10 Documentatie Regulator ESM-9950 (Engleza)
10 Documentatie Regulator ESM-9950 (Engleza)
10 Documentatie Regulator ESM-9950 (Engleza)
Installation:
In this section, physical dimensions of the device, panel mounting, electrical wiring,
module mounting to the device, physical and electrical installation of the device to the system are
explained.
In this section, user interface of the device, how to access to the parameters, description
of the parameters are explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
c This symbol is used for safety warnings. User must pay attention to these
warnings.
a
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used to determine the important notes about functions and usage of
i the device.
2
CONTENTS
1.PREFACE............................................................................................................................................ Page 6
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.INSTALLATION.................................................................................................................................... Page 9
2.1 GENERAL DESCRIPTION
2.2 DIMENSIONS
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.ELECTRICAL WIRINGS...................................................................................................................... Page 14
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTION
3.2 ELECTRICAL WIRING DIAGRAM
3.3 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
3.4 PROCESS INPUT CONNECTION
3.4.1 TC (THERMOCOUPLE) CONNECTION
3.4.2 RTD CONNECTION
3.4.3 PROCESS INPUT CONNECTION OF SERIAL TRANSMITTERS WITH CURRENT
OUTPUT (LOOP POWERED)
3.4.4 PROCESS INPUT CONNECTION OF 3-WIRE TRANSMITTERS WITH CURRENT
OUTPUT
3.4.5 CONNECTION OF TRANSMITTERS WITH VOLTAGE OUTPUT TO PROCESS
INPUT
3.5 RELAY OUTPUT CONNECTION
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-9950 PROCESS CONTROLLER AND
INPUT/OUTPUT MODULES
3
5.1.7 CONNECTION OF EMI-940 PT-100 INPUT MODULE
5.1.8 CONNECTION OF EMI-950 0...10VZ INPUT MODULE
8.PARAMETERS.....................................................................................................................................Page 65
8.1 OPERATOR PARAMETERS
8.1.1 PROCESS AND ALARM SET PARAMETERS
8.1.2 SELECTION OF PID TUNE AND OPERATION FORM
8.1.3 FUNCTION SELECTION FOR TOP AND BOTTOM DISPLAY
8.1.4 CONFIGURATION OF RAMP/SOAK FUNCTION AND STEP SET VALUES
4
EU DECLARATION OF CONFORMITY
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following
standards and conditions.
5
1.Preface
ESM series process controllers are designed for measuring and controlling temperature
and any process value.They can be used in many applications with their universal process input,
multifunction control outputs, selectable alarm functions, serial communication unit and
input/output modules.
Some application fields and applications which they are used are below:
Application Fields Applications
Glass Motorized valve control
Plastic Profile Control
Petro-Chemistry PID Process Control
Textile Heater Failure detection
Automative
Machine production industries
Selection of Manual /
Logic Input Module Automatic operation for
process control output
Standard
Control Output
Output-3(Relay Output) Alarm Output
Standard
Serial Communication RS-232 Baud Rate from 1200 to
Optional 19200
Modbus RTU Protocol
RS-485
6
1.2 Ordering Information
A BC D E / FG HI / U V W Z All order information of ESM-9950 are
ESM-9950 ( 96x96 1/4 DIN) given on the table at left. User may form
1 / /
appropriate device configuration from
A Supply Voltage information and codes that at the table and
1 100-240VV (-15%;+10%) 50/60Hz
2 24 VV (-15%;+10%) 50/60Hz 24VZ (-15%;+10%) convert it to the ordering codes.
9 Customer (Maximum 240VV (-15%;+10%))50/60Hz F i r s t l y, s u p p l y v o l t a g e t h e n
BC Input Type Scale input/output modules and other
20 Configurable (Table-1) Table-1
specifications must be determined. Please
D Serial Communication Product Code fill the order code blanks according to your
0 None -
1 RS-232 EMC-900 needs.
2 RS-485 EMC-910 Please contact us, if your needs are
E Output-1 out of the standards.
1 Relay Output ( 5A@250VV at resistive load )
c
08
09
0/4...20 mAZCurrent Input Module
0...5A VCT Input Module
EMI-910
EMI-920
V Vac
10 TC or 0...50mVZ Input Module EMI-930 Z Vdc
W Vdc or Vac can be applied
11 PT-100 Input Module EMI-940
12 0...10 VZ Input Module EMI-950
Table-1
BC Input Type(TC) Scale(C) Scale(F)
21 L ,Fe Const DIN43710 -100C,850C -148F ,1562F
22 L ,Fe Const DIN43710 -100.0C,850.0C -148.0F,999.9F
23 J ,Fe CuNi IEC584.1(ITS90) -200C,900C -328F,1652F
24 J ,Fe CuNi IEC584.1(ITS90) -199.9C,900.0C -199.9F,999.9F
25 K ,NiCr Ni IEC584.1(ITS90) -200C,1300C -328F,2372F
26 K ,NiCr Ni IEC584.1(ITS90) -199.9C,999.9C -199.9F,999.9F
27 R ,Pt13%Rh Pt IEC584.1(ITS90) 0C,1700C 32F,3092F
28 S ,Pt10%Rh Pt IEC584.1(ITS90) 0C,1700C 32F,3092F
29 T ,Cu CuNi IEC584.1(ITS90) -200C,400C -328F,752F
30 T ,Cu CuNi IEC584.1(ITS90) -199.9C,400.0C -199.9F,752.0F
31 B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90) 44C,1800C 111F,3272F
32 B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90) 44.0C,999.9C 111.0F,999.9F
33 E ,NiCr CuNi IEC584.1(ITS90) -150C,700C -238F,1292F
34 E ,NiCr CuNi IEC584.1(ITS90) -150.0C,700.0C -199.9F,999.9F
35 N ,Nicrosil Nisil IEC584.1(ITS90) -200C,1300C -328F,2372F
36 N ,Nicrosil Nisil IEC584.1(ITS90) -199.9C,999.9C -199.9F,999.9F
37 C , (ITS90) 0C,2300C 32F,3261F
38 C , (ITS90) 0.0C,999.9C 32.0F,999.9F
7
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
8
2.Installation
c
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with its fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
9
2.1 General Description
Mounting Clamp
Product Label Terminal protection cover
Panel surface
Front Panel (maximum thickness 15mm / 0.59 inch)
IP65 protection
NEMA 4X
2.2 Dimensions
C
F
96mm / 3.78 inch
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Process Controller
ESM-9950
10
2.3 Panel Cut-Out
11
2.4 Environmental Ratings
Operating Conditions
Operating Temperature : 0 to 50 C
Altitude : Up to 2000m.
c
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
c
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
12
2.6 Installation Fixing Clamp
c
Montage of the unit to a system must be done with its own fixing clamps. Do not
do the montage of the device with inappropriate fixing clamps. Be sure that
device will not fall while doing the montage.
c Before starting to remove the unit from panel, power off the unit and the related
system.
13
3.Electrical Wirings
c
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being controlled,
and/or personal injury. It is your responsibility, as the installer, to ensure that
the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the systems needs.
c
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
c
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
c Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
6 mm / 0.236 inch
Wire Size:
18 AWG / 1 mm
1 2 3 4 5 6 7 8 9 10 11 12 Solid /Stranded
24 screws terminal
M3
Optional connections
Empty terminals
13 14 15 16 17 18 19 20 21 22 23 24 Torque 0.5 Nm
0.5Nm
14
3.2 Electrical Wiring Diagram
c
Electrical wiring of the device must be the same as Electrical Wiring Diagram
below to prevent damage to the process being controlled and personnel injury.
Universal
Process Input
(TC, RTD, Z Voltage/Current) Sensor or Transmitter
Supply Voltage
0 to 50mV Z Output-3
0 to 10V Z Standard Relay Output
0 to 20mA Z
PTC
NTC
TC
1 2 3 4 5 6 7 8 9 10 11 12
NO NC C
OUTPUT - 3
5A@250V V
Communication
P/N : ESM-9950
Socket
c Y CAT II
MODULE-1 MODULE-2
a
13 14 15 16 17 18 19 20 21 22 23 24
15
3.3 Supply Voltage Input Connection of the Device
Y Y
Note-1
Note-1
Fuse
Fuse
N aL N aL Note-2
23 24 23 24
External
External Fuse
Note-3
Note-3
Fuse (24V V : 1 A V T)
(1 A V T) (24V Z : 1 A Z T)
Power Power
Supply Supply
Switch Switch
c c
Supply Voltage Supply Voltage
100 - 240 V V 24V V (-15%;+10%) 50/60Hz
(-15%;+10%) 50/60 Hz or 24V Z (-15%;+10%)
Note-1 :There is an internal 33R W fusible flameproof resistor in 100-240 VV 50/60Hz supply
voltage input
There is an internal 4R7 W fusible flameproof resistor in 24VV 50/60Hz , 24VZ
Note-2 : L is ( + ) , N is ( - ) for 24V Z supply voltage
Note-3 : External fuse is recommended.
c
Make sure that the power supply voltage is the same indicated on the
instrument.
Switch on the power supply only after that all the electrical connections have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
c
There is no power supply switch on the device. So a power supply switch must
be added to the supply voltage input. In accordance with the safety regulations,
the power supply switch shall bring the identification of the relevant
instrument.Power supply switch shall be easily accessible by the user.
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
c
The instrument is protected with an internal fuse (Please refer to Note1 for
information). In case of failure it is suggested to return the instrument to the
manufacturer for repair.
16
3.4 Process Input Connection
3.4.1 TC (Thermocouple) Connection
1 2 3
Pt-100 Pt-100
Note 1 Note 2
1 2 3 1 2 3
3-wire Pt-100 connection 2-wire Pt-100 connection
(with line compensation) (without line compensation)
(Max. Line impedance is 10 W)
Note 1 : In 3-wire system, use always cables of the same diameter (min 1mm) Always use
wires of the same gauge and type whether a 2-wire or 3-wire system.
Note 2 : Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
Note 3 : If the distance is longer than 10 meters, use 3-wire system
17
3.4.3 Process Input Connection of Serial Transmitters with Current Output (Loop
Powered)
Transmitter connection by using supply Transmitter connection by using external supply
voltage on the device voltage source.
