Ufc 4 150 02 2003 c5
Ufc 4 150 02 2003 c5
Ufc 4 150 02 2003 c5
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DOCKSIDE UTILITIES
FOR SHIP SERVICE
Any copyrighted material included in this UFC is identified at its point of use.
Use of the copyrighted material apart from this UFC must have the permission of the copyright
holder.
This UFC supersedes Military Handbook 1025/2, Dockside Utilities for Ship Service
dated May 1988.
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FOREWORD
The Unified Facilities Criteria (UFC) system is prescribed by MIL-STD 3007 and
provides planning, design, construction, sustainment, restoration, and modernization criteria, and
applies to the Military Departments, the Defense Agencies, and the DoD Field Activities in
accordance with USD(AT&L) Memorandum dated 29 May 2002. UFC will be used for all DoD
projects and work for other customers where appropriate. All construction outside of the United
States is also governed by Status of Forces Agreements (SOFA), Host Nation Funded
Construction Agreements (HNFA), and in some instances, Bilateral Infrastructure Agreements
(BIA.) Therefore, the acquisition team must ensure compliance with the more stringent of the UFC,
the SOFA, the HNFA, and the BIA, as applicable.
UFC are living documents and will be periodically reviewed, updated, and made
available to users as part of the Services responsibility for providing technical criteria for military
construction. Headquarters, U.S. Army Corps of Engineers (HQUSACE), Naval Facilities
Engineering Command (NAVFAC), and Air Force Civil Engineer Support Agency (AFCESA) are
responsible for administration of the UFC system. Defense agencies should contact the preparing
service for document interpretation and improvements. Technical content of UFC is the
responsibility of the cognizant DoD working group. Recommended changes with supporting
rationale should be sent to the respective service proponent office by the following electronic form:
Criteria Change Request (CCR). The form is also accessible from the Internet sites listed below.
UFC are effective upon issuance and are distributed only in electronic media from
the following source:
Hard copies of UFC printed from electronic media should be checked against the
current electronic version prior to use to ensure that they are current.
AUTHORIZED BY:
______________________________________ ______________________________________
Kathleen I Ferguson, P.E. Frank Lane
The Deputy Civil Engineer Director of Analysis & Investment
DCS/Installations & Logistics Deputy Under Secretary of Defense
Department of the Air Force for Installations and Environment
Department of Defense
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TABLE OF CONTENTS
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FIGURES
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TABLES
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CHAPTER 1 INTRODUCTION
1-1 PURPOSE.
This UFC provides design criteria and guidance in the design of utility systems for piers,
wharves, and drydocks. Criteria are given for Type I Piers (Fueling, Ammunition, and
Supply); Type II Piers (General Purpose Piers); and Type III Piers (Repair Piers.)
Utilities covered include steam, compressed air, salt or non-potable water, potable
water, oily waste/waste oil (OWWO) or petroleum, oil and lubricants (POL), CHT,
electric power, and telecommunications.
\1\
1-1.1 Appendix C.
Appendix C contains tables of Ship Utility Requirements. These tables replace the
Ships Characteristics Database (SCDB) and provide all information about ship utilities in
a single resource (this UFC.) For information about USACE vessels, use the
requirements for a similar Navy vessel or contact the cognizant USACE DISTRICT.
/1/
1-3 BACKGROUND
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2-2.2.3 Steam.
Steam hoses have a very short life, are expensive, and usually have high-pressure
losses from shore to ship.
2-2.2.4 Sewage.
Although added hose pressure loss is not normally a problem, sewage hose is heavy,
difficult to support, and must be disinfected when the ship's connection is broken.
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in the construction contract drawings when included under the design contract. Suitable
shore connection spacing for the range of possible ships must be provided. Individual
utilities within groups for mixed berthing should generally not be more than 200 ft (66 m)
apart. Whenever possible, shore utility connection spacing should be such that
connections are not offset more than 50 ft (15.24 m) from corresponding ships
connections when other ship types occupy their prescribed berths.
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water. For potable water, use dual connections with individual backflow devices to
provide separately protected supplies to two ships at each group location.
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2-4 PROTECTION
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trench covers with personnel access wherever ready visibility of the respective utilities is
required or where ventilation of trench is advisable (steam line drip assemblies). Unless
specifically curbed against vehicular traffic, covers must be designed for the same
uniform loads and wheel loads as the nominal pier deck with the exception that crane
outrigger reactions need not be addressed. It is therefore necessary that utility trenches
not be located within the pier cross-section where mobile cranes are likely to position
their outriggers.
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systems and the pierside systems. Except POL lines, design all piping and utility lines
as "essential" construction. See \4\ UFC 4-152-01, Design: Piers and Wharves /4/.
(The design requirements for POL lines are defined in the following paragraph.) In
general, essential construction is expected to:
2-4.3.3 Liquefaction.
Design of structures should include provisions to evaluate and resist liquefaction of the
foundation and account for expected potential settlements and lateral spread
deformation. Refer to \4\ UFC 3-220-10N, Soil Mechanics /4/. Special care must be
given to buried pipelines in areas subject to liquefaction to preclude breaks resulting in
release of hazardous materials. It is imperative to avoid areas of landslide and lateral
spread. The presence of any potentially liquefiable materials in foundation or backfill
areas should be fully analyzed and expected settlements computed.
2-4.3.4 Pipelines.
Design pipelines to resist the expected earthquake induced deformations and stresses.
In general, permissible tensile strains are on the order of 1 to 2 percent for modern steel
pipe. To accommodate differential motion between pipelines and storage tanks, it is
recommended that a length of pipeline greater than 15 pipe diameters extend radially
from the tank before allowing bends and anchorage and that subsequent segments be
of length not less than 15 diameters. Flexible couplings should be used on long
pipelines. In general, pipes should not be fastened to differentially moving components;
rather, a pipe should move with the support structure without additional stress.
Unbraced systems are subject to unpredictable sway whose amplitude is based on the
system fundamental frequency, damping, and amplitude of excitation. For piping
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Flexible connections should be used between valves and lines for valve
installation on pipes 3 in (76 mm) or larger in diameter.
2-4.3.5 Supports.
Piers may contain pipelines for freshwater, saltwater, steam, compressed air, waste oil,
sewer, and fuels systems; and may also contain electrical power and communication
lines. Ship demands dictate the utility system configurations. In general, design of
these lines follows the general provisions discussed herein. It is essential that the lines
be attached to the supporting structure with sufficient rigidity that the lines are restrained
against independent movement. Attachments to a pier may be analyzed as simple two-
degree-of-freedom systems. Resonance amplification can occur when the natural
period of the supported pipe is close to the fundamental period of the pier structure.
Flexible connections/sections should be used to bridge across expansion joints or other
locations where needed.
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2) Oxygen pipelines.
When an existing CPS is being modified or extended, the new CPS must
be compatible with the existing CPS system. When plastic pipe is
selected to replace or extend existing metallic pipe, thermal weld an
insulated No. 8 AWG copper wire to the existing pipe and run the full
length of the plastic pipe for continuity and locator tracing purposes.
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Project Managers must contact the NAVFAC \4\ FEC /4/ OR USACE
DISTRICTs Corrosion Control Coordinator regarding the CPS design and,
upon request, will forward the design documents to the Coordinator for
review. Design submittals must include, as a minimum, the following:
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2-5 METERING.
In general, all utilities should be metered unless instructed otherwise by the cognizant
NAVFAC \4\ FEC /4/ OR USACE DISTRICT. Metering actual utility usage provides
accurate data for billing and historical purposes. Install meters in accessible vaults or in
above-grade enclosures ashore or on piers. Specify state-of-the-art electronic meters
unless instructed otherwise. Consult with the Activity to determine if there is an existing
metering program and integrate new meters into such existing programs. Where
metering is not initially provided, then include provisions for the easy future addition of
meters. This may include providing concrete meter vaults or access covers in pipe
trenches. Consult with the cognizant NAVFAC \4\ FEC /4/ OR USACE DISTRICT for
specific instructions.
