Cycle
The Carrnot refrigeration
n cycle
Carnot reefrigeration n cycle is a completely rever rsible cyc cle, hence is used ass a model of
perfection n for a refrrigeration cycle
c opera
ating betweeen a consttant tempeerature hea
at source an nd
sink. It iss used as reeference aga
ainst which
h the real cycles
c are compared. F
Figures (a) and (b) shoow
the schem matic of a Carnot
C vap
pour compression refrrigeration system
s andd the opera
ating cycle on
T-s diagra am.
Applying first and seecond lawss of thermod
dynamics to
t the Carn
not refrigera
ation cycle,,
Page 23 of 263
Vapour Compression Systems
Chapter 2
q = w
q = q q
4 1 2 3 = qe qc
w = w w
34 1 2 = wT wC = wnet ( qc qe ) = wnet
Fig. (a) Carnot refrigeration system Fig. (b) Carnot refrigeration cycle on T-s
diagram
Now for the reversible, isothermal heat transfer processes 2-3 and 4-1, we can write:
3 1
qc = q23 = T .ds = Tc ( s2 s3 ) and qe = q4 1 = T .ds = Te ( s1 s4 )
2 4
Where Te and Tc are the evaporator and condenser temperatures, respectively, and
s1 = s2 and s3 = s4
The Coefficient of Performance (COP) is given by:
Refrigeration effect q Te ( s1 s4 ) Te
(COP )carnot = = e = =
Net work input wnet Tc ( s2 s3 ) Te ( s1 s4 ) Tc Te
Thus the COP of Carnot refrigeration cycle is a function of evaporator and condenser
temperatures only and is independent of the nature of the working substance. This is the reason
why exactly the same expression was obtained for air cycle refrigeration systems operating on
Carnot cycle. The Carnot COP sets an upper limit for refrigeration systems operating between
two constant temperature thermal reservoirs (heat source and sink). From Carnots theorems,
for the same heat source and sink temperatures, no irreversible cycle can have COP higher than
that of Carnot COP.
Page 24 of 263
V
Vapour Compre
ession Systems
S
Ch
hapter 2
Fig
g. Carnot refrigerattion cycle representted in T-s plane
Actua
al Vapo
our Com
mpress
sion Cy
ycle
Practica
al difficu
ulties witth Carnott refrigerration sy
ystem:
It is difficcult to builld and operrate a Carnot refrigeeration systtem due too the follow wing practiccal
difficultiees:
i. During process 1-2, a mixture
m con
nsisting of liquid and d vapour h have to be e compresssed
isenntropically ini the compressor. Su uch a comppression is known as wet comp pression du ue
to the presen nce of liquuid. In pra actice, wet compressioon is very d difficult especially wiith
recipprocating compressor
c rs. This prroblem is particularly severe in case off high speeed
recipprocating compressor
c s, which geet damagedd due to thee presence of liquid drroplets in the
t
vapoour. Even though some types of o compresssors can tolerate
t thee presence e of liquid in
Vapour, since reciprocatin
r ng compresssors are most
m widely
y is refrigerration; tradditionally dry
commpression (compression of va apour only y) is preferrred to wet ccompressio on.
Page 25 of 263
Vapour Compression Systems
Chapter 2
ii. The second practical difficulty with Carnot cycle is that using a turbine and
extracting work from the system during the isentropic expansion of liquid refrigerant is
not economically feasible, particularly in case of small capacity systems. This is due to the
fact that the specific work output (per kilogram of refrigerant) from the turbine is given by:
Pc
w34 = v.dP
Pe
Since the specific volume of liquid is much smaller compared to the specific volume of a
vapour/gas, the work output from the turbine in case of the liquid will be small. In addition, if
one considers the inefficiencies of the turbine, then the net output will be further reduced. As a
result using a turbine for extracting the work from the high pressure liquid is not economically
justified in most of the cases.
One way of achieving dry compression in Carnot refrigeration cycle is to have two compressors
one isentropic and one isothermal as shown in Figure below:
Page 26 of 263
Vapour Compression Systems
Chapter 2
The heat extraction (evaporation) process is reversible for both the Carnot cycle and Vapour
compression refrigeration system (VCRS) cycle. Hence the refrigeration effect is given by:
For Carnot refrigeration cycle (1-2"-3-4'):
1
qe , Carnot = q4' 1 = T .ds = Te ( s1 s4' ) = area e 1 4 ' c e
4'
Page 27 of 263
Vapour Compression Systems
Chapter 2
For VCRS cycle (1-2-3-4):
1
qe , VCRS = q4 1 = T .ds = Te ( s1 s4 ) = area e 1 4 d e
4
Thus there is a reduction in refrigeration effect when the isentropic expansion process of Carnot
cycle is replaced by isenthalpic throttling process of VCRS cycle, this reduction is equal to the
area d-4-4-c-d (area A2) and is known as throttling loss. The throttling loss is equal to the
enthalpy difference between state points 3 and 4', i.e,
Hence the increase in heat rejection rate of VCRS compared to Carnot cycle is equal to the area
2"-2-2' (area A1). This region is known as superheat horn, and is due to the replacement of
isothermal heat rejection process of Carnot cycle by isobaric heat rejection in case of VCRS.
Since the heat rejection increases and refrigeration effect reduces when the Carnot cycle is
modified to standard VCRS cycle, the net work input to the VCRS increases compared to Carnot
cycle. The net work input in case of Carnot and VCRS cycles are given by:
wnet , Carnot = ( qc qe )Carnot = area 1 2 " 3 4 ' 1
wnet , VCRS = ( qc qe )VCRS = area 1 2 3 4 ' c d 4 1
As shown in Figure below, the increase in net work input in VCRS cycle is given by:
wnet , VCRS wnet , Carnot = area 2 " 2 2'+ area c 4 ' 4 d c = area A1 + area A2
Page 28 of 263
Vapour Compression Systems
Chapter 2
Fig. Figure illustrating the increase in net work input in VCRS cycle
To summarize the refrigeration effect and net work input of VCRS cycle are given by:
qe ,VCRS = qe , Carnot area A2
wnet , VCRS = wnet , Carnot + area A1 + area A2
COPCarnot
1 + area A1 + area A 2
wnet, Carnot
The cycle efficiency (also called as second law efficiency) is a good indication of the deviation of
the standard VCRS cycle from Carnot cycle. Unlike Carnot COP, the cycle efficiency depends
very much on the shape of T-s diagram, which in turn depends on the nature of the working
fluid.
If we assume that the potential and kinetic energy changes during isentropic compression
process 1-2 are negligible, then the work input w12 is given by:
w12, VCRS = ( h2 h1 ) = ( h2 hf ) ( h1 hf )
Page 29 of 263
Vapour Compression Systems
Chapter 2
Now as shown in Figure, if we further assume
that the saturated liquid line 3-f coincides with
the constant pressure line Pc in the sub cooled
region (which is a reasonably good
assumption), then from the 2nd Tds relation;
Tds = dh v dP = dh; when P is constant
f
Substituting these expressions in the expression for net work input, we obtain the compressor
work input to be equal to area 1-2-3-f-1. Now comparing this with the earlier expression for
work input (area 1-2-3-4'-c-d-4-1), we conclude that area A2 is equal to area A3.
As mentioned before, the losses due to superheat (area A1) and throttling (area A2 A3) depend
very much on the shape of the vapor dome (saturation liquid and vapour curves) on T s diagram.
The shape of the saturation curves depends on the nature of refrigerant. Figure below shows T-s
diagrams for three different types of refrigerants.
Refrigerants such as ammonia, carbon di-oxide and water belong to Type 1. These rerefrigerants
have symmetrical saturation curves (vapour dome); as a result both the superheat and
throttling losses (areas A1 and A3) are significant. That means deviation of VCRS cycle from
Carnot cycle could be significant when these refrigerants are used as working fluids.
Refrigerants such as CFC11, CFC12, and HFC134a belong to Type 2; these refrigerants have
small superheat losses (area A1) but large throttling losses (area A3). High molecular weight
refrigerants such as CFC113, CFC114, CFC115, iso-butane belonging to Type 3, do not have any
superheat losses, i.e., when the compression inlet condition is saturated (point 1), then the exit
condition will be in the 2-phase region, as a result it is not necessary to superheat the
refrigerant. However, these refrigerants experience significant throttling losses. Since the
compressor exit condition of Type 3 refrigerants may fall in the two-phase region, there is a
danger of wet compression leading to compressor damage. Hence for these refrigerants, the
Page 30 of 263
Vapour Compression Systems
Chapter 2
compressor inlet condition is chosen such that the exit condition does not fall in the two-phase
region. This implies that the refrigerant at the inlet to the compressor should be superheated,
the extent of which depends on the refrigerant.
Where h2 and h1 are the specific enthalpies (kJ/kg) at the exit and inlet to the compressor,
respectively. (h2 h1) is known as specific work of compression or simply work of
compression, which is equal to the work input to the compressor per kilogram of refrigerant.
Condenser: Heat transfer rate at condenser, Qc is given by:
Qc = mr ( h2 h3 )
Where h3 and h2 are the specific enthalpies (kJ/kg) at the exit and inlet to the condenser,
respectively. The condenser pressure Pc is the saturation pressure corresponding to evaporator
temperature Tc, i.e,
Pc = Psat (Tc )
Expansion device: For the isenthalpic expansion process, the kinetic energy change
across the expansion device could be considerable, however, if we take the control volume, well
downstream of the expansion device, then the kinetic energy gets dissipated due to viscous
effects, and
h3 = h4
The exit condition of the expansion device lies in the two-phase region, hence applying the
definition of quality (or dryness fraction), we can write:
h4 = (1 x 4 ) hf , e + x 4 hg , e = hf + x 4 hfg
Page 31 of 263
Vapour Compression Systems
Chapter 2
Where x4 is the quality of refrigerant at point 4, hf,e, hg,e, hfg are the saturated liquid enthalpy,
saturated vapour enthalpy and latent heat of vaporization at evaporator pressure, respectively.
The COP of the system is given by:
m h h
Q
COP = e = r 1
( 4) ( h h4 )
= 1
m r ( h 2 h1 ) ( h 2 h1 )
W
c
At any point in the cycle, the mass flow rate of refrigerant mr can be written in terms of
volumetric flow rate and specific volume at that point, i.e.,
mr = V
v
Applying this equation to the inlet condition of the compressor,
V1
mr =
v1
Where V1 the volumetric flow is rate at compressor inlet and v1 is the specific volume at
compressor inlet. At a given compressor speed, V1 is an indication of the size of the compressor.
We can also write, the refrigeration capacity in terms of volumetric flow rate as:
h h4
Qe = m r ( h1 h 4 ) = V1 1
v1
h h4
Where 1 is called as volumetric refrigeration effect (kJ/m3 of refrigerant)
v1
Generally, the type of refrigerant, required refrigeration capacity, evaporator temperature and
condenser temperature are known. Then from the evaporator and condenser temperature one
can find the evaporator and condenser pressures and enthalpies at the exit of evaporator and
condenser (saturated vapour enthalpy at evaporator pressure and saturated liquid enthalpy at
condenser pressure). Since the exit condition of the compressor is in the superheated region, two
independent properties are required to fix the state of refrigerant at this point. One of these
independent properties could be the condenser pressure, which is already known. Since the
compression process is isentropic, the entropy at the exit to the compressor is same as the
entropy at the inlet, s1 which is the saturated vapour entropy at evaporator pressure (known).
Thus from the known pressure and entropy the exit state of the compressor could be fixed, i.e,
h2 = h ( Pc , s2 ) = h ( Pc , s1 )
s1 = s2
The quality of refrigerant at the inlet to the evaporator (x4) could be obtained from the known
values of h3, hf,e and hg,e.
Once all the state points are known, then from the required refrigeration capacity and various
enthalpies one can obtain the required refrigerant mass flow rate, volumetric flow rate at
compressor inlet, COP, cycle efficiency etc.
Page 32 of 263
Vapour Compression Systems
Chapter 2
Use of Pressure-enthalpy (P-h) charts:
Since the various performance
parameters are expressed in terms of
enthalpies, it is very convenient to use a
pressure enthalpy chart for property
evaluation and performance analysis.
T h e us e o f t he se c h a r ts wa s f i rs t
suggested by Richard Mollier. Figure
above shows the standard vapour
compression refrigeration cycle on a P-h
chart. As discussed before, in a typical P-
h chart, enthalpy is on the x-axis and
pressure is on y-axis. The isotherms are
almost vertical in the sub cooled region,
horizontal in the two-phase region (for
pure refrigerants) and slightly curved in
the superheated region at high pressures, Fig. Standard vapours compression
and again become almost vertical at low refrigeration cycle on a P-h chart
pressures. A typical P-h chart also shows constant specific volume lines (isochors) and constant
entropy lines (isentropic) in the superheated region. Using P-h charts one can easily find
various performance parameters from known values of evaporator and condenser pressures.
In addition to the P-h and T-s charts one can also use thermodynamic property tables from
solving problems related to various refrigeration cycles.
Page 33 of 263
Vapour Compression Systems
Chapter 2
Useful superheating increases both the refrigeration effect as well as the work of compression.
Hence the COP (ratio of refrigeration effect and work of compression) may or may not increase
with superheat, depending mainly upon the nature of the working fluid. Even though useful
superheating may or may not increase the COP of the system, a minimum amount of superheat
is desirable as it prevents the entry of liquid droplets into the compressor. Figure below shows
the VCRS cycle with superheating on P-h and T-s coordinates. As shown in the figure, with
useful superheating, the refrigeration effect, specific volume at the inlet to the compressor and
work of compression increase. Whether the volumic refrigeration effect (ratio of refrigeration
effect by specific volume at compressor inlet) and COP increase or not depends upon the relative
increase in refrigeration effect and work of compression, which in turn depends upon the nature
of the refrigerant used. The temperature of refrigerant at the exit of the compressor increases
with superheat as the isentropes in the vapour region gradually diverge.
Page 34 of 263
Vapour Compression Systems
Chapter 2
Two-stage vapour compression Refrigeration system
Cascade Systems
In a cascade system a series of refrigerants with progressively lower boiling points are
used in a series of single stage units.
The condenser of lower stage system is coupled to the evaporator of the next higher stage
system and so on.
The component where heat of condensation of lower stage refrigerant is supplied for
vaporization of next level refrigerant is called as cascade condenser.
This system employs two different refrigerants operating in two individual cycles.
They are thermally coupled in the cascade condenser. The refrigerants selected should
have suitable pressure-temperature characteristics.
An example of refrigerant
Combination is the use of carbon dioxide (NBP = 78.4C, Tcr = 31.06C) in low temperature
cascade and ammonia (NBP = 33.33C, Tcr = 132.25C) in high temperature cascade. It is
possible to use more than two cascade stages, and it is also possible to combine multi-stage
systems with cascade systems.
where Te and Tc are the evaporator temperature of low temperature cascade and condenser
temperature of high temperature cascade, respectively.
For cascade systems employing vapour compression refrigeration cycle, the optimum cascade
temperature assuming equal pressure ratios between the stages is given by:
b +b
Tcc , opt = 1 2
b2 b1
T +T
c e
b
where b1 and b2 are the constants in Clausius-Clayperon equation: ln P = a for low and
T
high temperature refrigerants, respectively.
The condition of refrigerant before entering the expansion or throttle valve, in a vapour
compression system is high pressure saturated liquid.
In a refrigeration cycle the flow of refrigerant is controlled by expansion valve.
In the vapour compression refrigeration cycle, the refrigerant is generally in the form of
fairly wet vapour at entry to evaporator.
In the vapour compression cycle, the super heated vapour state of refrigerant occurs at
exit from the compressor.
