Pump Calculation Data Sheet: Wilmar Id Engineering Amd Construction Management Flourmills Greenfield Pelintung

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The document discusses pump calculation data sheets for determining parameters like flow rates, pressures, velocities and head calculations for pumps used in water distribution systems.

The pump calculation data sheet is used to determine design parameters of a pump like flow rates, pressures, velocities and head calculations based on given operating conditions of the fluid and system components.

Parameters considered in determining the net positive suction head available (NPSHa) include suction pressure, vapor pressure, static head losses due to friction and acceleration in the suction line.

CASE :

SUCTION FROM RO WATER TANK

PUMP CALCULATION DATA SHEET


PTTI JOB No. 3906
WILMAR ID Revision DATE DESCRIPTION MADE BY CHECKED BY APPOVED BY
ENGINEERING amd CONSTRUCTION MANAGEMENT

FLOURMILLS GREENFIELD PELINTUNG

TAG NO P-101
SERVICE RO WATER

DISTRIBUTION
HEADER PIPE

LAH Maximum Level


10000

5033

30000
LAL Minimum Level
79

5000

P-101

OPERATING CONDITIONS DISCHARGE CONDITION


1. Fluid Name RO Water 1. Line Size 2 (inch)
2. Temp. Nom 25 ( C)
o
Schedule STD
3. Mass Density 997.1 (kg/m ) 3
2. ID 2 (inch)
4. Vap. Press. Max 0.03 (bara) 3. Length 30 (m)
5. Viscosity Norm. 4.0.8947 (cP) 4. Press. Loss
6. Capacity Normal 6 (m3/h) a. Line + Fitting 0.1441 (bar)
7. Capacity Over Design 10 (%) b. Filter 0 (bar)
8. Capacity Design 6.6 (m3/h) c. Orrifice 0 (bar)
d. Pipeline 0 (bar)
SUCTION CONDITION e. Misc. 0 (bar)
1. Line Size 2 (inch) f. Sub Total ( a - e ) 0.1441 (bar)
Schedule STD
2. ID 2 (inch) 5. Control Valve 0 (bar)
3. Length Note 1) 5 (m) 6. Max. Dest. Press. 4 (barg)
4. Min. RO Tank Press 0 (barg) 7. Elevation 10 (m)
Max. RO Tank Press 0 (barg) 0.98 (bar)
5. Min Static Head 0.079 (m) 8. Disch. Press. 5.12 (barg)
0.01 (bar)
6. Line Loss 0.01 (bar) HYDRAULIC POWER 0.96 KW
7. Strainer Loss 0.1 (bar)
8. Other Loss 0 (bar)
9. Suc. Press. Min -0.10 (barg)
Suc. Press. Max 0.38 (barg)
10. Velocity 0.82

DIFFERENTIAL PRESSURE
1. Disch. Pressure 5.12 (barg)
2. Suction Press -0.10 (barg)
3. Special Margin 0 (bar)
4. Diff. Pressure 5.22 (bar)
5. Head 53.5 (m)

NET POSITIVE SUCTION HEAD


1. Suc. Pressure 0.91 (bara)
2. Vap. Pressure 0.03 (bara)
3. Net 0.88 (bar)
4. NPSH Avail. 8.98 (m)
5. NPSH Req. (m)
6. NPIP Avail. #REF! (bar)
PUMP CALC

SOUTH MAHAKAM FIELD DEVELOPMENT PROJECT Revision


PAHASE 3 JEMPANG-METULANG

PLATFORM

TAG NO P-101
SERVICE RO WATER

LAH Maximum Level

5033

LAL Minimum Level


79

5000

OPERATING CONDITIONS
1. Fluid Name RO Water
2. Temp. Nom 25 (oC)
3. Mass Density 997.1 (kg/m3)
4. Vap. Press. Max 0.03 (bara)
5. Viscosity Norm. 4.0.8947 (cP)
6. Capacity Normal 6 (m3/h)
7. Capacity Over Design 10 (%)
8. Capacity Design 6.6 (m3/h)
SUCTION CONDITION
1. Line Size 2 (inch)
Schedule STD
2. ID 2 (inch)
3. Length Note 1) 5 (m)
4. Min. RO Tank Press 0 (barg)
Max. RO Tank Press 0 (barg)
5. Min Static Head 0.079 (m)
0.01 (bar)
6. Line Loss 0.01 (bar)
7. Strainer Loss 0.1 (bar)
8. Other Loss 0 (bar)
9. Suc. Press. Min -0.10 (barg)
Suc. Press. Max 0.38 (barg)
10. Velocity 0.82