To ensure safety, shore-to-ship utility service connections use the standardized federal
color codes as an identification system on wharf and pierside connections and hose
assemblies. The primary identifiers should be plain language tags, nameplates, or
labels. Special emphasis should be applied to potable water, nonpotable water and the
sewer system. The color code system is defined in Chapter 6.
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3-1.1 Demands.
Steam requirements for selected ship classes are given in Appendix C. Generally,
steam demand is considerably less in port than at sea. Loads must be selected for the
appropriate local climate as indicated in Table 3-1. For ships not included in Appendix
C, use data from a similar ship, or obtain the expected demand from NAVFAC \4\/4/ or
USACE. For graving drydocks, refer to UFC 4-213-10.
3-1.3.1 Pitch.
For steam piping on or under a pier, the pitch of piping required by \4\ UFC 3-430-09 /4/
may be impractical due to elevation limitations or structural interference. In such cases,
the designer must compensate by proper sizing of piping and by provision for adequate
condensate removal. Tidal submergence of piping should be avoided by whatever
means are practical.
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(a) (b)
Intermittent Heating Constant Ships
Ship Type Class Loads4 (lb/hr) for Load5 Connection
Outdoor Temperatures of (lb/hr) Data6
10F 30F 50F 70F L H N
Surface Combatants
Cruiser
CG-47 9,100 328S
335P
DDG-517
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3-1.3.2 Protection.
For steam and condensate piping under a pier or wharf, or in a drydock where
submergence may occur, piping should be encased in a pressure-testable,
prefabricated conduit system. Corrosion-resistant conduit coatings should be selected,
and polyethylene heat-shrinkable sleeves and/or high temperature tape wrapping must
be used at joints and fittings. Provide pipe hangers and associated support assemblies
in accordance with the paragraph entitled Hangers and Support Assemblies.
Hangers should be designed based upon the maximum potential weight of the steam
system; that is, the piping is full of water. Identify piping and outlets and color-code in
accordance with Chapter 6.
Provide a shut-off valve for each riser assembly. The valve must be easily
accessible.
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Provide a welded steel header after the riser shut-off valve. The header
must serve the hose connections.
Each hose connection must include a shut-off valve, a 1/2 in (12.7 mm)
hose bleeder valve, and a hose connector. Threaded connections are to
be avoided in order to prevent loosening of joints due to hose tension.
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3-1.6.3 Troop Carrier Special Requirements (LHA, LHD, LPD, LSD, and LST).
Provide steam service at 150 psi (1034 kPa) certified pure. For LHA, LHD, LPD, and
LSD increase galley and hot water requirements by 100 percent if it is probable that
troops will be aboard while at active berths.
3-1.7.1 Quality.
Naval Sea Systems Command (NAVSEA) shore-to-ship steam and feedwater quality
standards are provided in NAVSEA S9086-AB-ROM-010, Naval Ship's Technical
Manual (NSTM), Chapter 220, Boiler Water/Feedwater - Test and Treatment,
paragraphs entitled: Shore Steam and Condensed Shore Steam Used as Feedwater;
Navy and Commercial Facility Shore Steam Certification Requirements; Shore
Processed Feedwater (Demineralizers, Reverse Osmosis); Shore Source Feedwater
Requirements; and Makeup Feedwater Demineralizer System. These standards are
given in Table 3-2 and Table 3-3.
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Table 3-2 Shore Steam and Condensed Shore Steam Quality Requirements1 2
CONSTITUENT OR PROPERTY REQUIREMENT
pH 8.0 to 9.5
1. Steam must be generated from feedwater which is either treated with a chemical
oxygen scavenger or mechanically deaerated to a maximum dissolved oxygen
content of 15 parts per billion. Shore steam and condensed shore steam used
as feedwater must meet the above standards. The use of filming amines is
prohibited.
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3-1.7.3 Sampling.
Due to the harsh marine environment, conductivity and pH meters should not be
installed permanently on piers or wharves. Condensate sampling stations should be
provided at piers and at steam plants. Figure 3-2 also shows a typical installation of a
sampling station.
3-1.8 Metering.
Where monitoring of usage is required, provide metering of steam flows to piers, groups
of piers, or drydocks. Install meters in accessible vaults or in above grade enclosures
ashore or on piers. At individual piers or drydocks, use pressure and/or temperature
compensated electronic microprocessor type flow meters for good mass flow accuracy
and range. Consult with the cognizant NAVFAC \4\ FEC /4/ OR USACE DISTRICT to
determine if a steam meter installation and maintenance program exists at the Activity.
Consult the Activity steam meter program coordinator to integrate the flow meter type
selection into any existing meter program. Where metering is not initially required,
make provision for ease of future installation by means of concrete vaults or pier access
covers.
3-2.1 Demands.
Compressed air requirements for selected ship classes are defined in Appendix C. For
ships not included in Appendix C use data from a similar ship, or obtain the expected
demand from NAVFAC \4\/4/ or USACE.
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3-2.3 Quality.
Compressed air should normally be "commercial" quality. Where breathing quality air
and/or an oil-free system is necessary use an oil-free source and/or purification
systems. Compressed breathing air compressors must meet the requirements of 29
CFR 1910.134 and the requirements for Grade D breathing air described in CGA G-7.1,
Commodity Specification for Air. Locate compressors used to supply breathing air so
as to prevent entry of contaminated air into the air supply system and breathing air
couplings are incompatible with outlets for nonrespirable worksite air or other gas
systems.
3-2.4.1 Branches.
Branch-pipe sizes should be in accordance with the ships usage data defined in
Appendix C. Where a variable mixture of ships is probable at a given pier, all branch
lines should be 3 in (76.2 mm) minimum. However, where carriers may be berthed,
branch lines should be 4 in (101.6 mm) minimum.
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from pier or wharf entrance to farthest outlet, and as based upon the designed flow
rates. For looped mains, assume flow in both legs of the loop. In all cases, mains
should be sized to supply the most outboard ship with 100 percent of the quantity
defined in Appendix C, and then adjusted for its full-diversified demand.
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3-3.1 Justification.
The use of permanent salt or nonpotable water systems must be justified and approved
in advance by NAVFAC \4\/4/. Use the following criteria to establish approval
requirements for these systems.
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Generally, fixed fire protection systems are not required for active berthing piers when
the level of the pier is low enough to the waterline such that the responding fire crews
can perform drafting operations from the pier. However, with the development of the
double-decker type piers, normal fire department operations are restricted due to the
elevation of the pier above the water level. Provide dry standpipe systems for piers
where construction features restrict fire department vehicle access and/or prevent the
fire department from performing drafting evolutions from the pier. The system consists
of multiple inlet, or pumper, connections and multiple outlet (standpipe) connections
located on both levels of the pier.
Locate inlet connections on both sides of the access ramp and size to support flows of
3,000 gpm (190 l/sec). Pumper connection type should be as preferred by the base fire
department, but typically will consist of both 5 in (127 mm) Stortz and 2-1/2 in (63.5 mm)
connections. This configuration will permit the fire department to obtain water from
adjacent fire hydrants, drafting operations from the relieving platform, or a combination
of both.
Upper level connections consist of a single 5 in (127 mm) Stortz outlet and
valve or (4) 2-1/2 in (63.5 mm) hose valves. Locate connections at each
stair access point to the lower level and at the top of the pier access ramp.
Lower level standpipe or hose stations consist of (2) 2-1/2 in (63.5 mm)
hose valves. Locate hose stations along both sides of the pier, spaced so
that all portions of the lower level are within 150-ft (45 m) of a hose
connection. Measure distances along a path of travel originating at the
hose connection.
Identify locations of the lower level connections on the upper level by color coordinated
reflective markers located on the curb along the pier edge. Provide reflective markers
to identify all fire protection and ship service connections. Identify locations of lower
level connections on the lower level by painting the adjacent pier structural column
(bent) red in color.
Main distribution piping on the pier must be a minimum 8-inch (203 mm) diameter,
Schedule 40-Galvanized. Loop piping to supply hose stations along both sides. Piping
must not infringe on vehicle lanes with respect to clear height requirements.
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or more piers is identical. The Station/Activity should submit the following when
requesting approval for these systems.
Identify the type of facility and activities, and describe the special
condition(s) or hazard(s) peculiar to this facility upon which this request is
based.
