Modicon M580 Automation Platform: Catalog November
Modicon M580 Automation Platform: Catalog November
Modicon M580 Automation Platform: Catalog November
automation platform
Catalog
November 2014
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Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
I/O architectures. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10
1
1
10
1/0
Contents 1 - Presentation, processor
modules, single-rack and multi-
rack configurations
Presentation
bb General presentation.............................................................................. page 1/2
bb Composition........................................................................................... page 1/8 1
bb Compatibility......................................................................................... page 1/14
Processor modules
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/18
Single-rack configuration
bb Presentation, description, functions.................................................. page 1/24
bb References............................................................................................ page 1/25
4
Multi-rack configuration
bb Presentation.......................................................................................... page 1/26
bb Description............................................................................................ page 1/27
bb References............................................................................................ page 1/28 5
10
1/1
General presentation Modicon M580 automation
platform
Innovative
1 Control at the heart of PlantStruXure Ethernet backbone to optimize connectivity and communications. They support X80
common I/O modules which can be easily integrated into its architecture. The
powerful processors offer high levels of computation for complex networked
communication, display and control applications.
Modicon M580
Modicon M580 combines Unity
PACs existing features with
2 innovative technologies to
deliver Schneider Electrics
complete Ethernet based PAC
Modicon X80
drop on Ethernet RIO
Innovative
4 nal Intell ePAC concept
tio i
>>Top-to-bottom standard Ethernet network
a
ge
Oper
nce
6 ODVA organization:
supports network
Ethernet
technologies built on
EtherNet/IP
Modicon X80 drop on Ethernet RIO
7 FDT Technology: an
international standard
Altivar
with broad acceptance Process
in the automation
industry
8
ur
Sec ity Cybersecurity ready
>>Cybersecurity ready with Achilles Level 2 certification and advanced built-in cyber
security features
>>Embedded security features as defined by standard IEC 62443
9 >>M580 hardware platform:
>>Unused services can be disabled
>>Remote access to PLC can be controlled
>>M580 programming software with integrity check of Unity Pro executable files
10
Innovative (continued)
m
-m
e-to ark
Advanced technologies 1
>>Based on high-speed dual-core processor (ARM type)
et
Ti
Ethernet
& Web 4
m
-m
e-to ark tio
nal Intell
i High precision
>>Native deterministic Ethernet network
5
a
ge
et
Ti
Oper
nce
Modicon M580
Routing
8
function via
external router
9
External
synchronization
Ethernet IRIG-B/DCF77
>>Ability to mix remote equipment, distributed equipment and other devices on the
same Ethernet field network with complete software integration
>>Transparent access to data through Ethernet backbone
2 >>Simple HMI integration via third port on remote I/O head
>>Interface to other popular fieldbus and device networks including AS-Interface,
Modbus, Profibus, and HART
Modicon M580
Profibus
4 Altivar
Process
Motor Motor
HMI protection starter
Modicon X80
drop on Ethernet RIO
5
E th ernet.
Modbus
6 HART
Distributed devices
7 -m
e-to ark Optimized architecture
m
>>Simple daisy chain loop
et
Ti
Modicon M580
8
No switches required for
Modicon X80 drop on Ethernet RIO
simple main loop
E t he rnet .
na
nce Exce Easy diagnostics 1
>>Ethernet delivers information everywhere
te
lle
Main
nce
Ethernet
3
HMI
HMI HMI
Smartphone,
(1) tablet
4
Modicon M580
HMI
7
Variable speed drive Modicon X80 drop on Ethernet RIO
(1) This schematic diagram operates with the BMENOC031 modules with complete Ethernet
transparency via connection to the Ethernet backplane.
10
Diagnose remotely
1/5
General presentation Modicon M580 automation
(continued) platform
Simple and flexible, sustainable
Ren
ew Simple and flexible (continued)
1 How do I
renew my
What are
my options?
Pl
an Change configuration on the fly without stopping
the process
solution?
Optimize
How do I
Life Cycle
How do I
bb Add or remove discrete and analog I/O modules on RIO drop
Services
optimize? install and
commission?
(not time-stamped)
bb Add a new RIO drop
2 How do I
a ll
operate and
st
maintain?
In
Op
e ra bb Modify channel configuration parameters
te
bb Automatic reconfiguration of modules on hotswap
bb Online application changes during process runtime including adding
new variables shared with HMI (Human/Machine Interfaces)
3
ent Prote
tm Sustainable
s
cti
Inve
on
Protect investments
5 X80 modules
Modicon M340
8
X-bus
9
Premium racks
10
nal Intell
tio i Winning associations in PlantStruXure architecture
a
ge
Oper
1
nce
Partners
>> Able to develop X80 modules on Ethernet backplane with Ethernet tool kit
backplane
>>For specific applications or communication modules: weighing, Wi-Fi, etc.
Vijeo Citect SCADA
>>To manage time-stamped events through OPC server in a system approach 2
>>To display Unity Pro diagnostic buffers
>>To integrate objects quickly and easily to provide advanced diagnostic
information
10
Presentation
3 Processor modules
The BMEP58 processor range constitutes the core of a complete control
solution based on Modicon M580 specific and compatible modules and racks.
The standalone BMEP58 processor is a modular automation processor that
physically occupies two module slots on a backplane.
4
BMEP58 processors can be installed on BMEXBP Ethernet + X-bus
racks and BMXXBP (PV02 or later) X-bus racks.
The processors can manage the Modicon X80 I/O platform in a single-rack or
multi-rack Ethernet PAC station. Their slots can be equipped with:
bb Discrete I/O modules
bb Analog I/O modules
BMEP582020 processor
bb Counter modules
5 bb Communication modules:
vv Ethernet Modbus/TCP network, EtherNet/IP network
vv AS-Interface actuator/sensor buses and RTU (Remote Terminal Unit) serial link
vv Modbus serial link
bb Expert modules
The seven processors in this range have different memory capacities, processing
speeds, number of I/O, number of supported local racks, and embedded Ethernet
6 port functions (see page 1/23).
10
1/8
Presentation (continued) Modicon M580 automation
platform
Dedicated modules
HART integrated analog I/O modules
The Highway Addressable Remote Transducer (HART) protocol is the global 1
standard for sending and receiving digital information across analog wires between
smart devices and a control or monitoring system. The standard is controlled by the
HART Communications Foundation.
HART integrated analog I/O modules can be added on the backplane of the
Modicon M580 processor.
8
to several slots on the backplane. In the case of 12-slot backplanes, not allslots
have Ethernet connectivity. Only 8 slots are available for Ethernet, but they are
placed in several locations along the rack for maximum flexibility of use
(seepage1/25).
M580 application design and installation
The Modicon M580 automation platform is programmed and configured using Unity
Pro software version u 8.0. Bit forcing simplifies simulation and structured data
simplifies diagnostics. 9
Note: For further information, please consult the PlantStruxure Unity and OPC software
catalog available on our website www.schneider-electric.com.
Use of these M580 processors requires Unity Pro Large or Extra Large
Unity Pro programming software. This software is also compatible with the Modicon X80 I/O,
Quantum, Premium, and M340 platforms
bb Optionally, as required:
10
vv Unity EFB toolkit software for developing EF and EFB function block libraries in
C language
vv Unity Dif software for comparing Unity Pro applications
vv Unity Loader software for updating Unity Pro projects and firmware
1/9
Presentation (continued) Modicon M580 automation
platform
Cybersecurity ready
The Modicon M580 is Schneider Electrics most cyber-secure platform thanks to the
1 Achilles Level 2 certification and its advanced built-in cybersecurity features.
The Achilles L2 cybersecurity certification demonstrates the robustness of the
Achiles Level 2 certification Modicon M580 platform under both extreme and common Ethernet conditions. The
Modicon M580 automation platform also offers the following features:
bb Protection against unauthorized remote connections via an online editable
Access Control List
bb Protection against remote programming changes via a password
2 bb Option to enable or disable HTTP or FTP services
bb Option to enable or disable remote run/stop commands
bb Option to enable or disable remote write commands
bb Authentification and integrety of the firmware
bb Integrity of Unity Pro executable files
bb Unnecessary services disabled by default
bb Security features enabled by default
3 Note: For further information, please consult our website www.schneider-electric.com.
Processor performance
PF122547
6
port functions (see page 1/23).
The M580 processor range offers the choice between 4 memory levels:
bb 4 MB for BMEP581020 processors
bb 8 MB for BMEP5820 processors
bb 12 MB for BMEP5830 processors
bb 16 MB for BMEP5840 processors
It also offers the choice between 2 types of Ethernet device network port:
7 bb For BMEP5820 processors: distributed I/O ports (DIO) to connect distributed
equipment
bb For BMEP5840 processors: distributed I/O ports (DIO) to connect distributed
equipment or remote I/O ports (RIO) to connect remote equipment
This range also offers different performance levels: BMEP5840 processors are
twice as fast as BMEP5830 processors, which are themselves twice as fast as
BMEP5810 and BMEP5820 processors.
8 An optional 4 GB SD memory card is supplied with M580 processors for application
and data storage.
In addition, depending on the model, the processors offer:
bb 1,024 to 4,096 discrete I/O
bb 256 to 1,024 analog I/O
bb 64 application-specific channels such as process counters, motion control, serial
1/10
Presentation (continued) Modicon M580 automation
platform
Various architectures
The Modicon M580 ePAC offers different embedded networks to meet various architecture needs:
bb Standard Ethernet DIO ports on BMEP58pp20 processors for architectures A, B and C
bb Dual Ethernet RIO ports on BMEP58pp40 processors for architecture D
1
Architecture A: Composed of hard-wired I/O; mainly compact Architecture B: Composed of devices distributed over
topology fieldbuses; mainly compact topology
2
Modicon M580 main rack
Modicon M580 main rack
Modbus SL HART
X-bus
X-bus
Motor HART
starter device
4
AS-Interface
Energy
supervision
5
Architecture C: Composed of devices distributed over Architecture D: Uses Ethernet racks. Composed of remote
Ethernet; ideal for mainly distributed topologies devices and features remote functions, such as fieldbus master
6
Modicon M580 main rack
Modicon M580 main rack
ConneXium
DRS switch
8
HMI
ConneXium
DRS switch
Altivar Process
10
variable speed
drive
Energy supervision
1/11
Presentation (continued) Modicon M580 automation
platform
Ethernet backplane
The M580 dual backplanes provide X-bus connection and Ethernet connectivity.
1 One Ethernet switch is embedded in the backplane with connectivity to some slots
on the backplane. Not all slots have Ethernet connectivity in the case of 12-slot
backplanes.
Using such connectivity, Ethernet-based modules (both Schneider Electric and
third-party) can communicate with any other module or device that is reachable via
the Ethernet and IP networks.
2 An additional connector is added to some slots of the backplane, next to the X-bus
connector.
The Ethernet backplane provides multiple communication buses compared with the
X-bus backplane to improve connectivity on the backplane. These buses can be
connected to Ethernet modules and used to communicate different types of data for
different purposes (see page 1/25).
The following communication buses are present in Ethernet backplanes:
3 bb X-bus
bb Ethernet
Expanded backplanes
To expand the configuration using additional racks, users must use a bus expansion
module (BMXXBE1000) and X-bus cables (see page 1/26). An expanded
4 backplane can only be an X-bus rack.
Each backplane has to include a power supply module and will support up to 12
modules.
It is also possible to expand a drops backplane.
Each rack will be assigned a physical address using 4 micro switches located in the
bus expansion module:
6
to the configuration. The use of Premium racks in a M580 configuration means the
existing cabling can be retained.
This smooth migration path means that Premium devices, such as discrete and
analog I/O, and counter modules, can be retained.
X-bus Indeed, the M580 processor is able to manage the I/O and application-specific
Premium racks modules on Premium local racks. For further information, see page 1/26.
It is also possible to replace a Premium local rack with an M580 rack if necessary.
7 Unity V8.0 offers the option to retain the I/O topology in the Premium expansion rack
when revamping a Premium application.
10
1/12
Presentation (continued) Modicon M580 automation
platform
5
bb Improved log file
bb A trending tool that is synchronized on each PLC scan
bb DFB providing information on users logged on to the PLC
bb Data file (dtx) backup with application backup (sta/stu or zef)
bb Password protection for the application running on the PLC
bb Macro function
Note: For further information, please consult the PlantStruxure Unity and OPC software
catalog available on our website www.schneider-electric.com.
6
Treatment for harsh environments
If the Modicon M580 automation platform needs to be used in a very harsh
environment, the ruggedized offer provides processors, power supply modules, and
I/O modules on X-bus and racks with a protective coating applied to their electronic
cards (see page 4/2).
This treatment improves the cards insulation qualities and their resistance to: 7
bb Condensation
bb Dusty atmospheres (conducting foreign particles)
bb Chemical corrosion, in particular when used in sulphurous atmospheres (oil
refinery, purification plant, etc.) or atmospheres containing halogens (chlorine, etc.)
This protection, combined with appropriate installation and maintenance, enables
Modicon M580 products to be used in harsh chemical environments such as types
3C2 and 3C3 as described in standard IEC/EN 60721-3-3.
8
The functional and electrical characteristics of the coated modules are identical to
those of the non-coated versions.
With coated modules, the Modicon M580 automation platform may be used in harsh
environments or within a range of operating temperatures from - 25 C to +70C/
- 13 F to + 158 F.
Some Modicon M580 modules are also ATEX-certified.
9
10
1/13
Compatibility Modicon X80 I/O platform
Product compatibility according to the network
architecture
Product type Reference Local rackModicon EIO Quantum drop with Modicon X80 Local rack Modicon M580 M580 EIO drop with X-bus BMXXBP M580 EIO drop with Ethernet Modbus TCP DIO
M340 EIO drop with CRA drop adaptor type backplane and CRA drop adaptor type Ethernet + X-bus drop with PRA connected to a
1 1
BMEXBP backplane and Quantum/Premium/M580/
CRA drop adaptor M340 platform
Single-rack or standard performance X-bus BMXXBP rack Ethernet + X-bus standard performance BMECRA31210 BMXPRA0100
multi-rack BMXCRA31200 BMXCRA31210 BMEXBP rack BMXCRA31200 BMXCRA31210
2 2
Racks X-bus BMXXBE1000/BMXXBE1000H (1)
BMXXBE2005 (1)
BMXXBP0400/BMXXBP0400H
3 BMXXBP0600/BMXXBP0600H
BMXXBP0800/BMXXBP0800H 3
BMXXBP1200
BMXXEM010
Ethernet + BMEXBP0400/BMEXBP0400H
X-bus BMEXBP0800/BMEXBP0800H
BMEXBP1200/BMEXBP1200H
4 Power supply
modules
BMXCPS2000
BMXCPS2010
4
BMXCPS3020/BMXCPS3020H
BMXCPS3500/BMXCPS3500H
BMXCPS3540T
I/Os Analog BMXAMI0410/BMXAMI0410H
5 BMXAMI0800
BMXAMI0810/BMXAMI0810H 5
BMXAMM0600/BMXAMM0600H
BMXAMO0210/BMXAMO0210H
BMXAMO0410/BMXAMO0410H
BMXAMO0802
BMXART0414/BMXART0414H
6 Discrete
BMXART0814/BMXART0814H
BMXDAI0805 6
BMXDAI1602/BMXDAI1602H
BMXDAI1603/BMXDAI1603H
BMXDAI1604/BMXDAI1604H
BMXDAI0814
BMXDAO1605/BMXDAO1605H
7 BMXDDI1602/BMXDDI1602H
BMXDDI1603/BMXDDI1603H
7
BMXDDI1604T
BMXDDI3202K
BMXDDI6402K
BMXDDM16022/BMXDDM16022H
BMXDDM16025/BMXDDM16025H
8 BMXDDM3202K
BMXDDO1602/BMXDDO1602H
8
BMXDDO1612/BMXDDO1612H
BMXDDO3202K
BMXDDO6402K
BMXDRA0804T
BMXDRA0805/BMXDRA0805H
9 HART
BMXDRA1605/BMXDRA1605H
BMEAHI0812
9
BMEAHO0412
Compatible Not compatible
(1) Supports only one X-bus rack extension.
