Iso 8894-2
Iso 8894-2
Iso 8894-2
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IS 1528 (Part 16) :2007
ISO 8894-2:1990
Indian Standard
METHODS OF SAMPLING AND PHYSICAL TESTS
FOR REFRACTORY MATERIALS
PART 16 DETERMINATION OF THERMAL CONDUCTIVITY ACCORDING TO
HOT-WIRE METHOD (PARALLEL)
( First Revision)
ICS 81.080
@ 61S 2007
NATIONAL FOREWORD
This Indian Standard (Part 16) (First Revision) which is identical with ISO 8894-2: 1990 Refractory
materials Determination of thermal conductivity Part 2: Hot-wire method (parallel) issued by the
International Organization for Standardization (ISO) was adopted by the Bureau of Indian Standards
on the recommendation of the Refractories Sectional Committee and approval of the Metallurgical
Engineering Division Council.
This standard was originally published in 1991. This revision of the standard has been taken up to
align it with ISO 8894-2: 1990 by adoption, under dual numbering system.
The text of ISO Standard has been approved as suitable for publication as an Indian Standard without
deviations. Certain conventions are, however, not identical to those used in Indian Standards.
Attention is particularly drawn to the following:
a) Wherever the words International Standard appear referring to this standard, they should
be read as Indian Standard.
b) Comma (,) has been used as a decimal marker, while in Indian Standards, the current
practice is to use a point (.) as the decimal marker.
In this adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards, which are to be substituted in their
places, are listed below along with their degree of equivalence for the editions indicated:
ISO 8894-1 : 1987 Refractory materials IS 1528 (Part 21) : 2007 Methods of Identical
Determination of thermal conductivity sampling and physical tests for refractory
Part 1: Hot-wire method (cross-array) materials: Part 21 Determination of
thermal conductivity according to hot-wire
method (cross-array)
For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 Rules for rounding off numerical values (revised). The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.
IS 1528 (Part 16):2007
ISO 8894-2:1990
Indian Standard
METHODS OF SAMPLING AND PHYSICAL TESTS
FOR REFRACTORY MATERIALS
PART 16 DETERMINATION OF THERMAL CONDUCTIVITY ACCORDING TO
HOT-WIRE METHOD (PARALLEL)
( First Revision)
1.1 This part of ISO 8894 specifies a hot-wire method for the
ISO 88941 :1987,Refractory materials Determination of
determination of the thermal conductivity of refractory prod-
thermal conductivity Part 1: Hot-wire method (cross-arra y).
ucts and materials.
1.3 Subject to the limits in 1.2 the method is applicable to 3.1 thermal conductivity, A: Density of heat flow rate
powdered or granular materials (see 7.2). divided by temperature gradient.
2 In general it is difficult to make measurements on anisotropic The unit of power is the watt (volt-amoeres)
materials, particularly those containing fibres, and the use of this
method for such materials should also be agreed between the parties
concerned.
4 Principle
1.4 The determination of thermal conductivity by the hot- The hot-wire method (parallel) is a dynamic measuring pro-
wire method (cross-array) is the subject of ISO 88941. cedure based on the measurement of the temperature increase
at a certain location and at a specified distance from a linear
heat source embedded between two test pieces.
1
IS 1528 (Part 16) :2007
ISO 8894-2:1990
measured from the moment the heating current is switched on, NOTE -- An instrument of class 0,2 or better (see IEC 51-2: 1984,
is a measure of the thermal conductivity of the material of D/rect acting /rrd/eating analogue electrical measuring instruments and
which the test pieces are made. the!r accessories Part 2: Special requirements for ammeters and
voltmeters) is suitable.
NOTES
NOTE Grooves in both faces will be necessary for materials of higher
1 Base metal thermocouples are also permitted for use at conductivity, e.g. greater than 5 W/(mK).
temperatures below 1000 C.