Provide a life cycle cost analysis for all viable options on a site-specific
basis. Perform the analysis in accordance with NAVFAC P-442, Economic
Analysis Handbook. The analysis must take into consideration the costs
of owning and operating all pertinent plants, both on ships and ashore.
Make recommendations for the best system to meet the required demand
as based on consideration of the special conditions(s) or hazards(s) and
on the life cycle cost analysis.
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Total System Demand. Where a system serves more than one pier,
assume only one ship fire will occur for the group of repair piers. The
multiple pier supply system should be designed to meet the requirement of
the pier with the highest demand plus the aggregate cooling/flushing
demand from ships at all remaining piers, and then adjusted by the same
diversity factors defined above. To obtain an overall demand that includes
drydocks, add the sum of all drydock demands to the multiple pier demand
as described herein.
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Requirements for selected ship classes are defined in Appendix C. For ships not
included in Appendix C, use data from a similar ship, or obtain the expected demand
from NAVFAC \4\/4/. For CVN-68 class ship include saltwater for firefighting and
cooling/flushing when potential exists for ship to be in cold iron status. Total demand
equals firefighting plus cooling/flushing flow.
3-3.3.1 Drives.
As defined by NFPA 20, fire pumps may be driven entirely by electric motors if either a
single reliable power source is available, or if two independent power sources are
available. Single reliable power sources need not include dual substations or starting
equipment. If the above conditions for use of "electric drive only" cannot be met, design
the system such that a minimum of 50 percent of pumping capacity is driven by
approved alternative drives such as diesel engines. Portable or mobile pumping
equipment is normally driven by remote-starting electric motors (when appropriate) or
by diesel or gas-turbine engines.
3-3.3.4 Location.
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3-3.3.5 Materials.
Care must be taken when specifying pump materials for nonpotable water service.
Where salt or brackish waters are present, the potential for galvanic and crevice
corrosion is severe. Steel and cast iron, ordinary brass and bronze, and most stainless
steels are not suitable for these corrosive water sources. Specially coated steel and
cast iron as well as 400 series stainless steel have proven to be ineffective. Material
selection should be based on a thorough investigation of the site and operational
conditions. The construction specifications should be explicit as to materials required
for each major part, indicating appropriate ASTM designation and Unified Numbering
System (UNS) number per \5\ ASTM E527, Numbering Metals and Alloys in the Unified
Numbering System (UNS) /5/. Since it is impractical to list all parts, a sentence such as
the following should be included:
Submittals for Government approval, including material lists, should be required for
pumps. Materials generally considered appropriate for salt and brackish waters are as
follows:
APPLICATION MATERIAL ASTM UNS
All wetted parts 316 SS, or A276* S31600
316L SS A276* S31603
Shafts/Couplings Nickel-Copper B164* N04400
(Monel) and
B165* N04400
All wetted parts, Alum Bronze, or B148* C95200
except shafts/cplgs Ni-Alum Bronze B148* C95500
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foreign ships are expected, provide two international shore connections. See Figure 3-
5.
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3-3.5.2 Upgrading.
Permanent changes to existing pier systems for upgrading of the fire protection system
(where permanent system has been justified) should be a separate high-pressure
system. Provide pipes, fittings, and valves with a pressure rating of 250 psi (1724 kPa)
minimum. Existing low-pressure saltwater systems may remain in place for
cooling/flushing and for fighting fires on piers when handheld hose lines are required.
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Figure 3-6 Salt or Non-Potable Water for CV, CVN Classes at Pier
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Terminate shore connections with a 2-1/2 in (63.5 mm) gate valve with hose threads
(national hose threads) and a chained cap. Provide a reduced-pressure type backflow
prevention device in accordance with \4\ UFC 3-230-19N /4/. Identify and color-code
potable water outlets on piers and wharves in accordance with Chapter 6. If static
pressure in supply mains is greater than 80 psi (552 kPa) for any portion of the day,
then provide regulators set at 80 psi (552 kPa) maximum.
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*NOTE: Final connections to the ship from either the trailers or the permanent
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3-4.7 Quality.
Refer to \4\ UFC 3-230-19N /4/. The quality of water must meet or exceed the
requirements of 40 CFR, Part 141, U.S. Environmental Protection Agency's National
Primary Drinking Water Regulations and the National Secondary Drinking Water
Regulations.
3-4.8 Metering.
Provide metering of potable water supply to piers or groups of piers unless instructed
otherwise. See the paragraph entitled Metering in Chapter 2. Use compound-disc or
magnetic-flow meters to achieve a high range of registration.
The system is usually a fixed piping system. However, tank truck or barges may be
used for transient berths if allowed by the Activity. Ship waste oily barges (SWOB)
should not be used at submarine berths due to potential hull damage. Design ships oily
waste (bilge water) systems in accordance with \4\ UFC 4-832-01N /4/, Design:
Industrial and Oily Wastewater Control. Also, refer to 40 CFR, Part 1700, Uniform
National Discharge Standards for Vessels of the Armed Forces, and to NAVSEA
S9593-BF-DDT-010, Oil Pollution Abatement System for ship design. Connection
locations for ships oily waste are defined in Appendix C. Refer to Chapter 2 for a
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3-6.2.1 Primary sources of ship-generated oily wastewater are bilges, oily waste
holding tanks for collecting lubricating oils and water contaminated fuel, condensate
lines, and tank cleaning water. Sonar dome pumping water is not normally collected as
part of the oily waste collection system. The oil content in the bilge water normally
varies from 100 ppm (0.01 percent) to 10,000 ppm (1.0 percent). The rest is mostly
saltwater of unknown chloride content. The oil content of ship discharges overboard is
limited to 20 ppm or less within 12 nautical miles of the nearest land. In ports that
restrict the direct discharge of ballast water, the ballast water can be discharged from
most ships (other than tankers) through a large diameter piping system to a ship waste
oily barge (SWOB) or a YON vessel. Compensating ballast water can also be
discharged directly to a pier collection system provided the liquid can discharged by
gravity flow (from ship to pier connection) and the back pressure can be kept to a
minimum. The Navy policy on classification of oily wastewater is that the oily waste and
waste oil (OWWO) become a waste only upon removal from the ship. In general, bilge
water should be treated like any other waste.
Determine pump capacity and operating cycle. In order to reduce mechanical formation
of emulsion at oily waste treatment plants, use positive displacement pumps (in lieu of
centrifugal pumps) with pressure relief valves. Pumps should pass solids having a
diameter 0.125 in (3 mm).
Provide controls suitable for Class I, Division 1, Group D hazardous classification. Use
float or sonic type level controllers for pump control and alarm. Air bubbler type
controllers must not be used. Provide a discharge pump control valve to minimize
surge effects on equalization basins located at oily waste treatment plants. (This
requirement is not applicable for positive displacement pumps.) Provide an alarm
system for overflow or power failure. Provide manual override of automatic pump
controllers. Low-level alarm conditions must lock out all pumps and must require
manual resetting.
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support assemblies in accordance with the paragraph entitled Hangars and Support
Assemblies. Identify oily waste outlets on piers and wharves and color-code in
accordance with Chapter 6.
3-6.5 Metering.
Unless instructed otherwise, specify the following to monitor the system: (1)
accumulating flow meter; (2) elapsed time meter for pumps and ventilator; and (3) pump
suction and discharge pressure gages. Provide gages with oil-filled diaphragm and
cutoff valves. Consult with the cognizant NAVFAC \4\ FEC /4/ OR USACE DISTRICT
for any additional requirements. See the paragraph entitled Metering in Chapter 2 for
additional metering requirements.
3-7.1 Introduction.
Design information on wastewater collection and transmission systems is extensively
covered in Water Environment Federation (WEF) MOP FD-5, Gravity Sanitary Sewer
Design and Construction. This section addresses two wastewater collection and
transmission topics that are not addressed in WEF MOP FD-5: (1) pier and wharf
facilities; and (2) drydock facilities.
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are nested next to a tender berthed at a pier, the nested ships will discharge into the
tender. The tender will then discharge to the pier's sewage collection system at the rate
listed for the tender. For nested ships, it is suggested to provide a pressure manifold to
reduce peak demand flow.
