D 630 PDF

4900en
4900en 12.2011 / a
Digital Voltage Regulator

D630
Installation and maintenance
LEROY-
LEROY-SOMER Installation and Maintenance 4900 en 12.2011 / a
AVR MODEL D630
NOTE
THE ELECTRICAL WIRING DIAGRAM ARE ONLY GIVEN
AS AN INDICATION. PLEASE REFER TO THE SPECIFIC DIAGRAMS
OF YOUR ALTERNATOR
WARNING
TO PREVENT PERSONNAL INJURY OR EQUIPMENT DAMAGE,
ONLY QUALIFIED TECHNICIANS/OPERATORS SHOULD
INSTALL AND OPERATE THIS DEVICE
CAUTION
MEGGERS AND HIGH POTENTIAL TEST EQUIPMENT MUST NOT BE
USED. INCORRECT USED OF SUCH EQUIPMENT COULD
DAMAGE THE SEMICONDUCTORS CONTAINED IN THE AVR
2
LEROY-
AVR MODEL D630
SUMMARY
1) GENERAL PRESENTATION ..................................................................................................................................................... 5
1.1) APPLICATION .................................................................................................................................................................... 5
1.2) DESCRIPTION.................................................................................................................................................................... 5
1.3) OPTIONAL CARDS ............................................................................................................................................................ 5
1.4) WIRING............................................................................................................................................................................... 5
1.5) SPECIFICATIONS .............................................................................................................................................................. 5
2) REGULATION RUNNING .......................................................................................................................................................... 6
3) ELEMENTS REFERENCE......................................................................................................................................................... 7
4) GENERAL SYNOPTIC............................................................................................................................................................... 8
4.1) Synoptique excitation-rgulation ......................................................................................................................................... 8
5) CONNECTIQUE ........................................................................................................................................................................ 9
6) SCHEMAS DINSTALLATION TYPE ................................................................................................................................. 10
6.1) EXCITATION AREP - 1F BT .......................................................................................................................................... 10
6.2) EXCITATION AREP 1F MT/HT.................................................................................................................................... 11
6.3) EXCITATION AREP 3F BT ......................................................................................................................................... 12
6.4) EXCITATION AREP 3F - MT ......................................................................................................................................... 13
6.5) EXCITATION SHUNT+BOOSTER 1F - BT.................................................................................................................... 14
6.6) EXCITATION SHUNT+BOOSTER 1F - MT ................................................................................................................... 15
6.7) EXCITATION SHUNT + BOOSTER 3F- BT................................................................................................................... 16
6.8) EXCITATION SHUNT+BOOSTER 3F MT .................................................................................................................. 17
6.9) EXCITATION PMG 1F BT........................................................................................................................................... 18
6.10) EXCITATION PMG 1F MT ........................................................................................................................................ 19
6.11) EXCITATION PMG 3F BT......................................................................................................................................... 20
6.12) EXCITATION PMG 3F MT ........................................................................................................................................ 21
7) AVR LAYOUT .......................................................................................................................................................................... 22
8) GENERATOR I/O..................................................................................................................................................................... 23
8.1) FUNCTIONAL ................................................................................................................................................................... 23
8.2) SETTINGS ........................................................................................................................................................................ 23
8.3) GENERATOR I/O FRONT VIEW ...................................................................................................................................... 23
8.4) LED ................................................................................................................................................................................... 23
9) MAIN I/O (3F OPTION) ............................................................................................................................................................ 24
9.1) FUNCTIONAL ................................................................................................................................................................... 24
9.2) SETTINGS ........................................................................................................................................................................ 24
9.3) MAIN I/O FRONT VIEW .................................................................................................................................................... 24
9.4) LED ................................................................................................................................................................................... 24
10) SUPPLY CARD...................................................................................................................................................................... 25
10.1) FONCTIONNAL .............................................................................................................................................................. 25
10.2) SUPPLY (J2)................................................................................................................................................................... 25
10.3) EXTERNAL INPUTS (J3)................................................................................................................................................ 25
10.4) EXTERNAL OUTPUTS (J3)............................................................................................................................................ 25
10.5) SUPPLY CARD CONNECTIONS ................................................................................................................................... 25
10.6) SUPPLY CARD FRONT VIEW ....................................................................................................................................... 26
11) ACQUISITION CARD............................................................................................................................................................. 27
11.1) FONCTIONNAL .............................................................................................................................................................. 27
11.2) ADJUSTMENTS.............................................................................................................................................................. 27
11.3) ACQUISITON AND MICROCONTROLLER CARDS FRONT VIEW ............................................................................... 27
11.4) LED ................................................................................................................................................................................. 27
12) MICROCONTROLLER CARD ............................................................................................................................................... 27
12.1) FUNCTIONAL ................................................................................................................................................................. 28
12.2) SETTINGS ...................................................................................................................................................................... 28
12.3) Input / output ................................................................................................................................................................... 28
12.3.1) Wiring DB9 D600 <-> PC ........................................................................................................................................ 28
12.3.2) Wiring CAN .............................................................................................................................................................. 28
12.4) IMPLANTATION.............................................................................................................................................................. 28
13) DRIVER CARD ...................................................................................................................................................................... 28
13.1) FUNCTIONAL ................................................................................................................................................................. 28
13.2) SETTINGS ...................................................................................................................................................................... 28
13.3) DRIVER CARD FRONT VIEW ........................................................................................................................................ 29
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LEROY-
AVR MODEL D630

13.4) LEDS............................................................................................................................................................................... 29
13.5) POTENTIOMETERS POSITIONS................................................................................................................................... 29
14) 4-20mA INTERFACE CARD (OPTION) ................................................................................................................................. 30
14.1) DESCRIPTION................................................................................................................................................................ 30
14.2) FUNCTIONAL ................................................................................................................................................................. 30
14.3) ADJUSTMENTS.............................................................................................................................................................. 31
14.4) INPUTS / OUTPUTS ....................................................................................................................................................... 31
14.5) 4-20MA CARD WIRING .................................................................................................................................................. 31
14.6) JUMPERS POSITIONS................................................................................................................................................... 32
14.7) 4-20MA CARD FRONT VIEW ......................................................................................................................................... 32
14.8) LED ................................................................................................................................................................................. 33
15) SUPD600 SUPERVISOR....................................................................................................................................................... 33
15.1) GENEALITIES................................................................................................................................................................. 33
15.2) SETUP ............................................................................................................................................................................ 33
15.3) APPLICATION LAUCH ................................................................................................................................................... 34
15.4) SCREEN TYPE ............................................................................................................................................................... 34
15.5) HOME PAGE................................................................................................................................................................... 34
15.6) OPERATOR ACCESS .................................................................................................................................................... 34
15.7) ACCESS OPERATOR WINDOW.................................................................................................................................... 35
15.8) OPERATOR PROFILE PAGE ......................................................................................................................................... 35
15.9) PUSH BUTTONS ON CONFIGURATION SCREENS..................................................................................................... 35
15.10) GENERAL MACHINE CONFIGURATION..................................................................................................................... 35
15.11) EXCITATION CONFIGURATION.................................................................................................................................. 36
15.12) AVR CONFIGURATION ................................................................................................................................................ 37
15.13) LIMITATIONS CONFIGURATION................................................................................................................................. 37
15.14) PROTECTION LIMITATIONS ....................................................................................................................................... 38
15.15) INPUTS/OUTPUTS CONFIGURATION ........................................................................................................................ 38
15.16) LOADING CONFIGURATION ....................................................................................................................................... 38
15.17) SAVING CONFIGURATION.......................................................................................................................................... 39
15.18) PID SETTING................................................................................................................................................................ 39
15.19) FLASHING THE REGULATOR ..................................................................................................................................... 40
16) COMMUNICATON FIELDBUS CARD.................................................................................................................................... 41
16.1) Available Fieldbus networks ............................................................................................................................................ 41
16.2) GENERALITIES .............................................................................................................................................................. 41
16.3) CARDS............................................................................................................................................................................ 41
16.3.1) PROFIBUS ............................................................................................................................................................... 41
16.3.2) MODBUS.................................................................................................................................................................. 41
16.3.3) ETHERNET MODBUS ............................................................................................................................................. 42
16.4) RUNNING........................................................................................................................................................................ 43
16.4.1) GENERALITIES ....................................................................................................................................................... 43
16.4.2) RANGE OF VALUES ............................................................................................................................................... 43
16.4.3) WATCHDOG ............................................................................................................................................................ 43
16.5) Output frame to the fieldbus ............................................................................................................................................ 43
16.6) Input frame from the fieldbus........................................................................................................................................... 45
17) FIRST STARTING.................................................................................................................................................................. 46
17.1) GENERAL ....................................................................................................................................................................... 46
17.2) START UP....................................................................................................................................................................... 46
17.3) DE ENERGIZING (optional) ............................................................................................................................................ 46
17.4) SETTINGS ...................................................................................................................................................................... 46
17.5) FIELD FLASHING ........................................................................................................................................................... 46
17.6) PARALLEL WITH MACHINES (1F)................................................................................................................................. 46
17.7) P.F REGULATION (2F) ................................................................................................................................................... 46
17.8) MAINS P.F REGULATION .............................................................................................................................................. 47
17.9) VOLTAGE MATCHING (U/U) (3F) .................................................................................................................................. 47
17.10) Ifield REGULATION (Manual mode) ............................................................................................................................. 47
18) ANOMALIES AND INCIDENTS.............................................................................................................................................. 48
4
LEROY-
AVR MODEL D630
1) GENERAL PRESENTATION
1.1) APPLICATION 1.5) SPECIFICATIONS