Page 36 of 263
Vapour Compression Systems
Chapter 2
Vapour compression refrigeration cycle
Page 37 of 263
Va
apour Co
ompress
sion Sysstems
Cha
apter 2
OBJ VE QUESTIO
JECTIV U ONS (GAT
( E, IE
ES, IA
AS)
Prev
vious 20-Yea
2 ars GA
ATE Questio
Q ons
V
Vapour Comp
pression Cycle
G
GATE-1. The vap pour c
compressi ion
reefrigeratioon c
cycle is
reepresented as sho own in the t
figure beloow, with state
s 1 beiing
thhe exit off the evapporator. The
T
co oordinate system used
u in thhis
figure is:
(aa) p-h (b)) T-s
(cc) p-s (d)) T-h [GA
ATE-2005]
G
GATE-1. An
ns. (d)
G
GATE-2. Inn a vapo our compression refrigerati
r ion system m, liquid
d to suction heat
ex xchanger is used to o: [GA
ATE-2000]
(aa) Keep the COP constant
c
(bb) Preveent the liqu
uid refrigerrant from en
ntering thee compressoor
(cc) Subcoool the liqu
uid refrigerant leavingg the condeenser
(dd) Subcoool the vapour refrigeerant from the
t evapora ator
G
GATE-2. Anns. (c)
D
Data for Q3Q4 are
a given
n below. Solve th
he probllems and
d choose correct
nswers.
an [G
G
A refrigera
ator basedd on ideall vapour compression cycle operates between
th
he temperature lim mits of 20C
and
d 40C. The
T refrig
gerant ennters the
co
ondenser as saturatted vapou ur and leaves as satturated liq
quid. The enthalpy
an
nd entroppy values for satura ated liquiid and vappour at th
hese tempperatures
ar
re given in
n the table below:
G
GATE-3. Iff refrigera
ant circula ation rate
e is 0.025 kg/s,
k the r
refrigeratiion, effectt is equal
to
o:
(a
a) 2.1 kW (b) 2.5 kW (c) 3.0
0 kW (d) 4.0 kW
W
Page 38 of 263
V
Vapour Compre
ession Systems
S
Ch
hapter 2
GATE-3. Ans. (a) h2 = 200 kJ//kg
S2 = 0.67 kJ/kg-K
h4 = h3 = 80 kJ/kg
ality (x) of vapour
First calculating qua v
S2 = S1
S2 = 0.07 + x(0
0.7366 0.0
07)
0.67
7 = 0.07 + 0.6666
0 x
Enthalpy at point 1,, we get
h1 = 20
2 + 0.90 (1180 20)
= 20
2 + 0.90 160
h1 = 164
1 kJ/kg
ant effect = m(h1 h2) = 0.025(164 80) = 2.1 KW
Refrigera
on Data for
Commo f Ques
stions GA
ATE-5 an
nd GATE-6:
A refrigerator operrates betweeen 120 kP Pa and 800 0 kPa in ana ideal va apor compr ression cyc
cle
34a as the refrigerant
with R-13 r t. The refriigerant entters the co
ompressor a as saturate
ed vapor annd
leaves th
he condenser as saturated liquid. The ma ass flow ra ate of the refrigeran
nt is 0.2 kg
g/s.
Propertie
es for R-134
4a are as fo
ollows:
Prreviou
us 20-Y
Years IES Questi
Q ons
Vapou
ur Com
mpression Cycle
IES-1. In a va apour com mpression n refriger
ration pla ant, the enthalpy
y values at
differentt points ar
re: 06]
[IES-200
(i)Enthalpy at exitt of the ev
vaporator = 350 kJ/kkg
(ii)Entha
alpy at exiit of the co
ompressor 375 kJ/kkg
(iii)Enth
halpy at exxit of the condenser
c r = 225 kJ//kg
Page 39 of 263
Vapour Compression Systems
Chapter 2
The refrigerating efficiency of the plant is 08. What is the power required
per kW of cooling to be produced?
(a) 025 kW (b) 40 kW (c) 125 kW (d) 11 kW
IES-4. Air cooling is used for freon compressors whereas water jacketing is
adopted for cooling ammonia compressors. This is because [IES-1997]
(a) Latent heat of ammonia is higher than that of freon
(b) Thermal conductivity of water is higher than that of air
(c) Specific heat of water is higher than that of air
(d) Of the larger superheat horn of ammonia compression cycle.
IES-4. Ans. (a)
Page 40 of 263
Vapour Compression Systems
Chapter 2
(a) 1 and 2 (b) 1 and 3 (c) 1 and 4 (d) 2 and 4
IES-6. Ans. (a)
IES-8. For a heat pump working on vapour compression cycle, enthalpy values of
the working fluid at the end of heat addition process, at the end of
compression process, at the end of heat rejection process, and at the end of
isenthalpic expansion process are 195 kJ/kg, 210 kJ/kg, and 90 kJ/kg
respectively. The mass flow rate is 0.5 kg/s. Then the heating capacity of
heat pump is, nearly [IES-2001]
(a) 7.5 kW (b) 45 kW (c) 52.2 kW (d) 60 kW
IES-8. Ans. (d)
Page 41 of 263
Vapour Compression Systems
Chapter 2
IES-12. Consider the following statements: [IES-1998]
In a vapour compression system, a thermometer placed in the liquid line
can indicate whether the
1.Refrigerant flow is too low 2.Water circulation is adequate
3.Condenser is fouled 4.Pump is functioning properly
Of these statements:
(a)1, 2 and 3 are correct (b)1, 2 and 4 are correct
(c)1, 3 and 4 are correct (d)2, 3 and 4 are correct
IES-12. Ans. (d) Thermometer in liquid line can't detect that refrigerant flow is too low.
IES-18. In a vap pour com mpression refrigera ation plan nt, the re
efrigerant leaves thhe
evaporattor at 195 5 kJ/kg anda the co ondenser at 65 kJ//kg. For every
e kg of
refrigera ant the pla ant can su upply per second, a cooling lo oad of: [IES-199
93]
(a) 70 kWW (b)) 100 kW (c)) 130 kW (d)) 160 kW
IES-18. Ans.
A (c) h1 = 195 kJ/kg and h3 = 65 kJ/kg.
Since therre is no hea
at transfer in throttlinng, h3 = h4
Refrigeraation effect = h1 h4 = 195 65 = 130 kJ/kg
IES-20. A refrige erating sy ystem oper rating on reversed Brayton r refrigerattion cycle is
used for r maintaiining 250K. If the tempera ature at tthe end of o consta
ant
pressure e cooling is 300 K and rise in the e tempera ature of air in th he
refrigera ator is 50 K, then th he net wor rk of comp pression w
will be (as ssume air as
the work king substtance with h cp = kJ per
p kg per C) [IES-199
93]
(a) 250 kJ
J/kg (b)) 200 kJ/kg
g (c)) 50kJ/kg (d)) 25kJ/kg
IES-20. Ans.
A (d) Figure showss the
reversed Bra ayton
refrigerattion cycle.
Various values are
shown.
Net work of
compressi ion
= (h2 h1) (h3 h4)
T2 T3 30
00
Now, = or T2 = 250 = 375
3
T1 T4 00
20
Net work = (375 25
50) (300 200) = 255 and Net work = 25 Cp = 25 kJ/kg
k
Actua
al Vapo
our Com
mpress
sion Cy
ycle
IES-21. Assertion
n (A): Sub
bcooling of
o refrigerant liquiid increasses the co
oefficient of
performaance of re
efrigeratio
on. [IES-20004]
Page 43 of 263
Vapour Compression Systems
Chapter 2
Reason (R): Subcooling reduces the work requirement of a refrigeration
cycle.
(a)Both A and R are individually true and R is the correct explanation of A
(b)Both A and R are individually true but R is not the correct explanation of A
(c)A is true but R is false
(d)A is false but R is true
IES-21. Ans. (c) Sub cooling Refrigerating effect thus COP but has no effect on compressor
work (Wc).
IES-22a The effects of superheating of vapour in the evaporator and sub cooling of
condensate in the condenser, for the same compressor work [IES-2010]
(a) Increase the COP
(b) Decrease the COP
(c) Superheating increases COP, but sub cooling decreases COP
(d) Superheating decreases COP, but sub cooling increases COP
IES-22a Ans. (d) If liquid refrigerant is further cooled below the temperature of saturation by
a separate subcooler then refrigerating effect increased without changing compressor
work. In this case, COP is improved.
Super heating increases both the refrigeration effect as well as the work of
compression. Hence the COP (ratio of refrigeration effect and work of compression)
may or may not increase with superheat, depending mainly upon the nature of the
working fluid (d) is the best choice.
IES-22b Assertion (A): In a practical vapour compression refrigerator, the vapour should
leave the evaporator with a definite amount of superheat. [IES-2010]
Reason (R): It reduces the work done by the compressor.
(a) Both A and R are individually true and R is the correct explanation of A
(b) Both A and R are individually true but R is not the correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
IES-22b Ans. (c)
IES-23. Match items in List-I with those in List-II and List-III and select the correct
answer. [IES-1996]
List-I List-II List-III
A. Reversed Carnot engine 1. Condenser 6. Generator
B. Subcooling 2. Evaporator 7. Increase in
refrigerating effect
C. Superheating 3. Vortex refrigerator 8. Highest COP
D. Constant enthalpy 4. Throttling 9. Adiabatic
5. Heat pump 10. Dry compression
Codes: A B C D A B C D
(a) 3, 10 1, 7 2, 9 4, 6 (b) 5, 8 1, 7 2, 10 4, 9
(c) 4, 10 3, 8 3, 10 1, 6 (d) 2, 7 5, 8 4, 6 1, 9
IES-23. Ans. (b) Reversed Carnot engine is used for heat pump and it has highest COP. Thus
for A, the correct choice from List-II and List-III is 5, 8. Sub cooling occurs in
Page 44 of 263
V
Vapour Compre
ession Systems
S
Ch
hapter 2
condenserr and it in
ncreases reefrigeration
n effect. Th
herefore foor B, the correct choiice
from List-II and Listt-III is 1, 7.
Superheaating occurs in evaporator and it is involv ved in dry compressiion. Thus forf
Part C in n List-I, th
he correct choice froom Lists-III and List--III is 2, 10.
1 Consta ant
enthalpy process tak kes place during throtttling and is
i basically
y adiabatic process. Th
his
D is matcched with 4,
4 9.
[IES-200
06]
IES-24. Ans.
A (c)
He
eat abstraccted 30
COP = or Work
W ed =
require = 18.6 KW
W
Work requirred 1.61
IES-26. Consider
r the follo
owing step
ps: [IES-199
94]
1. Sttarting of compressor
2. Sttarting of cooling to
ower pump
p
3. Sttarting of chiller wa
ater pump
p
4. Sttarting of blower
b mo
otor of coo
oling coil
The corr
rect seque
ence of the
ese steps in
i the starting of a cell air-co
onditionin
ng
plant usiing chilled
d water co
ooling coill, is:
(a) 3,1,4,2
2 (b)) 1,3,2,4 (c)) 3,2,1,4 (d)) 1,3,4,2
IES-26. Ans.
A (c) The
T correct sequence in starting of a cen
ntral air coonditioning
g plant using
ater cooling coil is starting of ch
chilled wa hiller wateer pump, sttarting of cooling
c tow
wer
pump, sta
arting the compressor
c r, starting of
o blower motor
m of cooling coil.
Page 45 of 263
Va
apour Co
ompress
sion Sysstems
Cha
apter 2
IE
ES-27. Which one of the
W e followiing
sttatementss is correct with
reespect t
to the schemaatic
diiagram ass shown ab bove?
(aa) Multii-evaporatoor vapoour
n system of refrigeration
coompression
(bb) Two stage compresssion
vaapour com mpression refrigerattion
syystem
(cc) Cascaade system m of vapoour
coompression
n refrigeratiion system
(dd) Nonee of the abov
ve
[IES-2009
9]
IE
ES-27. Anss. (c)
A two--stage casc
cade refriigeration system
s
A two-sttage casca
ade refrige
eration sy
ystem
Page 46 of 263
Vapour Compression Systems
Chapter 2
Page 47 of 263
Vapour Compression Systems
Chapter 2
Page 48 of 263
Vapour Compression Systems
Chapter 2
IAS-6. Assertion (A): In a vapour compression refrigeration system, the condenser pressure
should be kept as low as possible. [IAS-1999]
Reason (R): Increase in condenser pressure reduces the refrigerating effect and
increases the work of compression.
(a)Both A and R are individually true and R is the correct explanation of A
(b)Both A and R are individually true but R is not the correct explanation of A
(c)A is true but R is false
(d)A is false but R is true
IAS-6 Ans. (a)
IAS-7. Match List-I (T-s diagram) with List-II (P-h diagrams) of vapour
compression refrigeration cycles and select the correct answer using the
codes given below the lists: [IAS-1999]
List-I List-II
Codes: A B C D A B C D
(a) 1 4 2 3 (b) 1 4 3 2
(c) 4 1 3 2 (d) 4 1 2 3
IAS-7. Ans. (b)
Page 49 of 263
Vapour Compression Systems
Chapter 2
IAS-8. Theoretical vapour compression refrigeration cycle is represented on a T-s
diagram as [IAS-1997]
IAS-11. The correct sequence of vapour compression (VC), vapour absorption (VA)
and steam ejector (SE) refrigeration cycles in increasing order of the COP
is: [IAS-1995]
(a) VC, VA, SE (b) VA, SE, VC (c) SE, VC, VA (d) SE, VA, VC
IAS-11. Ans. (b) The correct sequence of VC, VA and SE in increasing order of COP is VA, SE
and VC, the Value being of the order of 0.3 to 0.4 0.5 to 0.8 and 4 to 5 respectively.
IAS-12. Match List-I (Effect) with List-II (Process) in the case of an ideal
refrigeration cycle and select the correct answer using the codes given
below the lists: [IAS-1997]
List-I List-II
A. Work input 1.Constant pressure at higher temperature
B. Heat rejection 2.Isentropic compression
C. Expansion 3.Constant temperature at lower pressure
D. Heat absorption 4.Adiabatic
Codes: A B C D A B C D
(a) 4 1 2 3 (b) 2 3 4 1
(c) 2 1 4 3 (d) 4 2 3 1
IAS-12. Ans. (c)
Page 50 of 263
Vapour Compression Systems
Chapter 2
Actual Vapour Compression Cycle
IAS-13. A refrigerator storage is supplied with 3600 kg of fish at a temperature of
27C. The fish has to be cooled to 23C for preserving it for a long period
without deterioration. The cooling takes place in 10 hours. The specific heat
of fish is 20 kJ/kgK above freezing point of fish and 05 kJ/kgK below
freezing point of fish, which is 3C. The latent heat of freezing is 230 kJ/kg.
What is the power to drive the plant if the actual COP is half that of the
ideal COP? [IAS-2002]
(a) 30 kW (b) 15 kW (c) 12 kW (d) 6 kW
1 1 T2 1 250
IAS-13. Ans. (c) (COP )actal = (COP )ideal = = = 2.5
2 2 T1 T2 2 300 250
Total Heat transfer (Q ) = m.c pbf ( T )before freeze + m.c paf ( T )after freeze
= 3600[2 30 + 230 + 0.5 20]kJ = 3600 300 kJ
Q 3600 300
Rate of heat transfer =
= = 30 kW
t 10 3600
Q Q 30
COP = or W = = = 12 kW
W COP 2.5
Page 51 of 263
Vapour Compression Systems
Chapter 2
Page 52 of 263
3. Refrigerants
Selection of a Refrigerant
Refrigerants have to be physiologically non-toxic and non-flammable. Thermodynamically,
there is no working substance which could be called an ideal refrigerant. Different substances
seem to satisfy different requirements and those also sometimes only partially. A refrigerant
which is ideally suited in a particular application may be a complete failure in the other. In
general, a refrigerant may be required to satisfy requirements which may be classified as
thermodynamic, chemical and physical, as discussed in the following sections. The selection of a
refrigerant for a particular application, therefore, depends on satisfying its essential
requirements.
The choice of a refrigerant for a given application is governed mainly by the refrigerating
capacity (very small, small, medium or large), and refrigeration temperature required, such as
for air conditioning (5C), cold-storage (10 to 2C), refrigerator (25C), food freezing (40C),
etc.
Thermodynamic Requirements
Critical Temperature and Pressure
For high COP, in general, the critical temperature should be very high so that the
condenser temperature line on the p-h diagram is far removed from the critical point.
Freezing Point
As the refrigerant must operate in the cycle above its freezing point, it is evident that the
same for the refrigerant must be lower than system temperatures.
Page 53 of 263
Refrigerants
Chapter 3
Volume of Suction Vapour
Isentropic Discharge Temperatures
Coefficient of Performance and Horsepower per Ton
Chemical Requirements
Flammability
Toxicity
Action of Refrigerant with Water
Action with Oil
Action with Materials of Construction
Physical Requirements
Dielectric Strength: This is an important property for systems using hermetic compressors.
For these systems the refrigerants should have a high dielectric strength as possible.
Thermal Conductivity: A high thermal conductivity is desirable for a high heat transfer
coefficient.
Viscosity: low viscosity is desirable for a high heat transfer coefficient.
Ease of leak detection: In the event of leakage of refrigerant from the system, it should be
easy to detect the leaks.