Industrial flows such as vehicle and aircraft wash facilities. If these flows
coincide with peak domestic flows, then they should be added to the peak
flows.
Ship holding tank discharge flows. Flow rates will depend on the total
volume of flow and the time required to convey the wastewater to the
treatment facility. Design equalization systems to equalize the flows in
order to minimize their effects on peak flows. Consider conveying the ship
wastewaters to the treatment facility at night when domestic flows are low.
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3-7.3.1 Layout/Location.
See Figure 3-9. Provide a single 4 in (101.6 mm) pressure rated manifold assembly at
each berth. Each manifold assembly should have four single 4 in (101.6 mm) diameter
pressure sewer connectors. This layout has the following advantages:
By reducing peak flow, it allows berthing of other ship types included in the
berthing plan.
Isolate the berths by providing one separate manifold assembly at each berth and then
connect the manifold assembly directly to the pier's gravity sewer system. Where the
berthing space is less than 600 ft (183 m), the number of manifold assemblies should
be reduced to fit the space available. In such cases, it may be necessary to reduce the
150 ft (46 m) spacing between the assemblies. For carrier berths, two standard
manifold assemblies each with four 4 in (101.6 mm) outlet connectors should be
provided.
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Figure 3-9 Pressure Manifold Schematic for Pier and Wharf Systems
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Evaluate paint and finish requirements. See the paragraph entitled Paint
and Finish Requirements. For ship-to-shore sewer connections
(including ductile iron sewer pipe and all exposed metal such as steel
support members, gratings, angles, pipe support hangers, fastening
devices, and other appurtenances) it is generally recommended to provide
a two-coat, coal-tar epoxy coating, conforming to Steel Structures Painting
Council (SSPC) Paint No. 16. Specify a total dry film thickness of 16 mils
(0.4 mm) minimum.
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3-7.3.8 Pipe.
A variety of pipe materials may be acceptable to specify and will vary on a pier-by-pier
basis. Consult with the Activity and the cognizant NAVFAC \4\ FEC /4/ OR USACE
DISTRICT for the final material selection. In general, PVC pipe may be used for gravity
systems. Ductile iron pipe is preferred for pressurized systems. However, PVC pipe
and HDPE pipe has been specified for pressurized systems at some pier facilities.
Lined ductile iron with mechanical joints should be used for exposed locations and
where high impact resistance is important. Support exposed pipe in accordance with
manufacturers recommendations. In other exposed locations where corrosion
resistance is a major concern, consider specifying thermoplastic (high density
polyethylene) pressure pipe with butt fusion joints. Plastic piping on pier and wharf
systems should be protected from impact by floating debris and other hazards. In these
cases, consider a specially designed utility trench. For buried lines, apply general
sewer pipe selection guidelines.
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2. Use regular manhole: terminally on all lines; at all junctions and changes of
direction; at changes in invert elevation or slope. Otherwise, according to
spacing shown below:
4. Use drop manhole when difference between inlet and outlet inverts exceed 2 ft
(0.6 m).
5. Requirements for drop manholes: for difference less than 2 ft (0.6 m), increase
upstream sewer slope to eliminate drop.
7. For siphons: maintain velocity of 0.9 m/s (3 fps). Use no less than two barrels
with minimum pipe size of 150 mm 6 inches (6 inches). Provide for convenient
flushing and maintenance.
8. Requirements for siphons: use WEF MOP FD-5 for hydraulic design.
10. Requirements for intercepting sewers: take special care against infiltration due
to depth or proximity of surface water.
11. Use traps and interceptors on all outlets from subsistence buildings, garages,
mechanical shops, wash pits, and other points where grease or oil can enter the
system.
12. For traps and interceptors: use a displacement velocity of 0.015 m/s (0.05 fps).
Grease removal: in absence of other data use 300 to 400 mg/L. Provide for
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14. Requirements for terminal cleanouts: locate where it will not interfere with other
operations on the pier or other utilities.
15. Requirements for receiving hose connections: design connections to receive the
discharge from ships.
16. Properly support all sewer pipes, especially pipes located under the pier. See
the paragraph entitled Hangars and Support Assemblies.
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3-7.4.1 Layout.
Ships fitted with collection-holding-transfer (CHT) should be connected to dockside
sanitary sewers for CHT discharge. Ships without CHT should use scuppers and
manifold connections to the ship's discharge points and then transfer to the sanitary
sewer system. See Figure 3-16 for typical collection system layouts in drydock facilities.
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\4\
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(surface combatants and amphibious assault) will require 4,160 volts (nominal), three-
phase, three-wires, 60 Hz power. Future CVN class ships will require 13,800 volts
(nominal), three phase, three wires, 60 Hz power. The pier electrical distribution system
must be designed to limit the fault current contribution from the shore power, at the
ships bus, to 100,000 amps (rms) for 480 v distribution, 35,000 amps for 4,160 V
distribution, and 15,000 amps (rms) for 13,800 V distribution.
3-8.4.1 Substations.
The three main types of arrangements for substations are discussed in the following
subparagraphs with an example of their use, where appropriate.
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c. Existing Pier Vaults. Many existing Piers utilize the electrical vault
system. This system is described in Figure F-2. This type of
electrical service, commonly used on many existing piers, is not
authorized for the design of new piers without approval from
NAVFAC or USACE. It was based upon electrical vaults located
below the pier deck that were designed as an integral part of the
piers structural system. The vaults house secondary unit
substations and may also contain primary switching equipment.
The vaults require proper ventilation, pumping systems, and an
access system integrally designed into the piers deck. This type of
electrical system has four significant disadvantages: (1) the vaults
are considered to be a confined space; (2) the vaults are subject
to flooding; (3) the vaults environment is excessively corrosive to
the electrical equipment, even under normal conditions; and (4)
replacement of a unit substation creates significant interference to
pier operations and results in deck pavement removal and
replacement.
When a vault system is used, the substation vaults must be ventilated and flood
resistant for protection of the electrical equipment. Prevent flooding with dual sump
pumps that discharge at a point above highest tide. Provide a "float switch and alarm
system" to alert personnel of sump pump failure and high water level. The sump pump
power must be connected to a source other than the vault substation. That source must
remain energized when the pier electrical hotel service power and permanent / industrial
power systems are turned off. Freeze protection must be provided in climates where
any element of the pumping system could freeze. Ventilation cooling must be provided
with air quantity based upon the highest site temperature and the highest vault
temperature that can be tolerated by the electrical equipment. One approved method of
vault ventilation is shown in Figure F-2. Separate ventilation air intake and exhaust
louvers by as much distance as possible. They may be on opposite sides of the pier if
the ventilation ducts are above high tide. Provide an access system for the electrical
vault that includes personnel access and equipment replacement access. Personnel
access usually consists of manhole frame with cover and vertical ladder. Equipment
access systems are a significant structural element that are required to withstand
vehicular traffic and must be designed as an integral part of the pier deck.
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below the nominal primary voltage rating unless actual operational conditions require
other tap settings. Maximum transformer rating should be 4000 kVA. Substations,
including transformers should be stainless steel with a paint coating system in
compliance with ANSI /NEMA C57.12.29. If specific operational conditions require
parallel operation with the shipboard generators, coordinate with the cognizant NAVFAC
FEC and NAVSEA to determine the additional features that must be added to the
equipment. In these cases, the shipboard generator and other equipment ratings are
available upon request from NAVSEA.
Provide a shunt trip interlock circuit that will affect the opening of
all possible paralleled circuit breakers in the event that any
shore power circuit breaker trip due to an overcurrent operation.
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the primary outlet assemblies. Design is similar to fixed substations except for
portability provisions.
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Although PVC Coated steel conduits have been used on many piers, the alternatives
are more attractive economically and from a durability standpoint. The potential exists
for loss of integrity of the PVC Coating systems in the harsh and corrosive environment.
Fiberglass cable trays may be used in lieu of conduit where adequately protected from
physical damage and the elements. \5\ Coordinate hangers with the requirements in
the paragraph entitled Hangars and Support Assemblies /5/.