1 1
Transmitter Transmitter
Note 1 : External power supply must be selected according to supply voltage range and
required current for transmitter.
1 1
3 mAZ 3 mAZ
External
Power
Supply
4 PV 4 PV Note 1
12 VZ Transmitter 12 VZ Transmitter
Max. 50mA Max. 50mA
Note 1 : External power supply must be selected according to supply voltage range and
required current for transmitter.
18
3.4.5 Connection of Transmitters with Voltage Output to Process Input
1 1
mV, VZ mV, VZ
2 2 External
Power
Supply
4 PV 4 PV Note 1
12 VZ 12 VZ Transmitter
Transmitter
Max. 50mA Max. 50mA
Note 1 : External power supply must be selected according to supply voltage range and
required current for transmitter.
L N
Device 5AVT Fuse
C
10
NC
9
Last Control Element
(Contactor)
NO 8
c
Fuse
Load
19
3.6 Galvanic Isolation Test Values of ESM-9950 Process Controller and Input/Output
Modules
2000V V 2000V V
8 8
9
Output-3 9
Relay Output
10 10
2000V V 13 16 13 16
2000V V
EMO-900
14 17 Relay Output 14 17
15 18 Module 15 18
2000V V 500V V
13 16 EMO-910 13 16
SSR Driver
14 17 Module 14 17
2000V V 500V V
13 16 EMO-920 13 16
Digital Output
14 17 Module 14 17
2000V V 500V V
13 16 EMO-930 13 16
0/4...20mA Z Current
14 17 OutputModule 14 17
2000V V 500V V
13 16 EMI-900 13 16
Digital Input
14 17 Module 14 17
2000V V EMI-910
13 16 13 16
0/4...20mA Z Current
14 17 Input Module 14 17
2000V V
13 16 EMI-920 13 16
0...5A V CT
14 17 Input Module 14 17
2000V V EMI-930
13 16 13 16
TC or 0...50mV Z
14 17 Input Module 14 17
2000V V
13 16 EMI-940 13 16
PT-100 Input
14 17 Module 14 17
2000V V
13 16 EMI-950 13 16
0...10 V Z
14 17 Input Module 14 17
2000V V
2 Analog 2
3 Inputs 3
2000V V
4
12V Z 4
Voltage Output
2000V V 500V V
EMC-910
RS-485 Serial
Communication Module
2000V V
EMC-900
RS-232 Serial
Communication Module
20
4.Definitions and Specifications of Modules
5 mm.
75.2 mm.
20.3 mm.
18 mm.
41.4 mm.
Input Type :Normally Open Contact, NPN , PNP , Voltage Input ( 2 Volt and below 2 Volt is
Logic 0, 4 Volt and above 4 Volt is Logic 1. Maximum 30V can be applied)
Dimensions :18x75.2x41.4mm
Input Resistance : 2K2 W .
Detailed information about functions of Digital Input Module functions are given
i in parameters section. For using these functions EMI-900 Digital Input Module
must be installed to Module-1 or Module-2 socket.
21
4.1.2 EMI-910 0/4...20mAZ Current Input Module
EMI-910 0/4...20mAZ current input module can be plugged in Module-1 or Module-2 socket to
use as 2nd sensor input, for measuring process value or for using alarm functions which are
related to measured value.
Also,remote set function can be used by installing the module. Please refer to Section 8.2.3 or
8.2.4 for detailed information ( , parameters)
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
Specifications of EMI-910 0/4...20mAZ Current Input Module
Input Type : 0/4...20 mAZ Current Input
Accuracy : 0.3%
Dimensions : 18x75.2x41.4mm
Input Resistance : 2R7 W .
Applications of EMI-910 0/4...20mAZ Current Input Module
It can be used to measure any process value and use it with an alarm function in applications that
2nd sensor input is necessary.
The current value (0/4...20mAZ) on the module input can be used as process set value when
remote set function is activated and system can be controlled with analog signal (0/4...20 mA
Z ) which is applied from remote point.
Detailed information about functions of EMI-910 0/4...20mAZ Current Input
i Module functions are given in parameters section. For using these functions
EMI-910 0/4...20mAZ Current Input Module must be installed to Module-1 or
Module-2 socket.
Only one EMI-920 VCT input module can be plugged in Module-1 or Module-2
i socket.
22
4.1.4 EMI-930 TC (Thermocouple) or 0...50mVZ Input Module
EMI-930 TC or 0...50mVZ input module can be plugged in Module-1 or Module-2 socket to use
as 2nd sensor input, for measuring process value or for using alarm functions which are related to
measured value.
Also remote set function can be used by plugging this module. Please refer to Section 8.2.3 or
8.2.4 for detailed information.( , parameters)
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
Specifications of EMI-930 TC or 0...50mVZ Input Module
Please refer to Section 8.2.3 or 8.2.4 for selection of input type and scale of TC input
type (L, J, K, R, S, T, B, E, N,C)
Accuracy : 0.3%
Dimensions :18x75.2x41.4mm
Input Resistance :Greater than 10M W
EMI-940 Pt-100 input module can be plugged in Module-1 or Module-2 socket to use as 2nd
sensor input, for measuring process value or for using alarm functions which are related to
measured value.
Also remote set function can be used by plugging this module. Please refer to Section 8.2.3 or
8.2.4 for detailed information.( , parameters)
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
Specifications of EMI-940 Pt-100 Input Module
Please refer to Section 8.2.3 or 8.2.4 for selection of input type and scale
Accuracy : 0.5%
Dimensions : 18x75.2x41.4mm
Input Resistance : Greater than 10MW
23
Applications of EMI-940 Pt-100 Input Module
It can be used to measure any process value and use it with an alarm function in applications that
2nd sensor input is necessary.
The Pt-100 value on the module input can be used as process set value when remote set
function is activated and system can be controlled with analog signal which is applied from
remote point.
Detailed information about functions of EMI-940 Pt-100 input module are given in
i PARAMETERS section. For using these functions EMI-940 Pt-100 input module
must be installed to Module-1 or Module-2 socket.
EMI-950 0...10VZ input module can be plugged in Module-1 or Module-2 socket to use as 2nd
sensor input, for measuring process value or for using alarm functions which are related to
measured value.(In some sections it is defined as analog input module)
Also remote set function can be used by plugging this module. Please refer to Section 8.2.3 or
8.2.4 for detailed information.( , parameters)
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
24
4.2 Output Modules
4.2.1 EMO-900 Relay Output Module
EMO-900 Relay output module can be plugged in Module-1 or Module-2 socket to use functions
which are defined for relay output.
Specifications of EMO-900 Relay Output Module
Output : 5A@250VV at resistive load, Single Open / Close Contact
Dimensions : 18x75.2x41.4mm
Electrical Life : 100.000 Operation (Full Load)
Detailed information about functions of EMO-900 Relay Output Module are given
i in parameters section. For using these functions EMO-900 Relay Output Module
must be installed to Module-1 or Module-2 socket.
EMO-910 SSR Driver Output Module can be plugged in Module-1 or Module-2 socket to use
functions which are defined for SSR driver output.
Note 1 : If short output period is needed in a system, using SSR Driver output module is
recommended. ( Relay must not be used for short output periods because of limited life of their
relay contact (open/close events))
Detailed information about functions of EMO-910 SSR Output Module are given
in parameters section. For using these functions EMO-910 Output Module must
i be installed to Module-1 or Module-2 socket.
25
4.2.3 EMO-920 Digital (Transistor) Output Module
EMO-920 Digital (Transistor) Output Module can be plugged in Module-1 or Module-2 socket to
use functions which are defined for digital output.
Specifications of EMO-920 Digital (Transistor) Output Module
26
4.3 Installing and Pulling Out Input/Output Modules
c
First, detach all cable connections from the device and uninstall it from the
panel.
Push to the lock pins where top and bottom of the device
Pull the cover case with your other hand from front panel to rear
side.
c
After adding or changing modules to the unit, these changes must be taken into
consideration while mounting of the unit to the system. If mounting is incorrect,
it can cause accidents to harm system, operator or person who does the
mounting. Responsibility of these kind of harmful events belongs to the user.
27
4.4 To Stick Input/Output Modules Labels to the Device
Every module which is plugged in Module-1 or Module-2 socket has labels for showing
the relation between connection terminal and the device. These labels are attached to empty
boxes which are separated for Module-1 and Module-2 on the device. Labels for all modules and
attachment places are shown below.
Label which is plugged in Module-2 socket, describes
module termination connection is attached to this area.
100 to 240 VV
50/60 Hz - 6VA
L
24
12
N
11
23
C
22
10
5A@250VV
OUTPUT - 3
caY CAT II
NC
21
9
P/N : ESM-9950
NO
m
20
8
19
7
18
6
17
5
16
4
Max.50mA
MODULE - 2 12 VZ
0 to 20mAZ
0 to 50mVZ
15
3
0 to 10VZ
PTC, NTC
Pt-100
TC
14
2
13
MODULE - 1
Pt-100
Label for EMI-940 Pt-100 Label for EMI-950 0...10V Z
Pt-100 Input Module
Input Module 0 to 10VZ
Input Module Input Module
EMI-940 EMI-950
13 14 15 16 17 18 19 20 21 22 23 24
NC NO C
MODULE - 1
MODULE - 2
0/4 to 20 mAZ
N L
5A@250VV P/N : ESM-9950 100 to 240 VV
caY CAT II
Relay Output Module
EMO-930
Current Output 50/60 Hz - 6VA
EMO-900 Module
0 to 50mVZ
0 to 10VZ
m
0 to 20mAZ OUTPUT - 3
5A@250VV
Max.50mA
Pt-100
12 VZ
PTC, NTC
TC NO NC C
1 2 3 4 5 6 7 8 9 10 11 12
29
5. Connection Terminals of Input/Output Modules and Connection Wirings
Module-1 / Module-2 Optional Input Modules
EMI-900 EMI-910 EMI-920 EMI-930 EMI-940 EMI-950
Current Input Module VCT Input Module TC or 0 to 50mV Z 0 to 10V Z
Digital Input Module Pt-100 Input Module
0/4 to 20 mAZ 0 to 5A V Input Module Input Module
Pt-100
Module-1
13 14 13 14 13 14 13 14 13 14 13 14 Connection
Terminals
16 17 16 17 16 17 16 17 16 17 16 17 Module-2
Connection
Terminals
Module-1 / Module-2 Optional Output Modules
EMO-900 EMO-910 EMO-920 EMO-930
Relay Output Module SSR Driver Output Digital Output Module Current Output Module
5A@250VV Module Max. 40mA@18V Z 0/4 to 20 mA Z
Max. 20mA@18V Z
NC NO C
13 14 15 13 14 13 14 13 14 Module-1 Connection
Terminals
16 17 18 16 17 16 17 16 17 Module-2 Connection
Terminals
Module-1 Module-2
14 17
Switch Switch
13 16
30
5.1.2 Connection of 3-Wire Transmitter to EMI-910 0/4...20 mAZ Current Input Module
Transmitter connection by using supply Transmitter connection by using external supply
voltage on the device voltage source.