The AVR model D600 can be used with brushless self- Voltage sensing
excited type generators, "SHUNT", "SHUNT with 100/115Vac 50Hz
BOOSTER" or "PMG" or AREP excitation. In case of 100/130Vac 60Hz
"SHUNT with BOOSTER the booster current is totally 380/420Vac 50Hz
monitored by the AVR. 380/450Vac 60Hz
The AVR is able to ensure, depending of its Power supply (270Vac maximum)
constitution, solo operation, parallel operation between Shunt + Booster = power transformers
equivalent generators or parallel operation with the AREP = auxiliaries windings
mains with P.F or KVAR regulation. PMG = PMG windings
Auxiliary power
1.2) DESCRIPTION 24/48Vdc 2A max (via supply card front
connector)
The AVR model D630 is digital one composed of Field output
electronic cards which are included in a rack 19 for 15A nominal, 25A maximum for 10s on 5
mounting in cubicle. Its cards permit to acquire and minimum field resistance
control electrical values for the generator running. Voltage accuracy
+/-0.5% of the means of the three phases on
Empty slots allows optional 4-20mA card to be added linear load and without droop
without any internal wiring modification. Voltage/ P.F setting range :
It's also possible to add on microcontroller card, an +/-10% Adjustable by mean of supervisor, push
external communication field bus buttons or potentiometer.
Droop setting range
1.3) OPTIONAL CARDS -10% of nominal voltage at P.F.=0
Under frequency protection
Base equipment allows voltage regulation with reactive
Adjustable threshold and slope from V/Hz to 3V
load sharing when paralleling with other machines (1F)
Excitation Ceiling
or power factor (or kVAr) regulation when parallel with
Permanent 110% of If nominal, unlocked on
mains (2F).
voltage decrease
Limitations
Following options can be plugged inside the DVR :
Excitation Max/min, Heat sink overheating,
Protection
Volt matching before coupling (U/U) (3F)
Watchdog, rotating diodes monitoring
P.F regulation on mains side via 4-20mA
Alarm output
See affectation table (supervisor).
Communication via field bus (one at a time) :
Environment
Communication via PROFIBUS
Maximum ambient temperature -10C to +50C
Communication via MODBUS
Fitting in control panel without excessive
Communication via MODBUS TCP
vibrations
Other field bus possible on request
CEM
Emission : EN 61000-6-4 (EN55011-Cl:A)
1.4) WIRING Immunity : EN 61000-6-2
Electrostatic discharges EN 61000-4-2
External interconnections are located on the top of the RF electromagnetic field EN 61000-4-3
rack in form of two terminal blocks: Electrical fast transient/burst EN 61000-4-4
A power / voltage terminal block (19 terminals, Surges EN 61000-4-5
power with MCB) Conducted disturbances induced by RF
A command / control terminal block (45 terminals) fields EN 61000-4-6
Un bornier commande / contrle (45 bornes)
.
5
LEROY-
AVR MODEL D630
2) REGULATION RUNNING
6
LEROY-
AVR MODEL D630

3) ELEMENTS REFERENCE
DESIGNATION N Carte REMARQUES
quipe
Wired empty Rack C51950311 SHUNT three phases (+ Booster)
Wired empty Rack C51950312 SHUNT single phase (+ Booster)
Wired empty Rack C51950313 AREP
Rack Wired empty Rack cbl C51950314 PMG
Power block C51950315 SHUNT triphas (+ booster)

Power block C51950316 SHUNT monophas (+ booster)
Power block C51950317 AREP
Power block C51950318 PMG
Generator card C51950200 100 / 120V - 50 / 60Hz

Generator card C51950202 400 / 450V - 50 / 60Hz
Mains card 3F C51950220 100 / 120V - 50 / 60Hz
Mains card 3F C51950222 400 / 450V - 50 / 60Hz
Mains card 2F C51950210
Mains card 1F C51950215
Supply card C51950288
Acquisition card C51950289
Microcontroler card C51950290
Driver card C51950291
LEM C51950076
4-20mA interface card C51950326
Fieldbus Profibus type C51950292
Fieldbus Modbus type C51950293
Fieldbus Ethernet type C51950327
= Base ncessaire
= Options
NOTE :
1F = Solo or parallel running between machines (voltage regulation + reactive sharing (droop))
2F = 1F + parallel running with the Mains (P.F or KVAR regulation)
3F = 2F + Volt matching (U/U)
IMPORTANT: Information given on this sheet will be important to order the spare parts.
.
7
LEROY-
AVR MODEL D630

4) GENERAL SYNOPTIC
Following schematics give all the usual information on the interconnections between the terminal block, the I/O connectors
and the power block.
4.1) SYNOPTIQUE EXCITATION-RGULATION
Terminal box Shunt + booster LOAD
Booster Parallel P.F 4-20mA

3 CT running converter
CT
3GS
AREP
MAIN
Shunt 2 or 3 2 or 3
power measure measure VT
PMG transf. VT Out of supply
Out of
supply
or
De-energizing
De-energizing or
(Power) Measures
Rotating diode Main measure (out of supply)
failure AVR Main P.F measure (out of supply)
detection
Controls Com
Fault outputs
RS232
Command inputs CAN
Potentiometers
Other
8
LEROY-
AVR MODEL D630

5) CONNECTIQUE
N BORNE Voltage / Power terminal block 0F 1F 2F 3F

1 Phase 1 (U) generator (measure) N N N N
2 Phase 2 (V) generator (measure) N N N N
3 Phase 3 (W) generator (measure) N N N N
4 Entre + flashing or pre-excitation (optional) O O O O
5 Output + Exciter N N N N
6 Output - Exciter N N N N
7 + Booster input (nothing if AREP or PMG) O O O O
8 - Booster input (nothing if AREP or PMG) O O O O
9 Parallel CT S1 N N N
10 Parallel CT S2 N N N
11
12 Phase 1 (U) Mains (measure) N
13 Phase 2 (V) Mains (measure) N
14 Phase 3 (W) Mains (measure) N N N N
15 Auxiliary power N N N N
16 Auxiliary power N N N N
17 Power supply (MCB)
BORNIER COMMAND / CONTROL
20,20 Potentiometer shield (2 terminals) O O O O
21 O O O O
22 Potentiometer external settings 10Kohm-2W (cursor) O O O O
23 Potentiometer external settings (low ) O O O O
30 Potentiometer external settings (high) O O O O
33 Power factor regulation command N N

34 Power factor regulation command N N
35 Volt matching command N
36 Volt matching command N
37 Failure output (common) O O O O
38 Failure output (NC) O O O O
39 Failure output (NO) O O O O
42 Upper command for active regulation O O O O

43 Lower command for active regulation O O O O
44 Common O O O O
45 Upper command for field current regulation (MANU) O O O O
46 Lower command for field current regulation (MANU) O O O O
47 Cmd "AUTO / MANU" (Open = "AUTO") O O O O
48 Cmd "AUTO / MANU" (Open = "AUTO") O O O O
49 Image output of "AUTO / MANU" cmd O O O O
50 Image output of "AUTO / MANU" cmd O O O O
53 Command "P.F / KVAR" (Open = "P.F") O O O O

54.55 Reserve
56 limitation Stator intensity command
5760 Reserve
61 Ramp up cmd (with terminal 48) (see supervisor) O O O O
62 Power MCB auxiliary contact (common) O O O O
63 Power MCB auxiliary contact (NC) O O O O
64 Power MCB auxiliary contact (NO) O O O O
1F = Solo or // between machines operation O = Optional wiring
2F = 1F + // with the Mains N = Necessary wiring
3F = 2F + Volt matching (U/U) Blank = N/A
.
9
LEROY-
AVR MODEL D630

6) SCHEMAS DINSTALLATION TYPE
Nota : The following figures are indicative. They can not substitute for diagrams supplied with the alternator.
6.1) EXCITATION AREP - 1F BT

Option
Bus bar
L1/L3 Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1
Counter 20
clockwise Phase 1 generator Low
1
Cursor
Phase 2 generator External
2 22
potentiometer
Phase 3 generator
3 23
+ Field flashing High
4 30
Exciter +
5
33
Exciter -
6
34
7
35
- Field flashing
8
S2 36
P2 Parallel running CT S1
9
CT parallel 37
running Parallel running CT S2 10
P1 38 Alarm fault
S1
11
39
12 Active regulation
42
upper command
13
14 lower command for
44
Auxiliary supply
15
45 Ifield uper command
Auxiliary supply
16
46 Ifield lower command
Power supply
17
47
Power supply Auto/manu
18
48 command
Power supply
19
49
Auto/manu
+ - X1 X2 50 information
Z1 Z2
U1 V1 W1 53
Dmarrage rampe
61 (Excitation ON)
Stator AREP 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
10
LEROY-
AVR MODEL D630

