The volvo D13

Powertrain Product Tour

Power and fuel efficiency. The best of both worlds.
 Volvo D13
Overview Power and efficiency
The proven Volvo D13 represents a giant step forward in Fuel-efficient, powerful and lightweight. Thats the
terms of fuel efficiency, emissions compliance and driver Volvo D13. Designed to meet current and future EPA
convenience. Best of all, the same proven Volvo technology regulations while improving reliability and lowering
is used around the world in a variety of heavy-duty diesel operating costs. The variable geometry turbo keeps the
applications. Todays EPA 2010 Volvo D13 builds upon engine responsive while improving fuel economy. Available
the design, functionality and serviceability of our existing in 435 and 500 horsepower models, the D13 delivers
2007 platform. And with the addition of Volvos advanced excellent low-end torque and responsiveness with minimal
Selective Catalytic Reduction (SCR) system, it maintains noise and vibration.
its power and performance without the need for
active regenerations.

can deliver
5% better
fuel efficiency*

Fact: Volvo D13 engine for EPA 2010 and beyond delivers the best fuel economy of any 13-liter coach engine out there. Its ready
to work with our innovative I-Shift transmission and I-VEB engine brake. And its ready to help drive operational savings right to your
bottom line. Which is exactly what youd expect from one of the worlds leading manufacturers of heavy-duty diesel engines.

*Testing shows that under everyday driving conditions, this new generation of Volvo engines can deliver 5% better fuel efficiency than our highly efficient EPA 07 engines.
Volvo d13 SCR and the environment.
SCR was a great solution. Environmental care is a Volvo Group core value that
Now weve made it even better. supports our long-standing policy of conserving energy and
When the EPA imposed new heavy-duty diesel emission protecting natural resources. We are deeply committed to
standards, Volvo chose Selective Catalytic Reduction minimizing the impact of our products and processes on
(SCR) as the technology that most efficiently solved the the environment. And thanks to Volvo engines with SCR
problem of nitrogen oxides. Our SCR approachalready exhaust gas aftertreatment, were able to drastically lower
well proven in Europecombines the best aspects of emission of air pollutants, with better performance and
Exhaust Gas Recirculation (EGR) with a Diesel Particulate lower fuel consumption.
Filter (DPF) and selective catalytic reduction to provide the
best possible solution. A Cleaner, Brighter view.
Volvos SCR technology is part of a total vehicle solution
Technology That Makes A Difference. that supports environmental care on many levels. Our
Volvos D13 engine with advanced SCR is a highly manufacturing processes are designed to minimize
efficient solution that reduces diesel emissions and waste and reduce consumption of energy and the use
improves air quality in accordance with EPA 10 of raw materials. We are committed to cleaner air, a
regulations. This is healthy news for motorcoach drivers, healthier environment and to conserving resources
passengers and everyone on the planet. Its also good whenever possible.
news for the environment.
Base Engine
Fuel Filter
The five-micron fuel filter traps the smallest
impurities, providing clean fuel and extending
injector life.

Oil Filter
Volvo full-flow and bypass oil filters are
manufactured to have the correct balance
between flow rate and size. This ensures that
oil flow saturates the entire filter media, and
provides for extreme oil cleanliness throughout
the service interval.

Coolant Filter
The coolant filter protects the integrity of the
coolant system, the water pump and thermostat,
and their respective seals by removing impurities
and contaminates.

Camshaft damper AND Rear Drive

The Volvo engines reputation for its smooth,
quiet operation is not by accident. Unique to
the D13 is a camshaft damper which absorbs
camshaft torsionals induced by the ultra-high
fuel injection pressure. Additionally, as a member
of the engine gear train, the large mass of the
flywheel absorbs inputs from the other gears
for a smoother operating engine and extended
component reliability and life.

POWER CYLINDER
At the heart of the power cylinder is a stiff
connecting rod with wide journals and four-bolt
attachment for superior strength and a rifle drilled
oil passage for pressurized lubrication of the
piston pin. For maximum strength under high
temperatures, the piston is oil-cooled and utilizes
a one-piece monotherm design. The top piston
ring uses a proprietary PVD coating process,
which when mated with the plateau honed
cylinder liners provides excellent oil control and
minimizes bore wear for long engine life.
Engine Management System
The EMS is located on the cold side of the
engine with positive lock/quick disconnect
harness clamps. Fuel is passed around the EMS
to cool the unit. Volvos state-of-the-art processor
and smart engine optimization help improve
performance and fuel economy over 07 engines.