A good refrigerant should
have large latent heat of
vaporisation and low
operating pressures
Historically the development
of refrigerants can be divided
into three distinct phases,
namely:
i. Refrigerants prior to the
development of CFCs.
ii. The synthetic
fluorocarbon (FC) based
refrigerants.
iii. Refrigerants in the
aftermath of
stratospheric ozone layer
depletion. Fig. Classification of fluids used as refrigerants
Inorganic Refrigerants
Ammonia (NH3) Used with reciprocating and screw compressors, in Cold storages,
ice plants, food refrigeration, etc.
Carbon dioxide (CO2) Used as solid carbon dioxide or dry ice in frozen-food transport
Refrigeration.
Ammonia as a refrigerant:
o It has higher compressor discharge temperature compared to fluorocarbons.
o It is toxic to mucous membranes.
o It reacts with copper and its alloys.
Page 54 of 263
Refrigerants
Chapter 3
Organic Refrigerants
Refrigerant 11 or CFC 11 Used with centrifugal compressors in large capacity central air-
(CC13F) conditioning plants
Refrigerant 12 or CFC12 Used with reciprocating compressors in small units, specially
(CCl2F2) domestic refrigerators, water coolers, etc.
Refrigerant 22 or HCFC22 Used with reciprocating compressors in window-type air
(CHClF2) conditioners and large units such as package units and central
air conditioning plants. It is also used for low temperature
refrigeration applications, cold storages, food freezing and
storage, etc., with reciprocating and often with screw
compressors.
Note: Industries worldwide have turned to HCFCs, R22 and R123. While HCFCs have a Lower
ozone depletion potential than CFCs, they still damage the ozone layer. Never-The less, use of
these two HCFCs may continue well beyond 2030 of their very favourable properties.
Page 55 of 263
Refrigerants
Chapter 3
R12 (CFC) Domestic refrigerators R22 (R,N)
NBP = 29.8C Small air conditions R134a (R,N)
hfg at NBP = 165.8 kJ/kg Water coolers R227ea (N)
Tcr = 112.04C Small cold storages R401A,R 401B (R,N)
Cp/Cv = 1.126 R411A,R 411B (R,N)
ODP = 1.0 R717 (N)
GWP = 7300
R 22 (HCFC) Air conditioning systems R410A, R410B (N)
NBP = -40.8C Cold storages R417A (R,N)
hfg at NBP = 233.2 kJ/kg R407C (R,N)
Tcr = 96.02C R507, R 507A (R,N)
Cp/Cv = 1.166 R404A (R,N)
ODP = 0.05 R717 (N)
GWP = 1500
R 134a (HFC) Used as replacement for No replacement required
NBP = 26.15C R12 in domestic Immiscible in mineral oils
hfg at NBP = 222.5 kJ/kg refrigerators, water Highly hygroscopic
Tcr = 101.06C Coolers, automobile A/Cs
Cp/Cv = 1.102 etc.
ODP = 0.0
GWP = 1200
R 717 (NH3) Cold storages No replacement required
NBP = 33.35C Ice plants Toxic and flammable
hfg at NBP = 1368.9kJ/kg Food processing Incompatible with copper
Tcr = 133.0C Frozen food cabinets Highly efficient
Cp/Cv = 1.31 Inexpensive and available
ODP = 0.0
GWP = 0.0
R 744 (CO2) Cold storages No replacement required
NBP = 78.4C Air conditioning systems Very low critical
hfg at 40C = 321.3 kJ/kg Simultaneous cooling and temperature
Tcr = 31.1C heating (transcritical cycle) Eco-friendly
Cp/Cv = 1.3 Inexpensive and available
ODP = 0.0
GWP = 1.0
Table: Refrigerants, their applications and substitutes
Page 56 of 263
Refrigerants
Chapter 3
Designation of Refrigerants
o All the refrigerants are designated by R followed by a unique number
(a) For saturated hydrocarbons:
Cm H n Fp Clq
R (m 1) (n + 1) (P)
R600 n-butane
R600a iso-butane
(b) For unsaturated compounded
Put a 1 before (m 1)
i.e. R1(m 1) (n + 1) (P)
(c) For inorganic refrigerants
R(700 + molecular weight)
i.e. R717 for NH3
R718 for H2O
R744 for CO2
Mixtures: Azeotropic mixtures are designated by 500 series, where as zeotropic refrigerants
(e.g. non-azeotropic mixtures) are designated by 400 series.
Azeotropic mixtures:
R500: Mixture of R12 (73.8 %) and R152a (26.2%)
R502: Mixture of R22 (48.8 %) and R115 (51.2%)
R503: Mixture of R23 (40.1 %) and R13 (59.9%)
R507A: Mixture of R125 (50%) and R143a (50%)
Zeotropic mixtures:
R404A: Mixture of R125 (44%), R143a (52%) and R134a (4%)
R407A: Mixture of R32 (20%), R125 (40%) and R134a (40%)
R407B: Mixture of R32 (10%), R125 (70%) and R134a (20%)
R410A: Mixture of R32 (50%) and R125 (50%)
CH3 CHCH3
(iii) R600a iso-butane (C4H10) i.e.
CH3
Page 57 of 263
Refrigerants
Chapter 3
Secondary Refrigerants
In large refrigeration plants, secondary refrigerants or coolants such as water, brines,
glycols and sometimes even halocarbons are used for carrying refrigeration from the plant
room to the space where it is usefully applied, instead of directly obtaining it by the evaporating
refrigerant at the place of application. This is done in order to reduce the quantity of the
refrigerant charge in the system and to reduce pressure losses in lines. The desirable properties
of secondary coolants are low freezing point, low viscosity, non-flammability; good
stability and low vapour pressure. Chilled water is used as a secondary refrigerant in
air-conditioning applications. For low temperature applications, brines, glycols and
hydrocarbons are used.
o Practically all refrigerants, except CO2 have fairly same COP and power
requirements.
o Ammonia does not mix freely with lubricating oil.
o Dielectric strength of refrigerants is an important property in hermetically sealed
compressor units.
o Leakage of ammonia is detected by its odour or sulphur candle with which ammonia
forms white smoke like fumes.
Azeotropic Mixtures
Azeotropes are essentially a class of non-ideal mixtures having bubble point temperature equal
to dew point temperature. Hence, they boi1 and condense at constant temperature like pure
substance. Azeotropes are generally formed when the difference in the boiling points of the two
components is not very large and when the deviations from ideal behavior are large enough.
Hence, there are azeotropes with positive deviation from Raoult's law as well as those with
negative deviation from it as described by Figure below. An example of an azeotrope which has
positive deviation from Raoult's law is R22/R12 azeotrope. Such an aztotrope has a bubble or
dew point which is lower than the boiling point of either of the components as shown in Figure
below and is, therefore, called a minimum-boiling azeotrope. On the other hand, an
azeotrope with negative deviation from Raoult's law has a bubble point which is higher than the
boiling point of either of the components as shown in Figure and is called a maximum boiling
azeotrope.
It is to be noted from Figure that there is an azeotropic composition ageo for the mixture at
the given pressure and temperature. This composition changes with the variation in pressure
and temperature. However, near the azeotropic composition the bubble and dew point curves
become flat. Thus in the range of usual condensation and evaporation temperature in
refrigerating machines, the azeotropic concentration more or less remains the same. Therefore,
a system charged with an azeotrope may be considered as working at all sections without any
change in composition.
It is also to be noted that a maximum boiling azeotrope, on account of the negative heat of
mixing, will have a higher latent heat of vaporization compared to the molal average latent
heat. On the contrary, a minimum boiling azeotrope will have a lower latent heat.
Page 58 of 263
Refrige
erants
Ch
hapter 3
Fig. t diagram
m of a min g. t dia
nimum boiiling Fig agram of a maxim
mum boilin
ng
azeootrope azeotroppe
Azeotrop
pic mixtur res:
R500: Mix
xture of R112 (73.8 %) and R152aa (26.2%)
R502: Mix
xture of R222 (48.8 %) and R115 (51.2%)
(
R503: Mix
xture of R223 (40.1 %) and R13 (5
59.9%)
R507A: Mixture
M of R125
R (50%) and R143aa (50%)
Leak Te
endency
The leak tendency of o refrigeran nts should be nil. Alsoo, the detecction of a leeak should be easy. The
T
greatest drawback
d o fluorocarrbons is thee fact that they are od
of dourless. T This, at times, results in
a complette loss of coostly gas frrom leaks without be eing detecteed. An amm monia leakk can be veery
easily dettected by itts pungent odour. Lea aks in amm monia plantts are very common due to the use u
of glands and lead gaskets in jooints and due
d to corro osion.
Several methods
m aree available for the dettection of le
eaks. The most
m commmon is the soap-bubb
s ble
method. The other is the ha alide torch h method used with h fluorocarbbons. In th
his, a meth hyl
alcohol orr hydrocarb
bon flame isi used whiich is light blue in collour, but which turns bluish green
in the presence of halocarbon
h n vapours. For ammo onia leaks, a burningg sulphur taper
t is ussed
which in the
t presencce of ammoonia forms white
w fumees of ammonium sulph hite.
An electr ronic leakk detectorr is most seensitive an
nd is used in
i the mannufacture and
a Assembbly
of refrigerration equiipment. Th
he operation
n of the insstrument depends
d on the flow off current due
d
to the ion
nization of the
t leaking g gas between two opp posite charg
ged platinu
um electrodes.
COPP of domesttic Refrigerrator is lesss in comparre to domesstic air cond
ditioner.
o pipelines for a systeem using Fr
The material of reon as reffrigerant shhould be co
opper.
The leakage inn a refrigera
ation system m using Frreon is detected by ha alide torch
h.
[ESE-20006]
The colour of fllame durin
ng halide toorch test forr Refrigera ge to blue or
ant leaks wiill be chang
brig
ght green.
The leakage ini a refrigeration system using g ammoniia as Refrrigerant is detected by
sulp
phur stick ks.
Action with
w Oil
The solub
bility behavviour of a refrigerant
r nd consequent changees in the viiscosity of oil
t and oil an
determinee the stepss which muust be takenn to provid
de good lub
brication. In
n compresssors, some oil
Page 59 of 263
Refrigerants
Chapter 3
is carried by the high temperature refrigerant vapour to the condenser and ultimately to the
expansion valve and evaporator. In the evaporator, as the refrigerant evaporates, a distillation
process occurs and the oil separates from the refrigerant. A build-up of oil in the evaporator will
result in a reduced heat transfer coefficient, oil choking in the evaporator due to restriction
caused to refrigerant flow and even blockage and ultimately to oil starvation in the compressor.
The solubility behaviour of a refrigerant in mineral oil may be classified:
(i) Immiscible
(ii) Miscible
(iii) Partially miscible
Refrigerants that are not miscible with oil, such as ammonia or carbon dioxide, do not
present any problems. In such a case, an oil separator is installed a little away from the
compressor in the discharge line and the separated oil is continuously returned to the crank-
case of the compressor.
R134a which is already in use as an alternative to R12 in domestic refrigerators, car air
conditioners, etc., is also not miscible in mineral oil. But, since we cannot install an oil separator
in hermetically sealed systems. We have to use oil which is Miscible. Accordingly, synthetic oil,
Polyol-ester (POE), is used in R134a system.
Refrigerants that are completely miscible with oil, such as R12, R152a, R290, R600a, etc., also
do not present problems.
For R123 naphthenic mineral oil is used. Oil which reaches the evaporator, is Returned to the
compressor along with the refrigerant as it is the refrigerant-oil mixture which boils off in the
evaporator. Thus, the miscibility of the refrigerant with Lubricating oil ensures oil-return to
the compressor. Any oil that gets separated in the evaporator can be returned to the compressor
either by gravity or by entrainment by the high velocity suction vapours. For the purpose, the
evaporatory exit should be above the suction line. The diameters of the suction lines are so
designed that the Velocity of the returning gas is sufficient enough to carry away the oil sticking
to the Walls of the tubing. A high velocity, however, increases the pressure drop which is
Undesirable.
In systems in which a refrigerant is only partially miscible with oil, the return of the oil to the
compressor creates problems.
Most fluorocarbons are miscible with oil in all concentrations and at all temperatures. However,
with R22, there is partial miscibility. Refrigerant and oil are miscible at the condenser
temperature, but separation takes place at the evaporator Temperature. Two liquid phases are
formed at low temperature, one predominantly consisting of the refrigerant and the other, oil,
thus resulting in oil separation. The Temperature at which liquid separation occurs depends on
the nature of the oil and its concentration. Thus, a solution of R22 with 10 per cent oil will
separate into two. Layers at 5C, but with 1 per cent oil, separation does not occur until 51C.
With 18 per cent oil, separation will occur even at 0.5C. No matter how little oil goes into the
evaporator, as the evaporation of refrigerant proceeds, the composition of oil in the liquid
solution increases and it is bound to pass through the critical-composition for separation
which usually lies between 15 and 20 per cent of Oil in the liquid phase.
The return of oil in these compressors, therefore, presents a problem. At low refrigeration
temperatures, it is all the more acute. One solution of the problem is to install an efficient oil
separator. Another is to use synthetic oils instead of mineral oils which are completely miscible
with the refrigerant at temperatures as low as 80C. Among the synthetic oils, polybutyl
silicate and alkyl benzenes have better miscibility with R22.
Also, in direct expansion evaporators, oil-refrigerant emulsion can be easily carried to the
compressor by high velocity suction vapours. These evaporators are, therefore, preferred over
flooded evaporators, and are particularly used for low temperature refrigeration and with
refrigerants such as R22.
In flooded evaporators, the separated oil-rich layer, being lighter, floats on top of the boiling
liquid, and because of the extremely low velocity of the suction vapour, it cannot be carried to
Page 60 of 263
Refrigerants
Chapter 3
the compressor. Thus, when flooded evaporators are used with R22, a connection must be
provided for the overflow of oil from the evaporator to the compressor crank-case.
In the case of ammonia, however, the oil being heavier than the refrigerant, it collects at the
bottom of the evaporator and can be drained out, if necessary.
Page 61 of 263
Refrigerants
Chapter 3
OBJECTIVE QUESTIONS (GATE, IES, IAS)
Designation of Refrigerants
GATE-1. Environment friendly refrigerant R134a is used in the new generation
domestic refrigerators. Its chemical formula is: [GATE-2004]
(a) CH ClF2 (b) C2 Cl3 F3 (c) C2 Cl2 F4 (d) C2 H2 F4
GATE-1. Ans. (d)
number of fluorine atom
R134
number of Hydrogen atom
(-1)
Azeotropic Mixtures
GATE-2. The use of Refrigerant 22 (R-22) for temperatures below 30C is not
recommended due to its [GATE-1993]
(a) Good miscibility with lubricating oil
(b) Poor miscibility with lubricating oil
(c) Low evaporating pressure
(d) High compressor discharge temperature
GATE-2. Ans. (d)
Page 62 of 263
Refrigerants
Chapter 3
3. The pressures required to be maintained in the evaporator and condenser should
be low enough to reduce the material cost and must be positive to avoid leakage of air
into the system.
4. It must have high critical pressure and temperature to avoid large power
requirements.
5. It should have low specific volume to reduce the size of the compressor.
6. It must have high thermal conductivity to reduce the area of heat transfer in
evaporator and condenser.
7. It should be non-flammable, non-explosive, non-toxic and non-corrosive.
8. It should not have any bad effects on the stored material or food, when any leak
develops in the system.
9. It must have high miscibility with lubricating oil and it should not have reacting
property with lubricating oil in the temperature range of the system.
10. It should give high COP in the working temperature range. This is necessary to
reduce the running cost of the system.
11. It must be readily available and it must be cheap also.
Required Properties of Ideal Refrigerant:
1. The refrigerant should have low boiling point and low freezing point.
2. It must have low specific heat and high latent heat. Because high specific heat
decreases the refrigerating effect per kg of refrigerant and high latent heat at low
temperature increases the refrigerating effect per kg of refrigerant.
3. The pressures required to be maintained in the evaporator and condenser should
be low enough to reduce the material cost and must be positive to avoid leakage of air
into the system.
4. It must have high critical pressure and temperature to avoid large power
requirements.
5. It should have low specific volume to reduce the size of the compressor.
6. It must have high thermal conductivity to reduce the area of heat transfer in
evaporator and condenser.
7. It should be non-flammable, non-explosive, non-toxic and non-corrosive.
8. It should not have any bad effects on the stored material or food, when any leak
develops in the system.
9. It must have high miscibility with lubricating oil and it should not have reacting
properly with lubricating oil in the temperature range of the system.
10. It should give high COP in the working temperature range. This is necessary to
reduce the running cost of the system.