6.2) EXCITATION AREP 1F MT/HT
Option
Bus bar
L1/L3 Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1 VT sensing
Counter 20
1
Cursor
2 22
potentiometer
Phase 3 generator
3 23
+ Field flashing High
4 30
Exciter +
5
33
Exciter -
6
34
7
Isolating 35
- Field flashing
CT 8
S2 S2 36
P2 P2 Parallel running CT S1
9
CT parallel 37
running Parallel running CT S2 10
P1 P1 S1 38 Alarm fault
S1
11
39
42
upper command
13
14 lower command for
44
Auxiliary power
15 Ifield uper command
45
Auxiliary power
16 Ifield lower command
46
Power supply
17
47
Power supply Auto/manu
18 command
48
Power supply
19
49
Auto/manu
+ - X1 X2 50 information
Z1 Z2
U1 V1 W1 53
Ramp start
61 (Excitation ON)
Stator AREP 62
MCB auxiliary
63 contact
U2 V2 W 64
.
11
LEROY-
AVR MODEL D630

6.3) EXCITATION AREP 3F BT
Mains
Option
Bus bar
L1/L3 Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1
Counter 20
clockwise Phase 1 generator low
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
+ Field flashing
4 30
high
+ Exciter
5
33 Commande
- Exciter Cos (2F)
6
34
7
35 Commande
- Field flashing
8 Egalisation (3F)
S2 36
P2 CT parallel running S1
CT parallel 9
37
running CT parallel running S2
P1
10
S1 38 Alarm output
11
39
Phase 1 main
42
Phase 2 main upper command
13
Phase 3 main lower command
14
44
Auxiliary supply I field upper
15
45 command
Auxiliary supply
16 I field lower
46 command
Power supply
17 I excitation
47 Auto/manu
Power supply
18 command
48
Power supply
19
49 Auto/manu
X1 X2 output
+ - 50
Z1 Z2
U1 V1 W1 53 kVAr command
Ramp start
61
(Excitation ON)
Stator AREP 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
12
LEROY-
AVR MODEL D630

6.4) EXCITATION AREP 3F - MT
Main
Option
Bus bar Necessary
L1/L3
L2
L3/L1
Main VT
Clockwise measure
L1 L2 L3 AVR
L3 L2 L1 VT sensing
Counter 20
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
+ Field flashing
4 30
High
+ Exciter
5
33 P.F command (2F)
- Exciter
6
34
7
35 Voltage matching
- Field flashing
8 (3F)
S2 S2 36
P2 P2 CT parallel running S1
CT parallel 9
37
P1 10
S1 P1 S1 38 Alarm output
11
39
Phase 1 main
42
13
43 Active regulation lower
Phase 3 main
14 command
44
Auxiliary power
15 I field upper
45 command
Auxiliary power
16 I field lower
46 command
Power supply
17
47 Auto/Manu
Power supply
18 command
48
Power supply
19
49 Auto/manu
X1 X2 output
+ - 50
U1 V1 W1 Z1 Z2
53 kVAr command
Ramp start
61
(Excitation ON)
Stator AREP 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
.
13
LEROY-
AVR MODEL D630

6.5) EXCITATION SHUNT+BOOSTER 1F - BT
Option
Bus bar
L1/L3 Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1
Counter 20
Phase 1 generator Bute basse
clockwise
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
+ Field flashing
4 30
Bute haute
+ Exciter
5
33
- Exciter
6
34
VT shunt 17
35
Power supply
18
36
Power supply
19
S2 37
P2 Auxiliary supply
15
CT parallel 38 Alarm output
running Auxiliary supply
P1
16
S1 39
+ - Active regulation
12 42
upper command
U1 V1 W1 13 43 Active regulation lower
command
14 44
I field upper
Stator 45 command
I field lower
46 command
CT Parallel running S1
9 I excitation
U2 V2 W Exciter 47
CT Parallel running S2 Auto/manu
10 command
S2
48
P2
49 Auto/manu
P1 output
S1 50
P2 S2
Booster + Booster 53
CT 7
P1 Ramp start
S1 - Booster 61
P2 S2 8 (Excitation ON)
62
P1 MCB auxiliary
S1 63 contact
64
14
LEROY-
AVR MODEL D630

6.6) EXCITATION SHUNT+BOOSTER 1F - MT
Option
Bus bar
L1/L3 Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1 TP de
Counter 20
dtection Phase 1 generator Low
clockwise
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
P2
S2 + Field flashing
4 30
High
+ Exciter
P1 5
S1 33
P2 S2 - Exciter
6
CT 34
booster P1
S1 35
P2 S2 + Booster
7
36
- Booster
P1 8
S1 37
S2 CT parallel running S1
P2
9 38 Alarm output
CT parallel running S2
10 39
P1
S1
Active regulation
CT parallel 11 42
upper command
running
12 43 Active regulation
lower command
13 44
I field upper
14 45 command
I field lower
46 command
VT Shunt Auxiliary power
15
47 Auto/manu
Auxiliary power
16 command
48
17
49 Auto/manu
Power supply
18 output
+ - 50
Power supply
U1 V1 W1 19
53
Ramp start
61
(Excitation ON)
Stator 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
.
15
LEROY-
AVR MODEL D630

6.7) EXCITATION SHUNT + BOOSTER 3F- BT
Option
Bus bar
L1/L3 Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1
Counter 20
Phase 1 generator Low
clockwise
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
+ Field flashing
4 30
High
+ Exciter
5
33 P.F. command
- Exciter (2F)
6
34
17
VT Shunt 35 Volt matching
Power supply command (3F)
18
36
Power supply
19
37
S2
Auxiliary supply
P2 15
38 Alarm output
CT parallel Auxiliary supply
running 16
P1
39
S1
+ - Active regulation
Phase 1 main 42
12 upper command
U1 V1 W1 Phase 2 main 43 Active regulation
13
lower command
Phase 3 main 44
14 I field upper
Stator 45 command
I field lower
46 command
9
U2 V2 W Exciter 47
CT parallel running S2 Auto/manu
10 command
S2 48
P2
49 Auto/manu
P1 output
S1 50
P2 S2
CT + Booster 53 kVAr command
7
booster P1 Ramp start
S1 - Booster 61
P2 S2 8 (Excitation ON)
62
P1 MCB auxiliary
S1 63 contact
64
16
LEROY-
AVR MODEL D630

6.8) EXCITATION SHUNT+BOOSTER 3F MT
Main
Option
Bus bar Necessary
L1/L3
L2
L3/L1
VT main
Clockwise measure
L1 L2 L3 AVR
L3 L2 L1 VT
Counter sensing 20
clockwise Phase 1 generator Bute basse
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
S2 + Field flashing
P2
4 30
High
+ Exciter
P1 5
S1 33 P.F. command
P2 S2 - Exciter
6 (2F)
CT 34
booster P1
S1 35 Volt matching
P2 S2 + Booster
7 command (3F)
36
- Booster
P1 8
S1 37
S2 CT parallel running S1
P2
9 38 Alarm output
10 39
P1
S1
Active regulation
CT parallel 11 42
upper command
running Phase 1 main
12 43 Active regulation
Phase 2 main lower command
13 44
Phase 3 main I field upper
14 45 command
I field lower
46 command
VT Shunt Auxiliary power
15 I excitation
47 Auto/manu
Auxiliary power
16 command
48
17
49 Auto/manu
Power supply
18 output
+ - 50
Power supply
U1 V1 W1 19
53 kVAr command
Ramp start
61
(Excitation ON)
Stator 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
.
17
LEROY-
AVR MODEL D630

6.9) EXCITATION PMG 1F BT
Bus bar Option

L1/L3
Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1
Counter 20
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
4 30
High
+ Exciter
5
33
- Exciter
6
34
7
35
8
S2 36
9
CT parallel 37
10
P1
S1 38 Alarm output
11
39
42
upper command
13
14 command
44
Auxiliary power
15 I field upper
45 command
Auxiliary power
16 I field lower
46 command
Power supply
17
47 Auto/manu
Power supply
18 command
48
Power supply
19
49 Auto/manu
output
+ - 50
U1 V1 W1 53
Ramp start
61
(Excitation ON)
Stator PMG 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
18
LEROY-
AVR MODEL D630

6.10) EXCITATION PMG 1F MT
Option
Bus bar
L1/L3 Necessary
L2
L3/L1
Clockwise
L1 L2 L3 AVR
L3 L2 L1 VT
Counter 20
sensing Low
clockwise Phase 1 generator
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
4 30
High
+ Exciter
5
33
- Exciter
6
34
7
Isolating 35
CT 8
S2 S2 36
CT parallel 9
37
P1
10
11
39
42
upper command
13
14 lower command
44
Auxiliary power
15 I field upper
45 command
Auxiliary power
16 I field lower
46 command
Power supply
17
47 Auto/manu
Power supply
18 command
48
Power supply
19
49 Auto/manu
output
50
U1 V1 W1 + -
53
Ramp start
61
(Excitation ON)
Stator PMG 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
.
19
LEROY-
AVR MODEL D630