10 10
1/14 1/15
1/14
Compatibility (continued) Modicon X80 I/O platform
Product compatibility according to the network
architecture
Product type Reference Local rackModicon EIO Quantum drop with Modicon X80 Local rack Modicon M580 M580 EIO drop with X-bus BMXXBP M580 EIO drop with Ethernet Modbus TCP DIO
M340 EIO drop with CRA drop adaptor type backplane and CRA drop adaptor type Ethernet + X-bus drop with PRA connected to a
1 1
BMEXBP backplane and Quantum/Premium/M580/
CRA drop adaptor M340 platform
Single-rack or standard performance X-bus BMXXBP rack Ethernet + X-bus standard performance BMECRA31210 BMXPRA0100
multi-rack BMXCRA31200 BMXCRA31210 BMEXBP rack BMXCRA31200 BMXCRA31210
2 2
Application-specific SSI encoder BMXEAE0300/BMXEAE0300H
modules Counter BMXEHC0200/BMXEHC0200H
BMXEHC0800/BMXEHC0800H
4 Serial link
RTU
BMXNOM0200/BMXNOM0200H
BMXNOR0200H 4
AS-Interface BMXEIA0100
Optical fibre BMXNRP0200
BMXNRP0201
Wi-Fi PMXNOW0300
Communication BMXCRA31200
5 heads BMXCRA31210/BMXCRA31210C
BMECRA31210/BMECRA31210C
5
BMXPRA0100
CPUs M340 BMXP341000/BMXP341000H
BMXP342000
BMXP342010
BMXP3420102
6 BMXP342020H
BMXP3420302/BMXP3420302H
6
M580 BMEP581020/BMEP581020H
BMEP582020/BMEP582020H
BMEP582040/BMEP582040H
BMEP583020
7 7
BMEP583040
BMEP584020
BMEP584040
Compatible Not compatible
8 8
9 9
10 10
1/15
1/16 1/15
1/17
Selection guide Modicon M580 automation
platform
Modicon M580 processors
Modicon M580 platform for Unity Pro software offer BMEP5810 model BMEP5820 models BMEP5830 models BMEP5840 models
1 1
2 2
Racks Maximum number of local racks 4 8
Remote I/O drop of 2 racks 8 16 16
4 4
Counter (1) BMXEHC0200 2channel (60 kHz) or BMXEHC0800 8-channel (10 kHz) modules BMXEHC0200 2channel (60 kHz) or BMXEHC0800 8-channel (10 kHz) modules
Motion control (1) BMXMSP0200 2channel PTO (Pulse Train Output) module for servo drives BMXMSP0200 2channel PTO (Pulse Train Output) modules for servo drives
Serial link (process or RTU) (1) BMXNOM0200 2channel module or BMXNOR0200H module with 1 RTU serial channel BMXNOM0200 2channel module or BMXNOR0200H module with 1 RTU serial channel
HART(1) BMEAHI0812 8channel HART analog input (420 mA) module or BMEAHO0412 4channel BMEAHI0812 8channel HART analog input (420 mA) or BMEAHO0412 4-channel HART analog output (420 mA) module
HART analog output (420 mA) module
SSI encoder (1) BMXEAE0300 3channel module (SSI) BMXEAE0300 3channel module (SSI)
Time stamping (1) BMXERT1604T 16channel discrete input (with 1 ms resolution) module BMXERT1604T 16channel discrete output (with 1 ms resolution) module
4 8
BMXEIA0100 master module
12 16
7
capacity Data (KB) 384 768 1,024 2,048
Data storage (GB) 4 4
Application structure Master task 2 processing modes (cyclic, periodic) 2 processing modes (cyclic, periodic)
Fast task 1 processing mode (periodic) 1 processing mode (periodic)
9 9
executed per ms 65% Boolean + 35% fixed arithmetic 7.5 15 30
(Kinstr/ms)
Rack power supply 24 V c isolated, 2448 V c isolated, or 100240 V a power supply module 24 V c isolated, 2448 V c isolated, or 100240 V a power supply module
Modicon M580 processor BMEP581020 BMEP582020 BMEP582040 BMEP583020 BMEP583040 BMEP584020 BMEP584040
(1) The maximum values for the number of I/O, application-specific channels, and the number of networks are not cumulative (they are limited by the maximum
number of slots in the configuration, 1 rack: 11, 2 racks: 23, 3 racks: 35 and 4 racks: 47).
10 10
1/18 1/19
Presentation ModiconM580 automation
platform
Processor modules
Presentation
The Modicon M580 BMEP58 modular processors form the core of a complete
1 control solution based on ModiconM580 specific and compatible modules and
racks. These standalone processors physically occupy two module slots (0 and 1)
on a backplane.
The processors can manage the Modicon X80 I/O platform in a single-rack or
multi-rack Ethernet PAC station. Their slots can be equipped with:
3 The seven processors available in this range have different memory capacities,
processing speeds, number of I/O, number of supported local racks, and embedded
Ethernet port functions.
An optional 4 GB SD memory card is supplied with M580 processors for application
and data storage. Each processor has a USB terminal port for connecting to a
programming terminal. A temporary connection to an HMI is possible via the USB
4 port (1).
10
1/20
Presentation ModiconM580 automation
platform
Processor modules
Ethernet backplanes
6
The new range of Ethernet backplanes feature embedded Ethernet and X-bus
connectivity. With 4, 8, and 12 slots, these two connectors allow the existing M580/
X80 modules to be incorporated into an M580 architecture (see page 3/10).
10
1/21
Memory structure ModiconM580 automation
platform
Processor modules
Memory structure
M580 processor
Internal memory capacity
1 Internal application RAM The internal application RAM of Modicon M580 processors stores and executes the
application program. This RAM has no battery backup, which means data could be
Program lost in the event of a power brake. To avoid data loss, the application can be backed
up in the persistent memory. The internal memory provides a maximum capacity of
Data 16 MB for memory program, 2,048 KB for data, and 4 GB for data storage.
Optional memory card The internal persistent memory is used by the firmware to register:
6 As with the Modicon Premium and Quantum platforms (with Unity Pro software), the
online program modification function is available on the Modicon M580 automation
platform. It has the option of adding or modifying the program code and data in
different places in the application in a single modification session (thus helping to
ensure that modification is homogenous and consistent with the controlled
process). A dedicated memory area of the application internal RAM authorizes
these program modification or addition sessions while complying with the
The CCOTF (Change Configuration On The Fly) function is used to add or remove
discrete or analog I/O modules to/from a Modicon M580 CPU in a remote I/O drop in
RUN mode. It enables Ethernet RIO drops to be added in RUN mode. The addition
of a complete M580 Ethernet RIO drop in RUN mode requires Unity Pro V8.0 or
The CCOTF function avoids interrupting processes and helps to reduce production
costs. It also enables the configuration parameters of pre-existing and new Modicon
M580 analog and discrete I/O modules to be modified online in a remote I/O drop.
10
1/22
References ModiconM580 automation
platform
Processor modules
SD Memory card
Description Processor compatibility Capacity Reference Weight
5
kg/lb
SD memory card All processors 4 GB (for application BMXRMS004GPF 0.002/
PF106120
BMXRMS004GPF
6
Separate parts
Description Use Length Reference Weight
From To m/ft. kg/lb
Terminal port/ Mini-B USB port Type A USB port on: 1.8/5.905 BMXXCAUSBH018 0.065/
PF106185
10
1/23
Presentation, ModiconM580 automation
description platform
M580 backplanes
Presentation
The M580 PAC is complatible with two types of backplane: dual Ethernet and X-bus
1 backplanes or X-bus only backplanes (1)(2). One Ethernet switch is embedded in
the backplane with connectivity to some slots on the backplane (not all slots have
Ethernet connectivity).
X-bus functionality is preserved and conforms to the legacy implementation and
specification. The X-bus will be used in a subset of modules on the Ethernet
backplane.
2 Dual Ethernet and X-bus backplanes The M580 backplanes provide power supply for all modules in the rack.
Function
The Ethernet backplane provides the following services to X-bus slots:
bb provide rack number
bb provide interconnection to all slots in main and expanded backplanes
4
bb provide point-to-point lane connection
X-bus backplanes (1)(2)
Description
Dual Ethernet and X-bus backplanes
The quantity of X-bus and Ethernet slots found on a backplane depends on the
backplane size.
5 8 7 2a
BMEXBP0400/BMEXBP0800 are 4/8-slot dual Ethernet and X-bus backplanes
with:
1 CPS slot for power supply
2 4 slots (BMEXBP0400)/8 slots (BMEXBP0800) with:
2a 4/8 Ethernet and X-bus connectors for mixed modules
3 Expansion: 1 connector for an X-bus backplane expansion
4 2 fixing points for the shielding connection bar
6 5 Protective earth screw
6 Slots for anchoring the module pin
7 Tapped holes for the locking screw on each module
94 5 1 2 4 63
8 4 holes for M4, M5, M6 or UNC #6-32 screws (4.32 to 6.35 mm/0.170 to 0.250 in.)
BMEXBP0400/0800 backplanes 9 Rack is fastened to 35 mm/1.38 in. wide and 15 mm/0.59 in. deep DIN rails.
Mounting on a 35 mm/1.38 in. wide and 7.5 mm/0.295 in. deep DIN rail is possible
(in this case, the product withstands less mechanical stress)
7
BMEXBP1200 is a 12-slot dual Ethernet and X-bus backplane with:
8 7 2a 1 CPS slot for power supply
2 12 slots with:
2a 8 Ethernet and X-bus connectors for mixed modules
2b 4 X-bus connectors for X-bus modules
3 Expansion: 1 connector for an X-bus backplane expansion
8 4 2 fixing points for the shielding connection bar
5 Protective earth screw
6 Slots for anchoring the module pin
2b
7 Tapped holes for the locking screw on each module
4 5 1 2 46 3 8 4 holes for M4, M5, M6 or UNC #6-32 screws (4.32 mm to 6.35 mm/0.170 to
0.250in.)
BMEXBP1200 backplane
1/24
Description, ModiconM580 automation
references platform
M580 backplanes
Description (continued)
Cable shielding connection kit
To be ordered separately: 1
A BMXXSPpp00 cable shielding connection kit, used to help protect against
electrostatic discharge when connecting the shielding on cordsets for connecting:
b Analog, counter, and motion control modules
b Some Magelis HMI terminals (1) to the processor (via BMXXCAUSBH0pp
shielded USB cable)
2
The BMXXSPpp00 shielding connection kit comprises:
10 9 12 11 10 9 A metal bar that takes the clamping rings and the earthing terminal
BMXXSPpp00 cable shielding connection kit 10 Two sub-bases to be mounted on the rack
11 An earthing terminal
12 Not included in the shielding connection kit, the STBXSP30p0 clamping rings
(sold in lots of 10, cross-section 1.56 mm2/AWG 16...10 or 511 mm2/AWG 10...8)
Racks (2)(3) 3
PF122506
4
X-bus backplane processors, 1.554
Modicon
PF122507
X80 I/O
8-slot Ethernet + 8 8 3.9 W BMEXBP0800 1.060/
modules (6)
X-bus backplane 2.337
5
PF122508
Accessories
Description For use with Reference Weight
kg/lb
BMEXBP1200 Shielding connection kits BMEXBP0400, BMXXBP0400 BMXXSP0400 0.280/
comprising: rack 0.617
- 1 metal bar
- 2 support sub-bases
- 1 earthing terminal
BMXXBP0600 rack BMXXSP0600 0.310/
0.683 6
BMEXBP0800, BMXXBP0800 BMXXSP0800 0.340/
rack 0.750
10
1/25
Presentation ModiconM580 automation
platform
Multi-rack configuration
To expand the configuration using additional racks, users must use a bus expansion
module (BMXXBE1000) and X-bus cables. The backplane expander will be
2 2 plugged in the dedicated connector on the right side of the backplane. It will not
occupy any module slot. The XBE expansion module will not be hot-swappable in
accordance with Modicon X80. Each backplane has to include a power supply
module and will support up to 12 modules.
An expansion rack can be connected to the main backplane and the X80 drop
(EIO).
Ethernet racks
The Modicon M580 CPU supports dual bus backplanes (Ethernet and X-bus), all
the processors support Ethernet ring or star architectures on their Ethernet port.
2
BMXP58pp2p processors support Ethernet star or ring architectures (RSTP loop is
6 supported on ports 2 and 3). The embedded scanner allows scanning of distributed
equipment. The CPU drives these devices directly (NOC embedded function).
M580 CPUs have an additional third Ethernet port dedicated to the connection of a
7 service tool such as a PC, HMI, or network analyzer. This port is labeled ETH1. It
does not support RSTP.
1 4 3
M580 CPU will be able to communicate on the main Ethernet backplane. The
Modicon M580 CPU cannot be installed in an expansion rack.
Modicon X80 drop + expansion rack
It is necessary to use an Ethernet backplane
Reference Description
8 BMEXBP0400 Standard 4-slot backplane
10
1/26
Description ModiconM580 automation
platform
Multi-rack configuration
Modicon M580 Modicon X80 expansion rack Premium X-bus expansion - making migration as simple as possible
Modicon M580 CPU supports revamping of an existing Premium installation by
replacing the Premium rack 0 (CPU and communication modules) with an M580 rack. It
is also possible to associate TSXRKY4EX/6EX/8EX/12EX Premium racks with X80 I/O
1
based on an X-bus rack. Most existing configurations are supported. The number of
X-bus expansion racks allowed depends on the CPU that is being used:
b BMEP581020, BMEP582020, and BMEP582040 CPUs support a main local rack
and up to 3 expansion racks. If you are using 4, 6, or 8-slot Premium expansion racks,
you may install 2 physical racks at each assigned rack address, allowing up to 6
Premium expansion racks (up to 6 backplanes and 100 m/328.083 ft. between 2
drops).
2
Premium racks BMEP583020, BMEP583040, BMEP584020, and BMEP584040 CPUs support a
Premium X-bus expansion example main local rack with up to 7 expansion racks. If you are using 4, 6, or 8-slot Premium
expansion racks, you may install 2 physical racks at each assigned rack address,
allowing up to 14 Premium expansion racks.
The maximum number of supported X-bus racks is as follows:
b 4 for BMEP581020/20p0 3
b 8 for BMEP58030p0/40p0
5
+ number of TSXRKY12EX racks
+ number of BMXXBPpp00 racks 4
6 Description
The front panel of the BMXXBE1000 rack expansion module comprises:
7 5 Retaining screw for locking the module in its slot (at the far right-hand end of the
rack)
6 A display block with 5 LEDs:
bb RUN LED (green): module in operation
5
8 bb COL LED (red): several racks have the same address, or rack address 0 does
not contain the BMEP58ppp0 processor module
bb LEDs 0, 1, 2, and 3 (green): rack address 0, 1, 2, or 3
7 A 9-way female SUB-D connector, marked X-bus, for the incoming X-bus cordset
3 connected to the upstream rack, or if it is the first rack, for the A/ line terminator
included in the TSXTLYEX 4 pack (see page 1/26)
8 A 9-way female SUB-D connector, marked X-bus, for the outgoing X-bus cordset
6
3 to the downstream rack, or if it is the last rack, for the /B line terminator included
in the TSXTLYEX 4 pack (see page 1/26)
On the right-hand side panel
A flap for accessing the 3 rack addressing micro-switches: 03.
Installation rules for BMXXBPppp0 racks: For the rules on how to install racks in
enclosures, see our website www.schneider-electric.com.
7
10
1/27
References ModiconM580 automation
platform
Multi-rack configuration
Expansion racks
Description Type of module No. of Power Reference Weight
1
PF122567
2
1.742
PF122568
8 2W BMXXBP0800 0.950/
2.094
BMXXBP0600
12 0W BMXXBP1200 1.270/
3 2.800
PF122569
BMXXBP0800
4
PF122570
BMXXBP1200
5
PF108119
BMXXBE1000 Modicon X80 I/O Complete kit for 2-rack configuration BMXXBE2005 0.700/
rack expansion comprising: 1.543
kit - 2 BMXXBE1000 rack expansion
(3) modules
(1) Number of slots taking all modules except for power supply and rack expansion modules
(2) Power consumption of anti-condensation resistor(s)
(3) Please refer to the Modicon X80 I/O platform catalog on www.schneider-electric.com.