Injector
The centrally located unit injector is driven from
the cam and controlled by the EMS. Ultra-high
fuel injection pressureas high as 35,000
psifor more efficient injection, atomization and
combustion enables the Volvo engine to strike a
balance between fuel economy, performance and
emissions control.

Volvo Engine Brake

The engine brake has been improved from the
2007 version and along with excellent response,
now delivers 500 HP and 350 HP at 2200 and
1500 RPM respectively, making coach speed
control easier for operators.
Base Engine
Exhaust Gas Recirculation
(EGR) Valve
The EGR valve delivers just the right amount
of EGRno more, no lessfor optimum
emission reduction and performance. Smart
application of EGRcombined with SCRis
key to maximizing fuel efficiency in the 2010 era.
Volvos Precision-Flow Cooled EGR delivers
the optimum amount of EGR to your engine, to
lower fuel consumption and operating costs.

Mixing Chamber
The mixing chamber thoroughly mixes the
cooled exhaust gas with the air from the
Charge Air Cooler (CAC) before going into
the intake manifold.

Exhaust Gas Cooler

The EGR cooler, a stainless-steel, high-density,
tube and fin design, is critical for fuel economy,
lowering exhaust gas temperatures prior to
reintroduction to the intake system. The dual-
chamber stainless-steel exhaust gas cooler
efficiently cools exhaust gases up to 932F
(500C).

Delta-P Flow Sensor

The Delta-P flow sensor, part of Volvos
Precision-Flow Cooled EGR system, provides a
flow signal to the VECTRO Engine Management
System (EMS). This integrates the turbo-charger
back pressure with EGR valve flow rate to
provide exactly the right amount of EGR for
maximum fuel economy.

Turbocharger
The single, variable geometry turbocharger
compresses and moves the intake air while
providing the correct back pressure to drive
the EGR process. The water-cooled bearing
housing and actuator ensure long life by
protecting bearings, pushrods seals, sensors
and electronics from heat. With only one moving
part, the simplicity of the sliding vane design
ensures reliability.
 SPECIFICATIONS
435 hp with 1650 lb-ft peak torque Volvo D13-435 / 1650
Ratings: 500
500 hp with 1750 lb-ft peak torque
Base Engine Configuration 4 cycle / Inline Six 400

Power (Hp)
2010 Emissions SCR Selective Catalytic Reduction
300 2000
Aftertreatment Diesel Particulate Filter with Oxidation Catalyst
Aspiration Sliding Nozzle Variable Geometry Turbocharger 200 1500

Torque (Lb-ft)
Cam / Valve Configuration SOHC / 4 Valves per Cylinder
1000
Cylinder Head One-Piece Rigid Deck Cylinder Head
Injection System Dual Solenoid Electronic Unit Injection 500

Displacement, cu. in. (L) 780 (12.8)

Compression Ratio 16.0:1 800 1000 1200 1400 1600 1800 2000 2200
Engine Speed (Rpm)
Bore & Stroke, in. (mm) 5.16 x 6.22 (131 x 158)
Cylinder Spacing, in. (mm) 6.61 (168) Volvo D13-500 / 1750
500
Full Dress Dry Weight, lb. (kg) 2676 (1214)
400

Power (Hp)
Fuel and Lubrication:
Fuel Specification Ultra Low Sulfur Diesel, 15 ppm 300 2000

Fuel Filters Primary plus Secondary

200 1500
Total Lube Oil Capacity, qts. (L) 38 (36)

Torque (Lb-ft)
Oil Filtration Two Full Flow, One Bypass 1000

Oil Specification Volvo VDS-4, SAE 5W-30 500

Engine Equipment:
0
Air Compressor, CFM Two Cylinder, 31.8 800 1000 1200 1400 1600 1800 2000 2200
Engine Speed (Rpm)
Engine Brake VEB7
Engine Brake Rating at 2200 rpm 500 hp @ 2200 rpm Advertised Power, HP 500
Engine Brake Rating at 1500 rpm 350 hp @ 1500 rpm Peak Power, HP 500
Electronic Oil Level Indicator Standard Peak Torque, lb-ft@rpm 1750@1050
Air Intake Preheater, Electrical Optional Governed rpm 2100
Engine Block Heater Optional Recommended cruise speed range, rpm 13001500
Fuel Heater Optional Start engagement torque, lb-ft@rpm 850@800