6.11) EXCITATION PMG 3F BT
Main
Option
Bus bar Necessary
L1/L3
L2
L3/L1
Clockwise Main measure

L1 L2 L3 AVR
L3 L2 L1
Counter 20
Phase 1 generator Low
clockwise
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
4 30
High
+ Exciter
5
33 P.F. command
- Exciter (2F)
6
34
7
35 Volt matching
8 command (3F)
S2 36
9
CT parallel 37
10
P1
S1 38 Alarm output
11
39
Phase 1 main
42
13
Phase 3 main
14 command
44
Auxiliary supply
15 I field upper
45 command
Auxiliary supply
16 I field lower
46 command
Power supply
17
47 Auto/manu
Power supply
18 command
48
Power supply
19
49 Auto/manu
output
+ - 50
Ramp start
61
(Excitation ON)
Stator PMG 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
20
LEROY-
AVR MODEL D630

6.12) EXCITATION PMG 3F MT
Main
Option
Bus bar Necessary
L1/L3
L2
L3/L1
VT main
Clockwise measure
L1 L2 L3 AVR
L3 L2 L1 VT
Counter 20
sensing Low
clockwise Phase 1 generator
1
Cursor
2 22 potentiometer
Phase 3 generator
3 23
4 30
High
+ Exciter
5
33 P.F. command
- Exciter (2F)
6
34
7
35 Volt matching
8 command (3F)
S2 S2 36
CT parallel 9
37
P1
10
11
39
Phase 1 main
42
13
Phase 3 main 43 Active regulation lower
14 command
44
Auxiliary supply I field upper
15
45 command
Auxiliary supply
16 I field lower
46 command
Power supply
17
47 Auto/manu
Power supply
18 command
48
Power supply
19
49 Auto/manu
+ - output
50
Ramp start
61
(Excitation ON)
Stator PMG 62
MCB auxiliary
63 contact
U2 V2 W Exciter 64
N
.
21
LEROY-
AVR MODEL D630

7) AVR LAYOUT
22
LEROY-
AVR MODEL D630

8) GENERATOR I/O
The adaptation transformer between input voltage
8.1) FUNCTIONAL and low power electronic supplies.
The interface input relays between command /
This unit is mainly an interface between external signals control terminals and internal circuits.
and low power electronics. The interface between 64pts BUS and the analog
It is composed by : input / output terminals
The adaptation three phase transformer between
generator and mains input voltages (3F) and
measurement circuits. 8.2) SETTINGS
The burden resistor of parallel CT.
No one
8.3) GENERATOR I/O FRONT VIEW
ALTERNATE UR E / S
GENERATOR E / S
auto/manu
Cde cos
+U auto
-U auto
+I exc
-I exc
PT1
PT2
PT3 Alarm
8.4) LED LED 4 -U AUTO : lower regulation command is

closed on terminals (push button for example)
LED 5 +I EXC : upper I field command is closed
LED 1 AUTO/MANU : on when generator is on on terminals (push button for example)
manual mode LED 6 -I EXC : lower I field command is closed
LED 2 CMD COS : on when P.F. command is on terminals (push button for example)
closed on terminals (2F/3F) LED 7 ALARM : on if a fault arrived on the power
LED 3 +U AUTO : upper regulation command is block.
closed on terminals (push button for example)
Remark: Running one of these commands from the fieldbus communication, inhibits the functioning of the
corresponding LED.
.
23
LEROY-
AVR MODEL D630

9) MAIN I/O (3F OPTION)
9.1) FUNCTIONAL
- The interface input relays between command / control
This unit is mainly an interface between external signals terminals and internal circuits.
and low power electronics. - The interface between 64pts BUS and the analogic
It is composed by: input / output terminals
The adaptation three phase transformer between
generator and mains input voltages (3F) and 9.2) SETTINGS
measurement circuits.
The burden resistor of parallel CT. P01 : Mains input setting (factory preset)
The adaptation transformer between input voltage
and low power electronic supplies.
9.3) MAIN I/O FRONT VIEW
RESEAU E/ S
MAINS I/ O
Reseau
P01
PT1
PT2
PT3
PT4
PT5
S1
PT6
PT7 Cos / Kvar
U/U
9.4) LED
LED 1 RESEAU : on, when main voltage is LED 4 U/U : on when volt matching command is
present closed on the terminal block.
LED 2 S1 : Reserve
LED 3 COS / kVAr : on when P.F. command is
closed on terminal block.
24
LEROY-
AVR MODEL D630

10) SUPPLY CARD
10.1) FONCTIONNAL 10.3) EXTERNAL INPUTS (J3)

This card, from not regulated symmetrical voltage, 7 / 8 : I field regulation command
generates +15Vdc, -15Vdc and the +5Vdc used by 14 / 8 : I Stator limitation
microcontroller. 15 / 8 : Excitation ON command (see supervisor)
An external 24/48Vdc input allows the supply even 10.4) EXTERNAL OUTPUTS (J3)
machine at rest for communication with the
supervisor (for regulator setting). A short cut of this 1 -9 : Fault
external alimentation doesnt trouble the active 2 -10 : Alarm output (see supervisor)
regulation. 3 -11 : Info1 output (see supervisor)
4 -12 : Info2 output (see supervisor)
5 -13 : Info3 output (see supervisor)
10.2) SUPPLY (J2)
Terminal 1 : +24/48Vdc
Terminal 2 : NC
Terminal 3 : 0Vdc
10.5) SUPPLY CARD CONNECTIONS
0V External J2
+24V / 48Vdc
Option
1 Necessary
+Vc 0V
J3
I field command (Auto/Manual)

1 7
Fault (Auto = open)
9 14 Limitation I Stator command
(Active limit = closed)
2 15 Excitation on command
Alarm (start = closed)
10 8
3
Information 1
11
4
Information 2
12
5
Information 2
13
.
25
LEROY-
AVR MODEL D630

10.6) SUPPLY CARD FRONT VIEW
SUPPLY
J2
+Vext
-Vext
J3 DB15
26
LEROY-
AVR MODEL D630

11) ACQUISITION CARD
Communication is made with the microcontroller
11.1) FONCTIONNAL card through internal flat cable, it is necessary
to unplug the two cards together.
This card is mainly an interface between analogic
(voltage and current), logic I/O and the voltage level
of the microcontroller (0-5Vdc) 11.2) ADJUSTMENTS
LEDs give from the microcontroller card, the
different states of the system. None (see supervisor)
11.3) ACQUISITON AND MICROCONTROLLER CARDS FRONT VIEW
INTERFACE / MICRO C
Can
BdT
RS232
RS232
Profibus
Alarm/
Fault
Auto/
Manu
U=U
PF Regul
Under
CAN
Frequency
Limit
Min Limit
Max Limit
11.4) LED
LED 1 - CAN : on, when CAN field bus is ok, LED 5 U=U PF REGUL : on when equalization
LED 2 RS232/Profibus: on, if theres the and main P.F.
communication with supervisor, or if theres LED 6 UNDER FREQUENCY LIMIT: on if under
communication with field bus. frequency.
LED 3 ALARM/FAULT: on if a fault arrived on the LED 7 MIN LIMIT : on if low limit is reached
acquisition card. LED 8 MAX LIMIT: on if high limit is on.
LED 4 AUTO/MANU: on if regulation is in
automatic mode,
12) MICROCONTROLLER CARD

.
27
12.1) FUNCTIONAL 12.3) INPUT / OUTPUT
All the calculations, regulations and communications 12.3.1) WIRING DB9 D600 <-> PC
are made by this card
12.2) SETTINGS 1 6 6 1
None ( all by PC supervisor)

Only 2 switch for soft flash (on the top and on the
middle of the card)
Switches :
To the front of the card = flashing. 5 9 5 9
Pushed to the back of the card = normal
operation. 9 pts male 9 pts female
Flashing procedure (see Supervisor D600 part) RS232 PC
D600
12.3.2) WIRING CAN

Future use, not connected
12.4) IMPLANTATION
Switches for software Flashing

Seen in normal position
13) DRIVER CARD

A separate circuit monitors the switching of the
13.1) FUNCTIONAL power transistor and gives immediately an alarm in
case of malfunction.
From the PWM of the microcontroller this card controls The watchdog of the microcontroller is interfaced on
the field current given to the machine. this card.
It isolates also the power circuits command from the

low level electronics. 13.2) SETTINGS
It measures and gives to the microcontroller isolated
measures of the field current and of the voltage P2: Calibration of Ifield measure.
supply of power stage. P1: Calibration of voltage supply measure
LEROY-
AVR MODEL D630