10
1/28
References ModiconM580 automation
platform
Multi-rack configuration
28/91.86 TSXCBY280KT
4.101
2.860/ 4
(1) 6.305
5
TSXTLYEX Description Use Composition Type of Sold in Unit reference Weight
connector lots of kg/lb
Line terminators Required on the 2 2 x 9-way SUB-D 2 TSXTLYEX 0.050/
BMXXBPppp0 connectors marked A/ and /B 0.110
modules located at
either end of the daisy
chain
6
X-bus straight For TSXCBY1000 2 x 9-way SUB-D 2 TSXCBYK9 0.080/
connectors cables straight connectors 0.176
10
1/29
1
10
2/0
Contents 2 - I/O architectures
Architectures
Overview of I/O architectures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/2
10
2/1
Overview Modicon M580 automation
platform
I/O architectures
Modicon M580 type of architecture Architectures with local racks (main rack and expansion racks) Architecture with local racks (main rack and expansion racks) Architecture with racks in remote drops
Note: These architectures can be combined with each other
1 1
Hardwired Distributed peripherals over fieldbuses Distributed peripherals and I/O over Ethernet Remote over Ethernet
Compact topology with devices hardwired Compact topology with devices distributed Distributed devices and I/O topology over Ethernet Remote I/O + Remote functions (including fieldbus master)
on local I/O over fieldbuses
Architecture A Architecture B Architecture C Architecture D
2 2
X-bus
Modbus
HART
X-bus
Ethernet
3 3
Ethernet
AS-I
4 4
Expanded rack (with X-bus rack expansion module) Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium or Modicon X80 Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium or
racks) or Modicon X80 racks) Modicon X80 racks), RIO drop with up to 1 remote expanded rack on X-bus (only
Modicon X80 racks)
6 Compatible CPU types All CPUs are compatible (1) All CPUs are compatible (1) BMEP58pp40 CPUs are required to manage RIO
6
CPU Ethernet ports SERVICE port One SERVICE port for HMI, Unity, control network, variable speed drive, etc. One SERVICE port for HMI, Unity, control network, variable speed drive, etc.
Dual port Dual ports are not used Dual ports are used for distributed equipment (DIO scanner) Dual ports are used for remote equipment (RIO scanner), BMECRA31210
7 RIO drops
Ethernet drop adapter is mandatory in RIO drop (2).
A maximum of 16 RIO drops can be supported in an M580 network
7
Communication AS-Interface and serial link Yes Yes Yes, in a local rack or in a RIO drop
modules
BMXNOR0200H RTU Yes Yes Yes, only in a local rack
module
8 8
Ethernet modules Yes Yes Yes, only in a local rack
Expert functions PTO (Pulse Train Output) Yes Yes Yes, only in a local rack
modules
Other expert modules: Yes Yes Yes, in a local rack or in a RIO drop
counting, SSI encoder, etc.
Time stamping 1 ms max. BMXERT1604T Yes Yes Yes, in a local rack or in a RIO drop
module integrated in the ERT
9 module
10 ms with BMECRA31210 Yes, only in the RIO drop, system mode with OFS (2)
9
combined with discrete I/O
modules in the RIO drop
Pages
2/2 2/3
2/2
Presentation Modicon M580 automation
platform
I/O architectures
Presentation
The Modicon M580 automation platform offers four different types of architectures with local racks or with racks in
1 remote drops. These four options are presented on the following pages as architectures A, B, C and D.
The Modicon M580 automation platform offers an I/O architecture solution over local racks, fieldbuses and
Ethernet, connecting the M580 main rack to remote I/O (RIO) drops, installed on a Modicon X80 rack (1), and
distributed I/O (DIO) devices.
This Modicon M580 solution comprises:
bb RIO drops on a Modicon X80 drop
ERP system
bb The validated and tested
architectures are shown in
the technical documentation
available on our website
www.schneider-electric.com. Historian
5
MES
Factory
(Manufacturing
bb The use of switches other Execution
than those detailed in these System)
architectureI/O pages
Process
6 Ethernet ring
Modicon M580 main rack Expansion rack Modicon M580 main rack
X-bus
Field
7
Modicon X80 drop Modicon X80 drop
8 iMCC
Motor
protection ConneXium managed
switch (DRS)
Wi-Fi
Modicon
Optical fiber
X80 drop
Remote
site
Modicon
X80 drop
10
2/4
Presentation Modicon M580 automation
(continued) platform
Architectures with local racks
Architecture A
X-bus
Expansion rack
Description
The Modicon M580 automation platform provides local I/O management for control
systems that are wired to the main control cabinet.
Architecture A can comprise a maximum of 10 I/O modules in the main rack, in
2
addition to the CPU module 2 and the power supply module 1.
These local I/O can be extended on an expansion rack by using a BMXXBEp00p
Architecture A: devices on local I/O rack expansion module 3.
Ethernet slots are available only in the main rack because rack expansion cables
only support X-bus.
The choice of appropriate rack depends on the required number of modules for the 3
system. Main racks are available in the following formats: 4, 8 and 12slots.
As well as discrete and analog I/O modules, the following modules are available:
bb Application-specific modules:
vv SSI encoder
vv Counter
vv
vv
Pulse train output
Weighing
4
1
Some application-specific modules (weighing, etc.) require use of an Ethernet
backplane.
If necessary, communication and network modules can be installed in the local rack.
The majority of communication and network modules need to be in the local rack.
Main rack
2 10 slots max. available
12 slots max. available
3 Architecture A configuration rules 5
1
When configuring an architecture A system, the following four parameters should be
considered:
bb Number of slots available in the 8 local racks (main and expansion racks)
bb Slots available for optional modules
bb Power consumed by the installed modules
bb Addressing words available for configuring the modules
6
Expansion rack
For rack accessory references, see page 1/25 Available slots and power consumption
Architecture A can have a maximum of 94 available slots (with eight 12-slot racks)
for I/O modules, application-specific modules and communication modules.
These modules are powered from the power supply included in the rack.
For a valid configuration, simply add together the consumption (inmA) of the
modules in the rack and check that the total current is less than that provided by the
selected power supply.
7
This power consumption calculation can easily be performed using Unity Pro
software.
Empty BMXXEM010 modules are also available to occupy unused slots.
10
2/5
Presentation, Modicon M580 automation
description platform
Architectures with local racks
Architecture B
1 2 3 5 Presentation
Architecture B is based on architecture A with the possibility of adding fieldbuses
1 such as AS-Interface, Modbus SL, HART, etc.
Architecture B is used for control systems that are wired to the main control cabinet.
Main rack
It consists of a mainly local topology with several peripherals distributed over
fieldbuses.
X-bus
The Modicon M580 automation platform provides interrupt services for this type of
2 4 application.
Up to 94 slots are possible for I/O and communication modules in a configuration
comprising a main rack and 7 expansion racks, connected by BMXXBEp00p rack
expansion modules.
Description
Expansion rack The Modicon M580 automation platform provides local I/O management for control
3 systems that are wired to the main control cabinet.
Architecture B can comprise a maximum of 10 I/O and communication modules in
the main BMEXBPpp00 rack, in addition to the CPU module 2 and the power supply
Architecture B: devices distributed over fieldbuses module 1. These local I/O and communication modules can be extended on
expansion racks by using a BMXXBEp00p rack expansion module.
The choice of appropriate racks depends on the required number of modules for the
4 system. Main racks are available in the following formats: 4, 8 and 12 slots.
If necessary, communication and network modules can be installed in the main
rack. The majority of communication and network modules need to be in the main
rack.
As well as discrete and analog I/O modules, the following modules are available:
bb Communication modules:
5 vv Serial link 3
vv AS-Interface 4
vv HART 5
Some communication modules (Modbus/TCP and EtherNet/IP network module,
HART analog I/O modules, etc.) require use of an Ethernet backplane.
Architecture B configuration rules
When configuring an architecture B system, the following four parameters should
6 be considered:
bb Number of slots available in the 8 local racks
bb Slots available for optional modules
bb Power consumed by the installed modules
bb Addressing words available for configuring the modules
Available slots and power consumption
7 Architecture B can have a maximum of 94 available slots (with eight 12-slot racks)
for I/O modules, application-specific modules and communication modules.
These modules are powered from the power supply included in the rack.
For a valid configuration, simply add together the consumption (in mA) of the
modules in the rack and check that the total current is less than that provided by the
selected power supply.
8 This power consumption calculation can easily be performed using Unity Pro
software.
Empty BMXXEM010 modules are also available to occupy unused slots.
Module addressing
With Unity Pro (1), the I/O addressing is unlimited (physical limitation: 94 slots).
(1) Requires Unity Pro version 8.0 software.
9
10
2/6
Presentation, Modicon M580 automation
description platform
(continued) Architectures with local racks
Architecture C
Main rack
Presentation
1 Architecture C consists of I/O and devices distributed over Ethernet (DIO).
The Ethernet DIO devices can be connected to Ethernet ports of the BMEP58p0p0 1
CPU 1 or of a ConneXium DRS (Dual Ring Switch) switch.
7 Distributed The available Ethernet DIO devices are:
I/O
bb Modicon STB distributed I/O 2
bb Altivar Process variable speed drive 3
bb Energy supervision 4 and HMI
bb Tesys U 5 connected via CANopen to a Modicon STB I/O island and Tesys T 6 2
Ethernet
10
2/7
Presentation, Modicon M580 automation
description platform
(continued) Architectures with remote racks
Architecture D
Presentation
Architecture D consists of remote I/O and remote functions (including fieldbus
1 masters).
Architecture D is fully compatible with the references in the Modicon M580
Main rack
Remote automation platform and Modicon X80 I/O platform offers. The capacity of Modicon
drop X80 I/O drops depends on the CRA Ethernet drop adapter used. A maximum of
16 RIO drops 1 can be supported in an architecture D system.
The available Ethernet devices are:
2 1
bb Altivar Process variable speed drive 2
bb Energy supervision 3 and HMI 4
bb Tesys T motor protection, etc.
Ethernet
HMI 4
It is possible to include DIO devices in architecture D via the SERVICE port of the
CPU or of the BMECRA31210 drop adapter 1 or via ConneXium DRS (Dual Ring
Remote Switch) switches 5.
3
drop
Rack Viewer function
The Rack Viewer function provides access to Ethernet RIO data via a web browser.
4
2 Standard architecture D
3 This is composed of a daisy chain loop consisting of a Modicon M580 main rack and
several Modicon X80 I/O drops containing an Ethernet drop adapter:
Architecture D: remote I/O
bb BMECRA31210 Modicon X80 performance EIO adapter, with SERVICE port
bb BMXCRA31210 Modicon X80 RIO Ethernet drop adapter, with SERVICE port
bb BMXCRA31200 Modicon X80 RIO Ethernet drop adapter, without SERVICE
port
5 Long distance architecture D
Similar to the standard architecture D, this variant comprises of one or more
remotely located Modicon X80 I/O drops connected via integrated NRP optical fiber
repeaters.
There are two types of NRP repeater:
bb BMXNRP0200: multimode optical fiber repeater (remote location up to 2 km)
6 bb BMXNRP0201: single mode optical fiber repeater (remote location up to 16 km)
The NRP repeaters are linked to CRA drop adapters by means of Ethernet Interlink
cables.
High availability and expanded integration capacity
Architecture D can integrate ConneXium DRS (Dual Ring Switch) switches 5 (1).
15 predefined configurations which can be loaded into the switches simplify their
7 implementation.
The use of these switches provides enhanced capacity for the integration of
devices:
bb RIO sub-rings
bb Optical fiber media for long distance remote location, etc.
bb Enable DIO integration to architecture D
10
2/8
Presentation, Modicon M580 automation
description platform
(continued) Modicon X80 performance EIO adapter
1
CCOTF function
Time and date stamping
Yes
10 ms
7
2
Description
3 1 LED display block indicating the module status
2 Rotary switches for setting the address of an EIO drop (00159)
4 3 Dedicated RJ45 service port (ETH 1) for remote service tools such as a PC, an
5
HMI terminal module or Ethernet DIO devices
4 RJ45 device network port (ETH 2) for connection to the Ethernet network
8
5 RJ45 device network port (ETH 3) for connection to the Ethernet network
(1) This module is also compatible with X-bus backplanes. In this case it has the same
BMECRA31210
functionality as a BMXCRA31210 performance Ethernet drop adapter.
10
2/9
Presentation, Modicon M580 automation
functions, description platform
Modbus/TCP and EtherNet/IP network modules
Presentation
The BMENOC03p1 network modules act as an interface between the M580 PLC
1 and other Ethernet network devices via the Modbus/TCP and EtherNet/IP
communication protocols.
The standard format BMENOC03p1 network modules occupy a single slot in the
rack of the Modicon M580 platform. These modules have to be installed in the main
Ethernet + X-bus backplane rack.
2 Functions
The BMENOC03p1 modules offer the following functions:
bb Modbus/TCP and EtherNet/IP protocols operating simultaneously
bb Ring topologies on 2 Ethernet ports using RSTP (Rapid Spanning Tree Protocol)
bb Priority of Ethernet packets using QoS (Quality of Service) service
BMENOC0301
bb Automatic module configuration recovery using FDR (Fast Device Replacement)
service
3 bb Embedded Web server for application monitoring and module diagnostics
bb Sharing data between PLCs
bb Network management using SNMP (Simple Network Management Protocol)
1 Description
The front panel of the BMENOC03p1 modules features:
10
2/10
Presentation, Modicon M580 automation
description platform
Modicon X80 NRP EIO drop optical repeaters,
ConneXium managed switches
4
bb Enhance immunity to noise
bb Resolve difference of potential between distant sites
2
bb NRP repeaters can be installed on the primary ring or on secondary rings. These
modules cannot, however, be used to connect secondary rings to the primary ring
bb The BMXNRP0200 repeater for multimode optical fiber allows remote location up
BMXNRP020p to 2 km/1.243 mi.
The BMXNRP0201 repeater or single mode optical fiber allows remote location up to
16 km/9.942 mi.
Depending on the configuration, the NRP repeater may be linked to the CRA adapter
3
of the drop where it is installed, via one or two Ethernet Interlink cables.
Description
1 Module reference
2 Display block indicating the module status
3 RJ45 Ethernet ports. Two LEDs, LNK and ACT, indicate the status of each port 4
4 Optical fiber ports with SFP transceiver for LC type connector
TCSESM063F2CU1
TCSESM063F2CS1
TCSESM063F2CS1 3 : 6 x 10/100
BASE-TX ports
2 : 2 x 10/100
BASE-FX ports
16 km/
9.942 mi 8
Predefined configuration files
For ease of implementation of the 3 switches described above, 15 predefined
configuration files are available for building validated and tested architectures.
These configuration files are included, as standard, on the Unity Pro V8.0 DVD.
The parameters of the switch(es) present on the Ethernet network can then easily
be easily set with the chosen configuration using a PC equipped with a web browser
or Ethernet Switch Configurator software. The switch is configured immediately.
9
Ethernet Switch Configurator software is also available on the ConneXium
Resource CD-ROM.
2/11
Architectures Modicon M580 automation
platform
I/O architectures
Example of a complex architecture
3
MES
(Manufacturing Redundant
Execution system
System) servers
4 1
Ethernet
X-bus
HMI
ConneXium managed switch
5
Modicon X80 drop
Modicon X80
X-bus drop
IRIG-B/DCF77
3 7 3
Optical fiber
ConneXium
Telefast ABE7
(DRS)
7 4 managed
switch
6
Modicon X80 Modicon X80 (DRS)
drop drop
AS-Interface
Motor protection
10
2/12
Architectures Modicon M580 automation
platform
I/O architectures
Example of an architecture
2
Modicon X80 remote drop
STB I/O STB I/O island
island
Ethernet
3
energy management
Modicon X80 remote drop
on Modbus SL
Altivar Process
Motor
protection
STB I/O island
Power meter
4
Instrumentation on AS-I bus
connected on AS-I master
module embedded in
ConneXium
Modicon X80 Ethernet remote
managed
drop
switch (DRS)
Ethernet
Profibus
Altivar Process variable
speed drive 5
Remote Power meter for
Motor starter Master energy management
on CANopen
on Modbus SL
Power meter 6
Architecture with distributed equipment Architecture with remote equipment
Note: These architecture representations are conceptual network diagrams and do not represent actual wiring specifications.