Module-1 Module-1
14 14
Note-1 Note-1
Current Current
External
13 Output 13 Output
Power
mAZ mAZ Supply
4 PV 4 PV Note 2
12 V Z Transmitter 12 V Z Transmitter
Max. 50mA Max. 50mA
Module-2 Module-2
17 17
Note-1 Note-1
Current Current External
16 Output 16 Output Power
mAZ mAZ Supply
Note 2
4 PV 4 PV
12 V Z Transmitter 12 V Z Transmitter
Max. 50mA Max. 50mA
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
31
5.1.3 Connection of Serial Transmitter(Loop Powered) to EMI-910 0/4...20 mAZ
Current Input Module
Transmitter connection by using supply Transmitter connection by using external supply
voltage on the device voltage source.
Module-1 Module-1
14 14
Note-1 Note-1
Current Current
13 Output 13 Output External
mAZ mAZ Power
Supply
4 PV 4 PV Note 2
12 V Z Transmitter 12 V Z Transmitter
Max. 50mA Max. 50mA
Module-2 Module-2
17 17
Note-1 Note-1
Current Current
External
16 Output 16 Output
Power
mAZ mAZ Supply
4 PV 4 PV Note 2
12 V Z Transmitter 12 V Z Transmitter
Max. 50mA Max. 50mA
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
32
5.1.4 Current Transformer Connection to EMI-920 0...5 A VCT Input Module
Current
Transformer
Module-1 (CT) Load
14
0.1 W
13
0...5A V
Current
Transformer
(CT) Load
Module-2
17
0.1 W
16
0...5A V
Two EMI-920 V CT input modules can not be plugged in Module-1 and Module-2
i socket at the same time.
Module-1 Module-2
14 17
TC TC
13 16
Connect the wires with the polarity as shown above. Always use compensation wire
corresponding to the thermocouple used. If present, the shield must be connected to a proper
ground.
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
33
5.1.6 Using EMI-930 TC or 0...50mVZ Input Module as 0...50mVZ Input
Module-1 Module-2
13 0...50mV Z 16 0...50mV Z
14 17
PV PV
Transmitter Transmitter
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
Module-1 Module-2
Pt-100 Pt-100
14 17
13 16
Module-1 Module-2
13 0...10V Z 16 0...10V Z
14 17
PV PV
Transmitter Transmitter
EMI-910, EMI-930, EMI-940 or EMI-950 analog input modules can not be plugged-
i in Module-1 and Module-2 socket at the same time.
34
31
5.2 Connection Wirings for Output Modules
L N L N
Module-1 Module-2
5A V T Fuse 5A V T Fuse
C C
15 18
NC NC
13 16
Last Control Element Last Control Element
(Contactor) (Contactor)
NO 14 NO 17
c
Fuse
c
Fuse
c
Load Load
Last Control
L N L N
Module-1 Element Module-2 Last Control
Element
(SSR) (SSR)
14 17
13 16
15-18 V Z
c 15-18 V Z
c
Max. 20mA Fuse Max. 20mA Fuse
Load Load
35
5.2.3 EMO-920 Digital (Transistor) Output Module Connection
Module-1 Module-2
14 17
Load Load
13 16
15-18 VZ 15-18 VZ
Maximum 40mA Maximum 40mA
14
17
5.2.5 To Get 0...10VZ with EMO-930 0/4...20 mAZ Current Output Module
13
0...10V Z Output
14 RL (500.0 W)
17 RL (500.0 W)
36
6.Connections for RS-232 / RS-485 Serial Communication
1 2 3 4 5 6 7 8 9 10 11 12
+5Vdc 1
TX 2
RX 3
GND 4
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
1
D+ 2
D- 3
4
13 14 15 16 17 18 19 20 21 22 23 24
37
6.1 Cable Connection Between RS-232 Terminal of the Device and PC
ESM-9950
PC (Personal Computer) 1 2 3 4 5 6 7 8 9 10 11 12
9 Pin DCON connection
Cable Lenght must
be max. 12 meters
1 for 9600 baud rate
9 RX
2
8 TX TX
3
7 RX
4
6 GND GND
5
13 14 15 16 17 18 19 20 21 22 23 24
ESM-9950
PC (Personal Computer)
25 Pin DCON connection
Cable Lenght must
1 be max. 12 meters 1 2 3 4 5 6 7 8 9 10 11 12
38
6.2 Connection for RS-485 Serial Communication
PC(Personal Computer)
RS-232 RS-485
Convertor
RS-232
D- D+
MASTER Connection SLAVE-1
Cable Rt
1 2 3 4 5 6 7 8 9 10 11 12
Rt resistor = 120 W D+
D-
For communication connection
Twisted Pair cable must be used 13 14 15 16 17 18 19 20 21 22 23 24
D+
D-
13 14 15 16 17 18 19 20 21 22 23 24
SLAVE-N
1 2 3 4 5 6 7 8 9 10 11 12
D+
D-
Rt 13 14 15 16 17 18 19 20 21 22 23 24
39
6.3 Installing RS-232 / RS-485 Serial Communication Modules to the Device
Pull the cover case with your hand through rear side as explained in Installing and Pulling
Out Input/Output Modules section. Pull the modules in Module-1 and Module-2 socket through
rear side. Separate supply card which is at the bottom of the equipment by lifting the locking tabs
located on front panel. Pay attention to cable connection between top and bottom cards.
Damages in this cable makes the equipment not to work.
RS-232 or RS-485 module is plugged into socket signed as A and B. Hold the equipment
to be its front panel is on your right, communication socket is on your left and module connection
socket with 5 terminals on above. Plug in module connection socket with 5 terminals to the socket
on Top Card. Do the same things for terminal socket in bottom card and connection socket with 3
terminals. Plug in bottom card to the place in front panel. Install the modules which are pulled out
to Module-1 and Module-2 socket. Replace the cover case by taking care of the terminal
numbers should be at right position.
Top Card
Bottom Card
Top Card
RS-232
or
RS-485
module
B Bottom Card
Top Card
A
RS-232
or
RS-485
module
B
Bottom Card
40
7.Definition of Front Panel and Accessing to the Parameters
7.1 Definition of Front Panel
LED indication of SV, Process set value
LED indication of C:
Centigrade Unit LED indication of AT, Autotune is active
LED indication of F
Fahrenheit Unit
LED indication of units
other than C and F C
Displays
LED indication of F
Process Value (PV)
Operation with Remote V
and Parameter
set value Remote
41
7.2 Observation of Optional Modules and Software Revision on the Displays
There are two sockets for plugging optional modules to the device. These modules are
recognized by the device automatically. When the power is applied to the device all led indicators
and display segments are momentarily illuminated for testing. Software revision number of the
controller on the bottom display and module definition codes on the top display are momentarily
illuminated. Module definiton codes and how to observe these codes of optional modules in
Module-1 and Module-2 socket are explained below :
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Process Controller
ESM-9950
C
F
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
rU Revision SET
Revision number
Process Controller
ESM-9950
42
When power on, display of the device is like below:
C C C
F F F
V V V
Remote Remote Remote
First segments of top and Second segments of top and Third segments of top and
bottom displays are tested bottom displays are tested. bottom displays are tested.
C C C
F F F
V V V
Remote Remote Remote
Fourth segments of top and On top display which modules Main operation
bottom displays are tested. are plugged in Module-1 and screen is shown
Module-2 socket and on bottom
display revision number are
shown. All leds are energised.
Above, there is EMO-910 SSR
Driver Output module in
Module-1 socket and EMO-900
Relay Output Module in
Module-2 socket. Revision
number is 13.
c If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
43
7.3 Adjustment of Process Set Value
C C C
F
Operation F F
V Screen V V
Remote Remote Remote
RAMP O1 AT SV RAMP O1 AT SV
MAN O2 MAN O2
AUTO O3 AUTO O3
SET SET
44
7.4 Easy Access Diagram for Operator Parameters
C C C C
F
V
Main F
V
Operator F
V
Operator F
V
Operator
Remote
RAMP
MAN
O1
O2
AT SV Operation Remote
RAMP
MAN
O1
O2
AT SV Menu Remote
RAMP
MAN
O1
O2
AT SV Password Remote
RAMP
MAN
O1
O2
AT SV Password
AUTO O3
Screen AUTO O3
Entering AUTO O3
Entering AUTO O3
Entering
SET Screen Screen SET Screen
Press menu button for
entering to the operator Confirm the
Press SET/OK button to
Enter the password with password with
parameters section access to the password
increment and decrement SET/OK button
entering screen
buttons
Alarm
Latch
Canceling Ramp /Soak
SET
Step Set
SET
Value
Ramp time
for
SET
Ramp/Soak
Soak time
for
SET
Ramp/Soak
RAMP
MAN
O1
O2
AT SV Operation Remote
RAMP
MAN
O1
O2
AT SV Menu Remote
RAMP
MAN
O1
O2
AT SV Menu Remote
RAMP
MAN
O1
O2
AT SV Password
AUTO O3
Screen AUTO O3
Entering AUTO O3
Entering AUTO O3
Entering
Screen SET Screen Screen
Press menu button for
entering to the Press menu changing next Press SET/OK button to
button to access to the access to the password Enter the password with increment
technician parameters and decrement buttons
section technician menu entering screen entering screen
Note-5 Note-5
PnP menu PID menu oP1 menu oP2 menu
C C C C
F F F F
V V V V
Remote Remote Remote Remote
SET SET
RAMP
MAN
AUTO
O1
O2
O3
AT SV
Heating Set
- If is and
Process Control Value is in menu
Output Up Offset
Display Note-2 SET
Value Note-4 SET ,
Offset
SET Then this parameter can be
Heating PID
Input Control Output
observed.