11. It must be readily available and it must be cheap also.
IES-3. Match List-I (Refrigerant) with List-II (Principal application) and select the
correct answer using the codes given below the lists: [IES-1995]
List-I List-II
A.Air 1.Direct contact freezing of food
B.Ammonia 2.Centrifugal compressor system
C.Carbon dioxide 3.Large industrial temperature
installation
D.Refrigerant-11 4.Automotive air-conditioners
5.Aircraft refrigeration
Codes: A B C D A B C D
(a) 3 4 1 2 (b) 5 3 1 2
(c) 2 4 3 5 (d) 5 3 2 1
IES-3. Ans. (b)
IES-4. Which of the following statements are true for Ammonia as a refrigerant?
1.It has higher compressor discharge temperature compared to
fluorocarbons.
Page 63 of 263
Refrigerants
Chapter 3
2.It is toxic to mucous membranes.
3.It requires larger displacement per TR compared to fluorocarbons.
4.It reacts with copper and its alloys.
Select the correct answer using the codes given below: [IES-1993]
Codes: (a) 1 and 2 (b) 1, 2 and 3 (c) 1, 2 and 4 (d) 2, 3 and 4
IES-4. Ans. (c)
IES-6. Which of the following refrigerant has the maximum ozone depletion in the
stratosphere? [IES-1992]
(a) Ammonia (b) Carbon dioxide (c) Sulphur dioxide (d) Fluorine
IES-6. Ans. (d)
Designation of Refrigerants
IES-9. Consider the following statements regarding refrigerants: [IES-2000]
1. Refrigerant NH3 is used in reciprocating compressors.
2. Refrigerant CO2 is used in reciprocating compressors.
3. Refrigerant R-11 is used in centrifugal compressors.
Which of these statements are correct?
(a) 1 and 3 (b) 1 and 2 (c) 2 and 3 (d) 1, 2 and 3
IES-9. Ans. (a)
IES-10. Match List-I (Refrigerant) with List-II (Chemical constituent) and select the
correct answer using the codes given below the lists: [IES-2001]
List-I List-II
Page 64 of 263
Refrigerants
Chapter 3
A.R-12 1.Trichlorotrifluroethane (CCl2FCClF2)
B.R-22 2.Difluoro monochloro methane (CHF2Cl)
C.R-717 3.Ammonia (NH3)
D.R-113 4.Difluoro dichloro methane (CCl2F2)
Codes: A B C D A B C D
(a) 3 2 4 1 (b) 4 2 3 1
(c) 3 1 4 2 (d) 4 1 3 2
IES-10. Ans. (b)
Secondary Refrigerants
IES-11. Consider the following statements: [IES-1996]
1. Practically all common refrigerants have approximately the same COP and
power requirement.
2. Ammonia mixes freely with lubricating oil and this helps lubrication of
compressors.
3. Dielectric strength of refrigerants is an important property in hermetically
sealed compressor units.
4. Leakage of ammonia can be detected by' halide torch method.
Of these statements:
(a)1, 2 and 4 are correct (b)2 and 4 are correct
(c)1, 3 and 4 are correct (d)1 and 3 are correct
IES-11. Ans. (d) Practically all refrigerants, except CO2 have fairly same COP and power
requirements. Thus statement (a) is correct. Ammonia does not mix freely with
lubricating oil. Therefore statement (b) is wrong. Dielectric strength of refrigerants is
an important property in hermetically sealed compressor units. Leakage of ammonia
is detected by its odour or sulphur candle with which ammonia forms white smoke
like fumes. Thus statements 1 and 4 are correct and choice (d) is the right choice.
IES-12. In milk chilling plants, the usual secondary refrigerant is: [IES-1998]
(a)Ammonia solution (b)Sodium silicate
(c)Propylene glycol (d)Brine
IES-12. Ans. (d)
IES-14. Match List-I with List-II and select the correct answer [IES-1994]
List-I List-II
A. Freon 12 1. Centrifugal systems
B. Freon 22 2. Low temperature cold storage
C. Freon 11 3. Window type a/c units
D. Ammonia 4. Ice plants
Codes: A B C D A B C D
(a) 3 2 1 4 (b) 3 1 2 4
(c) 1 2 4 3 (d) 1 3 4 2
IES-14. Ans. (a)
Azeotropic Mixtures
IES-15. What is an azeotrope? [IES-2008]
(a) A non-halogenic refrigerant
(b) A refrigerant dissolved in alcohol
Page 65 of 263
Refrigerants
Chapter 3
(c) A mixture of refrigerants without phase separation
(d) An eco-friendly refrigerant
IES-15. Ans. (c) Azeotrope is a mixture of refrigerants without phase separation.
IES-17. Which one of the following is the fluid whose properties in all its three
phase are made use of in thermodynamics? [IES-2007]
(a) Ammonia (b) Freon 12 (c) Helium (d) Water
IES-17. Ans. (d)
IES-21. The leaks in a refrigeration system freon are detected by: [IES-2006]
(a) A halide torch, which on detecting produces greenish flame lighting
(b) Sulphur sticks, which on detecting give white smoke
(c) Using reagents
(d) Sensing reduction in pressures
IES-21. Ans. (a) Several methods are available for the detection of leaks. The most common is
the soap-bubble method. The other is the halide torch method used with
fluorocarbons.
Page 66 of 263
Refrigerants
Chapter 3
IAS-1. Assertion (A): R-22 is used as a refrigerant in all refrigerators.
Reason (R): R-22 is non-toxic and non-inflammable.
(a) Both A and R are individually true and R is the correct explanation of A
(b) Both A and R are individually true but R is not the correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
IAS-1. Ans. (d)
Designation of Refrigerants
IAS-2. Match List-I (Chemical formula of refrigerant) with List-II (Numerical
Designation) and select the correct answer using the codes given below the
lists: [IAS-2002]
List-I List-II
A. NH3 1.12
B. CCl2F2 2.22
C. CHClF2 3.40
D. CCl2 FCCl F2 4.113
5.717
Codes: A B C D A B C D
(a) 4 1 5 2 (b) 5 3 2 4
(c) 4 3 5 2 (d) 5 1 2 4
IAS-2. Ans. (d) R(C 1)(H + 1)F and Cl by balance and for inorganic refrigerant R(700 +
Molecular weight).
IAS-3. Match List-I with List-II and select the correct answer using the codes given
below the lists: [IAS-2001]
List-I List-II
A. Refrigerant 11 1.CC12F2
B. Refrigerant 12 2.C2Cl2F4
C. Refrigerant 22 3.CCl3F
D. Refrigerant 114 4.CHClF2
5.CH2ClF
Codes: A B C D A B C D
(a) 2 1 5 3 (b) 3 4 5 2
(c) 3 1 4 2 (d) 5 1 4 3
IAS-3. Ans. (c) R (C 1 )( H + 1 ) F
R11 = R011 C = 1, H = 0, F = 1, Cl = 3
R12 = R012 C = 1, H = 0, F = 2, Cl = 2
R22 = R022 C = 1, H = 1, F = 2, Cl = 1
R114 = R114 C = 2, H = 0, F = 4, Cl = 2
IAS-5. Match List-I (Refrigerant) with List-II (Designation) and select the correct
answer using the codes given below the lists: [IAS-1999]
List-I List-II
A.Dichlorodifluoromethane 1.R 718
B.Water 2.R 22
C.Methyl chloride 3.R40
D.Monochloride-fluoromethane 4.R 12
Codes: A B C D A B C D
Page 67 of 263
Refrigerants
Chapter 3
(a) 4 1 2 3 (b) 1 4 3 2
(c) 1 4 2 3 (d) 4 1 3 2
IAS-5. Ans. (d)
Secondary Refrigerants
IAS-6. Assertion (A): Freon-12 is odourless and its leakage cannot be easily
detected. However, it is preferred in comfort air-conditioning. [IAS 1994]
Reason (R): It is almost impossible for Freon-12 leakage to attain a fatal
concentration.
(a)Both A and R are individually true and R is the correct explanation of A
(b)Both A and R are individually true but R is not the correct explanation of A
(c)A is true but R is false
(d)A is false but R is true
IAS-6. Ans. (a)
IAS-7. The pipes and fitting in an ammonia refrigeration system should be made
of: [IAS-1998]
(a)Cast steel or wrought iron (b) Aluminium
(c)Naval brass (d) Copper
IAS-7. Ans. (a)
Azeotropic Mixtures
IAS-8. Match List-I with List-II and select the correct answer using the codes given
below the lists: [IAS-2004]
List-I List-II
A.Sulphur candle test 1.Propane
B.Halide torch test 2.Ammonia
C.Soap and water test 3.Halocarbon refrigerants
D.Ammonia swab test 4.Sulphur dioxide
Codes: A B C D A B C D
(a) 2 3 1 4 (b) 4 1 3 2
(c) 2 1 3 4 (d) 4 3 1 2
IAS-8. Ans. (a)
IAS-10. Which one of the following refrigerants has the highest critical
temperature? [IAS-1996]
(a) Water (b) Carbon dioxide (c) Freon 12 (d) Ammonia
IAS-10. Ans. (a)
Page 68 of 263
Refrigerants
Chapter 3
(c)Solubility (d)Inflammability
IAS-11. Ans. (b)
IAS-12. The color of the flame of halide torch, in a case of leakage of Freon
refrigerant, will change to: [IAS-1996]
(a) Bright green (b) Yellow (c) Red (d) Orange
IAS-12. Ans. (a)
Page 69 of 263
4. Refrigerant Compressors
Types of Compressors
Compressors used in refrigeration system can be classified in several Ways.
Page 71 of 263
Refrigerant Co
ompresso
ors
Cha
apter 4
exxtreme leftt position of
o the innerr dead centtre (IDC), the
t volumee occupied by the gass is Vc = V3
alled the cllearance voolume, i.e., the volum
ca me between n the IDC position off the piston and the
cy
ylinder heaad. As the piston
p movees outward, the clearaance gas ex xpands to 4
4, where thee pressure
in
nside the cy
ylinder is eqqual to the pressure at
a the suctiion flange ofo the comp
pressor. As the piston
m
moves further, the sucction valve S opens and
a the vap
pour from thet evaporator is sucked in till
th
he extreme right posittion of the outer dead d centre (O
ODC) is rea ached. At th
his point th
he volume
occcupied by the
t gas is Vl . the strooke or swept volume orr piston dissplacement is
D 2
V p = (V1 V3 ) = L
4
Where D is the bore orr diameterr and L is the
W t stroke, i.e., the distance
d traavelled by the
t piston
beetween IDC C and ODC of the cylinder.
c A 1, the suction valv
At ve closes a as the pistton moves
in
nwards and d the comprression beg gins. At 2, the
t pressurre in the cy ylinder is eequal to the
e pressure
att the discharge flangee of the commpressor. A further inward
i movvement of the piston results in
th
he pressuree in the cyliinder exceeeding the coondenser pressure.
p Thhis opens th he discharg
ge valve D
annd the vapoour from thhe cylinderr flows into the condennser till the piston ag gain reachees the IDC
poosition. Ga
as equal too the Clea arance volu ume Vc , re
emains in the cylind der and th he cycle is
reepeated.
Fig. Cylind
der and pisston mech
hanism an
nd p-V diag
gram of a reciproca
ating Com
mpressor
Th
he work doone for comp
pression foor the mach
hine cycle iss given by the
t cyclic in
ntegral of pdV.
p
H
Hence,
2 3 4 1
W= p d V = pd V + p dV + p d V + p dV
1 2 3 4
2 4
= pdV + p2 (V3 V2 ) + pdV + p1 (V1 V4 ) = Area 1 2 3 4
1 3
Where m is the
W t mass off the suctioon vapour. Thus,
T the specific
s worrk in a recip
procating
Coompressor is given by
y:
Page 72 of 263
Refrigerant Compressors
Chapter 4
2 2
W= 1
p dv = v dp
1
Where 1 and 2 are the limits of integration from suction state 1 to the discharge state 2 as
indicated in Figure.
It is thus seen that the work of compression is the same for both reciprocating and centrifugal
2
compressors and is given by the expression vdp , integrated between the suction and
1
discharge states. Equation (A), therefore, represents the energy equation for both compressors,
viz,
2
q = ( h2 h1 ) vdp
1
Isentropic Compression
For the isentropic compression process
pv = p1v1 = p2v2
So that,
1
2
p
w = vdp = v1 ( p1 / p)1/ dp = p1v1 2 1
1 1 p1
For a perfect gas, this become
w = C p (T2 T1 )
Since,
Page 73 of 263
Refrigerant Co
ompresso
ors
Cha
apter 4
1
R p
T2
p1v1 = RT1, ,C p = and 2
a =
1 p1 T1
Is
sotherma
al comprression
Th
he initial and
a final states
s are known
k to have
h pressure and teemperaturee as p1 T and
a p2 T .
H
Hence, h1 s2 can be found from the
t steam table
t of pro
operties an
nd work can
n be evalua
ated using
th
he steady-fllow energy equation, viz,
v
q = T ( s2 s1 ) = (h2 h1 ) + w
Foor a perfectt gas
h1 = h2 hence q = w
Allso, pv = p1v1 = p2v2 = const. Hen
nce,
2
p2 p
q = w = vdp = p1v1 ln RT1 ln 2 = T ( s2 s1 )
1
p1 p1
Adiabatic an
nd isothermmal processes are shoown as 1 2t and 1 2s 2 respectiive on the p v and
T s diagra
ams in Figgure the shhaded area on the p v diagram represen nts the diffference in
work. For th
he same preessure ratiio, isotherm
mal work iss seen to bee less than the isentroopic work.
Thhe shaded area on the T s dia
agram in Figure repre esents the heat transffer in the isothermal
i
prrocess.
Fig. Isothe
ermal, isentrop
pic a
and Fig. Isothermal, issentropic and
polytropic comp
pression processes
p on polytorpiic compression proc cesses on
agram
pv dia Ts diagr
ram
P
Polytropic
c Comprression
An
ny general process can be expresssed by thee polytropicc law
p1v1n = p2v2n = pvn = Constan
nt
In n n is such that 1 < n < .
n which thee polytropicc index of coompression
Th
he work doone in a polytropic com mpression process
p is th
hus
1/ n n 1
p1 n p1 n
w = vdp = v1 dp =
p1v1 1
p n 1 p
2 2
Foor a perfectt gas, sincee p1v1 = RT1 this becom
mes
Page 74 of 263
Refrigerant Compressors
Chapter 4
n 1
n p n
n
w= RT1 1 =
1
. C p (T2 T1 ) Equation.A
n 1 p n 1 1
2
Equation (A) shows that work is a function of initial temperature, pressure ratio and
polytropic index n, viz,
w = f (T1i p2 / p1i n )
For isentropic compression, n = i and for isothermal compression, n = 1. Higher the value of
for a substance, more the work required and higher is the discharge temperature. To reduce the
work of compression and also to lower the discharge temperature, it is necessary to resort to
cooling during compression, specially, in the case of substances with high value of i
The, term polytropic compression is used in different senses. It may mean either (a) reversible
but non-adiabatic compression, in which heat is removed during the process or, (b) irreversible
but adiabatic compression, in which there is friction but no heat transfer, or (c) both.
Reciprocating compressors may approach case (a) with the cooling of the cylinder, provided the
velocities are small. Thus n will be less than i Centrifugal compressors approach case (b), i.e.,
friction effects are considerable but the flow is nearly adiabatic and n will be greater than i
We know that the isothermal compression process is the best but it would be extremely slow
and is not possible to achieve in practice. Actual compression processes are nearly adiabatic. We
can reduce the work of compression to some extent by cooling the compressor cylinder and
achieve a process of the type (a) viz., polytropic with cooling such as 1 2c in Figure Such a
process will have work less than that of an adiabatic process and more than that of an
isothermal process. If the value of for a gas is very high, such as 1.4 for air and 1.3 for
ammonia, and/or the pressure ratio is also high; the compressor cylinders are cooled by water
jacketing. If the value of is not as high as in the case of fluorocarbons, cooling by air through
natural convection is found satisfactory. To augment the heat transfer, the cylinder bodies of
these compressors are cast with fins on the external surface.
In centrifugal compressors, however, the process is nearly adiabatic. But an adiabatic
compression process (no cooling) will normally be accompanied with friction. Such a process can
also be represented by the polytropic law and will be of the type (b), viz., and polytropic with
friction as represented by the line 1 2f in Figure.
An actual compression process in reciprocating compressors will be accompanied with both
cooling and friction. Such a process can also be represented by the polytropic law with an
appropriate value of the index of compression n. The discharge state after compression may be
either to the left or to the right of the point 2s, depending on the degree of cooling and friction.