10
2/13
Architectures Modicon M580 automation
platform
I/O architectures
Example of an architecture
1 Control network
Modicon M580
main rack
3
Modicon X80
Ethernet
Energy
drop
Altivar supervision
Local HMI on Ethernet Process
HMI SERVICE port of variable speed
BMECRA31210 module drive
4
HART
instrumentation ConneXium
managed by HART managed
Modicon
analog I/O modules switch (DRS)
X80 drop
5
embedded
in the rack
Altivar Process
Profibus DP
variable speed drive
Profibus PA
6 Supervision
10
2/14
Architectures Modicon M580 automation
platform
I/O architectures
Example of an architecture
Control network
1
Modicon M580
main rack
Ethernet
2
Modicon X80
remote drop
3
Modicon X80
long distance
remote drop on
optical fiber
4
with embedded
NRP optical Hardwired
fiber modules equipment
Modbus SL 5
Distributed equipment
connected to a ConneXium
managed switch (DRS)
mixed on Ethernet RIO main
ring
10
2/15
Architectures Modicon M580 automation
platform
I/O architectures
Example of an architecture
1 Control network
3
Optical fiber
4 Ethernet
iMCC
Modicon X80 drop
6
Local HMI on Ethernet
Profibus equipment
SERVICE port of BMECRA31210 module
10
2/16
References Modicon M580 automation
platform
I/O architectures
5 1 References (1)
Ethernet head and drop adapters (2)
Description SERVICE
port
Item Reference
(3)
Weight
kg/lb
1
Modicon X80 EIO drop adapter 1 BMXCRA31200 0.200/
Provide 1 module per Modicon X80 EIO 0.441
drop 1 1 BMXCRA31210 (4) 0.234/
1 Ethernet 0.516
1 1 BMECRA31210 (4) 0.234/
2
7
0.516
9
Modicon X80 Ethernet RIO drop optical repeaters (2)
Description Optical fiber Item Reference Weight
8
(3) kg/lb
Modicon X80 Ethernet RIO multimode 2 BMXNRP0200 0.203/
X-bus
4
Description Item Reference Weight
5 (3) kg/lb
CANopen EtherNet/IP, Modbus/TCP 3 BMENOC0301 0.345/
network module 0.761
5
3 Dedicated ConneXium managed switches (5)
4
Copper port Multimode Single mode Item Reference Weight
optical fiber optical fiber (3) (4) kg/lb
port port
RJ45 shielded Duplex SC connectors
connectors
6 8 x 10/100 TCSESM083F23F1 1.000/
6
BASE-TX ports 2.205
6 x 10/100 2 x 10/100 4 TCSESM063F2CU1 1.000/
Optical fiber
10
2/17
References Modicon M580 automation
(continued) platform
I/O architectures
2
7 4 MB integrated
9 (memory program)
2,048 discrete I/O 2 Ethernet 2 DIO 1 5 BMEP582020
512 analog I/O networks
8
32 application-specific
channels 2 RIO/DIO 1 5 BMEP582040
X-bus
8 MB integrated
9 (memory program)
64 application-specific
channels 2 RIO/DIO 1 5 BMEP583040
12 MB integrated
Architecture A + architecture D (memory program)
4 5
1,024 analog I/O
64 application-specific
networks
channels
16 MB integrated 2 RIO/DIO 1 5 BMEP584040
CANopen
(memory program)
5 3
Description Length Item Reference Weight
Ethernet
Architecture C + architecture D (1) For additional characteristics, see our website www.schneider-electric.com.
(2) For items 1 to 4, see page 2/17.
10
2/18
References Modicon M580 automation
(continued) platform
I/O architectures
3
0.573
5/16.404 8 TSXCBY050K 0.360/
0.794
12/39.370 8 TSXCBY120K 1,260/
2.778
18/59.055 8 TSXCBY180K 1,860/
4.101
4
28/91.864 8 TSXCBY280KT 2.860/
(3) 6.305
Description Use Length Item Reference Weight
m/ft (2) kg/lb
Cable on reel To be fitted with 2 TSXCBYK9 100/328.084 TSXCBY1000 12,320/
Cable with free ends, 2line testers connectors 27.161
Description Use Sold in Item Reference Weight
lots of (2) kg/lb
Line terminator
2 x 9-way SUB-D connectors
Required on the
2BMpXBPppp0 modules
2 9 TSXTLYEX 0.050/
0.110
5
marked located at either end of the
A/ and /B daisy chain
Bus X straight connectors For TSXCBY1000 cable ends 2 TSXCBYK9 0.080/
2 x 9-way SUB-D connectors 0.176
Connector installation kit Fitting TSXCBYK9 TSXCBYACC10
6
2 crimping pliers, connectors
1 pen (4)
7
Description of the hardware or software required Reference Version Item
(2)
Unity Pro Extra Large software UNISPUEFpCD80 u 8.0
Modicon X80 RIO drop adapter BMECRA31210 u 2.0 1
BMXCRA31200 u 2.0 1
BMXCRA31210 u 2.0 1
Modicon X80 NRP EIO drop optical repeaters BMXNRP0200 2
2/19
Selection guide Modicon distributed I/O solutions
Type of splitter box and module Monobloc IP 67 I/O splitter boxes Monobloc IP 20 distributed I/O Optimum IP 20 distributed I/O Modular IP 20 distributed I/O
2 2
3 3
Available buses and Ethernet Modbus TCP/IP Ethernet Modbus TCP/IP Ethernet Modbus TCP/IP Ethernet Modbus TCP/IP
networks EtherNet/IP Modbus Plus CANopen EtherNet/IP
4 4
Fipio Modbus (RS 485) CANopen
InterBus Modbus Plus
Profibus DP Fipio
DeviceNet InterBus
Profibus DP
DeviceNet
Max. number per connection point 1 I/O base with 1 CPU or 1 communication module 1 interface module + 7 Twido expansion modules 1 NIM (Network Interface Module) + 32 I/O modules
5 Discrete I/O Modularity Splitter box with 16 configurable I/O, 16 I, 12 I + 4 O, or 8 I + 8 O I/O base with 16 I, 32 I, 8 O, 16 O, 32 O, 10 I/8 O,
16I/8 O, 16 I/12 O and 16 I/16 O
12 I/8 O (interface module)
8 I, 16 I, 32 I, 8 O, 16 O, 32 O, 4 I/4 O and 16 I/8 O
Module with 2 I, 4 I, 6 I, 16 I, 2 O, 4 O, 6 O or 16 O 5
(expansion modules)
Input voltage 24V c 24 V c, 120 V a and 230 V a 24V c 24 V c, 115 V a and 230 V a
Output voltage 24V c 24 V c V, 120 V a and 230 V a and relay 24V c and relay 24 V c, 115/230 V a and relay
6 Analog I/O 8 I, 16 I or 4 O voltage/current I/O bases 2 I, 4 I, 8 I, 1 O, 2 O, 2 I/1 O and 4 I/2 O Modules with 2, 4 or 8 inputs and 1 or 2 outputs 6
I/O base with 4 thermocouple or probe inputs (expansion modules) (voltage/current)
voltage/current, thermocouple or Module with 2 thermocouple or probe inputs
temperature probe
Application-specific I/O 10 kHz/200 kHz 2-channel counter sub-base Integrated in interface module: Counter module with one 40 kHz channel
- Two 5 kHz/20 kHz channels HART multiplexer module
I/O connection M12 connectors Screw or spring-type removable terminal blocks Removable screw terminal block (interface module) Removable screw or spring-type connectors,
Removable screw terminal block, non-removable Telefast connectors
8 spring-type terminal block and HE 10 connector
(expansion modules) 8
Type of housing Plastic Plastic
9 Pages Please consult the catalog pages on our website www.schneider-electric.com Please consult the catalog pages on our website www.schneider-electric.com
9
10 10
2/20 2/20
2/21
Presentation Modicon STB distributed I/O
solution
Open and modular system
Presentation (1)
To meet the needs of machine manufacturers and users, automation architectures
1 have been decentralized while delivering performance close to that of centralized
systems.
Architectures based around islands installed as close to the machine as possible
reduce the time and cost of wiring for sensors and actuators, while increasing
system availability.
2
The Modicon STB distributed I/O solution is an open, modular input/output system
that makes it possible to design automation islands managed by a master controller
via a bus or communication network.
These islands can be used to connect:
bb TeSys U or TeSys T starter-controllers
bb Altivar variable speed drives
bb FTB IP67 distributed I/O
3
bb OsiSense rotary encoders
bb Magelis operator dialog terminals
bb Approved third-party products via the CANopen bus: Bosch, Festo, Parker
solenoid valves, Balluff linear encoders, etc. (1)
Advantys software guides users through the design phase, start-up, and even
maintenance of the system. This single software package covers the Modicon STB,
OTB, FTB, and FTM ranges.
4 The island components are electronic modules mounted on one or more DIN rails.
These clusters of modules, known as segments, carry a bus from beginning to end of
each island. The island bus provides power distribution, signal sensing, and power
management to compatible modules, in the form of a wiring management system.
The Modicon STB I/O family is divided into 2 groups of modules:
Color code Type of module
bb Basic modules: A complete set of low-cost modules, with simplified operating
5 NIM network interface
EOS/BOS island expansion
modes
bb Standard modules: An expanded offer of I/O modules, with additional functions:
CANopen expansion Configurable parameters, expanded operating modes
7
115V a or 230V a discrete current inputs vv Discrete I/O (24 V c and 115/230V a)
vv Analog I/O (10, 12 and 16-bit resolution)
vv Relay outputs (24V c coil and 24V c contact or 115/230V a)
bb Application module: Counter module, HART multiplexer module
115/230V a supply distribution bb Dedicated module: For TeSys U and TeSys Quickfit applications
115/230V a discrete current outputs bb EOS end of segment and BOS beginning of segment modules
bb External equipment support module on CANopen expansion module
9 Modicon STB distributed I/O islands have a protection rating of IP20. For
installations in production workshops, they must be housed in enclosures providing
at least IP54 (complying to IEC60950 or NEMA250) (1).
Analog outputs
(1) For further information, please consult our Modicon STB IP 20 distributed I/O catalog
available on our website www.schneider-electric.com.
(2) For much easier wiring and to free up space in the electrical cabinet, Modicon STB
16-channel discrete I/O modules can be combined with Modicon Telefast ABE 7 pre-wired or
10 adapter blocks.
2/22
Description Modicon STB distributed I/O
solution
Open and modular system
The following table gives the contents of the Modicon STB modules and the
2
general form of their references (1).
(1) For further information, please consult our Modicon STB IP 20 distributed I/O catalog
available on our website www.schneider-electric.com.
(2) DeviceNet STBNDNpppp NIM network interface module: order the 5-way screw and 6
spring-type removable terminals (fieldbus connection) separately (1).
(3) An English language mini-CD-ROM containing the user documentation, a label template and
one exchange file per network type. The user documentation is also available on our website
www.schneider-electric.com.
(4) For use with the Modicon Telefast ABE 7 pre-wired or adapter system:
- STBXBA3000 base to be ordered separately (1)
7
- Telefast ABE 7 base and connection accessories to be ordered separately (1)
10
2/23
Composition Modicon STB distributed I/O
solution
Open and modular system
The bases provide continuity of the internal bus, auto-addressing of the modules,
and separated and isolated distribution of the internal power supplies, actuators
4 (outputs) and sensors (inputs).
The advantages of this arrangement are:
bb Unplugging modules:
vv When switched off (cold swap), modules can be unplugged very quickly
vv When switched on (hot swap), I/O modules can be unplugged provided the
network interface module is the standard type
bb Output power supply independent of inputs: For example, if an output power
5 supply is cut by a Preventa module, the inputs are still managed.
bb Immunity of inputs: For example, the closing of power contactors (controlled by
outputs) does not disturb analog input measurements.
10
2/24
Configurations Modicon STB distributed I/O
solution
Open and modular system
8 2 7
4
(1)
4 5 6 9 5 6 11 12 13 14
15 5
10
3
(1) For further information, please consult our Modicon STB IP 20 distributed I/O catalog
available on our website www.schneider-electric.com.
10
2/25
1
10
3/0
Contents 3 - Communication
10
3/1
Selection guide Modicon M580 automation
platform
Communication, integrated ports and modules
Network protocols EtherNet/IP and Modbus/TCP EtherNet/IP and Modbus/TCP Modbus/TCP, IEC 60870-5-104, Serial link, external modem link,
DNP3 (subset level 3) IEC 60870-5-101, DNP3 (subset level 3)
3 3
Structure Physical interface 10BASE-T/100BASE-TX 10BASE-T/100BASE-TX 10BASE-T/100BASE-TX (Modbus/TCP), PPPoE Non-isolated RS 232/485 (serial link),
(Point-to-Point Protocol over Ethernet) for ADSL Non-isolated RS 232 (Radio, PSTN, GSM,
external modem link GPRS/3G external modem link)
Type of connector RJ45 Three RJ45 connectors (2connectors for a ring One RJ45 connector One RJ45 connector
topology) plus Ethernet backplane connection
Access method CSMA-CD CSMA-CD CSMA-CD (Modbus/TCP), Master/slave (IEC 101/DNP3)
Master/slave (IEC 104/DNP3)
Data rate 10/100 Mbps 10/100Mbps 10/100Mbps (Modbus/TCP) 0.338.4Kbps (serial link)
Medium Double twisted pair copper cable, category CAT 5E Double twisted pair copper cable, category CAT 5E, optical fiber via ConneXium cabling system Double shielded twisted pair copper cable,
Optical fiber via ConneXium cabling system Crossover serial cable (serial link),
Direct serial cable (external modem link)
Configuration Maximum number of devices 128 (EtherNet/IP or Modbus/TCP) 128 (Modbus/TCP), 64slaves/servers (IEC 104/DNP3) 32 max.
Max. length 100 m/328.08 ft (copper cable), 4,000 m/13,123.32 ft (multimode optical fiber), 100 m/328.08 ft (copper cable), 4,000 m/13,123.32 ft (multimode optical fiber), 1,000 m/3,280.83 ft (serial link with insulating case)
32,500m/106,627ft (singlemode optical fiber) (1) 32,500m/106,627ft(singlemode optical fiber)
Number of modules of the same type 1 Up to 4 Ethernet modules per station depending on 2 RTU modules per station with any BMEP58 processor Depending on application-specific channels (20/36
per station processor application-specific channels with BMEP58p0p0)
Standard services Modbus/TCP messaging and EtherNet/IP services EtherNet/IP and Modbus/TCP messaging Modbus/TCP messaging Reading/writing discrete and analog I/O, counters
Embedded Web Standard services Status Summary, Performance, Port Statistics, I/O Scanner, Quality of Service (QoS), Standard level PLC web diagnostics Status Summary, Performance, Port Statistics, I/O
server services Messaging, Network Time Service, Redundancy, and Alarm Viewer Scanner, Quality of Service (QoS), Network Time
Service, Messaging
Advanced services Custom web pages, Rack Hosting and display of user Web pages
Viewer, ePAC Program
Viewer, Customizable
dashboard, and Trend
Viewer
Transparent Ready I/O Scanning service Yes
communication Global Data service
services
NTP time synchronization Yes Yes
FDR service Yes (server) Yes (server) Yes (client)
SMTP e-mail notification service Yes
SOAP/XML Web service Server
SNMP network management service Yes Yes Yes (agent)
RSTP redundancy service Yes Yes
QoS (Quality of Service) service Yes Yes
RTU communication Master or Slave configuration Yes, IEC101/104 and DNP3
services
Time and date stamped data exchange Interrogation via polling and exchanges on change of status (RBE), unsolicited messaging
IEC 60870-5-104,
DNP3IP or RTU time synchronization Yes, IEC101/104 and DNP3
IEC 60870-5-101, Management and buffering of time Yes, IEC101/104 and DNP3
DNP3serial and date stamped events
Automatic transfer of time and date Yes, IEC101/104 and DNP3
stamped events to the Master/SCADA Buffer holding 10,000 events (per connected client, 4 clients max.)
Data Logging service Yes, on SD 128 MB memory card, in CSV files, access via FTP or sent by e-mail
Compatibility with processor All Modicon M580 processors
Processor or module None BMENOC0301 BMENOC0311
references depending Serial link
on other type of
BMXNOR0200H
integrated port (2) Ethernet Modbus/TCP BMXNOR0200H
CANopen
DIO service BMEP58p020
DIO and RIO services BMEP58p040
Page 1/23 3/25 Please consult the Modicon X80 I/O platform catalog available on our website www.schneider-electric.com
(1) Fiber requires use of other products (for example, an Ethernet switch or the BMXNRP020p module) to convert from the twisted pair connectors (RJ45) that these (2) CANopen can be used, but it is necessary to use Modicon STB I/Os. Please consult the IP 20 distributed inputs/outputs - Modicon STB catalog available on our
products have. website www.schneider-electric.com.