These 2 settings are factory made.
13.3) DRIVER CARD FRONT VIEW
DRIVER
Watchdog
Alarm
Ramp End
13.4) LEDS
LED 1 - WATCHDOG: Flashes. It represents the LED 3 RAMP END : on when the ramp is ended.
watchdog of the microcontroller.
LED 2 ALARM : on if a fault arrived on the driver
card.
13.5) POTENTIOMETERS POSITIONS
P1
Back plane connector
Front of the card
.
29
P2
LEROY-
AVR MODEL D630
Nota: Please, only touch to potentiometers positions with factory advice. You could totally disrupt your
regulator
14) 4-20MA INTERFACE CARD (OPTION)

14.1) DESCRIPTION 4-20 mA and mains P.F is defined on supervisor
screens.
This card is used when the P.F or KVAR regulation is
wanted not at the generator terminals but at the mains This kind of operation is indicated by the LED "L3"
input. For this a P.F or KVAR sensor with 4-20mA and by a contact (potential free) on the front
output is necessary and it must be located at the place connector.
where the regulation must be made.
This type of running is selected by of a contact on
14.2) FUNCTIONAL front connector (7 and 9 on SubD contacts) and will
be active on coupling (when contact between
This card elaborates from 4-20mA signal an image terminals 33,34 of main terminals will be closed). If
of P.F (or KVAR) of the mains, The range between the contact on front connector remains open, the
regulation (P.F or KVAR) will be made at the
30
LEROY-
AVR MODEL D630

generator output, if it is closed, this is the 4-20mA CV3: Must be B position
information which is regulate function of the internal CV4: Must be B position
supervisor settings. CV5: Must be A position
CV6: Must be D position
If during operation, the measuring 4-20mA signal
disappears, control returns automatically to
regulation on the generator output side and this 14.4) INPUTS / OUTPUTS
failure is indicated by LED L1 or L2 and by a contact
on front connector. Front Connector (DB25)
A second channel can be used as set point of the 13: Input + 4-20mA channel 1
first channel or as a remote adjustment of the AVR 25: Output 4-20mA channel 1
(voltage, machine P.F or machine KVAR). The
operating range is defined on supervisor screens. 11: Input + 4-20mA channel 2
As on channel 1 if the 4-20mA disappears, output is 23: Output 4-20mA channel 2
inhibited and indicated by LED L2.
12 : Extrernal potentiometer cursor for main
P.F.regulation
14.3) ADJUSTMENTS 20 : High
24 : Low
Potentiometers: Factory preset, do not change the
setting 9: 4-20mA circuit open (NO)
21: 4-20mA circuit open (NC)
Jumpers: they must be set as follow : 8: 4-20mA circuit open (Common)
CV1 A: If channel 1 used 7,19: Mains power factor regulation cmd

CV1 B: If channel 1 not used
CV2 A: If channel 2 used
CV2 B: If channel 2 not used
14.5) 4-20MA CARD WIRING

0V +Vc
Option
21 4-20mA Necessary
Channel 1 13
failure
4-20mA
25 9
4-20mA
8 ready
Channel 2 11
4-20mA
23 7
Commande
19 cos
20
Main PF. Closed = Grid P.F. command
External 12 Opened = Machine P.F. command
potentiometer
. 24
31
LEROY-
AVR MODEL D630
14.6) JUMPERS POSITIONS
CV1 CV3
CV5
Back plane coonector

Front of the card
CV2 CV4 CV6
14.7) 4-20MA CARD FRONT VIEW
OPTION
aux I / O
25 13
MAIN
P.F ON
4-20mA
1
OFF
2
Limit 14 1
ON
Main
P2 P.F
set
32
Ref 2
P5 set
Limit
LEROY-
AVR MODEL D630
14.8) LED
LED 1 MAIN P.F. ON: on when grid P.F.
regulation is activated
LED 2 4-20mA 1: on when 4-20mA opened on
channel 1
LED 3 4-20mA 2: on when 4-20mA opened on
channel 2
LED 4 LIMIT ON: not used
15) SUPD600 SUPERVISOR 15.2) SETUP

15.1) GENERALITIES The SUPD600 supervisor can be set-up with the
installation CD provided with your alternator, on a PC
With SUPD600 supervisor offers possibilities to with Windows 98, 2000 or XP. The operator interface
parameter different values of configuration, limitations exploits the possibilities related to this environment.
and inputs and outputs of D600 regulator series. It also Displacements in the screens are carried out, either
permits to control, with homepage, the regulation state using the mouse, or using the keyboard.
and values of outputs as they are acquired by the The pushbuttons give access the various functions
regulator. software (launching of treatments, change of screen,
etc).
The exchanges with the regulator are carried out on the The key < Escape > is reserved to exit the active
serial port RS232C COM1 of the PC. windows The screens are sized with the format
800x600 256 colors.
.
33
LEROY-
AVR MODEL D630

15.3) APPLICATION LAUNCH
Below the measured values, one finds the setting in
In the Windows 98, 2000 or XP environment, by double progress (at least for the values of regulation), in black
clicking using the mouse on the icon of the application. is given the setting of active regulation, the other
settings remain shadowed as long as the associated
regulations are not activated. It should be noted that the
shadowed instructions are updated only when the
associated regulations are activated.
On right-hand side of the measurement "aux input" is

the measurement of the 4-20mA which appears only
15.4) SCREEN TYPE when one card 4-20mA is present in the regulator.
All the screens are composed of 3 distinct zones: In the middle of the screen, the graph KW = f(kVAr) is
TOP OF SCREEN: This zone carries the title of the plotted with the points of configuration (defined in the
displayed window, as well as the two icons of access to screen "Configuration limitations "), as well as the point
the help (see Annex). of current operation.
MEDIUM OF SCREEN: In this zone are displayed the
various windows of the application, according to the Field Bus : It appears in this box, the type of Field Bus
requests of the operator. which equips the regulator and the state with its
These windows will allow: initialization.
to visualize information coming from the D600
regulator Page select buttons :
to configure the D600 regulator
BOTTOM Of SCREEN: This zone (always present at Access operator: Allows modification of the
the screen) is reserved for the display of the fault operator profile
detected by the software, which can be removed by a General machine configuration: Display the page of
pushbutton. general configuration machine
Configuration excitation: Display the page of
The messages are stored in a text file (SUP- configuration excitation
D600\Data\HISTO_SUP.INI). Configuration regulator: Display the page of
configuration regulator
Adjustment PID: Display the page of adjustment PID
15.5) HOME PAGE Configuration limitations: Display the page of
configuration limitations
Configuration protections: Display the page of
configuration protections
Configuration I/O: Display the page of configuration
inputs/outputs
Load: The loading of a configuration stored on the
PC allows.
Save: Save the current configuration on the PC.
Administrator Page: Display the administrator page.
Close the supervisor: Quit SupD600 application.
Fieldbus :
This field shows the Fieldbus type (in red if it is not
correctly initialized) or None it there is no fieldbus card
inside the AVR.
15.6) OPERATOR ACCESS

On the main screen, measurements of the D600
regulator are refreshed periodically. Measurements of The accesses are defined on 4 levels, from maximum
voltage, current, kW, kVAr, kVA, P.F_M, U network, level N1 to minimum level N4:
frequency, I field and V power in general change color
according to their variation compared to nominal (as N1 = Level Administrator ACEO
follows). N2 = Level Test bench / ASS ACEO
N3 = Level Administrator CUSTOMER
Color >+/- 10%: RED N4 = Level Operator CUSTOMER
Color >+/- 5%: ORANGE
Color 0 +/- 5%: WHITE N1 access:
34
LEROY-
AVR MODEL D630

Name: Administrator 15.8) OPERATOR PROFILE PAGE
Password: Factory set
N2 Access:
Name: Test bench or ASS
Password: Factory set
N3 access:
Name: Admin
Password: Admin
This password can be modified by the Customer
N4 access:
Name: User
Password: User
This password can be modified by the Customer
The operators of level 4 are configured by the

administrator of level 3, which will define the accesses
authorized in the window modification operator.
An operator "Administrator" can create, Modify or
Remove operators.
15.7) ACCESS OPERATOR WINDOW The other operators cannot modify their password.
This window makes it possible to set or modify Each check gives the access authorization to the
operator profile. function to the operator concerned.
Example: the check "close the supervisor"
authorizes this operator to leave the SupD600 utility.
Buttons:
Validation: Validate the modification or creation of

operators
Exit: Return to the window of access operator
Suppression: Delete the selected operator
profile
Buttons:
15.9) PUSH BUTTONS ON
Validation: Return to the principal screen after
validity check of the inputs and update of the rights CONFIGURATION SCREENS
of access.
For all the screens of configuration, the pushbuttons are
Exit: Return to the principal screen without definite
as follows:
operator.
Modification: Visualization of the window of
Send: After consistency check, load the data of the
definition of the access of level 4.
configuration typed into the regulator.
Receive: download the current configuration from
the regulator and display it.
Save: Save the current configuration of the regulator
in the PC (cf 2.5.8).
Back: Return to the homapage.
15.10) GENERAL MACHINE