To compare the performance of a compressor, we define the following efficiencies
Isothermal work
Isothermal efficiency, =
Actual work
Isothermal work
Adiabatic efficiency, a =
Actual work
Page 75 of 263
Refrigerant Co
ompresso
ors
Cha
apter 4
Th he minimu um work off compressiion, withouut cooling, is
i isentropiic work. Ad
diabatic effficiency is,
thherefore, ussed to express the perrformance of
o centrifuggal compresssors in wh
hich it is no
ot possible
too arrange coooling during compresssion.
M
Multi-St
tage Co
ompression
When comprressing a gas
W g (or air)) to high pressure
p itt is advanttageous to do it in sttages. The
coondition forr minimum
m work requ
uires the coompressionn to be isotthermal. Siince the tem
mperature
( n 1)
affter compreession is giiven by T2 = T1 ( p2 / p1 ) n
. Thee delivery temperatur
t re T2 . Incrrease with
th
he pressuree ratio. Alsso the volu
umetric effficiency as given by decrease
d a
as the pressure ratio
in
ncrease, as mentionedd earlier.
Th
he volumettric efficien
ncy can be improved
i b carrying
by g out the coompression n in two sta ages. After
th
he first stag
ge of comp he state p1 ,T1 to the state px ,Tx , the fluid
pression (L..P.) from th d is passed
in
nto a smaller cylinderr (H.P.) in which
w the gas is compressed to the requirred final prressure p2
ure T2 (Fig
att temperatu gure).
Thhe gas afteer being coompressed in the L.P P. (low preessure) cylinder (a-b)) is passedd on to an
in
ntercooler for
f getting
g cooled. After
A leavin
ng the inttercooler th he gas en nters the H.P.
H (high
prressure) cy mpression (cd). Figu
ylinder for further com ure shows the
t pV diiagram for two-stage
coompressionn. Complete or perfeect intercoooling (bc) means th hat the ex xiting gas from the
in a temperatture Tx is coooled comp
ntercooler at pletely to th
he original (inlet) tempperature T1.
Fig. Pla
an showin
ng interco
ooling betw
ween com
mpressor sttages
d d ') mak
Siimilarly, peerfect afterr cooling (d kes the gas, leaving th
he H.P. com mpressor cooled
c also
th
he inlet tem
mperature T1 . This aft fter cooling reduces th
he volume ofo the gas lleaving, and thus the
size of the reeceiver beccomes smalller. The clearance vo
olume in booth the cyliinders has here been
asssumed to be
b the same.
Id
deal Intermed
diate Pressurre
he intermeediate presssure px (sh
Th hown in figu
ure above) has an optiimum valu
ue for minim
mum work
off compressiion. The tottal work peer kg of gas is given by
y
n 1
n 1
n px n n p2 n
Wc =
T1 1 +
RT
RT1 1
n 1 p n 1 p
1 x
n 1 n 1
n p n p n
= T1 + 2
RT x 2
n 1 p
1 px
H
Here p1 ,T1 and
a p2 fixed and px is the only variable. Differentiiating the a
above Equa
ation with
reespect to px and makiing it equal to zero.
Page 76 of 263
Refrig
gerant Compre
C ssors
Ch
hapter 4
n 1
dWc n n 1 n 1
1 1
n 1 1
1 + 1 n 1
= RT1 ( px ) n
+ p2 px
n n
n = 0
dpx n 1 n 1 p
1
1 1 n 1
+ 2
px n n
= ( p2 p1 ) n
n 1 n 1
2
or px n
= ( p2 p1 ) n
px = p1 p2 Equation
n 1
Thus, for minimum work of coompression n, the interrmediate prressure is tthe geomettries mean of
the suctioon and disch
harge pressures for a two-stage compressor.
From Equ
uation1
px = p1 p2
1
px p2 p2 2
= =
p1 px p1
T2 = Tx
Fig. pV
V and Tss diagram
ms for two-stage compressio
on with p
perfect in
ntercoolin
ng,
show
wing the work
w save
ed
Page 77 of 263
Refrigerant Compressors
Chapter 4
Where px / p1 is the pressure ration in each stage. In terms of overall pressure ratio, it becomes
n 1
2 p 2nRT1
2n
Wc = 1
p n 1
1
Heat rejected in the intercooler, Qbc = C p (Tc T1 ) kJ/kg
Let us now consider compression efficiencies and imperfect intercooling. As shown in Figure and
ideal gas in compressed from the initial state p1 ,T1 to px . It is then cooled at constant pressure
to T and then compressed from px , Ty to p2 , given p1 , T1 ,Ty and p2 , it is desired to find the
value of px which gives minimum work. Let the adiabatic compression efficiencies of the two
stages are respectively c1 and c2 ; then the work of compression is:
1
1
1 px
1
p2
Wc = W1 + W2 = RT1 1 + RTy 1
c1 1 p c2 1 p
1 y
1 1 1
px T' p
p T2'
But = x and 2 = 2 =
p Tx ,
p1 T1 y px
R T1 Tx' T T2'
Wc = 1 + y , 1
1 C 1 T1 C2 Tx
When, three stages of equal efficiencies are used, with intercooling to the initial temperature at
two points as shown in Figure the condition of minimum work and of equal division of work
among stages is:
1/3
px1 px 2 p p
= = 2 = 2
p1 px1 px 2 p1
Thus for 3-stages compressor the optimum pressure ratio per stage can be written as
1
px pd 3
=
p1 ps
n 1
NnRT1 pd Nn
Wc = 1
n 1 ps
Page 78 of 263
Refrigerant Compressors
Chapter 4
Advantages of multi-stage compressor are:
(i) Improved overall volumetric efficiency. If all compression were done in one cylinder
the gas in the clearance volume would expand to a large volume before the new intake
could begin. This results in a very low volumetric efficiency. By cooling the gas between
the stages a much higher efficiency can be obtained
(ii) A reduction in work required per stroke, and therefore the total driving power.
(iii) Size and strength of cylinders can be adjusted to suit volume and pressure of gas.
(iv) Multi-cylinders give more uniform torque and better mechanical balance thus needing
smaller flywheel
(v) Since the maximum temperature reached during the compression process is greatly
reduced by intercooling lubrication difficulties and explosion hazards are lessened.
(vi) Leakage losses are reduced considerably.
Practice appears to indicate that the economical value of pressure ratio per stage is in the
range of 3 to 5. For compression of atmosphere air, single-stage machines are often used
up to 550 kPa discharge pressure, two-stage from 350 kPa to 2.1. MPa, three stage from
2.1. MPa to 7.0 MPa, and four or more stages for higher pressures.
Vs
v =
Vp
Vc
C=
Vp
This factor is normally 5 percent.
The effect of clearance in reciprocation compressors is to reduce the volume of the sucked
vapour, as can be seen from Figure below The gas trapped in the clearance space expands from
the discharge pressure to the suction pressure and thus fills a part of the cylinder space before
suction begins. Considering only the effect of clearance on volumetric efficiency, we have from
Figure for clearances volumetric efficiency:
V1 V4 (V p + Vc ) V4
= =
Cv
Vp Vp
Page 79 of 263
Refrigerant Co
ompresso
ors
Cha
apter 4
Th
he volume occupied by
y the expan
nded cleara
ance gases before sucttion begins, is
1/ 1/
p p
V4 = Vc 2 = CV
C p 2
p1 p1
Soo, that
C p ( p2 / p1 )
1/
V p + CV p CV
Cv =
Vp
1/
p2
=1+C C equation
n2
p1
Itt is seen tha he value of , lower th
at lower th he v , and higher thee value of , higher th
he v , the
ex
xpression foor volumetrric efficienccy can also be written
n in the form
m.
V4 V v
v = 1 + C = 1 + C C 4 = 1 + C C suuction
Vp Vc vdisscharge
V
Variation of Volum
metric Effficiency with Suction Pre
essure
Fiigure showws the natu he p-V diag
ure of variiation of th gram of a reciprocatiing compre
essor with
deecrease in suction prressure for constant discharge
d pressure.
p I is seen tthat with decreasing
It d
su
uction presssure, or inncreasing pressure
p ratio, the suction
s ume V1 an
volu nd hence volumetric
v
effficiency V decreasee until booth becomee zero at a certain low presssure p1 " . Thus the
reefrigerating
g capacity of a reciprrocating compressor tends
t to zeero with deecreasing evaporator
e
prressure.
Itt can be obsserved fromm above Eq
quation (2) that the cllearance voolumetric eefficiency will
w be zero
foor a pressurre ratio given by
Page 80 of 263
Refrigerant Compressors
Chapter 4
p2 1
= + 1
p1min C
2 3
W = Vdp + Vdp
1 4
m 1
n 1
m
n p n
m p
= p1V1 1 +
2
p1V1 2 1
n 1 p m 1
1 p1
Page 81 of 263
Refrigerant Co
ompresso
ors
Cha
apter 4
P
Perform
mance Charact
C teristics
s of Re
eciproca
ating C
Compre
essors
C
Capacity control of
o reciprrocating compres
ssors:
Various methods availa able in pracctice for con
ntrolling th
he capacity
y of compresssors are
a)) Cycling
g or on-off control
c
b)) Back pressure reg gulation byy throttling of suction gas
c) Hot gass by-pass
d)) Unloadding of cylin
nder in multi-cylinderr compresso ors, and
e)) Compressor speed d control.
Isotthermal woork
y, =
Issothermall efficiency
Actual
A workk
Isoth
hermal workk
A
Adiabatic e , a =
efficiency,
Acttual work
Adiabatic effficiency is the
t most coommonly ussed term.
Page 82 of 263
Refrig
gerant Compre
C ssors
Ch
hapter 4
The clearance of gap betw ween the IDDC positionn of the pistton and cyllinder head
d is necessa
ary
in reeciprocating compresssors to provvide for the
ermal expan nsion and m machining tolerances.. A
clearrance of (00.005 L + 05) mm is normally
n prrovided this space, tog h the volum
gether with me
of th
he dead space betweeen the cylin nder head and valuess form the clearance volume. The T
ratioo of the cleearance vollume Vc too the sweptt volume V p is called the clear rance factor
(C) .i.e.
Vc
C=
Vp
Thiss factor iss normally
y 5 percent.
Rotary
y Compresso
ors
A rootary comprressor is ussed when a refrigeratting system m has to ha andle a refrrigerant wiith
large specific volume
v and
d low pressu ure differennce.
A vaane type rottary comprressor is a roto-dynam
r mic machinee.
A rooto-dynamic machine is one in which
w a flu
uid flows frreely throu
ugh the rottating part of
the machine.
m
Fixeed vane, rootary comprressors aree used in small capaccity system ms (less tha
an 2 kW) an nd
refriigerant leakage is min
nimized by hydrodyna amic lubriccation.
Rollin
ng pisto
on (fixe
ed vane) type
e comp
pressorrs
Rolling piston or fixed va ane type coompressors are used in i small reefrigerationn systems (uup
to 2 kW capacities) such asa domesticc refrigerattors or air conditioner
c rs.
Thesse compresssors belon ng to the class
c of po
ositive disp
placement ttype as compression is
achiieved by red ducing the volume of the refrigerrant.
In this type off compressors, the rootating sha aft of the roller has its axis of rotation
r th
hat
matches with the centerrline of thee cylinder; however, it i is eccenttric with reespect to the
rolleer (Figure below).
b This eccentriciity of the sh he roller creates suction
haft with respect to th
and compressioon of the reefrigerant as
a shown in n Figure beelow.
A siingle vane or blade is i positioneed in the non-rotatin
n ng cylindriccal block. The rotating
motiion of the roller
r causees a reciprocating mottion of the single
s vanee.
M
Multiple
e vane type compre
c essors
This tyype of com mpressor does
d not require
r suction or discharge
d v
valves.
The buuilt-in volumme ratio is defined as the ratio of a cell as it is closed
d off from the suction
port to its volumee before it opens
o to thee discharge
e port. Since the volu ume ratio iss fixed, the
pressurre ratio, rp is given by
y:
P
rp = d = Vbk
Ps
Where Pd and Ps are the diischarge an
nd suction pressures, Vb is the b
built-in vollume ratio
and k is the index
x of compression.
Fig. Multiple
M va
anes, rotar
ry compre
essor
In
n Multiple
e vanes, ro
otary comp pressors:
(a
a) Compa ared to fix
xed vane compressor
c rs, the leaakage lossees are lesss in multtiple vane
compreessors.
(b
b) Multiple vane com
mpressors do
d not requ
uire suction
n and dischaarge valvess.
(c) A non-return, cheeck valve is
i used on suction sidde of the compressor
c to minimiize cycling
losses.
S
Screw C
Compr
ressors
s
Th
he rotary screw compressors can
n be either twin-screw
w type or sin
ngle-screw type.
(a
a) Twin-s
screw co
ompresso
or:
The twwin-screw ty ype compreessor consists of two mating
m hellically groooved rotors,, one male
and thee other fem
male. Generrally the male rotor drrives the feemale rotorr. The male e rotor has
lobes, while
w the female
f rotoor has flutees or gullies. Suction and comprression tak ke place as
the rotoors unmeshh and mesh h.
Page 84 of 263
Refrig
gerant Compre
C ssors
Ch
hapter 4
(b) Sing
gle-screw
w compre
essors:
Single screw comprressors con nsist of a single
helical sccrew and two
t planet wheels orr gate
rotors. The
T helicall screw is housed in a
cylindrica
al casing with
w suction
n port at onne end
and dischharge port at the otheer end as shown
s
in figure below. Suction and compressioon are
obtained as the screew and gatte rotors un nmesh
and mesh h. The high h and low pressure
p reegions
in the cyylinder cassing are seeparated byb the
gate rotorrs.
Fig. Workin
ng princip
ple of a single-scre
s ew
compre
essor
Scroll compress
c sors:
Scroll com
mpressors are a orbital motion, poositive displlacement ty ype compreessors, in which
w suctiion
and comp pression is obtained by using two mating, spirals shap
ped, scroll mmembers, oneo fixed an nd
the other orbiting. The T comprression proccess involv
ves three orrbits of thee orbiting scroll. In the
t
first orbitt, the scrollls ingest and
a trap tw
wo pockets of suction gas. Durin ng the secoond orbit, the
two pockeets of gas are comprressed to an a interme ediate presssure. In the final orrbit, the tw wo
pockets reach
r disch
harge presssure and area simulta aneously op
pened to th he discharg ge port. Th his
simultaneeous processs of suctioon, intermeediate compression and discharrge leads to o the smoooth
continuouus compresssion processs of the scrroll compre essor.
Page 85 of 263
Refrigerant Compressors
Chapter 4
SUCTION
COMPRESSION
DISCHARGE
Page 86 of 263
Refrig
gerant Compre
C ssors
Ch
hapter 4
Fig. Wo
orking priinciple of a scroll co
ompressor
r
Scroll co
ompresso
ors offer several advantage
a es such as:
a
1. Larg
ge suction and
a discharrge ports reeduce presssure losses during sucction and discharge.
d
2. Physical separration of suction
s an
nd compresssion reducce heat trransfer to suction ga
as,
lead
ding to high
h volumetriic efficiency
y.
3. Volu
umetric effiiciency is also
a high du
ue to very low re-expansion lossses and con
ntinuous floow
overr a wide ran
nge of operating condiitions.
4. Flattter capacitty versus ou
utdoor temperature cu
urves.
5. High
h compresssion efficciency, low
w noise and
a vibrattion comp
pared to reciprocati
r ng
compressors.
6. Com
mpact with minimum number
n of moving parrts.
Centrifugal Compr
C ressors
s
A single
e-stage centrifuga
c al compre
essor ma
ainly consists of the follo
owing fou
ur
compone
ents.
(i) An inlet
i casin
ng to acceleerate the flu
uid to the impeller
i inllet.
(ii) An impeller to transferr energy to
t the fluid
d in the form
fo of inccreased sta
atic pressu
ure
(enthalpy) and
d kinetic energy.
(iii) A diiffuser to convert thee kinetic en
nergy at th
he impellerr outlet intto enthalpy
y resulting in
presssure rise.
(iv) A vo
olute casing to colleect the fluid
d and to fu
urther conv
vert the remaining kiinetic enerrgy
into enthalpy resulting
r in
n further prressure rise
e.
1: Refriggerant inllet
(eye)
2: Impelller
3: Refrig
gerant
passag
ges
4: Vane le
ess
diffuse
er
5: Volute
e casing
6: Refrig
gerant
discha
arge
Fig. Centr
rifugal Co
ompressor
r
Inteercoolers in a multista
age compresssor that arre generallly integrateed with the
e casing.
The casing is usually
u madde of cast irron.