FEATURE BENEFIT
No-Regen DPF strategy, regenerating soot with only Passive (NO2- Eliminates Active (oxygen-based) DPF Regenerations and
based) Regeneration; no 7th injector fueling for regeneration the diesel fuel usage they require to help reduce operating costs

Available Early Upshift software encourages progressive shifting Lower total engine revs; better fuel economy

Volvo D13 is the only EPA 10 diesel using the same base engine and Systems proven over time operate with greater durability
EGR system as in 2007 for reduced cost of operation
Eight headbolts around each piston; four bolts on each Higher number of bolts assures more even clamping
connecting rod and greater clamping force for longer design life
Finer fuel atomization for cleaner burn, reduced emissions
Ultra-high 35,000 psi fuel injection pressure
and better fuel economy
Reduced injection system generated torsional vibration
Damper on camshaft
and high-frequency buzz, for longer component life
Together with accurate turbocharger and EGR valve, this closed-loop
Precision-Flow Cooled Exhaust Gas Recirculation with Delta-P sensor for
system is tuned to give just the EGR flow needed, no more, no less,
accurate EGR measurement
for optimum fuel consumption
Consistent temperature and accurate flow; balanced pressure design
Hydraulically actuated EGR valve with dual-port design with reduced opening force for high reliability and
stick resistance
Available I-VEB engine brakestrongest in class engine brake at
Exceptional retardation at the rpm you drive
cruise rpm
I-VEB intelligently modulates the engine brake power for downhill cruise
Greater driving comfort; improved safety
to maintain a steady vehicle speed during descent
Performance Bonus Guide software helps the driver operate in the most By altering the drivers behavior through incentives, fuel savings can
efficient zone be significant, and driver retention can be increased
2010 SCR
solution:
NO REGEN engine

The Goal: Getting Rid Of Nox. stopping for DEF very often. While a motorcoach traveling
Volvo D13 engines produced to meet the 2007 standards from New York to Los Angeles might need to fill its fuel tank
effectively reduced oxides of nitrogen (NOx) emissions by twice, it would make the trip on a single tank of DEF.
50%, and reduced particulate matter (soot) by 90%. New
EPA regulations for 2010 call for a further reduction in NOx Less Soot, No Active Regeneration And
emissionsa full 90% lower. Volvo engineers met this Greater Fuel Efficiency.
challenge by creating a system that will deliver near-zero The D13 engines unparalleled SCR system not only meets
emissions of particulates and NOx. environmental regulations, it relieves drivers of concern
about regeneration, and it also provides improved fuel
Facing A Complex Problem. efficiency over previous D13 engines.
When a diesel engine combusts fuel, it produces NOx, a
pollutant. It also puts out soot. But if an engine is designed Active Regeneration Is A Thing Of The Past.
to produce very little soot, it will, in turn, produce even more A DPF accumulates particulate matter that periodically must
NOx. This dilemma brought out the best in Volvos engineers. be burned off using a process called regeneration. With
Volvos 2010 SCR technology, this regeneration occurs
From Two Pollutants To Nearly Zero. automaticallyand the driver proceeds without even being
The Volvo D13 SCR solution delivers a highly efficient aware the process is taking place. Under normal driving
engine that provides increased fuel efficiency and low conditions, theres never a need to park and perform an
particulate emissions. To combat the resultant NOx active regeneration.
emissions, the Volvo system injects Diesel Exhaust
Fluid (DEF) downstream from the DPF. The exhaust gas Full EPA Compliance Makes Life Better
combines with the DEF, which turns the NOx into harmless For Everyone.
nitrogen gas and water vapor. This new system is the only one industry-wide that meets
the EPAs near-zero NOx emissions requirement while at
Where There Is Diesel Fuel, There Is DEF. the same time relieving the driver from ever having to worry
The DEF is fed into the system from an onboard tank that about active regeneration. It all happens seamlessly.
is simple to fill. Truck stops and fueling stations all across
North Americaand our Volvo service providersoffer
DEF, and the number is growing every day. But you wont be
 how SCR All The Advantages Of
Vertical Installation.
Thanks to our unique vertical installation
and rooftop diffuser mount, the SCR and