Filter Time Low Offset
Note-2 SET
Limit Note-4
SET
Time SET
Note-3: If EMO-900, 910, 920
Cooling Output modules were plugged in
Cold Proportional Offset
Junction Band Related
Module-1 or Module-2 socket;
Compensa- Note-3 SET
Coefficient Note-4 SET
to PID set - If is and
Note-1 SET
tion
Cooling Process
is in menu
Proportional Value or
Band Stabilization
Note-3 SET Note-4 SET - If is and
is in menu
Cooling Proportional
Integral Band or
Note-3 SET
time
SET
Shifting - If is and
is in menu
Cooling Sensor ,
Derivative Break
Time Output Then this parameter can be
Note-3 SET SET
Value observed.
RAMP
MAN
O1
O2
AT SV Password
AUTO O3
Entering
SET Screen
Confirm the
password
with SET/OK
button
RAMP O1 AT SV
Menu
Output Set scale Slave Operator MAN O2
Note-13
AUTO O3
Note-13
Out3 2nd Parity
Hysteresis Sensor selection
Value Set Scale
Note-7 SET Note-11 SET
Low Limit SET C
F Display
V
Remote
Menu
Hysteresis 2nd Stop bit RAMP
MAN
AUTO
O1
O2
O3
AT SV
Minimum Motorized
Ramp/
C
on-time Valve F
V
Travel Remote
RAMP O1 AT SV
Soak
Note-7 SET Note-12 SET
time
MAN
AUTO
O2
O3 Menu
Note-13
Out3 Motorized
Logic Valve
Output step
Note-8 SET Note-12 SET It turns to the
beginning of the
Measurement menu list
Input Selection
for Alarm Out3
Note-9 SET
Out3
Alarm
type
Note-10 SET
Alarm3
Hysteresis
Value
Note-10 SET
RAMP
MAN
O1
O2
AT SV Operation Remote
RAMP
MAN
O1
O2
AT SV Menu Remote
RAMP
MAN
O1
O2
AT SV Menu Remote
RAMP
MAN
O1
O2
AT SV Menu
AUTO O3
Screen AUTO O3
Entering AUTO O3
Entering AUTO O3
Entering
Screen SET Screen Screen
Press menu button for
entering to the Press menu changing next Press SET/OK button to
button to access to technician access to the password Enter the password with
technician parameters increment and decrement
section menu entering screen entering screen
buttons
RAMP
MAN
O1
O2
AT SV menu Remote
RAMP
MAN
O1
O2
AT SV
Remote
RAMP
MAN
O1
O2
AT SV
Remote
RAMP
MAN
O1
O2
AT SV
Remote
RAMP
MAN
O1
O2
AT SV
Operation
Type Operation
Note-2 SET
Scale Low
Limit
Minimum SET
on-time
Operation
Note-2 SET
Scale Up
Note-1: It can be observed if Limit
Out1 SET
Logic is or
Note-3 SET
Output Note-2:It can be observed if Process
Display
is or and Offset
Measurement
Input control type is SET
Alarm
type is , is and Cold Junction
Note-5 SET
an analog input module is Compensation
Hysteresis
Value
Note-5: It can be observed if Remote
Note-5 SET
is and is Set
function
Alarm1 SET
C C C
F
V
Technician F
V
PnP F
V
PID
Remote
RAMP
MAN
O1
O2
AT SV Password Remote
RAMP
MAN
O1
O2
AT SV menu Remote
RAMP
MAN
O1
O2
AT SV Menu
AUTO O3
Entering AUTO O3 AUTO O3
SET Screen
RAMP
MAN
O1
O2
AT SV menu Remote
RAMP
MAN
O1
O2
AT SV
Remote
RAMP
MAN
O1
O2
AT SV
Remote
RAMP
MAN
O1
O2
AT SV
Remote
RAMP
MAN
O1
O2
AT SV
Hysteresis Remote
RAMP
MAN
O1
O2
AT SV
Value Unit
AUTO O3
Note-9
RAMP O1 AT SV
SET MAN O2
Limit
Minimum SET
Note-9
V
SET
Scale Up Remote
RAMP O1 AT SV
Limit AUTO O3
Out2 SET
Logic is or
Output Note-9:It can be observed if Process Pass Menu
Note-10 SET
Display
C
F
is or and offset
V
Remote
RAMP O1 AT SV
Measurement MAN O2
Input
Selection for Note-10: It can be observed if Input
Note-11 SET
Alarm Out2 Filter Set Menu
is Time
C
F
RAMP O1 AT SV
MAN O2
type AUTO O3
is , is and Cold
Note-12 SET
an analog input module is Junction
Compensa- Run List Menu
Alarm2 plugged in Module-1 socket Note-14 SET
tion C
F
Hysteresis V
Value
Note-12: It can be observed if Remote
Remote
RAMP
MAN
AUTO
O1
O2
O3
AT SV
Note-12 SET
is and is Set
function
Alarm2 SET
Display Menu
On Delay Note-13: It can be observed if C
Time F
is
V
RAMP
MAN
O1
O2
AT SV
AUTO O3
RAMP O1 AT SV
MAN O2
AUTO O3
C C C
F
Operation F F
V Screen V V
Remote Remote Remote
RAMP O1 AT SV
are in SEt LSt menu
MAN O2
AUTO O3
RAMP O1 AT SV
parameters are in run LSt menu.
MAN O2
AUTO O3
RAMP O1 AT SV
MAN O2
AUTO O3 bottom display.
By pressing ENTER button, user can access to the menu page and to all parameters in this
menu page.
51
7.8 Accessing to the Technician Menu
The parameters have been divided into groups according to their functions. Every group has a
title and firstly user must determine the title (menu) for accessing to the parameters. Refer to the
parameters section for detailed information about parameters.
RAMP O1 AT SV RAMP O1 AT SV
MAN O2 MAN O2
AUTO O3 AUTO O3
SET SET
can not be changed. Please refer Operator can not access to this
to Section 8.2.8. (Operator and menu.
SET
Technician Passwords) Technician can access to the
following menu by pressing menu
changing next button.
Operator can not access to this C
menu.
F
V
PID CONF Menu
Remote Parameters about PID algorithm.
RAMP O1 AT SV
MAN O2
AUTO O3
52
Operator can not access to this
menu.
C
F
IOP1 CONF Menu
V This menu defines configuration
Remote
parameters of input/output
This menu is not visible if RAMP O1 AT SV
MAN O2
modules in Module-1 socket.
there is no module in Module-1 AUTO O3
socket.
SET
Technician can access to the Technician can access to the
former menu by pressing menu following menu by pressing menu
changing back button. changing next button.
RAMP O1 AT SV
parameters of input/output
This menu is not visible if MAN O2
modules in Module-2 socket.
AUTO O3
there is no module in Module-
2 socket.
SET
Technician can access to the Technician can access to the
former menu by pressing menu following menu by pressing menu
changing back button. changing next button.
SET
Technician can access to the Technician can access to the
former menu by pressing menu following menu by pressing menu
changing back button. changing next button.
RAMP O1 AT SV parameters
MAN O2
AUTO O3
C
Operator can not access to this F
COM CONF Menu
menu. V This menu defines configuration
parameters for serial
Remote
RAMP O1 AT SV
O2
MAN
AUTO O3 communication
SET
Technician can access to the Technician can access to the
former menu by pressing menu following menu by pressing menu
changing back button. changing next button.
53
Operator can not access to this C
PASS CONF Menu
menu. F
Operator and technician
V
RAMP O1 AT SV
passwords are in this menu.
MAN O2
Technician Parameters Section AUTO O3
C
DISP LIST Menu
Operator and technician can F
It defines which parameter will
access to this menu. V
Remote
RAMP O1 AT SV
be shown on top and bottom
MAN
AUTO
O2
O3
displays.
54
Operator can not access to this C PINP CONF Menu
menu. F
V
PINP CONF Menu exists
Remote after RAMP/SOAK menu.
RAMP O1 AT SV
MAN O2
AUTO O3
By pressing ENTER button, user accesses to the menu and to all parameters in this menu.
55
7.9 Adjustment of Alarm Set Values
If standard output ( Output-3 ), Module-1 or Module-2 is configured as an alarm output, alarm set
values of these outputs are in SEt LSt menu. User can access to SEt LSt menu both from
operator and technician menus.
C C C
F
Operation F F
V Screen V V
Remote Remote Remote
C
F SET LIST Menu
V Process and alarm set values
Remote
C
F
Process Set Value
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
56
This parameter is not visible if C
F
Alarm-1 Set Value
there is no output module in V
RAMP O1 AT SV
alarm output.
SET
Operator and technician can Press Enter button to confirm the
change the parameter with changed value and access to the
increment and decrement following parameter.
buttons.
RAMP O1 AT SV
alarm output.
SET Press Enter button to confirm the
Operator and technician can changed value and access to the
change the parameter with following parameter.
increment and decrement
buttons.
C
AUTO O3
C
F
SET LIST Menu
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
C
F Operation Screen
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
57
7.10 Changing and Saving Parameter Values
Example-1 : To change Process Input Type parameter in PnP Conf menu, user must
access to PnP ConF menu firstly.
RAMP O1 AT SV RAMP O1 AT SV
MAN O2 MAN O2
AUTO O3 AUTO O3
SET SET
technician parameters can be seen Remote Operator can not access to this
RAMP O1 AT SV
by pressing SET button without MAN O2 menu
AUTO O3
entering password. But technician
can not change the parameters. Press Enter button to access
SET
Please refer to Section 8.2.8 to PnP ConF menu
(Operator and Technician
Passwords)
RAMP O1 AT SV is means,
MAN O2
AUTO O3 input type is RTD.