2 An insulating layer berween the cover and the upper test piece is
allowed. 7 Procedure
5.5 Digital multimeter, for measuring the current in the hot 7.1 Arrange the test assembly ready for testing. Place the hot
wire and the voltage drop across it, and capable of measuring wire (5.2) and differential thermocouple (5.4) between the two
both to an accuracy of at least 10,5 %. test pieces, with the hot wire along the centreline of the brick
2
IS 1528( Part 16):2007
ISO 8894-2:1990
faces in contact with each other and cement them into the in table 1. The power levels are based on a recorder deflection
grooves where appropriate, using a cement made from finely of 0,8 x full-scale deflection for a given maximum duration of
ground test material mixed with a small amount of a suitable the test (f ~ax), and table 1 also shows the required accuracy for
binder (e.g. 2 % dextrin and water). Ensure that the wires are the measurement of time (accuracy /),
cemented evenly, to allow equal heat transfer to the two test
pieces, as shown in figure 4. NOTE The appropriate level of power input to the hot wire will differ
from equipment to equipment and needs to be evaluated in preliminaw
tests, but may eventually be based on experience,
7.2 If the test is being performed on powdered or granular
material, fill the bottom container (5.7) with the test material UP
to its top, and place on it the hot wire and differential thermo- 7.6 When the furnace reaches the test temperature, verify
that the temperature in the region occupied by the test
couple as shown in figure 1. Place the top container (5.7) on
the bottom one and fill with the test material. Cover the test assembly is uniform and constant. The differential thermo-
couple (5.4) shall not show a variation of more than 0,05 C
assembly with a slab of the same material as that of the con-
tainers. Determine the apparent bulk density of the test material over a period of 10 min immediately prior to the test.
3
IS 1528 (Part 16):2007
ISO 8894-2:1990
NOTE The figures in table 1 are based on the use of type S thermocouples (see 5.4), and should be adjusted
if a type R thermocouple is used.
).=
V.1 ~ -[z) The values of A which can be considered accurate are those
4X1 AO(I) AO(21)
between 1,5 and 2,4.
h{ch correspond 0 alues f AO(f)
where
t is the period of time, in seconds, between switching on d) the material tested (manufact~rer, product, type, batch
and switching off the heating circuit; number, etc.);
r is the separation, in metres, of the hot wire and the e) any pre-treatmeht given to the test material (see note 1
measurement thermocouple; to clause 1);
a k the thermal diffusivity, in square metres per second; f) in the case of powders or granular materials, the ap-
parent bulk density in the poured, untamped state (see 7.2);
_Ei ~
()
4ai
is an exponential integral of. the form
g) the furnace atmosphere;
()
Av(2/)
Table 2 Ei ~ as a function of