Works
DPF system produces less heat in the
engine compartment. It also provides easier
accessibility for safer maintenance. In this
vertical configuration, the DPF and SCR
components and sensors are better protected
from damaging dirt, dust, water, etc. The
Our vertical DPF/SCR configuration innovative diffuser system reduces exhaust
saves valuable passenger space. peak temperature by 50% at 6 inches and
prevents water from infiltrating the exhaust line.
The roof flush mount improves the appearance
of the coach.
Near-zero emissions
exit the exhaust pipe

SCR
Within SCR system,
DPF
ammonia reacts
with NOx to form
nitrogen and water

Diesel Particulate Filter (DPF)

Volvo Power engines feature a Diesel
INJECTOR Particulate Filter (DPF) that filters soot from
DEF is injected
into the post-DPF the exhaust. Exhaust gases exiting the DPF
exhaust stream meet or exceed EPA 2010 clean air standards
DEF converts for particulate matter.
to ammonia in
exhaust heat Ceramic Substrate
DPF The DPF uses a ceramic substrate. Exhaust
DPF traps soot,
which is passively gas that enters flows through the porous
regenerated during ceramic wall and comes out the other end,
vehicle operation
leaving soot in the filter. Through passive
regeneration, the soot is removed and all that
remains is an ash of low volume, resulting in
long maintenance intervals.

Engine Exhaust
DEF Frequently asked questions
Q. What is Diesel Exhaust Fluid, or DEF? will resume normal power. Error codes will be logged into
A. Diesel Exhaust Fluid (DEF) is a reactant thats key the computer for future analysis of operation history.
to the SCR process. Its a nontoxic, aqueous solution of
32.5% urea and 67.5% water. To assure quality, DEF should Q. How should DEF be stored?
be purchased only from a certified supplier. A. Store DEF in a cool, dry and ventilated area, away
from direct sunlight. Recommended storage temperature
Q. What is urea? is up to 25 C /77 F, though brief exposure to higher
A. Urea is a compound of nitrogen that turns to ammonia temperatures will not be a problem.
when heated. It is used in a variety of industries, perhaps
most commonly as a fertilizer in agriculture. Urea is often Q. What is the shelf life of DEF?
added to hand and foot creams. A. This is largely a factor of storage temperature.
DEF degrades over time depending on temperature
Q. How much DEF will be required? and exposure to sunlight. If stored at recommended
A. DEF is injected only when needed. Consumption will be temperatures (not exceeding 25 C /77 F) shelf life
approximately 2% of fuel consumption, depending on will be around two years.
how and where you operate your motorcoach (duty cycle,
passenger capacity, terrain, etc.). Q. Are there any handling concerns
with DEF?
Q. How many miles can a motorcoach travel A. DEF is nontoxic, nonhazardous and nonflammable.
on a single gallon of DEF? It is nonpolluting and meets strict international
A. Again, DEF consumption is related to fuel consumption. standards for purity and composition. DEF poses no
A motorcoach averaging 7 MPG will be able to travel serious risk to drivers or equipment when handled properly.
233 miles or more on one gallon of DEF (U.S. gallons). Always buy DEF from a certified supplier. Always keep DEF
in original certified containers. To prevent contamination
Q. How much will I pay for DEF? and damage to the filter or pump, do not transfer DEF
A. At the time DEF goes on sale, it is anticipated that pricing to other containers. Be sure to add DEF to the DEF tank
will be at or below the cost of diesel fuel. onlydo not add DEF to oil, coolant, gas or other tanks.

Q. How does outside temperature Q. Is DEF corrosive?

affect DEF? A. DEF is corrosive to steel, copper, aluminum and lower-
A. DEF will begin to form a frozen slush at -11 C /12 F. When grade plastics or plastics with additives in them. DEF tanks
the engine is running, the vehicle coolant system provides and dispensing equipment are made of heavy-duty plastic
heating for the DEF tank and supply lines. DEF thaws very with no additives.
quickly. If it freezes when the motorcoach is not operating,
start-up and normal operation of the vehicle will not be Q. How does DEF affect service and
affected. The vehicle coolant system will heat the DEF to maintenance?
liquid form, and vehicle operation can continue normally. A. Coaches with a Volvo SCR system require no change to
When frozen, DEF expands by about 7%. DEF tanks are service and maintenance intervals. The DEF filter can be
designed to accommodate this expansion. changed in minutes.