58
Operator can not access to this C
F
Selection of Process Input
parameter V Type
Remote
RAMP O1 AT SV
TC input type is selected
MAN O2
AUTO O3
C
Operator can not access to this F Selection of TC Input Type
parameter V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
C C
F F Unit selection
V V
Remote Remote
RAMP O1 AT SV RAMP O1 AT SV
MAN O2 MAN O2
AUTO O3 AUTO O3
SET SET
If Menu button is
pressed again,
operation screen is
shown. Continue to press menu changing next and back buttons to
change the menu.
C
F
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Operation Screen
59
Example-2 : To change heating proportional band parameter in Pd Conf menu
Parameter is on Pd ConF menu. For accessing to this parameter, user must access to
Pd ConF menu firstly.
RAMP O1 AT SV RAMP O1 AT SV
MAN O2 MAN O2
AUTO O3 AUTO O3
RAMP O1 AT SV
MAN O2
AUTO O3
60
Operator can not access to this C
F
Heating Proportional Band
parameter V Selection
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
C
F Heating Proportional Band
V
Remote
Selection
RAMP O1 AT SV
MAN O2
AUTO O3
C
Operator can not access to this F Heating Integral Time
parameter V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Technician can access to the
PID CONF Menu following menu by entering menu
Technician turns to Menu page changing next button.
by pressing Menu button.
C
F
C
F
Heating
V V Derivative
Remote
RAMP O1 AT SV
Remote
RAMP O1 AT SV Time
MAN O2 MAN O2
AUTO O3 AUTO O3
SET SET
If Menu button is
p r e s s e d a g a i n , Continue to press menu changing next and back buttons to
operation screen is change the menu.
shown.
C
F
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Operation Screen
61
Example-3 : To change Z Voltage / Current Input Calibration Type Selection parameter
In PnP Conf menu
Parameter is on PnP ConF menu. For accessing to this parameter, technician must
access to PnP ConF menu firstly. In this example, changing input type of a device from
thermocouple to ZVoltage/Current and dual point calibration selection is shown.
Technician
When menu button is When menu changing next button is Menu
pressed, Operator Menu pressed Technician Menu Entering Entering
Entering screen is shown. screen is shown. Screen
RAMP O1 AT SV RAMP O1 AT SV
MAN O2 MAN O2
AUTO O3 AUTO O3
RAMP
MAN
O1
O2
AT SV For accessing to
Operator can not access to this AUTO O3 Parameter, Parameter
parameter must be .If this parameter
SET is not , change this
parameter with
increment button.
Press Enter button to confirm the
changed value and access to the
following parameter.
62
Operator can not access to this C
Z Voltage / Current Input
parameter F
V Type selection
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Technician can access to the
following menu by pressing
Enter button
SET
Technician can change the
parameter with increment and
decrement buttons
C
F
V
Z Voltage / Current Input
Remote Calibration Type Selection
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Press Enter button to confirm
the changed value and access
to the following parameter.
63
C
Operator can not access to this F Minimum value for selectable
parameter V
dual point calibration
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
C C
F F Maximum value
V V for selectable
Remote Remote
SET SET
If Menu button
pressed again,
Continue to press menu changing next and back buttons to
Operation Screen is
change the menu.
shown.
C
F
V
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
Operation Screen
64
8. Parameters
Parameters are divided into two groups. These can be accessed by operator and
technician. Also, they are grouped into subgroups according to their functions. The subgroups
are named as menu pages.
MODULE-2
Set value of Heating Failure Alarm
If VCT input module (EMI-920) is plugged in Module-2 socket and
Module-1 alarm type parameter which is explained in Section
EMI-920 8.2.3 is , parameter can be adjusted from 0.0 to
100.0AV
65
If EMO-900 Relay, EMO-910 SSR Driver or EMO-920 Digital
(Transistor) output module is plugged in Module-2 socket and output is
configured as an alarm output, this parameter defines the set value of
EMO-900 the alarm output.
EMO-910 Set value can be adjusted from minimum value of set scale
EMO-920
to maximum value of set scale
MODULE-1
If one of the analog input modules is plugged in Module-1 socket and
measurement input selection parameter which is explained in
Section 8.2.3 for Module-1 alarm output is , can be
defined alarm set value for analog input module in Module-2.
EMI-910 Parameter can be adjusted from minimum set value of 2nd
EMI-930
EMI-940 sensor input and maximum set value of 2nd sensor input
EMI-950 Also point position of parameter and measured value from
analog input module (2nd sensor input) is the same.
In this conditions, alarm output operates according to 2nd sensor input
value and parameter.
MODULE-1
Set value of Heating Failure Alarm
If VCT input module (EMI-920) is plugged in Module-1 socket and
Module-1 alarm type parameter which is explained in Section
8.2.3 is , parameter can be adjusted from 0.0 to
EMI-920
100.0AV
If OUT-3 relay output module is configured as alarm output, this
parameter defines the set value of the alarm output.
Set value can be adjusted from minimum value of set scale
to maximum value of set scale
MODULE-1
or If one of the analog input modules is plugged in Module-1 or Module-2
MODULE-2 socket and measurement input selection parameter which is
explained in Section8.2.5 for Module-1 alarm output is ,
can be defined alarm set value for analog input module in Module-1 or
Module-2 socket.
Parameter can be adjusted from minimum set value of 2nd
EMI-910
EMI-930 sensor input and maximum set value of 2nd sensor input
EMI-940 Also point position of parameter and measured value from
EMI-950 analog input module (2nd sensor input) is the same.
In this conditions, alarm output operates according to 2nd sensor input
value and parameter.
MODULE-1
or Set value of Heating Failure Alarm
MODULE-2
If VCT input module (EMI-920) is plugged in Module-1 or Module-2
socket and Module-1 alarm type parameter which is explained
in Section 8.2.5 is , parameter can be adjusted from 0.0
EMI-920
to 100.0AV
66
8.1.2 Selection of PID Tune and Operation Form
TUNE SELECTION
By selecting one of the methods below, device can determine the PID
parameters.
Device operates according to the defined PID
parameters
Auto tune (Limit Cycle Tuning) operation
Auto-Self Tune
Self Tune operation is performed, if the conditions are
realized when power on firstly. In normal operation, it
controls the tune conditions in Auto Tune selection which
explained below. If any of the conditions is realized, it
performs the Auto Tune operation.
AUTOMATIC TUNE SELECTION
2 - For being started Tune operation (Auto Tune or Self Tune) control form must be P,
PI, PD or PID.
3 - If process set value is changed while Tune operation is being performed, Tune
operation is canceled
67
Example -1 : Starting Auto Tune operation by the user ;
! Enter operator or technician menu.
! Adjust tune selection parameter in run List menu , Auto Tune
or Auto-Self Tune
! Adjust automatic tune selection parameter in run List menu
and return to main operation screen.
! Observe that AT led is active.
If Auto Tune operation finishes without any problem, device saves the PID
coefficients to memory and continue to run. Parameter is adjusted
automatically.
Canceling Auto Tune operation:
1- If sensor breaks ;
2- If Auto Tune operation can not be completed in 8 hours
3- If user adjusts parameter or
4- If user adjusts parameter
5- If process set value is changed while Tune operation is being performed
6- While Tune operation is being performed, if operation type selection is changed
as Manual when it is Automatic (If operation type selection is changed as
Automatic when it is Manual, then Tune operation is started again)
7- If output function is changed while Tune operation is being performed
(HeatCool, CoolHeat)
8- While Tune operation is being performed, if control form is changed as ON/OFF
when it is PID (If control form is changed as PID when it is ON/OFF, the Tune
operation is started again)
Auto Tune is canceled. Then, without doing any changes in PID parameters and
Parameter, device continues to run with former PID parameters.
Auto Tune (Limit Cycle Tuning) operation ;
Process control output runs according to heating if heating or heating-cooling
function and PID control form is selected,
Process control output runs according to cooling if cooling function and PID control
form is selected.
Control is unstable While Atun
Process operation
Value
Process Set
Value ( )
PID coefficients were determined
Time
Process
Output
100%
Process Set
Value ( )
Process
Output
100%
If cooling function and PID control form is selected for the system;
If set value is less than process value, process output becomes active till to the
Temperature - [(Temperature - Set ) / 2] value. When process value reaches to this
value, process output is reduced to 0% and it calculates PID coefficients.
For Self Tune ( Step Response Tuning ) operation :
i 1 - Tune selection parameter
or Auto-Self Tune
in run List menu must be selected Self tune
2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then
apply power to the device.
3 - For being started Tune operation (Auto Tune or Self Tune) control form must be P,
PI, PD or PID.
4- If process set value is changed while Tune operation is being performed, Tune
69
Process
Value Start Value - [ ( Start Value - Set ) ]
2
Stun
Start
Value
PID coefficients were determined
Process Set
Value ( )
Time
Process
Output
100%
If Self Tune operation is finished without any problem, device saves new PID
parameters to memory and runs. It changes parameter.
If parameter is it is changed to , if it is , it is changed
to
Self Tune operation is canceled. Then device continues to run with former PID
parameters without changing PID parameters.
2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then
apply power to the device.
3 - For being started Tune operation (Auto Tune or Self Tune) control form must be P,
PI, PD or PID.
4 - If process set value is changed while Tune operation is being performed, Tune
operation is canceled
70
OPERATION FORM SELECTION
MODULE-1
MOTORIZED VALVE CONTROL
c
Motorized valve control parameter must not be changed, if there is an
electrical wiring.
71
Motorized valve control can be performed with parameter. For doing this operation, EMO-
900 Relay output module must be plugged in Module-1 socket. Module-1 and output-3 controls
the position of the valve with motorized valve control.
0 to 50mV Z
RELEVANT PARAMETERS:
0 to 10V Z
0 - 20mA Z
In PASS OPEr or PASS tECH (run
Sensor Supply
Max 50mA
LSt) menu page ;
Pt-100
12 V Z
Voltage Output-3
PTC,
NTC Closing Parameter : It defines how to
TC Relay
perform the motorized valve control
1 2 3 4 5 6 7 8 9 10 11 12
NO NC C
with the device.
Universal Process
Input If motorized valve control is activated
OUTPUT - 3
5A@250V V
by selecting the parameter
or
In PASS tECH GEnn COnF menu
page and parameters
are shown.
Communication parameter : I t c a n b e
Module
(RS-232(standard)/
RS-485(optional))
adjusted from 5 to 600. The unit is
second.