Page 87 of 263
Refrigerant Compressors
Chapter 4
The impeller is made of high speed (chrome-nickel) steels.
The maximum stress is developed at the root of the blades.
The diffuser is normally of the vane less type as it permits more efficient part load
operation which is quite usual in any air-conditioning plant.
A vanes diffuser will certainly cause shock losses if the compressor has to run at reduced
capacity and flow (part-load).
The blades of the compressor or either forward curved or backward curved or
radial. Backward curved blades were used in the older compressors, whereas
the modern centrifugal compressors use mostly radial blades.
q = (h2 h1 ) + w
And from the combined First and Second Laws for reversible process,
2 2 2
q= TdS =
1
(dh vdp) = ( h 2 h1 ) = vdp
1 1
.equation 3
It is thus seen that the work of compression is the same for both reciprocating and centrifugal
2
compressors and is given by the expression vdp, integrated between the suction and
1
discharge states. Equation (3), therefore, represents the energy equation for both compressors,
viz.
2
q = (h2 h1 ) vdp
1
Page 88 of 263
Refrigerant Compressors
Chapter 4
Flow through Inlet Casing (Process i-1): In this process the fluid is accelerated, but there is
no energy transfer. Hence, the stagnation enthalpy remains constant but there is a drop in the
static pressure and enthalpy.
2 2
h io = hi + Ci = h1 + C1 = h10
2 2
(Subscript 0 refers to stagnation state)
Flow through Impeller (Process 1-2): In this, work is done by the impeller. Energy is
transferred to the fluid and the velocity, pressure and enthalpy are increased. The energy
equation for the process is
C2 C12
w = (h 2 h1 ) + 2 = h 20 h10
2
Flow through Diffuser and Volute Casing (Processes 2-3 and 3-4): There is no energy
transfer, but kinetic energy is converted into static enthalpy in both processes.
C22 C32
Diffuser: h 20 h10 = h2 + = 3h + = h30
2 2
C2 C2
Volute casing: h 30 = h3 + 3 = h4 + 4 = h40
2 2
Combining the two equations for the process from 2 to 4
C22 C24
h 20 = h 2 + = h 4 + = h40
2 2
C24 C12
w = h20 h10 = h40 h10 = h 0 = (h 4 h1 ) +
2
This represents the overall energy balance for a centrifugal compressor stage.
To account for the irreversibility in centrifugal compressors, a polytropic efficiency pol is
defined. It is given by:
Page 89 of 263
Refrigerant Compressors
Chapter 4
Pe
w pol vdp
pol = = Pi
wact (h e h i )
Where w pol and w act are the polytropic and actual works of compression, respectively.
Where n is the index of compression, f is a correction factor which takes into account the
variation of n during compression. Normally the value of f is close to 1 (from 1.00 to 1.02); hence
it may be neglected in calculations, without significant errors.
If the refrigerant vapour is assumed to behave as an ideal gas, then it can be shown that the
polytropic efficiency is equal to:
n 1
pol = n 1
Cp
Where = specific heat ratio, Cv
(assumed to be constant).
Where m is the mass flow rate of the refrigerant r2 is the outer radius of the impeller blade and
Vt, 2 is the tangential component of the absolute refrigerant velocity V2 at impeller exit. The
power input to the impeller W is given by:
P = . = m r2 Vt,2 = mu 2 Vt ,2
Where u2 is the tip speed of the impeller blade = . r2 . is the rotational speed in radians/s and
r2 is the impeller blade radius.
Where:
V2 Vr,2 u2 = .r2 = Tip speed of the
Vn,2 impeller
= Rotational speed of
Vt,2 u2 = .r2
impeller
V2 = Absolute velocity of
fluid
Vr,2 = Relative velocity of
fluid with respect to the
r2
impeller
Vt,2 = Tangential component
of V2.
Vn,2 = Normal component of
Fig. Velocity diagram at the outlet of the impeller V2.
Page 90 of 263
Refrigerant Compressors
Chapter 4
of a centrifugal compressor
The velocity diagram also shows the normal component of refrigerant velocity, Vn,2 at the
impeller outlet. The volume flow rate from the impeller is proportional to the normal component
of velocity. From the velocity diagram the tangential component Vt,2 can be written in terms of
the tip speed u 2 , normal component Vn,2 and the outlet blade angle as :
V cot
Vt,2 = u 2 Vn,2 cot = u2 1 n,2
u2
Hence the power input to the impeller, W is given by:
V cot
W = m u 2 Vt,2 = mu22 1 n,2
u2
Thus the power input to the compressor depends on the blade angle . The blade angle will be
less than 90 for backward curved blade, equal to 90 for radial blades and greater than 90 for
forward curved blade. Thus for a given impeller tip speed, the power input increases with the
blade angle .
If the blades are radial, then the power input is given by:
V cot
W = mu22 1 n,2 = mu2 ; for = 90
2
u2
If the compression process is reversible and adiabatic, then power input can also be written as:
Pe
Wc,isen = m(he hi)isen = m vdp|isen
Pi
Generally from material strength considerations the tip speed (u 2 = r2 ) is limited to about
300 m/s. This puts an upper limit on the temperature lift with a single stage centrifugal
compressor. Hence, for larger temperature lifts require multi-stage compression. For a given
impeller rotational speed and impeller diameter, the pressure rise also depends on the type of
the refrigerant used.
Expressing the radial velocity and head developed in dimensionless form we have
Page 91 of 263
Refrigerant Compressors
Chapter 4
Cr
Flow coefficient, =
u
C u2
Head coefficient, h0
= =
u22 u2
=1 2 cot 2
This relation also shows that, for radial blades and with no pre-whirl, is equal to unity, i.e.,
the head developed is equal to u22 .
The relation between pressure and volume is a straight line in the absence of any losses.
However, in actual compressors losses occur due to eddy formation in the flow passages,
frictional losses and shock losses at the inlet to the impeller. As a result the net head
The entry losses are due to change of direction of refrigerant at the inlet and also due to
pre-rotation.
These losses can be controlled to some extent using the inlet guide vanes. Due to these
losses the net performance curve falls below the ideal characteristic curve without losses,
The optimum point at which the losses are minimum is selected as the design point for the
compressor.
Page 92 of 263
Refrig
gerant Compre
C ssors
Ch
hapter 4
Fig. Pressure-volu
ume chara
acteristicss of a cen
ntrifugal compresso
c or running
g at certa
ain
spee
ed
F
Fig. Perfor
rmance ch
haracterisstic and lo
osses of a centrifuga
c al compressor
Page 93 of 263
Refrigerant Co
ompresso
ors
Cha
apter 4
Fig. Efficie
ency curves of a ce
entrifugal compress
sor at diff
fferent per
rcentages
s of rated
speed and capaccity
S
Surging
g
Coonsider A in Figure below as the t point of
o
opperation at full load. W
When the
reefrigeration
n load deccreases, th he point ofo
opperation shhifts to thee left untill point B of
o
m
maximum h
head is reached.
r Iff the load d
coontinues too decrease tot the left of B, say to
C, the preessure ratiio develop ped by the
coompressor becomes less than the ratio
reequired between
b t
the condeenser and d
evvaporator pressure,
p viiz.,
p4 pk
p1 < p0
Hence som
H me gas floows back from th e
coondenser too the evapoorator, thuss increasing
g
in
ncreasing the
t evapora ator pressuure and deecreasing p k / po. . Th
he point off operation
n suddenly
shhifts to A. As
A the refriigeration looad is still less, the cy
ycle will rep
peat itself. This phenoomenon of
reeversal of fllow in centtrifugal com
mpressors isi called su urging. It occurs
o wheen the load decreases
too below 35 per
p cent off the rated capacity an nd causes severe
s stresss condition
ns in the co
ompressor
ass a result of hunting..
Fiigures abov he surge line drawn
ve show th n through the
t points of maximu
um head att different
sp
peeds.
Page 94 of 263
Refrigerant Compressors
Chapter 4
Note:
Pressure rise in centrifugal compressor is due to the continuous conversion of angular
momentum into static pressure.
The stagnation enthalpy of refrigerant vapour remains constant everywhere, except across
the impeller blades.
In multi-stage centrifugal compressors, the width of the blades reduces progressively in
the direction of flow.
In reciprocating compressors, the irreversibility is mainly due to heat transfer and
pressure drops across valves and connecting pipelines.
In centrifugal compressors, the irreversibility is mainly due to viscous shear stresses.
Due to slip, the actual pressure rise and volumetric flow rate of a centrifugal compressor is
less than that of an ideal compressor.
For a given impeller diameter, the slip factor decreases as the number of blades decreases.
The capacity of a centrifugal compressor can be controlled by using inlet guide vanes and
by changing the width of the diffuser.
Surging in centrifugal compressors takes place as evaporator pressure decreases and
condenser pressure increases.
When operated away from the surge point, the reduction in evaporator temperature with
refrigeration load is smaller for centrifugal compressors compared to the reciprocating
compressors.
The problem of compressor motor overloading due to high condenser temperature does not
take place in a centrifugal compressor.
Page 95 of 263
Refrigerant Compressors
Chapter 4
Comparison of Performance of Reciprocating & Centrifugal
Compressor
The advantages of the centrifugal compressor over the reciprocating compressor are:
High efficiency over a large range of load
A large volume of the suction vapour
A larger capacity for its size.
The most important is the flat head-capacity characteristic as compared to that of a
reciprocating compressor.
Another advantageous feature is the non-overloading characteristic. It is seen that for a
centrifugal machine, there is a decrease in the power requirement with an increase in the
condensing temperature. This is due to the fact that the flow rate (refrigerating capacity)
decreases as the head required increases while the power consumption represents the
product of the two quantities.
Fig. Effect of condensing temperature on power input for both reciprocating as well
as centrifugal compressors at a particular evaporator temperature and
compressor speed
Page 96 of 263
Refrig
gerant Compre
C ssors
Ch
hapter 4
Fig. Effe
ect of com
mpressor speed
s on the
t perforrmance off reciproca
ating and centrifug
gal
com
mpressors at a given
n condensiing and evvaporator
r temperattures
Axial flow co
ompres
ssor
For larger unitts with highher pressurre ratios th
he axial-flow
w compresssor is more efficient an
nd
is ussually prefeerred.
For industrial and large marine ga as turbine plants
p axiaal compresssors are no
ormally useed,
although somee units may y employ two
t or morre centrifuggal compreessors withh intercooling
betwween stagess.
Centrifugal com mpressors are cheapeer to produ uce, more roobust and have a wid der operating
rangge than thee axial-flow
w type.
Fig. Axial
A flow compresssor
An axial-flow
a c
compressorr is similarr to an axiial-flow turrbine with a successio on of moving
blad
des on the rotor
r shaft and fixed blades
b arranged aroun nd the statoor (casing).
Air flows
f axiallly through
h the movin ng and fixed d blades, with
w diffuseers passages throughoout
whicch continuously increeases the pressure and a decrease the veloocity. Stationary guiide
vanees are provvided at enttry to the fiirst row of moving
m bla
ades.
The work inpu ut to the rotor
r shaft is transferred by th he moving blades to the t air, th
hus
acceelerating it..
The spaces beetween thee blades as well as the statorr blades frrom diffusiing passag ges
decrreasing veloocity and in
ncreasing pressure.
p
Therre can be a large num mber of stagges (5 to 14)) with a con
nstant work k input perr stage.
An equal
e tem
mperature rise in the e moving and fixed blades is usually maintained
m d.
Page 97 of 263
Refrigerant Co
ompresso
ors
Cha
apter 4
The axial velocityy of air is allso kept connstant thro oughout thee compressoor.
A diffusing flow iss less stable than a co onverging flow
fl as in a turbine an
nd for this reason
r the
blade shape
s and profile
p are more
m imporrtant for a compressorr than for a reaction turbine.
t
Blades are usually of twisted d section deesigned acccording to free
f vortex theory.
An axiaal flow air compressor
c r is often deescribe is a reversed reaction
r turrbine.
Ty de sections of an axial-flow
ypical blad a c
compressor
r are show
wn in Fig
gure below
w and the
ng velocity diagrams in
coorrespondin i Figure below.
put = mVb Vw
Power inp
D
Degree o Reaction:
of A certain am mount of distribution
d n of pressu ure (a risee in static
prressure) taakes place as the airr passes th hrough the rotor as wellw as the stator; th he rise in
prressure thrrough the stage
s is in general, atttributed to
o both the blade
b rowss. The termm degree of
reeaction is a measure of the exte ent to whicch the rotor itself conntributes too the increase in the
sttatic head of
o fluid. It is
i defined as
a the ratioo of the stattic enthalpy
y rise in th
he rotor to that
t in the
whole stage. Variation n of over the
t relevannt tempera ature rangee will be n negligibly small
s and
atio of enth
heence this ra halpy rise will
w be equa al to the corrrespondingg temperatture rise.
D
Degree o reaction,
of
Ennthalpy rise
r in rootor
R=
Enth
halpy risse in the stage
h1 h0 2 2
r Vr 2
Vr1
= =
h2 h0 2 Vb Vw
orr
Static teemperature rise in rotoor TTA
D
Degreeof reaction of axial
a flow compressor
c r= =
Static teemperature rise in stagge TA + TB
By gement,
y re-arrang
Vf2 (seec 2 1 sec 2 2 ) Vf
R= = (tan 1 + tan 2 )
2 Vb Vf (tan
( 1 tann 2 ) 2 Vb
Page 98 of 263
Refrigerant Compressors
Chapter 4
In an axial flow compressor:
1 = exit angle from stator 1 = inlet angle to rotor
2 = inlet angle to stator 2 = outlet angle from rotor
The condition to have a 50% degree of reaction is 1 = 2 and 1 = 2 .Axial flow compressor
with 50% degree of reaction, the velocity diagrams are symmetrical.
Due to non-uniformity of the velocity profile in the blade passages the work that can be put into
a given blade passage is less than that given by the ideal diagram. It is taken care of by
introducing a work done factor, y, defined as
Question:
Air enters an axial flow compressor at 25C and undergoes a pressure increase 6
times that at inlet. The mean velocity of rotor blades is 220 m/s. The inlet and exit
angles of both the moving and fixed blades are 45 and 15 respectively. The degree of
reaction at the mean diameter is 50 per cent and there are 10 stages in the
compressor. If the isentropic efficiency of the compressor is 83 per cent and the axial
velocity is taken constant throughout, find the work done factor of the compressor.
Answer:
Given:
Vb = 220 m/s, 1 = 45 = 2 , 2 = 15 = 1
Vr2 = V1, Vr1 = V2
We know that
V1 cos 1 = V2 cos 2
Vb = Vr2 sin 2 + V2 sin 2 = V1 sin 2 + V1 cos 1 tan 2
220 = V1 [sin 15 + cos 15 tan 45] = V1 (0.2588 + 0.8659)
V1 = 179.64 m/s
179.64 cos15 173.52
V2 = = = 245.4 m/s
cos45 0.7071
Vw = V2 sin 2 V1 sin 1 = 245.4 sin 45 179.64 sin 15 = 179.89 46.49 = 133.40 m/s
( 1)
T2s p 0.286
= 2 = 6 = 1.669
T1 p1
T2s = 1.669 298 = 497.36 K
Ts = T2s T1 = 497.36 298 = 199.36 K
199.36
T2 T1 = = 240.19 K
0.83
Page 99 of 263
Refrigerant Compressors
Chapter 4
241.39 103
Work done factor = = 0.822
220 133.4 10
Stalling:
Stalling of blades in axial- flow compressor is the phenomenon of air steam not able to
follow the blade contour.
Stalling phenomena in an axial flow compressor stage is caused due to lower mass flow
rate or non-uniformity in the blade profile.
In the axial flow in an air compressor surging is a local phenomenon while stalling affects
the entire compressor.
Flash Chamber
In compound compression the throttling expansion of the liquid may also be done in stages as
shown in figure below. Thus the liquid from the condenser at 6 first expands into a flash
chamber to 7 at the intermediate pressure pi , and then the liquid from the flash chamber at 8
Fig. Two-stage vapour compression refrigeration system with flash gas removal
using a flash tank and intercooling
Fig. Two-stage vapour compression refrigeration system with flash gas removal
using a flash tank and intercooling (ph) diagram
U of flash
Use f ta
ank forr interc
cooling
g only
Soometimes the
t flash ta
ank is used for intercoooling of thee refrigeran
nt vapour b
between the
e low and
hiigh-stage coompressorss. It is not used
u for fla
ash gas rem
moval.