Ao(i)
\()(21)
0 1 2 3 4 5 6 7 8 9
.\()(l)
i
1,1 6,9287 6,2966 5,7689 5,32? 3 4,9366 4,6021 4,3085 4,0483 3,8162 3,6077
1,2 3,4192 3,2480 3,0918 2,9485 2,8166 2,6949 2,5820 2,4772 2,3795 2,2883
1,3 2,2028 2,1227 2,0473 1,9764 1,9094 1,8461 1,7863 1,7295 1,6757 1,6245
1,4 1,5758 1,5295 1,4852 1,4431 1,4028 1,3642 1,3274 1,2920 1,2582 1,2257
1,5 1,1945 1,1646 1,1358 1,1081 1,0814 1,0557 1,0310 1,CQ7 1 0,9841 0,9619
1,6 0,9405 0,9197 0,8997 0,8803 0,8616 0,8434 0,8259 0,8089 0,7924 0,7764
1,7 o,76a 9 0,7459 0,7313 0,7171 0,7034 0,6900 0,6770 O,EW 4 0,6521 0,6402
1,8 0,6286 0,6173 0,6063 0,5956 0,5852 0,5750 0,5652 0,5555 0,5461 0,5370
1,9 0,5280 0,5193 0,5108 0,5025 0,4944 0,4865 0,4788 0,4712 0,4639 0,4567
_
2,0 6449 6 0,4428 0,4360 0,4295 0,4230 0,4168 0,4106 0,4046 0,3987 0,3929
2,1 0,3873 0,3818 0,3764 0,371 1 0,3659 0,3608 0,3558 0,3510 0,3462 0,3415
2,2 0,3369 0,3324 0,3280 0,3237 0,3194 0,3152 0,3112 0,3072 0,3032 0,2994
2,3 0,2956 0,2919 0,2882 0,2846 0,281 1 0,2776 0,2742 0,2709 0,2676 0,2644
2,4 0,2613 0,2%3 2 0,2551 0,2521 0,2491 0,2462 0,2434 0,2406 0,2378 0,2351
2,5 0,2325 0,2298 0,2273 0,2247 0,2222 0,2198 0,2174 0,2150 0,2126 0,2103
2,6 0,2081 0,2058 0,2036 0,2015 0,1993 0,1972 0,1952 0,1931 0,191 1 0,1892
2,7 0,1872 0,1853 0,1834 0,1816 0,1797 0,1779 0,1761 0,1744 0,1727 0,1710
2,8 0,1693 0,1676 0,1660 0,1644 0,1628 o,~61 2 0,1597 0,1582 0,1567 0,1552
2,9 0,1537 0,1523 0,1509 0,1495 0,1481 0,1487 0,1454 0,1441 0,1427 0,1414
3,0 0,1402 0,1389 0,1377 0,1364 0,1352 0,1340 0,1329 0,1317 0,1305 0,1294
3,1 0,1283 (),127 2 0,1261 0,1250 0(1239 0,1229 0,1218 0,1208 0,1198 0,1188
3,2 0,1178 0,1168 0,1158 0,1149 0,1139 0,1130 0,1121 0,1112 0,1103 0,1094
3,3 0,1085 0,1076 0,1068 0,1059 0,1051 0,1043 0,1034 0,1026 0,1018 0,1010
3,4 0,1002 0,0995 0,0987 0,0979 0,0972 0,0964 0,0957 0,0850 0,0843 0,0936
3,5 0,0928 0,0922 0,0915 0,0908 0,090 7 0,0895 0,0888 0,0861 0,0875 0,0869
3,6 0,0862 0,0856 0,0850 O,ow 4 0,0838 0,0832 0,0826 0,0820 0,0814 0,0808
3,7 0,0803 0,0797 0,0791 0,0786 0,0780 0,0775 0,0770 0,0764 0,0759 0,0754
3,8 0,0749 0,0744 0,0739 0,0734 0,0729 0,0724 0,0719 0,0714 0,0709 0,0705
3,9 0,0700 0,0695 0,0691 0,0686 0,0682 0,0677 0,0673 0,0669 0,0664 0,0660
.
4,0 0,0656 0,0652 i,064 7 0,0643 0,0639 0,0635 0,C63 1 0,0627 0,0623 0,0619
4,1 0,061 5 0,0612 0,0608 0,0604 0,0600 0,0597 0,0593 0,0589 0,0586 o,05a 2
4,2 0,0579 0,0575 0,0572 0,0568 0,0565 0,0561 0,0558 0,0555 0,0551 0,0548
4,3 0,0545 0,0542 0,0538 o,o&3 5 0,0532 0,0529 0,0526 0,0523 0,0520 0,0517
4,4 0,0514 0,051 1 0,0508 0,0505 0,0502 0,0499 0,0496 0,0494 0,0491 0,0488
4,5 0,0485 0,0482 0,0480 0,0477 0,0475 0,0472 0,0469 0,0467 0,0464 0,0462
4,6 0,0459 0,0456 0,0454 0,0452 0,0449 0,0447 0,0444 0,0442 0,0439 0,0437
4,7 0,0435 0,0432 0,0430 0,0428 0,0425 0,0423 0,C!42 1 0<0419 0,04? 7 0,0414
4,8 0,0412 0,0410 0,0408 0,0406 0,0404 0,0402 0,0400 0,0398 0,0396 0,0393