3/2 3/2
3/3
Selection guide (continued) Modicon M580 automation
platform
Communication, integrated ports and modules
Applications AS-Interface Serial link communication Modbus Plus communication Profibus DP and Profibus PA communication
communication
Type of device AS-Interface 2-channel serial link Modbus Plus proxy module (external) Profibus Remote Master (PRM) module (external)
actuator/sensor bus module module
3 Network protocols
AS-Interface Modbus and Character mode
Ethernet Modbus/TCP Modbus Plus Ethernet Modbus/TCP Profibus DP V1
Profibus PA (via gateway)
3
Structure Physical interface AS-Interface V3 standard Non-isolated RS 232, 8-wire 10/100BASE-T Modbus Plus standard 10BASE-T/100BASE-TX Isolated RS 485
Isolated RS 485, 2-wire
Type of connector 3-way SUB-D 2 RJ45 and 1 RJ45 Two RJ45 connectors Two 9-way female SUB-D connectors Two RJ45 connectors (supporting One 9-way female SUB-D connector
daisy chain topology)
Access method Master/slave CSMA-CD Token ring CSMA-CD Master/slave
Data rate 167Kbps 0.3...115.2Kbps in RS 232 10/100 Mbps 1Mbps 10/100Mbps 9.6Kbps...12Mbps
0.3...57.6Kbps in RS 485
Medium Two-wire AS-Interface cable Shielded twisted pair copper cable Double shielded twisted pair copper Twisted pair copper cable Double shielded twisted pair copper Shielded twisted pair copper cable
cable, category CAT 5E (direct or cable, category CAT 5E (direct or
crossover) crossover)
Configuration Maximum number of devices 62 slaves 2 per drop, 16 per Ethernet remote I/O (RIO) 128 32 per segment Several PRMs can be connected to the 125 slaves
network max. 64 for all segments Ethernet port on the M580, M340,
Premium or Quantum PLC, as long as
the I/O Scanner capacity is not
exceeded
Max. length 100m/328.08 ft, 15 m/48.21ft with non-isolated RS 232, 100m/328.08ft 450m/1,476.37ft per segment 100 m/328.08 ft (copper) 1,200m/3,936.99ft (9.6 Kbps),
500m/1,640.42ft max. with 2 repeaters 1,000 m/3,280.83ft with non-isolated RS 485 1,800m/5,905.49ft with 3 repeaters 4,800m/15,747ft with 3 repeaters,
100m/328.08 ft (12 Mbps),
400m/1,312.33ft with 3 repeaters
Number of links of the same type per All M580 processors: All M580 processors: 1 max.
station 4 ASInterface modules 36 application-specific channels
(1 application-specific channel = 1 counter,
motion control module or serial link channel)
BMECRA31210 Ethernet drop adapter: 36 application specific channels max.
2 AS-Interface modules 2 BMXNOM0200 modules per BMECRA31210
Ethernet drop adapter
Standard services Transparent exchanges with the sensors/ Read/write bits and words, diagnostics in Modbus/TCP messaging Modbus Plus messaging Modbus/TCP messaging Cyclic and acyclic data exchange with
actuators Modbus mode slaves
Send and receive character string in Character Transparent Ready Class A20 Class 1 and Class 2
mode
Conformity class M4 profile
Embedded Web server Standard service Configuration, diagnostics
service Advanced services
Communication services Modbus Plus server (scanned by the Reading/writing variables Modbus server (scanned by the PLC) Master/slave communication
PLC)
FDR service Global database FDR service Global Control service
SNMP agent network management Peer Cop service SNMP agent network management Acyclic communication (read/write) in
service service Class 1 and Class 2
Support for extended diagnostics
Page Please consult the Modicon X80 I/O platform catalog available on our website 3/29 3/31
www.schneider-electric.com
3/3
3/4 3/3
3/5
Architecture Modicon M580 automation
platform 0
1 Company
Intranet
Internet
Site 3
2
Site 2
Enterprise Site 1
MES ERP
4 Industrial PC
Workshop
5
Premium Premium
Premium
6
HMI ModiconM340
PLC
Momentum M1E
7 Collaborative
Automation
Partner Program
Robot
Distributed I/O
8
Altivar variable
Gateway speed drive
INPUT A INPUT A
OUTPUT B OUTPUT B
+ +
9
Modicon STB I/O
Workshop 1 Workshop 2
3/6
Architecture (continued) Modicon M580 automation
platform 0
Router Site 3
1
Site 2
Router Internet
WAN Provider
Provider
Specialized link
Frame Relay
Public telecommunications
network, ADSL
Site 1
2
ATM
Switches (VLAN)
or routers
3
Switch
Switch
Switch
Redundant optical ring ERP
4
Switch
100BASE-FX
3100 m/
10170.57 ft
Optical max. MES
Full Duplex Half Duplex
fibres
Switch 100 m/
5
100 m/
328.08 ft
328.08 ft
max.
Collision domain 2 max. Switch Modicon M580
Quantum
Premium
100 m/
328.08 ft
max.
100BASE-TX Momentum
M1E 6
Transceiver
Collaborative Switch Switch
Automation
Partner Program
Third-party device
Gateway
210 m/
Magelis iPC
Vijeo Designer Switch 7
Modicon M340
688.97 ft Robot
max.
INPUT A INPUT A
OUTPUT B OUTPUT B
+ +
100 m/
Collision domain 1 328.08 ft max. Modicon STB
100 m/
Altivar variable speed drive 8
AS-Interface bus
328.08 ft
max.
ModiconM340
9
(1) As a general rule, defining several collision domains can increase the size of the architecture and improve performance (see pages 7/2 to 7/7).
10
3/7
Presentation Modicon M580 automation
platform
PlantStruxure Ethernet Architectures
Industrial Ethernet communication services
Presentation
PlantStruxure Ethernet architectures provide transparent communication services to
1 the entire operation through the implementation of standard, unmodified Ethernet
protocols and services.
2
Transport TCP UDP
3 IP
Data link
physical QoS IEEE 802.3 AND Ethernet RSTP
4 In addition to the typical Ethernet services (HTTP, BOOTP, DHCP, etc) Ethernet
communication modules are equipped with automation-specific services, such as:
b Device scanning using Modbus TCP and EtherNet/IP
b Messaging using Modbus TCP and EtherNet/IP
b Automatic replacement device configuration using FDR (Fast Device Replacement)
b Extensive diagnostics through SNMP
b Clock synchronization using NTP
Note: The above services may not be offered in all devices. Please refer to the Selection Guide
and Reference pages for a comprehensive list of the services offered by each device.
10
3/8
Functions Modicon M580 automation
platform
PlantStruxure Ethernet Architectures
Industrial Ethernet communication services
Functions
Ethernet basic services
HTTP (RFC 1945) 1
HTTP (HyperText Transfer Protocol) is used to transmit Web pages between a
server and a browser. HTTP has been used on the Web since 1990. Web servers
embedded in Schneider Electric automation products provide easy access to
information and diagnostics from anywhere in the network.
BOOTP/DHCP (RFC1531)
BOOTP/DHCP is used to provide devices with IP parameters automatically. This
avoids having to manage each device address individually by transferring this 2
management to a dedicated IP address server.
The DHCP protocol (Dynamic Host Configuration Protocol) is used to assign
configuration parameters to devices automatically. DHCP is an extension of BOOTP.
6
Obtain statistics about the network such as bandwidth utilization and network errors
Change information in the device SNMP database such as when to report a high
temperature condition.
SNMP is comprised of a network manager (usually running on a computer) and
agents (running on the network devices). Network Management Systems (NMS) are
software applications used to manage SNMP managed devices.
QoS (Quality of Service) (RFC 2474)
QoS provides the ability to mark or tag packets of a specific type or origin so that in
a congested network, the switches will give higher priority to the most important 7
packets.
RSTP (Rapid Spanning Tree Protocol)
RSTP has been implemented in Schneider Electric automation products to allow
multi-port devices to be connected in ring configurations.
RSTP prevents the formation of broadcast storms and monitors the state of the ring.
Should a link in the ring become disconnected, the protocol routes packets in a
different direction to ensure continuity of service. 8
Schneider Electric offers a Network Management software application tailored for
the industrial control environment. ConneXium Network Manager has been
developed with the Automation and Controls professional in mind. ConneXium
Network Manager provides a window in network equipment operation to help
improve plant productivity. The software can be used to:
bb Discover network devices and generate a network map. 9
bb Set network performance thresholds and alert on issues to prevent downtime
bb Manage ports (multiple ports at once)
bb Baseline network performance
bb Document the network
bb Generate a report to send to technical support
bb Interface to SCADA via the built-in OPC server
bb The software is compatible with third party as well as Schneider Electric network 10
devices.
3/9
Functions (continued) Modicon M580 automation
platform
PlantStruxure Ethernet Architectures
Industrial Ethernet communication services
Modbus/TCP, high-performance
Due to the simplicity of its protocol and the fast speed of 100 Mbps Ethernet, the
performance of Modbus/TCP is excellent. This allows this type of network to be used
4 in real-time applications such as I/O scanning.
Modbus/TCP, a standard
The application protocol is identical on Modbus serial link, Modbus Plus or Modbus/
TCP. This means that messages can be routed from one network to the other without
converting protocol.
Since Modbus is implemented on top of the TCP/IP layer, users can also benefit from
5 IP routing enabling devices located anywhere in the world to communicate without
worrying about the distance between them.
Schneider Electric offers a complete range of gateways for interconnecting a
Modbus/TCP network to existing Modbus Plus or Modbus serial link networks.
The IANA organization (Internet Assigned Numbers Authority) has allocated the fixed
port TCP 502 (Well known port) to the Modbus protocol. Thus Modbus has become
6 an Internet standard.
10
3/10
Functions (continued) Modicon M580 automation
platform
PlantStruxure Ethernet Architectures
Industrial Ethernet communication services
Functions (continued)
EtherNet/IP standard communication protocol
EtherNet/IP is an industrial communications protocol based on the Common
Industrial Protocol (CIP) which is owned and managed by the ODVA, an
1
international, independent standards organization (www.odva.org).
10
3/11
Functions (continued) Modicon M580 automation
platform
PlantStruxure Ethernet Architectures
Ethernet Modbus/TCP communication services
Functions (continued)
I/O Scanning service
1 Modicon Premium,
M580 or Quantum
platform with
I/OScanner
Word table function
Read Write (Transparent
Ready class p30)
2
Ethernet
Modbus/TCP
3
Device with
Modbus/TCP
Device messaging in
input words/ server mode
output words
4
INPUT A INPUT A
OUTPUT B OUTPUT B
+ +
The I/O Scanning Service is used to manage the exchange of remote I/O states
on the Ethernet network after simple configuration, without the need for any special
programming.
I/O scanning is performed transparently by means of read/write requests according
to the Modbus client/server protocol on the TCP/IP profile.
5 This principle of scanning via a standard protocol enables communication with any
device supporting Modbus TCP messaging in server mode.
This service can be used to define:
b A %MW word zone reserved for reading inputs
b A %MW word zone reserved for writing outputs
b Refresh periods independent of the PLC scan
During operation, the module:
6 b Manages TCP/IP connections with each remote device
b Scans devices and copies the I/O to the configured%MW word zone
b Feeds back status words used to check that the service is working correctly from
the PLC application.
b Applies pre-configured fallback values if a communication problem occurs
A range of hardware and software products is available enabling the I/O Scanning
7 protocol to be implemented on any type of device that can be connected to the
Ethernet network.
Characteristics
b Under Unity Pro software, each station can exchange a maximum of:
v 120 write words
10
3/12
Functions (continued) Modicon M580 automation
platform
PlantStruxure Ethernet Architectures
Ethernet Modbus/TCP communication services
Functions (continued)
FDR (FastDeviceReplacement) service
The Fast Device Replacement service uses standard address management 1
technologies (BOOTP, DHCP) and the TFTP (Trivial File Transfer Protocol) file
management service, with the aim of simplifying maintenance of Ethernet devices.
It is used to replace a malfunctioning device with a new device that will be detected,
reconfigured and automatically restarted by the system.
10
3/13
Performance Modicon M580 automation
platform
Ethernet Modbus/TCP network
Performance
10
3/14
Performance (continued) Modicon M580 automation
platform
Ethernet Modbus/TCP network
Performance
2
CT2 CT2 Station 2
The network access time (NAT) shown in the table below in ms is a total of the
module transit time and the delay before the message can be transmitted on the
Action network.
3
Processing Modicon M580 BMEP58 Modicon M580 BME Modicon M340 BMX Modicon Premium TSX Modicon Quantum 140
Modbus TCP/IP
message 1020 2040 NOC03p1 NOC0401 P342020 ETY210 ETC101 NOC77101/78ppp CPU65ppp
requests 2020 3020 NOE0100WS P342030 ETY110WS WMY100 CPU113/311pp CPU67ppp
3040 P5710...57 60 CPU434/5341p NOC77101
4020 NOC78p00
4040
Network < 10 ms < 10 ms < 10 ms < 10 ms < 10 ms < 25 ms < 10 ms < 10 ms < 10 ms
access time
(NAT)
4
The transaction time TT includes the delay between the transmission of a message
from a client station 1, its reception by the server station 2, processing the request,
sending back the response and it being taken into account by the station 1 (updating
an output for example).
As the block diagram above shows:
b The transaction time TT will be between: 5
2 x CT1 + 2 x NAT < TT < 4 x CT1 + CT2 + 2 x NAT
b The average duration TTav is equivalent to:
TTav = 3 x CT1 + 0.5 x CT2 + 2 x NAT
10
3/15
Performance (continued) Modicon M580 automation
platform
Ethernet Modbus/TCP network
Performance
v TMod In and TMod Out: Response time of the read/written device, excluding the
electrical transition time at the input/output (TMod depends on the device, usually
between 1 and 8 ms)
4 v TIOS In and TIOS Out: Time between 2 read/write operations on the same device
(0.3msxnumber of devices scanned), at least equivalent to the configured scan
time
As TIOS is executed in parallel with the PLC cycle, it can be hidden from the
viewpoint of the response time RT).
v Cycle T: PLC scan cycle time
v TNet: Propagation time on the network (depends on the application, but usually
5 TNet=0.05 ms at 10 Mbps and 0.005 ms at 100 Mbps)
10
3/16
Performance (continued) Modicon M580 automation
platform
Ethernet Modbus/TCP network
Performance
7
Premium TSXP5746/56/6634M CPUs 1 1 2
Quantum 140CPU65150/60 CPUs
10
3/17
Performance (continued) Modicon M580 automation
platform
Ethernet Modbus/TCP network
Performance
3
Modicon M340, Modicon Premium/Atrium platforms Messages received
Total messages received by the TSX5710 4 messages/cycle
PLC from all the communication BMXP3420/TSX5720 8 messages/cycle
modules (1)
TSX5730 12 messages/cycle
TSX5740 16 messages/cycle
TSX5750/60 (2) 16/20 messages/cycle
Modicon Integrated port limitations Communication module Ethernet
4 Quantum
platform All types of Additional
limitations
All types of Additional
modules
per PLC
communica- read/write 4x communica- read/write 4x
tion request registers tion request registers
5 140CPU434/534
cycle
4 messages/
cycle
8 messages/ Up to 6
cycle cycle
140CPU651 16 messages/ 16 messages/ 4 messages/ 8 messages/ Up to 6
cycle cycle cycle cycle
messages/cycle: number of messages received per cycle from the PLC master task (typical
cycle of 50 to 100 ms)
6 Example:
Quantum 140CPU43412p CPU with 4 Ethernet 140NOE771p1 modules:
- 20messages/cycle for all types of communication request, and
- 32messages/cycle for the read/write 4x registers
7 and the total number of messages transmitted S [values Ei, Ej] (for stationN, for
example) with the Ethernet transaction processing capacity shown below.
Use the elements below for the Ethernet connection per PLC, rather than the
number of transactions required by the application.
Ethernet Modicon M580 Modicon M580 Modicon M340 BMX Modicon Premium TSX Modicon Quantum140
transaction BMEP58 BME
processing 1020 2040 NOC03p1 NOC0401 P342020 ETY210 ETC101 P5750 NOC77101 CPU65ppp
4020
4040
Modbus 500 500 500 500 60 450 500 350 350
messaging transactions/s transactions/s transactions/s transactions/s transactions/s transactions/s transactions/s transactions/s transactions/s
I/O Scanning 7500 6000 2000 Server mode Service not 2000 2000 2000 2000
3/18
Performance (continued), Modicon M580 automation
selection platform
Ethernet Modbus/TCP network
Performance
Number of Modicon M580 BME Modicon M340 BMX Modicon Premium TSX Modicon Quantum 140
simultaneous NOC0301 P581020 P582020 P583020 P584020 NOC0401 P342020 ETY210
2
ETC101 NOC77101/78ppp CPU65ppp NOC77101
TCP/IP NOC0311 P582040 P583040 P584040 NOE0110 P342030 ETY110WS WMY100 CPU113/311pp CPU67ppp NOC78p00
connections P5710...5760 CPU434/53414B
5
Ethernet solutions with Modicon M580 platforms
Modicon M580 platforms feature two types of connection to the Ethernet network:
b The 10/100BASE-TX port integrated in the CPUs, which also process the
application and exchange data with the other modules supported by the rack and
other communication ports (CANopen bus, Modbus serial link, etc)
b The multiple 10/100BASE-TX port in dedicated Ethernet modules on which, unlike
6
the CPU with integrated Ethernet port, all the resources are allocated to Ethernet
Modbus/TCP and EtherNet/IP communication
10
3/19
Presentation Modicon M580 automation
platform
Embedded web pages
The M580 CPU includes a Hypertext Transfer Protocol (HTTP) server. The server
transmits web pages for the purpose of monitoring, diagnosing, and controlling
1
remote access to the communication module. The server provides easy access to
the CPU from standard internet browsers.