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Most ship distribution circuit breakers operate at 440 volts and are protected with
100,000-amp, current-limiting fuses in series with the breakers. In most cases, these
circuit breakers are type AQB-LF400 as described in NAVSHIPS Publication 362-2333,
Air Circuit Breakers (Fused), Navy Type AQB-LF400. The main breaker for the
shipboard system on nuclear carriers is an air-type breaker rated at 250,000 amps
asymmetrical interrupting capacity, and without current-limiting fuses. The shore
distribution system must be designed in accordance with UFC 3-501-01, Electrical
Engineering , to ensure that available fault is within the capability of the ships
distribution system. Contact the cognizant NAVFAC FEC OR USACE District for
information on shoreside fault current data to determine the required interrupting
capacities and equipment design characteristics.
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pier when maintenance or repair activities are required; or (2) the time required to
transfer from one power source to another after system disturbances. This includes the
time required for protective devices to operate and the time to start emergency
generators.
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Provide a voice telephone distribution system to each berth on piers and at drydocks
unless specifically instructed otherwise. Provision should be made for the telephone
cable to be terminated in a telecommunications outlet assembly adjacent to each berth.
Provide a Main Distribution Frame (MDF) at the shore end of the pier for the cross-
connect devices. The assembly must include connectors mounted to the exterior of the
enclosure. These connectors will be connected to the shore end of the ship-to-shore
telephone cable. Commercial "dial tone" services and the telephone switching system
is the responsibility of the Stations Communications Officer.
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Provide a conduit system (from the manhole at the head of the pier to each
telecommunications outlet assembly) to support cable television requirements. Unless
instructed otherwise, the cable television system will be provided by a commercial
vendor. The designer must coordinate with the vendor and provide a complete raceway
system.
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Base Area
Network
FIBER
OPTIC PIER
RISER SHIP
72MM/72SM PANEL
Fiber Optic Cable R1X
FIBER
OPTIC PIER
RISER SHIP
PANEL
R2X
PIER HEAD
ITN
EDC1 EDC2 Umbilical Cable
BUILDING
Assemblies
NODE
FIBER
SHORE INFRASTRUCTURE
OPTIC PIER
PIER INFRASTRUCTURE
RISER SHIP
PANEL
PIER FIBER R1Y
DISTRIBUTION CENTER
AFLOAT
12MM/12SM
Fiber Optic Cable FIBER
OPTIC PIER
RISER SHIP
PANEL
Base Area R2Y
Network
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Figure 3-21 Pier Fiber Distribution Center EDC 1 Rear Detail Surface Pier
1 2 3 4 5 6
F1 MM-X-A1 F3 MM-X-A2 F5 MM-X-A3 F7 MM-X-A4 F9 MM-X-A5 F11 MM-X-A6
A
F2 MM-X-A1 F4 MM-X-A2 F6 MM-X-A3 F8 MM-X-A4 F10 MM-X-A5 F12 MM-X-A6
F13 MM-X-B1 F15 MM-X-B2 F17 MM-X-B3 F19 MM-X-B4 F21 MM-X-B5 F23 MM- X-B6
B
F14 MM-X-B1 F16 MM-X-B2 F18 MM-X-B3 F20 MM-X-B4 F22 MM-X-B5 F24 MM- X-B6
F25 MM-X-C1 F27 MM-X-C2 F29 MM-X-C3 F31 MM-X-C4 F33 MM-X-C5 F35 MM-X-C6
C
F26 MM-X-C1 F28 MM-X-C2 F30 MM-X-C3 F32 MM-X-C4 F34 MM-X-C5 F36 MM-X-C6
F37 MM-X-D1 F39 MM-X-D2 F41 MM-X-D3 F43 MM-X-D4 F45 MM-X-D5 F47 MM-X-D6
D
F38 MM-X-D1 F40 MM-X-D2 F42 MMX-D3 F44 MM-X-D4 F46 MM-X-D5 F48 MM-X-D6
F13 SM-X-H1 F15 SM-X-H2 F17 SM-X-H3 F19 SM-X-H4 F21 SM-X-H5 F23 SM-X-H6
H
F14 SM-X-H1 F16 SM-X-H2 F18 SM-X-H3 F20 SM-X-H4 F22 SM-X-H5 F24 SM-X-H6
F25 SM-X-J1 F27 SM-X-J2 F29 SM-X-J3 F31 SM-X-J4 F33 SM-X-J5 F35 SM-X-J6
J
F26 SM-X-J1 F28 SM -X-J2 F30 SM-X-J3 F32 SM-X-J4 F34 SM-X-J5 F36SM-X-J6
F37 SM-X-K1 F39 SM-X-K2 F41 SM-X-K3 F43 SM-X-K4 F45 SM-X-K5 F47 SM-X-K6
K
F38 SM-X-K1 F40 SM-X-K2 F42 SM-X-K3 F44 SM-X-K4 F46 SM-X-K5 F48 SM-X-K6
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Figure 3-22 Pier Fiber Distribution Center EDC 1 Rear Detail Submarine Pier
1 2 3 4 5 6
F1 MM-X-A1 F3 MM-X-A2 F5 MM-X-A3 F7 MM-X-A4 F9 MM-X-A5 F11 MM-X-A6
A
F2 MM-X-A1 F4 MM-X-A2 F6 MM-X-A3 F8 MM-X-A4 F10 MM-X-A5 F12 MM-X-A6
F13 MM-X-B1 F15 MM-X-B2 F17 MM-X-B3 F19 MM-X-B4 F21 MM-X-B5 F23 MM-X-B6
B
F14 MM-X-B1 F16 MM-X-B2 F18 MM-X-B3 F20 MM-X-B4 F22 MM-X-B5 F24 MM-X-B6
F25 MM-X-C1 F27 MM-X-C2 F29 MM-X-C3 F31 MM-X-C4 F33 MM-X-C5 F35 MM-X-C6
C
F26 MM-X-C1 F28 MM-X-C2 F30 MM-X-C3 F32 MM-X-C4 F34 MM-X-C5 F36 MM-X-C6
F37 MM-X-D1 F39 MM-X-D2 F41 MM-X-D3 F43 MM-X-D4 F45 MM-X-D5 F47 MM-X-D6
D
F38 MM-X-D1 F40 MM-X-D2 F42 MMX-D3 F44 MM-X-D4 F46 MM-X-D5 F48 MM-X-D6
F49 MM-X-E1 F51 MM-X-E2 F53 MM-X-E3 F55 MM-X-E4 F57 MM-X-E5 F59 MM-X-E6
E
F50 MM-X-E1 F52 MM-X-E2 F54 MM-X-E3 F56 MM-X-E4 F58 MM-X-E5 F60 MM-X-E6
F61 MM-X-F1 F63 MM-X-F2 F65 MM-X-F3 F67 MM-X-F4 F69 MM-X-F5 F71 MM-X-F6
F
F62 MM-X-F1 F64 MM-X-F2 F66 MM-X-F3 F68 MM-X-F4 F70 MM-X-F5 F72 MM-X-F6
F1 SM-X-G1 F3 SM-X-G2 F5 SM-X-G3 F7 SM-X-G4 F9 SM-X-G5 F11 SM-X-G6
G
F2 SM-X-G1 F4 SM-X-G2 F6 SM-X-G3 F8 SM-X-G4 F10 SM-X-G5 F12 SM-X-G6
F13 SM-X-H1 F15 SM-X-H2 F17 SM-X-H3 F19 SM-X-H4 F21 SM-X-H5 F23 SM-X-H6
H
F14 SM-X-H1 F16 SM-X-H2 F18 SM-X-H3 F20 SM-X-H4 F22 SM-X-H5 F24 SM-X-H6
F25 SM-X-J1 F27 SM-X-J2 F29 SM-X-J3 F31 SM-X-J4 F33 SM-X-J5 F35 SM-X-J6
J
F26 SM-X-J1 F28 SM -X-J2 F30 SM-X-J3 F32 SM-X-J4 F34 SM-X-J5 F36SM-X-J6
F37 SM-X-K1 F39 SM-X-K2 F41 SM-X-K3 F43 SM-X-K4 F45 SM-X-K5 F47 SM-X-K6
K
F38 SM-X-K1 F40 SM-X-K2 F42 SM-X-K3 F44 SM-X-K4 F46 SM-X-K5 F48 SM-X-K6
F49 SM-X-L1 F51 SM-X-L2 F53 SM-X-L3 F55 SM-X-L4 F57 SM-X-L5 F59 SM-X-L6
L
F50 SM-X-L1 F52 SM-X-L2 F54 SM-X-L3 F56 SM-X-L4 F58 SM-X-L5 F60 SM-X-L6
F61 SM-X-M1 F63 SM-X-M2 F65 SM-X-M3 F67 SM-X-M4 F69 SM-X-M5 F71 SM-X-M6
M
F62 SM-X-M1 F64 SM-X-M2 F66 SM-X-M3 F68 SM-X-M4 F70 SM-X-M5 F72 SM-X-M6
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Figure 3-23 Pier Fiber Distribution Center EDC 1 Front Detail Surface Pier
6 5 4 3 2 1
EDC-2 A6 MM EDC-2 A5 MM EDC-2 A4 MM EDC-2 A3 MM EDC-2 A2 MM EDC-2 A1MM
A
EDC-2 A6 MM EDC-2 A5 MM EDC-2 A4 MM EDC-2 A3 MM EDC-2 A2 MM EDC-2 A1 MM
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Figure 3-24 Pier Fiber Distribution Center EDC 1 Front Detail Submarine Pier
6 5 4 3 2 1
EDC-2 A6 MM EDC-2 A5 MM EDC-2 A4 MM EDC-2 A3 MM EDC-2 A2 MM EDC-2 A1MM
A
EDC-2 A6 MM EDC-2 A5 MM EDC-2 A4 MM EDC-2 A3 MM EDC-2 A2 MM EDC-2 A1 MM
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TO SHIP/BOAT
3"
Rubber Gasket
TO PIER FDC
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SIDE VIEW
TO SHIP/BOAT
3"
3"
3"
Rubber Gasket
TO PIER FDC
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Refer to UFC 3-600-01, Fire Protection Engineering For Facilities. Consult with the Fire
Protection Engineering Departments, both at the local level and at the NAVFAC \4\ FEC
/4/ OR USACE DISTRICT level.