DIFFERENTIAL PRESSURE
1. Disch. Pressure 5.12 (barg)
2. Suction Press -0.10 (barg)
3. Special Margin 0 (bar)
4. Diff. Pressure 5.22 (bar)
5. Head 53.5 (m)

NET POSITIVE SUCTION HEAD


1. Suc. Pressure 0.91 (bara)
2. Vap. Pressure 0.03 (bara)
3. Net 0.88 (bar)
4. NPSH Avail. 8.98 (m)
5. NPSH Req. (m)
6. NPIP Avail. 0.68 (bar)
CASE :
SUCTION FROM RO WATER TANK

PUMP CALCULATION DATA SHEET


PTTI JOB No.
DATE DESCRIPTION MADE BY CHECKED BY

DISTRIBUTION
HEADER PIPE

10000

30000

53-PR-3601-A/B

DISCHARGE CONDITION
1. Line Size 2 (inch)
Schedule STD
2. ID 2 (inch)
3. Length 30 (m)
4. Press. Loss
a. Line + Fitting 0.1441 (bar)
b. Filter 0 (bar)
c. Orrifice 0 (bar)
d. Pipeline 0 (bar)
e. Misc. 0 (bar)
f. Sub Total ( a - e ) 0.1441 (bar)

5. Control Valve 0 (bar)


6. Max. Dest. Press. 4 (barg)
7. Elevation 10 (m)
0.98 (bar)
8. Disch. Press. 5.12 (barg)

HYDRAULIC POWER 0.96 KW


CASE :
ON FROM RO WATER TANK

3906
APPOVED BY SOUTH MAHAKAM FIELD DEVELOPMENT PROJECT

PAHASE 3 JEMPANG-METULANG

PLATFORM

Determination of NSPHa of Vent KO Drum

Flow Rate Q 6
Design Flow Rate, Q Design 6.6
Pipe Internal Diameter , D 50.8
Length of Pipe, L 12.75
DISTRIBUTION Liquid Density, 997.1
HEADER PIPE Liquid Viscosity, 4.0.8947
Absolute Rouhness, 0.045

Suction Vessel Pressure, Pa 1.01


Liquid Vapour Pressure, Tv 0.03

Height of Suction Vessel, Ha 5


Height of Pump Centreline, Hb 5
Pump Characteristic
Single or Double Acting S
No. of Piston 2

RPM. N 44

Single Acting Duplex 44 rp

Pipe Friction Loss


Velocity, V 0.350
Reynold's Number, Re #VALUE!

Pipe Friction Loss, P 0.11


Friction Loss, h 1.126

API RP 14E / Hydraulic Institute Methode


NPSHa = (Pa - Tv) / (g x Density x 10-5 ) + (Ha-Hb) - Pab - hv - ha

Where :
Ha & Hb =
Pa =
Tv =
g =
pab =
ha =
hv =

Pab
Friction Loss Pab =

Acceleration Head Loss (API RP 14E Methode ( Pulsation Dampener Checking )

ha = L x V x N x C / ( K x g )
Where :
Pipe Length =
L =
V =
g =
K =
C =

Velocity Head
hv = V2 / 2g ha

hv
NPSHa
NPIPa
PUMP CALCULATION DATA SHEET

PROJECT Revision DATE DESCRIPTION MADE BY


JEMPANG-METULANG

INPUT DATA

(m3/h)
(m3/h)
mm
m
(kg/m3)
(cP)
mm

(bar a)
(bar a)

(m)
(m)

( S for single, D for Double )


( 1 : Simplex ; 2 : Duplex ; 3 : Triplex ; 4 : Quadruplex ; 5: Quintuplex or more )

(rpm) (Assumed based on Main Sltupa Document for Pump Sizing )

Single Acting Duplex 44 rpm

CALCULATION

(m/s)

(bar) (Include Strainer)


(m)
- Pab - hv - ha

Height (m)
Suction Pressure (bar a)
Vapour Pressure (bar a)
Gravitational Acceleration ( m/s2 )
Pipe Frictional loss (m)
Acceleration Loss (m)
Velocity Head Loss )m)

1.126 (m)

Pulsation Dampener Checking )

12.75 m (Straight Pipe Without Fitting )


0.762 m ( 15 x Nminal Pipe Diater )
0.350 m/s
9.8 m/s2
2 ( 1.4 : For Water deaerated, 1.5 : Water teg, 2 : hydrocarbons, 2.5 : Comp. Liquids )
0.2

UNIT Without Pulsation Dampener With Pulsation Dampener


m 2.004 0.120
bar 0.20 0.012
m 0.006 0.006
m 6.927 8.811
bar 0.68 0.86
CASE : MP1
SUCTION FROM CLOSE DRAIN

EET DRUM - OPERATING

PTTI JOB No. 3906


MADE BY CHECKED BY APPOVED BY

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