CONFIGURATION
.
35
LEROY-
AVR MODEL D630

15.11) EXCITATION CONFIGURATION
The modification of the values of nominal voltage, rated

kVA or P.F involves the update of the values of rated
current, kVAr and KW This page permits to modify the following parameters:
Nominal voltage: Nominal Generator voltage Excitation type: Shunt, Shunt Booster, AREP or
(between 0 and 20000V) PMG
Machine PT Primary voltage: between 0 and Regulator model : D610 or D630
20000V Serial number : Normally informed on test bench
Machine PT secondary voltage: between 0 and during factory test
1000V Hall sensor turns : Normally informed on test bench
Primary hands Pt voltage network: between 0 and during factory test. Between 1 or 10.
20000V Ramp up start : Start mode selection
Hands Pt secondary voltage: between 0 and 1000V Vc : From the power supply voltage Vc
Nominal Frequency: between 30 and 80Hz Dr : From a terminal block input
Nominal voltage network: Real nominal voltage of Fbus : From the Field Bus (Profibus for example)
the network between 0 and 20000V Vc threshold start : Voltage value allowing the ramp
Nominal P.F: according to the machine. Between up start
0.7 and 1. PWM Init Ramp : PWM init value at ramp up starting
Nominal power: nominal kVA. According to the Initial PWM: PWM init value before ramp up
machine. Between 0 and 20000 starting. Between 0 and 100
Nominal current: Calculated Ramp time : Ramp up time from 0 to If in short
Main CT ratio: informed if supply MLS. From 0/1 to circuit (stopped at Un)
15000/1 Integral erase value: PID integral erasing value (in
Isolating CT ratio: informed if supply MLS. From 0/1 general 95%). Between 0 and 100
15000/1 No load field current: Between 0 and 50
Nominal kVAr: Calculated Nominal field current : Between 0 and 50
Nominal KW: Calculated Power PT primary voltage: Between 0 and 20000V
CT position: for future use. Power PT secondary voltage: Between 0 and
20000V
Regulator functions : 0,1,2 or 3F with or without I
field regulation
36
LEROY-
AVR MODEL D630

15.12) AVR CONFIGURATION According to Fbus:
The P.F could be adjusted under operation by

pushbutton (PB), the input potentiometer (pot) or
by a 4-20mA (4-20mA card required) or by
FieldBus
kVAr setting :
According to config:
According to Fbus:
kVAr could be adjusted under operation by
pushbutton (PB), the input potentiometer (pot) or
by a 4-20mA (4-20mA card required) or by
FieldBus
Mains P.F setting (greyed if a 4*20mA is not

present :
The parameters "configuration" of the Voltage, Running According to Fbus:
Excitation, P.F_Gen, P.F_Mains and kVAr zones are P.F_M could be adjusted under operation by
visible only if the adjustment is made according to the pushbutton (PB), the input potentiometer (pot) or
"Configuration". by a 4-20mA (4-20mA card required) or by
FieldBus
In the same way, the parameters "increment" of these
same zones are visible only if the adjustment is made Field current setting (manual mode) :
by "PB".
According to config: The command is done by
The selection in one of the zones of the adjustment by contact on terminal block (D630) or by check
Pot or 4-20mA cancels the possibility of selection of this box "Forced" (D610) and the adjustment by the
type of adjustment in the other zones. config setting
According to Fbus: The command and/or the
In the zone "Adjustment of excitation current" , "Forced" adjustment of the field current regulation are
check box makes operation of the regulator in "forced" done by FieldBus
manual as soon as one actuated the button "Send" Forced: Allows to go directly in field current
independently of the state of the external contact (case regulation through the supervisor.
of D630). When this box is stripped, one will turn or not
in normal regulation according to the state of the The current could be adjusted under operation
external contact (case of D630). by pushbutton (PB) or by FieldBus.
Voltage setting
15.13) LIMITATIONS CONFIGURATION
According to config: will always start at the
voltage set in "Voltage configuration"
According to Fbus: The voltage will be defined
by the FieldBus (Profibus by ex)
Before stop: will start with last the voltage setting
under operation
The voltage could be adjusted under operation
by pushbutton (PB), by potentiometer input (pot),
by a 4-20mA (requires a 4-20mA card) or by
Fbus
Voltage on decoupling (before or during):
When decoupling from the network, gives the
choice to remain at the voltage of the network
(during) or to return to the voltage as it were
before the coupling with the mains (before)
Generator P. F setting:
.
37
LEROY-
AVR MODEL D630

Under frequency Limitation: The slope and the knee 15.15) INPUTS/OUTPUTS
of operation in Under speed are here defined. CONFIGURATION
Stator current limitation: This limit value is
determined in time and value. At the end of the time
delay, I field current go down to I field nominal
current value.
Excitation Minimum Limitation: The 5 co-ordinates

(kW/kVAr) determine the curve which is displayed
on the mains screen, the point of operation will be
corrected if need be not to be has left curve thus
plotted. This limitation is active only if the box
"Excitation Mini Limit active" is checked.
Excitation Maximum Limitation: The thermal

overload in value and duration is given at this place;
it is in general regulated for 110% of the nominal
current. The value and the time of forcing ceiling
set the fall of voltage one authorizes the excitation
has to go up at its maximum and for how long (if the For the correspondence 4-20mA, as well as the entry
voltage did not go up before). These operations are potentiometer, their assignment is recalled, according to
activated only if the maximum box "limit of active the definition carried out in the screen "Configuration
excitation" is checked. Regulator".
Short Circuit field current limitation: Determines here Logic Inputs :
the value of the operate current when the machine Origins of the logic commands which activate
is in short circuit on the stator. This value will be the regulator are given here.
maintained 10 seconds in the event of short It should be noted that they are only the
maintained circuit. Beyond this time, the operate command. The adjustments must be set in the
current will be brought back has the value specified screen "Configuration Regulator".
in the box "Sustained Fault return value ". It should
be noted that this limitation is ALWAYS active, Logic outputs
independently of the state of check box "Excitation Origins of the logic outputs, on the front of power
Max Limit active " card, are given here.
Watchdog is automatically affected to the fault
output (on a dry contact of the regulator), because if
15.14) PROTECTION LIMITATIONS microcontroller doesnt work anymore, no one
output will be activated.
15.16) LOADING CONFIGURATION
Rotating diode failures are defined with a value and a

time delay. Its not allowed to modify these values
without referring back to the factory.
This window allows loading a configuration previously
stored with possibility of change the default directory on
the PC.
38
LEROY-
AVR MODEL D630

15.18) PID SETTING
The data of the configuration are read and then
displayed in all the screens of configuration. The update
of the configuration of the regulator is made using the
pushbuttons "Send".
Push Buttons :
OK : Reading of the configuration file selected

and update of the displayed data.
Cancel : Back to the main screen without
modification of configuration.
15.17) SAVING CONFIGURATION
On request for test (pushbuttons + and ), after

control and validation, makes a step in the active
regulation at the level input and on the double of the
duration input and plot it on the screen.
The step values are validated and sent to immediately

to the D600 as soon as + V or V buttons are
pushed.
The coefficients are those affected to the active

regulation (different PID for each regulation)
This window allows the saving of the current Push Buttons:
configuration of the regulator with possibility of
modifying directory on the PC (by default, SUP- Save: Save the current configuration of the regulator
D600\Config). (cf. 2.5.8).
The file of configuration is named: Back: Back to the main screen.
YYYYMMDDhhmmss.CFG and the file is in text format.
Push Buttons :
OK : Saving of the current configuration of the

regulator in a YYYYMMDDhhmmss.CFG file in the
directory selected by the operator.
Cancel : Back to the main screen without saving
the configuration.
.
39
LEROY-
AVR MODEL D630

15.19) FLASHING THE REGULATOR
This procedure must be used only on emergency
case or important fault of the regulator.
Upload via the RS232 cable:
Regulator out of supply (machine stopped and

24/48V supply off)
Put the switches on flashing position (see following
page)
Supply the 24/48V to the regulator
Run the flash utility:
Start the Flash.exe application
Select Hex File : D600.H86
Use COM1
Program Target Device
Wait for complete message
Exit
Regulator out of supply
Put the switches on normal position If all the LEDs are on, its necessary to charge a
Supply the 24/48V to the regulator new configuration in the AVR.
Reload config and parameters into the regulator
40
LEROY-
AVR MODEL D630
16) COMMUNICATON FIELDBUS CARD
16.1) AVAILABLE FIELDBUS NETWORKS 16.3.1) PROFIBUS

An optional card can be plugged on the microcontroller The GSD file of the card as been provided on the
cartd allowing communication through a fieldbus installation CD included with your machine. The
MODBUS or PROFIBUS. See also: address of the material must be set before the
http://www.anybus.com/products/abs.shtml) power up of the regulator, by the two switches :
Do not forget validation of the field bus on the
supervisor SupD600 screens. (See part of SupD600) 10x 1x
The exchange data between the D610 and the Fielbus

are given in the following tables.
16.2) GENERALITIES : PROFIBUS connector

: End line
On field bus, most of data can be read about the : Switches
regulation and its parameters: : Signalling LEDs.
Voltage, Ifield, kW, kVA, kVAr, P.F, frequency, The connector wiring is standard PROFIBUS.
Actual regulation mode running
Limitations possibly active, The end line switch must be ON (on the bellow)
Power default or diode default, only if the regulator is at the end of the bus
Indication of possibly references out of the range,
given by bus field, LEDs can view the status of the bus:
Droop of the machine.
LED 1 : Bus offline
Its also possible to pilot by field bus: LED 2 : Bus online
LED 3 : Diagnostic
Voltage,
Power factor,
kVAr, 16.3.2) MODBUS
Power factor of the main (if 4-20mA card is used)
Ramp start up The complete setup is done by the switches in front
With 2F function, kVAr regulation (instead of contact of the card. It must be set before the power up of
on terminal block), the regulator.
Manual mode (instead of contact on terminal block)
To pilot them by field bus, its necessary to choose FB

on the SupD600 supervisor on corresponding pages.