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6-1.3 Methods.
The methods described below vary with climate. Use the methods recommended below
when the relative costs of electricity, sewage disposal, and freshwater are not
abnormally high. Where the cost of electricity, sewage disposal, or water is abnormally
high, then modify the freeze protection system and use an approved method that
minimizes operating cost. Use approved life cycle cost procedures and submit analysis.
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sections of heat tape may be required due to overall pipe length. Provide each section
of heat tape with a dedicated thermostat. Thermostats must be in a protected location
that is also accessible. The heating requirement given in Table D-2 (6 watts/foot) is the
watt density available for a typical electric heat tape. Any watt density from 4 to 10
watts/foot would be suitable, but insulation thicknesses must be adjusted to
compensate. Insulation thicknesses given in Table D-2 are based upon polyurethane.
Adjust thickness for other insulation materials as based upon their rated thermal
conductivity values. Protect backflow devices, valves, and risers with electric heat tape
and preformed polyurethane insulation kits. Heat tape systems must be maintainable to
be successfully used for the system's expected life span. To improve maintainability,
use multiple sections of heat tape instead of extended single circuits. The designer may
need to consider special heating systems in which heating elements are placed in
channels alongside the pipe. These systems periodically terminate in accessible
junction boxes. Maintenance personnel can then easily replace an inoperable section.
It is also much easier to troubleshoot when the heating system is divided into
reasonable segments with accessible test points.
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values. Insulation must also be applied to backflow devices and valves. Special care
must be taken to prevent the freezing of flushing valves and associated pipe
connections. If water is scarce, or if the winter temperature of buried water mains is
below 45 degrees F (7.2 degrees C), heat tape should be used in lieu of flushing. In this
event, the design should be based upon the data defined in Table D-4.
In regions I and II, treat saltwater the same as required for freshwater.
6-1.8 Materials
6-1.8.1 Pipe.
Piping materials must be metallic where heat tape is required. Where a flushing system
is utilized, any approved piping material may be used.
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Flat style electric heat tape is recommended. Heat tape should be easy to splice and
repair and must be waterproof. A low watt density (4 to 10 watts per lineal foot of pipe)
is recommended, and the ability to lap the tape without damage should be required.
When heat tape is used with the insulation thicknesses listed in Tables D-2 and D-4,
they will cycle 30 to 60 percent of the time on the coldest days.
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Provide the following operational notices. Consult with the Activity and the cognizant
NAVFAC \4\ FEC /4/ OR USACE DISTRICT regarding other desired notices,
nameplates, warning signs, and so forth.
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7-1 APPLICABILITY
This chapter is applicable for waterfront facilities designed for U.S. Army vessels.
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7-5 MISCELLANEOUS
7-5.2 Lighting.
Satisfactory illumination should be ensured for night operations. For open watering
areas on the pier where ship loading or unloading occurs, a lighting intensity of at least
5 footcandles (54 lux) should be maintained. The illumination level of 5 footcandles (54
lux) should also be provided for areas of warehouses or storage buildings.
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APPENDIX A
REFERENCES
GOVERNMENT PUBLICATIONS
UFC 3-220-10N
Soil Mechanics
UFC 3-230-19N
Water Supply Systems
UFC 3-430-09
Exterior Mechanical Utility
Distribution
UFC 3-460-01
Design: Petroleum Fuel
Facilities
UFC 3-501-01
Electrical Engineering
UFC 3-560-01
Electrical Safety O&M
UFC 3-570-02N,
Electrical Engineering
Cathodic Protection
UFC 3-600-01
Fire Protection Engineering for
Facilities
UFC 4-152-01
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UFC 4-213-10
Design: Graving Drydocks
UFC 4-832-01N
Design: Industrial and Oily
Wastewater Control
UFGS 26 11 16
Secondary Unit Substations
UFGS 26 13 00.00 20
\5\ SF6/High-Firepoint Fluids
Insulated Pad-Mounted
Switchgear /5/
UFGS 26 23 00.00 40
Switchboards and Switchgear
UFGS 26 42 13.00 20
Cathodic Protection by
Galvanic Anodes
UFGS 26 42 15.00 10
Cathodic Protection System
(Steel Water Tanks)
UFGS 26 42 17.00 10
Cathodic Protection System
(Impressed Current)
UFGS 33 30 00
Sanitary Sewers
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MIL-C-24368/1
Connector Assemblies, Plug,
Power Transfer, Shore-to-Ship
and Ship-to-Ship, 500 Volts,
500 Amperes, 60 Hertz,
Symbol Number 1160
MIL-C-24368/4
Connector Assemblies, Plugs
and Receptacles, Electric,
Power Transfer, Shore to Ship
and Ship to Ship, 500 Volts,
500 Amperes, 60 Hertz,
Symbol Numbers 1162.1,
1162.2, 1162.3
MIL-C-24368/5
Connector Assemblies, Plug,
Submarine Shore Power
Transfer, Shore to Ship and
Ship to Ship, 500 Volts, 400
Amperes, 60 Hertz, Three-
Phase, Symbol Number 1149
MIL-C-52404
Connection Hose, Fire and
Water
MIL-S-12165
Strainer Suction, Fire \5\ Hose,
and Strainers Suction, Hose /5/
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MIL-STD-101
Color Code for Pipelines and
for Compressed Gas Cylinders
\5\ MIL-STD-767
Control of Hardware
Cleanliness (NOFORN) /5/
MIL-STD-1399
Interface Standard for
Shipboard Systems
\5\ MIL-STD-2041
Control of Detrimental
Materials (NOFORN) /5/
MO-340
Ship-to-Shore Hose Handling
Operations Manual
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National Primary
Drinking Water
Regulations
National Secondary
Drinking Water
Regulations
362-2333
Air Circuit Breakers (Fused),
Navy Type AQB-FL400
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NON-GOVERNMENT PUBLICATIONS
ASTM B164
Standard Specification for Nickel-
Copper Alloy Rod, Bar and Wire
ASTM B165
Standard Specification for Nickel-
Copper Alloy (UNS N04400) Seamless
Pipe and Tube
ASTM D2240
Standard Test Method for Rubber
PropertyDurometer Hardness
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ICEA S-75-381
Portable Power Feeder Cables (Also
known as NEMA WC 58)
ICEA T-27-581
Standard Test Methods for Extruded
Dielectric Cables (Also known as
NEMA WC 53)
7. InterNational Electrical Testing Association (NETA) \5\ ANSI/NETA MTS /5/ Maintenance
P.O. Box 687 Testing Specifications for Electrical
Morrison, CO 80465 Power Distribution Equipment and
www.netaworld.org Systems
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UL 94
UL Standard for \5\ Tests for /5/
Flammability of Plastic Materials for
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APPENDIX B
GLOSSARY
Active Berthing. A pier or wharf with berths used for homeport or light repair
purposes, usually with a full or partial crew aboard, and always with ships in
active status.