The embedded web server pages are used to display real-time diagnostic data for
the M580 CPU.
Requirements
2 The embedded web server in M580 CPUs displays data in standard HTML web
pages. The embedded web pages can be accessed on a PC, iPad, or Android
tablet with the following browsers:
bb Internet Explorer (V8 or later)
bb Google Chrome (V11 or later)
bb Mozilla Firefox (V4 or later)
bb Safari (V5.1.7 or later)
3 Diagnostic web pages
The M580 CPU Diagnostic web pages provide information on Status Summary,
Performance, Port Statistics, I/O Scanner, Messaging, QoS (quality of service),
Network Time Service, Redundancy and Alarm Viewer. All these pages are updated
every 5 seconds to get the latest information.
8 Parameters Description
LEDs The black field contains LED indicators (RUN, ERR, etc.)
Version Info. This field describes the software versions that are running on the CPU
CPU Summary This field describes the CPU hardware and the applications that are
running on the CPU
10 Status summary Network Info. This field contains network and hardware address information and
connectivity that corresponds to the CPU
3/20
Presentation (continued) Modicon M580 automation
platform
Embedded web pages
Total Bandwidth
number of packets that are not associated with detected errors
This value indicates the percentage of the available bandwidth that the 2
Performance Utilization CPU is using
Module I/O This graph shows the total number of packets (per second) the CPU can
Utilization handle at once (1)
Processor This graph shows the number of Modbus/TCP or EtherNet/IP messages
Utilization per second for the client or server (1)
System Bandwidth
Monitor
These graphs show the percentage of bandwidth consumed by the
Modbus messaging and I/O Scanning services (1) 3
Port Statistics page
This page shows the statistics for each port on the CPU.
This information is associated with the configuration of the Ethernet ports and the
configuration of the service/extended port.
The names of active ports are green. The names of inactive ports are gray.
4
The information is reset or expanded with these buttons:
bb Reset Counters: Resets all dynamic counters to 0.
bb Detail View: Expands the list of port statistics.
Port Statistics
I/O Scanner page
The objects on this page provide information on the scanner status and connection
statistics.
5
Field Description
Scanner Status Enabled The I/O scanner is enabled
6
Disabled The I/O scanner is disabled
I/O Scanner
Black The scanning of the specific device has been
intentionally disabled 8
Green A device is being scanned successfully
10
3/21
Presentation (continued) Modicon M580 automation
platform
Embedded web pages
6 Server Type Primary A primary server polls a master time server for the
current time
Secondary A secondary server requests the current time only from
a primary server
DST Status Running DST (daylight saving time) is configured and running
7
Disabled DST (daylight saving time) is disabled
Current Date This is the current date in the selected time zone
Current Time This is the current time in the selected time zone
8 Time Zone This field shows the time zone in terms of plus or minus Universal Time
Coordinated (UTC)
NTP Service These fields show the current values for service statistics
Statistics
Number of This field shows the total number of requests sent to
Requests the NTP server
10 Number of
Errors
This field contains the total number of email messages
that could not be sent to the network or that have been
sent but not acknowledged by the server
3/22
Presentation (continued) Modicon M580 automation
platform
Embedded web pages
2
Redundancy Change was received for the corresponding Bridge ID
Redundancy Status Green The designated Ethernet port is learning or formatting
information
Yellow The designated Ethernet port is discarding information
Router Bridge
Statistics
Bridge ID This unique bridge identifier is the concatenation of the
bridge RSTP priority and the MAC address 3
Bridge Priority In Unity Pro, configure the RSTP operating state of the
Bridge ID
Alarm Viewer page
The Alarm Viewer page reports detected errors in the application. Information about
alarm objects can be read, filtered, and sorted on this page. The type of information
displayed by the Alarm Viewer is adjusted in the Filter Alarms box. 4
Field Description
Type This column describes the alarm type
Alarm Viewer
Status STOP You need to acknowledge the alarm
6
Occurance This column contains the date and time that the alarm occurred
Zone This column contains the area or geographical zone from which the alarm
comes (0: common area)
10
3/23
Presentation, ModiconM580 automation
functions, platform
description Modbus/TCP and EtherNet/IP network modules
Presentation
The BMENOC03p1 network modules act as an interface between the M580 PLC
1 and other Ethernet network devices via the Modbus/TCP and EtherNet/IP
communication protocols.
The standard format BMENOC03p1 network modules occupy a single slot in the
rack of the Modicon M580 platform. This module has to be installed in the main
Ethernet + X-bus backplane rack.
2 Functions
The BMENOC03p1 modules offer the following functions:
bb Modbus/TCP and EtherNet/IP protocols operating simultaneously
bb Ring topologies on 2 Ethernet ports using RSTP (Rapid Spanning Tree Protocol)
BMENOC0301
bb Priority of Ethernet packets using QoS (Quality of Service) service
bb Automatic module configuration recovery using FDR (Fast Device Replacement)
3 service
bb Embedded Web server for application monitoring and module diagnostics
bb Sharing data between PLCs
bb Network management using SNMP (Simple Network Management Protocol)
FactoryCast
4 The BMENOC0311 FactoryCast module provides additional web based visualization
of ePAC diagnostics and system data, such as:
bb Custom web pages: they can be created in HTML editors, they allow the user to
define a personalized interface
bb Rack Viewer: provides a graphical representation of the configured ePAC system
including all modules and I/O status
5 bb ePAC Program Viewer: provides a web based view of the Unity ePAC program
code that animates logical states and variable values
bb Customizable dashboard: allows adding a personalized widget to have an
efficient overview of the process data
bb Trend viewer: allows to graphically vizualize variables
bb Easy brand labeling: the logo and the colors of the website can be ajusted online
6 1
Description
2 The front panel of the BMENOC03p1 modules features:
1 A screw for locking the module in a slot in the rack.
2 A display block with 4 LEDs:
vv RUN LED (green): Operating status
7 vv ERR LED (red): Error detected
vv MS LED (green/red): Module status
vv NS LED (green/red): Network connection status
3 3 Three RJ45 connectors for connection to the Ethernet network. The two bottom
3a
connectors 3a support ring topologies (RSTP protocol).
10
3/24
References ModiconM580 automation
platform
Modbus/TCP and EtherNet/IP network modules
References
Description Data rate Reference Weight
(1) The Unity Pro configuration tool is supplied on CD-ROM with the module. This software is
used to update the Unity Pro hardware catalog (addition of the new module DTMs).
2
BMENOC0301
10
3/25
Selection guide ModiconM580 automation
platform
Web servers and gateways
Applications Standalone Web Gateway/Server module for remote access Standalone Web Gateway/Server modules for remote access
2 2
3 3
Target products Type Any device supporting Modbus Any device supporting Uni-Telway Any Modicon PLC or third-party device supporting Modbus
Network/Remote Remote access Intranet or via external modem and integrated Intranet or modem, external modem and Intranet or modem, external modem and integrated Intranet or modem Intranet or modem
access services RAS function integrated RAS function RAS function RTC modem and integrated RAS function GSM modem and integrated RAS function
Remote programming, downloading via FTP, access to Web server via web browser Remote programming, downloading via FTP, access to Web server via web browser
Gateway function Ethernet to Modbus serial Ethernet to Uni-Telway serial Ethernet to Uni-Telway serial, modem to Modbus serial and Ethernet
Modem to Modbus serial and Ethernet Modem to Uni-Telway and Ethernet
5 5
Security Protection by IP address filtering and passwords Protection by IP address filtering and passwords
Web server Characteristics HTTP and FTP server, 8 MB memory available for user, hosting of user Web pages and HTTP and FTP server, 32 MB memory available for user Web pages, memory expansion using Compact Flash cards 1 GB max., hosting of user Web pages and
documents (doc, pdf, Excel) documents (doc, pdf, Excel)
Predefined services Configuration Via Web Designer software or predefined Web pages Via Web Designer software or predefined Web pages
Diagnostics Serial device diagnostics via predefined Web pages Network diagnostics, serial and Ethernet device diagnostics via predefined Web pages
6 Monitoring Monitoring via animation tables Monitoring of devices and application via Monitoring of devices and application via animation tables (read/write variables)
6
Display of PLC Unity program in a Web page animation tables (read/write variables) Display of PLC Unity program in a Web page
Display of PLC Unity program in a Web page
Alarm management
7 Customizable
services
Graphic views
Unity Pro operator screen
Graphic monitoring via animated views (integrated graphic editor)
Graphic monitoring via animated views (integrated graphic editor)
7
User Web pages Graphic monitoring via animated Web pages created by the user Graphic monitoring via animated Web pages created by the user
8 Database connection
Report service
Direct recording in an SQL, Oracle, or MySQL server
Dynamic HTML report management
8
Recipe service Management of Recipe data (storage and review locally or in remote database)
Application development software Web Designer (supplied with each module) Web Designer (supplied with each module)
9 9
Web Designer Web Designer
References TSXETG1000 TSXETG1010 TSXETG3000 TSXETG3010 (PSTN modem) TSXETG3021
(GSM900/1800 MHz band)
TSXETG3022 function
(GSM850/1900 MHz band)
3/26 3/26
3/27
Presentation Modicon M580 automation
platform
Modbus Plus Proxy module
Presentation
The TCSEGDB23F24FA Modbus Plus Proxy module is a network gateway that
1 allows Modicon M340 and M580 PLCs to communicate with existing Modbus Plus
devices.
It is not necessary to modify the applications for these devices to communicate with
the Modicon M340 and M580 PLCs, since the module automatically addresses the
platforms and the various communication functions between the M340/M580 and
other PLC platforms (especially 984LL).
2 The Modbus Plus Proxy offers Modbus Plus PLC users the chance to integrate the
M340 and M580 PLCs easily into their Modbus Plus network and thus to access
advanced communications via Ethernet, or to migrate gradually from other PLC
models to Modicon M340/M580 and Unity.
3 SCADA Web
configuration
interface
Compact 984
4
5 Distributed
I/O Modbus Plus
Proxy
Modicon M340
Modicon M580
Key benefits
7 Reduced startup time
bb Online configuration of the proxy via a simple Web browser
bb Setup Web pages similar to the screens of the Modbus Plus PeerCop utility,
accessible under Concept/Unity for the Global Data transaction
bb Simpler data exchange with Global Data transactions performed on all network
nodes
bb Point-to-point communication without programming with Peer Cop
8 Increased network reliability and maintainability
bb Standard diagnostics provide data on all network nodes for easy troubleshooting
bb Dual Modbus Plus ports provide Modbus Plus network redundancy
10
3/28
References Modicon M580 automation
platform
Modbus Plus Proxy module
Complementary characteristics
3
The following characteristics complement those introduced in the communication
selection guide on page 3/5:
bb External power supply voltage: 19.2...31.2 V c
bb Consumption: 300 mA max.
bb Dissipated power: 6.2 W
bb Conformity with standards: UL 508, CSA 22.2 No. 142 (cUL), EMI EN 55011,
EN 61131-2, C-Tick
4
References
System and network requirements
Unity Pro XL programming software (version 3.x or later) (1)
Internet Explorer (version 6.0 or later)
Java (version 1.5 or later)
5
Microsoft Windows XP or Vista
Modicon M580:
8
bb BMENOC0301
bb BMENOC0311
3/29
Presentation Modicon M580 automation
platform
Profibus DP V1 and Profibus PA buses
Profibus Remote Master module
Profibus DP fieldbus
Profibus DP is one of the most widely used fieldbuses in industry. Based on a
1 master/slave protocol, only master stations, sometimes called active stations, have
the right to access the bus, with slave, or passive, stations being limited to
responding to interrogations.
Version V0 of Profibus only allows cyclic exchanges with I/O, whereas version V1
offers an acyclic message handling channel that can be used for device adjustment
or diagnostics during operation.
2 The physical link is a single shielded twisted pair, but numerous interfaces are
available for creating all sorts of topologies - tree, star, or ring - including those using
optical fiber or a non-physical link.
Gateways can be used to communicate transparently with Profibus PA, one of the
most commonly used standards in process applications for connecting
3 instrumentation. Profibus PA can be used to supply devices across the network and
also to install sensors in potentially explosive zones (ATEX).
4 PRM master
Unity Pro
Ethernet
DP Class 1
PRM
5
Profibus DP
Profibus PA
The PRM module can be used to connect Modicon Quantum, Premium, M580, and
M340 PLCs to Profibus DP V1 via the I/O scanner function.
7 Irrespective of the type of PLC, only one product reference is required and setup is
identical, thus reducing training and maintenance costs.
Two versions are available, standard and tropicalized, so as to adapt to any type of
environment.
Configuration
From a single Unity tool, the user can create the Profibus configuration, the PLC
application, and configure or calibrate devices.
The latter are integrated in the Unity catalog via their DTMs if they exist, or their gsd
files.
9 The I/O scanner configuration is created implicitly in Unity Pro using the Profibus
configuration. The parameters assigned by default help optimize performance, as well
as the consistency of I/O data in the PLC application, irrespective of the PLC
platform.
Similarly, the I/O variables defined and presymbolized in the DTMs can be used
directly in the application. Finally, the screens integrated in Unity Pro, together with
10 the diagnostic functions integrated in the device DTMs simplify application
maintenance.
3/30
Presentation (continued), Modicon M580 automation
references platform
Profibus DP V1 and Profibus PA buses
Profibus Remote Master module
2
bb LMC Packdrive 3
bb Osicoder
bb Any third-party device compatible with Profibus DP and PA standard profiles
Limitations
Once saved, the Unity project incorporates all the Profibus parameters as well as
those of the slaves connected to the bus. Modicon Quantum, Premium, M580, and
M340 PLCs are capable of embedding all this data so that an empty Unity terminal
without any applications is able, after a simple transfer from the PLC, to locate the
whole application, including the slave parameters. This function is called ETS
3
(Empty Terminal Service).
In certain cases, it may be that the memory size required to save the device
parameters exceeds the PLC memory capacity (signaled by a memory full
message during the build). This is particularly likely on devices which have DTM (the
most common instrumentation on PA). Typically, each device of this type takes up
around 20 KB of the PLC memory. 4
It is therefore essential to create a memory map according to the type of configuration
used and possibly adapt it accordingly, either by increasing the amount of memory
dedicated to the application (by reducing the zone allocated to data), or by
increasing the overall memory via cartridges available in the catalog.
If the ETS function is not required, Unity Pro can also be configured in such a way as
to reduce the size of the embedded data by disabling comments and animation tables,
or by disabling the upload function so that the application does not include data 5
relating to DTMs. In this case, the upload from an empty terminal function is no
longer available.
References
The Profibus Remote Master module is supplied with a CD-ROM, which includes:
bb The PRM master DTM for operating the PRM on Quantum, Premium, or M340
starting from Unity V5.0 6
bb The PRM Gateway DTM for operating the PRM on M580 starting from Unity V8.0
bb The generic Profibus DTM for managing devices not provided with DTM but just
with gsd files
bb The PRM communication DTM providing total communication transparency from
any FDT tool (out of Unity) up to the Profibus devices
bb A library of DFBs for PRM management or support of explicit DP V1
communication with Profibus slaves 7
bb PRM technical documentation
Profibus Remote Master modules
Description Type Reference Weight
kg/lb
Profibus Remote Master Standard TCSEGPA23F14F 0.620/
modules
Ruggedized (1) TCSEGPA23F14FK
1.367
0.620/
8
1.367
Profibus DP bus connection components
Description Type Reference Weight
kg/lb
TCSEGPA23F14F
Distributed I/O Modicon STB STBNDP2212 0.140/
on Profibus DP bus network interface module
Momentum communication 170DNT11000
0.309
0.070/
9
module 0.154
Connectors for remote I/O Line terminators 490NAD91103
communication module In-line connector 490NAD91104
In-line connector 490NAD91105
490NAD91103
Description Length Reference Weight
3/31
1
10
4/0
Contents 4 - Ruggedized Modicon M580
modules
10
4/1
Presentation ModiconM580 automation platform
Treatment for severe environments
Ruggedized modules
Presentation
Protective treatment of Modicon M580 automation platform
1 The ModiconM580 automation platform complies with TC treatment requirements
(Treatment for all Climates). it is designed as standard to operate in temperatures of
0 to +60C/32 to 140F.