All the values, to be correctly interpreted, are
associated with a multiplier coefficient.
: MODBUS connector
16.3) CARDS : End line
: Switches
The field bus card is automatically initialized when the
: Signalling LEDs.
regulator start. Its also possible to see the type of the
card on the SUPD600 supervisor.
The card can be used on a field bus RS232 or
RS485. The wiring connector is:
The addressing is depending on the type of the card.
Its usually realized by switches in front of the card.
RS 232 :
Connector : shield
All the following explanations are given as an 2 : TX Transmit signal
indication. They can not substitute for official 3 : RX Receive signal
documents provided by ANYBUS 5 : Ground
6 : +5V
.
41
LEROY-
AVR MODEL D630

RS 485 :
Connector : shield
5 : ground If parity is enabled, one stop bit is used. If parity is
6 : +5V not enabled, two stop bits are used.
7 : RS485 D0
8 : RS485 D1 The physical interface type is set with switch 5,
either RS232 or RS485.
In case of RS485 bus, the end line switch must
be ON (on the bellow) only if regulator is at the end
of the field bus.
The address of the card can be set between 1 and

127 by switches 1 to 7 of the first block. A switch is Binary value Interface
ON (on the bellow) is interpreted as 1, OFF (on 0 RS485
the top) is interpreted as 0. 1 RS232
LEDs can view the status of the bus:
LED 1 : Processing
LED 2 : Bus error
The switch 1 is MSB, and switch 7 is LSB. So, the
addressing is realized as follows:

LED 3 : Bus ready
LED 4 : Diagnostic

Binary value MODBUS address
0000000 Not valid
0000001 1 (default setting) 16.3.3) ETHERNET MODBUS
0000010 2
0000011 3 The setting of the end of IP address is done by the
switches in front of the card. It must be set before
1111111 127 the turning on of the regulator. The software setup
of the complete IP address, provided by ANYBUS,
The baudrate can be set with switches 8 of the first is on the installation CD of your machine.
block, 1 and 2 of the second block

Binary value MODBUS BAUDRATE
000 Not valid
: ETHERNET connector
001 1200
: Switches
010 2400
: Signalling LEDs.
011 4800
100 9600 LEDs located on permit to view the status of the
101 19200 (default setting) bus :
110 38400
111 76800 LED 1 : Processing
LED 2 : Bus error
Parity is set on switches 3 and 4 :

LED 3 : Bus ready
LED 4 : Diagnostic

Binary value Parity

00 Non valid
01 None (default value)
10 Even
11 Odd
42
LEROY-
AVR MODEL D630

16.4) RUNNING This bit will take value 0 as soon as a value in
permissible range will be given to the regulator.
16.4.1) GENERALITIES
As indicated before, its possible to modify by the 16.4.3) WATCHDOG
field bus, the different levels of the regulator.
The regulator has got a watchdog monitoring the
The reference values are taken into account and communication by field bus, with a PLC or a
sent by the bus on words of reading 23 to 27, listed supervisor, by the regular change of value of the
below. word 11/1035 of frame reading bellow (information
sent from the PLC of supervision).
16.4.2) RANGE OF VALUES Watchdog can be activated or not (precision to give

during the installation of the machine).
As in SUPD600 supervisor, the levels have to be in
a setting range in order to protect the alternator. If watchdog is activated, and a communication
breakdown occurs, the regulator will take
In case a value sent by field bus was outside the automatically the values indicated in
permissible range, the regulator will take configuration mode.
automatically the value given in initial configuration
and a corresponding bit of default value will be If watchdog is not activated, the regulator will
activated in word 28. maintain the last values received by field bus.
16.5) OUTPUT FRAME TO THE FIELDBUS
Adress Contents Multiplier coefficient Unit/ assignment
0 K_MULT_U
1 K_MULT_I
2 K_MULT_KW
3 K_MULT_KVA
4 K_MULT_KVAR
5 K_MULT_ COS
6 K_MULT_FREQ
7 K_MULT_IEX
8 Umdc K_MULT_U V
9 Imdc K_MULT_I A
10 KW K_MULT_KW KW
11 KVA K_MULT_KVA KVA
12 KVAR K_MULT_KVAR KVAR
13 Machine P.F K_MULT_ COS
14 Vr K_MULT_U V
15 Frequency K_MULT_FREQ Hz
16 Ifield K_MULT_IEX A
17 CE (U/U cmd) 0 ou 1
18 C (P.F regulation cmd) 0 ou 1
19 ccccccos)aaaaaltmachine)=)
CK (kVAr regulation cmd) 0 ou 1
20 SC (Mains P.F) 0 ou 1
21 CA (Ifield regulation cmd) 0 ou 1
22 Reference U K_MULT_U V
23 Reference Machine P.F. K_MULT_ COS
24 Reference Main P.F. K_MULT_ COS
25 Reference KVAR K_MULT_KVAR KVAR
26 Reference Ifield K_MULT_IEX A
.
43
LEROY-
AVR MODEL D630

27 Defaults level out of range Bit 0 : U
0 = ok Bit 1 : kVAr
1 = on fault Bit 2 : Ifield
Bit 3 : Machine P.F.
Bit 4 : Main P.F.
Bit 5 15 : not used
28 D600 defaults Bit 0 : Equalization but Main voltage
0 = ok < low level of main voltage
1 = on fault Bit 1 : Field bus initialization
Bit 2 : thermal failure
Bit 3 : Diode short circuit
Bit 4 : under-frequency
Bit 5 : Max current before end of
time
Bit 6 : Low level Ifield
Bit 7 : Max current after end of time
Bit 8 : Power
Bit 9 : Limiation
Bit 10 : Ramp impossible
Bit 11 : microcontroller
Bit 12 15 : not used
29 D600 condition Bit 0 : Voltage rgulation
Bit 1 : U/U regulation
Bit 2 : Machine P.F regulation
Bit 3 : kVAR regulation
Bit 4 : Main P.F
Bit 5 : Manual regulation Ifield
Bit 6 : Start up ramp current
Bit 7 : Under frequency
Bit 8 : Maximum current detection
Bit 9 : Minimum current detection
Bit 10 : Limitation current short-
circuit
Bit 11 : Excitation started
Bit 12 : Machine with main
Bit 13 : Regulation kVAr command
Bit 14 : Regulation Main P.F
command
Bit 15 : Manual regulation Ifield
command
30 D600 condition (end) Bit 0 : Pressing button U+
Bit 1 : Pressing button U-
Bit 2 : Pressing button I+
Bit 3 : Pressing button I-
Bit 4 : Power failure
Bit 5 : Diodes failure
Bit 6 : Watchdog microcontroller
Bit 7 et 8 : follower
- Bit 7 = 0 et Bit 8 = 0 : inactive
- Bit 7 = 1 et Bit 8 = 0 : Correct
- Bit 7 = 1 et Bit 8 = 1 : No
correct
Bit 9 : 4-20mA card in position
Bit 10 : Regulation manual card in
position
Bit 11 : PWM not used
Bit 12 15 : not used
31 Droop %
32 Type of droop 1= kVAR, 2 = Tan
33 Hour meter low weight word
44
LEROY-
AVR MODEL D630

34 Hour meter high weight word
16.6) INPUT FRAME FROM THE FIELDBUS
MODBUS PROFIBUS Contents Multiplier coefficent Unit/assignment

Adress Adress
1024 0 CK_ Fieldbus 0(P.FM) or 1(kvar)
1025 1 Reference Fieldbus U K_MULT_U V
1026 2 Reference Fieldbus Machine P.F K_MULT_ COS
1027 3 Reference Fieldbus KVAR K_MULT_KVAR KVAR
1028 4 Reference Fieldbus Main P.F K_MULT_ COS
1029 5 Reference Fieldbus IField K_MULT_IEX A
1030 6 Communication watchdog Between 0 and 32000 :
(important is change
during before the
temporisation)
.
45
LEROY-
AVR MODEL D630