It defines after how many seconds
MODULE-1 MODULE-2
valve is completely opened. For
Note-1
EMO-900
Relay Output Module
determinig the parameter correctly,
Fuse
Input / Output
5A@250VV
Module-2 close the valve manually. Be sure that
NC NO C
valve is closed completely, then open
13 14 15 16 17 18 19 20 21 22 23 24 it manually without stopping and
Opening N L measure that how many seconds
Relay
have passed for opening it
Power
Supply completely. Parameter must be
Switch entered measured value+5%of
100 ... 240 V V 50/60 Hz
measured value and as second.
Opening
parameter : I t c a n b e
Closing
72
BUMPLESS TRANSFER
73
8.1.3 Function Selection for Top and Bottom Display
74
8.1.4 Configuration of RAMP/SOAK Function and Step SET Values
Soft-Start parameter.
When the power is applied to the device, process value reaches to the
set value at the end of this time. It can be adjusted from 0 to 99 hours 59
minutes.
When the power is applied to the device, if this parameter is 0,
Ramp function is not active.
Ramp / Soak Tolerance parameter. It can be adjusted from 0% to 50%
of scale. In Ramp/Soak operation, if process value is out of the
tolerance that is defined with this parameter, then time is stopped. To
continue to count the Ramp/Soak time, process value must be
between tolerances which are determined with this parameter.
If parameter is 0, this function is not active.
Ramp/Soak program step selection parameter.
One program with 8 steps or two different programs with 4 steps can be
defined.
1.program 1-4 steps
75
RAMP ACTION DURING POWER ON (SOFT- START )
If parameter is different from and selection of operation form parameter is
,Then Soft-Start starts to run. Ramp led blinks. By increasing the process output for
Parameter , process output reaches to the %output value that is measured when power first
applied to the device at the end of the time. When Soft-Start operation finishes, if
operation form of the device is , device continues to run from value.
% Output
Time
If any Ramp time or Soak time is , then relevant ramp or soak step is skipped.
While any Ramp/Soak function is running, changing relevant time set value can
i cause unexpected effects in set value and process output.
76
Process
Set value
PU-3
PU-6
PU-7
PU-2 PU-5
PU-8
PU-1
PU-4
Start
Time
tr_1 tS_1 tr_2 tS_2 tr_3 tS_3 tr_4 tS_4
4 ramp soak ( = ) 4 ramp soak ( = )
8 ramp soak ( = )
Example : If Ramp / Soak step set , ramp time and soak time parameters
= , = , = ;
= , = , = ;
= , = , = ;
Process
Set value
100.0
50.0
Start
Time
tr_1 tS_1 tr_4 tS_4
77
8.2 Technician Parameters
8.2.1 Process Input Type and Relevant Parameters with Process Input
L (-100.0C;850.0C) or (-148.0F;999.9F)
J (-200C;900C) or (-328F;1652F)
J (-199.9C;900.0C) or (-199.9F;999.9F)
K (-200C;1300C) or (-328F;2372F)
K (-199.9C;999.9C) or (-199.9F;999.9F)
R (0C;1700C) or (32F;3092F)
R (0.0C;999.9C) or (32.0F;999.9F)
S (0C;1700C) or (32F;3092F)
S (0.0C;999.9C) or (32.0F;999.9F)
T (-200C;400C) or (-328F;752F)
T (-199.9C;400.0C) or (-199.9F;752.0F)
B (44C;1800C) or (111F;3272F)
E (-150C;700C) or (-238F;1292F)
E (-150.0C;700.0C) or (-199.9F;999.9F)
N (-200C;1300C) or (-328F;2372F)
N (-199.9C;999.9C) or (-199.9F;999.9F)
C (0C;2300C) or (32F;3261F)
C (0.0C;999.9C) or (32.0F;999.9F)
78
Defines type and scale of sensor for RTD input. It is active if RTD input
is selected.
Sensor type : PT-100
Scale: -200C to 650C (If unit is C)
Scale: -328F to 1202F (If unit is F)
Sensor type : PT-100
Scale: -199.9C to 650.0C (If unit is C)
Scale: -199.9F ile 999.9F (If unit is F)
Defines input range and scale of ZVoltage/current input.It is active
if ZVoltage / Current is selected.
0...50mVZ ( -1999 ; 9999 )
00.00
0.000
It is active when ZVoltage/Current input is selected. It determines
calibration type.
Fixed dual point calibration is done. It does not allow to
adjust minimum and maximum value of calibration points. It
can be adjusted from -1999 to 9999.
It allows to do selectable dual point calibration.
It allows to define 16 calibration points.
Po10
Po11
Po09
Po12
Po08
Po13
Po14 Po07
Po15
Po06
Po16
Po05
Po04
Po03
Po02
Po01
50
Po00 = 0
3.125 6.25 9.375 12.5 15.625 18.75 21.825 25 28.125 31.25 34.375 37.5 40.625 43.75 46.875
mVZ
3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125
0-50 mVZ range are divided into 16 egual parts. Every Poxx SET value is defined
50 / 16 = 3.125 mVZ range.
Unit is C
Unit is F
Defines filter time for input signal. It can be adjusted from 0.0 to 900.0.
80
8.2.2 PID Configuration Parameters
If any output is configured as heating PID ;
, , , , , , , , , ,
, , , parameters are visible.
OR
CONTROL PERIOD FOR HEATING OUTPUT (1 sec, 150 secs)
It is control period for heating. While motorized valve control runs, if
is heat or cool, this parameter is not visible.
OUTPUT : ON
OR
OR
OUTPUT OUTPUT
PERIOD PERIOD
Relay Output : Output period must be short for stable process control. Relay must
not be used in short output periods because of limited life of their relay contact
IS (number of open/close events). Relay output must be used as control output in
SELECTED values near to 30 seconds or higher than this value.
SSR Output : If short output period is needed in a system (approximately 1-2
seconds) SSR driver output module as last control element is recommended.
81
HEATING MNMUM CONTROL OUTPUT ( 0.0% , )
It is % of heating minimum output. If heating and cooling PID control
functions operate together, this parameter is not considered.
Even as a result of the heating PID calculation device calculates the %
output value less than this parameter, heating output is active minimum
for OLLH parameter.
IF
CALCULATED
OUTPUT
OR
OR OLLH
GIVEN
OUTPUT
OUTPUT
PERIOD
OR
HEATING MAXIMUM CONTROL OUTPUT ( , 100.0%)
It is % of heating maximum output.
OR Even as a result of the heating PID calculation device calculates the %
output value greater than this parameter, heating output is active
maximum for OULH parameter.
CALCULATED
OUTPUT
OR
OR OULH
GIVEN
OUTPUT
OUTPUT
IS PERIOD
SELECTED
HEATING MINIMUM CONTROL OUTPUT TIME ( 0.0 sec , )
Heating output can not be active less than this parameter. Even if this
parameter is 0, this parameter is accepted 50 msecs for security. While
motorized valve control is running if parameter is selected
heating or cooling, this parameter is not accessible.
82
COOLING PROPORTIONAL BAND COEFFICIENT ( 0.0 , 100.0 )
If heating and cooling PID is used in a system, tune operation is
performed by heating output. Cooling proportional parameter is
calculated with heating proportional band value and coefficient
.
= * / 100.0
Example : If heating and cooling PID is used in a system at the end of
the tune operation,
If = 10.0% and = 50.0 then
= * / 100.0 = 10.0 * 50.0 / 100.0 = 5.0%
IF
Note: It is recommended that cooling proportional band coefficient if
cooling is done with air 100.0, with oil 80.0, with water 40.0 is accepted.
OR
COOLING DERIVATIVE TIME (000.0 sec, 999.9 secs)
It can be changed by the user. When tune operation finishes, it can be
changed by the device. If it is 0, derivative control part does not
perform. When tune operation finishes if this parameter is 0, it can not
be changed because derivative control part does not perform.
IS
SELECTED OUTPUT OUTPUT
PERIOD PERIOD
Relay Output : Output period must be short for stable process control. Relay must
not be used in short output periods because of limited life of their relay contact
(number of open/close events). Relay output must be used as control output in
values near to 30 seconds or higher than this value.
SSR Output : If short output period is needed in a system (approximately 1-2
seconds) SSR driver output module as last control element is recommended.
83
COOLING MINIMUM CONTROL OUTPUT ( 0.0% , )
It is % of cooling minimum output. If heating and cooling PID control
functions operate together, this parameter is not considered.
Even as a result of the cooling PID calculation device calculates the
output value less than this parameter, cooling output is active minimum
for OLLC parameter.
IF
CALCULATED
OUTPUT
OR
OR OLLC
GIVEN
OUTPUT
OUTPUT
PERIOD
OR
COOLING MAXIMUM CONTROL OUTPUT ( , 100.0%)
It is % of cooling maximum output.
OR Even as a result of the cooling PID calculation device calculates the
output value greater than this parameter, cooling output is active
maximum for OULC parameter.
CALCULATED
OUTPUT
OR
OR OULC
GIVEN
OUTPUT
OUTPUT
IS PERIOD
SELECTED
COOLING MINIMUM CONTROL OUTPUT TIME (0.0 sec , )
Cooling output can not be active less than this parameter. Even if this
parameter is 0, this parameter is accepted 50 msecs for security. While
motorized valve control is running if parameter is selected
heating or cooling, this parameter is not accessible.
84
ANTI-RESET WINDUP (0, SCALE HIGH POINT)
While PID operation is running if
- <= process value <= + condition is true,
integral value is calculated. If the condition is not true, integral value is
not calculated and last calculated integral value is used.
Scale High Point : Maximum process input value in Pt-100 and Tc
inputs
IF 9999 for fixed dual point calibration used inputs,
Scale high point is the biggest one from or for selectable
dual point calibration used inputs
OR Scale high point is the biggest one from or for multi point
calibration used inputs
OR
Note: Point position changes according to process input type and
scale ,
Unit changes according to the selection in this parameter.
Process New
Value Integral
Value is
not calculated
OR New
Ar Value
Process Set Integral
Value ( ) Value is
OR Ar Value calculated
New
Integral
Value is
not calculated
OR
Time
50%
0% Process
495 500 505 Value C
SuoF = -5C
85
PID OUTPUT OFFSET
(FOR HEATING PID 0.0%, 100.0%)
(FOR COOLING PID -100.0%, 0.0%)
(FOR HEATING-COOLING PID -100.0%, 100.0%)
This parameter is added to Output % which is calculated at the end of
the PID.