For installations in industrial production workshops or environments corresponding
to TH (Treatment for Hot and humid environments), devices should be housed in
enclosures providing at least IP 54 protection as specified by standard
3
vapors or salts, molds, insects, etc.
5 This treatment increases the isolation capability of the circuit boards and their
resistance to:
bb Condensation
bb Dusty atmospheres (conducting foreign particles)
bb Chemical corrosion, in particular during use in sulphurous atmospheres (oil
refinery, purification plant, etc.) or atmospheres containing halogens (chlorine, etc.)
10
Compatibility: Communication:
page 1/14 page 3/2
4/2
Presentation (continued), ModiconM580 automation platform
references Dedicated parts for severe environments
Ruggedized processor modules
Composition
References and characteristics
To order ruggedized modules and racks, see the reference pages 4/3 to 4/5 (the references of the ruggedized 1
products available include the suffix H).
The standard separate parts (cordsets, cables, sub-bases, etc.) that are compatible with the ruggedized modules
offer are listed in the reference pages (see pages 4/3 to 4/5).
The majority of operating and electrical characteristics of ruggedized modules are identical to those of their
equivalent standard versions. However, some characteristics are subject to either derating or limitation. Please
consult our website www.schneider-electric.com.
2
Ruggedized Modicon M580 processors
Ruggedized Modicon M580 processors
I/O capacity Maximum number Device ports Service port Reference Weight
of networks kg/lb
3
PF122552
4
BMEP58ppppH
application 0.004
backup and
data storage)
BMXRMS004GPF 6
Terminal port/ USB cordsets Mini-B USB port Type A USB port on: 1.8/5.905 BMXXCAUSBH018 0.065/
on the Modicon PC terminal, 0.143
M580 processor Magelis HMI graphic
terminal 4.5/14.764 BMXXCAUSBH045 0.110/
0.243
BMXXCAUSBH0pp 8
10
Compatibility: Communication:
page 1/14 page 3/2
4/3
References ModiconM580 automation platform
Dedicated parts for severe environments
Ruggedized racks and rack expansion module
Ruggedized racks
Description Type of module to be inserted No. of Power Reference Weight
1 slots (1) consumption (2) kg/lb
PF122567
Ruggedized X-bus racks BMEP58 processor, BMXCPS power supply, 4 1W BMXXBP0400H 0.630/
I/O modules and application-specific 1.389
(counter and communication) modules 6 1.5W BMXXBP0600H 0.790/
1.742
BMXXBP0400H 8 2W BMXXBP0800H 0.950/
2.094
2 12 BMXXBP1200H 1.270/
PF122507B
2.800
Ruggedized Ethernet + X-bus BMEP58 processor, BMXCPS power supply, 4 2.8W BMEXBP0400H 0.715/
racks I/O modules and application-specific 1.576
(counter and communication) modules 8 3.9W BMEXBP0800H 1.070/
BMEXBP0800H
2.359
12 3.9W BMEXBP1200H 1.387/
3
3.058
Ruggedized expansion module
Description Use Reference Weight
kg/lb
PF108119
Ruggedized expansion Standard module to be installed in each rack (XBE slot) BMXXBE1000H 0.178/
module for ruggedized rack (3) Used to daisy-chain up to 4 racks 0.392
6 Protective covers
(replacement parts)
Unoccupied slots on BMpXBPpp00H rack 5 BMXXEM010 0.005/
0.011
Standard cordsets and connection accessories
Description Use Composition Type of Length Reference Weight
connector kg/lb
PF108142
X-bus extension cordsets Between two 2 x 9-way Angled 0.8 m/ BMXXBC008K 0.165/
total length 30m/ BMXXBE1000H rack SUB-D 2.625 ft 0.364
7 Angled connector on
extension cordsets
98.425 ft max. (3) expansion modules connectors 1.5 m/
4.921 ft
BMXXBC015K 0.250/
0.551
3 m/ BMXXBC030K 0.420/
9.843 ft 0.926
5 m/ BMXXBC050K 0.650/
16.404 ft 1.433
12 m/ BMXXBC120K 1.440/
39.370 ft 3.175
8 Straight 1 m/
3.281 ft
TSXCBY010K 0.160/
0.353
3 m/ TSXCBY030K 0.260/
9.843 ft 0.573
5 m/ TSXCBY050K 0.360/
16.404 ft 0.794
12 m/ TSXCBY120K 1.260/
9 39.370 ft
18 m/ TSXCBY180K
2.778
1.860/
59.055 ft 4.101
28 m/ TSXCBY280KT 2.860/
91.864 ft (4) 6.305
Cable reel (3) Length of cable to be fitted Ends with flying leads, 100 m/ TSXCBY1000 12.320/
with TSXCBYK9 connectors 2 line testers 328.084 ft 27.161
10
Nota: For other ruggedized modules in the Modicon X80 range, please consult the Modicon X80 I/O platform catalogue.
(1) Number of slots taking the processor module, I/O modules and application-specific modules (excluding power supply module).
(2) Power consumption of anti-condensation resistor(s).
(3) Module and cordsets do not operate properly at temperatures lower than - 25C/- 13F.
(4) Cable supplied with a set of 2 TSXTVSY100 electrical transient suppressors.
Compatibility: Communication:
page 1/14 page 3/2
4/4
References (continued) ModiconM580 automation platform
Dedicated parts for severe environments
Connection accessories, ruggedized communication
module and network gateway
Connection accessories
Description Use Composition Reference Weight
kg/lb
1
PF108138
2
Connector assembly kit Fitting TSXCBYK9 connectors 2 crimping pliers, 1 pen (1) TSXCBYACC10
Communication
Conformal Coating EIO drop adapter
Description SERVICE port Reference Weight
kg/lb
PF122504B
3
Modicon X80 EIO drop 1 BMECRA31210C
adapter for
Ethernet + X-bus racks
PA (via gateway)
(1) To fit the connectors on the cable, you also need awire stripper, apair of scissors and adigital ohmmeter.
6
10
Compatibility: Communication:
page 1/14 page 3/2
4/5
1
10
5/0
Contents 5 - Standards and certifications
Technical appendices
bb Standards, certifications and environmental conditions.................... page 5/2
bb Certifications for automation products and EC regulations............... page 5/6 1
10
5/1
Standards and Modicon M580 automation
certifications platform
Standards, certifications and environment
conditions
Characteristics
Service conditions and recommendations relating to the environment
4
Modicon M580 automation platform Modicon M580 harsh automation platform
Temperature Operation C 0...+60 -25...+70
Storage C - 40...+ 85 - 40...+ 85
Relative humidity Cyclical humidity % +5 ... +95 up to 55C +5 ... +95 up to 55C
(without condensation) Continuous humidity % +5 ... +93 up to 55C +5 ... +93 up to 60C
7
The Modicon M580 platform meets the requirements of TC treatment (Treatment
for all Climates).
For installations in industrial production workshops or environments corresponding
to TH treatment (treatment for hot and humid environments), Modicon M580 must
be embedded in enclosures with minimum IP 54 protection.
The Modicon M580 automation platform offers protection to IP 20 level and
protection against pins (enclosed equipment) (1). They can therefore be installed
8
without an enclosure in reserved-access areas which do not exceed pollution level
2 (control room with no dust-producing machine or activity). Pollution level 2 does
not take account of more severe environmental conditions: air pollution by dust,
smoke, corrosive or radioactive particles, vapors or salts, attack by fungi, insects,
etc.
(1) In cases where a position is not occupied by a module, a BMXXEM010 protective cover must
be installed.
9 (e): tests required by European directives (e) and based on IEC/EN 61131-2 standards.
10
5/2
Environment tests Modicon M580 automation
platform
Standards, certifications and environment
conditions
Environment tests
Name of test Standards Levels
Immunity to LF interference (e) (1) 1
Voltage and frequency variations IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-11 0.85...1.10 Un - 0.94...1.04 Fn; 4 steps t=30min
IACS E10; IEC 61000-4-11 0.80 Un...0.90 Fn; 1.20 Un...1.10 Fn; t=1.5s/5s
Direct voltage variations IEC/EN 61131-2; IEC 61000-4-29; 0.85...1.2 Un + ripple: 5% peak; 2 steps t=30min
IACS E10 (PLC not connected to charging battery)
Third Harmonic IEC/EN 61131-2 H3 (10% Un), 0/180; 2 steps t=5min
Immunity to conducted low frequency (only IACS) IACS E10 For a:
bb H2H15 (10% Un), H15H100 (10%...1% Un),
2
H100H200 (1% Un)
For c:
bb H2H200 (10% Un)
Voltage interruptions IEC/EN 61131-2; IEC/EN 61000-6-2; Power supply immunity:
IEC 61000-4-11; IEC 61000-4-29; IACS E10 bb 1 ms for c PS1/10 ms for a PS2
3
bb Check operating mode for longer interruptions
For IACS:
bb 30s for a or c
IEC/EN 61131-2; IEC/EN 61000-6-2; For a PS2:
IEC 61000-4-11 bb 20% Un, t0: period
bb 40% Un, cycle 10/12
bb 70% Un, cycle: 25/30
bb 0% Un, cycle 250/300
Voltage shut-down and start-up IEC/EN 61131-2 bb Un0Un; t=Un/60s
bb Umin0Umin; t=Umin/5s
bb Umin0.9 UdlUmin; t=Umin/60s
4
Magnetic field IEC/EN 61131-2; IEC/TS 61000-6-5; IEC 61000-4-8 Power frequency: 50/60Hz, 100A/m continuous
(for MV power stations: IEC 61850-3) ...1000A/m; t=3s; 3axes
IEC 61000-4-10 Oscillatory: 100kHz...1MHz, 100A/m; t=9s; 3 axes
(for MV power stations: IEC 61850-3)
Conducted common mode IEC 61000-4-16 For remote systems:
disturbances range 0Hz 150kHz (for MV power stations: IEC 61850-3) bb 50/60 Hz and c, 300V, t=1s
bb 50/60 Hz and c, 30 V, t=1min 5
bb 5 Hz150 kHz, sweep 3 V30 V
Where:
bb PS1 applies to PLC supplied by battery, PS2 applies to PLC energized from a or c supplies
bb Un: nominal voltage, Fn: nominal frequency, Udl: detection level when powered
Name of test Standards Levels
Immunity to LF interference (e) (1)
Electrostatic discharges IEC/EN 61131-2; IEC/EN 61000-6-2;
IEC61000-4-2; IACS E10
6 kV contact; 8 kV air; 6kV indirect contact 6
Radiated radio frequency electromagnetic field IEC/EN 61131-2; IEC/EN 61000-6-2; 15 V/m, 80MHz 3GHz
IEC 61000-4-3; IACS E10 Sinus amplitude modulated 80%,1kHz + internal
clock frequencies
Electrical fast transient bursts IEC/EN 61131-2; IEC/EN 61000-6-2; For a or c main supplies:
IEC 61000-4-4; IACS E10 bb 2kV in common mode/2kV in wire mode
For a or c auxiliary supplies, a unshielded I/O:
bb 2kV in common mode 7
For analog, c unshielded I/O, communication and
shielded lines:
bb 1kV in common mode
Surge IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-5; For a/c main and auxiliary supplies, a unshielded
IACS E10 I/O:
bb 2kV in common mode/1kV in differential mode
For analog, c unshielded I/O:
bb 0.5kV in common mode/0.5kV in differential
8
mode
For communication and shielded lines:
bb 1kV in common mode
Conducted disturbances induced by radiated IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-6; 10 V; 0.15 MHz...80 MHz
electromagnetic fields IACS E10 Sinus amplitude 80%, 1 kHz + spot frequencies
Damped oscillatory wave IEC/EN 61131-2; IEC 61000-4-18;
IACS E10
For a/c main supplies and a auxiliary supplies,
a unshielded I/O: 9
bb 2.5kV in common mode/1kV in differential mode
For c auxiliary supplies, analog, c unshielded I/O:
bb 1kV in common mode/0.5kV in differential mode
For communication and shielded lines:
bb 0.5kV in common mode
10
(1) Devices must be installed, wired and maintained in accordance with the instructions provided in the manual Grounding and Electromagnetic Compatibility of PLC Systems.
(2) These tests are performed without an enclosure, with devices fixed on a metal grid and wired as per the recommendations in the manual Grounding and Electromagnetic Compatibility of
PLC systems.
(e): tests required by European e directives and based on IEC/EN 61131-2.
5/3
Environment tests Modicon M580 automation
(continued) platform
Standards, certifications and environment
conditions
Radiated emission IEC/EN 61131-2; FCC part 15; IEC/EN 61000-6-4; 30MHz ... 230MHz: quasi-peak 40dB(V/m) (at
4
30MHz-100MHz: quasi-peak 6054dB(V/m) (at
3 m)
100MHz-2GHz: quasi-peak 54dB(V/m) (at 3 m)
156 165MHz: quasi-peak 24dB(V/m) (at 3 m)
7 Cold
IEC/EN 60945
IEC/EN 61131-2; IEC 60068-2-1 (Ab & Ad); -40C, t=96hrs
IACS E10
Damp heat, cyclic IEC/EN 61131-2; IEC 60068-2-30 (Db) 55C 25C, 9395% relative humidity, 2 cycles
(cyclical humidity) t=12hrs+12hrs
Change of temperature IEC/EN 61131-2; IEC 60068-2-14 (Na & Nb) -40C ... 85C, 5 cycles t=3hrs+3hrs
(thermal shocks)
8 (1) Devices must be installed, wired and maintained in accordance with the instructions provided in the manual Grounding and Electromagnetic Compatibility of
PLC Systems.
(2) Refer also to the chapter Treatment for severe environments.
(e): tests required by European e directives and based on IEC/EN 61131-2 standards.
10
5/4
Environment tests Modicon M580 automation
(continued) platform
Standards, certifications and environment
conditions
6
IEC 61010-2-201; UL; CSA
Leakage current UL; CSA y 3.5 mA after disconnecting
Protection offered by enclosures IEC/EN 61131-2; IP20 and protection against standardized pins
IEC61010-2-201;
Impact withstand IEC/EN 61131-2; Sphere of 500g, fall from 1.30m (energy 6.8J
IEC 61010-2-201; UL; CSA minimum)
8
IEC 61010-2-201; UL; CSA cycles: t=1s ON + 1s OFF, 5000 cycles: t=1s ON
+ 9s OFF
Temperature rise IEC/EN 61131-2; UL; CSA; ATEX; IECEx Ambient temperature60C [for ruggedized range:
70C] (4)
Name of test Standards Levels
Specific Environment (1)
Corrosion areas - gas, salt, dust ISA S71.4 Mixed flowing gases: class G3, 25C, 75% relative
humidity, t=14days (4)
IEC 60721-3-3 Mixed flowing gases: class 3C3, 25C, 75% relative
humidity, t=14days (4)
9
IEC 60068-2-52 Salt spray: test Kb, severity 2 (4)
(1) Devices must be installed, wired and maintained in accordance with the instructions provided in the manual Grounding and Electromagnetic Compatibility of
PLC Systems.
(2) When using fast actuators (response timey5 ms) driven by relay outputs: 15g, 11ms; 3 shocks/direction/axis.
(3) When using fast actuators (response time y15 ms) driven by relay outputs: 15g, 6ms; 100 bumps/direction/axis.
10
(4) Refer also to the chapter Treatment for severe environments.
(e): tests required by European e directives and based on IEC/EN 61131-2 standards.
5/5
Technical appendices
Automation product certifications
EC regulations
Some countries require certain electrical components to undergo certification by law. This certification takes the form of a certificate of
conformity to the relevant standards and is issued by the official body in question. Where applicable, certified devices must be labelled
1
accordingly. Use of electrical equipment on board merchant vessels generally implies that it has gained prior approval (i.e. certification) by
certain shipping classification societies.
2 EAC
(formerly GOST)
Eurasian conformity Russia and customs union
3 BV
DNV
Bureau Veritas
Det Norske Veritas
France
Norway
GL Germanischer Lloyd Germany
LR Lloyds Register UK
RINA Registro Italiano Navale Italy
RMRS Russian Maritime Register of Shipping Russia
RRR Russian River Register Russia
4 CCS China Classification Society China
The tables below provide an overview of the situation as at 9th January 2014 in terms of which certifications (listed next to their respective
bodies) have been granted or are pending for our automation products.
