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    Tool Estimation Sheet - Vinayak

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    vinayak
    This document provides an estimation sheet for a tool to manufacture tubular battery parts. It includes details of the materials, costs for conversion including machining hours and rates, other costs like design and assembly, and a total estimated tool cost of 77,557.80 Indian rupees. The tool would be used to make cores, cavities, and inserts from H11 tool steel using processes like surface grinding, heat treatment, and EDM.

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    Download as XLS, PDF, TXT or read online from Scribd

    Tool Estimation Sheet - Vinayak

    Uploaded by

    vinayak
    310 views2 pages
    This document provides an estimation sheet for a tool to manufacture tubular battery parts. It includes details of the materials, costs for conversion including machining hours and rates, other costs like design and assembly, and a total estimated tool cost of 77,557.80 Indian rupees. The tool would be used to make cores, cavities, and inserts from H11 tool steel using processes like surface grinding, heat treatment, and EDM.

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    tool estimation

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    Tool Estimation Sheet -Vinayak

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    This document provides an estimation sheet for a tool to manufacture tubular battery parts. It includes details of the materials, costs for conversion including machining hours and rates, other costs like design and assembly, and a total estimated tool cost of 77,557.80 Indian rupees. The tool would be used to make cores, cavities, and inserts from H11 tool steel using processes like surface grinding, heat treatment, and EDM.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    310 views2 pages

    Tool Estimation Sheet - Vinayak

    Uploaded by

    vinayak
    This document provides an estimation sheet for a tool to manufacture tubular battery parts. It includes details of the materials, costs for conversion including machining hours and rates, other costs like design and assembly, and a total estimated tool cost of 77,557.80 Indian rupees. The tool would be used to make cores, cavities, and inserts from H11 tool steel using processes like surface grinding, heat treatment, and EDM.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    ELECTROTHERM INDIA LTD

    TOOL ESTIMATION SHEET


    Part Details Date: 02/14/16

    Tool No : Model *****

    Part Description Tubular battery

    Tool type MOULD

    Material cost Details (A) Conversion cost Details (Time in Hrs) (B)
    Sl. Thick No. Rough Coordinate
    Item description Material Diameter Length Breath Wt.(Kgs) Rate/kg Material cost Surface grinding 1 Bench work Heat treatment SG2 CG EDM WEDM Milling
    No. ness of Machining drilling

    1 core H11 500 250 25 1 24.38 280.00 6,825.00 10.0 3.0 3.0 3.0 2.0 5.0 22.0

    2 cavity H11 500 250 25 1 24.38 280.00 6,825.00 10.0 3.0 3.0 3.0 2.0 5.0 22.0

    3 insert H11 30 200 15 4 2.81 280.00 786.24

    10

    Standard Elements 20.0 6 6 6 15 4 0 10 0 44

    1 Fasteners 350.00

    2 Springs & RUBBER Cost per hour

    3 Dowels - 60 80 40 40 80 50 80 320 200 500

    4 BEARING - Total cost

    1,200.00 480.00 240.00 240.00 6,000.00 200.00 - 3,200.00 - 22,000.00

    Total Material Cost (A) 14,786.24 Total Conversion Cost (B)

    Other Cost Details (C) Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

    Sl.No Category Time in Hrs Cost per hr Cost Sl.No Category

    1 Design Cost 10% of tooling cost 0 1

    2 Assembly Cost 10% of tooling cost 0 2

    3 Trial cost 5% of tooling cost 0

    4 CUTTER COST 5000 3

    Total Other Cost (C) 5,000.00 Total Recovery Cost (D)

    E Sub Total Cost (A+B+C-D) 62,046.24 Supplier Development Engineer


    Prepared by: VINAYAK.HALEKOTI
    F OVER HEAD 15% on E 9,306.94 Name:

    G Forwarding Charges 5% 3102 PROPERTY OF ELECTROTHERM INDIA LTD ([email protected])

    Rejection @ 5% 3102
    Checked by:
    Total Tool Cost (E+F+G) 77,557.80 Sign / Date Sign / Date
    STIMATION SHEET

    Conversion cost Details (Time in Hrs) (B)

    POLISHING M/C SETTING TIME

    12.0 1.0

    12.0 1.0

    24 2

    Cost per hour

    350 150

    Total cost

    8,400.00 300.00

    Total Conversion Cost (B) 42,260.00

    Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

    Category Cost

    Total Recovery Cost (D) 0

    Prepared by: VINAYAK.HALEKOTI

    ([email protected])

    Checked by:

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