Q. What happens if a driver runs out of DEF? Q. How is DEF packaged?

A. DEF indicators on the dash will alert the driver regarding A. DEF will be available in 2.5-gallon containers, 55-gallon
DEF status. A gauge much like a fuel gauge will indicate drums, 275-gallon IBC and in bulk storage for fleet
the level of DEF in the tank. A DEF low-level warning locations, truck stops and dealerships.
will activate when the DEF tank is low. If a driver runs
out of DEF completely, vehicle power will be reduced Q. Where will DEF be available?
to derate mode. When the DEF tank is refilled, the engine A. DEF will be everywhere drivers are. All major truck stops,
dealers and distributors will carry DEF.
I-Shift: Better for you and your bottom line.
Volvo I-Shift is a 12-speed, two-pedal, lightweight automated enhance productivity.
manual transmission (AMT) that delivers an exceptional level Lower Operating Costs
of productivity by simultaneously maximizing comfort, safety I-Shift lets every driver shift like a fuel efficiency expert,
and fuel efficiency. I-Shift is designed to integrate seamlessly reducing your fuel costs. Smooth shifting puts less stress on
with Volvo engines. It represents the fourth generation of the driveline and the tires, and can extend the useful life of
proven Volvo AMT technology that requires minimum service the driveline and minimize maintenance.
and virtually no maintenance. Volvo I-Shift has become the
new transmission standard in terms of fuel economy, safety Easy Operation
and ease of operation. No driver intervention is needed, because you can trust
I-Shift to always select the right gear. This level of ease helps
A transmission with intelligence. with driver retention on the road.
The I-Shift transmission management system employs
a next-generation microprocessor to deliver intelligent Increased Safety
features that improve driveability, safety and fuel efficiency. Easier operation means less wear and tear on drivers. I-Shift
For example, I-Shift knows the efficiency map for each reduces fatigue and improves concentration, allowing drivers
Volvo engine. By continuously monitoring the changing to give their full attention to maneuvering the vehicle.
grade, vehicle speed, acceleration, torque demand, weight,
rolling and air resistance, the I-Shift can instantly predict Solutions that drive success.
and select the most efficient utilization of the engine. The I-Shift transmission is backed by a warranty of two
In other words, it knows when and where a shift would years or 250,000 miles (whichever comes first) on parts
be beneficial. and labor. Troubleshooting is done with Volvos diagnostic
tools, VCADS and Guided Diagnostics, included in
Premium Tech Tool. Fault codes can also be accessed
through Volvos sophisticated built-in Driver Display, and
through Prevost Liaison.
 Prevost. North Americas leading premium
intercity touring coach manufacturer.
Prevost takes your transport operation to a new level of
excellence, with passenger coaches that deliver the ultimate
in comfort, performance and dependability. Multiple
safety features, including advanced braking, stability and
monitoring systems, provide peace of mind for you and
your passengers. Prevosts exclusive offering of the Volvo
D13 engine and the automated Volvo I-Shift transmission
provides an integrated powertrain solution that saves
fuel, delivers outstanding performance, reduces pollution
and makes driving a pleasure. Our service specialists are
certified for expert maintenance and repair on all Prevost
and Volvo coaches and Volvo powertrains. And our broad
support network includes seven strategically located Prevost DEF Availability
Service Centers and over 100 Prevost Service Providers Prevost Service Centers
across North America. Prevost Service Providers
Other DEF Outlets
The finest motorcoach design and construction, powered by
*For a current list of DEF outlets, go to www.volvobusscr.com
the best engines and backed by superior service. Thats what
you expect from a leader. Thats what you get from Prevost.
Prevost Parts & Service Centers
Quebec City, QC 866.870.2046
To find out more, talk to your Prevost
Delta, BC 604.940.3306
Regional Sales Manager (RSM).
South Plainfield, NJ 800.223.0830
Your Prevost RSM can answer any questions you may have. Goodlettsville, TN 877.299.8881
To request more information, contact your Prevost RSM or Jacksonville, FL 800.874.7740
nearest Service Center by calling 877.773.8678 in the U.S. Fort Worth, TX 866.773.8678
or 418.883.3391 in Canada. Mira Loma, CA 800.421.9958

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