Up-to-date information on which certifications have been obtained by products bearing the Schneider Electric brand can be viewed on our
website: www.schneider-electric.com
5 Product certifications
Certifications
Certified Hazardous
locations (1)
Certification pending Class I, div 2
6 Modicon OTB
USA Canada Australia Russia USA, Canada
7 Magelis XBT GT
Magelis XBT GK
(3)
(3)
(2) (2) (3)
(3)
Zone 2/22 (2)(5)
10
(4) Except for AS-Interface module TWD NOI 10M3, e only.
(5) For zones not covered by this specification, Schneider Electric offers a solution as part of the CAPP (Collaborative Automation Partner Program). Please consult
our Customer Care Centre.
(6) Refer to the instructions supplied with each ATEX and/or IECEx certified product.
(7) According to IEC 61508. Certified by TV Rheinland for integration into a safety function of up to SIL 2 or SIL 3.
(8) Can be used in gassy mines under certain conditions.
(9) Formerly GOST. GOST will be replaced by EAC after certificates are renewed.
5/6
Technical appendices
Automation product certifications
EC regulations
3
Magelis XBT GK
Magelis XBT N/R
Magelis XBT RT
Magelis HMI GTO
Magelis HMI STO/STU (2) (2)
Modicon M340 (2) (2)
Modicon M580
Modicon X80 I/O (2) (2) 4
Modicon Momentum
Modicon Premium
Modicon Quantum
Modicon TSX Micro
Phaseo
Twido
(1) Also covers US Navy requirements ABS-NRV part 4.
5
(2) Depends on product; please visit our website: www.schneider-electric.com.
EC regulations
European Directives
The open nature of the European markets assumes harmonization between the regulations set by the member states of the European Union.
European Directives are texts whose aim is to remove restrictions on free circulation of goods and which must be applied within all European
6
Union states.
Member states are obligated to incorporate each Directive into their national legislation, and to simultaneously withdraw any regulations that
contradict it.
Directives - and particularly those of a technical nature with which we are concerned - merely set out the objectives to be fulfilled (referred to as
essential requirements). Manufacturers are responsible for taking the necessary measures to establish that their products conform to the
requirements of each Directive applicable to their equipment.
As a general rule, manufacturers certify compliance with the essential requirements of the Directive(s) that apply to their products by applying a
7
e mark. The e mark is affixed to our products where applicable.
Significance of the e mark
The e mark on a product indicates the manufacturer's certification that the product conforms to the relevant European Directives; this is a
prerequisite for placing a product which is subject to the requirements of one or more Directives on the market and allowing its free circulation
within European Union countries. The e mark is intended for use by those responsible for regulating national markets.
Where electrical equipment is concerned, conformity to standards indicates that the product is fit for use. Only a warranty by a well-known 8
manufacturer can provide reassurance of a high level of quality.
As far as our products are concerned, one or more Directives are likely to apply in each case; in particular:
bb The Low Voltage Directive (2006/95/EC)
bb The Electromagnetic Compatibility Directive (2004/108/EC)
bb The ATEX e Directive (94/9/EC)
Hazardous substances
These products are compatible with:
9
bb The WEEE Directive (2002/96/EC)
bb The RoHS Directive ((2011/65/EU)
bb The China RoHS Directive (Standard SJ/T 11363-2006)
bb The REACH regulations Directive (EC 1907/2006)
Note: Documentation on sustainable development is available on our website www.schneider-electric.com (product environmental profiles and instructions for use,
ROHS and REACH directives) .
10
End of life (WEEE)
End of life products containing electronic cards must be dealt with by specific treatment processes.
When products containing backup batteries are unusable or at end of life they must be collected and treated separately. Batteries do not contain
a percentage by weight of heavy metals above the limit specified by European Directive 2006/66/EC.
5/7
1
10
6/0
Contents 6 - Services
10
6/1
Presentation A dedicated services offer for your
installed base
Schneider Electric, with its experts, products and dedicated tools, provides services
such as system design, consultancy, maintenance contracts, modernisation of
1
facilities or delivering projects.
The Schneider Electric services offer is structured around several key areas:
bb Maintenance and support services:
vv A set of services to help maintain reliability and availability of automated control
systems. These services may be the subject of a bespoke maintenance contract to
meet your requirements more closely.
bb Consultancy services:
2 vv Diagnostics of the installed base
bb Modernization solutions:
vv Migration solutions including consultancy, expertise, tools and technical support
to help ensure a smooth transition to newer technology while keeping the wiring and
the encoding in most cases.
Customization services are also available to accommodate specific requirements.
3 For more information, please consult the specific pages on our website
www.schneider-electric.com/automationservices
6 bb On-site repair:
vv Our experts knowledge and expertise
vv Monitoring of specific repair procedures
vv Availability of our teams to respond 24/7
bb Exchanges:
vv With standard replacements, receive a new or reconditioned product before the
broken down product has even been sent back
7 vv Fast exchanges offer the option to receive the replacement product within
24hours (in Europe)
Preventive maintenance Improving and guaranteeing the long-term reliability and performance of your
installations
Schneider Electrics preventive maintenance expert assesses your site, the
equipment to be managed and sets up a maintenance program to accommodate
specific requirements. A list is provided of the tasks to be performed and their
8 frequency, including site-specific tasks, describing how preventive maintenance is to
be managed.
Extended warranty An additional manufacturer warranty covering replacement or repair of the
equipment
The extended warranty offers the option to take out a 3-year warranty. The warranty
period can vary according to the geographical area, consult your Customer Care
9 Online support
Centre.
Access to dedicated experts
Priority access to experts who can answer technical questions promptly concerning
equipment and software both on sale and no longer commercially available.
Software subscription Access to software upgrades and new features
10
By subscribing to software updates, users are able to:
bb Purchase licences
bb Receive updates, upgrades, software migrations and transitions
bb Download software from Schneider Electrics software library
6/2
Presentation (continued) A dedicated services offer for your
installed base
Consultancy services
M2C (Maintenance and Modernization Professional tools and methods, proven experience of managing obsolescence and
Consultancy) updating installed bases, to reduce downtimes and improve performance
With our maintenance and modernization consultancy offer, Schneider Electric will
1
help you check the state of your installed base by:
bb Defining the scope and depth of the analysis in collaboration with you
bb Collecting the technical data without shutting down production
bb Analyzing and identifying avenues for improvement
bb Producing a recommendation plan
Customer benefits: 2
bb Learning about the components that make up the installed base and how
up-to-date they are
bb Better downtime anticipation
bb Expert advice designed to improve performance
Modernization solutions
Migration to PlantStruxure Proven expertise, tools and methods to give you a clear vision of the improvement
opportunities and guide you toward a successful modernization project
3
Schneider Electric offers a gradual program of modernization through a series of
products, tools and services that allow you to upgrade to newer technology. There
are several stages in this gradual modernization program:
bb Partial program: replacement of an old component with a new one
To find out more about PlantStruxure
architectures, please visit our website
bb Staggered program: gradual incorporation of new offers in the system
bb Total program: total renovation of the system 4
www.schneider-electric.com/PlantStruxure
7
Symax
Rockwell SLC500
Service available
(1) Our migration service offer also includes SCADA, Human Machine Interfaces, drives,
8
communication networks and distributed I/O.
Customization services
Schneider Electric is able to meet your specific requirements and provide you with
adapted products:
bb Protective coating for Human Machine Interfaces, automation platforms and
distributed I/O modules for use in harsh environments
bb Customized cable lengths to match your specific needs
bb Customized front panels for Human Machine Interfaces
9
10
Note: To check availability of services required, please contact our Customer Care Centre.
6/3
1
10
7/0
Contents 7 - Technical information, index
Technical appendices
bb Ethernet network infrastructure............................................................ page 7/2
Index
1
bb Product reference index......................................................................... page 7/8
10
7/1
Presentation Technical information
Ethernet network
Infrastructure
Presentation
The ConneXium Industrial Ethernet offer comprises a complete family of products
1 and tools (including the ConneXium Network Manager (CNM) software tool) required
to build the infrastructure of an Industrial Ethernet network. The following pages
provide information on network design and component selection.
Contrary to the office environment and even though ISO/IEC is working on it, as yet
there are no clearly defined specifications for Ethernet devices intended for
4 IEEE 802.3 defines the physical layer specifications of the Ethernet network (types
of connector, distance between devices, number of devices, etc.) while standard
11801 (similar to TIAEIA 568B and CENELEC EN 50173) provides layout guidelines
for installers.
7 With full duplex switches (devices that receive information and only send it out through
the port to which the destination device is connected), there are no collision domains.
10
7/2
Topologies Technical information
Ethernet network
Infrastructure
Ethernet star
DTE DTE In an Ethernet star the intermediate device may be a switch. The star is the most
commonly used topology in corporate networks and is currently adopted in almost
2
every automation application. As mentioned previously, for industrial Ethernet
applications the use of full duplex switches as the central device rather than hubs is
highly recommended.
DTE
Bus topology
The bus is one of the most common topologies in traditional industrial automation
3
networks. A single trunk cable connects all devices on the network usually via
passive or active T-connectors, or directly chained (daisy chain). Devices can
usually be installed anywhere along the bus.
DTE DTE
Ethernet bus
An Ethernet bus can be deployed by interconnecting switches in line and
considering every one of them as the connection for a drop device. An unlimited
4
number of switches can be interconnected to achieve this purpose.
8
Dual port Ethernet at device level is an absolute integral component for daisychain
topologies.
One port on the device connects to one port on each of the two neighboring devices.
These neighboring connections make up the daisy chain.
Ethernet switches can be employed in a daisy chain topology when multiple scan
chains are in use by the controlling device. It is expected that the Ethernet switch will
9
be located near the controlling device with the different scan chains emanating from
the switch.
10
7/3
Topologies (continued) Technical information
Ethernet network
Infrastructure
The maximum latency of a packet passing through any device in a scan chain is no
more than 10 s.
3
Ring topology
In a ring topology, all devices or network infrastructure components are connected in
DTE DTE a loop. Through this type of topology, a type of network redundancy is achieved.
4 Ring topologies also help improve the availability of the network and its
communication to devices.
Ethernet ring
Ethernet rings are usually the backbones of applications in which high availability is
required. If ring topology is required then switches that support this feature should be
5 DTE DTE DTE DTE
ordered.
When an Ethernet network forms a loop, all the devices in that loop must use the
same protocol (RSTP, MRP, or HIPER-Ring).
7
DTE DTE DTE DTE
10
7/4
Characteristics Technical information
Ethernet network
Infrastructure
Physical media
The Ethernet 802.3 standard defines the Physical Layer. A summary of the most common media is given below:
4
Type Data rate Cable type Connector type
Defined by 802.3 Recommended by Defined Recommended by
Schneider Electric by802.3 Schneider Electric
10BASE-T 10 Mbps CAT 3 - UTP CAT 5E - STP RJ45 RJ45
100BASE-TX 100 Mbps CAT 5 - UTP CAT 5E - STP RJ45 RJ45
1000BASE-T 1 Gbps CAT 5 - UTP CAT 5E - STP RJ45 RJ45
10BASE-FL 10 Mbps Two multimode optical Two multimode optical ST ST
fiber cables typically fiber cables typically
62.5/125m fiber,
850nm light wavelength
62.5/125m fiber,
850nm light wavelength 5
100BASE-FX 100 Mbps Two multimode optical Two multimode optical ST SC
fibers typically fibers typically
62.5/125m multimode 62.5/125m multimode
fiber, fiber,
1,300nm light wavelength 1,300nm light wavelength
Two monomode optical SC
fibers typically 9/125m
multimode fiber, 6
1,300nm light wavelength
Note: These specifications are defined by IEEE 802.3. However, some of the cables are no
longer being developed. For instance, for 10BASE-T and 100BASE-TX, a CAT-5E cable is used.
10
7/5
Management Technical information
Ethernet network
Infrastructure
Management
Ethernet devices in general (end-of-line devices and cabling devices) can be divided
1 into two categories: unmanaged and managed devices.
bb Unmanaged devices are those devices for which there is no option to configure or
control any of the device parameters.
bb Managed devices are those devices whose parameters can be configured or
controlled (managed) and their internal data can be accessed.
3
Managed devices
Managed devices offer the following features:
bb Traffic optimization and filtering - The aim is to increase the bandwidth, or the
traffic capacity in a network (some of the features in this area are message and port
priority, flow control, multicast filtering, broadcast limiting, IGMP snooping, Vlan, etc.).
bb VLAN - A virtual LAN (VLAN) consists of a group of network participants in one or
more network segments who can communicate with each other as if they belonged
5 bb Security - This feature helps the user protect the switch from unauthorized access
that could result in changes in its configuration and impact the traffic going through
the switch (some of the features in this area are port security, read/write community
name, etc.).
Users can also set up the switch so that it blocks messages coming from
unauthorized device source addresses connected to the switch.
bb Time synchronization - This feature allows all devices in a network to be
6
synchronized according to the time.
bb Network redundancy - This helps to develop high availability applications.
bb Dual ring switch (DRS) - These switches are provided with predefined settings to
optimize communication performance and help save time in Ethernet RIO
architectures with Modicon Quantum and Modicon M580 automation platforms.
DRS switches are mandatory to build Ethernet RIO architectures in which sub-rings
have to be connected to the main Ethernet ring.
10
7/6
Redundancy Technical information
Ethernet network
Infrastructure
Redundancy
To develop high availability applications, redundancy in the networking
infrastructure is the answer. Developers can help avoid losing network segments by
implementing a single ring or a coupled ring architecture.
1
Single ring
The first level of redundancy is achieved by implementing a single ring. ConneXium
DTE DTE
switches allow the set up of backbone ring configurations.
The ring is constructed using HIPER-Ring ports. If an error is detected in one section
of the line, a ring structure of up to 50 switches transforms back to a line-type
configuration within 0.5seconds.
DTE DTE DTE DTE
With a Modicon Quantum or a Modicon M580 Ethernet RIO architecture, the 3
recovery loop can be optimized to less than 50 ms thanks to the RSTP protocol
implemented in the different devices.
4
Dual ring
The second level of redundancy is achieved by implementing a dual ring. The control
DTE DTE
intelligence built into ConneXium switches allows the redundant coupling of
HIPER-Rings and network segments. 5
As for a single ring, the recovery time can be optimized to less than 50 ms for 16
switches or 32 RIO drop adapters thanks to the RSTP protocol.
Firewall rules can be defined to control access levels at the host, protocol, and port
levels.
9
Further rules can be defined for other purposes, such as protecting access to
Modbus/TCP function codes and register levels, or EtherNet/IP CIP objects and
service codes.
ConneXium firewalls can also offer layer 3 routing, network address translation
10
(NAT), and virtual private networks (VPN) for advanced security zoning of critical
industrial networks.
7/7
Index Product reference index
5
4/3
BMEP582040 1/23 2/19
BMXXEM010 1/25
2/18 4/5
4/4
BMEP582040 2/19 TSXCBYK9 1/29
BMXXSP0400 1/25
BMEP582040H 4/3 2/19
4/4
BMEP583020 1/23 4/5
BMXXSP0600 1/25
2/18 TSXPBSCA100 3/31
6
4/4
BMEP583020 2/19 TSXPBSCA400 3/31
BMXXSP0800 1/25
BMEP583040 1/23 TSXTLYEX 1/29
4/4
2/18 2/19
BMXXSP1200 1/25
2/19 4/5
4/4
BMEP584020 1/23
2/18
7
S
2/19
STBDDp37p5 4/23
BMEP584040 1/23
2/18 STBDDp37p5KC 4/23
2/19 STBDDp37p5KS 4/23
BMEXBP0400 1/25 STBEHC3020KC 4/23
BMEXBP0400H 4/4 STBNDP2212 3/31
8 BMEXBP0800
BMEXBP0800H
1/25
4/4
STBNpppppp
STBpppppppK
4/23
4/23
BMEXBP1200 1/25 STBXSP3010 1/25
BMEXBP1200H 4/4 4/4
7/8
Schneider Electric Industries SAS www.schneider-electric.com
Head Office The information provided in this documentation contains general descriptions and/or technical
35, rue Joseph Monier characteristics of the performance of the products contained herein. This documentation is not
F-92500 Rueil-Malmaison intended as a substitute for and is not to be used for determining suitability or reliability of these
France products for specific user applications. It is the duty of any such user or integrator to perform the
DIA6ED2131202EN
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.
Schneider Electric