4,9 0,0391 0,0389 0,0387 0,0386 0,0384 0,0382 o,03a o 0,0378 0,0376 0,0374
5,0 0,0372 0,0370 0,0368 0,0367 0,0365 0,0363 0,0361 0,0359 0,0358 0,0356
5,1 0,0354 0,0352 0,0351 0,0349 0,0347 0,0346 0,0344 0,0342 0,0341 0,0339
5,2 0,0337 0,0336 0,0334 0,0333 0,0331 0,0329 0,0328 0,0326 0,0325 0,0323
5,3 0,0322 0,0320 0,0319 0,0317 0,0316 0,0314 0,031 3 0,031 1 0,0310 0,0309
5,4 0,0307 0,0306 0,0304 0,0303 0,0302 0,0300 0,0299 0,0297 0,0296 0,0295
5,5 0,0293 0,0292 0,0291 0,0290 0,0288 0,0287 0,0286 0,0284 0,0283 0,0282
5,6 0,0281 0,0279 0,0278 0,0277 0,0276 0,0275 0,0273 0,0272 0,0271 0,0270
5,7 0,0269 0,0268 0,0266 0,0265 0,0264 0,0263 0,0262 0,0261 0,0260 0,0258
5,8 0,0257 0,0256 0,0255 0,0254 0,0253 0,0252 0,0251 0,0250 0,0249 0,0248
5,9 0,0247 0,0246 0.0245 0,0244 0,0243 0,0242 0,0241 0,0240 0,0239 0,0238
6,0 0,0237
NOTES
1) Table 2 has been made up of statements in the literature (see annex B, It 1, 121and [31)
4 al
are quoted in the literature as
.~...]
Ei
- Ei( r)
_x
7
and - Ei ( .x) respectively
IS 1528 (Part 16):2007
ISO 8894-2:1990
1 Optional insulating
layer
Measurement
thermocouple
Mc.atinn
t-rl \ II
Reference
Cover
-thermocouple
Temperature-time
registration
device
PQ = Hot-wire
measurement
length
I Voltmeter
Annex A
(informative)
Thermal k
Time,
s
6
t
0,55
,
0,054 4,46
I
_Ei
(H
0,0496
rz
4 at
conductivity,
W/(mK)
13,2
A mean
W/(m.K)
v. [
()
~2 A/3(2t)
= 14,32 Wlm The Ei ~ values associated with the individual
4nl 4 at At?(c)
,
values ar~ taken from table 2, interpolated where necessa~,
In column 2 of table Al, the differential thermocouple emf,oin and entered in column 5 of table A. 1.
microvolt, is given at the various times t.
in theequ_ation in clause 8,
It is essentiai that the correct thermo-emf is used in the conver. A is calculated and entered in column 6 of table A. 1.
sion of temperature. Thermo-emf values for a range of thermo-
couple types can be obtained from US National Bureau of The time from which J becomes almost constant depends on
Standards Monograph 125. the material,
AM2[) is stated, The actual value of A ~or the test is the mean value of the ac-
In column 4 of table A.1, the expression
Ad(t) curate values in column 6 of table A.1.
This expression is calculated by dividing the temperature dif- The mean value of two tests at any one temperature shall be
ference after a period 2/ by the temperature difference after a reported. The individual value of 1 as determined in each test
period I. shall not deviate by more than 5 Yo from their mean value.
EXAMPLES
Annex B
(informative)
Bibliography
[11 CARLSLAW, A. S., and JAEGER, I. C., Conduction of heat in so/ids, 2nd ed,, 1959, Clarendon Press, Oxford,
[21 Handbook of mathematical tables, edited by Abramowitz, M., and Stegun, 1.A., 1972, New York, AMS 55,
A V(21)
[31 GROSSKOPF, B. and KILIAN, B., Table book with Ei ( -x) and ~ va/ues, 19B0,
Kubel-Druck, Wiesbaden, FRG.
9
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