Process
IF Output
100%
OR
PoFS = 5.0%
OR 50% 5%
5%
PoFS = -5.0%
0% Process
500 Value
OR
OR
Process
Output
100%
Process
Output
with Offset
2.5%
IS 50%
SELECTED
0% Process
500 Value
86
IF
PROCESS VALUE STABILIZATION
( 1, SCALE HIGH POINT)
OR
It is used to control if process value oscillates or not when
Parameter is or
OR If;
- <= Process Value <= + condition is not
true and process value starts to oscillate (as shown in the diagram). If
parameter is or ,then parameter is selected
and thenLimit Cycle Tune operation starts for determinig new
PID parameters.
Scale High Point : Maximum process input value in Pt-100 and Tc
OR inputs
9999 for fixed dual point calibration used inputs,
Scale high point is the biggest one from or for selectable
OR dual point calibration used inputs
Scale high point is the biggest one from or for multi point
calibration used inputs
OR Note: Point position changes according to process input type and
scale,
Unit changes according to the selection in this parameter.
Process Auto Tune
Value Starting
OR
Process Set
Strn
OR Value ( )
Strn
IS
Time
SELECTED
PROPORTIONAL BAND SHIFTING
((- SCALE HIGH POINT / 2 ) , ( SCALE LOW POINT / 2 ) )
If heating-cooling or only cooling function is performed ;
Cooling process set value is calculated by adding set value with
parameter
Control form can be ON/OFF or PID.
Process
Output
100%
50%
0% Process
Value
Process
Output
100%
50%
0% Process
Value
88
8.2.3 MODULE-1 Configuration Parameters
89
It defines maximum value for selectable dual point calibration.
90
Module-1 configuration parameters are defined according to which input / output
modules are plugged in Module-1 socket.
EMO - 900
EMO - 910
EMO - 920
Heating
Cooling
Logic output
91
It determines logic output function of output module in Module-1
socket. It is active if output function of Module-1 is Lout (Logic Output)
Alarm output
Manual / Automatic data output
92
MODULE-2
Heater failure alarm. It is active if VCT input module is
plugged in Module-2 socket.
EMI-920
Alarm
Output Alarm
Set
ON
OFF
HYS
Process Value
Alarm
Output Alarm
Set
ON
OFF
HYS
Process Value
OFF
HYS
Process Value
OFF
HYS
Process Value
93
Deviation Band Alarm
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm off delay time. It can be adjusted from 0000 to 9998 seconds.
When the value is greater than 9998, is seen on the display. It
means alarm latching output is selected. It is active if logic output
function of Module-1 is alarm output.
Alarm
Status
OFF
Delay
On
Alarm Delay
Output
94
These parameters are active if EMO-930 (0/4...20 mAZCurrent
i Output) module is plugged in Module-1 socket.
EMO-930
Scale
Re-transmission
UPL
LOL
mA
0 20
95
These parameters are active if EMI-900 (Digital Input) module is
i plugged in Module-1 socket.
EMI-900
96
These parameters are active if EMI-910 (0/4...20mAZCurrent
i Input) , EMI-930 (TC or 0...50mVZ Input), EMI-940 (PT-100 Input)
or EMI-950 (0...10VZInput) module is plugged in Module-1
socket.
EMI - 910
EMI - 930
EMI - 940
EMI - 950
L (-100C;850C) or (-148F;1562F)
L (-100.0C;850.0C) or (-148.0F;999.9F)
J (-199.9C;900.0C) or (-199.9F;999.9F)
K (-200C;1300C) or (-328F;2372F)
K (-199.9C;999.9C) or (-199.9F;999.9F)
R (0C;1700C) or (32F;3092F)
R (0.0C;999.9C) or (32.0F;999.9F)
S (0C;1700C) or (32F;3092F)
S (0.0C;999.9C) or (32.0F;999.9F)
T (-200C;400C) or (-328F;752F)
T (-199.9C;400.0C) or (-199.9F;752.0F)
B (44C;1800C) or (111F;3272F)
97
B (44.0C;999.9C) or (111.0F ; 999.9F)
E (-150C;700C) or (-238F;1292F)
E (-150.0C;700.0C) or (-199.9F;999.9F)
N (-200C;1300C) or (-328F;2372F)
N (-199.9C;999.9C) or (-199.9F;999.9F)
C (0C;2300C) or (32F;3261F)
C (0.0C;999.9C) or (32.0F;999.9F)
Selection of sensor type and scale for Pt-100 input module in Module-1
socket. It is active if input type of Module-1 is selected Pt-100.
Sensor type : PT-100
Scale: -200C to 650C (If unit is C)
Scale: -328F to 1202F (If unit is F)
Sensor type : PT-100
EMI-940
Scale: -199.9C to 650.0C (If unit is C)
Scale: -199.9F to 999.9F (If unit isF)
000.0
00.00
0.000
It is active if ZVoltage / Current input is selected for Module-1. It
determines calibration type.
Fixed dual point calibration is performed. Maximum and
minimum value of calibration can not be adjusted. Minimum
value of calibration is -1999 and maximum value of
calibration is 9999.
Selectable dual point calibration is performed.
98
Defines minimum value for selectable dual point calibration. It is active
if Zvoltage / Current is selected. It can be adjusted from -1999 to
9999.
Defines maximum value for selectable dual point calibration. It is active
if ZVoltage / Current is selected. It can be adjusted from -1999 to
9999.
Unit selection
Unit is C.
Unit is F.
Unit is U. It is active if input type of Module-1 is selected
ZVoltage / Current.
No unit. It is active if input type of Module-1 is selected
ZVoltage / Current.
Display offset for value in analog input module. It can be adjusted from -
10% to +10% of scale. This value is added to the process value.
It is filter time for input signal. It can be adjusted 0.0 to 900.0 seconds.
99
These parameters are active if EMI-920 (VCT ) Input Module is
i plugged in Module-1 socket.
EMI-920
For example ; If there is a system with one heater (200VV and 1kW ) ;
In normal conditions current in heater = 1000 / 200 = 5A
If there is a heater failure no current will be on the heater (0 A).
Then Set value must be adjusted = (5+0) /2 =2.5A
Control Output
Heater
1kW 200VV
CT
13 14
MODULE-1
If a system operates with PID control form, heating minimum output time
must be minimum 0.2 sec.
100
For example ;If there is a system with three heater ( 200VV and 1kW ) ;
In normal conditions current in heater ; [1000 / 200 ]*3 = 5A *3 = 15A
If one of the heater is out of order, there is 5*2 = 10A current on two heaters. Current
in heater failure is 10A. Then Set value must be adjusted (15+10) /2 =12.5A
Control Output
Heater
200VV
1kW*3
CT
13 14
MODULE-1
If a system operates with PID control form, heating minimum control time
must be minimum 0.2 second.
101
8.2.4 MODULE-2 Configuration Parameters
102
It defines maximum value for selectable dual point calibration. It is
active if ZVoltage/Current input is selected.
EMI-910, EMI-930, EMI-940 , EMI-950
Unit selection
103
Module-2 configuration parameters are defined according to which input / output
modules are plugged in Module-2 socket.
EMO - 900
EMO - 910
EMO - 920
Heating
Cooling
Logic output
104
It determines logic output function of output module in Module-2
socket. It is active if output function of Module-2 is Lout (Logic Output)
Alarm output
Manual / Automatic data output
105
MODULE-1
Heater failure alarm. It is active if VCT input module is
plugged in Module-1 socket.
EMI-920
Alarm
Output Alarm
Set
ON
OFF
HYS
Process Value
Alarm
Output Alarm
Set
ON
OFF
HYS
Process Value
OFF
HYS
Process Value
OFF
HYS
Process Value
106
Deviation Band Alarm
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm off delay time. It can be adjusted from 0000 to 9998 seconds.
When the value is greater than 9998, is seen on the display. It
means alarm latching output is selected. It is active if logic output
function of Module-2 is alarm output.
Alarm
Status
OFF
Delay
On
Alarm Delay
Output
107
i These parameters are active if EMO-930 (0/4...20mAZCurrent
Output) module is plugged in Module-2 socket.
EMO-930
Scale
Re-transmission
UPL
LOL
mA
0 20
108
These parameters are active if EMI-900 (Digital Input) is plugged in
i Module-2 socket.
EMI-900
109
These parameters are active if EMI-910 (0/4...20mAZ Current
i Input) , EMI-930 (TC or 0...50mVZ Input), EMI-940 (PT-100 Input)
or EMI-950 ( 0...10VZInput ) module is plugged in Module-2
socket.
EMI - 910
EMI - 930
EMI - 940
EMI - 950
L (-100C;850C) or (-148F;1562F)
L (-100.0C;850.0C) or (-148.0F;999.9F)
J (-200C;900C) or (-328F;1652F)
EMI-930
J (-199.9C;900.0C) or (-199.9F;999.9F)
K (-200C;1300C) or (-328F;2372F)
K (-199.9C;999.9C) or (-199.9F;999.9F)
R (0C;1700C) or (32F;3092F)
R (0.0C;999.9C) or (32.0F;999.9F)
S (0C;1700C) or (32F;3092F)
S (0.0C;999.9C) or (32.0F;999.9F)
T (-200C;400C) or (-328F;752F)
T (-199.9C;400.0C) or (-199.9F;752.0F)
B (44C;1800C) or (111F;3272F)
110
B (44.0C;999.9C) or (111.0F ; 999.9F)
E (-150C;700C) or (-238F;1292F)
E (-150.0C;700.0C) or (-199.9F;999.9F)
N (-200C;1300C) or (-328F;2372F)
N (-199.9C;999.9C) or (-199.9F;999.9F)
C (0C;2300C) or (32F;3261F)
C (0.0C;999.9C) or (32.0F;999.9F)
Selection of sensor type and scale for Pt-100 input module in Module-2
socket. It is active if input type of Module-2 is selected Pt-100.