17) FIRST STARTING
17.5) FIELD FLASHING

Generally, field flashing is not necessary, but in
CAUTION some cases like long stop time or fault trip, it can be
possible that the voltage does not appear naturally.
Never energize the AVR when the driver card In this case, connect a 12Vdc to 24Vdc voltage source
is removed. An overvoltage can appear and to the terminals 4 and 8 of AVR terminal block, + to 4
the power transistor can be damaged for a short time and remove it when the voltage
increases.
17.1) GENERAL 17.6) PARALLEL WITH MACHINES (1F)

To be independent of the wiring between machine The voltages and the droops of the machines to run
and D610, it must be useful to make a first running in // must be set identical. For droop setting, see
only with the remanent of the machine then in Ifield supervisor manual.
regulation. The reactive currents (KVAR) must be shared,
To make this maintain the excitation contacts open. immediately after coupling, even the KW are not
Start the machine to the nominal speed shared.
Check the presence and the value of the three If, immediately after coupling, the current increases
phases at the terminal block (terminals 1, 2, 3 of abnormally, check if the parallel CT wires are not
D610, the measure must be about 10% of the reversed. (9 et 10 of AVR terminal block)
nominal If the coupling is OK but if when the load increases,
Select Ifield regulation (manual mode) with the the P.F or the current have an abnormal value,
supervisor check that the sensing phases at the input of the
Close the excitation contact. AVR are right connected. (U, V, W respectively to
Set the field current by mean of the supervisor. the terminals 1, 2, 3 if clockwise rotation or W, V, U,
If possible load the machine to see if the current if counter clockwise rotation)
measurement is correct If the phases are not right connected, the measures
Open excitation contact. read on the supervisor are incorrect.
Return to normal regulation by the supervisor
17.7) P.F REGULATION (2F)
17.2) START UP The generator and mains voltages must be as

equal as possible. The contact between
Start the machine to the nominal speed. terminals 30, 31 of AVR terminal block must be
If the voltage ids unstable (hunting) check the PID closed at the same time as the coupling and will
settings in the supervisor remain closed as long as the generator is
If the voltage is too low or too high, check the input connected to the mains. It will be open when
transformer parameters in the supervisor and the parallel between generators.
voltage setting. If, immediately after coupling, the current increases
abnormally, check if the parallel CT wires are not
17.3) DE ENERGIZING (OPTIONAL) reversed. (9 and 10 of AVR terminal block)
If the coupling is OK but if when the load increases,
External contacts E01 must be used. the P.F or the current have an abnormal value,
E01 must be serial with terminal 14, 15, 16 of AVR check that the sensing phases at the input of the
(power input) and is opened for de-energizing. AVR are right connected. (U, V, W respectively to
the terminals 1, 2, 3 if clockwise rotation or W, V, U,
17.4) SETTINGS if counter clockwise rotation)
The PF value is normally factory set to 0.9. It can be
There is no adjustment on the D610 itself. adjust by mean of supervisor, push buttons or
All the settings are made by mean of the supervisor potentiometer card or by mean of an external
utility potentiometer
If the KVAR regulation is required terminals 37 and
38 must be short-circuited and the KVAR can be set
by mean of supervisor, push buttons or
potentiometer card or by mean of an external
potentiometer.
46
LEROY-
AVR MODEL D630

If the phases are not right connected, the measures The machine voltage must be equalized to the
read on the supervisor are incorrect. mains one.
Remove the strap between terminals 31, 32.
The initial check is made.
17.8) MAINS P.F REGULATION In normal operation, the contact between terminals
31, 32 must be close with the synchronizer
Only available if an 4-20mA interface card is operation and open after coupling with the mains.
plugged into the AVR. (All adjustments/settings are
factory made)
The mains P.F measurement converter must be 17.10) IFIELD REGULATION (MANUAL
wired to the channel 1 input. MODE)
The supervisor must be configured for the range of
the P.F measurement converter. In manual operation it is possible to control directly
The reference can be given by Supervisor, external the field current of the generator.
potentiometer, external contacts or field bus. A follower (optional) adjusts the setting of the field
Operation in this mode is controlled by a contact in current automatically to the value of the active
front of the 4-20mA card or by the field bus regulation with an adjustable delay. With this system
command . it is possible to switch to manual operation at
anytime without any change in the process (bump
Channel 2 is reserved for other possible 4-20mA less). After that the control is given to the field
regulation set point (see supervisor manual). current setting (supervisor or push buttons)
When AUTO operation, a virtual LED indicates the
state of the follower (OK or not OK) on the home
17.9) VOLTAGE MATCHING (U/U) (3F) screen of the supervisor.
Switch to manual is possible by the mean of the
This test must be made only the first start of the
supervisor, fieldbus or in front of the supply card
plant.
This kind of operation can be used on first starting
At no load with the mains voltage image present to
or to check the system after some problems.
the terminal block (11, 12, 13 ).
It cannot be used in solo operation because it is not
The Mains voltage can be read on home page of the
possible to change the setting of the field current as
supervisor utility and must have the right value. If
fast at the load changes.
not verify the transformer ratio set in the supervisor.
Short circuit terminals 31, 32.
.
47
LEROY-
AVR MODEL D630

18) ANOMALIES AND INCIDENTS
Before any intervention, please note the position of knobs, straps and jumpers.
INCIDENT CAUSE SOLUTION

No remanent A field flashing is necessary
De-energizing contact is open Close the excitation contact
If it's possible, let the generator without
An important load is present or the
load, else use an external power supply
No voltage without exciting generator is on short-circuit
to realize field flashing.
AVR on fault Test it or change it
Wires are disconnected or cut between
Please, verify the wires
the AVR and the generator
The ramp up command is not activated Activate the ramp up command
During the start, the voltage doesn't The Vc voltage is not decreased under
Wait Vc decrease under the fixed limit
increase and stays at remanent value its limit
Go to "PID settings" and set the different
During the start, the voltage increase The PID parameters are badly defined parameters. Try with steps tool on this
too fast and a important surge happens page to validate new parameters.
The transformers ratio is badly defined
Verify the transformers ratio
in supervisor
Verify that connections is well done and
The RS232 wiring is defected
connectors well placed.
Modify the parameters of COM1 serial
Communication fault between the port in :
supervisor and the AVR The COM1 serial port setting is not COM1
correctly done. 9600 bauds
2 stop bytes,
No parity
The card is on fault Change the card
The communication fieldbus card is not
The card is badly plugged on the Verify that card is well placed and its
detected.
microcontroller card watchdog LED is running (flashing)
LED on communication field bus card is
red and on. The link with the fild bus is
The link between the AVR and the PLC
defected or not connected. Try to chage
is defected.
it. When the link is correct, the green
The AVR is not detected on the
LED is on.
communication field bus.
For PROFIBUS Card, the right GSD file Put the corresponding GSD file (on the
is not charged in the customer PLC setup CD)
Put the same address on the customer
The address is not correct
PLC and on the communication card
Put the 24/48Vdc power on supply card
The AVR get carried away at start The 24Vdc supply is not on
(J2 connector)
48
LEROY-
AVR MODEL D630
.
49
MOTEURS LEROY-SOMER 16015 ANGOULEME CEDEX-FRANCE

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4900en

Digital Voltage Regulator

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

1.1) APPLICATION 1.5) SPECIFICATIONS

AVR MODEL D630

AVR MODEL D630

Rack Wired empty Rack cbl C51950314 PMG

Power block C51950315 SHUNT triphas (+ booster)

Generator card C51950200 100 / 120V - 50 / 60Hz

Mains card 3F C51950220 100 / 120V - 50 / 60Hz

Mains card 3F C51950222 400 / 450V - 50 / 60Hz

Mains card 2F C51950210

Mains card 1F C51950215

Supply card C51950288

Acquisition card C51950289

Microcontroler card C51950290

Driver card C51950291

4-20mA interface card C51950326

Fieldbus Profibus type C51950292

Fieldbus Modbus type C51950293

Fieldbus Ethernet type C51950327

AVR MODEL D630

4.1) SYNOPTIQUE EXCITATION-RGULATION

Terminal box Shunt + booster LOAD

Booster Parallel P.F 4-20mA

AVR MODEL D630

N BORNE Voltage / Power terminal block 0F 1F 2F 3F

33 Power factor regulation command N N

42 Upper command for active regulation O O O O

53 Command "P.F / KVAR" (Open = "P.F") O O O O

AVR MODEL D630

6.1) EXCITATION AREP - 1F BT

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

Bus bar Option

AVR MODEL D630

AVR MODEL D630

Clockwise Main measure

AVR MODEL D630

AVR MODEL D630

AVR MODEL D630

8.3) GENERATOR I/O FRONT VIEW

8.4) LED LED 4 -U AUTO : lower regulation command is

AVR MODEL D630

9.3) MAIN I/O FRONT VIEW

AVR MODEL D630

10.1) FONCTIONNAL 10.3) EXTERNAL INPUTS (J3)

10.5) SUPPLY CARD CONNECTIONS

I field command (Auto/Manual)

AVR MODEL D630