Activity. The organization (or organizations) that is responsible for the daily and
routine operation and maintenance of the associated waterfront facility.
APTS. Activity providing telephone service. The organization responsible for the
daily and routine operation and maintenance of the waterfront's
telecommunication system (or systems).
Berthing Pier. A general term for a pier with berths and ships services.
Berthing Plan. A plan devised by each facility showing all berthing areas with
ships assignments. May be permanent or temporary, depending upon the type
of facility.
Bollard. A single-post fitting to which mooring lines from vessels are attached.
Cleat. A mooring fitting having two diverging horizontal arms to which mooring
lines from vessels are attached.
Cold Iron. Used to describe the condition of a ship when all shipboard boilers,
engines, and generators are inoperative during repairs and can furnish none of
the required ships services.
Dedicated Berth. A berth having required services for, and dedicated to use by,
a specific ship for an extended period of time.
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Hotel Services. Dockside utilities provided for a ship at berth (also called ships
services, utility services, and cold iron services).
Nested Ships. Two or more ships berthed side by side, with utility services
supplied from berth side to the outer ships via ships header systems or hoses
and cables strung across decks.
Oily Waste. Water (usually salt) from ships bilge which has been contaminated
with petroleum products (fuel or lube oils) and which cannot discharge either to
surface waters or to sanitary sewer.
Pier. A dock, built from the shore out into the harbor, which is used for berthing
and mooring vessels.
Repair Facility. Locations where ship repair activities take place, such as at a
shipyard or ship-repair facility. Facilities may utilize repair piers, drydocks, or
both. (Also, Overhaul Facility.)
Wharf. A dock, oriented approximately parallel to shore, with more than one
access connection with the shore; a wharf is used for berthing or mooring
vessels. May also be as above, except with continuous connection to shore.
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APPENDIX C
Table C-3 Shore Services - Salt or Non Potable Water - Overhaul and
Drydock
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6. L is the distance (in feet) of the connection aft of the point of stem of the
ship H is the height (in feet) of the connection above the design waterline.
Designations "P" and "S" refer to port side and starboard side,
respectively.
Where more than one connection exists, all locations are shown.
12. Steam used for hot water and ship services not significantly affected by
outside temperatures. Mid-Life electrical upgrades will remove steam
from these ships.
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7. Portable only.
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Table C-3 Shore Services - Salt or Non Potable Water - Overhaul and
Drydock Berthing
\4\
Ships
Connection
1
Data
Fire- Cooling/
Total Fighting Flushing
Demand Flow Flow
Ship Symbol (gpm) (gpm) (gpm) L H N SIZE
AIRCRAFT
CARRIERS
CVN-65 10,000 3,000 7,000 4" GATE FL W/ 2 1/2" HOSE
478S 29 4 ADAPT
724S 29 4 4" GATE FL W/ HOSE ADAPT
414P 29 4 4" GATE FL W/ HOSE ADAPT
731P 29 4 4" GATE FL W/ HOSE ADAPT
CVN-68 10,000 3,000 7,000 546S 25 4 3 1/2" GATE 250 PSIG
777S 34 4 3 1/2" GATE 250 PSIG
530P 25 4 3 1/2" GATE 250 PSIG
785P 25 4 3 1/2" GATE 250 PSIG
CVN-78 10,000 3,000 7,000 601S 25 4 4" HOSES
617S 25 4 4" HOSES
817S 25 4 4" HOSES
529P 25 4 4" HOSES
781P 25 4 4" HOSES
SURFACE
COMBATANT
CG-47 1,250 1000 250 158P 24 4 2 1/2"
360S 24 4
DDG-51 1,250 1000 250 148S 21 4 2 1/2"
278S 21 4 2 1/2"
150P 21 4 2 1/2"
348P 21 4 2 1/2"
DDG-1000 2 1/2"
FFG-7 1,250 1000 250 282S 28 4 2 1/2"
2
LCS-1
2
LCS-2
SUBMARINE
3
SSN-688 275 P/S
4
SSN-21 TWO 2.5-7.5 NH HOSE CONN
144/235 MALE
SSN-774 1180 230 950 150/250 2 1/2"
5,6
SSBN-726 &SSGN 110 2 1/2"
AMPHIBIOUS
LCC-19,20 1,250 1000 250
7
LHA-1 3,125 2,500 625
LHA-6 8,000
273S 55 4 4" FIRE HOSE
644S 55 4 4" FIRE HOSE
238P 54 4 4" FIRE HOSE
707P 55 4 4" FIRE HOSE
LHD-1
266S 55 4 4" FIRE HOSE
644S 55 4 4" FIRE HOSE
210P 55 4 4" FIRE HOSE
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H is the height (in feet) of the connection above the design waterline.
Designations "P" and "S" refer to port side and starboard side respectively.
Where more than one connection exists, all locations are shown.
3. Provide 2000 gpm @ 40psi; also provide 600 gpm @ 40 psi from
separate, but simultaneous source as emergency backup.
Drydock provides (F10) steel bolted fire hose connection (male) for
standard fire hose.
4. Provide 600 gpm @ 65psi for cooling (inboard connection in engine room)
and 336 gpm @ 100psi for flushing and firefighting.
/4/
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H is the height (in feet) of the connection above the design waterline.
Designations "P" and "S" refer to port side and starboard side respectively.
Where more than one connection exists, all locations are shown.
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1
Ship Connection Data
Pump
Pump Rating, QPEAK, QAVE,
Ship Symbol Station Pump GPM GPD GPD L H N SIZE
AIRCRAFT
CARRIERS
CVN-65 1 1A 200 35,000 35,000 605S 29 3 2.5"
1B 200 616P 29 3 2.5"
CVN-68 to 71 1 1A 90 80,000 35,000 680S 23 1 2.5"
512P 23 1 2.5"
CVN-72 to 77 1 1A 90 80,000 35,000 680S 23 2 2.5"
1B 90 512P 23 1 2.5"
2
CVN-78 25 1 2.5"
SURFACE
COMBATANT
CG-47 1 1A 50 12,000 3000 384S (Oily Waste Transfer Pump, 50 24 1 2.5"
gpm)
1B 15 386P (Oily Waste Transfer Pump, 50 24 1 2.5"
gpm)
2 2A 50 386S (Gas Turbine Drain Pump, 15 gpm) 24 1 2.5"
2B 15 380P (Gas Turbine Drain Pump, 15 gpm) 24 1 2.5"
DDG-51 1 1A 50 12,000 3000 253S 21 1 2.5"
2 2A 50 253P 21 1 2.5"
DDG-1000 1 2.5"
FFG-7 1 1A 50 6750 1500 244S 28 1 2"
244P 28 1 2"
LCS-1 90~180 500 1 2.5"
LCS-2 90~180 500 1 2.5"
SUBMARINE
SSN-688 1 1A 230 500 250 215 1 2.5"
SSN-21 1 1A 280 500 250 202.5(14' OFF CL-S) 1
1B 280 205.2'(4' OFF CL-S) 1
SSN-774 1 1A 230 159.56 (15.4' OFF CL-P) 1 1.5"
218.47' (8.87' OFF CL-S) 1 1.5"
SSBN-726 1 1A 230 500 250 152'11" (12'10" OFF CL -P) 1 2.5"
&SSGN
376'10" (45" OFF CL - P) 1 2.5"
AMPHIBIOUS
LCC-19,20 1 1A 100 21,000 6400
LHA-1 1 1A 18 21,000 6400 448S 45 2.5"
(FWD)
1B 18 448P 45 2.5"
1C 18
1D 18
2 2A 54
LHA-6 553S (Oily Waste) 34 1 2.5"
553S (Synthetic Oil) 34 1 2.5"
455P (Oily Waste) 24 1 2.5"
455P (Synthetic Oil) 24 1 2.5"
LHD-1 1 1A 54 21,000 6400 539S 45 2.5"
(FWD)
1B 54 441P 55 2.5"
1C 54
3
LHD-8 553S (Oily Waste) 34 1 2.5"
553S (Synthetic Oil) 34 1 2.5"
455P (Oily Waste) 24 1 2.5"
455P (Synthetic Oil) 24 1 2.5"
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H is the height (in feet) of the connection above the design waterline.