Sensor type : PT-100
Scale: -200C to 650C (If unit is C)
Scale: -328F to 1202F (If unit is F)
Sensor type : PT-100
EMI-940
Scale: -199.9C to 650.0C (If unit is C)
Scale: -199.9F to 999.9F (If unit isF)
000.0
00.00
0.000
It is active if ZVoltage/Current input is selected for Module-2. It
determines calibration type.
Fixed dual point calibration is done. Maximum and minimum
value of calibration can not be adjusted. Minimum value of
calibration is -1999 and maximum value of calibration is
9999.
Selectable dual point calibration is done.
111
Defines minimum value for selectable dual point calibration. It is active
if Zvoltage / Current input is selected. It can be adjustedfrom -1999
to 9999.
Defines maximum value for selectable dual point calibration. It is active
if ZVoltage / Current input is selected. It can be adjusted from -1999
to 9999.
Unit selection
Unit is C.
Unit is F.
Unit is U. It is active if input type of Module-2 is selected
Zvoltage / Current.
Display offset for value in analog input module. It can be adjusted from -
10% to +10% of scale. This value is added to the process value.
It is filter time for input signal. It can be adjusted from 0.0 to 900.0
seconds.
112
These parameters are active if EMI-920 (VCT ) Input Module is
i plugged in Module-2 socket.
EMI-920
For example ; if there is a system with one heater (200VV and 1kW ) ;
In normal conditions current in heater = 1000 / 200 = 5A
If there is a heater failure no current will be on the heater (0 A).
Then Set value must be adjusted = (5+0) /2 =2.5A
Control Output
Heater
1kW 200VV
CT
16 17
MODULE-2
If a system operates with PID control form, heating minimum output time
must be minimum 0.2 sec.
113
For example ;if there is a system with three heater ( 200VV and 1kW ) ;
In normal conditions current in heater ; [1000 / 200 ]*3 = 5A *3 = 15A
If one of the heater is out of order, there is 5*2 = 10A current on two heaters. Current
in heater failure is 10A. Then Set value must be adjusted (15+10) /2 =12.5A
Control Output
Heater
200VV
1kW*3
CT
16 17
MODULE-2
If a system operates with PID control form, heating minimum control time
must be minimum 0.2 second.
114
8.2.5 OUTPUT-3 Configuration Parameters
Heating
Cooling
Logic output
Alarm output
115
MODULE-1
or
MODULE-2
116
Process High Alarm
Alarm
Output Alarm
Set
ON
OFF
HYS
Process Value
OFF
HYS
Process Value
Deviation High Alarm
Alarm
Output Process
Set Process Set + Alarm Set
ON
OFF
HYS
Process Value
OFF
HYS
Process Value
Deviation Band Alarm
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
117
Deviation Range Alarm
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm off delay time. It can be adjusted from 0000 to 9998 seconds.
When the value is greater than 9998, is seen on the display. It
means alarm latching output is selected. It is active if logic output
function of Output-3 is alarm output.
Alarm
Status
OFF
Delay
On
Alarm Delay
Output
118
8.2.6 General Parameters
Minimum value for process set and alarm set values. It is named as low
limit of set scale.
It can be adjusted from low limit of input selected with parameter
to parameter.
Please refer to Section 8.2.1 Process Input Type and Relevant
Parameters with Process Input for parameter
Maximum value for process set and alarm set values. It is named as
high limit of set scale.
It can be adjusted from to high limit of input selected with
Parameter.
Please refer to Section 8.2.1 Process Input Type and Relevant
Parameters with Process Input for parameter
Minimum value for set value of second sensor (analog input module) in
Module-1 or Module-2 socket. It is named as low limit of set scale for
second sensor.
It can be adjusted from low limit of analog input selected with
or Parameter to parameter.
Please refer to Section 8.2.3 (Module-1 Configuration Parameters)
and Section 8.2.4 (Module-2 Configuration Parameter) for and
Parameters.
(This parameter is visible if one of the analog input modules is
plugged in Module-1 or Module-2 socket)
Maximum value for set value of second sensor (analog input module)
in Module-1 or Module-2 socket. It is named as high limit of set scale for
second sensor.
It can be adjusted from to high limit of analog input selected
with Parameter to parameter.
Please refer to Section 8.2.3 (Module-1 Configuration Parameters)
and Section 8.2.4 (Module-2 Configuration Parameter) for and
Parameters.
(This parameter is visible if one of the analog input modules is
plugged in Module-1 or Module-2 socket)
119
8.2.7 Parameters for Configuration of Serial Communication
No parity.
Odd parity.
Even parity.
1 stop bit
2 stop bits
120
8.2.8 Operator and Technician Passwords
121
9. Failure Messages in ESM-9950 Process Controllers
C
F
1 - Sensor failure in analog inputs. Sensor connection is wrong or there
V is no sensor connection.
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
SET
C
F
2 - If parameter in Disp List menu is and analog input
V module is plugged in Module-1 or Module-2 socket, this is sensor
failure of analog input module. Sensor connection is wrong or there is
Remote
RAMP O1 AT SV
O2
no sensor connection.
MAN
AUTO O3
SET
i Please refer to Section 8.1.3 for detailed information about this
parameter.
C
F
3 - If parameter is and parameter is and
V analog input module is plugged in Module-1 or Module-2 socket, this is
Remote
SET
i Please refer to Section 8.1.3 for detailed information about this
parameter.
C 4 - If top display blinks : If analog input value is less than minimum value
F
V
of operating scale top display starts to blink.
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
122
C 5 - If top display blinks : If analog input value is greater than
F
V
maximum value of operating scale , top display starts to blink.
Remote
RAMP O1 AT SV
MAN O2
AUTO O3
In PnP Conf Menu ;
= ; = ; = ;
SET = ; =
Adjust
If analog input value is greater than maximum value of operating
scale , top display starts to blink.
C
F
6 - If operator or technician password is different from 0 and user
V accesses to the parameter by Set button without entering the operator
Remote
C
F
7 - If tuning operation can not be completed in 8 hours, AT led starts to
V blink.Blinking can be canceled by pressing Enter button.
Remote
RAMP O1 AT SV
MAN O2
O3
Please refer to Section 8.1.2 for detailed information about this
i
AUTO
parameter.
SET
C
F
8 - If user does not do anything for 120 C
F
V seconds while device is on Operator or V
Remote
RAMP O1 AT SV
MAN
AUTO
O2
O3 screen. MAN
AUTO
O2
O3
SET SET
SET
123
C
F
10 - When power is on ; not starting the normal operation and blinking
V the bottom display as shown on the left;
Remote
RAMP O1 AT SV It appears when two analog input modules ( EMI-910, EMI-930, EMI-
MAN
AUTO
O2
O3 940, EMI-950 ) are plugged in Module-1 and Module-2 socket at the
same time.
SET
For starting normal operation power off and pull out one of the analog
input modules.
C
F
11 - When power is on ; not starting the normal operation and blinking
V the bottom display as shown on the left;
It appears when two EMI-920 VCT input modules are plugged in
Remote
RAMP O1 AT SV
MAN O2
AUTO O3 Module-1 and Module-2 socket
For starting normal operation power off and pull out one of the EMI-920
SET VCT input modules.
124
10. Specifications
Device Type : Process Controller
Housing & Mounting : 96mm x 96mm x 87.5mm 1/4 DIN 43700 plastic housing for
Panel mounting. Panel cut-out is 92x92mm.
Protection Class : NEMA 4X (IP65 at front, IP20 at rear).
Weight : Approximately 0.34 Kg.
Environmental Ratings : Standard, indoor at an altitude of less than 2000 meters
with none condensing humidity.
Storage/Operating Temperature : -40 oC to +85 oC / 0 oC to +50 oC
Storage/Operating Humidity : 90 % max. (None condensing)
Installation : Fixed installation
Overvoltage Category : II
Pollution Degree : II, office or workplace, none conductive pollution
Operating Conditions : Continuous
Supply Voltage and Power : 100 - 240 VV(-15% / +10%) 50/60 Hz 6VA
24 VV(-15% / +10%) 50/60 Hz 6VA
24 VZ(-15% / +10%) 6W
Process Inputs : Universal input TC, RTD, ZVoltage/Current
Thermocouple Input Types : Selectable by parameters
L (DIN43710) ,
J ,K ,R ,S ,T ,B ,E ,N (IEC584.1)(ITS90) , C (ITS90)
Thermoresistance Input Types : PT 100 (IEC751) (ITS90)
ZVoltage Input Types : Selectable by parameters 0...50mVZ, 0...5VZ,
0...10VZ
ZCurrent Input Types : Selectable by parameters 0...20mAZ, 4...20mAZ
Accuracy : 0,25% of full scale for thermocouple, thermoresistance
and voltage,
0,70% of full scale for current.
Cold Junction Compensation : Automatically 0.1C/1C.
Line Compensation : Maximum 10 W .
Sensor Break Protection : Upscale
Sampling Cycle : 3 samples per second
Input Filter : 0.0 to 900.0 seconds
Control Forms : Programmable ON / OFF, P, PI, PD or PID.
Standard Relay Output : 5A@250VV (Programmable control or alarm output)
(Electrical Life : 100.000 Operation (Full Load))
Output Modules :-EMO-900 Relay Output Module (5A@250VV)
-EMO-910 SSR Driver Output Module
(Max20mA@18VZ)
-EMO-920 Digital (Transistor) Output Module
(Max 40mA@18VZ)
-EMO-930 0/4...20mAZ Current Output Module
Input Modules :-EMI-900 Digital Input Module
-EMI-910 0/4...20mAZ Current Input Module
-EMI-920 0...5A VCT Input Module
-EMI-930 TC or 0...50mV Input Module
-EMI-940 PT-100 Input Module
-EMI-950 0...10VZ Input Module
Standard Communication Module : EMC-900 RS-232 Communication Module
Optional Communication Module : EMC-910 RS-485 Communication Module
Communication Protocol : MODBUS-RTU
Process Display : 19 mm Red 4 digit LED display
Set Display : 10.8 mm Green 4 digit LED display
Led Indicators : AT (Auto Tune), SV (Set value), Man (Manual Mode),
Auto (Automatic Mode), O1 / 2 / 3 (Outputs) Leds,
C / F / V unit, Ramp, Remote Leds
Approvals : UL Recognized Component (File No : E 254103),
GOST-R,
125