[Note: In reversible polytropic there is heat transfer but in this case, adiabatic, heat
transfer is not there]
Types of Compressors
GATE-1. pv diagram has been obtained from a test on a reciprocating compressor.
Which of the following represents that diagram? [GATE-2005]
(a) (b)
(c) (d)
GATE-1. Ans. (d) It is obtained from a test, so pout will be some less than compressor outlet
pressure for opening the delivery valve.
GATE-3. Air (Cp = 1 kJ/kg, = 1.4) enters a compressor at a temperature of 27C. The
compressor pressure ratio is 4. Assuming an efficiency of 80%, the
compressor work required in kJ/kg is: [GATE-1998]
(a)160 (b)172 (c)182 (d)225
1 1
RT1 p2 p2 1.4 1
GATE-3. Ans. (c) Wideal = 1 = c p T1 1 = 1 300 4 1.4 1 = 146kJ / kg
1 p1 p
1
Wideal 146
Wactual = = = 182kJ / kg
0.8
GATE-6. Select statements from List-II matching the processes in List-I. Enter your
answer as A, B if the correct choice for (1) is (A) and that for (2) is (B)
List-I List-II [GATE-1999]
1. Inter-cooling A. No heat transfer during compression
2. Isothermal compression B. Reduces low pressure compressor work
C. Heat rejection during compression
D. Reduces high pressure compressor work
GATE-6. Ans. (c, d)
[GAATE-2004]
sttates are given
g in the
t figure. To realiz ze 2 Tons of refrigeeration, thhe actual
voolume displacemen nt rate con nsidering thet effect of clearan
nce is:
(a
a) 6.35 10
0-3 m3/s (b) 63.5 10-3 m3/s (c) 635 10-3 m3/s (d) 4.88 10-3 m3/s
G
GATE-9. An
ns. (a) Giveen, Clearan nce volume ration, C = 0.03
Speciific volume at suction,, v1 = 0.108 89 m3/kg
Net refrigeratin
r ng effect = 2 ton = 2 3.516 kJ = 7.032 kJ/s
Speciific heat rattio, c = 1.15
5
Volumme = 0.063 0.1089 = 6.89 103 m3/s
1
p 45 1.15
7.4
Volummetric efficciency = 1 + C C 2 ve = 1 + 0.03
3 0.03 = 0.9
909
p1 50
1.5
Volumme displaceement rate considerin ng effect of clearance
c
= 6.89
9 10 0.909
3 0 = 6.266 10 m /s
3 3
C
Centrifu
ugal Co
ompres
ssors
G
GATE-10. The specifiic speed off a centriffugal comp pressor iss generally
y [GA
ATE-1997]
(aa)Higher th
han that of an axial coompressor
(bb)Less than
n that of a reciprocatin
r ng compresssor
(cc)Independeent of the type of compressor
c r, but depends only on the siize of the
coompressor
(dd)More than n the speciific speed of
o the recip
procating compressor
c r but less that
t of the
ax xial compreessor
G
GATE-10. A
Ans. (d)
P
Perform
mance Charac
cteristiics of Centrif
C ugal Compre
essors
G
GATE-11. A (Cp = 1 KJ, = 1.4)
Air 1 enters a compr ressor at a temper rature of 27C, the
co
ompressor r pressur re ratio is 4. Assuming an a efficieency of 80%,
8 the
co
ompressor r work req quired in KJ/Kg is: [GA
ATE-1998]
(a
a) 160 (b) 17 72 (c) 18
82 (d) 22
25
( 1)
P 2
G
GATE-11. A
Ans. (c) Widdeal = ( 1V1 P2V2) =
(P P1V1 1
1 1 P 1
( 1)
( 1)
P 2 P 2
= RT1 1 = Cp T1 1 = 1 300[40.4/1.4-1]] = 146
1 P 1 P 1
146
Wactuaal = W ideal = = 182
2
0.8
Types of Compressors
IES-1. A centrifugal compressor is suitable for which of the following? ` [IES-2008]
(a) High pressure ratio, low mass flow
(b) Low pressure ratio, low mass flow
(c) High pressure ratio, high mass flow
(d) Low pressure ratio, high mass flow
IES-1. Ans. (d)
IES-2. Match List-I (Name of equipment) with List-II (Pressure ratio) and select
the correct answer using the code given below the lists: [IES-2007]
List-I List-II
A. Fan 1.1.1
B. Blower 2.2.5
C. Centrifugal air compressor 3.4
D. Axial flow air compressor 4.10
Codes: A B C D A B C D
(a) 2 1 3 4 (b) 1 2 3 4
(c) 1 2 4 3 (d) 2 1 4 3
IES-2. Ans. (b)
IES-6a. In a single stage reciprocating air compressor, the work done on air to
compress it from suction pressure to delivery pressure will be minimum
when the compression is [IES-2011]
(a) Isothermal process (b) Adiabatic process
(c) Polytropic process (d) Constant pressure process
IES-6a Ans. (a)
IES-9. The capacity of an air compressor is specified as 3 m3/min. It means that the
compressor is capable of: [IES-2000]
(a) Supplying 3 m3 of compressed air per minute
(b) Compressing 3 m3 of free air per minute
(c) Supplying 3 m3 of compressed air at NTP
(d) Compressing 3 m3 of standard air per minute
IES-9. Ans. (b)
IES-10. Which one of the following pairs of features and compressors type is NOT
correctly matched? [IES-2000]
(a) Intake and delivery ports : Vane compressor back flow and internal
compression is attained by compression cylindrical rotor set to
eccentric casing
(b) Intermittent discharge : Reciprocating compressor pressure, slow
requires receiver, produces high speed and lubrication problems
(c) Continuous flow, radial now, Centrifugal compressor much higher
handles large volume : speed and fitted into design of aero-
engine
(d) Successive pressure drops Axial flow compressor passages, blades
through contracting : are formed from a number of circular
arcs, axial now
IES-12. Assertion (A): A reciprocating air compressor at sea level would deliver a
greater mass of air than a compressor on a mountain. [IES-1998]
Reason (R): The compressor ratings are given for free air.
Page 108 of 263
Refrigerant Compressors
Chapter 4
(a) Both A and R are individually true and R is the correct explanation of A
(b) Both A and R are individually true but R is not the correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
IES-12. Ans. (b)
IES-13. What is the preferred intercooler pressure for a two stage air compressor
working between the suction pressure ps and the delivery pressure pd?
(a) (ps + pd)/2 (b) (ps + pd)/2 (c) (ps x pd)1/2 (d) (ps + pd)1/4 [IES-2006]
IES-13. Ans. (c)
IES-16. For a two-stage reciprocating air compressor, the suction pressure is 1.5 bar
and the delivery pressure is 54 bar. What is the value of the ideal
intercooler pressure? [IES-2004]
(a) 6 bar (b) 9 bar (c) 27.75 bar (d) 9/ 2 bar
IES-16. Ans. (b) Pi = P1 P2 = 54 1.5 = 9 bar
IES-17. During steady flow compression process of a gas with mass flow rate of 2
kg/s. increase in specific enthalpy is 15kJ/kg and decrease in kinetic energy
is 2 kJ/kg. The rate of heat rejection to the environment is 3kW. The power
needed to drive the compressor is: [IES-2003]
(a) 23 kW (b) 26kW (c) 29kW (d) 37 kW
IES-17. Ans. (c) Power needed to drive the compression
v2 v2
Using, S.F.E.E., we get: h1 + 1 + Q = h2 + 2 + W
2 2
W = 3 30 + 4 = 29 KW
IES-18. 0.70 kg/s of air enters with a specific enthalpy of 290 kJ and leaves it with
450 kJ of specific enthalpy. Velocities at inlet and exit are 6 m/s and 2 m/s
respectively. Assuming adiabatic process, what is power input to the
compressor? [IES-2009]
(a) 120 kW (b) 118 kW (c) 115kW (d) 112 kW
V2 V 2
IES-18. Ans. (d) Power input to compressor = m h2 + 2 h2 + 1
2g 2 g
22 62
= 0.7 450 + 290 + = 112 kW
2 9.8 100 2 9.8 1000
IES-19a For minimum work input in a two-stage compression process the intermediate
pressure is the [IES-2011]
(A) Arithmetic mean of suction and discharge pressures
(B) Logarithmic means of suction and discharge pressures
(C) Geometric mean of suction and discharge pressures
(D) Hyperbolic mean of suction and discharge pressures
IES-19a Ans. (c)
IES-23. Two-stage compressors takes in air at 1.1 bar and discharges at 20 bar. For
maximum efficiency, the intermediate pressure is: [IES-2000]
(a) 10.55 bar (b) 7.33 bar (c) 5.5 bar (d) 4.7 bar
IES-23. Ans. (d). We know that for minimum compressor work pressure ratio of both stages
P1 P
must be same so = i or Pi = P1 P2 = 1.1 20 = 22 = 4.7 bar
Pi P2
IES-24. The discharge pressure of the compressor in the refrigeration system goes
up due to the [IES-2000]
(a) Lower volumetric efficiency of the compressor
(b) Formation of scale in the condenser
(c) Large size of the condenser
(d) Undercharge of the refrigerant
IES-24. Ans. (a)
[IES-1997]
IES-27. Ans. (b) Heat rejection during AB is given by area below it on entropy axis, i.e. ABDE.
DES
IES-34. For two stage compressor in which index of compression for low pressure
stage is m and for high pressure stage in n. The load shearing with perfect
inter-cooling is expressed as: [IES-1992]
IES-35. The suction pressure is 1 bar and delivery pressure is 125 bar. What is the
ideal intermediate pressure at the end of first stage for a 3-stage air
compressor? [IES-2008]
(a) 25 bar (b) 5 bar (c) 10 bar (d) 20 bar
IES-35. Ans. (b)
IES-36. For an air-conditioning plant above 300 ton, which one of the following
systems would normally be preferred? [IES-1997]
(a) Ammonia reciprocating compressor (b) Centrifugal chiller
(c) Absorption refrigeration system (d) Hermetic compressor
IES-36. Ans. (b)
IES-37. When the discharge pressure is too high in a refrigeration system, high
pressure control is installed to: [IES-1996]
(a) Stop the cooling fan (b) Stop the water circulating pump.
(c) Regulate the flow of cooling water (d) Stop the compressor.
IES-37. Ans. (d)
IES-38. The optimum intermediate pressure Pi for a gas turbine plant operating
between pressure limits P1 and P2 with perfect inter cooling between the
two stages of compression (with identical isentropic efficiency is given by:
1
(a) Pi= P2-P1 (b) Pi= (P1+P2) [IES-2003, IES-1996]
2
(c) Pi= P1 P2 (d) Pi= P22 P12
IES-38. Ans. (c). We know that for minimum compressor work pressure ratio of both stage
P1 P
must be same so = i or Pi= P1 P2
Pi P2
or Pi1= P1 3 P=
2 P12/3 .P21/3 = 1 271/3 = 3 bar
P
1
IES-41. In a gas turbine cycle with two stages of reheating, working between
maximum pressure P1 and minimum pressure P4, the optimum pressures
would be: [IES-1993]
(a) (P1P4) 1/3 and (P1P4) 2/3 (b) (P12 P4) 1/3 and (P1P42) 1/3
(c) (P1P4) 1/2 and P1P42/3 (d) (P1P4) 1/2 and (P1P4) 2/3
IES-41. Ans. (b) We know that for minimum compressor work pressure ratio of 3-stage must be
P P P P P P P
same so = 2 = 3 = 4 = 3 2 3 4 = 3 4
P1 P2 P3 P1 P2 P3 P1
P4 P4
or P2 = P1 3 = (P12 P4)1/3 and P3 = = (P1P42)1/3
P1 P4
3
P1
Alternatively you may give answer by dimensional similarity. Only choice (b) has the
dimension of pressure.
P 1 P i1 P i2 P i3
P P P1 i1 i2 P i3 P 1
IES-45. Which of the following statements are correct for multi staging in a
reciprocating air compressor? [IES-2006]
1.It decreases the volumetric efficiency.
2.The work done can be reduced.
3. small high-pressure cylinder is required.
4.The size of flywheel is reduced.
Select the correct answer using the codes given below
(a) 1, 2 and 3 (b) 2, 3 and 4 (c) 1, 3 and 4 (d) 1, 2 and 4
IES-45. Ans. (b) 1 is false, it increases the volumetric efficiency.
IES-49. The bore and stroke of the cylinder of a 6-cylinder engine working on an
Otto-cycle are 17 cm and 30 cm respectively, total clearance volume is 9225
cm3, then what is the compression ratio? [IES-2009]
(a) 7.8 (b) 6.2 (c) 15.8 (d) 5.4
9225
IES-49. Ans. (d) Clearance volume of a single cylinder = = 1537.5 cm3
6
Swept volume = VS =
4
d2 L =
4
( )
172 30 = 6805.95 cm3
VS 6805.95
Compression ratio = 1 + =1+ = 5.42
VC 1537.50
IES-51. A gas engine has a swept volume of 300 cc and clearance volume of 25 cc. Its
volumetric efficiency is 0.88 and mechanical efficiency is 0.90. What is the
volume of the mixture taken in per stroke? [IES-1995]
(a) 248 cc (b) 252 cc (c) 264 cc (d) 286 cc
Volume of mixture
IES-51. Ans. (c) Volumetric = , and
300
Volume of mixture = 300 0.88 = 264 cc
IES-52. Which one of the following graphs shows the correct representation of the
processes for a two stage air compressor with perfect intercooling and no
pressure drop in the intercooler? [IES-2009]
IE
ES-56. Anss. (c)
R
Rotary Comprressors
s
IE
ES-57. Assertion (A
A A): A vane e type rotaary compr ressor is a roto-dyn namic mac chine.
R
Reason(R): A roto-d dynamic machine
m is
i one in which a fluid flow ws freely
thhrough the rotating g part of thhe machin ne. [IIES-2005]
(aa) Both A and
a R are in ndividually
y true and R is the corrrect explannation of A
(bb) Both A and
a R are in y true but R is not thee correct ex
ndividually xplanation ofo A
(cc) A is true but R is faalse
(dd) A is falsee but R is trrue
IE
ES-57. Anss. (a)
IE
ES-58. The inlet and
a exit velocity diagrams off a turbom
machine r
rotor are shown
s in
th
he given fiigure. Thee turbo-maachine is: [IES-20
002; 1993]
C
Centrifu
ugal Co
ompres
ssors
IE
ES-59. In
n the centtrifugal air
a compreessor desiign practiice, the vvalue of polytropic
exxponent of
o compresssion is ge
enerally ta
aken as [IIES-1998]
(a
a) 1.2 (b) 1.3 (c) 1.4
4 (d) 1..5
IE
ES-59. Anss. (c)
IE
ES-60. W
What does applicatio
on of centrifugal air
r compresssors lead to?
Page 118 of 263
Refrigerant Compressors
Chapter 4
(a) Large frontal area of aircraft [IES-2006]
(b) Higher flow rate through the engine
(c) Higher aircraft speed
(d) Lower frontal area of the aircraft
IES-60. Ans. (a)
IES-62. The pressure rise in the impeller of centrifugal compressor is achieved by: [IES-2
(a) The decrease in volume and diffusion action
(b) The centrifugal action and decrease in volume
(c) The centrifugal and diffusion action
(d) The centrifugal and push-pull action
IES-62. Ans. (c)
IES-63. The flow in the vane less space between the impeller exit and diffuser inlet
of a centrifugal compressor can be assumed as [IES-2001]
(a) Free vortex (b) Forced vortex
(c) Solid body rotation (d) Logarithmic spiral
IES-63. Ans. (d)
IES-65. In a radial blade centrifugal compressor, the velocity of blade tip is 400 m/s
and slip factor is 0.9. Assuming the absolute velocity at inlet to be axial,
what is the work done per kg of flow? [IES-2005]
(a) 36 kJ (b) 72 kJ (c) 144kJ (d) 360 kJ
IES-65. Ans. (c)
IES-66. In centrifugal compressor terminology, vane less space refers to the space
between [IES-1999]
(a) The inlet and blade inlet edge (b) Blades in the impeller
(c) Diffuser exit and volute casing (d) Impeller tip and diffuser inlet edge
IES-66. Ans. (d)
IES-67. Centrifugal compressors are suitable for large discharge and wider mass
flow range, but at a relatively low discharge pressure of the order of 10
bars, because of: [IES-1997]
(a) Low pressure ratio (b) Limitation of size of receiver
(c) Large speeds (d) High compression index
IES-67. Ans. (a) Pressure ratio is low for centrifugal compressors
Page 119 of 263
Refrigerant Compressors
Chapter 4
IES-68. Given: Vw2 = velocity of whirl at outlet [IES-1997]
u2 = peripheral velocity of the blade tips
The degree of reaction in a centrifugal compressor is equal to:
Vw 2 u2 2Vw 2 Vw 2
(a )1 (b)1 (c)1 ( d )1
2u2 2Vw 2 u2 u2
IES-68. Ans. (a)
IES-69. For large tonnage (more than 200 tons) air-conditioning applications, which
one of the following types of compressors is recommended? [IES-1996]
(a) Reciprocating (b) Rotating (c) Centrifugal (d) Screw
IES-69. Ans. (d) For large tonnage air conditioning applications, specially built centrifugal
compressors are used.