Designations "P" and "S" refer to port side and starboard side respectively.
Where more than one connection exists, all locations are shown.
2. Oily Water 8000 gpd (45,000 gal); Waste Oil 40,000 gal/offload; Aircraft
Waste Fuel 9400 gal/offload. All use same deck connection.
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AMPHIBIOUS
LCC-19,20 1 1A 150 GPM S 1
1B 150 GPM S 1
2 2A 150 GPM P 1
2B 150 GPM P 1
LHA-1 1 1A 400 GPM 231S 45 1 4"
1B 400 GPM 231P 45 1 4"
2 2A 300 GPM 448S 45 1 4"
2B 300 GPM 448P 45 1 4"
LHA-6 400 GPM 294S 34 4"
434S 24 4"
301P 24 4"
455P 24 4"
LHD-1 1 1A 300 GPM 280S 55 1 4"
1B 300 GPM 287P 55 1 4"
2 2A 300 GPM 420S 55 1 4"
2B 300 GPM 441P 55 1 4"
LHD-8 400 GPM 294S 24 4"
434S 24 4"
301P 24 4"
455P 24 4"
LPD-4 1 1A 150 GPM 2P/2S 1
1B 150 GPM 1
2 2A 150 GPM 1
2B 150 GPM 1
3 3A 150 GPM
3B 150 GPM
LPD-17 1 1A 120 GPM 200S 24 1 4"
1B 120 GPM 463S 24 1 4"
2 2A 120 GPM 200P 24 1 4"
2B 120 GPM 312P 13 1 4"
3 3A 200 GPM
3B 200GPM
4 4A 200 GPM
4B 200GPM
LSD-41 1 1A 100 GPM P 1
1B 100 GPM S 1
2 2A 100 GPM
2B 100 GPM
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H is the height (in feet) of the connection above the design waterline.
Designations "P" and "S" refer to port side and starboard side respectively.
Where more than one connection exists, all locations are shown.
3. CHT fwd and aft systems are independent and must both be hooked up
for shore discharge of sewage.
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1
Ships Connection Data
Ampacity
Per Required Ampacity of
2 3
Ship Symbol Station Shore Power Service L H N SIZE
SUBMARINE
8
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H is the height (in feet) of the connection above the design waterline.
Designations "P" and "S" refer to port side and starboard side respectively.
Where more than one connection exists, all locations are shown.
P/S Two station locations, one port and one starboard, at an equal
distance from the bow, of which only one may be used at a time to receive
power, one half of the total number of stations given are on port side, one
half are on starboard C is centerline station location ST is stern station
location; if power is delivered to the stern station, the port and starboard
stations would normally not be used for receiving power.
3 Required ampacity of shore power service is the maximum power that the
ship will demand from the shore power system. The shore power service
transformer shall be sized to provide the "Required ampacity of shore
power service" for the ship moored at the respective berth. Note that the
shore power service transformer is not necessarily sized to provide the
ampacity equivalent to the product of the required number of shore power
circuits and the rating (400A) of the shore power circuits.
4. CVN-65: The port station is only used when the ship is in drydock. Power
is 480V.
6. CVN 70 and higher will not require any 480 volts electrical services.
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10. It is required that the shunt interlock circuits for the three SSN774 Class
services be independent of each other and the interlock should insure that
all of the breakers for a given service (e.g. port) trip open at the same time
in the event of an over current condition.
11. Between FY08 & FY14 LSD Class goes through a Mid Service Life
Electrical Upgrade.
13. A = Requirement shown represents the demand of the tender while not
tending.
/4/
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H is the height (in feet) of the connection above the design waterline.
Designations "P" and "S" refer to port side and starboard side respectively.
Where more than one connection exists, all locations are shown.
2. Total number of active lines required for any ship is sum of column for
"active lines" for the ship class and the embarked staff requirements
necessary where specifically directed by NAVFAC or the using agency.
3. Column "cable size at berth" lists the size of cable to be provided at berths
designated for various ship types. Cable sizes given in column "cable size
at berth" include the ship requirement, the appropriate embarked staff
requirement, and an allowance for spare pairs.
6. Also requires (1) Internet T-1, T-100, ISDN Digital T-1/ISDN - 1 line; (2)
SIPRNET/NIPRENET BL II 1 connection .
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APPENDIX D
CLIMATOLOGICAL DATA
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II 29 -14 1 10 -2 1125
IV 34.5 3 16 24 13 750
V 50.5 17 21 32 24 450
2 1/2 6 1/2 6
3 1/2 6 1/2 6
4 1 6 1 6
6 1 6 1 6
8 1-1/2 6 1-1/2 6
10 1-1/2 6 1-1/2 6
12 1-1/2 6 1-1/2 6
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2 1 Yes 1 Yes
3 1 Yes 1 Yes
4 1 Yes 1 Yes
6 1 Yes 1 Yes
8 1 No 1 No
10 1 No 1 No
12 1 No 1 No
2 1/2 6 1/2 6
3 1/2 6 1/2 6
4 1/2 6 1/2 6
8 1 None 1 None
10 1 None 1 None
12 1 None 1 None
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\4\
APPENDIX E
OPERATION AND MAINTENANCE CRITERIA FOR SHORE-TO-SHIP POWER
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Existing portable cables used for 480 volt shore to ship power
service may be \4\ MIL-DTL-915 /4/ type THOF-500 or type SHOF-
500 in accordance with \4\ MIL-DTL-915 /4/. Low smoke cable
specified by \4\ MIL-DTL-24643 /4/ which is for use on ships, shall
not be used for shore-to-ship power applications. Its softer jacket is
susceptible to damage.
New portable cables used for 480 volt shore to ship power service
shall be three conductor type "Enhanced THOF-500" or "Enhanced
Plus THOF-500" as shown in Figures E-1, E-2, E-3. Equivalent or
better cables from other sources may be considered as approved
by Navy technical authority.
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to minimize the requirements for in-line connections. All cable runs will be of
equal length to minimize unequal load sharing.
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E-6.2 Tests and Inspections for Surface Ship Portable Power Cable
Assemblies.
Electrical tests and inspections shall be in accordance with \5\ ANSI/NETA MTS
/5/ Maintenance Testing Specifications for Electrical Power Distribution
Equipment and Systems (most recent edition) for cables and the manufacturer's
instructions for connectors. Over potential tests are not required, but may be
performed on the cable assemblies that fail insulation-resistance tests as a
means to locate cable faults and to verify cable integrity. These tests and
inspections shall be conducted annually.
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E-6.5 Splicing
Splicing of portable shore to ship power cables is not recommended for 480V
shore power cables Medium voltage portable power cables shall not be spliced
under any conditions.
E-7.2 Repair
Repair of permanent components shall be performed in accordance with the
manufacturer's instructions.
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Figure E-3 3/C Enhanced & Enhanced Plus THOF Cable Specification
163
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Figure E-3 3/C Enhanced & Enhanced Plus THOF Cable Specification
164
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Figure E-3 3/C Enhanced & Enhanced Plus THOF Cable Specification
165
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/4/
APPENDIX F
TYPICAL ELECTRICAL DIAGRAMS AND DETAILS
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