Page

H17/28 1/2
Section No. Rev.
Engine Maintenance General Maintenance Schedule

G09100 1F

Maintenance Guidance for Marine Auxiliary Engine

Description Overhaul Interval (hours)

: Planned Overhaul
Section

(see note)
200 hours
: Confirm after Overhaul/New Remark
No.

Others

12,000

16,000

20,000

24,000

28,000

32,000
: based on observation

1,000

2,000

4,000

8,000
: Visual inspection after overhaul or refitting
Major Fasteners - Retightening
M15000 Nuts for Cylinder Head

M33200 Bolts for Counter Weight
M13250 Nuts for Main Bearing Cap
M31000 Bolts & Nuts for Connecting Rod
M25000 Nuts for Camshaft
M35300 Nuts for Timing Gears
Bolts for Engine Block and Base Frame

Bolts for Exhaust Pipe Axial Compensator

Bolts for Turbocharger
Major Bearings Inspection
M13250 Main Bearings

M13250 Thrust Washer (Axial Clearance Check)

= Check 1set.
M32120 Con Rod Bearings (Big Ends) If not good,

M32130 check all sets.
Con Rod Bearings (Small Ends)

M25000 Camshaft Bearings (Clearance Check)
M11100 Resilient Mounts Inspection

Resilient m ount Retightening

Bolt for Base Frame and Resilient Mount

Nut for Resilient Mount and Foundation

Cylinder Unit and Con. Rod- Inspection
Intake/Exhaust Valve, Seats and Guide
M21200

- Overhaul and Regrinding of Valve and Seat

Check Rotation of Rotocap during Operation Weekly

M15000 Cylinder Head Cooling Water Space

M21300 Checking & Adjustment of v/v Clearance

Indicator Valve

M15100 Cylinder Liner Reconditioning (Honing)

M31100 Piston, Piston Pin and Piston Rings = Check 1set
M32120 Measure Big-end Bore, Check Clearance

M32130 betw een Piston Pin & Small End

Crankshaft and Gears - Inspection
Flyw heel Gear Rim Teeth

M33100 Crankshaft - Deflection Check

Torsional Vibration Damper : Fluid sample Only for Viscous Damper

Timing Gears and Pump Driving Gears

M35300

(Clearance and backlash check)

Valve Operating Mechanism
Tappet Roller Shaft and Bearing
M23000

(Check Clearance)
Rocker Arms Shaft and Bearing
M21210

(Check Clearance)
M23000 Contact Faces of Cam and Tappet Roller

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 10.04/KGH
 Page
H17/28 2/2
Section No. Rev.
Engine Maintenance General Maintenance Schedule

G09100 1F

Maintenance Guidance for Marine Auxiliary Engine

Description Overhaul Interval (hours)

: Planned Overhaul
Section

(see note)
200 hours
: Confirm after Overhaul/New Remark
No.

Others

12,000

16,000

20,000

24,000

28,000

32,000
: based on observation

1,000

2,000

4,000

8,000
: Visual inspection after overhaul or refitting
Control System Function Check
G40000 Governor Linkage Function Check Weekly

Check Governor Oil Level
Daliy

(See Manual for Governor)
RPM Pick-up - Clearance Normal Clearance:

G45001
Safety Device Check 1.0 ~ 2.0 mm
M45200 Temperature / Pressure Sw itches

Fuel system - Inspection

G05100 Analyze Oil Properties (Sample) Every Bunkering

Fuel Injection Pump - Inspect Deflector

M51100 (Replace if needed)
- Check Plunger Assembly
Replace if necessary
Fuel Injection Valve
M52000 Maximum overhaul

(Check and Adjust the Opening Pressure)
interval = 2,000 hours
M98315 Fuel Oil Filter Clean

Lubricating Oil System

G06200 Analyze Oil Properties (Sample) Monthly

M61000 Lubricating Oil Pump

M62000 Lubricating Oil Cooler Clean

When pressure loss

M63000 Lubricating Oil Filter Clean & Replace

across filter is 1.5bar

M67000 Centrifugal Filter Clean and Replace Monthly

Thermostatic Valve Inspection

G60000

(Clean & Check the elements)

Cooling Water System
G07100 Analyze Cooling Water Properties (Sample) Monthly

M71000 Cooling Water Pump

G70000 Thermostatic Valve Inspection

Com pressed Air System

Starting Valve for Main & Emergency
O02300 Monthly

(Function Check)
Air Motor Inspection (See Manual for Air Motor)

G40000 Check Compressed Air System Weekly

Air Filter & Air Vessel Pressure Check Daily
Supercharging System
Clean Air Filter (See Manual for Turbocharger) Every 500hrs running

M80000 Clean Turbine (Water-w ashing) Every 200hrs running

M80000 Clean Compressor (Water-w ashing) Every 24~50hrs running
M84000 Clean Charge Air Cooler

* When doing maintenance and overhaul work, seals (o-rings & gaskets, etc.) should be renewed.
* The overhaul intervals stated above are only for guidance as these depend on the actual service condition,
the quality of used fuel or lubricating oil, the treatment of cooling water and so on.

Note) These are not parts of normal maintenance interval, but, the confirmation or visual inspection of
the specified ones to be carried out after Overhaul/New or Refitting.

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 10.04/KGH