IES-73. The stagnation pressure rise in a centrifugal compressor stage takes place.
(a) Only in the diffuser (b) In the diffuser and impeller [IES-1994]
(c) Only in the impeller (d) Only in the inlet guide vanes
IES-73. Ans. (a)
IES-74. A multistage compressor is to be designed for a given flow rate and pressure
ratio. If the compressor consists of axial flow stages followed by centrifugal
instead of only axial flow stages, then the [IES-1993]
(a) Overall diameter would be decreased
(b) Overall diameter would be increased
(c) Axial length of the compressor would be increased
(d) Axial length of the compressor would be decreased
IES-74. Ans. (b) In case of axial flow stages, diameter will be less and same but in case of
centrifugal compressor, the flow is radial at outlet and thus overall diameter will
increase.
IES-76. When the outlet angle from the rotor of a centrifugal compressor is more
than 90, then the blades are said to be: [IES-1992]
(a) Forward curved (b) Backward curved
(c) Radial (d) Either backward or forward curved
IES-76. Ans. (a)
[IES-2001]
IES-79. For centrifugal compressors, which one of the following is the correct
relationship between pressure coefficient ( p) slip factor ( s) work input
factor ( w) and isentropic efficiency ( a)? [IES-2005]
IES-80. Which one of the following is the effect of blade shape on performance of a
centrifugal compressor? [IES-1996]
(a) Backward curved blade has poor efficiency.
(b) Forward curved blade has higher efficiency.
(c) Backward curved blades lead to stable performance.
(d) Forward curved blades produce lower pressure ratio.
IES-80. Ans. (c) In centrifugal compressor, backward curved blades lead to stable performance.
IES-83. In an axial flow compressor, when the degree of reaction is 50%, it implies
that [IES-2006]
(a) Work done in compression will be the least
(b) 50% stages of the compressor will be ineffective
(c) Pressure after compression will be optimum
(d) The compressor will have symmetrical blades
IES-83. Ans. (d)
IES-85. While flowing through the rotor blades in an axial flow air compressor, the
relative velocity of air: [IES-2005]
(a) Continuously decreases (b) Continuously increases
(c) First increases and then decreases (d) First decreases and then increases
IES-85. Ans. (a)
IES-86. What is the ratio of the static enthalpy rise in the rotor to the static
enthalpy rise in the stage of an axial flow compressor defined as?
(a) Power input factor (b) Flow coefficient [IES-2008]
(c) Temperature coefficient (d) Degree of reaction
IES-86. Ans. (d) Degree of Reaction: A certain amount of distribution of pressure (a rise in
static pressure) takes place as the air passes through the rotor as well as the stator;
the rise in pressure through the stage is in general, attributed to both the blade rows.
The term degree of reaction is a measure of the extent to which the rotor itself
contributes to the increase in the static head of fluid. It is defined as the ratio of the
static enthalpy rise in the rotor to that in the whole stage. Variation of over the
relevant temperature range will be negligibly small and hence this ratio of enthalpy
rise will be equal to the corresponding temperature rise.
IES-87. Which one of the following is the correct expression for the degree of
reaction for an axial-flow air compressor? [IES-2004]
Work input to the rotor Change of enthalpy in the rotor
(a) (b)
Work input to the stage Change of enthalpy in the stage
Pressure rise in the rotor Isentropic work
(c) (d)
Pressure rise in the stage Actual work
IES-87. Ans. (b) Degree of reaction,
2 2
Enthalpy rise in rotor h1 h0 Vr1 Vr2
R= = =
Enthalpy rise in the stage h2 h0 2Vb Vw
By re-arrangement,
V 2 (sec2 1 sec2 2 ) V
R= f = f (tan 1 + tan 2 )
2VbVf (tan 1 tan 2 ) 2Vb
IES-88. If the static temperature rise in the rotor and stator respectively are TA
and TB, the degree of reaction in an axial flow compressor is given by:
TA TA TB TB
(a) (b) (c) (d) [IES-1999]
TB TA +TB TA +TB TA
IES-93. In an axial flow compressor design, velocity diagrams are constructed from
the experimental data of aerofoil cascades. Which one of the following
statements in this regard is correct? [IES-2000]
(a) Incidence angle of the approaching air is measured from the trailing edge of the
blade
(b) is the deviation angle between the angle of incidence and tangent to the camber
line.
(c) The deflection of the gas stream while passing through the cascade is given by
= 1 2
(d) is the sum of the angle of incidence and camber less any deviation angle, i.e.,
= i +
IES-93. Ans. (c)
IES-96. In an axial flow co ompressor stage, aiir enters and a leaves the stagge axially. If
the whir rl component of the e air leavinng the rottor is halff the mean
n peripherral
velocity of the rotor blades,, then the degree off reaction will be: [IES--1
(a) 1.00 (b)) 0.75 (c)) 0.50 (d))0.25
IES-96. Ans.
A (b) Deegree of re eaction,
Enthalpy rise in rotor
R=
Enthalpy y rise in th
he stage
V 1
DRR = 1 w2 = 1 = 0.75
2Vb 22
IES-97. If an axiial flow co ompressor is desig gned for a constantt velocity through all a
stages, thhen the ar rea of annnulus of thhe succeed ding stage es will:
(a) Remain the same (b)) Progressiively decreaase [IES-199
98]
(c) Progreessively inccrease (d)) Depend upon
u the nu
umber of stages
IES-97. Ans.
A (b) as pressure inncreases voolume will decrease
IE
ES-110. Consider th he following statem ments in reespect of axial
a flow compress sor:
1.. An axia al flow air compressor is offten descr ribe is a reversed reaction
tu
urbine. [IIES-2007]
2.. With 50% % degree ofo reaction, the veloocity diag
grams are symmetriical.
W
Which of th
he stateme ents given
n above is//are correct?
(a
a) 1 only (b) 2 only (c) Both
B 1 and 2 (d) N
Neither 1 no
or 2
IE
ES-110. Anns. (c)
IE
ES-111. Sttalling ph henomena a in an ax xial flow compresssor stage is caused due to
w
which one of the folllowing? [IIES-2007]
(aa) Higher mass
m flow raate than th
he designed
d value
(bb) Lower mass
m flow ra
ate than thee designed value
(cc) Higher mass
m flow raate or non-uniformity
y in the blad
de profile
(dd) Lower mass
m flow ra
ate or non-uuniformity in the blad
de profile
IE
ES-111. An ns. (d)
IE
ES-111a In an axxial flow compresso
c or, stallingg is the ph
henomenon n of [IIES-2011]
(a) Air motion
m at soonic velocityy (b) Aiir stream blocking
b thee passage
(c) Reverrsed flow off air (d
d) Air strea
am not folloowing the b
blade counto our
IE
ES-111a Ans. (d)
IE
ES-112. Consider the t followwing statements regarding
r the axia al flow inn an air
co
ompressor r: [IIES-2001]
1.. Surging g is a lo ocal phen nomenon while stalling
s a
affects thhe entire
co
ompressor r.
2.. Stallingg is a lo ocal phen nomenon while surging a affects thhe entire
co
ompressor r.
3.. The pre essure ratiio of an ax
xial comp pressor sta
age is sma aller than that of a
ce
entrifugall compresssor stage.
O these sta
Of atements are correc ct:
(a
a) 1, 2 and 3 (b) 1 and 2 (c) 2 and
a 3 (d) 1 and 3
IE
ES-112. Anns. (c)
IE
ES-113. In
n the graaph as shhown above,
or an axiial flow compresssor,
fo
su
urging iss likely to
t occur in
w
which one e of thee followiing
zo
ones?
[IES-
2
2009]
(a
a) A (b) B (c) C (d) D
IES-116. Assertion n (A): The work requ uired per kg g of air flow
w / min. forr axial flow
w compressoors
is lower th gal compresssor for thee same presssure ratio. [IES-199
han that foor centrifug 95]
Reason (R):( The issentropic effficiency off axial flow
w compressoor is much h higher than
that of a centrifugal
c compressoor.
(a) Both A and R aree individua ally true annd R is the correct exp planation off A
(b) Both A and R aree individua ally true buut R is not the correctt explanatio on of A
(c) A is trrue but R iss false
(d) A is fa
alse but R is
i true
IES-116. Ans. (a) Both
B A and R are correect and R provides
p rig
ght explanaation for A.
IES-118. In axial flow comp pressor, exit flow angle devia ation fromm the blad
de angle iss a
functionn of: [IES-199 93]
(a) Blade camber (b) Space-chord ra
atio
(c) Both blade
b camb
ber and spa
ace-chord ra
atio
(d) Blade camber an
nd incidence angle
IES-118. Ans. (c)
IES-120. Under which one of the following sets of conditions will a supersonic
compressor have the highest efficiency? [IES-1995]
(a) Rotor inlet velocity is supersonic and exit velocity subsonic; stator inlet velocity is
subsonic and exit velocity is subsonic.
(b) Rotor inlet velocity is supersonic and exit velocity subsonic; stator inlet velocity is
supersonic and exit velocity is subsonic.
(c) Rotor inlet velocity is supersonic and exit velocity supersonic; stator inlet velocity
is supersonic and exit velocity is subsonic.
(d) Rotor inlet velocity is supersonic and exit velocity supersonic; stator inlet velocity
is subsonic and exit velocity is subsonic.
IES-120. Ans. (d)
IES-120a Assertion (A): The performance parameter Polytropic efficiency is used for axial
flow gas turbines and air compressors. [IES-2010]
Reason (R): Polytropic efficiency is dependent on the pressure ratio.
(a) Both A and R are individually true and R is the correct explanation of A
(b) Both A and R are individually true but R is not the correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
IES-120a Ans. (b) For comparing the performance of compressors with different stages, the
concepts of polytropic efficiency is introduced. It is the isentropic efficiency of one stage of a
multi-stage compressor. This small stage efficiency is constant for all stages of a compressor
with infinite number of stages.
IES-121. Which one of the following diagrams depicts correctly the radial
distribution of axial velocity over the blades in the last stage of multistage
axial flow compressors? [IES-2009]
Flash Chamber
IES-122. The flash chamber in a single stage simple vapour compression cycle
(a) Increases the refrigerating effect [IES-1998]
(b) Decreases the refrigerating effect
(c) Increases the work of compression
(d) Has no effect on refrigerating effect
IES-122. Ans. (d) Flash chamber has no effect on refrigerating effect.
IES-123. Match List-I with List-II and select the correct answer using the codes given
below the lists: [IES-1998]
List-I List-II
A. Bell Colemn refrigeration 1. Compressor
B. Vapour compression refrigeration 2. Generator
C. Absorption refrigeration 3. Flash chamber
D. Jet refrigeration 4. Expansion cylinder
Codes: A B C D A B C D
(a) 1 4 3 2 (b) 4 1 3 2
(c) 1 4 2 3 (d) 4 1 2 3
IES-123. Ans. (d)
IES-124. Match List-I (Cycle) with List-II (Equipment) and select the correct answer
using the code given below the lists: [IES-2008]
List-I List-II
A. Air refrigeration 1. Absorber
B. Vapour compression refrigeration 2. Flash chamber
C. Vapour absorption refrigeration 3. Turbine
D. Steam jet refrigeration 4. Compressor
Codes: A B C D A B C D
(a) 3 2 1 4 (b) 1 4 3 2
(c) 3 4 1 2 (d) 1 2 3 4
IES-124. Ans. (c)
Types of Compressors
IAS-1. What is the cause of burn out of hermetically sealed refrigerant
compressors? [IAS-2007]
(a) Phase to phase short because of worn insulation
(b) By prolonged overload operation
(c) By some mechanical failure
(d) All the above
IAS-1. Ans. (d)
IAS-2. Which of the following are the special features of a hermetically sealed
compressor of a refrigerator? [IAS-1999]
1. The compressor may be reciprocating to rotary type
Page 129 of 263
Refrigerant Compressors
Chapter 4
2. No shaft seal is necessary
3. More silent in operation
4. COP is more than that of open compressor
Select the correct answer using the codes given below:
(a) 2 and 4 (b) 1, 2 and 3 (c) 1, 3 and 4 (d) 2, 3 and 4
IAS-2. Ans. (b)
IAS-6. Which of the following are the reasons for the volumetric efficiency of
reciprocating compressor being less than 100%? [IAS-1995]
1. Deviations from isentropic process.
2. Pressure drop across the valves.
3. Superheating in compressor.
4. Clearance volume.
5. Deviations from isothermal process
6. Leakages.
Select the correct answer from the codes given below:
(a) 1, 2, 3 and 5 (b) 2, 3, 4 and 5 (c) 1, 4, 5 and 6 (d) 2, 3 and 6
IAS-6. Ans. (d) The reason for volumetric efficiency of reciprocating compressor being less that
100% are pressure drop across the valves, superheating in compressor, clearance
volume and leakages.
Rotary Compressors
IAS-10. A rotary compressor is used when a refrigerating system has to handle a
refrigerant with [IAS-1997]
(a) Low specific volume and high pressure difference
(b) Low specific volume and low pressure difference
(c) Large specific volume and high pressure difference
(d) Large specific volume and low pressure difference
IAS-10. Ans. (d)
Flash Chamber
IAS-12. Flash chamber is used in refrigeration for which one of the following?
(a)Decreasing the pressure during multistage compression [IAS-2007]
(b)Increasing the compressor pressure ratio
(c)Effective inter-cooling medium for purpose of increasing COP
(d)Maintaining the same pressure and temperature
IAS-12. Ans. (c)
Introduction
Condensers
Condensers and evaporators are basically heat exchangers in which the refrigerant
undergoes a phase change.
Next to compressors, proper design and selection of condensers and evaporators is very
important for satisfactory performance of any refrigeration system. Since both condensers
and evaporators are essentially heat exchangers, they have many things in common as far
as the design of these components is concerned. However, differences exist as far as the
heat transfer phenomena are concerned.
In condensers the refrigerant vapour condenses by rejecting heat to an external fluid,
which acts as a heat sink. Normally, the external fluid does not undergo any phase change,
except in some special cases such as in cascade condensers, where the external fluid
(another refrigerant) evaporates.
Types of Condensers
Air cooled condensers
In air-cooled condensers air is the external fluid, i.e., the refrigerant rejects heat to air
flowing over the condenser.
Evaporative condensers
In evaporative condensers, both air and water are used to extract heat from the
condensing refrigerant. Evaporative condensers combine the features of a cooling tower
and water-cooled condenser in a single unit. In these condensers, the water is sprayed
from top part on a bank of tubes carrying the refrigerant and air is induced upwards.
There is a thin water film around the condenser tubes from which evaporative cooling
takes place. The heat transfer coefficient for evaporative cooling is very large. Hence, the
refrigeration system can be operated at low condensing temperatures (about 11
to 13 K above the wet bulb temperature of air). The water spray countercurrent to
the airflow acts as cooling tower. The role of air is primarily to increase the rate of
evaporation of water. The required air flow rates are in the range of 350 to 500 m3/h per
TR of refrigeration capacity.
Evaporative condensers are used in medium to large capacity systems. These are normally
cheaper compared to water cooled condensers.
Qc Qe + Wc 1
HRR = = =1+
Qe Qe COP
For a fixed condenser temperature, as the evaporator temperature decreases the COP
decreases and heat rejection ratio increases.
For fixed evaporator temperature as the condenser temperature increases the COP
decreases hence the heat rejection ratio increases.
At a given evaporator and condenser temperatures, the HRR of refrigeration systems
using hermetic compressors is higher than that of open compressor systems.
Evaporators
The liquid refrigerant evaporates by extracting heat from an external fluid (low
temperature heat source).
The external fluid may not undergo phase change, for example if the system is used for
sensibly cooling water, air or some other fluid. There are many refrigeration and air
conditioning applications, where the external fluid also undergoes phase change. For
example, in a typical summer air conditioning system, the moist air is dehumidified by
condensing water vapour and then, removing the condensed liquid water. In many low
temperature refrigeration applications freezing or frosting of evaporators takes place.